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    Intake Manifold/Upper Engine: 2009 Pontiac G8 G8 Service Manual

    Uploaded by

    jaumegus
    This document provides an illustrated component locator for various engine parts across multiple pages, labeling over 50 individual components and their locations in the engine assembly. It includes diagrams of the intake manifold, cylinder head, front and rear of engine, lower engine assembly, engine block plugs and sensors, and oil pump assembly.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd

    Intake Manifold/Upper Engine: 2009 Pontiac G8 G8 Service Manual

    Uploaded by

    jaumegus
    361 views13 pages
    This document provides an illustrated component locator for various engine parts across multiple pages, labeling over 50 individual components and their locations in the engine assembly. It includes diagrams of the intake manifold, cylinder head, front and rear of engine, lower engine assembly, engine block plugs and sensors, and oil pump assembly.

    Original Description:

    Mosler

    Original Title

    Component Locator (6.2L LS3 Engine)

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    © © All Rights Reserved

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    This document provides an illustrated component locator for various engine parts across multiple pages, labeling over 50 individual components and their locations in the engine assembly. It includes diagrams of the intake manifold, cylinder head, front and rear of engine, lower engine assembly, engine block plugs and sensors, and oil pump assembly.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    361 views13 pages

    Intake Manifold/Upper Engine: 2009 Pontiac G8 G8 Service Manual

    Uploaded by

    jaumegus
    This document provides an illustrated component locator for various engine parts across multiple pages, labeling over 50 individual components and their locations in the engine assembly. It includes diagrams of the intake manifold, cylinder head, front and rear of engine, lower engine assembly, engine block plugs and sensors, and oil pump assembly.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 13

    Document ID: 2072324 Page 1 of 2

    2009 Pontiac G8 | G8 Service Manual | Engine | Engine Mechanical - 4.8L, 5.3L, 6.0L, 6.2L, or 7.0L | Component Locator
    | Document ID: 2072324

    Intake Manifold/Upper Engine

    (1) Evaporative Emission (EVAP) Canister Purge Tube


    (2) EVAP Canister Purge Solenoid Valve
    (3) EVAP Tube Clip
    (4) EVAP Canister Purge Tube
    (5) EVAP Purge Valve Bracket
    (6) Bolt
    (7) Bolt
    (8) Fuel Rail Ground Strap
    (9) Fuel Rail with Injectors
    (10) Bolt
    (11) Fuel Injection Fuel Rail Stop Bracket
    © 2010 General Motors Corporation. All rights reserved.

    http://localhost:9001/si/showDoc.do?docSyskey=2072324&from=sm 2/19/2010
    Document ID: 2072324 Page 2 of 2

    (12) Intake Manifold


    (13) Seal
    (14) Intake Manifold Gasket
    (15) Engine Coolant Air Bleed Plug
    (16) Oil Pressure Sensor
    (17) Washer
    (18) Bolt
    (19) Valley Cover
    (20) Valley Cover Gasket
    (21) Engine Block
    (22) Seal
    (23) Positive Crankcase Ventilation (PCV) Hose - Dirty Air
    (24) Seal
    (25) Engine Coolant Air Bleed Pipe
    (26) Bolt
    (27) Bolt
    (28) Throttle Body
    (29) Throttle Body Gasket
    (30) Seal
    (31) Manifold Absolute Pressure (MAP) Sensor
    (32) MAP Sensor Bolt

    http://localhost:9001/si/showDoc.do?docSyskey=2072324&from=sm 2/19/2010
    Document ID: 1409390 Page 1 of 2

    2009 Pontiac G8 | G8 Service Manual | Engine | Engine Mechanical - 4.8L, 5.3L, 6.0L, 6.2L, or 7.0L | Component Locator
    | Document ID: 1409390

    Cylinder Head/Upper Engine

    (100) Engine Block


    (209) Valve Lifter
    (210) Valve Lifter Guide
    (211) Bolt
    (212) Pushrod
    (213) Valve Rocker Arm
    (214) Bolt
    (215) Valve Rocker Arm Pivot Support
    (216) Core Hole Plug
    (217) Cylinder Head Gasket
    (218) Cylinder Head
    © 2010 General Motors Corporation. All rights reserved.

    http://localhost:9001/si/showDoc.do?docSyskey=1409390&from=sm 2/19/2010
    Document ID: 1409390 Page 2 of 2

    (220) Cylinder Head Bolt - M11


    (221) Cylinder Head Bolt - M8
    (222) Valve Stem Oil Seal
    (223) Valve Spring
    (224) Valve Spring Cap
    (225) Valve Stem Key
    (226) Core Hole Plug
    (227) Intake Valve
    (228) Exhaust Valve
    (229) Cylinder Head Plug
    (230) Cylinder Head Locating Pin
    (422) O-Ring
    (423) Oil Fill Tube
    (424) Oil Fill Cap
    (450) O-Ring
    (504) Valve Rocker Arm Cover Gasket
    (504) Valve Rocker Arm Cover Gasket
    (505) Valve Rocker Arm Cover
    (505) Valve Rocker Arm Cover
    (515) Bolt Grommet
    (516) Bolt
    (558) Plug
    (600) Exhaust Manifold
    (601) Exhaust Manifold Gasket
    (602) Bolt
    (603) Exhaust Manifold Heat Shield
    (604) Bolt
    (605) Stud
    (700) Positive Crankcase Ventilation (PCV) Hose - Fresh Air
    (719) Ignition Coil Bracket
    (720) Stud
    (721) Ignition Coil Wire Harness Assembly
    (722) Ignition Coil
    (723) Bolt
    (724) Spark Plug Wire
    (725) Coolant Temperature Sensor (CTS)
    (726) Spark Plug

    http://localhost:9001/si/showDoc.do?docSyskey=1409390&from=sm 2/19/2010
    Document ID: 1705420 Page 1 of 2

    2009 Pontiac G8 | G8 Service Manual | Engine | Engine Mechanical - 4.8L, 5.3L, 6.0L, 6.2L, or 7.0L | Component Locator
    | Document ID: 1705420

    Front of Engine

    (1) Bolt
    (2) Water Inlet Housing
    (3) O-Ring
    (4) Thermostat
    (5) Bolt
    (6) Water Pump
    (7) Water Pump Gasket
    (8) Oil Level Indicator
    (9) O-Ring
    (10) Bolt
    (11) Oil Level Indicator Tube
    © 2010 General Motors Corporation. All rights reserved.

    http://localhost:9001/si/showDoc.do?docSyskey=1705420&from=sm 2/19/2010
    Document ID: 1705420 Page 2 of 2

    (12) O-Ring
    (13) Engine Block
    (14) Camshaft Bearings
    (15) Camshaft
    (16) Camshaft Sprocket Locating Pin
    (17) Crankshaft Sprocket
    (18) Crankshaft Balancer Washer
    (19) Camshaft Retainer
    (20) Bolt
    (21) Camshaft Sprocket
    (22) Bolt
    (23) Timing Chain
    (24) Timing Chain Tensioner
    (25) Bolt
    (26) Engine Front Cover Gasket
    (27) Engine Front Cover
    (28) Bolt
    (29) Crankshaft Front Oil Seal
    (30) Crankshaft Balancer
    (31) Bolt
    (32) Balance Weight - Crankshaft Balancer
    (33) Bolt
    (34) Camshaft Position (CMP) Sensor
    (35) O-Ring
    (36) Bolt
    (37) CMP Sensor Wire Harness
    (38) Bolt
    (39) Oil Pump
    (40) Bolt
    (41) Oil Pump Housing Cover
    (42) Oil Pump Drive Gear
    (43) Oil Pump Driven Gear
    (44) Oil Pump Housing Plug
    (45) Oil Pump Pressure Relief Valve Spring
    (46) Oil Pump Pressure Relief Valve
    (47) Bolt
    (48) O-Ring
    (49) Nut
    (50) Oil Pump Screen

    http://localhost:9001/si/showDoc.do?docSyskey=1705420&from=sm 2/19/2010
    Document ID: 1409392 Page 1 of 2

    2009 Pontiac G8 | G8 Service Manual | Engine | Engine Mechanical - 4.8L, 5.3L, 6.0L, 6.2L, or 7.0L | Component Locator
    | Document ID: 1409392

    Rear of Engine

    (100) Engine Block


    (123) Transmission Pilot Bearing - Manual Transmission
    (132) Flex Plate - Automatic Transmission
    (133) Bolt
    (134) Flywheel - Manual Transmission
    (135) Clutch Driven Plate - Manual Transmission
    (136) Clutch Pressure Plate - Manual Transmission
    (137) Bolt
    (141) Crankshaft Rear Oil Seal
    (142) Clutch Pressure Plate Locating Pin - Manual Transmission
    (144) Balance Weight - Flywheel
    © 2010 General Motors Corporation. All rights reserved.

    http://localhost:9001/si/showDoc.do?docSyskey=1409392&from=sm 2/19/2010
    Document ID: 1409392 Page 2 of 2

    (517) Bolt
    (518) Crankshaft Rear Oil Seal Housing
    (519) Crankshaft Rear Oil Seal Housing Gasket

    http://localhost:9001/si/showDoc.do?docSyskey=1409392&from=sm 2/19/2010
    Document ID: 2063291 Page 1 of 2

    2009 Pontiac G8 | G8 Service Manual | Engine | Engine Mechanical - 4.8L, 5.3L, 6.0L, 6.2L, or 7.0L | Component Locator
    | Document ID: 2063291

    Lower Engine Assembly

    (1) Engine Block


    (2) Piston Pin Retainer
    (3) Piston Pin
    (4) Piston Ring Set
    (5) Piston
    (6) Connecting Rod
    (7) Connecting Rod Bearings
    (8) Connecting Rod Cap
    (9) Connecting Rod Bolt
    (10) Transmission Pilot Bearing - Manual Transmission
    (11) Plug
    © 2010 General Motors Corporation. All rights reserved.

    http://localhost:9001/si/showDoc.do?docSyskey=2063291&from=sm 2/19/2010
    Document ID: 2063291 Page 2 of 2

    (12) Crankshaft Main Bearing


    (12) Crankshaft Main Bearing
    (13) Crankshaft Thrust Bearing
    (13) Crankshaft Thrust Bearing
    (14) Crankshaft Balancer Key
    (15) Crankshaft
    (16) Crankshaft Bearing Cap
    (17) Crankshaft Bearing Cap Bolt - M8
    (18) Crankshaft Oil Deflector
    (19) Crankshaft Oil Deflector Stud - M10
    (20) Crankshaft Oil Deflector Bolt - M10
    (21) Nut
    (22) Oil Pan Gasket
    (23) Bolt
    (24) Oil Pan Baffle
    (25) Active Fuel Management Oil Pressure Relief Valve
    (26) Washer
    (27) Oil Pan Cover Gasket
    (28) Oil Pan Cover
    (29) Bolt
    (30) Oil Pan Closeout Cover - Left
    (31) Bolt
    (32) Oil Pan Bolt - M6
    (33) Oil Pan Drain Plug
    (34) Oil Filter
    (35) Oil Filter Fitting
    (36) O-Ring
    (37) Oil Pan Bolt - M8
    (38) Oil Pan
    (39) Engine Closeout Cover - Right
    (40) Bolt
    (41) Oil Pump Screen
    (42) O-Ring
    (43) Nut
    (44) Bolt

    http://localhost:9001/si/showDoc.do?docSyskey=2063291&from=sm 2/19/2010
    Document ID: 1403035 Page 1 of 2

    2009 Pontiac G8 | G8 Service Manual | Engine | Engine Mechanical - 4.8L, 5.3L, 6.0L, 6.2L, or 7.0L | Component Locator
    | Document ID: 1403035

    Engine Block Plugs/Sensors

    (100) Engine Block


    (100) Engine Block
    (101) Oil Gallery Plug - Front
    (110) O-Ring
    (111) Oil Gallery Plug - Rear
    (112) Oil Gallery Plug - Side
    (113) Washer
    (114) Engine Coolant Heater
    (115) Washer
    (116) Oil Gallery Plug - Side
    (117) Washer
    © 2010 General Motors Corporation. All rights reserved.

    http://localhost:9001/si/showDoc.do?docSyskey=1403035&from=sm 2/19/2010
    Document ID: 1403035 Page 2 of 2

    (130) Transmission Housing Locating Pin


    (145) Washer
    (146) Engine Block Coolant Drain Hole Plug
    (701) Crankshaft Position (CKP) Sensor
    (702) O-Ring
    (718) Knock Sensor
    (718) Knock Sensor
    (739) Bolt
    (739) Bolt
    (750) CKP Sensor Bolt

    http://localhost:9001/si/showDoc.do?docSyskey=1403035&from=sm 2/19/2010
    Document ID: 1403036 Page 1 of 1

    2009 Pontiac G8 | G8 Service Manual | Engine | Engine Mechanical - 4.8L, 5.3L, 6.0L, 6.2L, or 7.0L | Component Locator
    | Document ID: 1403036

    Oil Pump Assembly

    (408) Bolt
    (409) Oil Pump Housing Cover
    (410) Oil Pump Drive Gear
    (412) Oil Pump Driven Gear
    (413) Oil Pump
    (414) Oil Pump Pressure Relief Valve
    (415) Oil Pump Pressure Relief Valve Spring
    (416) Oil Pump Housing Plug

    © 2010 General Motors Corporation. All rights reserved.

    http://localhost:9001/si/showDoc.do?docSyskey=1403036&from=sm 2/19/2010

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