SST2000 Series: Universal Speed Switch & Speed Transmitter Installation and Operation Manual
SST2000 Series: Universal Speed Switch & Speed Transmitter Installation and Operation Manual
SST2000 Series: Universal Speed Switch & Speed Transmitter Installation and Operation Manual
SST2000 Series
Universal Speed Switch & Speed Transmitter
Rev. C
P/N: 145F-11761
PCO – 00010383
The Dynalco SST2000 series speed switch / transmitter is designed for reliable and rugged operation. This
product has been designed and tested to meet the demands required in many industrial and hazardous
locations meeting critical CSA standards. Performance of this product is directly related to the quality of the
installation and knowledge of the user in operating and maintaining the instrument. To ensure continued
operation to the design specifications, personnel should read this manual thoroughly before proceeding with
installation, operation and maintenance of this instrument. If this product is used in a manner not specified by
Dynalco, the protection provided by it against hazards may be impaired.
Dynalco® is a Barksdale® brand.
WARNING
Failure to follow proper instructions may cause any one of the following situations to occur: Loss of life;
personal injury; property damage; damage to this instrument; and warranty invalidation.
For clarification of instructions in this manual or assistance with your application, contact Dynalco as
below:
Tech Support: [email protected] or 1-866-227-8528
Customer Care: [email protected] or 1-800-835-1060
Or by mail:
Barksdale Inc.
Barksdale® and Dynalco® Products
3211 Fruitland Ave
Los Angeles, CA 90058
Trademarks
SST-2000A/H, SST-2200A and SST-2400H are trademarks of Dynalco.
ii
Contents
Chapter 1 Getting Started 1
About your speed switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Models. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
iii
Chapter
1
Getting Started
Chapter 1
The SST-2000A/H series is a speed switch and signal transmitter that provides
alarm set points for over- and underspeed control for sequential, startup, and
shutdown switching for:
t engines
t machines
t I/P drivers
t instrumentation
t process control
t recording
t measurement
How it works
The SST-2000A/H accepts a full-scale frequency input value from 0–0.1 Hz
(6 pulses per minute) to 0–50,000 Hz. Standard: 0–80 Hz to 0–20,000 Hz.
Examples of input devices include:
t passive or active magnetic pickups
t shaft encoders
t contact closures
t flow meters
t photocells
The speed switch converts frequency input (speed, rate) into linear proportional
dc outputs:
t 0–1 mA (standard - meter out)
t 4–20 mA (standard - proportional out)
t 0–5 Vdc (switch selectable)
t 0–10 Vdc (switch selectable)
It provides 0, 2, or 4 relay trip set points (depending on the model)
2
Getting Started
Physical Dimensions
Fig. 1-1 Top and side views of the SST-2000A/H.
Dimensions in inches and (centimeters).
Special explosion proof housings kits (complete
with mounting hardware) are also available.
See XP rated housings on page 6. 3.75 9.5
1.81 4.6
8.25 21
7.75 19.7
4X .25 0.64
3.13 7.9
DIMENSIONS IN INCHES[CM]
3
Chapter 1
Models
No. Of
Model 3rd Party Certification(s)
Set Points
Features
Signal Field-programmable for: sensors, including contact closure input,
Sources magnetic pickups, ac generators, contact closures, photocells.
Alarm Disable all alarms (for startup conditions and special functions)
Disable
Set Point Integral VERIFY permits viewing and setting of set point value
Verification without actuating the relays. Requires an external meter.
4
Getting Started
Specifications
Electrical
MAXIMUM LOAD
t 1 kΩ with 115/ 220 Vac or 30 Vdc power
t 750 ohms with 22 Vdc power
t linear between 22 and 30 Vdc
5
Chapter 1
Relays
6
Getting Started
Options
Expanded Provides full meter output, full proportional output, and full
Scale Input set point range over a limited input range e.g. 0–1 mA and 4–20
mA over 800–1000 Hz input frequency.
Environmental
7
Chapter
2
Installing the SST-2000A/H
Chapter 2
Signal input (low side, terminal 6) is common to the auxiliary output (low side,
terminal 7), to the dc supply (terminal 4), and to the main proportional output
low side (terminal 9). Relay contacts are always isolated
When powered with ac: all circuitry is isolated from the power line by the built-in
supply transformer
When powered with dc: the transmitter output is not isolated from the dc power
source. Any load driven by the transmitter (i.e. recorder, controller, etc.) must
have the same common as the negative side of the dc supply. Install a current
loop isolator between the 4–20mA output and the load if the load does not
reference the same common as the SST-2000.
10
Installing the SST-2000A/H
11
Chapter
3
Powering External Devices
Chapter 3
14
Powering External Devices
15
Chapter 3
16
Powering External Devices
The SPV -200 coil has a resistance of 50 Ω and requires 6 Vdc to trip.
The regulated 14 Vdc supply at terminals 11 (+) & 4 (–) does not have the
capacity to drive the SPV-200 continually.
When the SST-2000A/H speed transmitter is supplied with the Pneumatic Trip
Option for Overspeed, Relay 1 transfers for only 100 milliseconds on overspeed;
the 14 volt supply can then be used with a series limiting resistor to power the
pneumatic trip.
Switching 28 Vdc
When switching 28 Vdc into the coil, use a 5–10 watt, 180 Ω resistor in series
with the SPV-200 coil.
17
Chapter
4
Calibrating the Speed Switch
Chapter 4
20
Calibrating the Speed Switch
21
Chapter 4
You must calibrate the SST-2000A/H if you have made a change in the full-scale
frequency range (changed contacts to DIP switch A).
1 Disconnect any meter connected to terminals 7 & 8. Mark or
position the wires so they can be correctly reattached later.
2 Connect a digital voltmeter across terminals 7(–) & 8 (+).
3 Connect a frequency generator (e.g. F-16) at terminals 5 (HI) & 6
(COM). Use the frequency generator to input the new full-scale
frequency.
4 Adjust the FREQ RANGE TRIM potentiometer for 10.00 Vdc on
the voltmeter. (See Fig. 4-9.)
5 Reattach the meter that is normally connected to terminals 7(–) &
8 (+). Observe polarity.
SIGNAL
SEN SI TIVITY MAX
22
Calibrating the Speed Switch
Table 4-1 Table of Freq. Range Switch A ON Freq. Range
full-scale frequency and (in kHz) Positions (in Hz)
the corresponding switch 0.08 - 0.10 1, 8 80 - 100
“A” ON settings.
0.10 - 0.13 2, 8 100 - 130
0.13 - 0.17 3, 8 130 - 170
0.17 - 0.22 4, 8 170 - 220
0.22 – 0.30 5, 8 220 - 300
0.30 - 0.38 6, 8 300 - 380
0.38 – 0.50 7, 8 380 - 500
0.48 – 0.63 7, 2, 8 480 - 630
0.63 – 0.83 1, 4, 7, 8 630 - 830
0.83 – 1.09 1, 2, 3, 5, 6, 8 830 - 1,090
0.86 – 1.12 1 860 - 1,120
1.10 – 1.40 2 1,100 - 1,400
1.40 – 1.90 3 1,400 - 1,900
1.90 – 2.50 4 1,900 - 2,500
2.50 – 3.20 5 2,500 - 3,200
3.20 – 4.20 6 3,200 - 4,200
4.20 – 5.50 7 4,200 - 5,500
5.30 – 6.90 7, 2 5,300 - 6,900
6.90 – 9.10 1, 4, 7 6,900 - 9,100
9.10 – 12.0 1, 2, 3, 5, 6 9,100 - 12,000
12.0 – 15.5 2, 3, 4, 6, 7 12,000 - 15,500
15.1 – 20.0 1, 2, 3, 4, 5, 6, 7 15,100 - 20,000
23
Chapter 4
24
Calibrating the Speed Switch
The underside of the top plate contains labels for each DIP switch setting.
25
Chapter 4
26
Calibrating the Speed Switch
27
Chapter 4
Response Time
Response time is the time required for the proportional
outputs to change from 10% to 90% of the maximum RELAY RESPONSE
calibrated value for an instantaneous step change of the
Contact Dynalco if
input frequency. Response time affects the transfer you need a different
speed of the relays. relay response time.
28
Calibrating the Speed Switch
the engine at this speed is generally not desired. Use Alternate Method 1 if you
cannot guarantee engine overspeed.
1 Run the engine at the desired speed using:
29
Chapter 4
30
Calibrating the Speed Switch
6 CALIBRATE
Fig. 4-14 Verify the set
- 7
point values and view the +
RPM (frequency, rate, 8
etc.) on the 0–1 mA output PROPORTIONAL - 9
meter connected to MAIN OUTPUT +
10 1
terminals 7 & 8. +14 VDC OUTPUT +
11
(Shown SETPOINT 1
12
is the procedure for SETPOINT 2 3
13
verifying Set point 1.) SETPOINT 3 SETPOINT
14 ADJUSTMENTS
SETPOINT 4
15
VERIFY SETPOINTS 16
31
Chapter 4
You will need a 0–1 mA meter for this procedure. If a meter was supplied with
the speed switch, you can use it. Otherwise, you can use a DPM-105 meter, or
any 0-1mA ammeter.
The external meter should be calibrated : “0–1 mA = 0 to full-scale input
frequency” of the SST-2000A/H.
See the specification sheet or serial number label that accompanied the unit for
the full-scale frequency value.
1 Observe polarity. Connect an external 0-1 mA meter to terminals
7 (–) & 8 (+).
2 Depending on the set point to be adjusted, connect a temporary
jumper from :
t Terminal 16 to 12 (for Set point 1) or
t Terminal 16 to 13 (for Set point 2) or
t Terminal 16 to 14 (for Set point 3) or
t Terminal 16 to 15 (for Set point 4)
3 The 0–1 mA meter will now indicate the current value for the chosen
set point (see Fig. 4-14, page 31).
4 If necessary, first adjust the selected set point using procedures
outlined in Adjusting Individual set points, page 28.
5 Remove the temporary jumper.
6 The output from terminals 7 & 8 will again provided the standard
0–1 mA proportional output.
7 Repeat steps 1–5 for additional set points.
32
Index
C M
calibrating, 19, 21 - 23, 25, 27, 29, model numbers, 4
31
commons, 10
contact closure, 27
CSA
O
output, 24
Class I, Div.2, Grp. D (H 4-20 mA , 24
series), 4
general certification (A series),
4
current loop isolator, 10 P
PG-278 pulser, 11
pickups
powering, 16
D power
dc power, 10 ac, 10
dimensions, 3 dc, 10
DPM-105, 14 external devices, 13, 15, 17
M928, 16
SPV-200, 17
E zero velocity pickups, 16
electrical proportional output, 24
commons, 10
connections, 10
specifications, 5
environmental specifications, 7
R
relay, 25
explosion-proof housings, 6 resetting, 25
external devices, 13, 15, 17 response, 28
DPM-105, 14 setpoints, 6, 20
MTH-103D, 14
SPD-100, 14
SPD-700, 14
SPV-200, 17 S
setpoints, 25
1 & 2, 26
3 & 4, 26
F 5-10 V prop. output, 26
features, 4 adjusting, 28, 32
frequency DPDT trip, 26
equation for setpoints, 28 verifying, 31
table, 23 size, 3
full-scale input frequency range, 21 SPD-100, 14
SPD-700, 14
specifications, 5
H
housings, 6
X
XP housings, 6
I
input signal, 11
desensitizing, 27
full scale range, 21
sensitivity, 27
installing, 9, 11
isolator, 10
L
latched relay, 25
resetting, 25
33