Delta Ia-Mds Vfd-El-W Um en 20200729
Delta Ia-Mds Vfd-El-W Um en 20200729
Delta Ia-Mds Vfd-El-W Um en 20200729
Asia EMEA
Delta Electronics (Shanghai) Co., Ltd. Headquarters: Delta Electronics (Netherlands) B.V.
No.182 Minyu Rd., Pudong Shanghai, P.R.C. Sales: [email protected]
Post code : 201209 Marketing: [email protected]
TEL: 86-21-6872-3988 / FAX: 86-21-6872-3996 Technical Support: [email protected]
Customer Service: 400-820-9595 Customer Support: [email protected]
Service: [email protected]
Delta Electronics (Japan), Inc. TEL: +31(0)40 800 3900
Rua Itapeva, 26 – 3˚ Andar - Bela Vista GCC: Delta Energy Systems AG (Dubai BR)
CEP: 01332-000 – São Paulo – SP - Brasil P.O. Box 185668, Gate 7, 3rd Floor, Hamarain Centre
TEL: 55-11-3530-8643 / 55-11-3530-8640 Dubai, United Arab Emirates
Mail: [email protected]
Delta Electronics International Mexico S.A. de C.V. TEL: +971(0)4 2690148
DELTA_IA-MDS_VFD-EL-W_UM_EN_20200729
*We reserve the right to change the information in this catalogue without prior notice.
Copyright notice
©Delta Electronics, Inc. All rights reserved.
All information contained in this user manual is the exclusive property of Delta Electronics Inc.
(hereinafter referred to as "Delta ") and is protected by copyright law and all other laws. Delta retains the
exclusive rights of this user manual in accordance with the copyright law and all other laws. No parts in
this manual may be reproduced, transmitted, transcribed, translated or used in any other ways without
the prior consent of Delta.
Limitation of Liability
The contents of this user manual are only for the use of the AC motor drives manufactured by Delta. Except
as defined in special mandatory laws, Delta provides this user manual “as is” and does not offer any kind
of warranty through this user manual for using the product, either express or implied, including but not
limited to the following: (i) this product will meet your needs or expectations; (ii) the information contained
in the product is current and correct; (iii) the product does not infringe any rights of any other person. You
shall bear your own risk to use this product.
In no event shall Delta, its subsidiaries, affiliates, managers, employees, agents, partners and licensors
be liable for any direct, indirect, incidental, special, derivative or consequential damages ( including but
not limited to the damages for loss of profits, goodwill, use or other intangible losses) unless the laws
contains special mandatory provisions to the contrary.
Delta reserves the right to make changes to the user manual and the products described in the user
manual without prior notice and afterwards.
Preface
Thank you for choosing DELTA’s sensorless vector control compact drive VFD-EL-W series. The VFD-EL-W series
are manufactured with high-quality components and materials and incorporate the latest microprocessor
technology available.
Use this manual for the AC Motor Drive installation, parameter setting, troubleshooting, and daily maintenance. To
guarantee safe operation, read the following safety guidelines before connecting power to the AC motor drive.
Keep this user manual at hand and distribute to all users for reference.
To ensure the safety of operators and equipment, only qualified personnel familiar with AC motor drive are to do
installation, start-up and maintenance. Always read this manual thoroughly before using VFD-EL-W series AC
Motor Drive, especially the DANGER ,WARNING and CAUTION notes. Failure to comply may result in personal
injury and equipment damage. If you have any questions, please contact your dealer.
Disconnect AC input power before connecting any wiring to the AC motor drive.
Even if the power has been turned off, a charge may still remain in the DC-link
capacitors with hazardous voltages before the indicator on the digital keypad is
OFF. Do NOT touch the internal circuits and components.
There are highly sensitive CMOS IC components on the motor drive’s printed
circuit boards. These components are especially sensitive to static electricity.
Take anti-static measure before touching these components or the circuit boards.
Never modify the internal components or wiring.
Ground the AC motor drive by using the ground terminal. The grounding method
must comply with the laws of the country where the AC motor drive is to be
installed.
Use the VFD-EL-W series to control only variable speed three-phase induction
motors. The VFD-EL-W is NOT for controlling one-phase motors or for other
purposes.
Do NOT use the VFD-EL-W series for life support equipment or any life safety
situation.
To prevent personal injury, keep children and unqualified people away from the
equipment.
Never connect the AC motor drive output terminals U/T1, V/T2, and W/T3 directly
to the AC mains circuit power supply.
DO NOT use a Hi-Pot test for internal components. The semiconductors used in
the AC motor drive are easily damaged by high-voltage.
Even if the three-phase AC motor is stopped, a charge with hazardous voltages
may still remain in the main circuit terminals of the AC motor drive
Only qualified persons are allowed to install, wire and maintain the AC motor
drives.
When the AC motor drive uses the external terminal as the source of the
operation command, the motor may run immediately after applying power. At this
time, it is dangerous if people are at the scene.
i
DO NOT install the AC motor drive in a location subject to high temperature, direct
sunlight, high humidity, or splash of water droplets.
Use the AC motor drives only within specification. Failure to comply may result in
fire, explosion or electric shock.
When the motor cable between AC motor drive and motor is too long, the
insulation layer of the motor may be damaged. Use a frequency inverter-duty
motor or add an AC output reactor to prevent damage to the motor. Refer to
Appendix B “Reactor” for details.
The rated voltage of power system to install motor drives is listed below. Ensure
that the installation voltage is in the correct range when installing a motor drive.
1. For 230V models, the range is between 180V~264V
2. For 460V models, the range is between 342V~528V
The performance of electrolytic capacitor will degrade if it is not charged for a long
time. It is recommended to charge the drive which is stored in no charge condition
every 2 years for 3~4 hours to restore the performance of electrolytic capacitor in
the motor drive. Note: When power up the motor drive, use adjustable AC power
source (ex. AC autotransformer) to charge the drive at 70%~80% of rated voltage
for 30 minutes (do not run the motor drive). Then charge the drive at 100% of rated
voltage for an hour (do not run the motor drive). By doing these, restore the
performance of electrolytic capacitor before starting to run the motor drive. Do
NOT run the motor drive at 100% rated voltage right away.
Pay attention to the following precautions when transporting and installing this
package (including wooden crate and wood stave)
1. If you need to deworm the wooden crate, do NOT use fumigation or you will
damage the drive. Any damage to the drive caused by using fumigation voids
the warranty.
2. Use other methods, such as heat treatment or any other non-fumigation
treatment, to deworm the wood packaging material.
3. If you use heat treatment to deworm, leave the packaging materials in an
environment of over 56°C for a minimum of thirty minutes.
If the motor drive generates leakage current goes over AC 3.5 mA or over DC 10
mA on a protective earth (PE) conductor, the PE conductor must be a copper wire
with a cross section of minimum 10mm2 or an aluminum wire with a cross section
of at least 16mm2. You can also install an earth-leakage circuit breaker
(ELCB).
NOTE
In order to explain the details of the product, the outer casing or the safety cover is removed and described as
a figure. During operation, it is necessary to install the casing and wiring in accordance with the regulations,
and operate according to the instructions to ensure safety.
The figures shown in the manual, for the convenience of explanation, may be slightly different from the
product. This is normal and does not affect your customer rights.
The content of this manual may be revised without prior notice. Please consult our distributors or download
the latest version at http://www.deltaww.com/iadownload_acmotordrive
ii
Table of Contents
Preface ……………………………………………………………………………………………………………………….. i
Firmware V2.00
Application
Issue Date 2020/07
iv
This page intentionally left blank
v
Chapter 1 Introduction
Keep the AC motor drive in the shipping carton or crate before installation. In order to retain the warranty
coverage, properly store the AC motor drive when it is not to be used for an extended period of time. The proper
storage conditions are listed below.
CAUTION!
1. Store in a clean and dry location without any direct sunlight or corrosive fumes.
2. Store in an ambient temperature range between -20°C to +60°C.
3. Store in a relative humidity range between 0% to 90% and non-condensing environment.
4. DO NOT place directly on the ground. If the surrounding environment is humid, you should put a desiccant in
the carton or crate.
5. DO NOT store in an area with rapid changes in temperature that may cause condensation or frost to form.
6. If the AC motor drive is stored for more than three months, the temperature should not be higher than 30°C.
Storage for longer than one year is not recommended; it could result in the degradation of the electrolytic
capacitors.
7. When the AC motor drive is not used for long time after installation in an environment with humidity and dust,
it’s best to move the AC motor drive to a better environment as stated above.
1-1
Chapter 1 Introduction VFD-EL-W
VFD 007 EL 21 W -1
Type of packing
-1: Individual package
N/A: 12pcs/carton
W: Minimal and
Economic
Input voltage
21: 230V, 1-phase
43: 460V, 3-phase
EL series
Applicable motor capacity:
002: 0.25HP (0.2kW)
004: 0.5HP (0.4kW)
007: 1HP (0.75kW)
015: 2HP (1.5kW)
022: 3HP (2.2kW)
040: 5.5HP (4.0kW)
Product name
Variable Frequency Drive
007EL21W1 H 20 11 0001
Production number
Production week
20: year 2020
Production year
H: Hosur, W: Wujiang Production factory
230V, 1-phase, 1HP (0.75kW) Model name
Without 1: VFDxxxELxxW
With 1: VFDxxxELxxW-1
If the nameplate information does not match your purchase order or if there are any problems,
please contact your distributor.
1-2
Chapter 1 Introduction VFD-EL-W
Frame A1
digital keypad
input terminals
R/L1, S/L2, T/L3 choose NPN/PNP
control terminals
digital keypad
RS485 terminal
(RJ45)
output terminals
U/T1, V/T2, W/T3
grounding terminal
Frame A2
control terminals
digital keypad
RS485 terminal
(RJ45)
output terminals
(U/T1, V/T2, W/T3)
grounding terminal
1-3
Chapter 1 Introduction VFD-EL-W
Frame B
digital keypad
input terminals
(R/L1, S/L2, T/L3) choose NPN/ PNP
control board
cover
output terminals
(U/T1, V/T2, W/T3)
grounding terminal
1-4
Chapter 1 Introduction VFD-EL-W
RFI jumper
R/L1
S/L2
T/L3
Grounding
NOTE
If it is required by the grounding system or the current leakage is too big and causes tripping, you can
remove RFI jumper which is near the input terminals (R/L1, S/L2, T/L3) by loosing screws. Once you
remove the RFI jumper, retighten the screws to keep good grounding to prevent electric shock.
RFI Jumper
(1) In the drive there are Varistor / MOVs, which are connected from phase to phase and from phase to ground, to
protect the drive against mains surges or voltage spikes.
Because the Varistors / MOVs from phase to ground are connected to ground via the RFI jumper, the
protection will be ineffective when the RFI jumper is removed.
(2) In the models with built-in EMC filter the RFI jumper connects the filer capacitors to ground to form a return
path for high frequency noise to isolate the noise from contaminating the main power. Removing the RFI
jumper strongly reduces the effect of the built-in EMC filter.
Isolating main power from ground:
When the power distribution system for the motor drive is a floating ground system (IT) or an asymmetric
ground system (TN), you must remove the RFI jumper. Removing the RFI jumper disconnects the
internal capacitors from ground to avoid damaging the internal circuits and to reduce the ground leakage
current.
Important points regarding ground connection
Do not remove RFI jumper while the power is ON.
Make sure that main power is OFF before removing the RFI jumper.
Removing the RFI jumper also cuts off the built-in EMC filter capacitors. Compliance with the EMC
specifications is no longer guaranteed.
If you remove the RFI jumper, you remove the reliable electrical isolation. In other words, all controlled inputs and
outputs become low-voltage terminals with basic electrical isolation. Also, when you remove the internal RFI
jumper, the motor drive is no longer electromagnetic compatible (EMC).
Do not remove the RFI jumper if the main power is a grounded power system to make EMC filter effective
You must remove the RFI jumper when conducting high voltage tests. When conducting a high voltage test for
the entire facility, disconnect the main power and the motor if the leakage current is too high.
To prevent damage to the drive, you must remove the RFI jumper connected to ground if the AC motor drive is
installed on an ungrounded power system or a high resistance-grounded (greater than 30 Ω) power system or a
corner grounded TN system.
1-5
Chapter 1 Introduction VFD-EL-W
Step 1
Step2
1-6
Chapter 1 Introduction VFD-EL-W
1-7
Chapter 1 Introduction VFD-EL-W
(Blue arrow)
(Red arrow) Outflow (Black) Distance
Inflow
VFD004EL21W(-1) Side-by-Side
120 50 30 50 60
Horizontal
Side-by-Side
VFD007EL21W(-1) 120 50 30 50 Note 4 60
Horizontal
Zero-stack Note 2 - - - - -
VFD007EL43W(-1) Side-by-Side
120 50 30 50 60
VFD015EL43W(-1) Horizontal
Zero-stack - - - - -
VFD022EL21W(-1) Side-by-Side
150 50 30 50 60
VFD022EL43W(-1) Horizontal
1-8
Chapter 1 Introduction VFD-EL-W
NOTE
1. Due to a small protruding part of the heat-sink at the bottom of the Frame A1/ A2, we calculate the distance C
for the side-by-side horizontal installation according to the main part of the motor drive only.
2. Frame A1 and A2 does not support zero-stack installation, whereas Frame B supports zero-stack installation.
3. Running the drive continuously with full load by the ambient temperature listed in the “Max. ( Derating is not
4. After installing a cooling fan to VFD007EL21W(-1), the operating temperature of this model is as shown in the
table above. When VFD007EL21W(-1) doesn’t have cooling fan, its operating temperature should be 10 ºC
lower than the temperature shown above (See Cooling Fan Installation in Appendix B.4).
1-9
Chapter 1 Introduction VFD-EL-W
CAUTION!
1. Mount the AC motor drive vertically on a flat vertical surface with screws. Other mounting directions are not
allowed.
2. The AC motor drive generates heat during operation. Allow sufficient space around the unit for heat
dissipation. When you install the AC motor drive in a confined space (for example a cabinet), the surrounding
temperature must be meet specifications of operation (as shown in chapter 1.2.1) with good ventilation. DO
NOT install the AC motor drive in a space with poor ventilation.
3. The heat sink temperature may rise to 90°C when running. The metallic material on which the AC motor
drive is mounted must be noncombustible, be excellent at thermal dissipation and be able to withstand this
high temperature.
4. When installing multiple AC motor drives in the same cabinet, mount them in a row with enough space
between for ventilation. When installing one AC motor drive below another one, use a metal separator
between the AC motor drives to prevent mutual heating.
120mm 150mm
120mm 150mm
A B
120mm 150mm
Air flow
120mm 150mm
NOTE
Prevent fiber particles, scraps of paper, shredded wood, sawdust, metal particles, etc. from adhering to the
heat sink.
Install the AC motor drive in a metal cabinet to prevent the risk of fire accident.
1-10
Chapter 1 Introduction VFD-EL-W
1.3 Dimensions
Frame A1
VFD002EL21W(-1), VFD004EL21W(-1), VFD004EL43W(-1), VFD007EL21W(-1), VFD007EL43W(-1)
See A
(mounting hole)
Unit: mm [inch]
Frame W W1 H H1 D D1 S1
92.0 82.0 162.0 152 128.7 5.4 5.4
A1
[3.62] [3.23] [6.38] [5.98] [5.07] [0.21] [0.21]
1-11
Chapter 1 Introduction VFD-EL-W
Frame A2
VFD015EL43W(-1)
See A
(mounting hole)
Unit: mm [inch]
Frame W W1 H H1 H2 D D1 S1
92.0 82.0 180.5 162.0 152 128.7 2.0 5.4
A2
[3.62] [3.23] [7.11] [6.38] [5.98] [5.07] [0.08] [0.21]
1-12
Chapter 1 Introduction VFD-EL-W
Frame B
VFD015EL21W(-1), VFD022EL21W(-1), VFD022EL43W(-1), VFD040EL43W(-1)
See B
(mounting hole)
(mounting hole)
Unit: mm [inch]
Frame W W1 H H1 D D1 S1 S2
100.0 89.0 174.0 162.9 136.0 4.0 5.9 5.4
B
[3.94] [3.50] [6.86] [6.42] [5.36] [0.16] [0.23] [0.21]
1-13
Chapter 1 Introduction VFD-EL-W
1-14
Chapter 2 Installation and Wiring
2.1 Wiring
2.2 External Wiring
2.3 Main Circuit
2.4 Control Terminals
2.5 NPN / PNP Mode
After removing the covers of input/output side terminals and control board terminals, verify the main circuit
terminals and control circuit terminals are clear. Be sure to observe the following precautions when wiring.
Turn off the AC motor drive power before installing any wiring. A hazardous charge may
still remain in the DC bus capacitors after the power has been turned off. For your safety,
wait until the digital keypad indictor turns off and measure the DC voltage with the
voltmeter. Makes sure the voltage drops to a safe level < 25 VDC before wiring. Performing
DANGER a wiring installation while voltage remains may cause sparks and short circuits.
Only qualified personnel familiar with AC motor drives are allowed to do the wiring. Make
sure the power is turned off before wiring to prevent electric shock.
Make sure that power is only applied to the R/L1, S/L2, and T/L3 terminals. Failure to
comply may result in damage to the equipment. The voltage and current should be in the
range on the AC motor drive nameplate.(refer to Section 1-1 Receiving and Inspection for
details)
The grounding terminals must be well-grounded to prevent electric shock or fire accidents
and to reduce noise interference.
Make sure that you correctly tighten the main circuit terminal screws to prevent sparks that
can be caused by screws loosened due to vibration.
When wiring, choose wires that comply with local regulations for your safety.
Check following items after finishing the wiring:
1. Are all connections correct?
2. Are there any loose wires?
3. Are there any short circuits between the terminals or to ground?
2-1
Chapter 2 Installation and Wiring VFD-EL-W
2.1 Wiring
There are wirings for main circuits and control circuits. You must wire according to the following wiring diagrams.
230V One-phase
VFD002EL21W(-1), VFD004EL21W(-1), VFD007EL21W(-1), VFD015EL21W(-1), VFD022EL21W(-1)
2-2
Chapter 2 Installation and Wiring VFD-EL-W
460V Three-phase
VFD004EL43W(-1), VFD007EL43W(-1), VFD015EL43W(-1), VFD022EL43W(-1), VFD040EL43W(-1)
2-3
Chapter 2 Installation and Wiring VFD-EL-W
CAUTION!
1. Separate the main circuit and control circuit wiring to prevent erroneous actions.
2. Use shielded wire for the control wiring and do not expose the peeled-off shield in front of the terminal.
3. Use shielded wire or conduit for the power wiring and ground the two ends of the shielded wire or conduit.
4. Damaged insulation of wiring may cause personal injury or damage to circuits and equipment if it comes in
contact with high voltage.
5. The AC motor drive, motor and wiring may cause interference. To prevent equipment damage, take care of
interference between the surrounding sensors and the equipment.
6. Connect the AC drive output terminals U/T1, V/T2, and W/T3 to the motor terminals U/T1, V/T2, and W/T3,
respectively. To permanently reverse the direction of motor rotation, switch over any of the two motor leads.
7. With long motor cables, high capacitive switching current peaks can cause over-current, high leakage current
or lower current readout accuracy. To prevent this, the motor cable should be less than 20 m for 4.0 kW
models and below. The cable should be less than 50 m for 5.5 kW models and above. For longer motor
cables, use an AC output reactor.
8. The AC motor drives, electric welding machines and the larger horsepower motors should be grounded
separately.
9. Use ground leads that comply with local regulations and keep them as short as possible.
10. The VFD-EL-W series does not have a built-in brake unit,and no support for external brake unit and brake
resistor.
11. When grounding, choose wires that comply with local regulations for your safety.
12. To prevent lightning strike and electric shock, the metal grounding wire of electrical equipment should be
thick and short, and connected to the dedicated grounding terminal of the inverter system.
13. You can install multiple VFD-EL-W units in one location. All the units should be grounded directly to a
common ground terminal, as shown in the figure below. Ensure that there are no ground loops.
2-4
Chapter 2 Installation and Wiring VFD-EL-W
Not allowed
2-5
Chapter 2 Installation and Wiring VFD-EL-W
Items Explanations
2-6
Chapter 2 Installation and Wiring VFD-EL-W
No Fuse Breaker
(NFB) MC
R Motor
R(L1) U(T1)
S S(L2) IM
V(T2)
T T(L3) 3~
W(T3)
E
E
CAUTION!
2-7
Chapter 2 Installation and Wiring VFD-EL-W
VFD002EL21W(-1)
2.5 mm2
VFD004EL21W(-1)
[14 AWG]
M4 screw
VFD004EL43W(-1)
A1 4 mm2 15 kgf-cm
4 mm2
VFD007EL21W(-1) [12 AWG] [13 lbf-in]
[12 AWG]
[1.47 N-m]
VFD007EL43W(-1) 2.5 mm2
VFD015EL21W(-1) 10 mm2
M4 screw
VFD022EL21W(-1) [8 AWG]
10 mm2 13 kgf-cm
B 2.5 mm2
VFD022EL43W(-1) [8 AWG] [11.4 lbf-in]
[14 AWG]
[1.3 N-m]
VFD040EL43W(-1)
NOTE
For installation at an ambient temperature of 50°C, select copper wires with temperature resistance of 75°C or
90°C. For installation at an ambient temperature over 50°C, select copper wires with temperature resistance
of 90°C or above.
For installation of VFD007EL21W(-1) at an ambient temperature of 40°C, select copper wires with temperature
resistance of 75°C or 90°C. For installation at an ambient temperature over 40°C, select copper wires with
temperature resistance of 90°C or above.
When installing VFDxxxEL21W(-1), select wires with voltage rating of 300VAC or above. When installing
VFDxxxEL43W(-1), select wires with voltage rating of 600VAC or above.
2-8
Chapter 2 Installation and Wiring VFD-EL-W
Terminal Symbol Terminal Function Defaults (NPN mode) ON: Connect to DCM
DCM Digital Signal Common (Sink) Common for multi-function input terminals.
2-9
Chapter 2 Installation and Wiring VFD-EL-W
Terminal Symbol Terminal Function Defaults (NPN mode) ON: Connect to DCM
1.5A (N.O.) / 0.5A (N.C.) 240 VAC
RC Multi-function Relay Common 1.5A (N.O.) / 0.5A (N.C.) 24 VDC
Refer to Pr.03.00 for programming
+10V Potentiometer Power Supply +10 VDC 3 mA (Variable resistor 3–5 kΩ)
NOTE Control signal wiring size: 18 AWG (0.75 mm2) with shielded wire.
AVI
C
ACM
ferrite core
Wind each wire three times or more around the core
2-10
Chapter 2 Installation and Wiring VFD-EL-W
VFD002EL21W(-1)
VFD004EL21W(-1)
A1 VFD004EL43W(-1)
VFD007EL21W(-1)
4 kgf-cm 7 kgf-cm
VFD007EL43W(-1) 16~24 AWG
[3.5 lbf-in] [6.2lbf-in]
A2 VFD015EL43W(-1) [1.3~0.2mm2]
[0.4 N-m] [0.7 N-m]
VFD015EL21W(-1)
VFD022EL21W(-1)
B
VFD022EL43W(-1)
VFD040EL43W(-1)
2-11
Chapter 2 Installation and Wiring VFD-EL-W
MI..
MI..
.
.
DC 24V
MI..
MI..
.
.
DCM
NOTE
1) The total load capacity of +24V-DCM internal 24V power is 60 mA, and only supplies power for the MI
terminal of NPN and PNP mode. If you want to know available load capacity to support other external
accessories, deduct the load consumed by corresponding MI terminals. Each MI terminal consumes 6mA.
2) The power supply of the cooling fan is 24VDC. Internal power is applied from terminal +24V/DCM. Once you
install a cooling fan on VFD007EL21W(-1), do not connect any other external accessory to avoid overload
on terminal +24V which will damage the motor drive.
2-12
Chapter 2 Installation and Wiring VFD-EL-W
2-13
Chapter 3 Keypad and Start-up
Make sure that the wiring is correct. In particular, ensure that the output terminals
U/T1, V/T2, W/T3 are NOT connected to power and that the drive is well grounded.
Verify that no other equipment is connected to the AC motor drive.
Do NOT operate the AC motor drive with wet hands.
Please check if the digital keypad displays F60.0 or F50.0 is ON when power is
applied.
Stop the motor when a fault occurs during running and refer to Chapter 6 Fault
Code Information and Maintenance for solutions. DO NOT touch output terminals
U, V, W when power is still applied to L1/R, L2/S, L3/T, even when the AC motor
drive is stopped to prevent electric shock.
3-1
Chapter 3 Keypad and Start-up VFD-EL-W
VFD-EL-W series operates the running and displays the functions by the digital keypad.
3-2
Chapter 3 Keypad and Start-up VFD-EL-W
FWD command.
REV command.
Displays “End” for approximately one second (as shown in the left figure)
if the data has been accepted and automatically stored in the register.
Displays if the setting data is not accepted or data value exceeds the
allowed range.
3-3
Chapter 3 Keypad and Start-up VFD-EL-W
Setting Mode
S TAR T
MO DE MO DE MO DE MO DE MO DE
GO START
Setting parameters
or
NOTE:In the parameter setting mode, you can press MODE to return the selecting mode.
To shift data
M ODE M ODE M O DE MO DE
or
Reference Table for the Seven-segment LED Display of the Digital Keypad
Digit 0 1 2 3 4 5 6 7 8 9
LED Display
English alphabet A b Cc d E F G Hh Ii Jj
LED
Display
English alphabet K L n Oo P q r S Tt U
LED
Display
English alphabet v Y Z
LED
Display
3-4
Chapter 3 Keypad and Start-up VFD-EL-W
3-5
Chapter 3 Keypad and Start-up VFD-EL-W
Figure 3-1
Operate through
external signals
Figure 3-2
3-6
Chapter 3 Keypad and Start-up VFD-EL-W
If the results of trial run are normal, increase the operating frequency to continue the trial run. If the
trial run still goes normally, then you can start the formal run.
Figure 3-3
3-7
Chapter 3 Keypad and Start-up VFD-EL-W
3-8
Chapter 4 Parameters
The VFD-EL-W parameters are divided into 11 groups by property for easy setting. In most applications, the
user can finish all parameter settings before start-up without the need for re-adjustment during operation.
4-1
Chapter 4 ParametersVFD-EL-W
00.04 Content of Multi-function Display 5: Display PID analog feedback signal value
(b) (%)
6: Output power factor angle (n)
7: Display output power (P)
8: Display PID setting and feedback signal
9: Display AVI (I) (V)
10: Display ACI (i) (mA)
11: Display the temperature of IGBT (h) (°C)
00.05 User-Defined Coefficient K 0.1–160.0 1.0
4-2
Chapter 4 ParametersVFD-EL-W
4-3
Chapter 4 ParametersVFD-EL-W
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Chapter 4 ParametersVFD-EL-W
Communication Frequency
02.12 0.00–400.0 Hz 60.00
Command
0: Save Keypad & Communication Frequency
Saving Keypad or
02.13 Communication Frequency 1: Save Keypad Frequency Only 0
Command Selection
2: Save Communication Frequency Only
0: Current Frequency Command
Initial Frequency Selection (for
02.14 1: Zero Frequency Command 0
keypad & RS-485)
2: Refer to Pr.02.15 to set up
Initial Frequency Setting (for
02.15 0.00–400.0 Hz 60.00
keypad & RS-485)
Read Only
1: bit0=1: First Master Frequency Source
Display the Master Frequency (Pr.02.00) Read
02.16
Command Source 2: bit1=1: Second Master Frequency Source only
(Pr.02.09)
4: bit2=1: Multi-function input
Read Only
1: bit0=1: Digital Keypad
Display the Operation Read
02.17 2: bit1=1: RS-485 communication
Command Source only
4: bit2=1: External Terminal (MI1)
8: bit3=1: Multi-function input
02.18 User-defined Value 2 Setting 0–Pr.00.13 0
Read
02.19 User-defined Value 2 0–9999
only
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Chapter 4 ParametersVFD-EL-W
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Chapter 4 ParametersVFD-EL-W
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Chapter 4 ParametersVFD-EL-W
0: Positive bias
04.01 Keypad Potentiometer Bias Polarity 0
1: Negative bias
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Chapter 4 ParametersVFD-EL-W
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Chapter 4 ParametersVFD-EL-W
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Chapter 4 ParametersVFD-EL-W
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Chapter 4 ParametersVFD-EL-W
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Chapter 4 ParametersVFD-EL-W
Energy Saving
Related
Applications Purpose Functions
Parameters
Save energy when the AC motor drive runs at
Punching machines,
Save energy and reduce constant speed, yet has full power
fans, pumps and 08.17
vibration acceleration and deceleration. For precision
precision machinery
machinery, it also helps reduce vibration.
Overheating Warning
Related
Applications Purpose Functions
Parameters
When an AC motor drive overheats, a
03.00,
Air conditioners Safety measure thermal sensor triggers the overheating
04.06–04.08
warning.
Operation Command
Related
Applications Purpose Functions
Parameters
Select the AC motor drive control by
Select the control signal 02.01,
General application external terminals or digital keypad or
source 04.06–04.08
RS-485.
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Chapter 4 ParametersVFD-EL-W
Frequency Hold
Related
Applications Purpose Functions
Parameters
Acceleration / Hold output frequency during acceleration
General application 04.06–04.08
deceleration pause / deceleration
Over-torque Setting
Related
Applications Purpose Functions
Parameters
Set the over-torque detection level.
When OC stall, OV stall or over-torque
To protect machines and
Pumps, fans and occurs, the drive automatically adjusts
for continuous / reliable 06.00–06.05
extruders the output frequency. It is suitable for
operation
machines like fans and pumps that
require continuous operation.
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Chapter 4 ParametersVFD-EL-W
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Chapter 4 ParametersVFD-EL-W
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Chapter 4 ParametersVFD-EL-W
460V Series
kW 0.4 0.75 1.5 2.2 4.0
HP 0.5 1.0 2.0 3.0 5.5
Pr.00.00 3 5 7 9 11
Rated Output Current (A) 1.5 2.5 4.2 5.5 9.0
Max. Carrier Frequency 12 kHz
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Chapter 4 ParametersVFD-EL-W
3 Display the actual DC bus voltage in VDC for the AC motor drive
Display the output voltage in VAC for terminals U/T1, V/T2, W/T3
4
to the motor. (E)
5 Display the PID analog feedback signal value in % (b)
Display the power factor angle in º for terminals U/T1, V/T2,
6
W/T3 to the motor (n)
Display the output power in kW for terminals U, V and W to the
7
motor. (P)
8 Display the setting values for PID control and feedback signal.
00.07 Reserved
Method 3: Enter any value that is not the password in Pr.00.08. (Pr.00.08 displays End regardless of whether the
password is entered correctly.)
00.11 Reserved
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Chapter 4 ParametersVFD-EL-W
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Chapter 4 ParametersVFD-EL-W
01.08 01.07
Output Frequency Output Frequency
Voltage Lower Limit Upper Limit
01.02
Maximum
Output
Voltage
01.04
Mid-point
Voltage
The limit of
Output
Frequency
01.06 Frequency
Minimum
Output
01.05 01.03 01.01 01.00
Mid-point Maximum Voltage Maximum
Voltage Minimum Frequency Output
Output Freq.
Freq. (Base Frequency) Frequency
V/f Curve
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Chapter 4 ParametersVFD-EL-W
Frequency
01.00
Max. output
Frequency
setting
operation
frequency
01.05
Min. output
frequency
0 Hz
Accel. Time Decel. Time Time
01.09 01.11 01.10 01.12
The definition of
Accel./Decel. Time
Resulting Resulting
Accel. Time Decel. Time
Resulting Accel./Decel. Time
01.05
Min. output
frequency
0 Hz
JOG Accel. Time JOG Decel. Time
Time
01.13 01.14 01.12
The definition of JOG Accel./Decel. Time01.21
1 2
3
4
1 2
3
4
1 2
3 4
Disable S curve
Enable S curve
Acceleration/deceleration Characteristics
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Chapter 4 ParametersVFD-EL-W
The function of Pr.01.28–Pr.01.35 is simple positioning. Speed starts to decelerate after the time set at
Pr.01.28–Pr.01.35 elapses. The accuracy of positioning is self-assessed by user.
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Chapter 4 ParametersVFD-EL-W
t t x t2 nf
120
S n x
2 p
When the slope is negative (t1 > t2) When the slope is positive (t1 < t2)
As shown in the figure below, assume that the radius of the four-pole motor is r and rotation speed is n (RPM).
n
Example 1
When the motor swivel table rotates at 50 Hz, and Pr.02.02 = 4 [Simple Positioning Stop; E.F.: coast to stop], and
Pr.01.26 = 50 Hz [Simple Positioning Stop Frequency 6], and its corresponding Pr.01.34 = 2 sec. [Delay Time of
Simple Positioning Stop 6], then the deceleration time from 50 Hz to 0 Hz is 10 seconds.
After executing the stop command, Simple Positioning Stop activates, its rotation speed is
n = 120 x 50 / 4 (revolution / minute) = 25 (revolution / second)
The number of revolution of the swivel table = (25 x (2 + 12)) / 2 = 175 (revolutions)
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Chapter 4 ParametersVFD-EL-W
Therefore, the motor’s operation distance after executing the stop command = number of revolutions x
circumference = 175 x 2 πr. It also menas that the swivel table goes back to the top after 175 revolutions.
Example 2
Assume that the motor swivel table rotates at 1.5 Hz, and Pr.01.22 = 10 Hz [Simple Positioning Stop Frequency 2],
and Pr.01.30 = 10 sec. [Delay Time of Simple Positioning Stop 2], then the deceleration time from 60 Hz to 0 Hz is
40 seconds.
The delay time at stop for 1.5 Hz is 1.5 second; the deceleration time from 1.5 Hz to 0 Hz is 1 second.
After executing the stop command, Simple Positioning Stop activates, its rotation speed is
n = 120 x 1.5 / 4 (revolution / minute) = 1.5 / 2 (revolution / second)
The number of revolution of the swivel table = (1.5 / 2 x (1.5 + 2.5)) / 2 = 1.5 (revolutions)
Therefore, the motor’s operation distance after executing the stop command = number of revolutions x
circumference = 1.5 x 2 πr. It also means the swivel table stops after running 1.5 revolutions.
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Chapter 4 ParametersVFD-EL-W
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Chapter 4 ParametersVFD-EL-W
Time Time
stops according to free run to stop
operation decel eration time operation
command RUN STOP command RUN STOP
Frequency Frequency
frequency output
motor
speed
frequency
motor output
speed
stops according to
operation decel eration time free run to stop
operation
command command
EF EF
When Pr.02.02 is set to 2 or 3 When Pr.02.02 is set to 0 or 1
8kHz
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Chapter 4 ParametersVFD-EL-W
Take VFD007EL21W(-1) as an example, assume that the ambient temperature is 40°C, the drive output
current must be controlled within 100% of the rated current. If the ambient temperature is 50°C, the drive
output current should not exceed 80% of the rated current. For other models in an ambient temperature of
50°C, the drive output current must be controlled within 100% of the rated current; for other models in an
ambient temperature of 60°C, the drive output current must be controlled within 80% of the rated current.
Rated current (%)
Take VFD007EL21W(-1) as an example, assume that the ambient temperature is 40°C, and default carrier
frequency is 8 kHz, then the drive output current reaches 100% of the rated current; if the carrier frequency is
12 kHz, the drive output current must be controlled within 80% of the rated current. If the ambient temperature
is 25°C, the installation method is single drive installation, and the carrier frequency is 12 kHz, then the drive
reaches 100% of the rated current.
Rated current (%)
NOTE
Other models: VFD002EL21W(-1), VFD004EL21W(-1), VFD015EL21W(-1), VFD022EL21W(-1),
VFD004EL43W(-1), VFD007EL43W(-1), VFD015EL43W(-1), VFD022EL43W(-1), VFD040EL43W(-1)
02.05 Power-On Command and Run Command Source Modifies the Drive Operating Control
Default: 1
Settings 0: Start running when power is on.
1: Do not run when power is on.
2: When the source of the command changes, the drive’s operation remains the
same.
3: When the source of the command changes, the drive’s operation follows the new
command.
4: The motor drive can start to run at power on or after reset.
When the source of the command is a two-wire external terminal, the operating
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Chapter 4 ParametersVFD-EL-W
When the operation command source is not the external terminals, regardless of whether the AC motor drive
runs or stops, the AC motor drive operates according to Pr.02.05 if the two conditions below are both met.
1. The operation command source is changed to external terminal (Pr.02.01 = 1 or 2)
2. The status of the terminal and the AC motor drive are different.
And the operation of the AC motor drive will be:
1. When you set Pr.02.05 to 0 or 1, the status of the AC motor drive is not changed by the terminal status.
2. When you set Pr.02.05 to 2 or 3 or 4, the status of the AC motor drive is changed by the terminal status.
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Chapter 4 ParametersVFD-EL-W
When you set Pr.02.05 to 1 or 3, it does not guarantee that the motor will never run under this condition. It is
possible the motor may be set in motion by a malfunctioning switch.
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Chapter 4 ParametersVFD-EL-W
You can read the master frequency command source from this parameter.
Display Value Bit Function
The Master Frequency Command Source is the First Master Frequency
1 bit0=1
Source (Pr.02.00).
The Master Frequency Command Source is the Second Master Frequency
2 bit1=1
Source (Pr.02.09).
4 bit2=1 The Master Frequency Command Source is the Multi-function input.
You can read the operation command source from this parameter.
Display Value Bit Function
1 bit0=1 Operation Command Source is the Digital Keypad
2 bit1=1 Operation Command Source is the RS-485 communication
4 bit2=1 Operation Command Source is the External Terminal (MI1)
8 bit3=1 Operation Command Source is the Multi-function Input
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Chapter 4 ParametersVFD-EL-W
3 Zero Speed Active when Frequency command is lower than the Minimum Output
Frequency.
Active when the drive detects over-torque. Pr.06.04 sets the over-
4 Over-Torque Detection torque detection level, and Pr.06.05 sets the over-torque detection
time.
Base Block (B.B.) Active when the output of the AC motor drive is shut off during Base
5 Block. You can force Base Block with the multi-function input (setting
Indication
09).
6 Low-Voltage Indication Active when low voltage (Lv) is detected.
7 Operation Mode Indication Active when the operation command is controlled by the external
terminal.
Active when the drive detects abnormal conditions; the contact will be
8 Fault Indication closed (example: oc, ov, oH1, oL, oL1, EF, cF3.0–5, HPF1, 2, 4, ocA,
ocd, ocn).
Desired Frequency
9 Active when the desired frequency (Pr.03.02) is reached.
Reached
Terminal Count Value
10 Active when the counter reaches the Terminal Count Value.
Reached
Preliminary Count Value Active when the drive executes the external counter if the count value
11
Reached is equal to the setting value for Pr.03.06.
12 Over-voltage Stall
Active when the Over-voltage Stall Prevention function is operating.
Prevention
13 Over-current Stall
Active when the Over-current Stall Prevention function is operating.
Prevention
When the IGBT overheats, it signals to prevent OH from turning off the
14 IGBT Overheat Warning drive. When the temperature is higher than 85oC (185oF), it is ON.
When it is lower than 80oC (180oF), it is OFF.
15 Over-voltage Active when the DC bus voltage exceeds the setting level.
16 PID Feedback Error Active when the PID feedback signal is abnormal (refer to Pr.10.08 and
Pr.10.12).
17 Forward Command Active when the direction command is FWD.
18 Reverse Command Active when the direction command is REV.
19 Zero Speed Output Signal Active when the drive is in standby or stop.
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Chapter 4 ParametersVFD-EL-W
03.01 Reserved
Time
run/stop ON OFF
03.03 Reserved
03.04 Reserved
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Chapter 4 ParametersVFD-EL-W
2msec
Display
(Pr.00.04=1)
TRG
Counter Trigger
2msec
The width of trigger signal
Preliminary Count Value should not be less than
(Pr. 03.00=11) Ex:03.05=5,03.06=3 2ms(<250 Hz)
03.09 Reserved
03.10 Reserved
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Chapter 4 ParametersVFD-EL-W
Frequency
Output
Case 1: Pr.03.12
Pr. 03.11
Case 2: Pr.03.12
Time
Run/Stop
Case 1: Pr.03.00=21
Case 2: Pr.03.00=21
Pr.03.00 multi-function output terminal 21 (Mechanical Brake Control): When the output frequency reaches
Pr.03.11 (Mechanical Brake Release Frequency), the multi-function output terminal is closed. When the output
frequency reaches Pr.03.12 (Mechanical Brake Engage Frequency), the multi-function output terminal is open.
For the standard AC motor drive, the multi-function output terminals are falling-edge triggered.
0: Relay is ON; 1: Relay is OFF.
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Chapter 4 ParametersVFD-EL-W
Example 1:
You set Pr.02.00 to 4 (the master frequency command comes from keypad potentiometer), set Pr.04.00~04.03
to defaults, and then you can set the main frequency command through the keypad potentiometer.
Frequency/Hz
Pr.01.00 60Hz
Max. Default:
operation Pr.01.00=60 Hz Max. operation frequency
frequency Pr.04.00=0 % Bias adjustment
Pr.04.01=0 Bias direction adjustment
Pr.04.02=100 % Gain of frequency adjustment
Pr.04.03=0 No negative bias command
0Hz
Min.(0V) Max.(5V) Potentiometer
(voltage/V)
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Chapter 4 ParametersVFD-EL-W
Example 2:
If you want the corresponded minimum value to be 12 Hz (the master frequency setting) when operating the
keypad potentiometer to the leftmost, and you set other frequency settings, refer to the diagram below. The
correspondence between the keypad potentiometer (voltage) and setting frequency has been changed from
0–5 V (min.–max.) / 0–60 Hz to 0–4 V / 0–60 Hz. Therefore, the 4 V and above from the keypad potentiometer
all correspond to 60 Hz. To use the full potentiometer range, refer to Example 3.
Example 3:
As shown in this example, the keypad potentiometer can be used for all ranges of 0–5 V / 0–60 Hz settings.
This increases flexibility.
Example 4:
This example shows how to use the first half range 0–2.5 V (min.–1/2 * max.) from the keypad potentiometer
to set 0–60 Hz frequency settings. You can achieve the same results by either adjusting Pr.04.02 gain or
setting Pr.01.00 to 120 Hz.
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Chapter 4 ParametersVFD-EL-W
Example 5:
This example uses a 1 V negative bias. In noisy environments, negative bias can be useful to provide a noise
margin (1 V in this example).
Example 6:
This example uses a negative bias to provide a noise margin. In additional, it uses a potentiometer frequency
gain to reach the Maximum Output Frequency.
Example 7:
In this example, you perform the input to run the motor in both the forward and reverse directions. The motor is
idle when the potentiometer position is at its mid-point. Using the settings in this example disables the external
FWD and REV controls.
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Chapter 4 ParametersVFD-EL-W
Example 8:
This example uses negative slope. With these settings, the AC motor drive always runs in only one direction
(reverse).
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Chapter 4 ParametersVFD-EL-W
04.20 Reserved
04.21 Reserved
04.22 Reserved
04.23 Reserved
04.24 Reserved
04.25 Reserved
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Chapter 4 ParametersVFD-EL-W
Pr.04.04=0
Mode 1
Single-wire
Pr.04.19=0
FWD/STOP
Pr.04.04=0
Two-wire (1)
FWD/STOP,
REV/STOP
Pr.04.04=1
Mode 2 Two-wire (2)
Pr.04.19=1 RUN/STOP,
REV/FWD
Pr.04.04=2
Three-wire
Operation Control
04.05 Reserved
04.06 Start-up/Stop or Multi-function Input Terminal (MI2)
Default: 1
04.07 Start-up/Stop or Multi-function Input Terminal (MI3)
Default: 2
04.08 Multi-function Input Terminal (MI4)
Default: 3
Settings 0–28
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Chapter 4 ParametersVFD-EL-W
Selects the acceleration and deceleration time of the drive with this
terminal; there are two acceleration and deceleration selections.
Executes the JOG operation only when the drive stops completely.
While running, you can still change the operation direction, and the
8 JOG Operation Control STOP key on the keypad is valid. Once the external terminal
receives the OFF command, the motor stops in the JOG
deceleration time. Refer to Pr.01.13–Pr.01.15 for details.
When the AC motor drive receives a Base Block signal, it blocks all
output and the motor coasts. When Base Block control is
deactivated, the AC drive starts its speed search function and
synchronizes with the motor speed. It then accelerates to the
Master Frequency. Refer to Pr.08.06–Pr.08.07 for details.
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Chapter 4 ParametersVFD-EL-W
Fire mode enabled When this function is enabled, the fire mode is activated. The drive
27 displays fire message but does not run automatically. You must give
(without Operation Command) the operation command to make the drive run.
Fire mode enabled When this function is enabled, the fire mode is activated. The drive
28 displays fire message, runs and automatically accelerates to Pr.08.24
(with Operation Command) setting values.
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Chapter 4 ParametersVFD-EL-W
Start-up / Stop Mode MI4 MI3 MI2 MI1 The Setting of the MI Terminals
The Terminals
Bit Bit Bit Bit Multi-function Input Occupied by the
Mode Pr.04.19 Pr.04.04
3 2 1 0 Terminals Start-up / Stop
Function
MI4, MI3, MI2 can be MI1 is only controlled
Single-wire 0 0 0/1 0/1 0/1 -
set as N.O. or N.C. by external terminals
MI1, MI2 are only
MI4, MI3 can be set
Two-wire 1 0 or 1 0/1 0/1 - - controlled by
as N.O. or N.C.
external terminals
MI1, MI2, MI3 are
MI4 can be set as
Three-wire 1 2 0/1 - - - only controlled by
N.O. or N.C.
external terminals
Setting method: When setting this parameter, covert Bit3–Bit0 that represent the status of MI4–MI1 from
binary to decimal.
For example: setting MI3 and MI4 to be 1 = N.C.; seting MI1 and MI2 to be 0 = N.O.
The setting value for Pr.04.09 should be 12.
3. When MI3 (corresponds to bit2) is triggered, and the weight is 4, Pr.04-26=59 (63-4).
4. When MI4 (corresponds to bit3) is triggered, and the weight is 8, Pr.04-26=55 (63-8).
5. If more than one MI terminals are triggered, use 63 minus the weight that corresponds to the MI terminal.
For example, if you set MI2 and MI3 to ON, Pr.04.26 displays 57 (63-2-4=57, decimal)
When setting this parameter, convert Bit3–Bit0 that represent the status of MI4–MI1 from binary to decimal.
Set MI3 and MI4 as internal terminals; set MI1 and MI2 as external terminals. Pr.04-27 should be set to 12.
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Chapter 4 ParametersVFD-EL-W
over-voltage
detection level
time
output
frequency
Frequency Held
Deceleration characteristic
when Over-Voltage Stall
Prevention enabled
time
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Chapter 4 ParametersVFD-EL-W
06.01
Over-Current output current
Detection
Level setting
frequency
Over-Current Stall
prevention during
Acceleration, Output
frequency held Frequency
time
Output
Frequency
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Chapter 4 ParametersVFD-EL-W
300
50Hz or more
250 10Hz
5Hz
200
150
100
50
Load
0 50 100 150 200 250 factor (%)
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Chapter 4 ParametersVFD-EL-W
2. Vector control mode is not recommended if the motor rated power exceeds the rated power of the AC
motor drive.
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Refer to the following calculation for the protection and warning levels.
1. Protection level
Pr.07.14 = V+10 * (RPTC1//47k) / [R1+( RPTC1//47k)]
2. Warning level
Pr.07.15 = V+10 * (RPTC2//47k) / [R1+( RPTC2//47k)]
3. Definition:
V+10: voltage between +10 V to ACM, Range 10.4–11.2 V
RPTC1: motor PTC overheat protection level; set the corresponding voltage level in Pr.07.14
RPTC2: motor PTC overheat warning level; set the corresponding voltage level in Pr.07.15
47 kΩ: the AVI input impedance
R1: resistor-divider (recommended value: 1–10 kΩ)
Example: using a standard PTC thermistor, if the protection level is 1330 Ω, the voltage between +10 V to
ACM is 10.5 V and resistor-divider R1 is 4.4 kΩ. Refer to the following calculation for the Pr.07.14 setting.
1330//47000 = (1330*47000) / (1330+47000) = 1293.4
10.5*1293.4 / (4400+1293.4) = 2.38(V) ≒ 2.4(V)
Therefore, set Pr.07.14 to 2.4.
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Chapter 4 ParametersVFD-EL-W
resistor value ( Ω)
1330
550
Tr temperature (℃)
Tr-5℃ Tr+5℃
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Chapter 4 ParametersVFD-EL-W
Use the DC Brake during Start-up for loads that may move before the AC drive starts, such as fans and
pumps. The DC Brake can hold the load in position before starting the motor.
Use the DC Brake during stopping to shorten the stopping time, and to hold a stopped load in position, such
as cranes and cutting machines.
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The selected operation after power loss in Pr.08.04 is only executed when the maximum allowable power loss
time is 5 seconds and the AC motor drive keypad displays “Lu”.
If the AC motor drive is powered off due to overload, even if the maximum allowable power loss time is 5
seconds, the drive does not execute the operation mode you set for Pr.08.04. In that case it starts up
normally.
Time
FWD Run
B.B.
Fig 1:B.B. Speed Search with Last Output Frequency Downward Timing Chart
(Speed Search Current Attains Speed Search Level)
Output frequency
(H) Input B.B. signal
Stop output voltage
Disable B.B. signal
Waiting time 08.07
08.08 Current Limit A Speed Search
for Speed SearchSpeed
Synchronization speed detection
Time
FWD Run
B.B.
Fig 2: B.B. Speed Search with Last Output Frequency Downward Timing Chart
(Speed Search Current doesn't Attain Speed Search Level)
FWD Run
B.B.
Fig3: B.B. Speed Search with Minimum Output Frequency Upward Timing Chart
08.07 Base Block Time for Speed Search (B.B.) Unit: 0.1
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Chapter 4 ParametersVFD-EL-W
08.09
08.10
08.11
08.12
08.13
08.14
0
setting frequency
08.19 Reserved
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Chapter 4 ParametersVFD-EL-W
Sets the DC current level input to the motor during preheating. The DC current during preheating is 100%
equal to the Motor Rated Current (Pr.07.00). When setting this parameter, increase the current level slowly
until you reach the desired preheating temperature.
Related parameters: Pr.08.22 (DC Current Cycle Time during Preheating), Pr.03.00 (Multi-function Output
Relay #24: Preheating function indication), Pr.04.06–Pr.04.08 (Multi-function Input Terminal #26: Auto-trigger
preheating function).
The diagram below shows the 50% setting for the cycle time that the DC current input to the motor during
preheating when MI=26 (Auto-trigger preheating function) is disabled. The preheating function automatically
enables continuous current input after the drive stops running.
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Chapter 4 ParametersVFD-EL-W
The diagram below shows the sequential relationship between the preheating function and enabled DC brake.
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Chapter 4 ParametersVFD-EL-W
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Chapter 4 ParametersVFD-EL-W
Data Format
Character Frame for ASCII:
(7 , N , 2)
7-data bits
10-bits character frame
(7 , E , 1)
(7 , O , 1)
(7 , N , 1)
Start Stop
bit 0 1 2 3 4 5 6
bit
7-data bits
9-bits character frame
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Chapter 4 ParametersVFD-EL-W
(7 , E , 2)
(7 , O , 2)
( 8 , N , 2)
(8 , E , 1)
(8 , O , 1)
(8 , N , 1)
Start Stop
bit 0 1 2 3 4 5 6 7
bit
8-data bits
10-bits character frame
(8 , E , 2)
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Chapter 4 ParametersVFD-EL-W
(8 , O , 2)
Communication Protocol
1. Communication Data Frame
ASCII mode:
STX Start character ‘:’ (3AH)
Address Hi Communication address:
Address Lo 8-bit address consists of two ASCII codes.
Contents of data:
DATA (n-1) to DATA 0 Nx8-bit data consists of 2n ASCII codes.
n ≤ 20, maximum of 40 ASCII codes.
LRC CHK Hi LRC checksum:
LRC CHK Lo 8-bit checksum consists of two ASCII codes.
RTU mode:
START A silent interval of more than 10 ms
Address Communication address: 8-bit address
Function Command code: 8-bit command
DATA (n-1) Contents of data:
to
DATA 0 n×8-bit data, n ≤ 40 (20 x 16-bit data).
CRC CHK Low CRC checksum:
CRC CHK High 16-bit checksum consists of two 8-bit characters.
END A silent interval of more than 10 ms
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Chapter 4 ParametersVFD-EL-W
The available function codes and examples for the VFD-EL-W drive are described in the following tables.
(1) 03H: multi-read, read data from registers.
Example: reading two continuous data from register address 2102H; AMD address is 01H.
ASCII mode:
RTU mode:
Command message: Response message:
Address 01H Address 01H
Function 03H Function 03H
21H Number of data
Starting data address 04H
02H (count by byte)
Number of data 00H 17H
Content of address 2102H
(count by word) 02H 70H
CRC CHK Low 6FH 00H
Content of address 2103H
CRC CHK High F7H 00H
CRC CHK Low FEH
CRC CHK High 5CH
RTU mode:
Command message: Response message:
ADR 01H ADR 01H
CMD 08H CMD 08H
00H 00H
Data Data
00H 00H
17H 17H
Data Data
70H 70H
CRC CHK Low 8EH CRC CHK Low 8EH
CRC CHK High 0EH CRC CHK High 0EH
The following is an example of CRC generation using C language. The function takes two arguments:
Unsigned char* data a pointer to the message buffer
Unsigned char length the quantity of bytes in the message buffer
The function returns the CRC value as a type of unsigned integer.
Unsigned int crc_chk(unsigned char* data, unsigned char length){
int j;
unsigned int reg_crc=0xFFFF;
while(length--){
reg_crc ^= *data++;
for(j=0;j<8;j++){
if(reg_crc & 0x01){ /* LSB(b0)=1 */
reg_crc=(reg_crc>>1) ^ 0xA001;
}else{
reg_crc=reg_crc >>1;
}
}
}
return reg_crc;
}
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Chapter 4 ParametersVFD-EL-W
5. Address list
The contents of the available addresses are shown in the following table.
Content Address Function
GG means parameter group, nn means parameter number. For
example, the address of Pr.04.01 is 0401H. Refer to Chapter 4
AC motor drive
GGnnH Parameters for the function of each parameter. When reading
Parameters
parameters by command code 03H, only one parameter can be read
at a time.
00B: No function
01B: Stop
bit 0–1
10B: Run
11B: Jog + Run
bit 2–3 Reserved
00B: No function
2000H
01B: FWD
bit 4–5
10B: REV
Command 11B: Change direction
Write only
00B: Comm. forced first acceleration/deceleration
bit 6–7
01B: Comm. forced second acceleration/deceleration
bit 8–15 Reserved
2001H Frequency command
bit 0 1: E.F. (external fault) ON
bit 1 1: Reset
2002H bit 2 1: B.B. ON
bit 3–4
Reserved
bit 6–15
00B: No function
Fire mode
2002H Bit 5 01B: Fire mode enabled (Does not include the running
enabled
commands)
Status Error code:
monitor 2100H 0: No error occurred
Read only
1: Over-current (oc)
2: Over-voltage (ov)
3: IGBT Overheat (oH1)
4: Reserved
5: Drive overload (oL)
6: Motor overload1 (oL1)
7: Over-torque (oL2)
8: External fault (EF)
9: Over-current during acceleration (ocA)
10: Over-current during deceleration (ocd)
11: Over-current during constant speed (ocn)
12: Reserved
13: Reserved
14: PHL (Phase-Loss)
15: Reserved
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Chapter 4 ParametersVFD-EL-W
6. Exception response:
The AC motor drive is expected to return a normal response after receiving command messages from the
master device. The following describes the conditions when no normal response is returned to the master
device.
The AC motor drive does not receive the messages due to a communication error, and the AC motor drive
has no response. The master device eventually processes a time-out condition.
The AC motor drive receives the messages without a communication error, but cannot handle them. An
exception response is returned to the master device and a fault message “CExx” displays on the AC motor
drive keypad. The xx of “CExx” is a decimal code equal to the exception code (described below).
In the exception response, the most significant bit of the original command code is set to 1, and an
exception code that explains the condition that caused the exception is returned.
The following is an example of an exception response of command code 06H and exception code 02H.
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Chapter 4 ParametersVFD-EL-W
09.05 Reserved
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Chapter 4 ParametersVFD-EL-W
09.06 Reserved
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Chapter 4 ParametersVFD-EL-W
operation increases noise interference. Note that a too large differential causes more noise interference. In
addition, the differential shows the change and the output is 0 when there is no change. Note that you
cannot use the differential control independently. You must use it with the other two controllers for the PD
controller or PID controller.
Sets the D controller gain to determine the error change response. Using a suitable differential time
reduces the P and I controllers overshoot to decrease the oscillation for a stable system. A differential time
that is too long may cause system oscillation.
The differential controller acts on the change in the error and cannot reduce the interference. Do not use
this function when there is significant interference.
P I
Integral + Output Digital
+ gain + Freq. filter Freq.
Setpoint limit Limit Command
- 10.02 10.03 10.05 + 10.07 10.06
D
10.04
Input Freq. PID
Gain feedback
10.10 10.01
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Chapter 4 ParametersVFD-EL-W
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Chapter 4 ParametersVFD-EL-W
When the PID function is enabled and the sleep mode is disabled:
If Pr.01.08 > Pr.01.05, the lower limit of the AC motor drive output frequency H is limited by Pr.01.08.
If Pr.01.08 ≤ Pr.01.05, the lower limit of the AC motor drive output frequency H is limited by Pr.01.05.
When it reaches Pr.01.05, the AC motor drive stops output and is in ready status.
S etp oi nt Fe ed ba ck val ue
( the max. va lu e yo u wo ul d
l ike to co nve rt)
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Chapter 4 ParametersVFD-EL-W
P I
Integral + Output Digital
+ gain + Freq. filter Freq.
Setpoint limit Limit Command
- 10.02 10.03 10.05 + 10.07 10.06
D
10.04
Input Freq. PID
Gain feedback
10.10 10.01
Parallel mode
P
10.02
+
I
In teg ra l Outp ut Di gi tal
+ g ai n + Freq . fi lte r Fr eq .
Set point l imi t L imi t Co mman d
- 10.03 10.05 + 10.07 10.06
D
10.04
In pu t Fre q. P ID
Gai n fe ed ba ck
10.10 10.01
10.21 Restart Delay Time after Erroneous PID Deviation Level Unit: 1
Settings 0–9999 sec. Default: 60
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Chapter 4 ParametersVFD-EL-W
Pr.10.24 is based on the set point set by the PID control. When the drive does not run and is in a constant
pressure status, and if the error is higher than Pr.10.24 due to liquid leakage (minor pressure loss), the AC
motor drive starts to run.
Use this parameter to avoid the drive’s frequent start-up and stop due to liquid leakage (minor pressure
loss).
Liquid Leakage Deviation Level Detection
10.25
feedbac k v al ue
10.26
Example:
Assume that the set point of a constant pressure control for a pump is 4 kg, Pr.10.22=5%, Pr.10.23 =15
seconds, Pr.10.24=25%, Pr.10.25=3% and Pr.10.26=0.5 second, then the deviation is 0.2 kg (4 kg X 5% =
0.2 kg). That is, when the feedback value is higher than 3.8 kg and the time exceeds 15 seconds, the AC
motor drive decelerates to stop (this deceleration time is according to the Deceleration Time 2 in Pr.01.12).
When the feedback value is less than 3.8 kg, the AC motor drive starts to run.
Case 1: Assume that when the AC motor drive does not run and is in a constant pressure status, the
variation of the feedback value is less than 0.12 kg (4 kg X 3% = 0.12 kg) within 0.5 second. When the
feedback value continues to decrease to make the deviation of the set point be less than 1 kg (4 kg X 25%
= 1 kg), that is, when the feedback value is less than 3 kg, the AC motor drive starts to run.
Case 2: Assume that when the AC motor drive does not run and is in a constant pressure status, the
variation of the feedback value is higher than 0.12 kg (4 kg X 3% = 0.12 kg) within 0.5 second; that is,
when the feedback value is less than 3.88 kg [4-(4 kg X 3%) = 3.88 kg] within 0.5 second, the AC motor
drive starts to run.
10.27
| Reserved
10.33
10.36 Multi-pump ID
Settings 0–4 Default: 0
0: Multi-pump control mode is disabled
1: Master
2–4: Slave
When using the multi-pump control mode, the settings of each pump for Pr.10.36 cannot be the same.
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Chapter 4 ParametersVFD-EL-W
10.46 Reserved
10.47 Reserved
10. 48 Reserved
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Chapter 4 ParametersVFD-EL-W
When the pressure sensor is set to 10 kg, Pr.10.49=1 and Pr.10.12=10.0% (that is, the physical quantity=1
kg), and if the set point=3 kg and feedback < 1 kg, then the AC motor drive follows the setting for Pr.10.20.
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1. Use a RJ45 cable (8 pin, Internet cable) without an adapter. Simply connect the master/slave communication
port. If there are more than two pumps, use RMKE-HUB01 to connect RJ45.
RMKE-HUB01
RS-485 One-wire to Two-wire
2. Use a RJ11 (6 pin) cable with an adapter to connect the master/slave communication port.
VFD-CMD04
RS-485 RJ11
Four-port communication breakout box
Case:
For alternative operation of multi-pump (Pr.10.35=1 Fixed Time Circulation)
Enables four pumps to operate alternatively by time to extend their life span.
Keeps the water pressure at 3 kg in a water system with constant pressure.
Refer to the diagram below:
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Chapter 4 ParametersVFD-EL-W
End End
Parameter Function Settings Default user’s user’s Note
master slave
Maximum Output
01.00 50.00–400.0 Hz 60.00 60.00 60.00
Frequency (Fmax)
Motor Rated Follows the
01.01 0.10–400.0 Hz 60.00 60.00 60.00 specifications of
Frequency (Fbase)
pumps
Motor Rated Voltage 230V series: 0.1–255.0 V 220.0 220.0 220.0
01.02
(Vbase) 460V series: 0.1–510.0 V 440.0
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Chapter 4 ParametersVFD-EL-W
01.09 Accel. Time 1 0.1–600.0 / 0.01–600.00 sec. 10.0 0.5 0.5 Adjusts according
to customer’s
01.10 Decel. Time 1 0.1–600.0 / 0.01–600.00 sec. 10.0 5.0 5.0 applications
The time the AC
motor drive
decelerates to
01.12 Decel. Time 2 0.1–600.0 / 0.01–600.00 sec. 10.0 3.0 3.0
stop when the
pressure reaches
the setting value.
End End
Parameter Function Settings Default user’s user’s Note
master slave
0: Digital keypad UP/DOWN
keys or Multi-function Inputs
UP/DOWN.
First Master 1: 0–10 V from AVI Adjusts according
02.00 Frequency 0 2 2 to customer’s
2: 4–20 mA from ACI
Command Source applications
3: RS-485 (RJ45)
communication
4: Digital keypad potentiometer
0: Digital keypad
1: External terminals. Keypad
STOP/RESET enabled.
2: External terminals. Keypad
STOP/RESET disabled. Adjusts according
First Operation
02.01 0 0 0 to customer’s
Command Source 3: RS-485 communication. applications
Keypad STOP/RESET
enabled.
4: RS-485 communication.
Keypad STOP/RESET
disabled.
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Chapter 4 ParametersVFD-EL-W
End End
Parameter Function Settings Default user’s user’s Note
master slave
0: Disable
1: Digital keypad UP/DOWN
keys Adjusts according
PID Set Point
10.00 0 1 1 to customer’s
Selection 2: Reserved
applications
3: Reserved
4: PID set point (Pr.10.11)
0: Positive PID feedback from
external terminal AVI
(0–10 VDC)
1: Negative PID feedback from
external terminal AVI
Input Terminal for (0–10 VDC)
10.01 0 3 3
PID Feedback 2: Positive PID feedback from
external terminal ACI
(4–20 mA)
3: Negative PID feedback from
external terminal ACI
(4–20 mA)
Proportional Gain
10.02 0.0–10.0 1.0 1.2 1.2 Adjusts according
(P)
to customer’s
0.00–100.00 sec. applications
10.03 Integral Time (I) 1.00 0.7 0.7
(0.00=Disable)
10.04 Differential Time (D) 0.00–1.00 sec. 0.00 - -
When the
10.12 PID Deviation Level 0.0–100.0% 10.0 5 5 pressure feedback
is < 0.5 kg and
PID Deviation time > 15 sec.,
10.13 0.1–300.0 sec. 5.0 15 15 follow the settings
Detection Time
for Pr.10.20.
Sets the maximum
Feedback of PID
feedback of PID
10.18 Physical Quantity 1.0–99.9 99.9 10 10
physical quantity
Value
value to be 10 kg.
The parallel PID
calculation mode
PID Calculation 0: Serial mode applies for the
10.19 0 1 1
Mode Selection 1: Parallel mode constant pressure
water supply
control.
0: Wan and keep operating
Erroneous PID 1: Warn and coast to stop When there is
10.20 Feedback Deviation 2: Warn and ramp to stop 0 3 3 water shortage or
Level Action unusual pressure
3: Ramp to stop and restart feedback, the
after Pr.10.21 delay time pump stops
running for 1800
sec. (30 minutes)
Restart Delay Time until the pressure
10.21 after Erroneous PID 0–9999 sec. 60 1800 1800 feedback is back
Deviation Level to normal.
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Chapter 4 ParametersVFD-EL-W
When the
feedback value
and the set point
deviation are both
0.15 kg (3 kg X
Set Point Deviation 5%=0.15 kg), that
10.22 0–100% 0 5 5
Level is, when feedback
value is ≥ 2.85 kg
and time > 10
seconds, the AC
motor drive starts
to decelerate to
stop. This
deceleration time
is according to the
Detection Time of Deceleration Time
10.23 Set Point Deviation 1–9999 sec. 10 10 10 2 in Pr.01.12.
Level When the
feedback value is
< 2.85 kg, the AC
motor drive starts
to run.
Liquid Leakage:
Assume that when
the AC motor drive
does not run and
is in a constant
Deviation Level of
10.24 0–50% 0 33 33 pressure status,
Liquid Leakage
the variation of the
feedback value is
less than 0.12 kg
(3 kg X 4% = 0.12
kg) within 2
seconds. When
the feedback
value continues to
decrease to make
0–100% the deviation of
Liquid Leakage
10.25 0 4 4 the set point be
Change Detection (0: Disable) less than 0.99 kg
(3 kg X 33% =
0.99 kg), that is,
when the
feedback value is
less than 2.01 kg,
the AC motor drive
starts to run.
Liquid Usage after
Liquid Leakage:
Assume that when
the AC motor drive
does not run and
Time Setting for 0.1–10.0 sec. is in a constant
10.26 Liquid Leakage 0.5 2 2
(0: Disable) pressure status,
Change
the variation of the
feedback value is
higher than 0.12
kg (3 kg X 4% =
0.12 kg) within 2
seconds, the AC
motor drive starts
to run.
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Chapter 4 ParametersVFD-EL-W
0: Disable
1: Fixed time circulation
Multi-pump Control (alternative operation)
10.35 0 1 1
Mode 2: Fixed quantity control
(multi-pump operating at
constant pressure)
0: Multi-pump control mode is
disabled
10.36 Multi-pump ID 0 1 2
1: Master
2–4: Slave
Multi-pump’s Fixed
10.37 Time Circulation 1–65535 minutes 60 1 1
Period
10.42 Pump’s Frequency at
Time-out 0.00 Hz–FMAX 0.00 60 60
(Disconnection)
Bit0: Determines whether the
erroneous pump switches to an
alternative pump when an error
occurs in the running pump.
0: All pumps stop.
1: Switch to an alternative pump
000=0
Bit1: Determines the erroneous 001=1
pump to be in a standby or stop 010=2
status after reset.
Pump’s Error 0: Standby after reset. 011=3
10.43 1 1 1
Treatment 1: Stop after reset. 100=4
101=5
Bit2: Determines whether the 110=6
master pump receives the RUN
command or not when an error 111=7
occurs in the running pump.
0: Does not receives the RUN
command.
1: Choose to run with an
alternative pump.
Adjusts according
Selection of Pump’s 0: By pump ID#
10.44 0 1 1 to customer’s
Start-up Sequence 1: By running time
applications
Running Time of Adjusts according
10.45 Multi-pump Under 0.0–360.0 sec. 60.0 60.0 60.0 to customer’s
Alternative Operation applications
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Chapter 4 ParametersVFD-EL-W
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Chapter 4 ParametersVFD-EL-W
End End
Parameter Function Settings Default user’s user’s Note
master slave
Maximum
Output
01.00 50.00–400.0 Hz 60.00 60.00 60.00
Frequency
(Fmax)
Motor Rated Follows the specifications of
01.01 Frequency 0.10–400.0 Hz 60.00 60.00 60.00 pumps
(Fbase)
Motor Rated 230V series: 0.1–255.0 V 220.0 220.0 220.0
01.02 Voltage
(Vbase) 460V series: 0.1–510.0 V 440.0
01.09 Accel. Time 1 0.1–600.0 / 0.01–600.00 sec. 10.0 0.5 0.5 Adjusts according to
01.10 Decel. Time 1 0.1–600.0 / 0.01–600.00 sec. 10.0 5.0 5.0 customer’s applications
End End
Parameter Function Settings Default user’s user’s Note
master slave
0: Digital keypad UP/DOWN
keys or Multi-function
Inputs UP/DOWN.
First Master 1: 0–10 V from AVI
Frequency Adjusts according to
02.00 2: 4–20 mA from ACI 0 2 2
Command customer’s applications
Source 3: RS-485 (RJ45)
communication
4: Digital keypad
potentiometer
0: Digital keypad
1: External terminals.
Keypad STOP/RESET
enabled.
2: External terminals.
First Operation Keypad STOP/RESET
Adjusts according to
02.01 Command disabled. 0 0 0
customer’s applications
Source
3: RS-485 communication.
Keypad STOP/RESET
enabled.
4: RS-485 communication.
Keypad STOP/RESET
disabled.
End End
Parameter Function Settings Default user’s user’s Note
master slave
0: Disable
1: Digital keypad UP/DOWN
PID Set Point keys Adjusts according to
10.00 0 1 1
Selection customer’s applications
2: Reserved
3: Reserved
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Chapter 4 ParametersVFD-EL-W
End End
Parameter Function Settings Default user’s user’s Note
master slave
4: PID set point (Pr.10.11)
0: Positive PID feedback from
external terminal AVI (0–
10 VDC)
1: Negative PID feedback
from external terminal AVI
Input Terminal (0–10 VDC)
10.01 for PID 0 3 3
Feedback 2: Positive PID feedback from
external terminal ACI (4–
20 mA)
3: Negative PID feedback
from external terminal ACI
(4–20 mA)
Proportional
10.02 0.0–10.0 1.0 1.2 1.2
Gain (P) Adjusts according to
Integral Time 0.00–100.00 sec. customer’s applications
10.03 1.00 0.7 0.7
(I) (0.00=Disable)
Differential
10.04 0.00–1.00 sec. 0.00 - -
Time (D)
PID Deviation
10.12 0.0–100.0% 10.0 5 5 When the pressure feedback
Level
is < 0.5 kg and time > 15
PID Deviation sec., follow the settings for
10.13 Detection 0.1–300.0 sec. 5.0 15 15 Pr.10.20.
Time
Feedback of Sets the maximum feedback
10.18 PID Physical 1.0–99.9 99.9 10 10 of PID physical quantity
Quantity Value value to be 10 kg.
PID The parallel PID calculation
Calculation 0: Serial mode mode applies for the
10.19 0 1 1
Mode 1: Parallel mode constant pressure water
Selection supply control.
0: Wan and keep operating
Erroneous PID 1: Warn and coast to stop
Feedback When there is water
10.20 2: Wand and ramp to stop 0 3 3
Deviation shortage or unusual
Level Action 3: Ramp to stop and restart pressure feedback, the pump
after Pr.10.21 delay time stops running for 1800 sec.
Restart Delay (30 minutes) until the
Time after pressure feedback is back to
10.21 Erroneous PID 0–9999 sec. 60 1800 1800 normal.
Deviation
Level
When the feedback value
and the set point deviation
Set Point are both 0.15 kg (3 kg X
10.22 Deviation 0–100% 0 5 5 5%=0.15 kg), that is, when
Level feedback value is ≥ 2.85 kg
and time > 10 seconds, the
AC motor drive starts to
4-105
Chapter 4 ParametersVFD-EL-W
End End
Parameter Function Settings Default user’s user’s Note
master slave
decelerate to stop. This
Detection deceleration time is
Time of Set according to the
10.23 Point 1–9999 sec. 10 10 10 Deceleration Time 2 in
Deviation Pr.01.12. When the feedback
Level value is < 2.85 kg, the AC
motor drive starts to run.
Liquid Leakage:
Assume that when the AC
motor drive does not run and
Deviation is in a constant pressure
10.24 Level of Liquid 0–50% 0 33 33 status, the variation of the
Leakage feedback value is less than
0.12 kg (3 kg X 4% = 0.12
kg) within 2 seconds. When
the feedback value continues
to decrease to make the
deviation of the set point be
less than 0.99 kg (3 kg X
Liquid
0–100% 33% = 0.99 kg), that is, when
Leakage
10.25 0 4 4 the feedback value is less
Change (0: Disable) than 2.01 kg, the AC motor
Detection
drive starts to run.
Liquid Usage after Liquid
Leakage:
Assume that when the AC
motor drive does not run and
is in a constant pressure
Time Setting
0.1–10.0 sec. status, the variation of the
for Liquid
10.26 0.5 2 2 feedback value is higher
Leakage (0: Disable) than 0.12 kg (3 kg X 4% =
Change
0.12 kg) within 2 seconds,
the AC motor drive starts to
run.
0: Disable
1: Fixed time circulation
Multi-pump (alternativeoperation)
10.35 0 2 2
Control Mode 2: Fixed quantity control (multi-
pump operating at constant
pressure)
0: Multi-pump control mode is
disabled
10.36 Multi-pump ID 0 1 2
1: Master
2–4: Slave
Multi-pump’s
Fixed Time
10.37 1–65535 minutes 60 1 1
Circulation
Period
Pump’s
Frequency at
10.42 0.00 Hz–FMAX 0.00 60 60
Time-out
(Disconnection)
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Chapter 4 ParametersVFD-EL-W
End End
Parameter Function Settings Default user’s user’s Note
master slave
Bit0: Determines whether the
erroneous pump switches to
an alternative pump when an
error occurs in the running
pump.
0: All pumps stop
1: Switch to an alternative
pump
000=0
Bit1: Determines the 001=1
erroneous pump to be in a 010=2
standby or stop status after
Pump’s Error reset. 011=3
10.43 1 1 1
Treatment 0: Standby after reset. 100=4
1: Stop after reset. 101=5
110=6
Bit2: Determines whether the
master pump receives the 111=7
RUN command or not when
an error occurs in the running
pump.
0: Does not receives the RUN
command.
1: Choose to run with an
alternative pump.
Selection of
0: By pump ID# Adjusts according to
10.44 Pump’s Start- 0 1 1
1: By running time customer’s applications
up Sequence
Running Time
of Multi-pump
Adjusts according to
10.45 Under 0.0–360.0 sec. 60.0 60.0 60.0
customer’s applications
Alternative
Operation
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Chapter 4 ParametersVFD-EL-W
4-108
Chapter 5 Troubleshooting
5-1
Chapter 5 Troubleshooting VFD-EL-W
5-2
Chapter 5 Troubleshooting VFD-EL-W
5-3
Chapter 5 Troubleshooting VFD-EL-W
5-4
Chapter 5 Troubleshooting VFD-EL-W
5-5
Chapter 5 Troubleshooting VFD-EL-W
5-6
Chapter 5 Troubleshooting VFD-EL-W
5-7
Chapter 5 Troubleshooting VFD-EL-W
5-8
Chapter 5 Troubleshooting VFD-EL-W
5-9
Chapter 5 Troubleshooting VFD-EL-W
5-10
Chapter 5 Troubleshooting VFD-EL-W
1. Add a surge suppressor on the relays and contacts to suppress switching surges.
2. Shorten the length of the wiring for the control circuit or serial communication and keep them separated
from the power circuit wiring.
3. Comply with the wiring regulations by using shielded wires and isolation amplifiers for long wire length.
4. The grounding terminal must comply with the local regulations and be grounded independently; that is,
do not use a common ground with electric welding machines and other power equipment.
5. Connect a noise filter at the mains input terminal of the AC motor drive to filter noise from the power
circuit.
In short, solutions for electromagnetic noise exist of “no product” (disconnect disturbing equipment), “no
spread” (limit emission from disturbing equipment) and “no receive” (enhance immunity).
1. To prevent vibration, anti-vibration dampers are the last choice. Vibration must be within the
specification. Vibration causes mechanical stress and it should not occur frequently, continuously or
repeatedly to prevent damage to the AC motor drive.
2. Store the AC motor drive in a clean and dry location, free from corrosive fumes/dust to prevent corrosion
and poor contacts. Poor insulation in a humid location can cause short circuits. If necessary, install the
AC motor drive in a dust-proof and painted enclosure. If necessary in particular situations, use a
completely sealed enclosure.
3. The ambient temperature should be within the specification. Too high or too low temperature affects the
lifetime and reliability of the AC motor drive. For semiconductor components, damage occurs once any
specification is out of range. It is necessary to periodically check air quality and the cooling fan and
provide extra cooling if required. In addition, the microcomputer may not work in extremely low
temperatures, making cabinet heating necessary.
4. Store the AC motor drive in a relative humidity range of 0% to 90% (non-condensing). Use an air
conditioner and/or desiccator if necessary.
5-11
Chapter 5 Troubleshooting VFD-EL-W
You can reduce high harmonics at the power side during running.
1. Separate the power system: use a transformer for the AC motor drive.
2. Use a reactor at the power input terminal of the AC motor drive.
3. If using phase lead capacitors (never on the AC motor drive output!), use serial reactors to prevent
damage to the capacitors from high harmonics.
serial reactor
When the motor is a standard induction motor with a fan, the cooling will be insufficient at low speed,
causing the motor to overheat. In addition, high harmonics at the output increases copper and core
losses. Use the following measures depending on load and operation range.
1. Use a motor with independent ventilation (forced external cooling) or increase the motor rated power.
2. Use a special inverter-duty motor.
3. Do NOT run at low speed for long periods of time.
5-12
Chapter 5 Troubleshooting VFD-EL-W
5-13
Chapter 6 Fault Code Information and Maintenance
The AC motor drive has various warnings and protections against errors such as over-voltage, low
voltage, or over-current. Once an error occurs, the protections activate, the AC motor drive stops output,
activates the error contacts, and the motor coasts to stop. Please refer to the error display from the AC
motor drive and look up the corresponding causes and solutions. The fault record is stored in the AC
motor drive internal memory and can store the five most recent error messages. You can read it from the
digital keypad or through the communications by accessing the parameters.
The AC motor drive includes a large number of electronic components, including ICs, resistors,
capacitors, transistors, and cooling fans. These components do not last forever. Even under normal
circumstances, they will eventually become error-prone if used past their lifespans. Therefore, you must
perform periodic preventive maintenance to identify defective and worn out parts, and eliminate the
causes of malfunctions in the AC motor drive at an early stage. At the same time, parts that have
exceeded their product life should be replaced whenever possible to ensure safe operation.
Visual checks should be done regularly to monitor the AC motor drive's operation, and to make sure
nothing unusual happens. Check the situations listed in the following table.
Wait five seconds after a fault has been cleared before pressing RESET with the
input terminal keypad.
The drive must first be switched off for at least five minutes for ≤ 22 kW models
until the charging indicator turns off before it is safe to open the cover to begin
maintenance operations.
Only qualified personnel can work on maintenance or replace parts. (Remove
metal items such as watch, rings, and other metal items before operation, and use
only insulated tools.)
Never modify internal components or wiring.
The performance and the surrounding environment should meet the standard
specifications. There should be no abnormal noise, vibration, or odor.
Verify if the keypad displays normally. Check if there is any abnormality such as
overheating or color change. Prevent the drive from electronic shock and equipment
accident.
6-1
Chapter 6 Fault Code Information and Maintenance VFD-EL-W
OV hardware fault
Return the unit to the factory.
OC hardware fault
6-2
Chapter 6 Fault Code Information and Maintenance VFD-EL-W
External Fault
1. When multi-function input
terminals (MI1–MI4) are set to
external fault, the AC motor The “EF” disappears once the signal source is cleared
drive stops output. and reset.
2. When changing the
communication address 2002H
bit0 = 1, the drive stops output.
Internal EEPROM cannot be
Return the unit to the factory.
programmed.
Internal EEPROM cannot be
Return the unit to the factory.
programmed.
Internal EEPROM cannot be 1. Press RESET key to reset all parameters to defaults.
read. 2. If the fault still exists, return the unit to the factory.
Internal EEPROM cannot be 1. Press RESET key to reset all parameters to defaults.
read. 2. If the fault still exists, return the unit to the factory.
Wiring detection fault U-phase error, return the unit to the factory.
Wiring detection fault V-phase error, return the unit to the factory.
Wiring detection fault W-phase error, return the unit to the factory.
Wiring detection fault Temperature sensor error, return the unit to the factory.
6-3
Chapter 6 Fault Code Information and Maintenance VFD-EL-W
6-4
Chapter 6 Fault Code Information and Maintenance VFD-EL-W
Reset
Press the “RESET” key (as shown in the figure below) to reset the external terminal after the
fault is cleared, and set this terminal to be ON or send the Reset command through
communication, then the trip is cleared. Make sure the RUN command or signal is OFF before
executing RESET to prevent damage to the drive or personal injury due to immediate
operation after reset.
6-5
Chapter 6 Fault Code Information and Maintenance VFD-EL-W
Ambient environment
Maintenance Period
Items to Check Methods and Criterion
Daily Half Year One Year
Check the ambient
Visual inspection and
temperature, humidity,
measurement with equipment
vibration and for any dust, gas,
with standard specifications
oil or water drops.
Check for any dangerous
Visual inspection
objects in the environment.
Voltage
Maintenance Period
Items to Check Methods and Criterion
Daily Half Year One Year
Mechanical parts
Maintenance Period
Items to Check Methods and Criterion
Daily Half Year One Year
6-6
Chapter 6 Fault Code Information and Maintenance VFD-EL-W
Main circuit
Maintenance Period
Items to Check Methods and Criterion
Daily Half Year One Year
6-7
Chapter 6 Fault Code Information and Maintenance VFD-EL-W
6-8
Chapter 6 Fault Code Information and Maintenance VFD-EL-W
NOTE
Use chemically neutral cloth to clean and use a dust cleaner to remove dust when necessary.
6-9
Chapter 6 Fault Code Information and Maintenance VFD-EL-W
6-10
Appendix A Specifications
NOTE
1. VFD-EL-W has two types of packaging: Individual Package [suffixed with (-1) at the end of the model
name] and 12 pcs/carton.
2. The electrical specifications are the same for either packaging.
3. The VFD-EL-W Series include the 230V and 460V models. The 230V model is one-phase; the 460V
model is three-phase. Refer to following specifications for details.
A-1
Appendix A SpecificationsVFD-EL-W
Rated
One-phase, 200–240 V, 50 / 60 Hz
Voltage/Frequency
Voltage Tolerance 10% (180–264 V)
Frequency
Tolerance 5% (47–63 Hz)
Cooling Method Convective Cooling Fan Cooling
Weight (kg) 1.0 1.0 1.0 1.4 1.4
A-2
Appendix A SpecificationsVFD-EL-W
A-3
Appendix A SpecificationsVFD-EL-W
Non-condensing, non-freezing
-10–50°C (40°C for side-by-side mounting, except VFD007EL21W(-1) which
Ambient Temperature
requires the installation of a cooling fan. Running at full load may reduce
the lifespan of the drive)
Storage/ Transportation
-20–60°C
Temperature
Ambient Humidity Below 90% RH (non-condensing)
1.0 mm, peak to peak 2–13.2 Hz; 0.7–1.0 G, 13.2–55 Hz;
Vibration
1.0 G, 55–512 Hz; compliance with IEC 60068-2-6
Certifications , RoHS, GB 12668.3
A-4
Appendix A SpecificationsVFD-EL-W
If the AC motor drive operates at the rated current, the ambient temperature needs
to be between -10–50°C. If the temperature is above 50°C, decrease 2% of the
Other models
rated current for every 1°C increase in temperature. The maximum allowable
temperature is 60°C.
A-5
Appendix A SpecificationsVFD-EL-W
A-6
Appendix B Accessories
One-phase Three-phase
Recommended Recommended
Model Model
non-fuse breaker (A) non-fuse breaker (A)
VFD002EL21W 10 VFD004EL43W 5
VFD004EL21W 15 VFD007EL43W 5
VFD007EL21W 20 VFD015EL43W 10
VFD015EL21W 30 VFD022EL43W 15
VFD022EL21W 50 VFD040EL43W 20
B-1
Appendix B Accessories VFD-EL-W
B.2 Reactor
B.2.1 AC Reactor
AC Input Reactor Recommended Value
230V, 50/60Hz, One-Phase
Fundamental Max. continuous Inductance (mH)
kW HP
Amps Amps 3–5% Impedance
0.2 0.25 4 6 6.5
0.4 0.5 5 7.5 3
0.75 1 8 12 1.5
1.5 2 12 18 1.25
2.2 3 18 27 0.8
B-2
Appendix B Accessories VFD-EL-W
Applications
Issues: When applying power to one of the AC motor drives, the charge current of the capacitors may
cause voltage dip. The AC motor drive may be damaged when over-current occurs during operation.
Correct wiring:
M1 reactor
AC motor drive motor
M2
AC motor drive motor
Mn
AC motor drive motor
Application 2
A silicon rectifier and AC motor drive are connected to the same power.
Issues: Switching spikes are generated when the silicon rectifier switches ON/OFF. These spikes may
damage the mains circuit.
Correct wiring:
Silicon Controlled Rectifier
power reactor
DC
AC motor drive
reactor
motor
Application 3
The power supply capacity is 10 or above times the AC motor drive capacity.
Issues: When the mains power capacity is too large, line impedance is small and the charge current is too
high. This may damage the AC motor drive due to the higher rectifier temperature.
Correct wiring:
large-capacity small-capacity
power reactor AC motor drive
motor
B-3
Appendix B Accessories VFD-EL-W
core
≤1 ≤ 42.4 ≤ 50 4 Diagram B
NOTE Diagram B
600V Insulated Unshielded Cable Please put all wires through four cores in series without
winding.
1. The table above gives approximate wire size for
zero phase reactors, but the selection is ultimately
governed by the type and diameter of the cable; Zero Phase Reactor
that is, the cable must fit through the center hole of
zero phase reactors. Power R/L1 U/T1
Supply
S/L2 V/T2 MOTOR
T/L3 W/T3
2. When wiring, do not pass the grounding cable
through the zero phase reactor; only pass the
motor wire or power cable through the zero phase
reactor.
3. With longer motor cables the zero-phase reactor
can effectively reduce interference at the motor
output.
B-4
Appendix B Accessories VFD-EL-W
The actual operation frequency that the drive outputs to the motor.
Read parameters. Press PROG/DATA for 2–3 sec. until it is flashing. Then,
you can read four parameters from the AC motor drive to the digital keypad
PU06 (read D0–read D3). Press UP or DOWN key to change to SAVE
function.
Write parameters. Press PROG/DATA for 2–3 sec. until it is flashing. Then,
you can write the parameters from the digital keypad PU06 to the AC motor
drive. Press UP or DOWN key to change to READ function.
External Fault
B-5
Appendix B Accessories VFD-EL-W
“Err” displays if the input is invalid or the input exceeds the setting range.
B-6
Appendix B Accessories VFD-EL-W
Write Write
parameters parameters
failure success
B-7
Appendix B Accessories VFD-EL-W
VFD-
Item Specification
PU08
Compatible Drive VFD-EL-W, ME300
Communication
RS485
Protocol
RJ45
Network Interface
(RJ: Registered Jack)
Maximum cable
5 meters
VFD- length
NOTE
The VFD-PU08 and VFD-PU08V don’t not include the extension cord. Please choose the suitable
extension cords as needed. (Refer to the table below)
B-8
Appendix B Accessories VFD-EL-W
Communication cable
L
No. Model Name
mm inch
1 UC-CMC003-01A 300 11.8
2 UC-CMC005-01A 500 19.6
3 UC-CMC010-01A 1000 39.0
4 UC-CMC015-01A 1500 59.0
5 UC-CMC020-01A 2000 78.7
6 UC-CMC030-01A 3000 118.1
7 UC-CMC050-01A 5000 196.8
B-9
Appendix B Accessories VFD-EL-W
Applicable Motor
Cooling Fan Model Product Appearance
Drive
MKEL-AFKM1 VFD007EL21W(-1)
1.
Follow the direction of the arrow to remove
the top cover.
2.
As shown in the image on the right, the
direction pointed by the arrow on top of the
cooling fan should face the heat sink.
B-10
Appendix B Accessories VFD-EL-W
3.
Replace the top cover to complete the
cooling fan installation
B-11
Appendix C How to Select the Right AC Motor Drive
Simply selecting the AC motor drive with the same capacity as the motor cannot completely meet the application
requirements. Therefore, a designer should consider all the conditions, including load types, load speeds, load
characteristics, operation methods, rated output, rated speed, power and the change in load capacity. The
following table lists the factors you need to consider, depending on your requirements.
Related Specification
Item Speed and
Time Overload Starting
torque
ratings capacity torque
characteristics
Friction load and weight load
Liquid (viscous) load
Load type ● ●
Inertia load
Load with power transmission
Constant torque
Load speed and
Constant output
torque ● ●
Decreasing torque
characteristics
Decreasing output
Constant load
Shock load
Load
Repetitive load ● ● ● ●
characteristics
High starting torque
Low starting torque
Continuous operation
Short-time operation
Operation mode ● ●
Long-time operation at medium/low
speeds
Maximum output current
Rated output (instantaneous) ● ●
Constant output current (continuous)
Maximum frequency
Rated speed ●
Base frequency
Power supply transformer capacity
or percentage impedance
Voltage fluctuations and unbalance
Power supply ● ●
Number of phases, single phase
protection
Frequency
Load capacity Mechanical friction, losses in wiring ● ●
change Duty cycle modification ●
C-1
Appendix C How to Select the Right AC Motor Drive VFD-EL-W
k×N GD 2 N
TL + × ≤ 1.5 × the _ capacity _ of _ AC _ motor _ drive(kVA)
973 × η × cos ϕ 375 t A
k×N
[nT + ns(ks − 1)] = PC11 + ns (ks − 1) ≤ the _ capacity _ of _ AC _ motor _ drive(kVA)
η × cos ϕ nT
2.2 The current should be less than the rated current of the AC motor drive (A).
Acceleration time ≤ 60 seconds
nT + IM 1+ nnTS kS −1 ≤ 1.5 × the _ rated _ current _ of _ AC _ motor _ drive( A)
nT + IM 1+ nnTS kS −1 ≤ the _ rated _ current _ of _ AC _ motor _ drive( A)
k × PM
≤ the _ capacity _ of _ AC _ motor _ drive(kVA)
η × cos ϕ
The motor capacity should be less than the capacity of the AC motor drive.
C-2
Appendix C How to Select the Right AC Motor Drive VFD-EL-W
Symbol explanation
PM Motor shaft output for load (kW)
η Motor efficiency (normally approx. 0.85)
cos ϕ Motor power factor (normally approx. 0.75)
VM Motor rated voltage (V)
IM Motor rated current (A), for commercial power
k Correction factor calculated from the current distortion factor
(1.05–1.1, depending on PWM method)
PC1 Continuous motor capacity (kVA)
kS Starting current/rated current of the motor
nT Number of motors in parallel
nS Number of simultaneously started motors
GD 2 Total inertia (GD2) calculated back to motor shaft (kg m2)
TL Load torque
tA Motor acceleration time
N Motor speed
C-3
Appendix C How to Select the Right AC Motor Drive VFD-EL-W
Setting Parameters
You can set the AC motor drive to an output frequency up to 400 Hz (less for some models) with the digital
keypad. Setting errors may create a dangerous situation. For safety, setting an upper limit frequency
function is strongly recommended.
High DC brake operating voltages and long operation time (at low frequencies) may cause overheating of
the motor. In that case, forced external motor cooling is recommended.
Motor acceleration and deceleration time is determined by motor rated torque, load torque, and load inertia.
If you activate the stall prevention function, the acceleration and deceleration time is automatically
extended to a length that the AC motor drive can handle. If the motor must decelerate within a certain time
with a higher load inertia than the AC motor drive can handle in the required time, either use an external
brake resistor and/or a brake unit (depending on the model) to shorten deceleration time only, or increase
the capacity of both the motor and the AC motor drive.
C-4
Appendix C How to Select the Right AC Motor Drive VFD-EL-W
70
60
50 continuous
0
3 6 20 60
Frequency (Hz)
If 100% of continuous torque is required at low speed, it may be necessary to use a special inverter-duty
motor.
Motor dynamic balance and rotor endurance should be considered once the operating speed exceeds the
rated speed (60Hz) for a standard motor.
Motor torque characteristics vary when driving the motor with an AC motor drive instead of a commercial
power supply. Check the load torque characteristics of the machine connected to the motor.
Because of the high carrier frequency PWM control of the VFD series, pay attention to the following motor
vibration problems:
Resonant mechanical vibration: use anti-vibration dampers to mount equipment that runs at varying speed.
Motor imbalance: special care is required for operation at 60 Hz and higher frequencies.
The motor fan is very noisy when the motor speed exceeds 60 Hz or above.
Special Motors
Pole-changing (Dahlander) motor:
The rated current differs from that of a standard motor. Check before operation and carefully choose the
capacity of the AC motor drive. When changing the number of poles, stop the motor first. If over-current
occurs during operation or the regenerative voltage is too high, let the motor free run to stop (coast).
Submersible motor:
The rated current is higher than that of a standard motor. Check before operation and carefully choose the
capacity of the AC motor drive. A long motor cable between the AC motor drive and the motor reduces the
available motor torque.
Explosion-proof (Ex) motor:
Must be installed in a safe place and the wiring should comply with the (Ex) requirements. Delta AC Motor
Drives are not suitable for (Ex) areas that require special precautions.
Gear reduction motor:
The lubricating method of the reduction gearbox and the speed range for continuous operation are different
and depend on the motor brand. Carefully consider the lubricating method when operating for a long time
at low speed and for high-speed operation.
Synchronous motor:
The rated current and the starting current are higher than those of standard motors. Check before
C-5
Appendix C How to Select the Right AC Motor Drive VFD-EL-W
operation and carefully choose the capacity of the AC motor drive. When one AC motor drive operates
more than one motors, pay attention to starting and changing the motor.
Motor Torque
The motor torque characteristics operated by an AC motor drive depend on the motor model selection and
AC motor drive parameter settings.
C-6
Appendix C How to Select the Right AC Motor Drive VFD-EL-W
C-7