OHSAS 18001:1999

‫شــــــركة مصــــــر للصيانــــــة‬ Certified by

‫أحدي شركات قطاع البترول‬

Egyptian Maintenance Co. ISO 9001:2000
ISO 14001:2004

Gas Compressor Visual Inspection Report

Egyptian Maintenance Company EMC

Technical Report

[PETROSANAN PROJECT]

[Contract Number#53/2021/PSP]
For
Supply, Inspection, Engineering, Mobilization,
Installation, Commissioning, Testing, Start- up,
Operating and Maintenance of Gas Compressor Sets

Between

Petrosannan Company

And

Egyptian Maintenance Company

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 OHSAS 18001:1999

‫شــــــركة مصــــــر للصيانــــــة‬ Certified by

‫أحدي شركات قطاع البترول‬

Egyptian Maintenance Co. ISO 9001:2000
ISO 14001:2004

Introduction:
In the light of Inspection report submitted to your esteemed company in 14/7/2021 (copy attached) and your kind
comments raised in our meeting held in 15/7/2021 at PSP premises kindly find hereunder the inspection report as a
required data as per your kind request after EMC evaluated the said two packages and found in good condition.

Package Serial No.: EMC found some difference in unit serial no (as shown in below table), even that the
proposed package identification numbers are the same.

Item Qty Wrong Description Correct Description

Compression Package V 6159 Compression Package V 6161
 Engine (Waukesha L5794 W) # 5283702227  Engine (Waukesha L5794 W) # 5283702239
 Compressor (Ariel JGT4) # F39476  Compressor (Ariel JGT4) # F39571
1. 1
 Cooler # 119891C (168 EF)  Cooler # 119891E (168 EF)
 Panel Allen Bradley.  Panel Allen Bradley.
 Shipped Lose Valves  Shipped Lose Valves
Compression Package V 6160 Compression Package V 6162
 Engine (Waukesha L5794 W) # 5283702369  Engine (Waukesha L5794 W) # 5283702299
 Compressor (Ariel JGT4) # F39887  Compressor (Ariel JGT4) # F39531
2. 1
 Cooler # 119891D (168 EF)  Cooler # 119891F (168 EF)
 Panel Allen Bradley.  Panel Allen Bradley.
 Shipped Lose Valves  Shipped Lose Valves
N.B: Please see attached name plates list for compressor main components

COMPRESSORS VISUAL INSPECTION CHECK LIST

Documentation for the Inspection: Two set of Vender Data Book are available
 Vendor Data Book Including
 Bill of Materials for Packages
 P&ID’s
 GA Drawings
 Certificates
Static equipment
 Check all isolations valves (suction& discharge), blow-down, recycle, by bass valves for in proper places. Done
 Check all pressure vessels nameplates and make sure it meets engineering requirements. Done
 Check for documentations and certificates of all pressure vessels. Done
 Check suction scrubbers including related instruments and dump systems. Done visually inspected
 Check automatic drain system of suction scrubbers for proper function. Done visually inspected
 Check all compressor piping and make sure there is no missing piping. Done
 Check for availability of suction strainer. Done Strainer was used for another units by Khalda (to be replaced)
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 OHSAS 18001:1999

‫شــــــركة مصــــــر للصيانــــــة‬ Certified by

‫أحدي شركات قطاع البترول‬

Egyptian Maintenance Co. ISO 9001:2000
ISO 14001:2004

 Check compressor coupling and flexible shims. Done

 Check for all safety relive valves, setting, certificates and documentations. Done

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 ‫‪OHSAS 18001:1999‬‬

‫شــــــركة مصــــــر للصيانــــــة‬ ‫‪Certified by‬‬

‫أحدي شركات قطاع البترول‬

‫‪Egyptian Maintenance Co.‬‬ ‫‪ISO 9001:2000‬‬
‫‪ISO 14001:2004‬‬

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 OHSAS 18001:1999

‫شــــــركة مصــــــر للصيانــــــة‬ Certified by

‫أحدي شركات قطاع البترول‬

Egyptian Maintenance Co. ISO 9001:2000
ISO 14001:2004

Compressor Frame
 Check compressor frame for damage or crack Done
 Check compressor frame name plate to make sure it meets the requirements (Model, Serial number, Stork,
MAWP. Max Road Load, Date of manufactured) Done
 Check FF lubrication system (pumps, divider blocks, check valves, no-flow switch). Done
 Open compressor top covers to check crankshaft, main bearing, connecting rod, thrust plates, tie rods, FF
lubricator drive chain, and oil pump. Khalda refused to open compressor top cover to avoid gasket damage
 Check connecting rod side clearances No access for this inspection as Khalda refused to open frame top cover
 Check crankshaft endplay to make sure it within limits. Khalda refused to open compressor top cover
 Check crosshead cross, pins and make sure it free for rotation in crossheads. Done all are OK free of rotations.
 Check compressor piston rods for bending, pitting, rusting. Done all are OK in a very good conditions
 Check compressor suction & discharge valves for proper seating & conditions. Done all valves are in places
with good conditions.
 Check compressor cylinders bore and pistons. Done all are looks very nice as brand new
 Check oil wiper packing and pressure packing. Done all are OK in places
 Check compressor front seal for damage or leaking. Done looks good.

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 ‫‪OHSAS 18001:1999‬‬

‫شــــــركة مصــــــر للصيانــــــة‬ ‫‪Certified by‬‬

‫أحدي شركات قطاع البترول‬

‫‪Egyptian Maintenance Co.‬‬ ‫‪ISO 9001:2000‬‬
‫‪ISO 14001:2004‬‬

‫‪6|P a ge‬‬
 OHSAS 18001:1999

‫شــــــركة مصــــــر للصيانــــــة‬ Certified by

‫أحدي شركات قطاع البترول‬

Egyptian Maintenance Co. ISO 9001:2000
ISO 14001:2004

Engine
 Check engine name plate (Type, Model, S.N, Ignition, Power, Timing, Fuel, Manufacture date). Done
 Open engine oil pan doors to clean crankcase Done opened only one side door
 Check connecting rods check side clearances. Done checked only two connecting rod random found OK
 Check Crankshaft end play, front and read oil seals for leaking No endplay was done
 Open rocker arm covers and check rocker arms and push rods. Done all looking very nice
 Check starting system (starter motor, three-way valve, lubricator, and connections). Done all are in places
 Check fuel system (fuel scrubber, SRV, shut-off valve, fuel regulators, carburetors, and butterfly). Done all are
in places
 Check Ignition System (Ignition module, ignition box, ignition rails, transformers, HT wires and spark plugs)
Done all are in places
 Check speed control system (Governor, Actuator, Governor Linkages, connections). Done all are in places
 Check air intake system (Air filters housing, turbochargers, after coolers Done all are in places
 Check Exhaust System (Exhaust manifold, Exhaust muffler and piping).Done all are in places ( Exhaust
muffler& supports are shipped loose)
 Check cooling system main and aux cooling systems (water pump, thermostatic housing and connections) Done
all are in places
 Check lubrication system (oil pump, pressure regulator, oil cooler, oil filters, thermostatic valve, oil strainer
 and lube oil connections) Done all are in places
 Check vibration damper and front drive pulley in places. Done all are in places.
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 ‫‪OHSAS 18001:1999‬‬

‫شــــــركة مصــــــر للصيانــــــة‬ ‫‪Certified by‬‬

‫أحدي شركات قطاع البترول‬

‫‪Egyptian Maintenance Co.‬‬ ‫‪ISO 9001:2000‬‬
‫‪ISO 14001:2004‬‬

‫‪8|P a ge‬‬
 ‫‪OHSAS 18001:1999‬‬

‫شــــــركة مصــــــر للصيانــــــة‬ ‫‪Certified by‬‬

‫أحدي شركات قطاع البترول‬

‫‪Egyptian Maintenance Co.‬‬ ‫‪ISO 9001:2000‬‬
‫‪ISO 14001:2004‬‬

‫‪9|P a ge‬‬
 OHSAS 18001:1999

‫شــــــركة مصــــــر للصيانــــــة‬ Certified by

‫أحدي شركات قطاع البترول‬

Egyptian Maintenance Co. ISO 9001:2000
ISO 14001:2004

Cooler
 Check cooler housing for hitting or damage. Done all are in a good conditions
 Check fan bearings conditions and fan shaft for bending or damage. Done all are in places
 Check fan idler shaft and idler bearings. Done all are in places
 Check for cooler drive V belts conditions. Done ( no V-belts available)
 Check cooler fans for damage, crack, and free of rotations Done all are OK
 Check cooler sections and record name plates to make sure (MAWP, Hydro Test Pressure) are correct as per
design. Done all are OK
 Check safety relief valves setting for each cooler sections. Done all are OK
 Check cooler tubes for damage or bending. Done all are OK
 Check louver system Done all are OK

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 OHSAS 18001:1999

‫شــــــركة مصــــــر للصيانــــــة‬ Certified by

‫أحدي شركات قطاع البترول‬

Egyptian Maintenance Co. ISO 9001:2000
ISO 14001:2004

Control Panel
 Check for panel wiring diagram and drawing Visually Done all are OK
 Check control panel, switch gauges, power supply, and wiring Visually Done all are OK
 Check for pressure switches, temp. switches, vibration switches, and related sensors, visually done all are OK.

Note :The attached pictures taken during inspection visit showing the good condition of V-6161 and V-6162
Packages will be submitted a soft copy to be clear for check instead of print one.
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 OHSAS 18001:1999

‫شــــــركة مصــــــر للصيانــــــة‬ Certified by

‫أحدي شركات قطاع البترول‬

Egyptian Maintenance Co. ISO 9001:2000
ISO 14001:2004

Conclusion :

The submitted report dated 14/7/2021 and this additional document to confirm Egyptian Maintenance
Company (EMC) technical acceptance for the compression packages condition after our survey and inspection,
While On skid Engineering is on processing and it will be submitted as per project schedule.

Inspection Visit Attendees at KPC Kalabsha Site:

Name Company Title

Eng.Saad Hemdan Khalda Petroleum Company (KPC) Maintenance General Manager

Eng.Ahmed Gamal Hammad Petrosannan Company Project Manager
Eng. Hosam Ahmed Fouad EMC Maintenance Eng.
Mr.Ibrahim Hussien Mohamed EMC Technician
Mr.Ahmed Abdel Hady Deep (EMC subcontractor) Technician
Mr.Ahmed Mohamed Ahmed Deep (EMC subcontractor) Technician
Mr.Mohamed abdel fattah Deep (EMC subcontractor) Technician

EMC is ready to proceed in second phase of this project once receiving the second work order and down
payment.

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