Steering Columns Type Otp

Steering Columns
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Technical
Information
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OTP Steering Columns / OVPL, OVR Valve Blocks
Technical Information
Contents
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A Wide Range of Steering A wide range of steering components ................................................................................................... 4
Components
Technical
echnical Literature Technical literatur survey
survey............................................................................................................................. 6
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Survey
Fixed Steering Columns, Versions .............................................................................................................................................................. 7

Versions..............................................................................................................................................................
OTPB and OTPM Steering wheel connections: SWC ...................................................................................................... 7
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Body tubes ................................................................................................................................................10
................................................................................................................................................
Flanges........................................................................................................................................................
Flanges ........................................................................................................................................................12
........................................................................................................................................................
Axle journals .............................................................................................................................................15
.............................................................................................................................................
Surface protection..................................................................................................................................
protection ..................................................................................................................................16
..................................................................................................................................
Horn buttons ............................................................................................................................................16
............................................................................................................................................
Wire ends for steering wheel horn button ....................................................................................18
Flasher activator ......................................................................................................................................18
......................................................................................................................................
Steering wheel sensors.........................................................................................................................
sensors .........................................................................................................................19
.........................................................................................................................
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Code numbers and weights, OTPB ........................................................................................................20
........................................................................................................
Code numbers and weights, OTPM ......................................................................................................22
......................................................................................................
Specification table for non-catalogue numbers of OTP fixed steering columns .................23
Dimensions .....................................................................................................................................................
.....................................................................................................................................................24
Installation ......................................................................................................................................................
......................................................................................................................................................26
Load on fixed steering columns ........................................................................................................30
........................................................................................................
Axle journals for customer made columns ...................................................................................31
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Horn button ..............................................................................................................................................32
..............................................................................................................................................
Adjustable Steering Versions ............................................................................................................................................................

............................................................................................................................................................33
Columns, OTP OTP-ST, standard tilting steering columns ....................................................................................35
....................................................................................
............................................................................................
OTP-MT, mini tilting steering columns ............................................................................................36
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OTP-STT, standard tilt and telescopic steering columns ..........................................................

..........................................................38
OTP-BTT, bottom tilt and telescope steering columns..............................................................
columns
columns..............................................................39
..............................................................
Specification table of Sauer-Danfoss adjustable steering columns ..........................................40
...................................................................................................
Load on adjustable steering columns...................................................................................................41
......................................................................................
Installation of adjustable steering columns. ......................................................................................41
....................................................................................................
Installation of OTP-MT and OTP-BTT ....................................................................................................42
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Angle Block OVR Version..............................................................................................................................................................

..............................................................................................................................................................59
..........................................................................................................................
Code numberand weight ..........................................................................................................................59
.....................................................................................................................................................
Installation: .....................................................................................................................................................59
Dimensions .....................................................................................................................................................
.....................................................................................................................................................60
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© 2008 Sauer-Danfoss. All rights reserved.
Sauer-Danfoss accepts no responsibility for possible errors in catalogs, brochures and other printed material.
Sauer-Danfoss reserves the right to alter its products without prior notice. This also applies to products
already ordered provided that such alterations aren’t in conflict with agreed specifications. All trademarks in
this material are properties of their respective owners. Sauer-Danfoss and the Sauer-Danfoss logotype are
trademarks of the Sauer-Danfoss Group.
Front cover illustrations: F300626, F300628, F300629, F300019, F300633, F300634, F300734, F300738. Drawing: 150-674.eps
2 11015554 • Rev AC • Aug 2009

Fixed Steering Columns, OTP
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Fixed Steering Columns, The OTPB steering columns fit OSPB,
OTPB OSPC, OSPD, OSPF, OSPL, OSPQ steering
units and TAD torque amplifiers.
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Fixed Steering Columns, The OTPM steering columns fit OSPM
OTPM steering units
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Versions Steering wheel connections: SWC
The OTPB steering columns are available with six different standard steering wheel
connections:
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1. A: 5 x 6,5 DIN 6888
dmin = 23,16 mm [0.912 in]
K: Taper 1:20
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2. B: 5 x 7,5 DIN 6888

dmin = 20,50 mm [0.807 in]
K: Taper 1:20
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3. D: 3/16 x 3/8 SAE J502
dmin = 20,0 mm [0.787 in]
L: Taper 1:16
11015554 • Rev AC • Aug 2009 3

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Versions (continued)
4. With 13/16 in-36 serration

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dmin = 20,97 mm [0.826 in]
L: Taper 1:16
N: 36 teeth
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dmin = 21,55 mm [0.848 in]
M: Taper 1:19,26
N: 36 teeth
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dmin = 21,80 mm [0.858 in]
M: Taper 1:19,26
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N: 36 teeth
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Versions (continued) The OTPM steering columns are available with three different standard steering wheel
connections.
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M1
A: 5 • 6.5 DIN 6888

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dmin = 16.47 mm [0.648 in]
K: Taper 1:20
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M2
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(same as “5” page 8)
With 7/8 in-36 serration
dmin = 21,55 mm [0.848 in]
K: Taper 1:19,26
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M3

dmin = 17.89 mm [0.704 in]
K: Taper 1:12
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11015554 • Rev AC • Aug 2009 5

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Versions (continued) Body tubes
The OTPB steering columns are available with three different body tube dimensions:
1. Standard: ∅38 • 1.5 mm [1.50 • 0.06 in]

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2. ∅38
38 • 2.5 mm [1.50 • 0.1in]
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3. ∅45 • 2.5 mm [1.77 • 0.1 in]

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If the steering column is longer than 150 mm [5.91 in] and support is not possible, the
recommended body tube is ∅38 x 2.5mm [1.50 • 0.1in] or ∅45 45 x 2.5mm [1.77 • 0.1 in].
6 11015554 • Rev AC • Aug 2009

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Versions (continued) Body tubes
The OTPM steering columns are available with one body tube dimensions:
1. Standard: ∅ 38 • 1.5 mm [1.50 • 0.06 in]

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11015554 • Rev AC • Aug 2009 7

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Versions (continued) Flanges
Our OTPB steering columns are available with three different flanges:
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Flange A
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Flange B
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Flange for bottom tilting
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The tilting flange makes it possible to tilt

steering column and steering unit.
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For other versions, please

contact the Sauer-Danfoss
Sales Organization
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11015554 • Rev AC • Aug 2009 9

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The OTPM steering columns are available with one flange:
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Flange M
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Versions (continued) Axle journals
OTPB are available with three different axle journals
for connection to the steering unit:
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1. Standard axle journal with straight
splines.
In case of inadequate parallelism
between the steering column’s
mounting plane (flange) and the
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steering unit’s steering column plane,
use a spherical axle journal.
For standard splines, the required
parallelism is better than 0.5 mm in
relation to the steering unit’s steering
column plane.
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2. Axle journal with straight splines and
O-ring for noise reduction
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3. Spherical axle journal. This axle journal

enables angular movements up to 10°
between steering unit and steering
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4. OTPM are available with one type of

axle journal type “M”
11015554 • Rev AC • Aug 2009 11

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Versions (continued) Surface protection
OTP steering columns are available with two different kinds of surface protection:
- Standard: yellow chromate
- Black chromate
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Horn buttons
Our steering columns can be delivered with single ore double horn button (ref. below).
description of horn buttons)
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1. Standard single horn button
For ∅38
38 mm [1.5 in] body tube, spare
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parts bag code number 150-5215
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2. Standard single horn button

For ∅45
45 mm [1.77 in]body tube, spare
parts bag code number
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150-4032
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Versions (continued) 3. Flat horn button
For ∅38 mm [1.5 in] and ∅45 mm [1.77
in] body tubes, spare parts bag code
number 150-6762.
Height: 10 mm [0.39 in] from surface
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of body tube.
Due to the shape of the connecting
hole in the steering column, the
flat horn button cannot be directly
interchanged with a standard horn
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button.
A: Spade connector DIN 46244-A6,3-0,8 BZ

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4. Double horn button.
Only for ∅38
38 mm [1.5 in] body tube,
spare parts bag code number
150-6288
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A: Covered male blade terminals

AMP 3-520107-2
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11015554 • Rev AC • Aug 2009 13

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Versions (continued) Wire ends for steering wheel horn button
Steering columns with horn buttons are available with various wire ends in the steering
wheel end of the column:
1. Standard: 100 mm wire with tin-plated end

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2. 100 mm wire without tin-plated end
3. 100 mm wire with round AMP male connection, AMP no.160214

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4. 100 mm wire with flat AMP female connection, fully insulated, AMP no. 735160-0
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5. Customer defined
Flasher activator
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OTP steering columns with body tube ∅ ∅45
45 mm are available with flasher activator. The
activator returns the flasher switch into neutral after completion of steering rotation.
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It is not possible to equip one and the same OTP steering column with both flasher
activator and steering wheel sensor.
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Fixed Steering Columns, OTPB
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Versions (continued) Steering wheel sensors
Our OTP steering columns are available in versions prepared for the installation of a
steering wheel sensor for pump control. We can offer two different sensors:
1. ON/OFF sensor ON/OFF signal

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Data:
Principle: Hall-effect, contactless, free of service.
Power supply: 24 or 48 V DC ± 25%.
Failure polarity protected.
Output: ON/OFF, open collector, NPN outputs.
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Short circuit-protected.
Max load on signal: 50 mA
Response time: < 100 ms
Enclosure: IP 54
Wires: White = 24 or 48 V, Green = ON/OFF signal, Brown= 0 V
LED: For service, light is on when signal is active.
2. Proportional sensor
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Data: Proportional signal
Principle: Hall-effect, contactless, free of service.
Power supply: 18-80 V DC ± 10%. Failure
polarity protected.
Output: Analogue output
(short circuit protected),
Min load on proportional signal: 1 mA
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Max load on proportional signal: 10 mA
Response time: < 100 ms
Enclosure: IP 54
Wires: White = 18-80 V, Green= proportional signal, Brown= 0 V
LED: For service, light is on when signal is active.
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Steering wheel sensors are only available for body tube dimension ∅38 mm.
Sensors can only be mounted near to the top of the column, see dimensions.
ON/OFF and proportional sensors have same dimensions, see below.
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Steering column sensor, dimensions
Height: Max. 12 mm [0.47 in] from surface of body tube.

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A: Max tightening torque: 0,5 N•m

B: Wire length: As required
Connector on wire end:
• Standard:
• contact pins: AMP no.: 926887-1
• housing for contact pins: AMP no.: 350779-1
• Other connectors: contact Sauer-Danfoss Sales Organisation.
11015554 • Rev AC • Aug 2009 15
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Code Numbers and The following steering columns have ∅38 • 1.5 mm [1.5 • 1.06 in] body tube, B-flange,
Weights, OTPB and yellow chromate coating.
Fixed steering columns without horn button

Code number
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Type OTPB 75 OTPB 100 OTPB 150 OTPB 200 OTPB 250 OTPB 300
Length of external tube (C) mm [in] 62.7 [2.47] 100 [3.94] 154 [6.06] 200 [7.87] 250 [9.84] 300 [11.81]
Weight kg [lb] 0.9 [1.98] 1.1 [2.43] 1.3 [2.87] 1.4 [3.09] 1.5 [3.31] 1.6 [3.53]
1* With woodruff key 5 • 6.5 mm [.197 • .256 in]
150-5031 150-5032
Dmin= 23.16 mm [0.912 in], taper 1 : 20
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150-5034 150-5035
Dmin= 20.50 mm [0.807 in], taper 1 : 20
3* With woodruff key 3/16 • 3/8
**150-5065 **150-5066
Dmin= 20.00 mm [0.787 in], taper 1 : 16
4* With serration 13/16 - 36
150-5037 150-5038
Dmin= 20.97 mm [0.826 in], taper 1 : 16
150-5040 150-5077 150-5041
Dmin= 21.55 mm [0.848 in], taper 1 : 19.26
6* With serration 7/8- 36
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150-5043 150Z1001 150-5044 150Z1002 150Z1003 150Z1004
Dmin= 21.80 mm [0.858 in], taper 1 : 19.26
* The numbers refer to the dimensional sketch, page 7 - 8
** These code numbers have black chromate as surface protection.
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Fixed steering columns without horn button, continued
Code number
Length of external tube (C) mm [in] 350 [13.78] 400 [15.75] 450 [17.72] 550 [21.65] 650 [25.59] 763 [30.02]
Weight kg [lb] 1.8 [3.97] 1.9 [4.19] 2.0 [4.41] 2.2 [4.85] 2.5 [5.51] 2.7 [5.95]
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150-5033
Dmin= 23.16 mm [0.912 in], taper 1 : 20
150-5036
Dmin= 20.50 mm [0.807 in], taper 1 : 20
3* With woodruff key 3/16 • 3/8
**150-5089
Dmin= 20.00 mm [0.787 in], taper 1 : 16
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150-5039
Dmin= 20.97 mm [0.826 in], taper 1 : 16
150-5042
Dmin= 21.55 mm [0.848 in], taper 1 : 19.26
150Z1005 150Z1006 150Z1007 150Z1008 150Z1009 150-5045
Dmin= 21.80 mm [0.858 in], taper 1 : 19.26
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** These code numbers have black chromate as surface protection.
If you need other lengths, body tube dimensions, surface protection, flasher activator, flanges, noise damping or
steering wheel sensor, please fill in the form on page 23 and contact the Sauer-Danfoss Sales Organization.
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Code Numbers Following steering columns are with ∅38 x 1.5 mm body tube, B-Flange, yellow
and Weights, OTPB chromate, with single standard horn button, and with standard tin-plated wire end.
(continued)
Fixed steering columns with single horn button

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Code number
Length of external tube (C) mm [in] 62.7 [2.47] 100 [3.94] 154 [6.06] 200 [7.87] 250 [9.84] 300 [11.81]
Weight kg [lb] 1.0 [2.20] 1.2 [2.65] 1.4 [3.09] 1.5 [3.31] 1.6 [3.53] 1.7 [3.75]
150-5046 150-5047
Dmin= 23.16 mm [0.912 in], taper 1 : 20
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150-5049 150-5050
Dmin= 20.50 mm [0.807 in], taper 1 : 20
150-5052 150-5053
Dmin= 20.97 mm [0.826 in], taper 1 : 16
150-5055 150-5056
Dmin= 21.55 mm [0.848 in], taper 1 : 19.26
150-5058 150Z1010 150-5059 150Z1011 150Z1012 150Z1013
Dmin= 21.80 mm [0.858 in], taper 1 : 19.26
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* The numbers refer to the dimensional sketch,, page 7 - 8
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Fixed steering columns with single horn button, continued
Code number
Length of external tube (C) mm [in] 350 [13.78] 400 [15.75] 450 [17.72] 550 [21.65] 650 [25.59] 763 [30.02]
Weight kg [lb] 1.9 [4.19] 2.0 [4.41] 2.1 [4.63] 2.3 [5.07] 2.6 [5.73] 2.8 [6.17]
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150-5048
Dmin= 23.16 mm [0.912 in], taper 1 : 20
150-5051
Dmin= 20.50 mm [0.807 in], taper 1 : 20
150-5054
Dmin= 20.97 mm [0.826 in], taper 1 : 16
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150-5057
Dmin= 21.55 mm [0.848 in], taper 1 : 19.26
150Z1014 150Z1015 150Z1016 150Z1017 150Z1018 150-5060
Dmin= 21.80 mm [0.858 in], taper 1 : 19.26
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If you need other lengths, body tube dimensions, surface protection, flasher activator, flanges, noise damping, types
of horn button, or steering wheel sensor, please fill in the form on page 23 and contact the Sauer-Danfoss Sales
Organization.
11015554 • Rev AC • Aug 2009 17
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Code Numbers and Following steering columns are with ∅38 x 1.5 mm [1.496 • 0.059] body tube, M-Flange,
Weights, OTPM and black chromate coating.
Code number
Type OTPM 163 OTPM 350
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Length of external tube (C) mm [in] 163 [6.42] 350 [13.78]
Weight kg [lb] 1.3 [2.90] 1.8 [4.00]
M 1*) With woodruff key 5 • 6.5 mm [.197 • .256 in]
150L1024 150L1025
Dmin= 16.47 mm [0.648 in], taper 1 : 20
M2*) With serration 7/8 - 36
150L1026 150L1027
Dmin= 21.55 mm [0.848 in], taper 1 : 19.26
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M6*) With serration 11/16- 40
150L1028 150L1029
Dmin= 17.89 mm [0.704 in], taper 1 : 19.26
* The numbers refer to the dimensional sketch,, page 9
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Fixed Steering Columns, OTPB
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Specification Table for
Non-Catalogue Numbers
of Suaer-Danfoss OTPB
Fixed Steering Columns
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Fill in your company data. Tick off and give in values
in the table where appropriate, and send to your
local Sauer-Danfoss Sales Organization
T is linked to steering wheel connection type

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Name Vehicle Potential, pcs/year Completed by Date
Your company
OTPB for: OSPB , OSPC, OSPD, OSPF, OSPL OSPQ and TAD OTPM for: OSPM
For steering unit type
Steering wheel connec- Type 1 Type 2 Type 3 Type 4 Type 5 Type 6 Type M1 Type M2 Type M3 Customer defined
tion see page 7 - 9
∅38
38 • 1.5 mm, standard ∅38 • 2.5 mm ∅45 • 2.5 mm
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Body tube
Type A Type B Tilting Type M Customer defined

Flange type
Min. 45 mm, state length

C-dimension
mm
Type A standard 10.5 mm Type B standard 6.5 mm Type M: standard -14 mm Other: State length
S-dimension
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mm
Standard, straigth splines With O-ring Spherical Standard M

Axle journal
Yellow chromate (not for OTPM) Black chromate

Surface protection
Standard for Standard for Double for ∅38 mm body

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None Flat version

Horn button ∅38mm body tube ∅45
45 mm body tube tube only
Horn button: Wire length Standard 100 mm Customer defined, state length
at steering wheel mm
Standard, tin- Wire end Flat female AMP
Horn button: Wire con- Round male AMP Customer defined
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plated wire end without tin-plating insulated

nection steering wheel
No Yes (for ∅45

45 mm body tube only)
Flasher activator
Prepared for steering No Yes (for ∅38

wheel sensor
None ON/OFF Proportional Power supply, state voltage
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Steering wheel sensor

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Alternativ specify by stating code number of basic steering column:

Requested modifications:
11015554 • Rev AC • Aug 2009 19
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Dimensions OTPB standard steering column referring to code numbers page 20 - 21.
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T-dimension is linked to SWC,
Steering Wheel Connection, see
page 7 - 8
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C
Type
mm [in]
OTPB 75 62.7 [2.47]
OTPB 100 100 [3.94]
OTPB 150 153.9 [6.06]
OTPB 200 200 [7.87]
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OTPB 250 250 [9.84]

OTPB 300 300 [11.81]
OTPB 350 350 [13.78]
OTPB 400 400 [15.75]
OTPB 450 450 [17.72]
OTPB 550 550 [21.65]
OTPB 650 650 [25.59]
OTPB 750 762.5 [30.02]
20 11015554 • Rev AC • Aug 2009

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Dimensions OTPM standard steering column referring to code numbers page 22.
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T-dimension is linked to SWC,
Steering Wheel Connection,, see
page 9.
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C
Type
mm [in]
OTPM 163 163 [6.42]
OTPM 350 350 [13.78]
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11015554 • Rev AC • Aug 2009 21

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Installation Installation of steering column with A-flange
Sauer-Danfoss steering column with A-flange can be mounted on the cabin floor, and
the Sauer-Danfoss steering unit can be mounted under the cabin floor. The S-dimension
has to be equal to the thickness of the cabin floor + 6.5 mm [0.26 in]. Example: If the
cabin floor is 4 mm [0.16in], then S = 4 + 6.5 = 10.5 mm [0.16 + 0.26 = .0.41 in]
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 Caution
The steering column must be coaxial with the splined connection of the steering unit:
It must be guaranteed that the shaft of the steering column generates no radial and/or
axial forces in the splined connection of the steering unit.
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Max tightening torque for fixing screws is 30 N•m [265.5 lbf•in]. Recommended
tightening torque for the steering wheel connection is 40 ±5 N•m [354 ±44 lbf•in].
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Installation (continued) Installation of steering column with B-flange
Sauer-Danfoss steering column with B-flange and Sauer-Danfoss steering unit must be
assembled directly with one another. Max tightening torque for fixing screws is 30 N•m
[265.5 lbf•in]. Recommended tightening torque for the steering wheel connection is
40 ±5 N•m [354 ±44 lbf•in].
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A good alternative installation method is using a bracket, which is slotted so that

steering column and steering unit can be mounted radically.
Max. tightening torque for fixing screws is 30 N•m [265.5 lbf•in].
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11015554 • Rev AC • Aug 2009 23

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Installation (continued) Installation of steering column with tilting flange
Sauer-Danfoss steering column with tilting flange and Sauer-Danfoss steering unit
must be assembled directly with one another. Max tightening torque for fixing screws is
30 N•m [354 ±44 lbf•in].
The holes in the tilt-point (A) are ∅13.6 +0.3/-0 mm [0.54 +0.11/-0 in]
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Sauer-Danfoss recommends bushings to be mounted in the tilt point. Brackets (B) to
fix the steering column in position are not included in the steering column delivery but
must be customer made. To mount a fix point for the bracket on the steering column,
please see the below installation drawing as an example.
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24 11015554 • Rev AC • Aug 2009

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Installation (continued) Installation of steering column OTPM
The OTM column has to be mounted directly on the OSPM steering unit. Max. tightening
torque for M6 fixing screws is 11 N•m [97 lbf•in].
The OSPM steering unit with OTPM steering column, has to be mounted on the cabin
floor / instrument board. Max tightening torque for M8 fixing screws is 20 N•m
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[177 lbf•in].
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11015554 • Rev AC • Aug 2009 25

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Installation (continued) Load on fixed steering columns
Symbols:
L (m) [in]: Axial length between mounting surface and steering wheel
Pr (N) [lbf ]: Radial force on steering wheel
Pa (N) [lbf ]: Axial force on steering wheel
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MD (N•m) lbf•in]: Turning torque
MB (N•m) lbf•in]: Bending moment on the steering column, MB = Pr * L
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When L exceeds 150 mm [5.91 in], the standard steering column with body tube
∅38
38 • 1.5 mm [1.50 • 0.06 in] must be supported, and when using standard body tube
∅38
38 • 1.5 mm [1.50 • 0.06 in], the following max permissible values must not be
exceeded MD : max 240 N•m [2124 lbf•in]
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MB : max 200 N•m [1770 lbf•in]
Pa : max 1000 N•m [8850 lbf•in]
If L >150 mm [5.91 in] and no support is possible, Sauer-Danfoss recommends columns

with body tube ∅38
38 • 2.5 mm [1.50 • 0.10 in] or ∅
∅45
45 • 2.5 mm [1.77 • 0.10 in].
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Installation (continued) Axle journals for customer made columns
Customers, who wish to construct their own steering columns, can purchase axle
journals from Sauer-Danfoss.
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Standard axle journal, code number 150-0674 .
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Spherical axle journal, code number 150-4036
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Standard splined tube section type “M” (for OSPM only), code number 150L0387
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When constructing your own steering column, please observe the following points:
1. Make sure that length and other dimensions of the axle journal part protruding
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from the mounting surface are correct to ensure the right engagement with the
Sauer-Danfoss steering unit (See page 24 - 25 ).
2. The steering column must only be provided with one bearing (in the top).
3. The welded journal must be coaxial with the steering column.
4a. The steering column must be coaxial with the spigot hole ∅44.6
44.6
4 [∅1.76
4.6 mm [∅1.76
[∅ 1.76 in]
(see page 24 for OSP except OSPM).
4b. The steering column must be coaxial with the spigot hole ∅3535 mm [∅1.38
[ in]
(see page 25 for OSPM).
5. As the axle journal material is chrome alloy steel, we recommend CO2 welding.
11015554 • Rev AC • Aug 2009 27
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Installation (continued) Horn button
The figure below illustrates a proposal of an electrical circuit with single horn button on
steering column.
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Single horn contact system
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The figure below illustrates a proposal of an electrical circuit with double horn button on
steering column.
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Double horn contact, system

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Max. electrical load on horn buttons: 60 W
28 11015554 • Rev AC • Aug 2009

Adjustable Steering Columns, OTP
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Adjustable Steering Sauer-Danfoss adjustable steering columns fit OSPB, OSPC, OSPD, OSPF, OSPL, OSPM,
Columns OSPQ steering units and TAD torque amplifiers.
Versions Four different kinds of adjustable steering columns are available:

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1. OTP-ST, standard OTP tilting steering
columns
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2. OTP-MT, mini tilting steering columns
tP
3. OTP-STT, standard tilting and telescopic

steering columns, tilt point above
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telescope section.
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4. OTP-BTT, bottom tilt and telescope

steering columns, tilt point below
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telescope section.
11015554 • Rev AC • Aug 2009 29

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Versions (continued) The matrix below shows the features available for the different types of adjustable columns:
Type OTP-ST OTP-MT OTP-STT OTP-BTT
Standard tilt Mini tilt Standard tilt Bottom tilt and
Feature and telescope telescope
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9 different steering
x x x x
wheel connections
Horn button x x
Flasher activator x x
Flange: Type A x x
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Type M x x
Customer defined x x
Specific x x
Axle journal:
Straight splines, x x x x
S= customer defined
Straight splines x x
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with O-ring
S= customer defined
Spherical splines, x x
S= customer defined
Straight spline “M”
x x x x
for OSPM only
Steering wheel sensor x x
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Adjustable steering columns always have a black chromate coating.

Specifications for wheel connections, horn buttons, flanges and axle journals are
identical for fixed and for adjustable columns.
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Horn buttons are placed on the upper part of OTP-ST and OTP-STT.
All features of wheel connections, horn buttons, flasher activator, flange type A, axle
journals and steering wheel sensors are described in the section for fixed steering
columns.
Tilting: Maximum tilt angle from lock to lock is 40°. Adjusting principle and area:
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see the specific types.
Telescope: For OTP-STT and OTP-BTT the adjustable length is 80 mm [3.15 in].
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30 11015554 • Rev AC • Aug 2009

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OTP-ST, Standard Tilting OTP-ST standard tilting columns are provided with a mechanical incremental locking
Steering Columns system for the tilt function. The tilting angles are adjusted in steps of 5°.
The maximum tilt angles can be selected between DAmax = 25°/WAmax = 15° or DAmax
= 15°/WAmax = 25°.
DA = degrees towards the driver, WA = degrees towards the windscreen/away from the
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driver.
Dimensions
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OTP-ST standard tilting
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tP
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T dimension is linked
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to SWC, Steering Wheel

Connection type, see page
7-9
Fl: Flange, see page 12

A-flange is standard.
11015554 • Rev AC • Aug 2009 31

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OTP-MT, Mini Tilting When using mini tilt columns, the steering unit except OSPM must be flanged onto a
Steering Columns flange in the cabin by means of special Allen screws with flat heads, M10x16 mm, see
page 42. These screws are included in the steering column delivery.
OTP-MT mini tilt columns are provided with a mechanical incremental locking system for
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the tilting function. The tilt angles are adjusted in steps of 5°.
= 15°/WAmax = 25°.
driver.
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Dimensions
OTP-MT mini tilt
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tP
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Connection type, see page
7-9
32 11015554 • Rev AC • Aug 2009

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OTP-MT, Mini Tilting When using OTP-MT together wih OSPM, the OSPM is mounted directly on the botton
Steering Columns plate of the steering columnby means 4 pieces of standard M6 • 12 mm Allen screws
(not includet in the steering column delivery), using the 4 • ∅6.5 holes in the bottom of
the column.
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Type Code number Weight
OTP-MT 140 150L1100 2.7 kg [5.95 lb]
Dimensions Below drawing is OTP-MT code no 150L1100 for OSPM

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dmin = 17.89 mm [0.704 in]

K: Taper 1:12
11015554 • Rev AC • Aug 2009 33

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Adjustable Steering OTP-STT, standard tilt and telescopic steering columns
Columns The standard version of the tilt and telescope steering columns has the telescope
(continued) function placed below the tilt point. A plastic cover and a rubber bellows for covering
the tilt and telescope functions are optional. The lever of the column activates both
functions: Lever upwards activates the telescope function and lever downwards
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activates the tilt function.
OTP-STT standard columns are provided with a mechanical incremental locking system
for the tilting function. The tilt angles are adjusted in steps of 5°.
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= 15°/WAmax = 25°.
driver.
Dimensions
OTP-STT, standard tilt and telescope
Ou
tP
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Connection type,
see page 7 - 9
Fl: Flange, see page 12
A-flange is standard.
34 11015554 • Rev AC • Aug 2009

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Adjustable Steering OTP-BTT, bottom tilt and telescope steering columns
Columns This version of the tilt and telescopic steering columns has its tilt point near the bottom
(continued) plate and the telescope function is therefore placed above tilt point. The tilt point is
covered with a rubber bellow. The column has two levers: one for telescope activation by
hand and one for tilt activation by foot.
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This column is provided with a step-less locking system for the tilt and telescope function.
The maximum tilt angles can be selected between DAmax = 25°/WAmax = 15°.
Maximum B measurement is 700 mm.
When using bottom tilt columns, the steering unit must be flanged onto a flange in the
cabin by means of special Allen screws with flat heads, M10 x 16 mm, see page 50. These
ed
screws are included in the steering column delivery.
Dimensions OTP-BTT, bottom tilt and telescope steering columns

Ou
tP
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Connection type,
see page 7 - 9
11015554 • Rev AC • Aug 2009 35

Adjustable steering columns, OTP
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Specification Table for Sauer-Danfoss Adjustable Steering Columns
Fill in your company data. Tick off and give in values in the table where appropriate and send to your local Sauer-
Danfoss Sales Organization
Name Vehicle Potential, pcs/year Completed by Date

Your company
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OTP-ST OTP-MT OTP-STT OTP-BTT
Type of adjustable
Standard tilt Mini tilt Strandard tilt with telescope Bottom tilt and telescope
column
OSPB, OSPC, OSPD, OSPF, OSPL, OSPQ and TAD OSPM

For steering unit type
ed
Steering wheel Type 1 Type 2 Type 3 Type 4 Type 5 Type 6 Type M1 Type M2 Type M3 Customer defined
connection
WA: Towards windscreen, step of 5°, max. 25°.
DA: Towards driver, step of 5°, max. 25°
Tilt angle* For OTP-BTT.max. 15°
° °
Fixed for OTP-MT and OTP- Type A Type M Customer defined
Flange type BTT, see drawings (OSP-ST and OTP-STT only) (OTP-ST and OTP-STT only) (OTP-ST and OTP-STT only)
Ou
B-dimension** Min. 85 mm, state length mm
Fixed for OTP-MT and OTP-BTT, see drawings OTP-ST: min. 90 mm, OTP-STT: min 300 mm, state length
E-dimension
mm
State length (S= distance from bottom of flange to steering column surface of steering unit + 6.5 mm) OSPM: -14 mm
S-dimension
mm mm
Standard straigth splines With O-ring Sherical Standard M
Axle journal
tP
None Standard (for OTP-ST and OTP-STT only) Flat version (for OTP-ST and OTP-STT only)
Horn button
Horn button: Wire length Standard 100 mm Customer defined

at steering wheel mm
Standard, tin- Wire end Flat female AMP
Horn button: Wire con- Round male AMP Customer defined
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plated wire end without tin-plating insulated

nection at steering wheel
No Yes (for OTP-ST and OTP-STT only and for ∅

∅45
Flasher activator
Prepared for steering No Yes (for OTP-ST and OTP-STT only and for ∅
∅38
wheel sensor
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None ON/OFF Proportional Power supply, state voltage

Steering wheel sensor
V
No Yes
Rubber bellows
No Yes (F or OTP-STT only)

Plastic cover
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* Tilt angle: Sum of DA and WA must not exceed 40°

** B-dimension: If horn button or steering wheel sensor is mounted, B-measurement must be 150 mm minimum.
36 11015554 • Rev AC • Aug 2009

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Load on Adjustable Symbols:
Steering Columns A : Tilt point
L m [in] : Axial length between mounting point and steering wheel.
E m [in] : Axial length between mounting point and tilt point.
B m [in] : Axial length between tilt point and end of body tube.
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Pr N [lbf•in] : Radial force on steering wheel
Pa N [lbf•in] : Axial force on steering wheel.
MD Nm [lbf•in] : Turning torque
MB Nm [lbf•in] : Bending moment on the steering column, MB = Pr * L
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The following max permissible values must not be exceeded:
MD : max 240 Nm [2124 lbf•in]

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MB : max 200 Nm [1770 lbf•in]
Pa : max 1000 N. [224.8 lbf ]
Installation Installation of adjustable steering columns.

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Caution
Alignment of steering column and steering unit is very important.
The steering column must be coaxial with the splined connection of the steering unit:
It must be guaranteed that the shaft of the steering column generates no radial and/or
axial forces in the splined connection of the steering unit.
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11015554 • Rev AC • Aug 2009 37

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Installation Installation of OTP-MT and OTP-BTT
A. Allen screws with flat heads, M10 • 16 mm.

These screws are included in the steering column delivery.
B. Customer console plate.
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Holes not defined on drawing: ∅11 mm [0.43 in].
The S-dimension must be equal to the thickness of the console plate

(x) + 6.5 mm [(x) + 0.26 in]
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Example: If the console plate thickness is 4 mm, then S = 4 + 6.5 = 10.5 mm
[0.16 + 0.26 = 0.42 in].
The screws (A) can be used for console plate thickness 4 – 6 mm [0.16 - 0.24 in].
Ou
tP
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38 11015554 • Rev AC • Aug 2009

Notes
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Ou
tP
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11015554 • Rev AC • Aug 2009 39

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OUR PRODUCTS Sauer-Danfoss Mobile Power and Control Systems
– Market Leaders Worldwide
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Hydrostatic transmissions
Sauer-Danfoss is a comprehensive supplier providing complete
Hydraulic power steering
systems to the global mobile market.
Electric power steering
Sauer-Danfoss serves markets such as agriculture, construction,
Electrohydraulic power steering
road building, material handling, municipal, forestry, turf care, and
Closed and open circuit axial piston many others.
pumps and motors
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Gear pumps and motors We offer our customers optimum solutions for their needs and
develop new products and systems in close cooperation and
Bent axis motors partnership
partner ship with them.
Orbital motors
Sauer-Danfoss specializes in integrating a full range of system
Transit mixer drives components to provide vehicle designers with the most advanced
Planetary compact gears total system design.
tP
Proportional valves Sauer-Danfoss provides comprehensive worldwide service for its
Directional spool valves products through an extensive network of Global Service Partners
strategically located in all parts of the world.
Cartridge valves
Hydraulic integrated circuits
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Local address:
Hydrostatic transaxles
Integrated systems
Fan drive systems
Electrohydraulics
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Microcontrollers and software

Electric motors and inverters
Joysticks and control handles Sauer-Danfoss (US) Company Sauer-Danfoss ApS
2800 East 13th Street DK-6430 Nordborg, Denmark
Displays
Ames, IA 50010, USA Phone: +45 7488 4444
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Sensors Phone: +1 515 239-6000 Fax: +45 7488 4400

Fax: +1 515 239 6618
Sauer-Danfoss GmbH & Co. OHG Sauer-Danfoss-Daikin LTD

Postfach 2460, D-24531 Neumünster Sannomiya Grand Bldg. 8F
Krokamp 35, D-24539 Neumünster, Germany 2-2-21 Isogami-dori, Chuo-ku
Phone: +49 4321 871-0 Kobe, Hyogo 651-0086, Japan
Fax: +49 4321 871 122 Phone: +81 78 231 5001
Fax: +81 78 231 5004
11015554 • Rev AC • Aug 2009 www.sauer-danfoss.com

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Steering Columns Type Otp

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Steering Columns

Fixed Steering Columns, Versions .............................................................................................................................................................. 7

Adjustable Steering Versions ............................................................................................................................................................

OTP-STT, standard tilt and telescopic steering columns ..........................................................

Angle Block OVR Version..............................................................................................................................................................

© 2008 Sauer-Danfoss. All rights reserved.

2 11015554 • Rev AC • Aug 2009

2. B: 5 x 7,5 DIN 6888

11015554 • Rev AC • Aug 2009 3

4. With 13/16 in-36 serration

6. With 7/8 in-36 serration

4 11015554 • Rev AC • Aug 2009

A: 5 • 6.5 DIN 6888

With 11/16 in-40 serration

11015554 • Rev AC • Aug 2009 5

1. Standard: ∅38 • 1.5 mm [1.50 • 0.06 in]

3. ∅45 • 2.5 mm [1.77 • 0.1 in]

6 11015554 • Rev AC • Aug 2009

1. Standard: ∅ 38 • 1.5 mm [1.50 • 0.06 in]

11015554 • Rev AC • Aug 2009 7

8 11015554 • Rev AC • Aug 2009

The tilting flange makes it possible to tilt

For other versions, please

11015554 • Rev AC • Aug 2009 9

10 11015554 • Rev AC • Aug 2009

3. Spherical axle journal. This axle journal

4. OTPM are available with one type of

11015554 • Rev AC • Aug 2009 11

2. Standard single horn button

12 11015554 • Rev AC • Aug 2009

A: Spade connector DIN 46244-A6,3-0,8 BZ

A: Covered male blade terminals

11015554 • Rev AC • Aug 2009 13

1. Standard: 100 mm wire with tin-plated end

3. 100 mm wire with round AMP male connection, AMP no.160214

14 11015554 • Rev AC • Aug 2009

1. ON/OFF sensor ON/OFF signal

Steering column sensor, dimensions

Height: Max. 12 mm [0.47 in] from surface of body tube.

A: Max tightening torque: 0,5 N•m

Fixed steering columns without horn button

1* With woodruff key 5 • 6.5 mm [.197 • .256 in]

4* With serration 13/16 - 36

** These code numbers have black chromate as surface protection.

16 11015554 • Rev AC • Aug 2009

Fixed steering columns with single horn button

1* With woodruff key 5 • 6.5 mm [.197 • .256 in]

5* With serration 7/8 - 36

18 11015554 • Rev AC • Aug 2009

T is linked to steering wheel connection type

Type A Type B Tilting Type M Customer defined

Min. 45 mm, state length

Standard, straigth splines With O-ring Spherical Standard M

Yellow chromate (not for OTPM) Black chromate

Standard for Standard for Double for ∅38 mm body

None Flat version

plated wire end without tin-plating insulated

No Yes (for ∅45

Prepared for steering No Yes (for ∅38

Steering wheel sensor