Digital Static Excitation System
Digital Static Excitation System
Digital Static Excitation System
EXCITATION
Digital Static SYSTEMS
Excitation System
RAV 101/111/1101/1111
• Our RAVPAC application software provides tools that help minimize the
commissioning and maintenance time and are also ideal tools to help
monitor and audit system performance to comply with NERC regulations
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Beckwith Electric’s RAV Excitation Systems are designed for synchronous generators from a few MW up
to some of the largest machines in operation. We use state-of-the-art technology and user-friendly human-
machine interfaces to offer a perfect solution customized to our customer’s needs.
Our RAV Excitation Systems are microprocessor-based systems that use proven PLC technology provid-
ing customers with a system specific solution but yet an open architecture system that will facilitate total
plant control integration and monitoring.
The RAV Excitation Systems are available in four models:
MODEL CONFIGURATION
Applications
The RAV101/RAV111 sreies are applied as static excitation or voltage regulator systems for medium and
small synchronous brushless generators or DC rotating exciters, and can also be applied as a DC source
for synchronous motor applications. Special care has been taken to match the characteristics of the
rotating exciters to offer quick response and stable operation of the terminal voltage.
The RAV 1101/RAV 1111 series are applied as static excitation systems for medium and large synchro-
nous brush type generators. In applications where availability of the generator is the first priority, the
RAV11111 series with a 2P or 3P configuration is a fully redundant voltage regulator with redundant
rectifiers and redundant electronics where maintenance can be fully executed “on-line” without stopping
the machines.
Description
The RAV Excitation Systems consists of three basic components:
• Drive Master Plus (Controller + Firing Circuit)
• PowerStack (Rectifying Bridge)
• Excitation Transformer
SYSTEM
52
AC
Excitation
Transformer
Vdc
AUTOMATIC
CHANNEL Adc
(AVR)
Crowbar N.O.
Pulse
Generator Pulse
Amplifier
DC N.C.
MANUAL N.O. Breaker
CHANNEL
(FCR)
Bridge(s)
Field Flash
Figure 1 Typical One Line Diagram for a RAV1101 (One Controller – One Bridge Configuration)
As shown on the block diagram above, the excitation transformer supplies AC to the RAV 1101 Excitation
System from the generator voltage terminals. The Excitation Transformer (ET) secondary voltage is
designed to reach the maximum rectified voltage coming from the power converters, corresponding to the
permissible limit allowed by the generator. In a partial upgrade our system most likely will be able to
operate with an existing excitation transformer.
Standard Features
These features are standard for RAV101/111 and RAV1101/1111:
• Automatic Voltage Regulation (AVR)
• Manual Voltage Regulation (FCR)
• Automatic Follower for Bumpless Transfer (Tracking)
• Auto Transfer to Manual
• Balance Meter (NULL)
• Softstart
• Maximum Excitation Limiter (MXL)
• Over Excitation Limiter (OEL)
• Minimum (Under) Excitation Limiter (UEL)
• Volts/Hertz Limiter (V/Hz Lim)
• Stator Current Limiter (SCL)
• Reactive Current Compensator (RCC)
• Local Operator Control Panel (HMI)
• Communication Ports (RS-232 + RS-485)
• 10MBit Ethernet Port (RJ-45)
• Distributed Control Interface via Modbus RTU or TCP/IP
• Dynamic Response Test Circuitry
• Over Excitation Voltage Protection (OXP)
• Over Excitation Current Protection
• Loss of Sensing
• Field Flashing
• Linear Discharge Resistor
• Cooling Fan
• Provisions for Remote Control
• Built-in Diagnostic/Test Capabilities
• NEMA 1 Enclosure with Rear Access
Current Demand Amplifier: This circuit modifies the error voltage signal by the application of various
limits generated by the signal mixer and, in turn, passes the modified signal to the second automatic
channel signal. This amplifier is PID configured and its maximum output excursion is limited by the
demand setting of the excitation maximum current limit pre-set.
Regulator Output Current Amplifier: The output current reference is summed at the input to the current
error amplifier together with the feedback signal from the alternator field current shunt, thus completing the
current control loop. The amplifier is arranged as an integrator and the adjustable time constant it exhibits
is employed to stabilize this loop to achieve the optimum-damping characteristic to match the demand time
constants of the system.
Thyristor Firing Pulse Amplifier: The pulse amplifier generates the appropriate rating of the firing pulses
according the level of power demanded. The pulses are of sufficient power to ensure reliable thyristor firing
at all times. In the RAV 1111 model, a full dual redundant pulse amplifier is provided.
Internal Current Loop: A separate current feedback loop is introduced into the automatic control in order
to compensate for any phase lag caused by the field inductance of the rotor itself. The stabilizing effect
achieved by the introduction of this internal current loop enables a higher value of system gain to be
employed without increasing the risk of system instability, thus enhancing the regulator response time and
output regulation performance.
Manual Voltage Regulation (FCR): The manual control is employed to regulate the excitation current
(Field Current Regulation) as an alternative to the automatic control. Range can be adjusted from 30% at
no load to 120% at rated load and rate power factor.
Like the automatic system, all functionality is confined to a microprocessor that embraces the following
listed functions:
• Reference potentiometer
• Current feedback circuit
• Current error amplifier
• Excitation voltage amplifier
• Thyristor firing pulse generation circuits
Automatic Follower for Bumpless Transfer (Tracking): An automatic follower device continually tracks
the thyristor firing angle control signal of any channel in operation. As a result, the alternative control mode
(either automatic or manual, main or backup controller) is preconditioned to accept transfer of a command
without any transient being introduced into the system.
Auto Transfer to Manual: Should the closed loop feedback signals be lost (eg sensing) or mutilated in
any way when in automatic mode (AVR), a bumpless transfer to manual (MANUAL) takes place immedi-
ately.
Balance Meter (NULL): A visual confirmation of the output between controllers of modes of operation is
available to be displayed in the local operator console or via any communication link.
Softstart: This feature is functional in AVR and FCR modes, and allows the user to specify the generator
voltage buildup time characteristic to reach rated terminal voltage with no overshoot.
Limiters
Great care has been taken in the design of our system to include provisions that will effectively limit the
various signals within the parameters of the capability curve of the generator. These limiters will allow the
maximum possible output of the generator while still protecting the asset.
Maximum Excitation Limiter (MXL): This circuit supervises the excitation voltage taking into account the
inverse time characteristics of rotor thermal capacity, thyristors, alternator collector rings, etc. The pre-set
limiting value is summed, in a negative sense, at the control signal mixer input, such that the control
voltage excursion can never cause the maximum excitation voltage to be exceeded.
Overexcitation Limiter (OEL): The purpose of this limiter is to confine the alternator output within its
capability curve as it approaches the rotor thermal capacity of the generator, by automatically fixing
excitation to a level when over excitation is fully controlled. Calculation and active signals are elaborated
in the same way as for the minimum excitation limiter.
Minimum (Under) Excitation Limiter (UEL): The purpose of this limiter is to confine the alternator output
within its capability curve as it approaches the limits of dynamic stability by automatically fixing excitation
to a level whereby stability is maintained. The microprocessor calculates the appropriate limit on a
continuous basis from signals related to active power, reactive power, and generator voltage. The
corrective signal so derived is applied to the control signal mixer input.
Volt/Hertz Limiter (V/Hz Lim): The Volts per Hertz limiter maintains a constant relationship between
alternator output voltage and its frequency. This prevents over-excitation in the case of a reduction in rotor
speed and protects against stator winding overheating. The V/Hz limiter is a predominant control loop on
the system and its operational even in manual mode (FCR). It provides three levels for V/HZ setting, first
level for alarm, second for limiting and finally a third level for tripping.
Stator Current Limiter (SCL): In the same way, the purpose of this limiter is to fully confine the alternator
output within its capability curve as it approaches the maximum current of the stator in the zone
corresponding to the maximum active power, and where neither the maximum or minimum excitation
limiters can operate.
Reactive Current Compensator (RCC): In a situation where there are numbers of alternators operating in
parallel it is necessary to provide each regulator with compensation for the effects of reactive loads in
order to ensure that the system remains stable and reactive power is shared equally between the different
alternators. This is achieved by determining whether the system is absorbing or delivering reactive power.
In the former case the reference voltage is increased to compensate for the reactive power absorbed, and
in the latter case, the converse applies. Droop setting is adjustable from 0 to 12% at rated load, rated
power factor.
Local Operator Control Panel (HMI): A local digital data panel provides the interface between the system
and the operator. It allows for 100% interaction with the system for configuration, setup and monitoring.
The measured and calculated variables can be displayed graphically or in a numerical mode. In the RAV
1111 model, a touch screen panel replaces the digital data panel.
Communication Capabilities
Serial Link RS-232 or RS-485 with MODBUS RTU Protocol: Full interaction with the system can be
achieved via the local digital panel, touch screen panel, or through any of the serial links. The information
is made available at an RS-232 port for connection to a PC for plant control/monitoring or an RS-485 port
for remote control/monitoring via the plant control station through MODBUS RTU protocol. Other optional
protocols available include Profibus and Canbus.
Ethernet Port – An RJ-45 Ethernet port is provided. It allows full connectivity with a power plant LAN, or
Enterprise-wide area network through TCP/IP protocol to control or to monitor the dynamic performance of
the excitation system.
Distributed Control Interface (DCI): The damping of the generator, stability of the system, internal angle
of the machine and PSS response can be assessed remotely via a Distributed Control Interface system.
This information provided by the RAV system can then be reported in compliance with the NERC dynamic
performance testing and monitoring requirements.
Protection
Over Excitation Voltage Protection: Should the Overvoltage limit level be reached in auto control mode
(AVR), the control signal is transferred to the manual control (MANUAL) via a bumpless transfer circuit.
The timing allows for the inverse time characteristics of the various parameters of the system, like rotor
thermal capacity/inertia, thyristor stack and alternator slip ring thermal time constants. Subsequent to the
transfer to manual, the system continues to operate normally.
Over Excitation Current Protection: in both automatic and manual control modes, immediate opening of
the dc breaker prevents an Overcurrent situation. The critical breaker trip value calculation takes into
account the inverse time law characteristics of the system. All protecting circuits are entirely independent
of the control system, thus ensuring maximum functional security.
Field Flashing: A field flashing circuit is provided for black startup when no remanent voltage is available.
It provides for safe initial power to the generator field from a 125Vdc or 250Vdc station battery until a 20%
to 30% of nominal voltage can buildup on the generator terminals. At the transition from battery to
regulator, the thyristor control is operated in burst-firing mode. The nominal excitation current is reached
in such a way as to produce a soft start voltage build-up through the startup process.
Crowbar: A thyristor based crowbar circuit will connect the rotor to a non-linear resistor, eliminating the
effect of transients and overvoltages and acting as surge suppressor should an overvoltages condition
appears at DC terminals of the power stack, positive or negative polarity. The crowbar circuit will activate
also during a normal shut down.
Shaft Voltage Suppressor: As a consequence of the firing of the thyristors, induced currents (noise) can
appear in the shaft of the turbine. These currents can destroy the bearings due to small electric
discharges in the dielectric oil of the bearings (pitting). To prevent this, a special RC filter is provided in
order to drain to ground these induced currents.
Power Stack Over Temperature Protection: Two different levels of over temperature signals produce
first an alarm and then a tripping of the failed power stack by suppressing the corresponding firing pulses.
Compound Excitation
DC Breaker STD
AC Breaker
Non-Linear Discharge Resistor STD
VAR/PF Controller
PSS (PSS2A)
Remote Control Panel (2nd HMI)
Analog Backup Channel
Redundant Power Supply STD STD
Dual Controller (Auto/Manual - Auto/Manual): For critical applications a Dual Controller option is
available. The second controller is a full featured PLC controller with its corresponding firing circuit that
duplicates the features of the main controller. In a dual controller system the first on can be programmed
to be the main controller or the automatic channel (AVR) and the second controller can be the backup or
the independent manual channel (MANUAL). The Dual Controller feature is standard in the RAV111 and
RAV1111 systems,.
Redundant Bridge (N+1): When continuous operation is a must, redundancy is required and an extra
power rectifier is supplied. Redundancy is provided on an N+1 scheme where N=1 for all systems under
1,500Adc. Sharing of currents between the different power stacks is better than 15% due to the reactance
connected in series in each arm of the rectifiers. Should a rectifying bridge experience a failure of any
kind, the corresponding bridge will be isolated and continuous operation of the generator would not be
affected.
Sectionalizable Power Converters: On a redundant bridge application (2P or 3P), every bridge can
include a method for sectionalizing and isolating. Should a bridge fail, the failed bridge can then be
isolated for online maintenance while the system continues to operate.
Extended Forcing - per IEEE Std 421.2 definition for High Initial Response: The Standard continuous
forcing on the RAV systems is 1.5 times the nominal field voltage. For true high initial response as defined
by IEEE Std 421.2, the excitation transformer and power stack may be designed to boost ceiling field
voltage to 2.5 pu related to full load nominal voltage rating and to 6 pu related to no load nominal voltage
rating.
Compound Excitation: In some applications where a fault in the grid near the terminals of the generator
could generate de-excitation of the excitation transformer and as a consequence, a sensible reduction of
the DC power at the rotor of the generator, an additional rectifier connected to a power current transformer
will boost the DC current at the terminals of the rotor. This additional power stack will rectify the fault
current across the stator of the generator during the period of time when failure is not cleared.
DC Field Breaker and Discharge Resistor: Field breaker allows isolating the rotor of the generator from
the rectifier power stack. Opening of the DC breaker is preceded by a fast de-excitation of the generator.
The rectifier is converted into an interverter (negative forcing) producing the fast de-excitation of the
generator. Before opening the main contacts of the breaker, a third contact connects the rotor to a
discharge resistor in order to eliminate its electromagnetic energy.
AC Breaker: In some low range excitation systems, an AC breaker at the primary side of the power stack
replaces the DC breaker. In this case, fast de-excitation and Crowbar are activated before the opening of
the AC breaker.
VAR Controller: Should the interconnected system be considered an infinite bus compared to the rating of
the generator, or if the same generator can’t have any influence on the voltage bus because of a much
large capability of the grid, the excitation system could produce a de-excitation or over-excitation of the
generator. In this case, provisions are made to regulate the reactive power of the generator within a
prefixed range of generator voltage. The VAR control algorithm allows for a programmable transfer to
Voltage control (override) should the voltage exceeds a predefined % from the nominal voltage.
Power Factor Controller: Power Factor Controller is a recommended device, when dealing with synchro-
nous motors. Numbers of motor trips for out of step protection are avoided using a power factor controller
for the control of a synchronous motor excitation.
Power System Stabilizer: In interconnected systems, it is necessary to correct for any tendency of the
generator rotor to oscillate at a sub-synchronous frequencies and dampen any low frequency oscillations
created in the grid. Our PSS has three selectable modes of operation, frequency type for isolated
machines, active power: for small grids and accelerating power type for large grids. In North America, the
IEEE recommends the use of an Accelerating Power type PSS, IEEE (PSS2A).
Remote Control Panel: Additional data panel or touch-screen digital panels are available. Communica-
tion can be made through RS-232 or RS-485 using MODBUS RTU or via an Ethernet LAN using Modbus
over TCP/IP protocol. The additional control panels can be programmed to have the same functionality as
the local control panel. Access and priorities to setting changes can be programmed and password
protected.
Analog Backup Manual Channel: An analog backup channel for manual or automatic control can be
added to the system for a fail safe redundant scheme.
Redundant Power Supplies: Once the generator has reached the nominal voltage, a backup power
supply is derived from the secondary of the excitation transformer to provide backup to the 125 V dc or 250
V dc from the power plant battery.
Remote Electronics: Where available space could be a restriction for the installation of a new excitation
system, provisions are made in the design for installing the control electronics (Drive Master Plus)
separately from the Rectifying Bridge (PowerStacks).
Cubicle with Front Access Only: As a standard design, the different parts of the excitation system can be
accessed through a front and rear door. On special request, design can consider only front door access.
Cast Resin Type Excitation System: Excitation systems as a standard rule equipped with dry type
excitation transformer. Should requirements be different, a Cast Resin or an Oil type excitation trans-
former can be offered.
Excitation Transformer Overcurrent Protection: Three CTs connected in the primary of the excitation
transformer are connected to an inverse time overcurrent protective device, in order to shut down the
excitation system in case of a failure in the excitation transformer.
Excitation Transformer Over Temperature Protection: In case of over temperature in the excitation
transformer, an alarm will be raised. For a further level of over temperature, a second alarm can be
configured to trip the excitation system.
Standards Supported
ANSI/IEEE
421.1 Standard Definitions for Excitation Systems for Synchronous Machines
421.2 Guide for Identification, Testing and Evaluation of the Dynamic Performance of Excitation Control
Systems
421.3 High-Potential Test Requirements for Excitation Systems for Synchronous Machines
421.4 Guide for the Preparation of Excitation Systems Specifications
421.5 Recommended Practice for Excitation Systems for Power Stability Studies
C57.12.01 General Requirements for Dry-Type Distribution & Power transformers including those with
Solid Cast and/or Resin-Encapsulated Windings
C37.90.1 Surge Withstand Capability (SWC) tests for Protective Relays and Relay Systems
CE
Low Voltage Directive 72/23/EEC
EN50178 Electronic equipment for use in power installations 1995
Machinery Directive 89/392/EEC
EN60204-1 Electrical Equipment for Machines
Safety
UL508A Safety Standard for Industrial Control Equipment
CAN/CSA 22.2 No. 14 Industrial Control Equipment
UL796 Printed Circuit Boards
ANSI IPC Guidelines
Seismic
Universal Building Code (UBC)
Seismic Code section 2312 Zone 4
Other Services
Beckwith Systems Engineering can supply a TOTAL turnkey solution for new or retrofit projects, from the
engineering, supply, installation, testing, commissioning, training and certification.
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