Pump drive F600

Step By Step Guide

Frame sizes 3 to 11

www.controltechniques.com/support

Diese Anleitung
This guide bietet
provides Informationen
a fast and simplefür eine schnelle
start-up Inbetriebnahme
procedure eines
for a basic drive andeinfachen Umrichter-Motor-Systems.
motor installation.
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advanced installations: user guides, online videos tools can
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accessed using the web address or QR code above.
EN
DE Bitte lesen Sie die dem Umrichter beiliegende Sicherheitsdokumentation, bevor Sie den Umrichter montieren oder
Please
in read
Betrieb the safety information booklet supplied with the drive before installation or set-up.
nehmen.
It is essential
Beim M300 istto read Section
unbedingt 4.4 in the4.2
der Abschnitt F600 User
in der Guide using
Steuerung the web address
– Kurzanleitung überor
dieQR code abovebzw.
Webadresse priorden
to using the Safe
vorstehenden QR-Code Torquehinzuzuziehen,
Off function inumsafety systems.
die Safe Torque Off-Funktion in Sicherheitssystemen zu verwenden.

Part Number: 0478-0621-03

Issue: 3
 Contents
1. Introduction ........................................................................ 2
2. STEP 1 Check the contents of the box............................... 4
3. STEP 2 Check model and voltage..................................... 4
4. STEP 3 Mount the drive .................................................... 5
5. STEP 4 Select supply / motor cables and fuses ................ 6
6. STEP 5 Remove the finger guard breakouts...................... 8
7. STEP 6 Wire the drive up .................................................. 9
8. STEP 7 Use the keypad .................................................. 22
9. STEP 8 Run the drive for the first time in Hand mode ..... 23
10. STEP 9 Running the drive in Auto mode ........................ 29
11. Drive Operating modes ................................................... 31
12. Basic Features ................................................................ 32
13. Additional Information ..................................................... 34
14. UL information ................................................................. 39
15. Drive ratings, cable sizes and fuse ratings ..................... 43

F600 Step By Step Guide

English
Introduction
The F600 is a simple and flexible range of drives from 1.1 kW to 280 kW in 9 frame sizes and four
input voltage ranges (200 V, 400 V, 575 V and 690 V).
This Step-by Step guide provides simple instructions on how to mount the drive, fuse and cable
selection, wiring the drive-up, programming the drive and running the motor keypad mode on
frames 3 to 11.
The following information is available for download at 'www.controltechniques.com/support':
• F600 User Guide
There is also a guided set-up contained in the software tool Connect available from:
https://acim.nidec.com/drives/control-techniques/downloads
• F600 Parameter Reference Guide
Features of the drive
Figure 1-1 Feature diagram for frame sizes 3 to 10
10 11 10 13 10 12 13

Common Power stages

12
12 12 12

control pod 10 13 13 13

8
7
16

9 16 16
15 13 16 15 14 16 14 15 15 14
16

15
15
16 15
16 16
12 13 12 13

15
16
12 13

16

12
14

16
12

14

12
16
14
16 12

14

Key
1. Keypad connection 9. Communications port
2. Rating label 10. NV media card slot
3. Identification label 11. Internal EMC filter
4. Option module slot 1 12. DC bus +
5. Option module slot 2 13. DC bus -
6. Option module slot 3 14. Motor connections
7. Relay connections 15. AC supply connections
8. Control connections 16. Ground connections

F600 Step By Step Guide 2

Figure 1-2 Feature diagram for frame size 11

11 12

10

8
7

11 13

14

Key
1. Keypad connection 8. Control connections
2. Rating label 9. Communications port
3. Identification label 10. NV media card slot
4. Option module slot 1 11. Ground connections
5. Option module slot 2 12. AC supply connections*
6. Option module slot 3 13. DC bus +
7. Relay connections 14. Motor connections

*Common AC Supply connections are internally linked on the 11E 6 pulse drive

3 F600 Step By Step Guide

STEP 1: Check the contents of the box
Check you have all the components and your drive has not been damaged during transportation.

1
F600-034 00123 A

SAFETY
KIT BOX*
INFORMATION
STEP BY STEP
GUIDE

* With frame size 7 to 11, surface mounting brackets are also supplied with the drive.

STEP 2: Check model and voltage

The model number can be found on the identification label 1 on the top of the drive. Please check
that the model and the drive voltage range is suitable for the installation.

Derivative Electrical Specifications

F600 - 05 4 00270 A

Product line: Drive Format:

A – AC in AC out (with internal choke)
Frame size: D – DC in AC out (Inverter)
C – AC in DC out (Rectifier)
E – AC in AC out (without internal choke)
T – AC in AC out (12P rectifier plus inverter)
Voltage rating:
2 - 200 V (200 - 240 ±10 %)
4 - 400 V (380 - 480 ±10 %) Current Rating:
5 - 575 V (500 - 575 ±10 %)
Current rating x 10
6 - 690 V (500 - 690 ±10 %)

F600 Step By Step Guide 4

STEP 3: Mount the drive
The drive should be mounted in an ambient temperature range of - 20 °C to 55 °C (- 4 °F to 131 °F).
Output current derating may be required at ambient temperatures > 40 °C (104 °F). Refer to the
F600 User Guide (section 5). For UL installations, the maximum ambient temperature permitted is
50 °C (122 °F) with any specified derating applied.
The drive can be screwed on a wall or Through-panel mounted (Refer to the F600 User Guide).
Table 3-1 highlights the clearances.
Table 3-1 Recommended spacing
Frame Spacing Drive / Filter Spacing Drive / Drive Spacing above drive Spacing below drive
3 0 mm (0.00 in) 0 mm (0.00 in) 100 mm (4.0 in) 100 mm (4.0 in)
4 30 mm (1.18 in) 30 mm (1.18 in) 100 mm (4.0 in) 100 mm (4.0 in)
5 30 mm (1.18 in) 30 mm (1.18 in) 100 mm (4.0 in) 100 mm (4.0 in)
6 30 mm (1.18 in) 30 mm (1.18 in) 100 mm (4.0 in) 100 mm (4.0 in)
7 30 mm (1.18 in) 30 mm (1.18 in) 100 mm (4.0 in) 100 mm (4.0 in)
8 30 mm (1.18 in) 30 mm (1.18 in) 100 mm (4.0 in) 100 mm (4.0 in)
9 60 mm (2.37 in) 60 mm (2.37 in) 60 mm (2.37 in) 100 mm (4.0 in)
10 60 mm (2.37 in) 60 mm (2.37 in) 60 mm (2.37 in) 100 mm (4.0 in)
11 60 mm (2.37 in) 60 mm (2.37 in) 60 mm (2.37 in) 100 mm (4.0 in)

Table 3-2 Drive dimensions and weights

Height Width Mounting
Frame Depth Weight
Mounting Overall Mounting Overall holes (Ø)

365 mm 382 mm 73 mm 83 mm 200 mm 5.5 mm 4.5 kg

3
(14.37 in) (15.03 in) (2.87 in) (3.26 mm) (7.87 in) (0.21 in) (9.92 lb)
365 mm 391 mm 106 mm 124 mm 200 mm 6.5 mm 6.5 kg
4
(14.37 in) (15.39 in) (4.17 in) (4.88 in) (7.87 in) (0.26 in) (14.33 lb)
365 mm 391 mm 106 mm 143 mm 200 mm 6.5 mm 7.4 kg
5
(14.37 in) (15.39 in) (4.17 in) (5.63 in) (7.87 in) (0.26 in) (16.3 Ib)
365 mm 391 mm 196 mm 210 mm 287 mm 7.0 mm 14 kg
6
(14.37 in) (15.39 in) (7.72 in) (8.27 in) (11.29 in) (0.28 in) (30.9 Ib)
508 mm 552 mm 220 mm 270 mm 280 mm 9.0 mm 28 kg
7
(20 in) (21.73 in) (8.66 in) (10.63 in) (11.02 in) (0.35 in) (61.70 Ib)
753 mm 804 mm 259 mm 310 mm 290 mm 9.0 mm 52 kg
8
(29.64 in) (31.65 in) (10.20 in) (12.21 in) (11.42 in) (0.35 in) (114.6 Ib)
1049 mm 1108 mm 259 mm 320 mm 290 mm 9.0 mm 46 kg
9
(41.29 in) (43.62 in) (10.20 in) (12.59) (11.42 in) (0.35 in) (101.4 Ib)
1010 mm 1069 mm 259 mm 310 mm 290 mm 9.0 mm 46 kg
10
(39.76 in) (42.08 in) (10.20 in) (12.21 in) (11.42 in) (0.35 in) (101.4 Ib)
1189 mm 1242 mm 259 mm 310 mm 313 mm 9.0 mm 63 kg
11
(46.81 in) (48.89 in) (10.20 in) (12.21 in) (12.32 in) (0.35 in) (138.8 lb)

5 F600 Step By Step Guide

STEP 4: Select supply / motor cables and fuses
Refer to Appendix B for the ratings for the 575V and 690V drives. The supply/motor cables and fuses
or MCB’s used should follow the ratings provided in the table below:

The voltage rating of fuses must be greater than or equal to the highest supply voltage of the system.
Fuses: The AC supply to the drive must be installed with suitable protection against overload. Failure
to observe this requirement will cause risk of fire.
WARNING

NOTE The product is UL listed for use on a circuit up to 100 kA maximum supply symmetrical fault current,
when protected by fuses.

NOTE IEC cable sizes assume Copper conductor, PVC insulation, Installation method B2 and ambient
temperature of 40 °C (104 °F). UL cable sizes assume Copper conductor with insulation rated at 75 °C
(167 °F).

Table 4-1 200 V drive ratings, cable sizes and fuse ratings (200 V to 240 V ±10 %)
Max. Nominal cable size
cont. Fuse Normal Duty
European USA
input
current IEC UL Max.
Model Nom Motor
count.
Input Output Input Output power power
3ph Nom Nom output
@ 230 V @ 230 V
Class Class current
A A A mm² mm² AWG AWG A kW hp
03200066 10.4 16 20 1.5 1.5 14 14 6.6 1.1 1.5
03200080 12.6 20 20 CC, J 1.5 1.5 14 14 8 1.5 2
gG
03200110 17 20 25 or T* 4 4 12 12 11 2.2 3
03200127 20 25 25 4 4 12 12 12.7 3 3
04200180 20 25 25 CC, J 6 6 10 10 18 4 5
gG
04200250 28 32 30 or T* 8 8 8 8 25 5.5 7.5
CC, J
05200300 31 40 gG 40 10 10 8 8 30 7.5 10
or T*
06200500 48 63 60 CC, J 16 16 4 4 50 11 15
gG
06200580 56 63 70 or T* 25 25 3 3 58 15 20
07200750 67 80 80 35 35 2 2 75 18.5 25
CC, J
07200940 84 100 gG 100 35 35 1 1 94 22 30
or T*
07201170 105 125 125 70 70 1/0 1/0 117 30 40
08201490 137 200 200 6 95 3/0 3/0 149 37 50
gR HSJ
08201800 166 200 225 2 x 70 2 x 70 2x1 2x1 180 45 60
2 x 70 2 x 95
09202160 205 250 250 2 x 2/0 216 55 75
(B1) (B2)
gR HSJ
2 x 95 2 x 120
09202660 260 315 300 2 x 4/0 266 75 100
(B1) (B2)
2 x 120
10203250 305 400 400 2 x 250 325 90 125
(B1) 2 x 120
gR HSJ
2 x 150 (B2)
10203600 361 450 450 2 x 300 360 110 150
(C)

F600 Step By Step Guide 6

Table 4-2 400 V drive ratings, cable sizes and fuse ratings (380 V to 480 V ±10 %)
Max. cont. Nominal cable size
Fuse Normal Duty
input European USA
current IEC UL Max.
Model Nom Motor
count.
Input Output Input Output power power
3ph Nom Nom output
Class Class @ 400 V @ 400 V
current
A A A mm² mm² AWG AWG A kW hp
03400034 5 10 10 1.5 1.5 18 18 3.4 1.1 2
03400045 7 10 10 1.5 1.5 16 16 4.5 1.5 2
03400062 9 10 10 CC, J 1.5 1.5 14 14 6.2 2.2 3
gG
03400077 13 20 20 or T* 2.5 2.5 14 14 7.7 3 5
03400104 13 20 20 2.5 2.5 14 14 10.4 4 5
03400123 16 20 20 2.5 2.5 12 12 12.3 5.5 7.5
04400185 19 25 25 CC, J 4 4 10 10 18.5 7.5 10
gG
04400240 24 32 30 or T* 6 6 8 8 24 11 15
CC, J
05400300 29 40 gG 35 6 6 8 8 30 15 20
or T*
06400380 36 63 40 10 10 6 6 38 18.5 25
CC, J
06400480 46 63 gR 50 16 16 4 4 48 22 30
or T*
06400630 60 63 60 25 25 3 3 63 30 40
07400790 74 100 80 35 35 1 1 79 37 60
CC, J
07400940 88 100 gG 100 50 50 2 2 94 45 60
or T*
07401120 105 125 125 70 70 1/0 1/0 112 55 75
08401550 155 250 225 2 x 50 2 x 50 2x1 2x1 155 75 100
gR HSJ
08401840 177 250 225 2 x 70 2 x 70 2 x 1/0 2 x 1/0 184 90 150
2 x 70 2 x 95
09402210 232 300 2 x 3/0 2 x 2/0 221 110 150
(B1) (B2)
315 gR HSJ
2 x 95 2 x 120
09402660 267 350 2 x 4/0 2 x 4/0 266** 132 200
(B1) (B2)
2 x 120 2 x 120
10403200 332 400 400 2 x 300 2 x 250 320 160 250
(C) (B2)
gR HSJ
2 x 150 2 x 150
10403610 397 450 450 2 x 350 2 x 300 361 200 300
(C) (B2)
2 x 185
11404370 449 500 4 x 3/0 437 225 350
4 x 95 (C)
gR 600 HSJ 2 x 400
11404870 492 500 (C) 2 x 240 487** 250 400
4 x 4/0
11405070 539 630 (C) 507** 280 450

* These fuses are fast acting.

** These ratings are for 2 kHz switching frequency. For ratings at 3 kHz switching frequency refer to
the power and current ratings in the F600 User Guide.

7 F600 Step By Step Guide

STEP 5: Remove the finger guard breakouts
Removing the finger-guard break-outs

A 1 2

A: Size 3 to 11
1 2 B: Size 5 only
B
C: Size 6 only
D: Size 7 to 11
1 2 Place finger-guard on a flat solid surface and hit
relevant break-outs with hammer as shown (1).
For sizes 7 to 9 pliers can be used to remove the
break-outs, grasp the relevant break-out with the
pliers and twist it as shown (3). Continue until all
1 2
required break-outs are removed (2). Remove any
C
flash / sharp edges once the break-outs
are removed.
Finger guard grommets are supplied in the kitbox for
size 5 and 6.
D

3
2

F600 Step By Step Guide 8

STEP 6: Wire the drive up
This step covers connection of input power connection L1,L2, and L3 including the ground terminals,
motor phases U V W and the control terminals.
The tools required for this are terminal screwdriver, flat screwdriver, M7, M8, M10 and M17 sockets
T20 and T25 driver. When wiring the drive’s power, ground and control connections, they should be
tightened to the recommended torque settings shown in the table below:
Table 6-1 Drive control and relay terminal data
Model Connection type Torque settings
All Plug-in terminal block 2.0 N m (1.4 lb ft)

Table 6-2 Drive power terminal data

Model AC and motor terminals DC terminal Ground terminal
size Recommended Maximum Recommended Maximum Recommended Maximum
T20 Torx (M4) / M4 Nut
Plug-in terminal block T20 Torx (M4)
(7 mm AF)
3 and 4
0.7 N m 0.8 N m 2.0 N m 2.5 N m 2.0 N m 2.5 N m
(0.5 lb ft) (0.6 lb ft) (1.4 Ib ft) (1.8 Ib ft) (1.4 Ib ft) (1.8 Ib ft)
T20 Torx (M4) / M4 Nut
Plug-in terminal block M5 Nut (8 mm AF)
(7 mm AF)
5
1.5 N m 1.8 N m 1.5 N m 2.5 N m 2.0 N m 5.0 N m
(1.1 lb ft) (1.3 lb ft) (1.1 lb ft) (1.8 Ib ft) (1.4 Ib ft) (3.7 Ib ft)
M6 Nut (10 mm AF) M6 Nut (10 mm AF) M6 Nut (10 mm AF)
6 6.0 N m 8.0 N m 6.0 N m 8.0 N m 6.0 N m 8.0 N m
(4.4 Ib ft) (6.0 Ib ft) (4.4 Ib ft) (6.0 Ib ft) (4.4 Ib ft) (6.0 Ib ft)
M8 Nut (13 mm AF) M8 Nut (13 mm AF) M8 Nut (13 mm AF)
7 12 N m 14 N m 12 N m 14 N m 12 N m 14 N m
(8.8 Ib ft) (10.0 Ib ft) (8.8 Ib ft) (10.0 Ib ft) (8.8 Ib ft) (10.0 Ib ft)
M10 Nut (17 mm AF) M10 Nut (17 mm AF) M10 Nut (17 mm AF)
8 to 11 15 N m 20 N m 15 N m 20 N m 15 N m 20 N m
(11.1 Ib ft) (14.8 Ib ft) (11.1 Ib ft) (14.8 Ib ft) (11.1 Ib ft) (14.8 Ib ft)

Power and Ground connections

Connect the supply and motor connections using the cables and fuses quoted in the table shown in
Step 4.

9 F600 Step By Step Guide

Figure 6-1 Size 3 power and ground connections

F600 Step By Step Guide 10

Figure 6-2 Size 4 power and ground connections

DC Connections

+DC

-DC

Additional ground
connection

1
Ground connection
AC Connections studs

PE L1 L2 L3 U V W

Optional
EMC filter

Optional
line reactor

Fuses

Motor

L1 L2 L3
Mains Optional ground
Supply
supply connection
ground

11 F600 Step By Step Guide

Figure 6-3 Size 5 power and ground connections

F600 Step By Step Guide 12

Figure 6-4 Size 6 power and ground connections

13 F600 Step By Step Guide

Figure 6-5 Size 7 and 8 power and ground connections (size 7 shown)

F600 Step By Step Guide 14

Figure 6-6 Size 9E, 10E power and ground connections

15 F600 Step By Step Guide

Figure 6-7 Size 9A power and ground connections

F600 Step By Step Guide 16

Figure 6-8 Size 11E power and ground connections

17 F600 Step By Step Guide

 Electrochemical corrosion of grounding terminals
Ensure that grounding terminals are protected against corrosion i.e. as could be caused
WARNING by condensation.

The drive must be connected to the system ground of the AC supply. The ground wiring must
conform to local regulations and codes of practice.

The ground loop impedance must conform to the requirements of local safety regulations.
The drive must be grounded by a connection capable of carrying the prospective fault
current until the protective device (fuse, etc.) disconnects the AC supply.
WARNING The ground connections must be inspected and tested at appropriate intervals.

Table 6-3 Protective ground cable ratings

Input phase conductor size Minimum ground conductor size
Either 10 mm² or two conductors of the same cross-sectional area as the
≤ 10 mm²
input phase conductor
> 10 mm² and ≤ 16 mm² The same cross-sectional area as the input phase conductor
> 16 mm² and ≤ 35 mm² 16 mm²
> 35 mm² Half of the cross-sectional area of the input phase conductor

F600 Step By Step Guide 18

Control connections
The control terminals are configured by default for the arrangement shown below:
Figure 6-9 F600 control terminal connections

Main process
PID Feedback
4-20 mA input

Analog Hand mode

speed reference
(if required)
0 to 10V input

Analog outputs may

be used as 10V supply
for 0-10V input.

Drive active

Digital I/O (Free to assign)

Digital I/O (Free to assign)
Hand select
Auto select
Motor protection
input

Safe Torque Off/

Drive enable

Relay 1
Drive Healthy
(240 Vac, installation
over-voltage category II)

Unassigned Relay 2
(240 Vac, installation
over-voltage category II)

19 F600 Step By Step Guide

Communications connections
The drive offers a 2 wire EIA-485 serial interface located beneath the control terminals,
see Figure 6-10 Location of the comms connector below. The drive supports the Modbus RTU
protocol as standard. See Table 6-4 for the connection details.
Figure 6-10 Location of the comms connector

1 2 3

Table 6-4 Serial communication port pin-outs

Pin Function
1 RX TX
2 Isolated 0V
3 RX\ TX\

EIA-485 Serial communications

The serial communications port is a 3 way screw type connector, which is isolated from the power
stage and the other control terminals.The communications port applies a 2 unit load to the
communications network.
USB/EIA-232 to EIA-485 Communications
An external USB/EIA-232 hardware interface such as a PC cannot be used directly with the 2-wire
EIA-485 interface of the drive.
To gain access to the drive parameters (including connection to Connect), a KI-485 Adaptor should
be installed as shown in Figure 4-15 and used in conjunction with a suitable USB to EIA-485 isolated
converter. A suitable isolated converter is available from Control Techniques:
• CT USB Comms Cable (CT part number: 4500-0096).
A KI-485 Adaptor is also required for remote LCD keypad operation. The communications cable
between the KI-485 Adaptor and keypad is wired one to one. The maximum cable length is 100 m
when conductors of 0.129 mm² (AWG 26) or larger are used and the cable shield should be
connected to the grounded panel / cubicle at the keypad end of the cable.

F600 Step By Step Guide 20

Figure 6-11 KI-485 Adaptor Installation

To install, align the KI-485 Adaptor and press gently in the direction shown until it clicks into position.
To remove, reverse the installation instructions.

NOTE IEC cable sizes assume Copper conductor, PVC insulation, Installation method B2 and ambient
temperature of 40 °C (104 °F). UL cable sizes assume Copper conductor with insulation rated at 75 °C
(167 °F).

When using the Control Techniques converters or any other suitable converter with the drive, it is
recommended that no terminating resistors be connected on the network. It may be necessary to
disconnect the terminating resistor within the converter depending on which type is used.

21 F600 Step By Step Guide

STEP 7: Use the keypad
The keypad display provides information to the user regarding the operating status of the drive,
alarms and trip codes. The keypad buttons provide a means for changing parameters, stopping and
starting the drive, and the ability to perform a drive reset.
Keypad key identifier

1. Escape button
2. Auto Inhibit
3. Hand Inhibit STO
4. Navigation keys (x4) 0.0Hz
5. OFF/ Reset
6. Enter button

Press and hold the Hand

or Auto buttons for 2 s to
select those functions. A
short press will activate
the Off function.

Instructions to edit parameters

Status
Mode

Timeout Timeout Timeout

To enter Parameter or
Mode, press key or Press key
To return to Status Mode,
Press key

Parameter
Mode Then returning
to Parameter
Mode use the
Temporary
Parameter
Mode
To select parameter
Press
keys to select
another parameter
to change, if required

To return to Parameter Mode,

Press key to keep the new parameter value
Press key to ignore the new parameter value and return
the parameter to the pre-edited value

To enter Edit Mode,

press key

Edit Mode
( is displayed)
(Character to be edited in lower line of display flashing)

Change parameter values using keys.

The default status display shows the drive status, the Pump software status and the motor Frequency or Speed.

Drive Status Inhibit

Pump Software Status Inhibit STO
Frequency or Speed 0.0Hz
The default status display will be automatically shown after 4 minutes if no buttons are pressed, or to show it quickly press
the escape button.

F600 Step By Step Guide 22

STEP 8: Run the drive for the first time in Hand mode
Step 8 and 9 cover basic fixed pressure pump setup. There is a comprehensive guided set-up wizard
included in the Connect PC software package which covers pump system set-up.
Hand mode is where the drive runs from a fixed frequency or speed reference where the process PID
loop is disabled. The user can modify the hand mode frequency or speed as detailed in the following
steps.
Before starting, it is important to identify the type of motor used in the application. If the type of motor
isn’t known, please contact the motor manufacturer to find out if it is an induction or permanent-
magnet motor.
Run an Induction motor in open-loop (OL) control
Action Detail
Before power up. Open the Enable or Safe Torque Off, Hand and Auto mode switches so the drive powers up
in the Inhibit state. Make sure that no items are preventing the application motor from turning
e.g. a seized pump.
Power up the drive. After power up the display indicates as shown below.

Inhibit
Inhibit STO
0.0Hz

Select “Induction” Set Motor Type Pr 0.004 to Induction and press the red OFF / Reset button to change the
motor. mode. This selects open-loop (OL) control for an induction motor.
Motor Type

OFF
Induction Reset
If “Induction” is already shown, then skip this step.
Configure the motor • Set Rated Current Pr 0.006 to the motor rated current in Amps.
name plate details. • Set Rated Speed Pr 0.007, the motor rated speed in rpm.
• Set Rated Voltage Pr 0.008, the motor rated voltage in Volts.
• Set Rated Power Factor Pr 0.009, the motor rated power factor, (cos phi or cos φ).

Configure motor If a normally closed motor thermal protection switch has been connected, (contacts closed =
thermal protection. temperature OK, contacts open = temperature fault), set Motor Thermal Protection Enable
Pr 0.017 to On. Otherwise leave Pr 0.017 set to Off.
Motor Thermal Pr
otection Enable

Off

23 F600 Step By Step Guide

Set the Maximum By default, Maximum Reference Clamp Pr 0.022 normally matches Rated Frequency
Reference Clamp. Pr 0.005
Maximum
Reference Clamp

50.0Hz
50.0
It may be required when running to reduce this value if pump cavitation is suspected during
operation.
Set the Hand Mode Set Hand Mode Reference Pr 0.026 to configure the frequency reference used in Hand
Reference mode. By default, this is half of the motor rated frequency
frequency. Hand Mode
Reference

25.0Hz
25.0
Enable the drive. Close the Enable or Safe Torque Off input switch to the drive. The pump software status
changes to Off (Ready).

Inhibit
O f f (R e a d y)
0.0Hz

Start the motor in Make sure it is safe to run the motor. Press and hold the green Hand button for 2 s or close
Hand mode. the Hand switch. The motor will turn at the Hand mode speed reference and the pump
software status changes to Hand Run.

Run
Hand Run
25.0Hz HAND
If the application requires more starting torque to get the motor turning, e.g. a waste water
pump, increase Low Frequency Voltage Boost Pr 0.011, in 1 % steps. If 5 % is reached and
the motor still does not turn, stop the Motor by pressing the red OFF / Reset button or by
opening the Hand switch. The pump software status changes to Off (Ready).

Inhibit
O f f (R e a d y) OFF
0.0Hz
Reset
When safe to do so, check the application for physical items that may be preventing the
motor from rotating.

F600 Step By Step Guide 24

Check the motor is All pumps have a direction to turn in for their main operation. Use the manufacturer’s data or
turning in the labels on the apparatus and compare to the direction of rotation of the cooling fan or motor
correct direction. output shaft. Hand Mode Reference Pr 0.026 may need to be lowered to see the direction.
Hand Mode
Reference

25.0Hz
25.0
If the motor appears to be running in the wrong direction, reverse two motor phases
electrically when safe to do so. Alternatively, set Reverse Output Phase Sequence Pr 0.018
to On to do this in software, and Set Pr 0.000 to Save Parameters and press the red OFF /
Reset button.
Reverse Output
Phase Sequence

On
Parameter mm.000

OFF
Save parameters Reset

Stop the motor. Stop the motor by pressing the red OFF / Reset button or by opening the Hand switch. The
pump software status in changes to Off (Ready).

Inhibit
O f f (R e a d y) OFF
0.0Hz
Reset

Run a Permanent-magnet motor in closed-loop sensorless (RFC-S)

Action Detail
Before power up. Open the Enable or Safe Torque Off, Hand and Auto mode switches so the drive powers up
in the Inhibit state. Make sure that no items are preventing the application motor from turning
e.g. a ceased or blocked pump.
Power up. After power, up the display indicates as shown below.

Inhibit
I n h i b i t STO
0.0 r p m

Select Permanent- Set parameter Pr 0.004 to Permanent-magnet and press the red OFF / Reset button to
magnet motor. change the mode. This selects closed-loop sensorless (RFC-S) control for a permanent-
magnet motor.
Motor Type

OFF
Permanent-magnet Reset
If Permanent-magnet is already shown, then skip this step.

25 F600 Step By Step Guide

Configure the motor • Set Back EMF / Ke Pr 0.005, the Back EMF / Ke in Volts per 1000 rpm (V/kmin-1).
name plate details. • Set Motor Rated Current Pr 0.006, the motor rated current in Amps.
• Set Motor Rated S.peed Pr 0.007, the motor rated speed in rpm.
• Set Motor Rated Voltage Pr 0.008, the motor rated voltage in Volts.
• Set Number of Motor Poles Pr 0.010, the number of motor poles.

Configure If a normally closed motor thermal protection switch has been connected, (contacts closed =
Motor Thermal temperature OK, contacts open = temperature fault), set Motor Thermal Protection Enable
Protection. Pr 0.017 to On. Otherwise leave Pr 0.017 set to Off.
Motor Thermal Pr
otection Enable

Off
Set the Maximum The Maximum Reference Clamp, Pr 0.022 normally matches the motor name plate speed as
Reference Clamp. entered in Pr 0.007.
Maximum
Reference Clamp

1500.0 rpm
It may be required when running to reduce this value if pump cavitation is suspected during
operation.
Set the Hand Set the Hand mode digital frequency speed reference Pr 0.026. By default, this is half of the
Reference Speed. motor rated speed.
Hand Mode
Reference

750.0rpm
Select the auto-tune Set Pr 0.013 to Stationary to select a stationary auto-tune. The motor shaft will not rotate as
mode. a part of this test, however, as a precaution it should be treated as if will rotate.
Auto-tune

Stationary
Enable the drive. Close the Enable or Safe Torque Off input switch to the drive. The pump software status
changes to Off (Ready).

Inhibit
O f f (R e a d y)
0.0rpm

F600 Step By Step Guide 26

Run the auto-tune. Make sure it is safe to run the motor. Press and hold the green Hand button for 2 s or close
the Hand switch.

Auto-tune
Hand Run
0.0rpm HAND
The drive will run the auto-tune to measure the electrical properties of the motor.
The autotune process takes approximately 30 s.
When the Autotune is completed the pump software status changes to Inhibit STO.
The drive sequencer prevents the drive running in an unexpected way after the auto-tune.
To allow the motor to run after the auto-tune, do one of the following:
• Open the Enable or Safe Torque Off switch.
• Or press the red OFF / Reset button.
• Or open the Hand switch.
The pump software status changes to Off (Ready).

Inhibit
O f f (R e a d y)
0.0rpm
OFF
Reset

Does the motor If the motor has a pump attached or RFC Low Speed Mode Pr 0.014 = Injection, move to the
have a load? next step to Save the drive parameters.
RFC Low Speed
Mode

Injection
If the motor has no load attached e.g. for a basic bench test, and RFC Low Speed Mode
Pr 0.014 = Current, reduce the Low Speed Sensorless Mode Current Pr 0.015 to 50.0 %.
RFC Low Speed
Mode

Current
When the load is attached, increase Pr 0.015 back to 100.0%.
Save the drive Set Pr 0.000 to Save Parameters and press the red OFF / Reset button.
parameters.
Parameter mm.000

OFF
Save parameters Reset

27 F600 Step By Step Guide

Start the motor in Make sure it is safe to run the motor. Press and hold the green Hand button for 2 s or close
Hand mode. the Hand switch. The motor will turn at the Hand mode speed reference and the pump
software status changes to Hand Run.

Run
Hand Run
25.0Hz HAND
If instability is noted at high speed and load, additional filtering of the estimated speed
feedback may be required. Stop the motor by pressing the red OFF / Reset button or by
opening the Hand switch. The pump software status changes to Off (Ready).

Inhibit
Ready
0.0rpm
OFF
Reset
Increase the Sensorless Mode Filter value Pr 0.019 in single steps until the required
performance is reached. Stop and start the motor making sure it starts and runs at high
speed properly.
If the motor doesn’t start properly and there is significant starting torque required to turn the
load, check if the RFC Low Speed Mode Pr 0.014 = Injection. If it is set to “Injection” please
try setting Pr 0.014 to “Current” instead and Increase the Low Speed Sensorless Current
Pr 0.015 to 100 %.

Check the motor is All pumps have a direction to turn in for their main operation. Use the manufacturers data or
turning in the labels on the apparatus and compare to the direction of rotation of the cooling fan or motor
correct direction. output shaft. The Hand Mode Reference Pr 0.026 may need to be lowered to see the
direction.
Hand Mode
Reference

750.0rpm
If the motor appears to be running in the wrong direction, either reverse two motor phases
electrically, when safe to do so. Alternatively, set Reverse Output Phase Sequence Pr 0.018
to “On”.
Reverse Output
Phase Sequence

On
Parameter mm.000

OFF
Save parameters Reset

Stop the motor. Stop the Motor by pressing the red OFF / Reset button or by opening the Hand switch. The
pump software status changes to Off (Ready).

Inhibit
O f f (R e a d y) OFF
0.0rpm Reset

F600 Step By Step Guide 28

STEP 9: Running the drive in Auto mode
This section gives guidance on how to get running in Auto mode assuming the most common
application, a single pump application running with closed process PID loop to control pressure.
For alternative setups see the F600 User Guide.
It is assumed that the process feedback device is a 4-20 mA transducer which has been connected
to terminal 4 and 5 during Step 7 – Wire the drive control connections up.
Action Detail
Setup the process Setup the PID Minimum Scaling Pr 0.030 and PID Maximum Scaling in Pr 0.031. By default,
PID control the feedback is configured in percent where the range is 0.00 % to 100.00 %, where 100 %
feedback scaling. = the feedback device maximum value e.g. for a 1 bar pressure sensor 100 % = 1 bar.
PID Feedback Min PID Feedback Max
Scaling Scaling

0.00 UU 100.00 UU
Note that all setpoints and feedback related parameters will use this scaling. The units of the
feedback and setpoint may be scaled into any unit type e.g. percent but on the display the
unit type will be shown as UU or User Unit.
Test the feedback Make sure it is safe to run the motor. Press and hold the green Hand button for 2 s or close
device. the Hand switch. The motor will turn at the Hand mode speed reference and the pump
software status changes to Hand Run.

Run
Hand Run
25.0Hz HAND
Observe the PID1 Feedback Pr 0.067 and vary the Hand Mode Reference Pr 0.026. The
PID1 Feedback Pr 0.067 should increase with an increase in Hand Mode Reference
Pr 0.026.
PID1 F e e d b a c k

43.21 %
If the feedback does not respond in proportion to the speed e.g. remains at 0. Please check
the configuration of the feedback device and wiring.
Find the frequency Observe the output of the application. Increase the Hand Mode Reference Pr 0.026 and
or speed where flow note the value when output flow is detected.
starts. Hand Mode
Reference

25.0Hz
25.0
The resulting value should be entered as the Positive Minimum Reference Clamp Pr 0.023.
Po siti ve M ini mum
Re fere nce Cla mp

22.00 Hz
Stop the motor. Stop the Motor by pressing the red OFF / Reset button or by opening the Hand switch. The
pump software status changes to Off (Ready).

Inhibit
O f f (R e a d y) OFF
0.0Hz
Reset

29 F600 Step By Step Guide

Set the process PID Set process PID Setpoint 0 Pr 0.029 to the value required by the system design, e.g.
setpoint. A system is designed to run at a constant 0.5 bar pressure and the pressure transducer
maximum is 1 bar so the process PID setpoint in percent units would be 50.00 %.
PI D Se tpoi nt 0

50.00 UU
Set the wake The wake threshold determines the feedback value, below which, the drive will start
threshold. operating and the minimum working feedback level, e.g. if the setpoint pressure is 50.00 %
and the wake threshold is 40.00 % the drive try to maintain its output between these values.
Set the Wake Detection Feedback Threshold Pr 0.040.
Wake Detect Fbck
Threshold

40.00 UU
Set the sleep The sleep threshold determines the frequency or speed below which the drive will stop
threshold. during normal operation. Set the Sleep Detect Speed Threshold Pr 0.042 to a value in the
order of 1 % to 5 % of motor rated frequency or speed above the Positive Minimum
Reference Clamp Pr 0.023 value.
Sleep Detect
Speed Threshold

25.00 Hz
Setting the sleep threshold less than the Positive Minimum Reference Clamp Pr 0.023 value
disables the sleep threshold.
Run in Auto mode. When it is safe to do so, run the system in Auto mode. To do this, press and hold the blue
Auto button for 2 s or close the Auto switch. The display will change to Auto Run.

Run
Auto Run
25.9 Hz AUTO
The application motor should run at a speed that controls the system output at the process
PID Setpoint 0 Pr 0.029.
If the system remains in the sleeping state, the process PID Final Feedback Pr 0.075 has
not fallen below the Wake Detection Feedback Threshold Pr 0.040.

Ready
Sleeping
0.0 Hz

Pid Final Wake Detect Fbck

Feedback Threshold

43.21 UU 40.00 UU
Move to the next step when the drive is running in Auto mode.
Verify the sleep If the application has a discharge valve, slowly close it and make sure that the drive enters
threshold. the Sleeping state. If the sleeping state is not entered with a fully closed discharge valve,
note the frequency or speed while in this condition, and increase the Sleep Detect Speed
Threshold Pr 0.042 to 1 % to 5 % above the noted value.
Sleep Detect
Speed Threshold

27.00 Hz

F600 Step By Step Guide 30

Stop the motor Stop the Motor by pressing the red OFF / Reset button for or by opening the Hand switch.
when finished. The pump software status changes to Off (Ready).

Inhibit
O f f (R e a d y) OFF
0.0Hz
Reset

Save the drive Set Pr 0.000 to “Save Parameters” and press the red OFF / Reset button.
parameters.
Parameter mm.000

OFF
Save parameters Reset

Choose the Set Pump Control Mode Pr 0.021 to match the system. The options available are Single
operating mode and Pump, Cascade and Multi-leader.
additional features.
Pump & Fan
Control Mode

Single Pump
Configure the Pump system features required. See the user guide functional description
section or the Basic Features section for more details on the on the control modes and
features available.

Drive Operating modes

Open-loop (OL) mode
The drive operating mode is set using Pr 0.004, by selecting either “Induction” or “Permanent-
magnet” and pressing the red OFF / Reset button.
Selecting “Induction” sets the drive into Open-loop (OL) mode and selecting “Permanent-magnet”
sets the drive into RFC-S sensorless mode, which are the most common operating modes used.
The drive supports the following operating modes:
Open-loop (OL) mode for use with an induction motor
The drive applies power to the motor at frequencies varied by the user. The motor speed is a result of
the output frequency of the drive and slip due to the mechanical load.
RFC-A mode for use with an induction motor with feedback device
The drive directly controls the speed of the motor using the feedback device. The motor flux is
accurately controlled to provide full torque down to zero speed.
Synchronous permanent magnet brushless motor without feedback
(RFC-S sensorless mode)
Flux control is not required because the motor is self-excited by the permanent magnets which form part
of the rotor. Full torque is available down to zero speed, with salient motors. Position information from
the sensorless algorithm is used to ensure the output voltage is matched to the back EMF of the motor.
Synchronous permanent magnet brushless motor with feedback device
(RFC-S feedback mode)
The drive directly controls the speed of the motor using the feedback device. Flux control is not
required because the motor is self-excited by the permanent magnets which form part of the rotor.
Position information is required from the feedback device to ensure the output voltage is accurately
matched to the back EMF of the motor. Full torque is available down to zero speed.

31 F600 Step By Step Guide

Pump software operation
Menu 0 is arranged so that:
Pr 00.001 – Menu Access Level
Pr 00.002 – Parameter Cloning
Pr 00.004 – Pr 00.020 - Motor set-up
Pr 00.021 – Pr 00.039 – Control & PID Config
Pr 00.040 – Pr 00.063 – Pump Functions
Pr 00.064 – Pr 00.065 – PID Gains
Pr 00.066 – Pr 00.076 – Monitoring
Pr 00.077 – Pr 00.080 – Diagnostics
Basic Features
This section details some of the basic features available in Menu 0 for the F600 to assist with a Pump
application. For a complete feature list please see the F600 User Guide.
Auto Reset Attempts
In the event of a drive trip during operation e.g. Dry Well trip, the drive can automatically reset itself a
user defined number of times after a delay period. The trip log parameters in Pr 0.078 to Pr 0.080
may be used to see which trip has occurred.
Parameter Description
Pr 0.044 Number of Auto-reset Attempts.
Pr 0.045 Auto-reset Delay. This is the time in seconds after a trip to action an auto-reset.

Pipe Filling
In a pump application, when starting the drive in Auto mode but prior to automatic running, the drive
may optionally run a fixed reference pipe filling routine. The routine has a time limit, (maximum time),
to run which can be superseded by either reaching a PID feedback threshold or if flow is indicated
from a hardware flow switch. When the routine completes, the system moves to Auto Run where the
PID controls the motor speed.
Parameter Description
Pipe Fill Mode. Disabled (0), pipe filling is disabled. Feedback Level (1), pipe filling is
Pr 0.046 stopped when the main process PID level is reached. Flow Switch (2), pipe filling is
stopped when Flow Switch Input Pr 29.066 = On(1) indicating flow.
Pr 0.047 Pipe Fill Reference. The frequency or speed used while pipe filling.
Pipe Fill Maximum Time. The maximum time in seconds that the pipe fill routine will run for.
Pr 0.048 If the feedback level or flow switch indicates liquid in the pipe, the drive switches to auto
run.
Pipe Fill Threshold. This is the PID feedback level that must be reached to terminate the
Pr 0.049
pipe fill routine and not wait for Pipe Fill Maximum Time Pr 0.048 to elapse.

Dry Well / Low load detection

In a pump application, e.g. pumping from a well or tank, the level of liquid being pumped may drop
below the level of the pump suction pipe. In this situation the pump should be slowed down or
stopped to prevent pump wear. Dry Well Low Load detection automatically checks for this condition
and can respond in a user selected way.
Parameter Description
Dry Well Low Load Threshold. This is the load percentage below which a Dry Well
condition is detected. This is typically set 10% above the percentage load value seen in
Pr 0.050 Percentage Load Pr 0.070 when the pump runs dry. Dry well is detected when the load
threshold is reached and the drive has reached the maximum reference, as indicated by
At Maximum Drive Reference Pr 29.084.

F600 Step By Step Guide 32

 Dry Well Low Load Delay. The percentage load value in Pr 0.070 must be less than the
Pr 0.051 Dry Well Low Load Threshold Pr 0.050 for the Dry Well Low Load Delay in seconds. This
filters transient load values.
Dry Well Low Load Mode. Disabled (0), Dry Well Low Load detection is not operational.
Alarm Only (1), Dry Well Low Load Alarm in Pr 29.062 = On(1) when a dry well is
Pr 0.052 detected. Trip (2), The drive trips on Dry Well when a dry well low load condition is
detected. Lower PID Output (3) the PID Output limit is reduced to the value set in Dry Well
Low Load PID Reduction Pr 0.053.
Dry Well Low Load PID Reduction. This is the PID output limit percentage used when a
Pr 0.053 dry well low load condition is detected and Dry Well Low Load Mode Pr 0.052 = Lower PID
Output (3).
Dry Well Low Load Restart Delay. When Dry Well Low Load Mode Pr 0.052 = Trip (2) and
Pr 0.054 a dry well trip has been actioned, the drive will remain in the Dry Well Stop state for the
duration of the Dry Well Low Load Restart Delay, allowing time for the well to fill.

No Flow
The no flow by software detection scheme is intended to detect when there is no liquid flow due to a
closed pump discharge valve e.g. a closed tap. This is intended to be used in a pump system where
the main process PID feedback is a pressure transducer and not a flow transducer.
Parameter Description
No Flow Detect Threshold. This is a frequency or speed threshold below which No flow is
detected. This must be set higher than the Positive Minimum Reference Clamp Pr 0.023
Pr 0.055 or the Sleep Detect Speed Threshold Pr 0.042. When a pump discharge valve is closed,
the PID output will reduce to maintain pressure. No Flow Detect Threshold must be
greater than 0 to enable the feature.
No Flow Detection Band. This is a band above and below the No Flow Detect Threshold
Pr 0.056
Pr 0.045.
No Flow Detect Delay. When the process PID output is in the No flow detection band it
Pr 0.057 must remain there for No Flow Detect Delay to filter intermittent no flow frequency or
speed detection.
No Flow Setpoint Settling Delay. After the PID output is in the No flow detection band for
No Flow Detect Delay seconds, the main process PID setpoint is lowered by a small value
Pr 0.058 defined by No Flow Setpoint Reduction Pr 0.059. If after the reduction is applied the PID
output is still in the No Flow Detection Band, the system will be stopped due to no flow
where the drive will enter the “Sleeping” state.
No Flow Setpoint Reduction. This is the amount that the main process PID setpoint will be
Pr 0.059
reduced by in order to test to see if there is liquid flow.

Over-cycle protection
Over-cycle protection handles when the drive wakes and sleeps too many times in an hour.
Parameter Description
Over-cycle Mode. Disabled (0), over-cycle detection is disabled. Alarm Only (1), Pr 29.131
indicates when the over-cycle threshold has been reached this hour. Trip (2), the drive
Pr 0.059 trips Over-cycle when the Over-cycle Starts Per Hour Pr 0.061 is reached. Inc Setpoint (3)
the main process PID setpoint is automatically increased to prevent the system from going
to Sleep when the over-cycle limit is reached.
Over-cycle Starts Per Hour. The Over-cycle Mode Pr 0.060 is actioned when the number
Pr 0.060
of starts per hour threshold is reached.

Diagnostics –
The last 3 trips are stored in Pr 00.077 to Pr 00.080, with Pr 00.077 being the most recent trip.
Refer to the F600 User guide for a complete list of trips and their meaning.

33 F600 Step By Step Guide

Additional Information
Restoring drive defaults
The drive can be restored to the original factory settings by following the procedure below:
1. Ensure the drive is not enabled.
2. Select either 50Hz defs or 60Hz defs as appropriate in Pr 00.000.
OFF
3. Press the red Reset reset button.
Basic parameters range and default
For information on the full list of Menu 0 parameters please refer to the F600 User Guide.
Parameter Range Default
Description OL RFC-A RFC-S OL RFC-A RFC-S
Menu 0 (0), All Menus (1), Read only Menu
Menu access
00.001 11.044 0 (2), Read only (3), Status Only (4), No
level
Access (5)
Parameter None (0), Load File 1 (1), Save File 1 (2),
00.002 11.042 None (0)
cloning Auto (3), Boot (4)
00.003 0.000
Permanent-
00.004 Motor type 29.157 Induction (0), Permanent magnet (1) Induction (0) magnet (1)
Volts per 1000 0 V to
00.005 5.033 Rated Frequency 98 V
rpm 1000 V
VM_RATED_CURRENT[MIN] to
00.006 Rated current 5.007 VM_RATED_CURRENT[MAX]
VM_RATED_CURRENT[MAX] A
Std: Std:
Std: 50 Hz:
1450 rpm 1500 rpm
00.007 Rated speed 5.008 0 to 35940 rpm 0.00 to 33000.00 rpm US: US:
US:60 Hz:
1750 rpm 1800 rpm
200V drive: 230 V
400V drive 50Hz: 400 V
VM_AC_VOLTAGE_SET[MIN] to
00.008 Rated voltage 5.009 400V drive 60Hz: 460 V
VM_AC_VOLTAGE_SET[MAX] V
575V drive: 575 V
690V drive: 690 V
00.009
Rated power
(Not 5.010 0.000 to 1.000 0.85
factor
RFC-S)
Number or
00.010 5.011 Automatic (0) to 480 (240) Poles Automatic (0) Poles
motor poles
00.011
Low frequency
(Not 5.015 0.0 to 25.0 % 1.0 %
voltage boost
RFC-S)
00.012 Low load OFF (0) or ON
5.013 ON (1) OFF (0)
(OL only) power saving (1)
00.013 None (0), None (0)
(RFC Basic (1), Stationary(1)
Autotune 5.012 None (0)
modes Improved Full
only) (2) Stationary(5)

00.014
Injection (0), Current (1), Current (2),
(RFC-S RFC low
5.064 Current No Test (3), Current Step (4), Current (2)
mode speed mode
Current Only (5)
only)
00.015
Low speed
(RFC-S
sensor-less 5.071 0.0 to 1000.0 % 100.0 %
mode
mode current
only)
Symmetrical VM_MOTOR1_CURRENT_LIMIT[MIN] to
00.016 4.007 110.0 %
current limit VM_MOTOR1_CURRENT_LIMIT[MAX] %

F600 Step By Step Guide 34

 Parameter Range Default
Description OL RFC-A RFC-S OL RFC-A RFC-S
Motor thermal
00.017 protection 29.087 OFF (0) or ON (1) OFF (0)
enable
Reverse
00.018 output phase 5.042 OFF (0) or ON (1) OFF (0)
sequence
00.019 4 (0), 8 (1),
(RFC-S Sensor-less 16 (2),
3.079 4 (0) ms
mode mode filter 32 (3),
only) 64 (4) ms
00.020 0.000
Pump control Single Pump (0), Cascade (1),
00.021 29.011 Single Pump (0)
mode Multi leader (2)
Maximum
VM_NEGATIVE_REF_CLAMP1[MIN] to Std: 50 Hz Std: 1500.0 rpm
00.022 reference 1.006
VM_NEGATIVE_REF_CLAMP1[MAX] US: 60 Hz US: 1800.0 rpm
clamp
Positive
minimum VM_SPEED_FREQ_REF[MIN] to
00.023 1.004 0.0 Hz 0.0 rpm
reference VM_SPEED_FREQ_REF[MAX]
clamp
Control input Input (0), Input & Keypad (1), Ctrl Wrd (2),
00.024 29.012 Input & Keypad (1)
mode Ctrl Wrd & Input (3)
Hand mode
00.025 reference 29.016 Digital Speed (0), Analog Speed (1) Digital Speed (0)
select
Hand mode
frequency/ VM_SPEED_FREQ_REF[MIN] to Std:25 Hz Std: 750 rpm
00.026 1.022
speed VM_SPEED_FREQ_REF[MAX] US:30 Hz US: 900 rpm
reference
General
VM_ACCEL_RATE[MIN] to
00.027 acceleration 2.011 1.0 s 1.000 s
VM_ACCEL_RATE[MAX] s
rate 1
General
VM_ACCEL_RATE[MIN] to
00.028 deceleration 2.021 1.0 s 1.000 s
VM_ACCEL_RATE[MAX] s
rate 1
00.029 PID setpoint 0 29.022 0.00 to 327.67 UU 0.00 UU
PID feedback
00.030 29.031 0.00 to 327.67 UU 0.00 UU
min scaling
PID feedback
00.031 29.032 0.00 to 327.67 UU 100.00 UU
max scaling
PID feedback
00.032 filter time 29.033 0.00 to 327.67 s 1.00 s
constant
PID feedback
00.033 29.048 Ignore (0), Trip (1), Fixed Speed (2) Trip (1)
loss action
PID feedback
00.034 high trip 29.041 0.00 to 327.67 UU 0.00 UU
threshold
PID feedback
00.035 29.042 0.0 to 6553.5 s 5.0 s
low delay
PID feedback
00.036 29.043 Disabled (0), Threshold (1), Bandwidth (2) Disabled (0)
low mode
PID feedback
00.037 29.044 0.00 to 327.67 UU 2.00 UU
low threshold

35 F600 Step By Step Guide

 Parameter Range Default
Description OL RFC-A RFC-S OL RFC-A RFC-S
00.037 0.000
00.039 0.000
Wake detect
00.040 feedback 29.049 0.00 to 327.37 1.00
threshold
Wake detect
00.041 29.051 0.0 to 3000.0 875
delay
Sleep detect
00.042 speed 29.052 0.0 to 6553.5 s 5.0 s
threshold
Sleep detect
00.043 29.052 0.0 to 6553.5 s 5.0 s
delay
Number of
None (0), 1 (1), 2 (2), 3 (3), 4 (4), 5 (5),
00.044 auto-reset 10.034 5 (5)
Infinite (6)
attempts
Auto-reset
00.045 10.035 1.0 to 600.0 s 10.0 s
delay
Disabled (0), Feedback Level (1), Flow
00.046 Pipe fill mode 29.075 Disabled (0)
Switch (2)
Pipe fill VM_SPEED_FREQ_REF[MIN] to Std: 25 Hz Std: 750 rpm
00.047 1.024
reference VM_SPEED_FREQ_REF[MAX] US: 30 Hz US: 900 rpm
Pipe fill
00.048 29.077 0.0 to 6553.5 s 0.0 s
maximum time
Pipe fill
00.049 29.076 0.00 to 327.67 UU 0.00 UU
threshold
Dry well low
load detection
00.050 29.057 0.00% to 100% 1.00 %
threshold
percent
Dry well low
00.051 load detection 29.058 0.0 to 6553.5 s 0.0 s
delay
Dry well low Disabled (0), Alarm Only (1), Trip (2),
00.052 29.059 Disabled (0)
load mode Lower PID Output (3)
Dry well low
load PID
00.053 29.060 0.00% to 100% 50.00%
output
reduction
Dry well low
00.054 load restart 29.061 0.0 to 6553.5 s 5.0 s
delay
No flow
00.055 detection 29.069 0.0 to 3000.0 0.0 Hz 0.0 rpm
threshold
No flow
00.056 29.070 0.0 to 3000.0 150.0
detection band
No flow
00.057 detection 29.071 0.0 to 6553.5 s 5.0 s
delay
No flow
00.058 setpoint 29.072 0.0 to 6553.5 s 1.0 s
settling delay

F600 Step By Step Guide 36

 Parameter Range Default
Description OL RFC-A RFC-S OL RFC-A RFC-S
No flow
00.059 setpoint 29.073 0.00 to 2.55 UU 0.06 UU
reduction
Over-cycle Disabled (0), Alarm Only (1), Trip (2), Inc
00.060 29.127 Alarm Only (1)
mode Setpoint (3)
Over-cycle
00.061 29.128 0 to 255 5
starts per hour
00.062 0.000
00.063 0.000
PID 1
00.064 proportional 14.010 0.000 to 4.000 2.000
gain
PID 1 integral
00.065 14.011 0.000 to 4.000 1.000
gain
PID1
00.066 14.020 ±100.00 %
reference
00.067 PID feedback 14.021 ±100.00 %
00.068 PID 1 output 14.001 +/-100%
VM_SPEED_FR
EQ_REF[MIN] to
Output
00.069 5001 VM_SPEED_FR
frequency
EQ_REF[MAX]
Hz
Speed VM_SPEED[MIN] to
00.069 3.002
feedback VM_SPEED[MAX]
Percentage VM_USER_CURRENT[MIN] to
00.070 4.020
load VM_USER_CURRENT[MAX] %
VM_POWER[MIN] to VM_POWER[MAX]
00.071 Output power 5.003
kW
Analog input 1
00.072 current loop 7.028 OFF (0) or ON (1)
loss
Inhibit STO (0), Off (Ready)
(1), Hand Run (2), Waking (3),
Pipe Fill (4), Auto Run (5),
Auto Run Leader (6),
Operating Auto Run Assist (7), Pre sleep (8),
00.073 29.003 Inhibit STO (0)
status Sleeping (9),Cleaning (10),
Level Stop (11),Timer Stop (12),
Hand Timeout (13), Over cycle (14),
Fbck Loss Run (15)Dry Well Run(16)
Dry Well Stop(17) Auto Stop Assist(18)
None (0), Active (1), Card Slot 1 (2),
Card Slot 2 (3), Card Slot 3 (4),
Card Slot 4 (5), Card Product (6),
NV Media Card User Prog (7), Card Busy (8),
00.074 Card Action 11.078 Card Data Exists (9), Card Option (10),
Status Card Read Only (11), Card Error (12),
Card No Data (13), Card Full (14),
Card File Error (15), Card Rating (16),
Card File Data (17), Card Derivative (18)
PID final
00.075 29.036 -327.68 to 327.67 UU 0.00 UU
feedback
00.076 0.000

37 F600 Step By Step Guide

 Parameter Range Default
Description OL RFC-A RFC-S OL RFC-A RFC-S
Derivative
00.077 software 29.001 0 to 99999999
version
00.078 Trip 0 10.020 0 to 255
00.079 Trip 1 10.021 0 to 255
00.080 Trip 2 10.022 0 to 255

F600 Step By Step Guide 38

Appendix A UL information
A.1 UL file reference
These products are cUL Listed to Canadian and US requirements.
UL file reference is: NMMS/7 E171230.
Products that incorporate the Safe Torque Off (STO) function are Certified for Functional Safety.
UL file reference: FSPC E171230.

A.2 Operating environment

Pollution Degree
Products must be installed in a Pollution Degree 2 environment or better (dry, non-conductive
pollution only).
Ambient temperature
The drives have been evaluated for use at ambient temperatures up to 40 °C. The drives have
additionally been evaluated for 50 °C and 55 °C ambient air temperatures with a derated output.
The maximum surrounding air temperature is 55 °C.

A.3 Enclosure Ratings

Open Type
The products are Open Type as supplied.
Type 1
When fitted with a conduit box, the products meet the requirements for UL Enclosed Type 1.
Suitable conduit boxes are available.

A.4 Through-panel (Type 12) mounting

Mounting hole access
When the drive is through-panel mounted, the main terminal cover(s) must be removed in order to
provide access to the mounting holes. Once the drive has been mounted, the terminal cover(s) can
be replaced.

A.5 Mounting bracket torque setting

Frame sizes 3 & 4
Through panel mounting brackets should be tightened to a maximum torque of 2 N m (16.8 lb in).

A.6 Installation in air handling spaces (plenum rating)

These products have been evaluated in accordance with the Standard for Fire Test for Heat and Visible
Smoke Release for Discrete Products and their Accessories Installed in Air-Handling Spaces, UL 2043.
Products installed in air handling spaces must be Enclosed Type 1 as a minimum. A conduit box
must be fitted. Alternatively, the product can be through-panel mounted in a Type 12 enclosure with
the heatsink protruding through the wall of the enclosure into the air-handling space.

A.7 Mechanical Installation

Mounting
Products can be mounted on a vertical surface using the brackets provided. Several products may be
mounted side by side without airspace between them.
In installations where space is limited, products with frame sizes 3, 4 and 5 may be 'Tile Mounted'.

39 F600 Step By Step Guide

In this configuration, the unit is mounted sideways with the side panel against the mounting surface.
A Tile Mounting Kit is available but must be ordered separately.

A.8 Terminal Torque

Torque settings are specified in relevant sections of this guide.

A.9 Electrical Installation

Overvoltage category
Drives have been evaluated for OVC III
Branch circuit Protection
Branch circuit protection must be provided in accordance with the National Electrical Code (NEC),
The Canadian Electrical Code, and any additional local codes.
The recommended fuses are specified within this guide.
Opening of branch circuit protective device
The opening of the branch-circuit protective device may be an indication that a fault has been
interrupted. To reduce the risk of fire or electric shock, the equipment may be examined and replaced
if damaged. If burnout of the current element of an overload relay occurs, the complete overload
relay must be replaced. Integral solid-state short circuit protection does not provide branch circuit
protection. Branch circuit protection must be provided in accordance with the National Electrical
Code and any additional local “codes”, or the equivalent.
Cables
Field wiring must use 75 °C rated copper wire only.
Ground connections
UL Listed closed-loop connectors sized according to the field wiring must be used for all ground
connections.
Power connections
Frame sizes 3, 4 and 5: These frame sizes use plug-in terminal blocks for the power connections.
Frame sizes 6 to 11: UL Listed closed loop connectors sized according to the field wiring must be
used for all power connections.

A.10 Motor overload protection

All models incorporate internal overload protection for the motor load that does not require the use
of an external or remote overload protection device. The protection level is adjustable with the
maximum current overload being dependent on the values entered into the current limit parameters
(Pr 4.005 motoring current limit, Pr 4.006 regenerative current limit and Pr 4.007 symmetrical current
limit entered as percentage) and Pr 5.007 motor rated current parameter (entered in Amperes).
The duration of the overload is dependent on Pr 4.015 motor thermal time constant.

A.11 Thermal memory retention

All models are provided with thermal memory retention.

A.12 Motor protection using an external sensor

User terminals are provided that can be connected to a motor thermistor to protect the motor from
high temperature, in the event of a motor cooling fan failure.

F600 Step By Step Guide 40

A.13 Transient Surge Suppression
Frames sizes 7 & 8 – 575 V ratings
Transient surge suppression shall be installed on the line side of this equipment and shall be rated to
575 Vac (phase to ground), 575 Vac (phase to phase), suitable for overvoltage category III, and shall
provide protection for an impulse withstand voltage peak of 6 kV and a clamping voltage of maximum
2400 V.

A.14 Dynamic braking

The drives have not been evaluated for dynamic braking.

A.15 External Class 2 supply

Frame sizes 7 to 11
The external power supply shall be marked with the following: “Class 2” and the power supply shall
not exceed 24 Vdc.

A.16 Modular Drive Systems

Products with DC+ and DC- supply connections have been investigated for use in Modular Drive
Systems as inverters when supplied by the converter sections from the Unidrive-M or Mentor MP
range. In these applications the inverters are required to be additionally protected by supplemental
fuses.

A.17 AC supply, AC supply fuses and short circuit current

rating (SCCR)
Frame sizes 3 & 4
Suitable for use on a circuit capable of delivering not more than 100,000 RMS symmetrical Amperes,
480 Volts AC maximum when protected by the specified fuses.
UL Listed closed-loop connectors sized according to the field wiring shall be used for grounding
connections. Frame size 6 only for closed loop connectors on all power connections (size 4 has a
power connector like size 3 not studs)
Frame sizes 5 & 6
Suitable for use on a circuit capable of delivering not more than 100,000 RMS symmetrical Amperes,
575 Volts AC maximum when protected by the specified fuses.
Frame size 7 & 8
Suitable for use on a circuit capable of delivering not more than 100,000 RMS symmetrical Amperes,
(rated voltage in the ratings table or the product label) Volts AC Maximum when protected by the
specified fuses.
Frame sizes 9 & 10
Suitable for use on a circuit capable of delivering not more than 100,000 RMS symmetrical Amperes,
(voltage rating in ratings table or the product label) Volts AC Maximum when protected by the
specified fuses.
Frame size 11
Suitable for use on a circuit capable of delivering not more than 100,000 RMS symmetrical Amperes,
(voltage rating in ratings table or the product label) Volts AC Maximum when protected by the
specified fuses.

41 F600 Step By Step Guide

A.18 Modular / group / parallel installation
Supply wiring
When used in modular drives/group / parallel installation applications the supply wires are not to be
larger than 125 % of full load current of the device ratings
CSA (Canadian Standards Authority) approval
Frame sizes 9 to 11 are not certified for CSA approval when used in a modular / parallel setup.
Supply from converters
These devices are only intended to be supplied by converters manufactured by Control Techniques
Ltd. when used as inverters.

F600 Step By Step Guide 42

Appendix B Drive ratings, cable sizes and fuse ratings

Table B-1 575 V drive ratings, cable sizes and fuse ratings (500 V to 575 V ±10 %)
Max. Nominal cable size
cont. Fuse Normal Duty
European USA
input
current IEC UL Max.
Model Nom Motor
count.
Input Output Input Output power power
3ph Nom Nom output
@ 575 V @ 575 V
Class Class current
A A A mm² mm² AWG AWG A kW hp
05500039 4 10 10 0.75 0.75 16 16 3.9 2.2 3
CC, J
05500061 7 10 gG 10 1 1 14 14 6.1 4 5
or T*
05500100 11 20 20 1.5 1.5 14 14 10 5.5 7.5
06500120 13 20 20 2.5 2.5 14 14 12 7.5 10
06500170 19 32 25 4 4 10 10 17 11 15
06500220 24 40 30 CC, J 6 6 10 10 22 15 20
gG
06500270 29 50 35 or T* 10 10 8 8 27 18.5 25
06500340 37 50 40 10 10 6 6 34 22 30
06500430 47 63 50 16 10 6 6 43 30 40
07500530 45 50 50 CC, J 16 16 4 4 53 45 50
gG
07500730 62 80 80 or T* 25 25 3 3 73 55 60
08500860 83 125 100 35 35 1 1 86 75 75
gR HSJ
08501080 104 160 150 50 50 1 1 108 90 100
2 x 35
09501250 166 150 150 2x3 125 110 125
2 x 70 (B2)
gR HSJ 2x1
(B2) 2 x 50
09501500 166 200 175 2x1 150 110 150
(B2)
10502000 197 250 gR 250 HSJ 2 x 70 (B2) 2 x 2/0 200 150 200
11502480 265 2 x 70 (C) 2 x 3/0 248 185 250
11502880 310 400 gR 400 HSJ 2 x 95 (C) 2 x 4/0 288** 225 300
11503150 338 2 x 120 (C) 2 x 250 315** 250 350

* These fuses are fast acting.

** These ratings are for 2 kHz switching frequency. For ratings at 3 kHz switching frequency refer to
the power and current ratings in the F600 User Guide.

43 F600 Step By Step Guide

Table B-2 690 V drive ratings, cable sizes and fuse ratings (500 V to 690 V ±10 %)
Max. Nominal cable size
cont. Fuse Normal Duty
European USA
input
current IEC UL Max.
Model Nom Motor
count.
Input Output Input Output power power
3ph Nom Nom output
@ 690 V @ 690 V
Class Class current
A A A mm² mm² AWG AWG A kW hp
07600230 20 25 25 10 10 8 8 23 18.5 25
07600300 26 32 30 10 10 6 6 30 22 30
07600360 31 40 35 CC, J 10 10 6 6 36 30 40
gG
07600460 39 50 50 or T* 16 16 4 4 46 37 50
07600520 44 50 50 16 16 4 4 52 45 60
07600730 62 80 80 25 25 3 3 73 55 75
08600860 83 125 100 50 50 2 2 86 75 100
gR HSJ
08601080 104 160 150 70 70 1/0 1/0 108 90 125
2 x 50 2 x 35
09601250 149 150 150 2x1 2x3 125 110 150
(B2) (B2)
gR HSJ
2 x 70 2 x 50
09601550 171 200 200 2 x 1/0 2x1 155 132 175
(B2) (B2)
2 x 70
10601720 202 225 250 2 x 2/0 2 x 1/0 172 160 200
(B2) 2 x 70
gR HSJ
2 x 95 (B2)
10601970 225 250 250 2 x 3/0 2 x 2/0 197 185 250
(B2)
11602250 256 2 x 70 (C) 2 x 3/0 225 200 250
11602750 302 400 gR 400 HSJ 2 x 95 (C) 2 x 4/0 275** 250 300
11603050 329 2 x 95 (C) 2 x 250 305** 280 400

* These fuses are fast acting.

** These ratings are for 2 kHz switching frequency. For ratings at 3 kHz switching frequency refer to
the power and current ratings in the F600 User Guide.

F600 Step By Step Guide 44

Company information
Nidec Control Techniques Limited. Registered Office: The Gro, Newtown, Powys SY16 3BE. Registered in
England and Wales. Company Reg. No. 01236886.
Moteurs Leroy-Somer SAS. Headquarters: Bd Marcellin Leroy, CS 10015, 16915 Angoulême Cedex 9,
France. Share Capital: 65 800 512 €, RCS Angoulême 338567258.

0478-0621-03