Pnoz M1P (Eth) : Configurable Control System Pnozmulti

PNOZ
m1p (ETH)
Configurable Control System PNOZmulti
Operating Manual20878EN13
Preface
This document is the original document.
All rights to this documentation are reserved by Pilz GmbH & Co. KG. Copies may be made
for internal purposes. Suggestions and comments for improving this documentation will be
gratefully received.
Pilz®, PIT®, PMI®, PNOZ®, Primo®, PSEN®, PSS®, PVIS®, SafetyBUS p®,
SafetyEYE®, SafetyNET p®, the spirit of safety® are registered and protected trademarks
of Pilz GmbH & Co. KG in some countries.
SD means Secure Digital
Content
Section 1 Introduction 5
1.1 Validity of documentation 5
1.2 Using the documentation 5
1.3 Definition of symbols 5
Section 2 Overview 7
2.1 Range 7
2.2 Unit features 7
2.3 Chip card 8
2.4 Front view 8
Section 3 Safety 11
3.1 Intended use 11
3.2 System requirements 11
3.3 Safety regulations 11
3.3.1 Safety assessment 11
3.3.2 Use of qualified personnel 11
3.3.3 Warranty and liability 12
3.3.4 Disposal 12
3.3.5 For your safety 12
Section 4 Function description 13
4.1 Integrated protection mechanisms 13
4.2 Functions 13
4.3 Block diagram 13
4.4 Diagnostics 14
4.5 Cascading 14
4.6 Safety mat, muting 14
4.7 Interfaces 14
Section 5 Installation 15
5.1 General installation guidelines 15
5.2 Dimensions 16
5.3 Install base unit without expansion module 16
5.4 Connecting the base unit and expansion modules 17
Section 6 Commissioning 18
6.1 Wiring 18
6.2 Ethernet interfaces (only PNOZ m1p ETH) 19
6.2.1 RJ45 interfaces ("Ethernet") 19
6.2.2 Requirements of the connection cable and connector 19
6.2.3 Interface configuration 19
6.2.4 RJ45 connection cable 20
6.2.5 Process data exchange 21
6.3 Preparing for operation 22
6.3.1 Function test during commissioning 22
6.3.2 Commissioning the PNOZmulti control system for the first time 22
Operating Manual PNOZ m1p (ETH) 3
20878EN13
Content
6.3.2.1 Load project from chip card 22
6.3.2.2 Load project via integrated interface 23
6.3.3 Download modified project to the control system PNOZmulti 23
6.3.3.1 Load modified project from chip card 23
6.3.3.2 Load modified project via integrated interface 23
6.3.4 Connection 24
6.4 Connection example 26
Section 7 Operation 27
7.1 LEDs 27
7.1.1 Display elements for the Ethernet connection (only PNOZ m1p ETH) 29
7.2 Reset Ethernet connection settings 29
Section 8 Technical Details 30
8.1 Safety characteristic data 37
Section 9 Supplementary data 38
9.1 Maximum capacitive load C (μF) with load current I (mA) at the semicon 38
ductor outputs
9.2 Service life graph of output relays 38
Section 10 Order reference 40
10.1 Product 40
10.2 Accessories 40
20878EN13
Introduction
1 Introduction
1.1 Validity of documentation
This documentation is valid for the product PNOZ m1p. It is valid until new documentation
is published.
This operating manual explains the function and operation, describes the installation and
provides guidelines on how to connect the product.
1.2 Using the documentation
This document is intended for instruction. Only install and commission the product if you
have read and understood this document. The document should be retained for future ref
erence.
1.3 Definition of symbols
Information that is particularly important is identified as follows:
DANGER!
This warning must be heeded! It warns of a hazardous situation that poses
an immediate threat of serious injury and death and indicates preventive
measures that can be taken.
WARNING!
This warning must be heeded! It warns of a hazardous situation that could
lead to serious injury and death and indicates preventive measures that can
be taken.
CAUTION!
This refers to a hazard that can lead to a less serious or minor injury plus
material damage, and also provides information on preventive measures
that can be taken.
NOTICE
This describes a situation in which the product or devices could be dam
aged and also provides information on preventive measures that can be
taken. It also highlights areas within the text that are of particular import
ance.
20878EN13
Introduction
INFORMATION
This gives advice on applications and provides information on special fea
tures.
20878EN13
Overview
2 Overview
2.1 Range
} Base unit PNOZ m1p
} Terminator
} Documentation on data medium
2.2 Unit features
Using the product PNOZ m1p:
Base unit from the configurable control system PNOZmulti
The product has the following features:
} Can be configured in the PNOZmulti Configurator
} Positiveguided relay outputs:
– 2 safety outputs
Depending on the application, up to PL e of EN ISO 138491 and up to SIL CL 3 of
EN IEC 62061
} Semiconductor outputs:
– 4 safety outputs
Depending on the application, up to PL e of EN ISO 138491 and up to SIL CL 3 of
EN IEC 62061
– 1 output for standard applications
} 4 test pulse outputs
} 1 cascading input and output;
can also be used as a standard output
} 20 inputs for connecting, for example:
– ESTOP pushbuttons
– Twohand buttons
– Safety gate limit switches
– Start buttons
– Light beam devices
– Scanners
– Enabling switches
– PSEN
– Operating mode selector switches
– Pressure sensitive mats
} Muting function
} LED for:
– Diagnostics
– Supply voltage
– Output circuits
20878EN13
Overview
– Input circuits
} Test pulse outputs used to monitor shorts across the inputs
} Monitoring of shorts between the safety outputs
} Expansion modules can be connected
(please refer to the document "PNOZmulti System Expansion" for details of the type
and number that can be connected)
} Integrated interfaces:
– PNOZ m1p: Serial interface RS232
– PNOZ m1p ETH: 2 Ethernet interfaces
} Plugin connection terminals:
either springloaded terminal or screw terminal available as an accessory (see order
reference)
} Coated version:
Increased environmental requirements (see Technical details)
2.3 Chip card
To be able to use the product you will need a chip card.
Chip cards are available with memories of 8 kByte and 32 kByte. For largescale projects
we recommend the 32 kByte chip card (see Technical Catalogue: Accessories chapter).
2.4 Front view
PNOZ m1p
CHIP-Card
20878EN13
Overview
PNOZ m1p ETH
CHIP-Card
MAC ADD_00-02-47-MAC-VAR
LNK
TRF
LNK
TRF
Legend
} CHIP card:
– Interface chip card
} X1:
– Cascading inputs and outputs CI and CO,
– Test pulse outputs T0 ... T3
} X2:
– Semiconductor outputs O0 ... O3,
– Auxiliary output OA0,
– Supply connections
} X3:
– Relay outputs O4 and O5
} X4:
– RS232 interface / Ethernet interface
} X5, X6:
– Inputs I0 ... I19
} X7:
– Power supply
} LEDs:
– PWR
– RUN
– DIAG
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Overview
– FAULT
– I FAULT
– O FAULT
20878EN13
Safety
3 Safety
3.1 Intended use
The configurable control system PNOZmulti is used for the safetyrelated interruption of
safety circuits and is designed for use in:
} ESTOP equipment
} Safety circuits in accordance with VDE 0113 Part 1 and EN 602041
CAUTION!
Inputs and outputs for standard functions must not be used for safetyre
lated applications.
The coated version of the product PNOZ m1p is suitable for use where there are increased
environmental requirements (see Technical Details).
Intended use includes making the electrical installation EMCcompliant. The product is de
signed for use in an industrial environment. It is not suitable for use in a domestic environ
ment, as this can lead to interference.
The following is deemed improper use in particular:
} Any component, technical or electrical modification to the product
} Use of the product outside the areas described in this manual
} Use of the product outside the technical details (see chapter entitled “Technical De
tails”)
3.2 System requirements
Please refer to the "Product Modifications" document in the "Version overview" section for
details of which versions of the PNOZmulti Configurator can be used for this product.
3.3 Safety regulations
3.3.1 Safety assessment
Before using a unit it is necessary to perform a safety assessment in accordance with the
Machinery Directive.
Functional safety is guaranteed for the product as a single component. However, this does
not guarantee the functional safety of the overall plant/machine. In order to achieve the re
quired safety level for the overall plant/machine, define the safety requirements for the
plant/machine and then define how these must be implemented from a technical and organ
isational standpoint.
3.3.2 Use of qualified personnel
The products may only be assembled, installed, programmed, commissioned, operated,
maintained and decommissioned by competent persons.
20878EN13
Safety
A competent person is someone who, because of their training, experience and current pro
fessional activity, has the specialist knowledge required to test, assess and operate the
work equipment, devices, systems, plant and machinery in accordance with the general
standards and guidelines for safety technology.
It is the company’s responsibility only to employ personnel who:
} Are familiar with the basic regulations concerning health and safety / accident preven
tion
} Have read and understood the information provided in this description under "Safety"
} And have a good knowledge of the generic and specialist standards applicable to the
specific application.
3.3.3 Warranty and liability
All claims to warranty and liability will be rendered invalid if
} The product was used contrary to the purpose for which it is intended
} Damage can be attributed to not having followed the guidelines in the manual
} Operating personnel are not suitably qualified
} Any type of modification has been made (e.g. exchanging components on the PCB
boards, soldering work etc.).
3.3.4 Disposal
} In safetyrelated applications, please comply with the mission time TM in the safetyre
lated characteristic data.
} When decommissioning, please comply with local regulations regarding the disposal of
electronic devices (e.g. Electrical and Electronic Equipment Act).
3.3.5 For your safety
The unit meets all the necessary conditions for safe operation. However, you should always
ensure that the following safety requirements are met:
} This operating manual only describes the basic functions of the unit. Advanced func
tions such as cascading are described in the online help for the PNOZmulti Configur
ator, in the document entitled "PNOZmulti Communication Interfaces" and in
"PNOZmulti Special Applications". Only use these functions once you have read and
understood the documentation.
} Adequate protection must be provided for all inductive consumers.
} Do not open the housing or make any unauthorised modifications.
} Please make sure you shut down the supply voltage when performing maintenance
work (e.g. exchanging contactors).
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Function description
4 Function description
4.1 Integrated protection mechanisms
The relay conforms to the following safety criteria:
} The circuit is redundant with builtin selfmonitoring.
} The safety function remains effective in the case of a component failure.
} The relay contacts meet the requirements for protective separation through increased
insulation compared with all other circuits in the safety system.
} The safety outputs are tested periodically using a disconnection test.
4.2 Functions
The function of the inputs and outputs on the control system depends on the safety circuit
created using the PNOZmulti Configurator. A chip card is used to download the safety cir
cuit to the base unit. The base unit has 2 microcontrollers that monitor each other. They
evaluate the input circuits on the base unit and expansion modules and switch the outputs
on the base unit and expansion modules accordingly.
The LEDs on the base unit and expansion modules indicate the status of the configurable
control system PNOZmulti.
The online help on the PNOZmulti Configurator contains descriptions of the operating
modes and all the functions of the control system, plus connection examples.
4.3 Block diagram
A1 A2 I0 I1 I2 I3 I4 I5 I6 I7 I8 I9 I10 I11 I12 I13 I14 I15 I16 I17 I18 I19 23 13
expansion chip card
fieldbus, Interface
Input
expansion
Interface
Interface
module
module
O4 O5
Power
Ethernet/
RS 232
Test pulse
Cascading
output
24 V 0V
CI+ CI- CO+ CO- T0 T1 T2 T3 O0 O1 O2 O3 OA0 24 V 0V 14 24
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Function description
4.4 Diagnostics
The status and error messages displayed by the LEDs are saved in an error stack. This er
ror stack can be read from the PNOZmulti Configurator via the interfaces (RS 232 or Ether
net). More comprehensive diagnostics are possible via the interfaces or one of the fieldbus
modules, e.g. the PROFIBUS module.
4.5 Cascading
The cascading inputs and outputs enable several PNOZmulti and PNOZelog units to be
connected in series or as a tree structure.
INFORMATION
Detailed information on these functions and connection examples can be
found in the online help for the PNOZmulti Configurator and in the
PNOZmulti Installation Manual.
4.6 Safety mat, muting
INFORMATION
Detailed information on these functions and connection examples can be
found in the online help for the PNOZmulti Configurator and in the docu
ment entitled "PNOZmulti Special Applications".
4.7 Interfaces
The product PNOZ m1p ETH has two Ethernet interfaces, the product PNOZ m1p has one
serial interface to
} Project download
} Read the diagnostic data
} Set virtual inputs for standard functions
} Read virtual outputs for standard functions.
Information on diagnostics via the interfaces can be found in the document "PNOZmulti
communication interfaces".
The connection to Ethernet is made via the two 8pin RJ45 sockets.
The Ethernet interface is configured in the PNOZmulti Configurator and is described in the
online help for the PNOZmulti Configurator.
20878EN13
Installation
5 Installation
5.1 General installation guidelines
} The control system should be installed in a control cabinet with a protection type of at
least IP54. Fit the control system to a horizontal mounting rail. The venting slots must
face upward and downward. Other mounting positions could destroy the control system.
} Use the notches on the rear of the unit to attach it to a mounting rail. Connect the con
trol system to the mounting rail in an upright position, so that the earthing springs on the
control system are pressed on to the mounting rail.
} The ambient temperature of the PNOZmulti units in the control cabinet must not exceed
the figure stated in the technical details, otherwise air conditioning will be required.
} To comply with EMC requirements, the mounting rail must have a low impedance con
nection to the control cabinet housing.
CAUTION!
Damage due to electrostatic discharge!
Electrostatic discharge can damage components. Ensure against discharge
before touching the product, e.g. by touching an earthed, conductive sur
face or by wearing an earthed armband.
20878EN13
Installation
5.2 Dimensions
121 (4.76")
94 (3.70") 135 (5.31")
5.3 Install base unit without expansion module
} The terminator must be fitted to the side of the base unit marked “Termination/Link”.
} Do not fit a terminator on the left hand side of the base unit.
Terminator Termination/Link
20878EN13
Installation
5.4 Connecting the base unit and expansion modules
The modules are linked via jumpers.
There are 2 pin connectors on the rear of the base unit.
A max. of 12 expansion modules plus one fieldbus module may be connected to one base
unit.
} Ensure that no terminator is connected.
} Connect the base unit, the expansion modules and the fieldbus module using the jump
ers supplied.
} The terminator must be fitted to the last expansion module to the right of the base unit.
} A terminator must not be fitted to the last expansion module to the left of the base unit.
Fieldbus module
Expansion module 1 ... 4 Power supply Base unit Expansion module 1 ... 8
Jumpers Terminator
20878EN13
Commissioning
6 Commissioning
6.1 Wiring
The wiring is defined in the circuit diagram in the Configurator. There you can select the in
puts that are to perform a safety function and the outputs that are to switch this safety func
tion.
Note:
CAUTION!
The plugin connection terminals on the relay outputs that carry mains
voltage should only be connected and disconnected when the voltage is
switched off.
} Information given in the "Technical details" must be followed.
} Outputs:
– O0 to O5 are safety outputs.
– O4 and O5 are relay outputs
– O0 to O3 are semiconductor outputs
– OA0 is an output to delete a project from the base unit (see online help for the
PNOZmutli Configurator).
} To prevent contact welding, a fuse should be connected before the output contacts (see
technical details).
} Use copper wire that can withstand 75°C.
} Sufficient fuse protection must be provided on all output contacts with inductive loads.
} The control system and input circuits must always be supplied by a single power sup
ply. The power supply must meet the regulations for extra low voltages with protective
separation.
} Two connection terminals are available for each of the supply connections 24 V and 0 V
(semiconductor outputs), plus A1 and A2 (power supply). This means that the supply
voltage can be looped through several connections. The current at each terminal may
not exceed 3 A.
} Test pulse outputs must exclusively be used to test the inputs. They must not be used
to drive loads.
Do not route the test pulse lines together with actuator cables within an unprotected
multicore cable.
} Test pulse outputs are also used to supply safety mats that trigger a short circuit.
Test pulses that are used for the safety mat may not be reused for other purposes.
20878EN13
Commissioning
6.2 Ethernet interfaces (only PNOZ m1p ETH)
6.2.1 RJ45 interfaces ("Ethernet")
Two free switch ports are provided as Ethernet interfaces via an internal autosensing
switch. The autosensing switch automatically detects whether data transfer is occurring at
10 Mbit/s or 100 Mbit/s.
INFORMATION
The connected subscribers must support the autosensing/autonegotiation
function. If not, the communication partner must be set permanently to "10
Mbit/s, half duplex".
The switch's automatic crossover function means there is no need to distinguish on the
connection cable between patch cable (uncrossed data line connection) and crossover
cable (crossover data line connection). The switch automatically creates the correct data
line connection internally. Patch cable can therefore be used as the connection cable for
end devices as well as cascading.
Both Ethernet interfaces use RJ45 technology.
6.2.2 Requirements of the connection cable and connector
The following minimum requirements must be met:
} Ethernet standards (min. Category 5) 10BaseT or 100BaseTX
} Doubleshielded twisted pair cable for industrial Ethernet use
} Shielded RJ45 connectors (industrial connectors)
6.2.3 Interface configuration
RJ45 socket
8pin PIN Standard Crossover
1 TD+ (Transmit+) RD+ (Receive+)
2 TD (Transmit) RD (Receive)
3 RD+ (Receive+) TD+ (Transmit+)
8 1 4 n.c. n.c.
5 n.c. n.c.
6 RD (Receive) TD (Transmit)
7 n.c. n.c.
8 n.c. n.c.
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Commissioning
6.2.4 RJ45 connection cable
RJ45 connector
8pin
10BaseT cable or 100BaseTX cable

max. 100 m
NOTICE
With the plugin connection please note that the data cable and connector
have a limited mechanical load capacity. Appropriate design measures
should be used to ensure that the plugin connection is insensitive to in
creased mechanical stress (e.g. through shock, vibration). Such measures
include fixed routing with strain relief, for example.
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Commissioning
6.2.5 Process data exchange
The RJ45 interfaces on the internal autosensing switch enable process data to be ex
changed with other Ethernet subscribers within a network.
The product PNOZ m1p ETH can also be connected to Ethernet via a hub (hub or switch).
Ethernet
Hub/Switch Hub/Switch
Ethernetsubscriber Ethernetsubscriber
PCwithPNOZmulti
Configurator
PNOZmulti base unit

withEthernetinterface
PNOZmulti base unit

withEthernetinterface
Fig.: PNOZmulti as Ethernet subscriber possible topologies
20878EN13
Commissioning
6.3 Preparing for operation
6.3.1 Function test during commissioning
CAUTION!
It is essential to check that the safety devices operate correctly
– after the chip card has been exchanged
– after a project has been downloaded
– when the project has been deleted from the base unit's memory ("Re
set Project" menu)
6.3.2 Commissioning the PNOZmulti control system for the first time
Procedure:
} Wire the inputs and outputs on the base unit and expansion modules in accordance
with the circuit diagram.
} Cascading output as auxiliary output: Connect the load to CO+ and A2, see connection
example.
} Connect the supply voltage:
– Supply voltage for the units (connector X7):
– Terminal A1: + 24 VDC
– Terminal A2: 0 V
– Supply voltage for the semiconductor outputs (connector X2):
– 24 V terminal: + 24 VDC
– 0V terminal: 0 V
Please note: Supply voltage must always be applied to X2 and X7, even if you are not us
ing the semiconductor outputs.
6.3.2.1 Load project from chip card
NOTICE
Chip contacting is only guaranteed if the contact surface is clean and un
damaged. The chip's contact surface should therefore be protected from
contamination, contact and mechanical impact such as scratches.
Procedure:
} Insert the chip card containing the current project into the card slot on the base unit.
} Switch on the supply voltage.
20878EN13
Commissioning
6.3.2.2 Load project via integrated interface
Procedure:
} Insert a chip card into the chip card slot on the base unit.
} Connect the computer containing the PNOZmulti Configurator to the base unit via the
interface.
} Download the project (see PNOZmulti Configurator's online help).
INFORMATION
You will need a PC with an Ethernet card in order to establish an Ethernet
connection.
6.3.3 Download modified project to the control system PNOZmulti
6.3.3.1 Load modified project from chip card
To download data via chip card, the existing configuration data must first be deleted (gen
eral reset of device).
Procedure:
} Switch off the supply voltage.
} Disconnect all the output terminals.
} Jumper OA0I19 on the base unit.
When the "DIAG" LED on the base unit flashes, the memory has been cleared. The project
data can now be downloaded:
} Switch off the supply voltage.
} Remove the old chip card from the chip card slot on the base unit.
} Remove the jumper from OA0I19 on the base unit.
} Insert the chip card containing the current project into the card slot.
6.3.3.2 Load modified project via integrated interface
Proceed as described for the initial commissioning
20878EN13
Commissioning
6.3.4 Connection
Supply voltage AC DC
For the safety system A1 + 24 V DC
(connector X7)
A2 0V
For the semiconductor outputs 24 V + 24 V DC
(connector X2)
Must always be present, even if 0V
0V
the semiconductor outputs are not
used
Supply voltage
Input circuit Singlechannel Dualchannel

ESTOP S1 S1
I0 L+ I0 L+
without detection of shorts across
I1 L+
contacts
ESTOP S1
with detection of shorts across I0 S1
I0
contacts
I1
T0 T1
T0
Connection examples for the input circuit
Start circuit Input circuit without detection of Input circuit with detection of

shorts across contacts shorts across contacts
S3
S3 I5
I5 L+
T0
Connection examples for start circuit
20878EN13
Commissioning
Redundant output K1
O0 (O2) L-
O1 (O3) K2 L-
Single output K1 L-
O0 (O2)
K2
K3 L-
O1 ( O3)
K4
Connection examples for semiconductor outputs
Redundant output
L1
O4 13
14
23
O5 K1 N
24
K2
Single output
13 L1
O4 K2
14
23
O5 K1 N
24
Connection examples for relay outputs
20878EN13
Commissioning
Feedback loop Redundant output
Contacts from external contactors O0 (O2, O4)
K1
L-
K2
O1 (O3, O5) L-
I0 L+
Connection examples for feedback loop
6.4 Connection example
Dualchannel ESTOP and safety gate wiring, monitored start (I17), feedback loop (I14),
cascading output as auxiliary output (CO+/A2)
L+
L-
K1
K2
CO+
OA0
24V
24V
CO-
CI+
O0
O1
O2
O3
CI-
0V
0V
T0
T1
T2
T3
13
14
23
24
I10
I12
I13
I14
I15
I16
I17
I18
I19
I11
A1
A1
A2
A2
I0
I1
I2
I3
I4
I5
I6
I7
I8
I9
S1 K2
S2
S3
K1
20878EN13
Operation
7 Operation
When the supply voltage is switched on, the PNOZmulti safety system copies the configur
ation from the chip card.
The LEDs "POWER","DIAG", "FAULT", "IFAULT" and "OFAULT" light up on the base unit.
The PNOZmulti control system is ready for operation when the "POWER" and "RUN" LEDs
on the base unit are lit continuously.
7.1 LEDs
Legend:
LED on
LED flashes
LED off
Base Exp. Error

Input RUN DIAG FAULT IFAULT OFAULT CI CO FAULT IN/
Ix OUT
The existing user
program has been
deleted.
External error on the
base unit, leading to
a safe condition,
e.g. terminator not
connected
External error lead
ing to a safe condi
tion, e.g. short
across the contacts
or error at safety
mat input
base unit outputs,
e.g. short across the
contacts, leading to
a safe condition.
External error, lead
ing to a safe condi
tion, e.g. short
across the contacts
output
Internal error on the
base unit
20878EN13
Operation
base unit
base unit
expansion module
Base unit in a STOP
condition
base unit inputs,
which does not lead
to a safe condition,
e.g. partially oper
ated
base unit outputs,
which does not lead
to a safe condition,
e.g. feedback input
defective
inputs, which does
not lead to a safe
condition, e.g. par
tially operated; feed
back input defective
The fieldbus module
has not been recog
nised.
Or
The base unit has
been identified via
the PNOZmulti Con
figurator.
Error on cascading
input; unit remains
in a RUN condition
Error on cascading
output; unit remains
in a RUN condition
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Operation
7.1.1 Display elements for the Ethernet connection (only PNOZ m1p ETH)
The operating and fault states of the Ethernet connection are displayed via the LNK (Link)
and TRF (Traffic) LEDs on the Ethernet interfaces.
LED Signal Meaning

LNK No network connection
(green)
Network connection present
TRF (yel No data traffic
low)
Data traffic present
7.2 Reset Ethernet connection settings
The Ethernet connection settings of the base unit can be configured in the PNOZmulti Con
figurator.
You can reset the base unit's Ethernet connection settings to the default settings.
Proceed as follows:
} Switch off the supply voltage
} Remove the chip card
} Restart the base unit without the chip card inserted.
The Ethernet connection settings are now reset to the default settings.
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Technical Details
8 Technical Details
General 773100 773103 773104 773105

BG, CCC, CE, EAC BG, CCC, CE, EAC
(Eurasian), KCC, BG, CCC, CE, EAC BG, CCC, CE, EAC (Eurasian), KCC,
KOSHA, TÜV, (Eurasian), KCC, (Eurasian), TÜV, KOSHA, TÜV,
Approvals cULus Listed TÜV, cULus Listed cULus Listed cULus Listed
Electrical data 773100 773103 773104 773105
Supply voltage
for Supply to the sys Supply to the sys Supply to the sys Supply to the sys
tem tem tem tem
Voltage 24,0 V 24,0 V 24,0 V 24,0 V
Kind DC DC DC DC
Voltage tolerance 15 %/+20 % 15 %/+20 % 15 %/+20 % 15 %/+20 %
Output of external
power supply
(DC) 8,0 W 9,0 W 9,0 W 8,0 W
Residual ripple
DC 5 % 5 % 5 % 5 %
Supply voltage
for Supply to the SC Supply to the SC Supply to the SC Supply to the SC
outputs outputs outputs outputs
Voltage 24 V 24 V 24 V 24 V
Kind DC DC DC DC
Voltage tolerance 15 %/+20 % 15 %/+20 % 15 %/+20 % 15 %/+20 %
Residual ripple
DC 5 % 5 % 5 % 5 %
Potential isolation Yes Yes Yes Yes
Supply voltage
Power consump
tion per expan
sion module 2,50 W 2,50 W 2,50 W 2,50 W
Status indicator LED LED LED LED
Inputs 773100 773103 773104 773105
Number 20 20 20 20
Max. number of live
inputs in the area of
max. permitted am
bient temperature
(see "Environmental U_B <= 26,4 V : 20, U_B <= 26,4 V : 20, U_B <= 26,4 V : 20, U_B <= 26,4 V : 20,
data") U_B > 26,4 V : 15 U_B > 26,4 V : 15 U_B > 26,4 V : 15 U_B > 26,4 V : 15
Signal level at "0" 3 +5 V DC 3 +5 V DC 3 +5 V DC 3 +5 V DC
Signal level at "1" 15 30 V DC 15 30 V DC 15 30 V DC 15 30 V DC
Input voltage in ac
cordance with EN
611312 Type 1 24 V DC 24 V DC 24 V DC 24 V DC
Input current at rated
voltage 8 mA 8 mA 8 mA 8 mA
Min. pulse duration 18 ms 18 ms 18 ms 18 ms
Pulse suppression 0,6 ms 0,6 ms 0,6 ms 0,6 ms
20878EN13
Technical Details
Inputs 773100 773103 773104 773105

Maximum input
delay 4 ms 4 ms 4 ms 4 ms
Potential isolation No No No No
Semiconductor 773100 773103 773104 773105
outputs
Number 4 4 4 4
Switching capability
Current 2,0 A 2,0 A 2,0 A 2,0 A
Power 48 W 48 W 48 W 48 W
Voltage – – 24 V 24 V

Current – – 1 A 1 A
Power – – 24 W 24 W
Signal level at "1" UB 0.5 VDC at 2 A UB 0.5 VDC at 2 A UB 0.5 VDC at 2 A UB 0.5 VDC at 2 A
Residual current at
"0" 0,5 mA 0,5 mA 0,5 mA 0,5 mA
Max. capacitive load 1 µF 1 µF 1 µF 1 µF
Max. duration of off
time during self test 300 µs 300 µs 300 µs 300 µs
Switchoff delay 30 ms 30 ms 30 ms 30 ms
Short circuitproof Yes Yes Yes Yes
Semiconductor 773100 773103 773104 773105
outputs (standard)
Number 1 1 1 1
Current 0,50 A 0,50 A 0,50 A 0,50 A
Power 12,0 W 12,0 W 12,0 W 12,0 W
Galvanic isolation Yes Yes Yes Yes
Residual current at
"0" 0,5 mA 0,5 mA 0,5 mA 0,5 mA
UB 0.5 VDC at 0.5 UB 0.5 VDC at 0.5 UB 0.5 VDC at 0.5 UB 0.5 VDC at 0.5
Signal level at "1" A A A A
Test pulse outputs 773100 773103 773104 773105
Number of test pulse
outputs 4 4 4 4
Current 0,5 A 0,5 A 0,5 A 0,5 A
Max. duration of off
time during self test 5 ms 5 ms 5 ms 5 ms
Potential isolation No No No No
20878EN13
Technical Details
Relay outputs 773100 773103 773104 773105

Utilisation category
In accordance
with the standard EN 6094741 EN 6094741 EN 6094741 EN 6094741
of safety contacts
AC1 at 240 V 240 V 240 V 240 V
Max. current 6,0 A 6,0 A 6,0 A 6,0 A
Max. power 1440 VA 1440 VA 1440 VA 1440 VA
DC 1 at 24 V 24 V 24 V 24 V
Max. current 6,0 A 6,0 A 6,0 A 6,0 A
Max. power 144 W 144 W 144 W 144 W
Safety contacts,
AC1 at – – 240 V 240 V
Max. current – – 4 A 4 A
Max. power – – 960 W 960 W
Safety contacts,
DC 1 at – – 24 V 24 V
Max. current – – 4 A 4 A
Max. power – – 96 W 96 W
In accordance
of safety contacts
AC15 at 230 V 230 V 230 V 230 V
Max. current 3,0 A 3,0 A 3,0 A 3,0 A
Max. power 690 W 690 W 690 W 690 W
DC13 (6 cycles/
min) at 24 V 24 V 24 V 24 V
Max. current 3,0 A 3,0 A 3,0 A 3,0 A
Max. power 72 W 72 W 72 W 72 W
Airgap creepage
between
Relay contacts 3 mm 3 mm 3 mm 3 mm
Relay contacts
and other circuits 5,5 mm 5,5 mm 5,5 mm 5,5 mm
Contact fuse protec
tion external, safety
contacts
In accordance
Blowout fuse,
quick 6 A 6 A 6 A 6 A
Blowout fuse,
slow 6,00 A 6,00 A 6,00 A 6,00 A
Circuit breaker,
24V AC/DC, char
acteristic B/C 6 A 6 A 6 A 6 A
20878EN13
Technical Details
Relay outputs 773100 773103 773104 773105

Switchoff delay 50 ms 50 ms 50 ms 50 ms
Cascading output 773100 773103 773104 773105
as standard output
Number 1 1 1 1
Current 0,2 A 0,2 A 0,2 A 0,2 A
Power 4,8 W 4,8 W 4,8 W 4,8 W
Galvanic isolation No No No No
Residual current at
"0" 0,5 mA 0,5 mA 0,5 mA 0,5 mA
Ethernet interface 773100 773103 773104 773105
Number – 2 2 –
Serial interface 773100 773103 773104 773105
Number of RS232
interfaces 1 – – 1
Times 773100 773103 773104 773105
Switchon delay 5,00 s 5,00 s 5,00 s 5,00 s
Supply interruption
before deenergisa
tion 20 ms 20 ms 20 ms 20 ms
Simultaneity, chan
nel 1 and 2 3 s 3 s 3 s 3 s
Simultaneity in the
twohand circuit 0,5 s 0,5 s 0,5 s 0,5 s
Max. cycle time of
the device 15 ms 15 ms 15 ms 15 ms
Max. processing
time for data com
munication – 50 ms 50 ms –
Environmental data 773100 773103 773104 773105
Ambient temperat
ure
In accordance
Temperature
range 0 60 °C 0 60 °C 25 60 °C 25 60 °C
Forced convec
tion in control
cabinet off 55 °C 55 °C – –
Storage temperature
In accordance
with the standard EN 6006821/2 EN 6006821/2 EN 6006821/2 EN 6006821/2
Temperature
range 25 70 °C 25 70 °C 25 70 °C 25 70 °C
20878EN13
Technical Details

Climatic suitability
In accordance EN 60068230, EN EN 60068230, EN EN 60068230, EN EN 60068230, EN
with the standard 60068278 60068278 60068278 60068278
Humidity 93 % r. h. at 40 °C 93 % r. h. at 40 °C 93 % r. h. at 40 °C 93 % r. h. at 40 °C
Condensation during Shortterm (only Shortterm (only
operation with separated ex with separated ex
Not permitted Not permitted tra low voltage) tra low voltage)
EMC EN 611312 EN 611312 EN 611312 EN 611312
Vibration
In accordance
Frequency 10,0 150,0 Hz 10,0 150,0 Hz 5,0 500,0 Hz 5,0 500,0 Hz
Acceleration 1g 1g 1g 1g
Broadband noise
In accordance
with the standard – – EN 60068264 EN 60068264
Frequency – – 5 500 Hz 5 500 Hz
Acceleration – – 19 m/s² rms 19 m/s² rms
Corrosive gas check
SO2: Concentra
tion 10 ppm, dur
ation 10 days,
passive – – DIN V 4004636 DIN V 4004636
H2S: Concentra
tion 1 ppm, dura
tion 10 days,
passive – – DIN V 4004637 DIN V 4004637
Shock stress
In accordance
Acceleration 15g 15g 15g 15g
Duration 11 ms 11 ms 11 ms 11 ms
Max. operating
height above sea
level 2000 m 2000 m 2000 m 2000 m
Airgap creepage
In accordance
Overvoltage cat
egory III III III III
Pollution degree 2 2 2 2
Rated insulation
voltage 250 V 250 V 250 V 250 V
Rated impulse with
stand voltage 6,00 kV 6,00 kV 6,00 kV 6,00 kV
20878EN13
Technical Details

Protection type
In accordance
Mounting area
(e.g. control cab
inet) IP54 IP54 IP54 IP54
Housing IP20 IP20 IP20 IP20
Terminals IP20 IP20 IP20 IP20
Potential isolation 773100 773103 773104 773105
Potential isolation SC output and sys SC output and sys SC output and sys SC output and sys
between tem voltage tem voltage tem voltage tem voltage
Type of potential Protective separa Protective separa Protective separa Protective separa
isolation tion tion tion tion
Rated surge voltage 2500 V 2500 V 2500 V 2500 V
Potential isolation RL output and sys RL output and sys RL output and sys RL output and sys
between tem voltage tem voltage tem voltage tem voltage
Type of potential Protective separa Protective separa Protective separa Protective separa
isolation tion tion tion tion
Rated surge voltage 6000 V 6000 V 6000 V 6000 V
Mechanical data 773100 773103 773104 773105
Mounting position Horizontal on top Horizontal on top Horizontal on top Horizontal on top
hat rail hat rail hat rail hat rail
DIN rail
Top hat rail 35 x 7,5 EN 50022 35 x 7,5 EN 50022 35 x 7,5 EN 50022 35 x 7,5 EN 50022
Recess width 27 mm 27 mm 27 mm 27 mm
Max. cable length
Max. cable length
per input 1,0 km 1,0 km 1,0 km 1,0 km
Sum of individual
cable lengths at
the test pulse out
put 40 km 40 km 40 km 40 km
Material
Bottom PPO UL 94 V0 PPO UL 94 V0 PPO UL 94 V0 PPO UL 94 V0
Front ABS UL 94 V0 ABS UL 94 V0 ABS UL 94 V0 ABS UL 94 V0
Conductor cross
section with screw
terminals (relay out
puts)
1 core flexible 0,5 2,5 mm², 22 0,5 2,5 mm², 22 0,5 2,5 mm², 22 0,5 2,5 mm², 22
12 AWG 12 AWG 12 AWG 12 AWG
2 core with the
same cross sec
tion, flexible
without crimp
connectors or
with TWIN crimp 0,50 1,25 mm², 22 0,50 1,25 mm², 22 0,50 1,25 mm², 22 0,50 1,25 mm², 22
connectors 16 AWG 16 AWG 16 AWG 16 AWG
20878EN13
Technical Details
Mechanical data 773100 773103 773104 773105

Conductor cross
section with screw
terminals
1 core flexible 0,50 1,50 mm², 22 0,50 1,50 mm², 22 0,50 1,50 mm², 22 0,50 1,50 mm², 22
14 AWG 14 AWG 14 AWG 14 AWG
2 core with the
same cross sec
tion, flexible with
crimp connectors, 0,50 0,75 mm², 22 0,50 0,75 mm², 22 0,50 0,75 mm², 22 0,50 0,75 mm², 22
no plastic sleeve 20 AWG 20 AWG 20 AWG 20 AWG
2 core with the
same cross sec
tion, flexible
without crimp
connectors or
with TWIN crimp 0,50 0,75 mm², 22 0,50 0,75 mm², 22 0,50 0,75 mm², 22 0,50 0,75 mm², 22
connectors 20 AWG 20 AWG 20 AWG 20 AWG
Rigid singlecore,
flexible multicore
or multicore with
crimp connector 0,5 1,5 mm² 0,5 1,5 mm² 0,5 1,5 mm² 0,5 1,5 mm²
Torque setting with
screw terminals 0,25 Nm 0,25 Nm 0,25 Nm 0,25 Nm
Connection type Cage clamp ter Cage clamp ter Cage clamp ter Cage clamp ter
minal, screw ter minal, screw ter minal, screw ter minal, screw ter
minal minal minal minal
Conductor cross
section with spring
loaded terminals:
Flexible with/without 0,50 1,50 mm², 26 0,50 1,50 mm², 26 0,50 1,50 mm², 26 0,50 1,50 mm², 26
crimp connector 14 AWG 14 AWG 14 AWG 14 AWG
Springloaded ter
minals: Terminal
points per connec
tion 1 1 1 1
Stripping length 9,0 mm 9,0 mm 9,0 mm 9,0 mm
Dimensions
Height 94,0 mm 94,0 mm 94,0 mm 94,0 mm
Width 135,0 mm 135,0 mm 135,0 mm 135,0 mm
Depth 121,0 mm 121,0 mm 121,0 mm 121,0 mm
Weight 499 g 518 g 538 g 519 g
Where standards are undated, the 201010 latest editions shall apply.
20878EN13
Technical Details
8.1 Safety characteristic data
Unit Operating EN ISO EN ISO EN 62061 EN 62061 EN ISO

mode 138491: 2008 138491: 2008 SIL CL PFHD [1/h] 138491: 2008
PL Category TM [year]
Logic
CPU 2channel PL e Cat. 4 SIL CL 3 4,90E09 20
Expansion – PL e Cat. 4 SIL CL 3 9,20E09 20
Input
SC inputs 1channel PL d Cat. 2 SIL CL 2 2,50E09 20
SC inputs 2channel PL e Cat. 4 SIL CL 3 2,90E10 20
SC inputs Short circuit
forming
safety mats PL d Cat. 3 SIL CL 2 1,81E09 20
SC inputs 1ch., pulsed
light barrier PL e Cat. 4 SIL CL 3 2,50E10 20
Cascad. in
puts – PL e Cat. 4 SIL CL 3 3,10E10 20
Output
SC outputs 1channel PL d Cat. 2 SIL CL 2 7,00E09 20
SC outputs 2channel PL e Cat. 4 SIL CL 3 8,60E10 20
Cascad. out
puts – PL e Cat. 4 SIL CL 3 4,91E10 20
Relay outputs 1channel PL c Cat. 1 2,90E08 20
Relay outputs 2channel PL e Cat. 4 SIL CL 3 3,00E10 20
All the units used within a safety function must be considered when calculating the safety
characteristic data.
INFORMATION
A safety function's SIL/PL values are not identical to the SIL/PL values of
the units that are used and may be different. We recommend that you use
the PAScal software tool to calculate the safety function's SIL/PL values.
CAUTION!
It is essential to consider the relay's service life graphs. The relay outputs'
safetyrelated characteristic data is only valid if the values in the service life
graphs are met.
The PFH value depends on the switching frequency and the load on the relay output.
If the service life graphs are not accessible, the stated PFH value can be used irrespective
of the switching frequency and the load, as the PFH value already considers the relay's
B10d value as well as the failure rates of the other components.
20878EN13
Supplementary data
9 Supplementary data
9.1 Maximum capacitive load C (μF) with load current I (mA) at
the semiconductor outputs
C (µF)
6
0
0 10 50 100 200 400 600 800 1000 1200 1400 1600 1800 2000 I (mA)
9.2 Service life graph of output relays
The service life graphs indicate the number of cycles from which failures due to wear must
be expected. The wear is mainly caused by the electrical load; the mechanical load is negli
gible.
20878EN13
Supplementary data
Example
} Inductive load: 0,2 A
} Utilisation category: AC15
} Contact service life: 1,000,000 cycles
Provided the application requires fewer than 1,000,000 cycles, the PFH value (see tech
nical details) can be used in the calculation.
To increase the service life, sufficient spark suppression must be provided on all output
contacts. With capacitive loads, any power surges that occur must be noted. With contact
ors, use freewheel diodes for spark suppression.
We recommend you use semiconductor outputs to switch 24 VDC loads.
20878EN13
Order reference
10 Order reference
10.1 Product
Product type Features Order no.
PNOZ m1p Base unit 773 100
PNOZ m1p coated ver Base unit, coated version 773 105
sion
PNOZ m1p ETH Base unit, Ethernet interface 773 103
PNOZ m1p ETH coated Base unit, Ethernet interface, coated version 773 104
version
10.2 Accessories
Set spring terminals 1 set of springloaded terminals 783 100
Set screw terminals 1 set of screw terminals 793 100

PNOZmulti bus terminator Terminator 779 110
PNOZmulti bus terminator Terminator, coated version 779 112
coated
KOPXE Jumper 774 639
KOPXE coated Jumper, coated version 774 640
20878EN13
Front cover
Support
100XXXX-DE-0X
20878EN13, 201411 Printed in Germany
0-0-2-3-000, 2014-00 Printed in Germany
© Pilz GmbH & Co. KG, 2014
Technical support is available from Pilz round the clock.
© Pilz GmbH & Co. KG, 2011
Americas Australia Scandinavia
Brazil +61 3 95446300 +45 74436332
+55 11 97569-2804 Spain
Canada Europe +34 938497433
+1 888-315-PILZ (315-7459) Austria Switzerland
Mexico +43 1 7986263-0 +41 62 88979-30
®
,
+52 55 5572 1300 Belgium, Luxembourg The Netherlands
CMSE ® , InduraNET p ® , PAS4000 ® , PAScal ® , PASconfig ® , Pilz ® , PIT ® , PLID ® , PMCprimo ® , PMCprotego ® , PMCtendo ® , PMD ® , PMI ® , PNOZ ® , Primo ® , PSEN ® , PSS ® , PVIS ® , SafetyBUS p
USA (toll-free) +32 9 3217575 +31 347 320477
SafetyEYE ® , SafetyNET p ® , the spirit of safety ® are registered and protected trademarks of Pilz GmbH & Co. KG in some countries. We would point out that product features may vary
from the details stated in this document, depending on the status at the time of publication and the scope of the equipment. We accept no responsibility for the validity, accuracy
+1 877-PILZUSA (745-9872) France Turkey
+33 3 88104000 +90 216 5775552
Asia Germany United Kingdom
China +49 711 3409-444 +44 1536 462203
+86 21 60880878-216 Ireland
Japan +353 21 4804983 You can reach our
+81 45 471-2281 Italy international hotline on:
South Korea +39 0362 1826711 +49 711 3409-444
+82 31 450 0680 [email protected]
and entirety of the text and graphics presented in this information. Please contact our Technical Support if you have any questions.
Pilz develops environmentally-friendly products using
ecological materials and energy-saving technologies.
products and environmentally-friendly solutions.
Partner of:
The Best of
German
En gineering
Pilz GmbH & Co. KG

Felix-Wankel-Straße 2
73760 Ostfildern, Germany
Tel.: +49 711 3409-0
Fax: +49 711 3409-133
[email protected]
www.pilz.com

Pnoz M1P (Eth) : Configurable Control System Pnozmulti

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PNOZ

CI+ CI- CO+ CO- T0 T1 T2 T3 O0 O1 O2 O3 OA0 24 V 0V 14 24

10BaseT cable or 100BaseTX cable

PNOZmulti base unit

PNOZmulti base unit

Input circuit Single­channel Dual­channel

Start circuit Input circuit without detection of Input circuit with detection of

Base Exp. Error

LED Signal Meaning

General 773100 773103 773104 773105

Inputs 773100 773103 773104 773105

Voltage – – 24 V 24 V

Relay outputs 773100 773103 773104 773105

Relay outputs 773100 773103 773104 773105

Environmental data 773100 773103 773104 773105

Environmental data 773100 773103 773104 773105

Mechanical data 773100 773103 773104 773105

Unit Operating EN ISO EN ISO EN 62061 EN 62061 EN ISO

Product type Features Order no.

products and environmentally-friendly solutions.

Pilz GmbH & Co. KG

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