Kane 450 Operating Manual
Kane 450 Operating Manual
Kane 450 Operating Manual
Page No:
The analyser can be upgraded with the addition of a Nitric Oxide sensor either
on initial purchase (Order Code: KANE450N) or as a retrofit as part of an
annual service procedure.
All analysers have a protective rubber sleeve with a magnet for “hands–free”
operation and their flue probes work on all combustion appliances and take
ambient air measurements.
The large display shows 4 readings at a time and all data can be printed via an
optional infrared printer. The printed data can be 'live' data, 'frozen data' or
stored data. 255 sets of tests can be stored. Note: stored data is lost if the
batteries are removed or are exhausted. Two lines of 16 characters can be added
to the header of printouts.
The four buttons (from left to right) switch on and off the analyser, print actual
or frozen data/ switch on and off the backlight, switch on and off the pump and
“freeze”/ hold data. The buttons with UP, DOWN and ENTER arrows also
change settings such as date, time, fuel source etc. when in MENU mode.
The rotary dial changes the LED indicated display line and selects access to the
menu to make changes to the date, time, fuel, etc.
Set the analyser’s correct time, date, fuel source, etc, after it is switched on and calibrated –
See USING THE ROTARY DIAL below. These settings are stored when the analyser is
switched off.
This analyser has been designed for use with both alkaline and rechargeable Nickel Metal
Hydride (NMiH). No other battery types are recommended.
WARNING
The battery charger unit must only be used when NMiH batteries are fitted.
NMiH batteries are entirely suitable for top up charging at any time, even for shorts periods.
Alkaline batteries are not re-chargeable. Attempting to recharge Alkaline batteries may result
in damage to the product and may create a fire risk.
Charger
Ensure that you use the correct charger. The part number is KMCU450/UK.
An in-vehicle adapter can be used to top up the analyser's batteries from a 12 volt vehicle
battery. The part number is KMCU450/12
Fast Charging: With the analyser switched on connect the charger and then switch the
analyser off. The display will then show "BATTERY CHARGING"
Battery Disposal
Always dispose of depleted batteries using approved disposal methods that protect the
environment
- To empty water trap, unplug its rubber stopper and re-plug once it is empty.
- To change the filter, remove protective rubber sleeve, pull out the water trap unit from
the analyser, remove the water trap’s particle filter from its’ spigot and replace.
Reconnect the water trap and rubber protective sleeve.
Connect the flue probe into the bottom of the analyser’s water trap and connect the probe’s
temperature plug to the socket next to the water trap – check the plug’s orientation is correct
otherwise incorrect temperature measurements will occur.
After switch on, check fuel source, date and time are correct and battery power is sufficient.
SAFETY WARNING
This analyser extracts combustion gases that may be toxic in relatively low concentrations.
These gases are exhausted from the back of the instrument. This analyser must only be used
in well-ventilated locations by trained and competent persons after due consideration of
all the potential hazards.
A “bump” test is a means of verifying that an instrument is working within acceptable limits
by briefly exposing to a known gas mixture formulated to change the output of all the sensors
present. (This is different from a calibration where the instrument is also exposed to a known
gas mixture but is allowed to settle to a steady figure and the reading adjusted to the stated gas
concentration of the test gas).
For Oxygen monitors a level of confidence that the unit is working adequately may be gained
by exhaling over the sensor inlet and viewing the reduction in reading obtained.
Switching ON Press button to switch the unit ON in fresh air outside the property
the Analyser about to be tested. This lets the analyser auto calibrate its’ sensors
properly.
On switch on, the analyser beeps four times and displays the fuel
previously selected, the date and time and model number. Its’ bottom line
counts down from 60 until the sensors are ready to use – This normally
takes 20 - 30 seconds but may take longer as sensors get older. If the
analyser will not auto calibrate, its’ sensors need to be replaced or
recalibrated by an authorized repair center.
If the inlet probe is connected to the analyser during its’ countdown the
measured temperature from the inlet probe will be used as the inlet
temperature.
If the inlet probe is not connected and you connect the flue probe’s
temperature plug to the analyser during countdown the measured
temperature from the flue probe will be used as the inlet temperature.
Switching OFF Press button to switch the analyser OFF. The display counts down
the Analyser from 30 with the pump on to clean the sensors with fresh air – If the probe
is still connected, make sure analyser and probe are in fresh air.
Press HOLD / ENTER if you want to stop the countdown and return to
making measurements.
Note: the analyser will not switch off until the CO reading is below
20ppm
Using UP / Use the UP / DOWN / ENTER keys to change settings (such as time, date
DOWN / and fuel) when the rotary dial is turned to MENU.
ENTER Buttons
Printing Data Press and quickly release the key to start the analyser printing. The
analyser displays "PRINTING" until this is completed. Press and release
the key again to abort printing.
Make sure the printer is switched on, ready to accept data and its’ infrared
receiver is in line with the analyser’s emitter (on top of the analyser).
Note: use of the backlight increase the current drain on the batteries
Switching The analyser normally operates with the pump on. Press PUMP quickly
PUMP on / off to switch the pump off and on.
When the pump is switched off, the analyser displays "PUMP OFF"
approx every 30 seconds.
NOTE: the pump will not switch off if the CO reading is above
20ppm . This helps to protect the CO sensor from damage.
NOTE: the pump cannot be switched off with the rotor set to
-----------MENU.
Zeroing the Press and hold the PUMP key until the top line display shows ZERO
pressure sensor CAL.
“Freezing” the Press and hold the HOLD / ENTER key until a second beep is heard to
display freeze all readings. The display flashes and readings can be printed by
pressing PRINT key. Press and hold the HOLD / ENTER key again until
a second beep is heard to go back to “live” measurements.
The HOLD function is inhibited when the display LEDs are flashing
Storing a set of Press and hold the HOLD/ENTER key for approx. 4 seconds.
readings
Note: this STORE function is inhibited if the display LEDs are flashing
Changing the Press and release the HOLD/ENTER key until the illuminated LEDs point
display's active at the display line that you wish to change. While the LEDs are flashing
line turn the rotary dial to display the parameter that you want. If the rotor is
not turned the active line will go back to its previous setting after approx.
5 secs.
The KANE450 will now operate as a fixed display pressure meter/thermometer with the
pump off and inhibited.
The rotor display indications will now be locked apart from MENU. Readings can be held and
logged in the normal way. Up to 8 sets of readings can be logged.
K450 1.0
Serial No. 123456789
[email protected]
KANE INTERNATIONAL
DATE 12/12/05
TIME 09:53:23
..............................................
LOSS Displays calculated losses when O2 values are less than 18%
CO/CO2 ratio Measured CO divided by calculated CO2 when O2 values are less
than 18%.
PRS Display the measured pressure or draft value in user selected units
X AIR Displays calculated excess air when O2 values are less than 18%.
EFF Displays calculated efficiency when O2 values are less than 18%
EFFn, EFFg or EFFc as selected by the user.
Rotate the dial to MENU and use the UP or DOWN buttons to select the following function
for change:
When you have selected the function to change, press ENTER to select.
Repeat this to scroll through the menu and select (using the ENTER key) and change (using
the UP / DOWN keys) the function.
The final, logical ENTER returns you to the main menu display.
To exit the Menu function you can normally rotate the dial to another position - Unless the
final logical ENTER is pressed, no changes are made.
STORE DELETE where the ENTER key must be pressed to confirm the
change and exit. If you rotate the dial before pressing ENTER the
instrument will beep continuously. You must rotate the dial back to
MENU and press ENTER before you can continue.
In STORE View mode the rotary dial is used to select the saved parameter to be displayed.
Use the UP/DOWN keys to change the Test number. To exit the View mode press ENTER.
PRESSURE Smoothing
resolve (number of decimal points resolution)
number of decimal points resolution
units
time
exit
STORE view
auto store
delete
exit
REPORTS pressure
temperature
room CO
draught
exit
SCREEN contrast
auxiliary display
header
exit
SET DATE DD- MM- YY choose date format then set date
MM- DD- YY values
YY- MM- DD
C <---> F C centigrade
F fahrenheit
O2 REF No
set reference value
YES
REPORT
There are dedicated report formats for the following tests:
All report menus follow the format TEST / VIEW / DEL ALL.
Put the probe tip in the flue center. With balanced flues, make sure the probe is positioned far
enough into the flue so no air can ‘back flush’ into the probe.
Use the probe’s depth stop cone to fix it in flue diameters from 1/4 to 4/5 inch, 6 to 21 mm. Its
maximum operating temperature is 1112°F / 600°C.
Make sure you do not exceed the analyser’s operating specifications. In particular:
View the displayed data to ensure that stable operating conditions have been achieved and the
readings are within the expected range.
Press PRINT or press HOLD first to “freeze” or store the readings before printing
DATE 12/12/05
TIME 09:53:23
..............................................
O2 % 5.1
CO2 % 9.0
CO ppm 400
NO ppm n/f /NO sensor not fitted
FLUE oC 48
INLT oC 15
NETT oC 33
CO/CO2 0.0044
PI 0.44
O2 ref % 0.0
SMOKE......................................
....................................................
With PRESSURE on the top line and with the rotor pointing to Prs... and with the pump
off..... then if LOG is activated the current pressure reading will be stored in the draught
register with its current scaling. All the conditions must be met and no other values will be
logged. As this occurs the top line display briefly shows "DRAUGHT".
Whilst the instrument is in this mode activating LOG again will overwrite the stored reading.
The stored reading is cleared whenever the analyser is switched off or by entering any
REPORT menu.
Resuming normal operation adds the stored DRAUGHT reading to any combustion printout
or any combustion log. In such cases the printout changes so instead of "PRS" being printed
"DRGT" is printed instead.
NOTE: whenever there is a stored DRAUGHT reading the current pressure reading is
ignored and the stored reading is always used
WARNING: This means that if a user stores a draught reading from one appliance and goes
to another appliance without switching off or re-entering the reports menu his printouts and
logs will show the last stored draught reading and its scaling.
The analyser can be used to measure pressure by connecting tubing to the appropriate ports.
Standard Pressure Report .... this mode is accessed via the MENU function
From the start of the test the analyser waits 60 secs to allow temperature stabilisation, then
records and displays the pressure reading at the start of a 120 second countdown. The live
pressure reading is displayed during the 120 second countdown and then locked at the end of
the countdown. The display then shows start pressure and finish pressure. The summary
results can then be printed as below:
K450 1.0
Serial No. 123456789
[email protected]
KANE INTERNATIONAL
..............................................
Tightness Test
..............................................
LOG 03
TIME 14:58 12/12/05
................................................
customer
................................................
appliance
.................................................
Ref:
..................................................
Standard Temperature Report .... this mode is accessed via the MENU function
K450 1.0
Serial No. 123456789
[email protected]
KANE INTERNATIONAL
..............................................
Temp Test
..............................................
LOG 05
TIME 10:15 20/03/06
o
T1 C 54.1
o
T2 C 24.1
o
∆T C 30.0
...............................................
Customer
...............................................
Appliance
...............................................
Ref:
.................................................
Standard Room CO Report .... this mode is accessed via the MENU function
K450 1.0
Serial No. 123456789
[email protected]
KANE INTERNATIONAL
..............................................
Room CO Test
..............................................
LOG 05
TIME 16:58 12/12/05
TEST CO ppm
0 1
1 5
2 7
3 9
4 10
5 13
6 16
7 24
8 30
9 28
10 18
11 14
12 10
13 6
14 4
15 3
........................................
MAXIMUM CO 30
.........................................
Customer
.........................................
Appliance
..........................................
Ref:
...........................................
K450 1.0
Serial No. 123456789
[email protected]
KANE INTERNATIONAL
..............................................
Draught
..............................................
..............................................
customer
..............................................
appliance
..............................................
Ref:
...............................................
When the analyser’s readings return to ambient levels, switch it off. The analyser counts
down from 30 before switch off with the pump running to self clean its sensors.
• Oxygen too high • Air leaking into probe, tubing, water trap, connectors
• CO2 too low or internal to analyser.
• Oxygen cell needs replacing.
• Oxygen reading (- - - -) • Analyser was stored in a cold environment and is not
• CO reading (- - - -) at normal working temperature.
• Oxygen cell or CO sensor needs replacing.
• Pump is switched off
• Batteries not holding charge • Batteries exhausted.
• Analyser not running on mains • AC charger not giving correct output.
adapter. • Fuse blown in charger plug.
• Analyser does not respond to flue • Particle filter blocked.
gas • Probe or tubing blocked.
• Pump not working or damaged with contaminants.
• Net temperature or Efficiency • Ambient temperature set wrong during Automatic
calculation incorrect. Calibration.
• BAT only shows 65 with fully • This is not a problem and is to be expected as NiMh
charged NiMh batteries fitted batteries only deliver 1.25 V per cell whereas
Alkalines deliver 1.5 V per cell. Fresh alakalines
might give a BAT value of 80 or so.
In the UK Kane International has service facilities at Atherton near Manchester (Tel: 01942-
873434), the primary service centre for UK customers and at Welwyn Garden City in
Hertfordshire (Tel: 01707-375550), the primary service centre for non-UK customers.
By sending you analyser back to Kane for an annual fixed price service (Check
www.kane.co.uk for details) you have the opportunity to extend the warranty on your analyser
to 5 years.
0.1 Pa +3 Pa + 100 Pa
1 Pa + 3% of reading + 2000 Pa
Gas Measurement
Oxygen 0.1% +0.2%*1 0-21%
Carbon Monoxide
(KANE450CO) 1ppm +10ppm <100ppm*1 0-2000ppm nom
+5% of reading 4000ppm max
for 15 minutes
Pre-programmed Fuels Natural gas, Light Oil, Propane, Butane, LPG, Wood Pellets.
*1 *2
Using dry gases at STP Calculated
As there are electrical products in use pre-dating this Directive, they may emit excess
electromagnetic radiation levels and, occasionally, it may be appropriate to check the analyser
before use by:
Use the normal start up sequence in the location where the analyser will be used.
If not acceptable, adjust the analyser’s position to minimize interference or switch off,
if possible, the offending equipment during your test.
At the time of writing this manual (August 2005) Kane International Ltd are not aware of any
field based situation where such interference has occurred and this advice is only given to
satisfy the requirements of the Directive.
EN 61000-6-3
EN 61000-6-1
Please Note:
At the end of the product's life it should be re-cycled in accordance with current
legislation and local guidelines.
O2R: Oxygen reference setting. '----' means switched off or set to 0%.
CO2 : Carbon Dioxide calculation determined by fuel type. This is only displayed
when a combustion test is being carried out. ‘-O>-’ is displayed while in
fresh air.
X - AIR : Excess air calculated from the measured oxygen and type of fuel used.
Displays reading during a combustion test. ‘-O>-’ is displayed while in
fresh air.
Loss : Losses calculated from Oxygen and type of fuel. Displays reading during a
combustion test. ‘-O>-’ is displayed while in fresh air.
When the LO BAT symbol appears this indicates the batteries are at less
than 10% of charge and should be replaced, readings may be affected if
used with low power batteries. Warning: all stored readings are lost when
the batteries are removed or become exhausted.
DATE : Date shown as day, month and year. The order can be changed using the
menu function. Date is recorded when each combustion test is printed.
TIME : The time is shown in hours and minutes, expressed in “Military” time or the
24hr clock. Time is recorded when each combustion test is printed.
Note! When changing the batteries on the instrument the memory will
store the date and time for up to one minute, if outside this time it may be
necessary to re-enter the details.
Date and time may also need to be reset if re-chargeable batteries are allowed to
totally discharge.
AMB Either the internal temperature of the analyser or the inlet temperature as
measured during the start up sequence
TF Flue Temperature
Ħ mg/m3 normalised
PO pump off