Data Air
Data Air
Data Air
R-410A
Single Circuit
Air Cooled, Water/Glycol Cooled
7 to 46 kW
2
… the pioneer and builder of the most complete line of precision cooling equipment
Back in the late 1960’s and early 70’s with the advancement of the computer and computer rooms, precision environmental control
equipment with high sensible cooling ratios became a necessity. Data Aire, a division of Supreme Aire, worked with leading com-
puter facility engineers to develop one of the first down discharge air conditioning units for raised floor application.
Today, as one of the most experienced manufacturers of precision cooling equipment, Data Aire offers a wide range of precision
cooling units with an array of options to meet the specific needs of owners and their projects.
Product innovation, to meet the needs of our customers and the industry, has always been a guiding principle at Data Aire. This is
demonstrated by our continuous product improvements. In the mid 1980’s we were the first to include the steam generator humidi-
fier as standard equipment, eliminating standing water and high maintenance infrared lights. In 1989 Data Aire developed the first
solid-state control panel and monitor used in precision cooling and holds the original patent. The Data Alarm Processor (DAP) is
well into its third generation, DAP-III. Then in the early to mid 1990’s Data Aire was the first to make scroll compressors standard,
introducing them in smaller sizes then gradually across the entire product line. Today these type of compressors are recognized
worldwide as the most efficient and reliable compressors available. In 2003 we were awarded an AHR Honorable Mention In-
novation Award for our Intelli-DART - a site monitoring device that allows the owner to use the fax, telephone and/or e-mail to
monitor their controlled spaces and provides for Internet access to both monitor and modify settings for each individual unit. In
2005 we introduced R-410A refrigerant into our product line to meet the 2010 EPA mandates. We weare the first manufacturer
of precision cooling equipment to make such an offering. Many of our earlier innovations are today’s industry standards among
modern manufacturers, and we expect our more recent changes to become industry standards as well.
Data Aire produces solutions. We have offered environmental solutions to meet specific needs in the smallest of places and in
areas of thousands of square feet. We are prepared to assist you, your in-house engineering department, consulting engineer, or
construction department in defining the proper solutions and bringing them to a predefined outcome. Our moderate size, housed
in a single facility, allows us to accommodate your special needs quickly and efficiently.
Data Aire is committed to being the supplier of choice for precision cooling with the flexibility, reliability, and expertise required
to meet our customer’s needs. One of our actions to this commitment is being an ISO 9001 certified company. To be successful,
it is essential to be creative and use our resources to their fullest capabilities. Data Aire’s mission is to provide the reliable choice
of products and services to our customers
Data Aire is a member of the C/S Group of Companies specializing in unique architectural products. The C/S Group of Companies,
a private corporation, has been in business since 1949.
3
Table of Contents
Control systems........................................................................................................ 8
Options ................................................................................................................... 10
Performance Data
Air Cooled..................................................................................................... 12
Water Cooled ................................................................................................ 26
Glycol Cooled ............................................................................................... 34
Auxiliary Chilled Water ............................................................................... 42
Energy Saver ................................................................................................. 44
Floorstand ..............................................................................................................52
4
- GT
MISSION CRITICAL COOLING IMPROVED PERFORMANCE and
REDUCED MAINTENANCE
gForce by Data Aire provides the most advanced
features in mission critical cooling equipment Backward curved fans discharge air radially
available on the market today. These units are allowing for uniform static pressure across
the most efficient and economical while comply- the raised floor. Traditional forward curved
ing with strict environmental requirements. fans blow air in a high velocity stream with
high velocity pressure and minimal initial
Incorporating backward curved plenum fans static pressure, prohibiting optimal airflow
with electronically commutated (EC) motors through the raised floor close to the CRAC.
these units supply radially dispersed cooling One of the key features of backward curved
air at lower speeds allowing for more uniform fans, commonly referred to as plug fans, is
static pressure across the room. These fans, with that the motor and fan are integrated into
integral DC motors, run at lower temperatures a single unit. Unlike forward curved fans
providing more net cooling from the computer that have a separate motor, pulley, belt and
room air conditioning (CRAC) unit. DC motors in some cases a shaft, plug fan blades are
are more energy efficient, providing an on-go- directly connected to the motor. This elimi-
ing savings year after year. gForce efficiency is nates the need for monthly maintenance,
also increased by the use of rifled tubing in the belt replacement and all belt dust.
cooling coils to promote the greatest amount of
heat transfer. gForce single circuit DX units are In the unlikely event of a fan failure,
available in 7 through 46 kW with either upflow the entire fan unit is removed. Removal is
or downflow air distribution in air cooled or wa- easy with the unfastening the screws and
ter/glycol cooled models. Each unit is factory disconnection of the electrical service.
run tested and put through a vigorous quality The replacement fan is set in place, electri-
control procedure cal connections are made and then the fan is
bolted in place.
5
INCREASED THERMODYNAMIC R-407C is a blend of three refrigerants and has
EFFICIENTIES characteristics similar to R-22. R-410A is a blend
of two refrigerants and has a higher volumetric
gForce’s design incorporates rifled tubing cool- cooling capacity but operates at higher pressures
ing coils. Rifle tubing is similar to borings in a than either R-22 or R-407C. The choice of the
gun barrel which forces the bullet to rotate. In a environmentally friendly refrigerant is yours.
cooling coil the riflings force the refrigerant gas
and liquid to rotate as it passes through the coil. ENERGY EFFICIENT COILS
This action forces the heavier matter, the liq-
uid and coldest refrigerant, to the outside of the gForce energy efficient coils are another unique
tube where the heat transfer occurs. As a result feature engineered by Data Aire. These coils
the coldest refrigerant is in contact with warm- feature rifle tubing, a creative element that sig-
est surface resulting in better heat transfer. nificantly adds to energy efficiency. Very simi-
lar to the borings on a rifle that spin the bullet as
IMPROVED AIRFLOW DESIGN it exts the barrel, the refrigerant in a gForce unit
spins as it travels through the coil. This spinning
gForce is the greatest internal capacity of an forces the liquid, and coldest refrigerant to the
unit manufactured by Data Aire. The increased outside surface of the coil, resulting in a higher
capacity of the gForce internal cabinet allows heat transfer and therefore higher efficiency.
for less restrictive airflow. When additional op-
tions are added to smaller cabinets, the static DATA AIRE DELIVERS
pressure within the unit increases, making air-
flow more difficult. This is not an issue with Standard lead time for a standard unit is 30 days
the gForce, as the advanced design of the big- from date of order. With an optional premium
ger interior and the product’s quality construc- “quick ship” units can be expedited to ship in
tion ensures the highest level of efficiency in a as little as one week. All units are built to your
precision air system specific order and specification. Not only does
Data Aire deliver standard products in short lead
ENVIRONMENTALLY RESPONSIBLE times they are willing to modify designs to meet
your specific requirements. Call your nearest
Data Aire offers the gForce line in either R-407C Data Aire representative for more.
or R-410A refrigerants. Either of these refrig-
erants comply with the requirements of the
Montreal Protocol which called for the phase
out of refrigerants that deplete the ozone layer.
6
DESIGN FEATURES
FRAME AND CABINET bility of refrigerant or oil leaking into the controlled space or
environment. Scroll compressors also bring a combination of
The heliarc welded tubular steel frame provides for maximum reliability, efficiency, and improved system sound performance.
strength and ease of access. Side and front panels can be eas- The refrigeration circuit includes built-in compressor overload
ily opened and removed with quarter-turn fasteners allowing protection, crankcase heater, filter drier, sight-glass, adjustable
full access to all unit components. All panels include one inch expansion valve with external equalizer, low pressure override
thick, 1-1/2 pound density insulation for protection and sound timer (air cooled units), manual reset high pressure control, and
attenuation. compressor short cycle timer.
7
CONTROL SYSTEM
Every gForce unit come equipped with a dapTM 4 control system, which is the fastest and most advance microprocessor controller
available on the market today. The system is comprised of two components – a display module and a control module. The display
module includes a backlit liquid crystal display and six buttons for easy programming and communication. All programming,
status and alarm conditions are displayed on the module in easy to read verbiage. The control module is mounted inside the unit
and connected to the display module via a special “telephone” like cable.
The display module will allow recall and display of the high and low temperature and high and low humidity for the last 24 hours;
current percent of capacity and average percent of capacity for the last hour of operation for cool 1, cool 2, reheat, humidification,
dehumidification, component runtimes for fan motor(s), cooling stages, reheat, humidification, dehumidification and chilled water
valve. Programming will have multilevel password and accomplished entirely from the front of the unit. Programmable functions
shall be entered on flash memory to ensure program retention should power fail. The historical database shall be maintained by
rechargeable battery backup. Multiple messages shall be displayed by automatically by scrolling from each message to the next.
Alarm conditions shall be displayed by automatically scrolling from each message to the next. Alarm conditions, in addition to
being displayed, shall enunciate an audible alarm. Four programmable summary contacts shall be available for remote alarm
monitoring. Additional test or service terminal shall not be required for any functions. The control shall include temperature an-
ticipation, moisture level humidity control and automatic flush cycles.
An alarm condition shall continue to be displayed until the malfunction is corrected. Multiple alarms shall be displayed sequen-
tially in order of occurrence and only those alarms, which have not been acknowledged, shall continue to sound an audible alarm.
The dap4 panel shall perform an automatic self-test on system start-up. A user accessible diagnostic program shall aid in system
component trouble shooting by displaying on the unit LCD screen the name of the controlled item, output relay number, terminal
plug and pin number for each controlled item.
8
CONTROL SYSTEM, continued
Alarms
High Temperature Warning High Humidity Warning Local Alarm
Low Temperature Warning Low Humidity Warning Manual Override
Low Pressure Compressor 1 Low Pressure Compressor 2 Humidifier Problem
High Pressure Compressor 1 High Pressure Compressor 2 Custom Message*
Dirty Filter Under Floor Water Detection Power Failure Restart
Firestat Tripped Compressor Short Cycle Maintenance Required
Temperature Sensor Error Humidity Sensor Error Discharge Sensor Error*
No Water Flow* Smoke Detector* High Condensate Water Level*
Fan Motor Overload* Standby Pump On* Person to Contact on Alarm*
Historical Data
High Temperature Last 24 Hours Low Temperature Last 24 Hours High Humidity Last 24 Hours
Low Humidity Last 24 Hours Alarm History (Last 100 Alarms) Hourly Average of Duty
Equipment Runtimes for:
Blower, Compressor 1, Compressor 2, Reheat 1, 2, 3, Dehumidification, Energy Saver*, Humidifier, Condenser and
Chilled Water
Programmable Functions
Temperature Setpoint Temperature Deadband Fan Control Mode
System Start Delay Low Temperature Alarm Limit Humidity Deadband
Humidity Setpoint High Humidity Alarm Limit Low Humidity Alarm Limit
Define Password Reset Equipment Runtimes Audio Alarm Mode
Reverse Acting Water Valve Compressor Short Cycle Alarm Humidity Anticipation
Compressors(s) Analog Module Sensor Setup* Calibrate Temperature Sensor
Temperature Scale High Temperature Alarm Limit Fan Speed Settings
Water Valve Voltage Range Delay for Optional Alarm 1, 2, 3, 4 Firestat Temperature Alarm
Limit
Manual Diagnosis Remote Alarm 1, 2, 3, 4 Selection Calibrate Discharge Air Sensor*
Person to contact on Alarm Compressor Lead/Lag Sequence Dehumidification Mode
Humidifier Autoflush Timer* Power Problem or Restart Mode Scheduled Normal Maintenance
Reheat Stages Water Valve Mode Calibrate Humidity
Humidifier Compressor Supplements to Energy Saver*
Network Protocol Low Discharge Temperature Alarm Limit*
Calibrate Chilled Water Temperature Sensor*
In addition, the dap4 control panel shall support the following network protocols for integration with a Building Management
System (BMS) for Computer Room Air Conditioning (CRAC) system monitoring and control: Modbus RTU, TCP/IP, SNMP V1
or V2, BACnet IP or MS/TP and LonTalk SNVT.
Building Management System Interface: Unit(s) shall be furnished with an optional interface card to communicate directly with
the Building Automation System (BAS) through a RS-485, Ethernet or LonTalk port. All alarms, set points, and operating param-
eters that are accessible from the unit mounted control panel shall also be made available through the BAS.
* Some of the programmable selections, displays or alarms may require additional components or sensors
9
OPTIONS
Energy Saver Coil - The Data Aire Energy Saver Coil is built Remote Temperature and Humidity Sensors - Temperature and
into the system to provide total required capacity. Whenever humidity sensors may be ordered for remote wall mounting in
the incoming water/glycol temperature is below 45° F/7.2° C, lieu of the standard return air sensors. Sensors are provided in
Energy Saver cooling is available. Energy Saver mode oper- a wall mounted plastic case for remote sensing of temperature
ates in the following range: Return air setpoint plus deadband and humidity. 25 feet of shielded cable is provided for field
plus two degrees. The Energy Saver will operate providing wiring.
there is a need for cooling. The valve will open at setpoint
plus deadband. The valve will modulate as long as the space
is between setpoint plus deadband plus 2 degrees. If the tem- Smoke Detector - A unit mounted smoke detector will shut
perature falls below the deadband minus setpoint, the valve down the unit if smoke is sensed. The microprocessor will
will close and the space is considered satisfied. While still in sound an alarm and display a “SMOKE DETECTED” message.
Energy Saver with the valve modulating, if the temperature The smoke detector is mounted in the return air stream and is
goes beyond setpoint plus deadband plus 2 degrees the Energy provided with auxiliary contacts.
Saver valve will close and DX cooling will begin.
The Energy Saver Coil includes a 3-way pressure control Next Size Larger Motor - Should your installation require addi-
valve on condenser water circuit, and a 3-way valve on the tional airflow or increased static pressure you can order a larger
Energy Saver coil. Common piping for coil and condenser is motor to meet these requirements.
provided.
the evaporator under full load will maintain pressure on the Site Monitoring Devices
leaving side of the hot gas bypass valve to keep the valve port
closed. Should the load on the evaporator decrease to the DARA-4 - Data Aire Relay Auto Changeover controller allows
point where the coil is below the desired setting, the pressure for unit rotation and backup capabilities while interfacing via a
on the discharge of the hot gas bypass will put pressure on the summary alarm with BMS systems. This economical controller
diaphragm overcoming the spring pressure on the seat and al- manages up to four Data Aire units.
lowing some hot gas to mix with the normal liquid discharge
of the expansion valve raising the evaporator pressure. This
reduces the cooling capacity of the unit to match the load.
Seismic Bases - When required you can order 12” to 24” seis-
mic bases for your unit.
R-410A
gForce GT also available in R-407C. Data in a separate brochure.
80° DB/67° WB Total 26,700 39,700 53,900 62,500 N/A N/A N/A
50% RH Sensible 20,100 29,700 40,900 49,600 N/A N/A N/A
75° DB/62.5° WB Total 24,600 36,900 49,700 58,200 N/A N/A N/A
50% RH Sensible 19,300 28,700 39,200 47,800 N/A N/A N/A
75° DB/61° WB Total 24,000 35,800 48,500 56,600 N/A N/A N/A
45% RH Sensible 20,700 30,600 42,100 51,200 N/A N/A N/A
72° DB/60° WB Total 23,400 35,300 47,200 55,700 N/A N/A N/A
50% RH Sensible 18,800 28,100 38,300 46,800 N/A N/A N/A
72° DB/58.6° WB Total 22,700 34,300 46,300 54,400 N/A N/A N/A
45% RH Sensible 19,900 29,700 40,800 49,800 N/A N/A N/A
FAN SECTION
COMPRESSORS
EVAPORATOR COIL
REHEAT SECTION
HUMIDIFIER SECTION
12
AIR COOLED: Performance data at STANDARD airflow with remote air cooled condenser
R-410A
gForce GT also available in R-407C. Data in a separate brochure.
FILTER SECTION
Quantity 2 2 2 2 - - -
Size - inches Downflow 16x20x4 16x20x4 16x20x4 16x20x4 - - -
20x20x4 20x20x4 20x20x4 20x20x4 - - -
Upflow 16x25x4 16x25x4 16x25x4 16x25x4 - - -
20x25x4 20x25x4 20x25x4 20x25x4 - - -
Efficiency - percent 30 30 30 30 - - -
(Note: Filter efficiency based on ASHRAE Std. 52.1-1992.)
CONNECTION SIZES
Electrical data based on STANDARD unit, electric reheat - YES, steam generator humidifier - YES, and STANDARD FAN.
Electrical data based on: electric reheat - NO, steam generator humidifier -YES, and STANDARD FAN.
Electrical data based on: electric reheat - YES, steam generator humidifier - NO, and STANDARD FAN.
Electrical data based on: electric reheat - NO, steam generator humidifier - NO, and STANDARD FAN.
FLA - Full load amps MCA - Minimum circuit amps (wire sizing amps) MOP - Maximum overcurrent protection device amps
13
AIR COOLED: Performance data at STANDARD airflow with remote air cooled condenser
R-410A
gForce GT also available in R-407C. Data in a separate brochure.
Electrical data based on: electric reheat - YES, steam generator humidifier - YES, and NEXT SIZE FAN.
Electrical data based on: electric reheat - NO, steam generator humidifier - YES, and NEXT SIZE FAN.
Electrical data based on: electric reheat - YES, steam generator humidifier - NO, and NEXT SIZE FAN.
Electrical data based on: electric reheat -NO, steam generator humidifier - NO, and NEXT SIZE FAN.
Tonnage 2 3 4 5 - - -
208-230/3/60 8.2
460/3/60 3.7
(Note: Condensers are not available in 575 volts. Condensers are selected at sea level. Refer to page 63 for electrical data.)
FLA - Full load amps MCA - Minimum circuit amps (wire sizing amps)MOP - Maximum overcurrent protection device amps
14
AIR COOLED: Performance data at OPTIONAL airflow with remote air cooled condenser
R-410A
gForce GT also available in R-407C. Data in a separate brochure.
80° DB/67° WB Total 27,900 41,300 55,800 64,800 N/A N/A N/A
50% RH Sensible 22,800 33,500 46,300 56,800 N/A N/A N/A
75° DB/62.5° WB Total 25,700 38,300 51,700 60,400 N/A N/A N/A
50% RH Sensible 21,800 32,200 44,500 54,400 N/A N/A N/A
75° DB/61° WB Total 24,900 37,200 50,400 58,200 N/A N/A N/A
45% RH Sensible 23,400 34,600 47,900 58,200 N/A N/A N/A
72° DB/60° WB Total 24,400 36,600 49,300 57,700 N/A N/A N/A
50% RH Sensible 21,200 31,500 43,400 53,000 N/A N/A N/A
72° DB/58.6° WB Total 23,700 35,600 48,100 56,000 N/A N/A N/A
45% RH Sensible 22,600 33,500 46,200 55,700 N/A N/A N/A
FAN SECTION
COMPRESSORS
EVAPORATOR COIL
REHEAT SECTION
HUMIDIFIER SECTION
15
AIR COOLED: Performance Data at OPTIONAL airflow with remote air cooled condenser
R-410A
gForce GT also available in R-407C. Data in a separate brochure.
FILTER SECTION
Quantity 2 2 2 2 - - -
Size - inches Downflow 16x20x4 16x25x4 16x25x4 16x25x4 - - -
20x20x4 20x20x4 20x20x4 20x20x4 - - -
Upflow 16x25x4 16x25x4 16x25x4 16x25x4 - - -
20x25x4 20x25x4 20x25x4 20x25x4 - - -
Efficiency - percentage 30 30 30 30 - - -
(Note: Filter efficiency based on ASHRAE Std. 52.1-1992.)
CONNECTION SIZES
Electrical data based on STANDARD unit: electric reheat - YES, steam generator humidifier - YES, and STANDARD FAN.
Electrical data based on: electric reheat - NO, steam generator humidifier YES, and STANDARD FAN.
Electrical data based on: electric reheat - YES, steam generator humidifier -NO, and STANDARD FAN.
Electrical data based on: electric reheat - NO, steam generator humidifier - NO and STANDARD FAN.
208-230/3/60 3.1
460/3/60 1.6
16
AIR COOLED: Performance data at OPTIONAL airflow with remote air cooled condenser
R-410A
gForce GT also available in R-407C. Data in a separate brochure.
Electrical data based on: electric reheat -YES, steam generator humidifier - YES, and NEXT SIZE FAN.
Electrical data based on: electric reheat - NO, steam generator humidifier - YES, and NEXT SIZE FAN.
Electrical data based on: electric reheat - YES, steam generator humidifier - NO, and NEXT SIZE FAN.
Electrical data based on: electric reheat - NO, steam generator humidifier - NO, and NEXT SIZE FAN.
Tonnage 2 3 4 5 - - -
208-230/3/60 8.2
460/3/60 3.7
(Note: Condensers are not available in 575 volts. Condensers are selected at sea level. Refer to page 63 for electrical data.)
R-410A
gForce GT also available in R-407C. Data in a separate brochure.
80° DB/67° WB Total 26,700 39,700 53,900 62,500 110,100 132,600 163,500
50% RH Sensible 20,100 29,700 40,900 49,600 85,500 102,200 122,100
75° DB/62.5° WB Total 24,600 36,900 49,700 58,200 102,000 122,700 152,000
50% RH Sensible 19,300 28,700 39,200 47,800 82,300 98,300 117,900
75° DB/61° WB Total 24,000 35,800 48,500 56,600 99,500 119,400 146,700
45% RH Sensible 20,700 30,600 42,100 51,200 88,200 105,200 125,400
72° DB/60° WB Total 23,400 35,300 47,200 55,700 97,100 116,700 145,000
50% RH Sensible 18,800 28,100 38,300 46,800 80,300 95,900 115,400
72° DB/58.6° WB Total 22,700 34,300 46,300 54,400 94,400 113,900 141,800
45% RH Sensible 19,900 29,700 40,800 49,800 85,200 101,900 122,400
FAN SECTION
Next size fan - diameter (mm) N/A N/A 500 500 N/A N/A 560
Fan motor - kW/HP - - 2.8/3.7 2.8/3.7 - - 3.0/4.0
Maximum E.S.P. - - 1.5 1.5 - - 1.5
EVAPORATOR COIL
REHEAT SECTION
HUMIDIFIER SECTION
18
AIR COOLED: Performance data at STANDARD airflow with remote outdoor condensing unit
R-410A
gForce GT also available in R-407C. Data in a separate brochure.
FILTER SECTION
Quantity Size - inches Downflow 1-16x20x4 1-16x20x4 1-16x20x4 2-16x20x4 2-16x25x4 2-16x25x4 2-16x25x4
1-20x20x4 1-20x20x4 1-20x20x4 2-20x20x4 2-20x25x4 2-20x25x4 2-20x25x4
CONNECTION SIZES
Liquid line - O.D. Copper 1/2 1/2 1/2 1/2 5/8 5/8 5/8
Suction line - O.D. Copper 3/4 3/4 3/4 3/4 3/4 3/4 3/4
Condensate drain 3/4 3/4 3/4 3/4 3/4 3/4 3/4
Humidifier supply 1/4 1/4 1/4 1/4 1/4 1/4 1/4
(Note: Refer to Operation and Maintenance manual for recommended pipe sizing between indoor section and condensing unit.)
Electrical data based on STANDARD unit: electric reheat - YES, steam generator humidifier - YES, and STANDARD FAN.
Electrical data based on: electric reheat - NO, steam generator humidifier - YES, and STANDARD FAN.
Electrical data based on: electric reheat - YES, steam generator humidifier - NO, and STANDARD FAN.
Electrical data based on: electric reheat - NO, steam generator humidifier - NO, and STANDARD FAN.
19
AIR COOLED: Performance data at STANDARD airflow with remote outdoor condensing unit
R-410A
gForce GT also available in R-407C. Data in a separate brochure.
Electrical data based on: electric reheat- YES, steam generator humidifier YES, and NEXT SIZE FAN.
Electrical data based on: electric reheat - NO, steam generator humidifier - YES, and NEXT SIZE FAN.
Electrical data based on: electric reheat - YES, steam generator humidifier - NO, and NEXT SIZE FAN.
Electrical data based on: electric reheat - NO, steam generator humidifier - NO, and NEXT SIZE FAN.
20
AIR COOLED: Performance data at STANDARD airflow with remote outdoor condensing unit
R-410A
gForce GT also available in R-407C. Data in a separate brochure.
CONDENSING UNIT
Condensing unit at 95° F ambient DRCU-03 DRCU-03 DRCU-05 DRCU-05 DRCU-09 DRCU-11 DRCU-15
Condensing unit at 100° F ambient DRCU-03 DRCU-03 DRCU-05 DRCU-06 DRCU-11 DRCU-15 DRCU-17
Condensing unit at 105° F ambient DRCU-03 DRCU-05 DRCU-06 DRCU-07 DRCU-15 DRCU-17 DRCU-21
21
AIR COOLED: Performance data at OPTIONAL airflow with remote outdoor condensing unit
R-410A
gForce GT also available in R-407C. Data in a separate brochure.
80° DB/67° WB Total 27,900 41,300 55,800 64,800 112,600 136,700 170,000
50% RH Sensible 22,800 33,500 46,300 56,800 95,200 115,800 137,100
75° DB/62.5° WB Total 25,700 38,300 51,700 60,400 104,900 126,900 158,200
50% RH Sensible 21,800 32,200 44,500 54,400 91,500 111,100 132,000
75° DB/61° WB Total 24,900 37,200 50,400 58,200 102,400 122,900 153,200
45% RH Sensible 23,400 34,600 47,900 58,200 98,600 119,300 141,300
72° DB/60° WB Total 24,400 36,600 49,300 57,700 100,300 121,000 151,200
50% RH Sensible 21,200 31,500 43,400 53,000 89,300 108,300 128,900
72° DB/58.6° WB Total 23,700 35,600 48,100 56,000 98,100 118,100 146,500
45% RH Sensible 22,600 33,500 46,200 55,700 95,400 115,600 136,800
FAN SECTION
Next size fan - diameter (mm) N/A N/A 500 500 560 560 -
Fan motor - kW/HP - - 2.8/3.7 2.8/3.7 3.0/4.0 5.0/6.7 -
Maximum E.S.P. - - 1.5 1.5 1.5 1.5 -
EVAPORATOR COIL
REHEAT SECTION
HUMIDIFIER SECTION
22
AIR COOLED: Performance data at OPTIONAL airflow with remote outdoor condensing unit
R-410A
gForce GT also available in R-407C. Data in a separate brochure.
FILTER SECTION
Quantity Size - inches Downflow 1-16x20x4 1-16x20x4 1-16x20x4 2-16x20x4 2-16x25x4 2-16x25x4 2-16x25x4
1-20x20x4 1-20x20x4 1-20x20x4 2-20x20x4 2-20x25x4 2-20x25x4 2-20x25x4
CONNECTION SIZES
Liquid line - O.D. Copper 1/2 1/2 1/2 1/2 5/8 5/8 5/8
Suction line - O.D. Copper 3/4 3/4 3/4 3/4 3/4 3/4 3/4
Condensate drain 3/4 3/4 3/4 3/4 3/4 3/4 3/4
Humidifier supply 1/4 1/4 1/4 1/4 1/4 1/4 1/4
(Note: Refer to Operation and Maintenance manual for recommended pipe sizing between indoor section and condensing unit.)
Electrical data based on STANDARD unit: electric reheat - YES, steam generator humidifier - YES, and STANDARD FAN.
Electrical data based on: electric reheat - NO, steam generator humidifier - YES, and STANDARD FAN.
Electrical data based on: electric reheat - YES, steam generator humidifier - NO, and STANDARD FAN.
Electrical data based on: electric reheat - NO, steam generator humidifier - NO, and STANDARD FAN.
23
AIR COOLED: Performance Data at OPTIONAL airflow with remote outdoor condensing unit
R-410A
gForce GT also available in R-407C. Data in a separate brochure.
Electrical data based on: electric reheat - YES, steam generator humidifier - YES, and NEXT LARGER FAN.
Electrical data based on: electric reheat - NO, steam generator humidifier - YES, and NEXT LARGER FAN.
Electrical data based on: electric reheat - YES, steam generator humidifier - NO, and NEXT LARGER FAN.
Electrical data based on: electric reheat - NO, steam generator humidifier - NO, and NEXT LARGER FAN.
24
AIR COOLED: Performance data at OPTIONAL airflow with remote outdoor condensing unit
R-410A
gForce GT also available in R-407C. Data in a separate brochure.
CONDENSING UNIT
Condensing unit at 95° F ambient DRCU-03 DRCU-03 DRCU-05 DRCU-05 DRCU-09 DRCU-11 DRCU-15
Condensing unit at 100° F ambient DRCU-03 DRCU-03 DRCU-05 DRCU-06 DRCU-11 DRCU-15 DRCU-17
Condensing unit at 105° F ambient DRCU-03 DRCU--05 DRCU-06 DRCU-07 DRCU-15 DRCU-17 DRCU-21
25
WATER COOLED: Performance data at STANDARD airflow
R-410A
gForce GT also available in R-407C. Data in a separate brochure.
80° DB/67° WB Total 30,000 44,700 60,300 70,200 N/A N/A N/A
50% RH Sensible 21,400 31,700 43,400 52,600 N/A N/A N/A
75° DB/62.5° WB Total 27,700 41,300 55,700 65,200 N/A N/A N/A
50% RH Sensible 20,700 30,600 41,900 50,800 N/A N/A N/A
75° DB/61° WB Total 26,800 40,000 53,800 63,300 N/A N/A N/A
45% RH Sensible 21,900 32,500 44,400 54,200 N/A N/A N/A
72° DB/60° WB Total 26,400 39,300 53,000 62,300 N/A N/A N/A
50% RH Sensible 20,200 29,900 41,000 49,700 N/A N/A N/A
72° DB/58.6° WB Total 26,100 38,400 51,500 60,900 N/A N/A N/A
45% RH Sensible 21,500 31,600 43,200 52,800 N/A N/A N/A
FAN SECTION
COMPRESSORS
EVAPORATOR COIL
REHEAT SECTION
HUMIDIFIER SECTION
26
WATER COOLED: Performance data at STANDARD airflow
R-410A
gForce GT also available in R-407C. Data in a separate brochure.
FILTER SECTION
Quantity 2 2 2 2 - - -
Size - inches Downflow 16x20x4 16x25x4 16x25x4 16x25x4 - - -
20x20x4 20x20x4 20x20x4 20x20x4 - - -
Upflow 16x25x4 16x25x4 16x25x4 16x25x4 - - -
20x25x4 20x25x4 20x25x4 20x25x4 - - -
Efficiency - percentage 30 30 30 30 - - -
(Note: Filter efficiency based on ASHRAE Std. 52.1-1992.)
CONNECTION SIZES
Electrical data based on STANDARD unit, electric reheat - YES, steam generator humidifier - YES, and STANDARD FAN.
Electrical data based on: electric reheat - NO, steam generator humidifier -YES, and STANDARD FAN.
Electrical data based on: electric reheat - YES, steam generator humidifier - NO, and STANDARD FAN.
Electrical data based on: electric reheat - NO, steam generator humidifier - NO, and STANDARD FAN.
208-230/3/60 3.1
460/3/60 1.6
27
WATER COOLED: Performance data at STANDARD airflow
R-410A
gForce GT also available in R-407C. Data in a separate brochure.
Electrical data based on: electric reheat - YES, steam generator humidifier - YES, and NEXT SIZE FAN.
Electrical data based on: electric reheat - NO, steam generator humidifier - YES, and NEXT SIZE FAN.
Electrical data based on: electric reheat - YES, steam generator humidifier - NO, and NEXT SIZE FAN.
Electrical data based on: electric reheat -NO, steam generator humidifier - NO, and NEXT SIZE FAN.
Diameter/kW/HP 500/2.8/3.7
208-230/3/60 8.2
460/3/60 3.7
28
WATER COOLED: Performance data at STANDARD airflow
R-410A
gForce GT also available in R-407C. Data in a separate brochure.
CONDENSER WATER
Requirements at maximum design water pressure of 150 psi (high pressure optional).
29
WATER COOLED: Performance data at OPTIONAL airflow
R-410A
gForce GT also available in R-407C. Data in a separate brochure.
80° DB/67° WB Total 31,400 46,300 62,800 73,100 N/A N/A N/A
50% RH Sensible 24,200 35,500 49,100 59,700 N/A N/A N/A
75° DB/62.5° WB Total 29,000 43,200 58,400 67,800 N/A N/A N/A
50% RH Sensible 23,200 34,300 47,300 57,400 N/A N/A N/A
75° DB/61° WB Total 28,200 41,700 56,500 65,700 N/A N/A N/A
45% RH Sensible 24,900 36,500 50,500 61,500 N/A N/A N/A
72° DB/60° WB Total 27,600 41,300 55,800 64,600 N/A N/A N/A
50% RH Sensible 22,600 33,500 46,200 56,000 N/A N/A N/A
72° DB/58.6° WB Total 27,000 39,800 54,000 63,300 N/A N/A N/A
45% RH Sensible 24,100 35,400 48,900 59,800 N/A N/A N/A
FAN SECTION
COMPRESSORS
EVAPORATOR COIL
REHEAT SECTION
HUMIDIFIER SECTION
30
WATER COOLED: Performance data at OPTIONAL airflow
R-410A
gForce GT also available in R-407C. Data in a separate brochure.
FILTER SECTION
Quantity 2 2 2 2 - - -
Size - inches Downflow 16x20x4 16x25x4 16x25x4 16x25x4 - - -
20x20x4 20x20x4 20x20x4 20x20x4 - - -
Upflow 16x25x4 16x25x4 16x25x4 16x25x4 - - -
20x25x4 20x25x4 20x25x4 20x25x4 - - -
Efficiency - percentage 30 30 30 30 - - -
(Note: Filter efficiency based on ASHRAE Std. 52.1-1992.)
CONNECTION SIZES
Electrical data based on STANDARD unit: electric reheat - YES, steam generator humidifier - YES, and STANDARD FAN.
Electrical data based on: electric reheat - NO, steam generator humidifier YES, and STANDARD FAN.
Electrical data based on: electric reheat - YES, steam generator humidifier -NO, and STANDARD FAN.
Electrical data based on: electric reheat - NO, steam generator humidifier - NO and STANDARD FAN.
208-230/3/60 8.2
460/3/60 3.7
Electrical data based on: electric reheat -YES, steam generator humidifier - YES, and NEXT SIZE FAN.
Electrical data based on: electric reheat - NO, steam generator humidifier - YES, and NEXT SIZE FAN.
Electrical data based on: electric reheat - YES, steam generator humidifier - NO, and NEXT SIZE FAN.
Electrical data based on: electric reheat - NO, steam generator humidifier - NO, and NEXT SIZE FAN.
Diameter/kW/HP 500/2.8/3.7
208-230/3/60 8.2
460/3/60 3.7
32
WATER COOLED: Performance data at OPTIONAL airflow
R-410A
gForce GT also available in R-407C. Data in a separate brochure.
CONDENSER WATER
Requirements at maximum design water pressure of 150 psi (high pressure optional).
(Note: Pump selection is based on total available head pressure of 80 feet of water.)
33
GLYCOL COOLED: Performance data at STANDARD airflow
R-410A
gForce GT also available in R-407C. Data in a separate brochure.
80° DB/67° WB Total 25,800 38,500 52,100 61,200 N/A N/A N/A
50% RH Sensible 19,700 29,200 40,200 49,100 N/A N/A N/A
75° DB/62.5° WB Total 23,800 35,700 48,100 56,400 N/A N/A N/A
50% RH Sensible 19,000 28,200 38,600 47,100 N/A N/A N/A
75° DB/61° WB Total 23,100 34,600 46,600 54,800 N/A N/A N/A
45% RH Sensible 20,300 30,100 41,200 50,400 N/A N/A N/A
72° DB/60° WB Total 22,700 34,000 45,700 53,500 N/A N/A N/A
50% RH Sensible 18,500 27,500 37,600 45,900 N/A N/A N/A
72° DB/58.6° WB Total 22,100 33,100 44,500 52,100 N/A N/A N/A
45% RH Sensible 19,600 29,200 39,900 48,800 N/A N/A N/A
FAN SECTION
COMPRESSORS
EVAPORATOR COIL
REHEAT SECTION
HUMIDIFIER SECTION
34
GLYCOL COOLED: Performance data at STANDARD airflow
R-410A
gForce GT also available in R-407C. Data in a separate brochure.
FILTER SECTION
Quantity 2 2 2 2 - - -
Size - inches Downflow 16x20x4 16x25x4 16x25x4 16x25x4 - - -
20x20x4 20x20x4 20x20x4 20x20x4 - - -
Upflow 16x25x4 16x25x4 16x25x4 16x25x4 - - -
20x25x4 20x25x4 20x25x4 20x25x4 - - -
Efficiency - percentage 30 30 30 30 - - -
(Note: Filter efficiency based on ASHRAE Std. 52.1-1992.)
CONNECTION SIZES
Electrical data based on STANDARD unit, electric reheat - YES, steam generator humidifier - YES, and STANDARD FAN.
Electrical data based on: electric reheat - NO, steam generator humidifier -YES, and STANDARD FAN.
Electrical data based on: electric reheat - YES, steam generator humidifier - NO, and STANDARD FAN.
Electrical data based on: electric reheat - NO, steam generator humidifier - NO, and STANDARD FAN.
35
GLYCOL COOLED: Performance data at STANDARD airflow
R-410A
gForce GT also available in R-407C. Data in a separate brochure.
Electrical data based on: electric reheat - YES, steam generator humidifier - YES, and NEXT SIZE FAN.
Electrical data based on: electric reheat - NO, steam generator humidifier - YES, and NEXT SIZE FAN.
Electrical data based on: electric reheat - YES, steam generator humidifier - NO, and NEXT SIZE FAN.
Electrical data based on: electric reheat -NO, steam generator humidifier - NO, and NEXT SIZE FAN.
Diameter/kW/HP 500/2.8/3.7
208-230/3/60 8.2
460/3/60 3.7
36
GLYCOL COOLED: Performance data at STANDARD airflow
R-410A
gForce GT also available in R-407C. Data in a separate brochure.
CONDENSER WATER
Requirements at maximum design water pressure of 150 psi (high pressure optional).
37
GLYCOL COOLED: Performance data at OPTIONAL airflow
R-410A
gForce GT also available in R-407C. Data in a separate brochure.
80° DB/67° WB Total 27,000 40,100 54,000 62,800 N/A N/A N/A
50% RH Sensible 22,500 33,100 45,600 55,800 N/A N/A N/A
75° DB/62.5° WB Total 24,900 37,000 50,100 58,300 N/A N/A N/A
50% RH Sensible 21,500 31,700 43,800 53,500 N/A N/A N/A
75° DB/61° WB Total 24,000 36,000 48,500 56,500 N/A N/A N/A
45% RH Sensible 23,100 34,100 47,000 56,500 N/A N/A N/A
72° DB/60° WB Total 23,600 35,200 47,700 55,600 N/A N/A N/A
50% RH Sensible 20,900 30,900 42,700 52,100 N/A N/A N/A
72° DB/58.6° WB Total 22,900 34,500 46,300 54,600 N/A N/A N/A
45% RH Sensible 22,300 33,000 45,500 54,300 N/A N/A N/A
FAN SECTION
COMPRESSORS
EVAPORATOR COIL
REHEAT SECTION
HUMIDIFIER SECTION
38
GLYCOL COOLED: Performance data at OPTIONAL airflow
R-410A
gForce GT also available in R-407C. Data in a separate brochure.
FILTER SECTION
Quantity 2 2 2 2 - - -
Size - inches Downflow 16x20x4 16x25x4 16x25x4 16x25x4 - - -
20x20x4 20x20x4 20x20x4 20x20x4 - - -
Upflow 16x25x4 16x25x4 16x25x4 16x25x4 - - -
20x25x4 20x25x4 20x25x4 20x25x4 - - -
Efficiency - percentage 30 30 30 30 - - -
(Note: Filter efficiency based on ASHRAE Std. 52.1-1992.)
CONNECTION SIZES
Electrical data based on STANDARD unit: electric reheat - YES, steam generator humidifier - YES, and STANDARD FAN.
Electrical data based on: electric reheat - NO, steam generator humidifier YES, and STANDARD FAN.
Electrical data based on: electric reheat - YES, steam generator humidifier -NO, and STANDARD FAN.
Electrical data based on: electric reheat - NO, steam generator humidifier - NO and STANDARD FAN.
39
GLYCOL COOLED: Performance data at OPTIONAL airflow
R-410A
gForce GT also available in R-407C. Data in a separate brochure.
Electrical data based on: electric reheat -YES, steam generator humidifier - YES, and NEXT SIZE FAN.
Electrical data based on: electric reheat - NO, steam generator humidifier - YES, and NEXT SIZE FAN.
Electrical data based on: electric reheat - YES, steam generator humidifier - NO, and NEXT SIZE FAN.
Electrical data based on: electric reheat - NO, steam generator humidifier - NO, and NEXT SIZE FAN.
Diameter/kW/HP 500/2.8/3.7
208-230/3/60 8.2
460/3/60 3.7
40
GLYCOL COOLED: Performance data at OPTIONAL airflow
R-410A
gForce GT also available in R-407C. Data in a separate brochure.
CONDENSER WATER
Requirements at maximum design water pressure of 150 psi (high pressure optional).
41
AUXILIARY CHILLED WATER: Performance data at STANDARD airflow
R-410A
gForce GT also available in R-407C. Data in a separate brochure.
75° F DB/62.5° F WB Total 28,000 39,500 54,400 65,300 N/A N/A N/A
50% RH Sensible 21,700 31,200 42,400 51,600 N/A N/A N/A
72° F DB/62.5° F WB Total 23,800 33,600 46,200 55,500 N/A N/A N/A
50% RH Sensible 19,900 28,700 38,900 47,400 N/A N/A N/A
Rows of coils 4 4 4 4 - - -
GPM 7.0 10.5 14.0 17.5 - - -
Pressure drop in PSI 1.8 3.6 6.5 9.7 - - -
FAN SECTION
Electrical data based on STANDARD unit: electric reheat - YES, steam generator humidifier - YES, and STANDARD FAN.
Electrical data based on: electric reheat - NO, steam generator humidifier - YES, and STANDARD FAN.
Electrical data based on: electric reheat - YES, steam generator humidifier - NO, and STANDARD FAN.
Electrical data based on: electric reheat - NO, steam generator humidifier - NO, and STANDARD FAN.
75° F DB/62.5° F WB Total 31,900 44,700 61,800 73,900 N/A N/A N/A
50% RH Sensible 25,600 36,700 50,000 47,400 N/A N/A N/A
72° F DB/62.5° F WB Total 27,300 38,300 52,800 63,400 N/A N/A N/A
50% RH Sensible 23,700 28,700 46,100 56,000 N/A N/A N/A
Rows of coils 4 4 4 4 - - -
GPM 7.0 10.5 14.0 17.5 - - -
Pressure drop in PSI 1.8 3.6 6.5 9.7 - - -
FAN SECTION
Electrical data based on STANDARD unit: electric reheat - YES, steam generator humidifier - YES, and STANDARD FAN.
Electrical data based on: electric reheat - NO, steam generator humidifier - YES, and STANDARD FAN.
Electrical data based on: electric reheat - YES, steam generator humidifier - NO, and STANDARD FAN.
Electrical data based on: electric reheat - NO, steam generator humidifier - NO, and STANDARD FAN.
R-410A
gForce GT also available in R-407C. Data in a separate brochure.
Based on 45° F entering fluid temperature with 40% glycol solution - capacity in Btu/hr.
75° F DB/62.5° F WB Total 23,300 31,700 46,800 56,300 N/A N/A N/A
50% RH Sensible 19,600 27,600 39,000 47,500 N/A N/A N/A
72° F DB/62.5° F WB Total 20,200 27,500 40,400 48,600 N/A N/A N/A
50% RH Sensible 18,200 25,700 36,100 44,000 N/A N/A N/A
Rows of coils 4 4 4 4 - - -
GPM 7.0 10.5 14.0 17.5 - - -
Pressure drop - PSI 4.6 10.1 9.2 14.6 - - -
FAN SECTION
Electrical data based on STANDARD unit: electric reheat - YES, steam generator humidifier - YES, and STANDARD FAN.
Electrical data based on: electric reheat - NO, steam generator humidifier - YES, and STANDARD FAN.
Electrical data based on: electric reheat - YES, steam generator humidifier - NO, and STANDARD FAN.
Electrical data based on: electric reheat - NO, steam generator humidifier - NO, and STANDARD FAN.
44
ENERGY SAVER: Performance data at OPTIONAL airflow
R-410A
gForce GT also available in R-407C. Data in a separate brochure.
Based on 45° F entering fluid temperature with 40% glycol solution - capacity in Btu/hr.
75° F DB/62.5° F WB Total 26,000 35,200 52,300 62,800 N/A N/A N/A
50% RH Sensible 22,900 32,200 45,700 55,500 N/A N/A N/A
72° F DB/62.5° F WB Total 22,700 30,900 45,500 54,700 N/A N/A N/A
50% RH Sensible 21,300 29,800 42,400 51,500 N/A N/A N/A
Rows of coils 4 4 4 4 - - -
GPM 7.0 10.5 14.0 17.5 - - -
Pressure drop - PSI 4.6 10.1 9.2 14.6 - - -
FAN SECTION
Electrical data based on STANDARD unit: electric reheat - YES, steam generator humidifier - YES, and STANDARD FAN.
Electrical data based on: electric reheat - NO, steam generator humidifier - YES, and STANDARD FAN.
Electrical data based on: electric reheat - YES, steam generator humidifier - NO, and STANDARD FAN.
Electrical data based on: electric reheat - NO, steam generator humidifier - NO, and STANDARD FAN.
45
gForce GT DX Downflow 7, 11, 14 and 18 kW
46
gForce GT DX Upflow 7, 11, 14 and 18 kW
47
gForce GT DX Downflow 7, 11, 14 and 18 kW with Energy Saver
48
gForce GT DX Upflow 7, 11, 14 and 18 kW with Energy Saver
49
gForce GT DX Downflow 28, 35 and 46 kW using Condensing units
50
gForce GT DX Upflow 28, 35 and 46 kW using Condensing units
51
gForce GT DX Upflow Discharge Plenum
52
DATA TEMP Air Cooled Condensers, DARC 03 and 05, single circuit
53
DATA TEMP Air Cooled Condensers, DARC 06-21, single circuit
54
DATA TEMP Air Cooled Condensers, DARC 06-21, single circuit
55
DATA TEMP Fluid Coolers, DAFC 06-30
56
DATA TEMP Fluid Coolers, DAFC 06-30
57
Standard Condenser and Fluid Cooler Electrical Data
58
GUIDE SPECIFICATIONS 7-46 kW DX units
1.01 GENERAL
A. The environmental control units shall be provided with a high sensible cooling system, factory assembled, piped, wired,
and run tested prior to shipment and designed for either upflow or downflow air delivery as detailed on the project plans and
schedule.
B. The system shall be designed for draw through air arrangement to insure even air distribution to the entire face of the
coil.
A. The frame shall be constructed of 14 gauge welded tubular steel and coated with a heavy corrosion inhibiting finish for
long life. The unit shall have complete front and side access by means of steel doors with heavy-duty hinges. All doors shall be
easily removable via lift-off hinges for easier service access. Doors shall be manufactured of minimum 18-gauge steel for superior
sound attenuation and shall be lined with one-inch thick, 1-1/2-pound density, fiberglass insulation. Each door shall be provided
with sure close latches and a polyurethane gasket to prevent air leakage.
B. The unit shall be painted the color selected from the manufacturer’s standard color chart.
A. Air Cooled with Remote Outdoor Condenser - The refrigeration system shall be split type with an indoor evaporator section
and remote outdoor condenser.
The indoor evaporator section shall include the cooling coil, compressors, humidifier, reheat, filters, and controls. The cooling
coil shall be in a cross circuited or interlaced “A” frame arrangement to allow maximum coil surface in a small cabinet. The large
faced coil area shall be constructed with 1/2” O.D. rifled copper tube with 12 fins per inch of corrugated aluminum for maximum
heat transfer. Maximum face velocity shall be less than 500 feet per minute. The expansion valve shall be of the adjustable
thermostatic type with external equalization. The compressor shall be of the hermetic scroll with complete overload protection on
all three power lines, internal thermostat for winding protection, crankcase heater, sight-glass, and low pressure override timer for
positive starting at low temperatures. The circuit shall contain high and low pressure safety switches. The high and low pressure
safety switches shall be installed with Shraeder type fittings with valve core.
The doors shall be painted to match or contrast with other room equipment.
Each system shall include a low profile, slow speed, direct drive propeller fan type air cooled condenser. The air discharge
shall be vertical to minimize the effects of wind blowing through the coil at low ambient temperatures. The condenser shall be
constructed of stainless steel. The condenser shall contain a 1/2” O.D. rifled copper tube coil with corrugated aluminum fins for
maximum heat transfer. The condenser shall have fan speed control with transducers to modulate the speed of the first condenser
fan motor and provide positive start-up and operation at ambient temperatures to -20° F. Condensers with more than one fan shall
utilize a pressure control on the second fan. Condensers with additional condenser fan motors are to be controlled by ambient
thermostats. All controls including the fan speed controller shall be factory mounted in the air cooled condenser in an integral
factory wired and tested control panel. The air cooled condenser shall be manufactured by the manufacturer of the indoor unit.
B. Air Cooled with Floor Mounted Indoor Condenser - The refrigeration system shall be split type with an indoor evaporator sec-
tion and floor mounted indoor condenser section.
The indoor evaporator section shall include the cooling coil, compressors, humidifier, reheat, filters, and controls. The cooling
59
GUIDE SPECIFICATIONS 7-46 kW DX units
coil shall be in a cross circuited or interlaced “A” frame arrangement to allow maximum coil surface in a small cabinet. The large
faced coil area shall be constructed with 1/2” O.D. rifled copper tube with 12 fins per inch of corrugated aluminum for maximum
heat transfer. Maximum face velocity shall be less than 500 feet per minute. The expansion valve shall be of the adjustable
thermostatic type with external equalization. The compressor shall be of the hermetic scroll with complete overload protection on
all three power lines, internal thermostat for winding protection, crankcase heater, sight-glass, and low pressure override timer for
positive starting at low temperatures. The circuit shall contain high and low pressure safety switches. The high and low pressure
safety switch shall be installed with Shraeder type fittings with valve core.
Each system shall include a floor mounted, indoor air cooled condenser section. The condenser frame shall be constructed of 14
gauge welded tubular steel and be coated with a heavy corrosion inhibiting finish for long life. The unit shall have complete front
and side access by means of high quality furniture grade steel doors with heavy-duty hinges. The doors shall be lined with one
inch thick, 1-1/2 pound density fiberglass coated with neoprene. Each door shall be provided with sure close latches, which shall
be easily removable via lift-off hinges for easy access and service. Each door shall be provided with a polyurethane gasket to
prevent air leakage.
The doors shall be painted to match or contrast with other room equipment.
The blower section shall be belt driven centrifugal type, double width, double inlet and shall be statically and dynamically bal-
anced at the factory as a complete assembly to a maximum vibration level of two mils in any plane. The blower wheel shall be a
minimum of 15 inches in diameter. The blower wheel shall be supported on a heavy steel shaft having self-aligning ball bearings
with a minimum life span of 100,000 hours. The blower wheel shall be driven by a motor mounted on an adjustable slide base.
The drive motor shall be 1750 rpm. The drive package shall be belt driven with two belts and a variable pitch sheave, sized for
200% of the fan motor horsepower.
The condenser coil shall be constructed of rifled copper tubes and corrugated aluminum fins. The condenser coil shall be equally
circuited for the compressor. A receiver shall be factory mounted with head pressure control and solenoid valve for each circuit.
C. Air Cooled with Remote Outdoor Condensing Unit - The refrigeration system shall be split type with an indoor evaporator
section and remote outdoor condensing unit.
The indoor evaporator section shall include the cooling coil, humidifier, reheat, filters, and controls. The cooling coil shall be in a
cross-circuited or interlaced “A” frame arrangement to allow maximum coil surface in a small cabinet. The large faced coil area
shall be constructed with 1/2” O.D. rifled copper tube with 12 fins per inch of corrugated aluminum for maximum heat transfer.
Maximum face velocity shall be less than 500 feet per minute. The expansion valve shall be of the adjustable thermostatic type
with external equalization. The filter-drier shall be installed prior to the expansion valve.
The doors shall be painted to match or contrast with other room equipment.
The outdoor condensing unit shall be constructed of aluminum and contain hermetic scroll compressors with complete overload
protection on all three power lines, internal thermostats for winding protection, crankcase heater, sight-glass, and low pressure
override timer for positive starting at low temperatures. The circuits shall contain high and low pressure safety switches. The
high and low-pressure safety switches shall be installed with Shraeder type fittings with valve core.
The condensing unit shall include a low profile, slow speed, direct drive propeller fan air cooled condenser section. The air dis-
charge shall be vertical to minimize the effects of wind blowing through the coil at low ambient temperatures. The condenser coil
shall be constructed with rifled copper tube and aluminum fin. The condensing unit shall have fan speed control with transduc-
ers to modulate the speed of the first condenser fan motor and provide positive start-up and operation at ambient temperatures
to -20°F. Condensers with more than one fan shall utilize a pressure control on the second fan. Additional condenser fan motors
shall be controlled by ambient thermostats. All controls including the fan speed control shall be factory mounted in an integral
factory wired and tested control panel. The condensing unit shall be manufactured by the same manufacturer of the indoor unit.
D. Water/Glycol Cooled - The cooling coil shall be in a cross-circuited or interlaced “A” frame arrangement to allow maximum
coil surface in a small cabinet. The large face area coil shall be constructed of 1/2” O.D. rifled copper tube with 12 fins per inch
of corrugated aluminum for maximum heat transfer. Maximum face velocity shall be less than 500 feet per minute. The expan-
sion valves shall be of the adjustable thermostatic type with external equalization. The compressors shall be of the hermetic scroll
60
GUIDE SPECIFICATIONS 7-46 kW DX units
type with complete overload protection on all three power lines, internal thermostats for winding protection, crankcase heater,
sight-glass, condensers with sub-cooling and 2-way water regulating valve for head pressure control. The circuits shall contain
high and low pressure safety switches. The high and low-pressure safety switches shall be installed with Shraeder type fittings
with valve core.
The doors shall be painted to match or contrast with other room equipment.
Each system shall include a low profile, slow speed, direct drive propeller fan type air cooled fluid cooler. Air discharge shall
be vertical to prevent wind from blowing through the coil at low ambient temperatures. The fluid cooler shall be constructed of
aluminum and contain a 1/2” O.D. rifled copper tube coil with corrugated aluminum fins for maximum heat transfer. The fan mo-
tors shall have cycling control provided on fluid coolers with multiple fan motors. The fluid cooler shall include surge tank and
fill valve, pump contactor, and fan cycling controls with integral factory wired and tested control panel. The fluid cooler shall be
manufactured by the same manufacturer as the indoor unit.
A. The supply air fan shall be single width, single inlet plenum fan with backward inclined aluminum blades. Fan wheel shall be
directly connected to its motor for greater efficiency. Fan/motor assembly shall be statically and dynamically balanced for quiet,
vibration-free operation and shall have a minimum L10 life of 60,000 hours. Fan shall be maintenance free throughout its operat-
ing life.
B. The fan motor shall be electronically commutated (EC) synchronous DC motor and shall meet the NEMA Premium standard.
The EC motor shall have soft start capability and shall be controlled via the keypad on the unit mounted controller or by a 4 to 20
mili-amp control signal sent directly to the analog input on the motor. The fan shall be mounted within the unit and fully enclosed
in an integral plenum to allow efficient operation on raised floors with 12 or more inches of clearance under the floor.
C. Belt drive fans with variable frequency drives are not considered equal or acceptable.
The filter chamber shall be an integral part of the system, designed within the frame and cabinet. The filters shall be four inch
(4”) deep pleated design, rated not less than 30% efficient (based on ASHRAE Std. 52-76).
The reheat shall be of the finned enclosed, sheath type, fabricated of stainless steel core sheath with plated fins to withstand moist
conditions. The reheat shall be installed on the air discharge side of the cooling coil. The total kW shall be ___ to operate on a
supply of ____ volts.
1.07 HUMIDIFIER
The unit shall be provided with steam generator type humidifier. The steam generating humidifier shall be of the self-contained
disposable cylinder type with electronic controls. The capacity shall be adjustable from 10 to 30 pounds per hour. Power con-
sumption at 10 pounds per hour shall be 3.4 kW or less. The humidifier shall discharge pure steam with no material dust carry-
over and have a self-regulating automatic flush cycle. Cylinders shall be disposable not requiring cleaning or maintenance. The
humidifier fill level, water conductivity and flush rate shall automatically adapt, both in frequency and duration, to variations in
the incoming water.
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GUIDE SPECIFICATIONS 7-46 kW DX units
Units shall be provided with one (1) water sensor. The solid state water sensor shall be mounted under the unit to sense the pres-
ence of water. The sensor shall be connected to the microprocessor panel and activate an audible alarm. The water detector shall
become an integral part of the microprocessor panel and shall display “WATER DETECTED IN UNDER FLOOR AREA” mes-
sage when the sensor is activated.
A. The environmental control system shall be furnished with a microprocessor based dapTM4 panel. The panel shall include unit
control functions and display normal functions and service diagnostics on a backlit liquid crystal display (LCD). The panel shall
allow recall and display of the high and low temperature for the last 24 hours, high and low humidity for the last 24 hours, current
percent of capacity and average percent of capacity for the last hour of operation for cool 1, cool 2, reheat, humidification, dehu-
midification, component runtimes for fan motor(s), cooling stages, reheat, humidification, dehumidification and chilled water valve.
Programming shall have multilevel password access to prevent unauthorized access. Programming shall be accomplished entirely
from the front of the unit without the need to access, set or program switches inside the unit (front door of the unit does not need to
be opened). Programmable functions shall be entered on flash memory to ensure program retention should power fail. The histori-
cal database shall be maintained by battery backup. Multiple messages shall be displayed by automatically scrolling from each
message to the next. Alarm conditions shall be displayed by automatically scrolling from each message to the next. Alarm condi-
tions, in addition to being displayed, shall enunciate an audible alarm. Four programmable summary contacts shall be available
for remote alarm monitoring. Additional test or service terminal shall not be required for any functions. The control shall include
temperature anticipation, moisture level humidity control and automatic flush cycles.
An alarm condition shall continue to be displayed until the malfunction is corrected. Multiple alarms shall be displayed sequen-
tially in order of occurrence and only those alarms, which have not been acknowledged, shall continue to sound an audible alarm.
The dap4 panel shall perform an automatic self-test on system start-up. A user accessible diagnostic program shall aid in system
component trouble shooting by displaying on the unit LCD screen the name of the controlled item, output relay number, terminal
plug and pin number for each controlled item.
Start Time Delay Compressor Short Cycle Selectable Water Under Floor Alarm Action
Automatic Reheat Element Rotation Temperature Anticipation Automatic or Manual Restart
Dehumidification Lockout Humidity Anticipation EnergySaver(GlycolOperation)*
Sequential Load Activation Auxiliary Chilled Water Operation* Energy Saver Coil Flush Cycle*
Hot Water Coil Flush Cycle* Chilled Water Coil Flush Cycle*
C. The following conditions, data and normal functions shall be monitored and displayed:
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GUIDE SPECIFICATIONS 7-46 kW DX units
E. The following alarm functions shall be monitored and displayed when they occur in addition to enunciating an audible alarm:
High Temperature Last 24 Hours Low Temperature Last 24 Hours High Humidity Last 24 Hours
Low Humidity Last 24 Hours Alarm History (Last 100 Alarms) Hourly Average of Duty
Equipment Runtimes for:
Blower, Compressor 1, Compressor 2, Reheat 1, 2, 3, Dehumidification, Energy Saver*, Humidifier, Condenser and
Chilled Water
* Some of the programmable selections, displays or alarms may require additional components or sensors
H. In addition, the dap4 control panel shall support the following network protocols for integration with a Building Management
System (BMS) for Computer Room Air Conditioning (CRAC) system monitoring and control.
The following protocols shall be supported: Modbus RTU, TCP/IP, SNMP V1 or V2, BACnet IP or MS/TP and LonTalk SNVT.
I. Building Management System Interface: Unit(s) shall be furnished with an optional interface card to communicate directly with
the Building Automation System (BAS) through a RS-485, Ethernet or LonTalk port. All alarms, set points, and operating param-
eters that are accessible from the unit mounted control panel shall also be made available through the BAS.
1.10 OPTIONS
A. Energy Saver Coil - The environmental control units shall be provided with an Energy Saver coil. The Energy Saver coil shall
be an integral part of the unit and will be capable of providing the total cooling capacity. Whenever the incoming water/glycol
temperature is below the setpoint of the water changeover thermostat, Energy Saver cooling shall be available.
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GUIDE SPECIFICATIONS 7-46 kW DX units
The Energy Saver shall operate in the following range: Return air setpoint plus deadband plus 2 degrees.
The Energy Saver shall operate providing there is a need for cooling. The valve shall open at setpoint plus deadband. The valve
shall modulate as long as the space is between setpoint plus deadband plus 2 degrees. If the temperature falls below the deadband
minus setpoint, the valve shall close and the space shall be considered satisfied. While still in Energy Saver with the valve modu-
lating, if the temperature goes beyond setpoint plus deadband plus 2 degrees, the Energy Saver valve shall close and mechanical
(DX) cooling shall begin.
The Energy Saver coil shall include 3-way pressure control valves on the condenser circuits and 3-way valve on the economy coil.
Common piping for the energy coil and condensers shall be provided.
B. Energy Saver/Compressor Supplement - Units with Energy Saver shall be provided with compressor supplement if the Energy
Saver is not sufficient as a stand-alone system. When the incoming water/glycol temperature is below the setpoint of the water
changeover thermostat, the Energy Saver shall be enabled (even if there is no call for cooling). Upon a call for cooling (setpoint
plus deadband), the valve shall open proportionally - 10% for each 0.1° above setpoint plus deadband. The compressor shall
come on at setpoint plus deadband plus 1.3° (the valve shall be 100% open at this point). The compressor shall go off at setpoint
plus 1.3°. The valve shall close proportionally - 10% for each 0.1° below setpoint. An air discharge sensor shall be factory
mounted.
C. Auxiliary Chilled Water Coil - Units shall be provided with an Auxiliary Chilled Water coil. The existing chilled water loop
shall be utilized with the Auxiliary Chilled Water coil. Units shall operate using the chilled water for cooling. Upon a loss of wa-
ter flow or an increase in room temperature the system shall bring on compressor (DX) cooling. Separate piping shall be provided
for the chilled water coil and refrigeration connections.
D. Remote Temperature and Humidity Sensors -Units shall be provided with remote temperature and humidity sensors. Sensors
shall be provided in a plastic case for remote mounting. 25 feet of shielded cable shall be provided for field wiring.
E. Disconnect - The environmental control unit shall include a non-automatic disconnect switch mounted in the high voltage
section of the electrical panel. The operating mechanism shall prevent access to the high voltage electrical components until
switched to the “OFF” position. The operating mechanism shall protrude through the decorative door.
F. Smoke Detector - The environmental control unit shall be provided with a smoke detector. The smoke detector shall be mount-
ed with the sensing element in the return air stream. When the smoke detector is activated, it shall immediately shut down the
unit.
G. Condensate Pump - Units shall be provided with condensate pumps. Pumps shall be factory mounted/wired or shipped loose
for field installation and shall include sump, motor, and automatic control. The pumps shall be rated for 130 GPH @ 20 foot
maximum head (40 GPH @ 20 feet with check valve).
H. Tandem Scroll Compressors - Provide units with tandem hermetic scroll compressors with two-step modulation for stage
control. Each circuit shall contain two scroll compressors. Modulation shall allow one or both compressors (per circuit) to run
depending upon the load of the system, resulting in part-load efficiency equal to full load efficiency.
I. Hot Gas Bypass -Units shall be provided with hot gas bypass. The hot gas bypass valve shall be installed between the com-
pressor discharge line and the leaving side of the expansion valve through a side outlet distributor. The system with the evapora-
tor under full load shall maintain pressure on the leaving side of the hot gas bypass valve to keep the valve port closed. Should
the load on the evaporator decrease to the point where the coil is below the desired setting, the pressure on the discharge of the hot
gas bypass shall put pressure on the diaphragm overcoming the spring pressure of the seat allowing some hot gas to mix with the
normal liquid discharge of the expansion valve raising the evaporator pressure.
J. 3-Way Water Regulating Valves - Units shall be provided with a 3-way head pressure actuated regulating valve. The maximum
water pressure shall be ___ psi.
K. High Efficiency Filters - The environmental control unit shall include filters with ___ MERV rating.. The filters shall be four-
inch (4”) deep pleated design.
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GUIDE SPECIFICATIONS 7-46 kW DX units
L. Pre-Filters - The environmental control unit shall have one-inch (1”) pre-filters in addition to the unit filters.
M. Upflow Plenum - Units with top (upflow) discharge shall be provided with plenum. The plenum shall have a front discharge
air grille and be fully insulated with one inch (1”) thick, 11/2-pound density fiberglass insulation coated with neoprene. The ple-
num height shall be 18 inches and shall be painted to match the unit color.
N. Floorstand - Units shall be provided with floorstands and vibration isolation pads. The floorstand shall be a complete welded
base engineered to support the operating unit. The floorstand height shall be ___ inches and adjustable ± 2 inches.
O. Pump Package - A centrifugal pump shall be provided to circulate water or glycol solution. The pump shall be rated for ____
GPM @ ___ feet of head and shall operate on ___ volts.
P. Pump Auto-Changeover - Dual pump packages shall be provided with a pump auto-changeover control and NEMA 4 flow
switch. The pump auto-changeover control shall be factory wired and mounted in the dry cooler control box. The pump auto-
changeover control shall provide automatic pump changeover in the event of a pump failure. Upon pump changeover, an audible
alarm shall sound at the indoor unit and a message (“STANDBY PUMP ON”) shall be displayed on the indoor unit microproces-
sor. The NEMA 4 flow switch shall be field installed.
Q. Pump Enclosure - A pump enclosure shall be provided for the centrifugal pumps(s). The enclosure shall be vented and
weather resistant. Pumps shall be factory mounted in enclosure ready for field piping and wiring.
R. Automatic Lead/Lag Panel - Unit shall be furnished with an automatic lead/lag control panel. Panel shall be capable of
controlling a minimum of four units. Upon occurrence of an alarm on one of the primary units the panel shall automatically shut
down the primary unit and start standby unit(s) as required. In addition the panel shall rotate the primary and standby units after a
user programmable number of hours to insure reliable operation and equalize run hours on all units
S. Zone Master Teamwork Operation - Each unit shall be furnished with capability to function as the zone master and control the
operating mode of up to 32 units located in the same zone. Capabilities shall include:
• Unit lead/lag and standby rotation with an 8 hrs to seven days schedule
• Unit auto changeover by selectable standby or off (critical) alarms
• Standby unit activation by average zone temperature
• Zone functions inhibit preventing units from conflicting operation
• Secondary operating schedule for an economical control solution
• Programmable unit’s status control (On/Off/Standby)
• Master unit fail safe mode allows slave units to revert their self control mode
T. No Water Flow Alarm - Unit shall be furnished with a NEMA 1 flow switch for field mounting into the chilled water piping to
the unit. Upon a loss of water flow the unit control panel shall indicate “No Water Flow” and alarm shall sound.
U. Cable Type Water Detection Sensor - Units shall be provided with cable type water detection system designed to detect the
presence of water anywhere along the cable. Cable shall be mounted on the floor under the unit. Sufficient length of cable shall
be supplied to completely surround the perimeter of the unit so that water coming from anywhere within the unit will not escape
detection. The water detector shall become an integral part of the microprocessor panel and shall display “WATER DETECTED
IN UNDER FLOOR AREA” message and activate an audible alarm when the sensor is activated.
V. Discharge Plenum - Up flow units shall be equipped with an 18” tall discharge plenum with factory installed double deflection
front discharge grille. Plenum shall be constructed of minimum 18 gauge steel, lined with 1” 1.5 pound per cubic foot insulation
and painted to match the cabinet of the computer room air conditioning unit.
a. Discharge Plenum Side Discharge Grilles: Provide discharge grilles on ___ right side and ___ left side.
b. Extended Return Air Plenum: Down flow units shall be equipped with a four-sided inlet plenum on the return to extend
the return air opening of the unit. Plenums shall be of sufficient height to penetrate the lay-in ceiling. If lay-in ceiling is
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GUIDE SPECIFICATIONS 7-46 kW DX units
not used plenum height shall sufficient to extend the return air opening to within 10” of the deck above or 6 feet which-
ever is shorter.
Plenum shall not be insulated, constructed of minimum 18 gauge steel and painted to match the color of the unit on which it is
mounted
W. Hot Water Reheat - Reheat will be provided by hot water coil with 1/2” copper tubes and aluminum fins rated for a maximum
working pressure of 300 PSI. Reheat circuit shall include a factory mounted 2-way hot water valve for temperature control. Coil,
control valve and controls as required for a functioning system shall be factory mounted.
X. Steam Reheat - Reheat will be provided by steam coil with 1/2” copper tubes and aluminum fins rated for a maximum work-
ing pressure of 300 PSI. Reheat circuit shall include a factory mounted 2-way steam valve rated at 20 psi close off pressure for
temperature control. Coil, control valve and controls as required for a functioning system shall be factory mounted. Steam strainer
and trap are required and shall be furnished and piped by the installing contractor.
1.11 WARRANTY
A. All parts in the unit shall be warranted to be free from defects in material or workmanship for Eighteen (18) months, from date
of shipment. Parts that fail during this period shall be repaired or a new part supplied by the manufacturer at no cost to the owner.
C. (Optional) Extended Compressor Warranty – In addition to the manufacturer’s standard compressor warranty, the compres-
sors shall be provided with an extended warranty for a period of Forty-Two (42) months or a total of Five (5) years. The warranty
shall be for the replacement of compressors only (labor is not included).
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gForceGT410-Rev E