Technical Diary

Download as pdf or txt
Download as pdf or txt
You are on page 1of 168
At a glance
Powered by AI
The technical diary provides specifications and descriptions of mechanical and electrical equipment for a power plant to help engineers in their work.

The technical diary is intended to broaden the knowledge of young engineers and provide confidence and precision in their daily work by detailing plant equipment.

The technical diary provides generic descriptions and specifications of equipment associated with power generation such as boilers, turbines, auxiliaries, and more.

TRNEPL Technical Diary©

TRN ENERGY PVT LTD, RAIGARH

Technical Diary©
A Technical Diary is a proper blend of all the specifications of mechanical & electrical equipments and
provides generic descriptions of equipments associated with power generation.

Prepared By: Operation Team


06/03/2020
TRNEPL Technical Diary©

FOREHEAD

Shri C.P.Malik
COO - TRNEPL

Hearty congratulation to you and your entire team for this marvellous team work of preparing
TRNEPL technical diary. This could be possible due to untiring and sincere efforts of you and your
team. Technical Diary is a most effective document to broaden the knowledge base of the young
engineers and gives them confidence and precision in their day today working at their workplace.

I express my sincere thanks to all other departments & their HODs for providing you the details and
valuable inputs for preparation and compilation of diary. Special thanks to Mr. Upadhyaya & Mr.
Prahlad for their constant guidance & motivation to you and the whole team of TRNEPL for shaping
it to be strong, skilled and dependable team. Their guidance will be a great asset to all the young
engineers in their professional growth, elevation in career and enabling them to groom them as
technically and sound professionals in future.
TRNEPL Technical Diary©

FOREHEAD

Shri. D.N.Patel
Head – Operation

I am extremely happy to learn that TRN Energy Pvt. Ltd operation team has compiled the
equipment’s Technical Diary for 2X330 MW TPP. I am sure this document would be of great
utility for trouble free operation & maintenance of the unit.

I congratulate the entire operation team for this excellent timely work which signifies the spirit of
knowledge sharing and good team spirit that would go long way in building this organization
surpassing the promoter’s expectations.
TRNEPL Technical Diary©

INDEX
TITLE PAGE TITLE PAGE
Boiler & Auxiliaries Boiler’s Soot Blower 34
Boiler General Specification 1 PRDS 1 1 36 1
Predicted Performance with Design
2 Steam & Water Analysis 37
Coal
Coal Firing 3 Aux. Boiler 38
Excess Air 4 Turbine & Auxiliaries
Steam & Water Purity 5 Main Turbine Specifications 39
Furnace Specifications 6 Load & Critical Speed 40
Water Walls 7 Parameter Control 41
Boiler Drum 8 Turbine Extractions 42
Superheaters 9 Barring Gear & Lube Oil System 43
Reheaters 10 JOP & Lube Oil Cooler 44
Superheater & Reheater Temp 11
Vapour Extractor & EH Oil System 45
Control/ Economiser
Safety Valves Setting 12 Lube Oil Transfer Pump 46
FD Fan 13 Centrifuge System 47
FD Fan Motor’s Details & Lub. 14 Fire Resistant Fluid Specification 48
System
ID Fan 15 Condenser 49
ID Fan Motor’s Details & Lub. 16 Condensate Extraction Pump 50
System
PA Fan 17 Gland Steam Condenser 51
PA Fan Motor’s Details & Lub. 18 LP Heaters 52
System
Seal Air Fan 19 LP Heater Drain Pump & Deaerator 53
Regenerative Air Pre Heater 20 BFP & Auxiliaries 54
APH Gear Box, Air Motor & Soot 21 Hydraulic Coupling of BFP 55
Blower Thrust & Journal Gearing & PHE of
Scanner Cooling Air Fan & Coal Mill 22 56
BFP
Mill Performance Data 23 Booster Pumps 57
Dynamic Classifier & Mill Fire 24 HP Heaters 58
Fighting System
Lubrication System for Mill/Raw
25 Vacuum Pump 59
Coal Feeder
Coal Specifications 26 HP Bypass System 60
Coal & Oil Burners 27 LP Bypass System 61
Operating Parameters of HP/LP
Actuators for Nozzles 28 62
Bypass Valves
Oil Firing 29 OCCW System 63
FOPH 29-32 CCCW System 64
Electro Static Bag Precipitator 33 Boiler Fill Pump 65
TRNEPL Technical Diary©

INDEX

TITLE PAGE TITLE PAGE


Hotwell Make Up Pump 66 DM Plant Equipment Details 104-109
Chemical Feeding System 67 Coal Handling Plant
Truck Unloading Complex &
Stator Water System 69-70 110
Crusher House
Seal Oil & H2 System 71-72 JNT#2 111-112
Coolant & Lube Oil 73 Stacker Cum Reclaimer 113-114
Hydrogen Dryer 74 BCN-4A/4B 115
Cooling Tower 75 Ash Handling Plant
CW Pump 76 103 Grinder/BA Overflow Pump
Clinker 116
Transformer
Compressor 77 BA Drain Pit & Eco Water Pump 117
Transport Air Compressor & BA LP
Air Dryer & Receiver 78 118
Pump
Generator & Auxiliaries
BA HP & Compressor Cooling
General Specifications 79 119
Water Pump
Water
Ash Conditioner Water Pump &
Main Exciter 80 120
HCSD LP Water Pump
Generating & Station Transformer 81 Seal Water Pump & Slurry Pump 121
UAT, Generator Circuit Breaker & Seal Water Over Flow Pit
82 122
AVR Pump/Emergency Flushing Pump
Generator Metering & Sync Panel 83 GEHO Pump 123
HT Switch Gear & Boiler MCC 84 (Sac) Pump & Ash Mixer
Charge 124
Turbine MCC & Battery Charger 85 Screw Conveyor & Ash Conditioner 125
Switch Yard Battery Charger, CT (Dgst)
Fly Ash Silo Bag Filter/Air Oil
86 126
Transformer Convertor System
DM Plant Transformer 87 Chemical House
CHP/AHP Transformer 88 Alum/Lime Dosing Pump 127
Stacker Cum Reclaimer, TAC, Unit, Poly Solution & Recovery Water
89 128
Station Transformer Pump
ESP Transformer & Rectifier
90 Clariflocculator/Sludge Pump 129
Transformer
FOPH Transformer & DG Set 91 Hydrogen Plant 130
Generator Engine Spec. 92 Cell/Electrolyser 131
UPS 93 Rectifier/Hydrogen Compressor 132
Balance of Plant Drying System of H2 133
88 Caustic Recirculation Pump &
PT Plant & Chemical Dosing System 95 134
H2SO4 Storage Tank
Lime Dosing Pump 96 CW Chemical Dosing System 135
Poly Dosing Pump 97 Scale Inhibitor/Bio Dispersant Pump 136
Cascade Aerator, Distribution
98 400 kV Switchyard
Chamber
Clarifier & Pump House 99-103 Circuit Breaker, CT & CVT 137
TRNEPL Technical Diary©

INDEX

TITLE PAGE
Metal Oxide Surge Arrestor/Line Trap 138
Solid Core Post Insulator 139
Effluent Treatment Plant
Sludge Transfer/Poly Dosing Pump 140
Poly Agitator/Flash Miser 141
Tube Settler Pump 142
Sewage Treatment Plant
Air Blower 143
Hypo Dosing & Treated Water Pump 144
Chiller System
Treated Water Pump & Compressor 145
Chilled Water Pump & Air Washery
146
Blower
Start-up & Characteristics
Curves
Cold Start-up Curve For Boiler 148
Warm Start-up Curve For Boiler 149
Hot Start-up Curve For Boiler 150
Super-Hot Start-up Curve For Turbine 151
Cold Start-up Curve For Turbine 152
Start-up Curve after 40 hrs of shut
down 153
Start-up Curve after 09 hrs of shut
154
down
Start-up Curve after 01 hrs of shut
155
down
Generator Capability Curve 156
Characteristics Curves For PA Fan 157
Characteristics Curves For FD Fan 158
Steam Table
Saturated Steam Properties 160
Superheated Steam Properties 162
TRNEPL Technical Diary©

BOILER GENERAL SPECIFICATIONS

Manufacturer M/s. China Western Power Corporation, CHINA


HX1052/18.2
Subcritical, natural circulation, drum type, single reheat,
Type
balance draft, dry bottom, and membrane water tube
on the roof.

Tangential firing with four corners arranged, horizontal


Type of Firing heavy thin burner (All nozzles could tilt vertically in the
range of 30º)
Pressure 18.2 MPa.
Temperature g °C
543
Flow 1052 TPH
Rating
RH outlet pressure 4.1 MPa.(g)
RH outlet temperature 543°C
Feed water temperature 262.4°C
Minimum load at which steam generator can be operated continuously with
complete flame stability
without oil support (% MCR) with oil support (% MCR)
50% 30%

Economizer 70 M3
Drum 53 M3
Total water content of the steam generator Water Wall 140 M3
for hydraulic test Reheater 115 M3
Super Heater 183 M3
Total 561 M3
Economizer 70 M3
Drum 23 M3
Normal operating water volume of Boiler
Water Wall 140 M3
Total 233 M3
Total heating surface area of boiler pressure parts (M2) = 37978.3 M²
Water Wall 2164
Low Temperature Super Heater 14608.7
Division Platen Super Heater 842.3
Rear Platen Super heater 1331.6
Final Super Heater 3524.5
Roof Super Heater 208.9
Enclosure Super Heater 537
Wall Re heater 500.3
Intermediate Re heater 2326
Final Re heater 2019
Economizer 9916
Total 37978.3

Page 1 of 162
TRNEPL Technical Diary©
Predicted Performance Data with Design Coal

100% 100% 60%


Load Data
BMCR TMCR BMCR
Steam flow from super heater, T/hr 1052 973 595
Super heater outlet pressure, (MPa, g) 18.30 18.24 11.68
Super heater outlet temperature, °C 543 543 543
Steam flow through Re heater, T/hr 934.7 884.4 550.3
Reheater inlet pressure, (MPa, g) 4.43 4.19 2.63
Reheater outlet pressure, (MPa, g) 4.20 3.99 2.48
Reheater Inlet/outlet temperature, °C 343.9/543 337/543 348/543
Feed water temperature, °C 262.4 259 233
Coal consumption, T/hr 234.8 215.98 140.14
Excess air, % 20
Super heater 1ST DE superheating
20.02 12.01
spray water flow, T/hr.
Super heater 2ND DE superheating
13.35 8.01
spray water flow, T/hr.
Reheater Desuperheater heating spray
19.35 11.61
water flow, T/hr
Circulation Ratio 3.859

Flue Gas Data;


100% 100% 60%
Load Data
BMCR TMCR BMCR
Divisional platen outlet 1066 1022 908
Rear platen super heater outlet 992 954 855
Intermediate reheater temp. outlet 872 845 770
High temp reheater outlet 790 770 711
High temp super heater outlet 685 674 635
LTSH outlet 429 426 409
Economizer outlet 332 328 304
RAPH outlet 147 142 133.1
ESP outlet 140 140 120

Page 2 of 162
TRNEPL Technical Diary©

Coal Firing;

100% 100% 60%


BMCR TMCR BMCR

With Design Coal T/Hr 234 140


With Worst Coal T/Hr 268.39 161
FD fan outlet air m³/sec 155 93
PA fan outlet air m³/sec 84.49 50.69
ID fan inlet flue gas 346 207.6
Tempering air for each pulverizer 0 0
Total air to each pulverizer 95 57
Steam/Water Pressure & Pressure Drops, Mpa (g)
Steam at Superheater outlet 18.2 17.2 10.92
Pressure drop in Superheater (s)
Steam in Boiler Drum 20.7 12.42
Pressure drop in Economizer (without
static head)
Water at Economizer inlet (with static
head)
Steam at Reheater inlet 4.23 2.53
Pressure drop through Reheater(s) 0.23 0.13
Steam at Reheater outlet 4.1 2.46

Steam/Water Temperature, °C
Steam at Superheater outlet 545 540 545
Steam at Reheater outlet 545 540 545
Steam at Reheater inlet 342 336.9 342
Water at Economizer inlet 262 262 262
Water at Economizer outlet 332 331 332
Air Temperature, °C

FD fan inlet 35 35
PA fan inlet 35 35
Air at RAPH Inlet 35 35
Air at RAPH Outlet Primary/Secondary 303/310.6 303/310.6
Secondary air at burner inlet 303 303
Primary air at pulverizer inlet 300 268
Coal air mixture at pulverizer outlet 70-80 70-80
Coal air mixture at burner inlet 70-80 70-80

Page 3 of 162
TRNEPL Technical Diary©

Excess Air (%)

100% 100% 60%


BMCR TMCR BMCR

At Burners
At Furnace Exit
At APH Inlet 1.2 1.2 1.334
At APH Outlet
At ESP Inlet
At ESP Outlet
At ID fan Inlet
At Chimney Inlet

Flue Gas Velocities


m/sec.
In Superheater Section 14.5
In Reheater Section 20
In Economizer Section 5.0

Percentage of Oxygen in Flue Gas

Item Design Coal Worst Coal Best Coal


At Furnace exit
At Economizer outlet
At RAPH outlet

Energy Quantities Kcal/hr.

Energy to Steam & Water


Energy to Reheated Steam
Heat output of unit
Heat input from fuel
Net heat input per m3 of
Furnace volume, Kcal/hr./m3
Maximum net heat input per m2 of
furnace plan area,
Kcal/hr/m2
Maximum Burner Zone heat release
rate, Kcal/hr./m2

Page 4 of 162
TRNEPL Technical Diary©
Pulverizer
Total number offered 6
Number required for operation with -

100% 100% 60%


BMCR TMCR BMCR

a) Design Coal 4 4 3
b) Worst Coal 5 5 4

Steam & Water Purity (μg/kg)

Silica (SiO2) ≤20


Oxygen ≤7
Hydrazine 10 ~ 30
pH 9.0 – 9.5
Oil 300
Conductance ≤ 0.3 μ Si/cm
Sodium <10
Chlorides <20
Copper ≤5
Iron ≤20
Percentage load change per minute without exceeding the
limits on unburnt combustibles or NOX while maintaining safe ±1%
flame conditions
Time required for draining the complete steam generator ~3 hours

Page 5 of 162
TRNEPL Technical Diary©

FURNACE SPECIFICATIONS

Type Single Radiant, Dry Bottom, Natural


Circulation, Balance Draft.
Wall Water steam cooled
Tube arrangement Membrane
Residence time for fuel particles in the
furnace
Effective volume used to calculate
the residence time
Height from top of furnace bottom ash 39600
hopper to furnace, mm
Depth, mm 13743.4
Width, mm 14706.4
Furnace Volume, M³ 9192.70
100% 100% 60% HP Heater out of
Net Fuel Heat input (Kcal/hr/m3) BMCR TMCR BMCR service

Explosion/Implosion withstand Capacity


At 67% yield point
Furnace projected area M²
Buck – stay bearing capacity, Pa
Instantaneous Bearing without deformation,
Pa

Page 6 of 162
TRNEPL Technical Diary©

WATER WALLS

Total water wall tube, nos 722


Front & rear wall, nos 169 Each
Side walls. nos 192 Each
Total heating surface area, m2 2164
Type Membrane
Outside diameter (mm) 63.5
Design thickness (mm) 7.5
Pitch 76.2
Material SA-210C
Method of joining long tubes Welding
Design pressure of tubes, MPa 20.67
Design metal temperature 387
Water Wall Headers
Number of headers 49
No. of water distribution pipes for
74
bottom headers
Height of the lowest header above the
6.5
ground level, M
Outside diameter, mm 273
Design thickness, mm 50
Design pressure of headers, MPa 21.02
Maximum working pressure of headers,
16.8
Mpa
Material specification SA106B

Page 7 of 162
TRNEPL Technical Diary©

BOILER DRUM

Number 1
Construction Single
Material specification and composition DIN 13MnNiMo54
Manufacturer of plate material
Ultimate tensile strength of plates, MPa
Design pressure, MPa 20.27
Design metal temperature °C 367
Design stress at working metal temperature
193
(0.2% proof stress) Kg/cm2
Design standard DIN
Design thickness for straight portion, mm 145
Design thickness for dished ends, mm 140.5
Actual thickness used for straight portion, mm 140.5
Actual thickness used for dished ends, mm 140.5
Overall length of drum, mm 22260
Outside diameter of drum, mm 2090
Internal diameter, mm 1800
Corrosion allowance, mm
Elevation of drum centre line above
69
ground level, M
No. of cyclonic separators 108
No. of riser 94
No. of down comer 4-Dia-558.8x55
No of Secondary Driers 104
Maximum permissible temperature differential between any two parts of the drum °C
During normal operation 40
During accelerated starting 50
During sliding pressure operation from 100%
40
TMCR to 40% TMCR
Water capacity at MCR conditions (in seconds)
23
Between normal and lowest water level permitted
Water Volume, m3 53

Page 8 of 162
TRNEPL Technical Diary©

SUPERHEATERS

Design Heating
Drainable/Non No of
Superheaters Materials Size Temp Type Drainable Surface
ºC Area (M2) Assembly

210 GrC (Lower Ø 51×6


Bank) Ø 51×6
LTSH SA213 T12 (Upper Ø 51×6 367 Convective Drainable 14608.7 112
Bank)
SA213 T22
(Terminal Tubes)

SA-210 T22
Ø 51×6.5
Dividend SA-213 T91 Non-
Ø 51×5 442 Radiant 842.3 16
Platen SA-213MTP drainable
Ø 51×6
304H

SA-213 T22 Ø 60x9


SA-213 T22 Ø 54x8.5
SA-213 T91 Ø 54x8.5
SA-213 T91 Ø 60×8.5 Non-
Rear Platen 536 Radiant 1331.6 21
SA- drainable
213MTP347H Ø 54×9
SA-
213MTP347H Ø 60×8.5

Final SA-213 M T22 Ø 51×9 Non-


576 Radiant 3524.5 84
Superheater SA-213 M T91 Ø 51×8 drainable

Page 9 of 162
TRNEPL Technical Diary©

RE HEATERS

Min. Design Drainable/ Heating


Reheaters Materials Size Thk, Temp. Type Non- Surface No.fAssy.
mm ºC Drainable Area, M2

Membrane
Wall
SA213T22 Ø 50×4 4 387 Radiant Drainable 500.3

Ø51x4/ 4
SA213MT22 Ø60x4
Ø60.3x5/Ø60 Non-
Intermediate SA213MT91 Radiant 2326 32
x4 drainable
SA213MT22 5 490
Ø60.3x6

SA213MT22
SA213MT91 Ø60×4/Ø 4
SA213MT91 51x4/Ø60.3×6
6 Non-
Final 12Cr1MoVG Ø60x4 Radiant 2019 64
545 drainable
SA- Ø51x5/Ø51x4 4
213TP347H Ø60x4
5

Clear space between the two banks in the direction of gas flow - 76.2 mm.
Maximum operating pressure - 4.5 MPa
Design pressure - 4.76 MPa

Page 10 of 162
TRNEPL Technical Diary©

Super Heater And Re Heater Temp. Control


Attemperators Super heater Reheater
Type Spray water Spray water
Number of stages of attemperation 3 2
Between LTSH & DSH
In CRH line before Wall RH
Between DSH & Rear Platen
Location of Attemperation
Between Intermediate RH &
Between Rear Platen & Final
High Temp. RH
Super heater steam temperature range
that can be maintained between 60% 540 540
to 100% of Boiler MCR
Spray nozzle material SA-335M P22 SA-335M P22
Water spray capacity of primary 20.02 19.54
desuperheater in superheater t/h
Water Spray capacity of
secondary Superheater in 13.35
Desuperheater, T/Hr

Economiser

Type Drainable and Non-Steaming


Material specification and composition SA-210C
Gas side effective heating surface area M2 9916
Heat transfer co-efficient (gas to water)
at 100% BMCR W/M2
Provisions made for economizer on load cleaning Soot blowing with steam
Between Eco. Inlet pipe
Recirculating system and down comer
Design pressure of tubes, MPa.(g) 20.66
Ф 42 × 6 (coil)
Size of tubes, mm
Ф 60 × 12 (sling tube) (224 Nos)
Space between two groups economizer, mm 800
No. of Assembly 134
Pitch, mm 84
Total volume of tubes, M3
Tube supports
a. Type FIX MOUNT
b. Material SA210MC

Page 11 of 162
TRNEPL Technical Diary©

Safety Valves

Valve Set % of
Relieving Capacity
Sl. Pr. Blow
Location Types TPH
No. (M Pa) Down

1 HE-96W 20.27 4 286.662


Boiler Drum 2 HE-96W 20.68 4 295.752
3 HE-96W 20.88 4 300.289

Super Heater 1 HCI-88W 19.06 3 119.361


Outlet
2 HCI-88W 19.09 3 119.627
1 HCI-46W 4.85 4 167.344
Reheater 2 HCI-46W 4.90 4 169.223
Inlet 3 HCI-46W 4.95 4 223.484
4 HCI-46W 5.0 4 225.697

HCI-48W
1 4.56 4 76.087
Reheater
Outlet
HCI-48W
2 4.76 4 79.459

Super Heater Outlet ZOL730-


1 18.87 2 220.0
PCV Valve ABD5P1

Reheater Outlet Z7L7-


1 4.51 2 115.0
PCV Valve 34CBRE5p1

Page 12 of 162
TRNEPL Technical Diary©

Force Draft Fan


Make M/s. Shanghai Blower Works Co. Ltd.
Model FAF19-10.6-1
Type Axial flow with adjustable rotating blade
No. per Boiler 2 (1× 60 %)
Medium Handled Air
Internal diameter of the fan, mm 1884
Diameter of impeller hub, mm 1060
No of Stage Single
Blade Material HF-1
Connection blade/blade shaft Screwed
Impeller Adjustment Range -30° +21°
Gap between internal fan diameter and
outer fan (blade in close position), mm 1.88-3.77

No of blade per stage 14


diameter(Blades inn Cylinder
Diameter Hydraulic close position Ф 336/H50MET

Fan Design Rating


Condition Unit Design BMCR TMCR
Inlet Flow m3/s 155.89 117.11 97.14
Local Barometric Pa 97520
Inlet Air Temp. ºC 33 to 55 35 35
Inlet Density Kg/m3 1.0360 1.0841 1.0848
Suction static Pressure Pa -280 -276 -210
Total Pressure Pa 5630 4307 3236
Fan Efficiency % 81.50 88 86.4
Modified factor
Shaft Power KW 1055 564 360
Motor Power KW 1120
Normal Fan Speed RPM 1490
Critical Speed RPM
Direction of Rotation Anti-clockwise (Facing Fan coupling)
Type of Coupling Rigid-flex shaft coupling
Fan Forced
Lubrication System
Motor Grease Lubrication
Flow control Mode Blade Pitch control
Fan Rotary Inertia Kg-m2 167
Weight for one fan Kg 20463.3

Page 13 of 162
TRNEPL Technical Diary©

Motor Details

Make M/s. Xiangten Elect.Mfg.Co.Ltd., China


Power, KW 1120
Type YKK-560-4W
Volts, KV 6.6
Current 117.2
RPM 1490
Frequency, Hz 50
Connection Y
Efficiency (%) 95
Power factor (cosф) 0.88
Total wt. (kg) 7300
Space heater, KW 0.6
Ex. Side bearing 6232/C3, NU232 ECM/C3
Non ex. side bearing NU232 ECM/C-3
Bearing lubricant Aviation Greese-7008

Lubrication System

Make Bavi.
Pump
Nos. 02 (for Each unit)
Power Rating, KW 2.2
Flow, LPM 25
Pressure, Kg/cm² 35 (Control Oil), 8 (Lube Oil)
Motor
Make Shandong Huali Electrical Motor Group
Type Co.Ltd
IP22
Rating, KW 2.2
Full load current, Amps. 4.4
Speed, RPM 1420
Heat Exchanger
Type Tubular
Oil pressure, LPM 250
Water pressure, Kgf 4

Page 14 of 162
TRNEPL Technical Diary©

Induced Draft Fan

Make M/s. Shanghai Blower Works Co. Ltd., China


Model 1854Z/1790
Type Centrifugal with hydraulic coupling adjustment, double suction
No. per boiler 2
Medium Handled Flue Gas

Fan Design Rating


Condition Unit Design BMCR TMCR
Inlet Flow m3/s 346.8 278.85 261.81
Local Barometric Pa 97520
Inlet Temp. ºC 154.3 139.3 140
Standard Density Kg/Nm3
Inlet Density Kg/m3 0.755 0.785 0.788
Suction static Pressure Pa -6603 -5077.1 -4578.8
Discharge Static
Pa 1607 1147.7 764.2
pressure
Differential Pressure Pa 7303.8 5618.3 4804
Fan Efficiency % 87.5 88.3 87.9
Modified factor
Shaft Power KW 3066.6 1873 1520.6
Fan Rotary RPM 950 810 755
Motor Power KW 3500
Motor Speed RPM 980
Critical Speed RPM
Tip Speed of Blades M/s. 164.7
Direction of Rotation Anti-clockwise (Facing Fan coupling)
Type of Coupling Elastic diaphragm coupling
FAN Ring Lubrication
Lubrication System
MOTOR Force Lubrication
Flow control Mode Scoop
Fan Rotary Inertia Kg-m2 9602
Weight for one fan Kg 47000

Page 15 of 162
TRNEPL Technical Diary©
Motor Details

Make M/s. Xiangtan Elec.Mfg.Co. Ltd, China


Power, KW 3500
Type YKK 800 – 6W
Volts, KV 6.6
Current 367
RPM 996
Frequency, Hz 50
Connection Three Phase synchronous motor-Y
Efficiency (%) 96
Power factor (cos ф) 0.87
Total wt(kg) 20600
Space heater, KW 1.2
Double row radial spherical rolling bearing
Type of bearing
(23140CC/W33.C3)
Lubricating Oil ISO VG46 / ISO VG68
Bearing lubricant Force Lubrication

Hydraulic Coupling

Make M/s. Guang Xing


Type Variable speed fluid coupling
Model No. YOTC – CS-1150
Rated input speed, rpm 1000
Rated transmitted power, KW 1590-39 05
Speed regulating range (0.2 ~ 0.97) x Rated input speed
Slip 1.5-3 %
Gear Pump
Type
Nos. 01
Discharge Pressure, MPa 0.3
Oil flow, lpm 250
Plate Heat Exchanger
Make
Model 2LOFW-120
Heat transfer area, m2 120
Oil side design pressure, MPa 0.8
Water side design pressure, MPa 0.4
Oil side max. allowable temperature <100

Page 16 of 162
TRNEPL Technical Diary©
Primary Air Fan
Make M/s. Shanghai Blowers works Co. Ltd
Model PAF-17-12.5-2
Type Adjustable Rotating blade axial flow
No. per boiler 2
Medium Handled Atmospheric Air
Stages 2
No of blades per stage 30
Blade Material HF-1
Gap between internal fan diameter
and outer fan (blade in close position) 1.68~3.66 mm

Fan Design Rating

Condition Unit Design BMCR TMCR


Inlet Flow m3/s 84.48 61.03 57
Local Barometric Pa 97520
Inlet Temp. ºC 35-55 35 35
Standard Density Kg/Nm3
Inlet Density Kg/m3 1.0360 1.0844 1.0845
Suction static Pressure Pa -380 -254 -240
Discharge Static pressure Pa 14263-8954 10940 10336
Differential Pressure Pa
Fan Efficiency % 87.55 87.21 84.2
Modified factor
Shaft Power KW 1309 736 674
Motor Power KW 1400
Normal Fan Speed RPM 1490
Critical Speed RPM
Tip Speed of Blades M/s.
Direction of Rotation Anti-clockwise (Facing Fan coupling)
Fan Forced
Lubrication System
Motor Forced
Flow control Mode Blade Pitch Control
Fan Rotary Inertia Kg-m2 516
Weight for one fan Kg 22526.6

Page 17 of 162
TRNEPL Technical Diary©
Motor Details
Make Xiangtan Elect Mfg. Co, China
KW 1400
Type YKK-560-60
Volts, KV 6.6
Current, Amps. 146
Speed, rpm 1489
Efficiency (%) 95.2
Power factor (cos ф) 0.88
Total wt (kg) 7900
Space heater (Kw) 0.6

Lubrication Systems
Make Bavi.

Pump
Nos. 02 (for Each unit)
Rating, KW 2.2
Flow, LPM 25
Pressure, Kg/cm² 35 (Control Oil), 8 (Lube Oil)
Motor
Shandong Huali Electric Motor Group Co.
Make
Ltd
Type IP22
Rating, KW 2.2
Full load current, Amps. 4.4
Speed, rpm 1420
Heat Exchanger
Type Tubular
Oil pressure, Mpa 0.3
Water pressure, Mpa 0.4
Tmax °C <100

Tmin ºC 20

Page 18 of 162
TRNEPL Technical Diary©
Seal Air Fan
Make M/s. Yixing Jianjnan Air Blower Co. Ltd.
Type Centrifugal
No. per Boiler 2
Medium Handled Cold Primary Air
Flow, m3/min 873.2
Discharge Pressure, Pa 6813
Normal Fan speed, rpm 960
Wt. of the fan, Kg 2670

Motor
Make M/s. Shanghai Shandong Electric
Machinery Co. ltd.
Type Y2-355M2-6TH
Power, KW 185
Speed, rpm 991

Page 19 of 162
TRNEPL Technical Diary©

Regenerative Air Preheater

Make M/s. Howden, China


Type Trisector Rotary Type
AH Model 28.5 VNT 1850 (300)
Air heater Rotor Dia., mm 10620
No. of Air Pre-heater 2
Milling system Type Medium speed pulverizer and direct- fired
Cold End Protection Type Recycle

Performance Data

Descriptions BMCR TMCR


Gas in (Kg/sec) flow 393.45 363.04
Gas out (Kg/sec) flow 413.13 382.62
Total air (Kg/sec) 345.23 318.54
Total air in Primary (Kg/sec) 107.21 103.14
Air Out Primary (Kg/sec) 62.13 54.75
Air out secondary (Kg/sec) 238.02 215.40
Air in Primary (Kg/sec) 75.59 72.21
Air in secondary (Kg/sec) 240.23 217.52
Leakage flow of PA to Gas (Kg/sec) 14.10 14.08
Leakage of PA to SA (Kg/sec) 3.37 3.38
Leakage of SA to Gas (Kg/sec) 5.58 5.50
Total Leakage of Air to Gas 19.68 19.58
Bypass 45.08 48.39
Gas in Temperature (in°C) 332 328
Gas Out Temperature (Undiluted) (in°C) 147 148.1
Gas Out (Diluted) Temperature (in°C) 142.2 142.9
Air in PA/SA Temperature (in°C) 45/40 45/40
Air to Mills Primary Temperature (in°C) 195.4 183
Air out Primary Temperature (in°C) 303 303
Air out Secondary Temperature (in°C) 310.6 309.3
Pressure Drop & Hot End Differentials
Gas Side Pressure Drop, Kpa 1.290 1.124
Air Side Pressure Drop Primary, Kpa 0.704 0.587
Air side pressure drop secondary, Kpa 0.928 0.784
APH inlet PA, Kpa 12 12
APH inlet SA, Kpa 3 3
Air leakage Rate in % 5 5.39

Page 20 of 162
TRNEPL Technical Diary©

APH Gear Box

Make M/s. Renolds


Model No. MTSMWD 17
Nos. 1 for Each RAPH
Output shaft speed, rpm 1
Rated torque of output shaft
Direction of rotation of output shaft Gas-Secondary-Primary
Motor (Main & Auxiliary)
Make M/s. GAMAK
Frame Y 160 L
Nos. 2
Power, KW 11
Speed, rpm 960
Rated Current, Amps. 17.1
Volt, V 415
Bearing No. (DE/NDE)

AIR Motor

Make Globe Air Motor


Type RM310
Power, KW 2.7
Speed, rpm 1500
Air Inlet pressure in Bar 3
Rating Solenoid valve volt-240 V
Air Flow, LPS 70

APH Soot Blowers


Make Shanghai Clyde Bargeman Machinery Co. Ltd
Semi retractable twin lance steam/LP water
Model
washing soot blower
Travel
Steam Pressure, MPa 0.93-1.07

Steam Temperature, ºC 300-350


Steam Consumption, kg/min. 50 Kg/min/single lance
Move speed of nozzles, rpm 01
Total Operating time, min/once 27
Location Inlet/Outlet Gas Duct
Nos. 2/APH
Motor

Page 21 of 162
TRNEPL Technical Diary©
Scanner Cooling Air Fan

Make ABB
Model No. A750
Nos. 2 (01 no AC & 1No DC)
Type of fan Centrifugal Fan
Flow, m3/hr 399-1509
Boosting Pressure, Pa 8000
Medium handled Air (Density -1226 Kg/M³)
Total Pressure Pa 8000
Fan dia mm 710
Dynamic pressure Pa 268
Drive Motor
AC DC
Make M/s. ABB motors Ltd. M/s. ABB motors Ltd.
Rating, KW 7.5 7.5
Speed, rpm 2920 2920
Volt, V 380-420
Full load current, Amps. 14.5

Coal Mill System


M/s. Shanghai Machinery Co.
Make
Ltd., China
Type HP 1003/Dyn
Quantity 6 (4 W + 2 S)
Basic Output, T/Hr 06
Design Output, T/Hr 66.47
Consumption of Primary hot air under Designed mill
77 (Per Coal Mill)
output, T/Hr
Bowl Speed, rpm 33
Direction of Rotation of the Mill Clockwise from Top
Maximum crushed coal size the pulverizer can accept,
75% Through 200 mm mess
mm
Maximum air flow, T/Hr 95.79
Maximum Resistance, Kpa 5
Pressure inside the pulverizer, mmWC
Primary air inlet temperature, ºC

Page 22 of 162
TRNEPL Technical Diary©

Performance Data
Design Coal
Coal required, T/Hr 248
Percentage through 200 mesh 75
Number of pulverizer in service 04
Coal throughput per pulverizer T/Hr 62
Maximum capacity of each pulverizer,
65.7
T/Hr
Percentage of operating pulverizer
90%
capacity
Power consumption for all the operating
pulverizer, KW

Mill Motor

Make CSRZHUZHOU Electrical Co. Ltd.


Power, KW 650
Type YHP 560-6TH
Voltage, V 6600
Current, Amps. 74.3
Speed, rpm 982
Frequency 50
Connection Y
Efficiency (%)
P F (cos ф) 0.82
Total wt. (kg) 6400
Space Heater
DE Side bearing no NU 234/P63
NDE side bearing no 6234/P63
Bearing lubricant Grease

Page 23 of 162
TRNEPL Technical Diary©

Gear Box
Transmission Type Helical Bevel Planetary Type
Model KMP300
Reduction Ratio 29.748

Seal Air System


Seal Air flow per Mill, m3/Min 102.7
DP over PA, Kpa 2

Dynamic Classifier

Speed Range, rpm 30-145


Rated Power of VFD motor, KW 45
VFD Motor Rated Voltage, V 415
VFD motor speed, rpm 1470
VFD Rated Power, KW 55
Frequency Range, Hz 10-55

Mill Fire Fighting System

Pressure, MPa 0.4-0.8


Temperature, ºC 100-200
Flow, T/Hr. 5-7
Inject Time, Min. 5-15

Page 24 of 162
TRNEPL Technical Diary©

Lubrication System of Mill

Model OWTS09
Nos 6
Flow, LPM 175
Oil Pump Type Screw
Pressure, Pa 0.15-0.35
Motor
Pressure, MPa 7.5 0.4-0.8
Speed,
Rating,rpm
KW ºC
Temperature, 1440 100-200
Oil Cooler
Flow, T/Hr. Cross5-7
Flow Tubular
Total No ofMin.
Inject Time, Cooler 2/Mill
5-15
Cooling water flow, m3/Hr 14.7
Cooling water pressure, MPa 0.2 -1
Cooling water temperature, ºC 32
No of heater 6 per/mill
Heater Power, KW 1.5
Heat Exchanger, Make Jiangsu Hydal Equipment Co. Ltd
Cooling area, M² 10
Operating Pressure required, MPa 1.6

Raw Coal Feeder

Make M/s. Shenyang Handan Power Station


Engg. Co. Ltd.
Type Gravimetric coal feeder
Model HD-BSC26
Capacity, Kg/hr 5-120 TPH
Quantity 6 / Boiler
Design Density of Coal, kg/m3 0.8-1.1
Design Temp.(amb.), ºC 35
Belt Velocity M/sec 0.02-0.2
Control Precision% ±1.0
Gravimetric Precision% ±0.25
Pressure Resistance MPa 0.35
Particle Size mm <50
Main Motor
Type YVF2-100L1-4
Power, KW 2.2
Clean out Chain Motor Y2T02A
Power, K 0.37

Page 25 of 162
TRNEPL Technical Diary©
Coal Specification
Design
Title Unit Worst Coal Best Coal
Coal
PROXIMATE ANALYSIS
Total Moisture % 12 15 11
Volatile Matter % 21 20 24
Ash % 43 45 36
Fixed Carbon % 24 20 29
ULTIMATE ANALYSIS
Carbon % 34.46 30.72 39.70
Hydrogen % 2.43 2.3 2.68
Oxygen % 6.64 5.35 8.65
Nitrogen % 0.69 0.6 0.83
Sulphur % 0.45 0.4 0.6
Carbonates % 0.3 0.6 0.5
Phosphorus % 0.03 0.03 0.04
Total Moisture % 12 15 11
Ash % 43 45 36
GCV % 3300 3000 3750
YGP Index (min) mg/kg 80 80 80
Grindability Index HGI 50 47 52
ASH ANALYSIS
Silica (SiO2) % 61.85 62.40 61.20
Alumina (Al2O3) % 27.36 27.31 27.32
Iron Oxide (Fe2O3) % 5.18 4.96 5.4
Titanium Oxide (TiO2) % 1.84 1.88 1.80
Phosphoric Anhydride % 0.54 0.55 0.44
Lime (CaO) % 1.47 1.42 1.52
Magnesia (MgO) % 1.00 1.03 0.97
Sulphuric Anhydride % 0.05 0.05 0.05
Sodium Hydroxide
% 0.08 0.08 0.08
(Na2O) Max
Potassium Oxide % 0.63 0.32 1.22
ASH FUSION
RANGE (Under
reducing atmosphere)
Ash initial deformation
ºC 1250 1100-1450
temperature (IDT)
Hemispherical
ºC 1400 1280-1400
Temp. (IDT)
Ash fusion temperature ºC 1400 1280-1400
Ash Resistivity Ω-cm (4.8-9.9)X10^12
Page 26 of 162
TRNEPL Technical Diary©
COAL & OIL BURNERS
Nozzles (Each corner)
No. of Coal Nozzles 6
No. of Oil Nozzles 3
No. of Secondary Air Nozzles 5
No. of Overfire Air Nozzle 3

Nozzles Sequence of Each Corner (From Bottom)

Elevation 1 Secondary Air AA


Elevation 2 Coal Nozzle (Primary Air) A
Elevation 3 Oil Gun AB
Elevation 4 Coal Nozzle (Primary Air) B
Elevation 5 Oil Gun BC
Elevation 6 Coal Nozzle (Primary Air) C
Elevation 7 Secondary Air CC
Elevation 8 Secondary Air DD
Elevation 9 Coal Nozzle (Primary Air) D
Elevation 10 Oil Gun DE
Elevation 11 Coal Nozzle (Primary Air) E
Elevation 12 Secondary Air EF
Elevation 13 Coal Nozzle (Primary Air) F
Elevation 14 Secondary Air FF
Elevation 15 Overfire Air OFA
Elevation 16 Secondary over fir air SOFA
Elevation 17 Secondary over fir air SOFA

Coal Burners
Make M/s. Dangfang Boiler Group Co. Ltd., China
Type Tilting Tangential
No. of Coal Burner 24
Design Parameter For Coal Burner (Design Coal, TMCR)
Velocity
Percent (%) Temperature (ºC) Resistance (Pa)
(m/s)
Primary Air 30 30 65 1500
Secondary Air 40.8 48 300.6 2100
Peripheral Air 10 35 300.6 -
Furnace Leak 0 - - -

Page 27 of 162
TRNEPL Technical Diary©
Actuator for Nozzles
Make M/s. STI Company, ITALY
Model SC 330 / 350
Type Pneumatic
Quantity 2 (each corner)
Piston stroke of the cylinder, mm 330
Bore of the cylinder, mm 350
Signal for control & position feedback, mA DC 4~20
Instrument Air Pressure, Kg/cm2 6~8
Duration for full stroke without loading, sec ~12
Nozzle swing angle ± 30º

Actuator for Air Damper

Make M/s. STI Company, ITALY


Model SC 63 / 125
Type Pneumatic
6 for Peripheral air
17 (each corner) 8 for Secondary Air
Quantity
3 for Overfire Air
Piston stroke of the cylinder, mm 125
Bore of the cylinder, mm 63
Signal for control & position feedback, mA, DC 4 ~ 20
Instrument Air Pressure, Kg/cm2 6~8
Duration for full stroke without loading, sec. ~ 12

Page 28 of 162
TRNEPL Technical Diary©

OIL FIRING
Light Diesel Oil Burners
Service Initial start up and warm up.
Atomizer External Mixed, Constant Pressure,
Compressed Air Atomized.
Fuel LDO to IS 1460/1974
2.5 % MCR heat input per elevation and total 10 %
Capacity (Max.) MCR.
No. of oil guns 12 (4 per elevation)
Location of oil guns AB, BC, DE
LDO flow/gun (max/min Kg/hr) 1840
70º at vertical direction
Atomizer spray angle
20º at horizontal direction
Maximum Rating LDO Pressure, 1.5
MPa
Atomizing air pressure, Kg/cm2(g) 6
Retract stroke, mm 400

FOPH
LDO Unloading Pumps

Discharge
Sl. Flow Rate Lubricating
Model /Sl. No Make Pr. RPM
No. (m3/hr) Oil Grade
(Kg/cm2)
RSD04A1044IDSA/ND- M/s Roto
1 50.7 1.9 1475 ISO VG 320
2183 (Multiple Screw) Pumps

M/s Roto
2 RSD04A1044IDSA 50.7 1.9 1475 ISO VG 320
Pumps

RSD04E3044IDSA/ M/s Roto


3 51.28 3.8 1470 ISO VG 320
ND-2184 Pumps

RSD04E3044IDSA/ND- M/s Roto


4 51.28 3.8 1470 ISO VG 320
2185 Pumps

Page 29 of 162
TRNEPL Technical Diary©

LDO Unloading Pump’s Motor

Current,
Sl. No. Type Make Power, KW Speed, rpm
Amps
M/s Bharat
1 MD16M4F3 11 1450 20.5
Bijlee
M/s Bharat
2 MD16M4F3 11 1450 20.5
Bijlee
M/s Bharat
3 MD18L473 18.5 1460 33.2
Bijlee
M/s Bharat
4 MD18L473 18.5 1460 33.2
Bijlee

LDO Tanks

Tanks LDO#1 LDO#2 LDO#3 LDO#4


Capacity (KL) 500 500 700 700

LDO Forwarding Pumps

Sl. Discharge
Type/Sl. No Make Flow Rate Speed, rpm
No. Head / Pr.
M/s. Sichuan
Shengda
50AY35X12/A12026 Pump
1 12.65 TPH 408.56 M 2970
(Centrifugal) Industry
Equipment
Mfg. Co.Ltd
M/s. Sichuan
Shengda
50AY35X12/A12025 Pump
2 12.65 TPH 408.56 M 2970
(Centrifugal) Industry
Equipment
Mfg. Co.Ltd
RSD04A1009EHPA/ND- M/s. Roto
3 31.69 m3/hr 25 kg/cm2 2955
2535 Pumps
RSD04A1009EHPA/ND- M/s. Roto
4 31.69 m3/hr 25 kg/cm2 2955
2436 Pumps

Page 30 of 162
TRNEPL Technical Diary©

LDO Forwarding Pump’s Motor

Sl. Power, Speed, Current


Type Make
No. KW rpm (A)/Vol (V)

M/s. Shandong Huali


Elec. Motor Group
1 YB2-225M-2 45 2960 75.2/415
Co. Ltd.

M/s. Shandong Huali


2 YB2-225M-2 Elec. Motor Group 45 2960 75.2/415
Co. Ltd.
M/s. Crompton
3 55KE-2 55 2955 87/415
Greaves
M/s. Crompton
4 NADTX101200 55 2965 86/415
Greaves

Miscellaneous Pumps

Flow Rate Speed, Discharge Pr.


Descriptions Type/Sl. No. Make
(m3/hr) rpm (bar)
Drain Oil M/s. Roto
NH130890 5 221 3.13
Pump#1 Pumps
Drain Oil M/s. Roto
NH130889 5 221 3.13
Pump#2 Pumps
Sump
- - - - -
Pump#1
Sump
- - - - -
Pump#2
Drainage
- - - - -
Pump

Page 31 of 162
TRNEPL Technical Diary©

Miscellaneous Pump’s Motor

Power, Speed, Current


Descriptions Type/Sl.No. Make
KW rpm (A)/Vol (V)
Drain Oil MDD9L- M/s. Bharat
1.5 1410 3.25/415
Pump#1 455/M130664 Bijlee
Drain Oil M/s. Bharat
M1306655 1.5 1410 3.25/415
Pump#2 Bijlee
M/s Shanghai
Sump YB2-180M- Pinxing
22 2940 37.6/415
Pump#1 2V1/180B383020-01 Explosion Proof
Motor Co.Ltd
M/s Shanghai
Sump YB2-180M- Pinxing
22 2940 37.6/415
Pump#2 2V1/180B383020-02 Explosion Proof
Motor Co.Ltd
M/s Aquasave
Drainage
20305636 Engineering 2.2 2900 5.65/380
Pump
Unit

Page 32 of 162
TRNEPL Technical Diary©

ELECTROSTATIC PRECIPITATOR

Zhejiang TENGY Environmental Tech.


Make
Co. Ltd
Type Electrostatic Bag Precipitator (2 TGD251-2)
Model

Type of Emitting Electrode

Effective Cross Sectional Area


Flue Gas Volume m3/hr 2161512
Flue Gas Temperature 145
Inlet Dust Volume (gm/Nm3) 89.2
Total Surface Area For Collecting Plate
Total Collecting Area (M2) 15033.6
Gas Velocity (M/S) 1.2

Voltage Distance

Collecting Plate Type 480C


Gas Treatment Time, Sec.
Migration Velocity, Cm/S
Inlet / Outlet Nozzle
HV Power Supply, KV 66
Aspect Ratio
Min. Installed Corona Power /Unit
Effective Collection Area, W/M2
No. of Hoppers 16 per boiler
Hammer
Type of Collecting Rapping

Type of Emitting Rapping Hammer


Pressure Drop
Air Leakage
Collecting Efficiency
Emission
Resistivity

Power Source Model for Transformer

Page 33 of 162
TRNEPL Technical Diary©

Ash Amount in One Hopper/Hour


Field Collecting efficiency Ash amount (kg/h)
1st field 80 % 9524
2nd field 16 % 1905
Bag Filter 3.2 % 380
Bag Filter 0.6 % 71.4

Soot Blowers
Make Shanghai Clyde Bergemann Machinery Co.Ltd.
Source of steam for Soot Blowing Tap off from Platen SH inlet Header.
Temperature, ºC and Pressure MPa 450 & 19.68

Furnace Soot Blowers

Model V04
Nos. 70
Blowing Travel, mm 510
Blowing Angle 360º
Valid Blowing Radius, m 2
Motor Power, KW 0. 25
Switching Travel 255
Advancement Per Rotation mm 85
Blowing Pressure, MPa 0.8-12

Long Retractable Soot Blowers

Location Convection Zone (Reheater & Super heater)


Model PS-SL/B
Nos. 46
In Horizontal Flue gas duct 4
In Primary SH 42
Travel, mtr. 7.3
Steam Flow, Kg/min
Blowing Steam Pressure, MPa 0.8-1.2
Speed, m/min.
Blowing Angle 360º
Valid Blowing Radius, m 2
Motor Power, KW 0.55

Page 34 of 162
TRNEPL Technical Diary©

Semi Retractable Soot Blowers


Model PS-SB
Location Horizontal LTSH and Economizer Area
Nos. 36
Travel, mtr. 3.65
Steam Flow, Kg/min 72
Speed, m/min 1.75
Steam Pressure, MPa 1.83
Blowing Angle 360º
Valid Blowing Radius, M 1.2~1.5
Motor Power, KW 1.1

Blowdown Vessels

IBD TANK CBD TANK


Make Shandong Beichen Mechanic & Electric Equipment Co.
Ltd.
No. 1/unit 1/unit
Type DP-20 LP-6
Design Pr. 0.7MPa 1.4 MPa
Normal Working Pr. 0.02 MPa 1.048MPa
Design Temp. 300 ºC 350 ºC
Normal Working Temp. 105 ºC 186ºC
Hydro Test Pressure 1.05 MPa 2.1 MPa
Shell Thickness 12 mm 14 mm
Shell Dia 2200 mm 1500 mm
Useful Volume 20 m3 6 m3
Wt. With Water 28300 Kg 8990 Kg
Wt. When Empty 6300 Kg 2990 Kg
Medium Steam & Water Steam & Water

Page 35 of 162
TRNEPL Technical Diary©

Pressure Reducing & Desuperheating Station

Auxiliary Steam Header Pressure 16 Kg/Cm2


Auxiliary Steam Header Temperature 370 oC
Desuper Heating Spray Water From condensate system
No of Safety Valve One
PR. (Kg/cm2) TEMP. (ºC)
Deaerator Start Up (Pegging) 6 368
Turbine Seal System 12.7 368
Application Boiler Bottom Heating
APH Soot Blowing 12.7 368
Start-up Boiler to Auxiliary
12.7 350
Steam
Upstream side 12.7 368
Coal Mill Fire Fighting
System
Downstream side 0.6 200

Auxiliary Steam Source

CRH Start-up Boiler Extraction 5

Pressure, Kg/cm2 12.78 12.7 11.1

Temperature, ºC 368 350 368

Page 36 of 162
TRNEPL Technical Diary©

Steam & Water Analysis System

Water/Steam
Sampling Point Parameters to be Measured
Parameters
6.5-8.5 pH
5-6 µSi/cm. Cation Conductivity
CEP Discharge
Sodium Ion
Dissolved Oxygen
Deaerator Outlet Dissolved Oxygen
8.5-9.2 pH
<8 Specific Conductivity
Feed Water at Economizer Inlet Cation Conductivity
10-20 Hydrazine
20 PPB Dissolved Oxygen
<50 PPB Specific Conductivity
Boiler Saturated Steam from Right,
Middle, Left Side. Cation Conductivity
9-10 pH
9-9.5 pH
<8 Specific Conductivity
Main Steam – HTSH Outlet (Left &
Cation Conductivity
Right Side)
<20 PPB Silica
Sodium Ion
<50 PPB Specific Conductivity
9-10 pH
Boiler Drum Water from Right Side <3000 PPB Phosphate
<250 PPB Silica
Specific Conductivity
Make Up Water
Cation Conductivity

Page 37 of 162
TRNEPL Technical Diary©

Auxiliary Boiler

Make Xi’an Xingyi Power Generation &


Commissioning Co., Ltd
Evaporation Capacity, TPH 20
Rated Steam Temperature, ºC 350
Inlet Cold Air Temp, ºC 20
Flue gas Temperature, ºC 167
Boiler Design Heat Efficiency, % 91.8
Burners, Nos. 1

Page 38 of 162
TRNEPL Technical Diary©
MAIN TURBINE
Specifications
Make M/s. Beijing BEIZHONG Steam Turbine
Model Generator Co., Ltd
N330-17.75/540/540
Sub-Critical, Single Reheat, Single Axis, Three
Type
Cylinder, Two Exhaust, Condensing Steam, 330MW
Main Steam Rated Temperature, °C 540
Main Steam Rated Pressure, MPa 17.75
LP Exhaust Steam Flow, T/H 659.62
Reheat Steam Rated Pressure, MPa 4.33/4.1
Reheat Steam Rated Temp., °C 540
Main Steam Flow In Rated Power, T/H 972
Reheat Steam Flow In Rated Power, T/H 882.76
Main Steam Flow (VWO), T/H 1030
Max. Allowing Pressure After
Governing Stage, MPa 13.87
Rated Back Pressure, Kpa (Abs.) 9.5
FW Temperature, °C 256.44
Rated Cooling Water Temperature, °C 33
Number of Heater In FW Regenerative
System 7
Type of Governing Control System DEH
Turbine Allowing Frequency, Hz 48.5 to 50.5
Turbine Heat Rate, KJ/KW·H 7971
Specific Steam Consump., Kg/KW.H 2.944
Number of Stage In Flow Passage 33 stages
Number of Stage In HP Part 11 stages
Number of Stage In IP Part 12 stages
Number of Stage In LP Part 10 stages
Direction of Rotation Anti Clockwise (from turbine)
Two Sets of HP main steam adjusting combined
valves {Each set consists of 1HPT- Main Steam
Stop valve (TV) and 2 Governing Valves (GV)}
Turbine has two sets of Reheat steam Governing
combined valves {Each set consists of IPT -1
Valves Reheat Stop Valve (RV) and 1 Control Valve
(IV)}
CRH line – 2 Pneumatic actuated swing Check
Valve
LPBP – 2 Bypass Stop and Control Valves

Page 39 of 162
TRNEPL Technical Diary©

Load
Rated 330 MW
loadm
Max 365.65 MW (VWO condition)
load

Start up, Start Parameters, Conditions & Time (Min)

HP
Sync to rated Cylinder
Start Speeding up MS Reheat Reheat
load time MS Pr. Bottom
State to rated speed Temp. Steam Pr. Steam Temp.
(MW) (Mpa) Flange
time (Hrs.) (°C) (Mpa) (°C)
Temp. (°C)
Cold 60 140 4 380 <190 1.5 360
Warm 7 73 9 425 >190 1.5 400
Hot 6 44 10.5 480 >190 1.5 460
Very
6 29 17.75 520 1.5 510
Hot

Turbine’s Critical Speed

First Stage Critical Speed


Second Stage Critical Speed R/Min
R/Min
Shaft Name
Shaft Shaft Section Shaft Shaft Section
High Pressure Rotor 2330 2400 >4500 >4400
Intermediate
2420 2440 >4500 >4400
Pressure Rotor
Low Pressure Rotor 1795 1800 >4500 >4400
Generator Rotor 1341 1384 3614 4057

Page 40 of 162
TRNEPL Technical Diary©

Parameter Control

Descriptions Unit Operating limit Alarm value Stop/Trip value


≤(rated value)+8.3
≤(rated value)+14
12 Months for 400 hr.
Main Steam °C
Don’t exceed 400 hr in 12 months.
Temperature
≤ (rated value) +28, 15 min,12 months for 80 hr.
Don’t continue over 15 min.
≤ (rated value)+8
≤ (rated value) +14 12 months 400 hr.
Reheat steam
°C Don’t exceed 400 hr in 12 months.
temperature
≤ (rated value) +28, 15 min,12 months 80 hr.
Don’t continue over 15 min.
Main Steam And
≤(18)+28
Reheat Steam Temp. °C
Rated condition temp. difference(18)+28
Difference
HP Inner Cylinder
Up-Down Temp. °C <50 ≥50 ≥90
Difference
HP Exhaust Inner
°C < 390 ≥390 ≥420
Wall Temp.
LP Exhaust Cylinder
°C <80 ≥80 ≥120
Metal Temp.
Start Back
KPa ≤35 - -
Pressure≤10%
Operating Back
KPa <22 ≥60 ≥65
Pressure>10%
Shaft Vibration (#1~#6)≥100 (#1~#6)≥ 130
μm < 75
(P-P) (#7~#8)≥140 (#7~#8)≥180
Eccentricity μm 25
Axial Displacement mm -0.5<,<0.3 ≤-0.5,≥0.3 ≤-0.7,≥0.5
HP Differential
mm -1.2<,<6.6 ≤-1.2,≥6.6 ≤-2.0,≥7.4
Expansion
HP Differential
mm -3.5<,<6.0 ≤-3.5,≥6.0 ≤-4.5,≥7.0
Expansion
LP differential
mm -2.2<,<8.0 ≤-3.3,≥9.1 ≤-3.3,≥9.1
expansion
Supporting bearing
°C >95 >110
temp.
Thrust bearing temp. °C >110 >120
Bearing return oil
°C >75 >80
temp.

Page 41 of 162
TRNEPL Technical Diary©

Contd….
Stop/Trip
Descriptions Unit Operating limit Alarm value
Value
Lube oil Pa g 0.15 0.1 0.08
pressure(normal)
Lube oil temp.(turning) °C ≥20 - -

Lube oil temp. (normal) °C 45 - -


EH oil pressure MPa g 14.5 ≤11.2 ≤9.5
EH oil temp. °C 38~60 ≥60 -

Extraction Valves
Extraction 1 No Valve
Extraction 2 01 Pneumatic Check Valve And 01 Motor Driven Butterfly Valve
Extraction 3 01 Pneumatic Check Valve And 01 Motor Driven Butterfly Valve
Extraction 4 01 Pneumatic Check Valve And 01 Motor Driven Butterfly
03 Pneumatic Check Valve, 02 Motor Driven Gate Valve, 01 Check
Valve
Extraction 5
Valve, 01 Gate Valve
Extraction 6 01 Pneumatic Check Valve, 01 Motor Driven Gate Valve
Extraction 7 01 Pneumatic Check Valve, 01 Motor Driven Gate Valve

Turbine Extractions Steam Pressure & Temperatures

Steam
Steam
Extraction Pressure Temp. Extraction
Extraction °C Heaters
No. (MPa) Capacity
Stage
(T/H)
1 27th & 32nd 0.0291 68.45 23.98 LP heater#1
2 26th & 31st 0.0713 90.42 27.69 LP heater#2
3 25th & 30th 0.1393 136.82 23.23 LP heater#3
rd
4 23 0.5063 261.22 54.88 LP heater#4
th
5 20 1.068 353.66 42.50 Deaerator & Aux.Steam
Steam Cooler to HP
6 16th 2.1714 452.5 49.40
Heater#6
7 11th 4.3691 340.31 84.86 HP Heater#7

Page 42 of 162
TRNEPL Technical Diary©

Barring Gear
M/s. Beijing BEIZHONG Steam Turbine
Make
Generator Co., Ltd
Rotating Speed 54r/min
Velocity ratio of reduction gear 27.5
Drive Electric Motor
Motor
Model No. Y2-225S-4
Speed 1480
Voltage 415 V
Current 65 Amp
Power 37KW
Power factor
Bearing No. (DE/NDE)

TURBINE LUBE OIL SYSTEM

Main Oil Tank


MOT Capacity Standstill 30 m3
MOT capacity operation 20 m3
Oil VG46
Oil Level (at normal Highest Lowest
operating condition), mm 2000 1600
Net Weight of Tank (Kg) 7700

Lubricating Oil Pumps


MOP AOP EOP
Number 1 1 1
Model
DC Motor (Vertical
Drive Gear Type AC Motor-Vertical
Centrifugal Pump)
Flow, m3/hr 216 147.6 116
Inlet Pressure, MPa
Head, MPa.g 0.3 0.3 0.131
Cut-in Pressure, MPa 0.18
0.08
Cut off speed, rpm <2850 2850
Speed (rpm) 3000 2940 1500
Torque N-m 603.5

Page 43 of 162
TRNEPL Technical Diary©

Drive Details
MOP AOP EOP
Type Y200L1-2 ZBL22531TH
Voltage (V) - 415 V (AC) 220 V (DC)

Motor Power (KW) 80.60 30 10


Current (Amp) - 53 57

Jacking Oil Pump


Make M/s. Beijing BEIZHONG Steam Turbine Generator Co., Ltd
Numbers 2
Shut off head 300
Discharge Pressure, MPa.g 30
Flow, L/Hr 4800
DRIVE DETAILS
Type AC – Plunger Type
Make M/s. Beijing BEIZHONG
Model No. Y250M-4
Rated Power, KW 55 / 415 V
Full load current 95
Rated Speed, RPM 980
Cut in at 2500
Cut off at 2250
Bearing No. (DE/NDE)

Lube Oil Coolers


Number 2 X 100 %
Type YL300-I
Heat Transfer Area, m2 300
Oil Outlet Temp., 0C 45
Oil Flow, lpm 3600
Design Water Temp., 0C 38
Cooling Water Flow, tph 205
Pressure Loss of Oil Side, bar 0.3
Pressure Loss of Water Side, bar 0.4
Design Pressure of Oil Side, bar 4
Design Pressure of Water Side, bar 10

Page 44 of 162
TRNEPL Technical Diary©

Oil Tank Vapour Extraction Fan

Type FJ.3.PT.Ⅱ
Flow 455 m3/hr
Speed
Pressure 130 mm H2O
Motor Details
Type Y802-2
Power 3 KW
Volt 415 V/5.71 Amp
Speed 2980 rpm

Lube Oil Tank Electric Heater


Model SRY2-220/4

Power 5 KW

Voltage 230 V

EH Oil System
EH Oil Pump
Make M/s Beijing BEIZHONG
Type Fire resistant type
Nos. 02
Pressure 14.5 Mpa.
Relief valve pressure-17MPA 17.5
Flow, L/min 100
Speed 1470
Motor Details
Type Reciprocating pump
Power KW 30
Voltage in Volt 415/52AMP
EH Oil Filter Pump Motor
Nos. 1
Power in KW/Current A 0.75/1.83
Voltage 415

Page 45 of 162
TRNEPL Technical Diary©

EH Oil System Contd...

Cooling Pump And Motor


Nos. 1
Power in KW/Amp 1.5/3.35
Voltage, V 415
Heater
Nos. 1
Power in KW 5
Voltage, V 220
EH Oil Tank
Volume of Tank in ltr 950
EH Oil Filter
Nos. 2
Mesh Size in μm 10
Return Oil Filter (Nos.) 2
Mesh Size in μm 3
EH Oil Cooler
Nos. 2
Cooling Area, m2 2.6
Pressure (Shell side / Tube side), MPa 1/1.6
Temperature (Shell side / Tube side), °C 38

Accumulator
N2 Pressure in HP accumulator in MPA 9.1
N2 Pressure in LP accumulator in MPA 0.2

Lube Oil Transfer Pump

Type 65 AY 60 A
Design Pressure, Head (m) 60
Flow, m3/ hr 22.5
Drive Detail
Type YB2-160M1-2F1
Rating, KW/Volt/Current 11/415/19.8
Speed, rpm 1450

Page 46 of 162
TRNEPL Technical Diary©

Turbine Oil Centrifuge System

Centrifuge
No. of unit 1
Make Alfa Laval India Ltd, Pune
Type MAB-206S-24
Max. Speed of Bowl 8423
Recommended Motor Power & Speed 12 KW & 1500 rpm
DOR (viewed from top) Clockwise
Centrifuge
Capacity, m³/hr 8.5
Delivery Head, mWC 15 (Maximum Work Capacity)
Max density of the feed, kg/m3 1100
Max density of the sediment, kg/m3 1600
Process temperature (max. /min.) 0/100
Centrifuge Drive Motor
Make ABB
Frame M3AA160M4
Power, KW 11.5
Speed, rpm 1440
Volts, V 415
Current, Amp 21.5
P.F. 0.85
Bearing No. (DE/NDE)
DOR (Viewed from pump end) Anti-Clockwise
Centrifuge Material
Bowl Spindle Steel
Frame, Lower And Upper Parts Cast Iron
Collecting Cover Aluminium
Bowl Body, Hood, Disc. Stack,
Stainless Steel
Gravity Disc.
Sludge Basket Stainless Steel
Other Bowl Parts Tinned Steel, Bronze, Brass

Page 47 of 162
TRNEPL Technical Diary©

FIRE RESISTANT FLUID SPECIFICATION


Performance Index, New Fire-Resistant Oil
Viscosity(ASTMD445-72)
1000 F Saybolt Viscosity (38℃) 220SUS
2100 F Saybolt Viscosity(100℃) 43SUS
Viscosity Index -
Specific Gravity 600F(60℃) 1.142
Pour point 0F -
Max. Water Content Wg% 0.03
Max. Chlorine Content ppm 20
Flash Point(ASTMD92-72) ℃ 246
Fire Point(ASTMD92-72) ℃ 352
Auto ignition temperature(ASTMD286-58) ℃ 566
Acidity mg KOH (g) 0.03
Foaming Tendency ml 10
Max. Chrominance 1.5
Particle Distribution (SAEA-6D tentative) 3 Class
Hydrolysis Stability Qualified
Electrical Resistivity 12*109
Air Entrainment(ASTMD3427) min 1.0

Lube Oil Specifications

Kinematic viscosity at 40ºC 46


Viscosity index 102
Flash point 232
Pour point -33
Neutralisation No. mg KOH/g 0.08
Emulsion char 20
Air release capacity 2.0 Minuets
Rust preventing characteristic 0-B max.
Water content % by wt. 0.01 %
Solid particles content 0.05 % max. by weight
Foaming tendency at 25oC (Max.) 400 cm3

Page 48 of 162
TRNEPL Technical Diary©

Lube Oil Specifications Contd…


Foaming stability 450 Sec (Max.)
Ash (% by weight) 0.01 % (Max.)
Particle distribution Min. 17/14 Code
Specific gravity, g/cm2 0.85 at 50 oC
Copper corrosion Not worse than No.1
Water release 300 S (Max.)

CONDENSER
Specifications

Single Shell, Two Pass, Surface Type


TYPE
Condenser.
Model No. N20500
Cooling Surface Area, m2 20500
Back Pressure, Kpa 9.5 (Abs)
No. of Tubes 27815
Cooling Water Flow, TPH 40830
Cooling Water Temp., °C 20
Cooling Water Pressure, Mpa 0.45
Condenser Weight Without Water, Ton 400
Steam Condenser With Water, Ton 860
Hydraulic Test Pressure, Mpa 0.6

Condenser Rubber Ball Cleaning


Make Wuxi Newtimes Pump Manufacturing Ltd.
Head, M 25
Suction Head, M 6
Flow, m3/hr 100
Power, KW 15
Current, Amps 27.4
Speed, rpm 1450

Page 49 of 162
TRNEPL Technical Diary©

Condensate Extraction Pump


M/s. Shenyang Blower Works Group Co. Ltd
Make Pump Co., Ltd.
No. of Pumps / Model No. 3 × 60 % / 7LDTNB-8PJ
Type of First Impeller Vertical Barrel Type
Number of Stages 5
Operating Flow Rate, m3/hr 412
Inlet – Temperature °C 80
NPSH Required, m 3.1
Delivery Head, m 300
Pump Speed, rpm 1480
Design Efficiency, % 81
Suction Pressure MPa 0.6
Discharge Pressure MPa 4
Direction of Rotation Anti-clock wise from bottom to up
Sealing Water Requirement
Flow m³/hr 0.5
Pressure MPa 0.5-0.8
Temperature 48-65 oC
Bearing Cooling Water Requirement
Flow m³/hr 0.5
Pressure MPa 0.2-0.3
Temperature 48-65 oC
Pump Bearing Vibration, mm <0.076

CEP Motor Specifications


M/s. Shenyang Blower Works Group Nuclear
Make Pump Co., Ltd.
Power, KW 500
Type YLKS400-4
Volts, KV 6.6
Current, Amps 52.7
Speed, rpm 1480
Efficiency (%) 81
P.F (cos Ф) 0.88
Lubricant (Grease) LI-2
Motor Winding Cooling Water Cooling

Page 50 of 162
TRNEPL Technical Diary©

Gland Steam Condenser

Manufacturer Beijing BEIZHONG Steam Turbine Generator Co., Ltd


Type Horizontal Tube Shell Type/JQ-130
Total Cooling area, M2 130
Total fluid entering , T/hr
Hydro Test pressure shell side, MPa 0.21
Hydro Test pressure tube side, MPa 4
Operating Pressure Tube Side, MPa 2.2
Operating Pressure Shell Side, MPa 0.0965
Design temperature shell side, 0C
Design temperature tube side, 0C
Cooling Water Amount, T/hr
Number of tubes 471
Size of tubes OD X Thickness, mm Ø23x1
Gland Steam Exhauster
Make Hangzhou Kexing Blower Co. Ltd
Type AZY-10.30-036.5-02
Nos. 02
Capacity, m³/hr 2130
Speed 2900
Exhaust Pressure, Kpa 6.816
Motor Details
Make WNM
Power, KW 11
Voltage, V 415
Current, A 10.5
Speed, RPM 3000

Page 51 of 162
TRNEPL Technical Diary©

LP HEATERS

HEATER-1 HEATER-2 HEATER-3 HEATER-4

Type U Tube/Vertical U Tube/Vertical U Tube/Vertical U Tube/Vertical

Quantity of Extraction
23.98 27.69 23.23 54.88
Steam (T/Hr)
Pressure of Extraction
0.0291 0.0713 0.1393 0.5063
Steam (MPa) - TMCR
Temp. of Extraction
68.45 90.42 36.82 261.22
steam °C
Condensate Inlet
45.95 64.75 86.62 105
Temp.
Surface Area, m² 600 580 590 910
Design Pressure on
0.445 0.445 0.445 0.6
Shell side, MPa
Design Temp on Shell
150 150 200 295
Side °C
Design Pressure on
4 4 4 4
Tube Side MPa
Design Temp. on
150 150 150 200
Tube Side
Test Pressure on Shell
0.58 0.58 0.58 0.78
Side MPa
Test Pressure on Tube
5.2 5.2 5.2 5.2
Side MPa
Condensate Water
3.2
Pressure, MPa
Materials Tube Side Ø16X0.8 TP304 Ø16X0.8 TP304 Ø16X0.8 TP304 Ø16X0.8 TP304

Dia, mm Ø1424x12 Ø1424x12 Ø1424x12 Ø1424x12


Height 8600 8300 7700 10300
Net Weight (Kg) 13430 12840 13500 19600
Working weights (Kg) 17030 16240 18450 26200
LP Heater Filling
30830 30946 30690 42010
water(Kg)

Page 52 of 162
TRNEPL Technical Diary©

LP Heater Drain Pump


Model DG155-30X8

Type Horizontal centrifugal type

Flow, m3/hr 139

Head, m 238

Motor Specifications

Power, KW 160

Voltage, V 415

Current, A 263.5

Power Factor, cos Ф 0.89

RPM 1480

Deaerator
Wuhan Dafang Electronic & Machinery
Make Co. Ltd.
Model DFST-1115.130
Design Pressure, MPa 1.33
Design Temp, oC 200
Gross Volume, m3 186
Net Volume, m3 130
Design Temperature, oC 200
Operating Pressure, MPa (abs) 0.147 ~ 1.1362
Operating Temp, oC 182
Test Pressure, MPa 1.73
Outside Diameter, mm 3852
Total Length, mm 15000
Materials SA106 GrC
Shell Material SA516 Gr 70
Deaerating Capacity μg/l ≤5
Weights
Dry, Kg 64000
Flooded, Kg 257000

Page 53 of 162
TRNEPL Technical Diary©

BOILER FEED PUMP & AUXILIARIES

Boiler Feed Pump


Manufacturer M/s. Shenyang Blower Work Group
Model No. Corp.
CHTC5/6SP-2
No. of Pumps 3 X 50%
No. of Stages 6
Impeller Type Closed
DOR (viewed from driving end) Clock Wise
Operating Temp. (oC) 183.68
Discharge Pr. (Kg/Cm2) 233.3
Minimum Flow Capacity, TPH 180
NPSHR (m)
Total Dynamic Head (M) for Pump, m H2O 2333
Discharge Flow Rate (m3/Hr.) 659.5
Density, kg/m³ 883.7
Tap Flow, m³/hr 55
Tap Head m 777.6
Speed (RPM) 5580

Boiler Feed Pump Motor


Make M/s. CSR
Power, KW 5900
Type YKS800-4
Rated Volts, KV 6.6
Current, Amps 598
Speed, rpm 1490
Rotating direction Clockwise view from driven end to pump
P.F(cos Ф) 0.89
Total wt. (kg) 23000

Page 54 of 162
TRNEPL Technical Diary©

Hydraulic Coupling of BFP

Manufacturer M/s. Voith Turbo, Germany


Type Hydrodynamic (Geared variable speed)
Model R17K-2E
Journal / Thrust Brg. Type
Direction of rotor coupling discharging shaft to
Clockwise
feed pump
Primary Speed, rpm 1480
Max. Output Speed, rpm 5580
Rated Output Power, KW 4657
Motor Power, KW 5600
Full Load Slip < 3.0 %
Regulation Range 4:1 Downwards (25-100%)
Bearing Temp. < 90oC
Oil Tank Filling Capacity, ltr 850
Extraneous Lubricant Oil Quantity, lpm 120
A. Pump side, lpm 80
B. Motor side, lpm 40
Lub Oil Grade 32 ISO-VG
Efficiency 94%
Weight Without Oil, Kg 3600

Lube Oil Pressure


Main Oil Pump Pressure, Bar 3.5 to 5.5
Working Oil Pressure Up Stream of Orifice Plate, Bar 1.5 to 2.5
Working Oil Pressure Down Stream of Orifice Plate, Bar 0.2 to 0.5
Operating Range, Bar 2.0 to 3.0
Switch ON Driving Machine, Bar 1.7
Lube Oil Pressure Switch OFF Aux Lube Oil Pump, Bar 2.2
Alarm Aux Lube Oil Pump On, Bar 1.5
Switch off Driving Machine, Bar 0.8
Differential Pressure at Duplex Oil Filter 0.6

Page 55 of 162
TRNEPL Technical Diary©

Thrust & Journal Bearing


Type Radial
Method of Cooling Oil
Type of Balancing System
Alarm, ºC 90
Max. Temp. Limit, ºC 95
Mechanical Seal
Type 25-SHP11
Qty/Pump 1

BFP PHE

Working Oil Lube Oil


Make ALFA LAVAL ALFA LAVAL
Type TL10-PFM (Plate Type) M6-FG (Plate Type)
Nos. 03 03
Medium_1_Type DM Water DM Water
Medium_2_Type Oil SP-68 Oil SP-68
Flow Medium_1_Type 59 17.26
Flow Medium_2_Type 0.84 0.27
Medium_1_Temp. 50 50
Medium_2_Temp. 130 80
Medium_1_Press. 6 6
Medium_2_Press. 1.5 1.5
Heating Surface Area, m2 34.5 16.1
Cooling Water Flow 59 17.26

Lube Oil Pumps of BFP


Manufacturer
Type Centrifugal
No. of pump 01
Model No.
Pump Drive AC
Rated Head (bar)
Rated Capacity
Motor Rating, Kw/Amps/V 5.5/11.10/415
Speed, rpm 1500

Page 56 of 162
TRNEPL Technical Diary©

Booster Pump

Manufacturer M/s. Shenyang Blower Work Group Corp.


Type YNKS350/250J
No. of Pumps 3 x 50%
Casing Type Horizontal volute
DOR Clockwise view from driven end to pump
Suction Temp. (oC) 179.4
NPSH(R)
No of Stage Single
Head Developed, mH2O 67
Flow Required 714.5
Pump Speed, RPM 1490
Power, KW 140
Mechanical Seal
Type Mechanical
Seal Cooling Water cooled

Page 57 of 162
TRNEPL Technical Diary©

HP Heaters Specifications

Steam
HPH # 6 HPH # 7
Cooler

TYPE Vertical, U-Tube Vertical, U-Tube

Quantity Extraction Steam (T/Hr) 48.97 84.86 49.40


Pressure of Extraction Steam (MPa ) 2.1063 4.3691 2.1714
Temp. of Extraction Steam (OC) 340.31 452.54
Feed Water Inlet Temp. (OC) 184.43 210.99 251.78

Feed Water Outlet Temp. (OC) 210.99 251.78 256.44

Heating Surface Area (M2) 1000 1200 250


Size Of Tubes OD X Thickness (mm)
Number of Tubes
Velocity of Feed Water (m/s.)
Number of Tube Side Passes
Design Pressure on Shell Side (kg/cm2 )
Design Temp. on Shell Side (OC)
Design Pressure on Tube Side (kg/cm2
)
Design Temp. on Tube Side (OC)
Test Pressure on Shell Side (kg/cm2 )
Test Pressure on Tube Side (kg/cm2 )
Operating Pressure on Shell Side
(kg/cm2)
Operating Temp. on Shell Side (OC)
Operating Pressure on Tube Side
(kg/cm2)
Operating Temp. on Tube Side (OC)
Materials
Shell / Head
“U” Tube

Page 58 of 162
TRNEPL Technical Diary©

Vacuum Pump

Make NASH
Type Water/Ring Vacuum Pump
Model TC11E
No. of Pump 01
Pump Rated Speed, rpm 590
No. of Stage 01
Flow, kg/hr 62 (dry air at 9.5 KPa, 33 ºC)
Operating Liquid Water
DOR Clock Wise

Separator Tank

Design Pressure, MPa 0.1


Test Pressure, MPa 0.2
Highest Working Pressure, MPa 0.05
Design Temp., ºC 60
Weight, Kg 235
Volume, m3 0.43

Motor
Make M/s. Shanghai Shangdian
Type Y2355L 1-12
Power rating 110
Voltage 415
Current Rating 215
Power factor 0.756
RPM 495
Efficiency (%) 94.5

Page 59 of 162
TRNEPL Technical Diary©

HP Bypass System

Make BOPP & REUTHER


Type SIRA BH 160L
No. 1
Design Pressure, bar (Inlet/Outlet) 186.4/51.9
Test Pressure, bar (Inlet/Outlet) 280/78
Design Temp., ºC (Inlet/Outlet) 548/366
Capacity 736.4 TPH(70% of BMCR)
Relief Valve Pressure Setting, MPa 25.0
Alarm Value, MPa 110
Pump off At, MPa 21
No. of Pumps 2
Working Fluid DIN ISO VG 46
Tank Capacity, lit. 160
Pump Discharge, L/min 6.5
Pump Motor Type HSS 6.5-64-160
Pump Motor Rating, KW/V/Amps 3/415/6.1
Speed, rpm 1435
Cooling Fan Motor Type AC
Cooling Fan Motor Rating, W/V/Amps 370/400/1.2
Speed, rpm 1500
Fan on at, ºC 45
Filter Motor Type AC
Filter 10 µm
Filter Motor Rating, W/V/Amps 370/400/1.1
Speed, rpm 1390
Accumulators
Make
Main Accumulator Type Bladder Type Steel Cylinder
No. 2
Nominal Capacity lit. 32
Gas filling pressure at Room Temperature, MPa 9
Minimum Oil Pressure for Actuation, bar 110
2 nd pump is switch on, bar 160
1 st pump is switch on, bar 170
Both Pump switch off, bar 210

Page 60 of 162
TRNEPL Technical Diary©

LP Bypass System

Make BOPP & REUTHER


Type SIRA BH 160L
No. 1
Design Pressure, bar (Inlet/Outlet) 46.7/7
Test Pressure, bar (Inlet/Outlet) 280/78
Design Temp., ºC (Inlet/Outlet) 548/366
Capacity, tph (70% of BMCR) 421.4
Relief Valve Pressure Setting, MPa 25.0
Alarm Value, MPa 110
Pump off at, MPa 21
No. of Pumps 2
Working Fluid DIN ISO VG 46
Tank Capacity, lit. 160
Pump Discharge, L/min 6.5
Pump Motor Type HSS 6.5-64-160
Pump Motor Rating, KW/V/Amps 3/415/6.1
Speed, rpm 1435
Cooling Fan Motor Type AC
Cooling Fan Motor Rating, W/V/Amps 370/400/1.2
Speed, rpm 1500
Fan on at, ºC 45
Filter Motor Type AC
Filter 10µm
Filter Motor Rating, W/V/Amps 370/400/1.1
Speed, rpm 1390
Accumulators
Make
Main accumulator type Bladder Type Steel Cylinder
No. 2
Nominal capacity, lit. 32
Gas filling pressure at room temperature, MPa 9
Minimum Oil Pressure for actuation, bar 110
2 nd pump is switch on, bar 160
1 st pump is switch on, bar 170
Both Pump switch off, bar 210

Page 61 of 162
TRNEPL Technical Diary©

Operating Parameters

Cold Warm Hot


Super-
Unit TMCR BMCR
Start-up Start-up Start-up Hot

Inlet Pr, MPa 4 9 10.6 17.75 17.75

Steam Temp., ºC 380 430 480 520 548


HP
Flow, tph 180 252 352 410 736.4
Bypass
Outlet Pr, MPa 1.6 1.6 1.6 1.6 5.19
Valve
Steam Temp., ºC 280 290 300 340 366

Flow, tph 192.62 271.50 396.98 447.05 8421.81

HP Spray Pr, MPa 4.1 9.2 10.7 18.3 21.0

Spray Water Temp., ºC 112 112 112 187 187


Valve Flow, tph 12.620 19 38.98 37.05 106.410

Inlet Pr, MPa 1.5 1.5 1.5 1.5 3.92

Steam Temp., ºC 360 410 460 510 540


LP
Flow, tph 96.3 135.8 198.5 223.5 250
Bypass
Valve Outlet Pr, MPa 0.3 0.3 0.4 0.5 0.7

Steam Temp., ºC 136.8 145 160 160 168


Flow, tph 113.670 164.620 246.810 288.5 330.4

LP Spray Pr, MPa 2.0 2.0 2.0 2.0 4.0

Spray Water Temp., ºC 62.6 62.6 62.6 62.6 80


Valve
Flow, tph 17.070 28.820 48.310 65 80.4

Page 62 of 162
TRNEPL Technical Diary©

Open Cycle Cooling Water System

Make Shanghai Pump Manufacture Co. Ltd.


Type OTS350-360A (Centrifugal Pump)
No of Pumps 3 (2W + 1S)
Sealing Type Mechanical
Total Head, M 15
Rate of flow, m3/hr 1250
Pump Input, KW 110
Speed, rpm 1450
NPSHR, m 10
Pump Efficiency
No. of Stage Single
DOR Clock Wise
Pump wt, kg 865

Motor
Make M/s. ABB Ltd.
Type 3-Phase Squirrel Cage Induction Motor
Voltage/Frequency, V/Hz 415/50
Power, KW 110
Speed, rpm 1480
Current, Amp 184
P.F(cos Ф) 0.89
Efficiency 95.20
Motor wt, kg 905
Bearing Lubricant Self Cooling

Page 63 of 162
TRNEPL Technical Diary©

CCCW Pump
Make Shanghai Pump Manufacturing Co. Ltd.
No of Pumps 3 (2W + 1S)
Type OTS300-435B
Coupling Type Pin Bush
Head, mH2O 34
Rate of Flow, m3/h 1250
Pump Input, KW 185
Speed, rpm 1450
Discharge Pressure, Bar 5
Pump Efficiency
No. of Stage Single
Shutoff Head
Direction of Rotation CW
Pump wt, kg
NPSHR, m 18
Medium Density, g/cm3 0.45
Motor
Make M/s. ABB Ltd.
Type 3-Phase Squirrel Cage Induction Motor
Voltage Supply, V 415
Power, KW 185
Speed, rpm 1485
Full Load Current, Amp 315
Motor wt, kg 1080
Efficiency 95%
P.F.(cos Ø) 0.86
Over Head Expansion Tank
Location + 22.3 m In Deaerator Bay
Adequate NPSH for CCCW Pumps
Expansion of CCW due to temp. fluctuation
and to control other transients
Service
Normal make up to CCCW system
Emergency water supply to critical coolers in
case of power failure
Tank Effective Water Volume, m3 7
Working Pressure, Mpa 0.3
Design Pressure, Mpa 0.8
Tank Overall Water Volume, m3 10
Make-up Water Requirement, m3 2

Page 64 of 162
TRNEPL Technical Diary©

CCCW Plate Heat Exchanger


Make Jiangsu BAVI Engineering Technologies Co. Ltd
Type Plate type BVP350-FM
Heat Surface Area, m2 833.5
Hot Cold
Design flow, m3/hr 1500 1500
Medium_1 Temp., °C 44
Medium_2 Temp., °C 33
Design Pressure, MPa 1.0
Hydro Test Pressure, MPa 1.3

OCCW Plate Heat Exchanger

Make Jiangsu BAVI Engineering Technologies Co. Ltd


Type Plate type BVP350-FM
Heat Surface Area, m2 833.5
Hot Cold
Design Flow, m3/hr 1500 1500
Medium_1 Temp., °C 44
Medium_2 Temp., °C 33
Design Pressure, MPa 1.0
Hydro Test Pressure, MPa 1.3

Boiler Fill Pump

Make Shanghai Liancheng (Group)


Type Centrifugal Pump
Discharge Pressure, Bar 15
Total developed head, m 143
No. of stage 4
Speed, ROM 1480
Sealing Type Mechanical
Flow, m3/hr 150

Motor

Make Shanghai Liancheng (Group)


Type 3-Phase Asynchronous Motor
Power, KW 110
Voltage, V 415
Current, Amps 184
Power factor, cos Ø 0.88

Page 65 of 162
TRNEPL Technical Diary©

Hotwell Makeup

Make Shanghai Liancheng (Group)


Type Series Centrifugal Pump
Coupling Type Pin Bush
Impeller Type Plunger
Discharge Pressure, Bar
Total Developed head, m 25
No. of Stage 1
Sealing Type Mechanical
Flow, m3/hr 125

Motor

Make Shanghai Liancheng (Group)


Type 3-Phase Asynchronous Motor
Power, KW 22
Voltage, V 415
Current, Amp 39.6
Power factor, cos Ø 0.85
Speed, rpm 1480

Page 66 of 162
TRNEPL Technical Diary©

Chemical Feeding System

Ammonia Feeding System for Feed water


Dosing point BFP Suction
Nos. 02
Rated Capacity, lph 50
Design Pressure, MPa 1.6
Pump speed, rpm 1450
Stroke, spm 92
Tank volume, m³ 1
Drive Rating, KW 0.55
Motor Details
Type 3-Phase Induction Motor
Power, KW 0.55
Voltage, V 220/380
Current, Amp 2.77/1.60
Speed, rpm 1400
Agitator
Speed
Drive Rating, KW 0.55
Hydrazine Feeding System for Feed water
Dosing Point BFP Suction
Nos. 02
Rated Capacity, lph 50
Pump Speed, rpm 1400
Stroke, spm 92
Tank volume, m³ 1
Agitator
Speed
Drive Rating, KW 0.55
Phosphate feeding system for boiler
Dosing Point Boiler drum
Nos. 02
Rated Capacity, lph 50
Pump Speed, rpm 1400
Stroke, spm 92
Tank Volume, m³ 1
Design Pressure, MPa 25
Drive rating, KW 1.5

Page 67 of 162
TRNEPL Technical Diary©

Contd…

Motor Details
Type 3-Phase Squirrel Cage Induction Motor
Power, KW 2.2
Voltage, V 415
Current, Amp 5.2
Speed, rpm 935
Efficiency, % 79
Power Factor 0.76
Agitator
Speed
Power, KW 0.55

Page 68 of 162
TRNEPL Technical Diary©

STATOR WATER SYSTEM

Stator Water Tank

Make M/s. DFEM Control Equipment Co. Ltd.


Length, mm 2300
Diameter, mm 1400
Interior Volume, L 3200
Weight of Empty Tank, kg 650
Operating Pressure, MPa 0.02
Max. Allowable Operating Pressure, MPa 0.05
Design Temperature °C 80

Deionizer

Length, mm 1630
Diameter, mm 400
Interior Volume, L 160
Weight of Empty Tank, kg 115
Operating Pressure, MPa 0.72
Design Temperature, °C 65

Heat Exchanger

Length, mm 1250
Interior Volume, L 90
Weight of Empty Tank, kg 370
Primary Water Flow Rate, m3/hr 75
Secondary Water Flow Rate, m3/hr 120

Stator Water Cooler

Nos. 2
Model no. AEW 325 ( KO2)
Baffle Interval, mm 129
Tube Side Shell Side
Design Pressure, MPa 1.0 1.0
Hydro Test Pressure, MPa 1.25 1.25
Design Temperature, °C 80 80

Page 69 of 162
TRNEPL Technical Diary©

General Characteristics

Water Flow Rate Necessary to Cool The Bars, m³/hr 60


Water Flow Rate Necessary to Cool The Terminals, m³/hr 9
Water Flow Rate in The Deionizer, m³/hr 4
Water Temperature at The Bar Inlets, ºC 45
Water Temperature at The Bar Outlet, ºC 60
Conductivity of The Water During Normal Operating Conditions, <0.5
μS/cm
pH Value 7~9
-3
Hardness, mol/m <2×10-3
Allow of Trace NH3
Mechanical Impurities none
Heat Exchanger Interior Volume, L 90
Primary Water Flow Rate, m³/hr 73

Motor

Make
Type Centrifugal Pump
Coupling Type Jaw Type
Nos. 2 (1W + 1S)
Flow, m3/hr 75
NPSH, M 4.5
Head, M 80
Efficiency, % 65
Motor Detail
Make Jiangsu Leader Standard Motor
Type
Voltage, V 415
Power, KW 37
Speed, rpm 2950
Current, A 62.2
Power factor, cos Ø 0.86

Page 70 of 162
TRNEPL Technical Diary©

SEAL OIL AND HYDROGEN SYSTEM


General Characteristics

Required Oil Quantity, m3 2


Oil Flow Available, l/hr 8400
Nominal Oil Pressure at the Seal Inlet, MPa 0.35
Nominal oil flow rate at seals when the
3000
generator is operating, l/hr
Oil temp. at the seal inlet when the generator 40
is operating, °C
Hydrogen Pressure In The Generator Frame, 0.3
Mpa
Oil Hydrogen Differential Pressure, MPa 0.05

Anti-Leak Hydrogen Tank

Length, mm 1050
Diameter, mm 600
Internal Volume, L 283
Unlade Weight, kg 220

Vacuum Tank

Length, mm 2890
Diameter, mm 800
Internal Volume, L 1406
Unlade Weight, Kg 600

Oil Return Gas Retaining Tank

Length, mm 2250
Diameter, mm 600
Internal Volume, L 635
Unlade Weight, Kg 380

Page 71 of 162
TRNEPL Technical Diary©

Pump & Motor

Drive AC DC
Type Screw Type Screw Type
Sealing Type Mechanical Mechanical
NPSHR, mtr 2.1 5.5
Coupling Type JAW JAW
Flow Capacity, m3/hr 16.26 9
Speed, rpm 1460 1500
Discharge Pressure, bar 10 10

Motor Details

Drive AC DC
Make Jiangsu Xianda Explosion Proof Simo
Power, KW 11 7.5
Voltage, V 415 220
Current, Amp 20.4 40.8
Power factor, cos Ø 0.85
Efficiency % 90.5
Speed, rpm 1455 1500/2400

Seal Oil Vacuum Pump

Make Zhejiang vacuum Equipment Group


Co.
Type Rotary vane type
Limited Vacuum, KPa 4
Sealing Type Mechanical
Circulating Water Flow, bar 0.9
Circulating Water Pressure, bar 1.5
Coupling Type Spring type
Suction Flow Capacity, m3/min 3
Speed, rpm 1450

Motor Details

Power, KW 5.5
Voltage, V 415
Current, Amp 10.6
Speed, rpm 1440

Page 72 of 162
TRNEPL Technical Diary©

Seal Oil Exhaust Fan

Gas Flow, m3/s 0.14~0.16


Outlet Pressure, KPa 2.4~2.8
Power/Frequency, KW/Hz 1.1/50
Voltage, V 380
Current, Amp 2.7
Speed, rpm 1400

COOLANT & LUBRICATING OIL

Deionized Cooling Water For Stator Winding


Inlet Water Pressure, kg/cm2 1 ~ 2.0
Inlet Water Temperature ºC 45 ± 3
Outlet Water temperature ºC ≤ 85
Water Flow Required (including terminal 3 TPH), TPH 45
Water Volume In Stator Winding, m3 0.3
Conductivity (20 ºC), μs/cm ≤ 0.5 ~ 1.5
pH value 7~8
Hardness, μg/L ≤2
NH3 Trace amount
Hydrogen
Rated pressure, MPa 0.3 (Max. 0.35)
Purity ≥ 95 %
Dew Point, ºC – 14 ºC ~ – 2.5
Cold H2 Temperature, ºC 35 ~ 46
Hot H2 Temperature, ºC ≤ 70
H2 Consumption, m3/day ≤ 14
H2 Volume in Generator, m3 80
Hydrogen Cooling Water
No. of cooler 4
Inlet Water Temperature, ºC 20 ~ 38
Outlet Water Temperature, ºC ≤ 43 ºC
Water Flow Required (Including Terminal 3 TPH), TPH 4 x 100
Inlet Water Pressure, kg/cm2 1 ~ 2.0
Water Pressure Drop, kg/cm2 0.24
Bearing Lubricating Oil
Inlet Oil Pressure, kg/cm2 0.5 ~ 1.0
Inlet Oil Temperature, ºC 35 ~ 45
Outlet Oil Temperature, ºC ≤ 70 ºC
Oil Required For Generator Bearing, lpm 2 x 500
Oil Required For Steady Bearing, lpm 25

Page 73 of 162
TRNEPL Technical Diary©

Contd….

Gland Seal Oil


Inlet Oil Temperature, ºC 35 ~ 45
Outlet Oil Temperature, ºC ≤ 70 ºc
Inlet Oil Pressure, kg/cm2 3.5 ± 0.2
Oil Required For Air Side, lpm 2 X 85
Oil Required For Hydrogen Side, lpm 2 X 17

Hydrogen Dryer

Make M/s. Mudanjiang United Electrical Equipment Co. Ltd.


Type Adsorption Type
Operating Pressure, Mpa ≤ 0.8
H2 Flow, m3 /hr ≤ 120
Outlet Humidity, gm/m3 ≤1

Condensate Pit Pump

Type Centrifugal
Total Developed Head, mtr 40
Sealing Type Gland
No. of Stage 1
Coupling Type JAW
Flow Capacity, m3/Hr 150
Speed, rpm 1450
Motor Details
Make Shanghai Lanching Electric Company
Ltd.
Power, KW 55
Voltage, V 415
Current, Amps 94.3
Power factor, cos Ø 0.87
Efficiency, % 94.2

Page 74 of 162
TRNEPL Technical Diary©

Cooling Tower

SI. No. Descriptions Units


Induced Draught
1 Application
RCC Cooling Tower
2 Type Axial/propeller I:ype.
Sets 28 (Complete fan
assembly including
3 Quantity
hub, blades, seal,
disc, hardware)
4 Fan Dia M 10
5 Design Air Flow m3/s 462.59
6 Static Pr. mm WC 10.70
7 Design Air Density/Temp at Exit Kg/m3 1.0987 J39.55
8 Total Pr. mm WC 12.312
9 Fan Static Efficiency % 68
10 Fan Total Efficiency (Considered) % 78
11 Designed Fan Shaft Power KW 71.43
12 Ambient Temp °C 50
13 Altitude M
14 No of Blades 8
15 Fan Speed rpm 95.5
16 Design Relative Humidity % 60
17 Max. Noise Level @ 1 m Distance dB 85
18 Exit Air Velocity at Fan Stack m/s > 6.1
19 Fan Stack Venturi Height mm 2500
Reqd & Details to be
20 Seal Disc
furnished
21 Design Blade Pitch Angle/GD2 Deg/kg 13.7/11187.5
22 Fan Assembly Weight with Blade kgs 1150
23 Net Discharge Area m2 92.29
Total DP drop including velocity Pa 99.08
24
recovery at fan stack
25 Drop thru inlet Pa 34
26 Drop thru fill eliminators Pa 33.2
Velocity head recovered in the Pa 21.69
27
recovery cone
Efficiency of gear or transmission % 97.50
28
efficiency
Hub dynamically &
29 Fan Balancing fan blade statically
balanced
30 Fan BHP at fan shaft 99.75

Page 75 of 162
TRNEPL Technical Diary©

Motor Details

Make M/s. Crompton Grieves


Type 3-Phase Induction Motor
Power, KW 90
Voltage, V 415
Current, Amp 149
Speed, rpm 1480
Efficiency, % 94.2
Power Factor, cos Ø 0.89

CW Pump

Make M/s. WPIL


Type Centrifugal Vertical
Speed, rpm 425
Head, M 23
Flow, m3/hr 22500
Motor Details
Make M/s. BHEL
Type Induction Motor
Power. KW 1900
Stator Volts, V 6600
Stator Amps 216
Speed, rpm 425
Phase 3
Insulation Class F
Power factor, cos Ø 0.80
Efficiency, % 96
Rotor Type CAGE
Weight, kg 17500

Page 76 of 162
TRNEPL Technical Diary©

COMPRESSOR

Descriptions Instrument Air Service Air


Make ELGI Equipment Limited
Discharge Pr., (Kg/Cm2) (g) 8.5 8.5
Capacity, Nm3/min 30 30
Number, Nos 3 (2W+1S), both unit 2 (1W+1S), both unit
Type Oil Free, Screw, Water Cooled
I/L Cooling Water Temp, °C 36
O/L Cooling Water Temp, °C 44
Cooling Water Quality Passivated DM Water
Inter & After Cooler Type Shell & Tube
Moisture Separator for After Cooler Yes
Trap Station for Inter Cooling Yes
Design Code TEMA Class C/IS4503/ASME SecVIII
Tube Bundle Type Removal
Baffling Internal
Material
a. Tube Admiralty Brass/Aluminium Brass
b. Shell & Tube Sheet SA285 Gr.C
c. Baffle Carbon Steel
d. Flanges CS as per IS 2062 Gr.A
Accessories Vents, Drains, Moisture Separator units with level
gauge, drain trap station for moisture separator,
silencer, safety valves, lifting eyes, volts

Page 77 of 162
TRNEPL Technical Diary©

Air Dryer

Descriptions Instrument Air


Make SUMMITS HYGRONICS PVT. LTD
Type of Drying Desiccant (Heat of Compression)
Capacity, Nm3/min 30
I/L Air Pr., kg/cm2 8.5
O/L Air Pr., kg/cm2 8.0
Ambient Temp, °C 45
Max allowable Pr.Drop, kg/cm2 0.5
Air Temp at Drier I/L, °C 45
Dew Point of O/L air @ atm pr., °C -40
Accessories
Pre Filters, Nos 1W+1S for each drier
MOC M.S.
After Filters, Nos 1W+1S for each drier
MOC M.S.
Dew Point Meter Online, after each drier

Air Receiver

Descriptions
Make BPM Industries
Design Code IS2825/IS 7938
Capacity, Nm3/min 10
Working Pr., kg/cm2 8.5
Design Pr., kg/cm2 10.0
Hyd Test Pr., kg/cm2 15.75
Accessories
Pr. Switch, Pr. Indicators, Temp.
Yes
Indicators
Relief Valves Yes
Trap Station Yes

Page 78 of 162
TRNEPL Technical Diary©

GENERATOR
General
Make M/s. Beijing BEIZHONG Steam Turbine & Generator
Type T255-460
Co.Ltd
Insulation Class F
Cooling of Stator Winding Directly Water Cooled
Cooling of Stator Core Directly Hydrogen Cooled
Cooling of Rotor Core Directly Hydrogen Cooled

Rated Data
Apparent Power, MVA 388.2
Active power, MW 330
Current, Amps 9339
Voltage, KV 24
Speed, RPM 3000
Frequency, Hz 50
Power Factor, 0.85 (lagging)
H2 pressure, kg/cm2 3
Rated Field Current For Rated Output, A 2495
Rated Field Voltage, V (DC) 542
Stator Winding Connection Y
No. of Terminals Brought Out 6
No. of Phases 3
Excitation Type Static Excitation
Stator Winding Resistance at 75oC (per phase), mΩ 3.52
Field Winding Resistance at 75oC 0.197 Ω
Total loss, KW 3325
Efficiency, % 98.8

Page 79 of 162
TRNEPL Technical Diary©

Main Exciter
Make M/s. SUNTEN Electric Equipment Co. Ltd
Type Dry Type/ZSCB 9- 4000/20
Number of Windings Per Phase 2
Number of Phases 3
Rating, kVA 4300
Type of Cooling AN/AF
Rated Voltage, kV
H.V, kV 24
L.V, V 900
Rated Current, Amps.
H.V, A 103 A
L.V, A 2758 A
Rated Frequency, Hz 50
Connection
H.V Star
L.V Delta
Vector Group YD11
Tapping
Tap Voltage 15000 V
Tap Current 115.5 A
Insulation Class F
Insulation Level LI 125 AC 55/ LI- AC 5
Total Wt., Kg 12000

Page 80 of 162
TRNEPL Technical Diary©

Generator Transformer

Make Siemens
Type Generator Transformer
Maker Ref. No. I130104/01
Year of Manufacture 2013
Diagram No. I0102299
Type of Cooling ONAN/ONAF/OFAF
Rated Power- HV (MVA) 234/312/390
Rated Power- LV (MVA) 234/312/390
Rated Voltage- HV/LV (KV) 420/24
Rated Current- HV (Amp) 321.67/428.89/536.11
Rated Current- LV (Amp) 5269.17/7505.55/9381.94
No. of Phase 3
Vector Group YND11
Core And Winding (Kg) 192000
Tank And Fitting (Kg) 75000
Mass Of Oil For First Filling (Kg) 66000
Total Mass (Kg) 333000
Transport Mass - Nitrogen Filled 220000
Volume of Oil (Litre) 74195

Station Transformer

Make Transformer And Electricals Kerala Ltd.


Type SALOCRB
Maker Ref. No. 20362
Year of Manufacture 2013
Diagram No. TK109282
Type of Cooling ONAN/ONAF
Rated Power- HV (KVA) 40000/50000
Rated Power- LV1 & LV2 (KVA) 20000/25000
Rated Voltage- HV/LV 1 & LV2
400000/6900
(Volt)
Rated Current- HV (Amp) 57.8/723
Rated Current- LV1 &LV2 (Amp) 1675/2094
No. of Phase 3
Connection Symbol YNyn0ynO
Core And Winding (Kg) 58000
Mass of Oil (Kg) 46000
Total Mass (Kg) 134000
Volume of Oil (Litre) 56500

Page 81 of 162
TRNEPL Technical Diary©

Unit Auxiliary Transformer

Make Schneider Electric


Type Double Wound
Equipment Name UAT (1A & 1B)
Maker Ref. No. 623000499/1
Year of Manufacture 2013
Diagram No. D3-11V05371
Type of Cooling ONAN/ONAF
Rated Power - HV & LV
20/50
(MVA)
Rated Voltage- HV/LV (kV) 24/6.9
Rated Current- HV (Amp) 481.13/601.40
Rated Current- LV (Amp) 1673.48/2091.85
No. of Phase 3
Vector Group Dyn1
Tank & Fitting (Kg) 12200
Mass of Oil (Kg) 8135
Total Mass (Kg) 39135
Transport Mass (Oil Filled) 33000
Air Flow of Fan (M3/Hr) 7900
Type of Oil Uninhibited
Grade of Oil AS PER IS-335
Generator Circuit Breaker
Make ABB
Type HECS-100L
Voltage 25.3 kV
Current 13000 A
Rated Frequency 50 Hz
Power Frequency Withstand Voltage 60 kV
Lighting Impulse Voltage 150 kV
Duty Cycle CO-30 min-CO
Making Current 300 kA
Short Circuit Current 100 kA
Total SF6 for 3 phases 11 Kg

Auto Voltage Regulator


Make Beijing Sifang Jisi Electric Co Ltd
Type GECC 300
Rated Frequency 50HZ
No of Rectifier cubicle 3
Thyristor Voltage 660V
Thyristor Current 2500

Page 82 of 162
TRNEPL Technical Diary©

Generator Metering Panel

Make Shanghai Relay Co Ltd


Rated AC voltage 240 V
Rated DC Voltage 220 V
Rated AC Current 5A

Generator Synchronization Panel

Make Shenzhen Guoli Zhineng Electric Power Technology


Type SID-2P
Protection Level IP54
Rated Voltage 220V, Busbar 110V/Incomer 110V

Isolated Phase Bus Duct

Make Jiangsu Daqo Enclosed Bus-Bar System Co. Ltd


Type QZFM-24/9339
Rated Voltage 24 kV
Protection Level IP55

Generator Neutral Grounding Cubicle

Make Hangzhou Special Transformer Plant


Type ZXD-24
Rated Power 50KVA
HV 24 kV 2.08 A
LV 230V 217.4 A

PT and LA Cubicle

Make Jiangsu Daqo Enclosed Bus Bar System Co Ltd


Type PT & LA-24
Rated Voltage 24KV/110V
Manufacturing No E01499
No of Cores 9

Page 83 of 162
TRNEPL Technical Diary©

HT Switchgear

Make Schneider Electric


Rated Voltage 7.2 kV
Rated current 3150
Rated frequency 50 Hz
Lightening Impulse voltage 60 kVp
Power frequency withstand voltage 20 kV
Short time current P-P 44 kA 3s
Short time current P-E 44 kA 1s

Unit/Station/TAC/AHP/CHP PMCC

Make C&S Electric


Rated Voltage 415 V
Rated current 3150
Rated frequency 50 Hz
Short time current P-P 50 kA for 1s
Short time peak current 105 kA

DG PCC/AC Ventilation MCC

Make C&S Electric


Rated Voltage 415 V
Rated current 2000
Rated frequency 50 Hz
Short time current P-P 50 kA for 1s
Short time Peak current 105 kA

Boiler MCC

Make Jiangsu Huaguan Electrical Group Co Ltd


Type MNS
Rated Voltage 415 V
Rated Current 1600
Rated Frequency 50 Hz
Short Time Current P-P 80 kA

Page 84 of 162
TRNEPL Technical Diary©

Turbine MCC

Make Jiangsu Huaguan Electrical Group Co Ltd


Type MNS
Rated Voltage 415V
Rated Current 1200
Rated Frequency 50 Hz
Short Time Current P-P 80 kA

Emergency MCC/ESP PCC

Make Jiangsu Huaguan Electrical Group Co Ltd


Type MNS
Rated Voltage 415 V
Rated current 2000
Rated frequency 50 Hz
Short time current P-P 80 kA

BTG Battery Charger

Type Automatic Float Cum Boost Charger


AC Input 415 V, 3 Ph, 4W
Output Voltage 243 V DC at float mode 2.7 V/cell at boost mode
Output Current 350 A max
At Float Mode 350 A
At Boost Mode Starting 150 A
At Boost Mode Finishing Rate 75 A
Max Operating 50 C

CHP Battery Charger

Type Automatic Float cum Boost Charger


AC Input 415V,3 Ph, 4W
Output Voltage 243V DC at float mode 2.7 V/cell at boost mode
Output Current 50 A max
At Float Mode 50 A
At Boost Mode Starting 24.5 A
At Boost Mode Finishing Rate 12.25 A
Max Operating Temp 50 ◦C

Page 85 of 162
TRNEPL Technical Diary©

Switchyard Battery Charger 220V

Type Automatic Float Cum Boost Charger


AC Input 415V, 3 Ph, 4W
Output Voltage 240.84 V DC at Float mode 240.84 at boost mode
Output Current 40 A max
At Float Mode 40 A
Max Operating Temp. 50 ◦C

Switchyard Charger 48V

Type Automatic Float cum Boost Charger


AC Input 415 V, 3 Ph, 4W
Output Voltage 53.52 V DC at float mode 53.52 V at boost mode
Output Current 30 A max
At Float Mode 30 A
At Boost Mode Starting 30 A

Cooling Tower Transformer

Make Voltamp Transformers Limited Vadodara (India)


Serial No. 42422/9
Ref. I. S. 2026
Rating (KVA) 2000
No Load Voltage (HV/LV) 6600/433
Current (HV/LV) 174.95/2666.74
Phase HV/LV 3
Cooling ONAN
Impedance Voltage (%) 8.1
Insulation Class
IP
Type Of Installation
Core And Winding (Kg) 2350
Weight Of Oil (Kg) 1200
Oil Qty (Litres) 1350
Total Weight (Kg) 5850
Connection Diagram No. 3RD-42422/a
Vector Group Dyn11
W.T.I.C.T 2670/1A
N.C.T. 1&2 3150/1A

Page 86 of 162
TRNEPL Technical Diary©

DM Plant Transformer
Voltamp Transformers Limited Vadodara
Make
(India)
Serial No. 42422/1
Ref. I. S. 2026
Rating (kVA) 2000
No Load Voltage (HV/LV) 6600/433
Current (HV/LV) 174.95/2666.74
Phase HV/LV 3
Cooling ONAN
Impedance Voltage (%) 8.1
Insulation Class
IP
Type Of Installation
Core And Winding (Kg) 2350
Weight Of Oil (Kg) 1200
Oil Qty (Litres) 1350
Total Weight (Kg) 5850
Connection Diagram No. 3RD-42422/a
Vector Group Dyn11
W.T.I.C.T 2670/1A
N.C.T. 1&2 3150/1A

Page 87 of 162
TRNEPL Technical Diary©

CHP Transformer
Make Voltamp Transformers Limited Vadodara (India)
Serial No. 42422/3
Ref. I. S. 2026
Rating (KVA) 2000
No Load Voltage (HV/LV) 6600/433
Current (HV/LV) 174.95/2666.74
Phase HV/LV 3
Cooling ONAN
Impedance Voltage (%) 8.1
Insulation Class
IP
Type of Installation
Core & Winding (Kg) 2350
Weight of Oil (Kg) 1200
Oil Qty (Litres) 1350
Total Weight (Kg) 5850
Connection Diagram No. 3RD-42422/a
Vector Group Dyn11
W.T.I.C.T 2670/1A
N.C.T. 1&2 3150/1A

AHP Transformer
Make Voltamp Transformers Limited Vadodara (India)
Serial No. 42422/7
Ref. I. S. 2026
Rating (KVA) 2000
No Load Voltage (HV/LV) 6600/433
Current (HV/LV) 174.95/2666.74
Phase HV/LV 3
Cooling ONAN
Impedance Voltage (%) 8.1
Insulation Class
IP
Type of Installation
Core & Winding (Kg) 2350
Weight of Oil (Kg) 1200
Oil Qty (Litres) 1350
Total Weight (Kg) 5850
Connection Diagram No. 3RD-42422/A
Vector Group Dyn11
W.T.I.C.T 2670/1A
N.C.T. 1&2 3150/1A
Page 88 of 162
TRNEPL Technical Diary©

Stacker-Cum-Reclaimer Transformer

Make Voltamp Transformers Limited Vadodara (India)


Serial No. 17587/1
Ref. I. S. 11171
Rating (KVA) 630
No Load Voltage (HV/LV) 6600/433
Current (HV/LV) 55.11/840.02
Phase HV/LV 3
Cooling AN
Impedance Voltage (%) 4.55
Insulation Class H
IP IP-54
Type of Installation OUTDOOR
Core & Winding (Kg) 1990
Weight of Oil (Kg)
Oil Qty (Litres)
Total Weight (Kg) 2625
Connection Diagram No. 3DRY-RD-17587/a
Vector Group Dyn11
W.T.I.C.T
N.C.T. 1&2 900/5A
TAC /Unit/Station Service Transformer

Make Voltamp Transformers Limited Vadodara (India)


Ref. I. S. 11171
Rating (KVA) 630
No Load Voltage (HV/LV) 6600/433
Current (HV/LV) 55.11/840.02
Phase HV/LV 3
Cooling AN
Impedance Voltage (%) 4.95
Insulation Class F
IP IP-23
Type Of Installation Indoor
Core And Winding (Kg) 2050
Weight Of Oil (Kg)
Oil Qty (Litres)
Total Weight (Kg) 2850
Connection Diagram No. 3 CRT-RD-61461/0
Vector Group Dyn11
W.T.I.C.T
N.C.T. 1 & 2 1250/1A

Page 89 of 162
TRNEPL Technical Diary©

ESP Transformer
Make Voltamp Transformers Limited, Vadodara (India)
Serial No. 61460/2
Ref. I. S. 11171
Rating (KVA) 1600
No Load Voltage (HV/LV) 6600/433
Current (HV/LV) 139.96/2133.40
Phase HV/LV 3
Cooling AN
Impedance Voltage (%) 7.83
Insulation Class F
IP IP-23
Type Of Installation Indoor
Core And Winding (Kg) 4850
Weight Of Oil (Kg)
Oil Qty (Litres)
Total Weight (Kg) 6140
Connection Diagram No. 3crt-Rd-61460/A
Vector Group Dyn11
N.C.T. 1&2 2500/1A

Rectifier Transformer (ESP)

Make Zhejiang Jia Huan Electronic Co. Ltd.


Serial No. 0037124208
Model GGAJ02-0.8 A/66
AC Input (Voltage/Current), V/A 415 /180
DC Output (Voltage/Current), V/A 6600/0.8
Oil Weight (Kg) 510
Total Weight (Kg) 1115

Page 90 of 162
TRNEPL Technical Diary©

FOPH Transformer
Make Voltamp Transformers Limited Vadodara (India)
Ref. I. S. 11171
Rating (KVA) 630
No Load Voltage (HV/LV) 6600/433
Current (HV/LV) 55/840
Phase HV/LV 3
Cooling AN
Impedance Voltage (%) 4.95
Insulation Class F
IP IP-23
Type Of Installation Indoor
Vector Group Dyn11

Diesel Generator

Make STAMFORD
Type HCI634Y1
Serial No. N14B092060
Nos. 03
AVR None
KVA 750
Voltage (V) 415
Current (A) 1043.4
Phase 3
Power Factor 0.8
RPM 1500
Frequency (Hz) 50
Stator Winding 312
Stator Connection Star
Rating Cont.
Enclosure IP 23
Excitation Voltage (V) 53
Amps. 2.5
Insulation Class H

Page 91 of 162
TRNEPL Technical Diary©

Generator Engine
Make JACKSON
Model No. CJ750D5P
Gen Set Sr. No. CJK14030745
Engine Sr. No. 25397235
Alternator Sr. No. N14B092060
Year of Manufacturing Mar-14
Rated BHP 890
Rated KW 600
Rated KVA 750
Rated Voltage (V) 415
Rated Current (A) 1043.4
Battery Voltage 24
Gen Set Max. Weight 15000
Rated RPM 1500
Frequency (Hz). 50

Page 92 of 162
TRNEPL Technical Diary©

UPS
415V +10% , - 15% 3 Phase 3
Input voltage
Input Wire
Input Frequency range 50Hz ± 6 %
230V ± 10% single phase two
Alternate Input Voltage
wire
Bypass/Alternate
Alternate Input Frequency 50Hz ± 6%
Charger Walk In Time 35 seconds
Full bridge Full controlled
Charger Type
converter
Charger Output Voltage 405V ± 1% Nominal
Full discharge battery within
6-8 hours. Max. backup time
Charger Charger Capable of Charging
envisaged on UPS will be 2
hours
10 to 25 % of AH of battery.
(Adjustable). Max. limit is
Battery Charging Current Limit
25% of rated power capacity
of the UPS
230 V single phase 2 wire
Inverter output voltage
(110V available as option)
Inverter output Frequency 50Hz
±1% static load (No load to
Voltage Regulation
full load at nominal DC)
± 5% transient load , recovery
Voltage Transient Response time to 98% in less than 20
milliseconds
Inverter O/P voltage adjustability 5% of the nominal voltage
Max. 5% RMS THD with
Voltage Meter Harmonic Distortion non-linear loads (Crest factor
3:1) Max 3 % for linear loads
Inverter Frequency Stability ± 0.1 % free-running

125% of rated output


power (kW) for 10
minute.
Overload Capacity (on inverter) 150% of rated output
power (kW) for 1
minute, @45deg.C and
minimum DC bus
Page 93 of 162
TRNEPL Technical Diary©

Contd…
Mains Total KVA
Bypass(Alternate) Total kW
Battery / Charger Power Meter Total Power Factor
Voltage meters Inverter UPS KVA
Load UPS kW
UPS Power Factor
Mains Mains
Bypass(Alternate) Battery
Current Meter
Frequency Meters Inverter
Load
Efficiency AC to AC of the 85 % min from 25% to 100% full
UPS @ nominal AC input & rated load.
floating battery
Frequency slew rate 1.0 Hz/second
Output Rated Power @ 0.8 lagging power factor
Overload Capacity (on static 800% of FLA for one cycle
Bypass (alternate)
Static Switch Frequency range for ± 6% of 50Hz (± 1% to ± 6% field
synchronization to alternate programmable)
line
Output Load Crest Factor 3:1

Page 94 of 162
TRNEPL Technical Diary©

DM Plant
Pre-Treatment Area

Raw Water Pump


Make WPIL Limited Kolkata
No. of Pump 3 (2W + 1S)
Capacity, m3/hr 1145
Head, MWC 15.76
Speed, RPM 1480
Power, KW 90
Motor Details
Make Marathon
Power, KW/HP 90/120
Current, Amps 155

Chemical Dosing System

Alum Solution Preparation Tank


No. of Tank, (RCC Tank) 2
Capacity, m3 10.37
Size, m (LXWXELD) 2.6 x 2.6 x 1.6

Alum Dosing Pump


No. of Pump 3 (2W + 1 S)
Capacity, LPH 520
Head, MWC 2

2 MWC

Page 95 of 162
TRNEPL Technical Diary©

Alpha Helical pump


Motor Details
Make Crompton Greaves Ltd
Power, KW 0.75
Current, Amps 1.8

Alum Agitator Motor


Make ABB
Make
Power, KW/HP 1.5/2.0
Current, Amps 3.4
Speed, RPM 1420

Lime Solution Preparation Tank


No. of Tank, (RCC Tank) 2 Nos.
Capacity, m3 9.15
Size, m (LXWXELD) 2.4 x 2.4 x 1.6

Lime Dosing Pump


Make Alpha Helical pump
No. of Pump 3 (2W + 1 S)
Capacity, LPH 460
Head, MWC 2
Motor Details
Make Crompton Greaves
Power, KW 0.56
Current, Amps 1.44

Page 96 of 162
TRNEPL Technical Diary©

Lime Agitator Motor


Make ABB
Power, KW/HP 1.5/2.0
Current, Amps 3.4
Speed, RPM 1420

1420

Poly Solution Preparation Tank


No. of Tank, (CSRL Tank) 2 No.
Capacity, m3 2.59
Size, m (Dia.)X(Eff. H) 1.50 x 1.50

Poly Dosing Pump


Make Swelore Pump
No. of Pump 3 (2W + 1S)
Capacity, LPH 130
Head, MWC 2
Motor Details
Make Crompton Greaves
Power, KW 0.37
Current, Amps 1.07

Poly Agitator Motor


Make ABB
Power, KW/HP 0.75/1
Current, Amps 1.9
Speed, RPM 1405

Page 97 of 162
TRNEPL Technical Diary©

Cascade Aerator
Rated Capacity, m3/hr 2160
Feed pipe (Cascade Aerator) Diameter, m (ID) 0.90
Outside Diameter of Cascade Aerator 9.5
(excluding collection chamber width), m
Height of Cascade Aerator
2.25
(above water level in launder), m
No. of Steps 9
Tread, mm 450
Rise, mm 250
Dimensions, m (ID)x(H) 11.0 x 2.25

Stilling Chamber
Chamber Dimensions, m, (LxWxD) 3.2 x 2.5 x 5.7
Detention Time, Sec. 65

Parshall Flume & Channel


Upstream Channel Dimension, mm, (LxWxD) 600 x 1270 x 5000
Downstream Channel Dimension, mm, (LxWxD) 1000x 1270x 5000
Throat Dimension, mm, (LxWxD) 150 x 850 x 300

Distribution Chamber
Width, mm 1500
Length, mm 1500
Depth, mm 4400

Page 98 of 162
TRNEPL Technical Diary©

Clarifier
Type Solid Contact Clarifier (High Rated)
No. of Clarifier 02
Capacity, m3/Hr 1050
Outlet Water Quality, NTU 15
Draft tube 0.5 Min.+Flocculation Zone 15
Retention Time
Min.+Clarification Zone 90 Min.
Total Volume, m3 2122
Clarifier Dia (ID)., m 26.0
Clarifier SWD(Surface Water Depth), m 4.0 + 0.5 FB
Clarifier Inlet Pipe, NB 700
Peripheral launder of clarifier, m, WxD 1.0 x 0.9
Clarifier Outlet Channel Dimension, m, 1.2 x 0.75
WxD

Clarifier Turbine (Agitator) Motor


Make Crompton Greaves
Power, KW/HP 3.70/5.0
Current, Amps 7.39
Speed, RPM 1430

Clarifier Rake (Mud Scraper) Motor


Make Crompton Greaves
Power, KW/HP 0.75/1.0
Current, Amps 1.81
Speed, RPM 1410

Common Sludge Sump


Capacity, m3 100
Length, m 7
Width, m 10
Liquid Depth, m 1.5

Page 99 of 162
TRNEPL Technical Diary©

Sludge Transfer Pump


Make Flowmore Pump
No. of Pump 2 (1W+ 1S)
Capacity, m3/hr 60
Head, m 66
Motor Details
Make ABB
Power, KW/HP 37/50
Current, Amps 65.5

Sludge Pit Blower


Make Everest
No. of Pump 2 Nos. (1W + 1S)
Capacity, m3/Hr 12
Discharge Pressure, Kg/cm2 0.45
Speed, RPM 720
Motor Details
Make Crompton Greaves
Power, KW/HP 1.5/2.0
Current, Amps 65.5

Clarifier Water Storage Tank


Dimensions, m, (LxWxH) 60 x 32.7 x 5.65
Capacity, m3 11000

CT Make Pump
Make Flowmore Pump
No. of Pump 3 (2W + 1S)
Capacity, m3/hr 1000
Head, m 8
Speed, RPM 960
Motor Details
Make Crompton Greaves
Power, KW/HP 37/50

Page 100 of 162


TRNEPL Technical Diary©

Service Water Pump


Make Flowmore Pump
No. of Pump 2 (1W+ 1S)
Capacity, m3/hr 70
Head, m 110
Speed, RPM 2960
Motor Details
Make Crompton Greaves
Power, KW/HP 45/60
Current, Amps 77

AHP/ESP Wash Water Pump


Make Flowmore Pump
No. of Pump 2 (1W + 1S)
Capacity, m3/hr 150
Head, m 143
Speed, RPM 2965
Motor Details
Make Crompton Greaves
Power, KW/HP 125/167
Current, Amps 200

DM Feed Water Pump


Make SPX Flow Technology
No. of Pump 2 (1w + 1s)
Capacity, m3/Hr 110
Head, m 50
Speed, RPM 2900
Motor Details
Make Crompton Greaves
Power, KW/HP 30/40
Current, Amps 50

Page 101 of 162


TRNEPL Technical Diary©

Ash Water Makeup Pump


Make Flowmore Pump
No. of Pump 2 (1W+ 1S)
Capacity, m3/Hr 380
Head, m 19.5
Speed, RPM 1480
Motor Details
Make Crompton Greaves
Power, KW/HP 37/50
Current, Amps 50

Fire Fighting Pumps

Jockey Pump
Make Best & Crompton Engg. Ltd
No. of Pump 2 (1W + 1S)
Capacity, m3/hr 30
Head, m 110
Speed, RPM 2925
Motor Details
Make ABB
Power, KW/HP 22/30
Current, Amps 37.5

Motor Driven Hydrant Pump


Make Best & Crompton Engg. Ltd
No. of Pump 2 (1W + 1S)
Capacity, m3/hr 273
Head, m 105
Speed, RPM 1485
Motor Details
Make ABB
Power, KW/HP 125/167
Current, Amps 210

Page 102 of 162


TRNEPL Technical Diary©

Diesel Driven Hydrant Pump


Make Best & Crompton Engg. Ltd
No. of Pump 2 (1W + 1S)
Capacity, m3/hr 273
Head, m 105
Speed, RPM 1485

Sump Pump
Make Flowmore Pump
No. of Pump 2 (1W + 1S)
Capacity, m3/hr 5
Head, m 10
Speed, RPM 2960
Motor Details
Make ABB
Power, KW/HP 1.1/1.5
Current, Amps 2.4

Potable Water Tank


Nos. (RCC) 1
Capacity, m3 50
Size, m, (LxWxH) 7.25 x 3 x 2.6

Potable Water Pump


Make Flowmore Pump
No. of Pump 2 (1W +1 S)
Capacity, m3/hr 17
Head, m 97
Speed, RPM 2940
Motor Details
Make ABB
Power, KW/HP 20/30
Current, Amps 40

Page 103 of 162


TRNEPL Technical Diary©

DM Plant Equipment Details

General
No. of Streams Two
Normal Flow Through, m3/hr one stream 84
D.M. Water Storage Tanks, m3 500 (2 Nos.)

Dual Media Filter


No. Per Stream One
Design Flow Rate, m3/hr 110
Design Surface Flow Rate, m3/m2/Hr 10
Filled With Anthracite
Graded Quartz Sand
Supporting Material (Gravel (5-12 mm)100 mm+Sand 600 mm
Anthracite 500)
Shell Size, mm, DIAX HOS 3800 x 1800
Material of Shell Mild Steel

Backwash Pump
No. of pump 2 (1W + 1S)
Capacity, m3/hr 300 @ 25 MWC
Motor Details
Power, KW/HP 37/50
Current, Amps 63

Air Scouring Blower


No. of Pump 2 Nos. (1w + 1s)
Type Centrifugal, Twin Loop
Capacity, m3/hr 550 @ 0.45 kg/cm2
Motor Details
Power, KW/HP 15/20
Current, Amps 27.6

Page 104 of 162


TRNEPL Technical Diary©

Activated Carbon Filter


No. Per Stream One
Design Flow Rate, m3/hr 110
Design Surface Flow Rate, m3/m2/Hr 15
Filled With Activated Granular Carbon
Graded Gravel (Gravel 200 mm+1000 mm
Supporting Material
ACF)
Total Media Volume, m3 7.6
Shell size, mm, (DiaxHOS) 3100 x 2100
Material of Shell Mild Steel

Cation Exchanger
No. per stream One
Design Flow Rate, m3/hr 86
Surface Flow Rate m3/m2/hr 29 (max.)
Specific Flow Rate, BV/hr 22
Filled with Resin (Tulsion T- 42 Strongly Acidic)
Qty. of Resin, ltr. 4150 (Buffer 24+Inert 467+Effective 3659)
Regeneration By Hydrochloric Acid - 30%
Shell Size, mm, DiaxHOS 2000 x 2700
Material of Shell Mild Steel

Degasser System

Degasser Tower
Nos. 2
Type Force Draft Type
Normal Flow Rate, m3/hr 100
PP/HDPE Pall Rings with size
Fill Material
50 mm x 50 mm x 1.5 mm
Height of Packing Media, mm 2400
CO2 Content in Effluent, ppm 5 (max)
Shell Material Mild steel Rubber line
Size, mm, Diax HOS 1500 x 3600
Rubber Lining, mm 4.5 thick

Page 105 of 162


TRNEPL Technical Diary©

Degasser Water Tank


No. of Tank One
Capacity, m3 150
9.3 Dia. x 3.2
Size, m
(2.3 Eff. + 0.3 FB + 0.6 DH)
Material CSRL

Air Blower
Nos. 2 (1W + 1S)
Type Centrifugal, Twin Loop
Capacity, m3/hr 2550 @ 150 MMWC
Motor Details
Power, KW/HP 2.2/3.0
Current, Amps 4.2

Degassed Water Transfer Pump


Nos. 2 (1W + 1S)
Type Horizontal Centrifugal
Capacity, m3/hr 105 @ 45 MWC
Motor Details
Power, KW/HP 22/30
Current, Amps 40

Regeneration Pump
Nos. 2 (1W + 1S)
Type Horizontal Centrifugal
Capacity, m3/hr 24 @ 35 MWC
Motor Details
Power, KW/HP 3.7/5.0
Current, Amps 7.3

Page 106 of 162


TRNEPL Technical Diary©

Anion Exchanger
Nos. One per stream
Design Flow Rate, m3/hr 85
Surface Flow Rate, m3/m2/hr 27 (Max)
Specific Flow Rate, BV/Hr 18.3
Shell Lining, mm (Thick Rubber Lined) 4.5
Material of shell Mild steel rubber lined
Size, mm, (DiaxHOS) 2000 x 3100
Filled with Resin Tulsion A-27 Strongly Basic
4700 (Buffer 11+Inert 467+Effective
Qty of Resin, ltrs.
4222)
Regeneration 45% NaOH

Mixed Bed Unit


Nos. One per stream
Design flow, m3/hr. 84
Surface flow rate, m3/m2/hr. 55.9 (max.)
Specific flow rate, BV/hr 55.9
Material Mild steel, 4.5 mm thick rubber lined
Resin CATION Tulsion T- 42 – 760 ltrs. (Buffer
209+Inert 228+Effective 323)
Tulsion A- 27 - 760 ltrs. (Buffer
Resin ANION
291+Inert 00+Effective 469)
Size, mm, (DiaxHOS) 1400 x 2000

Page 107 of 162


TRNEPL Technical Diary©

Regeneration System

Storage Tanks
Acid Alkali
Nos. 2 (1W +1S) 2 (1W +1S)
Size, Dia. x Length 1800 x 4000 1800 x 3400
Capacity, m3 9 7.5
Lining Rubber Rubber
Concentration of Chemical 30% 48%

Unloading Pumps
Acid Alkali
Nos. 2 (1W +1S) 2 (1W +1S)
Capacity, m3/hr 5 5
TDH MWC 10 10
Fluid handled 30% HCl 48% NaOH
Motor
Power, KW/HP 1.5/2.0 1.10/1.60
Current, Amps 3.18 4.55

Measuring Tanks
Tank Size (Dia. x Ht.), mm Capacity, m3
Acid Measuring for SAC (CSRL) 1500 x 1100 2.0
Acid Measuring for MB (CSRL) 900 x 1000 0.64
Alkali Measuring for SBA (CSRL) 1200 x 1200 1.35
Alkali Measuring for MB (CSRL) 900 x 1000 0.64
Acid Measuring for NP (CSRL) 1000 x 1100 0.86
Alkali Measuring for NP (CSRL) 1000 x 1100 0.86

Neutralisation System
Nos. of Pits Two RCC, Acid/Alkali proof FRP lined
Capacity, m3 pits
200
Size (Each Compartment), m 10 x 10 x 2.0 (WD)

Page 108 of 162


TRNEPL Technical Diary©

Recirculation Cum Disposal Pumps


Nos. 2 (1W + 1S)
Capacity, m3/hr. 50 @ 45 MWC
Motor Details
Power, KW/HP 11/15
Current, Amps 20

Common Blower (for MB & N Pit)


Nos. 2 (1W + 1S)
Capacity, m3/hr 290 @ 4.5 MWC
Motor Details
Power, KW/HP 7.5/10
Current, Amps 14.5

D.M. TANKS

Nos. Two
Capacity, m3 Each 500
Size, mm, (DiaxHt) 9700 x7000
Material Mild steel with coated with epoxy paint

D.M. Transfer Pump


Nos. 2 (1W+ 1S)
Capacity, m3/hr 150 @ 60 MWC.
Motor Details
Power, KW/HP 45/60
Current, Amps 77

Page 109 of 162


TRNEPL Technical Diary©

COAL HANDELING PLANT

Truck Unloading Complex


Sl. No Equipment Qty Technical Specifications Make
Descriptions (Nos.)/Lengt
1 Rod Gate 6
h M/s. ACB(I) Ltd

2 RP Gate 6 M/s. ACB(I) Ltd

M/s. Electro
Capacity – 495 T, Power – 2X3.3
3 Vibrating Feeder 6 Zavod(I) Ltd,
KW, Size – 3000X1600 mm
Kolkata
Conv. Belt 1200 mm width, speed -
M/s Johnson
4 BCN-1A / 1B 2/500.4 M 2.54 m/ s, FR grade, Rating - NN
Rubber
800/4 Ply

Crusher House
Equipment Qty
Sl. No Technical Specifications Make
Descriptions (Nos.)
/Lengt M/S. Siva
1 Metal Detector 2
h 240V AC, Single phase , 50 Hz System Pvt.
Ltd, Goa
2 ICS/ Belt Weigher -1 & 2 M/S. IPA
2
Drive motor - 15 HP, 1460 RPM, Gear M/S. Electro
Box- SOM5, Belt - S.S Cleated FR Zavod (I) Ltd.,
3 ILMS 2
grade S.S Fasteners 400/4 Ply 1200 Kolkata
width T/B- 5mm/2mm
Motor - M/S.
Drive Unit of BCN- Motor - 200 KW , F.D Coupling - Marathon, F.D
4 2
1A/1B HFDX -9B, Gear Box - CKC-355 Coupling -
M/S. Fludomat,
5 Surge Hopper 1 Gear Box -
NAW,
M/s. ACB(I)
6 Rod Gate 2
Kolkata
Ltd
M/s. ACB(I)
7 RP Gate 2
Ltd
MODEL- 25/60, Motor- 2X30 KW , 100
8 VGF 2 RPM Sq. Cage Type M/s. ELECON

Crusher MODEL- EKK- 46" X 93",Motor- 600


9 2 M/s. ELECON
KW, Scoop Coupling - SC-14

Page 110 of 162


TRNEPL Technical Diary©

Crusher House Contd…

Qty
Equipment (Nos.)/
Sl. No Technical Specifications Make
Descriptions Length
(M)
Hyd. System for M/s. EATON
10 crusher hood 2 Fluid Power
opening / closing Ltd, Pune

Conv. Belt 1200 mm width, speed - 2.54


M/s. Johnson
11 Belt Feeder 2 m/s, FR grade, Rating - NN 500/4 Ply
Rubber

LT Motor - 30 KW , FBC -4, Gear Box - Motor - M/S.


12 Drive unit of B/F 2 CKC-180 Marathon,
Gear Box -
M/s.
M/s. NAW,
ACB(I) Ltd
Motor- 2.2 KW , 2800 RPM, Model- SA-
13 Flap Gate 2 Kolkata
25 A 180

Conv. Belt 1200 mm width, speed - 2.54


M/s. Johnson
14 BCN-2A / 2B 272.452 m/s, FR grade, Rating - NN 500/4 Ply
Rubber

Junction Tower-2

Qty
Equipment
Sl. No (Nos.)/Length Technical Specifications Make
Descriptions
(M)
Motor - M/s.
Marathon, F.D
Coupling -
Drive Unit of BCN- Motor - 90 KW , F.D Coupling -
1 2 M/s. Fludomat,
2A/B HFDX -8, Gear Box - CKC-250
Gear Box -
M/s. NAW,
Kolkata

M/S. Siva
Metal Detector -3 240 VAC, Single phase , AC 50
2 1 System Pvt.
Hz
Ltd, Goa

Page 111 of 162


TRNEPL Technical Diary©

M/S. Siva
Metal Detector -4 240 VAC, Single phase , AC 50
3 1 System Pvt.
Hz
Ltd, Goa
Flap Gate Motor- 2.2 KW , 2800 RPM, M/s. ACB(I)
4 5
Model- SA- 25 A 180 Ltd
Conv. Belt 1200 mm width, speed
M/s. Johnson
5 BCN -6 160.1 - 2.54 m/s, FR grade, Rating - NN
Rubber
630/4 Ply

Junction Tower-2 Contd..

Qty
Equipment
Sl. No (Nos.)/Length Technical Specifications Make
Descriptions
(M)
Drive motor - 15 HP, 1460 M/S. Electro
ILMS- 3 RPM, Gear Box- SOM5, Belt - Zavod (I) Ltd.,
6 1
S.S Cleated FR grade S.S Kolkata
Fasteners 400/4 Ply 1200
width T/B-
Drive motor5mm/2mm
- 15 HP, 1460 M/S. Electro
ILMS- 4
7 1 RPM, Gear Box- SOM5, Belt - Zavod (I) Ltd.,
S.S Cleated FR grade S.S Kolkata
Fasteners 400/4 Ply 1200 M/s. ACB(I)
8 Rod Gate (ERH) 2 width T/B- 5mm/2mm Ltd

Capacity- 495 TPH, Power- 2 M/S. Electro


9 Vibrating Feeder (ERH) 2 X 3.3 KW , Size- 3000mm X Zavod (I) Ltd,
1600 mm Kolkata
M/s. ACB(I)
10 RP Gate (ERH) 2
Ltd

Conv. Belt 1200 mm width,


M/s. Johnson
11 RBCN- 5 588.8 speed - 2.54 m/s, FR grade,
Rubber
Rating - NN 800/4 Ply

Motor - M/S.
Marathon, F.D
Motor - 160 KW , F.D
Coupling - M/S.
12 Drive Unit of BCN- 5 1 Coupling - HFDX -9, Gear
Fludomat, Gear
Box - CKC-315
Box - M/s.
NAW, Kolkata

Page 112 of 162


TRNEPL Technical Diary©

Motor - M/S.
Marathon, F.D
Motor - 160 KW , F.D
Drive Unit of BCN- 5 Coupling - M/S.
13 1 Coupling - HFDX -9, Gear
(D/H) Fludomat, Gear
Box - CKC-315
Box - M/s.
NAW, Kolkata

Conv. Belt 1200 mm width,


14 Belt Feeder- 3 9M 2.54 Mtr./ Sec speed, FR
grade, Rating - NN 500/4 Ply
Motor - M/S.
LT Motor - 30 KW , FBC -4, Marathon, Gear
15 Drive unit of B/F- 3
Gear Box - CKC-180 Box - M/s.
NAW, Kolkata

Stacker cum Reclaimer


Qty
Equipment
Sl. No (Nos.)/Length Technical Specifications Make
Descriptions
(M)
Conv. Belt 1200 mm width,
Boom Conv. 1 No./ 38 Mtr M/s. Johnson
1 2.54 Mtr./ Sec speed, FR
Rubber
grade, Rating - NN 800/4 Ply

Motor - M/S.
Kirloskar, F.D
Motor - 55 KW , F.D Coupling -
Drive Unit of Boom
2 Coupling - PT-410 SDFC, M/S. Premium,
Conv.
Gear Box - B-32SF -225 Gear Box -
M/s. Premium,
Kolkata

M/S.
Type- 2BMP 12 (Twin SCHENCK
3 ICS/ Belt Weigher - 5 1
Cradle) Process India
Ltd, Ranchi
Conv. Belt 1200 mm width,
1 No./ 36 Mtr M/s. Johnson
4 Intr. Md. Conv. speed - 2.54 m/s, FR grade,
Rubber
Rating - NN 630/4 Ply

Page 113 of 162


TRNEPL Technical Diary©

Qty
Equipment
Sl. No (Nos.)/Length Technical Specifications Make
Descriptions
(M)

Motor - M/S.
Kirloskar, F.D
Motor - 55 KW , F.D Coupling -
Drive unit Intr. Md.
5 Coupling - PT-410 SDFC, M/S. Premium,
Conv.
Gear Box - B-32SF -225 Gear Box -
M/s. Premium,
Kolkata
Conv. Belt 1200 mm width,
M/s. Johnson
6 Belt Feeder 1 No./ 4.5 Mtr speed - 2.54 m/s, FR grade,
Rubber
Rating - NN 630/4 Ply
Motor - M/S.
Kirloskar, F.D
Motor - 15 KW , Gear Box - Coupling -
7 Drive unit of Belt Feeder
B-2SF -140 M/S. Premium,
Gear Box -
M/s. Premium,
Motor - 5.5 KW ,RPM- Kolkata
M/S. SEW -
Drive unit of S/R Long 1445/12, Gear Box - KH -
8 8 EURODRIVE
Travel 97/T DRS 132 S4 BE 11 HR /
DUB

Type- HMHD 2512010, Sl. M/S. Maha


Drive Hyd. Motor for No. 13300225, Displacement- Hydraulic Pvt.
9 1
Bucket Wheel 25320CC / Rev, Max Pr- 345 Ltd, Chennai
Bar
Type- HMHD 15110010/
M/S. Maha
15110110, Sl. No. 13200224
Drive Hyd. Motor for Hydraulic Pvt.
10 2 & 13200223, Displacement-
Boom Slew Ltd, Chennai
15180 CC/ Rev, Max Pr- 345
Bar
Model No. VPP- 2 -600-90-
M/S. Maha
Hyd. System for Bucket 37-180-55A, Sl. No.
11 1 Hydraulic Pvt.
wheel & Slew Drive 0188/2013, Oil Capacity- 600
Ltd, Chennai
Ltr
Hyd. System for Boom
Hyd. System for Boom M/S. Maha
Luffing , Belt take up,
12 1 Luffing, Belt take up, Main Hydraulic Pvt.
Main chute & gate
chute & gate adjustment etc. Ltd, Chennai
adjustment etc.

Page 114 of 162


TRNEPL Technical Diary©

Qty
Equipment
Sl. No (Nos.)/Length Technical Specifications Make
Descriptions
(M)

Model No. HPP- 1- 60- 1.5 - M/S. Maha


Hyd. System for
13 1 00, Sl. No. 0190/2013, Oil Hydraulic Pvt.
operator cabin
Capacity- 60 Ltr Ltd, Chennai

M/S. Bengal
100 KN capacity , Working Pr.
Hyd. Operated Rail Technocrats
14 2 150 Bar, Type - TCHRC10,
Clamp Pvt. Ltd,
Rail size- 52 Kg/Mtr
Kolkata
M/S. F.Herley
Dust Suppression
KSB Pump with motor - 2 & Co. / Pump
15 System , Spray pump 1
Nos. supplied by
with motor
M/s.KSB
Auto Lubrication
System, Slew Brg and M/S.
16 2
all pulley, travel wheel LINCOLN
brg.

BCN – 4A/4B

Equipment Qty
Sl. No Technical Specifications Make
Descriptions (Nos.)/Length
(M)
Conv. Belt 1200 mm width,
1 BCN-4A / 4B 345.934 speed - 2.54 m/s, FR grade,
Rating - NN 500/4 Ply

Motor - M/S.
Marathon, F.D
Coupling -
Motor - 90 KW , F.D
Drive Unit of BCN- 4A / M/S.
2 2 Coupling - HFDX -8, Gear
4B Fludomat,
Box - CKC-250
Gear Box -
M/s. NAW,
Kolkata

Page 115 of 162


TRNEPL Technical Diary©

Qty
Equipment
Sl. No (Nos.)/Length Technical Specifications Make
Descriptions
(M)

Travel Motor- 3.7 KW, 750


RPM, Gear Box - CKCH- 200, M/S. ACB (I)
3 Travelling Tripler 2
Ratio- 750/7.485, Rail Clamp- Ltd
2 Nos.

Motor- 2.2 KW , 2800 RPM, M/S. ACB (I)


4 Flap Gate 2
Model- SA- 25 A 180 Ltd

ASH HANDLING PLANT


Clinker Grinder
Make Macawber Beekay Pvt. Ltd.
Nos. 8 ( 4W + 4S )
Capacity, TPH 52
Maximum Output Size Of Particle, mm - 25
Seal Water Requirement, m³/ hr 4
Speed, rpm 60
Mechanism Reversible
Type -

Bulk Density, T/ M³ 0.75

BA Overflow Pumps
Weir Minerals India Pvt. Ltd,
Make
Bangalore, India.
Nos. 4 (2W + 2S)
Type of Pump Horizontal
Capacity, m3/hr 315
Head, MWC 30
Pump Model 6/4 D AH
Pump Speed, RPM 1144
Sealing Type Gland Sealing
Page 116 of 162
TRNEPL Technical Diary©

Impeller Type 6 Vane Closed


Type Of Drive V-BELT
Recomm. Motor 45 KW / 4 POLE
Gland Sealing Water Requirement, m³/hr 2.01
Gland Sealing Water Pressure, kg /cm² 3.8
Bearing DE/NDE TIMKEN 645/632

BA Drains Pit Pumps


Make Weir Minerals India Pvt. Ltd.,
Bangalore ,
No. 4 (2W + 2S )
Type Of Pump Vertical Pump
Pump Model 40 VCH GPS
Capacity, m³/hr 20
10 MWC

Pump Speed ( rpm ) 1419


Impeller Type 5 Vane Open
Drive Arrangement C/Z
Recomm. Motor, KW/Pole 3.7/ 4
Type Of Coupling V-Belt
Type Of Lubricant Self-Lubricant
Bearing De SKF 22210 cc
Bearing NDE SKF22215cc

Eco Water Pump


Make Wilo Mather & Platt Pumps Ltd.
Type Horizontal End Suction Pump - Back Pull Out
No 3 (2W + 1S )
Pump Model ET ISO 14
Capacity, m³/hr 30
Head, mWC 40
No. Of Stage One
Pump Input, KW 5.50
Coupling Type Flexible Spacer Type
Sealing Type Gland Packing
Bearing DE/NDE 6310 NR, 2Z/6310, 2Z

Page 117 of 162


TRNEPL Technical Diary©

Transport Air Compressors


Elgi Equipments Limited Singanallur ,
Make
Coimbatore - 05
Nos. 04 (3W + 1S )
Type of Compressor Oil Free Screw Air Compressor
Model No. NH210-5

Compressor Capacity, m³/min 39.07


No. of Stages Two
Discharge Pressure of Compressor, kg /cm² 5
Unload Pressure, kg /cm² 5.5
Load Pressure, kg /cm² 4.5
Outlet Air Temp., °C Water Inlet Temp. + 10
Type of Coupling Metallic Disc Coupling
Gear Box Type Helical Gear
Inter Cooler Temp. ( Compressed Air Inlet / 160 / 40
Outlet ), °C
Cooling Medium Water Cooler
Total Water Flow Required, m³/ hr 27
Cooling Water Inlet Temp, °C 36
Cooling Water Inlet Pressure, kg /cm² 3
Ash Conveying System
Application

BA LP Water Pumps
Make Wilo Mather & Platt Pumps Ltd , India
Type Horizontal End Suction - Back Pull Out
Nos 3 (2W + 1S )
Pump Model Name ET ISO No - 30
OA No. 81241280/110/1
Pump Capacity, m³/hr 365
Head, mWC 25
Coupling Type Flexible Spacer Type
Sealing Type Gland Packing
Bearing DE/NDE 6313 NR/6313/40,000 hrs
Application BALP Water Pump
No. of Stage One
Wt. of Pump & Motor, Kg 679
Power, KW 37

Page 118 of 162


TRNEPL Technical Diary©

BA HP Water Pumps
Make Wilo Mather & Platt Pumps Ltd , India
Pump Model Name SCP 125-470 HA
OA No. 81241280/150/1
Nos. 3 (2W + 1S )
Type Horizontal Axial Split Casing
Pump Capacity 230 m³/hr
Head, mWC 75
Application BAHP Water Pump
Coupling Type Flexible Pin & Bush
Bearing DE 6308 ZZ
Bearing NDE 6308 ZZ

250 NB Pipe Line 500 RM


No. of Stage One
Wt. of Pump & Motor, Kg 1350 Kg
Selected Motor 75 Kw

Compressor Cooling Water Pumps


Make Flowmore Limited
Type HES
Sr. No. 1200 1179 8002
Nos. 2 (1W + 1S )
Capacity, m³/hr 150
Head, mWC 35
Rpm 2950
200 NB Pipe Line 320 RM.
150 NB Pipe Line 320 RM.
Pump Input, KW 18.10
Selected Motor, KW 30
No. of Stage 1

Page 119 of 162


TRNEPL Technical Diary©

ASH Conditioner Water Pump


Make Wilo Mather & Platt Pumps Ltd. , India
Nos. 2 (1W + 1S )
Pump Model Name Et Iso No - 21
OA No. 81241280/130/1
Type Horizontal End Suction - Back Pull Out
No. Of Stages One
Pump Capacity, m³/hr 80
Head, mWC 50
Speed (Rpm) 1470
Motor Rating, KW 30
Wt. of Pump, kg 171
Coupling Type Flexible Spacer Type
Sealing Type Gland Packing
125 NB Pipe Line 120 RM

HCSD LP Water Pumps


Make Wilo Mather & Platt Pumps Ltd., India
Nos. 2 Nos. (1W + 1S )
Pump Model Name ET ISO No - 26
OA No. 81241280/80/1
Type Horizontal End Suction - Back Pull Out
No. Of Stages One
Pump Capacity, m³/hr 170
Head, mWC 60
Pump Input, KW 37.95
Selected Motor, KW 45
Full Load Speed, rpm 1470
Coupling Type Flexible Spacer Type
Sealing Type Gland Packing
Bearing DE/NDE 6310 NR, 2Z/6310, 2Z/ 40,000 Hrs

Page 120 of 162


TRNEPL Technical Diary©

Seal Water Pumps: -


Make Wilo Mather & Platt Pumps Ltd. , India
Type Horizontal Multistage Ring Section
Nos. 2 (1W + 1S )
Pump Model Name RN 65
OA No. 81241280/61/1
Pump Capacity 30 M³ / Hr
Head 110 Mwc
No. of Stages 10
Full Load Speed, rpm 1455
Wt. of Pump, kg 321
Pump Input, KW 13.41
Selected Motor, KW 22
Coupling Type Flexible Pin & Bush

Slurry Pumps
Make Weir Minerals India Pvt. Ltd., Bangalore India
Nos. 3 (1W + 2S )
Type of Pump Horizontal
Pump Model 10 / 8 E M
Pump Capacity, m³/hr 605
Head, 35 Mwc
Sealing Type Gland Sealing
Pump Speed ( Rpm ) 859
300 NB Slurry Pipe Line 7500 Rm
Two Unit Are In Series
Series of Pumping 4 Vane Closed
Recomm. Motor, KW/Pole 110/4
Impeller Type 25.62 M/S
Tip Speed 2
No. of Stage 2

Page 121 of 162


TRNEPL Technical Diary©

Seal Water Over Flow Pit Pumps


Make Weir Minerals India Pvt. Ltd., Bangalore , India
Nos. 2 (1W + 2S )
Type of Pump Vertical Pump
Pump Model 40 VCH GPS
Capacity, m³/hr 20
Head, mWC 10
Pump Speed ( Rpm ) 1419
Type of Lubricant Self-Lubricant
Bearing DE SKF 22210 cc
Bearing NDE SKF 22215 cc

Emergency Flushing Pumps


Make UT Pumps & Systems P (Ltd)
Nos. 2 (1W + 1S )
Type Horizontal Triplex Reciprocating High Pressure Pump
Pump Model UT – 4555 ( With Splash Lubrication )
Pump Sr. No. 2K13031374
Working Pressure ( Bar ) 50
Capacity, m³ /hr 250
Oil Grade ISO VG 320
Oil Qty, Ltrs. 3.5
Pump Speed, rpm 700
Recomm. Motor, KW 30
Plunger Dia, mm 55
Approx. Length of Discharge 20
Pipe Line, M

Page 122 of 162


TRNEPL Technical Diary©

HCSD Pumps (GEHO Pump)


Make GEHO, Weir Minerals Netherlands B.V, P.O.
Box 249, 5900 AE Venlo, The Netherlands
Nos. 2 (1W + 1S )
Pump Type 2 Cylinder, Double Acting, Piston Diaphragm
Pump
Name HCSD Piston Diaphragm Pump
Pump Stroke Length, mm 300
No. of Piston 2
Dia. Piston, mm 210
Dia. of Piston Rod, mm 65
Diaphragm Size, ltr 15
Pump Model ZPM 700
Sr. No. 13201525/1
Pump Capacity, m³/hr @ 38 Bar 128
Discharge Pressure 3900kpa
150 NB FA Slurry Pipe Line 7500 Rm

Drain Pumps (Silo Area)

Make Weir Minerals India Pvt. Ltd., Bangalore, India


Nos. 2 (1W + 1S)
Pump Type Vertical Pump
Pump Capacity, m³/hr 20
Head, mWC 20
Pump Model 40 VCH GPS
Pump Speed, rpm 1918
Impeller Type 5 Vane Open
Recomm. Motor, KW/Pole 3.7/4
Type of Coupling V- Belt
Type of Lubrication Self-Lubrication
Bearing DE SKF 22210 Cc
Bearing NDE SKF22215 Cc

Page 123 of 162


TRNEPL Technical Diary©

Charge Pumps
Make Weir Minerals India Pvt. Ltd., Bangalore , India
Nos 2 (1W + 1S )
Pump Type Horizontal
Pump Capacity, m³/ hr 133
Head, mWC 30
Pump Model 6/4 D – AH
Pump Speed, rpm 1092
Tip Speed ( m/s) 22.85
Impeller Type 6 Vane Closed
Type Of Drive V Belt
Motor, KW/Pole 30/4
Duty Slurry Duty Pump
Sealing Type Gland Sealing
Bearing DE/NDE Timken 645/632

Ash Mixers
Make Macawber Beekay Pvt. Ltd.
Nos 2
Capacity, TPH 110 Tph
Bulk Density, T/M³ 0.75
Water Requirement, m³/hr 70 - 80
Water Pressure, kg/cm² 4
Paddle, rpm 29
Weight, kg 450

Rotary Vane Feeder For Ash Mixers

Make Macawber Beekay Pvt. Ltd.


Nos 2
Capacity, TPH 110 Tph
Bulk Density, T/M³ 0.8
Rotor, rpm 13

Page 124 of 162


TRNEPL Technical Diary©

Screw Conveyors

Make Kwality Conveying System (P) Ltd


Nos 02
Capacity, TPH 110
Bulk Density, T/M³ 0.8
Screw Speed, rpm 52
Types Of Screw Continuous Helical Flight
Trough Type Tubular Type
Screw Diameter, mm 630
Screw Pitch 300 mm On Feed & 600 mm Balance
Power/Speed, KW/rpm 15/ 64
Bearing Brg. Spherical Roller 22220 CK , SKF/FAG
Drive Sprocket 1.25" Pitch , 19 Teeth, Duplex
Driven Sprocket 1.25" Pitch , 23 Teeth, Duplex

Ash Conditioners
Make Macawber Beekay Pvt. Ltd.
Nos 2
Capacity, TPH 180
Bulk Density, T/M³ 0.75
Water Requirement, m³/hr 36
Water Pressure, kg/cm² 3
Paddle Rpm 29

Rotary Vane Feeder for Ash Conditioners


Make Macawber Beekay Pvt. Ltd.
Nos 02
Capacity, TPH 180
Bulk Density, T/M³ 0.75
Rotor, rpm 22.5
Material Handling Fly Ash
Wt. of Equipment, kg 850

Page 125 of 162


TRNEPL Technical Diary©

Rotary Vane Feeders for Unloading Spout


Make Macawber Beekay Pvt. Ltd.
Nos 02
Capacity, TPH 180
Bulk Density, T/M³ 0.75
Rotor, rpm 22.5
Wt. of Equipment, kg 850
Material Handling Fly Ash

Unloading Spouts
Make Macawber Beekay Pvt. Ltd.
Nos 2
Capacity, TPH 180 Tph
Hatch Opening Ø 500
Hatch Height, mm 3600 to 4000
Qty. of Inner Cone 11
Lifting Speed, m/min 11

Fly Ash Silo Bag Filter System

Make Macawber Beekay Pvt. Ltd.


Nos 02
Gas Flow Rate, Nm³/hr 7900

Air Oil Converter Tanks

Make Macawber Beekay Pvt. Ltd.


Nos 08
Working Pressure, kg /cm² 7.0
Oil Quantity & Grade 125 ltrs., Gr - VG 68 Or Equivalent
Feed Gate, Nos 8 Nos.
Total Weight, kgs 140
Hydraulic Pr. kg/cm2 11.55
Location For Bottom Ash Hopper Feed Gate

Page 126 of 162


TRNEPL Technical Diary©

Air Blowers near ESP


Make Kay International Ltd.
Nos 4 (2W + 2S )
Type of Blower Positive Displacement Twin Lobe Air Cooled Blower
Model 55 AC
Inlet Pressure Atmospheric
Discharge Pressure, mmwg 4000
Capacity, m³/hr 285
Blower rpm 1337
Gear Type Spur Taper Bore ( Case Hardened & Ground )
Bearing Type Deep Groove Ball Bearing , Make - SKF
Inlet Temp. Atmospheric
Discharge Temp, °C Atmospheric + 40

CHEMICAL HOUSE

Alum Solution Dosing Pumps: -


Make Milton Roy India Pvt. Ltd.
Nos 2 ( 1W + 1S )
Capacity, lph 1200
Model Ph-L-80B
Agitator, Nos 02

Lime Solution Dosing Pumps

Make Milton Roy India Pvt. Ltd.


Nos 2 (1W + 1S )
Capacity, lph 1500
Agitator, Nos 2

Page 127 of 162


TRNEPL Technical Diary©

Poly Solution Dosing Pumps: -


Make Milton Roy India Pvt. Ltd.
Nos. 2 (1W + 1S)
Capacity, lph 1800
Agitator, Nos 02

Cleared Water Pumps


Make Wilo Mather & Platt Pumps Ltd.
Nos 2 (1W + 1S)
Capacity, m3/hr. 975
Type Horizontal Split Casing

Recovery Water Pumps

Make Wilo Mather & Platt Pumps Ltd.


Nos 02
Capacity, m3/hr. 390
Type Vertical Turbine Pump
Model CNE-19
No of Stage 1
Shut of Head 35
Dynamic Head, mtr 28
Type of Impeller Closed Type
Full Load Speed, rpm 1470
Recomm Motor, KW 45

Page 128 of 162


TRNEPL Technical Diary©

Clariflocculator

Make Macawber Beekay Pvt. Ltd.


Capacity, m3/hr 1050

Sludge Pump

Make Wilo Mather & Platt Pumps Ltd.


Nos 02
Capacity, m3/hr. 45
Type Vertical
Type of Liquid Slurry
Head, M 15
Pump Model 65 VD-GPS
Pump Speed 1079

Air Blowers Near Silo : -


Make Kay International Ltd.
Nos. 2 (1W + 1S )
Type of Blower Positive Displacement Twin Lobe Air Cooled Blower
Model 76 AC
Inlet Pressure Atmospheric
Discharge Pressure, mmwg 6500
Capacity, m³/hr 700
Blower, rpm 1303
Gear Type Helical Gear Type (Case Hardened & Ground )
Bearing Type Deep Groove Ball Bearing , Make - Skf
Inlet Temp. Atmospheric
Discharge Temp, °C Atmospheric + 65

Page 129 of 162


TRNEPL Technical Diary©

HYDROGEN PLANT

Electrolytic Hydrogen Plant

Plant Capacity, Nm3/Hr 2X5


Number of Cell Skids Two (2)
Number of Electrolytic Cells/skid Three (5 plate) Cells
Normal Operating Amperage, Amps 4030
Cell Electrolyte 28-30% KOH
Number of Rectifiers Two (2)
Rectifier Output 4050A @ 7.2 VDC
Number of Gasholders One (1)
Gasholder Size, m3 2.5
Number of Compressors Two (2)
Type of Compressors Diaphragm water cooled
Compressor Output, Nm3/Hr 6.25
Operating Pressure, kg/cm2 (g) 150
Back Pressure Valve Setting, kg/cm2 (g) 150
De-mineralized Water Conductivity, µSi/cm <3
Hydrogen Purity Ex-Electrolyser, % 99.8
Hydrogen Purity at Gas Manifold, % 99.99
Type of Hydrogen Generation Plant Uni-Polar
Operating Temperature of Electrolyser, °C 60-65
Type of purifier Catalytic Purifier
Type of Dryer Heat Reactivated
Hydrogen Dew Point at Gas Manifold, °C (-) 70

Page 130 of 162


TRNEPL Technical Diary©

Utility Consumption List

Cooling Water
Pressure, Kg/Cm2 (Gauge) 2.5
Flow, Litres/Hr 3000
Temperature, °C 33
Instrument Air
Pressure, Kg/Cm2 (Gauge) 7.0
Flow, Nm3 / Hr 1.5
Temperature, °C Ambient
DM Water
Pressure, Kg/Cm2 (Gauge) 1.0
10 (At full capacity when both skids are
Flow, Litres/Hr.
working)
Temperature, °C 33
Electric Power
Voltage, V 415 Volts AC 3-phase 4 Wire
Frequency, Hz 50
Consumption, KWH 72

Details of Auxiliary Equipments


DM Water Tank

Nos. One (1)


Capacity, Liters 500
Material of construction (MOC) High Density Poly Ethylene (HDPE)

Cell/ Electrolyser

Electrolytic Cells Comprising of 6 Nos. 5 Plate Cells on two


electrolyser skids.
Capacity, Nm3/Hr of H2 generation per skid 5
Rating of each cell, Amps DC 4030
Cell operating temperature, °C 60 – 70
Cooling Water Requirement, Litres/Nm3 of
70
H2 generation
Electrolyte Circulation Generated by gas bubbles
Max. Operating Pressure, mmWC 180

Page 131 of 162


TRNEPL Technical Diary©

Electrolyser Insulators MOC Resin SR-67 & MOC Hardener SH-82

Rectifier Unit

Supply Voltage 3 phase 415V 50 Hz +/- 10%


Power factor ≥ 0.893 @ rated load
Efficiency ≥ 0.85 @ rated output
Cooling Cooling Forced air cooling
Humidity 85-90%RH (Non Condensing)
Output 4030 Ampere at 7.2 VDC

Back Pressure Regulating Valves

Type Spring loaded disc operated self-actuating


Maintain minimum pressure, kg/cm2 (Gauge) type
150

Hydrogen Compressor

Type V style high pressure diaphragm compressor


with two cylinders & two stage compressing
Suction Pressure, mmWC 50 – 100
Discharge Pressure, MPa Stage: I – 1.0~1.2, Stage: II - 15
Operating Flow, Nm3/Hr Hydrogen Gas 6.25
Oil Discharge Pressure, MPa Stage: I – 1.4~1.7, Stage: II - 17
Suction Gas Inlet Temperature, °C 45
Compressor Discharge Gas Temperature, °C 55
Type of Gas Compressor Diaphragm two stages
Cooling Water Cooled
Water Flow, LPH 2000
Speed, RPM 400
De-Oxo Unit
Gas Handled Hydrogen Gas
Inlet H2 purity, % 99.5 - 99.9
Outlet O2 Impurity, PPM Less Than 100
Catalyst Type Palladium on alumina (C54-9)
Inlet pressure, Kg/Cm2 150 -157
Gas Inlet Temp., °C 45 - 55
Gas outlet Temp., °C 65 - 120
Inlet flow, Nm3/Hr 12.5
Outlet flow, Nm3/Hr 12.5
Page 132 of 162
TRNEPL Technical Diary©

Drying System for Hydrogen

Fluid Hydrogen
Flow rate at Inlet, Nm3/Hr 12.5
Flow rate at Outlet, Nm3/Hr 10
Purge Flow rate Nm3/Hr. (Max) 2.5
Process Pressure, Kg/cm2 (Gauge) 150
Gas temp @ Inlet, °C 45
Atmospheric Dew-point at discharge, °C (-) 70
Regeneration Heater Power Supply,VAC, Hz 240, 50
Rating of Heater, KW 1.5
Control Cycle, Hrs. (6 + 6)

CW Chlorination System

Make Perfect Chloro System


Nos. 3 (2W + 1S)
Capacity, Kg/Hr. 45

Booster Pump

Make KSB Pump Ltd.


Nos. of Pump 3 (2W + 1S)
Head, MWC 50
Power, KW 7.5
Speed, RPM 2900
Motor Details
Make Crompton Greaves Ltd.
Power, Kw/HP 7.3/10
Current, Amps. 13.3

Page 133 of 162


TRNEPL Technical Diary©

Absorption Tank & Tower

Absorption Tower (MOC) FRP


Absorption Tank (MOC) MSRL
Capacity, KL 7

Caustic Recirculation Pump


Make Leak Proof Pump (I) Pvt. Ltd.
Nos. of Pump 2 (1W + 1S)
Capacity, m3/Hr. 20
Head, MWC 15
Speed, RPM 1400
Motor Details
Make Crompton Greaves Ltd.
Power, KW/HP 3.7/5.0
Current, Amps. 7.3

Air Blower

No. of Pump 2 (1W + 1S)


Capacity, m3/hr. 500
Head, MWC 0.04
Speed, RPM 2850
Motor Details
Make Crompton Greaves Ltd.
Power, KW/HP 2.2/3.0
Current, Amps. 4.60

Sulphuric Acid Storage Tank

Nos. of Tank 1
Capacity, m3 15
Material of construction (MOC) Mild Steel

Page 134 of 162


TRNEPL Technical Diary©

Acid Unloading Pump

Make Flowchem Pump


Nos. of Pump 2 (1W+ 1S)
Capacity, m3/Hr. 10
Head, MWC 15
Speed, RPM 2900
Motor Details
Make ABB
Power, KW/HP 2.2/3.0
Current, Amps. 4.2

Acid Dosing Pump

Make Positive Metering Pump


Nos. of Pump 2 (1W + 1S)
Capacity, LPH 500
Head, MWC 2
Speed, RPM 1190
Motor Details
Make Marathon
Power. KW/HP 0.75/1.0
Current, Amps. 1.85

CW Chemical Dosing System

Corrosion Inhibitor Dosing Pump

Make Positive Metering Pump


Nos. of Pump 2 (1W + 1S)
Capacity, LPH 50
Head, MWC 5
Speed, RPM 1400
Motor Details
Make Marathon
Power. KW/HP 0.37/0.5
Current, Amps. 1.16

Page 135 of 162


TRNEPL Technical Diary©

Scale Inhibitor Dosing Pump

Make Positive Metering Pump


Nos. of Pump 2 (1W + 1S)
Capacity, LPH 50
Head, MWC 5
Speed, RPM 1400
Motor Details
Make Marathon
Power, KW/HP 0.37/0.5
Current, Amps. 1.16

Bio Dispersant Dosing Pump

Make Positive Metering Pump


Nos. of Pump 2 (1W + 1S)
Capacity, LPH 50
Head, MWC 5
Speed, RPM 1400
Motor Details
Make Marathon
Power, KW/HP 0.37/0.5
Current, Amps. 1.16

Page 136 of 162


TRNEPL Technical Diary©

400 kV Switchyard

Circuit Breaker
Make Crompton Greaves Limited
Type: 400-SFM-50AA
Class: C1-M2
Rated Voltage, kV 420
Rated Normal Current, Amp 3150
Frequency, Hz 50
Rated Lightening Impulse Withstand Voltage, kV 142
Rated Short Circuit Breaking Current, kA 50
Rated Closing Voltage, V DC 220
Rated Opening Voltage, V DC 220
Rated SF6 Gas Pressure, kg/cm² 7 (At 20°C)
Rated Operating Sequence O-0.3Sec-CO-3Min-CO

Current Transformer
Make Crompton Greaves Limited
Type IOSK:420/630/1425
Rated Voltage, kV 400
Rated Primary Current, Amp 2000
Rated Secondary Current, Amp 1
Frequency, Hz 50
Rated Cont. Current, Amp 2400
Rated Short Circuit Breaking Current, kA 40 for 1sec.
Insulation Class A
Creepage Distance, mm 13020

Capacitive Voltage Transformer


Make Crompton Greaves Limited
Type CVE:420/1425/50
Rated Voltage, kV 420/√3
Rated Secondary Voltage, V 110/√3
Frequency, Hz 50
Primary Capacitance, pF Nominal 4650
Secondary Capacitance, pF Nominal 82070
Equivalent Capacitance, pF 4400 +10%, -5%
Insulation Class A
Total Sim. Burden/Class 100VA/ 0.2 & 3P
Intermediate Voltage, kV 13
Creepage Distance, mm 13020
Page 137 of 162
TRNEPL Technical Diary©

Metal Oxide Surge Arrester

Make Oblum Electrical Industries


Pvt. Ltd.
Type Gapless Type, METOVAR
Model ZAP
Rated Voltage, kV 390 kV
Highest System Voltage, kV 420kV
Frequency, Hz 50
Nominal Discharge Current, kA 20
Lightning Impulse Withstand Voltage 1425
Switching Impulse Voltage, kV/phase 1050
Long Duration Discharge Class, kV/phase 4
Rated Short Circuit Current, kA 40 at 0.2 Sec.

Horizontal Centre Break Isolator

Make Siemens Limited


Type HCB
Rated Voltage, kV 420
Rated Normal Current, A 2000
Frequency, Hz 50
Rated Short Time Current, kA 40 for 3sec
Switching Impulse Voltage, kV 1050/1245
Type of Drive Motor
Motor Voltage, V AC 415
Control Voltage, V DC 220

Line Trap

Make BPL Telecom Private Limited


Type 2L6M
Rated Voltage, kV 400
Rated Normal Current, A 2000
Rated Inductance, mH 0.5
Blocking Range, kHz 90-150 or 150-500
Type of Tuning Broad band
Rated Short circuit current, kA 40 for 1 sec.
Minimum guaranteed resistive Component over
570
blocking range, Ohm

Page 138 of 162


TRNEPL Technical Diary©

Solid Core Post Insulator

Make W.S. Industries (India) Ltd.


Rated Voltage, kV 420
Impulse Withstand Voltage, kV/phase 1425
Frequency, Hz 50
Impulse flash over voltage (+ve), kV/phase 1650
Impulse flash over voltage (-ve), kV/phase 1700
Creepage Distance, mm 13020

Power Line Carrier Communication

Make ABB
Channel Speech+Data
CH.TX/RX Frequency, kHz 360U/364U
Direction 400kV PGCIL Tamnar Pooling S/S

Make ABB
Channel Speech+Protection
CH.TX/RX Frequency, kHz 300U/304U
Direction 400kV PGCIL Tamnar Pooling S/S

Protection Panel

Make Alstom T&D India Limited


R1A, R1B, R2,R3A, R3B,
Type R4A, R4B, R5, BB4, MP3,
R7A, R7B, R8, R9A, R9B
CT Secondary, A 1
DC Aux, V 220

Page 139 of 162


TRNEPL Technical Diary©

EFFLUENT TREATMENT PLANT

Sludge Transfer Pump

Motor
Make ABB Ltd.
Model No. E2BAF132SMC2
Nos. 2
Power, KW 7.5
Speed, rpm 2890
Rated Current, Amps. 14.10
Volt, V 415

Make Flowmore Pumps Ltd.


Type VSP (Horizontal Pump)
No of Pumps 02
Total Discharge Head, M 56
Rate of flow, m3/hr 12.5
Pump Input, KW 4.36
Speed, rpm 2960

Poly Dosing Pump

Motor
Make Apex
Model No. GAD2009-DU
Nos. 2
Frame G0718
Power, KW 0.37
Speed, rpm 1400
Rated Current, Amps. 1.13
Volt, V 415
Bearing No. (DE/NDE) 6003ZZ/6003ZZ

Make SWEL Compact Metering


Model No. SWEL202MD/75
No of Pumps 02
Discharge Pr., kg/cm² 2
Rate of flow, l/h 55

Page 140 of 162


TRNEPL Technical Diary©

Poly Agitator Mixture

Motor
Make Crompton Greaves Ltd.
Model No.
Nos. 1
Frame NG80
Power, KW 0.37
Speed, rpm 1410
Rated Current, Amps. 0.92
Volt, V 415
Bearing No. (DE/NDE) 6204ZZ/6003ZZ

Make S. J. Industries Ltd.


Type Turbine
Agitator Mixture 01
Hp 0.5
Speed, rpm 100

Flash Mixture

Motor
Make Crompton Greaves
Model No. 0.75KNG4FLG
Nos. 01
Frame NG80
Power, KW 0.75
Speed, rpm 1425
Rated Current, Amps. 1.86
Volt, V 415
Bearing No. (DE/NDE) 6204ZZ/6003ZZ

Make S. J. Industries Ltd.


Type Paddle
No of Pumps 01
Hp 1.0
Speed, rpm 5

Page 141 of 162


TRNEPL Technical Diary©

Tube Settler Pump

Motor
Make Marathon Electric
Model No. 110P4EFF1B5XSA
Nos. 2
Power, KW 11
Hp 15
Speed, rpm 1460
Rated Current, Amps. 19.60
Volt, V 415
Bearing No. (DE/NDE) 63092ZC3/62092ZC3

Make Sam Turbo Industry Pvt Ltd.


Type V050/300+TOHN
No of Pumps 02
Total Discharge Head, M 33.80
Rate of flow, m3/hr 50
Pump Input, KW 11
Speed, rpm 1450

Page 142 of 162


TRNEPL Technical Diary©

SEWAGE TREATMENT PLANT

Air Blower Motor

Motor
Make Crompton Greaves Ltd.
Model No. 1632J
Type ND100L
Nos. 2
Power, KW 2.2
Speed, rpm 1430
Rated Current, Amps. 4.61
Volt, V 415
Bearing No. (DE/NDE) 6206ZZ/6205ZZ
6003ZZ/6003ZZ 6003ZZ/6003ZZ

Make
Type
No of Pumps
Total Discharge Head, M
Rate of flow, m3/hr
Pump Input, KW
Speed, rpm 1970

Sludge Recirculation Pump


Motor
Make Apex
Model No. E2BAF80A4
Nos. 2
Frame
Power, KW 0.55
Speed, rpm 1405
Rated Current, Amps. 1.30
Volt, V 415
Bearing No. (DE/NDE) 62042Z/62032Z

Make Alpha Pumps


Type BDA1040
No of Pumps 02
Discharge Head, mwc 20
Rate of flow, m3/hr 0.50
Hp 0.75
Speed, rpm 300

Page 143 of 162


TRNEPL Technical Diary©

Hypo Dosing Pump

Motor
Make Apex
Model No. GA02010 DV
Nos. 02
Frame GD716
Power, KW 0.37
Speed, rpm 1400
Rated Current, Amps. 1.13
Volt, V 415
Bearing No. (DE/NDE) 6003ZZ/6003ZZ

Make Swel Compact Metering


Model No. SWEL202MD/10
No of Pumps 02
Discharge Pr., kg/cm² 1
Rate of flow, l/h 5

Treated Water Pump

Motor
Make
Model No. E2BAF00SLC-2
Nos. 02
Power, KW 2.20
Speed, rpm 2005
Rated Current, Amps. 4.20
Volt, V 415
Bearing No. (DE/NDE) 6205-2Z/6204-2Z

Make Flowmore Ltd.


Power, KW 0.83
Total Discharge Head, mwc 15
No of Pumps 02
Rate of Flow, m3/hr 10
Speed, rpm 2960

Page 144 of 162


TRNEPL Technical Diary©

Chiller System

Treated Water Pump

Make Blue Star


Quantity, no’s 03
Model XWC45S085AR2
Rated Capacity, TR 78.8
Refrigerant R-407C
Charge Quantity, kg 40
Power Supply, V 400
Rated Current, A 148
Max Current, A 185
Operating Weight, kg 2800

Compressor

Make Danfoss Commercial Compressors


Model SY300A4PBE
Quantity 3*4
Refrigerant R-22/ R-407C
Marking LP side HP side
Pressure, bar 20 29.60
Temperature Max, °C 53 68.30
Temperature Min, °C -35 -35
Volume 32.80 5.00
Lubricant P.O.E.320SZ

Condensate Water Pump

Motor
Make ABB ltd.
Model No. E2BA132SMB4
Nos. 03
Power, KW 5.5
Speed, rpm 1460
Rated Current, Amps. 10.90
Volt, V 415
Bearing No. (DE/NDE) 6208-2Z/6208-2Z

Page 145 of 162


TRNEPL Technical Diary©

Make Maxflow Pumps India Pvt Ltd.


Type RB6E (Centrifugal Pumps)
Hp 7.5
Total Discharge Head, m 20
No of Pumps 03
Speed, rpm 1450

Chilled Water Pump

Motor
Make ABB ltd.
Model No. E2HX160MLC2
Nos. 03
Power, KW 11
Speed, rpm 2920
Rated Current, Amps. 19.50
Volt, V 415
Bearing No. (DE/NDE) 6309ZZ/6308ZZ

Make Maxflow Pumps India Pvt Ltd.


Type RB50
Hp 15
Total Discharge Head, m 40
No of Pumps 03
Speed, rpm 1900

Air Washery Blower

Motor
Make Marathon Electric India Pvt Ltd.
Nos. 08
Power, KW 22
Speed, rpm 1470
Rated Current, Amps. 40
Volt, V 415
Bearing No. (DE/NDE) 6310ZZ/6210ZZ

Blower
Make Solyvent Flakt India Pvt Ltd
Model No 16814092
Nos. 08
Flow, m3/hr 84000

Page 146 of 162


TRNEPL Technical Diary©

Water Supply Pump

Motor
Make ABB Ltd.
Model No. E2BA80C-2
Nos. 08
Power, KW 1.1
Speed, rpm 2870
Rated Current, Amps. 2.40
Volt, V 415

Page 147 of 162


TRNEPL Technical Diary©

COLD STARTUP CURVE OF BOILER

Page 148 of 162


TRNEPL Technical Diary©

WARM STARTUP CURVE OF BOILER

Page 149 of 162


TRNEPL Technical Diary©

HOT STARTUP CURVE OF BOILER

Page 150 of 162


TRNEPL Technical Diary©

SUPER HOT STARTUP CURVE OF BOILER

Page 151 of 162


TRNEPL Technical Diary©

COLD STARTUP CURVE OF TURBINE

Page 152 of 162


TRNEPL Technical Diary©

START UP CURVE AFTER 40 HRS OF SHUT DOWN

Page 153 of 162


TRNEPL Technical Diary©

START UP CURVE AFTER 09 HRS OF SHUT DOWN

Page 154 of 162


TRNEPL Technical Diary©

START UP CURVE AFTER 01 HRS OF SHUT DOWN

Page 155 of 162


TRNEPL Technical Diary©

GENERATOR CAPABILITY CURVE

Page 156 of 162


TRNEPL Technical Diary©

CHARACTERISTICS CURVES FOR PA FAN

Page 157 of 162


TRNEPL Technical Diary©

CHARACTERISTICS CURVES FOR FD FAN

Page 158 of 162


TRNEPL Technical Diary©

STEAM TABLE
Saturated Steam Properties
Sp.Entropy
Pressure p Temp Specific Volume Specific Enthalpy (KCal/Kg-K)
(KCal/Kg-K)
(ata) t
(0C) Vf Vg
Ltr / Kg M3/Kg hf hfg hg s s
f g
0.02 17.204 1.0013 68.26 17.25 587.6 604.9 0.0612 2.0849
0.05 32.55 1.0053 28.73 32.58 578.9 611.5 0.1127 2.0065
0.06 35.82 1.0064 24.18 35.84 577.2 613.0 0.1233 1.9912
0.08 41.16 1.0084 18.45 41.17 574.0 615.2 0.1402 1.9664
0.10 45.45 1.0101 14.95 45.45 571.6 617.0 0.1540 1.9480
0.20 59.67 1.0169 7.789 59.65 563.0 623.0 0.1976 1.8903
0.30 68.68 1.0221 5.324 68.66 558.0 626.0 0.2242 1.8567
0.40 75.42 1.0261 4.066 75.45 554.1 629.5 0.2438 1.8338
0.50 80.86 1.0296 3.299 80.86 550.7 631.6 0.2593 1.8149
0.60 85.45 1.0327 2.781 85.47 548.0 633.5 0.2722 1.8003
0.70 89.45 1.0355 2.409 89.49 545.6 635.1 0.2833 1.7881
0.80 92.99 1.0381 2.126 93.05 546.4 636.4 0.2931 1.7772
0.90 96.18 1.0405 1.904 96.25 541.3 637.7 0.3019 1.7675
1.0 99.09 1.0428 1.725 99.18 539.5 638.7 0.2097 1.7589
1.5 110.79 1.0521 1.180 110.99 532.1 643.1 0.3409 1.7267
2.0 119.62 1.0600 0.9019 119.9 526.4 646.3 0.3640 1.7040
2.5 126.79 1.0666 0.7319 127.3 521.4 648.7 0.3823 1.6860
3.0 132.88 1.0726 0.6160 133.5 517.3 650.8 0.3976 1.6716
3.5 138.19 1.0780 0.5338 138.9 513.5 652.4 0.4109 1.6592
4.0 142.92 1.0829 0.4708 143.7 510.2 653.9 0.4226 1.6488
4.5 147.20 1.0875 0.4215 148.1 507.1 655.2 0.4331 1.6394
5.0 151.11 1.0918 0.3818 152.1 504.2 656.3 0.4426 1.6309
6.0 158.08 1.1000 0.3214 159.4 498.9 658.3 0.4594 1.6164
7.0 164.17 1.1071 0.2778 165.7 494.2 659.9 0.4740 1.6040
8.0 169.61 1.1140 0.2448 171.4 489.8 661.2 0.4868 1.5930
9.0 174.53 1.1202 0.2190 176.5 485.8 662.3 0.4983 1.5833
10.0 179.04 1.1262 0.1980 181.2 482.1 663.3 0.5088 1.5749
15.0 197.36 1.1524 0.1342 200.7 466.0 666.7 0.5508 1.5412

Page 159 of 162


TRNEPL Technical Diary©

Specific Volume Sp.Entropy


Pressure Temp Specific Enthalpy (KCal/Kg-K)
(KCal/Kg-K)
p t Vf Vg
(ata) (0C) Ltr / Kg hf hfg hg sf sg
20.0 211.38 1.1751 0.1016 215.9 452.6 668.5 0.5822 1.5162
25.0 222.90 1.1953 0.08150 228.6 440.7 669.3 0.6078 1.4962
30.0 232.76 1.2142 0.06798 239.6 429.9 669.5 0.6295 1.4793
35.0 241.42 1.2320 0.05819 249.5 420.0 669.5 0.6484 1.4646
40.0 249.18 1.2493 0.05078 258.4 410.6 669.0 0.6654 1.51
5
50.0 262.70 1.2826 0.04026 274.3 393.2 667.5 0.6950 1.4289
60.0 274.29 1.3147 0.03312 288.4 377.0 665.4 0.7203 1.4089
70.0 284.48 1.3466 0.02798 301.0 361.6 662.6 0.7428 1.3911
80.0 293.62 1.3787 0.02405 312.8 346.6 659.4 0.7632 1.3747
90.0 301.92 1.4115 0.02097 323.8 331.9 655.7 0.7817 1.3589
100.0 309.53 1.4453 0.01846 334.3 317.4 651.7 0.7992 1.3439
110.0 316.58 1.481 0.01638 344.2 302.9 647.1 0.8157 1.3293
120.0 323.15 1.518 0.01462 353.9 288.5 642.4 0.8316 1.3154
130.0 329.30 1.558 0.01314 363.3 274.0 637.3 0.8466 1.3031
140.0 335.09 1.600 0.01182 372.6 259.0 631.6 0.8614 1.2872
150.0 340.56 1.644 0.01067 381.9 243.7 625.6 0.8758 1.2729
160.0 345.74 1.693 0.00963 391.0 227.9 618.9 0.8901 1.2583
170.0 350.66 1.750 0.00868 400.4 211.0 611.4 0.9045 1.2427
180.0 355.35 1.812 0.00780 410.1 192.7 602.8 0.9192 1.2258
190.0 359.82 1.889 0.00697 420.2 172.7 592.9 0.9347 1.2075
200.0 364.08 1.99 0.00618 431.4 149.7 581.1 0.9515 1.1864
210.0 368.16 2.13 0.00535 444.6 121.4 566.0 0.9713 1.1606
220.0 372.1 2.39 0.00438 463.0 79.3 542.3 0.9993 1.1222

Page 160 of 162


TRNEPL Technical Diary©

Superheated Steam Properties

Pr Temperature (0C)
(ata)
(Sat
Temp 200 220 250 270 300 320 350 370 400 450 500 550 600 650
0
C)

v 0.1352 0.1436 0.1550 0.1624 0.1731 0.1800 0.1901 0.1970 0.2070 0.2234 0.2397 0.2559 0.2720 0.2880
15.0
h 668.4 681.1 698.0 708.8 724.7 735.2 751.2 761.8 777.5 803.5 829.6 855.8 882.3 909.0
(197.4)
s 1.5445 1.5699 1.6036 1.6241 1.6527 1.6709 1.6970 1.7137 1.7375 1.7748 1.8098 1.8427 1.8739 1.9038

v 0.1043 0.1138 0.1197 0.1281 0.1334 0.1412 0.1465 0.1542 0.1667 0.1790 0.1913 0.2035 0.2156
20.0
h 674.4 693.1 704.6 721.3 732.4 748.8 759.4 775.5 801.9 828.3 854.7 881.3 908.2
(211.4)
s 1.5280 1.5645 1.5863 1.6116 1.6354 1.6621 1.6791 1.7035 1.7414 1.7767 1.8100 1.8415 1.8715

25 v 0.0891 0.0940 0.1010 0.1055 0.1120 0.1162 0.1225 0.1328 0.1426 0.1527 0.1624 0.1722

(222.9) h 687.9 700.2 718.8 729.1 746.1 757.1 773.4 800.4 827.0 853.7 880.5 907.5

s 1.5325 1.5556 1.5874 1.6071 1.6345 1.6518 1.6767 1.7152 1.7509 1.7844 1.8160 1.8462

v 0.0123 0.0768 0.0829 0.0868 0.0924 0.0960 0.1013 0.1101 0.1185 0.1269 0.1350 0.1432
30
h 682.1 695.5 714.2 726.1 743.5 754.8 771.4 798.7 825.7 852.6 879.6 9.6.7
(232.8)
s 1.5038 1.5289 1.5624 1.5827 1.6112 1.6290 1.6542 1.6934 1.7295 1.7632 1.7950 1.8254

v 0.0510 0.0550 0.0602 0.0634 0.0678 0.0707 0.0749 0.0816 0.0882 0.0946 0.1008 0.1071
40
h 669.7 685.7 706.6 719.6 737.9 749.7 767.9 795.4 823.0 850.4 877.7 905.1
(249.2)
s 1.4530 1.4825 1.5201 1.5423 1.5729 1.5914 1.6177 1.6583 1.6953 1.7296 1.7617 1.7924

50 v 0.0416 0.0465 0.0493 0.0531 0.0555 0.0590 0.0646 0.0700 0.0752 0.0803 0.0853
(262.7) h 674.2 68904 712.5 732.2 744.7 762.9 792.0 820.3 848.2 875.8 9.3.4

s 1.4410 1.4842 1.5087 1.5412 1.5609 1.5885 1.6302 1.6681 1.7029 1.7356 1.7666

Page 161 of 162


TRNEPL Technical Diary©

Pr Temperature (0C)
(ata)
(Sat
Temp
0 200 220 250 270 300 320 350 370 400 450 500 550 600 650
C)

v 0.0371 0.0399 0.0432 0.0454 0.0485 0.0533 0.0579 0.0623 0.0666 0.0708
60 h 689.0 705.1 726.4 739.7 758.7 788.5 817.5 845.8 873.8 901.7
(274.3)
s 1.4512 1.4788 1.5140 1.5349 1.5635 1.6065 1.6453 1.6809 1.7138 1.7451

v 0.0250 0.0276 0.0308 0.0326 0.0351 0.0390 0.0427 0.0461 0.0494 0.0527
80
(293.6) h 667.0 688.0 713.9 728.8 749.5 781.5 811.8 841.1 869.8 898.4

s 1.3875 1.4239 1.4665 1.4902 1.5217 1.5676 1.6082 1.6449 1.6788 1.7107

v 0.0199 0.0231 0.0248 0.0271 0.0305 0.0335 0.0364 0.0392 0.0418


100
(309.5) h 666.0 669.0 716.5 739.8 774.4 806.1 836.3 865.8 895.0

s 1.3688 1.4231 1.4508 1.4858 1.5353 1.5781 1.6161 1.6509 1.6835

v 0.0178 0.0195 0.0217 0.0247 0.0274 0.0299 0.0323 0.0346

120 h 681.5 703.0 729.5 766.9 800.1 831.5 861.8 891.7

s 1.3798 1.4137 1.4537 1.5074 1.5522 1.5916 1.6273 1.6606

v 0.0120 0.0140 0.0161 0.0189 0.0213 0.0234 0.0254 0.0273


150
h 647.6 678.0 712.2 754.8 791.0 824.1 855.6 886.6
(340.6)
s 1.3083 1.3567 1.4083 1.4698 1.5188 1.5604 1.5976 1.6319

v 0.0746 0.0103 0.0131 0.0151 0.0169 0.0185 0.0201


200
h 610.5 676.0 732.7 775.0 811.4 845.3 878.2
(364.1)
s 1.2320 1.3327 1.4140 1.4709 1.5168 1.5567 1.5930

Page 162 of 162

You might also like