HV450 Series Frequency Inverter User Manual: HNC Electric Limited
HV450 Series Frequency Inverter User Manual: HNC Electric Limited
HV450 Series Frequency Inverter User Manual: HNC Electric Limited
User Manual
Contents
Chapter 1 Introduction to HV450 Series Inverter ..................................................................................1
1.1 Product Model Description .....................................................................................................................1
1.2 Product Nameplate Description .............................................................................................................1
1.3 Product Series .......................................................................................................................................6
1.4 Product Specifications............................................................................................................................8
1.5 Product Component Name .................................................................................................................. 11
1.6 Product Outline, Mounting Dimension, and Weight.............................................................................. 11
1.7 Operation Panel Outline and Mounting Dimension ..............................................................................13
1.8 Pallet Outline and Mounting Dimension ...............................................................................................14
1.9 Braking Resistor Lectotype ..................................................................................................................15
Chapter 2 Inverter Installation ..............................................................................................................16
2.1 Environment for Product Installation ....................................................................................................16
2.2 Mounting Direction and Space .............................................................................................................16
2.3 Removal and Mounting of Operation Panel and Cover ........................................................................17
Chapter 3 Wiring of Inverter .................................................................................................................21
3.1 Connection of the Product and Peripheral Devices .............................................................................21
3.2 Description of Peripheral Devices for Main Circuit ...............................................................................22
3.3 Lectotype of Main Circuit Peripheral Devices ......................................................................................22
3.4 Product Terminal Configuration ............................................................................................................24
3.5 Functions of Main Circuit Terminal .......................................................................................................25
3.6 Attention for Main Circuit Wiring ...........................................................................................................25
3.7 Terminal Wiring ....................................................................................................................................29
3.8 Functions of Control Circuit Terminals .................................................................................................30
3.9 Lectotype of Control Circuit Peripheral Devices ...................................................................................31
3.10 Description of Jumper Function .........................................................................................................31
...................................................................................................................................................................31
Chapter 4 Using Instructions of Operation Panel...............................................................................32
4.1 Introduction to Operation Panel ...........................................................................................................32
4.2 Descriptions of Indicators .....................................................................................................................32
4.3 Description of Keys on Operation Panel ..............................................................................................33
4.4 Keypad Operating Status .....................................................................................................................34
4.5 Panel Operation Method ......................................................................................................................35
4.6 Parameter Display ...............................................................................................................................36
4.7 Motor auto-tuning procedure ................................................................................................................37
4.8 Running for the First Time ....................................................................................................................38
Chapter 5 List of Parameters ...............................................................................................................39
5.1 Function Parameter Table ....................................................................................................................39
Chapter6 Detail Function Introduction ...................................................................................................58
HV450 High Performance Vector Control Inverter User Manual
P0 Basic function parameters ....................................................................................................................58
P1 Auxiliary function parameters 1.............................................................................................................64
P2 Auxiliary function parameters 2.............................................................................................................68
P3 Motor parameters .................................................................................................................................72
P4 Dedicatd function for V/F control ........................................................................................................74
P5 Vector control funtion ............................................................................................................................76
P6 I/O I/O output terminal ..........................................................................................................................80
P7 Analog input terminal function ..............................................................................................................95
P8 Analog output terminal ..........................................................................................................................97
P9 Program operating parameters ...........................................................................................................100
PA PID parameter ....................................................................................................................................103
Pb Traverse function ................................................................................................................................107
PC Communication and Bus control function...........................................................................................108
Pd Faults and protection parameters .......................................................................................................109
PE Factory reserved ................................................................................................................................109
PF Factory reserved ................................................................................................................................109
PH Display function ................................................................................................................................. 114
Chapter 7 Fault diagnosis and troubleshooting ................................................................................. 117
7.1 Fault query at fault ............................................................................................................................. 117
7.2 List of Fault and Alarm Information .................................................................................................... 117
7.3 Troubleshooting Procedures ..............................................................................................................122
Chapter 8 Routine Repair and Maintenance ........................................................................................124
8.1 Routine Maintenance .........................................................................................................................124
8.2 Periodic Maintenance ........................................................................................................................125
8.3 Component Replacement ..................................................................................................................125
8.4 Insulation Test ....................................................................................................................................126
Appendix A Communication Protocol ...............................................................................................127
Appendix B Control Mode Setting Process ......................................................................................143
HV450 High Performance Vector Control Inverter User Manual
The digits and letters in the inverter model field on the nameplate indicate such information as the
product series, power supply class, power class and software/hardware versions.
HV450 – 015 G 3
MODEL: HV450-R75G3
Fig. 1-2 Inverter Nameplate
POWER: 0.75KW
INPUT: 3PH AC380V 3.4A 50Hz/60Hz
OUTPUT: 3PH AC 0~380V 2.4A 0~300Hz
S/N: Bar code
HNC Electric Limited
Safety Precautions
Description of safety marks:
Danger: The misuse may cause fire, severe injury, even death.
Note: The misuse may cause medium or minor injury and equipment damage.
Use
Danger
This series of inverter is used to control the variable speed operation of three-phase
motor and cannot be used for single-phase motor or other applications. Otherwise,
inverter failure or fire may be caused.
This series of inverter cannot be simply used in the applications directly related to the
human safety, such as the medical equipment.
This series of inverter is produced under strict quality management system. If the
inverter failure may cause severe accident or loss, safety measures, such as
redundancy or bypass, shall be taken.
If the inverter is found to be damaged or lack parts, the inverter cannot be installed.
Otherwise, accident may be caused.
Installation
Note
When handling and installing the product, please hold the product bottom. Do not hold
the enclosure only. Otherwise, your feet may be injured and the inverter may be
damaged because of dropping.
The inverter shall be mounted on the fire retardant surface, such as metal, and kept far
away from the inflammables and heat source.
Keep the drilling scraps from falling into the inside of the inverter during the installation;
otherwise, inverter failure may be caused.
When the inverter is installed inside the cabinet, the electricity control cabinet shall be
equipped with fan and ventilation port. And ducts for radiation shall be constructed in
the cabinet.
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HV450 High Performance Vector Control Inverter User Manual
Wiring
Danger
The wiring must be conducted by qualified electricians. Otherwise, there exists the risk
of electric shock or inverter damage.
Before wiring, confirm that the power supply is disconnected. Otherwise, there exists the
risk of electric shock or fire.
The grounding terminal PE must be reliably grounded, otherwise, the inverter enclosure
may become live.
Please do not touch the main circuit terminal. The wires of the inverter main circuit
terminals must not contact the enclosure. Otherwise, there exists the risk of electric
shock.
The connecting terminals for the braking resistor are ⊕2/B1 and B2. Please do not
connect terminals other than these two. Otherwise, fire may be caused.
The leakage current of the inverter system is more than 3.5mA, and the specific value of
the leakage current is determined by the use conditions. To ensure the safety, the
inverter and the motor must be grounded.
Note
The three-phase power supply cannot connect to output terminals U/T1, V/T2 and
W/T3, otherwise, the inverter will be damaged.
It is forbidden to connect the output terminal of the inverter to the capacitor or LC/RC
noise filter with phase lead, otherwise, the internal components of the inverter may be
damaged.
Please confirm that the power supply phases, rated voltage are consistent with that of
the nameplate, otherwise, the inverter may be damaged.
Do not perform dielectric strength test on the inverter, otherwise, the inverter may be
damaged.
The wires of the main circuit terminals and the wires of the control circuit terminals shall
be laid separately or in a square-crossing mode, otherwise, the control signal may be
interfered.
The wires of the main circuit terminals shall adopt lugs with insulating sleeves.
The inverter input and output cables with proper sectional area shall be selected
according to the inverter power.
When the length of the cables between the inverter and the motor is more than 100m, it
is suggested to use output reactor to avoid the inverter failure caused by the overcurrent
of the distribution capacitor.
The inverter which equipped with DC reactor must connect with DC reactor between the
terminal of ○+ 1、○+ 2, otherwise the inverter will not display after power on.
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Operation
Danger
Power supply can only be connected after the wiring is completed and the cover is
installed. It is forbidden to remove the cover in live condition; otherwise, there exists the
risk of electric shock.
When auto failure reset function or restart function is set, isolation measures shall be
taken for the mechanical equipment, otherwise, personal injury may be caused.
When the inverter is powered on, even when it is in the stop state, the terminals of the
inverter are still live. Do not touch the inverter terminals; otherwise electric shock may
be caused.
The failure and alarm signal can only be reset after the running command has been cut
off. Otherwise, personal injury may be caused.
Note
Do not start or shut down the inverter by switching on or off the power supply, otherwise,
the inverter may be damaged.
Before operation, please confirm if the motor and equipment are in the allowable use
range, otherwise, the equipment may be damaged.
The heatsink and the braking resistor have high temperature. Please do not touch such
device; otherwise, you may be burnt.
When it is used on lifting equipment, mechanical contracting brake shall also be
equipped.
Please do not change the inverter parameter randomly. Most of the factory set
parameters of the inverter can meet the operating requirement, and the user only needs
to set some necessary parameters. Any random change of the parameter may cause
the damage of the mechanical equipment.
In the applications with industrial frequency and variable frequency switching, the two
contactors for controlling the industrial frequency and variable frequency switching shall
be interlocked.
Maintenance, Inspection
Danger
In the power-on state, please do not touch the inverter terminals; otherwise, there exists
the risk of electric shock.
If cover is to be removed, the power supply must be disconnected first.
Wait for at least 10 minutes after power off or confirm that the CHARGE LED is off
before maintenance and inspection to prevent the harm caused by the residual voltage
of the main circuit electrolytic capacitor to persons.
The components shall be maintained, inspected or replaced by qualified electricians.
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HV450 High Performance Vector Control Inverter User Manual
Note
The circuit boards have large scale CMOS IC. Please do not touch the board to avoid
the circuit board damage caused by electro static.
Others
Danger
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Motor
0.75 1.5 2.2 4.0 5.5 7.5 11 15 18.5 22 30 37 45 55 75
power (kW)
Voltage (V) Three-phase 0 to rated input voltage
Rated current 15
Output
(A) 2.5 3.8 5.5 9 13 17 24 30 39 45 60 75 91 112
0
Overload 1150% 1 minute, 180% 2 seconds, 200% 0.5 second, interval: 10 minutes (inverse time lag
capacity feature)
Rated
voltage/frequen Three-phase 380V/480V; 50Hz/60Hz
cy
Input Allowable
323V ~ 528V; Voltage unbalanceness ≤3%; allowable frequency fluctuation: ±5%
voltage range
Rated current 20
3.5 6.2 9.2 14.9 21.5 27.9 39 50.3 60 69.3 86 104 124 150
(A) 1
Braking unit Built-in as standard Built-in as option
Protection class IP20
Self-coolin
Cooling mode Forced air convection cooling
g
Power (kW) 90 110 132 160 185 200 220 250 280 315 355 400 450 500
Motor
90 110 132 160 185 200 220 250 280 315 355 400 450 500
power (kW)
Voltage (V) Three-phase 0 to rated input voltage
Rated current
Output
(A) 176 210 253 304 350 380 426 470 520 600 650 690 775 860
Overload 150% 1 minute, 180% 10 seconds, 200% 0.5 second, interval: 10 minutes (inverse time lag
capacity feature)
Rated
voltage/frequen Three-phase 380V/480V; 50Hz/60Hz
cy
Input Allowable
323V ~ 528V; Voltage unbalancedness ≤3%; allowable frequency fluctuation: ±5%
voltage range
Rated current 196 232 282 326 352 385 437 491 580 624 670 755 840
160*
(A) * * * * * * * * * * * * *
Braking unit External braking unit needed
Protection class IP20
Cooling mode Forced air convection cooling
*HV450 −090G3 and above products are equipped with external DC reactor as standard.
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HV450 High Performance Vector Control Inverter User Manual
Power (kW) 110 132 160 185 200 220 250 280 315 355 400 450 500 560
Motor
110 132 160 185 200 220 250 280 315 355 400 450 500 560
power (kW)
Voltage (V) Three-phase 0 to rated input voltage
Output Rated current (A)
210 253 304 350 380 426 470 520 600 650 690 775 860 950
Overload capacity 115% 1 minute, 160% 0.5 second, interval: 10 minutes (inverse time lag feature)
Rated
Three-phase 380V/480V; 50Hz/60Hz
voltage/frequency
Input Allowable voltage 323V ~ 528V; Voltage unbalancedness ≤3%; allowable frequency fluctuation: ±5%
range
Rated current (A) 196* 232* 282* 326* 352* 385* 437* 491* 580* 624* 670* 755* 840* 920*
Braking unit External braking unit needed
Protection class IP20
Cooling mode Forced air convection cooling
*HV450−110P3 and above products are equipped with external DC reactor as standard.
Motor
0.4 0.75 1.5 2.2
power (kW)
Voltage (V) Three-phase 0 to rated input voltage
Rated current (A) 3 5 7.5 10
Output
150% 1 minute, 180% 10 seconds, 200% 0.5 second, interval: 10 minutes
Overload capacity
(inverse time lag feature)
Rated
Three-phase or single-phase 200V~240V; 50Hz/60Hz
voltage/frequency
Input Allowable voltage
180V ~ 260V; Voltage unbalancedness ≤3%; allowable frequency fluctuation: ±5%
range
Rated current (A) 3.8 5.5 8.3 12
Braking unit Built-in as standard
Protection class IP20
Cooling mode Self-cooling Forced air convection cooling
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Item Specifications
Rated Output Voltage Three phase 380V (Max output voltage is equal to input voltage)
AVR Function, When AVR function is enable,output voltage is stable under input voltage
fluctuation
Running command input Panel control, external terminal control, control by serial port of host
modes computer
Speed setting mode Ten kinds of main frequencysetting modes, seven kinds of Auxiliary
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HV450 High Performance Vector Control Inverter User Manual
selectable
Open collector output 1 channel, 20 optional running states, the maximum output current is
50mA
Programmable relay 1 channel, 20optional running states, contact capacity: 250V AC /3A or
current limit, torque boost, speed trace, DC braking, restart after power
Standard function adjustment, Acc/Dec mode selection, voltage meter output, current meter
Protection function Over voltage, low voltage, over current, current limit, overload, over heat,
electronic thermal overload relay, over voltage stall, data protection, etc.
4-digit display (LED) 15 kinds of parameters, such as frequency setting, output frequency,
output voltage, output current, motor speed, output torque, digital value
Environment Inside, low than 1000m, free from dust, corrosive gas and direct sunlight
Operating
-10 ℃ ~ +40 ℃ (bare machine: -10 ℃ ~+50 ℃ ), 20% ~ 90%RH, no
environment Ambient temperature
condensing
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Heatsink
Upper cover Enclosure
Operation panel
Operation panel
Nameplate
Nameplate
Lower cover Cover
HV450−0R4G2~HV450−2R2G2
HV450−7R5G3 and below power class HV450-011G3 and above power class
Fig.1−3 Product component name
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HV450 High Performance Vector Control Inverter User Manual
HV450−R40G2/R75G2
118.5 185 159 106.5 174.5 150 5.5 2.0
220V HV450−1R5G2/2R2G2
HV450−R75G3
HV450−2R2G3
HV450−5R5G3
150 258 183.8 136.8 245 175.3 5.5 4.5
HV450−7R5G3
HV450−011G3
210 337 191 150 322.5 298 7 8.5
HV450−015G3
HV450−018G3
400V HV450−030G3
HV450−037G3
HV450−055G3
HV450−093G3
485 760 316 325 739 713 12 55
HV450−110G3
HV450−132G3
533 830 371.7 325 809 780 12 85
HV450−160G3
Wall Mounted
638 1010 374 350 985 950 14 125
HV450−185G3
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HV450 High Performance Vector Control Inverter User Manual
HV450−200G3
HV450−220G3
Cabinet
HV450−185G3
638 1402 374 350 1372 14 140
HV450−200G3
HV450−220G3
Wall Mounted
HV450−250G3
700 1240 460 520 1207.5 1168 14 150
HV450−280G3
HV450−315G3
Cabinet
HV450−250G3
700 1627 460 520 1592 14 180
HV450−280G3
HV450−315G3
HV450−355G3
800 1772 460 520 1737 14 215
HV450−400G3
5 0.00
+
PRG SET
MF
JOG STOP
RUN RST
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HV450 High Performance Vector Control Inverter User Manual
HV450−DP03 is the mounting pallet when the operation panel is to install on the electric control cabinet.
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HV450 High Performance Vector Control Inverter User Manual
Note: The connection mode for multiple braking resistors is parallel connection. For example, the inverter of
HV450-055G3, the braking resistor lectotype: it is suggest to select two 6000W, 20Ω braking resistor
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HV450 High Performance Vector Control Inverter User Manual
Avoid installing the product in the sites with oil mist, metal powder and dust.
Avoid installing the product in the sites with hazardous gas and liquid, and corrosive, combustible
and explosive gas.
Avoid installing the products in salty sites.
Do not install the product in the sites with direct sunlight.
Do not mount the product on the combustible materials, such as wood.
Keep the drilling scraps from falling into the inside of inverter during the installation.
Mount the product vertically in the electric control cabinet, mount the cooling fan or air conditioner
to prevent the ambient temperature from rising to above 45 ºC.
For the sites with adverse environment, it is recommended to mount the inverter heatsink outside
the cabinet.
In order not to reduce the inverter cooling effect, the inverter must be mounted vertically, and certain
Above 120mm
Air circulation position
Above 120mm
Air circulation position
Above 30mm Above 30mm
Fig.2−1 Fig.2−1 Mounting direction and space for HV450-R40G2~HV450-2R2G2 and HV450-R75G4 and
below power class
Note:
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HV450 High Performance Vector Control Inverter User Manual
When the HV450 inverters are mounted side by side in the cabinet, please remove the upper dust
body in direction 2.
Mounting of operation panel
As shown in Fig.2−4, align with the lower clamping position of the operation panel in direction 1,
and then press down the operation panel in direction 2, until the “crack” sound is heard.
Do not mount the operation panel in any other direction; otherwise, the operation panel will have
poor contact.
forcefully in direction 1 and at the same time lift the cover in direction 2, as shown in Fig. 2−5.
Removal of upper cover
As shown in Fig.2−6, press the left and right sides of the cover forcefully in direction 1, and at the
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HV450 High Performance Vector Control Inverter User Manual
the upper cover into the groove of the inverter body, as shown in position 1 in Fig.2−7, and then
press the lower part of the upper cover in direction 2 as shown in Fig.2−7, until the “crack” sound is
heard.
Mounting of lower cover
Insert the upper claw grab on the lower cover into the groove of the upper cover, as shown in
position 1 of Fig.2−8, and then press the lower part of the lower cover in direction 2 of Fig.2−8, until
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HV450 High Performance Vector Control Inverter User Manual
direction 1 as shown in Fig.2−10, press down the cover in direction 2 and then tighten the cover
screws.
Note:
Do not directly mount the cover with operation panel on the inverter, otherwise, the operation panel will
2.3.4 Open and Close of Doors of HV450−090G3 and Above Power Class Inverter with
Sheet-metal Enclosure
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HV450 High Performance Vector Control Inverter User Manual
Fig. 2−11 opening the door Fig. 2−12 closing the door
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HV450 High Performance Vector Control Inverter User Manual
Power supply
Circuit breaker or
leakage circuit breaker
Contactor
Input AC reactor
Inverter
Grounding
Output AC reactor
Motor
Grounding
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HV450 High Performance Vector Control Inverter User Manual
Main circuit
terminal Main circuit
terminal
Grounding Grounding
terminal terminal
HV450−R40G2~HV450−2R2G2
HV450−7R5G3 and below power class HV450−7R5G3 and above power class
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HV450 High Performance Vector Control Inverter User Manual
3.5.2 HV450−018G3~HV450−630G3
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HV450 High Performance Vector Control Inverter User Manual
It is forbidden to short circuit or ground the inverter output terminal, otherwise the internal
components of the inverter will be damaged.
Avoid short circuit the output cable and the inverter enclosure, otherwise there exists the danger of
electric shock.
It is forbidden to connect the output terminal of the inverter to the capacitor or LC/RC noise filter with
phase lead, otherwise, the internal components of the inverter may be damaged.
When contactor is installed between the inverter and the motor, it is forbidden to switch on/off the
contactor during the running of the inverter, otherwise, there will be large current flowing into the inverter,
triggering the inverter protection action.
Length of cable between the inverter and motor
If the cable between the inverter and the motor is too long, the higher harmonic leakage current of the
output end will cause adverse impact on the inverter and the peripheral devices. It is suggested that
when the motor cable is longer than 100m, output AC reactor be installed. Refer to the following table for
The inverter will produce leakage current. The higher the carrier frequency is, the larger the leakage
current will be. The leakage current of the inverter system is more than 3.5mA, and the specific value of
the leakage current is determined by the use conditions. To ensure the safety, the inverter and the motor
must be grounded.
The grounding resistance shall be less than 10ohm. For the grounding wire diameter requirement,
refer to 3.3 lectotype of main circuit peripheral devices.
Do not share grounding wire with the welding machine and other power equipment.
In the applications with more than 2 inverters, keep the grounding wire from forming a loop.
Correct Wrong
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HV450 High Performance Vector Control Inverter User Manual
感性
Inductive DC 24V 感性
Inductive 压敏 AC 220V 感性
Inductive AC 220V
load
负载 负载
load 电阻 负载
load
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HV450 High Performance Vector Control Inverter User Manual
Braking resistor
B
Circult braker
R U Morotr
Three phase AC S V M
power supply
T W
Mortor grounding
Power grounding Main circult
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HV450 High Performance Vector Control Inverter User Manual
Note: ﹡ If the user connects adjustable potentiometer between +10V and GND, the resistance of the
potentiometer shall be no less than 5kΩ,
Note:
+24V、X1、X2、X3、X4、X5、X6、X7/DI、
M3 0.5~0.6 0.75 Shielding cable
CM、Y1、CM、A1、B1、C1
I I OFF
AO2 I is the current input (0~20mA), V is the voltage input (0~10V) 0~20mA
485 terminal resistor selection: ON: there is 100Ω terminal resistor, OFF: there There is no terminal
485
is no terminal resistor resistor
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Flash:Alarm
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HV450 High Performance Vector Control Inverter User Manual
Function
1、 In program status, press this key to enter next menu.
Selection/Save
2、 In menu level 3, press this key to save parameters value.
SET
Increase + 1、 In first level menu, increase function code PX according to edit bit
Increase Key
2、 In second level menu, increase the function code PX YZ data.
∧
3、 In third level menu ,Increase the function code data
1、 In third level menu ,use key >> to shift edit bit of the data
Shift
2、 In stop/run status, switch the panel display parameters such
>>
as frequency, current and voltage.
Multi-function
0:Nonfunction;1:Reversal
Key MF
JOG KEY
Press this key to start jog operation, release this key to stop the drive.
JOG
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PRG
PRG PRG
function codes set
In the third level menu, user can return second level menu by pressing PRG
key or SET key. The difference is: Parameter settings can be saved in control
board if SETkey is pressed, then LED returns to second level menu and shifts to
next function code automatically; If user presses PRG key, LED returns to
second level menu directly, but the parameters can not be saved and stop at
current function code.
4.5.2 Parameter setup
Setting parameters correctly is a premise for actualizingHV450’s
performances. Parameter setting method via panel will be introduced in the
following part with rated power as an example (Change 18.5kW into 7.5kW).
Operation process is shown in Fig.5-2. Press the SHIFT key with single direction
shifting function to shift the flashing bit of parameters (that is modification bit).
After finishing the parameters setup, press the MENU key twice to exit
programing state.
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HV450 High Performance Vector Control Inverter User Manual
stopping state
/ running state
50.00 018.5 007.5
Stop monitoring 0.4~999.9KW 0.4~999.9 KW
parameters
By three PRG
times
P3.00 008.5
0.4~999.9 KW
Motor rated power
SET At a time
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HV450 High Performance Vector Control Inverter User Manual
User can look up other parameters during stopping state by pressing SHIFT key:
Everytime you press SHIFT key, the next parameter in stopping state will be
displayed.
4.6.2 Switch of the running parameters
In running state, maximum 15 running state parameters can be displayed by
HV450 drive via SHIFT key.
4.7 Motor auto-tuning procedure
Before selecting vector control mode, user should input motor parameters
correctly. HV450 drive can get motor’s standard parameters according to the
parameters on nameplate; In order to get better control performance, you can
control the drive to perform auto-tuning on the motor, so as to get accurate motor
parameters.
Parameter tuning can be done through P3.05.
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HV450 High Performance Vector Control Inverter User Manual
Please follow the procedures to run the inverter for the first time:
Note:
Start ◆If fault happens, please judge the fault
causes and clear the fault according to
Before power up , confirm the 7.1 Fault and alarm information list.
wiring is correct
◆If motor can without connecting the load
rotating auto tuning can be selected
Setting P 0. 19 = 2 restore the
factory setting (P3.05=2),otherwise only static auto
tuning can be selected .When enabling
Setting max output voltage P4.01 and motor
basic frequency P4.02 according to motor the auto tuning please ensure the motor is
nameplate
in standstill status .If over voltage or over
Setting motor parameter P3.00 to current happens in auto tuning process,
P3.04 according to motor nameplate
you can prolong the acceleration and
Press JOG
M key for jog operation deceleration times of P0.16 and P0.17.
Press RUN
RUN key to start auto
tuning , after tuning stop auto
Setting P0 . 02 to 0 open
Setting P 0. 02 to vector control
loop vector control
Press RUN
RUN key to run the inverter
END
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HV450 High Performance Vector Control Inverter User Manual
Item Meanings
Function code
The number of function code, such as P0.00
number
Function code
The name of function code, which explains the function code’s meanings.
name
Function code
Function code parameter setting list
selection
Factory setting Restore the settings of the function code after the product is delivered (see P0.19).
Order number The order number of function code
#: This function code can be changed during operation; +: This function code can only be changed
Property
*
during stopping status; : The setting of this function code is read-only and cannot be changed.
P0.00 reserved 0 *
0~20mA
3: up/down 1 setting
+
4: up/down 1 setting
6:Multi Frequency
7:PID
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HV450 High Performance Vector Control Inverter User Manual
9:Program run
0~20mA
2:External analog signal:AI1(0~10V)(+/-
+
polarity)
4:pid
Auxiliary frequency
frequency)
9:Traverse operation
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HV450 High Performance Vector Control Inverter User Manual
to zero automatically.
Starting frequency
P1.01 0.50~20.00Hz 0.50 21 +
DC injection braking
P1.03 0.0~60.0s 0 23
+
time at start
DC injection braking
P1.04 0.0~100.0%(motor rated current) 0 24 +
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HV450 High Performance Vector Control Inverter User Manual
current start
0: Dec-to-stop
P1.05 Stopping mode 0 25
1: Dec-to-stop + DC braking
+
Initial frequency of
P1.06 0.00~20.00Hz 0 26
+
DC injection braking
DC injection braking
P1.07 0:No operation 0 27
+
time
0.1~60.0s
DC injection braking
P1.08 0.0~100.0%(motor rated current) 0 28
+
current
restarting after +
power failure
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rated +
power
rated +
value
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P3.11 reserved 85 +
1: Square V/F
P5 Group VC control
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P5.06 Driving torque limit 0~200.0% (motor rated current) 150.0 102 +
P5.07 Braking torque limit 0~200.0% (motor rated current) 150.0 103 +
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P6.06 Definition of input 10: Terminals for selecting Acc/Dec time 1 5 113 +
11: Terminals for selecting Acc/Dec time 2
terminal X5
12: Normally open terminal for inputting
P6.07 Definition of input 16 114 +
external fault
terminal X6 13: Normally close terminal for inputting
external fault
P6.08 Definition of input 0 115 +
14: Frequency increase command
terminal X7
15: Frequency decrease command
16: Free run to stop
17: Three-wire control
18: switch of speed given mode
19:Reset terminal for program operation
20: Start traverse operation
21:pause traverse operation
22:DC braking command
23:Acc/Dec disabled command
24:switch between panel control mode
and external terminal control mode
25:switch between panel control mode
and communication control mode
26: Counter trig signal
27: Counter reset signal
28: PID dormancy waking up
29:switch between PID positive mode and
negative mode
30:emergence stop
1 1: Drive ready
9: Overload signal
10: Over voltage stall
11: Over current stall
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HV450 High Performance Vector Control Inverter User Manual
corresponding to frequency) #
F7.02
corresponding to #
frequency)
F7.06
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HV450 High Performance Vector Control Inverter User Manual
corresponding to
F7.11
corresponding to frequency) #
F7.08
corresponding to frequency) #
corresponding to frequency) #
2: Output current
3: Output voltage
4: Output torque
5: DC Bus Voltage
#
6: PI reference
7: PI feedback
8: AI1
9:AI2
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corresponding to #
F8.02
corresponding to #
F8.05
corresponding to #
F8.06
corresponding to #
F8.08
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3:Communication
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signal
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detection
limiting
constant speed +
constant speed
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PE Group
gain
switching frequency
PF group
PF.00-PF.03 RESERVED +
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limit
limit
time
PF.11-PF.19 RESERVED
3: Output voltage
4: Bus voltage
5: Overload rate
8: Output torque
9: PI reference
10: PI feedback
2: DC Bus voltage
5: I/O status
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7: PI reference
8:PI feedback
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1:V/F control
When one inverter drives more than one motor, if motor auto-tuning cannot be
performed or the motor's parameters cannot be acquired through other methods, please
select V/F control mode.
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0:Keypad setting,In this mode, present frequency is set by the Shuttle knob on
the panel.
1:External analog signal AI1(0~10V)
Use external analog signal AI1to set the running frequency
2:External analog signal AI2(0~10V or 0-20mA),use S1(AI2) dial switch to determine
voltage/current signal
3:up/down 1 setting
Present frequency is set by terminal defined by up/down function. Frequency setting
is held when the drive stops.
4:up/down 2 setting
Present frequency is set by terminal defined by up/down function. Frequency setting
is the data of P0.11 when the drive stops.
5:Pulse frequency setting
6:Multi Frequency
You need to set relevant parameter of the P6 I/O and P2 ,When choose multi
frequency operational mode
7:PID
8:RS485 setting
Frequency setting is set by host computer via RS485 serial communication command.
9:Program running
When inverter begins running,Need to set P9 parameter.
10: Panel potentiometer setting (0~5V)
P0.04 Main Frequency gain Setting arrange:0.000~9.999
The main frequency is the product of the setting frequency selected by parameter
P0.03 and this gain.
4:PID
When P0.06=2,3, Polarity control of external analog AI1 and AI22 is shown in Fig.
6-1, and dead zone of polarity is decided by parameterP7.10.
50Hz
FWD
P7.10 P7.10
AI1
5V 10V AI2
P7.01=50% P7.02=0Hz
OR P7.06=50% P7.07=0Hz
50Hz
REV
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Output voltage
Vmax
Output
fL fH frequency
fb fmax
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output frequency
Fmax
Time
T1 T2
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P1 Auxiliary function parameters 1
P1.00 start mode Setting range: 0~2
0: Start from starting frequency
When inverter begins running, it starts from starting frequency (P1.01) and runs
for the preset time (P1.02) at this frequency according to the setting values of
P1.01 and P1.02; then it enters normal Acc mode according to preset Acc time
and Acc/Dec mode parameters, at last it accelerates to preset frequency.
1: Brake first then start from starting frequency
When inverter begins running, it starts DC injection braking process according
to the preset DC injection braking voltage and time defined in P1.03 and P1.04.
It starts from starting frequency, and runs for the preset time at this frequency;
and then enters normal Acc mode according to preset Acc time and Acc/Dec
mode parameters, and at last accelerates to preset frequency. The process is
shown in Fig. 6-4.
Output frequency
Start
Frequency Stop DC braking
P1.01 Start frequency
Start DC P1.06 Run time
stop braking
Start
Frequency
Hold time
P1.02
Fig. 6-4 Start mode 1 (FWD, REV, Stop and RUN) diagram
2:Speed trace starting
This function is only valid when P0.02=1
When the inverter begins running, first it detects the motor 's speed and
direction, and then it starts smoothly at the detected speed and direction.
Smooth start without impaction should be performed on rotating motor.
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P1.03 DC injection braking Setting range: 0.00~60.0s
time at start
P1.04 injection braking Setting range : 0.0 ~ 100.0% ( inverter rated
current at start
currente)
DC braking time at start: holding time for output DC injection braking current when
the inverter is in start process.
If DC injection braking time at start is set to 0.0 second, DC injection braking function
is disabled.
DC braking current at start: percentage of braking voltage when the inverter starts in
DC injection braking process.
1: Dec-to-stop mode 2
After the inverter receives stop command, it lowers its output frequency and
decelerates to stop according to the preset Dec time. During Dec process, when
output frequency is equal to the frequency set by P1.06, the inverter starts DC
braking according to the DC braking time and voltage defined by P1.07 and
P1.08.
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HV450 High Performance Vector Control Inverter User Manual
function is disabled.
Running
time
T1 T2
Fig. 6-5 linear Acc/Dec
1: S curve mode
In Acc/Dec process, the relationship between output frequency and Acc/Dec
time is nonlinear. The output frequency increases or decreases according to the
S curve shown in Fig. 6-6.
P1.10 Time of S curve’ s start Setting range: 10.0 ~ 50.0 % (Acc/Dec time)
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HV450 High Performance Vector Control Inverter User Manual
part
P1.11 Time of S curve’ s rising Setting range: 10.0 ~ 80.0 % (Acc/Dec time)
part
The function codes of P1.10 and P1.11 define the Acc/Dec parameters of S curve.
S curve start time is shown in Fig. 6-6 as ①, which is the stage when the slope of
output frequency rises gradually.
S curve rise time is shown in Fig. 6-6 as ②, which is the stage when the slope of
output frequency maintains phase.
S curve end time is shown in Fig.6-6 as ③, which is the stage when the slope of
output frequency decreases to zero.
Note:
1. Limit of setting value: S curve start time + S curve rise time≤90% (Acc/Dec time).
2. In Acc/Dec Process, the parameters of S curve are set in symmetry.
P1.13 Delay time for restarting after power Setting range: 0.0~20.0s
failure
When the power recovers from failures, the time before the inverter restarts is the delay
time.
This time is set according to the time needed by other equipment to recover when the
power supply recovers.
P1.14 dynamic braking start voltage Setting range:630~710V
Setting the start voltage of dynamic braking.
P1.15 Rate of dynamic braking Setting range: 0.0 ~100.0%
Define duty cycle of dynamic braking.
0: No dynamic braking
1%~100%: In process of dynamic braking, percentage of valid braking time to carrier
cycle, user can modify this value if necessary.
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1:reverse rotation
P1.18 Stop/reset Key function Setting range:0、1、2
This parameter decides the “stop” function of STOP/RESET key of the keypad in
different command source.The”Reset”function is usable in all command source.
0:action on keypad control mode
1:action on both keypad and External terminal
2:action on both keypad and communication
P1.19 Fan control function Setting arrange:0、1
0:Cooling fan always runs after power on
1: Cooling fan stops fan after inverter stop running
P2 Auxiliary function parameters 2
P2.00 ACC time2 Setting arrange:0.1~3600s
P2.01 ACC time2 Setting arrange:0.1~3600s
P2.02 ACC time3 Setting arrange:0.1~3600s
P2.03 ACC time3 Setting arrange:0.1~3600s
P2.04 ACC time4 Setting arrange:0.1~3600s
P2.05 ACC time4 Setting arrange:0.1~3600s
Four Acc/Dec times are defined as following:
Phases of Acc/Dec time 1 2 3 4
X4 OFF ON OFF ON
Terminal state
X5 OFF OFF ON ON
As shown in the table above, in normal operation condition, Acc/Dec time 1 is the
default setting (both terminals X4, X5 are OFF, and Acc/Dec time 1 and 2 are defined by
terminal X4 and X5 respectively).
P2.06 Jog Acc time 1 Setting range: 0.1~20.0s
P2.07 Jog Dec time 1 Setting range: 0.1~20.0s
P2.08 Jog frequency Setting range: 0, 1~60.00Hz
P2.06~P2.08 define the jog running parameters, which is shown in Fig. 8-7.
In Fig. 6-7, f1 is Jog running frequency (P2.08), t1 is Jog Acc time (P2.06), t3 is Jog
Dec time (P2.07), and t2 is the Jog running time.
Jog running command can be issued through panel, control terminal or host
computer.
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Frequ
ency 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
X X X X X X X X X X X X X X X
Termin
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al
Termin
1 0 1 0 1 0 1 0 1 0 1 0 1 0 1
al 1
Termin
0 1 1 0 0 1 1 0 0 1 1 0 0 1 1
al 2
Termin
0 0 0 1 1 1 1 0 0 0 0 1 1 1 1
al 3
Termin
0 0 0 0 0 0 0 1 1 1 1 1 1 1 1
al 4
Jump frequency is set to prevent the output frequency of inverter from meeting the
mechanical resonant point of load.
In Jump frequency parameters, set the system's mechanical resonant central
frequency, at most three frequency values can be setup, shown in Fig.6-8.
Output
frequency
Jump frequency
Jump range
3
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Running frequency
Running time
TO
Fig. 6-9 FWD/REV dead time
When P2.29=0, this function is disabled. In this case, terminal F/R=OFF, Run FWD;
terminal F/R=ON, Run Rev;
When P2.29=1, this function is enabled. In this case, terminal F/R signal is invaid.
Mtor can only run forward, and switching between FWD/REV is not available.
Running mode of routine program is independent of this function.
In traverse operation mode, both FWD and REV running are allowable, but switching
between FWD/REV is prohibited. Setting FWD/REV direction may not be same as actual
direction, which can be defined by changing phase sequence of the output.
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P2.31 Zero frequency threshold Setting range: 0~400.0Hz
P2.32 Zero frequency hysteresis Setting range: 0~400.0Hz
The above two parameters are to set zero frequency hysteresis control.
Take analog input AI1 for example, see Fig.6-10:
Startup process:
When the Run command is issued, only afterAI1 voltage arrives or exceeds VS-b,
does the drive start and accelerate to the preset frequency in defined Acc time.
Stop process:
During Dec process, when AI1 voltage reduces to VS-b, the drive will not stop until it
reaches VS-a and the corresponding frequency becomes fa, where fa is the threshold of
zero frequency defined by P2.31, and fb, fa is defined by P2.32.
This function can realize dormancy to save energy, in this way, frequent start and stop at
threshold frequency can be avoided.
AI1 Input voltage
FWD
VS-b
VS-a
Vmin Output
frequency
Fmin Fmax
Operating
frequency
Setting
frequency
0 Fa Fb
fa: Zero frequency threshold
fb: fa + Zero frequency hysteresis
Fig. 6-10 Zero Frequency Hysteresis
P3 Motor parameters
P3.00 Motor rated power Setting range:0.4~999.9kW
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P3.01 Motor rated voltage Setting range:0~440V
P3.02 Motor rated current Setting range:0.1~999.9A
P3.03 Motor rated frequency Setting range:1.00~400.0Hz
P3.04 Motor rated speed Setting range: 1~999 rpm
Note:
In order to ensure motor tuning, please set nameplate parameter of the motor
correctly.
In order to ensure high control performance, the motor capacity should match that of
the drive. Generally the motor’s power is allowed to be one grade higher or lower that of
the drive.
Note:Before tuning, the parameters on the nameplate of the motor must be input correctly
P3.05 Motor auto-tuning Setting range: 0, 1,2
Note:Before tuning, the parameters on the nameplate of the motor must be input
correctly (F3.00~F3.04).
0:No operation
1:static auto tuning
If the load can not be unconnected from motor, user can adopt static auto
tuning. First set F3.05 to 1, after confirmation, then press the RUN key on the Keypad,
inverter will perform static auto-tuning functions.
2:overall auto- tuning
First set F3.05 to 2, after confirmation, then press the RUN key on the Keypad, inverter will
perform overall auto-tuning functions. The overall auto- tuning includes static auto tuning
and spinning auto tuning and the load must be unconnected form the motor.
Note:
a. If over-current or over-voltage fault occurs during tuning process, user can
adjust Add/Dec time (P0.16, P0.17) and torque boost (P4.07);
b. Do not start tuning with load on motor;
c. Make sure the motor is in stopping status before tuning, otherwise, the tuning
can not be performed normally;
d. Motor auto-tuning can only be performed in keypad control mode (P0.01=0).
P3.06 Stator resistance Setting range:0.001-20.00%
P3.07 Rotor resistance Setting range:0.001-20.00%
P3.08 Self inductance Setting range:1.000~9.999
P3.09 leakage inductance Setting range:0.001~1.000
P3.11 Exciting current with no load Setting range:0.0~999.9A
Factory settings of P3.06~F3.10 are the parameters of motor that rated power
matches the inverter. If user already knows the motor's parameters, just input the
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HV450 High Performance Vector Control Inverter User Manual
motor parameters directly. However, after successfully performing motor auto-tuning,
value of P3.06~P3.10 will be updated automatically.
Resistance and inductance are the relative value of the nomial motor parameters.
Resistance value=(real Resistance value )*(1.732*I)/V*100%;
Inductance value=(real Inductance value )*2*3.14*P*(1.732*I)/V;
In above formular,V is motor rated voltage defined by P3.01 ; I is motor rated current
defined by P3.02 ; Pis the motor rated frequency defined by P3.03.
These parameters are reference parameters for vector control, which will affect
control performance directly.
P3.11 Reservation
0: linear voltage/frequency mode (constant torque load), shown as curve 0 in Fig. 6-11;
1: Square voltage/frequency mode, shown as curve 1 in Fig. 6-11;
2: 1.5 times torque/frequency mode, shown as curve 2 in Fig. 6-11;
3: 1.2 times torque/frequency mode, shown as curve 3 in Fig. 6-11;
4: User defined V/F curve.
output voltage
Fmax
0
3
2
1 output frequency
Basic V/F characteristic of HV450 series is shown in Fig. 6-12. Base Frequency
FBASE is the output frequency corresponding to the rated output voltage UN. Its range is
10 to 400Hz. Generally, FBASE should be selected according to rated frequency of the
motor. In some special case, it can be selected according to requirement. In this
condition, both motor V/F characteristic and output torque should be considered.
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output voltage
UN
output Frequency
0 FBASE FMAX
Fig. 6-12 Base voltage and frequency
In order to compensate the torque drop at low frequency, the inverter can boost the
output voltage in the low frequency zone, which is shown in Fig. 6-13.
output
voltage
VN
P4.04
P4.03
P4.07 Output
frequency
0 P4.05 P4.06 FBASE
Fig. 6-13 Torque boost
Note:
Generally, factory setting (2%) can satisfy most applications. If over-current fault
occurs during startup, please increase this parameter from zero gradually until it meets
requirement. Pay attention that large torque boost could damage equipment.
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compensation can be done according to the preset frequency.
0: Disabled; 1: Enabled
AVR is auto voltage regulation. When the inverter's input voltage differs with the
rated input voltage, the inverter's output voltage can be stablized by adjusting the width of
PWM wave.
This function is disabled when the output voltage is higher than input voltage.
Through P5.00~P5.04, user can set the proportional gain P and integration time I of
speed regulator, so as to change the speed response characteristic.
a. Speed regulator (ASR)'s structure is shown in Fig.6-14, where KP is proportional
gain P, and KI is integration time I.
Torque limit
(P5.07,P5.08)
Fig. 6-14 Simplified block diagram of ASR
If the integral time is set to 0 (P5.01=0, P5.03=0), which means integral function is
disabled, and the speed loop is simply a proportion regulator.
Reference
speed
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Note:
a. With improper PI parameters, after accelerating to high speed,
over-voltage during Dec process may occur (Without external
braking resistor or unit), which is caused by regenerative braking
after speed overshoot. To avoid this fault, user can tune PI
parameters.
b. Adjustment of PI parameter in high/low speed applications
If system is required to respond quickly both in low and high
frequency operation with load, user may set ASR switching
frequency (P5.04). Normally, when the system runs at low frequency,
the transient response performance can be improved by increasing P
and decreasing I. Adjust ASR parameters following the procedures
below:
1. Set appropriate switching frequency P5.04;
2. Tune proportional gain P5.00 and integration time P5.01 for
low-speed application, and ensure no oscillation and good
response performance at low frequency.
3. Next, tune proportional gain P5.02 and integration time P5.03 for
high-speed application, and ensure no oscillation and good
response performance at high frequency.
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Note:
This function is valid to open loop vector control mode. For close loop
vector control mode, F5.05 can be set to 100% for most applications.
Power state
Braking state
P5.08
P5.07
Negative
moment
P5.09 Retain
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P5.10 Retain
Running
FWD REV comman
K1
d X1(FWD)
0 0 Stop
K2
X2(REV)
0 1 FWD COM
1 0 REV
1 1 Stop
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RUN
STOP
K Running FWD
Xi
command K
REV
0 FWD COM
1 REV
i=3,4,5,6,
X1(FWD)
STOP
Xi
REV
X2(REV)
i=3,4,5,6 COM
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15 Frequency decrease
command
Note:
1 0: When X1~X6=0, no function is defined.
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16. 25: Switch between panel control mode and external terminal
control mode
This function is used for selecting the physics channel that inputs
inverter’s running control command: Selecting between keypad and
external terminal to input control commands.
Commands input via external terminals include FWD, REV, JOGF,
JOGR, RUN and STOP.
This function is used in conjunction with ON/OFF state and the
setting value of P0.01.
The control logic is shown in the Table below.
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threshold 2
7 High limit frequency arriving 18 Zero speed running
8 Low limit frequency arriving 19 Program running
completed
9 Overload signal 20 PG cable broken
10 Over current stall
Functions in the table above are described as following:
0 0: No function is defined by programmable relay output terminal 1, and
open collector output terminal Y1. is defined as frequency signal
output.
1 1: Drive ready
The drive is in normal waiting state, and terminals output indication
signal.
2 2: Drive running signa l
The drive is in running state, and the terminal outputs indication signal.
3 3: Drive running signa2
In run status, when the drive’s output frequency is 0Hz, the terminal does not
output indication signal; when the drive’s output frequency is above 0Hz,
the terminal does output indication signal
4 4: Frequency arriving signal
When the drive’s output frequency arrives preset frequency, the
terminal outputs indication signal.
It is used in conjunction with parameter P6.11.
5 4~5: Frequency detection threshold 1 and 2
When the drive’s output frequency arrives specified value, the terminal
outputs indication signal, which is used in conjunction with parameters
P6.12~P6.15.
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output frequency(Hz
FDT
Time(S)
0
Frequency
detecting
signal
Time(S)
T
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0 1 2 3 4 5 1 2 3
X1
Y1
Programmable
relay
1
Fig. 6-22 Preset counting value arriving and specified counting value
arriving
14 15: Low voltage lockup signal
When DC bus voltage is lower than the low voltage limit, the panel LED
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displays “LU”, and the terminal outputs indication signal at the same
time.
15 16: Overload pre-alarm
According to PD.04~PD.06 overload pre-alarm setup, when the output
current is higher than the setting value, the terminal outputs indication
signal.
16 17: Drive failure signal
When fault occurs, the terminal outputs indication signal
17 18: Zero speed running
When the drive’s running frequency is zero, the terminal outputs
indication signal.
For example, in the following three conditions the terminals output
indication signal:
FWD/REV dead time running period;
The phase when the setup frequency is lower than the start
frequency when the inverter starts from zero frequency;
In Dec process output frequency is lower than initial frequency of
DC injection braking.
18 19:End signal of stage of program operation
In program operation mode, when a stage is finished, the inverter outputs a pulse with width of 250ms.
19 20: End signal of stage of program operation
In program operation mode, when a cycle is finished, the inverter outputs a pulse with width of 250ms.
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Output frequency
Detection width
Time
Yi
Time
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Note:
a. If bit 0 is set to 0, it means positive logic, and 1 for negative logic.
Factory setting of all terminals are positive logic;
b. In positive logic mode, terminal Xi is enabled if it is connected to the
common terminal, and disabled if disconnected;
In negative logic mode, terminal Xi is disabled if it is connected to the
common terminal, and enabled if disconnected;
In positive logic mode, terminal Yi closes when its output signal is
valid;
In negative logic mode, terminal Yi opens when its output signal is
valid;
c. Only decimal number can be set to the drive (including display).
When negative logic is selected, conversion from binary code to Hex
value is shown as below:
Setting value =(2*Y1)7 +(2*X6)5 +(2*X5)4 +(2*X4)3 +(2*X3)2+(2*X2)1+X1
For example,
if X6 and X4 select negative logic and others are positive logic, then:
Setting value =(2*0)6+(2*1)5 +(2*0)4+(2*1)3 +(2*0)2+(2*0)1+0=32+8=40
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Reference signal from external input (AI1, AI2) is filtered and amplified,
and then its relationship with frequency setting is shown as curve 1 in Fig.
6-25 or curve 2 in Fig.6-26.
AI2 can input current signal (4~20mA), P7.06 should be set to 20%
except that S1 (AI2) is in “I” position,
P7.10 FWD/REV dead time Setting range: 0~10% Maximum input
range signal
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0.05-5.00S
P7.12 Minimum AI1 0.0-100.0%
P7.13 Frequency corresponding 0.00 ~ Maximum
toP7.12 frequency
P7.14 Maximum AI1 0.0-100.0%
P7.15 Frequency corresponding to 0.00 ~ Maximum
P7.13 frequency
Hz output frequency
Maximum value
corresponding to the
frequency
(F7.04)
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output frequency
Hz
Minimum value corresponding to the
frequency(F7.02)
Input signal
0 Minimum Maximum value
(F7.01) (F7.03)
Maximum value corresponding to the
frequency(F7.04)
current
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5 PI reference
0~10V
6 PI feedback
0~10V
100.0%
p8.03 Minimum value corresponding to
Setting range:0.00 ~
F8.02
100.0%
p8.04 Maximum AO1
Setting range:0.00 ~
100.0%
p8.05 Maximum value corresponding to
Setting range:0.00 ~
F8.04
100.0%
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Output(F8.00)
Corresponding to
the maximum
(F8.05)
output(F8.00)
Corresponding to the
minimum value
(F8.03)
100.0%
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HV450 High Performance Vector Control Inverter User Manual
100.0%
P8.09 Maximum value corresponding to
Setting range:0.00 ~
F8.08
100.0%
For more information about P8.02~P8.05, refer to Fig. 6-27 and 6-28.
AO2 can output voltage or current signal. To output 4~20mA signal, P8.06
should be set to 20% except that S2(AO2) is in “I” position.
P9 Program operating parameters
f6
f7
f2
f5
f1
f3
f4
T1 T2 T3 T4 T5 T6 T7
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0:second
1:minute
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P9.17~P9.31 are used to set operating direction and Acc time of each stage:
0 :Run forward Acc/Dec time is 1; 1:Run forward Acc/Dec time is 2; 2 :Run forward
Acc/Dec time is 3; 3:Run forward Acc/Dec time is 4;4 : Run reverse Acc/Dec time is 1; 5 :
Run reverse Acc/Dec time is 2; 6 : Run reverse Acc/Dec time is 3; 7 : Run reverse
Acc/Dec time is 4;
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PA PID parameter
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+
+ + Acc/
Reference P I Dec
Frequency
- +
Feedback
0: Positive characteristic
The Motor speed is required to increases with the reference speed.
1: Negative characteristic
The motor speed is required to decrease when the reference value
increases.
PA.01 Reference selection Setting range:0、1、2、3
reference
Digital reference is set by UP/DOWN keypad.
PA.04Minimum referenc Setting range:0.0~100.0%
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reference
PA.06 Minimum feedback Setting range:0.0~100.0%
If relative error of close loop system is bigger than the setting value of
error limit, then the PID regulator will adjust the error.
If relative error of close loop system is in the setting range of error limit,
then stop PID regulating, PID regulator's output maintains constant.
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feedback signal
This function code defines the detection time of abnormal feedback
signal. When feeback signal exceeds abnormal level and hold time exceeds
the detection time, action at abnormal signal (ER.06) will be executed. When
this parameter is set to 0, the abnormal feedback signal detect function is
disable.
PA.15
0: No sleep function;
1: Internal waking up, which is controlled by parameters PA.17~PA.20;
2. External input terminal, which is controlled by terminal function 26
(PID waking terminal), is decided by parameter P6.02~P6.08.
PA.17 Delay time of Setting range:0.0~3600S
sleeping
PA.18 Sleeping frequency Setting range:0.0~400.0Hz
For PID control, parameters PA.17~ PA.20 define delay time of sleeping,
sleeping frequency, delay time of waking and waking value.
PID input
Delay time of waking ( PA. 19)
Actual value
( PA. 20)
t<td td
Sleeping frequency
( PA. 18) time
stop run
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0: Auto mode
At first, the drive operates at preset frequency of traverse operation
(Pb.01) for certain time (Pb.02), and then enter traverse mode
automatically.
1: Manual mode
If the multi-function terminal (Xi is set to terminal function 20) is
enabled, the drive will enter traverse mode. If the terminal is
disabled, the drive will exit traverse operation and operate at the
preset traverse frequency (Pb.01).
frequency
Pb.01 defines drive’s operating frequency before entering traverse
operation. In auto mode, Pb.02 defines the hold time of preset traverse
frequency before traverse operation. In manual mode, Pb.02 setting is
invalid. Refer to Fig. 6-31 for details.
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t
Rise time of
Accerlate Hold time of Decelerate
according to preset traverse triangular wave according to
=Pb.07*Pb.06
Acc time frequency Dec time
Pb.02 Traverse cycle Pb.06
Run command
Stop command
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Response delay refers to the time from the drive receiving and
executing the command of the host to returning reply frame to the host.
0: No protection
1: Common motor protection
Since cooling conditions of common motor deteriorates at low
speed, please lower the motor’s thermal protection threshold at this
time.
2: Variable frequency motor protection
Since the variable frequency motor applies forced air-cooling, the
protection parameters needn't be adjusted during low speed
running.
Pd.01 Motor overload protection Setting range:20.0%-150.0%
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factor
Heat dissipation becomes worse at low frequency, and high
temperature will reduce service life of the motor. Through setting threshold of
the electronic thermal overload relay, overload current and current limit will
be proportionally adjusted.
When motor capacity is lower than that of the drive, this function is
used provide overheat protection for the motor.
When several motors are driven by the same variable speed drive, this
function is disabled. When display readings reaches 100%, overload
protection will be trigged
Pd.02 Over voltage stall selection Setting range:0,1
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DC Bus voltage
time
Output frequency
time
detection
0: Overload is only monitored during constant speed operation, and
alarms when overload occurs;
1: Overload is monitored all the time, and alarms when overload
occurs;
Pd.05 Overload detection threshold Setting range:20-180%
Setting range:20.0~150.0%
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limiting
Auto current limiting function is used to limit the load current under the
preset current (PD.07) in real time to avoid trip due to over-current. This
function is especially useful for the applications of larger load inertia or sharp
change of load.
PD.07 defines the threshold for current limiting. Its setting is a
percentage of drive’s rated current Ie. PD.08 defines the decreasing rate of
output frequency when the drive is in auto current limiting status. If PD.08 is
set too small, overload fault may occur. If PD.08 is set too big, the drive may
be in energy generation status for long time that may result in overvoltage
protection.
When fault occurs, the drive stops output. After the time defined by
PD.11, the drive resets fault automatically and continue running.
PD.10 defines the times of auto fault reset. If PD.10=0, auto reset function is
disabled, and user can only reset fault in manual mode.
Pd.12 Relay action in Auto reset Setting range:0、1
This parameter determine the relay action in auto reset period of the inverter.
0:no action
1:action
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fault
0: When undervoltage occurs, fault relay does not act, and fault code
will not be saved.
1: When undervoltage occurs during running, fault relay acts and fault
code will be saved. When undervoltage occurs during stop state,
fault relay does not act, and fault code will not be saved.
2: When undervoltage occurs in running or stopping state, fault relay
acts and fault code will be saved.
Pd.14 Input phase loss function Setting range:0~1
0:Disable
The input phase loss function is disabled.
1:Enable
The input phase loss function is enabled. ( only available on three phase input above 110kw inverter)
PE GROUP
When parameter PC.01 is setting to 9, this parameter determine the 485 frequency setting gain.
When using the shuttle to set the frequency, this parameter determine the frequency setting mode.
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If the inverter run frequency is less than the frequency setting by PE.03, the inverter adopt the
PF Factory reserved
When Speed track time is big, the tracking time will be short.
PF.06 Speed track voltage limit Setting range:10~40%
When the tracking speed time of inverter is exceed the PF.09, the inverter is stopped and show the
ER08 fault.
PH Display function
selection
HV450 drive has 15 state parameters in running state. User can scroll
through them by pressing ►► key during running process. Function code
PH.00 defines the default display parameter after starting, which includes:
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0: Frequency setting
1: Running frequency
2: Output current
3: Output voltage
4: Bus voltage
5: Overload rate
6: Preset line speed
7: Running line speed
8: Output torque
9: PI reference
10: PI feedback
11: Analog input AI1
12: Analog input AI2
13: I/O status(0~511)
14: External counting value
relay1 Y1 X7 X6 X5 X4 X3 X2 X1
HV450 drive has 9 state parameters in stopping state. User can scroll
through them by pressing ►► key during stop state.
Function code PH.01 defines the default display parameter upon power
on, which includes:
0: Frequency setting
1: Preset line speed
2: DC Bus voltage
3: Analog input AI1
4: Analog input AI2
5: I/O status
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PH.06~PH.08 are used for memorizing the latest three fault types, and
can record the voltage, current, frequency and terminal state at the last fault
(in PH.09~PH.13) for checking.
Please refer to Chapter 7 for fault descriptions.
PH.09 Bus voltage at last fault(V) Setting range:0~999
(Hz)
(Hz)
relay1 Y1 X7 X6 X5 X4 X3 X2 X1
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If control power supply is normal at fault, the drive will be in fault displaying
status all the times. At this time, user can enter parameter group PH to get related
information about the failure, such as output frequency, frequency setting, output
current, rotating direction, operating condition, and the 3 latest faults, which is
shown in the table below.
Failur Failure
Failure description Potential causes Solutions
e No code
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Failur Failure
Failure description Potential causes Solutions
e No code
Low grid voltage Check input power supply
Startup too fast during motor Restart after the motor stops
operation rotating
Increase the acceleration time
Rotating inertial of load is very large
and reduce the occurrences of
and shock load is very heavy
Over current sudden change of load
protection when Improper setting of motor
1 oc1 Set motor parameters properly
acceleration parameters
operation Set start-up frequency too high Decrease start-up frequency
Acceleration time is too short Lengthen acceleration time
Adjust V/F curve setting and
Set V/F curve ratio too large
torque boost
Replace with inverter with proper
Power level of inverter is small
model
Low grid voltage Check input power supply
Choose appropriate energy
Rotating inertial of load is too large
Over current braking components
protection when Improper setting of motor
2 oc2 Set motor parameters properly
deceleration parameters
operation Deceleration time is too short Lengthen deceleration time
Replace to inverter with proper
Power level of inverter is small
model
Sudden change of load during Decrease load’s abrupt frequency
Over current operation change and amplitude
protection when Improper setting of motor
3 oc3 Set motor parameters properly
operation with parameters
constant speed Replace to inverter with proper
Power level of inverter is small
model
Low grid voltage Check input power supply
Startup too fast during motor Restart after the motor stops
operation rotating
Increase the acceleration time
Rotating inertial of load is very large
and reduce the occurrences of
and shock load is very heavy
sudden change of load
Igbt module
Improper setting of motor
4 occ1 protection in Acc Set motor parameters properly
parameters
process Set start-up frequency too high Decrease start-up frequency
Acceleration time is too short Lengthen acceleration time
Adjust V/F curve setting and
Set V/F curve ratio too large
torque boost
Replace with inverter with proper
Power level of inverter is small
model
Low grid voltage Check input power supply
Choose appropriate energy
Rotating inertial of load is too large
braking components
Igbt module
Improper setting of motor
5 occ2 protection in Dec Set motor parameters properly
parameters
process
Deceleration time is too short Lengthen deceleration time
Replace to inverter with proper
Power level of inverter is small
model
Sudden change of load during Decrease load’s abrupt frequency
6 occ3 Igbt module
operation change and amplitude
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Failur Failure
Failure description Potential causes Solutions
e No code
protection in Improper setting of motor
Set motor parameters properly
constant speed parameters
process Replace to inverter with proper
Power level of inverter is small
model
Over voltage Motor short to ground Check motor wiring
protection when Abnormal input power supply voltage Check input power supply
10 ou1
acceleration Fast start-up again when motor Start again after the motor stop
operation
operates with high speed rotating
Motor short to ground Check motor wiring
Over voltage
protection when Choose appropriate energy
11 ou2 Rotating inertial of load is too large
deceleration braking components
operation Deceleration time is too short Lengthen deceleration time
Over voltage
Motor short to ground Check motor wiring
12 ou3 protection when
operation with Abnormal input power supply Check input power supply
constant speed
Lower the ambient temperature
Ambient over-temperature and strengthen ventilation and
radiation.
Clean the dusts, wools and other
Blockage of air duct
Heatsink 2 over foreign objects in the air duct.
15 oH2 temperature Check whether fan wirings are
protection well connected.
Fan failure
Replace a new fan of the same
model.
Inverter module failure Seek for technical support
Temperature detection circuit failure Seek for technical support
The power voltage is lower than the
minimum operating voltage of the Check input power supply
16 LU Power under voltage equipment
The internal power source of the
Seek for technical support
inverter is abnormal
Lower the ambient temperature
Ambient over-temperature and strengthen ventilation and
radiation.
Clean the dusts, wools and other
Blockage of air duct
Heatsink 1 over foreign objects in the air duct.
17 oH1 temperature Check whether fan wirings are
well connected.
protection Fan failure
Replace a new fan of the same
model.
Inverter module failure Seek for technical support
Temperature detection circuit failure Seek for technical support
Input power under voltage Check input power supply
Fast start-up when motor operates Start again after the motor stop
with high speed rotating
Inverter overload
18 oL1 Keep overloading for a long period of Shorten the overloading time and
protection
time reduce load
Acceleration and deceleration time is Prolong the
too short acceleration/deceleration time
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Failur Failure
Failure description Potential causes Solutions
e No code
Adjust V/F curve setting and
V/F curve ratio is set too large
torque boost
Replace to inverter with proper
Power level of inverter is small
model
Input power under voltage Check input power supply
Prevent the motor rotation from
Motor rotation is blocked or load
blocking and reduce the load
mutation occurs
mutation
Common motor maintains running Replace the common motor with
Motor overload under heavy load for a long period of variable frequency motor or
19 oL2
protection time improve the running frequency
Motor overload protection time is set Increase the motor overload
too small protection time
Adjust V/F curve setting and
V/F curve ratio is set too large
torque increment
DC braking current is set too high Reduce the DC brake current
Check the power connections as
There is abnormal connection, per the operational regulations
20 LP Input power failure missing connection or disconnection and eliminate the errors of
at the power terminal of the inverter missing connection and
disconnection
Check the power connections at
the output side of the inverter as
There is abnormal connection,
Abnormal output per the operational regulations
21 SP missing connection or disconnection
phase loss and eliminate the errors of
at the output side of the inverter
missing connection and
disconnection
22 ER01 EEPROM failure EEPROM reading and writing failure Seek for technical support
Seek for technical support
23 ER02 CPU failure CPU failure
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Failur Failure
Failure description Potential causes Solutions
e No code
Check whether the
communication timeout is set
The communication of terminal 485
properly and confirm the
is time-out
communication cycle of the
application program
The failure alarm parameter is set
Adjust the failure alarm parameter
improperly
Analog close Improper setting of FA Modify setting of FA
parameter group;
loop feedback parameter group;
failure Feedback signal lost . Check feedback signal.
27 ER06
Analog close
loop feedback
failure
Improper setting of motor Re-set the motor’s rated
parameters; parameters;
Significant deviation of
28 ER07 Tuning error Excute mtor aut-tuning
parameters obtained after
again under zero load
tuning comparing with the
condition.
standard parameters;
29 ER08 Speed track timeout
Current detection
Current sensor failure and Check the current sensor
30 ER09
failure
bad contact
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START
Please shut down the power
supply immediately to avoid
further expansion of the fault
Serious fault occurs, such as abnormal sound
upon power up and no display
NO
Identify the fault code per 4.4.4" Common Seek for technical help
NO
Characters Displayed by LED" AND whether
the fault code can be Identified
YES Seek for technical help
Find out the possible reasons and
countermeasures for the failure as per the NO
above table, and whether this failure is
removed
YES Seek for technical help
Fault reset
END
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The application environment (such as temperature, humidity, dust and powder, wool, smoke and
oscillation), burning and wearing of internal devices and other factors may increase the possibilities of
inverter failure. To reduce the failures and prolong the service life the inverter, it needs to conduct routine
repair and periodic maintenance.
Note
1. Only the personnel receiving professional training can dismantle and replace the inverter components.
2. Prior to inspection and maintenance, please make sure that the power supply to the inverter has been
shut down for at least ten minutes or the CHARGER indictor is OFF, or there may be risks of electric
shock (the inverter with power level of TGCTGCV5-H-4T11G/15L or above has CHARGER indicator).
3. Do not leave metal components and parts in the inverter, or it may damage the equipment.
The inverter shall be used under the allowable conditions as recommended in this manual and its routine
maintenance shall be conducted as per the table below.
-10 ~ +40ºC
Derated at 40 to 50ºC, and the rated
Temperature Thermometer
output current shall be decreased by
1% for every temperature rise of 1ºC.
Humidity Humidiometer 5 ~ 95%, no condensing
There are no dust, oil, water and
Operating Dust, oil, water and drop Visual check
drop.
Environment
3.5mm, 2~ 9Hz;
Vibration Special test instrument 10m/s2,9~ 200Hz; 15m/s2,200~
500Hz
Special test instrument,
There are no abnormal smell and
Gas smell check and visual
smoke.
check
Overheat Special test instrument Exhaust normal
Sound Listen There is no abnormal sound.
There are no abnormal smell and
Gas Smell and visual check
smoke.
The physical appearance is kept
Physical appearance Visual check
intact.
There are no fouling and wool that
Heatsink fan ventilation Visual check
Inverter block the air duct.
In the allowable operating range.
Input current Amperemeter
Refer to the nameplate.
In the allowable operating range.
Input voltage Voltmeter
Refer to the nameplate.
In the rated value range. It can be
Output current Amperemeter
overloaded for a short while.
Output voltage Voltmeter In the rated value range.
Special test instrument There are no overheat fault and
Motor Overheat
and smell. burning smell.
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It needs to perform periodic inspection on the inverter once every three to six months according to the
application environment and work conditions.
Different types of components have different service lives. The service lives of the components are
subject to the environment and application conditions. Better working environment may prolong the
service lives of the components. The cooling fan and electrolytic capacitor are vulnerable components
and shall be conducted routine inspection as per the table below. If any fault occurs, please conduct
immediate replacement.
Vulnerable
Damage Causes Solutions Items for Routine Inspection
Components
Bearing wear, blade The fan blade has no cracks and rotates
Fan Change
aging normally. The screws are tightened.
There are no electrolyte leakage, color
Ambient temperature change, crack and shell inflation. The
Electrolytic
is relatively high and Change safety valve is normal.
capacitor
electrolyte volatilizes. Static capacity is equal to or higher than
the initial value times 0.85.
Note
When the inverter is stored for a long period of time, power connection test shall be conducted once
within two years and last at least five hours. It can use voltage regulator to gradually increase the
value to the rated value when power connection is performed.
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Since the inverter has undergone insulation test upon its ex-factory, the user shall not perform such test
as much as possible under general condition. If the test is unavoidable, please perform the test strictly
according to the following procedures, or it may damage the inverter.
It shall perform dielectric test strictly, or it may damage the inverter. If the dielectric test is unavoidable,
please contact our company.
Main Circuit Insulation Test
Utilize 500VDC megameter to perform test under condition of main power shutdown;
Disconnect all the control board circuits to prevent the control circuits from connecting with the
test voltage. For the inverter with power level of HV450-011G3 and HV450-018G3, it must
disconnect the terminal J1 on the drive board and the PE. For the inverter with power level of
HV450-018G3 or above, it must disconnect three pieces of cables entry to the surge absorption
circuit. Pack the disconnected cable heads with insulating tapes properly;
The main circuit terminal shall be connected with public conducting wires:
PE
R S T 1 B U V W
500 VDC
- +
PE
1 2
R S T U V W
500 VDCLeading board
- +
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1.Application range
Universal Variable Speed Drive connects with PLC or host computer
via RS485 bus, which adopts single master and multi-slave network
structure.
2. Physical description
Interface: RS485 Bus, asynchronous, half-duplex
Each segment on the network bus can have up to 32 stations.
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BYTE BYTE BYTE BYT BYTE BYTE BYTE BYTE BYTE BYTE BYTE
0 1 2 E3 4 5 6 7 8 9 10
HD AD CD OP DT CON ED SUM
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4. MODBUS Protocol
4.1 Character format
1. ASCII
Communication adopts hexadecimal system, and the valid ASCII
Such as:
ASCII character: ‘0’ ‘1’ ‘2’ ‘3’ ‘4’ ‘5’ ‘6’ ‘7’ ‘8’ ‘9’ ‘A’ ‘B’ ‘C’ ‘D’ ‘E’ ‘F’
ASCII code (Hex):30H 31H 32H 33H 34H 35H 36H 37H 38H 39H 41H
42H 43H 44H 45H 46H
7,N,2
start 0 1 2 3 4 5 6 stop stop
7,E,1
start 0 1 2 3 4 5 6 even stop
7,O,1
start 0 1 2 3 4 5 6 odd stop
2. RTU
8,N,2
start 0 1 2 3 4 5 6 7 stop stop
8,E,1
start 0 1 2 3 4 5 6 7 eve stop
n
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8,O,1
start 0 1 2 3 4 5 6 7 odd stop
RTU
(1)Read data
Frame head and frame tail are used to ensure input time (without any
information) larger than 10ms. Each time, reading data should be less than
30 bytes.
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(2)Modify data
ASCII:
(1) Read data:
Reading data should be less than 30 bytes at a time.
Message format of master request:
Functi
Frame Slave Data Data Frame
on LRC
head address address quantity tail
code
C L
‘:’ MSB LSB ‘0’ ‘3’ 4 3 2 1 4 3 2 1 MSB LSB
R F
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3.Examples
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RTU mode:
Format of query message: Format of response message:
Slave 01H Slave 01H
address address
Function 03H Function 03H
code code
Data address 02H Data address 00H
00H 02H
Data quantity 00H Data content 15H
(Word) 01H 59H
Low byte 85H Low byte 2AH
CRC CRC
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RTU mode:
Format of query message: Format of response message:
Slave 01 Slave 01
address H address H
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Function 06 Function 06
code H code H
Data address 01 Data address 01
H H
00 00
H H
Modified 17 Modified 17
value H value H
70 70
H H
Low byte 86 Low byte 86
CRC H CRC H
High byte 22 High byte 22
CRC H CRC H
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‘2’ ‘2’
‘A’ ‘A’
‘B’ ‘B’
LRC ‘3’ LRC ‘3’
‘A’ ‘A’
END CR END CR
LF LF
RTU mode:
Format of query message: Format of response message:
Slave address 01H Slave address 01H
Function code 08H Function code 08H
Sub-function 00H Sub-function 00H
code code
00H 00H
Data content 12H Data content 12H
ABH ABH
Low byte CRC ADH Low byte CRC ADH
High byte CRC 14H High byte CRC 14H
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3. Parameter address
Addres Name Addres Name Addres Name
1000H Status word 1001H Errorcode 1002 H Control word
1003H Frequency setting 1004H Running 1005H Output current
frequency
1006H Output voltage 1007H DC bus voltage 1008H Overload rate
1009H Preset line speed 100AH Running line 100BH Output torque
speed
100CH PI reference 100DH PI feedback 100EH reserved
100FH Analog input AI1 1010H Analog input 1011H I/O status
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AI2
1012H External counting 1013H PID setting
value value
4.5 Fault and troubleshooting
If communication fault occurs, the drive will response fault code, and
report function code or 80H to the main control equipment.
For example:
ASCII mode: RTU mode:
Starting character ‘:’ Slave address 01H
Slave address ‘0’ Function code 86H
‘1’ Fault code 02H
Function code ‘8’ Low byte CRC C3H
‘6’ High byte CRC A1H
Fault code ‘0’
‘2’
LRC ‘7’
‘7’
End character CR
LF
Fault code:
01 Function code error:
Function code is invalid. In the protocol, valid function codes are:
03H, 06H or 08H.
02 Invalid data address:
Data address is invalid
03 Invalid data setting
Data value is invalid.
04 Invalid command:
In current state, the drive can not execute this command.
09 Wrong CRC check
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11 Reserved
12 Message characters of the command string is too short
13 Command string is too long, and reading string should be less than
72 characters.
14 Contains non-ASCII character, non-starting character or non-CR, LF
end character.
Additional information
1. Function code conversion
If preset data is n, then sending data n = n×(1/increment) (Refer to function
parameters table)
Convert data “n” into HEX number, which is 2 bytes.
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RS232 cable
Maximum 15 GND
meters
converter RS232-485 GND 485+ 485- GND 485+ 485- GND 485+ 485-
RS232
cable GND
Maximum
15 meters ······
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Version: 1.0.03
Thanks for choosing HNC product.
Any technique support, PLS feel free to contact our support team
Tel: 86(20)84898493 Fax: 86(20)61082610
URL: www.hncelectric.com
Email: [email protected]