Forged Engineering Data
Forged Engineering Data
Forged Engineering Data
Phosphorus 0.035 max. 0.035 max. 0.040 max. 0.040 max. 0.030 max. 0.030 max. 0.020 max. 0.045 max. 0.045 max. 0.045 max.
Sulphur 0.040 max. 0.040 max. 0.040 max. 0.040 max. 0.030 max. 0.030 max. 0.010 max. 0.030 max. 0.03 max. 0.03 max.
Silicon 0.10-0.35 max. 0.15-0.30 0.50-1.00 0.50 max. 0.50 max. 0.50-1.00 0.20-0.50 1.00 max. 1.00 max. 1.00 max.
Nickel — — — — 0.50 max. — 0.4 max. 10.0-14.0 10.0-15.0 9.0-12.0
Chromium — — 1.00-1.50 2.00-2.50 4.0-6.0 8.0-10.0 8.0-9.50 16.0-18.0 16.0-18.0 17.0 min.
Molybdenum — — 0.44-0.65 0.87-1.13 0.44-0.65 0.90-1.10 0.85-1.05 2.0-3.0 2.0-3.0 (4)
Special Tests — impact-50°F — — — — — — — —
Heat Treatment Normalized QT or NT(5) NT(5) NT(5) NT(5) NT(5) NT(5) Sol. annealed Sol. annealed —
Tensile psi min. 70,000 70,000 70,000 75,000 70,000 85,000 85,000 75,000 70,000 75,000
Yield psi min. 36,000 36,000 40,000 45,000 40,000 55,000 60,000 30,000 25,000 30,000
Elong. % Min. 22 22 20 20 20 20 20 30 30 30
R. Area % Min. 30 30 30 30 35 40 40 50 50 50
Hardness* HB (1) 187 max. 197 max. 143-207 156-207 143-217 179-217 248 max. — — —
(1) All forgings are softer than 237 HB = 22 HRC. (4) Titanium: min. 5 x C, max. 6 x C.
(2) A 105N, A 350 Gr. LF2 Standard at Velan, 0.25 C max. (5) QT: Quenched and tempered
(3) Material code 13 : 0.035 max., Material Code 17: 0.04–0.08. NT: Normalized and tempered
TRIM SPECIFICATION
TABLE 2
BAR STOCK CAST
ASTM AUSTENITIC
DESIGNATION CR 13 STAINLESS STEELS MONEL HASTELLOY MONEL STELLITE 6
DUCTILE
A 479 A 582 A 479 A 479 A 564 B 164 AMS 4676D B574 A 494 AMS A 439
410(5) 416(5) 316 ST. HARD. 316 630 MONEL K-MONEL N 10276 M-25S 5387 A D-2C
Carbon 0.15 0.15 0.08 0.08 0.07 0.3 0.25 0.010 0.25 0.9-1.4 2.90
Manganese 1.00 1.25 2.00 2.00 1.00 2.0 1.50 1.0 1.50 1.0 1.80-2.40
Phosphorus 0.040 0.06 0.045 0.045 0.040 – 0.02 0.04 0.03 0.04 0.08
Sulphur 0.030 0.15 min. 0.030 0.030 0.030 0.024 0.010 0.03 0.03 0.04 –
COMPOSITION %
Silicon 1.00 1.00 1.00 1.00 1.00 0.5 1.00 0.08 3.5-4.5 1.5 1.00-3.00
Nickel – – 10.00-14.00 10.00-14.00 3.00-5.00 63.0 63.00-70.00 Balance Balance 3.0 21.00-24.00
Chromium 11.50-13.50 12.00-14.00 16.00-18.00 16.00-18.00 15.00-17.50 – – 14.5-16.5 – 27.0-31.0 0.50
Molybdenum – – 2.00-3.00 2.00-3.00 – – – 15.0-17.0 – 1.5 –
Copper – – – – 3.00-5.00 28.0-34.0 Balance – 27.0-33.0 – –
Aluminum – – – – – – – – – – –
Cobalt – – – – – – – – – Balance –
Tungsten – – – – – – – – – 3.5-5.5 –
Iron – – – – – – – – 3.50 Max. 3.0 –
Special Condition Temper Hard Level 2 – – Hot worked Hot Fin. – Age Hard. – –
Heat Treat. Class 2 Hard Temper Sol. annealed Sol. annealed H 1100 – – – – – –
Tensile psi min. 110,000 – 95,000 75,000 140,000 80,000 140,000 100,000 – 130,000 58,000
Yield psi min. 85,000 – 75,000 30,000 115,000 40,000 100,000 41,000 – – 28,000
Elong. % min. 15 – 25 30 14 30 20 40 – 1 20
R. Area % min. 45 – 40 40 45 – – – – – –
Hardness HB 269 max. 293-352 – – 302 min. – 326 min. – 300 min. 344 min. 121-171
(5) Cr 13 available in soft form. Less than 237 HB. Non-Cobalt hard facing alloy available.
21
ENGINEERING DATA
STEM PACKING HF (HYDROFLUORIC ACID) VALVES
TYPE OF JOHN CRANE
TYPE OF SERVICE
SERVICE FOR HF SERVICE, WE RECOMMEND THE FOLLOWING TRIM:
PACKING DESIGNATION TEMP.°F STEM: Monel K
Die-formed graphite 1625A and Steam, Air, WEDGE & DISC: Monel or Monel with Teflon, with additional
sandwiched between 237 Water, Oils, up to 1400 side clearance to prevent buildup.
braided graphite or equal Liquified Petroleum
SEATS: Monel
All Acids, Alkali, GASKET: Monel and Teflon
-120 to
Teflon V-rings C-VH Solvents, Gases,
Except Fluorine + 500 PACKING: Teflon V-rings
BOLTS: Replace with A 193-B7M studs & A 194-2HM nuts.
Hydrogen, Peroxide, -100 to
Braided Teflon C-1046
Oleum, Acids, Alkali + 400 SOUR SERVICE VALVES
TRIM MATERIALS TO MEET STANDARDS MR0175 (REV. 1994)
Velan manufactures the complete range of valves shown in this
WEDGE/DISC SEAT
TRIM (CODE) SEATING SURFACE SURFACE STEM catalog in compliance with NACE standard MR0175 (REV.1994).
13% Cr (TY) CA15 Stellite 6 410 Trim materials must be selected by customers from the table below
Full Stellite (TS) Stellite 6 Stellite 6 410
based on experience with resistance to corrosion against sulphides
(sour gas) found in processing crude oil.
316 (MY) CF8M or 316 Stellite 6 316
316 full Stellite (MS) Stellite 6 Stellite 6 316 TYPE OF WEDGE/DISC SEAT BONNET
Monel (XY) Monel Stellite 6 Monel TRIM (CODE) SEATING SURFACE SURFACE STEM BOLTING
Monel (XX) Monel Monel Monel NA 13% Chrome* Stellite 6 410* Gr. B7M/2HM*
Hastelloy (HC) Hastelloy C Stellite 6 Hastelloy C Stellite 6 or Gr. B7M/2HM*
NB Stellite 6 316 or 630
CF8M or 630
(SX) CF8M CF8M 316
Monel or Gr. B7M/2HM*
NC Monel Stellite 6 Monel K or 630
BODY-BONNET GASKETS *RC 22 maximum
GASKET TYPE VALVE TYPE REMARKS CHLORINE VALVES
Spiral wound Forged valves Asbestos-free STEM: Monel K
Gr. 304 (stainless) + graphite max. 1400°F WEDGE OR DISC: Monel or Monel with Teflon
Spiral wound Forged valves for Asbestos-free SEAT: Monel
Gr. 304 (stainless) + Teflon chemical industry max. 500°F GASKET: Monel and Teflon
Spiral wound Forged valves for Asbestos-free PACKING: Teflon V-rings
Monel + Teflon chemical industry max. 500°F BOLTS: A193-B7
NOTE: Special cleaning procedure and packing available.
22
ENGINEERING DATA ASME B16.34 PRESSURE TEMPERATURE RATINGS
Selection Rules :
A) Valve sizes up to and including 2 1⁄2”: Standard Class : Flanged Limited Class: Socket weld, butt weld or (threaded up to Class 2500)
B) Valve sizes 3” and up : Standard Class : Flanged or butt weld Special Class: Butt weld only (if ASME B16.34, para. 2.1.2 is invoked)
FORGED CHROME-MOLY STEEL A 182 Gr. F22 Cl.3 Working Pressure by Classes, psig
CLASS 150 300 600 1500 1690 2500 2680 4500
Shell Test, psig 450 1125 2250 5625 6350 9375 10050 16875
Seat Test, psig 325 825 1650 4125 4650 6875 7375 12375
Temp.°F STANDARD STANDARD STANDARD STANDARD LIMITED (3) STANDARD SPECIAL (2) LIMITED (3) STANDARD LIMITED (3) STANDARD SPECIAL (2) LIMITED (3) STANDARD SPECIAL (2) LIMITED (3)
-20 to100 290 750 1500 3750 3750 4225 4225 4225 6250 6250 6700 6700 6700 11250 11250 11250
200 260 750 1500 3750 3750 4225 4225 4225 6250 6250 6700 6700 6700 11250 11250 11250
300 230 730 1455 3640 3705 4100 4175 4175 6070 6180 6505 6625 6625 10925 11120 11120
400 200 705 1410 3530 3620 3975 4075 4075 5880 6035 6300 6470 6470 10585 10865 10865
500 170 665 1330 3325 3600 3745 4055 4055 5540 6000 5935 6430 6430 9965 10800 10800
600 140 605 1210 3025 3600 3405 4055 4055 5040 6000 5400 6430 6430 9070 10800 10800
650 125 590 1175 2940 3580 3310 4030 4030 4905 5965 5255 6395 6395 8825 10735 10735
700 110 570 1135 2840 3555 3200 4005 4005 4730 5930 5070 6355 6355 8515 10670 10670
750 95 530 1065 2660 3450 2995 3885 3885 4430 5750 4745 6160 6160 7970 10350 10350
800 80 510 1015 2540 3365 2860 3790 3790 4230 5605 4530 6010 6010 7610 10095 10095
850 65 485 975 2435 3215 2740 3620 3620 4060 5355 4350 5740 5740 7305 9645 9645
900 50 450 900 2245 3000(5) 2530 3380 3380(5) 3745 5000(5) 4010 5360 5360(5) 6740 9000 9000(5)
950 35 375 755 1885 2405(5) 2125 2655 2720(5) 3145 4075(5) 3370 4210 4380(5) 5665 7070 7555(5)
1000 20 260 520 1305 1740(5) 1470 1835 1975(5) 2170 3040(5) 2325 2910 3285(5) 3910 4885 6050(5)
1050 20(1) 175 350 875 1170 985 1230 1325 1455 2035 1560 1950 2200 2625 3280 4060
1100 20(1) 110 220 550 730 620 770 830 915 1280 980 1225 1385 1645 2055 2545
FORGED STAINLESS STEEL A 182 Gr. F316(6) Working Pressure by Classes, psig
CLASS 150 300 600 1500 1690 2500 2680 4500
Shell Test, psig 425 1100 2175 5400 5625 6100 6350 9000 9375 9650 10050 16200 16875
Seat Test, psig 325 800 1600 3975 4125 4475 4650 6600 6875 7075 7375 11900 12375
Temp.°F STANDARD STANDARD STANDARD STANDARD LIMITED (3) STANDARD SPECIAL (2) LIMITED (3) STANDARD LIMITED (3) STANDARD SPECIAL (2) LIMITED (3) STANDARD SPECIAL (2) LIMITED (3)
-20 to100 275 720 1440 3600 3750 4055 4225 4225 6000 6250 6430 6700 6700 10800 11250 11250
200 235 620 1240 3095 3450 3485 3885 3885 5160 5750 5530 6160 6160 9290 10350 10350
300 215 560 1120 2795 3120 3150 3515 3515 4660 5200 4995 5575 5575 8390 9360 9360
400 195 515 1025 2570 2850 2895 3210 3210 4280 4750 4585 5090 5090 7705 8550 8550
500 170 480 955 2390 2655 2690 2990 2990 3980 4430 4265 4745 4745 7165 7970 7970
600 140 450 900 2255 2520 2540 2835 2835 3760 4195 4030 4495 4495 6770 7555 7555
650 125 445 890 2220 2465 2500 2775 2775 3700 4105 3965 4400 4400 6660 7395 7395
700 110 430 870 2170 2420 2445 2725 2725 3620 4035 3880 4325 4325 6515 7265 7265
750 95 425 855 2135 2380 2405 2680 2680 3560 3965 3815 4250 4250 6410 7135 7135
800 80 420 845 2110 2355 2375 2650 2650 3520 3930 3770 4210 4210 6335 7070 7070
850 65 420 835 2090 2330 2350 2625 2625 3480 3885 3730 4165 4165 6265 6990 6990
900 50 415 830 2075 2315 2338 2605 2605 3460 3855 3705 4130 4130 6230 6945 6945
950 35 385 775 1930 2290 2175 2580 2580 3220 3815 3450 4090 4090 5795 6870 6870
1000 20 350 700 1750 2105 1970 2370 2370 2915 3505 3125 3755 3755 5245 6310 6310
1050(6) 20(1) 345 685 1720 2105(5) 1935 2370 2370(5) 2865 3505(5) 3070 3755 3755(5) 5155 6310 6310(5)
1100(6) 20(1) 305 610 1525 1945(5) 1715 2145 2195(5) 2545 3295(5) 2725 3405 3540(5) 4575 5720 6110(5)
1150(6) 20(1) 235 475 1185 1580(5) 1330 1665 1795(5) 1970 2760(5) 2110 2640 2980(5) 3550 4435 5495(5)
1200(6) 20(1) 185 370 925 1230 1040 1300 1400 1545 2160 1655 2065 2330 2775 3470 4300
1250(6) 20(1) 145 295 735 980 829 1035 1115 1230 1715 1315 1645 1855 2210 2765 3425
1) For welding end valves only. 3) Limited Class: Only up to and including 5) Do not interpolate between these
Flanged end ratings terminate at 1000°F. 2 1⁄2”. Flanged valves are not allowed. temperatures. Consult the factory.
2) Special Class: requires additional inspection 4) Permissible but not recommended for 6) At temperatures over 1000°F (538 °C) use only
per ASME B16.34, para. 2.1.2. prolonged usage above 800°F (425 °C). when the carbon content is 0.04% or higher
(material code 10).
23
ENGINEERING DATA
FORGED STAINLESS STEEL A 182 Gr. F91 Working Pressure by Classes, psig
CLASS 150 300 600 800 1500 1690 2500 2680 4500
Shell Test, psig 450 1125 2250 3000 5625 6350 9375 10050 16875
Seat Test, psig 325 825 1650 2200 4125 4650 6875 7375 12375
Temp.°F STANDARD STANDARD STANDARD STANDARD LIMITED(3) STANDARD LIMITED(3) STANDARD SPECIAL(2) LIMITED(3) STANDARD LIMITED(3) STANDARD SPECIAL(2) LIMITED(3) STANDARD SPECIAL(2) LIMITED(3)
-10 to 200 290 750 1500 2000 2000 3750 3750 4225 4225 4225 6250 6250 6700 6700 6700 11250 11250 11250
200 260 750 1500 2000 2000 3750 3750 4225 4225 4225 6250 6250 6700 6700 6700 11250 11250 11250
300 230 730 1455 1940 2000 3640 3750 4100 4225 4225 6070 6250 6505 6700 6700 10925 11250 11250
400 200 705 1410 1880 2000 3530 3750 3975 4225 4225 5880 6250 6300 6700 6700 10585 11250 11250
500 170 665 1330 1770 2000 3325 3750 3745 4225 4225 5540 6250 5935 6700 6700 9965 11250 11250
600 140 605 1210 1610 2000 3025 3750 3405 4225 4225 5040 6250 5400 6700 6700 9070 11250 11250
650 125 590 1175 1565 2000 2940 3750 3310 4225 4225 4905 6250 5255 6700 6700 8825 11250 11250
700 110 570 1135 1515 1955 2840 3655 3200 4130 4120 4730 6110 5070 6550 6550 8515 10995 10995
750 95 530 1065 1415 1940 2660 3645 2995 4105 4105 4430 6070 4750 6505 6505 7970 10930 10930
800 80 510 1015 1355 1920 2540 3600 2860 4055 4055 4230 6000 4535 6430 6430 7610 10800 10800
850 65 485 975 1295 1805 2435 3385 2745 3815 3815 4060 5645 4350 6050 6050 7305 10160 10160
900 50 450 900 1200 1600(5) 2245 3000(5) 2530 3380 3380(5) 3745 5000(5) 4015 5360 5360(5) 6740 9000 9000(5)
950 35 385 775 1030 1270(5) 1930 2410(5) 2175 2658 2725(5) 3220 4075(5) 3450 4210 4380(5) 5795 7070 7555(5)
1000 20 365 725 965 1160(5) 1820 2250(5) 2050 2370 2555(5) 3030 3925(5) 3245 3755 4245(5) 5450 6310 7555
1050 20(1) 360 720 960 1160 1800 2250 2025 2370 2555 3000 3925 3215 3755 4245 5400 6310 7555
1100 20(1) 300 605 805 1040 1510 2015 1700 2125 2290 2515 3520 2695 3370 3805 4525 5655 7005
1150 20(1) 225 445 595 765 1115 1490 1255 1570 1690 1855 2595 1990 2485 2810 3345 4180 5180
1200 20(1) 145 290 380 495 720 960 810 1015 1090 1200 1680 1285 1605 1815 2160 2700 3345
Note: Footnotes 1, 2, 3 & 5 for the table above, see page 23.
Size Bolted Bonnet, Bolted Bonnet & Y-Pattern Bolted Bonnet Bolted Bonnet Welded Swing Piston Piston
Welded Bonnet Welded Bonnet Bellows Angle Globe 45° Incl. Globe Bonnet Check Valves Check Valves Check Valves
Gate Bonnet Globe Bellows Seal Seal Globe (Boiler (Boiler Parallel (Vertical) (Inclined)
Vertical & Angle(4) Globe Blowoff) Blowoff) Full Bore
in
mm 150-800 150-1690(1) 150-800 1500-2500 600-1500 600-1500 600-1500 150-800 150-800 900-1500 1690-2680 4500
1/4
8 1.5 1.5 – – – – – – 1.8 2 6 3
3/8
10
2 2 – – – – – – 1.8 2 6 3
1/2
15
3 3 2.5 5 3 – – 9 2 3 7 4
3/4
20
4 4 3.5 5.8 6 – – 10 3 4 8 7
1 6 6 4.5 10.5 16 18 62 22 6 6 12 9
25
1
1 /4
32
14 14 8.3 23 29 50 – 55 14 14 24 19
11/2 14 14 8.3 23 29 50 – 55 14 14 25 23
40
2 33 33 17 34 54 62 280 82 25 33 60 42
50
1) Bolted Bonnet Only 4) Bolted Bonnet Class 1690 only (Horseshoe)
2) Welded Bonnet Only Note: Metric Equivalent of Cv is Kv: Kv = Cv x 0.85
3) 14” for Bolted Bonnet & 6” for Welded Bonnet
24