Spencer, A Sheath-Less Combined Optical and Impedance Micro-Cytometer
Spencer, A Sheath-Less Combined Optical and Impedance Micro-Cytometer
Spencer, A Sheath-Less Combined Optical and Impedance Micro-Cytometer
We describe a sheath-less micro-cytometer that measures four different parameters, namely fluorescence,
large angle side scatter and dual frequency electrical impedance (electrical volume and opacity). The
cytometer was benchmarked using both size and fluorescent bead standards and demonstrates excellent
Received 20th February 2014, size accuracy (CVs ≤ 2.1%), sensitivity and dynamic range (3.5 orders of magnitude) at sample flow rates of
Accepted 5th June 2014
80 μL per minute. The cytometer was evaluated by analysing human blood, and a four part differential
leukocyte assay for accurate CD4+ T-cell enumeration was demonstrated. The integration of impedance,
DOI: 10.1039/c4lc00224e
fluorescence and side scatter into a single miniature cytometer platform provides the core information
www.rsc.org/loc content of a classical cytometer in a highly compact, simple, portable and low cost format.
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couple laser light into a channel and a microscope to collect reported. For example Hur et al. used inertial forces to focus
fluorescence. Holmes et al.14 combined an impedance system blood cells into 256 parallel microchannels.28 High-speed
with a lab based confocal microscope to measure fluores- imaging was used to analyse blood cells at a theoretical
cence. Although the system could distinguish fluorescently throughput of up to 1 million per second, however only 8000
labelled cells, it was very sensitive to particle position in the cells were measured. The use of inertial focusing restricts
channel and consequently had a high coefficient of variation simultaneous measurement of heterogeneous populations
(CV) in fluorescence. Segerink et al. described a simple (RBCs had to be sphered prior to measurement). Curved
cytometer that detected fluorescence18 using an optical microchannels and Dean forces have also been used to focus
pickup from an HD-DVD player. They demonstrated that high particles.29 Acoustic, and dielectrophoretic focusing tech-
precision mass manufactured optical components provides a niques have also been described.30,31 However, in all these
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cheap way of integrating optics. The system scans across the methods, the focusing force depends on particle size. The
channel, therefore eliminating the need for fluidic focusing, inertial migration force scales with the square of particle
but the fluidic throughput is limited to below 720 pL s−1, with radius, whilst acoustic and DEP forces scales with particle
a very low particle throughput of 1–2 beads per second. volume. In this paper we describe a micro-cytometer that
Optical fibres are commonly used to deliver and collect does not require particle focusing. It measures particle
light from micro-cytometers. For example, Wang et al.19 fabri- impedance, fluorescence and large angle side scatter, with
cated a cytometer that incorporated fibres coupled to wave- volumetric throughput, sensitivity and dynamic range compa-
guides to discriminate beads using scattered light, whilst rable to a commercial flow cytometer. Signal processing is
Tung et al.20 used micro-groves for fibre alignment to detect used to correct the impedance signal for particle position
fluorescently labelled yeast cells with PIN diodes and lock-in within the channel.32 The optical excitation volume is
amplification. designed to have uniform illumination and a thin metal
Although most micro-cytometers are manufactured using screen is fabricated in the chip that minimises stray scattered
planar lithography, devices have also been manufactured light coupling into the collection optics. Light is coupled into
from milled plastic. Ligler et al. have developed devices that the micro-channel using an integrated waveguide, and both
use chevrons for particle focusing and optical fibres to deliver fluorescence and SSC is measured using simple off-chip
and collect light at the point of interrogation.21,22 Neukammer optics. The optical, fluidic and electrical connections are all
and co-workers23,24 manufactured a cytometer using a combi- designed so that the chip can be replaced easily in a small
nation of micromachining and hot-embossing. The device used holder. Fluorescence sensitivity is evaluated using LinearFlow
sheath flow and detected fluorescence and scatter using reference intensity beads. High accuracy impedance sizing is
optical fibres. They also included electrodes to measure demonstrated using size calibration beads. The application
impedance. of the technology to haematology is demonstrated by measur-
We recently demonstrated a micro-cytometer that mea- ing different sub population of leukocytes, including CD14
sures optical and impedance parameters within a single monocytes and CD4+ T lymphocytes.
chip.25 Light was delivered and collected from the channel
using integrated optical fibres and 1D sheath flow was used 2. Experimental
to focus particles. However, the cytometer suffered from
several technological issues including misalignment of the The microfluidic chips (Fig. 1) were made as described previ-
optical fibres, incident light scatter from multiple interfaces ously.14 Platinum electrodes (30 μm wide) were patterned
and signals that strongly depended on particle position onto glass substrates; channels and integrated optics were
within the interrogation volume. All these problems degraded made from patterned SU8 with full wafer bonding in a vac-
the CV of the measured particle populations. In many uum bonder. Individual chips (25 × 10 mm) were diced from
cytometers, the optical fibres are integral to the design. the wafer. The fluidic channels had cross sectional dimen-
Inserting and aligning fibres is labour intensive, prone to sions of 30 μm high and 80 μm wide at the point of interro-
error and does not provide for a modular system where chips gation. A simple 1D hydrodynamic focusing region was
can be easily replaced if they become contaminated or included upstream from the measurement region. This was
clogged. A modular cytometer that has interchangeable chips used to examine the fluorescence measurement performance
without integrated fibres would therefore be of significant with and without hydrodynamic focusing. To avoid any
advantage and could be used as part of a simple miniature potential blockage with large particles, these channels are
system with a disposable consumable. wider than previously used. The integrated optics, patterned
Nearly all micro-cytometers use some form of particle in the SU8 layer, consisted of a waveguide running from the
focusing for high quality (low CV) data. Typically, sheath flow edge of the chip (Fig. 1a) towards the edge of the channel.
is used to focus particles, and even in a micro-system this The waveguide was terminated with a cylindrical air lens
consumes of the order of 1 mL per minute (see ref. 21–24, (Fig. 1b) patterned in SU8, which focused the light into the
26–27). This imposes significant restriction on the technology channel. The optical path was designed using free-space opti-
for use at the point-of-care or for continuous monitoring. cal calculations as described by Rosenauer et al.33 The total
Sheath-less particle focusing techniques have also been optical path length from the chip edge to the centre of the
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channel is 5 mm. The waveguide is 300 μm wide at the edge 1.05%, 0.28%, 0.055%. Non-fluorescent 6 μm diameter beads
of the chip and tapers to 60 μm wide before the lens. The were also used.
lens design is a double concave air lens (Fig. 1b). In our Beads were suspended in phosphate buffered saline (PBS)
previous design,25 light scatter from the waveguide and lens at an approximate number density of 200 beads per microliter.
was a significant problem. In this design these elements were The sample was loaded into a syringe and pushed through the
screened using the same metal layer that formed the chip at a constant flow rate with a syringe pump (Chemyx
electrodes. A small window was created for detection (Fig. 1b). fusion 200). The device was design to operate without sheath
Impedance detection requires separate electrical contacts flow, but for a full evaluation of the device, samples were also
for the top and bottom electrode pairs. The design shown in measured using a 1-D sheath flow of PBS. The ratio between the
Fig. 1 solves this problem and only requires connection to sample and sheath flow was varied, but the total flow rate was
kept constant at 80 μL min−1 for ease of comparison. In each
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Fig. 1 (a) Schematic diagram of the micro-cytometer chip showing the electrodes, the integrated waveguide that terminates on the edge of the
chip, butt-coupled to an optical fibre for light delivery. Fluid inputs are shown for sample delivery and optional sheath flow. (b) Close up of the
measurement region, with the lens, waveguide and impedance detection electrodes, together with the metal screen.
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sheath flow. The sample pressure is varied on a relative scale Table 1 shows that for both systems, the CVs increase as the
of 1–11, which effectively varies the diameter of the sample flow rate increases for all three flow rates. Importantly the CVs
stream. These figures correspond to sample volumetric flow of the micro-cytometer are comparable to the FACSAria across
rates from approximately 10 μL to 120 μL min−1. For the all flow rates, as is the percentage count for each bead popula-
experiments, the flow rates on the FACSAria were set to tion. The data also shows that the optimum results for the
approximately match the throughput on the micro-cytometer. micro-cytometer is obtained when using sheath flow to focus
Fig. 2 shows a section of a data stream showing simulta- the particles. However, removing the sheath has very little
neous impedance and fluorescence data for AlignFlow fluo- influence on the CV data for fluorescence, as seen by compar-
rescent beads. Fig. 2a–b shows raw un-processed signals for ing the data in Fig. 3(e) with (f), which shows a minor degra-
different beads (100%, 25%, 5%, 1.05%, 0.28%, 0.055%, 0% dation in performance. This data should be compared with
literature (e.g. Ligler,21,22 Neukammer23,24 and Huang26,27)
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Fig. 2 Raw data for 6 μm AlignFlow beads. (a) Impedance signals and (b) the corresponding fluorescence signals for six different bead intensities
(b). Fig. (c) and (d) show examples of impedance and fluorescence signals from a single particle, showing the very small offset in time between the
two signals.
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Fig. 3 Fluorescence histograms of a suspension of all 7 bead intensities, measured on the micro-cytometer and the FACSAria. The
micro-cytometer total sample rate was kept at 80 μL min−1 with variable sheath to sample ratio. Flow rates were (a) sample = 20 μL min−1, sheath =
60 μL min−1, (c) sample = 40 μL min−1, sheath = 40 μL min−1, (e) sample = 80 μL min−1, sheath = 0 μL min−1. The FACSAria sample flow rate was:
(b) 2/11 (approx. 20 μL min−1), (d) 4/11 (approx. 40 μL min−1), (f) 8/11 (approx. 80 μL min−1); see inset images.
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Table 1 Comparison of CVs for fluorescent populations as measured by the micro-cytometer and FACSAria. Micro-cytometer measurements were
taken at 80 μL min−1 total flow with ratio of sheath to sample varied. The sample throughput on the FACSAria was similar to the micro cytometer. Refer
to Fig. 3
Fluorescence intensity (relative) CV (%) CV (%) CV (%) CV (%) CV (%) CV (%) Count (% total) Count (% total)
100 — — — — — — 2.30 2.21
25 6.04 6.49 6.70 7.80 10.7 8.3 14.4 14.0
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Table 2 Comparison of data for size calibration beads as given by the 200 cells μL−1, and increased frequency of clinical monitoring
manufacturer and measured with the micro-cytometer
is advised in patients with CD4 counts between 200 and
Manufacturer Measured 350 cells μL−1. Either the absolute CD4 count or the CD4%
Nominal
size (μm) CV (%) CV (%) can be used for diagnosis, but the absolute CD4 count is
much preferred.36–38 Disease is diagnosed by counting the
3 2.83 2.1
4.5 3.89 1.53 T-cells that express the CD4 antigen on their surface. Mono-
6 3.18 1.68 cytes also express the CD4 antigen, but at lower surface den-
10 2.99 1.7 sities than the CD4+ T-cells.39 It is important to distinguish
the CD4+ T-lymphocytes from these other CD4 expressing
Additionally the monocytes were labelled with a fluores- cells to obtain accurate CD4 T-cell counts. In optical cytome-
cent antibody (CD14-APC) and the fluorescence measured try, a fluorescent label is used to identify the CD4+ cells and
simultaneously with impedance. These fluorescent events are FSC and SSC discriminates monocytes from lymphocytes.
shown in red (Fig. 5), with the histograms of fluorescence Fig. 6(a) shows impedance-fluorescence scatter data for
intensities shown in Fig. 5c–d. The data for the micro- leukocytes labelled with CD4-APC. There are 5 classes of lym-
cytometer was collected without sheath flow and compares phocytes, of which approximately 50% express CD4 (Helper
favourably with the FACS data. The fine structures in the T-cells). This population is clearly identifiable in the figure.
histogram of Fig. 5d is an artefact which arises due to The monocytes also fluoresce but at a lower level, since these
quantisation of the data from the instrument and the subse- cells express five times fewer CD4 antibodies.39 Impedance
quent histogram bins. enables the lymphocytes to be distinguished from the larger
The ability to further distinguish sub-populations was neutrophils and monocytes. In optical cytometry FSC is used
demonstrated by counting CD4+ T lymphocytes. An absolute to size cells, but as shown in the FACSAria data (Fig. 6b), this
CD4+ T-lymphocyte count is widely used to monitor the does not differentiate lymphocytes from neutrophils, which
progression of HIV-AIDS. Initiation of antiretroviral treatment is normally done with SSC. However, the FSC signal is first
is recommended before the CD4 count falls below used to gate the smaller particles and debris (Fig. 6b) which
overlaps with the lymphocyte population in SSC, as shown in
the Fig. 6c. The final gates that are used to enumerate the
leukocyte sub-populations is shown in Fig. 6d. Finally, Table 3
compares the counts and ratios (%) of the micro-cytometer
with the FACSAria, and shows excellent agreement.
The micro-cytometer can also measure side scatter, providing
an additional parameter for cell identification (see Fig. S2 ESI†).
Fig. 7 shows a 3-D scatter plot for a different CD4 labelled
leukocyte sample. This plot shows side scatter, fluorescence
(APC) and low frequency impedance (particle volume), with
the impedance opacity (cf. Fig. 5) defining colour. The figure
shows the same four wbc sub-populations, each identifiable
according to one or more of the measured criteria.
Fig. 4 Histogram of the size (cube root of impedance) for a mixture
As shown by the bead and cell data, low-frequency imped-
of calibration beads. The sample was measured at a volumetric flow ance provides a very simple, yet accurate method for measur-
rate of 80 μL min−1 with no sheath flow. ing particle volume. Unlike optical analysis, the method is
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Fig. 5 Scatter plots of a wbc differential measured on (a) the micro-cytometer and (b) the FACSAria (total number of events = 15 000). The three
different cell sub-populations can be discriminated in both cases. The monocytes were labelled with fluorescent antibody (CD14-APC) and the
fluorescence histograms are shown in (c) and (d). The threshold level for fluorescent events (red) was set to −2.3.
easy to implement in a micro-device. Size or volume measure- 20 μL min−1,21–24 but similar to conventional cytometers
ment is an essential parameter in flow-cytometric analysis of (typical sample flow rates of 100 μL min−1). Our particle
cells. However, measuring particle size using small angle for- throughput is up to 1000 per second. Although this is
ward scattered light is very difficult to implement in micro- lower than the quoted maximum throughput of many
systems due to the small angles involved and the fact that bench-top cytometers, there is always a trade-off between
the incident light can couple into the detection optics, satu- speed and accuracy. At high throughputs (e.g. 10 000 per
rating the FSC detector. Godin et al.34 used blackened baffles second) coincidence becomes a problem. Simmonet and
in a chip, and Watts et al.35 fabricated a notch in the delivery Groisman were the first to demonstrate a high speed
optics to prevent incident light entering the FSC detection fluorescence-based micro cytometer with a maximum
waveguide. However in both cases the SNR was very low, and throughput of 17 000 per second.40 CV's were comparable
the CV in the FSC signal was much poorer than measure- to a commercial cytometer, however the device utilised a
ments using conventional cytometers. Additionally, both complex 3D hydrodynamic focusing architecture which
devices required sheath flow to centre particles in the required precisely balanced pressure driven flows for each of
channel. By contrast, impedance is very simple and can size the four inlets. To achieve maximum throughput the bead
particles with very high accuracy, for example with CVs of concentration was very high (~2.8 × 108 per mL) and the
1.5–2.1%, better than manufacturer's quoted data (2.8–3.9%) cytometer was not sensitive enough to measure fluorescently
and in the absence of sheath flow. Our micro-cytometer marked live cells.
has similar performance to the FACSAria at volumetric flow Throughput can be increased in many ways. The sampling
rates of up to 80 μL min−1 with cell counts of hundreds of rate of the electronics hardware places an upper bound on
cells per second despite our comparatively low sampling rate. the flow-rate. Conventional cytometers sample at around 10
The volumetric throughput is higher than comparable minia- Msps, whereas our electronics is limited to 0.23 Msps.
ture cytometers which mostly operate around 10 μL to Utilising high speed electronics would increase the maximum
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Fig. 6 Four part differential of white blood cells measured on (a) micro-cytometer and (b) FACSAria. (b) to (d) demonstrates the process flow used to
gate using FSC and SSC to determine the CD4 lymphocytes from the monocytes. Sample measured at a flow rate of 80 μL min−1 (no sheath flow).
Micro-cytometer FACSAria
Count Relative % Count Relative %
Neutrophils 5580 55.8 5749 57.5
Monocytes 1116 11.2 1087 10.9
CD4+ lymphocytes 1600 16.0 1476 14.8
CD4− lymphocytes 1704 17.0 1688 16.9
Lymphocyte (CD4+/CD4−) 0.48 0.47
4. Conclusions
The device was benchmarked against a BD FACSAria using
A high accuracy modular micro-cytometer that incorporates fluorescent and size calibration beads. Application to
impedance, side scatter and fluorescence has been described. haematology analysis was demonstrated by enumerating
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antibody labelled white blood cells. A combination of multi- High-throughput single-microparticle imaging flow analyser,
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