How To Calculate Heat Load in Electrical or Electronic Panel Enclosure

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The article discusses how to calculate the heat load in an electrical or electronic panel enclosure by determining the internal and external heat sources and selecting appropriate ventilation.

You calculate the heat load by determining the heat generated internally from electrical components, the heat transferred externally from ambient temperatures, and selecting a maximum internal temperature. Using provided conversions, you can calculate the load in BTU/hr or Watts.

The main factors that contribute to internal heat load are power dissipated by electrical components (typically 10% of power is lost as heat) and ambient temperature differences between inside and outside the panel.

12/11/2020 How to Calculate Heat Load in Electrical or Electronic Panel Enclosure

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Home » How to Calculate Heat Load in


Electrical/Electronic Panel Enclosure

Instrumentation Design

How to
Calculate Heat
Load in
Electrical/Electr
onic Panel
Enclosure

Total heat load consists of the heat


transfer from outside your panel and
from the heat dissipated inside the
control unit.
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terms & Conversions:
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12/11/2020 How to Calculate Heat Load in Electrical or Electronic Panel Enclosure

1X BTU/hr
Allow updates from = 0.293 watts X
Location of Measurement Displays Flow Instruments – Selection, Principle &
instrumentationtools.com
1 BTU/hr – 0.000393
Application… F L OWhorsepower
ME AS U REM EN T
INST RU MEN T A TI O N DESIG N

The measurement is displayed for observation by 1 Watt


The=measurement
3.415 BTU/hr
of flow in a plant is important for
the control of the process and for troubleshooting
plant personnel.  Typically, the display uses analog
NOT NOW
principles, which means that the display present…
1 horsepower
problems
ALLOW
=may
that 2544 BTU/hr
occur.  In some cases, an ap…

1 Watt = 0.00134 horsepower


1 Square
Powered by TruepushFoot = 0.0929 square meters
1 Square Meter = 10.76 square foot

Typical fan capacity:

4″ fan: 100 CFM (2832 LPM)


6″ fan: 220 CFM (6230 LPM)
8″ fan: 340 CFM (9628 LPM)
10″ fan 550 CFM (15574 LPM)

BTU/hr. cooling effect from fan 1.08 x


(temp. inside panel in ºF – temp. outside
panel in degrees F) x CFM

Watts cooling effect from fan: 0.16 x


(temp. inside panel in ºC – temp. outside
panel in degrees C) x LPM

Calculating BTU/hr. or Watts:

1. Determine the heat generated inside


the enclosure. Approximations may
be necessary. For example, if you
know the power generated inside
the unit, assume 10% of the energy
is dissipated as heat.
2. For heat transfer from the outside,
calculate the area exposed to the
atmosphere except for the top of the
control panel.
3. Choose the internal temperature you
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12/11/2020 How to Calculate Heat Load in Electrical or Electronic Panel Enclosure

Allow updates
X temperature
from difference between it X
Location of Measurement Displays Flow Instruments – Selection, Principle &
instrumentationtools.com
and the F L OW
Application… maximum
ME AS U REM EN T external
INST RU MEN T A TI O N DESIG N

The measurement is displayed for observation by temperature expected.


The measurement of flow in a plant is important for
the control of the process and for troubleshooting
plant personnel.  Typically, the display uses analog
NOT NOW
principles, which means that the display present…
4. From
problems
ALLOWthe conversion
that may occur.  In sometable
cases, an that
ap…

follows, determine the BTU/hr. per


square
Powered by Truepush foot (or watts per square
meter) for the temperature
difference.
5. Multiply the panel surface area times
the BTU/hr. per square foot (or watts
per square meter) to get the external
heat transfer in BTU/hr or in watts.
6. Sum the internal and external heat
loads calculated.
7. If you do not know the power used
in the enclosure but you can
measure temperatures, then
measure the temperature difference
between the outside at current
temperature, and the present
internal cabinet temperature.
8. Note the size and number of any
external fans. Provide this
information to Nex FlowT to assist in
sizing the appropriate cooling
system.

Temper BTU/ Temper Watt


ature hr./s ature s/sq.
Differen q. ft. Differen m
ce in ce in
Deg F Deg C


5 We'll assume
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12/11/2020 How to Calculate Heat Load in Electrical or Electronic Panel Enclosure

X 10 from
Allow updates 3.3 6 11.3 X
Location of Measurement Displays Flow Instruments – Selection, Principle &
instrumentationtools.com
Application… F L OW ME AS U REM EN T
INST RU MEN T A TI O N DESIG N

The measurement is displayed for observation by


15 5.1 of flow
The measurement 9 in a plant is important
17.6 for
the control of the process and for troubleshooting
plant personnel.  Typically, the display uses analog
NOT NOW problems
ALLOW that may occur.  In some cases, an ap…
principles, which means that the display present…
20 7.1 12 24.4

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25 9.1 15 31.4

30 11.3 18 39.5

35 13.8 21 47.7

40 16.2 24 55.6

Example:

The control panel has two frequency


drives totaling 10 horsepower and one
module rated at 100 watts. The
maximum outside temperature expected
is ºC. The area of the control panel
exposed sides, except for the top is 42
square feet or 3.9 square meters. We
want the internal temperature to be ºC.

Total internal power is 10 hp x 746


watts/hp – 7460 plus 100 watts = 7560
watts.
Assume 10% forms heat = an internal
heat load of 756 watts.

Or

Total internal power is 10 hp x 2544


BTU/hp = 25440 BTU/hr plus 100 watts x
3.415 BTU/hr/watt = 25782 BTU/hr.
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12/11/2020 How to Calculate Heat Load in Electrical or Electronic Panel Enclosure

Assume
Allow updates
X from 10% forms heat = an internal X
Location of Measurement Displays Flow Instruments – Selection, Principle &
instrumentationtools.com
heat Application…
load of 2578F LBTU/hr.
OW ME AS U REM EN T
INST RU MEN T A TI O N DESIG N
The measurement of flow in a plant is important for
The measurement is displayed for observation by
plant personnel.  Typically, the display uses analog External heat load: The temperature
the control of the process and for troubleshooting
NOT NOW problems
ALLOW that may occur.  In some cases, an ap…
principles, which means that the display present…
difference between the desired
temperature and the outside is ºC. Using
Powered by Truepush
the conversions (and interpolating where
necessary) we multiply the area by the
conversion factor:

42 sq. ft x 3.3 – 139 BTU/hr or 3.9 sq. m x


10.3 = 40 watts

Total Heat Load: 756 + 40 – 796 watts or


2578 + 139 – 2717 BTU/hr.

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X from X
Location of Measurement Displays Flow Instruments – Selection, Principle &
instrumentationtools.com
Application… F L OW ME AS U REM EN T
INST RU MEN T A TI O N DESIG N
The measurement of flow in a plant is important for
The measurement is displayed for observation by
the control of the process and for troubleshooting
plant personnel.  Typically, the display uses analog
NOT NOW problems
ALLOW that may occur.  In some cases, an ap…
principles, which means that the display present…
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The measurement of flow in a plant is important for
The measurement is displayed for observation by
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plant personnel.  Typically, the display uses analog
NOT NOW problems
ALLOW that may occur.  In some cases, an ap…
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Location of Measurement Displays Flow Instruments – Selection, Principle &
instrumentationtools.com
Application… F L OW ME AS U REM EN T
INST RU MEN T A TI O N DESIG N
The measurement of flow in a plant is important for
The measurement is displayed for observation by
the control of the process and for troubleshooting
plant personnel.  Typically, the display uses analog
NOT NOW problems
ALLOW that may occur.  In some cases, an ap…
principles, which means that the display present…

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Location of Measurement Displays Flow Instruments – Selection, Principle &
instrumentationtools.com
Application… F L OW ME AS U REM EN T
INST RU MEN T A TI O N DESIG N
The measurement of flow in a plant is important for
The measurement is displayed for observation by
the control of the process and for troubleshooting
plant personnel.  Typically, the display uses analog
NOT NOW problems
ALLOW that may occur.  In some cases, an ap…
principles, which means that the display present…

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The measurement is displayed for observation by
the control of the process and for troubleshooting
plant personnel.  Typically, the display uses analog
NOT NOW problems
ALLOW that may occur.  In some cases, an ap…
principles, which means that the display present…
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Location of Measurement Displays Flow Instruments – Selection, Principle &
instrumentationtools.com
Application… F L OW ME AS U REM EN T
INST RU MEN T A TI O N DESIG N
The measurement of flow in a plant is important for
The measurement is displayed for observation by
the control of the process and for troubleshooting
plant personnel.  Typically, the display uses analog
NOT NOW problems
ALLOW that may occur.  In some cases, an ap…
principles, which means that the display present…

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