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Approv.
Godk.
Doc. No: K046804 Rev. O
GB
2010-12-01/KHm
Service tool manual

ECS 950 / 950 Docking
Service tool manual
.................................................. Trouble shooting via Service tool for Leveller, Shelter and Door
....................................................................................................................................................... 3
1..................................................................................................................................................... 3
1:2 General................................................................................................................................ 4
1:5 ............................................................................................................................................. 4
1:3 SERVICE TOOL BUTTONS........................................................................................... 4
1:4 DOOR - Menu choices in the display is [d]....................................................................... 5
950 - Start Here! ........................................................................................................................... 6
1:5 Normal Service Technician work procedure ................................................................. 6
1:6 How do I do to…?......................................................................................................... 8
1.6.1. See a non changeable register:.............................................................................. 8
1.6.2. Set the limits for service interval: ......................................................................... 8
1.6.3. Reset the operating time counter: ......................................................................... 8
1.6.4. Reset the number of cycles counter ...................................................................... 9
1:7 Indication of errors........................................................................................................ 9
1:8 Indication of time for service...................................................................................... 10
1:9 Limitations of the service tool display........................................................................ 10
1:10 Automatic closing activated?...................................................................................... 10
2:1 Normal Service Technician work procedure .............................................................. 15
2:2 How do I do to…?....................................................................................................... 17
2.2.1 See a non changeable register:............................................................................ 17
2.2.2 Set the limits for service interval: ....................................................................... 17
2.2.3 Reset the operating time counter: ....................................................................... 17
2.2.4 Reset the number of cycles counter .................................................................... 18
2.2.5 Total service reset (leveller and door): Resets all error lists (leveller and door)
and all service counters (time and cycles for leveller and door)........................................ 18
2.3 Indication of active errors in order of priority ............................................................ 18
2.4 Indication of time for service...................................................................................... 20
2.5 Limitations of the service tool display........................................................................ 20
3:1 SHELTER - Menu choices in the display is [S] .............................................................. 21
3.1.1 See a non changeable register:............................................................................ 21
3.1.2 Set Shelter type ................................................................................................... 21
3.1.3 Selection between Summer/ Winter function: .................................................... 22
- Page 2 -
1. Trouble shooting via Service tool for Leveller, Shelter and Door
 As a tool for certified Crawford service and installation staff, the service tool can
be connected to the leveller board, connector X2 in the control box. The service
tool has two buttons, called RIGHT BUTTON (SW2) and LEFT BUTTON (SW1).
 If an error occurs that trigs an error code, the display will show the current error
code. If several error codes exist at the same time, the display will alternate
between the existing error codes.
 With the tool it is possible to see the fifteenth latest errors from the leveller and
fifteenth latest errors from the door.
 As default, the state of the leveller, shelter or the door will be displayed on the control box
and on the display of the service tool.
Indicating leveller in resting position, closed door (CDM9 and

S9 sensor) and shelter off.
Flashing when shelter starts until door is open.
Indicating opened door (CDM9 or S9 sensor).
Indicating dock leveller lifts.
Indicating extend swing lip or telescopic lip.
Indicating leveller in floating position.
“Winter mode”. The shelter function is activated.
“Summer mode”. The shelter function is not activated.
Truck in position.
 A dot in the lower right corner of the display indicates that the automatic closing is
activated.
Indicating Auto close of the door.
Control unit locked.
- Page 3 -
1:2 General
To enter the menu system, press the LEFT BUTTON (SW1). The main menu for the leveller
will be showed as [L].
Press the SW1 button. The main menu for the shelter will be showed as [S].
Press the SW1 button. The main menu for the door will be showed as [d].
Press the SW1 button. Exit the menu system and the state of the leveller, shelter or the door
will be showed again.
To enter one of the menus [L], [S] or [d], press the RIGHT BUTTON (SW2) and the submenu
will be entered.
The submenu for leveller are shown in Table 2 for leveller.

The submenu for shelter are shown in Table 3 for shelter.
The submenu for door are shown in Table 1 for door.
- The LEFT BUTTON (SW1) is used to shift between the different settings in the submenus.
- The RIGHT BUTTON (SW2) is used to choose a setting in the submenu.
-The LEFT BUTTON (SW1) pressed in 2 seconds will exit a menu.
The information that is presented in some setting menus can also be changed with the LEFT
BUTTON (SW1).
Some other menus are though not changeable. An overview of which options that are
changeable is present in the column ”Save” in the table of menu choices on page 7.
The button SW1 works differently for different menu choices. The LEFT BUTTON (SW1) will in
some menus increase the value by 1. In other menus the value shown is set to 0 if you press
the LEFT BUTTON (SW1).
An overview of these choices can be seen in the column “SW1” in the tables with the menu
choices.
The LEFT BUTTON (SW1) has a repetitive function that helps the user to faster set the
desired value. If the button is pressed for a couple of seconds, the value shown in the display
will step by 10 values/second and with a further couple of seconds the display will step by 50
values/second. The RIGHT BUTTON (SW2) can be used to exit a setting menu.
To save in setting menu keep RIGHT BUTTON (SW2) pressed while pressing LEFT BUTTON
(SW1).
1:3 SERVICE TOOL BUTTONS
SW1 (LEFT BUTTON)

The button SW1 is used to activate menus and to step forward in the
menus and also to change the stored value that is shown in the
display. In the menu choices the SW1 is used to increase the shown
value by 1, to reset the value that is shown or to refresh the value 1 2
shown. The button is also used together with SW2 to store values back
to the internal memory (if the menu choice supports this- see below)
The button has a repetitive function if pressed more than 1,4 seconds. SW1 SW2
SW2 (RIGHT BUTTON)

The button SW2 is used to choose menus, and to exit menus. It is also used together with SW1to store values.
SW2 button has no repetitive function.
- Page 4 -
1:4 DOOR - Menu choices in the display is [d]
A brief description of the menu choices available by SW1 and SW2 are shown in Table 1 for
Doors, below.
The table shows information about the function of the SW1 button (which is different in the
different menus) and if it is possible to store values in the internal memory within the menu.
In menus d04 and d06 it is also possible to reset the counters. This is done by pressing the
LEFT BUTTON (SW1), and then by storing the new value as 0 back to the internal memory by
first pressing SW2 and then simultaneously pressing SW1 (meaning both buttons are pressed
at the same time).
In menus d07 and d08, the service interval is set. It is the number of door cycles (x1000) or
operating time (in days) that trigs the service-warning lamp indicating time for service.
SW1 increases the value by 1 unit. By setting a service interval to 0, the function is disabled
and the service-warning lamp will not indicate time for service for this service interval.
Since the Service interval, in number of door cycles, is set in menu d07, one needs to
reset d04 at service.
Since the Service interval, in operating time, is set in menu d08, one needs to reset d06
at service.
With the help of menu d09, it is possible to see the error log door that is present in the
system.
The error log contains important information about errors that recently appeared on the door.
While troubleshooting the door you can find important information in this menu. If you need to
contact CPAB-helpdesk regarding the operator and/or software it is important to write down
the information in the error log.
When you enter menu d09 you see the error code for the most recently occurred error in the
system. With SW1 you could step backwards in the error log. When you have reached the
oldest error code (number 15) you see the message “End”, after pressing SW1.
How to erase the error log

Step to menu d09 with SW1. Enter with SW2. Now press SW2 and then SW1, keep them
pressed simultaneously for a couple of seconds. When the buttons is released, you will see
the message “End”. The error log is now erased and the change is saved.
These settings will not disappear after a power reset.
- Page 5 -
Functions – DOOR menu SW1 Save?
d01 Show time for automatic closing T1 (If C-card in seconds, if Refresh No
Leveller card in minutes).
d02 Set time for pre-flashing T2 1 – 32 sec (default 10 sec). +1 Yes
d03 Show the total number of door cycles (x1). (If C-card: x1000) Refresh No
d04 Show the total number of door cycles (x1). (If C-card: x1000) 0 Yes
Resettable by SW1.
d05 Show the total operating time (in 24h days). Refresh No
d06 Show the total operating time (in 24h days). Resettable by SW1. 0 Yes
d07 Set a limit for service interval in number of door cycles (x1000) +1 Yes
(default 20 000 cycles). Service interval disabled when set to 0.
d08 Set limit for service interval in operating days (default 365 days). +1 Yes
Service interval disabled when set to 0.
d09 Show the door error log with the most recent error first. +1 1 Yes
d0A Set automatic exit from service menu after 30 seconds if SW1 or 0/1 2 Yes
SW2 has not been pressed.
0 = Automatically exit the menu system after time-out (default
when power on).
1 = Automatically exit the menu system disabled.
d0b Show current torque step of CDM9 operator. Refresh No
d0C Shows the active door errors with highest priority first. +1 No
d0d Set functionality of Auto close timer. (No C-card) +1 Yes
0 = Close the door and retracts the shelter.
1 = Close the door (default).
d0E Set Door mode. (No C-card) +1 Yes
0 = Hold-to-run-down mode. Sets automatically L10 = U01.
1 = Normal mode (default).
NOTE! Only to avoid E04 in 920-mode.
2 = External control unit, ECS 400
Full function on external inputs-outputs will not be possible!
Table 1
950 - Start Here!
1:5 Normal Service Technician work procedure

1. For 950 control box: Service lamp is ON.
2. Remove the screws and open the control box.
3. Attach the Service Tool cable on the connector X2 on leveller board or J2 on processor
C-board in the control box.
4. The display shall now show the same information as the display on the outside of the
control box.
5. Follow the instructions in §1.6.1 and choose submenu d03 in menu [d] which is the total
number of door cycles counter. Look in the service manual to see which service the
1
Next error in order of priority (most recent error first), when the error log has come to the end then ”END” is
shown.
2
Automatic exit from menu system = 0, otherwise =1. SW1 is alternating between 0 and 1. This function is not
saved in memory after a power break.
- Page 6 -
door needs according to how many cycles it has been ran. Repeat the same thing for
submenu d05 which is the total operating time and perform the service required
according to the service manual.
6. Perform the service and maintenance recommended by the service manual
7. When the service is done it is time to reset the service counter “trip-meter”. Do this
according to §1.6.3 and §1.6.4. Remember that it is only possible to reset the “trip-
meter” and not the total counter or “Odometer”.
8. Now one may change the service interval if there is a need for another interval than pre-
set cycles* (see also the service manual). This is done in submenu d07 and submenu
d08 and is explained in detail in §1.6.2
9. The service is now ready and the door can be handed over to the customer again after
filling in the logbook.
* Factory setting number of days and / or cycles

for service indication:
CDM9 / CDM9 FD 365 days / 20.000 cycles

CDM10 HSD 365 days / 50.000 cycles
- Page 7 -
1:6 How do I do to…?
1.6.1. See a non changeable register:

The non changeable registers are d01, d03, d05, d0b and d0C.
A. The display shows the state of the leveller, shelter or the door.
B. Press LEFT BUTTON SW1 3 times, menu [d] is showed. Select Door submenu by RIGHT
BUTTON SW2 d01 is showed.
C. Press SW1 several times until submenu d03 is showed. Select the submenu by RIGHT BUTTON
SW2, the display shows the total number of door cycles. (If C-card: x1000)
D. Press SW2 to exit back to submenu.
E. The display now shows d03. Use the LEFT BUTTON (SW1) to step to the next submenu until
the display shows the menu of your choice (in this case d05, see Table 1).
F. Press the RIGHT BUTTON (SW2) to activate the chosen submenu d05.
G. The display will now show the total operating time (for example the value ”19”). This means that
the door has been powered for 19 days and nights (456h). The value shown is continuously
updated.
H. Press the RIGHT BUTTON (SW2) to exit back to the submenu.
I. Press LEFT BUTTON (SW1) several times until the display shows [d], press one more time on
SW1 to exit from service menu.
Alternatively press LEFT BUTTON SW1 continuously for 2sec. to exit from service menu.
J. The display now goes back to normal operation showing the state of the leveller, shelter or the
door.
1.6.2. Set the limits for service interval:

C. Press SW1 several times until submenu d07 or d08 (see Table 1) is showed. Select for example
the submenu d07 by RIGHT BUTTON SW2, the display now shows the value for the previous
setting, for example ”190”, meaning 190 000 cycles.
D. Press the LEFT BUTTON (SW1) to increase the value for the service interval in number of door
cycles (x1000). The value shown will now increase by 1 (1000 cycles). If the button is pressed a
little while, the fast stepping function activates. When the value goes above 999 it starts over to
0.
E. To leave the menu without saving the new value press SW2. To leave the menu and save the
value, keep RIGHT BUTTON (SW2) pressed while pressing LEFT BUTTON (SW1).
F. Press LEFT BUTTON (SW1) several times until the display shows [d], press one more time on
G. The display now goes back to normal operation showing the state of the leveller, shelter or the
door.
1.6.3. Reset the operating time counter:

SW2. The display now shows the operating time in days that is stored in the internal memory, for
example 23 which means 23 days and nights.
- Page 8 -
D. Press the LEFT BUTTON (SW1) to reset the operating time counter. The previous value shown
will now be set to zero (0)
door.
1.6.4. Reset the number of cycles counter

SW2. The display now shows the number of cycles that is stored (for example “99”).
D. Press the LEFT BUTTON (SW1) to reset the counter. The previous shown value will now be set
to zero (0).
door.
1:7 Indication of errors

If an error on the door occurs, this is normally indicated by showing the error code on the
display. See the “Trouble shooting guide” for error codes explanation. NOTE! Different
guides for different types of operators!
- Page 9 -
1.7.1 How do I do to see the error log?
A. Connect the Service tool to connector X2 on leveller board or J2 on processor C-board.
BUTTON SW2 d01 is showed
SW2. The display now shows the latest error in the log (for example “E24”). If there are no errors the
display shows “End”.
D. Press the LEFT BUTTON (SW1) to see next error codes. If there are no more error codes, the display
will show “End”.
E. To leave the menu, press SW2.
F. Press LEFT BUTTON (SW1) several times until the display shows [d], press one more time on SW1
to exit from service menu.
G. The display now goes back to normal operation showing the state of the leveller, shelter or the door.
Alternatively the display showing active error codes.
1.7.2 The display shows an error code. How do I do to see active errors in priority sequence ?
A. Connect the Service tool to connector X2 on leveller board or J2 on processor C-board.
C. Press SW1 several times until submenu d0C is showed. Select the submenu by RIGHT BUTTON
SW2. The display now shows the error with the highest priority.
D. Press the LEFT BUTTON (SW1) to see next error code with the immediate following priority.
E. To leave the menu, press SW2.
F. Press LEFT BUTTON (SW1) several times until the display shows [d], press one more time on SW1
to exit from service menu.
G. The display now goes back to normal operation showing active error codes.
1:8 Indication of time for service

If the set Service interval is reached, either in operating time or in number of cycles, the Service
indicator lamp on the control box will be lit. The lamp will remain lit until the service counters
are reset according to §1.6.3 and §1.6.4. By setting the service interval limit to 0 the indication
of time to service is disabled.
1:9 Limitations of the service tool display

The display has some important limitations that it might be good to know about.
The display consists of only three digits. When there are more than three numbers to show, the
display will scroll from right to left.
1:10 Automatic closing activated?

Activated automatic closing is indicated by a dot in the lower right corner of the display.
If the dot is flashing, the closing door timer is counting.
Autoclosing, on + T1 time by trim-potentiometer T1

T2 = d02
- Page 10 -
WARNING!
ESD sensitive components

This control is equipped with electronic
components, which are sensitive to static
electricity. The circuit boards are located
in the drive unit and in the control box, in
immediate proximity to the connection
blocks.
In order to prevent the components from
being destroyed by static electricity
during installation or service work, any
staff coming into contact with the circuit
board must first discharge their electric
energy by touching a large grounded
metal object immediately in the vicinity of
the control, immediately before work
commences.
- Page 11 -
2:1 LEVELLER - Menu choices in the display is [L]
Levellers, below.
In menus L02 and L05 it is also possible to reset the counters. This is done by pressing the
LEFT BUTTON (SW1), and then by storing the new value as 0 back to the internal memory by
first pressing SW2 and then simultaneously pressing SW1 (meaning both buttons are pressed
at the same time).
In menus L06 and L07, the service interval is set. It is the number of leveller cycles (x1000)
or operating time (in days) that trigs the service-warning lamp indicating time for service.
SW1 increases the value by 1 unit. By setting a service interval to 0, the function is disabled
and the service-warning lamp will not indicate time for service for this service interval.
Since the Service interval, in number of leveller cycles, is set in menu L06, one needs to
reset L02 at service.
Since the Service interval, in operating time, is set in menu L07, one needs to reset L05
at service.
With the help of menu L01, it is possible to see the error log leveller that is present in the
system.
The error log contains important information about errors that recently appeared on the
leveller.
While troubleshooting the leveller you can find important information in this menu. If you need
to contact CPAB-helpdesk regarding the control unit and/or software it is important to write
down the information in the error log.
When you enter menu L01 you see the error code for the most recently occurred error in the
system. With SW1 you could step backwards in the error log. When you have reached the
oldest error code (number 15) you see the message “End”.
If SW1 is pressed for more then 2 seconds in the [L] menu then you will go back to the start
menu.
How to erase the error log

Step to menu L01 with SW1. Enter with SW2. Now press SW2 and then SW1, keep them
pressed simultaneously for a couple of seconds. When the buttons is released, you will see
the message “End”. The error log is now erased and the change is saved.
These settings will not disappear after a power reset.
Functions - LEVELLER menu SW1 Save?

L01 Show the Leveller error log with the most recent error first. +1 3 Yes
L02 Show the total number of leveller cycles (x1). Resetable by SW1. 0 Yes
L03 Show the total number of leveller cycles (x1). Refresh No
L04 Show the total operating time (in 24h days). Refresh No
L05 Show the total operating time (in 24h days). Resetable by SW1. 0 Yes
L06 Set a limit for service interval in number of leveller cycles (x1000) +1 Yes
(default 3000 cycles). Service interval disabled when set to 0.
3
Next error in order of priority (most recent error first), when the error log has come to the end then ”END” is
shown.
- Page 12 -
L07 Set limit for service interval in operating time (in 24h days) +1 Yes
(default 365 days). Service interval disabled when set to 0.
L08 Address of the control unit on CMS-network (1-255) (default 255). +1 Yes
L09 CMS-Network baudrate (U00=38400bps (default) or +1 Yes
U01=187500 bps).
L10 Auto return with one or two press on AUTO button. +1 Yes
U00=Leveller, door and shelter returns. (default)
U01=Leveller return on first press, door and shelter on next press.
L11 External interlock of leveller (S9). +1 Yes
U00= door photocell to detect open door.
U01= door limit switch to detect open door. (default)
U02= CDM9 to detect open door (from a pre-selected door pos.).
Run the door to the wanted position go in and set L11 to UO2.
L12 Hydraulic motor current adjustment. +1 Yes
2.6A
3.2A
3.8A
4.4A (default SwingDock).
5.0A
5.6A (default TeleDock).
6.2A
6.8A
7.4A
8.0A
8.6A
9.2A
L13 Cross-traffic switch (S6) exist or not. +1 Yes
U00= Cross-traffic switch installed.
U01= No switch installed (door located behind leveller). (default).
L14 Lift/swing lip extend timer T2 1 – 19sec. (default 5sec.). +1 Yes
L15 Swing lip fold in timer T3 5 – 20sec. (default 11sec.). +1 Yes
L16 Return leveller timer T4 3 – 30sec. (default swingdock 5sec. +1 Yes
teledock 9sec.).
L17 RZ-Automatic timer T5 0 – 2.0sec. (default 0sec.). +0,1 Yes
L18 Start shelter - open door timer T6 0 – 30sec. (default 10sec.). +1 Yes
L19 Close door – stop shelter timer T7 0 – 30sec. (default 30sec.). +1 Yes
L20 Service reset (total) +1 Yes
Change to U01 and save.
(Resets all error lists and counters for leveller and door).
L21 Lock/unlock Control unit (default U00). +1 Yes
U00 = Unlock control unit.
U01 = Lock control unit (a key is shown in the display).
L22 Numbers of valves for Swingdock. (default U00). +1 Yes
U00 = Default by variant detection in button panel on the lid.
U01 = Swingdock one valve function (overrides variant detection).
U02 = Swingdock two valves function (overrides variant detection).
- Page 13 -
L23 The input functionality for X18:2 (default U00). +1 Yes
U00 = Start shelter – open door (default).
U01 = Close door – stop shelter.
U02 = Start shelter and open door outside.
U03 = Autoclose of door on/off.
U04 = Doors extra safety.
U05 = Close door. (Overrides any U01 on L23-L25).
U06 = Open door, open in the lid disconnected.
U00 = Start shelter – open door.
U01 = Close door – stop shelter (default).
U02 = Start shelter and open door outside.
U04 = doors extra safety.
U05 = Close door.
U00 = Start shelter – open door.
U01 = Close door – stop shelter.
U02 = Open door outside.
U04 = doors extra safety (default).
U05 = Close door.
L26 The output functionality for K12, X25:1 – 2 (default U05). +1 Yes
U00 = Indication Open door.
U01 = Indication Closed door.
U02 = Electrical door lock output.
U03 = Flashing light.
U04 = Leveller in resting position S6.
U05 = Truck in position S15 (default).
U06 = French light.
U07 = Error indication. (except E08).
U08 = Steady light.
U09 = Not open door.
U10 = Not closed door.
U02 = Electrical door lock output.
U04 = Leveller in resting position S6 (default).
U05 = Truck in position S15.
U06 = French light.
U07 = Error indication (except E08).
U08 = Steady light.
- Page 14 -
U02 = Electrical door lock output (default).
U04 = Leveller in resting position S6.
U05 = Truck in position S15.
U06 = French light.
U07 = Error indication. (except E08).
U08 = Steady light.
L29 Vehicle detection
U00 = Indication S02 (default).
U01 = S02 active is required to start shelter and open door.
U02 = S02 active is required to start shelter.
U03 = S02 active is required to open door.
L99 Factory pre-setting for leveller. +1 Yes
Change to U01 and save. The functions are now as pre-set from
factory.
Table 2
Functions - SHELTER menu SW1 Save?

S01 Show the total number of shelter cycles (x1). Refresh No
S02 Shelter type (default SIR). +1 Yes
U00 = SIR.
U01 = SIB / SIE.
Table 3
950 Docking - Start Here!
2:1 Normal Service Technician work procedure
1. For 950 Docking control box: Service lamp is ON.
2. Remove the screws and open the control box.
3. Attach the Service Tool cable on the connector X2 (950 Docking) on the leveller board
in the control box.
4. The display shall now show the same information as the display on the outside of the
control box.
5. Follow the instructions in §2.2.1 and choose submenu L03 in menu [L] which is the
total number of leveller cycles counter. Look in the service manual to see which service
the leveller needs according to how many cycles it has been ran.
- Page 15 -
Repeat the same thing for submenu L04 which is the total operating time and perform
the service required according to the service manual.
6. Perform the service and maintenance recommended by the service manual.
7. When the service is done it is time to reset the service counter “trip-meter”. Do this
according to §2.2.3 and §2.2.4. Remember that it is only possible to reset the “trip-
meter” and not the total counter or “Odometer”.
It is also possibly to do a total service reset via submenu L20, which is explained in
detail in §2.2.5.
8. Now one may change the service interval if there is a need for another interval than pre-
set cycles* (see also the service manual). This is done in submenu L06 and submenu
L07 and is explained in detail in §2.2.2.
9. The service is now ready and the leveller can be handed over to the customer again after
filling in the logbook.
* Factory setting number of days and / or cycles

for service indication:
LEVELLER 365 days / 3000 cycles
- Page 16 -
2:2 How do I do to…?
2.2.1 See a non changeable register:

The non changeable registers are L03 and L04.
B. Press LEFT BUTTON SW1, menu [L] is showed. Enter Leveller submenu by RIGHT BUTTON
SW2 L01 is showed.
C. Press SW1 several times until submenu L03 is showed. Enter the submenu by RIGHT BUTTON
SW2, the display shows the total number of leveller cycles.
E. The display now shows L03. Use the LEFT BUTTON (SW1) to step to the next menu until the
display shows the menu of your choice (in this case L04, see Table 2).
F. Press the RIGHT BUTTON (SW2) to activate the chosen submenu L04.
G. The display will now show the total operating time (for example the value ”19”). This means that
the leveller has been powered 19 days and nights (456h). The value shown is continuously
updated.
H. Press the RIGHT BUTTON (SW2) to exit back to the submenu.
I. Press LEFT BUTTON (SW1) several times until the display shows [L], press three more time on
J. The display now goes back to normal operation showing the state of the leveller, shelter or the
door.
2.2.2 Set the limits for service interval:

SW2 L01 is showed.
C. Press SW1 several times until submenu L06 or L07 (see Table 1) is showed. Enter for example
the submenu L06 by RIGHT BUTTON SW2, the display now shows the value for the previous
setting, for example ”190”, meaning 190 000 cycles.
D. Press the LEFT BUTTON (SW1) to increase the value for the service interval in number of
leveller cycles (x1000). The value shown will now increase by 1 (1000 cycles). If the button is
pressed a little while, the fast stepping function activates. When the value goes above 999 it starts
over at 0.
F. Press LEFT BUTTON (SW1) several times until the display shows [L], press three more time on
door.
2.2.3 Reset the operating time counter:

SW2 L01 is showed.
SW2. The display now shows the operating time in days that is stored in the internal memory, for
example 23 which means 23 days and nights.
D. Press the LEFT BUTTON (SW1) to reset the operating time counter. The previous value shown
- Page 17 -
will now be set to zero (0)
door.
2.2.4 Reset the number of cycles counter

SW2 L01 is showed.
SW2. The display now shows the number of cycles that is stored (for example “99”).
D. Press the LEFT BUTTON (SW1) to reset the counter. The previous shown value will now be set
to zero (0).
door.
2.2.5 Total service reset (leveller and door):

Resets all error lists (leveller and door) and
all service counters (time and cycles for leveller and door).
H. The display shows the state of the leveller, shelter or the door.
I. Press LEFT BUTTON SW1, menu [L] is showed. Enter Leveller submenu by RIGHT BUTTON
SW2 L01 is showed.
J. Press SW1 several times until submenu L20 (see Table 1) is showed. Enter the submenu by
RIGHT BUTTON SW2, the display now shows U00.
K. Press the LEFT BUTTON (SW1) and the display shows U01.
L. To leave the menu without saving the new value press SW2. To leave the menu and save the
M. Press LEFT BUTTON (SW1) several times until the display shows [L], press three more time on
N. The display now goes back to normal operation showing the state of the leveller, shelter or the
door.
2.3 Indication of active errors in order of priority

If an error on the leveller occurs, this is normally indicated by showing the error code on the
display.
The error codes for leveller is as follow:
F01: Over current L1.
- Page 18 -
Error F01, F02 and/or F03, motor protection circuit has been triggered due to too high power
consumption from hydraulic motor. The motor is halted for 30sec. When 30sec has timed out,
the motor can be run again and the error message goes off by pressing button <LIFT>.
F04: Phase sequence.
A Phase failure or wrong phase sequence has been detected. The Leveller is halted until the
power supply has been switched off and the error is corrected.
F05: Fault feedback V1.

A fault feedback of solenoid valve V1 has been detected. The error is considered as a fatal error
and the entire system will be halted until the power supply has been switched off and error is
corrected.
F06: Fault feedback V2.

A fault feedback of solenoid valve V2 has been detected. The error is considered as a fatal error
and the entire system will be halted until the power supply has been switched off and error is
corrected.
F07: Fault V1 missing.

Solenoid valve V1 is missing. The Leveller is halted until the power supply has been switched
off and the error is corrected.
F08: Fault V2 missing.

Solenoid valve V2 is missing. The Leveller is halted until the power supply has been switched
off and the error is corrected.
F09: Fault RAM test.

An error in the RAM memory area on the Leveller board has been detected. The error is
considered as a fatal error and the entire system will be halted until the power supply has been
switched off.
F10: Fault flash test.

An error in the Flash and/or register memory area on the Leveller board has been detected. The
error is considered as a fatal error and the entire system will be halted until the power supply
has been switched off.
F11: Fault Push buttons.

An error on the internal push button panel has been detected. The error is considered as a fatal
error and the entire system will be halted until the power supply has been switched off and error
is corrected.
F12: Fault motor current detection.

Motor current to the hydraulic motor has been detected by the motor protection circuit. The
has been switched off, error is corrected and 30 sec. has passed.
F13: Fault 24 V control voltage.

The 24VDC Control voltage is below -15% and is considered to be too low. The Leveller is
halted until the power supply has been switched off and the error is corrected.
F14: Feedback signal contactor.

A feedback signal error from contactor relays for the hydraulic motor has been detected. The
has been switched off and error is corrected.
- Page 19 -
2.3.1 How do I do to see the error log for leveller?
H. Connect the Service tool to connector X2 on Leveller board.
I. Press LEFT BUTTON SW1, menu [L] is showed. Enter Leveller submenu by RIGHT BUTTON
SW2 L01 is showed
J. Enter the submenu by RIGHT BUTTON SW2. The display now shows the latest error in the log (for
example “F11”). If there are no errors the display shows “End”.
K. Press the LEFT BUTTON (SW1) to see next error codes. If there are no more error codes, the display
will show “End”.
L. To leave the menu, press SW2.
M. Press LEFT BUTTON (SW1) several times until the display shows [L], press three more time on
N. The display now goes back to normal operation showing the state of the leveller, shelter or the door.
Alternatively the display showing active error codes.
2.4 Indication of time for service

If the set Service interval is reached, either in operating time or in number of cycles, the Service
indicator lamp on the control box will be lit. The lamp will remain lit until the service counters
are reset according to §2.2.3 and §2.2.4. By setting the service interval limit to 0 the indication
of time to service is disabled.
2.5 Limitations of the service tool display

The display has some important limitations that it might be good to know about.
The display consists of only three digits. When there are more than three numbers to show, the
display will scroll from right to left.
An example:
Let’s say that the total is 123456 cycles, it first shows 123, then 234, then 345 and finally 456.
- Page 20 -
3:1 SHELTER - Menu choices in the display is [S]
Shelters, above (page 15).
3.1.1 See a non changeable register:

The non changeable register is S01.
B. Press LEFT BUTTON SW1 2 times, menu [S] is showed. Enter Shelter submenu by
RIGHT BUTTON SW2 S01 is showed.
C. Enter the submenu by RIGHT BUTTON SW2, the display shows the total number of
shelter cycles.
E. Press LEFT BUTTON (SW1) several times until the display shows [S], press two more
time on SW1 to exit from service menu.
Alternatively press LEFT BUTTON SW1 continuously for 2sec. to exit from service
menu.
F. The display now goes back to normal operation showing the state of the leveller, shelter or
the door.
3.1.2 Set Shelter type

B. Press LEFT BUTTON SW1 2 times, menu [S] is showed. Enter Shelter submenu by
RIGHT BUTTON SW2 S01 is showed.
C. Press SW1, submenu S02 is showed. Enter the submenu by RIGHT BUTTON SW2, the
display shows the pre-set shelter type.
D. Use the LEFT BUTTON (SW1) to step to the next type until the display shows the type of
your choice. (in this case U00 or U01 see Table 3).
E. To leave the menu without saving the new value press SW2. To leave the menu and save
the value, keep RIGHT BUTTON (SW2) pressed while pressing LEFT BUTTON (SW1).
F. Press LEFT BUTTON (SW1), the display shows [S], press two more time on SW1 to exit
from service menu.
Alternatively press LEFT BUTTON SW1 continuously for 2sec. to exit from service
menu.
G. The display now goes back to normal operation showing the state of the leveller, shelter or
the door.
- Page 21 -
3.1.3 Selection between Summer / Winter function:
Function to “winter” mode (Shelter function enabled):
The Leveller in resting position, door closed and the shelter switched off.
1. Press push button S10 <AUTO> for 5 sec. If summer mode is active display will flash
S00.
2. Press button S8 <OPEN DOOR>, [S00] will be displayed for 2 sec. and winter mode is
selected.
Function to “summer” mode (Shelter function disabled):

The Leveller in resting position, door closed and the shelter switched off.
3. Press push button S10 <AUTO> for 5 sec. If winter mode is active display will flash
S01.
The display on the Service tool shows the state of the leveller, shelter or the door.
Press LEFT BUTTON SW1 two times, menu [S] is showed. Enter Shelter submenu by
RIGHT BUTTON SW2, S01 is showed.
- Page 22 -
WARNING!
ESD sensitive components

This control is equipped with electronic
components, which are sensitive to static
electricity. The circuit boards are located
in the drive unit and in the control box, in
immediate proximity to the connection
blocks.
In order to prevent the components from
being destroyed by static electricity
during installation or service work, any
staff coming into contact with the circuit
board must first discharge their electric
energy by touching a large grounded
metal object immediately in the vicinity of
the control, immediately before work
commences.
- Page 23 -

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What are the main menu choices and functions of the service tool?

What are the main menu choices and functions of the service tool?

What safety precautions should be taken when working with the electronic components?

What safety precautions should be taken when working with the electronic components?

Approv.

Doc. No: K046804 Rev. O

Service tool manual

Indicating leveller in resting position, closed door (CDM9 and

Flashing when shelter starts until door is open.

Indicating opened door (CDM9 or S9 sensor).

Indicating dock leveller lifts.

Indicating extend swing lip or telescopic lip.

Indicating leveller in floating position.

“Winter mode”. The shelter function is activated.

“Summer mode”. The shelter function is not activated.

Indicating Auto close of the door.

Control unit locked.

The submenu for leveller are shown in Table 2 for leveller.

1:3 SERVICE TOOL BUTTONS

SW1 (LEFT BUTTON)

SW2 (RIGHT BUTTON)

How to erase the error log

These settings will not disappear after a power reset.

950 - Start Here!

1:5 Normal Service Technician work procedure

* Factory setting number of days and / or cycles

CDM9 / CDM9 FD 365 days / 20.000 cycles

1.6.1. See a non changeable register:

1.6.2. Set the limits for service interval:

1.6.3. Reset the operating time counter:

1.6.4. Reset the number of cycles counter

1:7 Indication of errors

1:8 Indication of time for service

1:9 Limitations of the service tool display

1:10 Automatic closing activated?

Autoclosing, on + T1 time by trim-potentiometer T1

ESD sensitive components

How to erase the error log

These settings will not disappear after a power reset.

Functions - LEVELLER menu SW1 Save?

Functions - SHELTER menu SW1 Save?

950 Docking - Start Here!

2:1 Normal Service Technician work procedure

1. For 950 Docking control box: Service lamp is ON.

2. Remove the screws and open the control box.

6. Perform the service and maintenance recommended by the service manual.

* Factory setting number of days and / or cycles

2.2.1 See a non changeable register:

2.2.2 Set the limits for service interval:

2.2.3 Reset the operating time counter:

2.2.4 Reset the number of cycles counter

2.2.5 Total service reset (leveller and door):

2.3 Indication of active errors in order of priority

F05: Fault feedback V1.

F06: Fault feedback V2.

F07: Fault V1 missing.

F08: Fault V2 missing.

F09: Fault RAM test.

F10: Fault flash test.