Operation Manual SF 45 FST Englisch

OPERATION MANUAL
WINTER MILLING MACHINE

SF 45 FST
WARNING!
The operator must thoroughly read this manual before operation.
Keep this manual for future reference.
Henrik Winter Holztechnik GmbH

Druckereistr. 8
04159 Leipzig
Tel: +49 (0)341/ 4619021 Fax: +49 (0)341/4618358 Funk: +49 (0)171/2820443
Em@il: [email protected] Internet: www.winter-holztechnik.de
MACHINE: MILLING MACHINE
TYPE: SF 45 FST
OPERATION MANUAL
T O O UR C UST O M E R S
This manual contains all the instructions required for the faultless operation of the ma-
chine and its respective maintenance, as well.
Thus, during the warranty period, you will receive for free all components that have
presented eventual defects.
The producer is always at your disposal for resolving of problems that machine opera-
tors may encounter during operation, and for delivery of spare parts, too.
Your recommendations related to this manual are valuable contribution to the improve-
ment of the products offered by Winter Holztechnik GmbH to its customers.
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TYPE: SF 45 FST
OPERATION MANUAL
СONTENTS
SECTION A: GENERAL DATA
A.1. MANUFACTURER
A.2. INTRODUCTION
A.3. CORRESPONDENCE
A.4. NAME PLATE
A.5. FIELD OF APPLICATION
A.6. WORKING CONDITIONS AND REQUIREMENTS
A.7. ТECHNICAL CHARACTERISTICS
A.8. NOISE CHARACTERISTICS
SECTION B: SAFETY OF WORK

B.1. SAFETY INSTRUCTIONS
B.2. DESIGN MEASURES FOR ENSURING SAFETY FOR WORK
SECTION C: ASSEMBLY OF MACHINE

C.1. REQUIREMENTS TO THE WORKING AREA
C.2. UNLOADING OF MACHINE
C.3. DESLUSHING OF MACHINE
C.4. FOUNDATIONS LAYOUT
C.5. ASSEMBLY OF THE DISASSEMBLED UNITS
C.6. CONNECTION TO THE MAINS
C.7. CONNECTION TO THE ASPIRATION DEVICE
SECTION D: FITTING AND OPERATING OF MACHINE

D.1. OPERATING OF MACHINE
D.2. CONTROL PANEL
D.3. STARTING
D.4. STOPPING
SECTION E: DESCRIPTION OF MACHINE

E.1. TECHNOLOGICAL PART
E.2. ELECTRICAL PART
SECTION F: MAINTENANCE
F.1. CLEANING OF MACHINE
F.2. LUBRICATION OF MACHINE
F.3. CHECKING THE CONDITION OF SOME UNITS AFTER OPERATION
F.4. TROUBLE-SHOOTING
SECTION G: APPENDICES
G.1. WIRING DIAGRAM AND LIST OF THE ELECTRICAL COMPONENTS
G.2. ELECTRIC CABINET – LAYOUT OF COMPONENTS
SECTION H: CATALOGUE OF SPARE PARTS
Page 3
TYPE: SF 45 FST
OPERATION MANUAL
SECTION A: GENERAL DATA
A.1. MANUFACTURER
Henrik Winter Holztechnik GmbH

Druckereistr. 8
04159 Leipzig
Tel: +49 (0)341/ 4619021 Fax: +49 (0)341/4618358 Funk: +49 (0)171/2820443
Em@il: [email protected] Internet: www.winter-holztechnik.de
A.2. INTRODUCTION
The present manual is designed for those who will operate the machine. You will find in it the neces-
sary data for assembly, commissioning, maintenance and safety operation of the machine. The experience
of the company manufacturer and its experts in considered in the preparation of this manual.
We recommend you to consider with responsibility our recommendations concerning the safety of
work. The operations requiring disassembly of machine and electrical components should be performed
by authorized and qualified personnel only. Repairs and settings not described in the present manual
should not be performed. This manual is prepared by the manufacturer and is an integral part of the ma-
chine's delivery. The information contained herein is intended for specialists and is compulsory.
The manual defines the machine's field of application and contains all the information necessary for its
proper and safety operation.
The permanent and exact observation of the instructions contained in this manual ensure safety of per-
sonnel and machine, profitable work as well as long life of the machine itself.
For better clarity this manual is divided in separate parts in which are contained the more important
subjects.
The contents will allow you to find fast the specific subjects.
The important text is printed in bold and is marked by the following symbols:
WARNING
This means that you should proceed very carefully in order to avoid situations that could be dan-
gerous to human life or may cause serious injury to the personnel.
ATTENTION
Provides information about situations that may occur during the life of the product, the system or
the equipment and that may cause injury to the personnel, damages on the machine, environmental
pollution or financial loss.
CAUTION
Means that you should be more cautious in order to avoid material damage.
i INFORMATION
Very important instructions.
Some figures and information in this manual may not coincide with those of the machine purchased by
you.
Page 4
TYPE: SF 45 FST
OPERATION MANUAL
The producer is constantly working on the improvement and renovation of the product and may intro-
duce modifications without prior notification.
At preparation of this manual are considered all the operations belonging to "normal servicing". Repair
works and other operations not mentioned in the manual should not be undertaken.
All operations requiring disassembly of machine parts should be carried out by technically qualified
personnel.
The instructions of this manual should be observed for correct usage of the machine.
Use only original spares of ZMM "Stomana" JSC.
The manufacturer should not be held responsible for damages caused by the use of spares which are
not original.
i INFORMATION
The machine can be operated and serviced only by specially trained personnel, well acquainted
with this manual.
A.3. CORRESPONDENCE
In case of technical problem please contact the Seller or Service department.

In the correspondence or telephone call with them concerning the purchased machine please supply
the following information:
ß Machine serial number
ß Operating voltage and frequency
ß Date of production
ß Detailed description of the eventual failure
ß Detailed description of the working process
ß Total time of operation – working hours;
In case of enquiry concerning the electrical part is necessary to provide the data from the name plate.
A.4. NAME PLATE
A.5. FIELD OF APPLICATION
This machine is designed for longitudinal for pro-

filing, prickle cutting, folding, pattern milling (copy-
ing) of wood or other materials similar to wood (e.g.
wooden-fibre plates, chipboards, plywood, lami-
nated and non-laminated planes etc.)
You may not process on this machine materials,

other than those as indicated above, or materials
other than wood.
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TYPE: SF 45 FST
OPERATION MANUAL
A.6. WORKING CONDITIONS AND REQUIREMENTS
ATTENTION
The machine is designed for one operator only.
А – place of work during profiling, folding, pattern mill-

ing (copying).
В – place of work during work with moving table.
Tools that may be used:
May be installed and used on the machine tools com-
fig. 1 A-B
Working environment
The machine is designed for operation under the following environmental conditions:
Humidity Max 90%
Temperature Min +1°С Max +40°С
Altitude Max 1000 м
The machine should not be open-air operated.

The machine should not be operated in environment presenting danger of explosions.
Defense to operate
ß The operation of the machine under conditions differing from those above mentioned is prohibited.
ß The operation of the machine without the protection devices provided, as well as the removal of
any part of those devices, is prohibited.
ß Materials differing from those described above may not be processed on the machine.
ß Pieces, whose dimensions differ from those described above, may not be processed on the ma-
chine.
ß Tools that do not comply with pr. ЕN847-1 and tools, whose dimensions do not comply with the
cutting disk shaft diameter may not be used.
ß Introduction of modifications in the machine is prohibited.
The sole and exclusive liability in case of injury of personnel and damages of the machine as a result
of processing of unspecified materials shall be borne by the machine operator.
A.7. ТECHNICAL CHARACTERISTICS
Т1002L T1002S
Dimensions of the working board mm. 1000х650 1000x650
Dimensions of the mobile board mm. 1600х350 1150х350
Mobile board run
- to the left mm 1115 730
- to the right mm 1115 730
Working table’s elevation above the floor mm 850 850
Exchangeable cutter arbour (Morse taper) МК4 МК4
Diameter of the cutter arbour mm ø30 ø30
Working length of the cutter arbour mm 125 125
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TYPE: SF 45 FST
OPERATION MANUAL
Vertical run of the spindle mm 180 180
Spindle tilting (backwards) (°) 0°-45° 0°-45°
Aperture diameter of the working board mm ø260 ø260
Maximal diameter of the tools:
- during profile milling mm ø250 ø250
- during tongue milling mm ø300 ø300
Max. depth of tool run ø 250 bellow the table surface mm 60 60
Turning frequency of the spindle (with a 3-phase min-1 3000/4000/5000/ 3000/4000/5000/
motor) 6000/8000/10000 6000/8000/10000
Two-speed motor, 3-phase, 400V, 50 Hz kW (HP) 3.2/4.0 (4.3/5.5) 3.2/4.0 (4.3/5.5)
Diameter of the rings, covering the aperture of the mm ø206, ø156, ø110, ø70 ø206, ø156, ø110, ø70
working board
Diameter of the aspiration hose
-above the working board mm ø120 ø120
- under the working board mm ø120 ø120
Tool protector for ø250mm with integral rulers mm 2 х350 2 х350
Machine dimensions mm 1350 х 1000 х 850 1800 х 1000 х 850
Machine weight, approximately kg 446 430
Dimensions of the packing mm 1750 х 1300 х 1100 1750 х 1300 х 1100
OPTIONS
Rotating ruler for milling without extension mm 900 900

Rotating ruler for milling with extension mm 900 900
Extension for the working board to the left, right mm 500х320 500х320
Extension for the working board to the mm 500х320 500х320
Console table mm 500х320 500х320
Tool protector for ø250mm with integral rulers mm 2 х500 2 х500
Changeable cutter arbours МК4 mm ø1 ¼”, ø32, ø40, ø50 ø1 ¼”, ø32, ø40, ø50
Left / right spindle rotation
Tenoning table and tenoning hood ø 320 mm
Horizontal and vertical pressing device “MORI”
Detachable control board
Feeding mechanism МХ38, МХ48
Two-speed motor, 3-phases kW (HP) 4.5/5.5 (6.1/7.4) 4.5/5.5 (6.1/7.4)
One-speed motor kW (HP) 5.5 (7.4) 5.5 (7.4)
One-speed motor kW (HP) 7.5 (10.1) 7.5 (10.1)
Spindle rotation for the one-speed motor min-1 4000//6000/8000 4000//6000/8000
A.8. NOISE CHARACTERISTICS
ATTENTION
A continuous noise exposure over above 85 dВ (А) may result in health injury. That is why we
recommend to use in such cases noise protection devices like ear-plugs, earphones, etc.
Statement on the emitted noise:
1. /А/ weighed level of noise pressure at idle
LpfA = 74 dB
Indefiniteness К = 2 dB
2. /А/ weighed level of noise power at material processing
- LwA = 103 dB
Indefiniteness - К = 2 dB
At 95% probability
Page 7
TYPE: SF 45 FST
OPERATION MANUAL
SECTION B: SAFETY OF WORK
B.1. SAFETY INSTRUCTIONS
ATTENTION
Before commissioning, use, servicing, repair, cleaning or any other operations on the machine
read very carefully this manual.
The manufacturer shall not be liable for any damages on the machine or any injury of personnel
occurred as a result of failure to observe the operation, maintenance and safety instructions.
ß Only persons who have normal brains, are well grounded in exploitation of machine and dangers can
work on it.
ß Observe operation manual.
ß During activities for supporting preparation for work disconnect power cord from mains.
ß Before putting into operation always check safety devices.
ß Operating with gloves is forbidden.
ß After closing work clean machine from dust and chips.
ß Keep working space of the machine always clean.
ß Never clean machine with water neither when on nor when off.
ß Before starting operation remove from machine and working space all adjustment tools.
ß Always observe that machine is switched off when any electrical connection is due.
ß Use machine and tools for the correct application only.
ß Do not operate machine in humid spaces or leave machine exposed to rain or low temperatures.
ß Never leave machine operating without supervision when you are away.
ß Do not operate with widely clothing, free hair and long shawls.
ß Bracelets, watches, chains, etc. to be removed.
ß Operate machine with headphones to avoid noise.
ß Always use protective glasses, mask against dust or use other prescribed safety devices.
ß Keep children away from machine and take that children have no access to it.
ß Teenagers under 16 years may operate the machine under the supervision of experienced workers.
ß When machine is operated for longer periods a connection to aspirators for dust and chips removal is
recommended.
ß Before starting work check up details for defects like knots, nails and other foreign ingredients.
ß Use only perfectly sharpened tools.
ß Do not use cracked, damaged and irregular sharpened tools.
ß Observe always rotation of cutting tools used not to exceed maximum rotations prescribed by the re-
spective tool manufacturer.
ß Clean joinable surface of tool carefully and check up for swellings and injured places on them.
ß Never clean tools with wire brush and water.
ß With tools use protective gloves.
ß Never open protective covers and doors when machine is operating.
ß Never hand or other parts of your body to moving parts or materials.
ß Operate only materials for which machine are intended.
ß When installing machine observe oncoming light (500 Lx) not to blind operator and avoid stroboscope
effects.
ß Transporting, installing and assembly of machine must be done only by skilled staff.
ß Only skilled staff can do all interventions in electrical equipment.
ß Never change electrical equipment.
ß Device for sucking out dust and chips must secure output least 1800 m3/h at speed 25-30 m/s.
ß Do not switch on machine at open covers of electrical equipment (electrical cupboard, desks, engines).
ß Around machine must have enough place to be sure worker wile be always out of dangerous places.
ß Regularly clean the table and the floor of dust and chips.
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TYPE: SF 45 FST
OPERATION MANUAL
ß When stopping machine to adjustment, repair, supporting, cleaning etc. put the main switch in position
“zero”, warn workers with plate and lock the main switch with padlock.
ß The key from the padlock must be in you self.
Training of servicing staff
All persons servicing machine must be trained for using and adjustment it.
The training must consist in:
- basic principles for moving of machine rules for using, adjustment of fulcrum ruler etc..
- correct operating with details during the work.
- position of hands toward tool during the work and after working.
Servicing staff must be inform about dangers during curing using the machine and about safety work.
Servicing staff must be trained for doing periodic checking of safety equipment.
Servicing staff must be informed about safety equipment.
Additional dangers
Despite all operation and safety rules contained in this Operation and service manual, the following
additional dangers may occur:
- Contact with the tool;
- contact with the rotating parts of the driving (pulleys, belts etc.)
- Back hit of the piece or parts thereof;
- Possible danger of dust when operating without aspiration device.
However, the safety depends mainly on yourself.

Bear in mind that you always undertake some risk when operating the machine.
B.2. DESIGN MEASURES FOR ENSURING SAFETY FOR WORK

The machine includes the following safety equipment and measures:
ß Milling support with fulcrum rulers and protective box.
Serve:
1. As support for precisely leading of the detail.
2. As protective box (safety lock) against touching unused during the work part of tool.
3. As collector of chips with tip for inclusion toward equipment for sucking out dust and chips from
working surface of the table.
Cover of the protective box can open upward and gives possibility for change of the tool without dis-
manting of the box.
The equipment for vertical and horizontal pressing of details toward the table can be assembled on the
protective box.
ß Set of hoops on the milling mandrel cover the whole height.
ß Insurance hoop on the milling mandrel prevents allocation of the tool during the stopping of turning.
ß Bolt for make fast the tool on milling mandrel.
ß Hoops cover the outlet in working table.
Give possibility for optimum covering of the outlet in the table.
ß Adjusting milling mandrel along height and slope from 90 to 45 with possibility of fixing in adjusted
position by blockade rods.
ß Blockading of milling mandrel against turning.
It secures immobility of mandrel at allocation and making fast of the bolt during the changing of tool.
ß Moving table with telescopic fulcrum ruler which can turn in borderlines -45 to +45 and device for
making fast the detail on the moving table.
Moving table secures safety work of details with big sizes.
ß Bracket table.
ß Irreproachably tools.
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TYPE: SF 45 FST
OPERATION MANUAL
Blunted and damaged tools create danger from opposite hit, overload the machine and create vibra-
tions and bad surface of detail.
ß Helping equipment.
We recommend using helping equipment during the special operating:
1. Wood piece for pushing the detail at the end of operation.
2. Protective box for covering the tool during the prickle cutting.
3. Additional table with protective shields for prickle cutting, assembled on the moving ta-
ble (carriage).
4. Cross supports for notch cutting.
5. Prolongations of the table for operating of long details.
6. Device for arched milling.
7. Feed gear etc..
Helping equipment must be always in good working order near the machine.
ELECTROEQUIPMENT
ß Electronic brake for electrodynamics stopping of engine.

It secures stopping of turning of mandrel for time less that 10 seconds after turning off the engine.
ß Minimum voltage protection.
After stopping of voltage the machine stops working, but at restoration of voltage it stays at rest.
ß Breakdown stop on main desk.
Turn off switch for control and interlock of milling mandrel during changing of tool. It prevents
starting of machine during the changing of tool.
ß Circuit breaker for choosing speed of rotation of mandrel.
ß Protective earthling.
ß Protection of engine against overloading (by built in thermocontacts).
ß Stage of protection of electrical apparatuses IP 54.
ß Turn off switch of back door.
It prevents starting of the machine at open door.
ß Light indication for shat revolution.
Page 10
TYPE: SF 45 FST
OPERATION MANUAL
SECTION C: ASSEMBLY OF MACHINE
C.1. REQUIREMENTS TO THE WORKING AREA

fig. 2 ß Choose suitable place for machine accord-
ingly moving of movable table.
ß Observe described in section 3 prescriptions.
ß Chosen in advance place for fixing the ma-
chine must secure convenient joining toward
electrical mains and device for sucking out
dust and chips.
ß Secure suitable lighting (500 Lx), which does
not blind eyes and avoids stroboscope effects.
ß Check up bearing ability of floor. Machine
must be leveled on four points of rest simulta-
neously.
ß Besides it is necessary to secure distance least
of 0.8 m / 31 ½ in. around the machine.
At input and output of the machine must be secured necessary space for handing and taking down of
long details.
C.2. UNLOADING OF MACHINE
The hoisting and shifting of the machine must be carried out by suitable personnel especially
trained for that kind of work and disposing of the required equipment.
WARNING
During loading and unloading operations the machine must be handled with extreme precaution
and hits and pushes must be avoided in order to prevent injury of personnel and damage of the
goods.
During hoisting and shifting there must be not people near to the load hung or within the opera-
tion scope of the crane
The shifting of the machine and its parts must be carried out only by transportation means that cor-
respond to the weight of the machine, e.g.
- fork-lift truck;
- wheelbarrow;
- crane;
D
ATTENTION A
C
For hoisting of the machine you will need a fork-
lift truck with fork long at least 1200 mm.
- Ensure a fork-lift truck A with the required loading
capacity corresponding to machine’s weight.
- The fork B should be brought under the machine in
a way as presented in fig. 3. B
In case you dispose of crane or other similar means,
act as follows:
- prepare 2 ropes or belts C with the required loading
capacity and length.
fig. 3
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TYPE: SF 45 FST
OPERATION MANUAL
- The ropes should be hung on the hook of crane D with loading capacity corresponding to that of ma-
chine’s weight.
- The ropes are hoisted by the crane and are hung on the four hooks provided for the hoisting of the ma-
chine.
WARNING
Check the secure fixing of the hoisting hooks to machine’s body.
ß Adjust the ropes well and, if required, the crane should move slightly apart in order to ensure the
stable vertical hoisting without inclination of the machine.
ß The machine must be hoisted slowly and with extreme precaution in order to avoid pushes and
swinging of the load.
ß After the machine is hoisted at 1 m height, stop the hoisting and mount the four leveling supports to
machine’s body.
ß Place the machine on the chosen location by means of the crane.
ß Level the machine by means of the four leveling supports in order to effect a stable state.
C.3. DESLUSHING OF MACHINE
Remove the anti-corrosion grease from all unpainted machine parts using kerosene, turpentine or ordi-
nary cleaning products commercially available.
Do not use nitro- thinners or similar diluents and by no means use water.
C.4. FOUNDATIONS LAYOUT
The stable construction of the machine, ensuring precise leveling and vibration-free operation does not
require any foundations.
C.5. ASSEMBLY OF THE DISASSEMBLED UNITS
With view to the transportation and packaging, some parts of the machine are delivered in unassem-
bled condition
You will find hereafter instructions concerning the assembly of those parts.
C.5.1. Assembly of bracket table for support of details

Assembly guiding wedge A (fig. 4) (together
with washers B and handles C) in “T- channel”
E D on the moving table E.
Widen bind fast handles C so that to hand up
D bracket table F on the pins with thread of the
handles C.
F After that bind fast handles C so that level the
A
bracket table with moving table by tuning screw
G.
G
Bind fast handles C finally to fix bracket table
F.
B C H fig. 4
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TYPE: SF 45 FST
OPERATION MANUAL
C.5.2. Assembly of the handle for moving of the mould table its cover, support of details
Assembly of the handle for the moving of the mov-
able table
D
H - Remove the packing tape from lever N and screw O.
G - Dismantle the transport screw and nut O
- Unscrew handle A (fig. 5) from feather B so it is nec-
essary to enter feather B in “T- channel” C.
E - After tuning in definite position in channel C bind
F fast handle A again.
C
Assembly of cover with the handle
- Unscrew 4 number screw D /fig. 5/;
A B
fig. 5 - Assemble cover with handle E toward mould table F.
- Screw and bind fast screws D again.
Assembly the support for circumcision
- Widen handle G /fig. 5/;
- Assemble feather H in one of channels J or I on the mould table F.
- After tuning of the support in definite position on the table, bind fast the handle G again.
C.5.3. Assembly of the fulcrum ruler with bind fast mechanism

- Fix feather A (fig.6) toward pad C centering along
spring pins;
- Screw column D and handle C in feather А;
- Put assembled ruler on the mould table E so that
feather A to move in one of the two channels В; B
- After defining position of ruler toward mould table E D
E bind fast column D with help of bracket F.
C.5.4. Assembly of the horizontal and vertical C
pressing mechanism on the protective box (op- G
tion)
A
C
fig. 6
- Unscrew fully nuts from bolts A (fig. 7) on the cover of protective
box В.
A B - Assemble pressing mechanism C on the cover of protective box B
and bind fast well by bolts A and nuts .
C.5.5. Assembly of the

protective box with E
pressing mechanism on A
the work table
- Put centering plank D B
fig. 7 (fig. 8) so that pins enter
in outlets C on working table B.
D
- Put the protective box A on the working table B so that its
channel to enter in centering plank D.
- bind fast protective box A toward working table B by handles
Е. fig. 8 C
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TYPE: SF 45 FST
OPERATION MANUAL
C.5.6. Assembly of the protective box during the cut-

ting of prickle (option) D A
During cutting of prickles it is necessary to use spe-

B
cial protective box. C
- Dismantle the protective box for work with fulcrum
rulers from the table.
- Put protective box A (fig.9) for work cutting of prickle
on the working table B and center it toward thread out-
lets С. fig. 9
- Bind fast protective box A toward working table
B by handles D.
H С
C.5.7. Assembly of the cutting board on the for- В
mat board (option)
- insert nut A in the lateral T-shaped groove B of

the format board C (fig. 10).
- Install the guide D to the format board C by
means of the tightening lever E and nut A.
- insert key F along with the screw G inside the L
groove H of the format board C.
- install the cutting board I on the format board A
J
C in a way to make the groove J coincide with М
the threaded aperture K of the key F, and the
guide D to enter in the groove L of board I. F
D
- screw up the axle-guide M in the threaded ap- G К I
erture K of the key F without completely fasten- О
ing it. fig. 10 A N Е
- now you can move the cutting board along the length of the format board in the required location.
- by means of screw G fix the key F in the groove H.
- check the motion of the cutting board in transversal direction compared to the format board. Provided
the motion is not perpendicular to the format board length
- release counter-nuts N.
- you can adjust, by means of screws O, the cutting board
I towards the format board C or towards the parallel rulers
of the milling cutter’s rest.
- Tighten again the counter-nuts N.
А
C.5.8. Mounting of the detachable control board (op-
tion)
Fix the carrying pipe А (fig. 11) to the machine's board В

through the screws and the washers C.
B
C
fig. 11
Page 14
C.5.9. Mounting of the extension table (option)
Two persons are required for this opera-
tion.
Mount the extension table D to the fixed
table В through the levers А and the washers.
Tighten slightly the levers А.
You can level, if necessary, the front rim of F
the extension table to the fixed table through
the screws F and C ; fix it in this position
with the nuts E.
B
Tighten finally through the levers А. D
C.6. CONNECTION TO THE MAINS
ATTENTION
А
E C
The connection of the machine to the
electric mains, as well as all subsequent Фиг. 12
checks, must be carried out by electrical
technician only.
ß Check by suitable apparatus the good condition of the nullifying and earthing device.
ß Check whether the supply voltage and frequency of the current correspond to the data stated on ma-
chine’s plate.
The deviation of the supply voltage must not exceed + 5 %. (for instance: a machine operating un-
der supply voltage of 400V can work within 370 to 420 V).
ß In order to define the required section of the supply cable, refer to the data of the amperage, stated on
machine’s plate, as well as to the table below:
Electric current (А) Section of the cable Fuse

Up to 10 2.5 mm2 12А АМ
from 10 to 14 4.0 mm
2
16А АМ
from 14 to 18 6.0 mm2 20А АМ
from 18 to 22 6.0 mm2 25А АМ
from 22 to 28 10.0 mm2 32А АМ
from 28 to 36 10.0 mm2 40А АМ
From 36 to 46 16.0 mm2 50А АМ
ß We do recommend to use a rubber insulated supply cable type

H07RN (WDE0282) and to take the necessary measures for its
protection from mechanical damages.
ß Connect the supply cable to the respective terminals in the in-
coming electric board (L1,L2,L3,N,PЕ) (fig. 13).
ß Provided there is CEE socket available (380V, 16A), the con-
nection to the mains is carried out by means of respective CEE
plug (L1,L2,L3,N,PЕ).
ATTENTION
During initial commissioning and after each modification of the

connection to the three-phase mains, check whether the direc- fig. 13
tion of rotation of the shaft corresponds to that indicated on the plate. Provided the rotation is in
the opposite direction, change the connection points of the three-phase cables L1 and L2.
Page 15
C.7. CONNECTION TO THE ASPIRATION DEVICE
The chip and dust aspiration device must ensure a minimal rate of air delivery of 1800 m3/h at a speed of
25-30 m/sec.
ATTENTION
The dust and chips aspiration device must be switched on

simultaneously with the motor of the machine.
The machine is supplied with two tips for sucking out dust and
chips. The first tip A, with diameter ø100 mm, is sucking out
dust and chips under working surface of the machine table
/fig.12/. B
The other tip B, with diameter ø120 mm, is sucking out dust
and chips from protective box over the working surface of the A
machine table /fig.13a/.
Connect rubber materials toward tips A and B and bind fast Фиг. 13а
them with clamps.
The device for sucking out dust and chips must have two tips or to use special fork-joint.
Page 16
SECTION D: FITTING AND OPERATING OF MACHINE
D.1. OPERATING OF MACHINE
D.1.1.General instructions during the milling operation
ß Before starting the work with the milling mandrel be sure that the tool is assembled correctly to-
ward to turning direction and it is binded fast hardly.
ß Be sure that milling mandrel is turning freely by hand.
ß Putting at the position of the mandrel at height must be done always from down to up to avoid the
influence of eventual windages.
ß Milling must always starts and finishes along the wood fiber direction.
ß The feed of detail must do uniformly without pushing’s.
ß Tool must be covered as it is possible /by hoops in the machine table and by safety equipment/.
fig. 14 fig. 15
ß Tool must be binded fast lower
on the mandrel to avoid vibrations
/fig. 14 and fig. 15/.
G
D
E
Recommended Do not recommended
C
ATTENTION
B
ß Use only suitable for the machine tools. Observe data of the
producer (diameter – revolutions).
ß Observe correct fixing of the tool accordingly the turning
A
direction of the mandrel.
ß Use only well – sharpened tools. Blunted tools increase the
danger from opposite hit.
ß If there is vibration check up the balance of the tool.
- Use alwaysy intended safety equipment and support them in good
working order. Observe operating manual..
D.1.2. Fixation and adjustment of the tools H

fig. 16
Before proceeding to fixation and adjustment operation disconnect the machine from the power
supply.
The machine has an exchangeable cutter arbour А, which is to be fixed to the spindle H through the
Morse taper and a differential nut В. (fig. 16)
On the cutter arbour there is a set of distance rings C, which cover the whole operation length of the
cutter arbour. Above the set of rings there is a pressing ring D with two spring pin Е. The ring D prevents
self-loosening of the tool during rotation start and stop.
The tightening of the tool is done by means of the ring D and the screw G.
Mounting and exchange of the tools can be done in the following way.
Page 17
D.1.2.1. Assembly and adjustment of the tool
Before starting any assembly and adjusting of the tool make sure that the machine is switched
off the electric mains.
B - Lift the cover A of the protection box B (fig. 17).
A
C - If necessary, shift the protection box B backward or com-
pletely remove it in order to work more conveniently
- Remove from the board C the rings D that cover the hole.
- Release the fixing lever E (fig. 18) and position, by means of
hand wheel F, the cutting spindle G in 90o towards the opera-
tion board.
O
D
P
fig. 17
Q G
- Release the fixing handle H and position, by
means of hand wheel I, the cutting spindle G
in the upper position.
- Open door J in order to provide for access to
handle K, blocking the cutting spindle against L J
rotation.
- Pull handle K and rotate it until the pin L en-
ters in the deeper groove M.
- Turn the spindle G by hand until the handle F
H
K blocks its rotation. E
K M I
- Unscrew the screw O and remove the secur-
ing ring P and the spacer rings Q.
- Clean thoroughly the connection surfaces of
all aforesaid parts of the machine and the cut- fig. 18
ting spindle.
- Choose the suitable tool, clean it thoroughly and make sure that the surface is clean of dints, fissures,
cracks and other defects.
- Chose the most suitable spacer rings and install the needed tool on the spindle, observing the direction
of rotation as indicated on machine plate.
D.1.2.2. By dismounting of the exchangeable
cutter arbour
Move the milling spindle (fig. 19) as described
above in section D.1.2.1. For better access you can
tilt the spindle to 20º - 30º.
Clean thoroughly the cone surface of the milling
spindle and the surface of the changeable cutter
arbour; check for dents, swellings, cracks or other
defects. Clean the threads of the spindle and the
cutter arbour by means of a soft brush.
Mount carefully the exchangeable cutter arbour
with the attached tool to the milling spindle; fig. 19
tighten the differential nut by means of a suitable
hook spanner.
i INFORMATION
Follow the rule that between the exchangeable cutter arbour and the differential nut there
should be a distance of X= 2 - 3 mm.
Page 18
WARNING
For correct use of the machine the tool must be installed as lower as possible on the spindle in
order to reduce vibrations and get better processing surface. (fig. 20 and fig. 21).
Recommended. fig. 20 To avoid fig. 21
- Never forget to install the securing ring P, which prevents the self-release during the stop.
- Tighten again screw O.
- Pull again the handle K and turn it again at 90o until the pin L enters the more shallow groove for un-
blocking of spindle rotation.
- Actuate the spindle by hand to make sure that it turns freely and that the tool does not touch any
part of the protection box or the machine.
- Place in board’s hole rings with most suitable inner diameter so that the distance between the tool and
the ring is as short as possible.
- By means of hand wheels F and I position the spindle to the desired inclination and height and block it
in this position through handles E and H.
i INFORMATION
In order to avoid eventual clearance the adjustment of the spindle in height should always be
carried out down up.
- Assemble or adjust again the protection box with the support rules towards the tool;
- Actuate again the spindle by hand to make sure that it turns freely and that the tool does not
touch any part of the protection box and the support rulers or the machine.
D.1.3. Choice of rotations of the spindle
ß The speed of rotation of the spindle depends on the tool, the type of the wood and the processing.
ß The lower recommended speed is 40 m/sec, and the highest is 70 m/sec.
In the table below you will find approximate values of the cutting speed according to the kind of the
material processed and the material of the tool
Material of tool HSS HM
Processed material m/s m/s

Soft wood 50 to 80 60 to 80
Hard wood 40 to 60 50 to 80
Pressed plates 60 to 80
Fibre plates 35 to 50
Page 19
Fig. 22 shows the dependence between the speed of cutting, the diameter of the tool and the rotation of
the spindle.
Raised danger from op-

posite hit
Diameter of tool (mm)
Danger from break-

down, raised sound
loading
Spindle rotation speed min-1
Optimal cutting speed fig. 22
- hard material tool, cutting speed 60-70 m/s

- monolithic tool of steel and chromium allow, cutting speed 50-60 m/s
- tool with mechanical fixing of the knives made out of steel, cutting speed 40-50 m/s
Page 20
ß The maximum permissible number of rotations of the spindle depends on (fig. 23)
- diameter of the spindle d1;

- the maximum used length of the spindle l1;
- cutting width b;
- diameter of the circle of cutting of the instrument d2;
l1 = 125
fig. 23
ATTENTION
The operating rotations of the spindle must not exceed the maximum permissible ones as rec-
ommended be the producer.
In order to adjust the required rotations you have to make the following:
Page 21
ATTENTION
Disconnect the machine from the electric mains (pull out the plug), turn the switch in position
“0” and lock it.
- Release handle A and open door B in order to pro-

vide for convenient access to the rotations adjust-
ment device of the spindle (fig. 24)
- Move the spindle in the upper position towards the
A operation board.
- Release handle C (fig. 25) in order to loose the belt
D. Move the belt on the pulleys as per the instruc-
tions on the information plate E for the rotations of
the spindle, situated at the internal side of the door.
- position the handle F so that to correspond to the
B number of rotations chosen.
fig. 24 ßDraw the belt and tighten the motor by means of

handle C.
ßActuate the pulleys by hand to
make sure that the belt does not enter
into contact with the handle F.
ßClose the door B and screw again
handle A. E
ßConnect the machine to the electric
mains.
ßTurn the main switch in position
“1” (ON). C
ßCheck, through the light indication
on the el. Board whether you have
adjusted the rotations of the spindle in
the proper way.
D G
F
fig. 25
D.1.4. Adjustment of the protection box and support rulers

In order to enable you to adjust the protection box and supporting rulers A and B (fig. 26), you
must:
C C B
A
ß Release the handles C and D.
ß Adjust roughly by hand the box in the
desired position and screw again the han-
dle D. The fine adjustment is made by
turning of handle E and afterwards by F
tightening of handles C. F
ß Release the fixing levers F and adjust the
rulers A and B according to the diameter D N
of the tool. The distance between both E
rulers should be as short as possible. fig. 26
Page 22
ß Tighten again the levers F.
ß You can adjust the ruler B towards the tool and the ruler A by means of the handle N.
CAUTION
Both rulers should be adjusted in a way to guarantee the se-

cure support of the piece at the inlet and outlet section of the
machine.
For profiling of the whole

length of the piece the ruler B
should be adjusted leveled to
the tool (fig. 27).
fig. 27
If the profiling is not done along the whole length of the piece,
both supporting rulers will level. (fig. 28)
fig. 28
D.1.5. Adjustment of the ruler F J
N
It is possible during the assembly or during the B
work to unscrew handle C /fig. 29/ and this to
change the position of ruler A toward base B. P C
You must tune the ruler in following way:
K М
- Assemble the ruler so that by turning around G
column J does not touch the ruler of safety de- E D
vice P; A
- Bind fast handles C, turn the ruler thus that to
stay perpendicularly on moving of mould table
and bind fast handle N; H
- Bind fast movable support D by handle M; fig. 29
- Under review value at level G must fit of dis-
tance E. If it is not performed unscrew the screw F and remove ruler K to necessary direction;
- Bind fast screw F.
D.1.6. Operating of the milling machine
At the milling machine can be done following working operations:

1. Cutting of prickle.
2. Folding.
3. Pattern milling (copying);
4. Profiling.
Page 23
Cutting of prickle
B By this operation details are operated
for joining by groove “A” and gibe ”B”
A /fig. 30/.
To do this operating it is necessary to

use following safety equipment:
B
ß Moving table;
ß Additional table for bind fast of the de-
tail;
ß Protective box without fulcrum rulers /ø
A B 250 mm / 9 7/8” max. /;
fig. 30 ß Device for bind fast of the detail;
ß Adjustment protective screens;
ß Across support ruler;
ATTENTION
ß Use only suitable for the machine tools.

ß Observe data from producer of the tools (revolutions, diameter).
ß For maximum admissible number of revolutions see section 5.2
Folding
For outside profiling “A” use this operation (for example window-frame) /fig. 31/.
To do this operation it is necessary to use following safety equipment:
- Protective box with fulcrum rulers /ø 250 mm / 9 7/8” max. /; A
- Moving table;
- Device for bind fast of the detail;
- Fulcrum telescopic ruler; A
ß If the details are long they must be put on the moving table.
ß Fulcrum rulers must be parallel with the moving of the movable table and ful-
crum telescopic ruler on the table must be turned at 90 . fig. 31
ß It is recommended to start with one across lath and after that the frame is
turned at 90 to remove the fevers from the previous operation.
ß Work is done along direction of wood fibers /fig.32/
Pattern milling (copying)
By this operation is done milling at curved line with help of pattern.

To do this operation it is necessary to use following safety equipment:
- Protective box with fulcrum rulers;
- Horizontal and vertical pressing device;
- Pushing rod or pushing wood block;
ß Milling tool and copying hoop are put on the milling mandrel.
ß Milling support with fulcrum rulers must be fully dragged back to de-
fig. 32 tails and the pattern can move frely /fig. 33/.
Page 24
Milling tool Copying hoop
Milling tool
Copying hoop
Pattern with pressing

device
fig. 33
ATTENTION
ß Pattern must be mode from hard material (e.g. – slab from many layers).
ß Pattern must not be made from metal.
ß Pattern must have pressing device to bind fast detail steadily.
Profiling fig. 34
It serves as milling profilers on long and straight details along wood fibers direction /fig. 34/.
ß The detail is lie with one side on the table and with other side (perpendicularly) of the first one) is lie
on the fulcrum rulers of the milling support.
ß The operation starts from the one side of the detail and finishes to the other one.
ß During the feed the whole length of the detail must contact to fulcrum rulers.
ß Fulcrum rulers must be turned thus so that to guarantee steady lieing of the detail.
ß At profiling of the whole side of the detail fulcrum ruler “B” is
tuned at the one level with the tool /fig. 35/.
ß If the profiling will not done at the whole side of the detail the two
fulcrum rulers are at the equal level /fig. 36/.
ß The adjustment of the rulers is checked up by pattern, which con-
trols the milling profile in the detail.
ß If there is not such a pattern must start milling with little chip but
then must check the height and the depth of the profile and if it nec-
essary tune the ruler additionally.
ATTENTION
fig. 35 ß At operating of short de-
tails always use pushing rod.
ß Do the milling with constant speed of feed without pushes.
ß Always when it is possible use feed gear.
ß Use only suitable milling tools sharpened well.
fig. 36
fig. 37
ß During the blind milling on the short details must use reflect protective supports fixed on the milling
support /fig. 37/.
Page 25
At operation follow this way:
- Preparing the machine for work
- Turn on the milling machine
- The wood detail rests in support “A” and presses toward the tool
- After that detail is pushed toward support “B”
Profiling with bending mandrel
The machine has a bending mandrel which can bend without stage in borderlines 90 45 . This per-
mits to make different profiles with good surface (e.g. arch-
shaped profiles of the doors).
Operating can be done by tool A fixed on the vertical
turned milling mandrel toward the working table /fig. 38/
At figure 34 can see that the cutting speed in point C is
bigger than cutting speed in point B, because R2>>R1.
This leads to difference in property of working surface D and
can lead overheating of tool.
This defect can be decreased by bending of milling man-
drel at 45 and using of suitable tools. /fig. 39/ fig. 38
At fig. 39 can
see that cutting speed in points B and C are approximately
equal because R1 R2, and properly of working surface D is
equal along the whole profile.
To do profiling with bending mandrel safety it is necessary:

ß To assemble protective box A with fulcrum rulers on the
working table В /see fig. 27/.
ß Assemble the tool on the milling mandrel /see fig. 18 and
19/.
ß If it is necessary bring out the hoops from the table when
cannot bend the mandrel.
fig. 39 ß Drop bind fast roods E and H /fig. 19/ to tune milling man-
drel at height ant slope by hand wheels F and I.
ß Blockade this mandrel position by rods E and H.
ß Tune out the cutting depth by adjustment of the protective box and fulcrum rulers toward the tool.
ß Start the machine and make a test detail.
ß Check up the profile by test pattern and if is necessary tune the position of the mandrel and tool addi-
tionally.
Page 26
D.2. CONTROL PANEL
Operation functions
H A - СЕЕ-socket/3Р+N+E; 400V;
I 16A/- for connection to and discon-
nection from the electric mains
D through CEE plug.
B - Main switch – serves as switch
on and off of the electrical supply of
C the machine. There is possibility to
lock it in position “0” to avoid unde-
G sired switch on of the machine.. Op-
erated by turning. Position “1” – ON.
Position “0” – OFF.
C– Switch – it serves for choosing
the direction of the spindle turning. It
A works through turning right to - ro-
tating clockwise or through turning
left to to the other side. At passing
from position “1” to position “2” the
B switch get through position “0”, at
F which the machinine turning off.
E D - Emergency stop knob – operates
fig. 40
by pressing the button holds back
itself in pressing position. It can free by turning in right and dragging. If the button is not free the machine
can not turn on.
E– Switch at the door- for approach to milling knot-serves as locking starting of the machine. It stops at
opening the door.
F – Switch which locking starting of milling machine at locking milling shaft.
G- Red knob – to normally stop the machine. Operated by pressing.
H- Green knob – to start the machine. Operated by pressing.
I – Signal lamp for choosing the direction of the spindle rotation. It light at position “2” when the spin-
dle turns clockwise.
J - Speed selector. (only for two-speed motors).
D.3. STARTING
ATTENTION
Always check the protection devices before commissioning. Follow the safety instructions ac-
cording to the service manual.
The commissioning is made, as follows:

1. Put the mains switch B into position ”1”.
2. The switch С is turned before into the required position.
3. If the machine is equipped with a two-speed motor, then the direction of rotation is to be chosen by
the speed selector J.
4. Push the green button START H.
Page 27
D.4. STOPPING
Normal stop
The stop of the machine is effected by pressing the red knob G, thus actuating the electrodynamics
brake of the motors.
Emergency stop
The emergency stop is effected by pressing the emergency knob D, thus actuating the electrodynamics
brake of the motors.
ATTENTION
Do not stop the machine by means of the mains switch B , by means of the direction selector C or
the speed selector, because in this case the electrodynamic braking of the motor is not active.
Page 28
SECTION E: DESCRIPTION OF MACHINE
E.1. TECHNOLOGICAL PART
16 16 14
17 15
18
20
8
10
9
13
12
7
11 6
18
5 19
1 4
2
3
Фиг. 41
Main components
1. Body 10. Device for tightening of the workpiece *
2. Blocking device for the milling spindle during 11. Protection rings
tool exchange 12. Milling spindle
3. Device for inclination adjustment of the mill- 13. Exchangeable cutter arbour
ing spindle 14. Detachable control board *
4. Device for height adjustment of the milling 15. Protection box for milling with support rulers
spindle 16. Vertical and horizontal clamp device *
5. Console table * 17. Protection box for tongue milling *
6. Controls 18. Extension tables *
7. Formatting table 19. Table for tongue milling *
8. Working board 20. Hand guard *
9. Support ruler *
*1) - Upon special request
The milling machine has a welded steel body with stable working board made of cast iron and polished
surface mounted above.
Page 29
The mechanisms for setting of the milling spindle in vertical direction and for tilting, as well as the
drives are placed inside the body of the machine; they are protected against accidental touch by the opera-
tor.
The machine has a mobile board, which is running on cylinder guides.
The mobile board is equipped with a support ruler and with a clamp device for fixation of the work-
piece.
On the working board, there is a milling stop with support rulers and a protection box, which covers
the free operation part of the tool.
The protection box has a hose for chip and dust collection above the working board.
The machine has a hose for chip and dust collection bellow the working board.
The milling spindle is adjustable in vertical direction and at angle between 0° and 45°; the position is
fixed by means of tightening levers.
The milling spindle can be locked against turning during tool exchange.
The milling spindle can descend beneath the level of the working board and the aperture is covered
with rings.
The processed material is placed on the working board; the feeding is done manually but it is possible
to use feeding device.
The larger workpieces can be placed on the mobile board; the mobile board is being operated manu-
ally during processing.
E.2. ELECTRICAL PART
The machine is equipped with:

- light indication of spindle rotation speed;
- electronic brake for electrodynamic braking of the motor rotation;
- door switch for interrupting of the startup circuit;
- lock switch for interrupting of the startup when the milling shaft is blocked;
- thermal protection of the electric motor;
- CEE - socket for the power supply;
- IP54 protection against dust and moisture;
- reverse switch;
- speed selector with two-speed motor;
Page 30
SECTION F: MAINTENANCE
F.1. CLEANING OF MACHINE
Every evening clean thoroughly the machine and its internal space from chips and dust by means of the
aspiration system ; all remaining contamination are to be removed with a jet of compressed air.
Remove the side covers in order to get access to the internal space for cleaning at least once per six
months or after 500 working hours.
i INFORMATION
Before starting any cleaning operations on the machine or its components you must turn the
mains switch to position ZERO.
F.2. LUBRICATION OF MACHINE A
Clean all belts after every 500 hours of operation by means of

a soft brush in order to remove the dust and chips. E
Clean thoroughly the machine with compressed air and apply

a thin film of oil to all moving parts and connections. B
Protect the belts and pulleys from oil and grease.
The milling spindle А (fig. 42) rotates on two precise high- F

speed ball bearings B and C; they are lubricated through the H
C
nipples D and E. After every 1000 hours of operation the
I D
bearings need additional lubrication.
For lubrication make use of grease Arcanol (produced by

FAG): ARCA, GREASE.SPEED 2.6 (new label), L75 (old
label) or grease produced by SKF with labels: LGLC 2 or
LGLT 2. G fig. 42
Needed amount: approximately 8 – 9 g of grease for each bearing.
In order to lubricate the bearings proceed as follows:

- Disconnect the machine from the mains.
- Turn off the mains switch (position 0) and lock it by means of a padlock.
- Put a warning plate “REPAIR!” on the machine.
- Move the milling spindle to the most bottom position in order to get better access to the greasing nip-
ples D and E.
- Open the side door of the machine.
- Clean all accessible parts by means of compressed air and a soft brush; proceed with special attention
to the apertures where the nipples D and E are placed.
- Remove the protection cap of the aperture F in order to get access to the nipple Е. It may be reason-
able to unscrew the nut G and to lift the pivot H.
- Grease the bearings by means of suitable device.
- Clean again the nipples access area.
- Put on the protection cap into the aperture F.
- Tighten the nut G in a way that the pivot H can turn in the aperture I.
- Use the opportunity to apply a thin layer of grease to all remaining moving parts of the machine and
to check the tightening of the belts; clean the belts by means of soft brush or cloth.
Page 31
ATTENTION
Protect the belts and pulleys against contamination with oil and grease.
F.3. CHECKING THE CONDITION OF SOME UNITS AFTER OPERATION
Before starting any maintenance works on the machine disconnect the electric supply, unplug-
ging it from the mains.
Drawing of belts
After the first 10 work hours it is necessary to check up the stretching of the driving belts.
For this purpose do following:

ß Open the door A by handle B /fig. 43/
B ß Drop the handle D /fig. 44/.
ß Stretch belt by turning the
electric motor around bolt C
A
and bind fast handle D.
At every six months it is

necessary to check up
stretching of the driving belts
fig. 43
again. А
The belts must not be stretched much strongly to not overload В
bearings.
Much strong stretching leads to lengthening of the belts and its
fast wearing out.
Pollution of the belts with oil, lubricant, solvent, paint etc., must
be avoided.
The driving belts and channels of belt pulleys are clean and dry
with soft brush only and woolen or paper towel.
Never use solvent and water.
Фиг. 44
Control of the electronic brake for electrodynamics stopping of engine
The machine has electronic brake for electrodynamics stopping of engine.

The time for full stopping of the tool turning must not surpass 10 seconds from switching of the en-
gine.
This stopping time must be controlled every month.
If it is more than 10 seconds electrician must check up the brake.
The frequency of the switching on of this brake must be most 10 for on hour.
Control of safety equipment
Safety work depends on safety equipment (see section B.2.).
Checking of protective box with fulcrum
Before beginning check:

Fixing of protective box with fulcrum rulers on the table;
Page 32
For cracks and breakings of protective box;
Fixing of the fulcrum rulers on the box;
Bending of the rulers;
Cracked and broken boxes must not be used.
Bended or defected fulcrum rulers must not be used.
Every week check up the work of the switches on the doors of the milling unit. If the doors are open
machine must not start.
Control of the horizontal and vertical pressing device.
- For cracked, broken or worn out vertically pressing shoe

- If there is whole pusher;
- If there all handles for adjustment and if they are in order.
Cracked, broken and worn out details must be change with new ones.
GENERAL PROVISIONS
Check regularly for availability of warning plates on the machine and their good condition.
The plates must be available and legible.

It concerns especially the plate “Safety instructions”.
Removal from operation, storage – disassembly (rejection) of the machine
Switch off all electrical equipment during removal of the machine.
Provided the machine would not be use for some time, after switching off of all electrical equipment,
clean it thouroughly and process the operation board, the shaft of the circular disk and the other unpainted
parts by roof-protection product.
You should not store the machine in damp places and must protect it from environmental effects.
The machine is produced by non-toxic and safe materials. Upon rejection divide the metal and plastic
parts and smash them afterwards.
Emergency situations /states/
Switch off the electric supply immediately in case of flood of the operation area.
Before re-operation of the machine, it must be checked by trained authorized technician.
Switch off the electric supply in case of fire and use fire extinguishers.
Direct the jet to the base of the flame.
Before re-operation of the machine, it must be checked by trained authorized technician.
The operation area around the machine (please refer to Section C.1.) must always be unoccupied.
You must not operate the machine in environment presenting danger of explosion.
F.4. TROUBLE-SHOOTING
WARNING
Before starting any repair works switch off the electric supply of the machine.
The machine has been tested in the production plant and you can freely operate it.
The incorrect and out of function use of the machine may result in damages.
Fault:
The machine does not start
Reason: Repair:
-The main switch is in position zero ”0”. Turn the main switch in position one ”1”.
Page 33
-Some button for breakdown stopping is turn Turn off the breakdown stop by dragging and turning
on. it to right.
-The safety fuse in the operating circuit is bro- Change the fuse. Remove the cause of fuse breaking.
ken.
-Automatic switch is turn off. Restore the automatic switch.
Remove the cause.
-The door of the milling unit is not closed well. Check the door and close it.
-Falling the current of one or more phases. Check the voltage of the all-3 phases.
- The handle blocks the milling shaft and Unblocked milling shaft.
switch is operated.
Fault:
The machine is stopping during the work
Reason: Repair:
-Falling the current of one or more phases. Check the voltage of the all-3 phases.
-The safety fuse in the operating circuit is bro- Change the fuse. Remove the cause of fuse break-
ken. ing.
-Heavy work more than 4 kW /overloading/ Wait for some time to engine become cool.
thermo-contactor of the engine is turned off. Do not overload the machine.
Fault:
The site of the operating detail does not conform to the turned size of the fulcrum ruler
Reason: Repair:
- The ruler is displaced. Tune the ruler. /see section 5.4. /
- The scale is displaced. Tune the scale.
Fault:
Vibration during the work
Reason: Repair:
- Misbalanced tool. - Sharpen the tool corrected.
- Bind fast rods for blockading mandrel position at
height and at slope.
- Level machine well on the four rest points.
- Check the balance of the tool.
Fault:
Jamming of the material at the beginning or at the end of feed during milling
Reason: Repair:
- Irregularly planed material. Plane the material again, to reach a good planning.
Page 34
SECTION G: APPENDICES
G.1. WIRING DIAGRAM AND LIST OF THE ELECTRICAL COMPONENTS
Page 35
G.2. ELECTRIC CABINET – LAYOUT OF COMPONENTS
Page 36
TYPE: SF 45 FST
OPERATION MANUAL
SECTION H: CATALOGUE OF SPARE PARTS
T1002.51.00.00.00 BODY AND BOARD – MF ZHX
1 DIN 933 BOLT М16Х40 4

2 DIN 934 NUT М16 4
3 T1002.51.01.00.00 CORPS - MF ZHX 1
4 DIN 912 SCREW М 6Х20 4
5 DIN 134 WASHER M 6 4
6 DIN 7980 SPRING WASHER 2-6Н 4
7 SF2.50.17.00.00 FRONT COVER SF2 -Т1002-ZHX 1
8 T1002.01.00.03.00 COVER 1
9 ISO 7380 SCREW М 6Х10 16
10 T1002.50.00.00.22-01 COVER 2
11 - COVER POLYAMIDE 150х80х6 2
12 T1001.01.00.00.04 HANDLE STAR 1
13 DIN 125A WASHER АМ 8 1
14 DIN 934 NUT М12 4
15 DIN 985 NUT М 12 2
16 DIN 913 FIXING SCREW М12x100 2
17 Т1004.01.00.00.13 REAR COVER 1
18 DIN 931 BOLT М12X50 5
20 DIN 134 WASHER M12 9
Page 37
TYPE: SF 45 FST
OPERATION MANUAL
21 ST01.01.00.00.13 HOLLOW BOLT 5
22 T1002.01.00.02.01 BOARD 1
23 T1002.01.00.01.02 RING Ø210 1
24 DIN 1481 SPRING PIN Ø 5Х12 5
25 T1002.01.00.02.03 RING Ø160 1
26 KPF.00.03 RING Ø105 1
27 SF2300.01.00.02.05 RING Ø65 1
28 SF2300.01.00.02.06 COVER 1
Page 38
TYPE: SF 45 FST
OPERATION MANUAL
Т1002.02.00.00.00 MILLING UNIT

Page 39
TYPE: SF 45 FST
OPERATION MANUAL
Т1002.02.00.00.00 MILLING UNIT
1 T1002.02.00.00.29 DIFFERENTIAL NUT 1

2 T1002.02.35.00.00 CUTTER ARBOR А4Х30Х125 1
3 T1002.02.00.00.28 NUT LABYRINTH 1
4 T1002.02.00.00.25 COVER LABYRINTH 1
5 T1002.02.00.00.38 PRESSING NUT 1
6 T31884 SPINDLE BEARING B 7210 C.T.P4S-UL 1
7 T1002.02.00.00.41 DISTANCE RING 1
8 T1002.02.00.00.42 WASHER, SUPPORTING 1
9 T1002.02.00.00.36 SPINDLE 1
10 DIN 912 SCREW М10Х35 4
12 SF250M.02.00.00.09 LEFT SECTION 1
13 T1002.02.00.00.18 BODY 1
14 T1002.02.00.00.14 SUPPORT 1
15 T1002.02.00.36.00 CHIP COLLECTOR 1
16 DIN 6885A KEY 10Х8Х70 1
17 T1002.02.00.00.39 PRESSING BUSHING 1
18 T31626 SPINDLE BEARING B 7208 C.T.P4S-UL 1
19 T1002.02.00.00.24 PINOLE 1
20 DIN 71412 NIPPLE FOR PRESSURE GREASING M6-7 2
21 F250M.02.00.00.74 GUIDING KEY 1
22 DIN 125A WASHER АМ12 1
23 DIN 934 NUT М12 3
24 SF250M.02.00.00.05 RIGHT SECTION 1
25 SF250M.02.00.00.06 STUD М10Х70 2
26 F250M.02.00.00.52 WASHER 2
27 DIN 985 NUT М 10 5
28 T1002.02.00.00.61 GEAR Z=11 1
29 PAP 2020 P10 SLIDING BUSHING 1
30 T1002.02.00.00.62 INPUT SHAFT 1
31 DIN 1481 SPRING PIN Ø5Х20 6
32 T1001.02.106.00.03 TELESCOPIC SHAFT Ø20 1
33 T1001.02.106.01.02 KEY 2
34 T1001.02.106.02.01 BUSHING Ø20 1
35 DIN 84 SCREW М6 Х10 4
36 T1002.02.106.01.01 BUSHING Ø36 1
37 T1001.02.00.00.81 STRAP 2
38 T1001.02.00.00.91 GUIDE 1
40 КРМЩ.11.07 PIN 2
41 DIN 471 RING FOR SHAFT Ø20 2
45 EFN.95.S.D.20-C1 FOLDABLE LEVER 2
46 A583-63-М8-20 LEVER М8Х20 2
47 UN 732 WASHER Ø9хØ35х2,5 4
48 T1001.02.00.00.78 FLY WHEEL Ø200 WITH PIN 2
50 T1001.02.00.00.86 SHAFT 2
51 T1001.02.00.00.85 WASHER 4
53 T1001.02.00.00.80 GUIDE FOR BEARING 1
54 AXIAL BEARING 8104 2
55 T1001.02.00.00.79 THREADED PIVOT 1
56 DIN 934 NUT М8 2
57 T1001.02.00.00.96 FORK 1
58 S2300.02.00.00.17 WASHER 2
59 DIN 934 NUT М10 1
60 UL808.1-20-12-62E UNIVERSAL JOINT 3
61 T1002.02.00.00.121 SCREW FOR TILTING 1
Page 40
TYPE: SF 45 FST
OPERATION MANUAL
62 T1002.02.00.00.122 STUD 1
64 T1001.02.00.73.00 TELESCOPIC NUT 1
65 SF250M.02.52.00.13 SMALL PIVOT 1
67 T1002.02.00.75.01 PIVOT 1
68 T1002.02.00.00.56 PLATE 1
69 DIN 985 NUT М 12 1
71 T1001.02.00.00.44 PIVOT 1
72 T1002.02.00.00.50 CARRIER 1
73 T1001.02.00.00.47 BUSHING 1
74 DIN 915 STOP SCREW М 6Х30 2
76 T1001.02.00.71.00 CONSOLE GUIDE 1
77 T1002.02.00.96.00 BASE - GUIDE 1
78 T1001.02.00.00.101 FIXATION 1
79 DIN 94 COTTER PIN 3. 2х25 1
80 T1001.02.00.98.00 STEM 1
81 T1001.02.07.00.00 ROTATION DISPLAY DEVICE 1
82 T1002.02.00.00.99 SPINDLE PULLEY 1
84 T1002.02.00.00.100 END WASHER 1
85 SERRATED BELT 7M L=1000 2
86 DIN 934 NUT М6 3
87 DIN 914 STOP SCREW М 8Х20 1
88 T1002.02.00.51.00 MOTOR CARRIER 1
89 T1001.02.00.00.40 LEVER 1
90 I108-32-M12 PEAR LEVER 38 М12 1
91 T1002.02.00.00.06 MOTOR PULLEY 1
92 DIN 933 BOLT М12Х25 4
93 ELECTRIC MOTOR 1
94 DIN 125A WASHER АМ10 3
95 A583-80-М10-20 LEVER М10X20 1
96 SF250M.02.00.00.38 NUT 1
97 T1002.02.00.00.71 SHAFT LIFTING SCREW 1
98 T1002.02.00.00.81 BUSHING LABYRINTH 1
100 DIN 912 SCREW М 8Х25 4
101 T1002.02.00.00.080 COVER 1
102 T1002.02.00.00.66 GEAR BOX BODY 1
103 PAP 2015 P10 SLIDING BUSHING 1
104 T1002.02.00.00.63 WASHER 2
105 T1002.02.00.00.61 GEAR WHEEL Z=11 1
106 T1002.02.00.00.69 GASKET 1
107 T1002.02.00.00.70 COVER 1
108 ISO 7380 SCREW М 6Х10 8
109 ASPIRATION HOSE 1
Page 41
TYPE: SF 45 FST
OPERATION MANUAL
Т1002.02. 35.00.00. CUTTER ARBOR А4Хø30Х125
1 T1002.02.35.00.01 CUTTER ARBOR А4Хø30Х125 1

2 SF250M.02.00.18.01 DISTANCE BUSHING ø30Х5 2
8 T1004.02.00.00.25A PRESSING BUSHING 1
9 DIN 1481 SPRING PIN ø5Х12 2
10 DIN 7991 SCREW М16x60 1
Page 42
TYPE: SF 45 FST
OPERATION MANUAL
Т1002.02.08.00.00. MILLING CUTTER INCLINATION ANGLE READING DEVICE
1 LD-Е1Х71-Z-H1770 STEEL ROPE Ø1.4 1

2 T1001.02.00.04.21 SCREW 1
5 DIN 934 NUT М8 1
6 T1001.02.00.04.16 SECTOR 1
7 T1002.02.00.08.17 BUSHING 2
8 DIN 985 NUT М 8 2
10 T1001.02.00.04.01 DISTANCE BUSHING 2
11 T1001.02.00.04.02 ROLLER Ø40 2
12 T1001.02.00.04.03 LONG AXIS 2
13 T1001.02.00.04.09 PLATE 1
14 DIN 934 NUT М6 2
15 T1001.02.00.04.12 ARROW 1
16 SF250M.02.60.00.18 BOLT М6Х14 2
17 T1001.02.00.04.08 WASHER Ø20ХØ8,5Х3 2
18 T1001.02.00.04.06 ROLLER Ø26 2
19 TERMINAL А 6,0 1
20 SF250M.02.60.00.22 SPRING 15Х11 L=166 1
22 DIN 912 SCREW М8х20 2
23 T1001.02.00.04.07 SHORT AXIS 2
Page 43
TYPE: SF 45 FST
OPERATION MANUAL
Т1002.02.07.00.00 ROTATIONS INDICATION DEVICE
1 T1001.02.05.00.01 COVER 1
2 DIN 84 SCREW М 4x8 2
3 T1001.02.05.00.03 ARROW 1
4 T1001.02.05.00.05 GASKET 1
5 ISO 7380 SCREW М 6Х10 4
6 T1001.02.05.00.04 PLATE 1
7 DIN 319-KU-25-M8-C HANDLE BALL ø25 1
8 T1001.02.05.00.18 STUD 1
9 DIN 913 FIXING SCREW М 4Х 6 2
10 T1002.02.07.13.00 INDEXING DISC 1
11 T1001.02.05.00.12 DISTANCE WASHER 2
14 W830.VB08 SPRING FIXING 1
16 T1002.02.05.14.00 SUPPORT 1
17 T1002.02.05.00.11 CHAIN WHEEL Z=18 1
18 DIN 913 FIXING SCREW М6Х8 1
19 T1002.02.07.08.00 LIMITER 1
20 T1002.02.05.00.09 GUIDE 2
Page 44
TYPE: SF 45 FST
OPERATION MANUAL
2
3
SF250M.08.00.00.00 BRACKET TABLE FOR FULCRUM OF DETAIL (OPTION)
1 S315.109.00.01.00 COTTER 1
2 DIN 7934 WASHER АМ10 2
3 A583-73-M10-30 HANDLE 2
4 S315.32.01.00.00 EXTENSION TABLE500Х320 1
6 DIN 551 FIXING SCREW М8Х20 -POLYAMIDE 2
7 DIN 555 NUT М8 - POLYAMIDE 2
Page 45
TYPE: SF 45 FST
OPERATION MANUAL
S315.50.00.00.00 ELONGATION TABLE 500Х320 MM (OPTION)
1 S315.32.01.00.00 ELONGATION TABLE 500х320 1

2 DIN 125A WASHER М10 2
Page 46
TYPE: SF 45 FST
OPERATION MANUAL
LVF.00.00.00.00 REVOLVING RULER FOR MILLING MACHINE (OPTION)
1 DIN 1481 SPRING PIN Ø 5Х12 2

2 LVF 00.00.00.03 COTTER 1
3 LVF 00.00.00.05 PAD 1
5 DIN 912 SCREW М8х25 2
6 LVF 00.00.00.10 BASE 1
7 ТАБ.113 RULER ARROW 1
8 UN 732 WASHER ø35хø9х2,5 1
9 A583-65-М8-35 HANDLE М8Х35 1
10 S315.46.00.00.05 COTTER QUADRATIC 2
11 LVF 00.11.00.09 COLUMN 1
12 LVF 00.11.00.00 CLAMPING DEVICE 1
15 DIN 125A WASHER M8 2
16 LVF 00.12.00.01 PROTECTOR 1
18 DIN 551 FIXING SCREW М 4Х5 1
19 RULER 0 - 900 1
20 S315.47.00.00.07 RIM15x3, L=900ММ 1
21 S315.47.00.00.06 PROFILE T4564, L=900 1
22 LVC 1219U-35.00.07 RIM 15Х3 1
24 LVC1219U-35.00.06 TUBE 1
25 DIN 7337 A BLIND RIVET Ø4Х8 2
Page 47
TYPE: SF 45 FST
OPERATION MANUAL
26 H 110 - 2000L RULER 0-2000 LEFT - RIGHT 1
27 S2300.13.00.00.10-01 PLATE 1
28 LVF 00.01.00.32 PLATE 1
29 DIN 7991 SCREW М 8Х16 2
31 LVC1219 X.00.00.09 COTTER QUADRATIC 1
32 LVC 600U-35.00.01 SHORT PROFILE 1
34 F178-40-M08-40 HANDLE STAR М8X40 1
35 S2300.13.00.00.18 WASHER 1
36 U.00.07 PLATE 1
37 TS315.21.02.02.11 ARROW 1
38 ISO 7380 SCREW М 6Х10 1
39 TS315.21.02.02.01 SLIDER 1
40 U.00.06-00 SCREW 1
41 DIN 934 NUT М8 1
42 F175-50-М8 HANDLE STAR М8 1
43 TS315.21.02.02.07 STOP 1
44 DIN 913 FIXING SCREW М12х40 1
45 DIN 134 WASHER M12 1
46 DIN 985 NUT М 12 1
Page 48
TYPE: SF 45 FST
OPERATION MANUAL
PF180-00.00.00-01 PROTECTION DEVICE ø180MM WITH INTEGRAL RULERS (OPTION)
1 DIN 9021 A WASHER M 8 4

2 A582-65-М8 HANDLE М8 2
3 PF180-00.04.00 SLIDER 1
4 PF180-00.00.12 AXIS 2
5 PF180-00.01.00 CORPS 1
6 DIN 985 NUT М 8 2
7 DIN 125 A WASHER АМ 6 2
8 DIN 934 NUT М6 2
9 PF180-00.00.06 BLOCK 1
10 DIN 9021 A WASHER М12 2
11 PF180-00.10.00 SCREW М10Х145 1
12 PF180-00.25.00 CENTERING PLATE 1
13 PF180-00.27.00 FLANGE 1
14 ISO 7380 SCREW М6Х16 4
15 DIN 985 NUT М10 2
16 PF180-00.11.00 SCREW М10Х110 1
17 DIN 934 NUT М10 6
18 PF180-00.00.24 BLOCK 1
19 A583-65-М8-40 HANDLE М8Х40 1
20 PF180-00.00.19 SCREW 2
21 PF180-00.00.16 NUT 1
22 PF180-00.00.23 WASHER Ø32ХØ13Х5 2
23 DIN 985 NUT М 6 3
24 PF180-00.22.00 HANDLE М12 2
25 PM 625 HANDLE STAR 25М6x16 1
26 DIN 933 BOLT М6 x16 2
28 PF180-00.16.00 COVER FOR INTEGRAL RULER 1
29 PF180-00.02.00 INTEGRAL RULER RIGHT 1
30 PF180-00.03.00 INTEGRAL RULER LEFT 1
31 PF180-00.32.00 PLATE С SCREW 2
Page 49
TYPE: SF 45 FST
OPERATION MANUAL
MSH .00.00.00 TENONING TABLE FOR MACHINES WITH FORMAT BOARD (OPTION)
1 MSH.25.01.00 GUIDE 1
2 DIN 913 FIXING SCREW М 6 2
3 DIN 934 NUT М6 2
4 A583-65-М8-25 HANDLE М8Х25 1
5 MSH.25.00.02 NUT 1
6 MSH.00.00.21 COTTER 1
8 MSH.00.00.22 AXIS - GUIDE 1
9 MSH.00.00.09 MOBILE TABLE 1
11 MSH.00.01.00 SUPPORT 1
12 MSH.00.00.02 PROTECTOR 2
13 DIN 963A SCREW М 6Х20 4
14 A582-65-М8 HANDLE М8 2
16 MSH.00.00.03 V-SHAPE 2
18 DIN 934 NUT М6 4
19 MSH.00.00.14 COLUMN 1
20 A583-65-М8-35 HANDLE М8Х35 1
21 UN 732 WASHER ø35хø9х2,5 1
22 T1304 SCALE 60˚ – 0˚ – 60˚ 1
23 DIN 7337 A BLIND RIVET Ø2,4Х6 2
24 A583-65-М8-20 HANDLE М8Х20 2
26 LVF 00.00.00.10 BASE 1
Page 50
TYPE: SF 45 FST
OPERATION MANUAL
27 DIN 933 BOLT М6Х10 1
28 DM5-401.91.50.22 ECCENTRIC 1
29 LVC600.27.00.00 CLAMPING DEVICE 1
30 MSH.00.11.24 RULER L=550 1
31 MSH.00.11.25 RIM 15Х3 L=548 1
33 RULER 0 - 600 LEFT - RIGHT 1
34 F178-40-M8-30 HANDLE STAR Ø40 М8X30 1
36 TS315.21.02.02.00 STOP 2
37 DIN 7337A BLIND RIVET Ø4Х8 2
38 S2300.13.00.00.22 SHORT PROFILE 1
40 LVC1219 X.00.00.09 COTTER QUADRATIC 1
41 DIN 7991 SCREW М 8Х16 2
42 MSH.00.11.32 SUPPORT 1
43 S2300.13.00.00.10-01 PLATE 1
44 MSH.00.11.02 RIM 15Х30 L=630 1
45 MSH.00.11.06 RECTANGULAR PIPE 1
46 RULER 0-600 LEFT - RIGHT 1
Page 51
TYPE: SF 45 FST
OPERATION MANUAL
FDM5-321.90.00.00 TENONING HOOD ø320
1 FDM5-321.90.00.11 RIGHT ANGLE 1

2 FDM5-321.90.00.03 FRONT COVER 1
5 FDM5-321.90.00.13 LEFT ANGLE 1
6 DIN 7981 SCREW FOR WOOD 4Х10 8
7 FDM5-321.08.00.12 COTTER 2
9 FDM5-321.90.00.03 UPPER COVER 1
10 FDM5-321.90.10.00 CORPS 1
12 DIN 934 NUT М8 2
Page 52
MACHINE : MILLING MACHINE
TYPE: T1000L / T1000S
OPERATION MANUAL

Operation Manual SF 45 FST Englisch

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OPERATION MANUAL

WINTER MILLING MACHINE

Henrik Winter Holztechnik GmbH

SECTION B: SAFETY OF WORK

SECTION C: ASSEMBLY OF MACHINE

SECTION D: FITTING AND OPERATING OF MACHINE

SECTION E: DESCRIPTION OF MACHINE

SECTION H: CATALOGUE OF SPARE PARTS

Henrik Winter Holztechnik GmbH

Very important instructions.

In case of technical problem please contact the Seller or Service department.

A.4. NAME PLATE

A.5. FIELD OF APPLICATION

This machine is designed for longitudinal for pro-

You may not process on this machine materials,

The machine is designed for one operator only.

А – place of work during profiling, folding, pattern mill-

Tools that may be used:

May be installed and used on the machine tools com-

The machine should not be open-air operated.

A.7. ТECHNICAL CHARACTERISTICS

Rotating ruler for milling without extension mm 900 900

A.8. NOISE CHARACTERISTICS

B.1. SAFETY INSTRUCTIONS

Training of servicing staff

However, the safety depends mainly on yourself.

B.2. DESIGN MEASURES FOR ENSURING SAFETY FOR WORK

ß Electronic brake for electrodynamics stopping of engine.

SECTION C: ASSEMBLY OF MACHINE

C.1. REQUIREMENTS TO THE WORKING AREA

C.2. UNLOADING OF MACHINE

Check the secure fixing of the hoisting hooks to machine’s body.

C.3. DESLUSHING OF MACHINE

C.4. FOUNDATIONS LAYOUT

C.5. ASSEMBLY OF THE DISASSEMBLED UNITS

C.5.1. Assembly of bracket table for support of details

C.5.3. Assembly of the fulcrum ruler with bind fast mechanism

C.5.5. Assembly of the

C.5.6. Assembly of the protective box during the cut-

During cutting of prickles it is necessary to use spe-

- insert nut A in the lateral T-shaped groove B of

Fix the carrying pipe А (fig. 11) to the machine's board В

Electric current (А) Section of the cable Fuse

ß We do recommend to use a rubber insulated supply cable type

During initial commissioning and after each modification of the

The dust and chips aspiration device must be switched on

D.1. OPERATING OF MACHINE

D.1.1.General instructions during the milling operation

D.1.2. Fixation and adjustment of the tools H

Recommended. fig. 20 To avoid fig. 21

D.1.3. Choice of rotations of the spindle

Material of tool HSS HM

Processed material m/s m/s

Raised danger from op-

Diameter of tool (mm)

Danger from break-

Spindle rotation speed min-1

Optimal cutting speed fig. 22

- hard material tool, cutting speed 60-70 m/s