120MW Generator Static & Dynamic Testing Format
120MW Generator Static & Dynamic Testing Format
120MW Generator Static & Dynamic Testing Format
SYNCHRONIZATION
29-07-2015
Prepared by
Narayan.S
INDEX
SR PAGE
DESCRIPTION
NO NO
1 OBJECTIVE 1
2 GENERATOR SPECIFICATION 1
3 PREPARATION 2
8 SYNCHRONIZATION 23
1) OBJECTIVE:-TO CARRY OUT GENERATOR SHORT CIRCUIT & OPEN CIRCUIT
TEST BEFORE SYNCHRONIZATION
UAT-1
6.6KV
G 157.5MVA
NGT
2) GENERATOR SPECIFICATION:-
SERIAL NO : 12011131
RATED VOLTAGE : 15.75 KV
RATED CURRENT : 5774 Amps
RATED POWER : 157.5 MVA
RATED SPEED : 3000 RPM
NO OF POLES : 2-Pole
DIR OF ROTATION : CW
POWER FACTOR : 0.8
TYPE OF EXCITATION : Self
CONNECTION : YY
PHASES : 3 Phases
MAKE : Siemens
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3) PREPARATION:-
1) Following Measurement Circuit are to be made through for monitoring and taking readings
a) Generator Voltage RY,YB,BR
b) Generator Current –R, Y, B.
c) Excitation Field Voltage
d) Excitation Field Current
16.6 ohms
4) IPBD SHORTING will be done After the Phase side CT’s by Short Circuit Link and check,
it’s their tightness.
5) Check & Ensure the GRP to Turbine Trip Signal wires was removed at TCC Panel to avoid
the frequent Turbine Tripping during the SCC & OCCDynamic test.
7) At 3000 RPM of turbine speed measure the spill current during short circuit condition
without excitation
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4) SPILL CURRENT MEASUREMENT :-
a) Measure the spill Current in All CT Circuit at 3000 RPM during Short Circuit Condition
without excitation.
SPILL CURRENT Excitation ON Excitation ON
TERMIN @3000 RPM Condition @ Gen Condition @ Gen
CT
AL NO@ Without Excitation current 2000A current 3600A
TAG
CTJB In TB Relay In TB Relay
Relay display (A)
mA display(A) mA display(A)
R-TB-1 15.2 96 318.3 2055 3680
1A/ Y-TB-2 15.2 96 318.2 2057 3680
87O B-TB-3 15.2 96 318.1 2064 3688
N-TB-4 0 0 0 ------- -------
R-TB-8 15.2 96 317.7 2064 3690
1B/ Y-TB-9 15.2 95 317.9 2064 3673
GRP-2 B-TB-10 15.1 96 317.5 2061 3676
N-TB-11 0 ------- 0 ------- -------
R-TB-15 15.2 ------- 316.8 ------- -------
2A/SP
Y-TB-16 15.1 ------- 317.3 ------- -------
ARE
B-TB-17 15.2 ------- 316.2 ------- -------
N-TB-18 0 ------- 0 ------- -------
R-TB-22 15.2 98 318.4 2058 3689
2B/GR Y-TB-23 15.2 97 318.9 2061 3673
P-1 B-TB-24 15.2 98 318.4 2071 3696
N-TB-25 0 0 0 ------- -------
R-TB1-1 15.3 ------- 317.3 ------- -------
3A/ Y-TB1-3 15.2 ------- 317.1 ------- -------
SPARE B-TB1-5 15.1 ------- 316.9 ------- -------
N-TB1-6 0 ------- 0 ------- -------
R-TB1-7 15.1 100 317.0 2068 3670
3B/ Y-TB1-9 15.1 100 317.3 2068 3670
AVR B-TB1-11 15.1 100 316.6 2068 3670
N-TB1-12 0 ------- 0 ------- -------
R-TB1-13 15.1 ------- 317.1 ------- -------
3C/ Y-TB1-15 15.2 ------- 318.0 ------- -------
SPARE B-TB1-17 15.1 ------- 317.4 ------- -------
N-TB1-19 0 ------- 0 ------- -------
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Excitation ON Excitation ON
SPILL CURRENT
TERMIN Condition @ Gen Condition @ Gen
CT @3000 RPM
AL NO@ current 2000A current 3600A
TAG
CTJB In TB Relay In TB Relay
Relay display (A)
mA display(A) mA display(A)
R-TB2-1 15.2 100 316.6 2068 3670
4A/ Y-TB2-3 15.1 100 316.6 2068 3670
AVR B-TB2-5 15.1 100 316.5 2068 3670
N-TB2-6 0 ------- 0 ------- -------
R-TB2-8 15.1 96 318.2 2064 3694
4B/ Y-TB2-10 15.1 94 318.5 2062 3689
GRP-2 B-TB2-11 15.1 93 317.8 2063 3690
N-TB2-12 0 ------- 0 ------- -------
R-TB3-1 15.1 ------- 316.9 2000 3600
5A/ Y-TB3-3 15.1 ------- 316.7 2000 3600
GMP B-TB3-5 15.1 ------- 315.8 2000 3600
N-TB3-6 0 ------- 0 ------- -------
R-TB3-8 15.2 95 319.1 2060 3677
5B/ Y-TB3-10 15.3 95 319.0 2075 3690
GRP-1 B-TB3-11 15.2 95 318.6 2060 3689
N-TB3-12 0 ------- 0 ------- -------
b) Rotor Voltage measured in between SR1 & SR2 during short circuit condition.
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5) SHORT CIRCUIT TEST OF GENERATOR :-
At 3000RPM if the spill currents are successfully measured, then give the Excitation ON
Command to AVR Manually and Measure the Short Circuit Current (Generator current) with respect
to Exciter field current & Exciter field voltage by increasing the Excitation in Manual Mode in each
interval.
SCC
6000
LINE CURRENT IN AMPS (AC)
5000
4000
3000
2000
1000
FIELD CURRENT IN AMPS (DC)
0
0 1 2 3 4 5 6 7 8 9 10
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5.1) PROTECTION CHECKING DURING SHORT CIRCUIT CONDITION:-
Check & Ensure the GRP to Turbine Trip Signal wires was removed at TCC Panel to avoid the
frequent Turbine Tripping&Overall differential protection kept in OFF condition during the SCC
Dynamic test.
5.1. (a) Generator Differential Protection (87G):-
METHODOLOGY:-
For GRP-1:-
For GRP-2:-
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OPERATED VALUE:-
For GRP-1:-
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For GRP-2:-
RESULT:-
Master Trip Relay 86B1 & 86B2 Operated, Annunciation checked & Found OK
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5.1. (b) Generator Over Current Protection :-
METHODOLOGY:-
Increase the Generator Currentabove tripping value by varying the Excitation in Manual
Mode.
(Over Current Setting has made during testing: 10% of IB, Time Delay: 0.5sec)
OPERATED VALUE:-
RESULT:-
Master Trip Relay 86B1 & 86B2 Operated, Annunciation Checked Found OK
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5.1. (c)DEAD Machine Protection (50GDM):-
METHODOLOGY:
Increase the Generator Current above the tripping value by varying the Excitation in Manual
Mode. (Remaining all current Protection kept in OFF Condition)
(Current Setting has made during testing: 10% of IB, Time Delay: 0.03sec)
OPERATED VALUE:-
RESULT:-
Master Trip Relay 86B1 & 86B2 Operated, Annunciation Checked & Found OK.
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5.1. (d)Negative Phase Sequence Protection (46G):-
METHODOLOGY:-
Neutral side CT Polarity Swapping at GRP Panel and Increase the Generator Current above
tripping value by varying the Excitation in Manual Mode(Differential Current Protection
kept in OFF condition)
OPERATED VALUE:-
RESULT:-
Master Trip Relay 86AX1 & 86AX2 Operated, Annunciation Checked & Found OK.
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5.1. (c) Voltage Restrained Over CurrentProtection:-
METHODOLOGY:-
Increase the Generator Current above the tripping value by varying the Excitation in Manual
Mode.
(Current Setting has made during testing: 5% of IB, Time Delay: 0.1sec)
OPERATED VALUE:-
RESULT:-
Master Trip Relay 86B1 & 86B2 Operated, Annunciation Checked & Found OK.
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6) SPILL VOLTAGE MEASUREMENT:-
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7) OPEN CIRCUIT TEST OF GENERATOR :-
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c) Note Down the temperature of Generator Winding
Generator Winding Temperature in Deg Celsius
R1 Y1 B1 R2 Y2 B2 R3 Y3 B3
51.9 52.1 52.3 51.8 52.3 52.4 53.3 52.7 52.6
d) Measure the Rotor Voltage in between SR1 & SR2 during open circuit condition.
SR NO DESCRIPTION RESULT
Excite the Machine through the PMG & STAND BY
Transformer as an incoming supply to the AVR checked.
1) Found OK
Measured PMG output voltage : 253.9 volts(AC)
Measured Stand by Tr output voltage :245.5 volts(AC)
Manual Change over from CH1 to CH2 & vice versa
2) Found OK
Checked.
Auto Change over from CH1 to CH2 & vice versa
3) Checked by switch OFF the input supply MCB Found OK
respectively. (Annunciation checked at GMP).
Change AVR mode from Manual to Auto and generator
4) Found OK
voltage will rise automatically up to rated voltage.
After Synchronization AVR Won’t be Switch off when
5) Found OK
pressing Excitation OFF Push Button
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7.1) PROTECTION CHECKING DURING OPEN CIRCUIT CONDITION:-
METHODOLOGY:-
(RELAY Setting has made during testing: 2.9% UN Fundamental, Time Delay: 0.4sec)
OPERATED VALUE:-
GRP-1
OPERATED
MASTER TRIP
SETTING VOLTAGEin ANNOUNCIATION
RELAY
volts
2.9% UN 86B1
6.96 OK
Fund OPERATED
GRP-2
OPERATED
MASTER TRIP
SETTING VOLTAGE in ANNOUNCIATION
RELAY
volts
2.9% UN 86B2
6.96 OK
Fund OPERATED
RESULT:-
Master Trip Relay 86B1 & 86B2 Operated, Annunciation Checked &Found OK.
RELAY setting and Shorting between R-Phase & Earth has normalized
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7.1. (b) 100% Stator Earth Fault Protection (64G) :-
METHODOLOGY:-
Excite the Machine at 15.75KV Rated Voltage and remove NGT Secondary wires at GRP
panel (TB: X02 5, 6 GRP Panel)
(RELAY Setting has made during testing: UN3rdH :< 2%, Time Delay: 2sec)
OPERATED VALUE:-
MASTER TRIP
SETTING ANNOUNCIATION
RELAY
UN3rdH :< 86B1
OK
2% OPERATED
MASTER TRIP
SETTING ANNOUNCIATION
RELAY
UN3rdH :< 86B2
OK
2% OPERATED
RESULT:-
Master Trip Relay 86B1 & 86B2 Operated, Annunciation Checked & Found OK
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7.1.(c)Over voltage Protection (59G):-
METHODOLOGY:-
Increase the Generator voltage above theTrip Setting by varying Excitation in Manual mode.
OPERATED VALUE:-
GRP-1
OPERATED PHASE MASTER TRIP
SETTING ANNOUNCIATION
VOLTAGE in KV RELAY
86B1
110% of UB 10 OK
OPERATED
GRP-2
OPERATED PHASE MASTER TRIP
SETTING ANNOUNCIATION
VOLTAGE in KV RELAY
86B2
105% of UB 9.5 OK
OPERATED
RESULT:-
Master Trip Relay 86B1 & 86B2 Operated, Annunciation Checked & Found OK
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7.1. (d)Under voltage Protection (27G) :-
METHODOLOGY:-
OPERATED VALUE:-
GRP-1
OPERATED
MASTER TRIP
SETTING PHASE ANNOUNCIATION
RELAY
VOLTAGE in KV
70% of UB 6.36 86B1 OPERATED OK
GRP-2
OPERATED
MASTER TRIP
SETTING PHASE ANNOUNCIATION
RELAY
VOLTAGE in KV
70% of UB 6.36 86B2 OPERATED OK
RESULT:-
Master Trip Relay 86B1 & 86B2 Operated, Annunciation Checked& Found OK.
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7.1.(e)Over Frequency Protection (81G2):-
METHODOLOGY:-
Increase the Generator Speed above the Setting by varying turbine speed
RELAY Setting has made during testing:
GRP-1: 51.5Hz
GRP-2: 50.5Hz,
OPERATED VALUE:-
GRP-1
OPERATED
MASTER TRIP
SETTING FREQUENCY in ANNOUNCIATION
RELAY
Hz
86C1
51.5Hz 51.5 OK
OPERATED
GRP-2
OPERATED
MASTER TRIP
SETTING FREQUENCY in ANNOUNCIATION
RELAY
Hz
86C2
50.5Hz 50.5 OK
OPERATED
RESULT:-
Master Trip Relay 86C1 & 86C2 Operated, Annunciation Checked Found OK
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7.1.(f)Under Frequency Protection (81G1) :-
METHODOLOGY:-
GRP-2: 49.5Hz,
OPERATED VALUE:-
GRP-1
OPERATED
MASTER TRIP
SETTING FREQUENCY in ANNOUNCIATION
RELAY
Hz
86C1
48.5Hz 48.5Hz OK
OPERATED
GRP-2
OPERATED
MASTER TRIP
SETTING FREQUENCY in ANNOUNCIATION
RELAY
Hz
86C2
49.5Hz 49.5Hz OK
OPERATED
RESULT:-
Master Trip Relay 86C1 & 86C2 Operated & Annunciation Checked.
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7.1 (g) Over Excitation Protection (24GT):-
METHODOLOGY:-
Excite the Machine up to Rated voltage 15.57KV then Decrease the Generator Speed
Up to Tripping Occurs
OPERATED VALUE:-
GRP-1
MASTER TRIP
SETTING OPERATED V/Hz ANNOUNCIATION
RELAY
86B1
105%UB/Hz 1.066 OK
OPERATED
GRP-2
MASTER TRIP
SETTING OPERATED V/Hz ANNOUNCIATION
RELAY
86B2
105%UB/Hz 1.064 OK
OPERATED
RESULT:-
Master Trip Relay 86B1 & 86B2 Operated, Annunciation Checked Found OK.
AVR Trip Checked Found OK
RELAY setting has normalized
7.1 (h)Rotor Earth Fault Protection (64R):-
METHODOLOGY:-
Earth the terminal no X02-8 in GRP-1 Panel through the External Wire.
RESULT:-
Master Trip Relay 86B1 & 86B2 Operated, Annunciation Checked Found OK.
AVR Trip Checked Found OK
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8) SYNCHRONIZATION:
METHODOLOGY:
OPERATED VALUE:
RESULT:
Turbine Trip has checked by Simulating Rotor Earth fault and Annunciation found OK
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Page 23 of 23