Design Example - Composite Beam

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Sheet 1 of 7

Title Work Example: Composite beam design

Eurocode ref: EN1994-1-1

Example: Composite Beams

This example deals with composite beams with metal decking composite floor of multi-
storey building; simply supported and spanning 6.0m. The metal deck floor is designed
for unpropped construction; the typical cross section is shown in Figure 1.

The following distributed loads are applied to the beam.


• self-weight of the beam
• concrete slab
• imposed load

Partial factors
• γ = 1.35 (permanent loads)
G

• γ = 1.50 (variable loads)


Q

•γ = 1.0
M0

•γ = 1.0
M1

• γ = 1.25
V

• γ = 1.5
C

Basic data
Design a composite floor beam of a multi-storey building according to the data given
below. The beam is assumed to be unpropped during construction.
The profiled steel sheeting is transverse to the beam

• Span length : 6.0 m


• Bay width : 2.80 m
• Slab depth : 150 mm
2
• Partitions : 0.50 kN/m
2
• Imposed load : 5.0 kN/m
3
• Reinforced Concrete density : 25 kN/m
• Steel grade : S355
Sheet 2 of 7
Title Work Example: Composite beam design

Eurocode ref: EN1994-1-1

Try 254x146x37 UB
Depth h = 256.0 mm
a

Width b = 146.4 mm
Web thickness t = 6.3 mm
w

Flange thickness t = 10.9 mm


f

Fillet r = 7.6 mm
Mass 37.0 kg/m

2
Section area A = 47.2 cm
a
4
Second moment of area /yy I = 5537 cm
y
3
Elastic modulus /yy W = 432.6 cm
el,y
3
Plastic modulus /yy W = 483.2 cm
pl.y
2
Modulus of elasticity of steel E = 210000 N/mm
a

Profiled steel sheeting


Thickness of sheet t = 0.9mm
Slab depth h = 150 mm
Overall depth of the profiled steel sheeting hp = 70 mm
Trough spacing = 300 mm

Connectors
Diameter d = 19 mm
Overall nominal height hsc= 100 mm
2
Ultimate tensile strength f = 450 N/mm
u

Number of shear connectors studs n = 6000 / 300 × 2= 40


Number of studs per rib nr = 2
Sheet 3 of 7
Title Work Example: Composite beam design

Eurocode ref: EN1994-1-1

80

40

30

300

Concrete parameters : C 25/30


2
Value of the compressive strength at 28 days f = 25 N/mm
ck
2 EN1992
Secant modulus of elasticity of concrete E = 31476 N/mm -1-1
cm

Weight of the slabs = 3.1 kN/m2

Finishes = 1.2 kN/m2


-3
Self weight of the beam : (37× 9.81) × 10 =0.363 kN/m

Actions:

Permanent action:
gk = 3.1 (slabs) + 1.2 (finishes) + 0.36 = 4.66 kN/m2
gd = 4.66 × 1.35 = 6.29 kN/m2

Variable action:
qk = 5.0 (imposed) + 0.5 (partition) = 5.5 kN/m2
qd = 5.5 × 1.5 = 8.25 kN/m2

Bending moment:

MEd = 14.54 × 2.8 × 6.02 /8 = 183.2 kNm

Vertical shear:

VEd = 14.54 × 2.8 ×6.0 /2 = 122.14 kN/m

Yield strength
Steel grade S355
Sheet 4 of 7
Title Work Example: Composite beam design

Eurocode ref: EN1994-1-1

2
The maximum thickness is 10.9 mm < 40 mm, so : f = 355 N/mm
y

Section classification :
235
The parameter ε is derived from the yield strength : ε = = 0.81
355
Outstand flange : flange under uniform compression
c = (b – t – 2 r) / 2 = (146.4 – 6.3 – 2 × 7.6)/2 = 62.45 mm EN1993
w
-1-1
c/t = 62.45 / 10.9 = 5.73 ≤ 9 ε = 7.29 Class 1
f

Internal compression part :


c = h – 2 t – 2 r = 256 – 2 × 10.9 – 2 × 7.6 = 219.0 mm
f

c / t = 219.0 / 6.3 = 34.76 < 72 ε = 58.32 Class 1


w

The class of the cross-section is the highest class (i.e the least favourable) between the
flange and the web, here : Class 1
So the ULS verifications should be based on the plastic resistance of the cross-section
since the Class is 1.

Effective width of concrete flange


At mid-span, the total effective width may be determined by :
beff ,1 = bo + ∑ bei

bo is the distance between the centres of the outstand shear connectors, here b = 100mm
0

b is the value of the effective width of the concrete flange on each side of the web and
ei
taken as b = L / 8 but ≤ b = 1.4 m
ei e i

b = 6.0 / 8 = 0.75 m, then b = 2 × 0.75 +0.1 = 1.60 m < 2.8 m


eff,1 eff

Design shear resistance of a headed stud


The shear resistance should be determined by :

hsc / d = 100/19 = 5.25 < 4.0 ∴α =1.0


Sheet 5 of 7
Title Work Example: Composite beam design

Eurocode ref: EN1994-1-1

Reduction factor (k )
t

For sheeting with ribs transverse to the supporting beam, the reduction factor for shear
resistance is calculated by :

Where :
n =2 h = 70 mm
r p
b = 162 mm h = 100 mm
0 sc

0.7 162 ⎛ 100 ⎞


so, kt = × ⎜ − 1⎟ = 0.49 ≤ kt ,max = 0.7
2 70 ⎝ 70 ⎠

⎛ 0.8 × 450 × π × 19 2 / 4 0.29 × 1× 192 25 × 31476 ⎞


PRd = 0.49 × min⎜⎜ , ⎟ × 10 − 3

⎝ 1.25 1.25 ⎠
= 0.49 × min (81.66kN; 74.29kN)

PRd = 36.4 kN

Degree of shear connection


The degree of shear connection is defined by :
Nc
η=
N c ,f

Where :
N is the design value of the shear connectors force
c

N is the design value of the compressive normal force in the concrete flange with full
c,f
shear connection or tensile force in steel with full connection

At mid-span :
The compressive normal force in the concrete flange represents the total connection.
A is the cross-sectional area of concrete, so at mid-span A = b h
c c eff c
2
with h = h - h = 150 – 70 = 80 mm, A = 1600 × 80 = 128000 mm
c p c
Sheet 6 of 7
Title Work Example: Composite beam design

Eurocode ref: EN1994-1-1

f ck 25
N c. f = 0.85 Ac = 0.85 × 128000 × × 10− 3 = 1813kN
γc 1.5
The design value of the normal force in the structural steel section is given by :
-3
N =A f /γ = 4720 × 355 × 10 / 1.0 = 1675 kN
pl,a a y M0

The resistance of the shear connectors limits the normal force to not more than :
N = 0.5 n P = 0.5 × 40× 36.4 = 728 kN
c Rd

Nc 728
η= = = 0.44
Nc ,f 1675

The ratio η is less than 1.0 so the connection is partial.

Calculating the Moment Capacity of the Composite Beam, MRd, comp


Minimum degree of shear connection
The minimum degree of shear connection for a steel section with equal flange is given
by:

⎛ 355 ⎞
ηmin = 1 − ⎜ ⎟(0.75 − 0.03 × 6.0 ) = 0.43 ≤ η ∴ok
⎝ 355 ⎠

Plastic Resistance Moment at mid span


The design value of the normal force in the structural steel section is given by :
-3
N =A f /γ = 4720 × 355 × 10 / 1.0 = 1675 kN
pl,a a y M0

So, N > N = η N = 728 kN


pl,a c c,f

Mpl,a,Rd = fyd Wpl,y = 355 × 483.2 ×10-3 = 171.5kNm

-3
N =A f /γ = 4720 × 355 × 10 / 1.0 = 1675 kN
pl,a a y M0

f ck 25
N c. f = 0.85 Ac × 10− 3 = 1813kN
= 0.85 × 128000 ×
γc 1.5
Therefore, plastic natural axis in concrete slabs, xc < hc

xc = 1675×103 / (0.85 × 1600 ×(25/1.5)) = 74 mm


Sheet 7 of 7
Title Work Example: Composite beam design

Eurocode ref: EN1994-1-1

For full shear connection,

Mpl,Rd = Npl,a ×(ha/2 +h) – Npl,a × xc/2

Mpl,Rd = Npl,a (ha/2 +h - xc/2) = 1675 × (256/2 +150 – 74/2) = 403 kNm

The resistance of the shear connectors limits the normal force to not more than :
N = 0.5 n P = 0.5 × 40× 36.4 = 728 kN
c Rd

Nc 728
Therefore, η = = = 0.44
N c , f 1675

Partial shear connection,


Nc
MRd = M pl ,a,Rd + (M pl ,Rd − M pl ,a,Rd )
N c ,f
MRd = 171.5 + (403 – 171.5) × 0.44 = 273 kNm

M Ed 183.2
Therefore, = = 0.67 < 1.0 OK
M Rd 273

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