Infrastructure & Pathway Design: 3.1 General Considerations
Infrastructure & Pathway Design: 3.1 General Considerations
Infrastructure & Pathway Design: 3.1 General Considerations
3
3. Infrastructure & Pathway
Design
3.1.1 Introduction
This section provides detailed information regarding the design of the
telecommunications pathways and spaces in new construction and facility
remodel projects. The CSU expects that it will be used by architects and their
- Focus – sub-consultants during the detailed design phase of a project in the
Architects &
preparation of specifications and working drawings and by campus
subconsultants -
Campus IT & telecommunications and facility planning staff as a checklist for construction
Facility Planners design projects.
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3. Building floor plans – The floor plans should reflect the location of
telecommunication spaces, all riser or backbone pathways, and any
unique construction requirements. The end result is that the bidder must
be aware of the designer’s expectations for all pathways, and there should
be no question of how cables should be placed to any outlet location.
Required telecommunications outlets must be identified, by type and
location, prior to the start of construction.
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4.
Note: Drawings
are examples
only; actuals
should conform
to TIPS and
campus
requirements.
Figure 3 - 1
Typical Design Document Details
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California State University
Note:
Specification
California State University
pages shown are
Telecommunications Infrastructure
examples only;
Table of Contents actuals should
conform to TIPS
BIDDING REQUIREMENTS, CONTRACT FORMS, AND CONDITION OF THE CONTRACT and campus
Table of Contents requirements.
Bid Proposal Form - Sample
Contract General Conditions
Supplementary General Conditions - Changes to Contract General Conditions
Forms
Appendix A—Limited Specifications for Work Around Asbestos-Containing Materials and Lead-Based
Paints During PBX Installation at Various Buildings, EnviroScience, Inc.
Appendix B—Asbestos Locations
DIVISION 3 CONCRETE
Not Used.
SPECIFICATIONS
DIVISION 4
DIVISION 1 GENERAL REQUIREMENTS (NOTMASONRY
UPDATED)
Not Used.
Section 01010 Summary of Work
01019 Contract Considerations
01039 Coordination andDIVISION
Meetings5 METALS
01045 Cutting and Patching
Section 05520 Handrails and Railings
01090 Reference Standards
01300 Submittals
01310 DIVISION
Construction Schedules 6 Work Plan WOOD AND PLASTICS
and
01400 Quality Control DIVISION 12 FURNISHINGS
Not Used.
01500 Construction Facilities and Temporary Controls
01570 Traffic Regulation Not Used
01600 Material and Equipment
DIVISION 7 THERMAL AND MOISTURE PROTECTION
01700 Contract Closeout DIVISION 13 SPECIAL CONSTRUCTION
Section 07210 Wall Insulation
01730 Operation and Maintenance Data
07270 Firestopping
01900 Seismic Considerations Not Used
DIVISION 11 EQUIPMENT
DIVISION 16 ELECTRICAL
Not Used.
Section 16010 Electrical General Requirements
16030 Electrical Acceptance Testing
16050 Basic Materials and Methods
16060 Electrical Demolition
16170 Grounding and Bonding
16180 Equipment Wiring System
16195 Electrical Identification
16470 Panelboards
16510 Lighting
DIVISION 16 TELECOMMUNICATIONS
Figure 3 - 2
Typical Telecommunications Specifications
(According to 16-Section MasterFormat Version)
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The major areas of design impacted in a retrofit situation are the pathways
and spaces within existing facilities. In addition to a detailed understanding
of the existing conditions, the designer must be aware of the limitations
imposed by older electrical and HVAC systems, outdated ceiling systems,
existing wiring methods, and hazardous materials. The CSU expects design
professionals to completely evaluate all such circumstances, including
detailed field investigation of all spaces where doubts exist.
1. What is the real scope of work when taking into consideration the daily
operation of the facility? Are there limits on noise, dust, movement of
equipment or furniture, specialized systems?
3. How will a transition be made from old media to new, assuming a re-use
of pathways and equipment? Which group (Contractor or University) will
be responsible for making the transition, testing and troubleshooting, and
documentation?
5. If existing spaces are not adequate, where will space be found and how
will it be assigned and coded?
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6. Will the work undertaken within the facility necessitate review in terms of
Americans with Disabilities Act (ADA) requirements?
7. Will the work undertaken within the facility necessitate review in terms of
current fire code compliance, hazardous materials management, etc.?
8. Will the required changes fit within the university’s mandated master plan
requirements and architectural guidelines? Who will make decisions on
aesthetics?
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4. Convenience outlets located close to equipment for support staff use with
power diagnostic equipment or laptops.
1. Any telecommunications room expected to use over 7,500 watts and all
equipment rooms should be equipped with an electrical panel dedicated
strictly to telecommunications in that space. The dedicated panelboard
should contain a minimum of 42 circuits and include an isolated ground
bus.
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forecasted load may initially be served with 100 to 150 AMP service, but
the feeder cables and panel must be sized to eventually support 250
amps. All panelboards should support a minimum of 42 circuits, to
provide operational flexibility. The designer must be aware that much of
this equipment requires special twist-lock plugs specific to the equipment
being installed.
2. All battery backup systems must be equipped and configured to signal the
linked computing equipment prior to power failure and to perform an
unattended controlled shutdown.
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4. In any space equipped with long-term power generation, the air handling
system for that space must also be served by backup power. However,
consideration should be given to adding controls for turning off reheat
and humidification systems during a power outage to reduce the power
demand.
1
The (current) 2004 California Electric Code is based on the 2002 National Electrical Code
(NEC) and incorporates the full NEC text; it shows where the NEC language has been
amended, changed or deleted. CEC is officially referenced as the California Code of
Regulations, Title 24. Part 3.
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2. All backbone (riser) cables must be grounded at all splice locations and at
any point at which pairs leave the sheath.
Telecommunications
Electrical
Room Panelboard
Telecommunications Bonding
Equipment Conductor
to building
Steel
Telecommunications
Electrical
Room Panelboard
Telecommunications
Equipment
Telecommunications
Grounding
Busbar
Main GD
SD
Cable Electrical
Electrical 1 5
Protectors Panelboard
6 10
Service
11 15
16 20
21 25
26 30
Panel
31 35
36 40
41 45
46 50
190A150 PROTECTOR
GD
Bonding
Conductor
Telecommunications to building
Equipment
Steel
Figure 3 – 3
Schematic of Telecommunications Grounding System
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The telecommunications ground must provide a direct path to ground for all
telecommunications equipment and media. This does not necessarily require
installation of a new or separate electrode or grid system. An initial step is to
Figure 3-4 determine how well the current grounding electrode/grid system meets the
Typical defined needs.
Grounding Busbar
Research from the electronics industry indicates that, for every 18-degree (F)
rise above normal room temperature, the life expectancy of most electronics
devices is cut in half. At a minimum, overheating can reduce the life of the
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These suggestions are provided as a guide to the design team. The final
design must take into consideration plans for the long-term use of the space,
the need to maintain a consistent environment, the size and configuration of
the facility, and the availability of on-going campus support. It is also
important for the designer to be aware of the following issues:
1. The potential need for smoke and fire dampers when moving air between
spaces.
3. The location of the nearest drain termination point and the routing of the
condensate drainage line.
5. The impact of the sound from fans and blowers on faculty, staff and
students in nearby areas of the building.
6. The source and destination of air flow at all times of the day. Rooms or
corridors may be closed off at times, eliminating the source of new air and
creating a vacuum effect.
7. The physical security of the equipment, the air pathway, and its electrical
service.
not functioning. CSU campuses in warmer areas of the state, such as those in
the Central Valley, may not be able to employ this option.
Passive air flow can often be used effectively in a small room (under 100
square feet) with equipment generating less than 1,500 BTUH. Under such
circumstances, air movement is provided by a fan controlled with a
thermostat, the unit creating sufficient airflow to maintain the room below the
maximum allowed for the equipment housed therein.
telecommunications space with water pipes. The piping carries the heat away
from the recirculated air within the rooms to the cooling unit outside the
building.
3.2.2.1 Location
The entrance room must be located as close as possible to the point at which
feeder conduits enter the building and to the vertical backbone
(communications riser) pathway. The area must be dry, not subject to
flooding, and free of overhead water, steam, or drain pipes. Access to the
room should be provided directly from a central hallway, not through another
room. For buildings over 10,000 gross square feet (GSF), the building service
entrance room must be a dedicated, enclosed room. For buildings less than
10,000 GSF, a mixed-use room that meets all other requirements may be
utilized as long as no cables entering, terminated in, or leaving the room
come within ten feet of an electrical transformer or major switchboard.
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3.2.2.2 Size
In buildings smaller than 5,000 GSF, the telecommunications entrance space
should be a minimum of four (4) feet by five (5) feet. In buildings from 5,000
to 10,000 GSF, the entrance space must be a minimum of five (5) feet by eight
(8) feet. All spaces must be clear of other equipment, access points, or
maintenance areas. In buildings larger than 10,000 GSF, the following table
should be used.
Figure 3-5
Entrance Room Space Requirements
1. The walls must be covered with void-free 3/4 inch A-C plywood, sanded
smooth and painted with fire-retardant paint (not fire-retardant plywood
unless required by local fire codes), mounted vertically starting 2" above
the finished floor, and secured to the walls. All plywood panels must be
mounted in contact with one another, leaving no gaps between sheets. All
fasteners must be flush with the surface of the plywood.
cable racks or trays are used. If that scenario occurs, lighting should be
placed underneath the trays or at rack height.
3. The door to the room must be a minimum of 36" wide by 80" high and
must be equipped with a separate lock. This room should also be pre-
wired for card key control and intrusion alarm.
TELECOMMUNICATIONS
MAIN GROUNDING BAR
(TMGB) FOR TELECOM
PROTECTORS EQUIPMENT AND SERVICE
ENTRANCE ROOM
CONNECTION TO
BUILDING STEEL
SERVING ELECTRICAL
PANEL
6. All conduits entering the building from outside must be sealed with
reusable compression-style plugs to eliminate the entrance of water or
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gases into the entrance room. All spaces around conduits through a
concrete wall or foundation must be sealed using a moisture barrier
plastic expansion foam (not insulation) and the outer wall moisture barrier
repaired and resealed. All conduits leaving the entrance room for other
portions of the building must be fire-stopped whether or not they contain
cable.
7. The floor of the entrance room must be sealed concrete or must be tiled
to reduce airborne contaminates. The floor structure should provide a
minimum of 150 lbs. per square foot loading capability.
SECURE
SECURE12˜
12"LADDER RACKTOTO
LADDER RACK WALL
WALL BRACKETS
BRACKETS WITHIN T ATTACH WALL BRACKETS AT
ATTACH WALL BRACKETS AT STUD POSITI
WITHINTWO
WO FEET OF FEET
EACHOF
ENDEACH END,
AND NO LESSAND
THANNO LESS
EVERY FIVE STUD LOCATIONS
ONS ONLY
ONLY.
FEET
THAN EVERY FIVE FEET.
ALLDIRECTED
VOIDS, SANDUSING FIRE−RETARDENT
SMOOTH, PAINT.
COVER WITH PRIME COAT, AND TWO COATS
OF FIRE−RETARDENT PAINT.
A FUTURE RACKS
Figure 3 – 7
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SECURE LADDER RACK WITH WALL BRACKETS WITHIN TWO FEET OF EACH EN
D AND NO LESS THAN EVERY FIVE FEET
4"
1’ − 6"
KEEP BACKBOARD SPACE CLEAR OF ALL CONDUIT − ROUTE CONDUITS ONLY AT END OF W
ALL AND AT LESS THAN 12 INCHES A.F.F.
Figure 3 – 8
It is possible in some cases to combine the service entrance room and the
building equipment room into a single space. However, the requirements for
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this combined space are additive, requiring the design of a space larger than
outlined in this portion of the document.
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3.2.3.1 Location
The equipment room should be located either near or directly in-line with the
service entrance room and must form the basis for the rest of the building’s
backbone distribution system. The assigned space should be located where
there is a possibility of future expansion and where access to the space from
outside the building can be provided for large equipment (direct hallway
access). The location of the telecommunications rooms on other floors will
impact the site chosen for this space, because these rooms should be
“stacked”. one directly above the other.
The only reasonable way to address this problem is to separate the electrical
and telecommunications equipment spaces so that they are not within ten feet
of each other. Telecommunications cables must not be routed through an
electrical room to access a telecommunications space.
3.2.3.2 Size
If projected equipment layouts are unavailable, or if no special uses are
defined for this space, the equipment room should be sized as follows:
provide one (1) square foot of equipment room space for every 100 square
feet of work station space (assignable space). However, the minimum room
size is 150 square feet. If the building is expected to support a large number
of workstations (such as computer lab spaces), the room should be sized to
provide 1.25 square feet of equipment room space for every workstation. For
example, a building expected to house 300 workstations should have an
equipment room of 375 square feet.
CISCO Systems
CGS
SD SD
CAMPUS USE
SD SD
B ay N e twork s 25 26 1 2 3 4 5 6 7 8 9 10 11 1 2 B ay N e two rk s 2 5 26 1 2 3 4 5 6 7 8 9 10 11 12
1 2 3 4 5 6 7 8 9 10 11 12 10 0 1 00 10 0 10 0
25 26 1 2 3 4 5 6 7 8 9 10 11 12
10 25 26 10
F Dx F Dx FD x F Dx
Act ivi ty Act ivit y Act vi i ty Act vi it y
13 1 4 1 5 16 17 1 8 19 20 21 22 23 2 4 1 3 1 4 15 16 1 7 1 8 19 20 21 2 2 2 3 2 4
13 14 15 16 17 18 19 20 21 22 23 24 1 00 10 0
Co mm Por t 10 Co mm Por t 13 14 15 16 17 18 19 20 21 22 23 24
10
P ow er F Dx Pow er
D iag no s tic s F Dx
Act ivit y Dia gno stics
Act vi it y
RESERVED FOR
SD SD
Bay Networks 25 26 1 2 3 4 5 6 7 8 9 10 11 1 2 B ay Netwo rks 2 5 26 1 2 3 4 5 6 7 8 9 10 11 12
1 2 3 4 5 6 7 8 9 10 11 12 10 0 1 00 10 0 10 0
2’ − 6"
25 26 1 2 3 4 5 6 7 8 9 10 11 12
10 25 26 10
F Dx F Dx FD x F Dx
Act ivi ty Act ivit y Act vi i ty Act vi it y
13 1 4 1 5 16 17 1 8 19 20 21 22 23 2 4 1 3 1 4 15 16 1 7 1 8 19 20 21 2 2 2 3 2 4
13 14 15 16 17 18 19 20 21 22 23 24 1 00 10 0
Co mm Por t Co mm Por t 13 14 15 16 17 18 19 20 21 22 23 24
10 10
P ow er Pow er
F Dx F Dx
D iag no s tic s Dia gno stics
Act ivit y Act vi it y
%
Col H /F Dx D iag
Po rt 1
Po rt 2
1 5 10 20 35 50 70 >9 0 %
Ba yStack 30 T
Lin k
Fa st E th erne t Sp ee d Con ve rter
TX RX F Dx 1 00 M
1 0/ 10 0 B AS E- TX
1 0/ 10 0 B AS E- TX
SD
B ay Ne twor ks
Co nt r ol P owe r Ut il Fwd
%
Filte r C ol H /F Dx D iag
P or t 1
P or t 2
1 5 10 20 35 50 70 >9 0%
B ay St ac k 3 0T
Lin k
F ast E t h ernet S peed C onv er t er
TX RX F D x 10 0M
10 / 10 0 BASE -TX
10 / 10 0 BASE -TX
SD
Figure 3 – 9
Typical Telecommunications Equipment Room Rack Layout
of the systems to provide service to other buildings (e.g. a remote PBX node
may be used to serve not only the building under design but other buildings
nearby), local requirements for a separate battery room, and any known
special needs.
1. The equipment room must support an average floor loading of 150 lbs.
per square foot. Specialized services, such as major UPS systems and
batteries, may require floor design loadings exceeding 400 lbs. per square
foot over a specified area; therefore, their design must be closely
coordinated among vendor, university personnel, and design staff. The
floor must be sealed concrete or must be tiled with anti-static tile to
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9. Care must be taken to determine the long-term potential load (rather than
the initial load) for electrical services in equipment rooms. Often only a
few hubs and routers will initially be installed in a new building, leaving
the electrical engineer assuming a rather light load. However, the
designer must keep in mind the need to look at future requirements to
determine the need for expansion potential within such spaces.
Additional outlets and circuits eventually will be required in almost every
equipment room in most university buildings.
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10. The load on the alternate power supply must be determined using the
active telecommunications equipment plus lighting, room air handlers,
cooling units, and fan or blowers. An automatic transfer switch must be
installed to link the various cooling components to the secondary power
source when commercial power fails. The use of a standard
uninterruptible power supply (UPS) designed to support only sensitive
electronic network equipment is not generally the best solution for the
primary power connection for extensive heating, ventilation, and air
conditioning (HVAC) systems. Each UPS system needs to be designed to
meet the specific requirements of the project. For all such alternate
power installations, the designer should determine, verify and properly
coordinate the voltage ratings and requirements of the backup generator,
UPS units, batteries, transfer switches, transformers and any other supply
equipment, as well as include space in the design for that equipment.
11. An isolated electrical ground (as defined by Article 250-74 of the NEC)
must be provided on a copper bus bar mounted six inches above the
finished floor, unless otherwise specified. This grounding bar should be
connected with a 3/0 copper wire to the building’s main electrical
grounding grid and may also require a separate concrete-encased
electrode, or a buried ring ground. The isolated ground must be uniquely
identified by a recognized technique, such as the use of green insulation
with yellow stripes for all isolated ground conductors.
12. Conduits for the electrical outlets and any other electrical service must be
contained within the wall structure or routed at ceiling or floor level.
Electrical conduit should not be placed where it might have to be crossed
by a communications cable or where it disrupts backboard utilization.
13. The equipment room should not be equipped with a drop tile or other
false ceiling.
14. If batteries are to be used, the type specified must be verified as suitable
with local codes. Additional ventilation, acid dams, and floor load bracing
may be required. Local codes or campus needs may require batteries to
be housed in a separate room adjacent to the equipment room.
15. All walls must be covered with 3/4 inch A-C plywood, sanded smooth and
painted with fire-retardant paint (not fire-retardant plywood unless
required by local fire codes). The plywood should be mounted vertically
starting 2" above the finished floor, and secured to the walls using flush-
mounted fasteners designed and listed to secure wood to the specific
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3.2.4.1 Location
As one of the primary focal points for all communication services, the
telecommunications room must be designed as an integral part of the overall
building. It cannot be "fit in" wherever there is room left over after all other
Distribution rooms must spaces have been defined. It must be identified as a fixed location similar to
be stacked. an elevator, mechanical shaft, or electrical room. These rooms must be
located near the center of the area they will serve, must be stacked one above
the other in multi-story buildings, and must be sized to accommodate the
university's needs. Access to these rooms should be directly from hallways,
not through classrooms, offices, or mechanical spaces.
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more rooms on every floor, each series of rooms should be stacked one
above the other.
3.2.4.2 Size
Telecommunications room(s) serving an individual floor must be of sufficient
size to support an extensive list of voice, data, and video equipment. This
room must be dedicated to telecommunications and must be at least eight (8)
feet by ten (10) feet in size. Figure 3-4 identifies the required room size for
various gross square footages. This design size criterion assumes average
mixed-use utilization of space (between 60-100 square feet per person). In
facilities with high-density seating, such as computer lab areas, or equipped
with servers and/or fiber optics cabling to the user station, additional space
will be required to meet the increased load. The sizes provided reflect the
minimum room size, not the only room size.
Figure 3 - 10
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Figure 3 - 11
Typical Telecommunications Room Layout
10’−0"
Expansion Areas
12’−0"
Cooling
Unit
Electrical
Panel
Backbone Conduits
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duplex outlets placed 15" above the finished floor, at six-foot intervals
around the perimeter walls. A maximum of four of the auxiliary outlets
may occupy a single branch circuit.
While each of these and other high technology spaces will require specific
design inputs from other sources, some considerations should be viewed as
common with other segments of the telecommunications infrastructure.
Some of these considerations are:
1. Each space must have clear and direct access into building and campus
backbone pathway systems for a variety of media.
One way to resolve this issue is to construct new space on the outside of an
existing building. Although this alternative makes the design and
construction of the new space easier, it may be rejected for ascetic reasons,
cost consequences, or media distance limitations. Network equipment and
media can also be installed within equipment enclosures placed in non-
dedicated space. Although the latter option is technically possible, it typically
produces ongoing maintenance, security, and expansion problems.
Figure 3 - 12
Precast Telecommunications Structures
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Backup systems, such as air conditioners and auxiliary power generators, can
be included in the packaged structure’s original design, making it even more
cost-effective to obtain a complete system. It is important to be aware of the
local climatic conditions when determining if and how these structures are to
be used. In a coastal environment, for example, cable connections can
corrode even in a sealed building if there is no climate control system.
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1. Only individuals who require and are authorized to have access should be
able to enter a telecommunications room;
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Active network devices must reside in locked enclosures to limit and restrict
physical access if they cannot be installed in one of the physical infrastructure
components listed above. Facilities designs must accommodate such
requirements.
Access control and protection are especially important with regard to station
outlets that provide network services to business units dealing with financial,
personal confidential, health, and student data. Under such circumstances,
the means must be in place to limit the ability of end-users to physically plug
their computer into active technology outlets or active networking equipment.
The design consultant should work with campus planning personnel to
identify building sites where such concerns exist and to assist with feasible
and appropriate physical design solutions.
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The only sure way to determine the usefulness of a conduit route is to pull a
mandrel through the conduit to determine the actual cable size that can be
placed. A conduit that appears to be three or four inches in diameter often
has been damaged or corroded over time, reducing the useful size to half or
less the original.
4. Conduits leaving the utility tunnel at right angles must be placed either
above or below the level of the cable tray to allow free passage and
placement of cable. Conduits must be separated by a minimum of three
(3) inches and, if stacked, must be offset and stacked no more than two
rows high. The designer must take into consideration the bending radius
of the cables that could be placed in any conduits leaving a tunnel.
5. Large 1,200 pair cables need a 36-inch radius, which can be difficult to
obtain in a five or six foot wide tunnel section. It may be necessary to
place a vault or extension on narrow sections of a tunnel to provide the
clearance necessary to place new cables.
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7. A nylon pull rope must be installed and all conduits plugged at both ends
with a neoprene or rubber duct plug to prevent water and/or gas seepage
into a building, tunnel, or vault.
10. The number of four-inch conduits entering a university building will vary
depending upon building size, location, intended mission, and the size
and type of cables expected to be used long-term. At a minimum,
however, four 4-inch conduits are required to service most permanent
university buildings. The design goal is to always have a conduit open to
provide a pathway for cable reinforcement (growth or replacement). Even
a small campus building of 2-4,000 square feet needs a minimum of two
four-inch conduits. One conduit can contain a copper cable and three
innerducts (one with a fiber optic cable), and the other conduit would be
open to act as a reinforcement pathway.
12. Additional conduits are required for buildings over 125,000 square feet,
specialized communication facilities (computer center, library, media
center, or telephone switch site), or buildings that may be difficult or
impossible to reinforce at a later date.
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30,000 – 50,000 6
50,000 – 75,000 8
75,000 – 125,000 12
Figure 3 - 14
One of the major ways to address this process is to prepare the designs using
telephone system design criteria and component designs. Electrical vaults
and distribution systems are different from telecommunications, and the two
systems must not be designed in the same manner. The following subsection
provides a list of the major points to consider when identifying the pullboxes
and utility vaults for the telecommunications infrastructure.
Figure 3 – 15
Typical 1. Pull boxes rather than utility vaults are used only in situations in which the
Standard Pull Box maximum number of conduits in that route is never expected to exceed
two four-inch conduits. A small unit (16" wide by 26" long by 18" deep) is
used exclusively for a single conduit not to exceed two inches in diameter,
such as might serve an isolated coin telephone or parking lot emergency
phone. The standard size unit (3' wide by 5' long by 4' deep) should be
fitted with a hinged, traffic-capable lid (H-20 rating) with a locking
mechanism. In all cases, the conduit feeding pull boxes must enter and
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leave the pull box in-line parallel with the top of the box. A pull box
should not be used as a location in which to make a turn in the conduit
routing.
2. Utility vaults must be located with both initial cable placement needs
and future expansion requirements in mind. Telecommunications
utility vaults should be pre-cast units designed for traffic loading
and should be located in a major "trunk and feeder" design. Main
runs of nine to eighteen conduits should form the backbone
distribution system and should feed smaller runs of six to nine
conduits. Any building not located within 200 feet of a main or
feeder utility vault should have a separate vault installed to act as a
cable pulling point between the building's entrance room and the
main interbuilding distribution pathway system.
3. The target spacing for the placement of utility holes is 350 to 400
feet. Unlike the more normal utility company placement of 600 feet,
the campus design requires closer spacing to more easily serve
Figure 3 - 16 major buildings, provide flexibility for expansion, and make the
placement of cables easier. Factors that would reduce the recommended
Typical
distance include natural or manmade obstructions, extensive backfeed
Telecommunications Vault
needs, or more than two ninety-degree bends in the serving conduit.
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13 – 18 6’ x 12’ x 7’
19 – 24 8’ x 15 x 7’
Figure 3 - 18
2
The recommended vault sizes have decreased from the previous version of this document and reflect the
increased use of fiber optic cables between buildings.
3
Specific manufacturer products will vary from the specific sizes shown, but all major manufacturers offer
products conforming to these general guidelines.
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3.3.2.1 Sizing
In determining the proper number of conduits or sleeves required to connect
an entrance room to an equipment room or to telecommunications rooms, it
is important to understand how various types of cables will be utilized. The
primary focus for cable within the building is the equipment room. Here the
electronic components serving users within the building will be
interconnected with the cable feeding in from other parts of campus.
36 inch
minimum In initially sizing conduits between the entrance and an equipment room, the
radius designer should add two to the number of conduits entering the building. For
riser pathways, the starting point is three (3) four inch conduits or sleeves,
with one (1) additional conduit added for each 10,000 square feet of space
above a base 10,000 assignable square feet (asf). For example, a six-story
building with 20,000 asf per floor needs a minimum of three conduits serving
each telecommunications room, plus two additional conduits for pass-
through, and a dedicated conduit to serve future wireless or satellite systems
on the roof. Due to the need to interconnect components on different floors,
the number of conduits should remain constant from the top to the bottom of
the building.
Figure 3 - 19
Always Enter and Exit Additional conduit is required in situations that must be fed by offset conduit
a Pullbox in the Same
runs, such as non-stacked closets. Such conduit can only be utilized to less
Direction
than half of its capacity, and this condition will restrict the number of cables
that can be placed. The final quantity and placement of backbone conduit
must be analyzed in light of the services to be installed, the route taken, and
the potential for expansion of services; however, a minimum of one or two
conduits should be added in these situations.
room and four inches below the true ceiling (or past any obstructions) in
the lower room. All sleeves should be placed to provide short and straight
pathways between floors.
3. Pull boxes must be placed in conduit runs that exceed 100 feet or in
situations that require more than two 90-degree bends. Such pull boxes
must be located to provide free and easy access, in straight sections of
conduit only (pull boxes should never be used for a right angle bend), and
must be installed to allow cable to pass through from one conduit to
another in a direct line. Pull boxes must have a length at least eight (8)
times the trade-size diameter of the largest conduit. Figure 3-20
provides a pull box sizing reference.
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5. All riser sleeves must be firestopped and sealed following code and
manufacturer’s instructions.
1. Unless otherwise specified by the campus, the cable tray should be solid
bottom, aluminum, NEMA Class Designation 12B (75 lbs. per linear foot).
Solid-bottom trays provide better protection from electrical interference
than do ladder-type trays. A corrugated ventilated tray, which provides
some of the benefits of open-ladder trays and some of the improved
protection of a solid-bottom tray, and can be used to meet individual
campus preferences. Trays should be 18 inches wide with a minimum
depth of three inches. Smaller buildings and secondary tray sections
serving fewer than 25 stations may utilize a twelve (12) inch tray. Trays
must qualify under NEC Section 318-7(b) as equipment grounding
conductors.
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Figure 3 - 21
Typical Cable Tray Supports
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3. The cable tray should be routed in a manner that reduces the need for
long unsupported cable runs. However, the tray need not be extended to
cover all areas of a floor simply to transport cables to one or two
locations. Cable installers can utilize "J" hooks or cable saddles (on 6'
centers) to support individual runs of cable, or a zoned conduit system
can be used to supplement the cable tray.
4. Cable trays must only be utilized over areas with ceiling access and should
transition to a minimum of three four-inch conduits when routed over
fixed ceiling spaces greater than 30 feet or containing any angle greater
than 20 degrees. Trays should be electrically bonded end-to-end.
5. The cable tray, the support method, the bracing system, and the
anchoring components must work together to provide sufficient support
for a wide variety of cable types and sizes. It is unlikely the ultimate
capacity requirements of an individual cable pathway can be defined as
part of a new construction or retrofit project. With the continuous
changes in technology and the expanding role of telecommunications in
the educational process, forecasting and designing to specific weight
capacities is unreasonable. In the absence of campus-provided capacities
use Figure 3-19 to determine the capabilities of specific cable tray and
ladder rack systems:
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Typical cable load for EACH four-inch EMT 4 lbs per 15 lbs per
conduit foot foot
Figure 3 - 22
Typical Cable Tray Load Ranges
7. Trays should enter telecommunications rooms six inches into the room,
then utilize a drop out in a “waterfall” to protect station cables from
potential damage from the end of the tray. All penetrations through
firewalls must be designed to allow cable installers to fire-seal around
cables after they are installed. The use of tray-based mechanical firestop
systems instead of a transition to conduit is encouraged when a tray must
penetrate a fire barrier.
8. Cable trays must not be placed closer than five inches to any overhead
light fixture and no closer than 12 inches to any electrical ballast. A
minimum of eight inches of clearance above the tray must be maintained
at all times. All bends and T-joints in the tray must be fully accessible
from above (within one foot). Trays should be mounted no higher than 12
feet above the finished floor and must not extend more than eight feet
over a fixed ceiling area.
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3/4 .44 3 4 4
1 .79 5 7 8
1¼ 1.23 9 11 13
2 3.14 23 29 35
3 7.07 53 66 79
4 12.56 94 117 141
These figures assume an average Cat 6 cable size of .26”
* Industry standard and CEC code is to design for 40% fill
These figures are estimates only and are based upon a number of variables. The
actual number of cables which can be installed in a particular conduit can be slightly
more or significantly less depending upon such factors:
a. All cables must be pulled at the same time to achieve the greater fill levels,
b. Conduit runs must be less than 50 feet in length (reduce the number of cables by
15% for conduit runs between 50 and 100 feet,
c. Pullboxes are placed every 100 feet or if more than 180 degrees of bends are
installed in the conduit,
d. The actual diameter of the cable is greater than or smaller than the .26 inch used
in this table.
Figure 3 - 23
Typical Conduit Cable Fill
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In locations without fire barriers or in filled walls where cable can be “fished,”
a faceplate support bracket may be used. Faceplates without the use of the
support brackets are not recommended. The best design provides an EMT
conduit from above the ceiling space to just above the point at which the
faceplate is to be mounted.
4. Classrooms, labs and lecture halls will require additional connecting signal
conduit between the faculty teaching position and the room display
system. If the room is to be equipped with a ceiling-mounted projection
system, a 1½” conduit terminating in a quad size junction box must be
linked to the instructor's communications/power outlet. A pulling box
(6x6 minimum) should be provided in line with the conduit to limit the
number of bends to a total of 180 degrees. The display system (overhead
projector, wall-mounted video, ceiling speakers) will require a separate
conduit distribution tied to a control point, generally the instructor’s
position, and must be professionally designed to meet the needs of the
specific facility.
Figure 3-25
Typical Architectural Cove Molding Wireway
lighting retrofit project is a very attractive way to resolve this problem.
Without that level of support, the following methods may be employed to
install a hallway distribution system:
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Figure 3-26
Typical Work Area Cable Raceway
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5. Surface mounted cable raceway has been used for some time on many
CSU campuses to provide a pathway within classrooms and offices. It is
important to select a product which provides cable support and routing
for Cat 5e or better cables (no sharp bends) and has adequate capacity for
both the initial installation and future growth. Generally, metal raceways
should be used within labs and classrooms due to the need for additional
protection and the ability to secure the product. Heavy duty plastic is a
good choice for general usage in staff offices and administration spaces.
6. In fire rated corridors, the designer must develop a specific plan for
penetrating and restoring the ratings of walls, floors, and ceiling spaces in
those corridors. That includes a method to allow technicians to continue
to adequately firestop these penetrations over the life of the facility.
Figure 3-27
4
Typical Cable Support Products
4
Graphics provided by Caddy®
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3.3.4.2 Firestopping
Firestopping is a critical issue on retrofit projects and must be specifically
addressed by the telecommunications design team. In new construction
projects, firestopping is generally addressed by each member of the
construction team as they complete their portion of the project. The nature
of a telecommunications cable installation retrofit project is such that the
contractor has a significant amount of leeway in determining where and how
cable is to be installed. It is important the design team communicate their
expectations about firestopping to the Contractor before the project is
started.
3. Some incorrect materials have been used in the past, and some common
materials have been used incorrectly. Expanding foam insulation is not a
firestop material and should never be used as such. Newspaper,
cardboard, or old rags are not suitable packing material for a thin film of
firestop caulking. All components relating to a firestop are critical to the
ultimate function of the installation.
a. Define construction types - Campuses must provide the design team with
adequate construction as-built documentation or must conduct existing
site condition surveys of the areas impacted to determine which structures
within the building are rated and to what level.
b. Identify general firestopping methods - The design team must identify the
generally acceptable methods of penetration and firestopping based upon
how the cable will be installed and the plans for its maintenance.
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Figure 3 – 28
Typical Firestop Configurations
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KEY
POINTS
For Architects and Sub-Consultants
When updating the infrastructure in retrofit projects, the designer must be
aware of the limitations imposed by older electrical and HVAC systems,
outdated ceiling systems, existing wiring methods, and hazardous materials.
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