Product Portfolio Systems and Solutions Guide

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Insulated Panel Systems

North America

Product Portfolio
Systems and
Solutions Guide
Wall Panels / Roof Panels / Accessories
Insulated Panel Systems
Product Portfolio

Contents

01 02 03
Kingspan Wall Panel Systems Roof Panel Systems

Your Global Partner 4 KS Series Azteco™ 20 KingRib 3 / KingRib 5 34


QuadCore Technology
®
6 KS Series Shadowline 21 KingSeam 35
Products at a Glance 8 KS Series Mini Micro-Rib 22
Performance Benefits 14 KS Series Micro-Rib 23
Life Cycle Assessment & KS Series Mini-Wave 24
VOC Testing 18
KS Series Granitstone® 25
Optimo® 26
MF™ Fire Rated 28
MF QT Acoustical

29
KarrierPanel 30
®

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Insulated Panel Systems
Product Portfolio

04 Together we have the opportunity to


make our built environments more
energy efficient, attractive, adaptable,
environmentally sensitive and productive.
Extrusions & Services
The way we build can be more effective and
reach higher standards than ever before.
Aluminum Extrusions 36
Testing and Services 37 We can make our buildings really work
Color Coatings 38 for us; consuming and generating energy
Projects 40 smartly to become real investments in
Integrated Systems 42 our future.”
Gene M. Murtagh, CEO, Kingspan Group.

3
Insulated Panel Systems
Product Portfolio

Higher Building Performance QuadCore® Technology is Kingspan’s next generation


with Kingspan of self-blended hybrid insulation core. Across the

It’s all in
world of insulated panels, this innovation with its
distinctive gray microcells powers the industry’s
highest combined performance:
 Unrivalled thermal efficiency

the gray  Superior fire protection


 Unmatched health & wellness certification

cells
 30-year thermal warranty
QuadCore® Technology, together with our
end-to-end services and whole building design
know-how, takes Kingspan buildings to a higher
level of lifetime performance, and delivers the
ultimate protection for our partners, their buildings,
and the environment for future generations.

360°
Services

Whole
Building Warranty
Design

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Insulated Panel Systems
Product Portfolio

1
Unrivalled Thermal Efficiency
2
Superior Fire Protection

QuadCore® Technology is certified as the most The hybrid nature of QuadCore® Technology delivers
thermally efficient closed-cell insulation core a range of improvements in fire performance
on the market. which surpass all other insulated panel systems
incorporating closed-cell insulation materials.
Lifetime performance and value benefits
Lifetime performance and value benefits
 The class-leading R-value of R-8.0 per inch has
the potential to reduce HVAC size, and lower  For any building owner that wants the best
both energy consumption and carbon emissions. protection against the impact of fire, the
unique low smoke characteristics of QuadCore®
 QuadCore® Technology is a more streamlined
Technology provide the optimum solution.
solution relative to other insulation materials
with associated benefits in interior space  QuadCore® Technology also delivers improved
optimization, for specific transport, and ease of fire resistance ratings leading to more cost-
handling during construction. effective installations due to economies in
steelwork and fixing, in certain applications.

3
Unmatched Health & Wellness Certification
4
30-year Thermal Warranty

The improved thermal performance of QuadCore® The inimitable science behind QuadCore®
Technology helps to optimize resource efficiency. Technology and comprehensive independent
It is also CFC, HCFC, HFC free and has a very low third-party testing has delivered the industry
Global Warming potential. an unparalleled 30-year thermal performance
warranty.
Lifetime performance and value benefits
 None of the chemical ingredients present in
Kingspan’s QuadCore® foam are included
on the ILFI Declare Red List.
 C2C Silver material health certified
 GREENGUARD Gold certified

5
Insulated Panel Systems
Product Portfolio

Your Global Partner

4 2
2
3
3 2
6 2 15 7 43 3 5
11 3
95 2 3
37
8 2
2
9

Manufacturing
Sales 2
2

Kingspan Insulated Panels is a global leader in the design, development and delivery of advanced
building envelope products and solutions.
At Kingspan Insulated Panels, we are pioneering better technologies and methods of building for a low carbon world. Improving
building performance, construction methods and ultimately people’s lives – that’s what drives our people across the world.
Energy efficiency is at the heart of our innovation, from making the industry’s most thermally efficient core for our insulated panels,
to producing the most airtight interfaces, to providing technical and field-service support on how to build optimally.

6
Insulated Panel Systems
Product Portfolio

How we operate

129
Global manufacturing facilities

14,000+
Employees

 Management controls
 Quality systems
 Responsible supply chain partnerships

13
Regional R&D centers

As the world demands more from buildings in terms of energy efficiency, fire safety,
weather resilience, health and aesthetics, we have expanded beyond insulated panels
in recent years to encompass high-end facades, daylighting and ventilation systems,
integrated PV and structural steel solutions.

Together with the learnings from our ongoing research into better building design,
these enhanced Kingspan envelopes will take our built environment to the next era of
efficiency and wellbeing.

7
Insulated Panel Systems
Product Portfolio

Products at a Glance

Wall – Vertical and Horizontal Application

KS Azteco™ KS Shadowline

KS Micro-Rib KS Mini-Wave

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Insulated Panel Systems
Product Portfolio

KS Mini Micro-Rib KS Granitstone®

Optimo®

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Insulated Panel Systems
Product Portfolio

Products at a Glance

Wall with Facade

Brick Rainscreen on KarrierPanel® Metal Rainscreen on KarrierPanel®

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Insulated Panel Systems
Product Portfolio

Wall – Vertical and Horizontal Application – Mineral Fiber Core


FireRated
1HOUR

2HOURS

3HOURS

MF™ Fire Rated MF™ QT

Roof

KingSeam KingRib

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Insulated Panel Systems
Product Portfolio

Products at a Glance

Panels on Metal Studs – Vertical Application

Vertical studs
(sheathing optional)

Horizontal sub girts

“Install vertical
panels onto horizontally
oriented supports”

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Insulated Panel Systems
Product Portfolio

Panels on Metal Studs – Horizontal Application

Vertical studs
(sheathing optional)

“Install horizontal
panels onto vertically
oriented supports”

13
Insulated Panel Systems
Product Portfolio

Performance Benefits
Build Speed

Wall Assembly Installation

Water, air, vapor


and thermal control Standard built up
layers all in one wall system involving
system creating the multiple product and
ideal barrier wall trades to install
installed efficiently
by one contractor

Wall Assembly with Interior Finish Number of Components


Insulated Metal Panels 3
Single Skin Metal (Rainscreen) 7-8
Aluminum Composite Metal (Rainscreen) 6
Exterior Insulated Finish System (EIFS) 11
Masonry Veneer 7
Tilt-Up Concrete / Pre-Cast 3-6

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Insulated Panel Systems
Product Portfolio

Case Study
Consultants for a large retail chain estimate construction schedule time savings of up to five weeks were
achieved in a multiple unit construction program with insulated metal panels.
An average retail store with profits of $35,000 a week can potentially save $175,000 profit in this time as the building is open for
business and revenue is generated.

Construction Schedule

Area – 100,000ft2

Kingspan Insulated Panels 5 weeks

Site Assembled Multi-Part Built-Up Systems 10 weeks

0 1 2 3 4 5 6 7 8 9 10
No. Weeks

Design Flexibility and Aesthetic Appeal


Kingspan’s insulated roof and wall panels offer designers a comprehensive
range of building solutions for vertical and horizontal wall applications.

Available in multiple profiles, finishes and color options, trimless ends and
cover widths, insulated panels provide customized building design and
creative freedom.

The panels are easily integrated with traditional construction methods and
building systems.

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Insulated Panel Systems
Product Portfolio

Performance Benefits
Thermal Performance

Kingspan insulated wall systems offer superior R-values with unparalleled thermal performance during
service life, all built-in to a single off-site, factory assembled insulated panel.

High R-Value Superior Airtightness and Kingspan Shadowline


Insulated Metal Wall Panel
Kingspan insulated panels’ insulating cores provide superior Weathertightness
thermal performance with tested R-values of 7.2* per inch. One of the biggest sources of building
Most importantly, the insulation is on the exterior of the heat loss (or heat gain) is air leakage
building structure to provide the best possible thermal envelope i.e. – “leaky buildings”. Kingspan panels
by reducing thermal bridging typical of cavity wall systems. are rigorously tested to ensure that they
In addition, the panels feature excellent foam-to-foam remain both airtight and weathertight
contact, which provides an unbroken thermal shield over the life of a building.
against heat transfer.
Direction of heat flow
*QuadCore® approx. R-8/in at 75F mean per C518.

Moisture
resistant

Single
Accelerated build
component
speed reduces
on-site time by
up to 50%

Airtight joint
performance

Continuous
insulation – no
gaps or pockets

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Insulated Panel Systems
Product Portfolio

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Insulated Panel Systems
Product Portfolio

Life Cycle Assessment (LCA)

UL Certified EPD

What is an EPD?
An Environmental Product Declaration (EPD) is
a comprehensive, internationally-harmonized
report that documents the ways in which What’s
What is a product, throughout its lifecycle,
the
an LCA? affects the environment.
relationship
Life-cycle assessment (LCA, also between an
known as life-cycle analysis and
cradle-to-grave analysis) is a technique to LCA and an EPD?
assess environmental impacts associated An Environmental Product
with all the stages of a product's life from raw Declaration (EPD) is a summary
material extraction through materials processing, of the data collected in the Life
manufacture, distribution, use, repair and Cycle Assessment (LCA).
Does maintenance, and disposal or recycling.
Kingspan
have EPDs? What’s the
Yes, Kingspan Insulated
purpose of an EPD?
Panels North America created An EPD tells the life cycle story of a product in
the first of its kind cradle-to- a single, written report, focusing on information about
grave UL-Certified ISO-compliant a product’s environmental impacts, such as global warming
EPD in September of 2011. Since potential, smog creation, ozone depletion, and water pollution.
that time Kingspan has issued An EPD can also include other product impacts such as land
multiple revisions to document use changes, potential toxicity risks, as well as corporate
our journey of continues environmental initiatives that are of particular interest
improvement. to the discloser.
Is an EPD
a rating?
No, EPDs do not rank products, and
the existence of an EPD for a product does
not indicate that environmental performance criteria
have been met. EPDs are simply a disclosure tool that helps
purchasers better understand a product’s sustainable qualities and
environmental repercussions so they can make more informed
product selections.

Kingspan has EPDs which are third-party certified by UL. These are
part of our greater effort for transparency and sustainability.

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Insulated Panel Systems
Product Portfolio

VOC Testing

UL GREENGUARD Gold

Why is it important?
Because it’s an independent third-party certification
that tells architects and building professionals
that the product has been tested and certified
for VOCs. It also helps provide confidence
What is in an increasingly “green washed”
GREENGUARD Gold marketplace.
certification?
Simply put, GREENGUARD Certification
ensures that a product has met some of the
world's most rigorous and comprehensive standards for
low emissions of volatile organic compounds (VOCs) into
indoor air. The program screens over 360 VOCs and
total chemical emissions plus ensures compliance
with California’s CDPH Standard Method
Section 01350. Does
Kingspan have
GREENGUARD Gold?
Yes, Kingspan is the only metal panel
manufacturer in North America to deliver
GREENGUARD or GREENGUARD Gold Certified
products. We have GREENGUARD Gold Certification
across all current PIR foam core product sets.

Does
GREENGUARD Gold
help with certifications?
GREENGUARD Certification criteria have been
the basis for the LEED credit for low emitting materials
since 2002. It allows products to be used in projects where
building occupants are a key concern, such as schools,
offices and hospitals.

Kingspan has always believed in leading the industry in innovation and third-party certification.
Pursuing the GREENGUARD stamp has been an initiative to show that we can provide products
that are good for not just the built environment, but also the human environment.

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Insulated Panel Systems
Product Portfolio

KS Azteco ™

KS Azteco™ insulated metal panels are a pre-engineered


wall system that delivers an attractive and affordable
panel choice. KS Azteco™ panels, horizontally or vertically
applied, use a patented double seal integrated joint.
Standard reveals are 1/8” for vertical applications, and 3/8” for
horizontal applications.

Insulation Core: QuadCore® Technology or PIR


Profile: Exterior: Flat / Interior: Shadowline
Embossing: Exterior: Azteco / Interior: Stucco or non-embossed
Gauge: Exterior: 24, 22 ga / Interior: 26, 24, 22 ga
Width: 24”, 30”, 36”, 42”
Thickness: 2”, 2.5”, 3”, 4”, 5”, 6”
Length: 8’ – 53’
Reveal option: Vertical: 1/8” / Horizontal: 1/8” or 3/8”
Orientation: Vertical or horizontal
Post fabrication: Trimless ends, folded corners
QuadCore® Technology: ~ 8 per inch per ASTM C518 @ 75ºF / ~ 9 per inch per ASTM C518 @ 35°F
R-value:
PIR: ~ 7.2 per inch per ASTM C518 @ 75ºF / ~ 8.25 per inch per ASTM C518 @ 35ºF

Shadowline
Interior face
2” – 6”

Exterior face
Azteco
24" – 42” coverage

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Insulated Panel Systems
Product Portfolio

KS Shadowline

KS Shadowline wall systems provide an aesthetically pleasing


and economic panel choice. KS Shadowline panels, applied
vertically, provide a clean, flat appearance that gives your
building the modern finish desired.
KS Shadowline panels are ideal for new and retrofit
applications across commercial and industrial market sectors.

Insulation Core: QuadCore® Technology or PIR


Profile: Exterior: Shadowline / Interior: Shadowline
Embossing: Exterior: Stucco or non-embossed / Interior: Stucco or non-embossed
Gauge: Exterior: 26, 24, 22 ga / Interior: 26, 24, 22 ga
Width: 24”, 30”, 36”, 42”
Thickness: 2”, 2.5”, 3”, 4”, 5”, 6”
Length: 8’ – 53’
Reveal option: Vertical: 1/8” / Horizontal: 1/8” or 3/8”
Orientation: Vertical or horizontal
Post fabrication: Trimless ends, folded corners
QuadCore® Technology: ~ 8 per inch per ASTM C518 @ 75ºF / ~ 9 per inch per ASTM C518 @ 35°F
R-value:
PIR: ~ 7.2 per inch per ASTM C518 @ 75ºF / ~ 8.25 per inch per ASTM C518 @ 35ºF

Shadowline
Interior face
2” – 6”

Exterior face
Shadowline

24” – 42” coverage

21
Insulated Panel Systems
Product Portfolio

KS Mini Micro-Rib

Mini Micro-Rib allow for an attractive building exterior


providing the appearance of fine lines. Mini Micro-Rib
panels, applied vertically, are ideal for new and retrofit
applications across a wide range of sectors.
KS Mini Micro-Rib panels provide an outstanding
combination of performance benefits with design flexibility.

Insulation Core: QuadCore® Technology or PIR


Profile: Exterior: Mini Micro-Rib / Interior: Shadowline
Embossing: Exterior: Non-embossed / Interior: Stucco or non-embossed
Gauge: Exterior: 24 ga / Interior: 26, 24, 22 ga
Width: 24”, 30”, 36”, 42”
Thickness: 2”, 2.5 ”, 3”, 4”, 5”, 6”
Length: 8’ – 53’
Reveal option: Vertical: 1/8” / Horizontal: 1/8” or 3/8”
Orientation: Vertical or horizontal
Post fabrication: Trimless ends, folded corners
QuadCore® Technology: ~ 8 per inch per ASTM C518 @ 75ºF / ~ 9 per inch per ASTM C518 @ 35°F
R-value:
PIR: ~ 7.2 per inch per ASTM C518 @ 75ºF / ~ 8.25 per inch per ASTM C518 @ 35ºF

Shadowline
Interior face
2” – 6”

Exterior face
Mini Micro-Rib
24” – 42” coverage

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Insulated Panel Systems
Product Portfolio

KS Micro-Rib

The KS Micro-Rib profile creates an aesthetically superior look


while also creating shadows due to its linear appearance.
They provide an unrivaled combination of aesthetics and
performance benefits while remaining an economical option.
Applied vertically or horizontally, they can be used across
a wide range of sectors and are suited to new
construction or retrofits.

Insulation Core: QuadCore® Technology or PIR


Profile: Exterior: Micro-Rib / Interior: Shadowline
Embossing: Exterior: Stucco or non-embossed / Interior: Stucco or non-embossed
Gauge: Exterior: 24, 22 ga / Interior: 26, 24, 22 ga
Width: 24”, 30”, 36”, 42”
Thickness: 2”, 2.5”, 3”, 4”, 5”, 6”
Length: 8’ – 53’
Reveal option: Vertical: 1/8” / Horizontal: 1/8” or 3/8”
Orientation: Vertical or horizontal
Post fabrication: Trimless ends, folded corners
QuadCore® Technology: ~ 8 per inch per ASTM C518 @ 75ºF / ~ 9 per inch per ASTM C518 @ 35°F
R-value:
PIR: ~ 7.2 per inch per ASTM C518 @ 75ºF / ~ 8.25 per inch per ASTM C518 @ 35ºF

Shadowline
Interior face
2” – 6”

Exterior face
Micro-Rib
24” – 42” coverage

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Insulated Panel Systems
Product Portfolio

KS Mini-Wave

Mini-Wave wall system provides a continuous sweeping


profile creating a unique wave appearance. Mini-Wave
panels, horizontally or vertically applied, use a patented
double seal integrated joint.
KS Mini-Wave is ideal for new and retrofit applications
across commercial and industrial sectors.

Insulation Core: QuadCore® Technology or PIR


Profile: Exterior: Mini-Wave / Interior: Shadowline
Embossing: Exterior: Stucco or non-embossed / Interior: Stucco or non-embossed
Gauge: Exterior: 24, 22 ga / Interior: 26, 24, 22 ga
Width: 24”, 30”, 36”, 42”
Thickness: 2”, 2.5”, 3”, 4”, 5”, 6”
Length: 8’ – 53’
Reveal option: Vertical: 1/8” / Horizontal: 1/8” or 3/8”
Orientation: Vertical or horizontal
Post fabrication: N/A
QuadCore® Technology: ~ 8 per inch per ASTM C518 @ 75ºF / ~ 9 per inch per ASTM C518 @ 35°F
R-value:
PIR: ~ 7.2 per inch per ASTM C518 @ 75ºF / ~ 8.25 per inch per ASTM C518 @ 35ºF

Shadowline
Interior face
2” – 6”

Exterior face
Mini-Wave
24” – 42” coverage

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Insulated Panel Systems
Product Portfolio

KS Granitstone ®

The KS Granitstone® finish provides the appearance of


stucco or natural stone, with an acrylic aggregate finish
factory applied over primed steel, this product is also
available in Granitstone Quartz.
KS Granitstone panels provide design flexibility and can
be used in multiple applications.

Insulation Core: QuadCore® Technology or PIR


Profile: Exterior: Flat with Granitstone or Granitstone Quartz finish / Interior: Shadowline
Embossing: Exterior: Stucco / Interior: Stucco or non-embossed
Gauge: Exterior: 24, 22 ga / Interior: 26, 24, 22 ga
Width: 24”, 30”, 36”, 42”
Thickness: 2”, 2.5”, 3”, 4”, 5”, 6”
Length: 8’ – 30’
Reveal option: Vertical: 1/8” / Horizontal: 1/8” or 3/8”
Orientation: Vertical or horizontal
Post fabrication: N/A
QuadCore® Technology: ~ 8 per inch per ASTM C518 @ 75ºF / ~ 9 per inch per ASTM C518 @ 35°F
R-value:
PIR: ~ 7.2 per inch per ASTM C518 @ 75ºF / ~ 8.25 per inch per ASTM C518 @ 35ºF

Shadowline
Interior face
2” – 6”

Exterior face
Granitstone
24” – 42” coverage

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Insulated Panel Systems
Product Portfolio

Optimo ®

Optimo® delivers a clean, smooth and aesthetically


appealing modern solution. Incorporating superior
airtightness as well as high R-value.
Kingspan’s Optimo® gives you that, and more, available in either a non-
embossed or embossed texture. Optimo®’s single component design can
reduce on-site installation time by up to 50% compared to traditional site
assembled systems. Optimo® is suitable for high volume, large scale, new
and retrofit applications across the commercial and industrial sectors.

Insulation Core: QuadCore® Technology or PIR


Profile: Exterior: Flat / Interior: Shadowline or flat
Embossing: Exterior: Stucco or non-embossed / Interior: Stucco or non-embossed
Gauge: Exterior: 22 ga / Interior: 26, 24, 22 ga
Width: 24”, 30”, 36”, 40”
Thickness: 2”, 2.5”, 3”, 4”, 5”, 6”
Length: Embossed: 8’ – 32’ / Non-embossed: 8’ – 20’
Reveal option: Vertical: 1/8” / Horizontal: 1/8” or 3/8”
Orientation: Vertical or horizontal
Post fabrication: Trimless ends, folded corners
QuadCore® Technology: ~ 8 per inch per ASTM C518 @ 75ºF / ~ 9 per inch per ASTM C518 @ 35°F
R-value:
PIR: ~ 7.2 per inch per ASTM C518 @ 75ºF / ~ 8.25 per inch per ASTM C518 @ 35ºF

Shadowline
Interior face
2” – 4”

Exterior face
Flat

24” – 40” coverage

26
Insulated Panel Systems
Product Portfolio

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Insulated Panel Systems
Product Portfolio

MF Fire ™

Rated

MF™ Fire Rated panels provide a fire resistive FireRated


rating of up to three hours. Exterior profile 1HOUR
options include Shadowline, Micro-Rib,
Flat and Azteco™ Embossed to meet all 2HOURS

performance and design needs. Factory


3HOURS
applied butyl sealant is available to help
increase the speed of installation.

Insulation Core: Mineral Wool


Profile: Exterior: Shadowline, Micro-Rib or flat / Interior: Shadowline
Embossing: Exterior: S
 tucco, Azteco or non-embossed / Interior: Stucco or non-embossed
Gauge: Exterior: 24, 22 ga / Interior: 26, 24, 22 ga
Width: 42”
Thickness: 4”, 6”, 8”
Length: 4” & 6”: 8’ – 48’; 8”: 8’ – 40’
Reveal option: N/A
Orientation: Vertical or horizontal
Post fabrication: N/A
Wall fire resistive ratings: 1 hour (4”), 2 hour (6”), 3 hour (8”)
Ceiling fire resistive rating: 1 hour (6” panel only)
R-value: ~ 3.6 per inch per ASTM C518 @ 75ºF

Interior face Shadowline


4” – 8”

Exterior face
42” coverage Shadowline

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Insulated Panel Systems
Product Portfolio

MF QT ™

Kingspan’s MF™ QT Acoustical panel is available for


applications requiring sound reduction. Various exterior
profiles are available including Azteco™ Embossed,
Micro-Rib and Shadowline, providing excellent form as
well as function. Nineteen standard Kynar colors are
available to choose from ranging from various shades
of white to bold reds and blues.

Profile: Exterior: Shadowline, Micro-Rib or flat / Interior: Flat with perforations


Embossing: Exterior: Stucco, Azteco™ or non-embossed / Interior: Non-embossed
Gauge: Exterior: 26, 24, 22 ga / Interior: 24, 22 ga
Width: 42”
Thickness: 4”, 6”, 8”
Length: 4” & 6”: 8’ – 48’ / 8”: 8’ – 40’
Reveal option: N/A
Orientation: Vertical or horizontal
Post fabrication: N/A
Fire resistive ratings: N/A (not tested for fire)
STC rating: 30
Sound absorption: .92 minimum
R-value: ~ 3.6 per inch per ASTM C518 @ 75ºF

Interior face Flat


4” – 8”

Exterior face
Shadowline
42” coverage

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Insulated Panel Systems
Product Portfolio

KarrierPanel ®

KarrierPanel® is a cost effective universal barrier wall alternative


solution to traditional multi-component wall systems.
Comprising of a KS Series panel and integrated rail, KarrierPanel®
is the ideal barrier wall to support secondary rainscreen systems
such as brick or metal façades.

Insulation Core: QuadCore® Technology or PIR


Profile: Exterior: Shadowline or flat / Interior: Shadowline
Embossing: Exterior: Stucco or non-embossed / Interior: Stucco or non-embossed
Gauge: Exterior: 26, 24, 22 ga / Interior: 26, 24, 22 ga
Width: 24”, 30”, 36”, 40”, 42”
Thickness: 2”, 2.5”, 3”, 4”, 5”, 6”
Length: 8’ – 53’
Reveal option: 3/8” to accommodate rail
Orientation: Vertical or horizontal
Post fabrication: N/A
QuadCore® Technology: ~ 8 per inch per ASTM C518 @ 75ºF / ~ 9 per inch per ASTM C518 @ 35°F
R-value:
PIR: ~ 7.2 per inch per ASTM C518 @ 75ºF / ~ 8.25 per inch per ASTM C518 @ 35ºF

Shadowline
Interior face
2” – 6”

Exterior face
Shadowline

24” – 42” coverage

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Insulated Panel Systems
Product Portfolio

Brick Rainscreen on KarrierPanel® Metal Rainscreen on KarrierPanel®

Design Flexibility
KarrierPanel® can support a range of rainscreen finishes to compliment any architectural scheme.

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Insulated Panel Systems
Product Portfolio

KarrierPanel ®

Unique KarrierRail
KarrierPanel® utilizes a Kingspan designed unique rail. This stable Installation is quick, simple and easy, as the rail is installed
and secure structural rail safely transmits positive loads from during normal panel installation, and is secured
the multiple façades to the structural supports behind the using standard panel fasteners in
insulated panels. a one step procedure.

Similarly, expansion fasteners secure the exposed rail edge, The standard rail
ensuring that the system safely handles negative loads as well. configuration is
16 gauge Galvalume,
The rail has been developed to fully integrate with Kingspan’s 50 KSI steel. Available
KS series panel joint. This rail system does not penetrate the in various lengths
air vapor barrier and enables multiple types of rain screens to with a 1, 2 and 3 inch
be attached to the KarrierPanel® rail such as brick, single skin bearing surface.
metal, aluminum composite and various tile systems.

Benefits of the KarrierPanel® Wall System Vs Traditional Built-up Construction:


 The single component KarrierPanel® wall system combines  Eliminates concerns over UV exposure as compared to
the superior thermal performance of IMPs with an air, conventional rainscreen components.
water and vapor barrier.  Eliminates the potential for compromising the air,
 More uniform temperature distribution throughout the water and vapor barrier and allows for visual inspection
wall ensures moisture control. and testing.
 Eliminates energy losses associated with thermal-bridging  Results in quicker ROI.
cavity insulation.

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Insulated Panel Systems
Product Portfolio

Build Speed
KarrierPanel® as a single component system increases speed of
build, minimizes delays and the need for multiple trades.

Vs
1 Single Component
KarrierPanel® Wall
System

Typical multi-part KarrierPanel® System with Metal


façade system Single Skin Rainscreen

 Faster close-in and dry-in for reduced building costs.


 The single component system results in less labor time on-site and construction waste.
 Reduces delays in construction experienced with scheduling multiple trades.
 Increase in build speed allows faster project completion and reduces business disruption.

Thermal Performance
The insulated panel provides excellent thermal performance with high R-value and airtightness with an air, water and vapor barrier.

Steel-framed, Kingspan
Built-up Wall System KarrierPanel® Wall System
Direction of heat flow

Direction of heat flow

Vs

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Insulated Panel Systems
Product Portfolio

KingRib 3 / KingRib 5
KingRib insulated roof panels are
the perfect option for a modern
design combined with high
energy-efficiency, durability,
and high R-value.

Profile: Exterior: Mesa with Trapezoidal Ribs / Interior: Mesa


Embossing: Exterior: Smooth / Interior: Embossed
Gauge: Exterior: 26 ga Standard (24, 22 ga optional) / Interior: 26 ga Standard (24, 22 ga optional)
Width: 40”
Thickness: 1.5”, 2.5”, 4”, 5”, 6”
Length: 8’ – 50’
Post fabrication: Cutbacks
R-value: ~ 7.2 per inch per ASTM C518 @ 75ºF / ~ 8.2 per inch per ASTM C518 @ 40ºF

KingRib 3
40” coverage

20” 20”
13/8”

Exterior face
1.5” – 6”

Mesa

KingRib 5
40” coverage

10” 10” 10” 10”


13/8”

Exterior face
1.5” – 6”

Interior face
Mesa

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Insulated Panel Systems
Product Portfolio

KingSeam
KingSeam insulated standing seam
roof panels are designed to offer design
flexibility and aesthetics combined with
high R-values and unparalleled service life
performance. Ideal for new and retrofit
applications across a wide variaety of
building sectors.

Profile: Exterior: Ribbed standing seam / Interior: Mesa


Embossing: Exterior: Smooth / Interior: Embossed
Gauge: Exterior: 26 ga Standard (24, 22 ga optional) / Interior: 26 ga Standard (24, 22 ga optional)
Width: 40”
Thickness: 3.25”, 4”, 5”, 6”
Length: 8’ – 50’
Post fabrication: Cutbacks
R-value: ~ 7.2 per inch per ASTM C518 @ 75ºF / ~ 8.2 per inch per ASTM C518 @ 35ºF

40” coverage (shown before seaming)

Standing Seam
2”

1” Exterior face
31/4” – 6”

Interior face
Mesa

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Insulated Panel Systems
Product Portfolio

Aluminum Extrusions
Base Base Base extrusion C Wall parapet extrusion
extrusion A extrusion B

Inside corner Outside corner Vertical top hat Vertical top hat
extrusion extrusion extrusion – flush extrusion – recessed

Jamb extrusion Vertical panel stack joint Opening sill extrusion

Soffit Soffit Aluminum extrusions can be painted to


extrusion A extrusion B match or accent wall and roof panels.

36
Insulated Panel Systems
Product Portfolio

Testing and Services

Langley, BC
Caledon, ON

Columbus, OH
Modesto, CA

Technical Service DeLand, FL

Kingspan provides a comprehensive technical


advisory service to assist architects, engineers,
specifiers and installation contractors with building
design, product application and site work installation
training and challenges.

Energy Service
Kingspan offers a performance energy modelling
service on select projects to help design teams
understand scenarios contributing to optimizing the
energy efficiency of insulated metal panel assemblies Field Service Support
based on meeting or exceeding ASHRAE 90.1
requirements. Kingspan’s Field Service Engineering Team offer customers free contractor
training on the installation of new and existing products, site inspection
services as well as advice on mechanical handling solutions.
Customer Service
Our dedicated team provides focused customer Sales Team
service for all pre and post-order administration,
delivery scheduling, and installer support, ensuring a Our regionally based sales team can provide assistance on any project from
seamless coordinated customer experience. the design stage through to site installation.

Find your local sales rep on our website www.kingspanpanels.com


Marketing Support Email Us
Our marketing team aims to provide a fast Technical services: [email protected]
turnaround on standard sample and literature Installation seminars: [email protected]
requests, eliminating delays with planning and client Marketing: [email protected]
approval of material, so that your project begins Product samples: [email protected]
on time. Follow Kingspan on:
Additional marketing support is provided through
the use of project case studies.

37
Insulated Panel Systems
Product Portfolio

High Performance Color


Coating Systems

Kingspan offers a full spectrum of vibrant colors for every color scheme. The high performance coatings
provide long-life protection, color and gloss retention.

Kingspan Coating System Options Warranties


Weather XL – Siliconized Modified Polyester (SMP) Kingspan and their suppliers provide standard coating
warranties for up to 20 years.
WEATHER XL coating systems utilize only ceramic and inorganic *Some colors require clear-coat protection.
pigments offering superior color stability, chalk and fade **Due to the orientation of aluminum / pearlescent flake pigments during
resistance as well as gloss retention. application, the appearance will be directional in nature on metallic coatings.

Solid Fluropon® PVDF Colors –


Kynar 500® / Hylar 5000
Fluropon coatings are durable polyvinyldene coating system
containing 70% Kynar or Hylar resins, ceramic and other
inorganic pigments. This system provides a powerful chemical
bond, superior resistance to ultraviolet radiation resulting in
exceptional color retention, resistance to chalking and
chemical degradation.

Mica Fluropon Classic® II PVDF Colors**


The coating system consists of a special primer and a durable
color coat containing mica pearlescent flakes.

Metallic Fluropon Classic® PVDF Colors**


Metallic coatings employ metal flakes in the color coat.
The system uses a special primer, a 70% Kynar 500® or Hylar
5000® resin based Fluropon color coat and a clear topcoat,
to provide outstanding color and gloss retention, increased
abrasion resistance and added protection against
atmospheric contaminants.

Inquire about our range of coatings with high Solar


Reflectance Index.

Flurothane Coastal PVDF Colors


This is a premium Fluoropolymer (PVDF) system developed for
use in the most extreme coastal environments (less than 1500
feet from the coastline). The unique aspect about this system
is the innovative thick film primer. This is field-proven and
provides a high performance exterior finish delivering
outstanding resistance to ultraviolet rays, exceptional color
retention and resistance to chalking from salt spray and
harsh coastal environments.

38
Insulated Panel Systems
Product Portfolio

Standa
Standard Kynar rd KynSa
tarn
L -d
rX ard
the KynS
Wea atar n
da
rd
Ky
n ar

M
ic
a

Mi
ca

Metall
ic
Metallic
Gra
tsto ni
ne G
ran

Product Benefits
i t sto

 A wide range of solid and metallic colors


ne

 Excellent durability and weather performance


 Energy Star® and Cool Roof® options
 Contributes to LEED® credits
Gr
an
its
to
e n
Qu
Corrosion Ultraviolet Chemical Abrasion Condensation ar
Attack tz
The appearance of mica and metallic colors may vary from batch to batch due to the variability in the random
orientation of mica mineral pigments and metallic flakes used in the manufacturing process. To achieve the
best result for your project, thoughtful planning is highly recommended, particularly if the project is phased.
Please speak with your Kingspan representative for advice and guidance.

39
Insulated Panel Systems
Product Portfolio

Projects
141 Trade Valley Maui Brewing Company
Vaughan, ON Kihei, HI

Marine Gateway Cineplex


Vancouver, BC

Northeast Kingdom
Human Services
Derby, VT

40
Insulated Panel Systems
Product Portfolio

Gulfstream Building 6003 Chappellet Winery


Savannah, GA St. Helena, CA

Charter Oak Federal 100 West 125th


Credit Union New York, NY
Waterford, CT

Mattamy Cycling Centre


Milton, ON

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Insulated Panel Systems
Product Portfolio

Integrated Systems for


Building Envelopes

We offer an unrivalled range of Kingspan building envelopes are designed to be faster to build and deliver
compatible systems that when exceptional results in terms of:
designed and installed optimally,  Fire safety
deliver superior building lifetime  Operating costs (due to better thermal efficiency and air tightness)
performance.  Low maintenance (due to robust construction and superior weather resilience)
 Comfort (due to more natural daylight, improved temperature regulation
and excellent acoustics)
 Aesthetics

Kingspan Insulated Panels & Façades

Kingspan Insulation Boards

Kingspan Industrial Insulation

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Insulated Panel Systems
Product Portfolio

Our technical design team  Continuous training and installation certification


advises on how to achieve this  Structural calculations
high performance with a wide  Building Information Modelling (BIM)
range of supports including:  Whole building energy efficiency advice
 Fire engineering and design proposals
 Whole project pricing services
 Complete envelope design support services

Kingspan Light + Air

Kingspan Access Floors

43
Contact Details

USA
DeLand | FL
T: 877-638-3266

Modesto | CA
T: 800-377-5110

E: [email protected]
www.kingspanpanels.us

Canada
Caledon | ON
T: 866-442-3594

Langley | BC
T: 877-937-6562

E: [email protected]
www.kingspanpanels.ca

For the product offering in other markets please contact your local sales
representative or visit www.kingspanpanels.com
Care has been taken to ensure that the contents of this publication are accurate,
but Kingspan Limited and its subsidiary companies do not accept responsibility
for errors or for information that is found to be misleading. Suggestions for, or
description of, the end use or application of products or methods of working are
for information only and Kingspan Limited and its subsidiaries accept no liability
in respect thereof.

11/2020

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