OPERATOR'S MANUAL AN044AGB B

Straw feeder

PRIMOR 5060

AN044AGB B - English - 06-2009

 Straw feeder
PRIMOR 5060

$DEAR OWNER

In buying a Kuhn machine you have chosen wisely. Into it have gone years of thought, research and
improvement. You will find, as have thousands of owners all over the world, that you have the best that
engineering skill and actual field testing can produce. You have purchased a dependable machine, but only
through proper care and operation can you expect to receive the performance and long service built into it.
This manual contains all the necessary information for you to receive full efficiency from your machine. The
performance you get from this machine is largely dependent on how well you read and understand this manual
and apply this knowledge. Please DO NOT ASSUME YOU KNOW HOW TO OPERATE AND MAINTAIN YOUR
MACHINE before reading this manual carefully. KEEP THIS MANUAL AVAILABLE FOR REFERENCE. Pass
it on to the next owner if you re-sell the machine.
Your KUHN dealer can offer a complete line of genuine KUHN service parts. These parts are manufactured and
carefully inspected in the same factory that builds the machine to assure high quality and accurate fitting of any
necessary replacements.

„ About improvements
We are continually striving to improve our products. It therefore reserves the right to make improvements or
changes when it becomes practical to do so, without incurring any obligations to make changes or additions to
the equipment sold previously.

„ Designated use of the machine

The PRIMOR 5060 straw-feeder-distributor must only be used for the purpose for which it was designed: loading
round or rectangular bales, transport, distribution on feeding sites, spreading straw in animal bedding areas and
distributing silage.

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Dear Owner
 Straw feeder
PRIMOR 5060

$CONTENTS

„ Dear Owner..................................................................................................................... 1

„ Contents ......................................................................................................................... 2

„ Identification of the machine ........................................................................................ 4

Front view ......................................................................................................................................... 4

Rear view .......................................................................................................................................... 4

Model identification plate................................................................................................................ 5

Optional equipment ......................................................................................................................... 5

„ Safety .............................................................................................................................. 6
Description of symbols used in this document ............................................................................ 6

Safety instructions........................................................................................................................... 7

Location and description of safety decals on the machine....................................................... 16

„ Machine specifications................................................................................................ 20
Description and glossary .............................................................................................................. 20

Technical specifications ............................................................................................................... 22

Sound levels................................................................................................................................... 24

„ Putting into service...................................................................................................... 25

Description of control elements ................................................................................................... 25

Coupling and uncoupling.............................................................................................................. 32

„ Instructions for transport............................................................................................ 41

Conformity with the road regulations .......................................................................................... 41

„ Instructions for work ................................................................................................... 42

Belt tension .................................................................................................................................... 42

Preliminary checks ........................................................................................................................ 43

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Contents
 Straw feeder
PRIMOR 5060

Functional check, no load............................................................................................................. 44

Precautions and prevention of fire risk ....................................................................................... 45

Loading bales................................................................................................................................. 46

Distribution..................................................................................................................................... 50

Straw blowing ................................................................................................................................ 55

„ Optional equipment......................................................................................................57
Hydraulic unit................................................................................................................................. 57

Swivel chute ................................................................................................................................... 59

Regulator combs for difficult conditions .................................................................................... 60

Kit with two extra regulator combs.............................................................................................. 60

Leg with holes................................................................................................................................ 61

Leg with manual holes .................................................................................................................. 61

Homokinetic transmission with free wheel and friction limiter................................................. 62

Bale lifting "UNROLL SYSTEM" ................................................................................................... 63

„ Maintenance and storage ............................................................................................64

Greasing and oil change ............................................................................................................... 64

Control storage .............................................................................................................................. 69

Checking friction limiter settings................................................................................................. 70

Cleaning the conveyor .................................................................................................................. 71

Conveyor chain tension ................................................................................................................ 72

Checking and adjusting the sections .......................................................................................... 73

Belt tension .................................................................................................................................... 74

Changing oil and checking levels ................................................................................................ 75

Tyres ............................................................................................................................................... 76

Storage ........................................................................................................................................... 77

„ Trouble shooting guide................................................................................................78

„ Limited warranty...........................................................................................................82

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Contents
 Straw feeder
PRIMOR 5060

$IDENTIFICATION OF THE MACHINE

1. Front view

2. Rear view

4
Identification of the machine
 Straw feeder
PRIMOR 5060

3. Model identification plate

Please write below the type and serial number of the

machine. This information is to be indicated to the dealer
for all spare parts orders.

Type:

Serial no.:

4. Optional equipment

Tick box corresponding to the equipment fitted on your

machine:

‰ Swivel chute
‰Hydraulic unit
‰Homokinetic transmission with free wheel and friction limiter
‰Regulator combs for difficult conditions
‰Leg with holes
‰Kit with two extra regulator combs
‰Bale lifting "UNROLL SYSTEM"
‰Large sections

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Identification of the machine
 Straw feeder
PRIMOR 5060

$SAFETY

1. Description of symbols used in this

document

This symbol indicates a potentially hazardous situation

that if not avoided, could result in serious bodily injury.

This symbol is used to identify special instructions or

procedures which, if not followed strictly, could result in
machinery damage.

This symbol is used to communicate technical

information of particular interest.

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Safety
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PRIMOR 5060

2. Safety instructions

„ Introduction
The machine must only be operated, maintained and repaired by competent persons who are familiar with
machines' specifications and operation and aware of safety regulations for preventing accidents.
The operator must imperatively respect safety instructions in this manual and in the warnings posted on the
machine. The operator is also obliged to respect current legislation concerning accident prevention, work safety
and public traffic circulation.
Designated use of the machine also means following operation, maintenance and repair recommendations
given by the manufacturer, and using only genuine spare parts, equipment and accessories, as recommended
by the manufacturer.
The manufacturer is not held liable for any damage resulting from machine applications other than those
specified by the manufacturer. Any use other than the designated operation is at the risk and responsibility of
the operator.
The manufacturer is not held liable for any damage or accident resulting from machine modifications carried out
by the operator himself or by a third party without previous written agreement from the manufacturer.

„ Read and follow the safety instructions

Before using the machine, carefully read all the safety
instructions in this manual and the warnings placed on
the machine.
Before starting work, the operator must be familiar with
all machine controls, handling devices and their
functions. It is too late to learn once work has been
started!
Never let anyone operate the machine who is not trained
to do so.
Should you have any difficulties in understanding certain
parts in this manual, please contact your KUHN dealer.

„ Precautions to be taken before carrying out

any operations on the machine
Before leaving the tractor or before adjusting,
maintaining or repairing the machine, disengage the
PTO drive, turn off the engine, remove ignition key and
wait until all moving parts have come to a complete stop
and apply park brake.

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PRIMOR 5060

„ Precautions to take before using the

machine
Do not wear loose clothing which could become caught
up in moving parts.
Wear the appropriate protective clothing for the work in
hand (gloves, shoes, goggles, helmet, ear-protectors,
etc.).
Ensure that all operating controls (ropes, cables, rods,
etc) are placed so as they cannot be operated
unintentionally and cause damage or injury.
Before operating the machine, check tightness of nuts
and bolts, particularly on fixing elements (tines, forks,
blades, knives, etc). Retighten if necessary.
Before operating the machine, ensure that all the safety
guards are firmly in place and in good condition.
Immediately replace any worn or damaged guard.

„ Precautions when driving

Tractor handling, stability, performance and braking
efficiency are all affected by weight distribution, trailed or
mounted implements, additional ballast and driving
conditions. It is therefore of the great importance that the
operator exercises caution in every given situation.
Groundspeed must be adapted to ground conditions as
well as to roads and paths. Always avoid abrupt changes
of direction.
Be particularly cautious when turning corners, paying
attention to machine overhang, length, height and
weight.
Never use a narrow track tractor on very uneven or
steeply sloping ground.
Never leave the tractor seat while the machine is
operating.
Carrying people or animals on the machine when
working or in transport is strictly forbidden.

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Safety
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PRIMOR 5060

„ Precautions when driving on public roads

Dimensions
Depending on the dimensions of the machine, contact
the relevant authorities to ensure that it can be legally
transported on public roads.
If the machine is over the maximum legal size, follow the
local regulations for special transportation of oversize
equipment.

Gross weight and weight per axle

Check that the tractor's authorized gross weight as well
as its lift capacity and maximum weight per axle are not
exceeded.
The front axle load (1) must never, under any
circumstances, be less than 20% of the tractor's unladen
weight. If necessary, add ballast weights to the front or
to the rear to preserve the steering and braking
efficiency.

Transport position
Before transporting the machine on public roads, place
the machine into its transport position, according to the
instructions in this manual.

Lightings and signallings.

Before transporting the machine on public roads, ensure
that all legally required lightings and signallings are in
place.
Ensure that lightings and signallings are clean and in
good working order. Replace any missing or broken
equipment.

Always obey current regulations for driving

on roads

„ Maximum speed
Always keep to the legal speed limit for driving a tractor-
machine assembly on public roads.

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PRIMOR 5060

„ Precautions when coupling

Before attaching the machine, make sure that it cannot
accidentally start moving (chock the wheels) and that the
parking stand is in the right position.
The machine must only be attached to the hitch points
provided for this purpose.
Never stand between the tractor and the machine when
operating the three point linkage.
Do not stand between the tractor and the machine
without ensuring that the parking brake is applied.

„ Hydraulic circuit
Beware! The hydraulic circuit is under pressure.
Maximum pressure at work: 215 bar.
Before connecting hoses to the tractor hydraulics,
ensure that tractor and machine circuits are not under
pressure. Before disconnecting a hose, depressurize the
hydraulic circuit.
To avoid making incorrect connections, mark hydraulic
couplers and corresponding hoses with colors.
WARNING! Functions could be reversed (for example:
lift/lower) and cause accidents.
Regularly check the hydraulic hoses. In case of normal
wear, replace the hydraulic hoses every 5 years.
Damaged or worn hoses must immediately be replaced.
When replacing the hydraulic hoses, make sure to use
hoses with the specifications and quality recommended
by the manufacturer of the machine.
To locate a leak, use appropriate means. Protect body
and hands from liquid under pressure.
Any liquid under pressure (particularly oil from
hydraulics) can penetrate the skin and cause severe
injury. If injured, see a doctor immediately, there could
be danger of infection.
Before any adjustments, maintenance or repairs are
carried out, lower the machine on the ground,
depressurize the hydraulics, turn off the engine, remove
ignition key and wait until all moving parts have come to
a complete stop.

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PRIMOR 5060

„ PTO shaft
Use only PTO shafts supplied with the machine or
recommended by the manufacturer.
The protective shield of the tractor PTO stub, the PTO
shaft guards and the protective covering of the machine
input shaft must always be in place and in good
condition.
Make sure that the PTO shaft guards are secured with
the safety chains provided.
Any worn or damaged guards must be replaced
immediately. A worn guard or an unprotected PTO shaft
can cause a serious or even a lethal accident.
Do not wear loose clothing that could be caught in the
rotating PTO shaft.
Before attaching or removing a PTO shaft, or before
doing any work on the machine, disengage the PTO
drive, turn off the engine, remove ignition key and wait
for all moving parts have come to a complete stop.
If the primary PTO shaft is equipped with a slip clutch or
a free wheel, these must be fitted on the machine side.
Ensure that the PTO shaft is always correctly fitted and
locked into place.
Before connecting the PTO shaft, ensure that the PTO
speed (rotational frequency) and directions of rotation
are in line with manufacturer's recommendations.
Before engaging the PTO drive, make sure all people
and animals are clear from the machine. Never engage
the PTO drive when the tractor engine is stopped.
When uncoupling the machine, rest the PTO shaft on the
support specially provided, and replace protective cover
on the PTO stub of the tractor.
Read and follow the instructions in the operator's manual
provided with the PTO shaft.

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PRIMOR 5060

„ Precautions during manoeuvres

When moving the machine from the transport position to
the working position and vice versa, make sure that
nobody is within the machine pivoting area.

„ Remote controlled components

Danger of crushing and shearing can exist when
components are operated by hydraulic or pneumatic
controls. Keep away from these danger zones.

„ Safety decals
Safety warning decals to respect, are placed in pictorial
form on various parts of the machine. They are there to
warn you of potential dangers and to tell you how to
avoid accidents.
Always keep the safety decals clean and readable, and
replace them when they are worn, damaged, missing or
illegible.

„ Waste disposal
Respect the environment! Never spill pollutants (oil,
grease, filters, etc.) on the ground, never pour them
down the drain and never discard them in any other
place where they could pollute the environment. Never
throw away or burn a tire. Always take waste to
specialized recycling or waste disposal centers.

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Safety
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PRIMOR 5060

„ Precautions for maintenance and repair

work
Before leaving the tractor or before adjusting,
maintaining or repairing the machine, disengage the
PTO drive, turn off the engine, remove ignition key and
wait until all moving parts have come to a complete stop
and apply park brake.
Rest the machine on the ground, release the pressure
from the hydraulic circuit and leave the machine to cool
down.
Make sure that the parts of the machine that need to be
lifted for maintenance or repair work are firmly propped
up.
Before any work is done on the electric circuit or before
any electric welding is carried out on the attached
machine, disconnect the machine from the tractor
electrical circuit. Also disconnect alternator and battery
terminals.
Repairs on elements under pressure or tension (springs,
pressure accumulators, etc.) must only be carried out by
competent persons with regulation equipment.
Wear the appropriate protective clothing for the work in
hand (gloves, shoes, goggles, helmet, ear-protectors,
etc.).
Do not solder, weld or use a blow torch near fluids under
pressure or inflammable products.
For your own safety and for correct machine operation,
only use original manufacturer parts.

„ Projection of stones and foreign objects

For driver safety, always use a tractor equipped with a

cab. Even when the machine is used in accordance with
its purpose, objects may be projected. Stones and other
foreign objects projected by the moving parts can travel
a considerable distance. Keep all persons and animals
away from the danger zone.

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Safety
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PRIMOR 5060

„ Precautions and prevention of fire risk

Your machine works with moving parts (bale

separator(s), turbine) and highly inflammable products.
There is therefore a real risk of fire resulting from:
- Overheating of the power takeoff friction limiter.
Please do not use this limiter excessively. If smoke
issues from the transmission, stop the machine
immediately and leave the limiter to cool outside the
buildings.
- Winding strink or products at the ends of the bale
separator(s). Each time, before using the machine,
check the ends of the bale separator(s) to remove
products which have become wound round or have
accumulated in this area.
- Worn bearing. Grease bearings regularly and check
their condition.
- Sparks caused by pebbles or metal objects in the
straw.

It is highly recommended to have an extinguisher which

has been checked and maintained, on your tractor.
Recommended types: sprayed water + additive, ABC
powder.

It is strictly prohibited to use your machine stationary

inside a building.

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PRIMOR 5060

3. Location and description of safety

decals on the machine

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PRIMOR 5060

„ Description of safety decals

Operating instructions (1)

The operators' manual contains all the information
necessary for using the machine safely. It is imperative
to read and comply with all instructions.

You must totally stop the machine before

changing speed (2)

Working on the machine (3)

Before leaving the tractor or before adjusting,
maintaining or repairing the machine, disengage the
PTO drive, turn off the engine, remove ignition key and
wait until all moving parts have come to a complete stop
and apply park brake.

Crushing area (4)

Never operate in an area where there is a crushing risk
before all moving parts have come to a complete stop.

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PRIMOR 5060

Tire pressure (5)

Check the fixing of the wheels and the tire pressure
regularly.

Conveyor chain tension (6)

Check the tension of the conveyor chains regularly.

Speed (7)
Always keep to the legal speed limit of 25 km/h for
driving a tractor-machine assembly on public roads.

Greasing the cylinder rod (8)

Grease the cylinder rods in contact with the outside.

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PRIMOR 5060

4. Road safety equipment and

recommendations

The road safety equipment is mounted in the factory or

by your authorized Kuhn dealer according to current
safety regulations. Always keep to the legal speed limit
for driving a tractor-machine assembly on public roads.
Whatever the speed, we recommend, for everyone's
safety, not to exceed a speed of 25 km/h.

- The device is composed of:

• 2 Tail lights
• 2 reflective triangles (2)
• 1 identification plate (3)

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PRIMOR 5060

$MACHINE SPECIFICATIONS

1. Description and glossary

1: Tailgate chains 2: Anti-projection plate

3: Adjustable chute cap 4: Swivel chute
5: Electric actuator 6: Control box
7: Gearbox 8: PTO shaft
9: Parking stand 10 : Coupling device
11 : Drawbar 12 : Drive shaft support
13 : Blower 14 : Parking brake
15 : Belt drive 16 : Discharge chute
17 : Chain post holder 18 : Wheel
19 : Body

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Machine specifications
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PRIMOR 5060

1: Tailgate posts 2: Tailgate

3: Rear lights 4: Tailgate cylinder
5: Belt tension hatch 6: Dual drive box
7: Bale lifting "UNROLL SYSTEM" 8: PTO shaft

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Machine specifications
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PRIMOR 5060

2. Technical specifications

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Machine specifications
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PRIMOR 5060

Ref. Description PRIMOR 5060

Capacity of the body 5,50 m3 (194 cu.ft)

Unladen weight in working order 2750 kg (6063 Lb)

Internal dimensions of the body:

H Body width 1.4 m (4’7’’)

G1 Body length to closed tailgate 3.50 m (11’6’’)

G2 Body length to the rear of the belt 3.20 m (10’6’’)

I1 / I2 Body height 1.17 m (3’10’’)

Overall dimensions:

E1 + F Width with chute closed 2.24 m (7’4’’)

E2 + F Width with chute extended 2.96 m (9’9’’)

A Overall width outside wheels 2.05 m (6’9’’)

B Overall length with short drawbar 5.68 m (18’8’’)

B Overall length with long drawbar 6.29 m (20’8’’)

P Height of machine horizontal 2.37 m (7’9’’)

O1 Height of machine with adjustable chute folded 2.59 m (8’6’’)

O2 Height of machine with adjustable chute deployed 2.85 m (9’4’’)

Tailgate load capacity 1000 kg (2205 lb)

L mini Distribution height 0.79 m (2’7’’)

Straw-feeding distance with standard chute 18 m (59’1’’)

L maxi * Straw-feeding height 1.77 m (5’10’’)

Diameter of round bales 1.80 m (5’11’’)

Maximum width of round bales 1.35 m (4’5’’)

1.2x1.2x3 m
Maximum dimension of rectangular bales
(3’11’’x3’11’’x9’10’’)

Number of beater bars 1

Blower speed 270 / 540 min-1

Number of tailgate cylinders 1

Free-wheel transmission and friction limiter Standard

Tyres 285x70 R19.5

Type of control Electric

Minimum drawbar power 50 CV / 37 kW

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Machine specifications
 Straw feeder
PRIMOR 5060

Ref. Description PRIMOR 5060

Minimum drawbar power with belt 70 CV / 51 kW

Minimum flow rate and pressure required 25 L / 150 bar

Maximum flow rate and pressure accepted 60 L / 190 bar

* Depending on the tractor. (Take account of the lift height)

3. Sound levels

Sound levels have been measured in accordance with the measuring methods as defined in:
NF EN 1553 "Agricultural machinery - Self-propelled, mounted, semi-mounted and trailed - Common
safety recommendations"
Weighted equivalent continuous acoustic pressure level at the driver's seat (closed cabin) L (A) eq:
Tractor only: 76.90 dB (A)
Tractor + machine: 77.70 dB ( A)

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Machine specifications
 Straw feeder
PRIMOR 5060

$PUTTING INTO SERVICE

1. Description of control elements

„ ELECTRICAL CONTROLS
5060 Standard

5060 Adjustable chute

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Putting into service
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PRIMOR 5060

Switching the control unit on (A)

Controls in neutral (0)
Controls active (1)

Beater bar On/Off (B)

Indicator lamp

Beater bar clutch engaged

Beater bar clutch disengaged

The beater bar clutch is hydraulically controlled.

Hold the lever in the required position for a few
moments until the beater bar is fully engaged or
disengaged. The green control indicator lights up
when the beater bar is fully engaged.

Conveyor forward/reverse (C)

Conveyor in forward motion

Conveyor in reverse

The conveyor can only move forwards, via the

main control,when the bale separator is fully
engaged.

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Adjusting the conveyor speed (D)

The speed is adjusted by a knob graduated from 0 to 10

Position 0 corresponds to zero conveyor speed

The conveyor speed is not exactly proportional

to the graduation.

The conveyor movement indicator is at the

front of the machine, on the right, just under
the distribution chute.

During distribution, the indicator turns clockwise.

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Raising or lowering the tailgate (E)

Raising the tailgate

Lowering the tailgate

To obtain maximum tailgate lifting force, do not

run the conveyor at the same time.

"UNROLL SYSTEM bale lifter outlet / inlet (F)

Bale lifter outlet

Bale lifter inlet

Before distributing the product or spreading

straw with 2 bales loaded into the body of the
machine, systematically activate the Unroll
System bale-lifter inlet to make sure that the
second bale is properly blocked.

Raising /lowering the distribution chute (G)

Raising the chute

Lowering the chute

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Raising/lowering the delivery chute deflector

(H)

Raising the deflector

Lowering the deflector

Rotating the swivel chute (H)

Rotating to the left

Rotating to the right

Opening /closing the swivelling chute closure

flap (I)

Position of adjustable chute

Position of distribution chute

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PRIMOR 5060

Second electrical control post

- Press the button in position 1

- Flip the rocker switches.

Forward /reverse conveyor movement

Conveyor in forward motion

Conveyor in reverse

If the conveyor does move forward with the

second control post, make sure that its speed is
not set to 0 on the main control box.

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"UNROLL SYSTEM" bale lifter outlet/inlet

Bale lifter outlet

Bale lifter inlet

Raising /lowering the tailgate

Raising the tailgate

Lowering the tailgate

To obtain maximum tailgate lifting force, do not

run the conveyor at the same time.

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2. Coupling and uncoupling

Before hitching the machine, make sure that

there is sufficient ballast on the front axle of
the tractor.

Ballast may need to be added to the front of

the tractor at the right place and in
conformity with the tractor manufacturer's
recommendations. The front axle load must
not be below 20 % of the tractor's tare.

„ Hooking up the machine for use on the

public highway
- Position the linkage ring at the desired height using
the leg.
- Reverse the tractor and raise the leg after coupling.
- Lock the linkage with the system provided.
- Connect the linkage rupture cable to a fixed point on
the tractor frame using a quick-release link.

„ Hooking up the machine to be used

exclusively inside the farm
- Mount the hitch bar (1) on the lift arms (3) of the
tractor.
- Lock the drawbar (1) with clip pins 8 mm (2).
- Reverse the tractor until the coupling ring is opposite
the hole through which the drawbar passes.
- Reinstall and lock pin.
- With the machine coupled, stabilize the drawbar
laterally with the device provided for the purpose (rod,
chains, chocks...).

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„ Setting the coupling drawbar

(Long drawbar)

Adjusting the drawbar allows you to position the body at

the desired level no matter which tractor is used.

For a faster finish when distributing round bales,

the body must be tilted forwards.

- Adapt the height of the drawbar to the tractor used as

follows:
• 6 height settings are possible for 2 positions of the
drawbar support plate (4) et (5).
• Dismantle the drawbar by removing shaft (6).
• Loosen the 8 bolts (7) and (8) on each side of the
drawbar (24 wrench).
• Set plates (4) and (5) in the desired position.
• Reinsert the bolts (7) (8) in the holes required
(torque 29 daNm.
• Raise the drawbar.
• Reinstall shaft (6).

To change from position (A) to position (B), or

the revers, rotate the drawbar (4) (5) support
plates by 180°. Reverse the two plates: put the
right hand plate on the left and the left hand plate
on the right.

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PRIMOR 5060

„ Positioning the controls

ELECTRICAL CONTROLS
In the case of electrical controls, the unit can be placed
where the user wants in the cab.

Gear shift lever

The gear lever can be placed on the tractor or on the

machine.

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„ Hydraulic connections
To use the machine with a tractor with a hydraulic output
in excess of 60 l/min, a flow divider must be fitted to
prevent the circuit overheating.

If your tractor is fitted with a closed-center

hydraulic circuit, make a return to the filter.

Machine without a hydraulic system

In order to power the machine's independent distributor,

the machine can be connected to the tractor hydraulics
in one of three ways:
1. Connection to a single-acting distributor and direct
return to the tank.
2. Connection to a double-acting distributor. The first
port is used to connect the pressure hose and the
second for the return hose. On fitting, make sure
that the direction of the oil flow is correct..
3. Connection to a line from the tractor.

- For maximum user-friendliness, the original hydraulic

distributor on the tractor must be equipped with a
continuous pumping position.
- The operating pressure of the hydraulic circuit is 190
bar.
- The minimum and maximum hydraulic oil flow for a
standard machine is 25 l/min and 60 l/min
respectively.
- The pressure and return hoses are fitted with a male
push/pull coupler (ISO 7241).

Pressure hose (1) is marked with a white arrow on a red

background, pointing from the tractor towards the
machine.
The return hose (2) is marked by a white arrow on a blue
background, pointing from the distributor towards the
tractor.

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Before connecting, make sure that the couplers are

clean. The plastic caps MUST be used when the
machine is not hitched to the tractor.

After connecting the hoses, check that there

is no risk of catching them during operation.

When the machine is not hitched to the tractor, all

hydraulic hoses must be put back in the special support.

Machine with hydraulic power unit

Optional equipment

This option makes the machine independent of the

tractor hydraulic circuit: no hydraulic connection to be
made before using the machine.

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„ Electrical connections

Lighting equipment

Connect to the standardized 7-pin socket located at the

back of the tractor.

Control and Weighing Unit Power Supply

On tractors equipped with a 3 terminal female connector
in accordance with the standard DIN 9680A, connect the
control and weighing unit directly.
For other tractors, a harness to be connected directly to
the battery is delivered with the machine.
The wiring harness is fitted with a 15 Amp ATO type
fuse.

To use the machine with another tractor, a

second tractor-side power harness can be
ordered under p/n 1946120.

37
Putting into service
 Straw feeder
PRIMOR 5060

Machine Control box Harness on tractor side

Harness
Fuse 6x32 Fuse type ATO Fuse 25A Fuse 30A
references
16 A 15 A
5060 STD B0000560 A7040926 A7040069
A7040904 A7040915
20 A 20 A
5060 G.O. B0000560 A7040926 A7040170
A7040938 A7040932

38
Putting into service
 Straw feeder
PRIMOR 5060

„ PTO shaft

Make sure that the PTO shaft is correctly

adjusted, to avoid premature wear and tear.

Separate the two half PTO shafts and connect them to

the machine's input shaft and to the tractor PTO stub.
Check the length of the PTO shaft:
- Check the maximum overlap when the machine is in
transport position and the tractor turned to the
direction which provides maximum overlap.

- When the PTO shaft is in its maximum overlap

position (retracted), tubes should not butt against the
yokes. As a safety measure, a clearance (L) of at least
25 mm (1’’) must be maintained.
- When the PTO shaft is in its maximum extended
position, the tube overlap must be more than
330 mm (13’’)

If this is not the case:

• Mark length (H) to cut when the transmission is the
maximum overlap position.
• Shorten the guard tubes and the transmission tubes
by the same length.
• Bevel and clean the tubes.
• Grease the inside of the outer tube.

Check that there is still a minimum overlap of

330 mm (13’’) when the machine is in working
position and the tractor in line with the machine.

- The cardan drive shaft must not work at an angle X:

• More than 15° for a standard joint
• More than 25° for a homokinetic joint.

39
Putting into service
 Straw feeder
PRIMOR 5060

To avoid serious accidents, the PTO drive

shaft guards must be properly in place and
fixed with the chains provided.

Attach PTO shaft guard chain in hole (1) on machine

side.

Immediately replace any worn or damaged

guard.

40
Putting into service
 Straw feeder
PRIMOR 5060

$INSTRUCTIONS FOR TRANSPORT

1. Conformity with the road regulations

Before driving the machine on public roads,

ensure that the machine complies with
current highway code regulations.

- Check that the braking and lighting systems are in

good condition.

41
Instructions for transport
 Straw feeder
PRIMOR 5060

$INSTRUCTIONS FOR WORK

Before placing the machine in working

position:
Check the immediate surroundings before
starting up the machine. Make sure that the
visibility is adequate and that there are no
obstacles in the machine working area.
Keep all persons and animals out of the
machine's danger zone: risk of flying debris.

1. Belt tension

In order to guarantee optimal operation, belt tension

must be checked and adjusted if necessary every 100
hours (or more often in case of frequent feeding with
tough products).

The belt tension is adjusted using the screw rod (1) nut
(2) and check nut (3).

In the engaged position, the spring tension must be set

to L = 180 mm (0’7’’) (length of compressed spring).

42
Instructions for work
 Straw feeder
PRIMOR 5060

2. Preliminary checks

Carry out the following checks before using the machine:

- Check the wheelnuts and tighten them if necessary to

25 daNm.
- Check the tension of the conveyor chain and adjust it
if necessary.
- Check that the screws and nuts are tightened,
including the ones that fix the tools (knives, conveyor
bars).
- Check that the safety stickers are in place and
readable.

When the distribution is finished:

- Grease all moving parts. Use only lubricants

recommended by the manufacturer.
- Check the oil level in the gearbox.
- Check the oil level in the conveyor gearbox.
- Check the oil level in the hydraulic unit and the
cleanliness of the oil filter (optional).

43
Instructions for work
 Straw feeder
PRIMOR 5060

3. Functional check, no load

Before using the machine for the first time

with a load, make sure that the tractor-
machine combination is in working order.

- Make sure you can change PTO speed. (Caution: this

is not synchronised).

- For a machine with a hydraulic unit, check whether the

gearbox can be set to neutral.

- Select a PTO speed (270 min-1 or 540 min-1).

- Align the tractor and the machine, then engage the

PTO drive and leave the tractor idling.

- Gradually increase the engine speed until the PTO

reaches 540 min-1.

- Start the beater bar then the conveyor (test in both

directions).
- Now check that the machine is running smoothly and
free from vibration.
- Reduce the engine speed once again until it is idling.

If the machine is noisy or vibrating abnormally,

stop the PTO immediately and refer to the
troubleshooting section or contact your Kuhn
dealer. When the problem has been solved, start
the test procedure again from the beginning.

- Operate the hydraulically-controlled elements and

check that the machine is functioning properly.

44
Instructions for work
 Straw feeder
PRIMOR 5060

- Stop the PTO, switch off the control unit and switch off
the tractor engine.

If one of the hydraulic functions is not working, or

is running in the wrong direction, check the hose
connections and start the test procedure again
from the beginning.

- Test the operation of the lighting and signalling

system (sidelights, brake lights and indicators).

4. Precautions and prevention of fire

risk

Your machine works with moving parts (bale

separator(s), turbine) and highly inflammable products.
There is therefore a real risk of fire resulting from:
- Overheating of the power takeoff friction limiter.
Please do not use this limiter excessively. If smoke
issues from the transmission, stop the machine
immediately and leave the limiter to cool outside the
buildings.
- Winding strink or products at the ends of the bale
separator(s). Each time, before using the machine,
check the ends of the bale separator(s) to remove
products which have become wound round or have
accumulated in this area.
- Worn bearing. Grease bearings regularly and check
their condition.
- Sparks caused by pebbles or metal objects in the
straw.

It is highly recommended to have an extinguisher which

has been checked and maintained, on your tractor.
Recommended types: sprayed water + additive, ABC
powder.

It is strictly prohibited to use your machine stationary

inside a building.

45
Instructions for work
 Straw feeder
PRIMOR 5060

5. Loading bales

For a machine equipped with a hydraulic unit,

you must set the gearbox to neutral..

Before loading, always make sure that the bale

lifter is not deployed.

„ Round bales

- Lower the tailgate (1) to ensure good visibility.

- Place the machine horizontally.
- Remove the chains and posts.
- Reverse the machine near to the bale.
- Position the base of the tailgate as close to the ground
as possible.
- Push the bale (2) manually onto the tailgate or reverse
the machine onto flat ground.
- Place a chock under the bale to stop it moving
backwards.
- The chock must not stop the tailgate lifting.
- Move the machine slightly forward.
- Once the bale is on the tailgate, remove the strings.
- Lift the tailgate so that the bale rolls onto the
conveyor.
- Close the tailgate.

To make it easier to spread the hay or straw with a round

bale, load the bale so that it can unroll naturally. This
allows the blower-beater bar assembly to be fed more
easily, and improves the straw blowing or feeding.

Make sure the bale is completely inside the

tailgate and not caught between the sides of the
tailgate and the body when loading.

46
Instructions for work
 Straw feeder
PRIMOR 5060

Loading the second bale

- Move the first bale towards the front of the machine,
moving the conveyor via the dual control.

Do not set the bale on the bale separator.

- Lower the tailgate.

- Load the second bale onto the tailgate.
- Remove the string.
- Raise the tailgate so that the second bale rolls onto
the conveyor.
- Close the tailgate.
- Use the conveyor to position the second bale opposite
the bale lifter.
- Use the bale lifter to block the bale.

Push on the function for a few seconds to make

sure the bale is properly blocked..

47
Instructions for work
 Straw feeder
PRIMOR 5060

„ Rectangular bales

- Remove the chains and posts from the tailgate.

- Put the rectangular bale on flat ground against a rigid
obstacle to stop the bale moving.
- Lower the tailgate to set the tailgate threshold in
alignment with the conveyor.
- Load the cubic bale from the back, setting it down
gently.

When loading with another machine, do not

drop the bale onto the tailgate from a height
otherwise the front of the machine may rear
up.

A bale which is incorrectly centered and/or

misaligned relative to the tailgate, catches on
the tailgate or rear uprights: do not force it,
move the tractor forwards and realign the
machine with the bale (risk of damaging the
tailgate).

It is easier to remove the strings when the bale

has been loaded with the strings on the side.

Before cutting the string, put the chain back in

place to prevent the last section of the bale from
falling off.

48
Instructions for work
 Straw feeder
PRIMOR 5060

„ Loading silage

Lock the plate protecting against flying

debris to high position (1).

Open the tailgate gently keeping the body closed.

Pour from the bucket held above, avoiding pressure on

the body.

At the end of the loading cycle, reset the flying debris

protection plate to low position.

49
Instructions for work
 Straw feeder
PRIMOR 5060

6. Distribution

Before distributing the product or spreading

straw with 2 bales loaded into the body of the
machine, systematically activate the Unroll
system bale-lifter inlet to make sure that the
second bale is properly blocked.

Select the blower speed for feeding: 270 min-1.

Always start the tractor PTO and start the blower

before engaging the beater bar. Stop the beater
bar before stopping the PTO. If you do not do this
in the right order, you are very likely to block up
the blower.

- The distribution chute on the right of the machine is

used for 2 purposes:
• Straw blowing
• Distribution

- For optimal quality of work and product positioning in

the designed place, the distribution chute cap can be
set to three positions.
- For easy manual adjustment of the position, open the
chute halfway.
- Pull the handle down.
- Put the spindle into the desired notch (the most
external one sets the cap to the greatest angle of tilt).

50
Instructions for work
 Straw feeder
PRIMOR 5060

Operating tips:

To stop the distribution (posts, obstacles) disengage the

beater bar. (The conveyor stops at the same time).

To avoid clogging the machine in difficult conditions,

watch the engine speed carefully:
• Slow down conveyor speed or even reverse the
direction if the engine speed drops or the belt starts
to slip.
• If it becomes overloaded, allow it to empty before
making the conveyor move forward again.

Never attempt to clear the product by hand or

with a tool (fork, etc.) while the machine is
running.

When the machine is loaded, we strongly advise you to

not leave the conveyor running in reverse longer than is
necessary.

Before starting the beater bar, make sure the conveyor

speed is set to position 0 to prevent a load being fed into
the blower.

- The product flow rate is adjusted by:

• Changing the tractor engine speed: this regulates
the hydraulic flow and the PTO rotation speed.
• The conveyor speed.

51
Instructions for work
 Straw feeder
PRIMOR 5060

Silage distribution
- Start up the tractor PTO and bring the engine up to
nominal speed.
- Switch the tractor's hydraulic distributor to continuous
pumping.
- Point the delivery chute downwards so that the forage
should be properly channelled to the ground or into a
trough.
- Start up the beater bar using the clutch (until the
indicator lamp lights up, if you have electric controls).
- To distribute the product, start the conveyor running
forward and adjust the speed:
• Set the conveyor to forward.
• Adjust its speed.
- When the distribution is finished:
• Close the tailgate right up.
• Stop the conveyor and disengage the beater bar.
• Disengage the bale separator.
• Close the distribution chute.
• Disengage tractor PTO.

Operating tips
The conveyor speed is adjusted from the control unit.
Your adjustment will depend on several things: how fast
the tractor is moving, the rate of feed and the type of
product.

52
Instructions for work
 Straw feeder
PRIMOR 5060

Hay and haylage

Never distribute hay or haylage with hooks fitted

to the beater bar.

A bale which is incorrectly centered and/or

misaligned relative to the tailgate, catches on the
tailgate or rear uprights: do not force it, move the
tractor forwards and realign the machine with the
bale (risk of damaging the tailgate).

- Start up the tractor PTO and bring the engine up to

nominal speed.

- Switch the tractor's hydraulic distributor to continuous

pumping.

- Point the delivery chute downwards so that the forage

should be properly channelled to the ground or into a
trough.

- Start up the beater bar using the clutch (until the

indicator lamp lights up, if you have electric controls).

- To distribute the product, start the conveyor running

forward and adjust the speed:
• Set the conveyor to forward.
• Adjust its speed.

- The conveyor speed is set at the control box

according to the forward speed and product
distribution criteria and the type of product.

- When the distribution is finished:

• Close the tailgate right up.
• Stop the conveyor and disengage the beater bar.
• Disengage the bale separator.
• Close the distribution chute.
• Set the tractor distributor lever to neutral.
• Disengage tractor PTO.

53
Instructions for work
 Straw feeder
PRIMOR 5060

Operating tips

- The beater bar will feed the blower more easily if you
allow the bale to rotate freely under the action of the
beater bar.

- Reduce engine speed when feeding is over to limit

projections.

- During feeding, raise the back of the body in order to:

• keep round bales up against the beater bar when
the product requires little power.
• facilitate the rotation of round bales against the
beater bar when the product is tougher.

- The conveyor speed is adjusted from the control unit.

Your adjustment will depend on several things: how
fast the tractor is moving, the rate of feed and the type
of product.

54
Instructions for work
 Straw feeder
PRIMOR 5060

7. Straw blowing

Before distributing the product or spreading

straw with 2 bales loaded into the body of the
machine, systematically activate the Unroll
System bale-lifter inlet to make sure that the
second bale is properly blocked.

- Select the blower speed for straw blowing: 540 min-1.

- Start up the tractor PTO and bring the engine up to
nominal speed.
- Switch the tractor's hydraulic distributor to continuous
pumping.
- Direct the delivery chute so that the straw is blown
where you want it.
- Start up the beater bar using the clutch (until the
indicator lamp lights up, if you have electric controls).
- To distribute the product, start the conveyor moving
forward. The conveyor speed is adjusted from the
control unit. Your adjustment will depend on several
things: how fast the tractor is moving, the rate of feed
and the type of product.
Keep the bale in contact with the bale separator.
- When the distribution is finished:
• Raise the tailgate.
• Stop the conveyor and disengage the beater bar.
• Disengage the bale separator.
- Put the tractor's distributor lever back to neutral,
disengage the PTO and switch off the engine

In certain cases, the first part of rectangular

bales tends to shoot upwards at the start of straw
blowing. The guides push the product towards
the back of the machine. For this reason it is
important not to stop the conveyor and to let the
product drop naturally to the back.

For spreading straw in stalls, you can select a

blower speed of 270 min-1.

55
Instructions for work
 Straw feeder
PRIMOR 5060

Operating tips

- For even straw spreading, the bale must stay in

permanent contact with the bale separator.

- Lift the back of the machine slightly to avoid the bale

being thrown to the back of the beater bar.

- During straw blowing, adjust the height of the body in

order to:
• keep round bales up against the beater bar when
the product requires little power.
• facilitate the rotation of round bales against the
beater bar when the product is tougher.

- To improve product feed into the blower, up to 3 hooks

can be mounted on the beater bar in place of the
sections.

Keep an angle of 120° between the hooks.

Never distribute hay or haylage with hooks fitted
to the beater bar.

If the blower or bale separator is blocked, use

the hook (1) inside the left hand machine
casing, to remove any product which is stuck
in the distribution chute or bale separator.
Afterwards, use a lever to turn the blower
freely.

56
Instructions for work
 Straw feeder
PRIMOR 5060

$OPTIONAL EQUIPMENT

1. Hydraulic unit

The hydraulic unit can be mounted on machines

already in service.

The hydraulic unit is designed to provide the hydraulic

power needed to run the machine.
It is suitable for use with tractors of low hydraulic power,
while guaranteeing optimal operation of its functions.

Description
- Auxiliary hydraulic unit
- Driven by the tractor power take-off
- Pump 55 cm3, speed at a power take-off rate of
540 min-1 : 45 l/min
- 45 litre tank with filter and level
- Circuit protected by valve calibrated to 190 bar
- Recommended oil: type ISO VG 46 (HV), for example:
SHELL HYDRAU PW

A slight gear noise may be heard at low

speed. Use the hydraulic unit at a minimum
power take-off rate of 300 min-1.

Functioning
- Before starting the machine, check the oil level in the
tank.
- Connect the tractor power take-off transmission and
the pump step-up gearbox drive shaft, then lock.
- The machine must be driven at a rated power-take-off
rate of 540 min-1.

57
Optional equipment
 Straw feeder
PRIMOR 5060

Under no circumstances must you use the

tractor power take-off 1000 min-1.

- Start the tractor, then gradually engage the power

take-off until the pump turns.
- Check that all machine functions are operational.
- Make sure the pump flanges and various hydraulic
connections are tight.
- With the gear lever, the hydraulic unit can be used in
three ways:
• In neutral, without engaging the blower, for all
loading operations.
• At a blower speed of 270 min-1 for distribution.
• At a blower speed of 540 min-1 for straw feeding.

Maintenance
- Follow the safety regulations concerning machine
servicing.
- Check the oil level in the tank periodically.
• The oil level must not fall below the upper 1/3 on the
indicator.
- Change the hydraulic oil after the first 500 hours of
work, then every 2000 hours.
- To replace the filter element:
• Unscrew the cap.
• Take the filter handle and remove the filter-bowl
unit.
- To remove the filter:
• Turn the handle a quarter turn anticlockwise and
remove the filter from its cartridge.
- Clean the bowl.
- Put in a new filter and lock its position, turning it a
quarter turn clockwise.
- Replace the cap and reposition the seal properly to
ensure tightness.

58
Optional equipment
 Straw feeder
PRIMOR 5060

2. Swivel chute

The maximum distance of straw spreading with the

swivel chute is 13 metres.

The swivel chute is indispensable in buildings with a

single central alley and only one entrance.

The wide rotation angle makes it possible to work in all

directions without blowing the product onto the tractor
cab.

The straw blowing device can be used on the right or the

left.

The distance of straw spreading is controlled from the

cab via an electric cylinder.

To avoid any error during handling and incorrect use of

the chutes, do not use the swival chute to distribute
wrapped grass.

The machine is equipped with a flap position indicator.

Position of adjustable chute

Position of distribution chute

Lift the swivel chute to the high position

before turning it to the right or the left of the
machine so that it does not collide with the
straw bale or the deflector.

59
Optional equipment
 Straw feeder
PRIMOR 5060

3. Regulator combs for difficult

conditions

These combs are designed for the distribution of difficult

products (long wrapped...).

As for standard combs and to guarantee optimal function

of the bale separator system, the regulator combs must
be centered relative to the sections (see chapter
"Inspecting and adjusting the sections").

This optional equipment may reduce the speed

of straw spreading.

4. Kit with two extra regulator combs

Mounting these two extra regulator combs allows you to

distribute difficult wrapped grass with a low power
tractor.

60
Optional equipment
 Straw feeder
PRIMOR 5060

5. Leg with holes

Not available in certain countries

The height of this leg cannot be adjusted when it is

supporting the machine.

The leg is designed for users who never need to couple

the machine to the tractor eye-bolt.

6. Leg with manual holes

This optional equipment provides continuous adjustment

of the drawbar height to position the linkage and
adjustment using a pin.

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Optional equipment
 Straw feeder
PRIMOR 5060

7. Homokinetic transmission with free

wheel and friction limiter

The transmission can be mounted on machines already

in service.

The homokinetic transmission provides a wider angle of

displacement and free rotation of the blower.

Before using this equipment, read manual supplied with

the PTO.

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Optional equipment
 Straw feeder
PRIMOR 5060

8. Bale lifting "UNROLL SYSTEM"

The bale lifting "UNROLL SYSTEM" is used to distribute

with 2 bales in the body. Without this system, the second
bale pushes the first one until the bale separator is
jammed.

- Distribute the first bale completely before releasing

the second bale.

- Center the bale relative to the bale lifter before starting

it.

- Push on the bale lifter control for several seconds to

ensure that the bale is caught.

Before distributing the product or spreading

straw with 2 bales loaded into the body of the
machine, systematically activate the Unroll
System bale-lifter inlet to make sure that the
second bale is properly blocked.

- Do not load a bale into the body when the bale lifter is
deployed.

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Optional equipment
 Straw feeder
PRIMOR 5060

$MAINTENANCE AND STORAGE

1. Greasing and oil change

„ Frequency chart

After 2 Every 50 Every 100 Every 500 Every 1500

hours hours hours hours hours

Greasing

Grease:
- Greasing points from (1) to (13)
3 3
Draining

Oil change:
- Gearbox
3 3

- Conveyor reducing gearbox 3 3

- The hydraulic system 3
Maintenance

- Changing the filter cartridge in the

hydraulic unit 3 3
- Check the conveyor chain tension 3 3
- Check belt tension 3 3 3
- Check the gearbox level 3 3
- Verification of the level of the conveyor
reducing gearbox 3 3
- Tighten the linkage bar eye-bolts 3
- Check that the screws and nuts are tight,
including the ones that fix the tools (tines, 3 3
forks, blades etc.)

- Check that the wheel studs are tightened

to 25 daN m and the tire pressure is 5 3 3
(73 psi) bars

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Maintenance and storage
 Straw feeder
PRIMOR 5060

After 2 Every 50 Every 100 Every 500 Every 1500

hours hours hours hours hours

- Check the state of wear of the moving

parts, replace them if necessary with 3
KUHN parts

- Clean the machine (body, gate and

chute). Avoid splashing the electrical 3
components, the belt, etc.

1: Swivel chute 2: Swivel chute

3: Side chute cylinder pin 4: Side chute cylinder pin
5: flap cylinder pin 6: Parking stand
7: flap cylinder pin 8: Rotation indicator
9: Front conveyor pin 10 : Bale separator bearing
11 : "UNROLL SYSTEM" cylinder pin 12 : Rear conveyor pin
13 : "UNROLL SYSTEM" cylinder pin

65
Maintenance and storage
 Straw feeder
PRIMOR 5060

1: Tailgate cylinder pin 2: Tailgate pin

3: Tailgate cylinder pin 4: Tailgate pin
5: Rear conveyor pin 6: "UNROLL SYSTEM" cylinder pin
7: "UNROLL SYSTEM" cylinder pin 8: Bale separator bearing
9: Front conveyor pin 10 : Clutch cylinder pin
11 : Clutch tension rod 12 : Small pulley bearing

66
Maintenance and storage
 Straw feeder
PRIMOR 5060

„ Greasing
The greasing points are shown by a white picture on a
blue background.

Some greasers are situated under cases or protective

plugs.

Upon delivery, take the time to open all the cases in

order to find all the different greasing points.

Regular greasing allows the life span of the rotating parts

to be significantly increased.

67
Maintenance and storage
 Straw feeder
PRIMOR 5060

„ PTO shaft

The transmission must be greased with the

"transmission in line".

Every 8 hours
• universal joints (1)

Every 20 hours
• transmission tube (2)

Every 40 hours
• guide rings (3)
• locking pins (4)
• constant velocity joint (5)

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Maintenance and storage
 Straw feeder
PRIMOR 5060

„ Lubricant chart

Description Recommended lubricants Equivalent standard

Gearbox
SHELL OMALA 150 ISO CKC 150/ SAE 80 W 90
Capacity 5 L (1 gal)
Gearbox
SHELL OMALA 150 ISO CKC 150/ SAE 80 W 90
Capacity 1.5 L (0 gal)
Central hydraulic tank
ISO 46 SHELL HYDRAU PW SAE 15 W-40
Capacity 45 L (12 gal)

Greasing SHELL RETINAX EP 2 NLG1

2. Control storage

„ ELECTRICAL CONTROLS
Make sure the controls are put away after every use to
protect them from the weather.

A fastening hook (1) is located under the front right

casing.

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Maintenance and storage
 Straw feeder
PRIMOR 5060

3. Checking friction limiter settings

Torque calibration is provided by the pressure of the

spring-washers on the friction disks.

- The collar (1) is used as a reference for calibrating the

limiter correctly.
- Tighten the bolts (2), until the flange (3) is in contact
with the collar (1) without blocking it:
• Tighten the bolts (2) until the collar is blocked, then
unscrew them by a quarter turn.
- The collar must not be blocked or deformed by
excessive tightening of the bolts.

Do not over-tighten the bolts because the

limiter function could be compromised.

Do not change the calibration: risk of

damaging the machine, cardan drive and
tractor.

Friction may raise the temperature, do not

touch them.
To prevent the risk of fire, do not bring
inflammable products into the area around
the friction and avoid prolonged sliding.

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Maintenance and storage
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4. Cleaning the conveyor

The conveyor is contained in a unit to keep it clean.

Open the emptying hatch once a week to remove

product accumulated at the back of the unit.

How to proceed:
• Set the tractor distribution lever to the continuous
pumping position.
• Engage the tractor PTO and the beater bar.
• Put the conveyor into forward for a few seconds to
bring out any product accumulated at the back of the
unit.
• Stop the conveyor; disengage the beater bar then
the tractor PTO.
• Stop the tractor engine and remove ignition key.

Wait for a few moments until the machine has

completely stopped.

• Pull on the locking handles (1).

• Release the hooks holding the ring (2).
• Open the hatch as wide as possible (3).
• Use a broom or similar to remove any product left
inside.
• Raise the hatch and put the two hooks into the rings
before lifting the handles.
• Lock the hatch by lifting the handles.

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Maintenance and storage
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5. Conveyor chain tension

Check the chain tension after every 100 hours of use.

If the arrow is over 150 mm, tighten the chains.

Never completely tighten the chains. Leave a

minimum play of 50 mm.

How to proceed:
• Open the hatch (1) by loosening the 2 screws (2).
• Loosen counter nut (3).
• Tension the unit with nuts (4).
• Tighten counter nut (3).
• Tension both sides of conveyor belt identically.
• Close the flap (1).
• Tighten nuts (2).

When the chain tension indicator has stopped, shorten

the chains (right and left) by 2 links.

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Maintenance and storage
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6. Checking and adjusting the sections

The sections are mounted with the non-chamfered side

facing the regulating tine for optimum cutting of the
product.

Check regularly that the regulating tines (1) are centered

between the sections.

Add or remove shims (2) (reference A5211690) as

required.

To guarantee optimum cutting, the edges of the sections

must be kept sharp. Sharpen or replace them as
necessary..

You can also swap sections around in order to use both

cutting edges of each section.

Be very careful when replacing sections. You

run a very serious risk of cutting yourself
(between the regulating tines and the
sections).

The two regulating tines working with the sections of

disks (3) and (4) must be placed at a distance of less
than 10 mm from the sections.

Add or remove shims (2) (reference A5211690) as

required.

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7. Belt tension

In order to guarantee optimal operation, belt tension

must be checked and adjusted if necessary every 100
hours (or more often in case of frequent feeding with
tough products).

The belt tension is adjusted using the screw rod (1) nut
(2) and check nut (3).

In the engaged position, the spring tension must be set

to L = 180 mm (0’7’’) (length of compressed spring).

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8. Changing oil and checking levels

„ Gearbox

Draining:
- Remove filler plug (1).
- Place a container underneath the gearbox.
- Remove drain plug (2).

Filling:
- If necessary replace seal.
- Reinstall draining plug (2).
- Remove level plug (3).
- Fill the gearbox with a funnel.
- Stop filling as soon as the oil comes out of oil level
port.
- Reinstall level plug (3).
- Reinstall filler plug (1).

Capacity: 5 L of SAE 80 W 90 oil.

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„ Conveyor reducing gearbox

Draining
- Remove filler plug (1).
- Place a container underneath the gearbox.
- Remove drain plug (2).

Filling
- Reinstall draining plug (2).
- Open the level (3) cap and fill the oil container.
- Stop filling as soon as the oil comes out of oil level
port.
- Replace the filler (1) and level (3) caps.

Capacity: 1.5 L of SAE 80 W-90 oil.

9. Tyres

Regularly check the tyre pressure.

Tyre pressure: 5 bar (73 psi).

Check the tightness of the wheel studs regularly (torque

25 daNm).

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10. Storage

If the machine is not to be used for a long period, prepare

it for storage:

- Clean the body (inside, outside and underside).

Do not clean the cylinder rods with a

pressurized washer and detergent.

Do not direct a pressurized jet of water

towards a cylinder rod scraper seal.

- Remove any product build-up.

- Repaint any surface in danger of rusting with a special
paint.
- Grease the underbody.
- Push the cylinder rods in to the maximum to protect
them from humidity and dust.
- Clean all the greasing points and joints and grease
them.

Grease the cylinder rods in contact with the

outside every month.

- Park the machine under a shelter on blocks to isolate

it from damp ground.
- Check the tire pressure and that the studs are
tightened.
- Check that the conveyor is slack.

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$TROUBLE SHOOTING GUIDE

Problem Cause Remedy

Check that the hoses are correctly
connected to the tractor distributor (check
that the valves open properly: dirt can
prevent correct functioning).
Check that the voltage supplied by the
battery is over 11 volts.
Check that the original tractor distributor is
Problem with hydraulics or in the continuous pumping position (except
The hydraulic functions
electrical connections or general for the hydraulic system).
do not work
use
Check that the control box switch is in
position 1 or 2.
Check if the electrical supply cable of the
control box is connected.
Check that the supply from the battery
reaches the socket.
Check the polarity of the socket.
Make sure that the conveyor potentiometer
is not set to 0.
Check that the beater bar is completely
engaged, and if you have electrical
Problem with hydraulics or controls, that the indicator light is on.
The conveyor does not
electrical connections or general
move forward Open the left side bonnet and check that
use
the conveyor draw roller cylinder rod is
completely in.
Check that the circuit break sensor on the
beater bar clutch is active

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Problem Cause Remedy

The sensor (1) fixed to the bale separator

clutch cylinder sets the conveyor in
motion once the bale separator is
engaged.
The clutch cylinder rod must be fully
retracted to excite the circuit-breaking
sensor.

Check there are no leaks in the hydraulic

circuit.
The conveyor stops
Hydraulic or electric problems Check that the beater bar is completely
during work
engaged, and if you have electrical
controls, that the indicator light is on.
Check there are no leaks in the hydraulic
circuit.
The beater bar and the
If you have electric controls, check that
conveyor stop turning Hydraulic or electric problems
the indicator is on.
during feeding
Check that the clutch is totally engaged,
and that the piston rod is right in.
The conveyor drive belt
Mechanical or maintenance Check that it is in good working order and
slips for no obvious
problem tight enough.
reason
Disengage the tractor PTO and switch off
the engine.
Check the blower for product build up. If
necessary use a tool to remove jammed
The blower does not turn
product from the delivery chute or the
and the friction clutch The blower is blocked
beater bar, then use a lever to free blower
slips
rotation.
After releasing, operate the blower with no
load for a few seconds until it reaches
normal running speed.

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Problem Cause Remedy

You can access the inside of the blower
through a hatch (1) on the left front of the
machine.
If the blower is jammed, use a tool
(releasing hook). If you start the blower
plate moving manually, you run a serious
risk of having your finger cut off by a
blade, since this system has a very high
inertia.

Engage the PTO progressively at the

recommended speed.
The blower bangs when The friction limiter slips in fits If the tractor is fitted with a hydraulic PTO
the PTO engages and starts clutch, consult the Kuhn dealer to solve
the problem of the clutch progression for
all tractor engine speeds.
The tailgate lacks power
Hydraulic problem Make sure the conveyor is not running.
for loading bales

For any other problems that are not solved by following

the instructions above, please consult your Kuhn dealer.

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$LIMITED WARRANTY

KUHN-AUDUREAU S.A. B.P. 19, 85260 LA COPECHAGNIERE, FRANCE (hereinafter called "the Company")
warrants, in accordance with the provisions below, to each original retail purchaser of new KUHN equipment of
its own manufacture from an authorized KUHN dealer, that such equipment is, at the time of delivery to such
purchaser, free from defects in material and workmanship, providing the machine is used and serviced in
accordance with the recommendations in the Operator's manual.
This Limited Warranty covers the equipment for a period of one year starting from the date the equipment is
delivered to the retail purchaser and during this period up to a limit of 500 hours of use.
The date of invoice to the retail purchaser and the registration of the machine by the dealer are taken as
evidence of delivery of the machine.
This Limited Warranty covers the reimbursement (or repair) of components as well as labor charges incurred,
based on the Company warranty labor rate and allowable time for repair.

„ These conditions are subject to the following exceptions:

- Parts of the machine which are not of KUHN manufacture, such as tires, PTO shafts, slip clutches, hydraulic
jacks, etc. are not covered by the KUHN Limited Warranty, but are subject to the warranty of the original
manufacturer.
- Warranty claims related to these types of parts must be handled in the same way as if they were parts
manufactured by KUHN. However, compensation will be paid in accordance with the warranty agreement of
the manufacturer concerned, in as much as the latter justifies such a claim.
- Obviously, this Warranty does not apply to failure through normal wear and tear, to damage resulting from
negligence or to faulty surveillance, to wrong use, to lack of maintenance and/or if the machine has been
involved in an accident, lent out or used for purposes other than which it was intended by the Company.
- This Limited Warranty will not apply to any product that is altered or modified in any way without the express
permission of the Company, or if parts not made by Kuhn are used on a machine sold by the Company and/or
if repairs have been carried out by anyone other than Authorized Service Dealers.
- The Company shall not be responsible for any damage to the machine or its equipment in transit or handling
by any common carrier, within or without the Warranty period.
- The Company cannot be held responsible for any claims or accidents to the owner or to any third party, nor
to any resulting responsibility.
- In the same way, the Company cannot be held responsible for paying an indemnity for whatever reason in
the case of loss of anticipated profits or of any prejudice due to a failing, a hidden fault or breakdown of the
machine.

„ The customer will be responsible for and bear the costs of:
- Normal maintenance of the material, i.e. greasing, maintenance of oil levels, minor adjustments, etc.
- Labor charges due to removing and replacing the faulty part(s) or, as applicable, the adjustment of the new
replacement part(s).
- Dealer travel time, or traveling costs to and from the machine.
- Transporting machines, equipment or parts to the repair site and returning them to the user site.
- Parts defined as normal wearing items, such as belts, blades, forks, disks, knives, spades, tines, slip clutches,
etc. that are not covered by the Warranty.

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„ The Limited Warranty is dependent on the strict observance of the following

conditions:
- The material must be put in service by the dealer according to our instructions.
- The machine has been registered on line via extranet - www.kuhn.com or the warranty/product registration
form has been completed and returned to the address indicated on the form as soon as the machine has been
delivered to the retail purchaser.
- The warranty claim is completed on line via extranet - www.kuhn.com or submitted on a KUHN warranty claim
form and and returned to the Company within one month after the date of failure or the date of problem
becoming apparent.
- The claim must be completed by the dealer and following information must be mentioned:
• Dealer's name, address and code number
• Name and address of purchaser
• Exact type of machine
• Machine serial number
• Date of delivery to the purchaser
• Date of the incident
• Number of hours or area (hectares, acres) of use
• Power of tractor used
• Detailed description and presumed cause of the incident
• Quantity, reference number and name of the damaged parts
• Invoice number and date for replacement parts.
- The dealer should send the damaged parts to the Company address for survey report along with a copy of
the Warranty/claims form. Transport costs for the return of said parts are borne by the sender.
- The machine must be used and maintained according to the instructions in the operator's manual. The quality
and quantity of lubricants used must always be in accordance with Company regulations.
- The safety measures set out in the Operator's manual and on the machine itself must be followed, and all the
guards and protective elements, of whatever nature, must be inspected regularly and maintained in perfect
working order.
- The judgment of the Company in all case of claims under this Limited Warranty shall be final and conclusive
and the purchaser agrees to accept its decisions.
- If the Warranty is refused, the dealer is allowed a period of 15 days from the date of receiving our letter to
request the return of the damaged parts.

„ Further conditions: limits of application and responsibility

- This Limited Warranty shall not be assigned or transferred to anyone unless the written consent of the
Company has first been obtained.
- Persons dealing in the Company's products have no right or authority to assume any obligation or take any
decision on their behalf, whether expressly or tacitly.
- Technical assistance given by the Company or its agents for repairing or operating material does not lead to
any responsibility on their behalf and cannot under any circumstances bring novation or derogation to the
conditions of the present Limited Warranty.
- The Company reserves the right to change its machines without prior notice and without being obliged to
apply these changes to machines that are already sold or in service.
- Moreover, because of the constant progress in technology, no guarantee is given to the descriptions of
equipment published in any document by the Company.
- The present Limited Warranty excludes any other responsibility, whether legal or conventional, express or
implied, and there are no warranties extending beyond those defined herein.

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Limited warranty