120MW Generator Static & Dynamic Testing Format

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PROTOCOL FOR GENERATOR

SYNCHRONIZATION

D-13, MIDC Industrial Area


R D Aga Road, Chinchwad, Pune -411019
Phone: 020 - 66122100/27475941-42
Fax : 020 - 27472049

PROJECT: 1 X120 MW-RINL-VSP-CPP-2

29-07-2015

Prepared by
Narayan.S
INDEX
SR PAGE
DESCRIPTION
NO NO
1 OBJECTIVE 1

2 GENERATOR SPECIFICATION 1

3 PREPARATION 2

4 SPILL CURRENT MEASUREMENT 3

5 SHORT CIRCUIT TEST OF GENERATOR 5

PROTECTION CHECKING DURING SHORT CIRCUIT


6
5.1 CONDITION

5.1.(a) : Generator Differential Protection (87G) 6

5.1.(b) : Generator Over Current Protection 9

5.1.(c) : DEAD Machine Protection (50GDM) 10

5.1.(d) : Negative Phase Sequence Protection (46G) 11

5.1.(e) : Voltage Restrained Over Current Protection 12

6 SPILL VOLTAGE MEASUREMENT 13

7 OPEN CIRCUIT TEST OF GENERATOR : 14

PROTECTION CHECKING DURING OPEN CIRCUIT


16
7.1 CONDITION:

7.1.(a) : 95% Stator Earth Fault Protection (64G) 16

7.1.(b) : 100% Stator Earth Fault Protection (64G) 17

7.1.(c) : Over voltage Protection (59G) 18

7.1.(d) : Under voltage Protection (27G) 19

7.1.(e) : Over Frequency Protection (81G2) 20

7.1.(f) : Under Frequency Protection (81G1) 21

7.1.(g) : Over Excitation Protection (24GT) 22

7.1.(h) : Rotor Earth Fault Protection (64R) 22

8 SYNCHRONIZATION 23
1) OBJECTIVE:-TO CARRY OUT GENERATOR SHORT CIRCUIT & OPEN CIRCUIT
TEST BEFORE SYNCHRONIZATION
UAT-1
6.6KV

15.75KV 15.75KV 220KV


GCB
GT
LAVT VT
6.6KV
UAT-2

G 157.5MVA

NGT

2) GENERATOR SPECIFICATION:-

SERIAL NO : 12011131
RATED VOLTAGE : 15.75 KV
RATED CURRENT : 5774 Amps
RATED POWER : 157.5 MVA
RATED SPEED : 3000 RPM
NO OF POLES : 2-Pole
DIR OF ROTATION : CW
POWER FACTOR : 0.8
TYPE OF EXCITATION : Self
CONNECTION : YY
PHASES : 3 Phases
MAKE : Siemens

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3) PREPARATION:-

1) Following Measurement Circuit are to be made through for monitoring and taking readings
a) Generator Voltage RY,YB,BR
b) Generator Current –R, Y, B.
c) Excitation Field Voltage
d) Excitation Field Current

2) Exciter winding Resistance to be Measured

Exciter Field Winding Resistance

16.6 ohms

3) NO trip should persist From GRP & Turbine Panel.

4) IPBD SHORTING will be done After the Phase side CT’s by Short Circuit Link and check,
it’s their tightness.

5) Check & Ensure the GRP to Turbine Trip Signal wires was removed at TCC Panel to avoid
the frequent Turbine Tripping during the SCC & OCCDynamic test.

6) Mechanical System readiness


a) Generators Coolers –inlet and Outlet Valves to be open
b) Generator Slot ,Cold air and hot temperature are to be monitored in Main Control Room
c) Ensure Rotor Earth Fault Circuit is online ,

7) At 3000 RPM of turbine speed measure the spill current during short circuit condition
without excitation

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4) SPILL CURRENT MEASUREMENT :-
a) Measure the spill Current in All CT Circuit at 3000 RPM during Short Circuit Condition
without excitation.
SPILL CURRENT Excitation ON Excitation ON
TERMIN @3000 RPM Condition @ Gen Condition @ Gen
CT
AL NO@ Without Excitation current 2000A current 3600A
TAG
CTJB In TB Relay In TB Relay
Relay display (A)
mA display(A) mA display(A)
R-TB-1 15.2 96 318.3 2055 3680
1A/ Y-TB-2 15.2 96 318.2 2057 3680
87O B-TB-3 15.2 96 318.1 2064 3688
N-TB-4 0 0 0 ------- -------
R-TB-8 15.2 96 317.7 2064 3690
1B/ Y-TB-9 15.2 95 317.9 2064 3673
GRP-2 B-TB-10 15.1 96 317.5 2061 3676
N-TB-11 0 ------- 0 ------- -------
R-TB-15 15.2 ------- 316.8 ------- -------
2A/SP
Y-TB-16 15.1 ------- 317.3 ------- -------
ARE
B-TB-17 15.2 ------- 316.2 ------- -------
N-TB-18 0 ------- 0 ------- -------
R-TB-22 15.2 98 318.4 2058 3689
2B/GR Y-TB-23 15.2 97 318.9 2061 3673
P-1 B-TB-24 15.2 98 318.4 2071 3696
N-TB-25 0 0 0 ------- -------
R-TB1-1 15.3 ------- 317.3 ------- -------
3A/ Y-TB1-3 15.2 ------- 317.1 ------- -------
SPARE B-TB1-5 15.1 ------- 316.9 ------- -------
N-TB1-6 0 ------- 0 ------- -------
R-TB1-7 15.1 100 317.0 2068 3670
3B/ Y-TB1-9 15.1 100 317.3 2068 3670
AVR B-TB1-11 15.1 100 316.6 2068 3670
N-TB1-12 0 ------- 0 ------- -------
R-TB1-13 15.1 ------- 317.1 ------- -------
3C/ Y-TB1-15 15.2 ------- 318.0 ------- -------
SPARE B-TB1-17 15.1 ------- 317.4 ------- -------
N-TB1-19 0 ------- 0 ------- -------

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Excitation ON Excitation ON
SPILL CURRENT
TERMIN Condition @ Gen Condition @ Gen
CT @3000 RPM
AL NO@ current 2000A current 3600A
TAG
CTJB In TB Relay In TB Relay
Relay display (A)
mA display(A) mA display(A)
R-TB2-1 15.2 100 316.6 2068 3670
4A/ Y-TB2-3 15.1 100 316.6 2068 3670
AVR B-TB2-5 15.1 100 316.5 2068 3670
N-TB2-6 0 ------- 0 ------- -------
R-TB2-8 15.1 96 318.2 2064 3694
4B/ Y-TB2-10 15.1 94 318.5 2062 3689
GRP-2 B-TB2-11 15.1 93 317.8 2063 3690
N-TB2-12 0 ------- 0 ------- -------
R-TB3-1 15.1 ------- 316.9 2000 3600
5A/ Y-TB3-3 15.1 ------- 316.7 2000 3600
GMP B-TB3-5 15.1 ------- 315.8 2000 3600
N-TB3-6 0 ------- 0 ------- -------
R-TB3-8 15.2 95 319.1 2060 3677
5B/ Y-TB3-10 15.3 95 319.0 2075 3690
GRP-1 B-TB3-11 15.2 95 318.6 2060 3689
N-TB3-12 0 ------- 0 ------- -------

b) Rotor Voltage measured in between SR1 & SR2 during short circuit condition.

TB NO @ JB Measured Rotor Voltage in volts Measured Rotor Voltage in volts


+MKA10GL010 @ 5718Amps generator current @ 2000Amps generator current

+X4-1,2 70 volts 200 volts

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5) SHORT CIRCUIT TEST OF GENERATOR :-
At 3000RPM if the spill currents are successfully measured, then give the Excitation ON
Command to AVR Manually and Measure the Short Circuit Current (Generator current) with respect
to Exciter field current & Exciter field voltage by increasing the Excitation in Manual Mode in each
interval.

SHORT CIRCUIT CONDITION:-

Generator Exciter Field Exciter Field


Current in Current in Voltage in
Amps Amps Volts
581.00 0.80 4.20
1045.00 1.60 10.30
1248.00 2.00 11.20
2058.00 3.30 19.50
2555.00 4.10 25.40
3024.00 4.90 30.60
3563.00 5.80 36.30
4046.00 6.50 41.50
4503.00 7.20 45.50
5012.00 8.10 51.50
5774.00 9.20 57.20

SCC
6000
LINE CURRENT IN AMPS (AC)

5000

4000

3000

2000

1000
FIELD CURRENT IN AMPS (DC)
0
0 1 2 3 4 5 6 7 8 9 10

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5.1) PROTECTION CHECKING DURING SHORT CIRCUIT CONDITION:-

Check & Ensure the GRP to Turbine Trip Signal wires was removed at TCC Panel to avoid the
frequent Turbine Tripping&Overall differential protection kept in OFF condition during the SCC
Dynamic test.
5.1. (a) Generator Differential Protection (87G):-

 METHODOLOGY:-

Phase side CT Polarity Swapping at CT Marshaling BOX

(Current Setting has made during testing: 10% of IB)

For GRP-1:-

R-Phase: CTMB _TB-3 7&8 (swap)


Y-Phase: CTMB _TB-3 9&10 (swap)
B-Phase: CTMB _TB-3 11&12 (swap)

For GRP-2:-

R-Phase: CTMB _TB-2 7&8 (swap)


Y-Phase: CTMB _TB-2 9&10 (swap)
B-Phase: CTMB _TB-2 11&12 (swap)

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 OPERATED VALUE:-

For GRP-1:-

During R-Phase: CTMB _TB-3 7&8 (swap)


RELAY DISPLAY
Sec
PHASE/TB Phase Diff. MASTER TRIP ANNOUNCI
Current in
NO Current Current in RELAY ATION
mA
in Amps Amps
R-Phase X01-1 46 294 IDL1:583.2
Y-Phase X01-3 46 298 IDL2:6.866
B-Phase X01-5 45.9 288 IDL3:11.02 86 B1 Operated OK
N-Phase X01-7 92.1 -------- Ibias:295

During Y-Phase: CTMB _TB-3 9&10 (swap)


RELAY DISPLAY
Sec
PHASE/TB Phase Diff. MASTER TRIP ANNOUNCI
Current in
NO Current Current in RELAY ATION
mA
in Amps Amps
R-Phase X01-1 46.1 292 IDL1:6.04
Y-Phase X01-3 46.1 298 IDL2:588.8
B-Phase X01-5 46.0 289 IDL3:12.84 86 B1 Operated OK
N-Phase X01-7 92.2 -------- Ibias:297

During B-Phase: CTMB _TB-3 11&12 (swap)


RELAY DISPLAY
Sec
PHASE/TB Phase Diff. MASTER TRIP ANNOUNCI
Current in
NO Current Current in RELAY ATION
mA
in Amps Amps
R-Phase X01-1 46.1 293 IDL1:6.04
Y-Phase X01-3 46.1 293 IDL2:588.8
B-Phase X01-5 46.0 292 IDL3:12.84 86 B1 Operated OK
N-Phase X01-7 92.1 -------- Ibias:297

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For GRP-2:-

During R-Phase: CTMB _TB-2 7&8 (swap)


RELAY DISPLAY
Sec
Phase Diff. MASTER TRIP ANNOUNCI
PHASE/TB NO Current
Current Current in RELAY ATION
in mA
in Amps Amps
R-Phase X01-11 49.4 312 IDL1:627.2
Y-Phase X01-13 49.4 313 IDL2:5.12
B-Phase X01-15 49.3 309 IDL3:13.12 86 B2 Operated OK
N-Phase X01-17 98.8 -------- Ibias:315.4

During Y-Phase: CTMB _TB-2 9&10 (swap)


RELAY DISPLAY
Sec
Phase Diff. MASTER TRIP ANNOUNCI
PHASE/TB NO Current
Current Current in RELAY ATION
in mA
in Amps Amps
R-Phase X01-11 49.4 312 IDL1:7.1
Y-Phase X01-13 49.4 307 IDL2:625.4
B-Phase X01-15 49.3 314 IDL3:3.1 86 B2 Operated OK
N-Phase X01-17 98.9 -------- Ibias:313.9

During B-Phase: CTMB _TB-2 11&12 (swap)


RELAY DISPLAY
Sec
Phase Diff. MASTER TRIP ANNOUNCI
PHASE/TB NO Current
Current Current in RELAY ATION
in mA
in Amps Amps
R-Phase X01-11 49.5 313 IDL1:3.42
Y-Phase X01-13 49.5 311 IDL2:5.29
B-Phase X01-15 49.4 314 IDL3:625.2 86 B2 Operated OK
N-Phase X01-17 99 -------- Ibias:303

 RESULT:-

Master Trip Relay 86B1 & 86B2 Operated, Annunciation checked & Found OK

AVR Trip Checked, Found OK

All the CT Swapped terminals & Relay setting has normalized.

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5.1. (b) Generator Over Current Protection :-

 METHODOLOGY:-

Increase the Generator Currentabove tripping value by varying the Excitation in Manual
Mode.

(Over Current Setting has made during testing: 10% of IB, Time Delay: 0.5sec)

 OPERATED VALUE:-

Generator Rated Current (IB) =5774 Amps

Over Current Tripping Value 10% of IB = 577.4 Amps

 RESULT:-

Master Trip Relay 86B1 & 86B2 Operated, Annunciation Checked Found OK

AVR Trip Checked, Found OK

RELAYsetting has normalized

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5.1. (c)DEAD Machine Protection (50GDM):-

 METHODOLOGY:

Increase the Generator Current above the tripping value by varying the Excitation in Manual
Mode. (Remaining all current Protection kept in OFF Condition)

(Current Setting has made during testing: 10% of IB, Time Delay: 0.03sec)

 OPERATED VALUE:-

Generator Rated Current (IB) =5774 Amps

Current Tripping Value 10% of IB = 577.4 Amps

 RESULT:-

Master Trip Relay 86B1 & 86B2 Operated, Annunciation Checked & Found OK.

AVR Trip Checked, Found OK.

RELAY setting has normalized

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5.1. (d)Negative Phase Sequence Protection (46G):-

 METHODOLOGY:-

Neutral side CT Polarity Swapping at GRP Panel and Increase the Generator Current above
tripping value by varying the Excitation in Manual Mode(Differential Current Protection
kept in OFF condition)

(Current Setting has made during testing: 3% of IB)

For GRP-1:R-Y-Phase: X01- 11&13 (swap)


For GRP-2:Y-B-Phase: X01- 15&13 (swap

 OPERATED VALUE:-

For GRP-1_R-Y-Phase: X01- 11&13 (swap)


NEUTRAL RELAY DISPLAY MASTER TRIP
ANNOUNCIATION
SIDE CT Current in Amps RELAY
R-Phase 825,Angle 8.8 deg
Y-Phase 909, Angle 128 deg
86 AX1 Operated OK
B-Phase 887,Angle -107.8 deg

For GRP-2_Y-B-Phase: X01- 15&13 (swap)


RELAY DISPLAY
NEUTRAL MASTER TRIP
Phase Current in ANNOUNCIATION
SIDE CT RELAY
Amps
R-Phase 852,Angle 119 deg
Y-Phase 851,Angle -120 deg 86 AX2 Operated OK
B-Phase 850,Angle 0deg

 RESULT:-

Master Trip Relay 86AX1 & 86AX2 Operated, Annunciation Checked & Found OK.

RELAY settings & CT Swapped terminals are normalized.

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5.1. (c) Voltage Restrained Over CurrentProtection:-

 METHODOLOGY:-

Increase the Generator Current above the tripping value by varying the Excitation in Manual
Mode.

(Current Setting has made during testing: 5% of IB, Time Delay: 0.1sec)

 OPERATED VALUE:-

Generator Rated Current (IB) =5774 Amps

Current Tripping Value 5% of IB = 288.7 Amps

 RESULT:-

Master Trip Relay 86B1 & 86B2 Operated, Annunciation Checked & Found OK.

AVR Trip Checked, Found OK.

RELAY setting has normalized

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6) SPILL VOLTAGE MEASUREMENT:-

a) Measure the spill Voltage in All PT Circuit at 3000RPM (FSNL).


SPILL Voltage @3000 Excitation ON Condition
RPM @ Gen Voltage 15.8KV
VT TAG NO TB DETAILS Relay Relay
Voltage @ Voltage @
display display
TB (volts) TB (volts)
( KV) (KV)
VT-1 R-Y TB-1@JB 2.72 --------- 113.0 ---------
CORE-1 Y-B TB-2@JB 2.62 --------- 113.9 ---------
SPARE B-R TB-3@JB 2.78 --------- 113.3 ---------

VT-2 R-Y X02-1,2 2.79 --------- 112.3 15.8


CORE-1 Y-B X02-2,3 2.81 --------- 112.7 15.8
/ GMP B-R X00-3,1 2.83 --------- 112.5 15.8

VT -2 R-N X02 -1 1.61 0.256 65.7 9.12


CORE-2 Y-N X02-2 1.65 0.257 66.2 9.13
/GRP-1 B-N X02-3 1.64 0.257 66.0 9.13

VT-3 R-Y X10-1,2 2.81 0.441 113.4 15.8


CORE- 1 Y-B X10-2,3 2.82 0.441 113.4 15.8
/ AVR B-R X10-3,1 2.85 0.441 113.5 15.8

R-N X02 -1 1.66 0.258 65.4 9.16


VT-3
Y-N X02-2 1.68 0.259 65.6 9.17
CORE-2
B-N X02-3 1.64 0.257 65.2 9.13
/GRP-2
R-Y X20-1,2 2.84 0.441 113.6 15.8
VT-4
Y-B X20-2,3 2.85 0.441 113.2 15.8
CORE-1
B-R X20-3,1 2.81 0.441 113.4 15.8
/AVR
R-Y TB-51@JB 2.72 --------- 113.2 ---------
VT-4/
Y-B TB-52@JB 2.78 --------- 113.4 ---------
CORE-2
B-R TB-53@JB 2.81 --------- 113.1 ---------
/SPARE

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7) OPEN CIRCUIT TEST OF GENERATOR :-

a) Keep the 15.75KV GCB Breaker in OPEN Condition.


a) Check voltage Raise/Lower and Speed Raise/Lower from GSCP panel.
b) At 3000RPM if the spill Voltages are successfully measured, then give the Excitation ON
Command to AVR Manually and Measure the Open Circuit Voltage(Generator Voltage) with
respect to Exciter field current & Exciter field voltage by increasing the Excitation in Manual
Mode in each interval.

OPEN CIRCUIT CONDITION:-

Terminal Exciter Field


Voltage
in KV Amps Volts
1.6 0.4 2.5
2.80 0.70 4.90 16
3.50 0.90 5.70 14 OCC
4.50 1.20 7.00 12
5.50 1.60 8.60
6.60 1.80 10.20 10
LINE VOLTAGE IN KV (AC)

7.80 2.10 11.80 8


8.80 2.40 14.10 6
9.50 2.60 14.90
10.60 2.90 16.90 4
11.50 3.30 18.20 2
12.70 3.60 20.30 0
13.60 3.80 22.90 0 1 FIELD CURRENT
2 3 (DC) 4 5
IN AMPS
14.30 4.10 24.00
15.80 4.60 26.40

b) Check the Generator Shaft Voltage

Measured shaft Voltage


0 volt

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c) Note Down the temperature of Generator Winding
Generator Winding Temperature in Deg Celsius
R1 Y1 B1 R2 Y2 B2 R3 Y3 B3
51.9 52.1 52.3 51.8 52.3 52.4 53.3 52.7 52.6

d) Measure the Rotor Voltage in between SR1 & SR2 during open circuit condition.

TB NO @ JB Measured Rotor Voltage in volts


+MKA10GL010 @ 15.8kv generator voltage

+X4-1,2 92.3 volts (DC)

e) Following Functions has checked in AVR.

SR NO DESCRIPTION RESULT
Excite the Machine through the PMG & STAND BY
Transformer as an incoming supply to the AVR checked.
1) Found OK
Measured PMG output voltage : 253.9 volts(AC)
Measured Stand by Tr output voltage :245.5 volts(AC)
Manual Change over from CH1 to CH2 & vice versa
2) Found OK
Checked.
Auto Change over from CH1 to CH2 & vice versa
3) Checked by switch OFF the input supply MCB Found OK
respectively. (Annunciation checked at GMP).
Change AVR mode from Manual to Auto and generator
4) Found OK
voltage will rise automatically up to rated voltage.
After Synchronization AVR Won’t be Switch off when
5) Found OK
pressing Excitation OFF Push Button

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7.1) PROTECTION CHECKING DURING OPEN CIRCUIT CONDITION:-

7.1.(a) 95% Stator Earth Fault Protection (64G):-

 METHODOLOGY:-

Make SHORTING between the R-phase & Earth at LAVT

(RELAY Setting has made during testing: 2.9% UN Fundamental, Time Delay: 0.4sec)

NGT Details: 15.75KV/240V

 OPERATED VALUE:-
GRP-1
OPERATED
MASTER TRIP
SETTING VOLTAGEin ANNOUNCIATION
RELAY
volts
2.9% UN 86B1
6.96 OK
Fund OPERATED

GRP-2
OPERATED
MASTER TRIP
SETTING VOLTAGE in ANNOUNCIATION
RELAY
volts
2.9% UN 86B2
6.96 OK
Fund OPERATED

 RESULT:-

Master Trip Relay 86B1 & 86B2 Operated, Annunciation Checked &Found OK.

AVR Trip Checked & Found OK

RELAY setting and Shorting between R-Phase & Earth has normalized

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7.1. (b) 100% Stator Earth Fault Protection (64G) :-

 METHODOLOGY:-

Excite the Machine at 15.75KV Rated Voltage and remove NGT Secondary wires at GRP
panel (TB: X02 5, 6 GRP Panel)

(RELAY Setting has made during testing: UN3rdH :< 2%, Time Delay: 2sec)

 OPERATED VALUE:-

MASTER TRIP
SETTING ANNOUNCIATION
RELAY
UN3rdH :< 86B1
OK
2% OPERATED
MASTER TRIP
SETTING ANNOUNCIATION
RELAY
UN3rdH :< 86B2
OK
2% OPERATED

 RESULT:-

Master Trip Relay 86B1 & 86B2 Operated, Annunciation Checked & Found OK

AVR Trip Checked & Found OK

RELAY setting has normalized

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7.1.(c)Over voltage Protection (59G):-

 METHODOLOGY:-

Increase the Generator voltage above theTrip Setting by varying Excitation in Manual mode.

RELAY Setting has made during testing:

GRP-1: 110% of UB, Time Delay_10sec.

GRP-2: 105% of UB, Time Delay_10sec.

 OPERATED VALUE:-

GRP-1
OPERATED PHASE MASTER TRIP
SETTING ANNOUNCIATION
VOLTAGE in KV RELAY
86B1
110% of UB 10 OK
OPERATED

GRP-2
OPERATED PHASE MASTER TRIP
SETTING ANNOUNCIATION
VOLTAGE in KV RELAY
86B2
105% of UB 9.5 OK
OPERATED

 RESULT:-

Master Trip Relay 86B1 & 86B2 Operated, Annunciation Checked & Found OK

AVR Trip Checked & Found OK

RELAY setting has normalized

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7.1. (d)Under voltage Protection (27G) :-

 METHODOLOGY:-

Decrease the Generator voltage below the TripSetting by varying Excitation


RELAY Setting has made during testing:

GRP-1: 70% of UB,

GRP-2: 70% of UB,

 OPERATED VALUE:-
GRP-1
OPERATED
MASTER TRIP
SETTING PHASE ANNOUNCIATION
RELAY
VOLTAGE in KV
70% of UB 6.36 86B1 OPERATED OK

GRP-2
OPERATED
MASTER TRIP
SETTING PHASE ANNOUNCIATION
RELAY
VOLTAGE in KV
70% of UB 6.36 86B2 OPERATED OK

 RESULT:-

Master Trip Relay 86B1 & 86B2 Operated, Annunciation Checked& Found OK.

AVR Trip Checked & Found OK

RELAY setting has normalized

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7.1.(e)Over Frequency Protection (81G2):-

 METHODOLOGY:-

Increase the Generator Speed above the Setting by varying turbine speed
RELAY Setting has made during testing:
GRP-1: 51.5Hz

GRP-2: 50.5Hz,

 OPERATED VALUE:-
GRP-1
OPERATED
MASTER TRIP
SETTING FREQUENCY in ANNOUNCIATION
RELAY
Hz
86C1
51.5Hz 51.5 OK
OPERATED

GRP-2
OPERATED
MASTER TRIP
SETTING FREQUENCY in ANNOUNCIATION
RELAY
Hz
86C2
50.5Hz 50.5 OK
OPERATED

 RESULT:-

Master Trip Relay 86C1 & 86C2 Operated, Annunciation Checked Found OK

RELAY setting has normalized

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7.1.(f)Under Frequency Protection (81G1) :-

 METHODOLOGY:-

Decrease theGenerator Speed below the Setting by varying turbine speed


RELAY Setting has made during testing:
GRP-1: 48.5Hz,

GRP-2: 49.5Hz,

 OPERATED VALUE:-
GRP-1
OPERATED
MASTER TRIP
SETTING FREQUENCY in ANNOUNCIATION
RELAY
Hz
86C1
48.5Hz 48.5Hz OK
OPERATED

GRP-2
OPERATED
MASTER TRIP
SETTING FREQUENCY in ANNOUNCIATION
RELAY
Hz
86C2
49.5Hz 49.5Hz OK
OPERATED

 RESULT:-

Master Trip Relay 86C1 & 86C2 Operated & Annunciation Checked.

RELAY setting has normalized

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7.1 (g) Over Excitation Protection (24GT):-

 METHODOLOGY:-

Excite the Machine up to Rated voltage 15.57KV then Decrease the Generator Speed
Up to Tripping Occurs

RELAY Setting has made during testing:


GRP-1: V/Hz: 105%UB/Hz, Time delay: 30sec.

GRP-2: V/Hz: 105%UB/Hz, Time delay: 30sec.

 OPERATED VALUE:-
GRP-1
MASTER TRIP
SETTING OPERATED V/Hz ANNOUNCIATION
RELAY
86B1
105%UB/Hz 1.066 OK
OPERATED

GRP-2
MASTER TRIP
SETTING OPERATED V/Hz ANNOUNCIATION
RELAY
86B2
105%UB/Hz 1.064 OK
OPERATED

 RESULT:-

Master Trip Relay 86B1 & 86B2 Operated, Annunciation Checked Found OK.
AVR Trip Checked Found OK
RELAY setting has normalized
7.1 (h)Rotor Earth Fault Protection (64R):-

 METHODOLOGY:-
Earth the terminal no X02-8 in GRP-1 Panel through the External Wire.
 RESULT:-
Master Trip Relay 86B1 & 86B2 Operated, Annunciation Checked Found OK.
AVR Trip Checked Found OK

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8) SYNCHRONIZATION:

 METHODOLOGY:

a) Check & Ensure the Normalized Gen Protection RELAY Settings.


b) Check & Ensure the Turbine, AVR & Generator Trip Circuits are in line.
c) Check & Ensure the Generator and Grid Phase Sequence Should be in clock wise
d) Excite the Machine and develop 15.75KV voltage at generator terminals,
e) Adjust the Machine voltage and Frequency up to Match with Grid Voltage &
Frequencythrough the Voltage Raise/Lower switch & Speed Raise/Lower switch
respectively,at GSCP Panel.
f) Give the Close Command to GCB when Synchronous Scope at 12’O clock
position

 OPERATED VALUE:

Generator side (Before Grid Side After


GCB) GCB)
VOLTAGE 16.20kv 16.21kv
FREQUENCY 49.91Hz 49.91Hz

 RESULT:

120MW Generator Successfully Synchronized with 220KV Common Grid at


29/07/2015 5PM and Delivered 6.2 MW Power for half an hour Time period.

Turbine Trip has checked by Simulating Rotor Earth fault and Annunciation found OK

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