FUEL SYSTEM

Training Center

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 FUEL SYSTEM
Training Center

SPESIFIKASI

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 FUEL SYSTEM
Training Center

Flow of Fuel (4D34)

Fuel filter
Supply fuel
Fuel feed pipe Injection nozzle
Injection pipe Leak-off fuel

Leak-off hose

Fuel feed pipe

Overflow valve Fuel return pipe

Governor

Injection pump

Feed pump
Fuel suction pipe

Water separator Fuel tank

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 FUEL SYSTEM
Training Center

Flow of Fuel (4D33)

Fuel filter

Injection pipe Fuel feed pipe Injection nozzle Supply fuel

Leak-off fuel
Leak-off pipe

Fuel feed pipe

Overflow valve Fuel return pipe

Governor

Injection pump

Feed pump
Fuel suction pipe

Fuel tank
Water separator

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 ENGINE 4D3-T
Training Center FUEL SYSTEM

Water Separator

From fuel tank

To feed pump

Screen
Water level ring

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 ENGINE 4D3-T
Training Center FUEL SYSTEM

Fuel Filter (Spin-on Type)

4D34
Fuel filter head

From feed pump

Special tool
MH061509

To injection pump

Fuel filter

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 ENGINE 4D3-T
Training Center FUEL SYSTEM

Fuel Feed Pump-1

Priming pump

To fuel filter

Outlet check valve

Inlet check valve

Feed pump housing

Gauze filter
From water separator

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 ENGINE 4D3-T
Training Center FUEL SYSTEM

Fuel Feed Pump-2

At suction At delivery At standstill

Inlet check valve

Piston spring
Suction chamber
Piston
Outlet check valve
Pressure chamber

Camshaft
Push rod

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 ENGINE 4D3-T
Training Center FUEL SYSTEM

Injection Pump
DENSO PUMP (Type A) Governor (Type R801)

Timer (Type SCZ)

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 ENGINE 4D3-T
Training Center FUEL SYSTEM

Timer (Type SCZ)-1

Pin

Flyweight

Injection pump gear

Timer hub

Pin Timer spring

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 ENGINE 4D3-T
Training Center FUEL SYSTEM

Timer (Type SCZ)-2

At standstill At operation

Flyweight

Timer spring
Timer spring

Advance angle

Flyweight
Pin (Pump gear)
Pin (Timer hub)

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 ENGINE 4D3-T
Training Center FUEL SYSTEM

Timer (Type SBO)-1

Large cam

Flyweight

Timer cover Injection pump gear

Small cam
Hub

Timer spring

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 ENGINE 4D3-T
Training Center FUEL SYSTEM

Timer (Type SBO)-2

At standstill At operation

Advance angle

Small cam

Large cam

Timer spring

Flyweight

Flyweight Timer spring

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 ENGINE 4D3-T
Training Center FUEL SYSTEM

Injection pump Delivery valve holder

(type A)
Delivery valve spring

Delivery valve

Plunger barrel

Control pinion

Plunger

Control rack

Control sleeve

Plunger spring

Tappet

Camshaft

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 ENGINE 4D3-T
Training Center FUEL SYSTEM

Delivery of Pressurized Fuel

Suction Start of delivery End of delivery

Inlet / outlet port

Lead

Plunger barrel

Plunger

Tappet

Camshaft

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 ENGINE 4D3-T
Training Center FUEL SYSTEM

Injection Quantity Control

Plunger barrel
Effective stroke

Inlet / outlet port

Control rack
Lead

Pinion Plunger

Plunger
Sleeve
Flange

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 ENGINE 4D3-T
Training Center FUEL SYSTEM

Delivery Valve-1

A Type NL Type

Delivery valve holder Delivery valve holder

Delivery valve spring

Delivery valve spring

Delivery valve
Delivery valve

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 ENGINE 4D3-T
Training Center FUEL SYSTEM

Delivery Valve-2

A B C E D

Delivery valve spring

Delivery valve

A : Start of pressured delivery

B : Injection
C : End of pressured delivery
D : Completion of suction
E : Suction stroke

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 ENGINE 4D3-T
Training Center FUEL SYSTEM

Injection Pump (type NB) Delivery valve holder

Delivery valve spring

Delivery valve

Shim

Element cover

Cylinder
Plunger
Upper spring seat

Control rack

Control sleeve

Plunger spring
Lower spring seat

Camshaft

Plunger housing
Tappet 19
 ENGINE 4D3-T
Training Center FUEL SYSTEM

Delivery of Pressurized Fuel

Suction Start of delivery End of delivery

Outlet port
Inlet port

Lead

Plunger

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 ENGINE 4D3-T
Training Center FUEL SYSTEM

Injection Quantity Control

Lead
Outlet port
Inlet port Outlet port
Inlet port

Lead Effective stroke Plunger

Plunger
Control sleeve

Control rod

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 ENGINE 4D3-T
Training Center FUEL SYSTEM

Delivery Valve

Delivery valve spring

Ball

Spring

Delivery valve

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 ENGINE 4D3-T
Training Center FUEL SYSTEM

Overflow Valve
Steel ball

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 ENGINE 4D3-T
Training Center FUEL SYSTEM

Governor (Type Sliding plate

Nut Full-load stopper housing
Full-load stopper
R801 & R901) Adapter screw
Stop cam
Shackle

Control rack Floating arm

Control lever
Damper spring
Stop lever
Return spring

Connecting bolt

Floating arm spring

Start spring
Cam plate

Guide shaft
Screw plug

Sliding block

Steering lever

Floating lever
Spring seat
Adjusting lever shaft
Flyweight holder
Flyweight Bearing bolt
Slider
Jointing bolt
Supporting lever
Bellcrank shaft Supporting shaft 24
 ENGINE 4D3-T
Training Center FUEL SYSTEM

Governor Characteristic
2-speed type All-speed type
O : Accelerator pedal opening

O max

Control rack stroke

Control rack stroke

O3
O max
O2
O3
O1 O2
O1
O min
O min

Injection pump speed Injection pump speed

All-speed type for truck & bus

Control rack stroke

O max

O min

Injection pump speed 25

 ENGINE 4D3-T
Training Center FUEL SYSTEM
Governor Operation
Injection quantity

Increased Decreased
Plunger barrel

Floating lever
Control sleeve Shackle
Control pinion Control rack

Plunger
Jointing bolt
Pivot

Cam shaft

Bearing bolt

Flyweight
Spring

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 ENGINE 4D3-T
Training Center FUEL SYSTEM
Aneroid Compensator
Decrease Control rack
Bellows

Atmospheric pressure chamber

Push rod
Aneroid compensator

Control rack
1.00
Atmospheric pressure
0.91
0.82
Air density

0.74

Stopper

Compensator lever

0 1000 2000 3000

Altitude (m)

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 ENGINE 4D3-T
Training Center FUEL SYSTEM

Boost Adaptor screw

Diaphragm
Compensator-1 Boost compensator

Floating arm
Stop cam

Control rack

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 ENGINE 4D3-T
Training Center FUEL SYSTEM

Boost Compensator-2
Stopper Adaptor screw

Full-load stopper

Sliding block
Guide bushing Diaphragm
Push rod

Floating arm

Stop screw
Stop cam

Spring

Push rod

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 ENGINE 4D3-T
Training Center FUEL SYSTEM

Inspection & Adjustment

Full-load set screw

Speed set screw

Control lever

Idling set screw

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 ENGINE 4D3-T
Training Center FUEL SYSTEM

Injection Timing

Advance

Retard

Injection pump
Crankcase

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 ENGINE 4D3-T
Training Center FUEL SYSTEM

Injection Pump installation

Align indent
Align indent
Indent

Indent

Guide bar

Guide hole
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 ENGINE 4D3-T
Training Center FUEL SYSTEM

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Training Center

NUMBER OF INJECTION NOZZLE

TYPE ENGINE NOZZLE TIP NOZZLE

HOLDER

TX 4D34.2AT5 FH D DLLA 146 P737 D 7410.5H

TZ 4D34.2AT5 FH D DLLA 146 P737 D 7410.4H

TU 4D34.2AT7 FH D DLLA 146 P768 D 7500.4H

TW 4D34.2AT8 FH D DLLA 146 P768 D 7500.5H

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 ENGINE 4D3-T
Training Center FUEL SYSTEM

Injection Nozzle-3 (2-spring)

T
P
C

Spring set force (Kg)

Injection rate (mm3/deg)

B
A

P
Cam angle (deg)
T

T : Needle valve total lift (mm)

P : Needle valve pre-lift (mm)
A to B : No.1 spring set force
B to D : No.1 + No.2 spring set force

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 ENGINE 4D3-T
Training Center FUEL SYSTEM
Injection Nozzle-1 (2-spring) From injection pipe

To leak-off pipe

Spring seat
No.1 spring (for pre- lift adjustment)

1st opening pressure

adjustment shim

Pressure pin

2nd opening
pressure
No.2 spring
adjustment shim

Total lift Pre-lift

Spring seat

4D34-T4
0.075 (+0.01 -0.01) mm
Washer

Washer
(for total / max-lift adjustment)
Needle valve

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 ENGINE 4D3-T
Training Center FUEL SYSTEM

Urutan pemeriksaan Injection Nozzle 2 Stage

1. Pemeriksaan Max. Lift

Rumus : (L1+L2)-L3 L1 = Ukur spring set dan neddle valve
nilai std = 0,25 mm L2 = Ukur tip packing, bagian dalam
L3 = Ukur ketebalan Washer
2. Pemeriksaan Pre Lift L4 = Ukur tip packing, ketebalan
Rumus : L4-L5-(L3-L1) L5 = Ukur spring set
nilai std = 0,08 mm
3. 2nd spring opening pressure
4. 1st spring opening pressure

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 ENGINE 4D3-T
Training Center FUEL SYSTEM

1. Pemeriksaan Max. Lift

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 ENGINE 4D3-T
Training Center FUEL SYSTEM

2. Pemeriksaan Pre Lift

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 ENGINE 4D3-T
Training Center FUEL SYSTEM

3. Pemeriksaan 2nd spring opening pressure

Point yang di lepas saat pemeriksaan

Master spring set (SST)

Inj. Pressure

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 ENGINE 4D3-T
Training Center FUEL SYSTEM

4. Pemeriksaan 1st spring opening pressure

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Training Center

TU, TW, TX, TZ

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Training Center

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