Kinetix 5700 Servo Drives: User Manual

User Manual
Original Instructions
Kinetix 5700 Servo Drives

Catalog Numbers 2198-P031, 2198-P070, 2198-P141, 2198-P208, 2198-RP088, 2198-RP200, 2198-RP263, 2198-RP312,
2198-D006-ERS3, 2198-D012-ERS3, 2198-D020-ERS3, 2198-D032-ERS3, 2198-D057-ERS3, 2198-S086-ERS3,
2198-S130-ERS3, 2198-S160-ERS3, 2198-S263-ERS3, 2198-S312-ERS3, 2198-D006-ERS4, 2198-D012-ERS4,
2198-D020-ERS4, 2198-D032-ERS4, 2198-D057-ERS4, 2198-S086-ERS4, 2198-S130-ERS4, 2198-S160-ERS4,
2198-S263-ERS4, 2198-S312-ERS4, 2198T-W25K-ER, 2198-CAPMOD-2240, 2198-CAPMOD-DCBUS-IO,
2198-DCBUSCOND-RP312
Important User Information
Read this document and the documents listed in the additional resources section about installation, configuration, and
operation of this equipment before you install, configure, operate, or maintain this product. Users are required to
familiarize themselves with installation and wiring instructions in addition to requirements of all applicable codes, laws,
and standards.
Activities including installation, adjustments, putting into service, use, assembly, disassembly, and maintenance are
required to be carried out by suitably trained personnel in accordance with applicable code of practice.
If this equipment is used in a manner not specified by the manufacturer, the protection provided by the equipment may
be impaired.
In no event will Rockwell Automation, Inc. be responsible or liable for indirect or consequential damages resulting from
the use or application of this equipment.
The examples and diagrams in this manual are included solely for illustrative purposes. Because of the many variables and
requirements associated with any particular installation, Rockwell Automation, Inc. cannot assume responsibility or
liability for actual use based on the examples and diagrams.
No patent liability is assumed by Rockwell Automation, Inc. with respect to use of information, circuits, equipment, or
software described in this manual.
Reproduction of the contents of this manual, in whole or in part, without written permission of Rockwell Automation,
Inc., is prohibited.
Throughout this manual, when necessary, we use notes to make you aware of safety considerations.
WARNING: Identifies information about practices or circumstances that can cause an explosion in a hazardous
environment, which may lead to personal injury or death, property damage, or economic loss.
ATTENTION: Identifies information about practices or circumstances that can lead to personal injury or death, property
damage, or economic loss. Attentions help you identify a hazard, avoid a hazard, and recognize the consequence.
IMPORTANT Identifies information that is critical for successful application and understanding of the product.
Labels may also be on or inside the equipment to provide specific precautions.
SHOCK HAZARD: Labels may be on or inside the equipment, for example, a drive or motor, to alert people that dangerous
voltage may be present.
BURN HAZARD: Labels may be on or inside the equipment, for example, a drive or motor, to alert people that surfaces may
reach dangerous temperatures.
ARC FLASH HAZARD: Labels may be on or inside the equipment, for example, a motor control center, to alert people to
potential Arc Flash. Arc Flash will cause severe injury or death. Wear proper Personal Protective Equipment (PPE). Follow ALL
Regulatory requirements for safe work practices and for Personal Protective Equipment (PPE).
Table of Contents
Preface
Summary of Changes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Conventions Used in This Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
CIP Security . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Access the Attachments. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Additional Resources . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Chapter 1
Start Kinetix 5700 Servo Drives Series Change. . . . . . . . . . . . . . . . . . . . . . . . 16
About the Kinetix 5700 Servo Drive System . . . . . . . . . . . . . . . . . . . . . 17
DC-bus Power Supply Input Power Configurations . . . . . . . . . . . . . . 19
Typical DC-bus Power Supply Configuration Example . . . . . . . 19
Multiple DC-Bus Power Supply Configuration Example. . . . . . 20
Extended DC-bus Configuration Example. . . . . . . . . . . . . . . . . . . 21
iTRAK Power Supply Configuration Example . . . . . . . . . . . . . . . 22
Regenerative Bus Supply Input Power Configurations . . . . . . . . . . . . 23
Typical Regenerative Bus Configuration Examples . . . . . . . . . . . 23
Extended Regenerative Bus Configuration Example . . . . . . . . . . 26
iTRAK Power Supply Configuration Example . . . . . . . . . . . . . . . 27
8720MC-RPS Power Supply Input Power Configuration. . . . . . . . . 28
Motor and Auxiliary Feedback Configurations . . . . . . . . . . . . . . . . . . 29
Typical Communication Configurations . . . . . . . . . . . . . . . . . . . . . . . . 30
Linear Topology. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Ring Topology . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Star Topology . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Functional Safety Configurations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Hardwired Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Integrated Safety Configurations. . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Safe Stop and Safe Monitor Configurations. . . . . . . . . . . . . . . . . . 36
Catalog Number Explanation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Agency Compliance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Chapter 2
Plan the Kinetix 5700 Drive System Design Guidelines. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
System Installation System Mounting Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
DC-bus Voltage Regulation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
AC Line Filter Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
AC Line Impedance Considerations . . . . . . . . . . . . . . . . . . . . . . . . 45
Circuit Breaker/Fuse Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
24V Control Power Evaluation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
Contactor Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
Passive Shunt Considerations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
Active Shunt Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
Enclosure Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
Minimum Clearance Requirements . . . . . . . . . . . . . . . . . . . . . . . . . 56
Rockwell Automation Publication 2198-UM002H-EN-P - May 2019 3

Table of Contents
Multi-axis Shared DC-Bus Configurations. . . . . . . . . . . . . . . . . . . 57

Accessory Module Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
DC-bus Power Supply Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
Regenerative Bus Supply Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
8720MC-RPS or Other Regenerative Power Supply . . . . . . . . . . 64
Accessory Module Flowcharts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
Electrical Noise Reduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
Bonding Modules. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
Bonding Multiple Subpanels. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
Establishing Noise Zones. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
Cable Categories for Kinetix 5700 Systems . . . . . . . . . . . . . . . . . . 72
Noise Reduction Guidelines for Drive System Accessories. . . . . 73
Chapter 3
Mount the Kinetix 5700 Drive Determine Mounting Order . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
System Mount Accessory Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
Zero-stack Tab and Cutout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
Install Shared-bus Connection Systems . . . . . . . . . . . . . . . . . . . . . . . . . 84
DC-bus Connection System. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
24V Input Power Connection System . . . . . . . . . . . . . . . . . . . . . . . 85
Drill-hole Patterns . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
Drill-hole Pattern Calculations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88
Drill-hole Patterns by Using the System Mounting Toolkit . . . 90
Mount Your Kinetix 5700 Drive Modules. . . . . . . . . . . . . . . . . . . . . . . 90
Chapter 4
Connector Data and Feature Kinetix 5700 Connector Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94
Descriptions Safe Torque-off Connector Pinout. . . . . . . . . . . . . . . . . . . . . . . . . 102
Input Power Connector Pinouts . . . . . . . . . . . . . . . . . . . . . . . . . . . 102
DC Bus and Shunt Resistor Connector Pinouts . . . . . . . . . . . . . 103
Digital Inputs Connector Pinouts. . . . . . . . . . . . . . . . . . . . . . . . . . 103
Ethernet Communication Connector Pinout . . . . . . . . . . . . . . . 105
Motor Power, Brake, and Feedback Connector Pinouts . . . . . . 105
Motor Feedback Connector Pinouts . . . . . . . . . . . . . . . . . . . . . . . 106
Universal Feedback Connector Pinouts . . . . . . . . . . . . . . . . . . . . 107
Accessory Module Pinouts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107
Understand Control Signal Specifications . . . . . . . . . . . . . . . . . . . . . . 108
Digital Inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108
Ethernet Communication Specifications . . . . . . . . . . . . . . . . . . . 109
Contactor Enable Relay . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110
Converter OK Relay . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111
Motor Brake Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111
Control Power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113
Feedback Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 114
Encoder Feedback Supported on the
DSL Feedback Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 114
4 Rockwell Automation Publication 2198-UM002H-EN-P - May 2019

Table of Contents
Encoder Feedback Supported on the

UFB Feedback Connector. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 114
Auxiliary Feedback Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . 122
Encoder Phasing Definitions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123
Absolute Position Feature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 125
Functional Safety Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 126
Hardwired STO Mode. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 126
Integrated Mode. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 126
Chapter 5
Connect the Kinetix 5700 Drive Basic Wiring Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 128
System Routing the Power and Signal Cables. . . . . . . . . . . . . . . . . . . . . . . 128
Input Power Configurations for Kinetix 5700 Power Supplies . . . 129
DC-bus Power Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 129
Regenerative Bus Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 132
Ground Screw/Jumper Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 135
Kinetix 5700 Drive System Power Supply. . . . . . . . . . . . . . . . . . . 135
Kinetix 5700 Inverters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 136
Kinetix 5700 iTRAK Power Supply . . . . . . . . . . . . . . . . . . . . . . . . 137
Remove/Install the Ground Screw/Jumper . . . . . . . . . . . . . . . . . . . . . 137
Ground the Drive System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 139
Ground the System Subpanel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 139
Ground Multiple Subpanels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 140
Wiring Requirements. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 141
Wiring Guidelines. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 145
Wire the Power Connectors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 145
Wire the 24V Control Power Input Connector . . . . . . . . . . . . . 145
Wire the Input Power Connector . . . . . . . . . . . . . . . . . . . . . . . . . . 147
Wire the Contactor Enable Connector . . . . . . . . . . . . . . . . . . . . . 148
Wire the Digital Input Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . 149
2198-xxxx-ERS3 (series A) Connector Plugs . . . . . . . . . . . . . . . . 149
2198-xxxx-ERS4 and 2198-xxxx-ERS3 (series B)
Connector Plugs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 150
Wire the Safe Torque-off Connector . . . . . . . . . . . . . . . . . . . . . . . 150
Wire the Digital Inputs Connector . . . . . . . . . . . . . . . . . . . . . . . . 151
Wire Motor Power and Brake Connectors . . . . . . . . . . . . . . . . . . . . . 152
Maximum Cable Lengths . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 155
Wiring Single Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 159
Motor Feedback Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 160
Apply the Single Motor Cable Shield Clamp . . . . . . . . . . . . . . . . 161
Wiring Power/Brake and Feedback Cables . . . . . . . . . . . . . . . . . . . . . 163
Motor Power and Brake Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . 163
Motor Power/Brake Cable Series Change. . . . . . . . . . . . . . . . . . . 164
Dual-axis Inverter Power/Brake Cable Installation . . . . . . . . . . 165
Single-axis Inverter Power/Brake Cable Installation . . . . . . . . . 168
Motor Feedback Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 172
Customer-supplied Motor Power Cables . . . . . . . . . . . . . . . . . . . . . . . 178

Table of Contents
Accessory Module Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 181

External Passive-shunt Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . 182
External Active-shunt Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . 183
DC-bus Power Supply Active Shunt Connections . . . . . . . . . . . 183
Regenerative Bus Supply Active Shunt Connections . . . . . . . . . 183
Wire the External DC-bus Connections. . . . . . . . . . . . . . . . . . . . 184
Bulletin VPC Motors and the Extended Speed Feature . . . . . . 185
Considerations for Powerohm Shunt Installation . . . . . . . . . . . 185
Ethernet Cable Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 186
Chapter 6
Configure and Start the Understand the Kinetix 5700 Display. . . . . . . . . . . . . . . . . . . . . . . . . . 188
Kinetix 5700 Drive System Menu Screens . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 189
Setup Screens . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 192
Startup Sequence . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 197
Configure the Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 198
Set the Network Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 198
Studio 5000 Logix Designer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 198
Version History . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 198
Install the Kinetix 5700 Add-On Profile. . . . . . . . . . . . . . . . . . . . 199
Configure the Logix 5000 Controller . . . . . . . . . . . . . . . . . . . . . . . . . . 200
Configure the Kinetix 5700 Drive Modules . . . . . . . . . . . . . . . . . . . . 203
Configure the DC-bus Power Supply. . . . . . . . . . . . . . . . . . . . . . . 203
Configure the Regenerative Bus Supply. . . . . . . . . . . . . . . . . . . . . 207
Configure the Inverter Drives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 211
Continue Inverter Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . 219
Configure the Motion Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 223
Configure Regenerative Bus Supply Axis Properties . . . . . . . . . . . . . 224
Configure Vertical Load Control Axis Properties . . . . . . . . . . . . . . . 229
Configure Feedback-only Axis Properties . . . . . . . . . . . . . . . . . . . . . . 230
Configure Induction-motor Frequency-control Axis Properties . . 232
General and Motor Categories. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 232
Basic Volts/Hertz Method . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 234
Sensorless Vector Method . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 236
Fan/Pump Volts/Hertz Method . . . . . . . . . . . . . . . . . . . . . . . . . . . 239
Configure IPM Motor Closed-loop Control Axis Properties . . . . . 241
Configure SPM Motor Closed-loop Control Axis Properties. . . . . 245
Configure Induction-motor Closed-loop Control Axis Properties 250
Configure Feedback Properties . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 257
Configure Module Properties. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 257
Configure Axis Properties . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 259
Download the Program . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 262
Apply Power to the Kinetix 5700 Drive System . . . . . . . . . . . . . . . . . 263
Understand Bus-sharing Group Configuration . . . . . . . . . . . . . . . . . 264
Bus-sharing Group Example . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 264
Configure Bus-sharing Groups. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 266
Test and Tune the Axes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 267

Table of Contents
Test the Axes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 268

Tune the Axes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 270
Chapter 7
Troubleshoot the Kinetix 5700 Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 275
Drive System Interpret Status Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 276
Display Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 276
Fault Code Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 276
Fault Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 277
SAFE FLT Fault Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 277
Kinetix 5700 Status Indicators. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 278
Kinetix 5700 Accessory Module Status Indicators . . . . . . . . . . . 279
Axis Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 280
Regenerative Bus Supply Troubleshooting. . . . . . . . . . . . . . . . . . . . . . 281
Logix 5000 Controller and Drive Module Behavior . . . . . . . . . . . . . 283
DC-bus Power Supply Behavior . . . . . . . . . . . . . . . . . . . . . . . . . . . 284
Regenerative Bus Supply Behavior . . . . . . . . . . . . . . . . . . . . . . . . . 286
iTRAK Power Supply Behavior . . . . . . . . . . . . . . . . . . . . . . . . . . . . 288
Inverter Behavior . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 289
Chapter 8
Remove and Replace Drive Before You Begin. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 295
Modules Remove and Replace Kinetix 5700 Drive Modules . . . . . . . . . . . . . . 296
Remove Power and All Connections . . . . . . . . . . . . . . . . . . . . . . . 296
Remove the Drive Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 300
Replace the Drive Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 301
Start and Configure the Drive Module . . . . . . . . . . . . . . . . . . . . . . . . . 302
Replacing 2198-xxxx-ERS3 (series A) Drives with
Series B Drives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 302
Chapter 9
Kinetix 5700 Safe Torque-off Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 305
Function Certification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 306
Average Frequency of a Dangerous Failure . . . . . . . . . . . . . . . . . . 307
Safe Torque-off Feature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 307
Out of Box State. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 308
Safe Torque-off Status . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 311
Explicit Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 312
Hardwired Safe Torque-off . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 314
Compatible Controllers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 314
Description of Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 314
Troubleshoot the Safe Torque-off Function . . . . . . . . . . . . . . . . 316
Safe Torque-off Connector Data. . . . . . . . . . . . . . . . . . . . . . . . . . . 317
Wire the Safe Torque-off Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . 318
Safe Torque-off Wiring Requirements. . . . . . . . . . . . . . . . . . . . . . 320
Safe Torque-off Feature Bypass . . . . . . . . . . . . . . . . . . . . . . . . . . . . 321

Table of Contents
Cascade the Safe Torque-off Signal. . . . . . . . . . . . . . . . . . . . . . . . . 321

Hardwired Safe Torque-off Electrical Specifications . . . . . . . . . 323
Integrated Safe Torque-off . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 323
Compatible Safety Controllers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 324
Safety Application Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . 324
Description of Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 325
Safe Torque-off Assembly Tags . . . . . . . . . . . . . . . . . . . . . . . . . . . . 325
STO Fault Reset. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 328
Troubleshoot the Safe Torque-off Function . . . . . . . . . . . . . . . . 329
Understand Integrated Safety Drive Replacement . . . . . . . . . . . 330
Replace an Integrated Safety Drive in a GuardLogix System . . 331
Motion Direct Commands in Motion Control Systems. . . . . . 332
Integrated Safe Torque-off Specifications . . . . . . . . . . . . . . . . . . . 339
Appendix A
Interconnect Diagrams Interconnect Diagram Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 341
Power Wiring Examples . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 343
Capacitor Module Status Wiring Example. . . . . . . . . . . . . . . . . . . . . . 357
DC-bus Conditioner Module Status Wiring Example . . . . . . . . . . . 357
Contactor Wiring Examples . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 358
Passive Shunt Wiring Examples . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 359
Active Shunt Wiring Examples . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 360
Kinetix 5700 Servo Drive and Rotary Motor Wiring Examples . . . 362
Kinetix 5700 Servo Drive and Linear Actuator Wiring Examples . 367
System Block Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 373
Appendix B
Upgrade the Drive Firmware Before You Begin. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 382
Configure Logix 5000 Controller Communication. . . . . . . . . . 383
Inhibit Feedback Only Axis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 384
Upgrade Firmware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 385
Verify the Firmware Upgrade . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 389
Appendix C
Size Multi-axis Shared-bus Shared DC-bus Configurations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 391
Configurations Shared DC-bus Definitions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 391
General Sizing Guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 393
System Sizing Guidelines. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 393
Select Drive/Motor Combinations. . . . . . . . . . . . . . . . . . . . . . . . . 394
Select the Power Supply and Define the DC-bus Groups . . . . . 394
Calculate System and External-bus Capacitance . . . . . . . . . . . . . 394
Calculate the Total Motor Power Cable Length. . . . . . . . . . . . . 395
Calculate 24V DC Control Power Current Demand . . . . . . . . 396
24V DC Voltage Drop Calculation Example. . . . . . . . . . . . . . . . 397
System Sizing Example. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 399
System Sizing Application Example . . . . . . . . . . . . . . . . . . . . . . . . . . . . 400

Table of Contents
Appendix D
Maximum Motor Cable Lengths DC-bus Power Supply Configurations . . . . . . . . . . . . . . . . . . . . . . . . . 402
for Kinetix 5700 Power Supplies Regenerative Bus Supply Configurations . . . . . . . . . . . . . . . . . . . . . . . 404
Appendix E
Regenerative Bus Supply Converter Startup Method - Enable Request . . . . . . . . . . . . . . . . . . . 406
Sequence Operation Initialization . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 406
Precharge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 407
Start Inhibited . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 407
Stopped. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 408
Starting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 408
Running . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 408
Converter Startup Method - Automatic . . . . . . . . . . . . . . . . . . . . . . . . 409
Sequence Operation of Discharging. . . . . . . . . . . . . . . . . . . . . . . . . . . . 410
Appendix F
Motor Control Feature Support Frequency Control Methods . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 412
Basic Volts/Hertz . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 413
Basic Volts/Hertz for Fan/Pump Applications . . . . . . . . . . . . . . 414
Sensorless Vector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 415
Current Limiting for Frequency Control . . . . . . . . . . . . . . . . . . . . . . . 416
The Effects of Current Limiting . . . . . . . . . . . . . . . . . . . . . . . . . . . 416
Enable the Current Limiting Feature . . . . . . . . . . . . . . . . . . . . . . . 418
Set the CurrentVectorLimit Attribute Value. . . . . . . . . . . . . . . . 418
Stability Control for Frequency Control . . . . . . . . . . . . . . . . . . . . . . . 419
Enable the Stability Control Feature . . . . . . . . . . . . . . . . . . . . . . . 420
Skip Speeds . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 421
Multiple Skip Speeds. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 422
Flux Up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 423
Flux Up Attributes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 424
Configure the Flux Up Attributes. . . . . . . . . . . . . . . . . . . . . . . . . . 425
Current Regulator Loop Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 426
Motor Category. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 426
Motor Tests and Autotune Procedure . . . . . . . . . . . . . . . . . . . . . . 428
Motor Analyzer Category Troubleshooting . . . . . . . . . . . . . . . . . 429
Selection of Motor Thermal Models . . . . . . . . . . . . . . . . . . . . . . . . . . . 432
Generic Motors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 432
Thermally Characterized Motors . . . . . . . . . . . . . . . . . . . . . . . . . . 433
Speed Limited Adjustable Torque (SLAT) . . . . . . . . . . . . . . . . . . . . . 434
Motion Polarity Setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 434
SLAT Min Speed/Torque. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 435
SLAT Max Speed/Torque. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 436
SLAT Attributes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 436
Configure the Axis for SLAT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 437
Motion Drive Start (MDS) Instruction. . . . . . . . . . . . . . . . . . . . . 440
Motor Overload Retention. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 445

Table of Contents
Phase Loss Detection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 446

Phase-loss Detection Attributes. . . . . . . . . . . . . . . . . . . . . . . . . . . . 446
Phase-loss Detection Configuration . . . . . . . . . . . . . . . . . . . . . . . . 447
Phase Loss Detection Current Example . . . . . . . . . . . . . . . . . . . . 448
Velocity Droop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 449
Closed Loop Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 449
Frequency Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 449
Velocity Droop Attribute . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 449
Velocity Droop Configuration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 450
Commutation Test. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 451
Adaptive Tuning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 451
Field Weakening Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 452
Extended Speed Feature. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 452
Configure Extended Speed Operation . . . . . . . . . . . . . . . . . . . . . . 453
Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 455

Preface
This manual provides detailed installation instructions for mounting and

wiring your Kinetix® 5700 power supplies, single-axis inverters, dual-axis
inverters, and accessory modules. Also included is system configuration with
the Studio 5000 Logix Designer® application, integration of your drive
modules with a Logix 5000™ controller, system startup, and troubleshooting.
Also provided in this manual are installation instructions for mounting and
wiring input power for your iTRAK® power supply. For wiring iTRAK digital
inputs, outputs to the motor modules, and startup, troubleshooting, and
commissioning with the AOI, see the iTRAK System User Manual,
publication 2198T-UM001.
This manual is intended for engineers or technicians directly involved in the

installation and wiring of the Kinetix 5700 drive modules, and programmers
directly involved in the operation, field maintenance, and integration of these
modules with the EtherNet/IP™ communication module or controller.
If you do not have a basic understanding of Kinetix 5700 drive modules,

contact your local Rockwell Automation sales representative for information
on available training courses.
Summary of Changes This manual contains new and updated information as indicated in the
following table.
Topic Page
Added Kinetix 5700 drive compatibility with Kinetix VP (Bulletin VPH) hygienic stainless-steel servo motors. Throughout
Added information about the CIP Security™ feature. 12
Updated Drive to Motor Cable Lengths specifications to distinguish maximum cable length depending on DC-bus power supply (catalog number 2198-Pxxx). 44, 158
Added specification that applies to Kinetix 5700 drives that use the CIP Security feature. 109
Updated ground screw setting for iTRAK power supply. 137
Added the power conductor AWG to the description for 2198-Sxxx-ERSx single-axis inverters. 168
Updated Navigating the Inverter Settings Menu selections. Added settings for the Factory Reset menu selection. 193
Updated the AOP Installation Requirement table with drive firmware, version 11.001 (CIP Security feature). 199
Added Regenerative Bus Supply Sequence Operation appendix. 405

Preface
Conventions Used in This These conventions are used throughout this manual:
Manual • Bulleted lists such as this one provide information, not procedural steps
• Numbered lists provide sequential steps or hierarchical information
• When catalog number 2198-xxxx-ERS3 appears in this publication
without series designation, the topic applies to series A and B drives
IMPORTANT Throughout this publication, when the Kinetix 5700 inverter catalog
number ends in -ERSx, for example 2198-D057-ERSx, the variable
(x) indicates that the inverter (using this example) can be
2198-D057-ERS3 or 2198-D057-ERS4.
• The 2198-CAPMOD-2240 capacitor module, 2198-CAPMOD-

DCBUS-IO extension module, and 2198-DCBUSCOND-RP312
DC-bus conditioner module are collectively referred to as accessory
modules
CIP Security CIP Security™ is a standard, open-source communication method that helps to
provide a secure data transport across an EtherNet/IP network.
The secure data transport is used between certain connected devices to help
protect the devices from threats posed by unauthorized users with malicious
intent.
Rockwell Automation uses the following products to implement CIP Security:

• FactoryTalk® Policy Manager
• FactoryTalk Linx
• Studio 5000® Design Environment
• CIP Security-enabled Rockwell Automation® products, for example, the
product described in this publication
For more information on CIP Security, including which products support CIP
Security, see the CIP Security Application Technique, publication
SECURE-AT001.

Preface
Access the Attachments The Microsoft Excel spreadsheet that is attached to this publication contains
fault code descriptions. To use the spreadsheet file, click the Attachments link
, right-click the spreadsheet file, and save the file to your computer.
If the PDF file opens in a browser and you don't see the Attachments link ,
download the PDF file and reopen the file with the Adobe Acrobat Reader
application.
Additional Resources These documents contain additional information concerning related products
from Rockwell Automation.
Table 1 - Additional Resources
Resource Description
Provides product specifications for Kinetix VP (Bulletin VPL, VPC, VPF, VPH, and VPS),
Kinetix Rotary Motion Specifications Technical Data, publication KNX-TD001 MP-Series™ (Bulletin MPL, MPM, MPF, and MPS), and HPK-Series™ rotary motors.
Provides product specifications for Bulletin MPAS and MPMA linear stages,
Kinetix Linear Motion Specifications Technical Data, publication KNX-TD002 Bulletin VPAR, MPAR, and MPAI electric cylinders, LDAT-Series linear thrusters, and
LDC-Series™ linear motors.
Provides product specifications for Kinetix Integrated Motion over the EtherNet/IP
Kinetix Servo Drives Specifications Technical Data, publication KNX-TD003 network, Integrated Motion over sercos interface, EtherNet/IP networking, and
component servo drive families.
Provides product specifications for Bulletin 2090 motor and interface cables, low-
Kinetix Motion Accessories Specifications Technical Data, publication KNX-TD004 profile connector kits, drive power components, and other servo drive accessory
items.
Kinetix 5700 Capacitor Modules Installation Instructions, publication 2198-IN008 Provides information on how to install and wire the Kinetix 5700 capacitor modules.
Kinetix 5700 DC-bus Power Supply Installation Instructions, publication 2198-IN009 Provides information on how to install and wire the Kinetix 5700 DC-bus power
supply.
Kinetix 5700 Regenerative Bus Supply Installation Instructions, publication 2198-IN014 Provides information on how to install and wire the Kinetix 5700 regenerative bus
supply.
Provides information on how to install and wire the Kinetix 5500 and Kinetix 5700
AC Line Filter Installation Instructions, publication 2198-IN003 AC line filters.
Kinetix 5700 DC-bus Conditioner Module Installation Instructions, publication 2198-IN016 Provides information on how to install and wire the Kinetix 5700 DC-bus conditioner
module.
Kinetix 5700 Shunt Passive Modules Installation Instructions, publication 2198-IN011 Provides information on how to install and wire Kinetix 5700 passive shunts.
Provides information on removal and replacement of cooling fans used in
Replacement Fan Kit Installation Instructions, publication 2198-IN015 2198-RPxxx regenerative bus supplies and 2198-S263-ERSx and 2198-S312-ERSx
single-axis inverters.

Preface
Table 1 - Additional Resources (continued)

Resource Description
Provides a description of integrated stopping functions and safe monitoring
Kinetix 5700 Safe Monitor Functions Safety Reference Manual, publication 2198-RM001 functions with a GuardLogix® controller and Kinetix 5700 servo drives.
iTRAK System User Manual, publication 2198T-UM001 Provides information on how to install the Kinetix 5700 iTRAK power supply with an
iTRAK system and programming the iTRAK system.
Provides information on typical use cases, specifications, terminations, and
1321 Power Conditioning Products Technical Data, publication 1321-TD001 dimensions of Bulletin 1321 line reactors.
Provides information on how to install, wire, and startup the 8720MC regenerative
8720MC Regenerative Power Supply Installation Manual, publication 8720MC-RM001 power supply with 380…460V AC operation.
Provides information, examples, and techniques designed to minimize system
System Design for Control of Electrical Noise Reference Manual, publication GMC-RM001 failures caused by electrical noise.
Overview of Kinetix servo drives, motors, actuators, and motion accessories designed
Kinetix Motion Control Selection Guide, publication KNX-SG001 to help make initial decisions for the motion control products best suited for your
system requirements.
System design guide to select the required (drive specific) drive module, power
Kinetix 5700 Drive Systems Design Guide, publication KNX-RM010 accessory, feedback connector kit, and motor cable catalog numbers for your
Kinetix 5700 drive system.
Motor Nameplate Datasheet Entry for Custom Motor Applications Application Technique, Provides information on the use of nameplate data entry for custom induction
publication 2198-AT002 motors and permanent-magnet motors that are used in applications with
Kinetix 5700 servo drives.
Vertical Load and Holding Brake Management Application Technique, Provides information on vertical loads and how the servo motor holding-brake
publication MOTION-AT003 option can be used to help keep a load from falling.
Motion System Tuning Application Technique, publication MOTION-AT005 Provides information on tuning a Kinetix drive system.
Integrated Motion on the EtherNet/IP Network Configuration and Startup User Manual, Provides information on configuring and troubleshooting your ControlLogix® and
publication MOTION-UM003 CompactLogix™ EtherNet/IP network modules.
Integrated Motion on the EtherNet/IP Network Reference Manual, Provides information on the AXIS_CIP_DRIVE attributes and the Studio 5000 Logix
publication MOTION-RM003 Designer application Control Modes and Methods.
GuardLogix 5570 Controllers User Manual, publication 1756-UM022 Provides information on how to install, configure, program, and use ControlLogix
GuardLogix 5580 Controllers User Manual, publication 1756-UM543 controllers and GuardLogix controllers in Studio 5000 Logix Designer projects.
Compact GuardLogix 5370 Controllers User Manual, publication 1769-UM022 Provides information on how to install, configure, program, and use CompactLogix
Compact GuardLogix 5380 Controllers User Manual, publication 5069-UM001 and Compact GuardLogix controllers.
GuardLogix 5570 and Compact GuardLogix 5370 Controller Systems Safety Reference
Manual, publication 1756-RM099 Provides information on how to achieve and maintain Safety Integrity Level (SIL)
and Performance Level (PL) safety application requirements for GuardLogix and
GuardLogix 5580 and Compact GuardLogix 5380 Controller Systems Safety Reference Compact GuardLogix controllers.
Manual, publication 1756-RM012
Provides information on how to upgrade your drive firmware by using
ControlFLASH Firmware Upgrade Kit User Manual, publication 1756-UM105 ControlFLASH™ software.
Rockwell Automation Product Selection Online product selection and system configuration tools, including AutoCAD (DXF)
website http://www.rockwellautomation.com/global/support/selection.page drawings.
Motion Analyzer System Sizing and Selection Tool Comprehensive motion application sizing tool used for analysis, optimization,
website https://motionanalyzer.rockwellautomation.com/ selection, and validation of your Kinetix Motion Control system.
Product Certifications website, rok.auto/certifications Provides declarations of conformity, certificates, and other certification details.
Rockwell Automation Industrial Automation Glossary, publication AG-7.1 A glossary of industrial automation terms and abbreviations.
Industrial Automation Wiring and Grounding Guidelines, publication 1770-4.1 Provides general guidelines for installing a Rockwell Automation industrial system.
You can view or download publications at

http://www.rockwellautomation.com/global/literature-library/overview.page.

Chapter 1
Start
Use this chapter to become familiar with the Kinetix® 5700 drive system and
obtain an overview of installation configurations.
Topic Page
Kinetix 5700 Servo Drives Series Change 16
About the Kinetix 5700 Servo Drive System 17
DC-bus Power Supply Input Power Configurations 19
Regenerative Bus Supply Input Power Configurations 23
8720MC-RPS Power Supply Input Power Configuration 28
Motor and Auxiliary Feedback Configurations 29
Typical Communication Configurations 30
Functional Safety Configurations 33
Catalog Number Explanation 37
Agency Compliance 38

Chapter 1 Start
Kinetix 5700 Servo Drives Single-axis and dual-axis inverters, catalog numbers 2198-xxxx-ERS3
(series B), include an enhancement that is not included in series A drives, but
Series Change that is included in 2198-xxxx-ERS4 drives.
• The drive-based (Monitored SS1 and Timed SS1) stopping functions
and controller-based monitoring functions apply to the
2198-xxxx-ERS4 drives
• The drive-based Timed SS1 stopping function and STO with
configurable delay applies to the 2198-xxxx-ERS3 (series B) drives
• When catalog number 2198-xxxx-ERS3 appears in this publication
without series designation, the topic applies to series A and B drives
Table 2 - Integrated Functional Safety Support

Integrated Safety Over the Dual-axis Inverters Single-axis Inverters Minimum Controller (1)
Safety Function
EtherNet/IP™ Network Cat. No. Cat. No. Required
2198-Dxxx-ERS3 (series B) 2198-Sxxx-ERS3 (series B)
Timed Safe Stop 1 (SS1)
Drive-based stopping functions 2198-Dxxx-ERS4 2198-Sxxx-ERS4
Monitored Safe Stop 1 (SS1)
• Monitored Safe Stop 1 (SS1)
Controller-based stopping functions • Safe Stop 2 (SS2)
• GuardLogix® 5580
• Safe Operational Stop (SOS) 2198-Dxxx-ERS4 2198-Sxxx-ERS4 • CompactLogix™ 5380
• Safely Limited Speed (SLS)
Controller-based monitoring functions • Safety Limited Position (SLP)
• Safe Direction (SDI)
Safety feedback function Safety Feedback Interface (SFX)
2198-Dxxx-ERS4 2198-Sxxx-ERS4
Integrated STO mode Safe Torque-off (STO) • ControlLogix® 5570
2198-Dxxx-ERS3 2198-Sxxx-ERS3 • CompactLogix 5370
(1) Where a ControlLogix or CompactLogix (non-safety) controller is specified, a GuardLogix or Compact GuardLogix controller is backwards compatible. Also, GuardLogix 5580 and Compact GuardLogix
5380 controllers are backwards compatible with GuardLogix 5570 and Compact GuardLogix 5370 controllers.

Start Chapter 1
About the Kinetix 5700 Servo The Kinetix 5700 drive modules are zero-stacked and use the shared-bus
connection system to extend power from one drive module to another. Systems
Drive System are designed to support Integrated Motion over the EtherNet/IP network.
Table 3 - Kinetix 5700 Drive System Overview
Drive System Cat. No. Description
Component
Converter power supply with 400V-class (three-phase) AC input. Provides power in a range of 7…46 kW and
Kinetix 5700 DC-bus 2198-Pxxx 10.5…69.2 A output current. Systems typically consist of one module, however, up to three modules in parallel is
Power Supply possible. Parallel modules increase available power for Bulletin 2198 single-axis and dual-axis inverters.
Kinetix 5700 Regenerative bus supply with 400V-class (three-phase) AC input provides continuous output power and current to
Regenerative Bus 2198-RPxxx Bulletin 2198 single-axis and dual-axis inverters for applications with requirements in the range of 24…140 kW and
Supply 35…207 A, output current.
Single-axis inverters with current ratings up to 192 A rms. Drives feature TÜV Rheinland certified safe torque-off
function with hardwired and integrated safety connection options, PL e and SIL 3 safety ratings, and support for DSL,
2198-Sxxx-ERS3 Hiperface, and Heidenhain EnDat encoder feedback. 2198-Sxxx-ERS3 (series B) drives also support Timed SS1 drive-
Kinetix 5700 Single- based stopping functions.
axis Servo Drives
Single-axis inverters with the same power structure and encoder feedback support as -ERS3 inverters, plus support for
2198-Sxxx-ERS4 Monitored SS1 and Timed SS1 drive-based stopping functions. Also, support for controller-based safe stop and safe
monitor functions over the EtherNet/IP network.
Dual-axis inverters with current ratings up to 23 A rms. Drives feature TÜV Rheinland certified safe torque-off function
with hardwired and integrated safety connection options, PL e and SIL 3 safety ratings, and support for DSL, Hiperface,
2198-Dxxx-ERS3 and Heidenhain EnDat encoder feedback. 2198-Dxxx-ERS3 (series B) drives also support Timed SS1 drive-based
Kinetix 5700 Dual- stopping functions.
axis Servo Drives
Dual-axis inverters with the same power structure and encoder feedback support as -ERS3 inverters, plus support for
2198-Dxxx-ERS4 Monitored SS1 and Timed SS1 drive-based stopping functions. Also, support for controller-based safe stop and safe
monitor functions over the EtherNet/IP network.
Kinetix 5700 iTRAK 2198T-W25K-ER DC-DC converter that generates DC-bus power for iTRAK® systems.
Power Supply
Use for energy storage, external active-shunt connection, and to extend the DC-bus voltage to another inverter cluster.
Kinetix 5700 Modules are zero-stacked with servo drives and use the shared-bus connection system to extend the external DC-bus
2198-CAPMOD-2240
Capacitor Module voltage in applications up to 104 A. Can parallel with itself or with another accessory module for up to 208 A with
required 2198-KITCON-CAPMOD2240 kit that includes flexible bus-bars.
Kinetix 5700 The extension module, paired with a capacitor module or DC-bus conditioner module, is used to extend the DC-bus
2198-CAPMOD-DCBUS-IO
Extension Module voltage to another inverter cluster in systems with ≥104 A current and up to 208 A.
Decreases the voltage stress on insulation components in an inverter system and used to extend the DC-bus voltage to
Kinetix 5700 DC-bus another inverter cluster. Modules are zero-stacked with servo drives and use the shared-bus connection system to
Conditioner Module extend the external DC-bus voltage in applications up to 104 A. Can parallel with itself or with another accessory
module for up to 208 A with required 2198-KITCON-DCBUSCOND kit that includes flexible bus-bars.
8720MC Regenerative 8720MC-RPSxxx Sinusoidal PWM converter that can control the increase of DC-bus voltage and perform continuous power generation
Power Supply for one or more servo drives in multi-axis DC common-bus configurations.
2198-TCON-24VDCIN36 24V input wiring connectors, T-connectors, and bus-bars for most Kinetix 5700 drive modules that use the 24V shared-
2198-xxxx-P-T bus connection system (optional).
2198-BARCON-xxDCAC100
Shared-bus 2198T-W25K-P-IN 24V input wiring connector, T-connector, and bus-bar for the iTRAK motor module and other select Kinetix 5700 drive
Connector Kits 2198T-W25K-P-T modules that use the 24V shared-bus connection system (optional).
DC-bus links (55, 85, 100, and 220 mm) and end caps for the DC-bus shared-bus connection system (required and
2198-BARCON-xxDC200 included with each respective drive module). DC-bus links (165, 275, and 440 mm) are optional and do not ship with
2198-KITCON-ENDCAP200 any modules.
Replacement DSL motor feedback connector kit with 2-pin connector plug and grounding plate inside the connector
DSL Feedback 2198-KITCON-DSL housing. Supports 400V-class Kinetix VP rotary motors. Included with 2090-CSxM1DE motor cables. Must be purchased
Connector Kit separately when used with 2090-CSxM1DG motor cables.
Universal feedback connector kit for motor and auxiliary feedback connections with the 15-pin connector plug and
Universal Feedback 2198-K57CK-D15M grounding plate inside the connector housing. Supports 400V-class MP-Series™ and HPK-Series™ rotary motors, MP-
Connector Kit Series linear actuators, LDAT-Series linear thrusters, and LDC-Series™ linear motors.
Hiperface to DSL 2198-H2DCK Provides Hiperface-to-DSL feedback conversion for use with compatible 400V-class motors and actuators.
Converter Kit (series B or later)

Chapter 1 Start
Table 3 - Kinetix 5700 Drive System Overview (continued)

Drive System Cat. No. Description
Component
Kinetix 5700 System 2198-K5700-MOUNTKIT Use to position the drive modules and identify drill-holes for mounting your Kinetix 5700 servo drive system.
Mounting Toolkit
Kinetix 5700 Cable 2198-K5700-CLAMPSPACER Replacement cable clamp spacers for 2198-Dxxx-ERSx dual-axis inverters.
Clamp Spacer Kit
The Allen-Bradley® encoder output module is a DIN-rail mounted EtherNet/IP network-based standalone module
Encoder Output 2198-ABQE capable of outputting encoder pulses to a customer-supplied peripheral device (cameras, for example, used in line-
Module scan vision systems).
Integrated Motion on the EtherNet/IP network in CompactLogix 5370, CompactLogix 5380, and CompactLogix 5480
Bulletin 1769 controllers and Integrated Safety in Compact GuardLogix 5370 and Compact GuardLogix 5380 controllers. Linear,
Bulletin 5069
Logix 5000™ device-level ring (DLR), and star topology is supported.
Controller Platform 1756-EN2T module EtherNet/IP network communication modules for use with ControlLogix 5570, ControlLogix 5580, GuardLogix 5570,
1756-EN2TR module and GuardLogix 5580 controllers. Linear, device-level ring (DLR), and star topology is supported.
1756-EN3TR module
Studio 5000® Studio 5000 Logix Designer® application, version 26.00 or later, provides support for programming, commissioning,
N/A
Environment and maintaining the CompactLogix, ControlLogix, and GuardLogix controller families.
Kinetix VP Compatible motors include 400V-class Bulletin VPL, VPC, VPF, VPH, and VPS servo motors.
Rotary Servo Motors MP-Series Compatible motors include 400V-class Bulletin MPL, MPM, MPF, and MPS servo motors.
HPK-Series Compatible motors include 460V and 400V-class HPK-Series asynchronous servo motors.
Kinetix VP, MP-Series, Compatible actuators include 400V-class Bulletin MPAS linear stages, Bulletin VPAR, MPAR, and MPAI electric cylinders,
Linear Actuators LDAT-Series and LDAT-Series linear thrusters.
Linear Motors LDC-Series Compatible motors include LDC-Series iron-core (400V-class) linear motors.
Induction Motors N/A Induction motors with open-loop frequency control and closed-loop control are supported.
Bulletin 2090 single cable for motor power, feedback, and 24V DC brake power with Kinetix VP motors. Feedback
2090-CSxM1DE-xxAxxx conductors are wired to the 2198-KITCON-DSL feedback connector kit.
Bulletin 2090 single cable for motor power, feedback, and 24V DC brake power with Kinetix VP motors. 2090-CSxM1DG
2090-CSxM1DG-xxAxxx cables have flying-lead feedback conductors for connection to a customer-supplied 2198-KITCON-DSL feedback
connector kit.
2090-CFBM7DF-CEAxxx Bulletin 2090 motor feedback cables for MP-Series motors and actuators with Stegmann Hiperface encoders.
Cables
2090-CPxM7DF-xxAxxx Bulletin 2090 motor power/brake cables for MP-Series motors and actuators.
2090-XXNFMF-Sxx Bulletin 2090 standard and continuous-flex feedback cables that include additional conductors for use with
2090-CFBM7DF-CDAFxx incremental and EnDat encoders.
2198T-CHBFLS8-12AAxx Bulletin 2198T power cables for iTRAK power supply to iTRAK motor modules.
1585J-M8CBJM-x Ethernet cables are available in standard lengths. Shielded cable is required to meet EMC specifications.
Bulletin 2198 three-phase AC line filters are required to meet CE and are available for use with DC-bus power supplies.
2198-DB20-F, 2198-DB42-F, Use 2198-DBxx-F filters as field replacements in existing installations that use DC-bus power supplies with inverter
2198-DB80-F, 2198-DB290-F
AC Line Filters ground jumpers installed. Select 2198-DBRxx-F filters for all new systems and remove all inverter ground jumpers.
2198-DBR20-F, 2198-DBR40-F, Bulletin 2198 three-phase AC line filters are required to meet CE and available for use with DC-bus power supplies and
2198-DBR90-F, 2198-DBR200-F regenerative bus supplies. Select 2198-DBRxx-F filters for all new systems and remove all inverter ground jumpers.
Bulletin 1321 line reactors help keep equipment running longer by absorbing many of the power line disturbances that
Line Reactors 1321-3Rxx-x can shut down your power supply. For 2198-RPxxx regenerative bus supplies, line reactors can significantly reduce the
amount of circulating currents between the integrated LC filter and other devices on the common AC power source.
100-Cxxxxx
The AC three-phase contactor control string must be wired in series with the contactor-enable relay at the CED
AC Contactor 100-Dxxxxx connector to make sure that three-phase power is removed under various fault conditions to protect the power supply.
100-Exxxxx
24V DC Power Supply 1606-XLxxx Bulletin 1606 24V DC power supply for control circuitry, digital inputs, safety, and motor brake.
External Passive 2198-R014, 2198-R031, Bulletin 2198 external passive-shunt resistors for use when the DC-bus power supply internal shunt capability is
Shunt Resistors 2198-R127, 2198-R004 exceeded. Not for use with regenerative bus supplies.
External active shunts from Rockwell Automation Encompass™ partner, Powerohm Resistors, Inc., are available for
External Active N/A connecting to Bulletin 2198 DC-bus power supplies and regenerative bus supplies. See External Active-shunt
Shunts Connections on page 183 for catalog numbers.

Start Chapter 1
DC-bus Power Supply Input A single 2198-Pxxx DC-bus (converter) power supply can supply the
Kinetix 5700 drive system with 458…747V shared DC-bus power (7…46 kW).
Power Configurations For additional output power (kW) you can install two or three 2198-P208
DC-bus power supplies. You can also extend the DC-bus to additional inverter
clusters via accessory modules.
Typical DC-bus Power Supply Configuration Example
In this multi-axis example, AC input power is fed to the DC-bus (converter)

power supply. One single-axis (inverter) module and two dual-axis (inverter)
modules support five axes of motion. The DC-bus power supply is mounted
on the far left and the inverters are positioned on the right, but the reverse
mounting order (right to left) is also possible.
Digital inputs are wired to sensors and the control circuitry at the IOD
connectors. The contactor-enable relay protects the DC-bus power supply in
the event of shutdown fault conditions.
Figure 1 - Typical DC-bus Power Supply Installation
Bulletin 2198 SH
Kinetix 5700 Servo Drive System
Shunt Module DC+
(top view)
(optional component)
Shared DC-bus Power

Shared 24V Control Power
(24V shared-bus connection system is optional)
1 9 1 9 1 9
SB+/NC SB+/NC SB+/NC
1606-XLxxx S1A
SCA
S2A
SB-
NC
NC
S1A
SCA
S2A
SB-
NC
NC
S1A
SCA
S2A
SB-
NC
NC
Allen-Bradley NC NC NC
24V DC Control, Digital Inputs, 1606-XL

Powe r S u p p l y
8 16 8 16 8 16
and Motor Brake Power (customer-supplied)

Input
DC-bus Single-axis Dual-axis Capacitor

Power Supply Inverter Inverters Module
AC Input Power
Bulletin 2198 shared-bus connection system for
Kinetix 5700 Servo Drive System DC-bus and 24V DC control power.
MOD MOD MOD MOD MOD
(front view) NET NET NET NET DC BUS
Converter Digital Inputs 2 2 2 2
1 1 1 1
Inverter Digital Inputs
1 I/O I/O-A I/O-B I/O-A I/O-B
1 6 1 6 1 6 1 6 1 6
Magnetic Contactor (M1) Control String I/O
5
UFB
10 5
UFB-A
10 5
UFB-B
10 5
UFB-A
10 5
UFB-B
10
MODULE
STATUS
324…528V AC
Three-phase Input Power D+
D-
D+
D-
D+
D-
D+
D-
D+
D-
MF-A MF-B MF-A MF-B

MF
Line Disconnect
Device -
MBRK
+
Circuit
Protection
Magnetic (M1)
2198-DBRxx-F Bonded Cabinet
Contactor
AC Line Filter Ground Bus
(required for CE)

Chapter 1 Start
Multiple DC-Bus Power Supply Configuration Example
In this example, three DC-bus (converter) power supplies all receive AC input
power and feed the inverter modules for increased output power.
Contactor enable relays from each of the DC-bus power supplies are wired in
series to protect the DC-bus power supply in the event of shutdown fault
conditions.
Figure 2 - Multiple DC-bus Power Supply Installation
Bulletin 2198 SH SH SH
Kinetix 5700 Servo
Shunt Module DC+ DC+ DC+
Drive System (top view)
Shared DC-bus Power

1 9
SB+/NC
1 9
SB+/NC
1 9
SB+/NC
(24V shared-bus connection
1606-XLxxx S1A
SCA
S2A
S1A
SCA
S2A
SB-
S1A
SCA
S2A
SB-
system is optional)
SB-
NC NC
NC
NC NC
NC
Allen-Bradley NC NC
24V DC Control Power

NC
8 16 8 16 8 16
1606-XL
Powe r S u p p l y
(customer-supplied)
Input
Capacitor
AC Input Power 2198-P208 DC-bus Power Supplies Single-axis Inverter Dual-axis Inverters Module
Bulletin 2198 shared-bus
Kinetix 5700 Servo Drive System connection system for DC-bus
(front view) MOD
NET
MOD
NET
MOD
NET
MOD
NET
MOD
NET
MOD
NET
MOD
DC BUS
and 24V DC control power.

324…528V AC
Three-phase 2
1
2
1
2
1
2
1
2
1
2
Input Power 1 1 1
1
I/O
6 1
I/O-A
6 1
I/O-B
6 1
I/O-A
6 1
I/O-B
6
Magnetic Contactor
4 4 4
I/O I/O I/O
MODULE
STATUS
5 10 5 10 5 10 5 10
(M1) Control String

5 10
UFB-A UFB-B UFB-A UFB-B
Line Disconnect
Device D+ D+ D+ D+
D- D- D- D-
MF-A MF-B MF-A MF-B
Circuit
Protection
-
MBRK
+
Magnetic (M1)
Contactor
W V U
21mm2 (4 AWG-250 kcmil)

15-20 Nm (132-177 lbin)
2198-DBR200-F
AC Line Filter Circuit
(required for CE) Protection
Bonded Cabinet
Ground Bus 1321-3R80-B
Line Reactors
(required components)
IMPORTANT When two or three DC-bus power supplies are wired together in the same
drive cluster, they must all be catalog number 2198-P208.

Start Chapter 1
Extended DC-bus Configuration Example
In this example, two drive clusters in the same cabinet are connected by the
same 458…747V DC bus voltage. Kinetix 5700 accessory modules provide
connection points for the DC-bus at the end of cluster 1 and the beginning of
cluster 2. The Kinetix 5700 servo drive system is capable of up to 208 A
DC-bus current. Two accessory modules are needed when the DC-bus system
current exceeds 104 A. See Accessory Module Selection on page 59 for more
information on the when accessory modules are required.
Figure 3 - Extended DC-bus Installation

Extension Capacitor
Module Module Dual-axis Inverters
Kinetix 5700 Extended Servo Drives Shared DC-bus and
Cluster 2 (front view) MOD
DC BUS
MOD
NET
MOD
NET
MOD
NET
MOD
NET
MOD
NET
MOD
NET
MOD
NET
2 2 2 2 2 2 2
1 1 1 1 1 1 1
I/O-A I/O-B I/O-A I/O-B I/O-A I/O-B I/O-A I/O-B I/O-A I/O-B I/O-A I/O-B I/O-A I/O-B
1 6 1 6 1 6 1 6 1 6 1 6 1 6 1 6 1 6 1 6 1 6 1 6 1 6 1 6
MODULE
STATUS 5 10 5 10 5 10 5 10 5 10 5 10 5 10 5 10 5 10 5 10 5 10 5 10 5 10 5 10
UFB-A UFB-B UFB-A UFB-B UFB-A UFB-B UFB-A UFB-B UFB-A UFB-B UFB-A UFB-B UFB-A UFB-B
DC-bus Extension
D+ D+ D+ D+ D+ D+ D+ D+ D+ D+ D+ D+ D+
D- D- D- D- D- D- D- D- D- D- D- D- D-
MF-A MF-B MF-A MF-B MF-A MF-B MF-A MF-B MF-A MF-B MF-A MF-B MF-A MF-B
Single-axis Dual-axis Capacitor Extension

2198-P208 DC-bus Power Supplies Inverter Inverters Module Module
Bulletin 2198 Shared-bus DC-bus Extension
324…528V AC Connection System MOD
NET
MOD
NET
MOD
NET
MOD
NET
MOD
NET
MOD
NET
MOD
DC BUS
Three-phase (24V shared-bus connection

Input Power system is optional)
2 2 2 2 2 2
1 1 1 1 1 1
1 1 1 I/O I/O-A I/O-B I/O-A I/O-B

1 6 1 6 1 6 1 6 1 6
Line Disconnect Magnetic Contactor 4

I/O
4
I/O
4
I/O
MODULE
STATUS
(M1) Control String

5 10 5 10 5 10 5 10 5 10
UFB UFB-A UFB-B UFB-A UFB-B
Device
ATTENTION: Circuit protection can
Circuit D+
D-
D+
D-
MF-A
D+
D-
MF-B
D+
D-
MF-A
D+
D-
MF-B
be added after the power supply
Protection
MF
cluster to help protect converters and

inverters from damage in the event of
Magnetic (M1) Kinetix 5700 Servo Drives MBRK
+
-
a DC-bus cable short-circuit.

Contactor Cluster 1 (front view)
2198-DBR200-F 1321-3R80-B
AC Line Filter Circuit Line Reactors
(required for CE) (required components)
Protection
Bonded Cabinet
Ground Bus

Chapter 1 Start
iTRAK Power Supply Configuration Example
In this example, AC input power is fed to the DC-bus (converter) power

supply. Two iTRAK power supplies support up to 40 iTRAK motor modules,
depending on cable lengths and iTRAK motor-module power consumption.
connectors. The contactor-enable relay protects the DC-bus power supply in
Figure 4 - Typical iTRAK Power Supply Installation
Bulletin 2198 SH Kinetix 5700 iTRAK System

Shunt Module (top view)
DC+
Shared DC-bus Power
Shared 24V Control Power (1)

1606-XLxxx (24V shared-bus connection system
24V DC Control, Digital Inputs, Allen-Bradley
is optional)
and iTRAK Motor Module Control Power 1606-XL
Powe r S up pl y
(customer-supplied)
iTRAK iTRAK
Input
DC-bus
Power Supply Power Supply Power Supply
AC Input Power
Shared-bus connection system for
DC-bus and 24V DC control power.
Kinetix 5700 iTRAK System MOD
NET
MOD–
NET–
MOD–
NET–
(front view)
Converter Digital Inputs 2

2 2
1 1 1 iTRAK Power Supply

324…528V AC 1
1
I/O
6 1
I/O
6 Digital Inputs
Three-phase Magnetic Contactor 4
I/O
1
2
3
4
6
7
8
9
–
iPS RDY
1
2
3
4
6
7
8
9
–
iPS RDY
Input Power (M1) Control String

5 10 5 10
+ +
5 10 5 10
Line Disconnect
Device
Circuit
Protection
Magnetic (M1) 2198-DBRxx-F

Contactor AC Line Filter
(can be required for CE)
2198T-CHBFLS8
Motor Power iTRAK Motor Modules
Cables
Bonded Cabinet
Ground Bus iTRAK Motor Modules
(1) If total control power current exceeds 16 A, a second input connector (catalog number 2198T-W25K-P-IN) can be added to the
leftmost iTRAK power supply.

Start Chapter 1
Regenerative Bus Supply The 2198-RPxxx regenerative bus supply (24…140 kW) provides full-line
motoring and regenerative power to and from the Kinetix 5700 drive system.
Input Power Configurations In addition, you can extend the DC-bus voltage to additional inverter clusters
via accessory modules.
Typical Regenerative Bus Configuration Examples

In this example, the inverter modules are mounted to the right of the
regenerative bus supply. One single-axis (inverter) module and three dual-axis
(inverter) modules support seven axes of motion. Other features include:
• Digital inputs are wired to sensors and the control circuitry at the IOD
connectors.
• The contactor enable relay protects the regenerative bus supply in the
event of shutdown fault conditions.
• The DC-bus conditioner module is required when the combined motor
cable length exceeds 400 m (1312 ft). See Accessory Module Selection
on page 59 for more information on accessory module requirements.
Figure 5 - Typical Shared DC-bus Installation (mounted left to right)

Active Shunt (optional component) DC– (top view)
See External Active-shunt Connections DC+
on page 183 for more information.

Shared DC-bus Power
1606-XLxxx
1 9
SB+/NC
S1A
SCA
S2A
1 9
SB+/NC
S1A
SCA
S2A
1 9
SB+/NC
S1A
SCA
S2A
1 9
SB+/NC
S1A
SCA
S2A
(24V shared-bus connection system is optional)
SB- SB- SB- SB-
NC NC NC NC
24V DC Control, Digital Inputs, and

NC NC NC NC
Allen-Bradley NC NC NC NC
8 16 8 16 8 16 8 16
1606-XL
Powe r S u p p l y
Motor Brake Power (customer-supplied)

Input
Single-axis
Regenerative Bus Supply (1) Inverter Dual-axis Inverters
AC Input Power
Shared-bus connection system for DC-bus and
Kinetix 5700 Servo Drive System 24V DC control power.
(front view) MOD
NET
MOD
NET
MOD
NET
MOD
NET
MOD
NET
MOD
DC BUS
Converter Digital Inputs 2 2 2 2 2 Inverter Digital Inputs

1 1 1 1 1
I/O I/O I/O-A I/O-B I/O-A I/O-B I/O-A I/O-B

1 6 1 6 1 6 1 6 1 6 1 6 1 6 1 6
OK+
Magnetic Contactor (M1) Control String

OK–
EN– MODULE
STATUS
EN+
5 10 5 10 5 10 5 10 5 10 5 10 5 10 5 10
UFB UFB-A UFB-B UFB-A UFB-B UFB-A UFB-B
324…506V AC
DC-bus Conditioner
Three-phase Input Power D+
D-
D+
D-
D+
D-
D+
D-
D+
D-
D+
D-
D+
D-
MF
MF-A MF-B MF-A MF-B MF-A MF-B
Module
Line Disconnect -
MBRK
Device +
Circuit
Protection
Magnetic (M1) 2198-DBRxx-F

Contactor AC Line Filter Bonded Cabinet
(required for CE) Ground Bus
(1) The regenerative bus supply can be left or right of the inverters. Further, we recommend that the highest inverter power ratings
are positioned closest to the regenerative bus supply and in decreasing order leading away from the regenerative bus supply.

Chapter 1 Start
In this example, the 2198-RP312 regenerative bus supply is mounted on the far
right and followed by the 2198-S312-ERSx single-axis inverter, and two
2198-D020-ERSx dual-axis inverters.
• The 2198-BARCON-440DC200 DC-bus link extends the DC-bus
from the regenerative bus supply to the single-axis inverter.
• The 2198-BARCON-220DC200 DC-bus link extends the DC-bus
from the single-axis inverter to the dual-axis inverter.
• The regenerative bus supply has 24V DC wired to the connector plug
• The 2198-xxxx-P-T bus-bar connector extends 24V control power from
the input wire connector to the dual-axis and single-axis inverters.
Figure 6 - Typical Shared DC-bus Installation (mounted right to left)
Kinetix 5700 Servo Drive

System (top view)
Shared DC-bus Power
Shared 24V Control Power 24V DC Control Power

Connector Plug
1 9 1 9 1 9

S1A S1A S1A
SCA SCA SCA
S2A S2A S2A
SB- SB- SB-
NC NC NC
NC NC NC
NC NC NC
8 16 8 16 8 16
1606-XLxxx Dual-axis Inverters Single-axis Inverter Regenerative Bus Supply (1)

24V DC Control Power Allen-Bradley
1606-XL
Powe r S u p p l y
(customer-supplied)
MOD MOD MOD MOD
NET NET NET MOD
DC BUS
Input NET
AC Input Power
2 2
2
1 1
1
I/O-A I/O-B I/O-A I/O-B I/O

1 6 1 6 6 1 6 1 6 I/O
1 6
MODULE
STATUS 5 10 5 10 10 5 10 5 10
UFB-A UFB-B UFB-A UFB-B 5 10
DC-bus Conditioner D+ D+ D+ D+
Magnetic Contactor (M1)
D- D- D- D-
Module MF-A MF-B MF-A MF-B Control String
-
MBRK
+
324…506V AC
Three-phase
W V U
L1 L2 L3 Input Power
21mm2 (4 AWG-250 kcmil) 21mm2 (4 AWG-250 kcmil)
15-20 Nm (132-177 lbin)
Kinetix 5700 Servo Drive System 15-20 Nm (132-177 lbin)
Line Disconnect
(front view)
Device
Bonded Cabinet 2198-DBRxx-F
Ground Bus Circuit
AC Line Filter
Protection
1321-3Rxx-x (required for CE)
Line Reactor
(recommended)
Magnetic (M1)
Contactor
(1) The regenerative bus supply can be left or right of the inverters. Further, we recommend that the highest inverter power ratings
are positioned closest to the regenerative bus supply and in decreasing order leading away from the regenerative bus supply.

Start Chapter 1
In this example, three-phase input power feeds two 2198-RPxxx regenerative

power supplies and one 2198-Pxxx DC-bus power supply.
IMPORTANT We recommend that Bulletin 1321 line reactors be used in any system with
multiple regenerative bus supplies sharing the same AC input-power source.
Bulletin 1321 line reactors are used in the regenerative power supply input
power circuits to help do the following:
• Reduce circulating currents between different systems
• Prevent all power supplies on the same input power source from
nuisance thermal overload faults
Figure 7 - Input Power to Multiple Kinetix 5700 Drive Systems

DC-bus
Dual-axis Dual-axis Power Dual-axis
Regenerative Bus Supply Inverter Regenerative Bus Supply Inverter Supply Inverter
Kinetix 5700 Servo Drive Systems MOD

NET
MOD
NET
MOD
NET
MOD
NET
MOD
NET
MOD
NET
(front view)
2
1
2
Additional 2
1
2
1
Additional 2 2
Additional
1 1 1
1
I/O
6
OK+
1
I/O-A
6 1
I/O-B
6
Inverters 1
I/O
6
OK+
1
I/O-A
6 1
I/O-B
6 Inverters 1
4 I/O-A I/O-B
Inverters
1 6 1 6
OK–
Magnetic Contactor (M1) OK–

EN–
EN+ M1 Control EN–
EN+
M1 Control
I/O
Control String 5 10 5 10 5 10 5 10 5 10 5 10
UFB-A UFB-B
String UFB-A UFB-B
String 5
UFB-A
10 5
UFB-B
10
D+ D+ D+ D+
D- D- D+ D+
D- D- D- D-
MF-A MF-B MF-A MF-B

MF-A MF-B
324…506V AC
Three-phase
Input Power
Line Disconnect Circuit Bulletin 1321

Device Protection Line Reactors
2198-DBRxx-F
Circuit AC Line Filter
(required for CE)
Protection
2198-DBRxx-F
AC Line Filter
(required for CE)
2198-DBRxx-F
AC Line Filter
(required for CE)
Magnetic (M1)
Contactors
Bonded Cabinet
Ground Bus

Chapter 1 Start
Extended Regenerative Bus Configuration Example
same 458…747V DC bus voltage.
• Kinetix 5700 accessory modules provide connection points for the
DC bus at the end of cluster 1 and the beginning of cluster 2.
• The Kinetix 5700 servo drive system is capable of up to 208 A
DC-bus current. Two parallel accessory modules are needed when
the DC-bus system current exceeds 104 A.
• The DC-bus conditioner module is required when the combined
motor cable length exceeds 400 m (1312 ft). See Accessory Module
Selection on page 59 for more information on accessory module
requirements.

Single-axis
Regenerative Bus Supply Inverter Dual-axis Inverters
Shared DC-bus and 24V DC
Kinetix 5700 Drive System MOD
NET
MOD
NET
MOD
NET
MOD
NET
MOD
NET
Control Power
Cluster 1 (front view)
2 2 2
2
1 1 2198-CAPMOD-DCBUS-IO
1 1
I/O I/O-A I/O-B
Extension Module
I/O I/O-A I/O-B
1 6 1 6 1 6 1 6 1 6 1 6
OK+
be added after the power supply Magnetic Contactor

OK–
EN– MODULE
EN+ STATUS
5 10 5 10 5 10 5 10 5 10 5 10
cluster to help protect converters and (M1) Control String

a DC-bus cable short-circuit. D+
D-
MF
D+
D-
MF-A
D+
D-
MF-B
D+
D-
MF-A
D+
D-
MF-B
2198-CAPMOD-2240
Capacitor Module
-
MBRK
+
324…506V AC
Three-phase Input Power Combined motor DC-bus Extension
cable lengths equal
Line Disconnect 300 m (984 ft).
Device
Circuit Kinetix 5700 Extended Drive System

Protection Cluster 2 (front view)
Dual-axis Inverters
Magnetic (M1) 2198-DBRxx-F Bulletin 1321
Contactor AC Line Filter Line Reactor MOD
NET
MOD
NET
MOD
NET
MOD
NET
MOD
NET
MOD
NET
(required for CE) (recommended)

2 2 2 2
I/O-A I/O-B
1
1
I/O-A
6 1
I/O-B
6
1
1
I/O-A
6 1
I/O-B
6
1
1
I/O-A
6 1
I/O-B
6
1 6 1 6
MODULE
STATUS
MODULE
STATUS
DC-bus Conditioner Module
5 10 5 10 5 10 5 10 5 10 5 10 5 10 5 10
UFB-A UFB-B UFB-A UFB-B UFB-A UFB-B
Bonded Cabinet D+
D-
MF-A
D+
D-
MF-B MF-A
D+
D-
MF-B
D+
D-
MF-A
D+
D-
MF-B
D+
D-
MF-A
D+
D-
MF-B
Ground Bus
Combined motor 2198-CAPMOD-2240

cable lengths equal Capacitor Module
480 m (1575 ft).

Start Chapter 1
iTRAK Power Supply Configuration Example
In this example, AC input power is fed to the regenerative bus supply. Two
iTRAK power supplies support up to 40 iTRAK motor modules, depending
on cable lengths and iTRAK motor-module power consumption.
connectors. The contactor-enable relay protects the regenerative bus supply in
Figure 9 - Typical iTRAK Power Supply Installation
Kinetix 5700 iTRAK System

Active Shunt (optional component) DC–
(top view)
See External Active-shunt Connections
on page 183 for more information. DC+
Shared DC-bus Power Input
Shared 24V Control Power Input

(24V shared-bus connection system
1606-XLxxx is optional)
and iTRAK Motor Module Control Power 1606-XL

Power S u p p l y
(customer-supplied)
Input
iTRAK iTRAK
Regenerative Bus Supply Power Supply Power Supply
AC Input Power Bulletin 2198 shared-bus
connection system for DC-bus and
Kinetix 5700 iTRAK System MOD
NET
MOD–
NET–
MOD–
NET–
24V DC control power.
(front view)
Converter Digital Inputs 2

2 2
1 1 1
iTRAK Power Supply
324…506V AC 1
I/O
6 1
I/O
6 1
I/O
6
Digital Inputs
Three-phase Magnetic Contactor OK+
OK–
EN–
1
2
3
4
6
7
9
8
–
iPS RDY
1
2
3
4
6
7
8
9
–
iPS RDY
(M1) Control String

EN+ 5 10
+ 5 10
+
Input Power 5 10 5 10 5 10
Line Disconnect
Device
Circuit
Protection
Magnetic (M1)
Contactor
2198-DBRxx-F Bulletin 1321 2198T-CHBFLS8

AC Line Filter Line Reactor Motor Power iTRAK Motor Modules
(can be required for CE) (recommended) Cables
iTRAK Motor Modules
Bonded Cabinet
Ground Bus

Chapter 1 Start
8720MC-RPS Power Supply In this example, three-phase AC input power is fed to the Bulletin 8720MC
regenerative power supply. The 8720MC-RPS DC-bus voltage supplies the
Input Power Configuration Kinetix 5700 DC-bus via the capacitor module.
• The 8720MC-RPS065 provides 65 A of DC-bus current. The 2198-
CAPMOD-2240 capacitor module and 2198-DCBUSCOND-RP312
DC-bus conditioner are required to reduce voltage stress on the system
components.
• If the 8720MC-RPS190 is used, the capacitor module and DC-bus
conditioner module provide up to 208 A of DC input current. DC-bus
full-regeneration is possible with this configuration.
IMPORTANT The 8720MC-RPS power supply is not compatible with the iTRAK power
supply.
Figure 10 - 8720MC-RPS Power Supply Installations

324…506V AC
Three-phase Input Power
Circuit
Protection
8720MC-RFI80
AC Line Filter Bonded Cabinet
(required for CE) Ground Bus Kinetix 5700 Servo Drive System
(top view)
8720MC-HF-B2
Harmonic Filter Shared DC-bus Power Input
Magnetic (1)
Shared 24V Control Power Input
(M1) Contactor 1 9
SB+/NC
1 9 1 9
(24V shared-bus connection

SB+/NC SB+/NC
S1A S1A S1A
8720MC-VA-B SCA
S2A
SB-
NC
NC
SCA
S2A
SB-
NC
NC
SCA
S2A
SB-
NC
NC
8720MC-LRxx Varistor 8 16
NC
8 16
NC
8 16
NC
system is optional)
Line Reactor DC-bus
Conditioner Capacitor Single-axis
Module Module Inverter Dual-axis Inverters
Bulletin 2198 shared-bus

MOD
DC BUS
MOD
DC BUS
MOD
NET
MOD
NET
MOD
NET
MOD
NET
connection system for DC-bus and
24V DC control power.
READY A
2 2 2 2
FAULT V
PROGRAM kW
RST PRG ENT

1 1 1 1
8720 MC
REGENERATIVE POWER
REGENERATIVE POWER SUPPLY
SUPPLY
1
I/O
6 1
I/O-A
6 1
I/O-B
6 1
I/O-A
6 1
I/O-B
6 1
I/O-A
6 1
I/O-B
6 Kinetix 5700 Servo Drive System
MODULE
STATUS
MODULE
STATUS
5
UFB
10 5
UFB-A
10 5
UFB-B
10 5
UFB-A
10 5
UFB-B
10 5
UFB-A
10 5
UFB-B
10
(front view)
D+ D+ D+ D+ D+ D+ D+
D- D- D- D- D- D-
D-
MF-A MF-B MF-A MF-B MF-B
8720MC-RPS065-BM-HV2 MF
Regenerative Power Supply

1606-XLxxx -
MBRK
+
1606-XL
Powe r S u p p l y
and Motor Brake Power (customer-supplied)

Input
AC Input Power
(1) This M1 contactor is controlled by the 8720MC regenerative power supply.

Start Chapter 1
Motor and Auxiliary Feedback connections are made at the 2-pin motor feedback (MF) connector
and the 15-pin universal feedback (UFB) connector. These examples illustrate
Feedback Configurations how you can use the Bulletin 2198 connector kits for making these
connections. To see motor power and brake connections, refer to Chapter 5 on
page 127.
Figure 11 - Feedback Configuration Example
MOD– UFB-A UFB-B

NET–
2198-Dxxx-ERSx 2090-CSBM1DG Single Motor Cables

or 2198-Sxxx-ERSx Inverters 15-pin Universal Feedback
(2198-Dxxx-ERSx dual-axis 2
(UFB) Connectors
inverter is shown)
1
1 I/O-A 6 1
I/O-B
6
2090-CSBM1DE Single Motor Cables
5
UFB-A
10 5
UFB-B
10
D+
D-
D+
D- 2-pin Motor Feedback
MF-A MF-B
(MF) Connectors
D+ D+
D- D-
MF-A MF-B
Kinetix VP Electric Cylinders

UFB-A UFB-B
2198-KITCON-DSL Connector Kit (Bulletin VPAR)
Accepts DSL motor feedback from VPC-Bxxxxx-Q
and (Bulletin VPL, VPF, VPH, VPS) rotary motors and
Bulletin VPAR electric cylinders.
D+ D+
D- D-
MF-A MF-B
Kinetix VP Rotary Motors
(Bulletin VPL, VPF, VPH, VPS
and Catalog Number
VPC-Bxxxxx-Q)
UFB-A UFB-B
2198-K57CK-D15M Universal Connector Kit
Accepts multiple encoder feedback types:
• Hiperface high-resolution absolute multi-turn and single-turn encoders
– VPC-Bxxxxx-S rotary motors
Kinetix VP Rotary Motors
– MP-Series (Bulletin MPL, MPM, MPF, MPS) rotary motors Catalog Numbers
D+ D+
D- D-
– HPK-Series asynchronous rotary motors VPC-Bxxxxx-S and VPC-Bxxxxx-Y
MF-A MF-B
– MP-Series (Bulletin MPAS, MPAR, MPAI) linear actuators
– LDAT-Series linear thrusters, LDC-Series linear motors
• Heidenhain EnDat high-resolution absolute encoders
– VPC-Bxxxxx-Y rotary motors MP-Series Rotary Motors
– RDD-Series direct-drive motors (MPL-Bxxxx motor is shown)
• Feedback-only, master feedback, or load feedback
(absolute single-turn/multi-turn Hiperface)
UFB-A UFB-B
• Feedback-only, master feedback, or load feedback (incremental)
Bulletin 2090 Motor Power and Feedback Cables
2198-H2DCK Converter Kit

Converts 15-pin Hiperface feedback into 2-pin DSL feedback for:
D+ D+
D- D-
• VPC-Bxxxxx-S rotary motors
MF-A MF-B
• MP-Series rotary motors and linear actuators
• HPK-Series asynchronous rotary motors
• LDAT-Series linear thrusters
• Feedback-only, master feedback, or load feedback (absolute single-turn/multi-turn Hiperface)
LDC-Series LDAT-Series Linear Thrusters

Linear Motors
MP-Series (Bulletin MPAR)
Electric Cylinders
SERIES
A
LDC-M
NO. XXXX
CAT. L NO.
SERIA
075500
X XXXX
m
USA
www.ab.co
MADE
IN
MP-Series (Bulletin MPAS)

RDD-Series Direct Drive Integrated Linear Stages
Rotary Motors
HPK-Series Asynchronous Rotary Motors MP-Series (Bulletin MPAI)

and Induction Rotary Motors Heavy-duty Electric Cylinders
(closed-loop control)

Chapter 1 Start
Typical Communication The Kinetix 5700 drives support any Ethernet topology including linear, ring,
and star by using ControlLogix, GuardLogix, or CompactLogix controllers.
Configurations
These examples feature the ControlLogix 5570 programmable automation
controllers with support for integrated motion and integrated safety over the
EtherNet/IP network. Other Allen-Bradley controllers are also compatible
with the Kinetix 5700 servo drives.
Refer to ControlLogix Communication Module Specifications Technical

Data, publication 1756-TD003, for more information on ControlLogix
1756-EN2T, 1756-EN2TR, and 1756-EN3TR communication modules.
TIP These example configurations use the 2198-Pxxx DC-bus power supply.
However, 2198-RPxxx regenerative bus supply can be used instead.
Linear Topology
In this example, all devices are connected by using linear topology. The
Kinetix 5700 drive modules include dual-port connectivity, however, if any
device becomes disconnected, all devices downstream of that device lose
communication. Devices without dual ports must include the 1783-ETAP
module or be connected at the end of the line.
Figure 12 - Kinetix 5700 Linear Communication Installation

ControlLogix Controller Programming Network
Studio 5000 Logix Designer
Application
EtherNet/IP
LNK1 LNK2 NET OK

ControlLogix 5570 Controller
with Bulletin 1756 EtherNet/IP Module

2
MOD
NET
MOD
NET
MOD
NET
MOD
NET
MOD
NET
1585J-M8CBJM-OM15
1585J-M8CBJM-x 0.15 m (6 in.) Ethernet cables
Ethernet (shielded) Cable for drive-to-drive connections.
2 2 2 2 2
1 1 1 1 1
2198-ABQE MOD
NET 1
4
1
I/O
6 1
I/O-A
6 1
I/O-B
6 1
I/O-A
6 1
I/O-B
6 1
I/O-A
6 1
I/O-B
6
Encoder Output Module

I/O
002 1734-AENTR
POINT I O
1734-AENTR POINT I/O™

Module
Status
Network
5 10 5 10 5 10 5 10 5 10 5 10 5 10 Activity
UFB UFB-A UFB-B UFB-A UFB-B UFB-A UFB-B Network

Status
Point Bus
Link 1 Status
Activity/
Status System
EtherNet/IP Adapter
Power
Field
Power
OUTPUT-A OUTPUT-B
D+ D+ D+ D+ D+ D+
D- D- D- D- D- D-
Link 2
Activity/
Status
-
MBRK
+
PanelView™ Plus
Display Terminal
Line Scan
Cameras

Start Chapter 1
Ring Topology
In this example, the devices are connected by using ring topology. If only one
device in the ring is disconnected, the rest of the devices continue to
communicate. For ring topology to work correctly, a device level ring (DLR)
supervisor is required (for example, the Bulletin 1783 ETAP device). DLR is
an ODVA standard. For more information, refer to the EtherNet/IP
Embedded Switch Technology Application Guide, publication ENET-AP005.
Devices without dual ports, for example the display terminal, require a
1783-ETAP module to complete the network ring.
Figure 13 - Kinetix 5700 Ring Communication Installation
EtherNet/IP
LNK1 LNK2 NET OK

ControlLogix 5570 Controller
with Bulletin 1756 EtherNet/IP Module Studio 5000 Logix Designer
Application
2
PanelView Plus
1585J-M8CBJM-x Ethernet Display Terminal
(shielded) Cable 1783-ETAP
Module
002 1734-AENTR
POINT I O
Module
Status
Network
Activity
Network
1734-AENTR POINT I/O

Status
Point Bus
Link 1 Status
Activity/
Status System
Power
Field
Power
2198-ABQE
MOD
NET
EtherNet/IP Adapter
Encoder Output Module Link 2
Activity/
Status

OUTPUT-A OUTPUT-B
MOD MOD MOD MOD MOD

NET NET NET NET NET
2 2 2 2 2
1 1 1 1 1
1 I/O I/O-A I/O-B I/O-A I/O-B I/O-A I/O-B

1 6 1 6 1 6 1 6 1 6 1 6 1 6
4
I/O
5 10 5 10 5 10 5 10 5 10 5 10 5 10
Line Scan UFB-A UFB-B UFB-A UFB-B UFB-A UFB-B
1585J-M8CBJM-OM15
Cameras 0.15 m (6 in.) Ethernet cable
D+
D-
MF-A
D+
D-
MF-B
D+
D-
MF-A
D+
D-
MF-B
D+
D-
MF-A
D+
D-
MF-B
for drive-to-drive connections.
-
MBRK
+

Chapter 1 Start
Star Topology
In this example, the devices are connected by using star topology. Each device is
connected directly to the switch.
Kinetix 5700 drive modules have dual ports, so linear topology is maintained
from one module to another, but the Kinetix 5700 system and other devices
operate independently. The loss of one device does not impact the operation of
other devices.
Figure 14 - Kinetix 5700 Star Communication Installation

EtherNet/IP
LNK1 LNK2 NET OK
ControlLogix 5570 Controller Studio 5000 Logix Designer

with Bulletin 1756 EtherNet/IP Module Application
2
1
MOD MOD MOD MOD MOD

NET NET NET NET NET
1585J-M8CBJM-x 2
2 2 2 2
Ethernet (shielded) Cable 1 1 1 1 1
1 I/O I/O-A I/O-B I/O-A I/O-B I/O-A I/O-B

1 6 1 6 1 6 1 6 1 6 1 6 1 6
4
I/O
5 10 5 10 5 10 5 10 5 10 5 10 5 10
UFB UFB-A UFB-B UFB-A UFB-B UFB-A UFB-B
D+ D+ D+ D+ D+ D+
D- D- D- D- D- D-
MOD
2198-ABQE NET
Encoder Output Module MBRK

+
OUTPUT-A OUTPUT-B
1585J-M8CBJM-OM15
0.15 m (6 in.) Ethernet cable
1783-BMS for drive-to-drive connections.
Stratix® 5700
Switch PanelView Plus
Display Terminal
Line Scan
Cameras
1734-AENTR POINT I/O

EtherNet/IP Adapter
842E-CM Integrated
Motion Encoder
You can use the 842E-CM integrated motion encoder for applications
requiring an external encoder for gearing or camming to the Kinetix 5700
drive. By providing auxiliary feedback directly through the EtherNet/IP
network, the 842E-CM encoder helps eliminate the need for point-to-point
wiring while letting customers use the encoder in a variety of network
topologies. For more information, see the 842E-CM Integrated Motion on
EtherNet/IP Product Profile, publication 842ECM-PP001.

Start Chapter 1
Functional Safety Kinetix 5700 servo drives are capable of safe torque-off (STO) and safe stop 1
(SS1) drive-based safety functions via hardwired connections or integrated
Configurations over the EtherNet/IP network. In addition, safely limited speed (SLS) and
other controller-based safety instructions are also possible. These examples
illustrate the functional safety configuration options.
TIP These example configurations use the 2198-Pxxx DC-bus power supply.
However, 2198-RPxxx regenerative bus supply can be used instead.
Hardwired Configuration
Kinetix 5700 servo drives use the safe torque-off (STO) connector for wiring
external safety-devices and cascading hardwired safety-connections from one
drive to another.
Figure 15 - Safe Torque-off (hardwired) Configuration
EtherNet/IP
LNK1 LNK2 NET OK
(top view)
SH
DC+

Any Logix 5000 Controller Application
(ControlLogix 5570 controller is shown)
1 9 1 9 1 9

S1A S1A S1A
Safe Torque-off
SCA SCA SCA
Module Definition S2A

SB-
NC
NC
NC
S2A
SB-
NC
NC
NC
S2A
SB-
NC
NC
NC
Configured with
8 16 8 16 8 16
(STO) Connectors
Motion Only 1606-XLxxx Safety
Connection
Allen-Bradley
24V DC Control, Digital Inputs, 1606-XL Device

Powe r S u p p l y

and Motor Brake Power (front view)
(customer-supplied) Input
1585J-M8CBJM-x AC Input Power MOD MOD MOD MOD

NET NET NET
Ethernet (shielded) Cable

NET
2 2 2 2
1 1 1 1
Digital Inputs to Sensors and Control String 1
4
I/O
1
I/O
6 1
I/O-A
6 1
I/O-B
6 1
I/O-A
6 1
I/O-B
6
5 10 5 10 5 10 5 10 5 10
D+ D+ D+ D+
D- D- D- D-
MF-A MF-B MF-A MF-B
Logix5585 TM
DC INPUT DC INPUT AC OUTPUT
SAFETY ON
0000
RUN FORCE SD OK
NET
LINK
ControlLogix 5570 Controllers or

GuardLogix 5570 Safety Controllers -
MBRK
+
ControlLogix 5580 Controllers or

GuardLogix 5580 Safety Controllers
CompactLogix 5370 Controllers or

Compact GuardLogix 5370 Safety Controllers
CompactLogix 5380 Controllers or
Compact GuardLogix 5380 Safety Controllers
Kinetix VP
Servo Motors

Chapter 1 Start
Integrated Safety Configurations
The GuardLogix or Compact GuardLogix safety controller issues the safe

torque-off (STO) or safe stop (SS1) command over the EtherNet/IP network
and the Kinetix 5700 servo drive executes the command.
In this example, a single GuardLogix safety controller makes the Motion and
Safety connections.
IMPORTANT If only one controller is used in an application with Motion and Safety
connections, it must be a GuardLogix or Compact GuardLogix safety
controller. For more information, see the Integrated Functional Safety
Support table on page 16.
Figure 16 - Motion and Safety Configuration (single controller)
EtherNet/IP
Compact GuardLogix 5370 Controller,

Compact GuardLogix 5380 Safety Controller or
LNK1 LNK2 NET OK
GuardLogix 5570 Controller, Kinetix 5700 Servo Drive System

GuardLogix 5580 Safety Controller (top view)
2
(GuardLogix 5570 Safety Controller is shown) SH
DC+

Application 1783-BMS
Stratix 5700
Switch
Module Definition
1585J-M8CBJM-x
Configured with 1 9 1 9 1 9
Ethernet (shielded) Cable SB+/NC

S1A
SCA
SB+/NC
S1A
SCA
SB+/NC
S1A
SCA
Motion and Safety S2A

SB-
NC
NC
NC
S2A
SB-
NC
NC
NC
S2A
SB-
NC
NC
NC
8 16 16 16
Connection
8 8
1606-XLxxx
1734-AENTR 24V DC Control, Digital Inputs,
Allen-Bradley
POINT Guard I/O™

1606-XL
Powe r S u p p l y
EtherNet/IP Adapter (customer-supplied) Input
AC Input Power
Safety
MOD MOD MOD MOD
NET NET NET NET
Device
2 2 2 2
1 1 1 1
4
I/O
1
I/O
6 1
I/O-A
6 1
I/O-B
6 1
I/O-A
6 1
I/O-B
6
5 10 5 10 5 10 5 10 5 10
D+ D+ D+ D+
D- D- D- D-
MF-A MF-B MF-A MF-B
-
MBRK
+
Kinetix VP
Servo Motors

Start Chapter 1
In this example, a non-safety controller makes the Motion-only connection

and a separate GuardLogix safety controller makes the Safety-only connection.
IMPORTANT If two controllers are used in an application with Motion Only and Safety
Only connections, the Safety Only connection must be a GuardLogix or
Compact GuardLogix safety controller and the Motion Only connection must
be any Logix 5000 controller. For more information, see the Integrated
Functional Safety Support table on page 16.
Figure 17 - Motion and Safety Configuration (multi-controller)
EtherNet/IP
LNK1 LNK2 NET OK
1783-BMS Studio 5000 Logix Designer

Stratix 5700 Application
Switch
2
1585J-M8CBJM-x Kinetix 5700 Servo Drive System

Any Logix 5000 Controller Ethernet (shielded) Cable (top view)
(ControlLogix 5570 controller is shown)
SH
Motion Program DC+
Module Definition 1734-AENTR

Configured with POINT Guard I/O
Motion Only EtherNet/IP Adapter
Connection
Safety 1 9
SB+/NC
1 9
SB+/NC
1 9
SB+/NC
Device
S1A S1A S1A
SCA SCA SCA
S2A S2A S2A
SB- SB- SB-
NC NC NC
NC NC NC
NC NC NC
8 16 8 16 8 16
1606-XLxxx
Allen-Bradley
EtherNet/IP
24V DC Control, Digital Inputs, 1606-XL
Power S u p p l y
LNK1 LNK2 NET OK

(customer-supplied) Input
AC Input Power MOD

NET
MOD
NET
MOD
NET
MOD
NET
2 2 2 2
1 1 1 1

1
I/O
6 1
I/O-A
6 1
I/O-B
6 1
I/O-A
6 1
I/O-B
6
Compact GuardLogix 5370 Controller, 4

I/O
Compact GuardLogix 5380 Safety Controller or

5 10 5 10 5 10 5 10 5 10
GuardLogix 5570 Controller,

GuardLogix 5580 Safety Controller D+
D-
MF-A
D+
D-
MF-B
D+
D-
MF-A
D+
D-
MF-B
(GuardLogix 5570 Safety Controller is shown)
Safety Program -
MBRK
+
Module Definition
Configured with
Safety Only
Connection
Kinetix VP
Servo Motors

Chapter 1 Start
Safe Stop and Safe Monitor Configurations
Kinetix 5700 servo drives are capable of safe stop and safe monitor functions
via drive-based and controller-based integrated safety over the EtherNet/IP
network.
IMPORTANT For applications with safe stop and safe monitor safety functions, the
GuardLogix 5580 or Compact GuardLogix 5380 controllers must be used. For
more information, see the Integrated Functional Safety Support table on
page 16.
In this example, the SS1 stopping function is used in a motion and safety
controller-based configuration with dual-feedback monitoring.
Figure 18 - Safe Motion-monitoring Configuration
EtherNet/IP
Compact GuardLogix 5380 or

GuardLogix 5580 Safety Controller
LNK1 LNK2 NET OK
1783-BMS
(GuardLogix 5580 Safety Controller is shown) Stratix 5700
Switch
2

1585J-M8CBJM-x
Application
1734-AENTR
POINT Guard I/O
EtherNet/IP Adapter
Kinetix 5700 Servo Drive System MOD
NET
MOD
NET
Safety with Integrated Safety Functions

Device
2 2
1 1
1 I/O-A I/O-B
DSL feedback connector kit with primary 4

I/O
1 6 1 6
feedback from the motor is hidden behind the 5

UFB-A
10 5
UFB-B
10
universal feedback connector kit with

secondary feedback from the external encoder.
D+ D+
D- D-
MF-A MF-B
Position feedback is sent

separately to the drive for
Controller-based Instruction Example Secondary Feedback safety and for motion control.
Bulletin 842HR SIN/COS Encoder for
Dual Feedback Monitoring
Applications
Secondary Feedback to UFB Connector
Primary Feedback to MF Connector
Primary Feedback
• Kinetix VP (Bulletin VPL/VPF/VPH)
servo motors with -W or -Q encoders
• Kinetix VP (Bulletin VPC) servo motors
with -Q encoders
• Kinetix VP (Bulletin VPAR) electric
cylinders with -W or -Q encoders

Start Chapter 1
Catalog Number Explanation Kinetix 5700 drive module catalog numbers and performance descriptions.
Table 4 - Kinetix 5700 Drive Module Catalog Numbers

Module Continuous Continuous Output Continuous Output
Kinetix 5700 Drive Width Output Power Current to Bus Current
Cat. No. Input Voltage
Modules
mm kW ADC rms A 0-pk
2198-P031 7 10.5
55
2198-P070 324…528V AC rms, 17 25.5
DC-bus Power Supply –
2198-P141 three-phase 31 46.9
85
2198-P208 46 69.2
2198-RP088 165 24 35
Regenerative 2198-RP200 275 324…506V AC rms,(1) 67 100

–
Power Supply 2198-RP263 three-phase 119 176
440
2198-RP312 140 207
2198-S086-ERS3 2198-S086-ERS4 29.7 60.8
85
2198-S130-ERS3 2198-S130-ERS4 44.9 91.9
Single-axis Inverters 2198-S160-ERS3 2198-S160-ERS4 100 – 60.1 – 120.2
2198-S263-ERS3 2198-S263-ERS4 90 212.1
220
2198-S312-ERS3 2198-S312-ERS4 112 271.5
2198-D006-ERS3 2198-D006-ERS4 1.7 3.5
2198-D012-ERS3 2198-D012-ERS4 3.4 7.0
55
Dual-axis Inverters 2198-D020-ERS3 2198-D020-ERS4 – 5.5 – 11.3
2198-D032-ERS3 2198-D032-ERS4 8.9 18.3
2198-D057-ERS3 2198-D057-ERS4 85 15.9 32.5
iTRAK Power Supply 2198T-W25K-ER 100 – – – 2x12.5
(1) Applies when DC-bus voltage regulation is enabled. If DC-bus voltage regulation is not enabled, the input voltage range is 324….528V AC. For more information on these two modes of operation, see
DC-bus Voltage Regulation on page 42.
Table 5 - Accessory Module Catalog Numbers

Module
Accessory Modules (1) Cat. No. Width System Current (2) Rated Voltage Capacitance
mm
Capacitor Module 2198-CAPMOD-2240 2240 μF
Extension Module 2198-CAPMOD-DCBUS-IO 55 104 A 458…747V DC, nom
–
DC-bus Conditioner Module 2198-DCBUSCOND-RP312
(1) Combination of any two accessory modules increases system current up to 208 A. However, modules must be mounted side-by-side and joined by two flexible bus-bars.
(2) Flexible bus-bars are included with only the 2198-CAPMOD-DCBUS-IO extension module. So, if you have two capacitor modules, two DC-bus conditioner modules, or a capacitor module and DC-bus
conditioner module mounted side by side, you must order the 2198-KITCON-CAPMOD2240 or 2198-KITCON-DCBUSCOND connector set separately.

Chapter 1 Start
Table 6 - Shared-bus Connector Kit Catalog Numbers

Shared-bus Connector Kits Drive Module Application Description
Cat. No. Cat. No.
2198-P031, 2198-P070, 2198-P141, 2198-P208
2198-TCON-24VDCIN36 (1) (2) 2198-CAPMOD-2240
2198-RP088, 2198-RP200, 2198-DCBUSCOND-RP312 24V DC input power to control bus 24V DC input wiring connector
2198T-W25K-ER, 2198-RP263, 2198-RP312,
2198T-W25K-P-IN (1) (2) 2198-S263-ERSx, 2198-S312-ERSx
2198-D006-ERSx, 2198-D012-ERSx
2198-H040-P-T 2198-D020-ERSx, 2198-D032-ERSx Control power sharing Control power T-connector with bus bars, 55 mm
2198-CAPMOD-2240, 2198-DCBUSCOND-RP312
2198-H070-P-T 2198-D057-ERSx, 2198-S086-ERSx, 2198-S130-ERSx Control power sharing Control power T-connector with bus bars, 85 mm
2198-S160-P-T 2198-S160-ERSx
Control power sharing Control power T-connector with bus bars, 100 mm
2198T-W25K-P-T 2198T-W25K-ER
2198-S312-P-T 2198-S263-ERSx, 2198-S312-ERSx Control power sharing Control power T-connector with bus bars, 220 mm
(1) The input wiring connector can be inserted into any drive module (mid-stream in the drive system) to begin a new 24V control bus when the maximum current value is reached. However, the input
connector must always extend the 24V DC-bus from left to right. The 2198T-W25K-P-IN male plug is physically larger than the male plug on 2198-TCON-24VDCIN36.
(2) For drive module amp ratings and connector wire size information, see Control Power on page 113, and CP Connector Plug Wiring Specifications table on page 146, respectively.
Agency Compliance If this product is installed within the European Union and has the CE mark,
the following regulations apply.
ATTENTION: Meeting CE requires a grounded system, and the method of

grounding the AC line filter and drive module must match. Failure to do this
renders the filter ineffective and can cause damage to the filter. For
grounding examples, refer to Grounded Power Configurations on page 129.
For more information on electrical noise reduction, refer to the System Design
for Control of Electrical Noise Reference Manual, publication GMC-RM001.
To meet CE requirements, these requirements apply:

• Install an AC line filter (catalog number 2198-DBRxx-F) for input
power as close to the 2198-Pxxx DC-bus power supply or 2198-RPxxx
regenerative bus supply as possible.
• Bond DC-bus power supplies, regenerative bus supplies, inverter
modules, capacitor modules, and line filter grounding screws by using a
braided ground strap as shown in Figure 91 on page 139.
• When using the 2198-P070 DC-bus power supply above 45 °C (113 °F)
with stranded input power wiring, conductors must be single-core
6 mm2 stranded copper with 90 °C minimum rating.
• When using the 2198-RP088 regenerative power supply above 40 °C
(104 °F) with stranded input power wiring, conductors must be single-
core 6 mm2 stranded copper with 90 °C minimum rating.

Start Chapter 1
• Use Bulletin 2090 single motor cables with Kinetix VP servo motors.
Use Bulletin 2090 motor power/brake and feedback cables for other
compatible Allen-Bradley motors and actuators. Motor cable shield-
clamp on the drive must be used.
• Combined motor power cable length for all axes on the same DC bus
must not exceed:
– 1200 m (3937 ft) for 2198-P070, 2198-P141, and 2198-P208,
DC-bus power supplies and 2198-RPxxx regenerative bus supplies
when paired with 2198-DBRxx-F line filters.
– 400 m (1312 ft) for 2198-Pxxx DC-bus power supplies when paired
with 2198-DBxx-F line filters.
– 400 m (1312 ft) for 2198-P031 DC-bus power supplies when paired
with 2198-DBxx-F or 2198-DBRxx-F line filters.
Drive-to-motor feedback cables must not exceed 90 m (295 ft),
depending on system components.
• Motor cable length for the iTRAK power supply to iTRAK motor
modules must be at least 3 m (9.8 ft), not to exceed 30 m (98.4 ft).
• Use Bulletin 2198T power cables with iTRAK systems.
• Install the Kinetix 5700 system inside an approved enclosure. Run input
power wiring in conduit (grounded to the enclosure) outside of the
enclosure. Separate signal and power cables.
• Segregate input power wiring from control wiring and motor cables.
Refer to Appendix A on page 341 for input power wiring and drive/motor
interconnect diagrams.

Chapter 1 Start
Notes:

Chapter 2
Plan the Kinetix 5700 Drive System Installation
This chapter describes system installation guidelines used in preparation for

mounting your Kinetix® 5700 drive system components.
Topic Page
System Design Guidelines 41
Accessory Module Selection 59
Electrical Noise Reduction 67
ATTENTION: Plan the installation of your system so that you can perform all
cutting, drilling, tapping, and welding with the system removed from the
enclosure. Because the system is of the open type construction, be careful to
keep metal debris from falling into it. Metal debris or other foreign matter
can become lodged in the circuitry and result in damage to the components.
System Design Guidelines Use the information in this section when planning to mount your system
components on the panel.
For on-line product selection and system configuration tools, including

AutoCAD (DXF) drawings of the product, refer to
https://www.rockwellautomation.com/global/support/selection.page.
System Mounting Requirements

• To comply with UL and CE requirements, the Kinetix 5700 drive
system must be mounted in a grounded conductive enclosure offering
protection as defined in standard IEC 60529 to IP20 such that they are
not accessible to an operator or unskilled person.
To maintain the functional safety rating of the Kinetix 5700 drive
system, this enclosure must be appropriate for the environmental
conditions of the industrial location and provide a protection class of
IP54 or higher.
• The panel you install inside the enclosure for mounting your system
components must be on a flat, rigid, vertical surface that won’t be
subjected to shock, vibration, moisture, oil mist, dust, or corrosive
vapors in accordance with pollution degree 2 (EN 61800-5-1) because
the product is rated to protection class IP20 (EN 60529).

Chapter 2 Plan the Kinetix 5700 Drive System Installation
• Size the system enclosure so as not to exceed the maximum ambient

temperature rating. Consider heat dissipation specifications for all
system components.
• Use high-frequency (HF) bonding techniques to connect the modules,
enclosure, machine frame, and motor housing, and to provide a low-
impedance return path for high-frequency (HF) energy and reduce
electrical noise.
Bond the Kinetix 5700 system power supply, inverter modules, iTRAK®
power supply, accessory modules, and line filter grounding screws by
using a braided ground strap as shown in Figure 91 on page 139.
Refer to the System Design for Control of Electrical Noise Reference Manual,
publication GMC-RM001, to better understand the concept of electrical noise
reduction.
DC-bus Voltage Regulation
The 2198-Pxxx DC-bus power supply does not regulate DC-bus voltage. As a
result, the DC-bus power supply always has DC-bus voltage regulation
disabled. The 2198-RPxxx regenerative bus supply can be configured to
provide active DC-bus voltage regulation or passive AC rectification like the
2198-Pxxx DC-bus (converter) power supply.
IMPORTANT Active or passive DC-bus voltage regulation must be determined during

system configuration in the Studio 5000 Logix Designer® application.
IMPORTANT Regeneration back to the AC source is only possible when the DC-bus voltage
regulation is enabled.
Converter Startup Method
The Converter Startup Method (Axis Properties>General category) specifies

the method to be used to initiate transition of the regenerative converter axis
from the STOPPED state to the STARTING state.
ATTENTION: To help prevent permanent inverter damage, make sure that all
inverter ground jumpers are removed before enabling DC-bus voltage
regulation.
Set the Converter Startup Method to one of these two settings:

• Automatic (default): After applying AC, the converter automatically
transitions to the RUNNING state with active DC-bus voltage
regulation loops operational
• Enable Request: After applying AC, the converter stays in the
STOPPED state and performs passive AC rectification. Once it receives
an Enable Request from the controller, the converter transitions to the
RUNNING state with active DC-bus voltage control loops operational

Plan the Kinetix 5700 Drive System Installation Chapter 2
In Enable Request mode, you must issue an MSO instruction (after AC is

applied and CIP_Axis_State = STOPPED) to enable voltage regulation on the
regenerative bus supply and an MSF instruction to disable voltage regulation.
Bus Voltage Loop Parameters
The regenerative bus supply uses an active control loop to maintain the DC bus
voltage at a specified level (or reference) and has two settings for the Bus
Voltage Reference Source (Axis Properties>Bus Voltage Loop category>
Parameters):
• Automatic (default) setting: The converter optimizes the
BusVoltageReference for the best converter performance
• Manual setting: You configure the desired BusVoltageSetPoint value for
the BusVoltageReference signal
In Manual mode, the BusVoltageSetPoint must be greater than 5% of the peak

input AC voltage (or it is clamped automatically) with a maximum of
747V DC.
Bus Voltage Set Point (VDC ) > AC Input Voltage (VRMS) • 2 • 1.05
Boost voltage is the difference between the rectified AC voltage and the
BusVoltageSetPoint.
Boost Voltage = Bus Voltage Set Point (V DC ) – AC Input Voltage (VRMS) • 2
IMPORTANT Setting a manual fixed DC-bus voltage sets peak motor output power
performance regardless of the variance of the input AC rms. Higher boost
voltage increases Total Harmonic Distortion (THD), reduces efficiency, and
increases acoustic noise, but this is normal and expected. For example,
optimal operation is best achieved for 460V AC motors when the input AC
rms is also at 460V AC nominal, Automatic mode is selected, and the DC-bus
voltage regulates at approximately 683V DC.
Refer to Configure Regenerative Bus Supply Axis Properties on page 224 for
more information.

AC Line Filter Selection
An AC line filter is required to meet CE requirements. Install an AC line filter

for input power as close to the 2198-Pxxx DC-bus power supply or
2198-RPxxx regenerative bus supply as possible.
IMPORTANT AC line filters are only recommended with grounded WYE power
configurations. For facility power configuration examples, see Input Power
Configurations for Kinetix 5700 Power Supplies on page 129.
Table 7 - AC Line Filter Selection
DC-bus Power Supply AC Line Filter (1) (2) (3) Regenerative Bus Supply AC Line Filter(1) (2) (4)
Cat. No. Cat. No. Cat. No. Cat. No.
• 2198-DBR20-F or
2198-P031 2198-RP088 2198-DBR40-F
• 2198-DB20-F
• 2198-DBR40-F or
2198-P070 2198-RP200 2198-DBR90-F
• 2198-DB42-F
2198-P141 • 2198-DBR90-F or 2198-RP263
• 2198-DB80-F 2198-DBR200-F
2198-P208 2198-RP312
2198-P208 (2 in parallel) • 2198-DBR200-F or
2198-P208 (3 in parallel) • 2198-DB290-F
(1) The use of 2198-DBRxx-F line filters provide a maximum motor-power cable length of up to 1200 m (3937 ft). Maximum motor-power cable length with 2198-DBxx-F line filters is 400 m (1312 ft).
Maximum motor-power cable length for 2198-P031 DC-bus power supplies when paired with 2198-DBxx-F or 2198-DBRxx-F line filters is with 400 m (1312 ft).
(2) See Chapter 5 beginning on page 127, for more information on maximum cable lengths and how the use of 2198-DBRxx-F line filters affect ground screw/jumper settings. See Kinetix Servo Drive
Specifications Technical Data, publication KNX-TD003, for AC line filter specifications.
(3) When using 2198-DBRxx-F line filters with DC-bus power supplies, remove all inverter ground jumpers to reduce overall system leakage-inductance current.
(4) When using 2198-DBRxx-F line filters with regenerative bus supplies, remove all inverter ground jumpers to prevent permanent damage to the inverters.
IMPORTANT Use 2198-DBxx-F line filters only as field replacements in existing installations that use DC-bus power supplies and have
inverter ground jumpers installed. Select 2198-DBRxx-F line filters for all new systems and remove inverter ground jumpers.
2198-DBRxx-F line filters can also be used to replace existing 2198-DBxx-F line filters, but you must remove the inverter ground
jumpers.

AC Line Impedance Considerations
DC-bus power supplies do not require an isolation transformer for three-phase

input power. Regenerative bus supplies also do not require an isolation
transformer for three-phase input power unless they are connected to corner-
grounded or ungrounded facility power. See Input Power Configurations for
Kinetix 5700 Power Supplies on page 129 for example configurations.
IMPORTANT These recommendations are advisory and do not address all situations.
Site-specific conditions must be considered for proper installation.
A transformer can be required to match the voltage requirements of the power

supply to the available service. For the AC input voltage requirements, refer to
the Kinetix 5700 power specifications in the Kinetix Servo Drives Technical
Data, publication KNX-TD003.
IMPORTANT When using an autotransformer, make sure that the phase to neutral/
ground voltage does not exceed the input voltage ratings of the power
supply.
Use a safety factor of 1.5 for three-phase power (where safety factor is used to
compensate for transformer, drive modules, motor losses, and to account for
utilization in the intermittent operating area of the torque speed curve).
EXAMPLE Sizing a transformer to the voltage requirements of this power supply:

2198-P141: 31kW x 1.5 = 46.5 kVA transformer.
In the following use cases, an additional transformer or line reactor is required

due to faults or potential damage associated with AC line disturbances:
• Installation site has switched power-factor correction capacitors.
• Installation site has lightning strikes or voltage spikes in excess of 6000V
peak.
• Installation site has power interruptions or voltage dips in excess of
200V AC.
• The transformer kVA is more than 10 times larger than the drive kVA, or
the percent source impedance relative to each converter is less than 0.5%.
In the following use cases, a line reactor is required due to faults associated with
sharing AC line-input on multiple converters:
• Repetitive AC input line-voltage notching is present. For example, if
silicon controlled rectifier drive is connected to the same AC input-
power source.
– In drive systems that include the regenerative bus supply, repetitive
AC line voltage notching can cause the integrated AC line filter to
overheat and result in FLT S18 converter overtemperature fault.

• Powering multiple (two or more) regenerative bus supplies from the

same AC input-power source.
– Switching ripple from each regenerative bus supply can interfere with
other regenerative bus supplies on the same AC input power source.
• Powering 2198-Pxxx DC-bus power supply and 2198-RPxxx
regenerative bus supply from the same AC input-power source.
– Switching ripple from the regenerative bus supply can impact the
temperature of DC-bus capacitors in the DC-bus power supply. In
this use case, a line reactor is required in the AC input-power string
leading to the regenerative bus supply.
– Line reactor in the AC input-power string is not required for the
DC-bus power supply in this use case, but is recommended for the
prevention of issues caused by other use cases.
• Powering two or three 2198-P208 DC-bus power supplies from the
same AC input-power source that share the same DC-bus.
– In this use case, a line reactor is required for each 2198-P208 DC-bus
power supply to make sure that they share current more evenly.
Use these equations to calculate the impedance of the DC-bus power supply,
regenerative bus supply, or transformer to check the percent source-impedance
relative to the power supply to make sure it is not less than 0.5%. An additional
transformer or line reactor is required in this use case.
DC-bus Power Supply or Regenerative Bus Supply Impedance (in ohms)

Vline-line
Zdrive =
3 • Iinput-rating
Transformer Impedance (in ohms)

Vline-line
Zxfmr = • % Impedance
3 • Ixfmr-rated
Or
(Vline-line )2
VA
% impedance is the nameplate impedance of the transformer.
Transformer Impedance (in ohms)

Vline-line
3 • Ixfmr-rated
% impedance is the nameplate impedance of the transformer.

EXAMPLE The DC-bus power supply or regenerative bus supply is rated 1 Hp, 480V,
2.7 A input.
The supply transformer is rated 50,000 VA (50 kVA), 5% impedance.
Vline-line 480V
Zdrive = = = 102.6 Ohms
3 • Iinput-rating 3 • 2.7
(Vline-line )2 4802
Zxfmr = • % Impedance = • 0.05 = 0.2304 Ohms
VA 50,000
The percent (%) impedance has to be in per unit (5% becomes 0.05) for the
formula.
Zxfmr 0.2304
= = 0.00224 = 0.22%
Zdrive 102.6
0.22% is less than 0.5%. Therefore, this transformer is too large for the
DC-bus power supply or regenerative bus supply. Consider adding either a
line reactor or isolation transformer.
Bulletin 1321 Line Reactor Selection

Kinetix 5700 Power Supply Number of Power Supplies Bulletin 1321 Line Reactor
Status
Power Supply Cat. No. in a Bus Group Cat. No.
2198-P031 1 1321-3R12-B Recommended
DC-bus Power Supply
1 Recommended
2198-P208 2 1321-3R80-B Required
3 Required
2198-RP088 1 1321-3R35-A Recommended
Regenerative Bus Supply
2198-RP263 1 1321-3R160-B Recommended
See Power Wiring Examples on page 343 for AC input-power interconnect

diagrams. For Bulletin 1321 line reactor specifications, see the 1321 Power
Conditioning Products Technical Data, publication 1321-TD001.
IMPORTANT You can group multiple 2198-Pxxx DC-bus power supplies on one line
reactor if they do not share same DC bus. However, the line reactor percent
impedance must be large enough when evaluated for each DC-bus power
supply separately, not evaluated for all loads connected at once.

Circuit Breaker/Fuse Selection
The Kinetix 5700 power supplies use internal solid-state motor short-circuit
protection and, when protected by suitable branch circuit protection, are rated
for use on a circuit capable of delivering up to 200,000 A (fuses) and 65,000 A
(circuit breakers).
Refer to Power Wiring Examples, on page 343, for the wiring diagram.
ATTENTION: Do not use circuit protection devices on the output of an AC

drive as an isolating disconnect switch or motor overload device. These
devices are designed to operate on sine wave voltage and the drive’s PWM
waveform does not allow it to operate properly. As a result, damage to the
device occurs.
Table 8 - DC-bus Power Supply UL/CSA Circuit-protection Specifications

Motor Protection CB, (2)
DC-bus Power Supply Input Voltage Bussmann Fuses (1) Miniature CB (2) Molded Case CB
Self Protected CMC
Cat. No. (three-phase) nom Cat. No. Cat. No. Cat. No.
Cat. No.
2198-P031 LPJ-15SP (15A) 1489-M3D250 140M-D8E-C25 140G-G6C3-C25
2198-P070 LPJ-40SP (40A) N/A 140M-F8E-C45 140G-G6C3-C50
324…528V AC
2198-P141 LPJ-70SP (70A) N/A N/A 140G-G6C3-C90
2198-P208 LPJ-100SP (100A) N/A N/A 140G-G6C3-D12
(1) For applications requiring CSA certification, fuses (Bussmann catalog number 170M1760) must be added to the DC link between the two drive clusters when circuit breakers are used for branch circuit
protection. The DC bus fuses are not required when AC line fuses are used for branch circuit protection.
(2) These Bulletin 140M circuit breakers, when used as self-protected (Type E) devices, and Bulletin 1489 circuit breakers can be used on only WYE power systems (480Y/277V).
Table 9 - Regenerative Bus Supply UL/CSA Circuit-protection Specifications

Regenerative Bus Supply Input Voltage (1) Bussmann Fuses (2) Mersen Fuses Miniature CB Molded Case CB
Cat. No. (three-phase) nom Cat. No. Cat. No. Cat. No. Cat. No.
2198-RP088 LPJ-45SP (45A) AJT45 (45A) – 140G-G6C3-C60
2198-RP200 LPJ-125SP (125A) AJT125 (125A) – 140G-J6F3-D15
324…506V AC rms
2198-RP263 LPJ-200SP (200A) AJT200 (200A) – 140G-K6F3-D30
2198-RP312 LPJ-250SP (250A) AJT250 (250A) – 140G-K6F3-D40
(1) Applies when DC-bus voltage regulation is enabled. If DC-bus voltage regulation is not enabled, then the input voltage range is 324….528V AC. For more information on these two modes of
operation, see DC-bus Voltage Regulation on page 42.
(2) For applications requiring CSA certification, fuses (Bussmann catalog number 170M1760) must be added to the DC link between the two drive clusters when circuit breakers are used for branch circuit
protection. The DC bus fuses are not required when AC line fuses are used for branch circuit protection.
Table 10 - DC-bus Power Supply IEC (non-UL/CSA) Circuit-protection Specifications

DC-bus Power Supply Drive Voltage DIN gG Fuses Miniature CB Motor Protection CB Molded Case CB
Cat. No. (three-phase) nom Amps, max Cat. No. Cat. No. Cat. No.
2198-P031 16 1489-M3D250 N/A 140M-D8E-C25 140G-G6C3-C25
2198-P070 40 N/A 1492-SPM3D400 140M-F8E-C45 140G-G6C3-C50
324…528V AC
2198-P141 75 N/A 1492-SPM3D630 140MG-H8E-C60 140G-G6C3-C90
2198-P208 110 N/A N/A 140MG-H8E-D10 140G-G6C3-D12

Table 11 - Regenerative Bus Supply IEC (non-UL/CSA) Circuit-protection Specifications

Regenerative Bus Supply Input Voltage (1) DIN gG Fuses Miniature CB Motor Protection CB Molded Case CB
Cat. No. (three-phase) nom Amps, max Cat. No. Cat. No. Cat. No.
2198-RP088 50 1489-M3C600 1492-SPM3C630 140MG-H8E-C60 140G-G6C3-C60
2198-RP200 125 – – 140MG-J8E-D15 140G-J6F3-D15
324…506V AC rms
2198-RP263 200 – – – 140G-K6F3-D30
2198-RP312 250 – – – 140G-K6F3-D40
(1) Applies when DC-bus voltage regulation is enabled. If DC-bus voltage regulation is not enabled, then the input voltage range is 324….528V AC. For more information on these two modes of
operation, see DC-bus Voltage Regulation on page 42.
Refer to the Kinetix Servo Drives Technical Data, publication KNX-TD003,

for additional power specifications for your 2198-Pxxx DC-bus power supply
and 2198-RPxxx regenerative bus supply.
24V Control Power Evaluation
The Kinetix 5700 drive system requires 24V DC input for its control circuitry.
Due to the 24V shared-bus connection system and the 24V current
requirements of the Kinetix 5700 drives, a thorough evaluation of control
power is required prior to implementation. Consider the following when sizing
such a system:
• Verify that the 24V DC power supply is capable of supplying the 24V
current requirements of your Kinetix 5700 drive system. See Calculate
24V DC Control Power Current Demand on page 396 to determine the
24V current requirements. For systems with a high 24V current demand,
consider the following:
– Install separate 24V power supplies for each cluster or change the
cluster configuration to more evenly divide the 24V current demand.
– Install separate 24V power supplies for each Bulletin 2198 power
supply and inverter.
• Verify that the wiring being used is capable of supplying the
Kinetix 5700 drive system with a voltage within the 24V input-voltage
range; 24V ±10% (21.6…26.4V DC). Consider the following:
– Mount the 24V power supply as close to the Kinetix 5700 drive
system as possible to minimize input voltage drop.
– Install larger gauge wire, up to 4 mm2 (12 AWG) and 6 mm2 (10
AWG) for 24V control power when using the CP connectors
included with the module; or use the 24V shared-bus connection
system to lower the DC wire resistance with up to 10 mm2 (6 AWG)
and result in a lower voltage drop.
IMPORTANT The 24V current demand, wire gauge, and wire length all impact the voltage
drop across the wiring being used. For an example, see 24V DC Voltage Drop
Calculation Example on page 397.

Contactor Selection
The AC three-phase contactor control string must be wired in series with the
contactor-enable relay at the CED connector. The contactor-enable relay
(applies to 2198-Pxxx DC-bus power supply and 2198-RPxxx regenerative bus
supply) is rated at 24V DC (28V, max) and 1.0 A, max.
IMPORTANT Applying more than 28V DC control voltage or more than 1.0 A control
current to the contactor can cause permanent damage to the DC-bus power
supply or regenerative bus supply.
ATTENTION: Wiring the contactor-enable relay is required. To avoid personal

injury or damage to the system, wire the contactor-enable relay into your
control string so that:
• three-phase power is removed and the power supply is protected under
various fault conditions.
• three-phase power is never applied to the Kinetix 5700 drive system before
control power is applied.
Contactor with auxiliary contacts is strongly recommended when used with

2198-RPxxx regenerative bus supply. Wire auxiliary contact to digital input #2
(default setting) to monitor the three-phase input power. See Contactor
Wiring Examples on page 358 for wiring examples.
Table 12 - DC-bus Power Supply Contactor Specifications
DC-bus Power Supply Contactor (1) (2) Intermediate Relay (3)

Cat. No. Cat. No. Cat. No.
2198-P031 100-C16EJ10
N/A
2198-P070 100-C37EJ10
2198-P141 100-C72DJ10
2198-P208 100-C97DJ10 700-HB32Z24 (relay)
2198-P208 (2 in parallel) 100-E190KJ11 700-HN153 (socket)
2198-P208 (3 in parallel) 100-E305KJ11

(1) Auxiliary contact configuration 10 indicates there is 1 N.O. and 0 N.C. contacts. Other configurations are available.
(2) For contactors that are not Bulletin 100-E type, the integrated diode is required with the contactor coil. See Knowledgebase document 19362 for more information.
(3) These DC-bus power supplies require an additional intermediate relay used with the contactor.
Table 13 - Regenerative Bus Supply Contactor Specifications
Regenerative Bus Supply Contactor (1) (2) Intermediate Relay

2198-RP088 100-C43EJ10
2198-RP200 100-E116KJ11
N/A
2198-RP263 100-E205KJ11
2198-RP312 100-E265KJ11
(1) Auxiliary contact configuration 10 indicates there is 1 N.O. and 0 N.C. contacts. 11 indicates there is 1 N.O. and 1 N.C. contact. Other configurations are available.
(2) These contactor catalog numbers include a 24V DC coil. For contactors that are not Bulletin 100-E type, see Knowledgebase document 19362 for more information.

Passive Shunt Considerations
The 2198-Pxxx DC-bus power supplies all include an internal shunt that is
wired to the shunt resistor (RC) connector at the factory. Bulletin 2198-Rxxx
external passive shunts are available to provide additional shunt capacity for
applications where the internal shunt capacity is exceeded.
IMPORTANT Keep the DC-bus power supply internal shunt wires connected unless you
have an external passive shunt to connect.
IMPORTANT 2198-RPxxx regenerative bus supplies do not support passive shunts. The
active shunt (RC) connector is used for making active shunt connections.
Table 14 - DC-bus Power Supply Passive-shunt Options

External Shunt Module Compatibility (1)
DC-bus Power Supply Internal Shunt Specifications Cat. No.
Cat. No.
Ω W 2198-R127 2198-R031 2198-R014 2198-R004
2198-P031 – – X X
37.5 75
2198-P070 – – X X
2198-P141 X X X X
13.5 200
2198-P208 X X X X
(1) Shunt resistor selection is based on the needs of your actual hardware configuration.
Catalog numbers 2198-R014, 2198-R031, and 2198-R127 are composed of

resistor coils that are housed inside an enclosure. Catalog number 2198-R004
is a shunt resistor without an enclosure.
Figure 19 - External Passive Shunts
2198-R014, 2198-R031,
and 2198-R127 2198-R004
Shunt Modules Shunt Resistor
External Shunt Module Specifications
Shunt Module Resistance Continuous Power Weight, approx

Cat. No. Ω W kg (lb)
2198-R004 33 400 1.8 (4.0)
2198-R014 9.4 1400 9.1 (20)
2198-R031 33 3100 16.8 (37)
2198-R127 (1) 13 12,700 22.2 (49)
(1) This product presents a lift hazard. To avoid personal injury, use care when lifting the product.
How the Bulletin 2198-Rxxx shunts connect to the 2198-Pxxx DC-bus power
supply is explained in External Passive-shunt Connections on page 182 and
illustrated with interconnect diagrams in Passive Shunt Wiring Examples on
page 359.

Active Shunt Considerations
External active shunts are required in the following use cases:

• The 2198-RPxxx regenerative bus supply provides DC-bus power while
DC-bus regulation is not enabled.
• One permanent magnet motor runs above its bus overvoltage speed. See
Field Weakening Mode on page 452 for a description of this feature.
• One permanent magnet motor drives a vertical load that could make the
motor accelerate above the bus overvoltage speed during a fault
condition.
• Any condition where total shared DC-bus regenerative power is greater
than the 2198-RPxxx regenerative bus supply capacity. For example,
consider a peak-power stopping condition.
• The 2198-RPxxx regenerative bus supply is operating with DC-bus
regulation enabled and the regenerative bus supply loses three-phase AC
input power, 24V DC input power, or has a fault condition.
ATTENTION: To avoid damage to the Kinetix 5700 drive system, wire the
active shunt thermal switch to a digital input on the power supply and
configure the Shunt Thermal Switch OK function in the Logix Designer
application.
ATTENTION: DC-bus failure can cause damage to all drive modules in the
bus group, not just the inverter connected to the motor.
Active shunts are available from the Rockwell Automation Encompass™ partner
Powerohm Resistors, Inc. See http://www.powerohm.com for more
information on Powerohm active shunts.
IMPORTANT Powerohm Bulletin PKBxxx active shunt modules use built-in internal brake
resistors. Bulletin PWBxxx active shunt modules require appropriately sized
external brake resistors.
Table 15 - Compatible Active Shunt Specifications (internal brake resistor)
Powerohm Continuous Resistance Resistance Continuous Peak

Input Voltage, Turn -on Power (internal) (minimum) Current Current
Kinetix 5700 Power Supply Resistors nom Bus Voltage
Cat. No. (1) kW Ω Ω Amps Amps
PKB005 1.50 108 – 2.00 6.9
2198-Pxxx DC-bus power supply or
2198-RPxxx regenerative bus supply PKB010 750V DC 2.06 52.7 – 2.75 14.2
when DC-bus regulation is not enabled.
PKB050 7.00 10.5 – 9.30 71.4
480V AC
PKB005-800 1.50 108 – 1.88 7.4
2198-RPxxx regenerative bus supply PKB010-800 800V DC 2.06 52.7 – 2.58 15.2
when DC-bus regulation is enabled.
PKB050-800 7.00 10.5 – 8.72 76.2
(1) How the Powerohm PKBxxx shunts connect to the 2198-Pxxx DC-bus power supply and 2198-RPxxx regenerative bus supply is explained in External Active-shunt Connections on page 183 and
illustrated with interconnect diagrams in Active Shunt Wiring Examples on page 360.

Table 16 - Compatible Active Shunt Specifications (no internal brake resistor)
Powerohm Continuous Resistance Resistance Continuous Peak

Input Voltage, Turn -on Power (internal) (minimum) Current Current
Kinetix 5700 Power Supply Resistors nom Bus Voltage
Cat. No. (1) kW Ω Ω Amps Amps
2198-Pxxx DC-bus power supply or PWB035 26.25 – 7.5 35 100
2198-RPxxx regenerative bus supply 750V DC
when DC-bus regulation is not enabled. PWB110 82.5 – 2.5 110 300
480V AC
2198-RPxxx regenerative bus supply PWB035-800 26.25 – 8.0 35 100
800V DC
when DC-bus regulation is enabled. PWB110-800 82.5 – 2.7 110 300
(1) How the Powerohm PWBxxx shunts connect to the 2198-Pxxx DC-bus power supply and 2198-RPxxx regenerative bus supply is explained in External Active-shunt Connections on page 183 and
illustrated with interconnect diagrams in Active Shunt Wiring Examples on page 360.
ATTENTION: Do not use Powerohm active-shunt modules at input line

voltages that exceed 528V AC. Active-shunt thermal-overload shutdown can
occur if input line voltage exceeds 528V AC.
See External Active-shunt Connections on page 183, when making active

shunt connections.

Enclosure Selection
This example is provided to assist you in sizing an enclosure for your

Kinetix 5700 drive system. You need heat dissipation data from all components
planned for your enclosure to calculate the enclosure size (refer to Table 17).
With no active method of heat dissipation (such as fans or air conditioning)

either of the following approximate equations can be used.
Metric Standard English
0.38Q 4.08Q
A= A=
1.8T - 1.1 T - 1.1
Where T is temperature difference between inside air Where T is temperature difference between inside air
and outside ambient (°C), Q is heat generated in and outside ambient (°F), Q is heat generated in
enclosure (Watts), and A is enclosure surface area (m2). enclosure (Watts), and A is enclosure surface area (ft2).
The exterior surface of all six sides of an enclosure is The exterior surface of all six sides of an enclosure is
calculated as: calculated as:
A = 2dw + 2dh + 2wh A = (2dw + 2dh + 2wh) /144
Where d (depth), w (width), and h (height) are in Where d (depth), w (width), and h (height) are in
meters. inches.
If the maximum ambient rating of the Kinetix 5700 drive system is 50 °C

(122 °F) and if the maximum environmental temperature is 20 °C (68 °F), then
T=30. In this example, the total heat dissipation is 416 W (sum of all
components in enclosure). So, in the equation below, T=30 and Q=416.
0.38 (416)
A= = 2.99 m 2
1.8 (30) - 1.1
In this example, the enclosure must have an exterior surface of at least 2.99 m2.
If any portion of the enclosure is not able to transfer heat, do not include that
value in the calculation.
Because the minimum cabinet depth to house the Kinetix 5700 system
(selected for this example) is 300 mm (11.8 in.), the cabinet needs to be
approximately 1500 x 700 x 300 mm (59.0 x 27.6 x 11.8 in.) HxWxD.
1.5 x (0.300 x 0.70) + 1.5 x (0.300 x 2.0) + 1.5 x (0.70 x 2.0) = 3.31 m2
Because this cabinet size is considerably larger than what is necessary to house
the system components, it can be more efficient to provide a means of cooling
in a smaller cabinet. Contact your cabinet manufacturer for options available to
cool your cabinet.

Table 17 - Power Dissipation Specifications

Usage as % of Rated Power Output
DC-bus Power Supply Cat. No. (watts)
20% 40% 60% 80% 100%
2198-P031 97 101 105 109 113
2198-P070 108 119 130 140 151
2198-P141 249 267 286 304 323
2198-P208 265 294 323 352 380
Regenerative Bus Supply Cat. No.
2198-RP088 253 399 544 690 835
2198-RP200 532 832 1132 1432 1732
2198-RP263 850 1261 1672 2083 2494
2198-RP312 1037 1576 2115 2654 3193
Dual-axis Inverter Cat. No.
2198-D006-ERSx 17 29 41 53 65
2198-D012-ERSx 34 58 82 106 130
2198-D020-ERSx 52 84 116 148 180
2198-D032-ERSx 100 155 210 265 320
2198-D057-ERSx 252 354 456 558 660
Single-axis Inverter Cat. No.
2198-S086-ERSx 190 255 325 400 475
2198-S130-ERSx 225 340 460 590 725
2198-S160-ERSx 270 420 570 760 950
2198-S263-ERSx 556 759 989 1245 1529
2198-S312-ERSx 610 883 1200 1561 1965
iTRAK Power Supply Cat. No.
2198T-W25K-ER 206 272 338 404 470
Capacitor Module Cat. No.
2198-CAPMOD-2240 28 34 42 51 62
2198-CAPMOD-DCBUS-IO 1.1 1.4 1.6 2.1 2.5
DC-bus Conditioner Module Cat. No.
2198-DCBUSCOND-RP312 1.4 2.1 3.2 4.7 6.7

Minimum Clearance Requirements
This section provides information to assist you in sizing your cabinet and
positioning your Kinetix 5700 drive system:
• Additional clearance is required for cables and wires or the shared-bus
connection system connected to the top of the drive modules.
– Accessory modules require extra clearance above for wiring DC-bus
stud connections and installing the cover.
• Additional clearance is required if other devices are installed above and/
or below the drive module and have clearance requirements of their
own.
– Accessory modules require extra clearance to route DC-bus wiring
into or away from the drive system.
• Additional clearance left and right of the drive module is required when
mounted adjacent to noise sensitive equipment or clean wire ways.
• The recommended minimum cabinet depth is 300 mm (11.81 in.).
Figure 20 - Minimum Clearance Requirements

Clearance above module
29.5 for airflow and installation
(1.16) Clearance above for wiring to DC-bus (see Table 18 on page 57 for values).
Clearance where cover and studs and lug cover installation.
DC-bus cabling attaches.
MOD MOD
DC BUS NET
Clearance left of the 1

Clearance right of the
module is not required. 4
I/O
module is not required.
MODULE
STATUS
Kinetix 5700 Drive Module

(DC-bus power supply is shown)
Kinetix 5700 Accessory Module
(2198-CAPMOD-2240 module is shown)
Refer to the Kinetix Servo Drives Technical

Data, publication KNX-TD003, for
Kinetix 5700 drive module dimensions.
Clearance below module
for airflow and installation
(see Table 18 on page 57 for values).
IMPORTANT Mount the drive module in an upright position as shown. Do not mount the module on its
side.
See the Kinetix 5700 Drive Module Clearance Specifications table on page 57
for clearance specifications.

Table 18 - Kinetix 5700 Drive Module Clearance Specifications

Clearance Above, Clearance Below, (1)
Kinetix 5700 Drive Modules Drive Module Cat. No. min min
mm (in.) mm (in.)
2198-P031
2198-P070
DC-bus power supply 40 (1.57) 100 (3.94)
2198-P141
2198-P208
2198-RP088 100 (3.94)

40 (1.57)
2198-RP200 150 (5.91)
Regenerative bus supply
2198-RP263 80 (3.15) 200 (7.87)
2198-RP312
2198-S086-ERSx
2198-S130-ERSx 40 (1.57) 185 (7.28)
Single-axis inverters 2198-S160-ERSx
2198-S263-ERSx 80 (3.15) 200 (7.87)
2198-S312-ERSx
2198-D006-ERSx
2198-D012-ERSx
Dual-axis inverters 2198-D020-ERSx 40 (1.57) 100 (3.94)
2198-D032-ERSx
2198-D057-ERSx
iTRAK power supply 2198T-W25K-ER 40 (1.57) 100 (3.94)
Capacitor module 2198-CAPMOD-2240
Extension module 2198-CAPMOD-DCBUS-IO 115 (4.53) 100 (3.94)
DC-bus conditioner module 2198-DCBUSCOND-RP312
(1) Additional clearance can be required depending on the actual wiring harness being installed.
In multi-axis shared-bus configurations, drive modules must be spaced by

aligning the zero-stack tab and cutout.
Figure 21 - Multi-axis Shared-bus Clearance Requirements
Shared-bus connection system

is not shown for clarity.
MOD MOD MOD
NET NET NET
Zero-stack Tab and

Cutout Aligned
Multi-axis Shared DC-Bus Configurations
The Kinetix 5700 shared DC-bus system can be supplied by the following
sources:
• Single 2198-Pxxx DC-bus power supply
• Multiple 2198-P208 DC-bus power supplies (up to three are possible)
• Single 2198-RPxxx regenerative bus supply
• Multiple 8720MC-RPS regenerative power supplies

Table 19 - Shared DC-bus Terminology

Term Definition
DC-bus group Drive modules that are all connected to the same DC bus.
Group of power supply and/or drive modules that are directly connected together via
Cluster Kinetix 5700 DC bus-bars only.
Group of drive modules that are directly connected together via Kinetix 5700 DC bus-bars
Extended cluster and connected to the power supply cluster via customer-supplied DC-bus cable.
Power supply cluster The cluster that contains the AC to DC converter (power supply).
When 2 drive clusters are part of the same DC-bus group joined by the DC bus-bars and
Extended DC-bus customer-supplied DC-bus cable.
The Kinetix 5700 DC-bus power is shared in the following ways:

• Across drive clusters by DC-bus links that are included with the drive
module.
• From the power supply cluster to an extended cluster by connection
points provided on accessory modules.
System Sizing Considerations
Multi-axis Kinetix 5700 shared-bus drive systems require thorough evaluation

to make sure each drive will perform as expected. Consider the following when
sizing your system to determine the appropriate configuration:
Consider the following to determine your system configuration:

• Determine motor/drive combinations for full-motor performance
• No more than three 2198-P208 DC-bus power supplies can be used to
increase the converter power
• Define the DC-bus groups
• Calculate system and external-bus capacitance
• Calculate the total motor-power cable length
• Calculate the 24V DC control-power current demand
• If using the 24V DC shared-bus connection system to distribute control
input power to a cluster of drive modules, current from the 24V power
supply must not exceed 40 A
• Calculate the 24VDC voltage drops
• Minimize drive-to-motor cable lengths. Overall system design can
significantly limit the drive-to-motor cable lengths. See Appendix D for
more information.
See Appendix C beginning on page 391 for more information and sizing
examples.

Accessory Module Selection The requirements for when to use accessory modules vary depending on
whether your system is powered by the 2198-Pxxx DC-bus power supply or
2198-RPxxx regenerative bus supply.
8720MC-RPS regenerative power supplies follow the same requirements as

2198-RPxxx regenerative bus supplies for accessory modules needed for
extended clusters. See 8720MC-RPS wiring examples beginning on page 352.
Table 20 - Introduction to Kinetix 5700 Accessory Modules

Accessory Module Accessory Module Description
Cat. No.
Use for energy storage and to extend the DC-bus voltage to another inverter cluster. Modules are zero-stacked with
2198-CAPMOD-2240 Capacitor Module servo drives and use the shared-bus connection system to extend the external DC-bus voltage in applications up to
104 A. Can parallel with itself or with another accessory module for up to 208 A.
The extension module, paired with a capacitor module or DC-bus conditioner module, is used to extend the DC-bus
2198-CAPMOD-DCBUS-IO Extension Module voltage to another inverter cluster in systems with ≥104 A current and up to 208 A.
Decreases the voltage stress on insulation components in an inverter system with long cable lengths and used to
extend the DC-bus voltage to another inverter cluster. Modules are zero-stacked with servo drives and use the
2198-DCBUSCOND-RP312 DC-bus Conditioner Module shared-bus connection system to extend the external DC-bus voltage in applications up to 104 A. Can parallel with
itself or with another accessory module for applications up to 208 A.
On the following pages (by power supply) are system configurations showing
which accessory modules are required. The examples account for single (power
supply) clusters, extended clusters, maximum system current, the input-power
ground configuration, and total motor-cable length. Also included are
flowcharts to help you determine your accessory module requirements.
DC-bus Power Supply Systems
The following system configurations illustrate the minimum number of

accessory modules required.
Figure 22 - DC-bus Power Supply Example/Extended Cluster (104 A, max)

DC-Bus Single-axis Dual-axis Capacitor Capacitor Single-axis Dual-axis
Power Supply Inverters Inverters Module Module Inverters Inverters
This example includes:
• 1 Bus group DC Bus DC Bus
• 2 Drive clusters
2198-CAPMOD-2240
2198-CAPMOD-2240
2198-Dxxx-ERSx
2198-Dxxx-ERSx
2198-Dxxx-ERSx
2198-Dxxx-ERSx
2198-Sxxx-ERSx
2198-Sxxx-ERSx
2198-Sxxx-ERSx
2198-Sxxx-ERSx
2198-Pxxx

Figure 23 - DC-bus Power Supply Example/Multiple Capacitor Modules

DC-Bus Single-axis Dual-axis Capacitor Capacitor
Power Supply Inverters Inverters Module Module
• 1 Bus group DC Bus
• 1 Drive cluster
2198-CAPMOD-2240
2198-CAPMOD-2240
2198-Dxxx-ERSx
2198-Dxxx-ERSx
2198-Sxxx-ERSx
2198-Sxxx-ERSx
IMPORTANT 2198-Pxxx In both of these examples, the Kinetix 5700 drive system includes two
accessory modules per cluster. Flexible bus bars are included with only the
2198-CAPMOD-DCBUS-IO extension module. So, if you have two capacitor
modules, two DC-bus conditioner modules, or a capacitor module and
DC-bus conditioner module mounted side by side, you must order the
2198-KITCON-CAPMOD2240 or 2198-KITCON-DCBUSCOND connector set
separately.
Figure 24 - Multiple DC-bus Power Supply Example/Extended Cluster (208 A, max)

DC-Bus DC-Bus DC-Bus Single-axis Dual-axis Capacitor Extension Extension Capacitor Single-axis Dual-axis
Power Supply Power Supply Power Supply Inverters Inverters Module Module Module Module Inverters Inverters
DC Bus DC Bus

• 1 Bus group
2198-CAPMOD-2240
2198-CAPMOD-2240
2198-Dxxx-ERSx
2198-Dxxx-ERSx
2198-Dxxx-ERSx
2198-Dxxx-ERSx
2198-Sxxx-ERSx
2198-Sxxx-ERSx
2198-Sxxx-ERSx
2198-Sxxx-ERSx
2198-P208
2198-P208
2198-P208
IMPORTANT The systems that are shown are typical. The maximum number of inverter
modules depends on the maximum system capacitance precharge
capability of the power supply. With multiple 2198-P208 modules, there is
more precharge capability. When there are two or three DC-bus power
supplies, they must be catalog number 2198-P208.
Refer to Appendix C on page 391 for more system sizing information.

Regenerative Bus Supply Systems
Mount the 2198-DCBUSCOND-RP312 DC-bus conditioner module on the

far right or far left of any 2198-RPxxx regenerative bus supply system cluster,
depending on the input power configuration.
• A DC-bus conditioner module is required on all extended clusters
• A DC-bus conditioner module is required on the power supply cluster if
the total motor cable length connected to the power supply cluster is
≥400 m (1312 ft)
• A DC-bus conditioner module is required on each cluster of drive
systems with impedance-grounded input power
• When a DC-bus conditioner module is installed and there is no use-case
for installation, the module does not provide any benefit

Figure 25 - Regenerative Bus Supply Example/Single Cluster

Regenerative Single-axis Dual-axis DC-bus Conditioner
Bus Supply Inverters Inverters Module
DC-bus conditioner is required on this
DC Bus single cluster only because cable
length exceeds 400 m (1312 ft).
(power supply cluster)
2198-Dxxx-ERSx
2198-Dxxx-ERSx
2198-Sxxx-ERSx
2198-RPxxx

• 1 Bus group
90 m (295 ft) x 5 axes = 450 m (1476 ft)
M Motor Array
Figure 26 - Regenerative Bus Supply Example/Extended Cluster

Regenerative Single-axis Dual-axis Capacitor DC-bus Conditioner DC-bus Conditioner Capacitor Single-axis
Bus Supply Inverters Inverters Module Module Module Module Inverters
DC Bus DC Bus
2198-CAPMOD-2240
2198-CAPMOD-2240
(extended cluster)
2198-Dxxx-ERSx
2198-Dxxx-ERSx
2198-Sxxx-ERSx
2198-Sxxx-ERSx
2198-Sxxx-ERSx
2198-Sxxx-ERSx
2198-RPxxx
Cluster #2
Cluster #1
90 m (295 ft) x 5 axes = 450 m (1476 ft) 90 m (295 ft) x 3 axes = 270 m (886 ft)
M Motor Array Motor Array M

DC-bus conditioner requirements: This example includes:
• Required on Cluster #1 because cable length exceeds 400 m (1312 ft) • 1 Bus group
• Required on Cluster #2 because it’s an extended cluster • 2 Drive clusters

Figure 27 - Regenerative Bus Supply Example/Extended Cluster/104 A System

Regenerative Dual-axis Capacitor DC-bus Conditioner Capacitor Single-axis
Bus Supply Inverters Module Module Module Inverters
DC Bus DC Bus
2198-CAPMOD-2240
2198-CAPMOD-2240
(extended cluster)
2198-Dxxx-ERSx
2198-Dxxx-ERSx
2198-Sxxx-ERSx
2198-Sxxx-ERSx
2198-Sxxx-ERSx
2198-RP088
Cluster #1
Cluster #2
DC-bus conditioner requirements: This example includes:

• Not required on Cluster #1 because cable length <400 m (1312 ft) • 1 Bus group
• Required on Cluster #2 because it’s an extended cluster • 2 Drive clusters
Extension module not required because the power supply cluster < 104 A
Figure 28 - Regenerative Bus Supply Example/Extended Cluster/208 A System

Regenerative Capacitor Extension DC-bus Conditioner Capacitor Single-axis
Bus Supply Module Module Module Module Inverters
DC Bus DC Bus

• 1 Bus group 2198-DCBUSCOND-RP312

2198-CAPMOD-2240
2198-CAPMOD-2240
• 2 Drive clusters (extended cluster)
2198-Sxxx-ERSx
2198-Sxxx-ERSx
2198-Sxxx-ERSx
2198-RP200
Cluster #1
Cluster #2
DC-bus conditioner requirements:

• Not required on Cluster #1 because cable length <400 m (1312 ft) 90 m (295 ft) x 3 axes = 270 m (886 ft)
• Required on Cluster #2 because it’s an extended cluster Motor Array M
Extension module required on Cluster #1 because the power supply cluster ≥104 A, but <208 A.
Figure 29 - Regenerative Bus Supply Example/Two Extended Clusters/208 A, max

Regenerative Capacitor Extension Extension DC-bus Conditioner Single-axis Capacitor Extension DC-bus Conditioner Capacitor Single-axis
Bus Supply Module Module Module Module Inverters Module Module Module Module Inverters
DC Bus DC Bus DC Bus

2198-CAPMOD-2240
2198-CAPMOD-2240
2198-CAPMOD-2240
(extended cluster)
(extended cluster)
2198-Sxxx-ERSx
2198-Sxxx-ERSx
2198-Sxxx-ERSx
2198-Sxxx-ERSx
2198-RPxxx
Cluster #2
Cluster #1
Cluster #3
• Not required on Cluster #1 because cable length <400 m (1312 ft) M Motor Array M
• Required on Cluster #2 and #3 because they are extended clusters
Extension module required on Cluster #1 and #2 because the entire extended bus system must have the same current rating (208 A, in this example).

Figure 30 - Regenerative Bus Supply Example/Center Power Supply Cluster/104 A, max

Single-axis Capacitor DC-bus Conditioner Extension Regenerative Capacitor DC-bus Conditioner Capacitor Single-axis
Inverters Module Module Module Bus Supply Module Module Module Inverters
DC Bus DC Bus
2198-CAPMOD-2240
2198-CAPMOD-2240
2198-CAPMOD-2240
(extended cluster)
(extended cluster)
2198-Sxxx-ERSx
2198-Sxxx-ERSx
2198-Sxxx-ERSx
2198-Sxxx-ERSx
2198-RPxxx
Cluster #1
Cluster #2
Cluster #3

• Not required on Cluster #2 because cable length <400 m (1312 ft) This example includes:
• 1 Bus group
• Required on Cluster #1 and #3 because they are extended clusters
Extension module required on Cluster #2 for making DC-bus connections to Cluster #1.
IMPORTANT In Figure 30, the Kinetix 5700 drive system includes two accessory modules
in each of the clusters. Flexible bus bars are included with only the
separately.
Figure 31 - Regenerative Bus Supply Example/Impedance-grounded Input Power

Regenerative Dual-axis DC-bus Conditioner
Bus Supply Inverters Module
DC-bus conditioner requirements for impedance-grounded systems:
Impedance Ground
DC Bus • Required on single cluster system
Input Power
L3
• Required on each cluster of multi-cluster systems
L3
L2 L2
Three-phase L1
L1
Input Voltage
2198-Dxxx-ERSx
2198-Dxxx-ERSx
2198-RPxxx
90 m (295 ft) x 4 axes = 360 m (1181 ft)

8720MC-RPS or Other Regenerative Power Supply

Figure 32 - Regenerative Power Supply Example (104 A, max)

Regenerative DC-bus Conditioner Capacitor Single-axis Dual-axis
Power Supply Module Module Inverters Inverters
• 1 Drive cluster
2198-CAPMOD-2240
8720MC-RPS065
2198-Dxxx-ERSx
2198-Dxxx-ERSx
2198-Sxxx-ERSx
2198-Sxxx-ERSx
DC-bus conditioner is required only if the total power-cable length exceeds 400 m (1312 ft).
IMPORTANT In both of these examples, the Kinetix 5700 drive system includes two
accessory modules. Flexible bus bars are included with only the
separately.
Figure 33 - Regenerative Power Supply Example Power (208 A, max)

Regenerative DC-bus Conditioner Capacitor Single-axis Dual-axis
Power Supply Module Module Inverters Inverters
• 1 Drive cluster
2198-CAPMOD-2240
8720MC-RPS190
2198-Dxxx-ERSx
2198-Dxxx-ERSx
2198-Sxxx-ERSx
2198-Sxxx-ERSx
DC-bus conditioner is required because this is a 208 A system.

DC-bus conditioner is also required if the total power-cable length exceeds 400 m (1312 ft).
IMPORTANT The 8720MC-RPS power supply is not compatible with the iTRAK power
supply.

Accessory Module Flowcharts
The following flowcharts are designed to help you determine the minimum
number of accessory modules that are needed for your application.
IMPORTANT Specific system demands can justify additional accessory modules based on
the previously mentioned benefits.
In this flowchart, a 2198-Pxxx DC-bus power supply or 2198-RPxxx

regenerative bus supply supplies DC-bus power to a single cluster of drives.
System variables that you need to know include the following:

• The type of AC to DC converter used
• The input power ground configuration
• The total motor cable length
Figure 34 - Single-cluster Drive System
Start
What type of AC to DC
converter is used? DC-bus Power
Supply
Regenerative Bus
Supply
Yes Is this an impedance

grounded system?
No
What is the total motor <400 m No accessory

cable length? (1312 ft) modules required.
≥400 m
(1312 ft)

In this flowchart, a 2198-Pxxx DC-bus power supply or 2198-RPxxx

regenerative bus supply supplies DC-bus power to a multi-cluster drive system.
TIP The ‘power supply’ cluster includes the 2198-Pxxx DC-bus power supply or
2198-RPxxx regenerative bus supply. Extended clusters are part of the same
DC-bus group and connected to the power supply cluster via stud terminals
that are available on accessory modules.
System variables that you need to know include the following:

• The type of AC to DC converter used
• The input-power ground configuration
• The external DC-bus current
• The total motor-cable length of the power supply cluster
Figure 35 - Multi-cluster Drive System
Start
What type of AC to DC Regenerative Bus Supply

converter is used?
DC-bus Power
Supply
<104 A What is the Is this an impedance Yes

external DC-bus grounded system?
current?
Each Cluster:
Capacitor Module ≥104 A No
up to 208 A, max
<400 m
Each Cluster: What is the total
(1312 ft)
• Capacitor Module motor cable length of
• Extension Module
the power supply
cluster?
≥400 m
<104 A What is the (1312 ft)
external DC-bus
current?
≥104 A Each Cluster:

Power Supply Cluster: • Capacitor Module
up to 208 A, max
• Capacitor Module • DC-bus Conditioner Module
All Extended Clusters:
• Capacitor Module
• DC-bus Conditioner Module
Power Supply Cluster:
• Extension Module
All Extended Clusters:
• DC-bus Conditioner Module

Electrical Noise Reduction This section outlines best practices that minimize the possibility of noise-
related failures as they apply specifically to Kinetix 5700 system installations.
For more information on the concept of high-frequency (HF) bonding, the
ground plane principle, and electrical noise reduction, refer to the System
Design for Control of Electrical Noise Reference Manual, publication
GMC-RM001.
Bonding Modules
Bonding is the practice of connecting metal chassis, assemblies, frames, shields,

and enclosures to reduce the effects of electromagnetic interference (EMI).
Unless specified, most paints are not conductive and act as insulators. To
achieve a good bond between the drive module and subpanel, surfaces need to
be paint-free or plated. Bonding metal surfaces creates a low-impedance return
path for high-frequency energy.
IMPORTANT To improve the bond between the drive module and subpanel, construct
your subpanel out of zinc plated (paint-free) steel.
Improper bonding of metal surfaces blocks the direct return path and allows
high-frequency energy to travel elsewhere in the cabinet. Excessive high-
frequency energy can effect the operation of other microprocessor controlled
equipment.

These illustrations show details of recommended bonding practices for painted

panels, enclosures, and mounting brackets.
Figure 36 - Recommended Bonding Practices for Painted Panels
Stud-mounting the Subpanel Stud-mounting a Ground Bus

to the Enclosure Back Wall or Chassis to the Subpanel
Subpanel
Back Wall of Mounting Bracket or
Enclosure Ground Bus
Subpanel Welded Stud
Star Washer
Flat Washer Scrape Paint
Nut
Welded Stud
Nut Flat Washer
Use a wire brush to remove paint from If the mounting bracket is coated with
threads to maximize ground connection. a non-conductive material (anodized
or painted), scrape the material around
Use plated panels or scrape paint on Star Washer the mounting hole.
front of panel.
Bolt-mounting a Ground Bus or Chassis to the Back-panel
Subpanel
Bolt
Tapped Hole
Ground Bus or Nut

Mounting Bracket
Star Washer
Scrape paint on both sides of
panel and use star washers.
Flat Washer Star Washer
Nut
Flat Washer
If the mounting bracket is coated with

a non-conductive material (anodized
Star Washer or painted), scrape the material around
the mounting hole.

Bonding Multiple Subpanels
Bonding multiple subpanels creates a common low impedance exit path for the
high frequency energy inside the cabinet. Subpanels that are not bonded
together do not necessarily share a common low impedance path. This
difference in impedance can affect networks and other devices that span
multiple panels:
• Bond the top and bottom of each subpanel to the cabinet by using
25.4 mm (1.0 in.) by 6.35 mm (0.25 in.) wire braid. As a rule, the wider
and shorter the braid is, the better the bond.
• Scrape the paint from around each fastener to maximize metal-to-metal
contact.
Figure 37 - Multiple Subpanels and Cabinet Recommendations
Wire Braid
25.4 mm (1.0 in.) by
6.35 mm (0.25 in.)
Cabinet ground bus

bonded to the subpanel.
Wire Braid
25.4 mm (1.0 in.) by
Paint removed 6.35 mm (0.25 in.)
from cabinet.

Establishing Noise Zones
The Kinetix 5700 DC-bus system power can be supplied by the 2198-Pxxx
DC-bus power supply or 2198-RPxxx regenerative bus supply.
Observe these guidelines when routing cables used in the Kinetix 5700 system:
• The clean zone (C) is right of the drive system and includes the digital
inputs wiring and Ethernet cable (gray wireway).
• The dirty zone (D) is left and below the drive system (black wireways)
and includes the circuit breakers, 24V DC power supply, safety, and
motor cables.
• The very dirty zone (VD) is limited to where the AC (EMC) line filter
VAC output jumpers over to the DC-bus power supply. Shielded cable is
required only if the very dirty cables enter a wireway.
Figure 38 - Noise Zones (DC-bus power supply)

Dirty Wireway Clean Wireway
(1)
(1)
D C
24V DC Kinetix 5700 Servo Drive System
Power Supply
Safety Cable
(hardwired drives only) MOD
NET
MOD
NET
MOD
NET
MOD
NET
MOD
DC BUS
Circuit
VD
Protection
2 2 2 2 C
1 1 1 1
1 I/O-A I/O-B I/O-A I/O-B

1 6 1 6 1 6 1 6 1 6 1 6
Very Dirty Filter/AC Input 4

I/O
Connections Segregated 5
UFB-A
10 5
UFB-B
10 5
UFB-A
10 5 10
UFB-B UFB-A UFB-B
(not in wireway)
D+ D+ D+ D+ D+ D+
D- D- D- D- D- D-
AC Line Filter
(required for CE) (1)
Module
Status
Contactor Enable
D D
C
(2)
Motor Cables
Route motor cables Route registration and communication
in shielded cable. signals in shielded cables.
(1) When space to the right of the module does not permit 150 mm (6.0 in.) segregation, use a grounded steel shield instead. For
examples, refer to the System Design for Control of Electrical Noise Reference Manual, publication GMC-RM001.
(2) When the 2198-H2DCK feedback converter kit or 2198-K57CK-D15M universal feedback kit is used, feedback cable routes in the
clean wireway.

Figure 39 - Noise Zones (regenerative bus supply)

Dirty Wireway Clean Wireway
(1)
(1)
D C
Power Supply
Safety Cable
(hardwired drives only) MOD
NET
MOD
NET
MOD
NET
MOD
NET
MOD
DC BUS
Circuit
VD
2 2 2 2 C
Protection 1
1 1 1
I/O I/O-A I/O-B I/O-A I/O-B

1 6 1 6 1 6 1 6 1 6 1 6 1 6
Very Dirty Filter/AC Input OK+

OK–
EN–
EN+
Connections Segregated 5 10 5
UFB-A
10 5
UFB-B
10 5
UFB-A
10 5 10
UFB-B UFB-A UFB-B
(not in wireway)
D+ D+ D+ D+ D+ D+
D- D- D- D- D- D-
AC Line Filter
(required for CE) (1)
Module
Status
Contactor Enable
D D
C
Motor Cables (2)
(1) When space to the right of the module does not permit 150 mm (6.0 in.) segregation, use a grounded steel shield instead. For
examples, refer to the System Design for Control of Electrical Noise Reference Manual, publication GMC-RM001.
(2) When the 2198-H2DCK feedback converter kit or 2198-K57CK-D15M universal feedback kit is used, feedback cable routes in the
clean wireway.

Cable Categories for Kinetix 5700 Systems
These tables indicate the best zone for running cables and wires. The tables also
show how the use of ferrite sleeves and shielded cable can reduce the noise
effects of dirty and very-dirty wires and cables.
Table 21 - DC-bus Power Supply or Regenerative Bus Supply
Power Supply Zone Method

Wire/Cable Connector
Cat. No. Very Dirty Dirty Clean Ferrite Sleeve Shielded Cable
L1, L2, L3 (shielded cable) 2198-Pxxx – X – – X
IPD
L1, L2, L3 (unshielded cable) 2198-RPxxx X – – – –
2198-Pxxx
DC-/DC+ (DC bus) DC Bus-bar only, no wiring connector.
2198-RPxxx
DC+/SH (passive shunt) 2198-Pxxx – – – –
RC X
DC+/DC– (active shunt) 2198-RPxxx – – – –
2198-Pxxx
CONT EN– and CONT EN+ (M1 contactor) – – – –
2198-RPxxx CED X
CONV OK– and CONV OK+ 2198-RPxxx – – – –
2198-Pxxx
24V DC CP – X – – –
2198-RPxxx
2198-Pxxx
Dedicated digital inputs IOD – X – – –
2198-RPxxx
2198-Pxxx PORT1
Ethernet (shielded cable) – – X – X
2198-RPxxx PORT2
Table 22 - Dual-axis and Single-axis Inverters

Zone Method
Very Dirty Dirty Clean Ferrite Sleeve Shielded Cable
U, V, W (motor power) MP X X
Kinetix VP
Motor feedback MF – X – – X
motors
Motor brake BC X X
U, V, W (motor power) MP X – X
MP-Series™
Motor feedback MF or UFB – – X – X
motors
Motor brake BC X – X
24V DC CP – X – – –
Safety enable for safe torque-off (hardwired) STO – X – – –
Registration input – – X – X
IOD
Dedicated digital inputs (other than registration inputs) – X – – –
PORT1
PORT2

Table 23 - iTRAK Power Supply

Zone Method
iTRAK DC-bus output A and B IDC – X – – X
24V DC control input power CP
– X – – X
iTRAK 24V DC control output power A and B ICP
iTRAK digital inputs IOD – – X – –
iTRAK ready output IR – – X – –
PORT1
PORT2
Table 24 - Capacitor Module or DC-bus Conditioner Module

Zone Method
DC-/DC+ M8 Stud – X – – –
24V DC CP – X – – –
Module status MS – X – – –
Table 25 - Extension Module

Zone Method
DC-/DC+ M8 Stud – X – – –
Noise Reduction Guidelines for Drive System Accessories
Refer to this section when mounting an AC (EMC) line filter or external shunt
resistor for guidelines designed to reduce system failures caused by excessive
electrical noise.
AC Line Filters
Observe these guidelines when mounting your AC (EMC) line filter (refer to
the figure on page 70 for an example):
• If your facility has grounded WYE power distribution, as shown in
Figure 80 on page 129, mount the AC line filter on the same panel as the
Kinetix 5700 power supply and as close to the power supply as possible.
• Good HF bonding to the panel is critical. For painted panels, refer to
the examples on page 68.
• Segregate input and output wiring as far apart as possible.

External Passive Shunt Modules
Observe these guidelines when mounting your 2198-R014, 2198-R031, or

2198-R127 external passive shunt modules:
• Mount the shunt module outside of the drive system enclosure.
• Mount the shunt module so that wiring routes in the very dirty zone
inside the drive system enclosure.
• Keep unshielded wiring as short as possible, not to exceed 3 m (9.8 ft).
Keep shunt wiring as flat to the cabinet as possible.
Figure 40 - External Passive Shunt Module Mounted On Top of the Drive System Enclosure
610 mm (24 in.)
clearance (min) above the
shunt module.
150 mm (6.0 in.)

Metal Conduit clearance (min) on all four
(where required by local code) sides of the shunt module.
Dirty Wireway Enclosure Shunt Power Wiring Methods: Clean Wireway

D Twisted pair in conduit (1st choice). C
Twisted pair, two twists per foot (min) (2nd choice).
24V DC VD
Power Supply
Safety Cable
(hardwired safety only) MOD MOD MOD MOD MOD
D NET NET NET NET DC BUS
Circuit
VD Digital Inputs
Protection
2 2 2 2
and Ethernet Cables

1 1 1 1
1 I/O-A I/O-B I/O-A I/O-B I/O-A I/O-B

1 6 1 6 1 6 1 6 1 6 1 6

I/O
C
UFB-A
10
UFB-B UFB-A UFB-B UFB-A UFB-B
(not in wireway)
Module Status
D+ D+ D+ D+ D+ D+
D- D- D- D- D- D-
AC Line Filter No sensitive

(required for CE) equipment within
150 mm (6.0 in.).
Contactor Enable
D D C
Motor Cables

Observe these guidelines when mounting your 2198-R004 external passive

shunt resistor:
• Mount the shunt resistors anywhere in the dirty zone, but as close to the
Kinetix 5700 power supply as possible.
• Route the shunt power wires with other very dirty wires.
• Keep unshielded wiring as short as possible, not to exceed 457 mm
(18 in.). Keep shunt wiring as flat to the cabinet as possible.
• Separate shunt power cables from other sensitive low-voltage signal
cables.
Figure 41 - External Shunt Resistor Mounted Inside the Drive System Enclosure
150 mm (6.0 in.)

Enclosure clearance (min) above the Clean Wireway
D
shunt resistor.
Dirty Wireway
C
76 mm (3.0 in.) Shunt Power Wiring Methods:
clearance (min) below, left, Twisted pair in conduit (1st choice).
and right of the shunt resistor. Twisted pair, two twists per foot (min) (2nd choice).
24V DC VD Kinetix 5700 Servo Drive System

Power Supply
Safety Cable No sensitive

equipment within
D
NET NET NET NET DC BUS
150 mm (6.0 in.).
Circuit VD Digital Inputs and

Protection 2 2 2 2
Ethernet Cables
1 1 1 1

1 6 1 6 1 6 1 6 1 6 1 6

I/O
C
UFB-A
10
(not in wireway)
D+ D+ D+ D+ D+ D+
D- D- D- D- D- D-
AC Line Filter MF-A MF-B MF-A MF-B MF-A MF-B

Module Status
(required for CE)
D C
Motor Cables

External Active Shunt Modules
Observe these guidelines when mounting external active shunt outside the
drive system enclosure:
• Mount the shunt module so that wiring routes in the very dirty zone
inside the drive system enclosure.
Figure 42 - External Active Shunt Module Mounted On Top of the Drive System Enclosure
610 mm (24 in.)
clearance (min) above the
shunt module.
External Active Shunt 150 mm (6.0 in.)

clearance (min) on all four
Metal Conduit sides of the shunt module.
(where required by local code)
Dirty Wireway Enclosure Shunt Power Wiring Methods: Clean Wireway
Twisted pair in conduit (1st choice).
D VD C

Power Supply
Safety Cable
VD
D NET NET NET NET NET
Circuit
VD
2 2 2 2
Protection Digital Inputs

1 1 1 1
1
I/O
6 1
I/O-A
6 1
I/O-B
6 1
I/O-A
6 1
I/O-B
6 1
I/O-A
6 1
I/O-B
6
and Ethernet Cables
MODULE
C
OK–
EN– STATUS
Connections Segregated 5 10
EN+
5
UFB-A
10
(not in wireway)
Module Status
D+ D+ D+ D+ D+ D+
D- D- D- D- D- D-
AC Line Filter No sensitive

150 mm (6.0 in.).
Contactor Enable
D D C
Motor Cables

Observe these guidelines when mounting your external active shunt inside the
drive system enclosure:
• Mount the shunt resistors anywhere in the dirty zone, but as close to the
Kinetix 5700 power supply as possible.
• Route the shunt power wires with other very dirty wires.
• Separate shunt power cables from other sensitive low-voltage signal
cables.
Figure 43 - External Active Shunt Mounted Inside the Drive System Enclosure
Dirty Wireway Enclosure 150 mm (6.0 in.) Clean Wireway

clearance (min) above the C
D
shunt resistor.
76 mm (3.0 in.) VD
clearance (min) below, left, External Active Shunt
and right of the shunt resistor.
Shunt Power Wiring Methods:
Twisted pair in conduit (1st choice).

Power Supply
Safety Cable
VD
D NET NET NET NET NET
Circuit
VD
2 2 2 2
Protection Digital Inputs

1 1 1 1
1
I/O
6 1
I/O-A
6 1
I/O-B
6 1
I/O-A
6 1
I/O-B
6 1
I/O-A
6 1
I/O-B
6
and Ethernet Cables
OK–
EN–
MODULE
STATUS
C
EN+
Connections Segregated 5 10 5
UFB-A
10
(not in wireway)
D+ D+ D+ D+ D+ D+
D- D- D- D- D- D-
AC Line Filter MF-A MF-B MF-A MF-B MF-A MF-B

No sensitive
150 mm (6.0 in.).
Module Status
D D C
Motor Cables

Notes:

Chapter 3
Mount the Kinetix 5700 Drive System
This chapter provides installation procedures for mounting your Kinetix® 5700
drive system to the system panel and installing DC-bus links and 24V shared-
bus connector kits to the drive modules.
Topic Page
Determine Mounting Order 80
Mount Accessory Modules 83
Zero-stack Tab and Cutout 84
Install Shared-bus Connection Systems 84
Drill-hole Patterns 87
Mount Your Kinetix 5700 Drive Modules 90
This procedure assumes that you have prepared your panel and understand
how to bond your system. For installation instructions regarding equipment
and accessories not included here, refer to the instructions that came with those
products.
SHOCK HAZARD: To avoid the hazard of electrical shock, perform all

mounting and wiring of the Kinetix 5700 drive system before applying
power. Once power is applied, connector terminals can have voltage present
even when not in use.
can become lodged in the circuitry and result in damage to the components.

Chapter 3 Mount the Kinetix 5700 Drive System
Determine Mounting Order Mount the DC-bus power supply or regenerative bus supply on the far right or
far left, whichever makes the best use of panel space. Mount inverter modules
and iTRAK® power supplies in order from left to right (as shown in Figure 44)
or right to left (as shown in Figure 46).
IMPORTANT We recommend that you mount inverter modules and iTRAK power supplies
according to power rating (highest to lowest) from left to right (or right to
left) starting with the highest power rating.
Table 26 - Kinetix 5700 Single-axis Inverter Modules

Attribute 2198-S086-ERSx 2198-S130-ERSx 2198-S160-ERSx 2198-S263-ERSx 2198-S312-ERSx
Continuous Power 29.7 kW 44.9 kW 60.1 kW 90 kW 112 kW
Output, nom
Table 27 - Kinetix 5700 Dual-axis Inverter Modules

Attribute 2198-D006-ERSx 2198-D012-ERSx 2198-D020-ERSx 2198-D032-ERSx 2198-D057-ERSx
Continuous Power 2 x 1.7 kW 2 x 3.4 kW 2 x 5.5 kW 2 x 8.9 kW 2 x 15.9 kW
Output, nom
Table 28 - iTRAK Power Supply

Attribute 2198T-W25K-ER
Continuous Power 4.1 kW
Output, nom
The Kinetix 5700 drive system in Figure 44 could be powered by the

2198-Pxxx DC-bus power supply or 2198-RPxxx regenerative bus supply. This
example is powered by the DC-bus power supply (positioned on the left) with
inverter modules mounted according to power rating (highest to lowest) from
left to right.
Figure 44 - System Mounting Order Example (single DC-bus power supply)

Highest Power Utilization Lowest Power Utilization
2198-S086-ERSx 2198-D012-ERSx 2198-D006-ERSx
Single-axis Inverter Dual-axis Inverter Dual-axis Inverter
Shared-bus Connection Systems

(DC-bus and 24V DC)
2198-P141 MOD
NET
MOD
NET
MOD
NET
MOD
NET
DC-bus Power Supply

2 2 2 2
1 1 1 1
1 I/O I/O-A I/O-B I/O-A I/O-B

1 6 1 6 1 6 1 6 1 6
4
I/O
5 10 5 10 5 10 5 10 5 10
D+ D+ D+ D+
D- D- D- D-
MF-A MF-B MF-A MF-B
-
MBRK
+

Mount the Kinetix 5700 Drive System Chapter 3
IMPORTANT The maximum number of inverter modules depends on the maximum

system capacitance precharge capability of the power supplies and the total
system capacitance. When there are two or three DC-bus power supplies,
they must be catalog number 2198-P208.
Figure 45 - System Mounting Order Example (multiple DC-bus power supplies)

Highest Power Utilization Lowest Power Utilization
2198-S086-ERSx 2198-D012-ERSx 2198-D006-ERSx
Single-axis Inverter Dual-axis Inverter Dual-axis Inverter
2198-P208 DC-bus Power Supplies (1)

Shared-bus Connection Systems
(DC-bus and 24V DC)
MOD MOD MOD MOD MOD MOD
NET NET NET NET NET NET
2 2 2 2 2
2
1 1 1 1 1 1

1 6 1 6 1 6 1 6 1 6
4 4 4
I/O I/O I/O
5 10 5 10 5 10 5 10 5 10
D+ D+ D+ D+
D- D- D- D-
MF-A MF-B MF-A MF-B
-
MBRK
+
(1) The DC-bus power supplies can be left or right of the inverters.

This example is powered by the regenerative bus supply (positioned on the

right) with inverter modules mounted according to power rating (highest to
lowest) from right to left.
Figure 46 - System Mounting Order Example (regenerative bus supply)

Lowest Power Utilization Highest Power Utilization
2198-D006-ERSx 2198-D012-ERSx 2198-S312-ERSx
Dual-axis Inverter Dual-axis Inverter Single-axis Inverter
Dual-axis Inverters Single-axis Inverters Regenerative Bus Supply (1)

Shared-bus Connection System
MOD MOD MOD MOD
(DC-bus and 24V DC)
DC BUS NET NET NET MOD
NET
2 2
2
1 1
1
I/O-A I/O-B I/O-A I/O-B I/O

1 6 1 6 6 1 6 1 6 I/O
1 6
MODULE
STATUS 5 10 5 10 10 5 10 5 10
UFB-A UFB-B UFB-A UFB-B 5 10
2198-DCBUSCOND-RP312 D+
D-
MF-A
D+
D-
MF-B
D+
D-
MF-A
D+
D-
MF-B
DC-bus Conditioner
-
MBRK
+
L1 L2 L3
W V U
21mm2 (4-4/0 AWG)
15-20 Nm (132-177 lbin)
15-20 Nm (132-177 lbin)
(1) The regenerative bus supply can be mounted left or right of the inverters.
IMPORTANT The maximum number of inverter modules depends on the maximum

system capacitance precharge capability of the power supply and the total
system capacitance.

Mount Accessory Modules Mount the 2198-CAPMOD-2240 capacitor module on the far right or far left
of any system cluster, depending on the input power configuration. A capacitor
module is required in the following situations:
• Required in each cluster of a multi-cluster system
• More than one capacitor module can be used in a cluster, if needed
IMPORTANT Each additional capacitor module adds to the total system capacitance and
increased energy storage.
The 2198-CAPMOD-DCBUS-IO extension module is always mounted next

to a capacitor module or DC-bus conditioner module and always positioned
on the outside of the system cluster (either first or last). The extension module
can be paired with another accessory module and flexible bus-bars if external
DC-bus current is ≥104 A up to a maximum of 208 A.
IMPORTANT When the extension module is mounted next to another accessory module,
they must be connected by flexible bus bars.
Figure 47 - Flexible Bus Bar Example
External DC-bus
Flexible Bus-bars
Wire Lug Connections
DC-bus Link DC-bus Links

Connections
1 9
SB+/NC
S1A
Extension Module
2198-xxxx-ERSx SCA
S2A
SB-
Inverters NC
NC
NC
8 16
IMPORTANT In a multi-cluster system with a power supply rated ≥104 A, two accessory
modules connected by flexible bus bars must be used to create a 208 A
extended cluster system. See the Accessory Module Connector Specifications
table on page 181 for DC-bus wiring requirements.

Zero-stack Tab and Cutout Engaging the zero-stack tab and cutout from one drive module to another
makes efficient use of panel space, especially for high axis-count installations.
IMPORTANT Engaging the zero-stack tab and cutout from module-to-module is

required for any input power configuration. This is done to make sure that
the DC-bus connectors are spaced properly to accept the shared-bus
connection system.
Figure 48 - Zero-stack Tab and Cutout Example

Zero-stack Tab
and Cutout Engaged
Kinetix 5700 Drive Modules

(front view)
MOD MOD
NET NET
For Kinetix 5700 system sizing examples, refer to Appendix C on page 391.
Install Shared-bus The shared-bus connection system is used to extend the DC-bus power and
24V control power from one drive module to another.
Connection Systems
IMPORTANT The zero-stack tab and cutout must be engaged between adjacent drive
modules for the shared-bus connection system to fit properly.
DC-bus Connection System
The DC-bus connection system is required and comprised of these two

components:
• DC-bus links that are inserted between drive modules to extend the
DC-bus from one drive module to another.
IMPORTANT DC-bus links are included with inverter and accessory modules, so
when two or three 2198-P208 DC-bus power supplies are connected
in parallel, order extra 2198-BARCON-85DC200 DC-bus links.
• DC-bus end-caps that are inserted into the first and last drive modules
to cover the exposed DC-bus connector on both ends of the bus.

Figure 49 - DC-bus Connector Example
End Caps (2)

DC-bus Link, 85 mm
Align the DC-bus link
DC-bus Link, 100 mm DC-bus Link, 55 mm lower pivots with the
(seated) latches and push downward
until they latch.
Zero-stack Tab
and Cutout Engaged Upper Pivot
Lower Pivot
Kinetix 5700 Drive System
Latch
DC-bus power supply is mounted

leftmost followed by drive with
largest amp rating.
DC Link Latched (1)
Dual Axis Inverter, 55 mm

DC-bus Power Supply
Single Axis Inverter, 85 mm
Single Axis Inverter, 100 mm
(1) DC-bus links latch on both sides when inserted into the DC-bus connectors. To remove the DC-bus link, depress both sets of
upper pivots to unlatch the lower pivots and hold the DC-bus link firmly while pulling upward.
24V Input Power Connection System
The optional 24V input power connection system always feeds 24V DC from
left to right and is comprised of three components:
• The 24V input wiring connector that plugs into the DC-bus power
supply or first module supplied by the 24V external power receives 24V
DC input wiring.
• 24V DC T-connectors that plug into the drive modules downstream
from the power supply or first module supplied by the 24V external
power where the 24V control power is shared.
• Bus bars that connect between drive modules to extend the 24V control
power from one drive module to another.
Multiple 24V shared-bus input wiring connectors can be used in a high axis-
count system. If the 40 A shared-bus current rating is exceeded, you can add
another connector at any point in the cluster. 2198-S263-ERSx and
2198-S312-ERSx drives and 2198-RP263 and 2198-RP312 bus supplies use
the 2198T-W25K-P-IN input wiring connector. All other modules use the
2198-TCON-24VDCIN36 input wiring connector. Both wiring connectors
accept up to 10 mm2 (6 AWG) wire. The CP connectors that are included with
each module accept up to 10 mm2 (12 AWG) or 6 mm2 (10 AWG), so the
shared-bus input wiring connectors can provide the means to use larger gauge
conductors for reduced voltage drop on long wire runs.

Figure 50 - 24V Connector Example
Bus-bar
Connectors
24V Input Wiring 55 mm
85 mm
100 mm Bus-bar Bus-bar
Bus-bar 24V
T-connectors
Zero-stack Tab
and Cutout Engaged
24V Input Wiring
Connector
DC-bus power supply is mounted

leftmost followed by drive with
largest amp rating.
The three 24V input power components must assemble from left to right
across the drive system.
1. Attach wiring to 24V input wiring connector.

2. Insert input wiring connector and T-connectors into the appropriate
drive module connectors.
3. Insert bus-bars to connect between wiring connector and T-connectors.
IMPORTANT The input wiring connector can be inserted into any drive module (mid-
stream in the drive system) to begin a new 24V control bus when the
maximum current value is reached. However, the input connector must
always extend the 24V DC-bus from left to right.
IMPORTANT Mount the 24V power supply as close to the drive system as possible to
minimize voltage drop on the 24V input power wiring.
The following configurations require more than one 24V input wiring
connector:
• The 40 A maximum current rating is exceeded
• The 2198-RPxxx regenerative bus supply is positioned between the
inverters or accessory modules in any single cluster
• The 2198-RPxxx regenerative bus supply is positioned to the right of
any other module

In this example, one 24V connection system spans (left to right) across the
dual-axis inverters only. In the other 24V input connection system, the
2198-S312-P-T control power T-connector and bus-bar connects the
regenerative bus supply and single-axis inverter only.
TIP 24V control power bus-bars that bridge across 2198-RPxxx regenerative bus
supplies are not available.
Figure 51 - Multiple 24V Input Wiring Connector Example
Kinetix 5700 Servo Drive

System (top view)
Shared DC-bus Power
First 24V Input Second 24V Input

Wiring Connector
1 9
SB+/NC
S1A
SCA
S2A
1 9
SB+/NC
S1A
SCA
S2A
1 9
SB+/NC
S1A
SCA
S2A
1 9
SB+/NC
S1A
SCA
S2A
Wiring Connector
SB- SB- SB- SB-
NC NC NC NC
NC NC NC NC
NC NC NC NC
8 16 8 16 8 16 8 16
1606-XLxxx Dual-axis Inverters Regenerative Bus Supply Single-axis Inverter

1606-XL
Powe r S u p p l y
(customer-supplied)
MOD MOD MOD MOD
NET NET NET MOD NET
Input NET
AC Input Power
2 2
2
1 1
1
I/O-A I/O-B I/O-A I/O-B I/O-A I/O-B I/O

1 6 1 6 6 1 6 6 1 6 1 6
I/O
1 6
5 10 5 10 10 5 10 10 5 10 5 10
UFB-A UFB-B UFB-A UFB-B UFB-A UFB-B
5 10
D+ D+ D+ D+ D+
D- D- D- D- D-
-
MBRK
+
Kinetix 5700 Servo Drive System L1 L2 L3

W V U
(front view) 21mm2 (4 AWG-250 kcmil)

15-20 Nm (132-177 lbin)
15-20 Nm (132-177 lbin)
Drill-hole Patterns This section provides drill-hole patterns for Kinetix 5700 drive modules that
are mounted in zero-stack (shared-bus) configurations. Properly spaced drill-
holes are essential for engaging the zero-stack tab and cutout from module-to-
module so that the DC-bus connectors are spaced properly to accept the DC-
bus links.
The DC-bus power supply and regenerative bus supply can be mounted on the
far right, far left, or anywhere in between. However, the far left position is
preferred to accommodate the 24V shared bus.
Also available to assist you in mounting Kinetix 5700 drive modules is the
2198-K5700-MOUNTKIT system mounting toolkit.

Drill-hole Pattern Calculations
Use Figure 52 to calculate the left-to-right hole pattern for Kinetix 5700 drive
system configurations that include the 2198-Pxxx DC-bus power supply.
1. The first hole location is zero.

2. The second hole location is module width minus 55 mm.
3. The next hole location is 55 mm.
4. Repeat step 2 and step 3 for the remaining holes.
Figure 52 - DC-bus Power Supply Mounting Hole Patterns

27.5 mm 45.0 mm See Mounting Hole Pattern Calculations
First Mounting Hole
(typical) Upper and Lower 45.0 mm See Mounting Hole Pattern Calculations
Mounting Hole
(all drive modules) 30.0 mm See Mounting Hole Pattern Calculations
Ø 6.0 mm Typical
00.0 mm
Upper Mounting Holes
Module Top, reference
32.0 mm
Module Top, reference
55 mm
Wide Module
Applies to only
2198-CAPMOD-DCBUS-IN
176 mm Extension Module
Lower Mounting Hole
Ø 6.0 mm
100 mm 100 mm 85 mm 55 mm Typical
Wide Module Wide Module Wide Module Wide Module
Applies to 2198-P031 and 2198-P070 Power Supplies

2198-D006-ERSx, 2198-D012-ERSx,
2198-D020-ERSx, and 2198-D032-ERSx, Inverters
2198-CAPMOD-2240 Capacitor Module
345 mm 2198-DCBUSCOND-RP312 DC-bus Conditioner Module
Lower Mounting Hole
Applies to 2198-P141, 2198-P208 Power Supplies

2198-S086-ERSx and 2198-S130-ERSx Inverters,
420 mm and 2198-D057-ERSx Inverters
Lower Mounting Hole
Applies to only 2198T-W25K-ER
465 mm iTRAK Power Supply
Lower Mounting Hole Applies to only 2198-S160-ERSx
Single-axis Inverter
IMPORTANT Hole spacing is measured in millimeters and not converted to inches to avoid
errors due to rounding.

Use Figure 53 to calculate the left-to-right hole pattern for Kinetix 5700 drive
system configurations that include the 2198-RPxxx regenerative bus supply.
Mounting holes for the Kinetix 5700 regenerative bus supply modules are
based on 55 mm spacing, however, only the holes specified for each module are
required.
Figure 53 - Regenerative Bus Supply Mounting Hole Patterns
332 Module Height

345 Ground Stud
Mounting Holes
0.0 Upper
350
452 Module Height

465 Ground Stud
Hole spacing is measured in millimeters and not converted to inches to avoid errors due to rounding.
module width)
Regenerative
2198-RP088
Bus Supply
(165 mm
110
470
(220 mm module width)
176 (6.93)
2198-S263-ERSx
2198-S312-ERSx
Lower Mounting Hole

165
345 (13.58)
Lower Mounting Hole
110
2198-RP200
420 (16.54)
Lower Mounting Hole
110
55.0

110

2198-RP312
2198-RP263
55.0
110
IMPORTANT
55.0
27.5
32.00
8.0
465 Lower
Mounting Hole
345 Lower
Mounting Hole

Drill-hole Patterns by Using the System Mounting Toolkit
The mounting bar must be mounted horizontally on the system panel. The
drill-hole guide inserts behind the mounting bar and slides left and right. Holes
and slots in the drill-hole guide let you establish the location of each
Kinetix 5700 drive module.
Figure 54 - Mounting Bar

100 100
Drill-hole Guide Dimensions are in mm (in.)
M4 thread-forming
Mounting Bar
fasteners, 1.7 N•m (15 lb•in)
3x Ø4.50 (0.18)
10 (0.39) 43.2 (1.70) Ref
2x 10 (0.39) 2x 190 (7.48)

400 (15.75)
For step-by-step instructions on how to use the system mounting toolkit, see
the Kinetix 5700 System Mounting Toolkit Installation Instructions,
publication 2198-IN012.
Mount Your Kinetix 5700 This procedure assumes that you have prepared your panel and understand
how to bond your system. For installation instructions regarding other
Drive Modules equipment and accessories, refer to the instructions that came with those
products.
A hoist, straps, and J-hooks with a lockable clasp capable of supporting the
maximum module weight are recommended for catalog numbers 2198-RP200,
2198-RP263, and 2198-RP312. For lifting instructions, see the Kinetix 5700
Regenerative Bus Supply Installation Instructions, publication 2198-IN014.
Follow these steps to mount your Kinetix 5700 drive modules to the panel.
1. Lay out the hole pattern for each drive module in the enclosure.
See Establishing Noise Zones on page 70 for panel layout
recommendations.
IMPORTANT To improve the bond between the drive modules and subpanel,
construct your subpanel out of zinc plated (paint-free) steel.
2. Drill holes in the panel for mounting your drive system.

Refer to Drill-hole Patterns beginning on page 87.

3. Loosely attach the mounting hardware to the panel.

The recommended mounting hardware is M5 (#10-32) steel bolts.
Observe bonding techniques as described in Bonding Modules on
page 67.
4. Attach the DC-bus supply (or supplies) or the regenerative bus supply to
the cabinet panel.
1 Kinetix 5700 Drive System

(DC bus supply and dual-axis
Top Screws inverter are shown)
(bottom screws not shown) 2
Zero-stack Tab
and Cutout Engaged
5. Attach additional drive modules to the right or left of the previous

module by using the same method, but also making sure that the zero-
stack tabs and cutouts are engaged.
Zero-stack mounting is required for all configurations. See the Zero-
stack Tab and Cutout Example on page 84.
6. Tighten all mounting fasteners.
Apply 4.0 N•m (35.4 lb•in) maximum torque to each fastener.

Notes:

Chapter 4
Connector Data and Feature Descriptions
This chapter illustrates connectors and indicators for the Kinetix® 5700 drive
system components, including the DC-bus power supply, regenerative bus
supply, single-axis inverter, dual-axis inverter, and accessory modules. Also
included in this chapter are connector pinouts and descriptions for
Kinetix 5700 system components.
Topic Page
Kinetix 5700 Connector Data 94
Understand Control Signal Specifications 108
Feedback Specifications 114
Functional Safety Features 126

Chapter 4 Connector Data and Feature Descriptions
Kinetix 5700 Connector Data Use these illustrations to identify the connectors and indicators for the
Kinetix 5700 drive modules.
Figure 55 - DC-bus Power Supply Features and Indicators
SH
4 4
13
DC+
MOD–
NET–
5
6
5700
7
8
DC+
3 2
L3 L2 L1
16
2 1
9
10 14
1
1
4
I/O
DC–
11
24V–
24V+ 15
Shared-bus 24V Input 17

Wiring Connector
DC-bus Power Supply, Top View DC-bus Power Supply, Bottom View
(2198-P031 module is shown) (2198-P031 module is shown)
12
DC-bus Power Supply, Front View

(2198-P031 module is shown)
Item Description Item Description Item Description

1 Digital inputs (IOD) connector 7 LCD display 13 Shunt resistor (RC) connector
2 Ethernet (PORT1) RJ45 connector 8 Navigation pushbuttons 14 DC bus (DC) connector
3 Ethernet (PORT2) RJ45 connector 9 Link speed status indicators 15 24V control input power (CP) connector
4 Zero-stack mounting tab/cutout 10 Link/Activity status indicators 16 AC Input power (IPD) connector
5 Module status indicator 11 Contactor-enable (CED) connector 17 Cooling fan
6 Network status indicator 12 Ground terminal

Connector Data and Feature Descriptions Chapter 4
Figure 56 - Regenerative Bus Supply Features and Indicators
6 15
6
7
MOD
NET
8 2198-RPxxx DC–
5700 Regenerative Bus Supply
9 Top View 16
(2198-RP088 is shown) DC+
10
5 2 DC+
4 1 11
12
1
I/O
6 17
OK+
3 OK–
EN– 13
EN+
5 10 DC–
24V–
24V+ 18
15
2198-RPxxx
Front View
(2198-RP088 is shown)
1
14
2198-RP088 and 2198-RP200
2 Regenerative Bus Supply
19 Bottom View
(2198-RP088 is shown)
L3
L2
19
L1
20
2198-RP263
and 2198-RP312
(bottom view)
20

1 Ground jumper in operation 8 Network status indicator 15 Lifting points
2 Ground jumper in storage 9 LCD display 16 Active shunt (RC) connector
3 Digital inputs (IOD) connector 10 Navigation push buttons 17 DC bus (DC) connector
4 Ethernet (PORT1) RJ45 connector 11 Link speed status indicators 18 24V control input power (CP) connector
5 Ethernet (PORT2) RJ45 connector 12 Link/Activity status indicators 19 AC Input power (IPD) connector (1)
6 Zero-stack mounting tab/cutout 13 Contactor enable (CED) connector 20 Cooling fans
Ground lug (partially obscured behind
7 Module status indicator 14 input plug)
(1) Connector plug orientation applies to 2198-RP088 and 2198-RP200 modules (2198-RP200 connector size is larger). See adjacent figure for 2198-RP263 and 2198-RP312
connector plug size and orientation.

Figure 57 - Dual-axis Inverter Features and Indicators
11 11
12
MOD–
NET–
13
5700
14
MBRK-A
21
–+
15
W-A V-A U-A

DC+
10 2
22
9 1
16
17 19
W-B V-B U-B MBRK-B

I/O-A I/O-B
23
1 6 1 6
1 6 1 6
2 7 2 7
7 3 8 3 8
8 DC–
24
–+
4 9 4 9
5 10 5 10
24V–
5 10 5 10
UFB-A UFB-B 24V+ 20
1 9
25
5 6 1 9 SB+/NC
2 10 S1A
3 11 SCA
18 4
5
12
13
S2A
SB-
6 14 NC
15
7
NC
8 16
NC
25
D+ D+ 8 16
D- D-
3 4
MF-A MF-B
Dual-axis Inverter, Top View Dual-axis Inverter, Bottom View

(2198-D006-ERS4 module is shown) (2198-D006-ERS4 module is shown)
Dual-axis Inverter, Front View

(2198-D006-ERS4 module is shown)

1 Motor cable clamp with spacers 10 Ethernet (PORT2) RJ45 connector 19 DC bus (DC) connector
2 Ground terminal 11 Zero-stack mounting tab/cutout 20 24V control input power (CP) connector
3 Motor feedback (MF) connector - A 12 Module status indicator 21 Motor brake (BC) connector - A
4 Motor feedback (MF) connector - B 13 Network status indicator 22 Motor power (MP) connector - A
5 Universal feedback (UFB) connector - A 14 LCD display 23 Motor power (MP) connector - B
6 Universal feedback (UFB) connector - B 15 Navigation pushbuttons 24 Motor brake (BC) connector - B
7 Digital inputs (IOD) connector - A 16 Link speed status indicators 25 Cooling fan
8 Digital inputs (IOD) connector - B 17 Link/Activity status indicators
9 Ethernet (PORT1) RJ45 connector 18 Safe torque-off (STO) connector

Figure 58 - Single-axis Inverter Features (2198-S086-ERSx, 2198-S130-ERSx, 2198-S160-ERSx)
9 9
10
MOD–
NET–
11
5700
12 19
13 DC+
2
8
1
14
7 15 17
I/O
1 6
1
2
6
7
20
6 3
4
8
9
DC–
5 10
24V–
5
UFB
10
24V+ 18
1 9
5 1 9 SB+/NC
2 10 S1A
11 SCA
16
3
4
5
12
13
S2A
SB-
20
6 14 NC
15
7
NC
8 16
NC
8 16
D+
4 D-
21
MF
Single-axis Inverter, Top View Single-axis Inverter, Bottom View

(2198-S086-ERS4 module is shown) (2198-S086-ERS4 module is shown)
–
3 MBRK
+
Single-axis Inverter, Front View
(2198-S086-ERS4 module is shown)
2
Item Description Item Description
1 Motor cable clamp 12 LCD display
2 Tie-wrap bracket for feedback cable 13 Navigation pushbuttons
3 Motor brake (BC) connector 14 Link speed status indicators
4 Motor feedback (MF) connector 15 Link/Activity status indicators
5 Universal feedback (UFB) connector 16 Safe torque-off (STO) connector
6 Digital inputs (IOD) connector 17 DC bus (DC) connector
7 Ethernet (PORT1) RJ45 connector 18 24V control input power (CP) connector
8 Ethernet (PORT2) RJ45 connector 19 Motor power (MP) connector
9 Zero-stack mounting tab/cutout 20 Cooling fans
1 10 Module status indicator 21 Ground terminal
11 Network status indicator

Figure 59 - Single-axis Inverter Features (2198-S263-ERSx, 2198-S312-ERSx)
9 17 9 DC+
MOD–
10
NET–
11 21
5700
12
DC–
13 22 24V–
24V+
8 2
14 1 9
SB+/NC
7 1
15
1
2
3
9
10
11
S1A
SCA
1
I/O
6
18 4
5
12
13
S2A
SB- 17
6 14 NC
15
7
NC
8 16
1 6 NC
2 7
6 3
4
5
8
9
10
8 16
5 10
UFB
Single-axis Inverter, Top View
5 (2198-S263-ERSx and 2198-S312-ERSx modules)
19
4
W V U
16
–
3 MBRK
+
23
2 W V U
2
21mm (4 AWG-250 kcmil)
15-20 Nm (132-177 lbin)
20
Single-axis Inverter, Front View Single-axis Inverter, Bottom View

(2198-S263-ERSx and 2198-S312-ERSx modules) (2198-S263-ERSx and 2198-S312-ERSx modules)
1 Item Description Item Description

1 Motor cable clamp 13 Navigation pushbuttons
2 Tie-wrap bracket for feedback cable 14 Link speed status indicators
3 Motor brake (BC) connector 15 Link/Activity status indicators
4 Motor feedback (MF) connector 16 Ground jumper in operation
5 Universal feedback (UFB) connector 17 Safe torque-off (STO) connector
6 Digital inputs (IOD) connector 18 Lifting points
7 Ethernet (PORT1) RJ45 connector 19 Motor power (MP) connector
8 Ethernet (PORT2) RJ45 connector 20 Ground terminal
9 Zero-stack mounting tab/cutout 21 DC bus (DC) connector
10 Module status indicator 22 24V control input power (CP) connector
11 Network status indicator 23 Cooling fans (replacement kits available)
12 LCD display

Figure 60 - iTRAK Power Supply Features and Indicators
6 6
MOD– 7
NET– 8
5700
9 16
10 17
5 2
4 1 11
12 DC+
18
I/O
1 6
1 6
3
2
3
7
8
– 19
4
5
9
10
iPS RDY
+ 13 14
5 10
DC-
IN 24V -
IN 24V + 15
18
20
21
iTRAK Power Supply

iTRAK Power Supply (bottom view)
(top view)
iTRAK Power Supply

(front view)
2 2
iTRAK® Power Supply
(left side view)
1

1 Power bus cable clamp 8 Network status indicator 15 24V control input power (CP) connector
Ground lug (partially obscured behind
2 9 LCD display 16 24V control output power (ICP) connector -A
output plugs)
3 Digital inputs (IOD) connector 10 Navigation push buttons 17 DC bus output (IDC) connector - A
4 Ethernet (PORT1) RJ45 connector 11 Link speed status indicators 18 24V control output power (ICP) connector - B
5 Ethernet (PORT2) RJ45 connector 12 Link/Activity status indicators 19 DC bus output (IDC) connector - B
6 Zero-stack mounting tab/cutout 13 iTRAK power-supply ready (IR) connector 20 Cooling fan
7 Module status indicator 14 DC bus input (DC) connector 21 Power supply internal fuse
IMPORTANT See the iTRAK System User Manual, publication 2198T-UM001, for IOD, IR,
IDC, and ICP connector pinouts, and internal fuse information.

Figure 61 - Capacitor Module and DC-bus Conditioner Module Features and Indicators
11
MOD 4 12 2198-CAPMOD-2240 Capacitor Module and 5
DC BUS
5700 3 2198-DCBUSCOND-RP312 DC-bus Conditioner Module

(side view, lug cover removed)
10
6
MODULE
STATUS 2
9
7
2198-CAPMOD-2240 Capacitor Module and
2198-DCBUSCOND-RP312 DC-bus Conditioner Module
(front view) 24V–
24V+ 8 24V–
24V+
2198-CAPMOD-2240 Capacitor Module and

1 (top views)

DC– M8 stud (external DC-bus), shown
1 Ground stud 5 Stud/lug cover with wires (1) 9
with flexible bus-bar (2)
DC+ M8 stud (external DC-bus), shown
2 Module status (MS) connector 6 Stud cover without wires 10
with wire lug
3 DC-bus status indicator 7 DC-bus (DC) connector 11 M8 hex nut
4 Module status indicator 8 24V control input power (CP) connector 12 Lug spacer
(1) This example shows the lug cover oriented for wires exiting to the left (module is on the far left of the drive configuration). Rotate lug cover 180° when wires exit to the right (module is on the far right
of the drive configuration).
(2) Flexible bus-bars are included with only the 2198-CAPMOD-DCBUS-IO extension module. So, if you have two capacitor modules, two DC-bus conditioner modules, or a capacitor module and DC-bus
conditioner module mounted side by side, you must order the 2198-KITCON-CAPMOD2240 or 2198-KITCON-DCBUSCOND connector set separately.

Figure 62 - Extension Module Features and Indicators
7
8
5700
2
Extension Module
(side view, lug cover removed)
6
1
3
Extension Module 5
(front view)
Extension Module
(top views)
Item Description Item Description

1 Ground lug 5 DC– M8 stud (external DC-bus)
2 Stud/lug cover with wires (1) DC+ M8 stud (external DC-bus), shown
6 with flexible bus-bar (2)
3 Stud cover without wires 7 M8 hex nut
4 DC-bus (DC) connector 8 Lug spacer
(1) This example shows the lug cover oriented for wires exiting to the left (module is on the far left of drive configuration). Rotate
lug cover 180° when wires exit to the right (module is on the far right of drive configuration).
(2) Flexible bus-bars are included with only the 2198-CAPMOD-DCBUS-IO extension module.

Safe Torque-off Connector Pinout
The hardwired safe torque-off (STO) connector pinouts apply to single-axis

and dual-axis inverters. For feature descriptions and wiring information, refer
to Chapter 9 beginning on page 317.
Input Power Connector Pinouts
Input power connectors include the AC input power (IPD) connector,

contactor enable (CED) connector, and the 24V input power (CP) connector.
Table 29 - AC Input Power Connector

IPD Pin Description Signal Module
Chassis ground
L3 L3 • DC-bus power supply
• Regenerative bus supply
L2 Three-phase input power L2
L1 L1
Table 30 - 24V Input Power Connector

CP Pin Description Signal Module
1 24V power supply, customer supplied 24V+ • DC-bus power supply
• Inverters
2 24V common 24V– • Capacitor module
• DC-bus conditioner module
• iTRAK power supply
Table 31 - Contactor Enable Connector

CED Pin Description Signal Module
OK+ Relay-driven contact that provides a 24V signal CONV OK+
to non-Kinetix 5700 inverters indicating that
they can draw power from the regenerative Regenerative bus supply
OK– power supply. This signal is intended for use with CONV OK–
Kinetix 6000, Kinetix 7000, or PowerFlex® drive
migration.
EN– Relay-driven contact that is used in the control CONT EN– • DC-bus power supply
EN+ string for a three-phase power contactor. CONT EN+ • Regenerative bus supply

DC Bus and Shunt Resistor Connector Pinouts
The 2198-Pxxx DC-bus power supply RC connector wires to an external

passive shunt when the internal shunt capacity is exceeded. The 2198-RPxxx
regenerative bus supply has no internal shunt and the RC connector wires to an
external active shunt.
Table 32 - DC Bus Power Connector

DC Pin Description Signal Module
DC– • DC-bus power supply
Bus bar DC bus connections • Inverters
DC+ • Accessory modules
Table 33 - Shunt Connector

RC Pin Description Signal Module
1 SH
Passive shunt connections DC-bus power supply
2 DC+
1 DC–
Active shunt connections Regenerative bus supply
2 DC+
Digital Inputs Connector Pinouts
The DC-bus power supply has two configurable digital inputs and four
configurable functions to choose from in the Logix Designer application.
Table 34 - DC-bus Power Supply Digital Input Pinouts

IOD Pin Description Signal Module
Pin 1 1 24V current sinking fast input #1 IN1
2 I/O common for customer-supplied 24V supply COM
DC-bus power supply
3 24V current sinking fast input #2 IN2
Pin 4
4 I/O cable shield termination SHLD
Pin Orientation for 4-pin
Digital Inputs (IOD) Connector Table 35 - DC-bus Power Supply Configurable Functions
Default Configuration Description
Unassigned
Enable
Digital input1 = Enable Bus Capacitor OK
Digital input2 = Unassigned
Shunt Thermal Switch OK
Bus Conditioner OK

Single-axis inverters, dual-axis inverters, and the regenerative bus supply have
four configurable digital inputs with fast response times and ten configurable
functions to choose from in the Logix Designer application.
Table 36 - Inverter and Regenerative Bus Supply Digital Input Pinouts

IOD Pin Description Signal Module
1 6
2 7
3 8
4 9 5 Chassis ground SHLD • Inverters
5 10 6 24V current sinking fast input #3 IN3 • Regenerative bus supply

Pin Orientation for 10-pin
Digital Inputs (IOD) Connector 8 24V current sinking fast input #4 IN4
10 Chassis ground SHLD
Table 37 - Inverter Configurable Functions

Unassigned
Enable
Home
Registration 1
Digital input1 = Enable Registration 2

Digital input2 = Home Positive overtravel
Digital input3 = Registration 1
Digital input4 = Registration 2 Negative overtravel
Regeneration OK
Bus Capacitor OK
Shunt Thermal Switch OK
Bus Conditioner OK
Table 38 - Regenerative Bus Supply Configurable Functions

Unassigned
Enable
Digital input1 = Enable
Digital input2 = AC Line Contactor OK Bus Capacitor OK
Digital input3 = Unassigned Shunt Thermal Switch OK
Digital input4 = Unassigned
AC Line Contactor OK
Bus Conditioner OK

Ethernet Communication Connector Pinout

Pin Description Signal Module
1 Transmit+ TD+
2 Transmit– TD–
3 Receive+ RD+ 1 8
• DC-bus power supply
4 Reserved – • Regenerative bus supply
5 Reserved – • Inverters
6 Receive– RD–
7 Reserved –
8 Reserved –
Motor Power, Brake, and Feedback Connector Pinouts
These connector pinouts apply to the single-axis and dual-axis inverter.
Table 39 - Motor Power Connector

MP Pin Description Signal Color
U U Brown
V Three-phase motor power V Black
W W Blue
Chassis ground Green
ATTENTION: To avoid damage to the Kinetix 5700 system power supply and
inverter, make sure the motor power signals are wired correctly. Refer to
Figure 100 and Figure 101 beginning on page 153 for connector wiring
examples.
IMPORTANT Drive-to-motor power cables must not exceed 90 m (295 ft), depending on
feedback type and overall system design. See Appendix D, beginning on
page 401, for more information.
System performance was tested at this cable length. These limitations also
apply when meeting CE requirements.
Table 40 - Motor Brake Connector

BC Pin Description Signal
1 MBRK+
Motor brake connections
2 MBRK–

Motor Feedback Connector Pinouts
Table 41 - DSL Feedback Connector

MF Pin Description Signal
1 D+
Bidirectional data and power for digital encoder interface
2 D–
Cable shield and grounding plate (internal to 2198-KITCON-DSL connector kit)
termination point.
SHIELD SHIELD
Cable shield and shield clamp (internal to 2198-H2DCK converter kit) termination
point
IMPORTANT Drive-to-motor power cables must not exceed 90 m (295 ft), depending on
feedback type and overall system design. See Appendix D, beginning on
System performance was tested at these cable length specifications. These
limitations also apply when meeting CE requirements.
Figure 63 - Pin Orientation for 2-pin DSL Feedback (MF) Connector
Pin 1
Pin 2

Universal Feedback Connector Pinouts
Table 42 - Stegmann Hiperface and TTL Sine/Cosine Universal Feedback Connector

UFB Pin Description Signal UFB Pin Description Signal
Sine differential input + MTR_SIN+
1 9 Clock output + MTR_CLK+
A differential input + MTR_AM+
Sine differential input– MTR_SIN– Data differential input/output – MTR_DATA-
2 10
A differential input– MTR_AM– Index differential input – MTR_IM–
Cosine differential input + MTR_COS+
3 11 Motor thermostat (normally closed) (2) MTR_TS
B differential input + MTR_BM+
Cosine differential input – MTR_COS–
4 12 Hall commutation S1 input MTR_S1
B differential input – MTR_BM–
Data differential input/output + MTR_DATA+
5 13 Hall commutation S2 input MTR_S2
Index differential input + MTR_IM+
6 Encoder common MTR_ECOM 14 Encoder 5V power output MTR_EPWR5V (1)
7 Encoder 9V power output MTR_EPWR9V (1) 15 Clock output – MTR_CLK–
8 Hall commutation S3 input MTR_S3
(1) Determine which power supply your encoder requires and connect to only the specified supply. Do not make connections to both supplies.
(2) Not applicable unless motor has integrated thermal protection.
Figure 64 - Pin Orientation for 15-pin Universal Feedback (UFB) Connector
Pin 10
Pin 15 Pin 5
Pin 11 Pin 1
Pin 6
Accessory Module Pinouts
The module status (MS) connector applies to capacitor modules and DC-bus
conditioner modules.
Table 43 - Module Status Connector

MS Pin Description Signal
1 MS
Module status output
2 MS

Understand Control Signal This section provides a description of the Kinetix 5700 digital inputs, Ethernet
communication, power and relay specifications, encoder feedback
Specifications specifications, and safe torque-off features.
Digital Inputs
Digital inputs are available for the machine interface on the IOD connector.
Two for the DC-bus power supply, four for the single-axis inverter, four per
axis for the dual-axis inverters, and four for the regenerative bus supply. Digital
inputs require a 24V DC @ 15 mA supply. These are sinking inputs that
require a sourcing device. A common connection is provided on the IOD
connector for each of the digital inputs.
IMPORTANT To improve registration input EMC performance, refer to the System Design
for Control of Electrical Noise Reference Manual, publication GMC-RM001.
Table 44 - Understand Digital Input Functions
2198-xxxx-ERSx
2198-RPxxx
2198-Pxxx
Functions Description (2)
Enable A 24V DC input is applied to this terminal as a condition to enable each module. X X X
An active state indicates to a homing sequence that the referencing sensor has been seen. Typically, a transition of this signal is used to
Home – X –
establish a reference position for the machine axis.
Registration 1 An inactive-to-active transition (also known as a positive transition) or active-to-inactive transition (also known as a negative – X –
Registration 2 transition) is used to latch position values for use in registration moves. – X –
Positive Overtravel The positive/negative limit switch (normally closed contact) inputs for each axis require 24V DC (nominal). – X –
Negative Overtravel
In the active state the inverters can be enabled. An inactive state indicates that the Bulletin 8720MC-RPS unit is not ready to supply DC-
bus power. The inverters cannot be enabled.
Regeneration OK (1) When a bus group is supplied by an 8720MC-RPS unit, one inverter in the bus group must be configured in the Logix Designer – X –
application as Shared-DC Non-CIP Motion™ Converter and assigned to Regeneration OK. This signal is wired from RDY on the
8720MC-RPS unit and indicates to the Kinetix 5700 drive system that the 8720MC-RPS unit is ready to supply power. Enabled inverters
enumerate a Bus Power Sharing fault if the Regeneration OK input goes inactive.
When the 2198-R014, 2198-R031, or 2198-R127 external shunt resistor is wired to the DC-bus power supply, this input must be
configured in the Logix Designer application to monitor the status of the external shunt module thermal switch and assigned to Shunt
Shunt Thermal thermal switch OK. This function does not apply to the 2198-R004 shunt resistor. You can also use this input to monitor the status of an X X X
Switch OK active shunt module in DC-bus power supply systems that are connected via the capacitor module or extension module, or in
regenerative bus supply systems that are connected via the RC connector or an accessory module.
You can configure this input in the Logix Designer application and wire the module status (MS) output from the 2198-CAPMOD-2240
Bus Capacitor OK capacitor module to indicate to the DC-bus power supply, regenerative bus supply, or inverters that a major fault is present on the X X X
capacitor module.
You can configure this input in the Logix Designer application and wire the module status (MS) output from the 2198-DCBUSCOND-
Bus Conditioner OK RP312 DC-bus conditioner module to indicate to the DC-bus power supply, regenerative bus supply, or inverters that a major fault is X X X
present on the DC-bus conditioner module.
You can configure this input in the Logix Designer application to tell the 2198-RPxxx regenerative bus supply that the main AC line
AC Line Contactor OK contactor has closed and is sending L1…L3 AC line voltage. This is accomplished by wiring an auxiliary Normally Open contact off the – – X
main M1 contactor into one of the regenerative bus supply digital inputs.
(1) For more information on configuring a Shared-bus Non-CIP Motion Converter, refer to step 1 on page 217. For more information on wiring the 8720MC-RPS unit, refer to Figure 177 on page 356.
(2) The function is always inactive unless assigned to a digital input in the Logix Designer application. To configure your DC-bus power supply digital input for Shunt Thermal Switch OK or Bus capacitor
OK, refer to step 11 on page 205. To configure your regenerative bus supply digital input for Bus Conditioner OK or AC Line Contactor OK, refer to step 11 on page 209.

Table 45 - Digital Input Specifications

Drive Module
2198-xxxx-ERSx
Attribute Value
2198-RPxxx
2198-Pxxx
Digital input type Optically isolated, active high, single-ended, current sinking (EN 61131-2 Type 1) X X X
Input current (with 24V applied) 12 mA, typical X X X
On-state input voltage 15…30V @ 15 mA, max X X X
Off-state input voltage -1.0…5.0V X X X
Pulse reject filtering (applies to registration function only) 12.0 μs – X –
Pulse reject filtering (debounce filter) 20 ms, nom X X X
Applies to all other input functions, Home, for example.
Propagation delay (registration functions, inverters only) 0 (delay compensated) – X –
Registration accuracy (inverters only) ±3 μs – X –
Registration repeatability (inverters only) 700 ns – X –
Windowed registration invalid-to-valid event delay (inverters only) 125 μs, min – X –
Figure 65 - Digital Input Circuitry
IOD-1 or IOD-3
INx
INPUT
24V DC
COM
IOD-2 Kinetix 5700 Drive Module
Ethernet Communication Specifications

The PORT1 and PORT2 (RJ45) Ethernet connectors provide
communication with the Logix 5000™ controller.
Attribute Value
The drive auto-negotiates speed and duplex modes. These modes
Communication can be forced through the Logix Designer application. 100BASE-
TX, full duplex is recommended for maximum performance.
Cyclic update period (1) 1.0 ms, min
Three-port, cut-through, time correction on IEEE-1588 packets,
Embedded switch features limited filtering, quality of service with four priority levels
Auto MDI/MDIX crossover detection/correction Yes
Port-to-port time synchronization variation 100 ns, max
Cabling CAT5e shielded, 100 m (328 ft) max
(1) With CIP Security enabled on the 2198-Pxxx DC-bus power supply, the cyclic update period cannot be faster than 4.0 ms.

Contactor Enable Relay
The contactor-enable circuitry includes a relay-driven contact within the

2198-Pxxx DC-bus power supply and 2198-RPxxx regenerative bus supply.
The relay protects the Kinetix 5700 drive system in the event of overloads or
other fault conditions.
An AC three-phase mains contactor must be wired in series between the

branch circuit protection and the power supply. In addition, the AC three-
phase contactor control string must be wired in series with the contactor-
enable relay at the contactor-enable (CED) connector. Refer to Power Wiring
Examples on page 343 for wiring examples.
ATTENTION: Wiring the contactor-enable relay is required. To avoid personal

injury or damage to the drive, wire the contactor-enable relay into your
control string so that:
• three-phase power is removed and the power supply is protected under
various fault conditions.
Figure 66 - Contactor-enable Relay Circuit
CONT EN+
Normally
Open
Relay
CONT EN-
Power Supply
Surge suppression (diode, varistor module, RC module, or DC electronic

interface) is required across the auxiliary and main contactor coils.
Table 46 - Regenerative Bus Supply (CED) Relay Output Specifications

Attribute Value Nominal Maximum
On-state current Current flow when the relay is closed. – 1A
On-state resistance Contact resistance when the relay is closed. 0.1 Ω –
Off-state voltage Voltage across the contacts when the relay is open. 24V DC 28V DC
Table 47 - DC-bus Power Supply (CED) Relay Output Specifications

Attribute Value Nominal Maximum
On-state current Current flow when the relay is closed. – 1A
On-state resistance Contact resistance when the relay is closed. 1.0 Ω –
Off-state voltage Voltage across the contacts when the relay is open. 24V DC 28V DC

Converter OK Relay
The converter OK circuitry includes a relay-driven contact within the

2198-RPxxx regenerative bus supply. The relay provides a 24V signal to non-
Kinetix 5700 inverters indicating that they can draw power from the
regenerative power supply and that the power supply is not faulted.
TIP This signal is intended for use with Kinetix 6000, Kinetix 6200, Kinetix 6500
Kinetix 7000, or PowerFlex drives when migrating from the 8720MC-RPS to
the 2198-RPxxx regenerative bus supply.
Refer to Power Wiring Examples on page 343 for wiring examples.
Figure 67 - Converter OK Relay Circuit

24V PWR
Internally
Controlled
Relay OK+
Regenerative Resettable Fuse
Bus Supply
OK–
24V COM
Current limited output with auto-resettable fuse.
Table 48 - Converter OK Relay Output Specifications

Attribute Value Min Max
On-state current Current flow when the relay is closed. – 0.8 A
Off-state voltage Voltage across the contacts when the relay is open – 0V DC
On-state voltage or closed. – 24V DC
Motor Brake Circuit

The brake option is a spring-set holding brake that releases when voltage is
applied to the brake coil in the motor. The customer-supplied 24V power
supply drives the brake output through a solid-state relay. The dual-axis
inverters have separate brake circuits for each axis. The solid-state brake driver
circuit provides the following:
• Brake current-overload protection
• Brake over-voltage protection
For a detailed information on vertical loads and how the servo motor holding-
brake option can be used to help keep a load from falling, see the Vertical Load
and Holding Brake Management Application Technique, publication
MOTION-AT003.

Two connections (BC-1 and BC-2) are required for the motor brake output
(refer to Figure 68). Connections are rated for 2.0 A @ +24V (dual-axis
inverters) and 5.0 A @ +24V (single-axis inverters).
Figure 68 - Motor Brake Circuit

INT PWR 24V PWR
Control
Board
MBRK+ (BC-1)
Inductive
Energy
Kinetix 5700 Clamp
Servo Drive
MBRK– (BC-2)
24V COM
IMPORTANT Motor holding-brake switching frequency must not exceed 10 cycles/

min.
Control of the solid-state relay to release the motor brake is configurable in the
Logix Designer application (refer to Configure SPM Motor Closed-loop
Control Axis Properties on page 245). An active signal releases the motor
brake. Turn-on and turn-off delays are specified by the
MechanicalBrakeEngageDelay and MechanicalBrakeReleaseDelay settings.
IMPORTANT Holding brakes that are available on Allen-Bradley® rotary motors are
designed to hold a motor shaft at 0 rpm for up to the rated brake-
holding torque, not to stop the rotation of the motor shaft, or be used as
a safety device.
You must command the servo drive to 0 rpm and engage the brake only
after verifying that the motor shaft is at 0 rpm.
These steps provide one method you can use to control a brake.
1. Wire the mechanical brake according to the appropriate interconnect

diagram in Appendix A beginning on page 362.
2. Enter the MechanicalBrakeEngageDelay and Mechanical
BrakeReleaseDelay times in the Logix Designer application.
Refer to Axis Properties>Parameter List. The delay times must be from
the appropriate motor family brake specifications table in the Kinetix
Rotary Motion Specifications Technical Data, publication
KNX-TD001.
3. Use the drive stop-action default setting (Current Decel & Disable).
Refer to Axis Properties>Actions>Stop Action in the Logix Designer
application.
4. Use the motion instruction Motion Axis Stop (MAS) to decelerate the
servo motor to 0 rpm.
5. Use the motion instruction Motion Servo Off (MSF) to engage the
brake and disable drive.

Control Power
The Kinetix 5700 drive modules require 24V DC (21.6…26.4V) input power
for control circuitry.
IMPORTANT SELV or PELV rated power supplies must be used to energize external safety
devices connected to the Kinetix 5700 safety inputs.
The National Electrical Code and local electrical codes take precedence over
the values and methods provided. Implementation of these codes is the
responsibility of the machine builder.
Table 49 - Control Power Current Specifications

24V Current Per Module 24V Current, max 24V Inrush Current (5)
Drive Module (non-brake motor) (with maximum brake current)
Drive Module Cat. No. A
ADC ADC
2198-P031
0.8
2198-P070
DC-bus Power Supplies – 4.0
2198-P141
1.9
2198-P208
2198-RP088 4.3
2198-RP200 5.4
Regenerative Bus Supplies – 4.0
2198-RP263
9.1
2198-RP312
2198-D006-ERSx
2198-D012-ERSx 1.4 (2) 5.5 (3)
Dual-axis Inverters 2198-D020-ERSx 4.0
2198-D032-ERSx 1.7 (2) 7.7 (3)
2198-D057-ERSx 2.3 (2) 8.3 (3)
2198-S086-ERSx
2198-S130-ERSx
Single-axis Inverters 2198-S160-ERSx 4.6 9.6 (4) 4.0
2198-S263-ERSx
2198-S312-ERSx
iTRAK Power Supply (1) 2198T-W25K-ER 1.3 – 2.2
Capacitor Module 2198-CAPMOD-2240 0.1 7.0
Extension Module 2198-CAPMOD-DCBUS-IO – – –
DC-bus Conditioner Module 2198-DCBUSCOND-RP312 0.1 7.0
(1) These values represent only the iTRAK power supply. They do not include the iTRAK motor modules that are connected to the iTRAK power supply and also draw current from
this 24V control power input. For more information regarding 24V control power requirements, see the iTRAK System User Manual, publication 2198T-UM001.
(2) Values are base current per module.
(3) Values assume two brake motors, each drawing the maximum rating of 2 A, are attached to each module.
(4) Values assume the maximum rated brake current of 5 A.
(5) Inrush current duration is less than 30 ms.

Feedback Specifications The Kinetix 5700 drives accept motor feedback signals from Stegmann
Hiperface digital-servo-link (DSL) encoders on the motor feedback (MF)
connector and Hiperface, incremental, and EnDat encoders on the universal
feedback (UFB) connector.
IMPORTANT Auto-configuration in the Logix Designer application of intelligent absolute,

high-resolution encoders, incremental, and EnDat encoders is possible with
only Allen-Bradley motors.
The MF and UFB connectors can be used in the following applications:

• Motor feedback
• Auxiliary feedback-only axis
• Dual-loop control applications
Encoder Feedback Supported on the DSL Feedback Connector
The Kinetix 5700 drives support Kinetix VP motors with Stegmann Hiperface
digital-servo-link (DSL) encoders by using the 2-pin (MF) feedback
connector.
Other Allen-Bradley motors and actuators with Stegmann Hiperface single-

turn or multi-turn high-resolution absolute encoders are also accepted.
However, to connect these devices to the MF connector, you must also use the
2198-H2DCK Hiperface-to-DSL (series B or later) converter kit for
Hiperface-to-DSL feedback conversion. Alternatively, you can use the
universal (UFB) feedback connector for those motors and actuators.
Encoder Feedback Supported on the UFB Feedback Connector
The Kinetix 5700 drives also support multiple types of feedback devices by
using the 15-pin (UFB) universal feedback connector and sharing connector
pins in many cases. Use the 2198-K57CK-D15M universal feedback connector
kit for terminating the feedback conductors.
Table 50 - Universal Feedback General Specifications

Attribute Motor Feedback Auxiliary Feedback
• Stegmann Hiperface • Stegmann Hiperface
• Generic TTL Incremental • Generic TTL Incremental
Feedback device support • Generic Sine/Cosine Incremental • Generic Sine/Cosine Incremental
• Heidenhain EnDat Sin/Cos (1) • Heidenhain EnDat Sin/Cos (1)
• Heidenhain EnDat Digital (2) • Heidenhain EnDat Digital (2)
Power supply voltage (MTR_EPWR5V) 5.27…5.50V
Power supply current (MTR_EPWR5V) 300 mA, max
Power supply voltage (MTR_EPWR9V) 8.30…9.90V
Power supply current (MTR_EPWR9V) 150 mA, max
Single-ended, under 500 Ω = no fault, Single-ended, under 500 Ω = no fault,
Thermostat over 10 kΩ = fault over 10 kΩ = fault
(1) EnDat sine/cosine encoders support only RDD-Series direct-drive motors (Bulletin RDB).
(2) EnDat digital encoders support VPC-Bxxxxx-Y motors and applicable third-party motors as described in Table 56 on page 121.

Table 51 - Universal Feedback Signals by Device Type

Stegmann Generic TTL Generic Sine/Cosine Heidenhain Heidenhain
UFB Pin Hiperface Incremental Incremental EnDat Sine/Cosine EnDat Digital
1 MTR_SIN+ MTR_AM+ MTR_SIN+ ENDAT_B+ –
2 MTR_SIN– MTR_AM– MTR_SIN– ENDAT_B– –
3 MTR_COS+ MTR_BM+ MTR_COS+ ENDAT_A+ –
4 MTR_COS– MTR_BM– MTR_COS– ENDAT_A– –
5 MTR_DATA+ MTR_IM+ MTR_IM+ MTR_DATA+ MTR_DATA+
6 MTR_ECOM MTR_ECOM MTR_ECOM MTR_ECOM MTR_ECOM
7 MTR_EPWR9V (1) – – MTR_EPWR9V (1)
MTR_EPWR9V (1)
8 – MTR_S3 MTR_S3 – –
9 – – – MTR_CLK+ MTR_CLK+
10 MTR_DATA– MTR_IM– MTR_IM– MTR_DATA– MTR_DATA–
11 MTR_TS MTR_TS MTR_TS MTR_TS MTR_TS
12 – MTR_S1 MTR_S1 – –
13 – MTR_S2 MTR_S2 – –
14 MTR_EPWR5V (1) MTR_EPWR5V MTR_EPWR5V MTR_EPWR5V (1) MTR_EPWR5V (1)
15 – – – MTR_CLK– MTR_CLK–
ATTENTION: To avoid damage to components, determine which power

supply your encoder requires and connect to either the 5V or 9V supply, but
not both.

This is the motor thermostat interface schematic. Although the thermostat

signal is shown for all feedback types, some motors may not support this
feature because it is not part of the feedback device.
Figure 69 - Motor Thermostat Interface
+5V +5V
8.25 kΩ
1 kΩ Jumper
MTR_TS
0.1 μF
Kinetix 5700
Servo Drive
Stegmann Hiperface Feedback

Figure 70 - Stegmann Hiperface Interface, MTR_SIN and MTR_COS Signals
220 pF
Kinetix 5700
Servo Drive 2 kΩ
1 kΩ
-
to A/D Converter
+
1 kΩ
2 kΩ 220 pF
MTR_SIN+ or 1 kΩ +2.5V +2.5V

MTR_COS+
+
121 Ω -
to AqB Counter
MTR_SIN- or 1 kΩ
MTR_COS- 56 pF
56 pF
Figure 71 - Stegmann Hiperface Interface, MTR_DATA Signals
Kinetix 5700
1 kΩ
Servo Drive
MTR_DATA+
+
121 Ω - to AqB Counter
1 kΩ
MTR_DATA-
56 pF
56 pF
Shaded area indicates components that are part of the circuit, but support
+5V other feedback device types (not used for Stegmann Hiperface support).
1 kΩ
to UART
100 pF 100 pF from UART

1 kΩ
from UART

Generic TTL Feedback

Table 52 - Generic TTL Incremental Specifications
Attribute Value
TTL incremental encoder support 5V, differential A quad B
Quadrature interpolation 4 counts / square wave period
Differential input voltage 5V DC, differential line driver (DLD) output compatible
(MTR_AM, MTR_BM, and MTR_IM)
DC current draw 30 mA, max
Input signal frequency 5.0 MHz, max
Edge separation 42 ns min, between any two edges
(MTR_AM and MTR_BM)
Commutation angle verification performed at the first Hall signal
Commutation verification transition and periodically verifies thereafter
Hall inputs Single-ended, TTL, open collector, or none
(MTR_S1, MTR_S2, and MTR_S3)
Figure 72 - Generic TTL Incremental, MTR_AM and MTR_BM Signals
Kinetix 5700 220 pF

Servo Drive
2 kΩ
1 kΩ
-
to A/D Converter
+
1 kΩ
2 kΩ 220 pF
+2.5V +2.5V
Shaded area indicates components that are part of the circuit, but support other
feedback device types (not used for Generic TTL incremental support).
MTR_AM+ or 1 kΩ
MTR_BM+
+
MTR_AM- or 1 kΩ
MTR_BM-
56 pF
56 pF

Figure 73 - Generic TTL Interface, MTR_IM Signals
Kinetix 5700
Servo Drive
1 kΩ
MTR_IM+
+
1 kΩ
MTR_IM-
56 pF
56 pF
+5V
Shaded area indicates components that are part of the circuit, but support other feedback
device types (not used for Generic TTL incremental support).
1 kΩ
to UART
100 pF 100 pF from UART

1 kΩ from UART
Figure 74 - Generic TTL Interface, MTR_S1, MTR_S2, or MTR_S3 Signals
Kinetix 5700 +5V +5V

Servo Drive
3.32 kΩ
MTR_S1, 215 Ω
MTR_S2,
or MTR_S3
0.1 μF

Generic Sine/Cosine Feedback

Table 53 - Generic Sine/Cosine Incremental Specifications
Attribute Value
Sine/Cosine interpolation 2048 counts/sine wave period
Input frequency 250 kHz, max
(MTR_SIN and MTR_COS)
Differential input voltage 0.6…1.2V, p-p
Commutation angle verification performed at the first Hall signal
Commutation verification transition and periodically verifies thereafter
Hall inputs Single-ended, TTL, open collector, or none
(MTR_S1, MTR_S2, and MTR_S3)
Refer to page 117 for the generic sine/cosine interface schematic. It is identical
to the Stegmann Hiperface (MTR_AM and MTR_BM) signal schematic.
Refer to page 118 for the Hall (MTR_S1, MTR_S2, and MTR_S3) signal
schematic.
Refer to Encoder Phasing Definitions on page 123 for encoder phasing

alignment diagrams.

EnDat Sine/Cosine Feedback

Table 54 - EnDat Sine/Cosine Interface Specifications
Attribute Value
Protocol EnDat Sine/Cosine
EnDat Sine/Cosine data communication 2 Mbps, synchronous
Sine/Cosine interpolation 2048 counts/sine wave period
Input frequency 250 kHz, max
Differential input voltage 0.6…1.2V, p-p
Position compare between incremental accumulator and serial
Incremental position verification data performed every 50 ms or less.
Refer to page 116 for the EnDat sine/cosine interface schematic. It is identical
to the Stegmann Hiperface (MTR_SIN and MTR_COS) schematic.
Figure 75 - EnDat Sin/Cos and EnDat Digital Interface Schematic for Serial Communication
Kinetix 5700
Servo Drive
Shaded area indicates components that are part of the circuit, but support
other feedback device types (not used for EnDat support).

EnDat Digital Feedback

Table 55 - EnDat Digital Interface Specifications
Attribute Value
EnDat Digital data communication 4 Mbps, synchronous
Table 56 - Support Requirements for EnDat Encoders
Requirement EnDat Sine/Cosine EnDat Digital

LIC 4000
LC 483 ECl 119 (1)
ECl 119 (1) ROQ 437
ECN 113 ECN 1123/ EQN 1135
Supported models ECN 1313/EQN 1325 ECN 1325 / EQN 1337
ECN 413/EQN 425 ECI 1319/EQI 1331
ROQ 425 ECI 1118/EQI 1130
ECN 125
Position initialization Digital
Position tracking Uses sine/cosine signals Digital
Data frequency 100 kHz 4.125 MHz
Sine/cosine frequency 0…250 kHz –
(1) ECI119 can be procured from Heidenhain as either EnDat Sin/Cos or EnDat Digital.
IMPORTANT To properly support system EnDat feedback, the keying configuration in

drive Module Properties of the Logix Designer application must be selected
to use Kinetix 5700 drive firmware revision 5.0 or later.
IMPORTANT Unprogrammed Smart feedback devices (Hiperface Sin/Cos, Hiperface DSL,

EnDat Sin/Cos, and EnDat Digital) are not supported. Unprogrammed as load
or feedback-only feedback types are supported. Contact your local
distributor or Rockwell Automation representative for support options.

Auxiliary Feedback Specifications
The Kinetix 5700 inverters support multiple types of feedback devices by using
the 15-pin (UFB) connector and sharing connector pins in many cases. Refer
to Configure Feedback-only Axis Properties on page 230 to use these in your
application.
Table 57 - Auxiliary Feedback Signals by Device Type

Stegmann Generic TTL Generic Sine/Cosine Heidenhain Heidenhain
UFB Pin Hiperface Incremental Incremental EnDat Sin/Cos EnDat Digital
1 AUX_SIN+ AUX_AM+ AUX_SIN+ ENDAT_B+ –
2 AUX_SIN- AUX_AM- AUX_SIN- ENDAT_B– –
3 AUX_COS+ AUX_BM+ AUX_COS+ ENDAT_A+ –
4 AUX_COS- AUX_BM- AUX_COS- ENDAT_A– –
5 AUX_DATA+ AUX_IM+ AUX_IM+ AUX_DATA+ AUX_DATA+
6 AUX_ECOM AUX_ECOM AUX_ECOM AUX_ECOM AUX_ECOM
7 AUX_EPWR9V (1) – – AUX_EPWR9V (1) AUX_EPWR9V (1)
9 – – – AUX_CLK+ AUX_CLK+
10 AUX_DATA- AUX_IM- AUX_IM- AUX_DATA- AUX_DATA-
(1)
14 AUX_EPWR5V AUX_EPWR5V AUX_EPWR5V AUX_EPWR5V (1) AUX_EPWR5V (1)
15 – – – AUX_CLK- AUX_CLK-
ATTENTION: To avoid damage to components, determine which power

supply your encoder requires and connect to either the 5V or 9V supply, but
not both.
Specifications for the auxiliary feedback channel are identical to the motor
feedback channel, except for specifications related to commutation and BLOB
programming.
The 9.0V and 5.0V power supplies for auxiliary feedback devices are shared
with the motor feedback channel, and the total current capability is outlined in
the table on page 114.
Allen-Bradley Bulletin 842HR, 844D, 847H, and 847T encoders are the
preferred encoders for auxiliary feedback connections.

Table 58 - Allen-Bradley Auxiliary Feedback Encoders

Cat. No. Description
842HR-MJDZ115FWYD (multi-turn) Size 25, sine/cosine (serial), square flange, 3/8 in. solid shaft with
842HR-SJDZ115FWYD (single-turn) flat, 5…12V DC, digital RS-485 interface, M23, 17-pin connector
844D-B5CC1FW
HS35, hollow-shaft incremental encoders, rear (through-shaft),
844D-B5CC1CS 5/8 inch, tether, 3/8 in. bolt on a 2.5…4.0 in. diameter, 10-pin
connector, 5V DC in, 5V DC DLD out
844D-B5CC1DR
847H-DN1A-RH01024
Size 25, incremental encoder, standard square flange, 3/8 inch
847H-DN1A-RH02048 diameter shaft with flat, 4.5…5.5V line driver, TTL (B-Leads-A,
CW, Z gated with BN), MS connector, 10-pin
847H-DN1A-RH05000
847T-DN1A-RH01024 Size 20, incremental encoder, standard square flange, 3/8 inch
diameter shaft with flat, 4.5…5.5V line driver, TTL (B-Leads-A,
847T-DN1A-RH02048 CW, Z gated with BN), MS connector, 10-pin
Refer to the Kinetix Motion Accessories Technical Data, publication

KNX-TD004, for more information on these Allen-Bradley encoders.
Encoder Phasing Definitions
For TTL encoders, the drive position increases when A leads B. Clockwise
motor rotation is assumed, when looking at the shaft.
Figure 76 - TTL Encoder Phasing

360°
90° 90° 90° 90°
A
/A
B
/B
Z
/Z
For Sin/Cos encoders (Stegmann Hiperface and Heidenhain EnDat), the drive
position increases when Cosine (B) leads Sine (A). Clockwise motor rotation is
assumed, when looking at the shaft.

Figure 77 - Sine/Cosine Encoder Phasing

B A
IMPORTANT The Sine/Cosine encoder signal phasing is different than the TTL encoder
signal phasing.
IMPORTANT When using an incremental Sine/Cosine feedback device, the drive

cannot synthesize a marker signal, so a physical marker signal is required
for the home-to-marker sequence (and the marker hookup test) to
complete.
When using absolute feedback devices (for example, Stegmann
Hiperface) the drive synthesizes a marker signal because these devices
don't have a marker signal required for the home-to-marker sequence
(and the marker hookup test) to complete.
The drive UFB feedback connector uses Hall signals to initialize the
commutation angle for permanent magnet motor commutation.
Figure 78 - Hall Encoder Phasing
V UN
V WN
V VN
S1
S2
S3
300 0 60 120 180 240 300 0 60

Absolute Position Feature
The absolute position feature tracks the position of the motor, within the
multi-turn retention limits, while the drive is powered off. The absolute
position feature is available with only multi-turn encoders.
Table 59 - Absolute Position Retention Limits
Cat. No. Retention Limits

Encoder Type Motor Cat. No. Actuator Cat. No.
Designator Turns (rotary) mm (linear)
VPL-A/Bxxxxx-P
-P VPF-A/Bxxxxx-P VPAR-A/Bxxxxx-P 4096 (±2048) –
VPS-Bxxxxx-P
VPL-A/Bxxxxx-W,
-W VPF-A/Bxxxxx-W VPAR-Bxxxxx-W 4096 (±2048) –
Stegmann Hiperface (DSL) VPH-A/Bxxxxx-W
VPL-A/Bxxxxx-Q
VPC-Bxxxxx-Q
-Q VPAR-Bxxxxx-Q 512 (±256) –
VPF-A/Bxxxxx-Q
VPH-A/Bxxxxx-Q
MPL-A/Bxxxxx-M
MPM-A/Bxxxxx-M MPAR-A/B3xxxx-M
-M 2048 (±1024) –
MPF-A/Bxxxxx-M MPAI-A/BxxxxxM
Stegmann Hiperface MPS-A/Bxxxxx-M
MPAS-A/Bxxxx1-V05, MPAS-A/Bxxxx2-V20
-V MPL-A/Bxxxxx-V MPAR-A/B1xxxx-V, MPAR-A/B2xxxx-V 4096 (±2048) –
MPAI-A/BxxxxxV
Stegmann Hiperface (magnetic scale) -xDx – LDAT-Sxxxxxx-xDx – 960 (37.8)
-7 RDB-Bxxxxxx-7 – 1024 (±512) –
Heidenhain EnDat
-Y VPC-Bxxxxx-Y – 128 (±64) –
Figure 79 - Absolute Position Limits (measured in turns)

4096 Turns
2048 Turns
1024 Turns
512 Turns
128 Turns
-2048 -1024 -512 -256 -128 -64 0 +64 +128 +256 +512 +1024 +2048
Position at Power Down

Functional Safety Features Kinetix 5700 drives have the capability to safely turn off the inverter power
transistors in response to a monitored digital input, in accordance with Stop
Category 0 behavior. Hardwired and integrated safety options are available on
all Kinetix 5700 servo drives.
Hardwired STO Mode

Hardwired safe torque-off (STO) mode supports parallel input terminals for
cascading to adjacent drives over duplex wiring. For applications that do not
require the safety function you must install jumper wires to bypass the safe
torque-off feature. This applies to 2198-xxxx-ERS3 and 2198-xxxx-ERS4
inverters.
Refer to Hardwired Safe Torque-off on page 314 for the STO connector
pinout, installation, and wiring information.
Integrated Mode
For 2198-xxxx-ERS3 inverters in integrated STO mode, when any

GuardLogix® or Compact GuardLogix safety controller issues the safe torque-
off (STO) command over the EtherNet/IP™ network and the Kinetix 5700
drives execute the STO commands.
Refer to Integrated Safe Torque-off on page 323 for integrated safety drive
specifications, configuring motion and safety connections, direct motion
commands, and the STO bypass feature.
For 2189-xxxx-ERS4 inverters in integrated mode, the GuardLogix 5580 or

Compact GuardLogix 5380 safety controller activates the Monitored SS1
stopping function or any of the Drive Safety instructions providing controller-
based safety functions over the EtherNet/IP network.
For 2189-xxxx-ERS4 and 2189-xxxx-ERS3 (series B) drives, Timed SS1 and

STO are drive-based safety functions that are activated by the
GuardLogix 5580 or Compact Guardlogix 5380 controller over the
EtherNet/IP network.
Refer to the Kinetix 5700 Safe Monitor Functions Safety Reference Manual,
publication 2198-RM001, for a description and configuration examples of the
integrated stopping functions in the Studio 5000 Logix Designer® application.

Chapter 5
Connect the Kinetix 5700 Drive System
This chapter provides procedures for wiring your Kinetix® 5700 system
components and making cable connections.
Topic Page
Basic Wiring Requirements 128
Input Power Configurations for Kinetix 5700 Power Supplies 129
Ground Screw/Jumper Settings 135
Remove/Install the Ground Screw/Jumper 137
Ground the Drive System 139
Wiring Requirements 141
Wiring Guidelines 145
Wire the Power Connectors 145
Wire the Digital Input Connectors 149
Wire Motor Power and Brake Connectors 152
Wiring Single Cables 159
Wiring Power/Brake and Feedback Cables 163
Customer-supplied Motor Power Cables 178
Accessory Module Connections 181
External Passive-shunt Connections 182
External Active-shunt Connections 183
Ethernet Cable Connections 186

Chapter 5 Connect the Kinetix 5700 Drive System
Basic Wiring Requirements This section contains basic wiring information for the Kinetix 5700 drive
system power supplies, servo drives, the iTRAK® power supply, and accessories.
can become lodged in the circuitry and result in damage to components.
SHOCK HAZARD: To avoid hazard of electrical shock, perform all mounting

and wiring of the Bulletin 2198 drive modules prior to applying power. Once
power is applied, connector terminals can have voltage present even when
not in use.
IMPORTANT This section contains common PWM servo system wiring configurations,
size, and practices that can be used in a majority of applications. National
Electrical Code, local electrical codes, special operating temperatures, duty
cycles, or system configurations take precedence over the values and
methods provided.
Routing the Power and Signal Cables
Be aware that when you route power and signal wiring on a machine or system,
radiated noise from nearby relays, transformers, and other electronic devices
can be induced into I/O communication, or other sensitive low voltage signals.
This can cause system faults and communication anomalies.
The Bulletin 2090 single motor cable contains the power, brake, and feedback
wires, but is properly shielded to protect the noise-sensitive feedback signals.
Refer to Electrical Noise Reduction on page 67 for examples of routing high

and low voltage cables in wireways. Refer to the System Design for Control of
Electrical Noise Reference Manual, publication GMC-RM001, for more
information.

Connect the Kinetix 5700 Drive System Chapter 5
Input Power Configurations The Kinetix 5700 drive system power supply can be either the 2198-Pxxx
DC-bus power supply or the 2198-RPxxx regenerative bus supply. The input
for Kinetix 5700 Power power components and wiring depend on which power supply is used.
Supplies
DC-bus Power Supply
Before wiring input power to your 2198-Pxxx DC-bus power supply, you must
determine the type of input power within your facility. The drive modules are
designed to operate in both grounded and ungrounded environments.
IMPORTANT For IEC 61800-3 category C3 compliance, use the appropriate 2198-DBRxx-F
line filter with a grounded WYE configuration. The use of a line filter in an
ungrounded, corner-grounded, or impedance-grounded configuration can
affect the line filter components and result in equipment damage.
2198-DBxx-F line filters also provide compliance, but are not the preferred
solution because they require inverter ground jumpers installed manually.
Grounded Power Configurations
The grounded (WYE) power configuration grounds your three-phase power at

a neutral point. This type of grounded power configuration is preferred.
Figure 80 - Grounded Power Configuration (WYE Secondary)
2198-Pxxx DC-bus Power Supply

(bottom view)
Transformer (WYE) Secondary

L3
Transformer Three-phase (1)
AC Line Filter
L3 L2 L1
L2 (required for CE)
Three-phase
L1 Circuit M1
Input VAC
Protection Contactor
Phase Ground Connect to drive module

Bonded Cabinet ground stud.
Ground
Ground Grid or
Power Distribution Ground
(1) When using 2198-DBxx-F line filter, 2198-Pxxx power supply has the ground jumper installed and 2198-xxxx-ERSx inverters
have the ground jumpers installed.
When using 2198-DBRxx-F line filter, 2198-Pxxx power supply has the ground jumper installed, 2198-xxxx-ERSx inverters have
the ground jumpers removed.
ATTENTION: The 2198T-W25K-ER (iTRAK) power supply must receive DC-bus

voltage from a grounded-wye power configuration.

Figure 81 - Impedance-grounded Power Configuration (WYE secondary)
2198-Pxxx DC-bus Power Supply (1)

(bottom view)
Transformer (WYE) Secondary

L3
Transformer
L3 L2 L1
L2
Three-phase
L1 Circuit M1
Input VAC Protection Contactor
Phase Ground Connect to

Bonded Cabinet
Ground drive module
ground stud.
Ground Grid or
(1) 2198-Pxxx power supply has the ground jumper removed. 2198-xxxx-ERSx inverters have the ground jumpers removed.
Figure 82 - Corner-grounded Power Configuration (Delta secondary)

(bottom view)
Transformer (Delta) Secondary
Transformer L3
L3 L2 L1
Circuit M1
L2 Protection Contactor
L1
Bonded Cabinet
Ground Connect to drive module
ground stud.
Ground Grid or
Refer to Power Wiring Examples beginning on page 343 for input power

Ungrounded Power Configurations
The ungrounded power configuration (Figure 83), corner-grounded

(Figure 82), and impedance-grounded (Figure 81) power configurations do
not provide a neutral ground point.
IMPORTANT If you determine that you have ungrounded, corner-grounded, or

impedance-grounded power distribution in your facility, you must remove
the ground screw in each of your DC-bus power supplies, iTRAK power
supplies, and dual-axis inverters, and the ground jumper in each of your
Refer to Ground Screw/Jumper Settings on page 135 for more information.
Figure 83 - Ungrounded Power Configuration

(bottom view)
Transformer L3
L3 L2 L1
L2
Three-phase
Input VAC L1 Circuit M1
Chassis Ground Connect to

Bonded Cabinet drive module
Ground ground stud.
Ground Grid or
ATTENTION: Ungrounded and corner-grounded systems do not reference

each phase potential to a power distribution ground. This can result in an
unknown potential to earth ground. Drive-to-motor cable lengths are
limited with these AC power source types. See Appendix D, beginning on

Before wiring input power to your 2198-RPxxx regenerative bus supply, you
must determine the type of input power within your facility. The regenerative
bus supply is designed to operate in grounded-wye and impedance grounded
environments. Corner-grounded and ungrounded power can be used, but you
must add an isolation transformer to the input power circuit to provide
grounded-wye power.
ATTENTION: For IEC 61800-3 category C3 compliance, use the appropriate

2198-DBRxx-F AC line filter with a grounded WYE configuration. Use of the
AC line filter in an ungrounded or corner-grounded configuration (without
an isolation transformer) or in an impedance-grounded configuration can
affect the line filter components and result in equipment damage.
2198-DBxx-F line filters are not compatible with regenerative bus supplies.
Grounded Power Configurations
This grounded (WYE) power configuration (Figure 84) grounds the three-
phase input power at a neutral point. This is the preferred grounded power
configuration.
Figure 84 - Grounded Power Configuration (WYE secondary)
2198-RPxxx (1)
Transformer (WYE) Secondary (bottom view)
L3
Transformer AC Line Filter L3
L2 (required for CE) L2
L1
Three-phase
L1 Circuit M1
Input VAC
Phase Ground Connect to drive module

Bonded Cabinet ground stud.
Ground
Ground Grid or
(1) 2198-RPxxx power supply has the ground jumper installed. 2198-xxxx-ERSx inverters have the ground jumpers removed.


This impedance-grounded power configuration (Figure 85) does not provide a

neutral ground point.
ATTENTION: Ungrounded systems do not reference each phase potential to

a power distribution ground. This can result in an unknown potential to earth
ground.
Figure 85 - Impedance-grounded Power Configuration (WYE secondary)
2198-RPxxx (1)
Transformer (WYE) Secondary (bottom view)
L3
Transformer L3
L2 L2
L1
Three-phase
L1 Circuit M1
Input VAC Protection Contactor
Phase Ground
Bonded Cabinet Connect to drive
Ground module ground stud.
Ground Grid or
(1) 2198-RPxxx power supply has the ground jumper removed. 2198-xxxx-ERSx inverters have the ground jumpers removed.
IMPORTANT If you determine that you have impedance-grounded power distribution in

your facility, you must remove the ground screw in your regenerative power
supply, iTRAK power supplies, and dual-axis inverters, and the ground
jumper in each of your single-axis inverters.
Refer to Ground Screw/Jumper Settings on page 135 for more information.

This corner-grounded power configuration (Figure 86) includes an isolation

transformer that results in grounded-wye power distribution.
Figure 86 - Corner-grounded Power Configuration (with isolation transformer)
2198-RPxxx (1)
(bottom view)
Isolation
Transformer (Delta) Secondary Transformer
Transformer L3 AC Line Filter L3

L2
(required for CE) L1
Circuit M1
L2
L1
Bonded Cabinet
ground stud.
Ground Grid or
Ungrounded Power Configurations
This ungrounded power configuration (Figure 87) includes an isolation

transformer that results in grounded-wye power distribution.
Figure 87 - Ungrounded Power Configuration (with isolation transformer)
2198-RPxxx (1)
(bottom view)
Isolation
Transformer L3 Transformer
AC Line Filter L3
L2 (required for CE) L2
Three-phase L1
Input VAC
L1 Circuit M1
Bonded Cabinet
Chassis Ground
ground stud.
Ground Grid or

Ground Screw/Jumper Determine the ground screw/jumper setting for your Kinetix 5700 drive
system power supply, iTRAK power supply, and Kinetix 5700 inverters.
Settings
Kinetix 5700 Drive System Power Supply
The Kinetix 5700 drive system power supply can be either 2198-Pxxx DC-bus
power supply or 2198-RPxxx regenerative bus supply.
DC-bus Power Supply
The 2198-Pxxx DC-bus power supply has a factory-installed ground screw for
grounded-wye power distribution. Table 60 summarizes the ground screw/
jumper settings for the 2198-Pxxx DC-bus power supply.
Table 60 - Ground Screw Setting for the DC-bus Power Supply

2198-Pxxx
Ground Configuration Example Diagram DC-bus Power Supply
Grounded (wye) Figure 80 on page 129 Ground screw installed (default setting) (1)
• Impedance grounded Figure 81 on page 130

• Corner grounded Figure 82 on page 130 Remove ground screw/jumper
• AC-fed ungrounded Figure 83 on page 131
(1) Ground screw is factory installed.
IMPORTANT If you have grounded-wye power distribution in your facility, do not remove
the ground screw from the DC-bus power supply. Remove the ground screw
when using ungrounded, corner-grounded, or impedance-grounded power.
The 2198-RPxxx regenerative bus supply includes a factory-installed ground

jumper for grounded-wye power distribution. Table 61 summarizes the ground
jumper settings for the 2198-RPxxx regenerative bus supply.
Table 61 - Ground Jumper Setting for the Regenerative Bus Supply

2198-RPxxx
Ground Configuration Example Diagram Regenerative Bus Supply
• Grounded (wye) Figure 84 on page 132

• Corner-grounded with isolation transformer Ground jumper is factory
Figure 86 on page 134
• Ungrounded with isolation transformer installed (default setting)
Figure 87 on page 134
Impedance grounded Figure 85 on page 133 Remove ground jumper (1)
(1) When the regenerative bus supply ground jumper is removed, it can be permanently stored in threaded holes at the bottom of
the chassis.
IMPORTANT If you have grounded-wye power distribution in your facility, or corner-

grounded or ungrounded power with an isolation transformer, do not
remove the ground jumper from the regenerative bus supply. Remove the
ground jumper when using impedance-grounded power.

Kinetix 5700 Inverters
The 2198-Dxxx-ERSx dual-axis and 2198-Sxxx-ERSx single-axis inverters also

have a ground screw/jumper setting that depends on the input-power ground
configuration.
The 2198-Dxxx-ERSx dual-axis and 2198-Sxxx-ERSx single-axis inverters also

have a ground screw/jumper setting that depends on the input-power ground
configuration and whether a 2198-DBxx-F or 2198-DBRxx-F filter is used.
Table 62 summarizes the ground screw/jumper default settings for the

2198-xxxx-ERSx inverters.
Table 62 - Ground Screw/Jumper Setting for 2198-xxxx-ERSx Inverters

2198-xxxx-ERS3 2198-xxxx-ERS3 2198-xxxx-ERS4
(series A) (series B)
Ground screw is factory installed Ground screw/jumper is not installed (1)
(default setting) (default setting)
(1) Ground screw/jumper is included with the drive, but not installed.
Table 63 summarizes the ground screw/jumper settings required for the

2198-xxxx-ERSx inverters depending on the Kinetix 5700 power supply in use.
Table 63 - Ground Screw/Jumper Setting for 2198-xxxx-ERSx Inverters

Inverter Ground Jumper Setting Based on Selected Power Supply
• 2198-Pxxx DC-bus Power Supply (2)
AC Power Source Type 2198-Pxxx (1) • 2198-RPxxx Regenerative Bus Supply
DC-bus Power Supply • 8720MC-RPS Regenerative Power Supply
• Any Other Active Converter
Inverter ground screw/
Grounded (wye)
jumper installed.
• AC-fed ungrounded Inverter ground screw/jumper not installed (3).
Inverter ground screw/
• Corner grounded
• Impedance grounded jumper not installed.
(1) 2198-Pxxx DC-bus power supply when 2198-DB20-F, 2198-DB42-F, 2198-DB80-F, or 2198-DB290-F AC line filter is used.
(2) 2198-Pxxx DC-bus power supply when 2198-DBR20-F, 2198-DBR40-F, 2198-DBR90-F, or 2198-DBR200-F AC line filter is used.
(3) When the 2198-S263-ERSx or 2198-S312-ERSx inverter ground jumper is removed, it can be permanently stored in threaded
holes at the bottom of the chassis.
IMPORTANT If you have grounded-wye power distribution and the 2198-Pxxx DC-bus power supply with:
• 2198-DB20-F, 2198-DB42-F, 2198-DB80-F, or 2198-DB290-F AC line filters, install the ground jumper in the inverters. EMC
performance can be affected if the ground jumper is not installed.
• 2198-DBR20-F, 2198-DBR40-F, 2198-DBR90-F, or 2198-DBR200-F AC line filters, remove the ground jumper in the inverters.
Ground jumper removed is preferred when using the 2198-DBRxx-F AC line filters. EMC performance is achieved with or
without the ground jumper installed.
IMPORTANT If you are using the 2198-RPxxx regenerative bus supply, always remove the ground jumper in the inverters.

Kinetix 5700 iTRAK Power Supply
The 2198T-W25K-ER iTRAK power supply has a factory-installed ground

screw for grounded-wye power distribution. When the 2198-Pxxx DC-bus
power supply is used, keep the ground screw installed. When the 2198-RPxxx
regenerative bus supply is used, remove the ground screw.

ATTENTION: The iTRAK power supply can cause damage to equipment when
used with the 2198-RPxxx regenerative bus supply, if the ground screw is not
removed.
Remove/Install the Ground We recommend that you remove or install the ground screw/jumper when the
drive module is removed from the panel and placed on its side on a solid work
Screw/Jumper surface (does not apply to catalog numbers 2198-RPxxx, 2198-S263-ERSx, or
2198-S312-ERSx).
IMPORTANT To determine if you need to remove or install the ground screw/jumper, see
Ground Screw/Jumper Settings on page 135.
ATTENTION: When the ground screw/jumper is not installed on DC-bus

power supplies, the risk of equipment damage exists because the unit no
longer maintains line-to-neutral or line-to-line voltage protection.
To access or remove/install the ground screw on DC-bus power supplies, dual-

axis inverters, and the iTRAK power supply, open the small plastic door on the
right side of the module.
Figure 88 - Remove/Install the Ground Screw
Ground Screw
DC-bus Power Supply Access Door
Ground Screw
Dual-axis Inverter, or iTRAK Power Supply (side view)
To determine if you need to remove or

install the ground screw, see
Ground Screw/Jumper Settings
on page 135.

ATTENTION: To avoid personal injury, the ground screw/jumper access door

must be kept closed when power is applied. If power was present and then
removed, wait at least 5 minutes for the DC-bus voltage to dissipate and
verify that no DC-bus voltage exists before accessing the ground screw/
jumper. This applies to the DC-bus power supply, regenerative bus supply,
dual-axis inverters, and single-axis inverters.
Single-axis inverters (catalog numbers 2198-S086-ERSx, 2198-S130-ERSx,

and 2198-S160-ERSx) have a ground-jumper access door on the back of the
unit. Two captive screws secure the jumper.
Figure 89 - Remove/Install the Single-axis Inverter Ground Jumper
Captive Screws (2)

2198-S086-ERSx, 2198-S130-ERSx, and 2198-S160-ERSx Jumper
(rear view) TIP
Hold the jumper with
needle-nose pliers and
remove/install the
captive screws.
Ground Jumper To determine if you need to remove or

Access Door install the ground jumper, see
on page 135.
Regenerative bus supplies (catalog numbers 2198-RPxxx) and single-axis

inverters (catalog numbers 2198-S263-ERSx and 2198-S312-ERSx) have a
ground-jumper access door on the front of the unit. Two captive screws secure
the jumper.
Figure 90 - Remove/Install the Ground Jumper
TIP
2198-RPxxx Regenerative Bus Supply
MOD
Hold the jumper with

NET
or 2198-S263-ERSx and 2198-S312-ERSx Single-axis Inverter needle-nose pliers and

(single-axis inverter, front view is shown) 2
1
remove/install the
1
I/O
6
captive screws.
5 10
Captive Screws (2) Ground Jumper (1)

Access Door
Jumper -
MBRK
+
To determine if you need to remove or

W V U
install the ground jumper, see
15-20 Nm (132-177 lbin)
on page 135.
Jumper Storage
(1) When the regenerative bus supply or 2198-S263-ERSx or 2198-S312-ERSx inverter ground jumper is removed, it can be
permanently stored in threaded holes at the bottom of the chassis.
ATTENTION: Risk of equipment damage exists. The module ground

configuration must be accurately determined. See Ground Screw/Jumper
Settings on page 135.

Ground the Drive System All equipment and components of a machine or process system must have a
common earth-ground point that is connected to chassis. A grounded system
provides a ground path for protection against electrical shock. Grounding your
drive modules and panels minimize the shock hazard to personnel and damage
to equipment caused by short circuits, transient overvoltages, and accidental
connection of energized conductors to the equipment chassis.
ATTENTION: The National Electrical Code contains grounding requirements,

conventions, and definitions. Follow all applicable local codes and
regulations to safely ground your system.
For CE grounding requirements, refer to Agency Compliance on page 38.
Ground the System Subpanel

Ground Kinetix 5700 power supplies, inverters, and accessory modules to a
bonded cabinet ground bus with a braided ground strap. Keep the braided
ground strap as short as possible for optimum bonding.
Figure 91 - Connect the Ground Terminal

(typical system)
DC-bus Power Supply
(typical example)
-
MBRK
+
Braided Ground Straps

12 mm (0.5 in.) by 0.8 mm (0.03 in.).
1 Keep straps as short as possible.
3
4
Item Description
1 Ground screw (green) 2.0 N•m (17.7 lb•in), max
2 Braided ground strap (customer supplied)
3 Ground grid or power distribution ground
4 Bonded cabinet ground bus (customer supplied)
Refer to the System Design for Control of Electrical Noise Reference Manual,
publication GMC-RM001, for more information.

Ground Multiple Subpanels
In this figure, the chassis ground is extended to multiple subpanels.
Figure 92 - Subpanels Connected to a Single Ground Point
Follow NEC and applicable

local codes.
Bonded Ground Bus
Ground Grid or Power

Distribution Ground
High-frequency (HF) bonding is not illustrated. For HF bonding information,

refer to Bonding Multiple Subpanels on page 69.

Wiring Requirements Wires must be copper with 75 °C (167 °F) minimum rating. Phasing of main
AC power is arbitrary and earth ground connection is required for safe and
proper operation.
Refer to Power Wiring Examples on page 343 for interconnect diagrams.
IMPORTANT The National Electrical Code and local electrical codes take precedence
over the values and methods provided.
Table 64 - DC-bus Power Supply Wiring Requirements
DC-bus Power Supply Connects to Terminals Wire Size Strip Length Torque Value
Description
Cat. No. Pin Signal mm 2 (AWG) mm (in.) N•m (lb•in)
6…10 (1)
2198-P031
(10…8) 0.5…0.8
10.0 (0.39)
Mains input 6…10 (2) (4.4…7.1)
2198-P070 L3 L3
power L2 L2 (10…8)
L1 L1
2198-P141 10…35 2.5…4.5
20.0 (0.79)
2198-P208 (8…2) (22…40)
PELV/SELV CP-1 24V+ 0.5…4 0.22…0.25
24V power 7.0 (0.28)
CP-2 24V– (20…12) (1.9…2.2)
(connector plug)
DC–
DC Bus power Bus bar N/A (3) N/A (3) N/A (3)
DC+
Contactor enable EN– CONT EN– 0.14…2.5 0.4…0.5

2198-Pxxx 7.0 (0.28)
EN+ CONT EN+ (26…12) (3.5…4.4)
RC-1 SH 1.5…6 0.5…0.6
Shunt resistor 12.0 (0.47)
RC-2 DC+ (16…10) (4.5…5.3
IOD-1 IN1
IOD-2 COM 0.14…1.5
Digital inputs 10.0 (0.39) N/A (4)
IOD-3 IN2 (26…16)
IOD-4 SHLD
(1) Applies to solid wire. If using stranded wire, the maximum wire size is 6 mm2 (10 AWG).
(2) Applies to solid wire. If using stranded wire, the maximum wire size is 6 mm2 (10 AWG). To meet CE requirements above 45 °C (113 °F) for 6 mm2 stranded wires, single-core copper
conductors must be used with 90 °C minimum rating.
(3) Shared DC-bus power connections are always made from one drive module to another over the bus-bar connection system. These terminals do not receive discrete wires.
(4) This connector uses spring tension to hold wires in place.

Table 65 - Regenerative Bus Supply Wiring Requirements
Regen Bus Supply Connects to Terminals Wire Size Strip Length Torque Value
Description
6…10 (1) 0.5…0.8

2198-RP088 10.0 (0.39)
(10…8) (4.4…7.1)
Mains input L3 L3 10…35 2.5…4.5
2198-RP200 power 20.0 (0.79)
L2 L2 (8…2) (22…40)
L1 L1
2198-RP263 21.1…120 15…20
27.0 (1.06)
2198-RP312 (4…250 kcmil) (132…177)
2198-RP088 0.5…4 0.22…0.25
2198-RP200 7.0 (0.28)
(20…12) (1.9…2.2)
PELV/SELV
CP-1 24V+ 1.5…4 0.5…0.6
24V power CP-2 24V– (16…12) (4.4…5.3)
2198-RP263 (connector plug) 10.0 (0.39)
2198-RP312 0.7…0.8
6 (10) (6.1…7.0)
DC–
DC+
OK+ CONV OK+
Contactor enable OK– CONV OK– 0.14…2.5 0.4…0.5
7.0 (0.28)
EN– CONT EN– (26…12) (3.5…4.4)
EN+ CONT EN+
RC-2 DC+ 1.5…6 0.5…0.6
Active shunt 12.0 (0.47)
RC-1 DC– (16…10) (4.5…5.3)
2198-RPxxx
IOD-1 IN1
IOD-2 COM
IOD-3 IN2
IOD-4 COM
IOD-5 SHLD 0.14…1.5
IOD-6 IN3 (26…16)
IOD-7 COM
IOD-8 IN4
IOD-9 COM
IOD-10 SHLD
(1) Applies to solid wire. If using stranded wire, the maximum wire size is 6 mm2 (10 AWG). To meet CE requirements above 40 °C (104 °F) for 6 mm2 stranded wires, single-core copper
conductors must be used with 90 °C minimum rating.
(2) Shared DC-bus power connections are always made from drive to drive over the bus-bar connection system. These terminals do not receive discrete wires.
Table 66 - iTRAK Power Supply Wiring Requirements
iTRAK Power Supply Connects to Terminals Wire Size Strip Length Torque Value
Description
Cat. No. Pin Signal mm² (AWG) mm (in.) N•m (lb•in)
DC-bus input DC–

Bus bar N/A (1) N/A (1) N/A (1)
power DC+
2198T-W25K-ER 1.5…4 (2) 0.5…0.6

SELV/PELV rated (16…12) (4.4…5.3)
CP-1 24V+
24V power 10.0 (0.39)
CP-2 24V– 0.7…0.8 (3)
(connector plug) 6 (10) (2) (6.1…7.0)
(1) Shared DC-bus power connections are always made from power supply to power supply over the bus-bar connection system. These terminals do not receive discrete wires.
(2) Use sufficient wire size to support the complete control power load, including the Kinetix 5700 drive modules and pass-through current for the attached motor modules.
(3) Depending on 24V current demand, 6 mm2 (10 AWG) wire can be required. When 6 mm2 (10 AWG) wire is used, these torque specifications apply.
TIP For iTRAK power supply wiring requirements not shown here, see the iTRAK
System User Manual, publication 2198T-UM001.

Table 67 - Single-axis Inverter Wiring Requirements
Single-axis Inverter Connects to Terminals Wire Size Strip Length Torque Value
Description
Motor power cable

depends on motor/
2198-S086-ERSx drive combination.
2198-S130-ERSx 2.5…4.5
U U 6…25 (1) 20.0 (0.79)
V V (22…40)
Motor power (10…4)
W W
10…35 (1)
2198-S160-ERSx (8…2)
2198-S263-ERSx 21.1…120 15…20
27.0 (1.06)
2198-S312-ERSx (4…250 kcmil) (132…177)
2198-S086-ERSx 0.5…4 0.22…0.25
2198-S130-ERSx 7.0 (0.28)
(20…12) (1.9…2.2)
PELV/SELV
CP-1 24V+ 1.5…4 0.5…0.6
24V power CP-2 24V- (16…12) (4.4…5.3)
2198-S263-ERSx (connector plug) 10.0 (0.39)
2198-S312-ERSx 0.7…0.8
6 (10) (6.1…7.0)
BC-1 MBRK+ 0.22…0.25
Brake power N/A (2) 7.0 (0.28)
BC-2 MBRK- (1.9…2.2)
DC-
DC+
ST0-1 ST0-9 SB+/NC
ST0-2 ST0-10 S1A
ST0-3 ST0-11 SCA
ST0-4 ST0-12 S2A 0.14…1.5
Safety 10.0 (0.39) N/A (4)
ST0-5 ST0-13 SB- (26…16)
ST0-6 ST0-14 NC
2198-Sxxx-ERSx ST0-7 ST0-15 NC
ST0-8 ST0-16 NC
IOD-1 IN1
IOD-2 COM
IOD-3 IN2
IOD-4 COM
IOD-5 SHLD 0.14…1.5
IOD-6 IN3 (26…16)
IOD-7 COM
IOD-8 IN4
IOD-9 COM
IOD-10 SHLD
(1) Building your own cables or using third-party cables for Kinetix VP (Bulletin VPL, VPF, VPH, VPS, and VPC-Bxxxxx-Q) motors is not an option. Use 2090-CSxM1DE single motor cables.
Refer to the Kinetix Motion Accessories Specifications Technical Data, publication KNX-TD004, for cable specifications.
(2) Motor brake wires are included in the Bulletin 2090 motor cable.

Table 68 - Dual-axis Inverter Wiring Requirements
Dual-axis Inverter Connects to Terminals Wire Size Strip Length Torque Value
Description
Motor power cable

2198-D006-ERSx depends on motor/
2198-D012-ERSx U U drive combination. 0.5…0.6
10.0 (0.39)
2198-D020-ERSx Motor power V V (4.4…5.3)
2198-D032-ERSx (axis A and B) W W 0.75…2.5 (1)
(18…14)
2.5…6 (1) 0.5…0.8
2198-D057-ERSx 10.0 (0.39)
(14…10) (4.4…7.1)
PELV/SELV
CP-1 24V+ 0.5…4
24V power CP-2 24V– (20…12)
(connector plug) 0.22…0.25
7.0 (0.28) (1.9…2.2)
Brake power BC-1 MBRK+ N/A (2)
(axis A and B) BC-2 MBRK–
DC–
DC+
ST0-1 ST0-9 SB+ /NC
ST0-2 ST0-10 S1A
ST0-3 ST0-11 SCA
ST0-4 ST0-12 S2A 0.14…1.5
Safety 10.0 (0.39) N/A (4)
2198-Dxxx-ERSx ST0-5 ST0-13 SB- (26…16)
ST0-6 ST0-14 S1B
ST0-7 ST0-15 SCB
ST0-8 ST0-16 S2B
IOD-1 IN1
IOD-2 COM
IOD-3 IN2
IOD-4 COM
IOD-5 SHLD 0.14…1.5
IOD-6 IN3 (26…16)
IOD-7 COM
IOD-8 IN4
IOD-9 COM
IOD-10 SHLD
(1) Building your own cables or using third-party cables for Kinetix VP (Bulletin VPL, VPF, VPH, VPS, and VPC-Bxxxxx-Q) motors is not an option. Use 2090-CSxM1DE single motor cables.
Refer to the Kinetix Motion Accessories Specifications Technical Data, publication KNX-TD004, for cable specifications.
(2) Motor brake wires are included in the Bulletin 2090 motor cable.
ATTENTION: To avoid personal injury and/or equipment damage, observe

the following:
• Make sure installation complies with specifications regarding wire types,
conductor sizes, branch circuit protection, and disconnect devices. The
National Electrical Code (NEC) and local codes outline provisions for safely
installing electrical equipment.
• Use motor power connectors for connection purposes only. Do not use them
to turn the motor on and off.
• Ground shielded power cables to prevent potentially high voltages on the
shield.

Wiring Guidelines Use these guidelines as a reference when wiring the power connectors on your
Kinetix 5700 drive modules.
IMPORTANT For connector locations of the Kinetix 5700 drive modules, refer to
Kinetix 5700 Connector Data on page 94.
When removing insulation from wires and tightening screws to secure the
wires, refer to the table on page 141 for strip lengths and torque values.
IMPORTANT To improve system performance, run wires and cables in the wireways as
established in Establishing Noise Zones on page 70.
Follow these steps when wiring the connectors for your Kinetix 5700 drive
modules.
1. Prepare the wires for attachment to each connector plug by removing

insulation equal to the recommended strip length.
Some cables come prepared with wires appropriately stripped.
IMPORTANT Use caution not to nick, cut, or otherwise damage strands as you
remove the insulation.
2. Route the cable/wires to your Kinetix 5700 drive module connector.

3. Insert wires into connector plugs.
Refer to the connector pinout tables in Chapter 4 or the interconnect
diagrams in Appendix A.
4. Tighten the connector screws.
5. Gently pull on each wire to make sure it does not come out of its
terminal; reinsert and tighten any loose wires.
6. Insert the connector plug into the drive module connector.
Wire the Power Connectors This section provides examples and guidelines to assist you in making
connections to the input power connectors.
Refer to Power Wiring Examples on page 343 for interconnect diagrams.
Wire the 24V Control Power Input Connector
The 24V power (CP) connector requires 24V DC input for the control
circuitry. The connector plug ships with the drive module and shared-bus
connector kits are purchased separately.
IMPORTANT Mount the 24V power supply as close to the drive system as possible to
minimize voltage drop on the 24V input power wiring.

Figure 93 - CP Connector Wiring - Connector Plug
2198-Pxxx DC-bus Power Supply or

2198-RPxxx Regenerative Bus Supply,
Top View (DC-bus power supply is shown)
-
24V
+
2 24V
24V (CP) Connector Plug 1
Table 69 - CP Connector Plug Wiring Specifications

Recommended Strip Length Torque Value
Drive Module Wire Size
CP Pin Signal
Cat. No. mm (in.) N•m (lb•in)
mm2 (AWG)
2198-Pxxx, 2198-RP088, 2198-RP200, 2198-Dxxx-ERSx,
2198-S086-ERSx, 2198-S130-ERSx, 2198-S160-ERSx,
CP-1 24V+ 0.5…4 (1) 7.0 (0.28) 0.22…0.25
2198-CAPMOD-2240 and 2198-DCBUSCOND-RP312 CP-2 24V- (20…12) (1.9…2.2)
1.5…4 (1) 0.5…0.6

2198-RP263, 2198-RP312, CP-1 24V+ (16…12) (4.4…5.3)
2198-S263-ERSx, 2198-S312-ERSx, 10.0 (0.39)
2198T-W25K-ER CP-2 24V- 0.7…0.8
6 (10) (6.1…7.0)
(1) Use sufficient wire size to support the complete control power load, including the Kinetix 5700 drive modules and pass-through current for the attached motor modules. See 24V Control Power
Evaluation on page 49 for more information.
Figure 94 - CP Connector Wiring - Shared Bus
V- Kinetix 5700 Drive

24 V+
24 System (top view)
24V DC Input
Wiring Connector
Wiring Connector for 2198-Pxxx, 2198-Dxxx-ERSx,

2198-S086-ERSx, 2198-S130-ERSx, 2198-S160-ERSx,
2198-RP088, 2198-RP200, 2198-CAPMOD-2240, and
2198-DCBUSCOND-RP312 modules:
Catalog Number 2198-TCON-24VDCIN36
Wiring Connector for 2198-RP263, 2198-RP312, 2198-S263-ERSx,

2198-S312-ERSx, and 2198T-W25K-ER modules:
Catalog Number 2198T-W25K-P-IN
Table 70 - CP Shared-bus Wiring Specifications

Recommended
Drive Module (1) (2) Input Current, max Wire Size
Strip Length Torque Value
CP Pin Signal
Cat. No. A rms mm (in.) N•m (lb•in)
mm2 (AWG)
2198-RPxxx and 2198-Pxxx
2198-Dxxx-ERSx, 2198-Sxxx-ERSx, CP-1 24V+ 1.7…1.8
40 10 (6) 11.0 (0.43)
2198-CAPMOD-2240, 2198-DCBUSCOND-RP312, CP-2 24V- (15.0…15.9)
2198T-W25K-ER
(1) Catalog numbers 2198T-W25K-ER, 2198-RP263, 2198-RP312, 2198-S263-ERSx, and 2198-S312-ERSx, use a slightly larger input wiring connector than the other Kinetix 5700 drive modules.
(2) Bus-bars and T-connectors can be added only to the right of the 24V DC input wiring connector.

Wire the Input Power Connector
The input power (IPD) connector applies to the 2198-Pxxx DC-bus power
supply and 2198-RPxxx regenerative bus supply.
ATTENTION: Make sure the input power connections are correct when
wiring the IPD connector plug. Insert the plug into the module connector
and tighten screws to the specified torque value. Incorrect wiring/polarity or
loose wiring can cause damage to equipment.
Figure 95 - IPD Connector Wiring
2198-Pxxx DC-bus Power Supply or

Connector Screws (2) 2198-RP088 and 2198-RP200
0.8 N•m (7.1 lb•in) Regenerative Bus Supply, Bottom View
L3 L2 L1
L3 L2 L1
Input Power (IPD) Connector Plug
Front View Bottom View
L1 L2 L3 L1 L2 L3
2
21mm (4 AWG-250 kcmil)
15-20 Nm (132-177 lbin) L1 L2 L3
Input Power (IPD) Connector Input Power Ground Terminal

Screws (3x): 6 mm Hex Driver Screw: 8 mm Hex Driver The IPD connector on 2198-RP263
and 2198-RP312 power supplies is 2198-RP263 and 2198-RP312
Torque: 15…20 N•m (132…177 lb•in) Torque: 5.6 N•m (50 lb•in)
not removable. Regenerative Bus Supply,
Bottom View
Table 71 - Input Power (IPD) Connector Specifications

Recommended
Regenerative Bus Supply DC-bus Power Supply Wire Size Strip Length Torque Value
Pin Signal
Cat. No. Cat. No. mm (in.) N•m (lb•in)
mm2 (AWG)
2198-P031 6…10
2198-RP088 10.0 (0.39)
2198-P070 (10…8)
0.8 (7.1)
2198-P141 L3 L3 10…35
2198-RP200 20.0 (0.79)
2198-P208 L2 L2 (8…2)
L1 L1
2198-RP263 21.1…120 15…20
– 27.0 (1.06)
2198-RP312 (4…250 kcmil) (132…177)

Wire the Contactor Enable Connector
The contactor enable (2-pin CED) connector applies to the DC-bus power
supply. The regenerative bus supply has a 4-pin CED connector and includes
wiring to the Converter OK relay.
ATTENTION: Wiring the contactor enable relay is required. To avoid personal

injury or damage to the Kinetix 5700 drive system, wire the contactor enable
relay into your control string so that:
• three-phase power is removed and the DC-bus power supply or regenerative
bus supply is protected under various fault conditions.
Figure 96 - CED Connector Wiring - Connector Plug
2198-Pxxx MOD–
NET–
MOD
NET
2198-RPxxx
DC-bus Power Supply 5700
(front view) (front view)
2 2
1 1
OK+
EN– 1 I/O OK–

2-pin Contactor Enable 4
1 6
OK+ 4-pin Contactor Enable

EN–
I/O OK–
EN+ (CED) Connector Plug 5 10

EN–
EN+
(CED) Connector Plug
EN+
Table 72 - CED Connector Plug Specifications

Regenerative Bus Supply DC-bus Power Supply Wire Size
Pin Signal
Cat. No. Cat. No. mm (in.) N•m (lb•in)
mm2 (AWG)
2198-P031
2198-RP088 2198-P070 EN– CONT EN–
2198-RP200 2198-P141 EN+ CONT EN+ 0.14…2.5 0.4…0.5
2198-P208 7.0 (0.28)
2198-RP263 (26…12) (3.5…4.4)
2198-RP312 OK+ CONV OK+
– OK– CONV OK–

Wire the Digital Input This section provides guidelines to assist you in making digital input
connections. The digital inputs (IOD) and safety (STO) connector plugs for
Connectors all 2198-xxxx-ERS3 and 2198-xxxx-ERS4 drives require special attention to
help keep the plugs seated properly during normal operation.
IMPORTANT When replacing 2198-xxxx-ERS3 (series A) single-axis and dual-axis

inverters with 2198-xxxx-ERSx (series B) inverters, you must use the
series B (safety and digital input) connector plugs that are included with
your series B inverter.
2198-xxxx-ERS3 (series A) Connector Plugs
The right side of the safety and digital-input connector plugs require an off-
center push when inserting them into their respective connectors. This applies
to 2198-xxxx-ERS3 (series A) single-axis and dual-axis inverters.
IMPORTANT An off-center push is required to engage the locking features on the

bottom of the safety and digital-input connector plugs and seat properly
with the drive (STO and IOD) connectors. Failure to do this can result in
the connector plugs pulling out of the drive connector during normal
operation.
Figure 97 - 2198-xxxx-ERS3 (series A) Connector Plugs

Off-center Push
Push the Right-hand Side
Kinetix 5700 Inverter Locking Features
Safety or Digital Inputs Connector Plug
(safety connector plug is shown)
Safety (STO) Connector Plug

MOD–
NET– Digital Inputs Plug
Safety Plug

2198-xxxx-ERS4 and 2198-xxxx-ERS3 (series B) Connector Plugs
The safety and digital-input connector plugs have two locking leavers that you
push in a clockwise direction as you insert the plugs into the drive connector.
This is the locked position. Rotate the leavers counter-clockwise (open
position) to release the connector plugs. This applies to 2198-RPxxx
regenerative bus supply and 2198-xxxx-ERS4 and 2198-xxxx-ERS3 (series B)
single-axis and dual-axis inverters.
IMPORTANT Push the locking leavers clockwise into the locked position as you insert
the (STO and IOD) connector plugs. Failure to do this can result in the
connector plugs pulling out of the drive connector during normal
operation.
Figure 98 - 2198-xxxx-ERS4 and 2198-xxxx-ERS3 (series B) Connector Plugs

Push to Lock
Push to Lock
Kinetix 5700 Inverter
Safety or Digital Inputs Connector Plug Locking Leavers in
(safety connector plug is shown)
Push to Unlock Locked Position
Open Position
Safety (STO) Connector Plug (rotated counter-clockwise)
MOD– Locked Position

NET– (rotated clockwise)
Wire the Safe Torque-off Connector
For the hardwired safe torque-off (STO) connector pinouts, feature

descriptions, and wiring information, refer to Chapter 9 beginning on
page 305.

Wire the Digital Inputs Connector
The digital inputs (IOD) connector applies to the DC-bus power supply,
2198-RPxxx regenerative bus supply, single-axis inverter, and dual-axis
inverters and use spring tension to hold wires in place.
Figure 99 - IOD Connector Wiring
2198-Sxxx-ERSx
MOD
2198-RPxxx MOD MOD
Single-axis Inverters or
NET NET NET
Regenerative Bus Supply 5700 2198-Dxxx-ERSx
(front view) Dual-axis Inverters Front View
(2198-xxxx-ERS4 is shown)
2
2
1 2
1 6
1 1
1
1 6
I/O-A I/O-B
2 7
1 I/O
4
4 1 6
OK+
1 6 1 6
3 8
I/O OK–
EN–
4 9
EN+
5 10
4-pin Digital Inputs 5 10 5 10 5 10
5
UFB-A UFB-B
10
(IOD) Connector Plug
10-pin Digital Inputs
(IOD) Connector Plug
2198-Pxxx D+ D+
DC-bus Power Supply D- D-
(front view) MF-A MF-B
Table 73 - Digital Inputs (IOD) Connector Specifications

IOD Pin Signal
mm2 (AWG)
IOD-1 IN1
IOD-2 COM 0.14…1.5
2198-Pxxx 10.0 (0.39) N/A (1)
IOD-3 IN2 (26…16)
IOD-4 SHLD
IOD-1 IN1
IOD-2 COM
IOD-3 IN2
IOD-4 COM
2198-RPxxx IOD-5 SHLD 0.14…1.5
2198-Dxxx-ERSx 10.0 (0.39) N/A (1)
IOD-6 IN3 (26…16)
2198-Sxxx-ERSx IOD-7 COM
IOD-8 IN4
IOD-9 COM
IOD-10 SHLD

Wire Motor Power and Brake Motor power connections are made at the MP connector on the bottom of the
dual-axis and single-axis inverters. Motor brake connections are made at the
Connectors BC connector. On dual-axis inverters, the BC connectors are on either side of
the MP connectors on the bottom of the drive. On single-axis inverters, the
BC connector is on the front of the drive.
• On 2198-S086-ERSx, 2198-S130-ERSx, and 2198-S160-ERSx single-
axis inverters, the motor power connector and shield clamp are mounted
to a separate bracket that plugs into the bottom of the drive and has
mounting screws to hold it secure.
2198-S086-ERSx,
Motor Power Connector 2198-S130-ERSx, and
2198-S160-ERSx
Bracket Single-axis Inverter Clamp Bracket
(side view)
Clamp
• On 2198-S263-ERSx and 2198-S312-ERSx single-axis inverters, the

motor power connector is part of the drive. The clamp bracket is
included with the drive, but requires some assembly.
Hole for M8 Stud

2198-S263-ERSx and
2198-S312-ERSx
Bracket Single-axis Inverter Clamp Bracket
(front view)
Clamp
IMPORTANT The clamp included with 2198-S263-ERSx and 2198-S312-ERSx inverters is

compatible with Bulletin 2090 (4 and 2 AWG) motor power cable. Do not use
the clamp for smaller or larger cables.

Figure 100 - MP and BC Connector Wiring (dual-axis inverters)
MOD
NET
2198-Dxxx-ERSx
Dual-axis Inverters
(2198-D006-ERS4 drive is shown)
2
1
I/O-A
6 1
I/O-B
6
Motor Brake
(BC) Connector Plugs
5 10 5 10
UFB-A UFB-B
MBRK-A W-A V-A U-A W-B V-B U-B MBRK-B

–+ –+
D+ D+
D- D-
MF-A MF-B
2
1
2
1
W
W
U
V
U
V
Motor Power
(MP) Connector Plugs
Bulletin 2090 Motor Power Cable

Motor Cable (2090-CSxM1DE/DG cable is shown)
Shield Clamp
ATTENTION: Make sure the motor power connections are correct when
wiring the MP connector plug and that the plug is fully engaged in the
module connector. Incorrect wiring/polarity or loose wiring can cause
damage to equipment.
Table 74 - Motor Power (MP) Connector Specifications (dual-axis inverters)

Dual-axis Inverter Wire Size
Pin Signal/Wire Color
mm2 (AWG)
Motor power cable
2198-D006-ERSx depends on motor/
2198-D012-ERSx U U Brown drive combination. 10.0 (0.39) 0.5…0.6
2198-D020-ERSx V V Black (4.4…5.3)
2198-D032-ERSx W W Blue 0.75…2.5 (1)
Green/Yellow (18…14)
2.5…6 (1) 0.5…0.8
2198-D057-ERSx 10.0 (0.39)
(14…10) (4.4…7.1)
(1) Building your own cables or using third-party cables with Kinetix VP servo motors is not an option. Use 2090-CSxM1DE/DG single
motor cables. Refer to the Kinetix Motion Accessories Specifications Technical Data, publication KNX-TD004, for cable specifications.
Table 75 - Motor Brake (BC) Connector Specifications

Recommended Strip Length
Drive Module Signal/ Torque Value
Pin Wire Size
Cat. No. Wire Color mm (in.) N•m (lb•in)
(AWG)
2198-Dxxx-ERSx BC-1 MBRK+/Black 0.22…0.25

N/A (1) 7.0 (0.28)
2198-Sxxx-ERSx BC-2 MBRK-/White (1.9…2.2)
(1) Motor brake wires are part of the Bulletin 2090 motor power cable.

Figure 101 - MP and BC Connector Wiring (single-axis inverters)
MOD
NET
2198-S086-ERSx
2198-S130-ERSx or
2198-S160-ERSx
2
Single-axis Inverters
1
(front view)
1
I/O
6
(2198-S086-ERS4 drive is shown)
5 10
UFB
– Motor Brake
MBRK
2
+ 1 (BC) Connector Plug
–
MBRK
Tie Wrap +
W
Motor Power
(MP) Connector Plug
V
Motor Power
Connector
U
Motor Cable Bracket
Motor Cable
Shield Clamp Motor Cable
Shield Clamp Connector Flange Screws (2)
Bulletin 2090 Motor Power Cable 0.8 N•m (7.1 lb•in)
(2090-CSxM1DE/DG cable is shown)
Attach the motor power wires to the motor power connector, plug in the
motor feedback and brake connectors, and then connect the bracket to the
drive.
ATTENTION: Make sure the motor power connections are correct when
wiring the MP connector plug. Insert the plug into the module connector and
tighten flange screws to 0.8 N•m (7.1 lb•in). Incorrect wiring/polarity or
loose wiring can cause damage to equipment.
Table 76 - Motor Power (MP) Connector Specifications (single-axis inverters)

Recommended Strip Length
Terminal Flange
Drive Module Wire Size Torque Value Torque Value, max
Cat. No. mm (in.)
mm2 (AWG) N•m (lb•in) N•m (lb•in)
Motor power cable
depends on motor/
2198-S086-ERSx U U Brown drive combination.
2198-S130-ERSx V V Black 2.5…4.5 0.8
W W Blue 6…16 (1) 20.0 (0.79) (22…40) (7.1)
Green/Yellow (10…6)
10…35
2198-S160-ERSx (8…2)
(1) Building your own cables or using third-party cables for Kinetix VP motors is not an option. Use 2090-CSxM1DE/DG single motor cables. Refer to the Kinetix
Motion Accessories Specifications Technical Data, publication KNX-TD004, for cable specifications.

2198-S263-ERSx or 2198-S263-ERSx or
2198-S312-ERSx 2198-K57CK-D15M 2198-S312-ERSx
Single-axis Inverters Motor Feedback Single-axis Inverters
(side view) Connector Kit (front view)
Motor Brake
MBRK
Motor Power +
(BC) Connector Plug –

(MP) Connector MBRK
2
(bottom view) + 1
W V U
W V U
15-20 Nm (132-177 lbin)
Motor Power Ground Terminal

Motor Cable Motor Power (MP) Connector
Screw: 8 mm Hex Driver
Bracket Screws (3x): 6 mm Hex Driver
Torque: 5.6 N•m (50 lb•in)
Torque: 15…20 N•m (132…177 lb•in)
Motor Cable
Bulletin 2090 Motor Power Cable
Connections
(2090-CPBM7DF cable is shown)
Install the motor cable bracket (see page page 170), then attach motor power
and ground wires to the motor power connector and ground terminal. Plug in
motor feedback and brake connectors.
Table 77 - Motor Power and Brake Connector Specifications (single-axis inverters)

Recommended Strip Length Terminal
Drive Module Wire Size Torque Value
Cat. No. mm (in.)
mm2 (AWG) N•m (lb•in)
U U Brown
2198-S263-ERSx V V Black 21.1…120 15…20
W W Blue 27.0 (1.06)
2198-S312-ERSx (4…250 kcmil) (132…177)
Green/Yellow
Maximum Cable Lengths
There are maximum cable length limitations that apply to the DC-bus cables
(cluster to cluster) and motor power/brake and feedback cables (drive to
motor).
DC Bus Cluster-to-Cluster Cable Lengths
In this example, the power supply (center) feeds two extended clusters. The
following DC-bus cable length limitations apply:
• The maximum DC-bus cable length (power supply cluster to extended
cluster) is 70 m (230 ft)
• The maximum total DC-bus cable length is 140 m (459 ft)

IMPORTANT These examples feature the 2198-RPxxx regenerative bus supply, however,
they also apply to the 2198-Pxxx DC-bus power supply.
Figure 103 - Regenerative Bus Supply Example/Center Power Supply Cluster/104 A, max
Single-axis Capacitor DC-bus Conditioner Extension Regenerative Capacitor DC-bus Conditioner Capacitor Single-axis
Inverters Module Module Module Bus Supply Module Module Module Inverters
DC+ DC+
DC Bus DC Bus
DC– Circuit (1) DC–
Circuit (1) Protection

Protection
2198-CAPMOD-2240
2198-CAPMOD-2240
2198-CAPMOD-2240
(optional)
(extended cluster)
(extended cluster)
(optional)
2198-Sxxx-ERSx
2198-Sxxx-ERSx
2198-Sxxx-ERSx
2198-Sxxx-ERSx
2198-RPxxx
Cluster #3
Cluster #2
Cluster #1
70 m 70 m
(230 ft), (230 ft),
max max
(1) The National Electrical Code and local electrical codes take precedence over the values and methods provided.
When the power supply is positioned right or left of the extended clusters, the
maximum total DC-bus cable length is 70 m (230 ft).
Figure 104 - Regenerative Bus Supply Example/Two Extended Clusters/208 A, max

Regenerative Capacitor Extension Extension DC-bus Conditioner Single-axis Capacitor Extension DC-bus Conditioner Capacitor Single-axis
Bus Supply Module Module Module Module Inverters Module Module Module Module Inverters
DC+ DC+
DC Bus DC Bus DC Bus
DC– DC–
Circuit (1) Circuit (1)
Protection Protection
2198-CAPMOD-2240
2198-CAPMOD-2240
2198-CAPMOD-2240
(optional) (optional)
(extended cluster)
(extended cluster)
2198-Sxxx-ERSx
2198-Sxxx-ERSx
2198-Sxxx-ERSx
2198-Sxxx-ERSx
2198-RPxxx
Cluster #2
Cluster #3
Cluster #1
35 m 35 m
(115 ft) (115 ft)
M Motor Array M
(1) The National Electrical Code and local electrical codes take precedence over the values and methods provided.
IMPORTANT It is important to use low-inductance DC cable routing to help reduce the risk
of voltage oscillations between clusters.
Low-inductance DC cable routing can be achieved by means of positive and
negative cables routed in parallel and as close to one another as possible,
less than 0.3 m (1.0 ft).
Size the DC cable in accordance with UL or applicable agency guidelines. The
voltage drop across the DC cable can be further reduced by using a bigger
cable size because voltage drop is directly proportional to cable resistance
(see Recommended DC-bus Cable Gauge on page 157).

Table 78 - Recommended DC-bus Cable Gauge
Regenerative Bus Supply Recommended DC-bus Cable Gauge

Cat. No. mm2 (AWG/MCM)
2198-RP088
53.5 (1/0)
2198-RP200
2198-RP263
152 (300 MCM)
2198-RP312
DC-bus Power Supply Recommended DC-bus Cable Gauge
Cat. No. mm2 (AWG/MCM)
2198-P031
2198-P070
53.5 (1/0)
2198-P141
2198-P208
2198-P208 x 2
152 (300 MCM)
2198-P208 x 3
Observe the following guidelines when installing DC-bus cable:

• Use only unshielded cable for DC-bus voltage
• Use 1000V rated insulation cable in this application
• Make the DC+ and DC- cable distance as short as possible to help
reduce cable inductance
• Twisting the DC-bus cable together is not required, but we recommend
twisting to make sure the DC cables are routed close to each other
• The maximum Bus Voltage Set Point reduces linearly from 750V DC to
715V DC as the DC-bus cable length per cluster increases from 0 to
70 m (230 ft) respectively
• To prevent nuisance bus-overvoltage faults, the maximum Bus Voltage
Set Point reduces linearly from 750V DC to 715V DC as the DC-bus
cable length per cluster increases from 0 to 70 m (230 ft) respectively.
DC-bus Cable Length per Cluster (ft)
0 32.8 65.6 98.4 131 164 197 230
750
745
Maximum Bus Voltage Set Point
740
(Volts DC)
735
730
725
720
715
0 10 20 30 40 50 60 70
DC-bus Cable Length per Cluster (m)

Drive to Motor Cable Lengths
Combined motor-power cable length for all axes on the same DC bus depends
on the Kinetix 5700 system power supply in use.
• For applications that include the 2198-Pxxx DC-bus power supply and
2198-DBxx-F AC line filter, the maximum length is up to 400 m
(1312 ft)
– When 2198-P070, 2198-P141, and 2198-P208 DC-bus power
supplies are used with 2198-DBRxx-F AC line filters, the maximum
length is up to 1200 m (3937 ft)
– When 2198-P031 DC-bus power supplies are used with
2198-DBxx-F or 2198-DBRxx-F line filters, the maximum length is
up to 400 m (1312 ft)
• For applications that include the 2198-RPxxx regenerative bus supply
and 2198-DBRxx-F AC line filter, the maximum length is up to 1200 m
(3937 ft)
The maximum drive-to-motor cable length for Kinetix 5700 drives and
motor/actuator combinations with 2090-CSxM1Dx cables is up to 90 m (295
ft), depending on the feedback type and overall system design. See
Appendix D, beginning on page 401, for more information.
Table 79 - Drive-to-Motor Feedback Cable Length

Cable Length, max (1)
Feedback Type
m (ft)
Single-turn or multi-turn absolute up to 90 (295)
Incremental up to 30 (98)
Heidenhain EnDat up to 90 (295)
(1) See Appendix D on page 401 for the maximum motor-to-drive cable length for specific motor and actuator families.
IMPORTANT For more information on maximum motor cable lengths, see

Appendix D beginning on page 401.
This cable length example is based on the Kinetix 5700 system in Figure 103
on page 156.
Table 80 - Combined Cable Length Example

Total Motor Power Total DC-bus
Cluster Cable Length Cable Length
m (ft) m (ft)
Extended Cluster #1 180 (591) 70 (230)
Power Supply Cluster #2 – –
Extended Cluster #3 180 (591) 70 (230)
Total 360 (1182) 140 (460)

Wiring Single Cables Kinetix 5700 inverters and most Kinetix VP motor/actuator combinations use
single motor-cable technology with motor power, feedback, and brake wires
(when specified) housed in a single cable. Feedback wires are shielded
separately and provide a shield braid for grounding in the connector kit.
IMPORTANT Due to the unique characteristics of single cable technology, designed for
and tested with Kinetix 5700 inverters and Kinetix VP (Bulletin VPL, VPF,
VPH, VPS, and VPC-Bxxxxx-Q) motors, and Kinetix VP (Bulletin VPAR)
electric cylinders, you cannot build your own cables or use third-party
cables.
Refer to the Kinetix Motion Accessories Specifications Technical Data,

publication KNX-TD004, for cable specifications.
Table 81 - Single Cable Catalog Numbers

Motor /Actuator Feedback Kit Motor Cable Cat. No. Motor Cable Cat. No. Feedback Connections
Cat. No. Cat. No. (with brake wires) (without brake wires)
VPL-Bxxxx 2090-CSBM1DE-xxAAxx (standard) cables 2198-KITCON-DSL kit is pre-wired
VPF-Bxxxx 2090-CSWM1DE-xxAAxx (standard) cables
2090-CSBM1DE-xxAFxx (continuous-flex) cables to feedback conductors
VPH-Bxxxx 2198-KITCON-DSL
VPS-Bxxxxx 2090-CSBM1DG-xxAAxx (standard) cables Flying-lead feedback conductors.
VPC-Bxxxxx-Q 2090-CSWM1DG-xxAAxx (standard) cables 2198-KITCON-DSL connector kit is
VPAR-Bxxxxx 2090-CSBM1DG-xxAFxx (continuous-flex) cables purchased separately
Table 82 - Kinetix VP Rotary Motor Compatibility

Drive Module (1) Bulletin VPL Bulletin VPF Bulletin VPH Bulletin VPS VPC-Bxxxxx-Q (2) Bulletin VPAR
Cat. No.
2198-Dxxx-ERSx X X X X X
X
2198-Sxxx-ERSx – – – – –
(1) For wiring to compatible motors with 2198-S160-ERSx drives, see Single-axis Inverter Power/Brake Cable Installation on page 168.
For wiring to compatible motors with 2198-S263-ERSx, 2198-S312-ERSx drives, see Customer-supplied Motor Power Cables on page 178.
(2) Due to the motor power conductor size, VPC-B3004 motors do not support single cable technology. See the Motor Power Cable Compatibility
table on page 163 for VPC-Bxxxxx-S and VPC-Bxxxxx-Y motor cables intended for use with Kinetix 5700 drives.

Motor Feedback Connections
Single motor-cable feedback connections are made by using the

2198-KITCON-DSL feedback connector kit.
• 2090-CSxM1DE cables include the connector kit pre-wired to the
feedback conductors.
• 2090-CSxM1DG cables have flying-lead feedback conductors. The
2198-KITCON-DSL feedback connector kit must be purchased
separately and installed.
Figure 105 - MF Connector Wiring
2198-Sxxx-ERSx MOD
NET
MOD
NET
2198-Dxxx-ERSx
Single-axis Inverters Dual-axis Inverters
(2198-S086-ERS4 drive is (2198-D006-ERS4 drive is shown)
Refer to Kinetix 5500 Feedback Connector
shown) 2 2
Kit Installation Instructions, publication
1
I/O
1
I/O-A I/O-B
2198-IN002, for connector kit specifications.
1 6 1 6 1 6
Motor Feedback Mounting Screws (2)

Connector Kits 5
UFB
10 5
UFB-A
10 5 10
UFB-B
2198-KITCON-DSL Cover
Feedback Connector Kit Clamp Screws (2)
D+
D-
Exposed Shield
Connector
Housing
–
MBRK
+
Feedback Cable
(EPWR+, EPWR-)
Internal
Grounding Plate
Motor Cable
Shield Clamp
Motor Cable
Shield Clamp
Table 83 - Motor Feedback (MF) Connector Specifications
Drive Module Signal/ Wire Size Strip Length Torque Value

Pin
Cat. No. Wire Color AWG mm (in.) N•m (lb•in)
2198-Dxxx-ERSx MF-1 D+/Blue

22 10.0 (0.39) 0.4 (3.5)
2198-Sxxx-ERSx MF-2 D-/White/Blue

Apply the Single Motor Cable Shield Clamp
Factory-supplied 2090-Series single motor cables are shielded, and the braided
cable shield must terminate at the drive during installation. A small portion of
the cable jacket has been removed to expose the shield braid. The exposed area
must be clamped (with the clamp provided) at the bottom front of the drive.
SHOCK HAZARD: To avoid hazard of electrical shock, make sure shielded

power cables are grounded according to recommendations.
These procedures assume you have completed wiring your motor power, brake,
and feedback connectors and are ready to apply the cable shield clamp.
Dual-axis Inverter Shield Clamp Installation
Follow these steps to apply the dual-axis inverter cable shield clamp.
1. Loosen the clamp knob and determine if you need the clamp spacers.
Clamp spacers are included with the dual-axis inverters for cable
diameters that are too small for a tight fit within the drive clamp alone.
The spacers are held captive by nylon rivets. Remove the rivets and
spacers when your cable shield is of sufficient diameter for the clamp to
hold the cable secure.
IMPORTANT Clamp spacers are needed with 2090-CSBM1DG (18 and 14

AWG) cables. Spacers are not needed for 2090-CSBM1DG (10
AWG) cables, all 2090-CSBM1DE cables, and can be removed.
Figure 106 - Dual-axis Inverter Shield Clamp Installation

Exposed Shield Braid
Under Clamp
2198-Dxxx-ERSx
2198-KITCON-DSL D+ D+
Dual-axis Inverter,
D- D-
Motor Feedback Connector Kits MF-A MF-B

(side view)
Motor Power (MP) and
2090-CSBM1DE or Motor Brake (BC) Connectors
2090-CSBM1DG Cables
Service
Loops
Bulletin 2090-CSBM1DE
Clamp Rivets (2) Single Motor Cables Motor Cable
Clamp Screw
Spacers (2) and Nut Shield Clamp
Clamp Knob
(hand tighten)
2. Position the exposed portion of each cable braid directly in line with the
clamp.
3. Hand tighten the clamp knob.

Make sure the cable clamp tightens around the cable shield and provides
a good bond between the cable shield and the drive chassis.
Only finger-tight torque on the clamp knob is required. The cable
should not move within the clamp under its own weight or when slight
pressure is applied by hand.
IMPORTANT If the power/brake cable shield on the dual-axis inverter has a

loose fit inside the shield clamp, use a clamp spacer to reduce
the clamp diameter. When the clamp knob is tightened, the
result must be a high-frequency bond between the cable shield
and the drive chassis.
Make sure the clamp is aligned with the shield braid and not
heat shrink.
4. Repeat step 1 through step 3 for each dual-axis inverter.
Single-axis Inverter Shield Clamp Installation
Single-axis inverters include a two-position cable-shield clamp. With 10 AWG

2090-CSxM1DE and 2090-CSxM1DG cables, only the small (upper) clamp
is used. Replacement clamps are also available.
Follow these steps to apply the single-axis inverter motor-cable shield clamp.
1. Remove the larger (lower position) clamp.

2. Loosen the clamp screw.
Figure 107 - Cable Installation
2198-KITCON-DSL 2198-Sxxx-ERSx
Motor Feedback Single-axis Inverter
Connector Kit (front view)
Exposed Shield Braid Clamp Screw –

MBRK Motor Brake
Under Clamp (M10)
+
(BC) Connector
Motor Power Wires Motor Power

(MP) Connector
Small Cable Clamp

(10, 8, 6 AWG)
Large Cable Clamp
(4 and 2 AWG)
Motor Cable
Shield Clamp Bulletin 2090-CSxM1DE
Small Cable Clamp Single Motor Cable

3. Position the exposed portion of the cable braid directly in line with the
clamp.
IMPORTANT Make sure the clamp is aligned with the shield braid and not the
heat shrink.
4. Tighten the clamp screw.

Make sure the cable clamp tightens around the overall cable shield and
provides a good bond between the cable shield and the drive chassis.
Torque value 5.6 N•m (50 lb•in), max.
5. Repeat step 1 through step 4 for each drive in multi-axis configurations.
Wiring Power/Brake and Kinetix 5700 drives are also compatible with many other Allen-Bradley®
motors and actuators that have separate power/brake and feedback cables.
Feedback Cables Follow these guidelines when 2090-CPxM7DF (power/brake) cables and
2090-CFBM7DF (feedback) cables are used in a new installation or reused in
an existing installation with Kinetix 5700 servo drives.
Motor Power and Brake Cables
The motors and actuators in Table 84 have separate power/brake and feedback
cables. The motor power/brake cable attaches to the cable clamp on the drive
and the power/brake conductors attach to the MP and BC connectors,
respectively.
Table 84 - Motor Power Cable Compatibility

Motor Power Cables (1) Motor Power Cables (1)
Motor/Actuator Cat. No. (with brake wires) (without brake wires)
MPL-B15xxx-xx7xAA, MPL-B2xxx-xx7xA
MPL-B3xxx-xx7xAA…MPL-B9xxx-xx7xAA
MPM-Bxxxx, MPF-Bxxxx, MPS-Bxxxx
2090-CPBM7DF-xxAAxx
MPAS-Bxxxx1-V05SxA, MPAS-Bxxxx2-V20SxA (standard) or
MPAI-Bxxxx, MPAR-B3xxx (series B) 2090-CPBM7DF-xxAFxx 2090-CPWM7DF-xxAAxx
MPAR-B1xxx and MPAR-B2xxx (series B and C) (continuous-flex) (standard) or
VPC-Bxxxxx-S 2090-CPWM7DF-xxAFxx
VPC-Bxxxxx-Y (continuous-flex)
RDB-Bxxxx-7/3
MPAS-Bxxxxx-ALMx2C
LDAT-Sxxxxxx-xDx N/A
LDAT-Sxxxxxx-xBx
LDC-xxxxxx-xHTxx
HPK-Bxxxx, HPK-Exxxx Customer-supplied
(1) Refer to the Kinetix Motion Accessories Specifications Technical Data, publication KNX-TD004, for cable specifications.

Table 85 - Legacy Motor Power Cables

Motor Cable Description Cat. No.
Power/brake, threaded 2090-XXNPMF-xxSxx
Standard
Power-only, bayonet 2090-XXNPMP-xxSxx
Power/brake, threaded 2090-CPBM4DF-xxAFxx
Continuous-flex Power-only, threaded 2090-CPWM4DF-xxAFxx
Power-only, bayonet 2090-XXTPMP-xxSxx
Table 86 - Induction Motor Power Cable Specifications

Cable Manufacturer Cable Series Voltage Rating Temperature Rating
Belden 29500-29507
Lapp Group ÖLFEX VFD XL 600V 90 °C (194 °F)
SAB VFD XLPE TR
Motor Power/Brake Cable Series Change
Motor power and brake conductors on 2090-CPBM7DF (series A) cables have

the following dimensions from the factory. If your cable is reused from an
existing application, the actual conductor lengths could be slightly different.
Figure 108 - 2090-CPBM7DF (series A) Power/brake Cable Dimensions

102 (4.0)
Dimensions are in mm (in.) Edge of
Cable Jacket
Power Conductors
150 (5.9)
MP-Series™ Motors
and Actuators Brake
Overall Cable Shield Conductors
Brake Shield (remove)
635 (25)
Motor power and brake conductors on 2090-CPBM7DF (series B) 12 and 10

AWG standard, non-flex cables provide (drive end) shield braid and conductor
preparation designed for compatibility with multiple Kinetix servo-drive
families, including Kinetix 5700 drives.
Figure 109 - 2090-CPBM7DF (series B, 10 or 12 AWG) Power/brake Cable Dimensions

305 (12.0)
Dimensions are in mm (in.) 234 (9.20)
15.0 (0.59)
71 (2.80)
12.7 (0.50)
5.0 (0.20) Power Conductors
MP-Series Motors
and Actuators Brake
Overall Cable Shield
Conductors
Heat Shrink
5.0 (0.20) 8.0 (0.31)

Dual-axis Inverter Power/Brake Cable Installation
Dual-axis inverters are compatible with several Allen-Bradley motor families

that require 16, 14, 12, and 10 AWG power/brake cables. Refer to Table 87 for
the proper procedure designed for your 2090-CPxM7DF cable.

Table 87 - Cable Preparation for 2090-CPxM7DF Cables

Cable Power Conductor Size
Go to:
AWG
16 and 14 Cable Preparation for 16 and 14 AWG Cables
12 and 10 Cable Preparation for 12 and 10 AWG Cables
Cable Preparation for 16 and 14 AWG Cables
For dual-axis inverters, the 2090-CPBM7DF power conductor length, 102

mm (4.0 in.), is sufficiently long to reach the MP connector plug and provides
adequate stress relief. However, you must remove additional insulation from
the power conductors to achieve a strip length of 10 mm (0.39 in.).
The brake conductor length, 635 mm (25 in.), is much longer than necessary.
We recommend that you measure 188 mm (7.4 in.) from the edge of the cable
jacket (that is covered by heat shrink) and trim off the rest.
Refer to Figure 110 and on page 167 for a typical installation example. For
strip lengths and torque values, refer to Table 74 and Table 75 on page 153.
Cable Preparation for 12 and 10 AWG Cables
2090-CPBM7DF (series B) 12 and 10 AWG cables are designed for use with
Kinetix 5700 dual-axis inverters and do not require any modifications.
For dual-axis inverters, 2090-CPBM7DF (series A) 12 and 10 AWG

conductors are too short and stiff to reach the MP connector plug and provide
adequate stress relief.
Follow these steps to prepare your existing (series A) 12 and 10 AWG cables.
1. Remove any heat shrink or small sections of cable jacket from your
existing cable.
2. Remove additional cable jacket and shield braid from your cable
following the diagram below.

Include a new 12 mm (0.5 in.) section of cable jacket and slide it down
to the end of the shield braid.
Dimensions are in mm (in.) 221 (8.7)
Edge of 10.0 (0.39)
Cable Jacket
Power Conductors
12 (0.50)
MP-Series Motors
and Actuators Brake
71 (2.8) Conductors
Brake Shield
(trimmed back) 7.0 (0.28)
305 (12)
3. Apply heat shrink to the small section of cable jacket.
Refer to Figure 111 for typical installation examples for series A and series B
cables. For strip lengths and torque values, refer to Table 74 and Table 75 on
page 153.
Dual-axis Inverter Shield Clamp Installation
Follow these steps to apply the dual-axis inverter cable shield clamp.
1. Loosen the clamp knob and determine if you need the clamp spacers.
The power/brake cable shield attaches to the dual-axis inverter cable
clamp. Clamp spacers are included with the dual-axis inverters for cable
diameters that are too small for a tight fit within the drive clamp alone.
The spacers are held captive by nylon rivets. Remove the rivets and
spacers when your cable shield is of sufficient diameter for the clamp to
hold the cable secure.
IMPORTANT Most 2090-CPxM7DF power/brake cables require the spacers.

Only 10 AWG cables with brake conductors have a diameter
large enough to fit in the clamp without the spacers.
2. Position the exposed portion of each cable braid directly in line with the
clamp.
3. Hand tighten the clamp knob.
Make sure the cable clamp tightens around the cable shield and provides
a good bond between the cable shield and the drive chassis.

Only finger-tight torque on the clamp knob is required. The cable

should not move within the clamp under its own weight or when slight
pressure is applied by hand.
IMPORTANT If the power/brake cable shield on the dual-axis inverter has a

loose fit inside the shield clamp, use a clamp spacer to reduce
the clamp diameter. When the clamp knob is tightened, the
result must be a high-frequency bond between the cable shield
and the drive chassis.
Make sure the clamp is aligned with the shield braid and not
heat shrink.
Figure 110 - Dual-axis Inverter Cable Installation (16 and 14 AWG cable)
UFB-A UFB-B
Dual-axis Inverter Dual-axis Inverter

(front view) 2198-K57CK-D15M (side view)
Motor Feedback
Universal Feedback Connector Kit
D+ D+
(UFB) Connectors D- D-
MF-A MF-B
Motor Power (MP) and

Motor Brake (BC) Connectors
Nylon Rivet
Stress Relief
Bends
Clamps Compressed
Around Shields Close
Clamp Knob to the Heat Shrink
Conductors enter into the motor and brake connectors at Bulletin 2090-CPBM7DF
Clamp Spacer approximately 90° (between 75° and 105° is acceptable). Power/Brake Cables
12 and 10 AWG (series A) cables, prepared as shown on page 165, and series B
cables have longer conductors that support service loops.
Figure 111 - Dual-axis Inverter Cable Installation (series A and B, 12 and 10 AWG cable)
Dual-axis Inverter
Motor Power (MP) and (side view)
Motor Brake (BC) Connectors
75°…105°
Entry Into
Connectors
Service loops provide stress relief and the Clamps Compressed

conductors enter into the motor and Around Shields Close
brake connectors at approximately 90° to the Heat Shrink
(between 75 and 105° is acceptable). Bulletin 2090-CPBM7DF
Power/Brake Cables
4. Repeat step 1 through step 3 for each dual-axis inverter.

IMPORTANT Avoid sharp bends in the power and brake conductors. You must route
the power and brake conductors from where they exit the clamp and
enter the motor and brake connectors so that stress-relief bends or
service loops are formed.
Single-axis Inverter Power/Brake Cable Installation
All single-axis inverters include a cable-shield clamp bracket that is designed to

ground (bond) 2090-CPBM7DF cable shields with the drive chassis.
• 2198-S086-ERSx, 2198-S130-ERSx, and 2198-S160-ERSx single-axis
inverters include a two-position cable-shield clamp that accommodates
10, 8, 6, 4, and 2 AWG power conductors. The clamp bracket is
connected to the motor power connector and ships with the drive.
• 2198-S263-ERSx and 2198-S312-ERSx single-axis inverters include a
single-position cable-shield clamp that accommodates 4 and 2 AWG
power conductors. The clamp bracket ships with the drive, but requires
some assembly.
2090-CPBM7DF (series B) 10 AWG cables are designed for use with

Kinetix 5700 single-axis inverters and do not require any modifications.

For single-axis inverters, the 2090-CPBM7DF (series A) cable power

conductors, 102 mm (4.0 in.), require adjustment only when the smaller
(upper position) clamp is used. The upper position is for smaller cables (10, 8,
and 6 AWG). The lower position is for larger cables (4 and 2 AWG). We
recommend that you measure from the edge of the cable jacket (that is covered
with heat shrink) and trim the power conductors as shown in Table 88.
Table 88 - Power Conductor Trimmed Length

Power Conductor Size Power Conductor Length
AWG mm (in.)
6 and 8 75 (2.9)
10 No trimming required
2 and 4 85 (3.3)
The (series A) 2090-CPBM7DF brake conductor length, 635 mm (25 in.) is

longer than necessary. Measure from the edge of the heat shrink and trim the
brake conductors as shown in Table 89.

Table 89 - Brake Conductor Trimmed Length

Power Conductor Size Brake Conductor Length
AWG mm (in.)
6, 8, 10 315 (12.4)
2 and 4 375 (14.7)
See Figure 112 on page 170 for a typical series-A installation example. For strip
lengths and torque values, see Table 75 and Table 76 on page 153 and Table 77
on page 155.
Single-axis Inverter Shield Clamp Installation
Follow these steps to apply the 2198-S086-ERSx, 2198-S130-ERSx, and

2198-S160-ERSx single-axis inverter motor-cable shield clamp when using
2090-CPBM7DF motor power cables.
1. Remove the larger (lower position) clamp or small (upper position)

clamp, depending on the power conductor size used in your application.
IMPORTANT Make sure to use the proper size clamp depending on cable
diameter.

clamp.
IMPORTANT Make sure the clamp is aligned with the shield braid and not
heat shrink.

In Figure 112, 10 AWG (series A) cables are prepared per Table 88 and
Table 89 on page 169, and series B cables do not require preparation.

Figure 112 - Single-axis Inverter Cable Installation (series A and B, 10 AWG cables)
2198-K57CK-D15M 2198-Sxxx-ERSx
Motor Feedback Single-axis Inverter
Connector Kit (front view)
Overall Cable Shield Clamp Screw –

MBRK Motor Brake
Under Clamp (M10)
+
(BC) Connector
Motor Power Wires Motor Power

(MP) Connector
Small Cable Clamp

(10, 8, and 6 AWG)
Large Cable Clamp
(4 and 2 AWG)
Motor Cable
Shield Clamp Bulletin 2090-CPBM7DF
Small Cable Clamp Power/Brake Cable
Follow these steps to apply the 2198-S263-ERSx and 2198-S312-ERSx single-

axis inverter motor-cable shield clamp when using 2090-CPBM7DF motor
power cables.
1. Install the clamp bracket.

a. Remove the M8 hex nut by using a 13 mm socket.
b. Remove the termination block.
c. Insert the cable clamp bracket over the M8 stud.
d. Replace the termination block and hex nut.
e. Tighten the hex nut to 5.6 N•m (50 lb•in), max.
Ground Conductor M8 Hex Nut
Termination Block
2198-S263-ERSx or
2198-S312-ERSx
(front/side view)
M8 Stud
Cable Clamp
Bracket
Cable Clamp

2. Align the clamp-bracket captive screw with hole in chassis and tighten to
1.6 N•m (14 lb•in).
2198-S263-ERSx or
Captive Screw 2198-S312-ERSx
(bottom view)
Ground Conductor
Termination Block
Cable Clamp
Cable Clamp Bracket

clamp.
IMPORTANT Make sure the clamp is aligned with the shield braid and not the
heat shrink.

In Figure 113, the Bulletin 2090 (4 and 2 AWG) cable requires no preparation.
Figure 113 - Single-axis Inverter Cable Installation (4 and 2 AWG cables)
2198-S263-ERSx or 2198-K57CK-D15M
2198-S312-ERSx 2198-S263-ERSx or
Motor Feedback 2198-S312-ERSx
Single-axis Inverter Connector Kit
(side view) Single-axis Inverter
(front view)
-
MBRK
+
Motor Brake
Overall Cable Shield (BC) Connector
Clamp Screw
Under Clamp (M10)
W V U

15-20 Nm (132-177 lbin) Motor Power
(MP) Connector
Cable Clamp
Bracket
Motor Power
Conductors
Bulletin 2090-CPBM7DF
Cable Clamp Motor Cable Shield Clamp Power/Brake Cable

Motor Feedback Connections
You can connect motor feedback to the 2-pin motor feedback (MF) connector
or the 15-pin universal feedback (UFB) connector with the associated
feedback connector kit.
Table 90 - Feedback Connector Kit Options

Connector Kit Kinetix 5700 Drive Encoder Feedback Type Description
Cat. No. Feedback Connectors
2198-H2DCK Single-turn or Converts the 15-pin Hiperface feedback signals from
Motor feedback (MF)
(series B or later) multi-turn absolute the encoder to 2-pin DSL feedback signals at the drive.
Universal feedback (UFB) Single-turn/ multi-turn absolute, Feedback signals pass straight through encoder to
2198-K57CK-D15M incremental, or EnDat drive for motor feedback or auxiliary feedback.
Feedback cables attach to the connector kit and are wired to the connector
inside the connector kit. Bulletin 2090 feedback cables require preparation to
make sure the shield clamp attaches properly and conductors route smoothly to
the connector terminals.
All of the current and legacy feedback cables listed below are compatible with
the 2198-H2DCK converter kit and 2198-K57CK-D15M connector kit.
Table 91 - Compatible Motors and Actuators

Single-turn or Multi-turn Absolute Encoders Incremental Encoders
Motor/Actuator Families Feedback Cable Cat. Feedback Cable Cat.
Motor /Actuator Cat. No. Motor/Actuator Cat. No.
No. No.
MPL-B15xxx…MPL-B2xxx-V/E MPL-B15xxx…MPL-B2xxx-H
MP-Series low-inertia motors (Bulletin MPL) MPL-B3xxx…MPL-B9xxx-M/S MPL-B3xxx…MPL-B45xxx-H
MP-Series medium-inertia motors (Bulletin MPM) MPM-Bxxxxx-M/S N/A
MP-Series food-grade motors (Bulletin MPF) MPF-Bxxxx-M/S N/A
MP-Series stainless-steel motors (Bulletin MPS) MPS-Bxxxx-M/S N/A
2090-CFBM7DF-CEAAxx
VPC-Bxxxxx-S 2090-CFBM7DD-CEAAxx
Kinetix VP continuous-duty motors (Bulletin VPC) 2090-CFBM7DF-CERAxx N/A 2090-XXNFMF-Sxx
VPC-Bxxxxx-Y
(standard) or (standard)
HPK-Series™ asynchronous servo motors HPK-Bxxxxxx-M/S 2090-CFBM7DF-CEAFxx N/A 2090-CFBM7DF-CDAFxx
2090-CFBM7DD-CEAFxx (continuous-flex)
MP-Series integrated linear stages MPAS-Bxxxxx-VxxSxA 2090-CFBM7DF-CDAFxx MPAS-Bxxxxx-ALMx2C
(Bulletin MPAS/MPMA) (ballscrew) (continuous-flex) (direct drive)
MP-Series electric cylinders (Bulletin MPAR) MPAR-Bxxxxx N/A
MP-Series heavy-duty electric cylinders (Bulletin MPAI) MPAI-Bxxxxx N/A
LDAT-Series integrated linear thrusters LDAT-Sxxxxxx-xDx LDAT-Sxxxxxx-xBx
LDC-Series™ iron-core linear motors N/A LDC-xxxxxx-xHTxx
2090-XXNFMF-Sxx
RDD-Series direct-drive motors (Bulletin RDB) RDB-Bxxxx-7/3 N/A
2090-CFBM7DF-CDAFxx

Table 92 - Legacy Motor Feedback Cables

Motor Cable Description Cable Cat. No.
2090-XXNFMF-Sxx
Encoder feedback, threaded 2090-UXNFBMF-Sxx
Standard
2090-UXNFBMP-Sxx
Encoder feedback, bayonet 2090-XXNFMP-Sxx
Encoder feedback, bayonet 2090-XXTFMP-Sxx
Continuous-flex
Encoder feedback, threaded 2090-CFBM4DF-CDAFxx
Figure 114 - 2198-H2DCK Converter Kit Pinout

Terminal Signal Wire Color
mm (in.) N•m (lb•in)
1 SIN+ Black
14 11 10 7 6 5 4 3 2 1
2 SIN– White/Black
3 COS+ Red
10-pin
Connector 4 COS– White/Red
5 DATA+ Green 0.22…0.25
5.0 (0.2)
6 ECOM (1) White/Gray (1.9…2.2)
7 EPWR_9V (2) Orange

10 DATA– White/Green
11 TS White/Orange
(2)
14 EPWR_5V Gray
(1) The ECOM and TS- connections are tied together and connect to the cable shield.
(2) The converter kit generates 9V and 5V from a 12V supply coming from the drive. The 9V supply is used by 9V encoders in 460V
motors and actuators.
Figure 115 - 2198-K57CK-D15M Connector Kit Pinout

Terminal Signal Wire Color
mm (in.) N•m (lb•in)
1 SIN+ AM+ Black
16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
2 SIN– AM– White/Black

3 COS+ BM+ Red
16-pin 4 COS– BM– White/Red
Connector
5 DATA+ IM+ Green
(1)
6 ECOM White/Gray
7 EPWR_9V Orange
8 S3 White/Yellow 0.22…0.25
5.0 (0.2)
9 CLK+ Brown (1.9…2.2)
10 DATA– IM– White/Green
11 TS White/Orange
12 S1 White/Blue
13 S2 Yellow
14 EPWR_5V Gray
15 CLK– White/Brown
16 Drain N/A

Motor Feedback Cable Preparation
Observe the lead preparation guidelines for each of the connector kits.
IMPORTANT This length of wire is needed to provide a service loop for the longest wires
terminated at the terminal block. However, most wires need to be trimmed
shorter, depending on the terminal they are assigned to.
Figure 116 - Lead Preparation for 2198-H2DCK Converter Kit

Dimensions are in mm (in.)
Cable Shield 5.0 (0.2)

Cable Jacket
12.0 (0.5) 103 (4.0)

115 (4.5)
Figure 117 - Lead Preparation for 2198-K57CK-D15M Connector Kit

Dimensions are in mm (in.)
Cable Shield 5.0 (0.2)

Cable Jacket
Drain Wire
12.0 (0.5) 97 (3.8)
110 (4.3)
IMPORTANT For the 2198- K57CK-D15M universal connector kit, if your 2090-Series
motor cable does not include a drain wire, you must create one from the
overall shield during wire preparation and connect it to pin 16.

Apply the Converter Kit/Connector Kit Shield Clamp
Follow these steps to apply the shield clamp.
1. Apply the shield clamp to the 12 mm (0.5 in.) of exposed cable shield.
IMPORTANT Cable preparation and positioning/wiring that provides a high-

frequency bond between the shield braid/drain wire and ground is
required to optimize system performance.
Also, make sure that the cable is positioned where the cover clamps
onto the jacket for added stress relief.
a. For the 2198- H2DCK converter kit, the shield clamp achieves a
high-frequency bond between the shield braid and ground.
Apply 0.30 N•m (2.6 lb•in) torque to the clamp screws.
Shield Clamp
Cable Positioned Where Cover Clamps

Onto the Cable Jacket
b. For the 2198- K57CK-D15M connector kit, you must attach the
drain wire to pin 16 to achieve a high-frequency bond.
IMPORTANT If your 2090-Series motor cable does not include a drain wire, you
must create one from the overall shield braid.
Apply 0.34 N•m (3.0 lb•in) torque to the clamp screws.
Drain Wire
10
11
3 12
141
15
16
Cable Positioned Where Cover Clamps

Onto the Cable Jacket
2. Route and insert each wire to its assigned terminal.

Include a service loop, as shown on page 177, and refer to the connector
pinout on page 173.
3. Tighten each terminal screw.
Apply 0.22…0.25 N•m (1.9…2.2 lb•in) torque to each screw.
4. Gently pull on each wire to make sure it does not come out of its
terminal; reinsert and tighten any loose wires.
5. Attach the tie wrap for added stress relief.

Table 93 - 2090-CFBM7DF-CEAxxx Feedback Cables

MPL-B15xxx…MPL-B2xxx-V/Ex4/7xAA
MPL-B3xxx…MPL-B9xxx-M/Sx7xAA
Rotary Rotary
MPF-Bxxx-M/S, MPS-Bxxx-M/S
Motors Motors
MPM-Bxxxxx-M/S, VPC-Bxxxxx-S
HPK-Bxxxxx-M/S, HPK-Exxxxx-M/S 2198-H2DCK 2198-K57CK-D15M 2198-K57CK-D15M
Converter Kit Pin Connector Kit Pin VPC-Bxxxxx-Y Connector Kit Pin
MPAS-Bxxxxx-VxxSxA
Linear MPAR-Bxxxx Linear
Actuators MPAI-Bxxxx Actuators
LDAT-Sxxxxxx-xDx
1 SIN+ 1 1 1 – 1
2 SIN– 2 2 2 – 2
3 COS+ 3 3 3 CLK+ 9
4 COS– 4 4 4 CLK– 15
5 DATA+ 5 5 5 DATA+ 5
6 DATA– 10 10 6 DATA– 10
9 EPWR_5V – 14 9 EPWR_9V 7
10 ECOM 6 (1) 6 (1) 10 ECOM 6 (1)
11 EPWR_9V 7 7 11 – –
12 ECOM 6 6 12 ECOM 6
13 TS 11 11 13 TS 11
Table 94 - 2090-XXNFMF-Sxx or 2090-CFBM7DF-CDAxxx Feedback Cables

MPL-B15xxx…MPL-B2xxx-Hx4/7xAA
Rotary Motors MPL-B3xxx…MPL-B45xxx-Hx4/7xAA
2198-K57CK-D15M
MPAS-Bxxxxx-ALMx2C RDB-Bxxxx-7/3 Connector Kit Pin
Linear Actuators LDAT-Sxxxxxx-xBx
LDC-xxxxxx-xHTxx
1 AM+ SIN+ 1
2 AM– SIN– 2
3 BM+ COS+ 3
4 BM– COS– 4
5 IM+ DATA+ 5
6 IM– DATA– 10
9 EPWR_5V EPWR_5V 14
10 ECOM ECOM 6 (1)
12 ECOM ECOM 6
13 TS TS 11

A mounting bracket is included with the 2198-H2DCK converter kit to secure

the kit to the drive. Install the mounting bracket in the bottom mounting
position on the kit, and the kit mounting holes on the drive.
Figure 118 - Wiring the 2198-H2DCK Feedback Converter Kit
Mounting Screws (2)

D+ D+
D- D-
MF-A MF-B 10-pin

Connector
Service Loops
Tie Wrap for Stress Relief
14 11 10 7 6 5 4 3 2 1
and Wire Management
The bottom mounting position
applies to all dual-axis and Clamp Screws (2)
1. Place exposed cable shield
Converter Kit Mounting Holes
in the channel.
(2198-Dxxx-ERSx example is shown)
2. Place the shield clamp over
the exposed shield.
Mounting Bracket 3. Tighten screws, torque
0.3 N•m (2.6 lb•in).
Exposed Shield Aligned Shield Clamp
in the Cable Channel
Refer to Hiperface to DSL Feedback Converter Kit Installation Instructions,

publication 2198-IN006, for converter kit specifications.
Figure 119 - Wiring the 2198-K57CK-D15M Feedback Connector Kit
UFB
Pin 10
Pin 15 Pin 5
Mounting
Screws Pin 11 Pin 1
Pin 6
2198-K57CK-D15M
16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
Connector Kit Service

Loops
Tie Wrap is recommended

16-pin for Stress Relief and Wire
Connector Management
1. Place exposed cable shield
in the channel.
Exposed Shield Aligned Clamp Screws (2) 2. Place the shield clamp over
on the Ground Pad the exposed shield.
3. Tighten screws, torque
Shield Clamp 0.34 N•m (3.0 lb•in).
Bulletin 2090 Feedback Cable
Refer to Universal Feedback Connector Kit Installation Instructions, publication

2198-IN010, for connector kit specifications.

Customer-supplied Motor For 2198-S263-ERSx and 2198-S312-ERSx single-axis inverters that are
paired with motors that require power cables greater than 2 AWG and up to
Power Cables 250 kcmil, customer supplied cable is necessary.
IMPORTANT The cable clamp bracket and shield clamp, included with your drive, does
not apply to customer supplied cables larger than 2 AWG.
We recommend six conductor cables with three conductors for power and
another three conductors that can be twisted together to form a suitable
ground wire.
Follow these steps to prepare customer-supplied motor power cables.
1. Remove 279 mm (11.0 in.) of the cable jacket.

In addition, remove the same amount of shield braid, copper foil, or
other overall shielding.
279 mm (11.0 in.)
Typical End View

Remove Overall Cable Shield
2. Separate the power conductors from the ground conductors.
In this example, the power conductors are insulated and the ground
conductors are not.
3. Twist the three ground conductors together to form a single ground
conductor.
4. Apply heat shrink to the ground conductor.

27 mm (1.06 in.)
Edge of Cable Jacket
25 mm (0.98 in.)
5. Apply heat shrink over the cable jacket and the four insulated
conductors.
6. Trim the insulation to leave a strip length of 27 mm (1.06 in.)

2198-S263-ERSx or 2198-S263-ERSx or
2198-S312-ERSx 2198-K57CK-D15M 2198-S312-ERSx
Single-axis Inverters Motor Feedback Single-axis Inverters
(side view) Connector Kit (front view)
Motor Power
MBRK
+ Motor Brake
(MP) Connector (BC) Connector Plug –
2
MBRK
(bottom view) + 1
W V U
W V U
15-20 Nm (132-177 lbin)
Customer-supplied Motor Brake Cable
Motor Power Ground Terminal

Motor Power (MP) Connector
Screw: 8 mm Hex Driver
Screws (3x): 6 mm Hex Driver
Torque: 5.6 N•m (50 lb•in)
Torque: 15…20 N•m (132…177 lb•in)
Motor Cable
Connections Customer-supplied Motor Power Cable
Prepare the customer-supplied motor power cable (see page 178), then attach
motor power and ground wires to the motor power connector and ground
terminal. Plug in motor feedback and brake connectors, as required for your
application.
IMPORTANT The supplied ground terminal is suitable for use with 16…120 mm2
(6 AWG…250 kcmil) Class B and C power cables and all Allen-Bradley
Bulletin 2090 motor cables. A customer-supplied lug is required for all other
applications.
Table 95 - Motor Power Connector Specifications (single-axis inverters)

Recommended Strip Length Terminal
Drive Module Wire Size Torque Value
Cat. No. mm (in.)
mm2 (AWG) N•m (lb•in)
U U Brown
2198-S263-ERSx V V Black 21.1…120 15…20
W W Blue 27.0 (1.06)
2198-S312-ERSx (4…250 kcmil) (132…177)
Green/Yellow
If you replace the ground-conductor termination block with a lug, the lug size
must not exceed these maximum dimensions.
Figure 121 - Maximum Customer-supplied Lug Dimensions
25.4 mm Lug size according to cable size and

8 mm (0.315 in.)
(inside diameter hole) classification. Flexible wires (Class K…G)
(1.00 in.)
must use flex-rated lugs.
11.43 mm
(0.45 in.)

Motor brake conductors are customer supplied. We recommend unshielded

cable up to 90 m (295 ft).
Table 96 - Motor Brake (BC) Connector Specifications

Pin Signal
(AWG)
2198-S263-ERSx BC-1 MBRK+ 0.22…0.25

16 7.0 (0.28)
2198-S312-ERSx BC-2 MBRK- (1.9…2.2)
TIP Motors used with 2198-S263-ERSx and 2198-S312-ERSx inverters typically

use a brake coil that is not 24V DC. In this case, use a customer-supplied
auxiliary relay to power the customer-supplied brake coil.

Accessory Module Follow these guidelines when wiring the 2198-CAPMOD-2240 capacitor
module, 2198-CAPMOD-DCBUS-IO extension module, and
Connections 2198-DCBUSCOND-RP312 DC-bus conditioner module:
• Wire module status (MS) output connections to digital input Bus
Capacitor OK, Bus Conditioner OK, or the Logix 5000™ controller
(optional).
• Flexible bus-bars (included with 2198-CAPMOD-DCBUS-IO
extension modules) are required whenever two accessory modules are
mounted side-by-side in 208 A systems. If your system does not include
the extension module, order the 2198-KITCON-DCBUSCOND or
2198-KITCON-CAPMOD2240 replacement kit.
• Refer to DC-bus Power Supply with Capacitor Module wiring example
on page 345.
• Refer to Regenerative Bus Supply with DC-bus Conditioner Module
wiring example on page 349.
• Refer to Kinetix 5700 Accessory Module Status Indicators on page 279
for troubleshooting the module status indicators and relay output.
established in Chapter 2. Connections to the DC bus must be made with the
shared-bus connection system.
Figure 122 - MS Connector Wiring (capacitor module and DC-bus conditioner module)
MOD
DC BUS 2198-CAPMOD-2240 Capacitor Module or
Module Status
2
1
(MS) Connector Plug
MODULE
STATUS
Table 97 - Accessory Module Connector Specifications

Recommended
Connector Wire Size Strip Length Torque Value
Pin Signal
Description mm (in.) N•m (lb•in)
mm2 (AWG)
MS-1 MS 0.14…1.5 0.22…0.25
Module Status 7.0 (0.28)
MS-2 MS (28…16) (1.9…2.2)
PELV/SELV CP-1 24V+ 0.5…4 0.22…0.25
7.0 (0.28)
24V power (plug) CP-2 24V- (20…12) (1.9…2.2)
DC-bus power Bus-bar N/A (1) N/A (1) N/A (1)
Bus-bar DC- N/A N/A
DC-bus studs DC+ 18 (156)
53.5 (1/0 AWG) 104 A
Lugs N/A (2)
152 (300 kcmil) 208 A
(1) DC bus connections are always made from one drive module to another over the shared-bus connection system. These terminals
do not receive discrete wires.
(2) Strip length for the DC-bus studs depend on the customer-supplied lugs.

External Passive-shunt Passive shunts attach to only 2198-Pxxx DC-bus power supplies. See Passive
Shunt Considerations on page 51 for shunts compatible with your DC-bus
Connections power supply.
Follow these guidelines when wiring your 2198-Rxxx passive shunt:

• Refer to External Passive Shunt Modules on page 74 for noise zone
considerations.
• Refer to Passive Shunt Wiring Examples on page 359.
• Refer to the installation instructions provided with your Bulletin 2198
shunt module, publication 2198-IN011.
established in Chapter 2.
Figure 123 - RC Connector Wiring
2198-Pxxx
DC-bus Power Supply
Top View
Shunt Resistor (RC) Connector Plug 1

2
Table 98 - Shunt Resistor (RC) Connector Specifications

Recommended
DC-bus Power Supply Wire Size Strip Length Torque Value
Pin Signal
mm2 (AWG)
RC-1 SH 1.5…6 0.5…0.6
2198-Pxxx 12.0 (0.47)
RC-2 DC+ (16…10) (4.4…5.3)
IMPORTANT You must disconnect the internal shunt wires at the RC connector before
connecting the Bulletin 2198 passive shunt resistor wires.

External Active-shunt Active shunts are available from the Rockwell Automation Encompass™ partner
Powerohm Resistors, Inc. See Active Shunt Considerations on page 52 for
Connections Powerohm shunts compatible with your Kinetix 5700 power supply.
Rockwell Automation Encompass Partners Contact Information
5713 13th Street
Katy, Texas 77493
Powerohm Resistors, Inc. Tel: (800) 838-4694
http://www.powerohm.com
Follow these guidelines when wiring your Powerohm active shunt:

• Refer to External Active Shunt Modules on page 76 for noise zone
considerations.
• Refer to Active Shunt Wiring Examples on page 360.
• Refer to the installation instructions provided with your Bulletin
PWBxxx and PKBxxx Powerohm shunt module.
established in Chapter 2.
DC-bus Power Supply Active Shunt Connections
Make active shunt connections in drive systems that include the

DC-bus power supply and Powerohm PKBxxx or PWBxxx active shunts at the
external DC-bus studs on accessory modules.
Refer to Wire the External DC-bus Connections on page 184.
Regenerative Bus Supply Active Shunt Connections

Make active shunt connections to the 2198-RPxxx regenerative bus supply at
the active shunt (RC) connector or the external DC-bus studs on accessory
modules, depending on the shunt type.

Connections at the Active Shunt (RC) Connector
You can make active shunt connections in drive systems that include the
regenerative bus supply and Powerohm PKBxxx-800 active shunts at the Active
Shunt (RC) connector.
Figure 124 - RC Connector Wiring
2198-RPxxx
Top View
Active Shunt (RC) Connector Plug 1

2
Table 99 - Active Shunt (RC) Connector Specifications
Regenerative Recommended
Continuous (1) Wire Size Strip Length Torque Value
Bus Supply Pin Signal Current, max mm (in.) N•m (lb•in)
Cat. No. mm2 (AWG)
RC-1 DC– 2.5…6 0.5…0.6
2198-RPxxx 10 A 12.0 (0.47)
RC-2 DC+ (14…10) (4.4…5.3)
(1) This connector applies to only Powerohm PKBxxx-xxx active shunts rated at 7 kW or less.
IMPORTANT Due to the 10 A connector current rating, connections to the RC connector

are limited to only Powerohm PKBxxx-xxx active shunts rated at 7 kW or less.
All other PKBxxx-xxx and PWBxxx-xxx active shunt connections must be
made to the 2198-CAPMOD-2240 capacitor module.
Connections at the External DC-bus Studs
You can make active shunt connections in drive systems that include the
regenerative bus supply and Powerohm PKBxxx-800 or PWBxxx-800 active
shunts at the external DC-bus studs on accessory modules.
Refer to Wire the External DC-bus Connections.
Wire the External DC-bus Connections
Accessory modules are equipped with spacers that slide onto the M8 studs.
When the system configuration includes external DC-bus and active shunt
connections, external DC-bus connections are made below the spacer and
active shunt connections are made above the spacer.

Figure 125 - Active Shunt Connections
Spacer
Active Shunt
Lug Connections
(above spacer)
2198-CAPMOD-2240 or
DC-bus 2198-CAPMOD-DCBUS-IO (1)
Lug Connections and Accessory Modules
Flexible Bus-bars (2) (2198-CAPMOD-2240
(below spacer) capacitor module is shown)
(1) An external active shunt can be wired to any of the accessory modules. See Mount Accessory Modules on page 83 for more
information on mounting and accessory module example configurations. The 2198-CAPMOD-2240 capacitor module is
preferred because it provides additional system capacitance.
(2) Position flexible bus-bars (when two accessory modules are used) below the DC-bus lug connections. The flexible bus-bars are
used to parallel the extended DC-bus with another accessory module in 208 A systems (not required when only one accessory
module is used in 104 A systems). Flexible bus-bars are included with 2198-CAPMOD-DCBUS-IO extension modules or you can
order 2198-KITCON-CAPMOD2240 or 2198-KITCON-DCBUSCOND replacement kits.
Bulletin VPC Motors and the Extended Speed Feature

The extended speed feature is implemented in the Logix Designer application
to prevent accidental motor operation at unsafe speeds. See Field Weakening
Mode on page 452 for a description of this feature.
WARNING: Bulletin VPC motor operation at speeds exceeding the bus-

overvoltage speed limit can result in personal injury and/or damage to the
drive. To avoid equipment damage and personal injury, an active shunt must
be configured in the Logix Designer application to protect the DC-bus system
from an overvoltage condition.
IMPORTANT Refer to Motion Analyzer software to verify drive/shunt system sizing.

Access the tool at https://motionanalyzer.rockwellautomation.com.
Powerohm Bulletin PKB and PWB active-shunt modules are required for DC-
bus system protection when Bulletin VPC motors are expected to operate in
the extended speed region at speeds exceeding the bus-overvoltage speed limit.
Considerations for Powerohm Shunt Installation
Refer to the Powerohm documentation included with your Bulletin PKB or

PWB shunt module to install, wire, and configure the module.
• To avoid nuisance thermal overload trips, configure Bulletin PKB and
PWB active-shunt modules to the highest shunt turn-on voltage setting.
The recommended setting for Line Voltage Level Jumper is JP5.
• Configure Bulletin PKB and PWB active-shunt modules in Internal
(automatic) mode. Unless an external enable signal is provided,
configure the Brake Enable Jumper in Internal (automatic) mode ( JP6 is
in the downward position).

Ethernet Cable Connections This procedure assumes that you have your Logix 5000 controller and
Kinetix 5700 modules mounted and are ready to connect the network cables.
The EtherNet/IP™ network is connected by using the PORT 1 and PORT 2

connectors. Refer to page 94 to locate the Ethernet connectors on your drive
module. Refer to Figure 126 to locate the connectors on your Logix 5000
controller.
Shielded Ethernet cable is required for EMC compliance and is available in

several standard lengths. Ethernet cable lengths connecting drive-to-drive,
drive-to-controller, or drive-to-switch must not exceed 100 m (328 ft). Refer
to the Kinetix Motion Accessories Specifications Technical Data, publication
KNX-TD004, for more information.
Figure 126 - ControlLogix and CompactLogix Ethernet Port Locations
ControlLogix® 5570 Controller with CompactLogix™ 5370 Controller,

Bulletin 1756 EtherNet/IP Communication Module Compact GuardLogix® 5370 Controller
LNK1 LNK2 NET OK
(CompactLogix 5370 controller is shown)
ControlLogix Ethernet Ports 2
The 1756-EN2T modules have only one port, 00:00:BC:2E:69:F6 Front View
1756-EN2TR and 1756-EN3TR modules have two. 1
Front Views 1 (Front)
2 (Rear)
Logix5585 TM
SAFETY ON
NET
0000 LINK
CompactLogix 5380 Controller, or
ControlLogix 5580 and RUN FORCE SD OK
Compact GuardLogix 5380 Controller
GuardLogix 5580 Controller (CompactLogix 5380 controller is shown)
Front View
Port 1, Front
1 GB Ethernet Port
Port 2, Rear
Bottom View
The Logix 5000 controllers accept linear, ring (DLR), and star network
configurations. Refer to Typical Communication Configurations on page 30
for linear, ring, and star configuration examples.
IMPORTANT When using an external Ethernet switch for routing traffic between the
controller and the drive, switches with IEEE-1588 time synchronization
capabilities (boundary or transparent clock) must be used to make sure
switch delays are compensated.
IMPORTANT The iTRAK power supply requires an Ethernet connection for firmware
upgrades by using ControlFLASH™ software. Although Ethernet is not
required during normal operation, it can also be used to access real-time
data, for example, event logging.

Chapter 6
Configure and Start the Kinetix 5700

Drive System
This chapter provides procedures for configuring your Kinetix® 5700 drive
system with a Logix 5000™ controller by using the Logix Designer application.
Topic Page
Understand the Kinetix 5700 Display 188
Configure the Drive 198
Studio 5000 Logix Designer 198
Configure the Kinetix 5700 Drive Modules 203
Configure the Motion Group 223
Configure Regenerative Bus Supply Axis Properties 224
Configure Vertical Load Control Axis Properties 229
Configure Feedback-only Axis Properties 230
Configure Induction-motor Frequency-control Axis Properties 232
Configure IPM Motor Closed-loop Control Axis Properties 241
Configure SPM Motor Closed-loop Control Axis Properties 245
Configure Induction-motor Closed-loop Control Axis Properties 250
Configure Feedback Properties 257
Download the Program 262
Apply Power to the Kinetix 5700 Drive System 263
Understand Bus-sharing Group Configuration 264
Test and Tune the Axes 267
TIP Before you begin, make sure that you know the catalog number for
each drive module, the Logix module and /or controller, and the motor
used in your motion control application.

Chapter 6 Configure and Start the Kinetix 5700 Drive System
Understand the Kinetix 5700 The Kinetix 5700 drives have two status indicators and an LCD status display.
The indicators and display are used to monitor the system status, set network
Display parameters, and troubleshoot faults. Four navigation buttons, directly below
the display, are used to select items from a soft menu.
Figure 127 - Kinetix 5700 Drive LCD Display and Status Indicators
PRECHARGE
192.168.1.1 MOD–
NET–
Status Indicators (see page 278)
DC BUS: 0.3V 5700
PRECHARAGE
192.168.1.1
DC BUS: 0.3V
Soft Menu Navigation Buttons
This is the Home screen.

• The setup selections are tied to the Setup (left-side) buttons and the
menu selections are tied to the Menu (right-side) buttons.
• For dual-axis inverters, the Drive (center) buttons toggle the display
between drive A and B (A is the default drive).
DC-bus Power Supplies
and Single-axis Inverters Dual-axis Inverters
PRECHARAGE PRECHARAGE
192.168.1.1 192.168.1.1
DC BUS: 0.3V DC BUS: 0.3V
AB
Setup Menu Setup Drive Menu
The soft menu provides a changing selection that corresponds to the current
screen. Use the navigation buttons to perform the following.
Press to go back. Pressing enough times results in the Home screen.
Each soft menu item is executed by pressing the Pressing either arrow moves the selection to the next (or previous) item. When changing
navigation button directly below the item, as values, pressing the up arrow increments the highlighted value. Values rollover after
shown in this example. reaching the end of the list.
Press to select values to change, moving from right to left. Values rollover when reaching the
MAIN MENU end of the list.
MODULE INFO
MOTOR INFO Press to select a menu item.
Press to return to the Home screen.
? Press to display the fault help (possible solutions in troubleshooting tables). (1)
(1) Refer to Fault Codes on page 277 to review the troubleshooting tables.

Configure and Start the Kinetix 5700 Drive System Chapter 6
Menu Screens
The menu screens provide information about the drives, motors, diagnostics,
and the fault log. Parameters cannot be updated in the menu screens. Press one
of the menu buttons to access the menu.
You can use the soft menu items and navigation buttons to MAIN MENU
view the information. MODULE INFO
MOTOR INFO
Table 100 - Navigating the Inverter Menu

Menu/Sub Menu Attributes Description Example Values
Selections
Catalog number 2198-Dxxx-ERSx or 2198-Sxxx-ERSx
Firmware revision FW REV: 1.1.450167
Drive Info
Hardware revision HW REV: 1.1
Serial number SERIAL#: xxxxxxxxxxx
Model number MODEL: VPL-B1306F
Motor Info
BUS VOLT: 0.0V
Bus diagnostics
Diagnostics> BUS CUR: 0.0A
Drive Diagnostics INV UTIL: 0.0%
Inverter diagnostics
INV TEMP: 31.7C
Motor speed SPEED:0.0 RPM
Diagnostics> Motor current MTR CUR:0.0A RMS

Motor Diagnostics Motor utilization MTR UTIL:0.0%
Motor temperature MTR TEMP:0.00C
Serial number SERIAL#xxxxxxxxxxx
Resolution RESOLUTION: 262144
Number of turns NO OF TURNS: 1
Encoder temperature ENC TEMP:33.7C
Supply voltage SUPP VOLT:11.3V
Diagnostics> The link quality attribute indicates how noisy a communication link is and also indicates if there is a communication
Encoder Diagnostics Link quality link already established at the drive end. The LINK QUAL value must always be 100%. Persistent values below 100% LINK QUAL: 100.0%
indicates a poor feedback ground connection.
Remote signal strength Similar to Link Quality, RSSI reports the quality of link as seen at the motor end by the encoder. Maintain the RSSI value RSSI: 100.0%
indicator between 80 and 100%. Persistent values below 80% indicates a poor feedback ground connection.
Accumulated position
errors This is an aggregated number of errors in the primary position feedback channel of DSL feedback. POS ERRORS: 1
Channel position errors This is an aggregated number of errors on a secondary communication channel of the DSL feedback. CHNL ERRORS: 5
Diagnostics> 1 2 1 2
Hardwired input status
Safety Inputs OFF OFF ON ON
This attribute indicates the state of the safety supervisor object (refer to Safety
Safety state
Supervisor State on page 312.
This attribute indicates the number of safety controllers that have an input connection SAFETY STATE:CONFIGURING SAFETY STATE:RUNNING
Diagnostics> Input connections established. The input connection provides the controller with the drive’s safety status.
Safety Diagnostics The drive supports up to three input connections. INPUT CONNECTIONS:1 INPUT CONNECTIONS:1
OUTPUT CONNECTIONS:1 OUTPUT CONNECTIONS:1
This attribute indicates the number of safety controllers that have an output
Output connections connection established. The output connection provides a controller with the ability to
control the drive's STO function. The drive allows only one output connection.

Table 100 - Navigating the Inverter Menu (continued)

Selections
Fault text Fault code as listed in the Kinetix 5700 Fault Codes.xlsx file. (1) FLT S20 - CONV OVERLOAD FL
The converter thermal model indicates that the
Fault Log Fault details The problem as reported in the Kinetix 5700 Fault Codes.xlsx file. (1) temperature has exceeded the factory set capacity rating
of 110%.
• Reduce the number of drives in the same bus group
Fault help The Possible Solution as reported in the Kinetix 5700 Fault Codes.xlsx file. (1) • Reduce duty-cycle of commanded motion
(1) See Access the Attachments on page 13 for information on accessing the Kinetix 5700 Fault Codes.xlsx file.
Table 101 - Navigating the DC-bus Power Supply Menu

Selections
Catalog number 2198-Pxxx
Module Info
BUS VOLT: 0.0V
Bus diagnostics
BUS CUR: 0.0A
Diagnostics>
Converter CONV UTIL: 0.7%
Diagnostics Converter diagnostics
CONV TEMP: 31.7C
Shunt utilization SHUNT UTIL: 0.0%
Fault text Fault code as listed in the Kinetix 5700 Fault Codes.xlsx file. (1) FLT S18 - CONV OVERTEMP FL
The measured converter temperature has exceeded the
Fault Log Fault details The problem as reported in the Kinetix 5700 Fault Codes.xlsx file. (1) factory set temperature limit.
Fault help The Possible Solution as reported in the Kinetix 5700 Fault Codes.xlsx file. (1) Reduce the number of drives in the same bus group.

Table 102 - Navigating the Regenerative Bus Supply Menu

Selections
Catalog number 2198-RPxxx
Module Info
CONV UTIL: 0.7%
CONV TEMP: 31.7C
SHUNT UTIL: 0.0%
DC BUS: 0.0V
IBUS: 0.0A
CONV UTIL: 0.0%
CONV TEMP: 22.6C
PWR OUT: 0.0kW
IGND:0.0A RMS
AC FREQ: 0.1Hz
IL1: 0.0A RMS
IL2: 0.0A RMS
IL3: 0.0A RMS
Converter diagnostics
VL1-2: 0.0V RMS
VL2-3: 0.0V RMS
Diagnostics> VL3-1: 0.0V RMS
Converter
Diagnostics VL1-N: 0.0V RMS
VL2-N: 0.0V RMS
VL3-N: 0.0V RMS
VBUS REF: 690V
SYNC STS: 0
ACT PWR: 0.0kW
PF: 0.0
VAC UNBAL: 0.0%
IAC UNBAL: 0.0%
PHASE SEQ: 0.0
IN1: OFF
IN2: OFF
Digital Inputs
IN3: OFF
IN4: OFF
CONT ENABLE: 0
Digital Outputs
PWR SUP OK: 0
(1)
Fault text Fault code as listed in the Kinetix 5700 Fault Codes.xlsx file. FLT S23 – AC PHASE LOSS
One AC phase has been lost on the AC line to the
Fault Log Fault details The problem as reported in the Kinetix 5700 Fault Codes.xlsx file. (1) converter.
Fault help The Possible Solution as reported in the Kinetix 5700 Fault Codes.xlsx file. (1) Check AC input voltage on all phases.

Table 103 - Navigating the iTRAK Power Supply Menu

Selections
Catalog number 2198T-W25K-ER
Firmware revision FW: 6.1.7100254
Module Info
Bus diagnostics BUS VOLT: 0.0V
OUT1 VOLT: 0.0V
OUT1 AMPS: 0.0A
Output 1 diagnostics
OUT1 PWR: 0.0kW
Diagnostics> OUT1 UTIL: 0.0%
Converter
Diagnostics OUT2 VOLT: 0.0V
OUT2 AMPS: 0.0A
Output 2 diagnostics
OUT2 PWR: 0.0kW
OUT2 UTIL: 0.0%
Converter diagnostics TOTAL PWR: 0.0kW
Fault text Fault code as listed in the Kinetix 5700 Fault Codes.xlsx file. (1) FLT S38 - FUSE BLOWN
Fault Log Fault details The problem as reported in the Kinetix 5700 Fault Codes.xlsx file. (1) The internal DC-bus power fuse is blown
(1)
Fault help The Possible Solution as reported in the Kinetix 5700 Fault Codes.xlsx file. Return drive for repair if fault continues
Setup Screens
The setup screens provide the means of changing drive settings, for example,
the IP address. Press one of the setup buttons to access the setup screens.
You can use the soft menu items and navigation buttons to SETTINGS
view the information and make changes. NETWORK
DISPLAY
Press to validate your changes:

• If the change is invalid, the value doesn’t change. STATIC IP
• If the change is valid, an asterisk appears next to the IP ADDRESS*
SUBNET MASK
changed attribute.
IMPORTANT You must cycle control power to make network configuration changes
persistent. In this example, the IP address was changed. The change
takes affect and the asterisk disappears after control power is cycled.
Display configuration changes take effect immediately.

Table 104 - Navigating the Inverter Settings Menu

Settings Menu Selections Sub Menu Selections Attributes Default Description
When Enabled (default), network
ENABLED
Network Config ENABLED configuration changes are not possible when
DISABLED a controller connection is open.
Protected Mode
When Enabled (default), only attribute
ENABLED
Device Config ENABLED writes are possible when a controller
DISABLED connection is open.
IP address 192.168.1.1 Indicates current IP address
(1)
->Static IP Subnet mask 255.255.255.000 Indicates current subnet mask
Network Gateway 192.168.001.001 Indicates current gateway
On Turns DHCP on
DHCP
Off Turns DHCP off
30 sec…NEVER
Backlight Timeout (NEVER=no timeout period, -> 3 min (1) Sets backlight timeout period of the display
the backlight is always on)
->DC BUS (1) DC bus voltage
INV UTIL Inverter utilization in percent
INV TEMP Inverter temperature in °C
Display MOTOR UTIL Motor utilization in percent
Cyclic Data Select (2)
SPEED RPM
OUT PWR Output power in watts
OUT FREQ Output frequency in hertz
OUT CUR Output current in amps
Set Contrast -10…+10 0 Contrast setting of the display
Factory Reset Reset Defaults? Are you sure? Resets drive to factory default state
Resets safety ownership
Safety Reset Ownership Are you sure? (reset fails after 30 seconds)
Enabled Enables the web server
Web
->Disabled Disables the web server
(1) An arrow (->) appears in front of the chosen attribute indicating that this attribute is currently configured. This is also the factory default setting.
(2) The DC bus voltage is one of several cyclic data attributes. You can select any of the Cyclic Data Select attributes to be displayed on the Home screen.

Table 105 - Navigating the DC-bus Power Supply Settings Menu

When Enabled (default), identity object or
ENABLED
Reset ENABLED safety resets are not possible when a
DISABLED controller connection is open.
ENABLED
Protected Mode
When Enabled (default), firmware updates
ENABLED
Flash Update ENABLED are not possible when a controller
ENABLED
(1)
On Turns DHCP on
DHCP
Off Turns DHCP off
30 sec…NEVER
->DC BUS (1) DC bus voltage
CONV UTIL Converter utilization in percent
Display CONV TEMP Converter temperature in °C
SHUNT UTIL Shunt utilization in percent
OUT PWR Output power in watts
DC BUS CUR Output current in amps

Table 106 - Navigating the Regenerative Bus Supply Settings Menu

When Enabled (default), identity object or
ENABLED
Reset ENABLED safety resets are not possible when a
DISABLED controller connection is open.
ENABLED
Protected Mode
When Enabled (default), firmware updates
ENABLED
Flash Update ENABLED are not possible when a controller
ENABLED
(1)
On Turns DHCP on
DHCP
Off Turns DHCP off
30 sec…NEVER
-> DC BUS DC bus voltage
CONV UTIL Converter utilization in % Rated
CONV TEMP Converter temperature in °C
PWR OUT Output power in Watts
IBUS Output current in Amps
AC FREQ Input frequency in Hz
Display IAC LINE AC Line current in Amps
VAC LINE AC Line voltage in Volts
VBUS REF Bus Voltage Reference in Volts
ACTV PWR Active power in Watts
REACT PWR Reactive power in kVAR
PF Power Factor
ACTV IREF Active Current reference in % Rated
REACT IREF Reactive current reference in % Rated
ENABLED When Enabled (default), the drive's
Web ENABLED
DISABLED diagnostic webpage is accessible.

Table 107 - Navigating the iTRAK Power Supply Settings Menu

(1)
On Turns DHCP on
DHCP
Off Turns DHCP off
30 sec…NEVER
-> BUS VOLT (1) DC bus voltage in volts
OUT1 VOLT Output 1 voltage in volts
OUT1 AMPS Output 1 current in amps
OUT1 PWR Output 1 power in kilowatts
Display OUT1 UTIL Output 1 utilization in percent
OUT2 VOLT Output 2 voltage in volts
OUT2 AMP Output 2 current in amps
OUT2 PWR Output 2 power in kilowatts
OUT2 UTIL Output 2 utilization in percent
TOTAL PWR Total power in kilowatts
Enabled Enables the web server
Web
->Disabled Disables the web server

Startup Sequence
On initial powerup, the drive performs a self test. Upon successful completion,
the drive firmware revision is displayed.
Kinetix 57 until Kinetix 5700 is spelled out… Kinetix 5700
then…
SELF-TEST SELF-TEST
FW REV: 3.1 FW REV: 3.1
75% until the test is complete… 100%
Next, the CIP™ axis state, the IP address, PRECHARAGE <-- Axis State
and the default cyclic data attribute (in this 192.168.1.1 <-- IP Address
example DC-bus voltage) appears. In DC BUS: 0.3V <-- Cyclic Data Attribute
addition, the setup and menu soft keys are
displayed. This is the Home screen.
In this example PRECHARGE is the axis state attribute. Table 108 lists the
other axis states and their descriptions.
Table 108 - CIP Axis States on the Home Screen

Axis State Description
STANDBY The drive is waiting to receive configuration information from the controller.
CONNECTING The drive is trying to establish communication with the EtherNet/IP™ controller.
CONFIGURING The drive is receiving configuration information from the controller.
SYNCING The drive is waiting for a successful Group Sync service.
STOPPED The drive has DC bus ready, but the control loops are not enabled.
PRECHARGE The drive is ready for mains input power.
The drive is enabled and checking various conditions before entering the RUNNING or TESTING
STARTING state. For example, the drive checks the Brake Release delay time during the STARTING state.
• The drive is enabled, configured with an active control mode, and actively tracking a
RUNNING command.
• The drive is configured for No Control and is fully operational.
TESTING The drive is actively executing a test procedure, for example, a hookup test.
STOPPING The drive is decelerating to a stop as the result of a disable.
ABORTING The drive is decelerating to a stop as the result of a fault or an abort request.
MAJOR FAULTED The drive is faulted due to an existing or past fault condition.
START INHIBITED The drive has an active condition that inhibits it from being enabled.
SHUTDOWN The drive has been shut down.
For more information on the 2198-RPxxx regenerative bus supply CIP axis
states, see Regenerative Bus Supply Sequence Operation on page 405.

Configure the Drive You can include the drive in your Studio 5000 Logix Designer® application by
adding it to a configured EtherNet/IP module or controller under the I/O
configuration tree. After setting network parameters, you can view the drive
status information in Studio 5000® environment and use it in your Logix
Designer application.
Set the Network Parameters
You must program network parameters by using the LCD display.
1. From the LCD display, select SETUP>NETWORK and choose

between STATIC IP and DHCP.
The default setting is STATIC IP.
2. If STATIC IP, then press to configure the following parameters:
• IP address
• Gateway
• Subnet mask
Settings are stored in nonvolatile memory. IP addressing can also be changed

through the Module Configuration dialog box in RSLinx® software. Changes
to the IP addressing take effect after power is cycled. The drive is factory
programmed to static IP address of 192.168.1.1.
Refer to Setup Screens on page 192 for help setting the network parameters.
Studio 5000 Logix Designer For help using the Studio 5000 Logix Designer application as it applies to
configuring the ControlLogix® or CompactLogix™ controllers, refer to
Additional Resources on page 13.
Version History
Each release of the Studio 5000 Logix Designer application makes possible the
configuration of additional Allen-Bradley® motors, actuators, power supplies,
and drive features not available in previous versions.
IMPORTANT To configure additional motors, actuators, and drive features with your
Kinetix 5700 servo drive, you must have drive firmware 4.001 or later.
Refer to Table 109 to determine if you need to install the Kinetix 5700
Add-on Profile.

Table 109 - AOP Installation Requirement

Drive Module Logix Designer Kinetix 5700
Drive Firmware Revision
Cat. No. Application Version AOP Needed?
26.00 or 27.00 Yes
4.001
28.00 or later No
2198-xxxx-ERS3 (series A) 26.00, 27.00, 28.00 Yes
5.001
29.00 or later No
7.001 or later (2) 29.00 or later No
2198-xxxx-ERS3 (series B) 9.001 or later (2) 31.00 or later No
2198-xxxx-ERS4
2198-RPxxx 10.001 or later (2) 32.00 or later No
(1)
CIP Security for:
2198-Pxxx, 2198-RPxxx 11.001 or later 32.00 Yes
2198-xxxx-ERS3 (series B)
2198-xxxx-ERS4
(1) For information on CIP Security™, see CIP Security on page 12.
(2) These firmware enhancements are available only with the applicable Studio 5000 Logix Designer, version. There is no AOP for
available for download.
Install the Kinetix 5700 Add-On Profile
Download Add-On profiles (AOP) from the Product Compatibility

Download Center (PCDC) website:
http://compatibility.rockwellautomation.com/Pages/home.aspx.
Follow these steps to download the Kinetix 5700 Add-On profile.
1. Go to the Product Compatibility Download Center.

The Compatibility & Downloads webpage appears.
2. Click Download.
3. Enter Kinetix 5700 in the Search PCDC window.

4. Click the appropriate firmware revision and follow prompts to
download.
5. Extract the AOP zip file and run Setup.

Configure the Logix 5000 These procedures assume that you have wired your Kinetix 5700 drive system.
In this example, the GuardLogix® 5580 safety controller and Compact
Controller GuardLogix 5380 controller dialog boxes are shown.
Follow these steps to configure the controller.
1. Apply power to your controller and open your Logix Designer

application.
2. From the Create menu, choose New Project.

The New Project dialog box appears.
IMPORTANT If you are configuring a safety application, you must use a

GuardLogix or Compact GuardLogix safety controller.
If you are configuring a 2198-xxxx-ERS4 inverter in a safety
application, you must use a GuardLogix 5580 or Compact
GuardLogix 5380 safety controller.

In this example, the typical dialog boxes for ControlLogix and

GuardLogix 5580 controllers and CompactLogix 5380 controllers with
embedded Ethernet are shown.
Follow these steps to configure your Logix 5000 controller.
1. Expand the Logix 5000 controller family and select your controller.
2. Type the file Name.
3. Click Next.
The New Project dialog box appears.
4. From the Revision pull-down menu, choose your software revision.
IMPORTANT To configure Kinetix 5700 drive systems, you must be using the
Logix Designer application, version 26.00 or later.
5. Click Finish.
The new controller appears in the Controller Organizer under the
I/O Configuration folder.
Controller Organizer with Compact
GuardLogix 5380 controller.
Controller Organizer with

GuardLogix 5580 controller.

6. Configure the Logix 5000 controller.

Your new Logix 5000 controller appears under the I/O Configuration
folder in the Controller Organizer.
In this example, a GuardLogix 5580
controller with 1756-EN2TR
communication module is used.
7. From the Edit menu, choose Controller Properties.

The Controller Properties dialog box appears.
8. Click the Date/Time tab.
9. Check Enable Time Synchronization.

The motion modules set their clocks to the module you assign as the
Grandmaster.
IMPORTANT Check Enable Time Synchronization for all controllers that

participate in CIP Sync™. The overall CIP Sync network automatically
promotes a Grandmaster clock, unless the priority is set in
Advanced.
10. Click OK.

Configure the Kinetix 5700 IMPORTANT To configure Kinetix 5700 drive systems, you must be using the
Drive Modules Logix Designer application, version 26.00 or later.
IMPORTANT The iTRAK® power supply is not configured in the Logix Designer application.
For more information, see the iTRAK System User Manual, publication
2198T-UM001.
Configure the DC-bus Power Supply

Follow these steps to configure the DC-bus power supply.
1. Below the controller you just created, right-click Ethernet and choose
New Module.
The Select Module Type dialog box appears.
Enter 2198 here to

further limit your search.
2. By using the filters, check Motion and Allen-Bradley, and select your
2198-Pxxx DC-bus power supply as appropriate for your hardware
configuration.
3. Click Create.

The New Module dialog box appears.
4. Configure the new module.

a. Type the module Name.
b. Select an Ethernet Address option.
In this example, the Private Network address is selected.
c. Enter the address of your 2198-Pxxx DC-bus power supply.
In this example, the last octet of the address is 1.
5. Click the Power category.
IMPORTANT The Logix Designer application enforces shared-bus configuration rules

for Kinetix 5700 drives.

6. From the pull-down menus, choose the power options appropriate for
your hardware configuration.
Attribute Menu Description
Bus Configuration Shared AC/DC (1) Applies to 2198-Pxxx DC-bus power supply (converter) modules.
• Group1
Bus Sharing Group (2) • Group2 Applies to any bus-sharing configuration.
• Group3…
Disabled Disables the internal shunt resistor and external shunt option.
Bus Regulator Action
Shunt Regulator Enables the internal and external shunt options.
Internal Enables the internal shunt (external shunt option is disabled).
Shunt Regulator Resistor Type
External Enables the external shunt (internal shunt option is disabled).
• None Selects external shunt option. Only the shunt catalog number intended for
External Shunt (3) • 2198-R004, 2198-R014 the specific DC-bus power supply is shown.
• 2198-R031, 2198-R127
(1) Shared AC/DC bus configuration is the default selection for DC-bus power supplies.
(2) For more information on bus-sharing groups, refer to Understand Bus-sharing Group Configuration on page 264.
(3) Refer to the Kinetix Servo Drives Specifications Technical Data, publication KNX-TD003, for more information on the Bulletin 2198 external passive shunt resistors.
ATTENTION: To avoid damage to equipment all modules physically

connected to the same shared-bus connection system must be part
of the same Bus Sharing Group in the Logix Designer application.
7. Click OK to close the New Module dialog box.

8. Your 2198-Pxxx DC-bus power
supply appears in the Controller
Organizer under the Ethernet
network in the I/O Configuration
folder.
9. Click Close to close the Select Module Type dialog box.

10. Right-click the DC-bus power supply you just created in the Controller
Organizer and choose Properties.
The Module Properties dialog box appears.
TIP To configure the remaining DC-bus power supply properties, you
must close the New Module dialog box and reopen it as the Module
Properties dialog box.
11. Click the Digital Input category.

12. From the Digital Input pull-down menu choose Bus Capacitor OK or
Shunt Thermal Switch OK to monitor your capacitor module status or
the shunt thermal switch, respectively, depending on your application.
In this example, Bus Capacitor OK is chosen.
13. Click the Associated Axes category.
14. Click New Axis.

The New Tag dialog box appears.
15. Type the axis Name.

AXIS_CIP_DRIVE is the default Data Type.
16. Click Create.

The axis (Axis_1 in this example) appears in the

Controller Organizer under Motion Groups>
Ungrouped Axes and is assigned as Axis 1.
17. Click Apply.

18. Repeat step 1 through step 17 if you have more than one 2198-P208
DC-bus power supply.
Configure the Regenerative Bus Supply
Follow these steps to configure the regenerative bus supply.
1. Below the controller you just created, right-click Ethernet and choose
New Module.
Enter 2198-RP here to

further limit your search.
2. By using the filters, check Motion and Allen-Bradley, and select your
2198-RPxxx regenerative bus supply as appropriate for your hardware
configuration.
3. Click Create.

4. Configure the new module.

a. Type the module Name.
c. Enter the address of your 2198-RPxxx regenerative bus supply.


Bus Configuration Shared AC/DC (1) Applies to 2198-RPxxx regenerative bus supply modules.
• Group1
Bus Sharing Group (2) • Group2 Applies to any bus-sharing configuration.
• Group3…
(1) Shared AC/DC bus configuration is the default selection for regenerative bus supplies.

7. Click OK to close the New Module dialog box.

8. Your 2198-RPxxx regenerative bus
supply appears in the Controller
network in the I/O Configuration
folder.

10. Right-click the regenerative bus supply you just created in the Controller
Organizer and choose Properties.
TIP To configure the remaining regenerative bus supply properties, you
must close the New Module dialog box and reopen it as the Module
Properties dialog box.
12. From the Digital Input pull-down menu choose Bus Conditioner OK or
AC Line Contactor OK to monitor your DC-bus conditioner module
status or the M1 contactor status, respectively, depending on your
application.
In this example, Bus Capacitor OK is chosen.

14. Click New Axis.


16. Click Create.


17. Click Apply.

18. Repeat step 1 through step 17 if you have more than one 2198-RPxxx
regenerative bus supply.
Configure the Inverter Drives
This procedure applies to single-axis and dual-axis inverters with hardwired or

integrated safety connections. In this example, a 2198-D006-ERS4 dual-axis
inverter is configured.
Follow these steps to configure Kinetix 5700 inverter drives.
1. Above the DC-bus power supply (converter) you just created, right-click
Ethernet and choose New Module.
This example shows the

2198-Sxxx-ERSx single-axis
inverters you can choose from.

This example shows the

2198-Dxxx-ERSx dual-axis
inverters you can choose from.
2. Enter 2198 to narrow your choices and select your 2198-xxxx-ERS3 or

2198-xxxx-ERS4 inverter as appropriate for your hardware
configuration.
3. Click Create.
4. Configure the new drive.

a. Type the drive Name.
c. Enter the address of your 2198-xxxx-ERSx inverter.
d. Click Advanced if using network address translation with safety
connection to add drive module configured IP address.

The fields to configure in the Module Definition dialog box are dependent on
your drive, Logix Designer version, and drive firmware revision. Use the
following table to navigate to the series of steps intended for your drive system.
Table 110 - How to Navigate Module Definition

Logix Designer Drive Firmware
For Drive Cat. No. Go to:
Version Revision
Configure Module Definition for 2198-xxxx-ERS3
2198-xxxx-ERS3 (series A) 30 or earlier 7 or earlier (series A) Drives on page 213
2198-xxxx-ERS3 (series B) Configure Module Definition for 2198-xxxx-ERS4 and
31 or later 9 or later 2198-xxxx-ERS3 (series B) Drives on page 214
2198-xxxx-ERS4
Configure Module Definition for 2198-xxxx-ERS3 (series A) Drives
1. Under Module Definition click Change.

The Module Definition dialog box appears.
Depending on the Module Definition revision selection, alternate

product features and feedback types can be selected.
2. From the Connection pull-down menu, choose the Connection mode
for your motion application.
TIP When ‘Safety’ appears in the Connection mode, integrated safety is

implied.
IMPORTANT If the STO bypass jumper wires were applied during machine
commissioning or maintenance, they must be removed before the
drive will operate in Integrated (Networked) safety mode.
Table 111 - Module Connection Definitions

Connection Mode Safety Options Description
Motion and Safety Integrated mode Motion connections and integrated STO are managed by this controller.
• Hardwired STO mode • Motion connections are managed by this controller.
Motion Only • Integrated mode if there is a • Hardwired STO is controlled by the hardwired safety inputs or Integrated is
secondary safety controller managed by another controller that has a Safety-only connection to the drive.
• Integrated STO is managed by this controller.
Safety Only Integrated mode • Motion connections are managed by another controller that has a Motion-
only connection to the drive.

The Safety Network Number (SNN) field populates automatically

when the Connection mode includes an integrated Motion and Safety
or Safety-only connection. For a detailed explanation of the safety
network number, refer to the appropriate GuardLogix controller
publication as defined in Additional Resources on page 13.
3. Click OK to close the Module Definition dialog box.
4. Click Apply.
5. Go to Configure the Power and Safety Categories on page 217.
Configure Module Definition for 2198-xxxx-ERS4 and 2198-xxxx-ERS3 (series B) Drives

Module Definition for Module Definition for
2198-xxxx-ERS3 (series B) inverters 2198-xxxx-ERS4 inverters
(no feedback configuration). (includes feedback configuration).

product features and feedback types can be selected.
• 2198-xxxx-ERS4 drives appear in only drive firmware revision 9.001
or later
• With drive firmware revision 9.001 or later, 2198-xxxx-ERS3
(series B) drives support Timed SS1 function and STO function with
configurable delay
• 2198-xxxx-ERS3 drives do not support feedback monitoring
2. If you are replacing a 2198-xxxx-ERS3
(series A) drive with a 2198-xxxx-ERS3,
series B drive, determine your Electronic
Keying option from the pull-down menu (Compatible Module is the
default setting). See Replacing 2198-xxxx-ERS3 (series A) Drives with
Series B Drives on page 302 for more information.
Drive Cat. No. Studio 5000 Logix Designer Electronic Keying
2198-xxxx-ERS3 Version 30 or earlier Compatible Module

(replacing series A with series B) Version 31 or later Exact Match (recommended) (1)
(1) See the Logix 5000 Controllers I/O and Tag Data Programming Manual, publication 1756-PM004, for more
information on Electronic Keying settings.

3. From the Safety Application pull-down

menu, choose between Hardwired for
Hardwired STO mode or Networked for an
integrated safety application (see Table 112 on page 215 for definitions).
commissioning or maintenance, they must be removed before the
drive will operate in Integrated (Networked) safety mode.
Table 112 - Safety Application Definitions

Minimum Drive Module (3) Drive Module Connection Minimum Controller Required (4)
Safety Application Mode (1) Safety Functions Required Options
• ControlLogix 5570
Hardwired Safe Torque-off (STO) 2198-xxxx-ERS3 (series A) Motion Only • CompactLogix 5370
• Motion and Safety
Safe Torque-off (STO) 2198-xxxx-ERS3 (series A) GuardLogix 5570
• Safety Only
• Motion and Safety
Timed SS1 2198-xxxx-ERS3 (series B)
Networked (integrated) • Safety Only
• GuardLogix 5580
• Timed SS1 • Motion and Safety • Compact GuardLogix 5380
• Monitored SS1 2198-xxxx-ERS4 • Safety Only
• Controller-based safety functions (2)
(1) For 2198-Dxxx-ERS4 (dual-axis) inverters, you must configure axes 1 and 3 as either Networked or Hardwired, they cannot be mixed.
(2) See the Kinetix 5700 Safe Monitor Functions Safety Reference Manual, publication 2198-RM001, for more information on these Drive Safety instructions.
(3) Where a 2198-xxxx-ERS3 drive is specified, a 2198-xxxx-ERS4 drive is backwards compatible.
Where a 2198-xxxx-ERS3 (series A) drive is specified, a 2198-xxxx-ERS3 (series B) drive is backwards compatible.
(4) Where a ControlLogix or CompactLogix (non-safety) controller is specified, a GuardLogix or Compact GuardLogix controller is backwards compatible. Also, GuardLogix 5580 and Compact GuardLogix
5380 controllers are backwards compatible with GuardLogix 5570 and Compact GuardLogix 5370 controllers.
4. From the Connection pull-down menu,

choose the Connection mode for your
motion application (see Table 113 for
definitions).
TIP When ‘Safety’ appears in the Connection mode, integrated safety is

implied.
Table 113 - Module Connection Definitions

Connection Mode Safety Options Description
Motion and Safety Integrated mode Motion connections and integrated STO are managed by this controller.
• Motion connections are managed by this controller.
• Hardwired STO mode • Hardwired STO is controlled by the hardwired safety inputs or
Motion Only • Integrated mode if there is a Integrated is managed by another controller that has a Safety-only
secondary safety controller connection to the drive.
• Integrated STO is managed by this controller.
Safety Only Integrated mode • Motion connections are managed by another controller that has a
Motion-only connection to the drive.
5. From the Motion Safety x pull-down menu,

choose the integrated safety type (see
Table 114 on page 216 for definitions).

‘Motion Safety’ applies to 2198-Sxxx-ERS4 (single-axis) inverters.

‘Motion Safety 1’ and ‘Motion Safety 2’ applies to 2198-Dxxx-ERS4
(dual-axis) inverters.
Motion Safety and Motion Safety 1 align with Axis 1 configured in
Associated Axes. Motion Safety 2 aligns with Axis 3 configured in
Associated Axes.
Table 114 - Motion Safety Definitions
Motion Safety Mode Safety Application Module Connection Description

Mode Options
STO Only 2198-xxxx-ERS3 (series A and B): STO function only.
Safe Stop Only - • 2198-xxxx-ERS4: STO function and Timed SS1 Safe Stop functions are available.
No Feedback • 2198-xxxx-ERS3 (series B): STO function and Timed SS1 Safe Stop functions are available.
Primary feedback is used in the safety object for safe monitoring. The feedback can be a SIL rated
Hiperface DSL encoder, for example, a VPL-B1003P-Q or W motor used in the DSL Feedback port. This
Single Feedback • Motion and Safety
Networked can also be a Sine/Cosine or EnDat device, for example, an MPL-B310P-M motor used in the Universal
Monitoring • Safety Only Feedback port. See the Kinetix 5700 Safe Monitor Functions Safety Reference Manual, publication
2198-RM001, to evaluate SIL levels possible with a single feedback device.
In addition to primary feedback, an external feedback device is used to improve SIL levels. For
Dual Feedback example, the Bulletin 842HR type encoder can be used in the Universal Feedback port as a Sine/
Monitoring Cosine device. See the Kinetix 5700 Safe Monitor Functions Safety Reference Manual, publication
2198-RM001, to evaluate SIL levels possible with two feedback devices.
The Safety Network Number (SNN) field populates automatically

when the Connection mode includes an integrated Motion and Safety
or Safety-only connection. For a detailed explanation of the safety
network number, refer to the appropriate GuardLogix controller
publication as defined in Additional Resources on page 13.
6. Click OK to close the Module Definition dialog box.
7. Click Apply.

Configure the Power and Safety Categories

Applies to 2198-Sxxx-ERSx and 2198-Dxxx-ERSx inverter
Shared DC (2) drives.
Bus Configuration
Applies to the designated inverter in drive systems powered
Shared DC - Non-CIP Motion™ Converter (3) by the 8720MC-RPS regenerative power supply.
• Group1
Bus Sharing Group (1) (3) • Group2 Applies to any bus-sharing configuration.
• Group3…
(2) Shared DC bus configuration is the default selection for single-axis and dual-axis inverters.
(3) Because the 8720MC-RPS unit is not an EtherNet/IP network device the Logix 5000 controller does not communicate with it. The designated inverter,
configured as the Shared DC - Non-CIP Motion Converter, monitors the 8720MC-RPS unit status through a digital input (Regen OK) and communicates with the
other inverters to signal when the DC-bus voltage is present.

3. Click OK to close the Module Properties dialog box.


Your 2198-xxxx-ERS4 inverter

appears in the Controller
network in the
I/O Configuration folder.
5. Right-click the drive you just created in the Controller Organizer and
choose Properties.
TIP To configure the remaining inverter properties, you must close the
New Module dialog box and reopen it as the Module Properties
dialog box.
If Then
Your application includes integrated safety Go to step 6 on page 218.
Your application includes hardwired safety or has Go to Continue Inverter Configuration on page 219.
no safety connections
6. Click the Safety category.
7. The connection between the owner and the 2198-xxxx-ERSx inverter is

based on the following:
• Servo drive safety network number
• GuardLogix slot number
• GuardLogix safety network number
• Path from the GuardLogix controller to the 2198-xxxx-ERSx drive
• Configuration signature
If any differences are detected, the connection between the GuardLogix
controller and the 2198-xxxx-ERSx inverter is lost, and the yellow yield
icon appears in the controller project tree after you download the
program.
8. Click Advanced.

The Advanced Connection Reaction Time Limit Configuration dialog

box appears.
Analyze each safety channel to determine the appropriate settings. The

smallest Input RPI allowed is 6 ms. Selecting small RPI values consumes
network bandwidth and can cause nuisance trips because other devices
cannot get access to the network.
For more information about the Advanced Connection Reaction Time
Limit Configuration, refer to Additional Resources on page 13 for the
appropriate user manual for your GuardLogix or Compact GuardLogix
controller.
9. Click OK to close the Advanced dialog box.
10. Click Apply to save the Safety category parameters.
Continue Inverter Configuration

After you’ve established your Kinetix 5700 inverters in the Logix Designer
application, the feedback options need to be defined for each axis. Each
physical axis supports motor and auxiliary feedback.
Table 115 - Kinetix 5700 Feedback Axis Summary

Kinetix 5700 Inverter Inverter Cat. No. Motor Feedback Auxiliary Feedback
2198-Sxxx-ERS3 or
Single-axis Inverters 1 (axis 1) 1 (axis 2)
2198-Sxxx-ERS4
2198-Dxxx-ERS3 or
Dual-axis Inverters 2 (axis 1 and 3) 2 (axis 2 and 4)
2198-Dxxx-ERS4
Follow these steps to configure the axes for your Kinetix 5700 drive system.
1. Right-click the 2198-xxxx-ERS4 inverter you just created and choose

Properties.


2. Select the Associated Axes category.
In this 2198-D006-ERS4 (dual-axis inverter) example, four axes are

possible. Single-axis inverters support only two axes.
• Axis 1 and Axis 2 apply to Motor (DSL) Feedback Connector A
(Port 1) and Universal Feedback Connector A (Port 1).
• Axis 3 and Axis 4 apply to Motor (DSL) Feedback Connector B
(Port 2) and Universal Feedback Connector B (Port 2).
Figure 128 - Dual-axis Inverter Feedback

Detail A
Kinetix 5700 MOD–
NET–
Dual-axis Inverter UFB-A UFB-B
I/O-A I/O-B
1 6 1 6
5 10 5 10
Motion Safety 1 Motion Safety 2
Associated Axes - Axis 1 Associated Axes - Axis 3
UFB-A UFB-B
D+ D+
See Detail A D- D-
D+
D-
D+
D-
MF-A MF-B
MF-A MF-B
UFB-A UFB-B
MF-A MF-B
Universal and DSL Hiperface

Feedback Connectors

The Feedback Devices are configured for either the DSL Feedback Port
or the Universal Feedback Port.
Motor Feedback Options Description
Applies to motors and actuators compatible with the 2198-KITCON-DSL
DSL Feedback Port connector kit and 2198-H2DCK converter kit (series B or later). These kits
plug into the 2-pin motor feedback (MF) connector.
Applies to motors and actuators compatible with the 2198-K57CK-D15M
Universal Feedback Port universal connector kit. These kits plug into the 15-pin universal feedback
(UFB) connector.
3. From the Axis x pull-down menu, choose an axis to assign to that motor
feedback or auxiliary feedback device.
4. From the Feedback Device pull-down menu, choose either DSL
Feedback x Port or Universal Feedback x Port to associate with each
axis.
5. Click New Axis.

7. Click Create.


TIP You can configure an axis as Feedback Only. Refer to Configure Feedback-
only Axis Properties on page 230 for more information.
Refer to Configure Module Properties on page 257 for configuring motor
feedback, load feedback, and master feedback devices.
8. Click Apply.
10. From the Digital Input pull-down menus choose the functions
appropriate for your application.
In this example, Digital Input 2 is assigned Bus Capacitor OK to
monitor your 2198-CAPMOD-2240 capacitor module.
For 8720MC-RPS power supplies:
• When a 2198-Sxxx-ERSx single-axis inverter is the first drive module
(adjacent to the 2198-CAPMOD-2240 capacitor module) you must
configure the Digital Input category as Regeneration OK and wire
the IOD connector.
• When a 2198-Dxxx-ERSx dual-axis inverter is the first drive module
(adjacent to the 2198-CAPMOD-2240 capacitor module) and Axis
1 and 3 are used, you must configure the Digital Input category as
Regeneration OK and wire the IOD connector for each axis.

11. Click OK.

12. Repeat step 1 through step 11 for each 2198-xxxx-ERSx servo drive.
Configure the Motion Group Follow these steps to configure the motion group.
1. In the Controller Organizer, right-click Motion Groups and choose

New Motion Group.
2. Type the new motion group Name.

3. Click Create.
Your new motion group appears in the Controller
Organizer under the Motion Groups folder.
4. Right-click the new motion group and choose
Properties.
The Motion Group Properties dialog box appears.
5. Click the Axis Assignment tab and move your axes (created earlier) from
Unassigned to Assigned.
6. Click the Attribute tab and edit the default values as appropriate for
your application.
7. Click OK.
Your axes moves to the new motion group.

Configure Regenerative Bus Follow these steps to configure Axis Properties for your 2198-RPxxx
regenerative bus supply.
Supply Axis Properties
1. In the Controller Organizer, right-click the regenerative-bus supply axis
and choose Properties.
2. Select the General category.
The General dialog box appears.
3. From the Loop Response pull-down menu choose Medium (default).

Loop Response is for BusVoltageSetPoint dynamic changes during
operation, not voltage regulation stiffness or stability. The default
setting is appropriate for most applications.
Table 116 - Loop Response Settings

Setting Impact
High Under-damped voltage set-point step response (Z = 0.8)
Medium Critically-damped voltage set-point step response (Z = 1.0)
Low Over-damped voltage set-point step response (Z = 1.5)
4. From the Converter Startup Method pull-down menu choose:

– Automatic (default) for active DC-bus voltage regulation
– Enable Request for passive AC rectification like the 2198-Pxxx
DC-bus (converter) power supply
For more information on the Converter Startup Method, see DC-bus
Voltage Regulation on page 42.
5. Click Apply.

6. Click the AC Line category.
Source Power is the kVA rating of the transformer feeding the

regenerative power supply. The default Source Power setting is 10 times
the power rating of the regenerative power supply.
When the transformer rating is less than the regenerative power supply
rating, enter the kVA rating of the transformer.
The Source Power attribute applies detuning and current limiting only
when Source Power is set lower than the rating of the regenerative power
supply (1/10 of default).
7. Click the DC Bus category.
External bus capacitance is the sum of all drive and accessory module
capacitance.
IMPORTANT An accurate bus capacitance value is required for proper operation.
8. Manually calculate the sum of the drive and accessory module

capacitance values and enter the External Bus Capacitance value.
See Calculate System and External-bus Capacitance on page 394 to
calculate external bus capacitance.

9. Click the Bus Voltage Loop category.
We do not recommend changing the default bandwidth values.

The default Gains are set to support peak load current. See Detuned
Gain Setting Examples table on page 228 for an example of a detuned
gain set. Detuned gains increase system stability and can improve THD,
but voltage regulation will be less stiff.
IMPORTANT Reduced voltage regulation stiffness can result in overvoltage or

undervoltage faults during peak load.
10. Click Parameters.
With the default BusVoltageRateLimit, if the BusVoltageSetPoint value

changes (while running) the power supply will draw peak current to
change the bus voltage as fast as possible. You can reduce the rate limit to
limit the current during changes to the BusVoltageSetPoint attribute
without any effect to stability or load response.

11. From the BusVoltageReferenceSource pull-down menu, choose:

– In the Automatic (default) setting, the converter optimizes the Bus
Voltage Reference for the best converter performance
– In the Manual setting, you configure the desired Bus Voltage Set
Point value for the Bus Voltage Reference signal
For more information on these Bus Voltage parameter settings, see
DC-bus Voltage Regulation on page 42.
12. Enter a value for the BusVoltageSetPoint.
We recommend a maximum value of 715V DC. Over 715V DC can
result in higher motor-insulation stress, higher THD, and higher
likelihood of over temperature fault in the regenerative bus supply.
13. Click Apply.
14. Click the Bus Observer category.
The Bus Observer setting is used for bus stiffness. If Bus Observer is
disabled, you significantly increase the likelihood of getting an
overvoltage fault during regeneration.
We do not recommend changing the default Bus Observer setting.
Table 117 - Bus Observer Configurations

Configuration Observer Operation Impact
• Load Estimate Decoupling Disabled
Disabled • Voltage Feedback Filtering Disabled • Increased DC-bus voltage ripple
• Reduced current THD
Voltage Estimate • Load Estimate Decoupling Disabled • Reduced voltage regulation stiffness
Only • Voltage Feedback Filtering Enabled
• Load Estimate Decoupling Enabled
Bus Observer Only • Voltage Feedback Filtering Disabled • Decreased DC-bus voltage ripple
Bus Observer with • Increased current THD
Voltage Estimate • Load Estimate Decoupling Enabled • Increased voltage regulation stiffness
• Voltage Feedback Filtering Enabled
(Default)

15. Click the Current Reference category.
Low Pass Filter Bandwidth adjusts the filtering of the reference to the
current regulator. To minimize the effect on bus voltage regulator
stability, this value should be no lower than five times the Bus Voltage
Loop bandwidth.
Notch Filter Frequency can be used to address DC-bus resonances in the
case of some long cable distributed DC-bus systems. Notch Filter
Frequency cannot be used to address line side resonances. A value of
0.0 Hz disables the notch filter.
16. Click the Current Loop category.
We do not recommend changing the default bandwidth values.
Table 118 - Detuned Gain Setting Examples

Gain Setting With Reduced Performance Value
Bus Voltage Loop Bandwidth 16
Bus Voltage Loop Integrator Bandwidth 4
Current Loop Bandwidth 160
Current Loop Integrator Bandwidth 40

Detuning to a desired level, while maintaining stability, can be achieved

by setting a current loop bandwidth and maintaining proportional
spacing of 10x between the voltage and current loop, and 4x spacing
from the loop bandwidth to integral loop bandwidth.
17. Click OK.
Configure Vertical Load The 2198-xxxx-ERS4 servo drives (firmware 9.001 or later) support the
Vertical Load Control feature. A vertical load is an axis that can move due to
Control Axis Properties stored potential energy. Some examples include a robot arm, lift, or compressed
spring. When set to Enabled, rather than applying Stop Category 0 stopping
actions in response to most Major fault conditions, the drive brings the motor
to a controlled stop and engages the holding brake prior to disabling the power
structure.
When Vertical Load Control is enabled and the drive supports Torque Proving
and Brake Proving functionality, the controller sets the associated Proving
Configuration attribute default value to enable.
IMPORTANT Brake proving functionality is applicable only to drive control modes that are
capable of generating holding torque based on a feedback device. Therefore,
Brake Proving is not applicable to Frequency Control mode with Sensorless
Vector control method.
For more information on controlling vertical loads, see the Vertical Load and
Holding Brake Management Application Technique, publication
MOTION-AT003.
Figure 129 - Configure Vertical Load Control

Configure Feedback-only Follow these steps to configure stopping-action axis properties.

Axis Properties 1. In the Controller Organizer, right-click an axis and choose Properties.
3. From the Axis Configuration pull-down menu, choose Feedback Only.

4. From the Feedback Configuration pull-down menu, choose Master
Feedback.
5. From the Module pull-down menu, choose the drive to associate with
your Feedback Only axis.
The Module Type and Power Structure fields populate with the chosen
drive catalog number.
6. Click Apply.
7. Configure module properties for your Kinetix 5700 servo drive for
Master Feedback.
See Configure Module Properties on page 257 for configuration
examples.
8. Select the Master Feedback Category.

The Master Feedback Device Specification appears.
9. From the Type pull-down menu, choose a feedback device type.

See Configure Axis Properties beginning on page 259 for configuration
examples.
10. Review other categories in the Controller Organizer and make changes
as needed for your application.
11. Click OK.
See Auxiliary Feedback Specifications on page 122 for more information on

auxiliary feedback signals and Allen-Bradley auxiliary feedback encoders
available for use.

Configure Induction-motor Follow these steps to configure induction-motor axis properties for various
frequency control methods.
Frequency-control Axis
Properties
General and Motor Categories
1. In the Controller Organizer, right-click an axis and choose Properties.

3. From the Axis Configuration pull-down menu, choose Frequency

Control.
4. From the Feedback Configuration pull-down menu, choose No
Feedback.
5. From the Module pull-down menu, choose the drive to associate with
your Frequency Control (induction motor) axis.
The Module Type and Power Structure fields populate with the chosen
drive catalog number.
6. Click Apply.

7. Select the Motor category.
8. From the Data Source pull-down menu, choose Nameplate Datasheet.

This is the default setting.
9. From the Motor Type pull-down menu, choose Rotary Induction.
10. From the motor nameplate or datasheet, enter the phase-to-phase values
for your motor.
See Motor Category on page 426 for a motor performance datasheet
example. Also, see Motor Nameplate Datasheet Entry for Custom
Motor Applications, publication 2198-AT002.
11. Click Apply.

Basic Volts/Hertz Method
1. Configure the General category and Motor category as shown in

General and Motor Categories on page 232.
2. Select the Frequency Control category.
3. From the Frequency Control Method pull-down menu, select Basic
Volts/Hertz.
4. Enter the Basic Volts/Hertz attribute values appropriate for your

application.
Default values are shown.
5. Click Apply.
6. Select the Parameter List category.

The Motion Axis Parameters dialog box appears.
7. From the Parameter Group pull-down menu, choose Frequency

Control.
8. Set the FluxUp, SkipSpeed, VelocityDroop, and CurrentVectorLimit
attributes appropriate for your application.
See the corresponding section in Appendix F, beginning on page 411,
for information and configuration examples regarding all of these topics.
9. Click OK.

Sensorless Vector Method

3. From the Frequency Control Method pull-down menu, choose
Sensorless Vector.

application.
5. Click Apply.

7. The Motion Axis Parameters dialog box appears.

Control.
9. Set the FluxUp, SkipSpeed, VelocityDroop, MaximumFrequency,
MaximumVoltage, and CurrentVectorLimit attributes appropriate for
your application.
10. Click Apply.
11. Select the Motor>Model category.
Motor model attributes are automatically estimated from the
Nameplate/Datasheet parameters. For improved performance, motor
tests can be run.
12. Select the Motor>Analyzer category.

13. The Analyze Motor to Determine Motor Model dialog box opens.
14. Click one of the motor test tabs.

In this example, Calculate Model is chosen. See Motor Tests and
Autotune Procedure on page 428 for information about each of the
tests.
15. Click Start.
16. Click Accept Test Results.
17. Click OK.

Fan/Pump Volts/Hertz Method

3. From the Frequency Control Method pull-down menu, select Fan/
Pump Volts/Hertz.

application.
5. Click Apply.


Control.
8. Set the FluxUp, SkipSpeed, VelocityDroop, RunBoost,
MaximumFrequency, MaximumVoltage and CurrentVectorLimit
attributes appropriate for your application.
9. Click OK.

Configure IPM Motor Closed- Follow these steps to configure interior permanent-magnet (IPM) motor
closed-loop axis properties.
loop Control Axis Properties
The General and Associated Module dialog box appears.
3. From the General pull-down menus, change configuration settings as

needed for your application.
IMPORTANT Frequency Control is not supported for interior permanent magnet

(IPM) motors.
4. From the Associated Module>Module pull-down menu, choose your

Kinetix 5700 drive.
The drive catalog number populates the Module Type and Power
Structure fields.
5. Click Apply.

The Motor Device Specification dialog box appears.
7. From the Data Source pull-down menu, choose Catalog Number.
IMPORTANT Motor NV is not a supported data source in the Logix Designer

application for axes configured as interior permanent-magnet (IPM)
motor closed-loop. In addition, third-party IPM motors are not
supported.
8. Click Change Catalog.

The Change Catalog Number dialog box appears.
9. Select the motor catalog number appropriate for your application.

To verify the motor catalog number, refer to the motor name plate.
10. Click OK to close the Change Catalog Number dialog box.
11. Click Apply.
Motor data specific to your motor appears in the Nameplate / Datasheet
- Phase to Phase parameters field.

12. For Extended Speed operation, check Extended Speed permissive in the
Extended Speed field. See Phase Loss Detection on page 446, for more
information.
13. Select the Scaling category and edit the default values as appropriate for
your application.
14. Click Apply, if you make changes.

15. Select the Load category and edit the default values as appropriate for
your application.

17. Select the Actions category.
From this dialog box, you can program actions and change the action for
exceptions (faults). Refer to Logix 5000 Controller and Drive Module
Behavior on page 283 for more information.
From this dialog box you can set brake engage and release delay times for
servo motors. For recommended motor brake delay times, refer to the
Kinetix Rotary Motion Specifications Technical Data, publication
KNX-TD001.
19. Click OK.
20. Repeat step 1 through step 19 for each servo motor axis.

Configure SPM Motor Closed- Follow these steps to configure surface permanent-magnet (SPM) motor
closed-loop axis properties.
loop Control Axis Properties

IMPORTANT Frequency Control is not supported for permanent magnet motors.

Kinetix 5700 drive.
Structure fields.
5. Click Apply.

7. From the Data Source pull-down menu, choose Catalog Number.

8. Click Change Catalog.
The Change Catalog Number dialog box appears.
9. Select the motor catalog number appropriate for your application.

To verify the motor catalog number, refer to the motor name plate.
10. Click OK to close the Change Catalog Number dialog box.
11. Click Apply.
Motor data specific to your motor appears in the Nameplate / Datasheet
- Phase to Phase parameters field.

your application.

your application.


The Actions to Take Upon Conditions dialog box appears.
From this dialog box you can program actions for the drive module to
take. Refer to Logix 5000 Controller and Drive Module Behavior on
page 283 for more information.
17. Select the Exceptions category.
The Action to Take Upon Exception Condition dialog box appears.
From this dialog box you can change the action for exceptions (faults).
Refer to Logix 5000 Controller and Drive Module Behavior on
TIP In the Logix Designer application, version 32 and later, Disable
replaced StopDrive as the default Action.


From this dialog box you can set brake engage and release delay times for
servo motors. For recommended motor brake delay times, refer to the
KNX-TD001.
19. Click OK.
20. Repeat step 1 through step 19 for each servo motor axis.

Configure Induction-motor Follow these steps to configure induction-motor closed-loop control axis
properties.
Closed-loop Control Axis
Properties 1. In the Controller Organizer, right-click an axis and choose Properties.

Kinetix 5700 drive.
Structure fields.
5. Click Apply.

7. From the Data Source pull-down menu, choose Nameplate Datasheet.

This is the default setting. If you have an Allen-Bradley HPK-Series™
asynchronous rotary motor, refer to page 246 to see how to populate the
Nameplate / Datasheet parameters by selecting the motor catalog
number.
IMPORTANT When you configure HPK-Series motor parameters by selecting the

motor catalog number, you must also configure the Polarity
category. This requirement applies to only HPK-Series asynchronous
motors. See Knowledgebase document 732760 for more
information.
IMPORTANT Motor NV is not a supported data source in the Logix Designer

application for axes configured as Induction-motor closed-loop.
a. Select the Polarity category.

b. For Motor Polarity, click Inverted (default is Normal).
c. Click Apply and return to the Motor category.

8. From the Motor Type pull-down menu, choose Rotary Induction.
9. From the motor nameplate or datasheet, enter the phase-to-phase values
for your motor.
See Motor Category on page 426 for a motor performance datasheet
example. Also see Motor Nameplate Datasheet Entry for Custom Motor
Applications, publication 2198-AT002.
10. Click Apply.
11. Select the Motor Feedback category.
The Motor Feedback Device Specification dialog box appears.
12. From the Type pull-down menu, choose the feedback type appropriate
for your application.
See Configure Feedback Properties on page 257 for feedback
configuration examples.
13. Click Apply.

your application.

The Actions to Take Upon Conditions dialog box appears.
From this dialog box you can program actions for the drive module to
take. Refer to Logix 5000 Controller and Drive Module Behavior on
17. Select the Exceptions category.

The Action to Take Upon Exception Condition dialog box appears.
From this dialog box you can change the action for exceptions (faults).
Refer to Logix 5000 Controller and Drive Module Behavior on
TIP In the Logix Designer application, version 32 and later, Disable
replaced StopDrive as the default Action.


19. From the Parameter Group pull-down menu, choose Torque/Current

Loop.
20. Set the FluxUp attributes appropriate for your application.
for information and configuration examples regarding this topic.
IMPORTANT The Automatic FluxUpControl setting is recommended for best

autotune results.
21. Click Apply.

your application.

24. Click OK.
25. Select the Motor>Model category.
Motor model attributes are automatically estimated from the
Nameplate/Datasheet parameters. For improved performance, motor
tests can be run.

26. The Analyze Motor to Determine Motor Model dialog box opens.
IMPORTANT The Dynamic motor test cannot be run without a non-zero motor
inertia.
27. Click the tab corresponding to the Motor Test you want to run.
See Motor Tests and Autotune Procedure on page 428 for information
about each of the tests.
28. Click Start.
30. Click Apply.
31. Select the Autotune category.
See Tune Induction Motors on page 273 for more information.
32. Repeat step 1 through step 32 for each induction motor axis.

Configure Feedback This section provides more configuration detail for module properties and axis
properties when incremental feedback types are used in your application.
Properties
Configure Module Properties
Configure the module properties of your Kinetix 5700 servo drive depending
on how you intend to use the feedback connectors.
1. Right-click a drive in the Controller Organizer to configure and choose

Properties.

feedback types can be selected. However, 2198-xxxx-ERS4 drives only
appear in firmware revision 9.001 or later.
4. Configure each axis for Motor feedback, Load feedback, and Master
feedback devices appropriate for your application.

See Continue Inverter Configuration on page 219 for more information

on configuring module properties for dual-axis and single-axis inverters.
IMPORTANT The Logix Designer application prevents making feedback port

assignments with incompatible feedback types. For example, you
cannot assign the same port for multiple devices. The same port
cannot be used for Motor Feedback Device, Load Feedback Device,
and Master Feedback Device.
Table 119 - Motor Feedback Compatibility

Motor Feedback Device Feedback
Feedback Type Description
Option Connector
• Digital AqB Applies to Allen-Bradley Bulletin MPL (-H) rotary motors, Bulletin MPAS
• Digital AqB with UVW (direct-drive) linear actuators, LDAT-Series (-xBx) linear thrusters, and
Incremental
• Sine/Cosine LDC-Series™ linear motors wired to the 2198-K57CK-D15M universal
• Sine/Cosine with UVW connector kit.
• EnDat Sine/Cosine Applies to Allen-Bradley Bulletin RDB and Bulletin VPC-Bxxxxx-Y motors 15-pin universal
Universal Feedback 1 Port • EnDat Digital wired to the 2198-K57CK-D15M universal connector kit. feedback (UFB)
Applies to Allen-Bradley Bulletin MPL, MPM, MPF, MPS (-M/S or -V/E),
and VPC-Bxxxxx-S rotary motors; Bulletin MPAS (ballscrew), MPAR, MPAI,
linear actuators; HPK-Series rotary motors; and LDAT-Series (-xDx) linear
High-resolution thrusters wired to the 2198-K57CK-D15M universal connector kit.
Hiperface single-turn and Applies to Allen-Bradley Bulletin MPL, MPM, MPF, MPS (-M/S or -V/E)
multi-turn, absolute and VPC-Bxxxxx-Q rotary motors; Bulletin MPAS (ballscrew), MPAR, MPAI
linear actuators; HPK-Series rotary motors; and LDAT-Series (-xDx) linear
thrusters wired to the 2198-H2DCK converter kit. 2-pin motor
DSL Feedback 1 Port feedback (MF)
Applies to Allen-Bradley Bulletin VPL, VPF, VPH, VPS and VPC-Bxxxxx-Q
Hiperface DSL rotary motors and Bulletin VPAR electric cylinders wired to the
2198-KITCON-DSL connector kit.
IMPORTANT Unprogrammed Smart feedback devices (Hiperface Sin/Cos,

Hiperface DSL, EnDat Digital, and EnDat Sin/Cos) are not supported.
Unprogrammed as load or feedback-only feedback types are
supported. Contact your local distributor or Rockwell Automation
representative for support options.
This example shows acceptable feedback port assignments.
5. Click OK.

Configure Axis Properties
In this section you configure the axis properties of your Kinetix 5700 servo
drive for the type of feedback you intend use in your application.
Table 120 defines valid feedback assignments for each feedback type.
Table 120 - Valid Feedback Assignments

Feedback Type Permanent Magnet Motors Induction Motors
Hiperface DSL High-resolution single-turn Motor feedback
Hiperface and multi-turn, absolute Load feedback Motor feedback Load feedback Master feedback
Digital AqB N/A
Digital AqB with UVW Motor feedback N/A N/A N/A N/A
Incremental
Sine/Cosine N/A Load feedback Motor feedback Load feedback Master feedback
Sine/Cosine with UVW Motor feedback N/A N/A N/A N/A
EnDat Sine/Cosine High-resolution single-turn Motor feedback Load feedback Motor feedback Load feedback Master feedback
EnDat Digital and multi-turn, absolute
Digital AqB (TTL) Feedback
In this example, a motor feedback device is configured for Digital AqB

feedback.
IMPORTANT When Motor Mounted Feedback is the Device Function, Digital AqB (without
UVW) is not a valid feedback type for permanent magnet motors.

3. Configure the device function and type.

In this example, Motor Feedback is the device function and Digital AqB
is the feedback type.

4. Enter values for the Digital AqB specification fields.

The only valid value for Cycle Interpolation is 4.
5. From the Startup Method pull-down menu, choose Incremental.
6. Click Apply.
TIP When the Device Function is Load-Side Feedback or Master Feedback,

configuration is identical to Motor Mounted Feedback.
Digital AqB with UVW (TTL w/Hall) Feedback
In this example, a motor feedback device is configured for Digital AqB with
UVW feedback.
IMPORTANT When Motor Mounted Feedback is the Device Function, Digital AqB with
UVW is the only valid feedback type for permanent magnet motors.


In this example, Motor Feedback is the device function and Digital AqB
with UVW is the feedback type.
4. Enter values for the Digital AqB with UVW specification fields.
The only valid value for Cycle Interpolation is 4.
6. From the Alignment pull-down menu, choose Not Aligned.
7. Click Apply.

Sine/Cosine Feedback
In this example, a motor feedback device is configured for Sine/Cosine

feedback.
IMPORTANT When Motor Mounted Feedback is the Device Function, Sine/Cosine is not a
valid feedback type for permanent magnet motors.


In this example, Motor Feedback is the device function and Sine/Cosine
is the feedback type.
4. Enter values for the Sine/Cosine specification fields.
The only valid values for Cycle Interpolation are powers of 2 from 4
through 65536.
6. Click Apply.
TIP When the Device Function is Load-Side Feedback or Master Feedback,

configuration is identical to Motor Mounted Feedback.

Sine/Cosine with Hall Feedback
In this example, a motor feedback device is configured for Sine/Cosine with

UVW feedback.
IMPORTANT When Motor Mounted Feedback is the Device Function, Sine/Cosine with
UVW is the only valid feedback type for permanent magnet motors.


In this example, Motor Feedback is the device function and Sine/Cosine
with UVW is the feedback type.
4. Enter values for the Sine/Cosine with UVW specification fields.
The only valid values for Cycle Interpolation are powers of 2 from 4
through 65536.
6. From the Alignment pull-down menu, choose Not Aligned.
7. Click OK.
Download the Program After completing the Logix Designer application and saving the file you must
download your program to the Logix 5000 processor.

Apply Power to the This procedure assumes that you have wired and configured your Kinetix 5700
system, your Logix 5000 controller, and iTRAK power supply if present.
SHOCK HAZARD: To avoid hazard of electrical shock, perform all mounting
and wiring of the Bulletin 2198 servo drives prior to applying power. Once
power is applied, connector terminals can have voltage present even when
not in use.
Follow these steps to apply power to the Kinetix 5700 system.
1. Disconnect the load to the motor (does not apply to iTRAK PS).
ATTENTION: To avoid personal injury or damage to equipment,

disconnect the load to the motor. Make sure each motor is free of all
linkages when initially applying power to the system.
2. Apply 24V DC control power.

The LCD display begins the startup sequence. Refer to Startup
Sequence on page 197. If the startup sequence does not begin, check the
24V control power connections.
3. When the startup sequence completes, verify that the two status
indicators are steady green.
a. Verify that the DC-bus power supply or regenerative bus supply axis-
state is PRECHARGE.
b. Verify the iTRAK power supply axis-state is START INHIBITED.
If the DC-bus power supply/regenerative bus supply/iTRAK power
supply does not reach the specified axis state and the two status
indicators are not solid green, refer to Kinetix 5700 Status Indicators on
page 278.
IMPORTANT Apply control power before applying three-phase AC power. This

makes sure the shunt is enabled, which can prevent nuisance faults
or Bus Overvoltage faults.
4. Apply mains input power and monitor the DC BUS voltage on the
LCD display.
If the DC BUS does not reach the expected voltage level, check the
three-phase input power connections.
TIP It can take as long as 1.8 seconds after input power is applied before
the drive can accept motion commands (does not apply to iTRAK
power supply).
a. Verify that the DC-bus power supply axis-state is RUNNING.

b. Verify that the regenerative bus-supply axis-state is RUNNING or
STOPPED depending on the Converter Startup Method used (see
DC-bus Voltage Regulation on page 42).

c. Verify that the iTRAK power supply axis-state is RUNNING.

If the DC-bus power supply/regenerative bus supply/iTRAK power
supply does not reach the specified axis state, refer to Fault Code
Overview on page 276.
Understand Bus-sharing When configuring Module Properties>Power category for each Kinetix 5700
drive, you can breakout drives from one or more servo systems into multiple
Group Configuration bus-sharing (power) groups.
A drive that faults in Group 1 does not affect the operation of Group 2, even
though all of the drives in Groups 1 and 2 are in the same Motion group in the
Logix Designer application. As many as 25 bus-sharing groups are possible.
Figure 130 - Bus-sharing Group Configuration
IMPORTANT The iTRAK power supply is not configured as part of a bus-sharing group in
the Logix Designer application. The gateway computer monitors bus status
and controls enabling and disabling the iTRAK power supply. See the iTRAK
System User Manual, publication 2198T-UM001 for more information.
Bus-sharing Group Example

In Figure 131, twelve axes are needed to support the motion application. All
twelve axes are configured in the same Motion group in the Logix Designer
application.

However, the twelve axes of motion are also configured as two bus-sharing
groups in Module Properties>Power category. By creating two bus-sharing
groups, a converter drive that faults in Group 1 only disables Group 1 drives,
and has no effect on the drive operation of Group 2 drive.

connected to the same shared-bus connection system must be part of the
same Bus Sharing Group in the Logix Designer application.
Figure 131 - Bus-sharing Group Example

CompactLogix Controller Programming Network
Logix Designer
CompactLogix 5370 Controller
Application
Logix Designer Application
Kinetix 5700 Servo Drive System Module Properties>Power Category
Group 1
24V Input Power Bus Sharing Group 1
Controller Organizer
Axis_01
Axis_02
MOD MOD MOD MOD
NET NET NET NET
2 2 2 2
Axis_03
1 1 1 1
Axis_04
1585J-M8CBJM-x
1 6 1 6 1 6 1 6 1 6 1 6
4
I/O
5 10 5 10 5 10 5 10 5 10 5 10
Axis_05
UFB-A UFB-B
Axis_06
UFB-A UFB-B UFB-A UFB-B
D+
D-
D+
D-
D+
D-
D+
D-
D+
D-
D+
D-
Axis_07

Bus Sharing Group 2
Axis_08
2198-Pxxx Axis_09
DC-bus (converter) Axis_10
2198-D006-ERS3 Axis_11
Power Supply Axis_12
Dual-axis Inverters

24V Input Power Group 2
MOD MOD MOD MOD

NET NET NET NET
2 2 2 2
1 1 1 1
1 I/O I/O I/O-A I/O-B

1 6 1 6 1 6 1 6
4
I/O
5 10 5 10 5 10 5 10
UFB UFB UFB-A UFB-B
D+ D+
D- D-
2198-D006-ERS3
MF-A MF-B
MBRK
-
+
MBRK
-
+
Dual-axis Inverter

2198-P208
DC-bus (converter)
Power Supply 2198-S086-ERS3

Configure Bus-sharing Groups
In both groups, the Bus Configuration for the converter drive is Shared AC/
DC and the Bus Configuration for the inverter drives is Shared DC.
Figure 132 - Group 1 DC-bus Power Supply (converter) Configuration
Figure 133 - Group 1 Dual-axis Inverter Configuration
Figure 134 - Group 2 DC-bus Power Supply (converter) Configuration

Figure 135 - Group 2 Single-axis Inverter Configuration
Figure 136 - Group 2 Dual-axis Inverter Configuration
Test and Tune the Axes This procedure assumes that you have configured your Kinetix 5700 drive,
your Logix 5000 controller, and applied power to the system.
IMPORTANT Before proceeding with testing and tuning your axes, verify that the MOD
and NET status indicators are operating as described in Kinetix 5700 Status
Indicators on page 278.
For help using the Logix Designer application as it applies to testing and tuning
your axes with ControlLogix EtherNet/IP modules or CompactLogix 5370
controllers, refer to Additional Resources on page 13.
Also, see Motor Nameplate Datasheet Entry for Custom Motor Applications,
publication 2198-AT002, for detailed information on testing and tuning
custom motors.
For testing and tuning iTRAK movers, see the iTRAK System User Manual,
publication 2198T-UM001.

Test the Axes
Follow these steps to test the axes.
1. Verify the load was removed from each axis.
ATTENTION: To avoid personal injury or damage to equipment, you

must remove the load from each axis as uncontrolled motion can
occur when an axis with an integral motor brake is released during
the test.
2. In your Motion Group folder, right-click an axis and choose Properties.

The Axis Properties dialog box appears.
3. Select the Hookup Tests category.

4. In the Test Distance field, enter the desired test distance.

The Position Units are defined in Axis Properties>Scaling category.
Hookup Test Definitions

Verifies marker detection capability as you manually rotate the motor shaft. The
test completes when the drive either detects the marker or when the motor moves
the distance specified in the Test Distance field. If the marker remains undetected
Marker and the test completes successfully, it means the motor moved the full test
distance. If the marker remains undetected and the test fails, the motor did not
move the full test distance. Run this test after running the Motor Feedback and
Motor and Feedback tests.
Verifies the commutation offset and commutation polarity of the motor. This test
applies to third-party or custom permanent-magnet motors equipped with (TTL
Commutation with Hall and Sine/Cosine with Hall) incremental encoders that are not available as
a catalog number in the Motion Database. See Commutation Test on page
page 451.
Verifies feedback connections are wired correctly as you manually rotate the motor
shaft. The test completes when the drive determines that the motor moved the
Motor Feedback full distance specified in the Test Distance field. Run this test before the Motor and
Feedback Test to verify that the feedback can be read properly.
Verifies motor power and feedback connections are wired correctly as the drive
Motor and Feedback commands the motor to rotate. Because the drive is rotating the motor, this test
requires full bus power to run. Run the Motor Feedback test before running this
test to verify that the feedback is being read correctly.
5. Click the desired test to verify connections.

6. Click Start.
The Logix Designer - Motor and Feedback Test dialog box appears. The
Test State is Executing. TESTING appears on the drive LCD display.
Drive LCD Display
TESTING
192.168.1.1
DC BUS: 680.0V
When the test completes successfully, the Test State changes from
Executing to Passed.
7. Click OK.
This dialog box appears asking if
the axis moved in the forward
direction.
8. Click Yes if you agree.

10. If the test fails, this dialog box

appears.
a. Click OK.
b. Verify the DC bus voltage.
c. Verify unit values entered in the
Scaling category.
d. Verify the motor power and feedback wiring.
e. Return to step 5 and run the test again.
Tune the Axes
Choose the tuning procedure best suited for your motor type.
Motor Type Go directly to
Permanent magnet (PM) Tune Permanent Magnet Motors
Induction Tune Induction Motors on page 273
Tune Permanent Magnet Motors
The load observer feature provides high-performance motion control without

having to manually tune your axis. Using load observer with a default set of
gains can yield high-performance right out of the box. Most of the time, there is
no need to perform an auto-tune procedure or further optimize gain settings.
Follow these steps to configure the drive for high-performance by using the
load observer feature.
1. Verify that the load is connected.

Re-attach the load if it was disconnected for the Hookup Test.
ATTENTION: If the drive has not been enabled before (new

installation), verify that you have safeguards in place to safely
remove power from the drive in the event of an unstable situation
where the drive can produce undesired motion.
2. Click the Autotune category in the Axis Properties dialog box.

a. From the pull-down menus for Application Type, Loop Response,
and Load Coupling, choose Custom, Medium, and Rigid settings,
respectively.

b. Verify that only the Velocity Feedforward box is checked.
Uncheck Torque Low Pass Filter (that is checked by default).

3. Click the Load category in the Axis Properties dialog box.
a. Check Use Load Ratio.
b. Set the Load Ratio = 0.
4. Click the Observer category in the Axis Properties dialog box.

a. From the Configuration pull-down menu, choose Load Observer
with Velocity Estimate if the axis is configured for Position Loop
control.
Choose Load Observer Only if the axis is configured for Velocity
Loop control.
Load Observer is not available for Torque Loop control.
b. Click Apply and click Yes to update all dependent attributes.

The Load Observer Bandwidth and other gains are set automatically.
1 1
1
4 4
K pp K vp K op T bw
0 0 0
K pi K vi K oi
5. Click the Compliance category in the Axis Properties dialog box.

a. From the Adaptive Tuning Configuration pull-down menu, choose
Tracking Notch.
b. Click Apply.
6. Enable the drive for a few seconds with an MSO instruction or motion
direct command, followed by an MSF instruction or motion direct
command, to make sure that no audible squealing noise is present.
IMPORTANT If an audible squealing noise is heard, go to Axis Properties>Load>

Compliance category and set the Torque Notch Filter Frequency field
(Hz) to remove the noise. Refer to Motion System Tuning
Application Techniques, publication MOTION-AT005 (Compensating
for High Frequency Resonances), for information on how to set the
Torque Notch Filter Frequency field.
7. Repeat Test and Tune the Axes for each axis.

Tune Induction Motors
IMPORTANT The Automatic FluxUpControl setting is recommended for best Autotune

results.
Follow these steps to tune the induction motor axes.
1. Verify the load is removed from the axis being tuned.
ATTENTION: To reduce the possibility of unpredictable motor

response, tune your motor with the load removed first, then re-
attach the load and perform the tuning procedure again to provide
an accurate operational response.
2. Select the Autotune category.
3. Type values for Travel Limit and Speed.

In this example, Travel Limit = 50.0 and Speed = 2.0. The actual value
of programmed units depend on your application.
4. From the Direction pull-down menu, choose a setting appropriate for
your application.
Forward Uni-directional is default.
5. Edit other fields as appropriate for your application.
6. Click Start.

The Logix Designer - Autotune dialog box appears. When the test
completes, the Test State changes from Executing to Success.
Tuned values populate the Loop and Load parameter tables. Actual
bandwidth values (Hz) depend on your application and can require
adjustment once motor and load are connected.
7. Click Accept Tuned Values.
8. Click OK to close the Logix Designer - Autotune dialog box.
9. Click OK to close the Axis Properties dialog box.
10. If the test fails, this dialog box appears.
a. Click OK.
b. Make an adjustment to motor velocity.
c. Refer to the controller user manual for more information.
d. Return to step 6 and run the test again.
11. Repeat Test and Tune the Axes for each axis.

Chapter 7
Troubleshoot the Kinetix 5700 Drive System
This chapter provides troubleshooting tables and related information for your
Kinetix® 5700 drive system.
Topic Page
Safety Precautions 275
Interpret Status Indicators 276
Axis Troubleshooting 280
Regenerative Bus Supply Troubleshooting 281
Logix 5000 Controller and Drive Module Behavior 283
Safety Precautions Observe the following safety precautions when troubleshooting your
Kinetix 5700 drive system.
ATTENTION: Capacitors on the DC bus can retain hazardous voltages after

input power has been removed. Before working on the drive module,
measure the DC bus voltage to verify it has reached a safe level or wait the
full time interval as indicated in the warning on the front of the module.
Failure to observe this precaution could result in severe bodily injury or loss
of life.
ATTENTION: Do not attempt to defeat or override the module fault circuits.

You must determine the cause of a fault and correct it before you attempt to
operate the system. Failure to correct the fault could result in personal injury
and/or damage to equipment as a result of uncontrolled machine operation.
ATTENTION: Provide an earth ground for test equipment (oscilloscope) used

in troubleshooting. Failure to ground the test equipment could result in
personal injury.

Chapter 7 Troubleshoot the Kinetix 5700 Drive System
Interpret Status Indicators Refer to these troubleshooting tables to identify faults, potential causes, and
the appropriate actions to resolve the fault. If the fault persists after attempting
to troubleshoot the system, please contact your Rockwell Automation sales
representative for further assistance.
Display Interface
The LCD display provides fault messages and MAIN MENU

troubleshooting information by using the soft menu items DIAGNOSTICS
and navigation buttons. FAULT LOG
Under the Main Menu, select FAULT LOG by using the up/down arrows.
Press to display the list of active fault codes.
Press again to display the fault details (the problem in troubleshooting tables).
? Press to display the fault help (possible solutions in troubleshooting tables).
Refer to Understand the Kinetix 5700 Display on page 188 for more
information on navigating the LCD display menu.
Fault Code Overview
The fault code tables are designed to help you determine the source of the fault
or exception. When a fault condition is detected, the drive module performs
the appropriate fault action, the fault is displayed, and the fault is added to a
persistent fault log (along with diagnostics data). The earlier faults have
priority to be displayed.
The drive module removes the fault text from the display when a Fault Reset
service is sent from the controller and the fault is no longer active. If a fault
condition is still active following a Fault Reset service, the fault is again posted
to the display and written to the fault log.
However, there can be a delay before the fault is posted again. In a Studio 5000
Logix Designer® application, this delay results as the AxisFault tag on the drive
axis being cleared until the fault is posted again. During this delay, the
AxisState tag continues to indicate that the axis is faulted. Use the AxisState tag
on the axis object only to determine if an axis is faulted.
Although software overtravel fault codes do not exist, software overtravel

detection for the AXIS_CIP_DRIVE axis type is determined in the
Logix 5000™ controller. For more information, see Integrated Motion on the
EtherNet/IP™ Network Reference Manual, publication MOTION-RM003.
The DC-bus power supply, regenerative bus supply, single-axis inverters, and
dual-axis inverters maintain a fault log of the last 128 faults. The fault log
includes time stamps and is stored in persistent memory. However, the fault log
cannot be cleared on the module.

Troubleshoot the Kinetix 5700 Drive System Chapter 7
Table 121 - Fault Code Summary

Fault Code Type (1) (2) Description
Standard runtime axis exceptions. The exception can apply to an individual axis or to
FLT Sxx all axes.
Manufacturer-specific runtime axis exception. The exception can apply to an individual
FLT Mxx axis or to all axes.
INIT FLT Sxx
Exceptions that prevent normal operation and occur during the initialization process.
INIT FLT Mxx
Exceptions that can prevent normal operation of the drive module and apply to the
NODE FLTxx entire module and affect all axes.
Exceptions that can prevent normal operation of the drive module, but do not result in
NODE ALARM xx any action other than reporting the alarm to the controller.
INHIBIT Sxx Conditions that prevent normal operation and indicate the drive module is prevented
INHIBIT Mxx from being enabled.
ALARM Sxx An underlying exception condition that does not result in any action other than
ALARM Mxx reporting the alarm to the controller.
SAFE FLTxx (3) Exception generated by a fault condition detected in the safety function.
(1) Sxx refers to Standard exceptions.
(2) Mxx refers to Manufacturer-specific exceptions.
(3) For troubleshooting 2198-xxxx-ERS3 inverter SAFE FLT fault codes, refer to Troubleshoot the Safe Torque-off Function on
page 316 (hardwired safety) or page 329 (integrated safety). For troubleshooting 2198-xxxx-ERS4 inverter SAFE FLT fault codes,
refer to the Kinetix 5700 Safe Monitor Functions Safety Reference Manual, publication 2198-RM001.
TIP Fault codes triggered by conditions that fall outside factory set limits are identified by
FL at the end of the display message. For example, FLT S07 – MTR OVERLOAD FL.
Fault codes triggered by conditions that fall outside user set limits are identified by UL
at the end of the display message. For example, FLT S08 – MTR OVERLOAD UL.
Fault Codes
For fault code descriptions and possible solutions, see the Kinetix 5700 Fault
Codes.xlsx file attached to this publication. For more information about the
file, see Access the Attachments on page 13.
SAFE FLT Fault Codes
For troubleshooting 2198-xxxx-ERS4 inverter SAFE FLT fault codes, refer to

the Kinetix 5700 Safe Monitor Functions Safety Reference Manual,
publication 2198-RM001.

Kinetix 5700 Status Indicators
These status indicators apply to the Kinetix 5700 DC-bus power supply, the
regenerative bus supply, the inverters, and the iTRAK® power supply. The
module status and network status indicators are just above the LCD status
display.
IMPORTANT Status indicators are not reliable for safety functions. Use them only for
general diagnostics during commissioning or troubleshooting. Do not
attempt to use status indicators to determine operational status.
Table 122 - Module Status Indicator

Kinetix 5700 Modules
Condition Status
Module Status
Network Status Steady Off No power applied to the drive.
Steady Green Drive is operational. No faults or failures.
Flashing Green Standby (drive not configured) and Precharge (drive is configured).
Major recoverable fault. The drive detected a recoverable fault, for example, an incorrect
Flashing Red or inconsistent configuration.
Steady Red Major fault. The drive detected a non-recoverable fault.
Self-test. The drive performs self-test during powerup. Once self-test is complete,
Flashing Green/Red condition continues if drive is waiting for:
Flashing Green/Red • Safety configuration when in Integrated STO mode
• Safety inputs when in Hardwired STO mode
Table 123 - Network Status Indicator

Condition Status
Steady Off No power applied to the drive or IP address is not configured.
Flashing Green No Motion or Safety connection is established, but drive has obtained an IP address.
Motion or Safety connection is established and no timeout has occurred. Normal
Steady Green operation.
Connection timeout. One or more of the connections, for which this drive is the target,
Flashing Red has timed out.
Steady Red Duplicate IP address. IP address specified is already in use.
Self-test. The drive performs self-test during powerup. Once self-test is complete,
Flashing Green/Red Flashing Green/Red condition continues if drive is processing a safety device ID proposal.
Table 124 - Ethernet Link Speed Status Indicator

Ethernet RJ45 Connectors Condition Status
Steady Off 10 Mbit
Link Speed
Status Indicators Steady On 100 Mbit
Table 125 - Ethernet Link/Activity Status Indicator

Link/Activity
Status Indicators Condition Status
Steady Off No link
Steady On Link established
Blinking Network activity

Kinetix 5700 Accessory Module Status Indicators
The Kinetix 5700 accessory modules include the 2198-CAPMOD-2240

capacitor module and 2198-DCBUSCOND-RP312 DC-bus conditioner
module.
Capacitor Module
Status indicators and the module status (MS) connector are on the front of the
module. The module status connector is an output suitable for wiring to a
DC-bus power supply, regenerative bus supply, or inverter digital input
assigned as Bus Capacitor OK, or the Logix 5000 controller.
Table 126 - Capacitor Module Status Indicators and Relay Output
Kinetix 5700 Accessory Modules Status Relay (1)

Indicators Status Description Resolution
Output
MOD Module Status Indicator Steady off Open 24V DC is not present. –
DC BUS DC-bus Status Indicator
24V DC is present and
Steady green Closed –
internal fuse is closed.
Module
status • Cycle control and bus power
24V DC is present and • Verify that AC input meets
Steady red Open internal fuse is open. specifications
• Replace the module if fault persists
MODULE Module Status
STATUS
(MS) Connector 24V DC is not present or
Steady off Open
DC-bus DC-bus measures < 50V DC. –
status 24V DC is present and
Steady green Closed DC-bus measures > 50V DC. –
(1) Wiring the module status relay output is optional.
Status indicators and the module status (MS) connector are on the front of the
module. The module status connector is an output suitable for wiring to a
DC-bus power supply, regenerative bus supply, or inverter digital input
assigned as Bus Conditioner OK, or the Logix 5000 controller.
Table 127 - DC-bus Conditioner Module Status Indicators and Relay Output
Status Relay
Indicators Status Description
Output
Steady off Open 24V DC is not present
Module Steady green Closed 24V DC is present and internal fuse is closed
status
• 24V DC is present and internal fuse is open
Steady red (1) Open • Over temperature event occurred
DC-bus Steady off – 24V DC is not present or DC-bus measures < 50V DC
status Steady green – 24V DC is present and DC-bus measures > 50V DC
(1) Remove DC-bus power and cycle control power. If the fault persists, the internal fuse is blown and the module needs to be
replaced. If the fault clears, then there was a thermal fault caused by a system issue. If the fault persists and the rest of the
system is functioning properly, add more DC-bus conditioners to the system to reduce thermal stress on the module.

Axis Troubleshooting These conditions do not always result in a fault code, but can require
troubleshooting to improve servo drive performance. See the iTRAK System
User Manual, publication 2198T-UM001 for general iTRAK troubleshooting.
Table 128 - Axis Troubleshooting
Condition Potential Cause Possible Resolution
The position feedback device is incorrect or open. Check wiring.
Unintentionally in Torque mode. Check to see what primary operation mode was programmed.
Motor tuning limits are set too high. Run Tune in the Logix Designer application.
Position loop gain or position controller accel/decel rate is improperly set. Run Tune in the Logix Designer application.
Improper grounding or shielding techniques are causing noise to be
Axis or system is unstable. transmitted into the position feedback or velocity command lines, causing Check wiring and ground.
erratic axis movement.
Motor Select limit is incorrectly set (servo motor is not matched to axis • Check setups.
module). • Run Tune in the Logix Designer application.
• Notch filter or output filter can be required (refer to Axis Properties dialog
box, Compliance tab in the Logix Designer application).
Mechanical resonance. • Enable adaptive tuning. See Adaptive Tuning on page 451 for more notch
filter information.
Torque Limit limits are set too low. Verify that torque limits are set properly.
Incorrect motor selected in configuration. Select the correct motor and run Tune in the Logix Designer application again.
• Check motor size versus application need.
The system inertia is excessive. • Review servo system sizing.
You cannot obtain the motor The system friction torque is excessive. Check motor size versus application need.
acceleration/deceleration that you
want. • Check motor size versus application need.
Available current is insufficient to supply the correct accel/decel rate.
• Review servo system sizing.
Acceleration limit is incorrect. Verify limit settings and correct them, as necessary.
Velocity Limit limits are incorrect. Verify limit settings and correct them, as necessary.
The motor is operating in the field-weakening range of operation. Reduce the commanded acceleration or deceleration.
The axis cannot be enabled until stopping time has expired. Disable the axis, wait the configured stopping time, and enable the axis.
The motor wiring is open. Check the wiring.
The motor cable shield connection is improper. • Check feedback connections.

• Check cable shield connections.
Motor does not respond to a The motor has malfunctioned. Repair or replace the motor.
command. The coupling between motor and machine has broken (for example, the
motor moves, but the load/machine does not). Check and correct the mechanics.
Primary operation mode is set incorrectly. Check to see what primary operation mode was programmed.
Velocity or torque limits are set incorrectly. Check and properly set the limits.
Brake connector not wired Check brake wiring
• Verify grounding.
Recommended grounding per installation instructions have not been • Route wire away from noise sources.
followed. • Refer to System Design for Control of Electrical Noise, publication GMC-
RM001.
Presence of noise on command or • Verify grounding.
Line frequency can be present.
motor feedback signal wires. • Route wire away from noise sources.
Variable frequency can be velocity feedback ripple or a disturbance caused by • Decouple the motor for verification.
gear teeth or ballscrew, and so forth. The frequency can be a multiple of the
motor power transmission components or ballscrew speeds resulting in • Check and improve mechanical performance, for example, the gearbox or
ballscrew mechanism.
velocity disturbance.

Table 128 - Axis Troubleshooting (continued)

The motor connections are loose or open. Check motor wiring and connections.
Foreign matter is lodged in the motor. Remove foreign matter.
The motor load is excessive. Verify the servo system sizing.
No rotation The bearings are worn. Return the motor for repair.
• Check brake wiring and function.
The motor brake is engaged (if supplied). • Return the motor for repair.
The motor is not connect to the load. Check coupling.
The duty cycle is excessive. Change the command profile to reduce accel/decel or increase time.
Motor overheating
The rotor is partially demagnetized causing excessive motor current. Return the motor for repair.
Motor tuning limits are set too high. Run Tune in the Logix Designer application.
• Remove the loose parts.
Loose parts are present in the motor. • Return motor for repair.
• Replace motor.
Abnormal noise
Through bolts or coupling is loose. Tighten bolts.
The bearings are worn. Return motor for repair.
Notch filter can be required (refer to Axis Properties dialog box, Compliance tab
Mechanical resonance. in the Logix Designer application).
Erratic operation - Motor locks into
position, runs without control or Motor power phases U and V, U and W, or V and W reversed. Check and correct motor power wiring.
with reduced torque.
Regenerative Bus Supply These conditions do not always result in a fault code, but can require
troubleshooting to improve regenerative bus supply performance.
Troubleshooting
Table 129 - Regenerative Bus Supply Troubleshooting
Improve AC voltage waveform with isolation transformer or line reactor on input
AC voltage distortion.
power. Distortion from the utility cannot be addressed.
Reduce the BusVoltageSetPoint or set to automatic mode. See DC-bus Voltage
Excessive boost voltage.
Regulation on page 42. for definition of boost voltage.
AC current appears distorted,
non-sinusoidal on oscilloscope. Current Saturation. Normal operation, distortion improves closer to rated current.
Ride through condition. Normal operation, distortion clears once input voltage disturbance ends.
Load current (<50%). Normal operation, distortion improves closer to rated current.
Excessive bus stiffness. Detune the voltage and observer bandwidths.
Excessive boost voltage. Reduce the bus voltage set point or set to automatic mode.
Audible (loud) noise from regenerative bus Notching on AC line voltage. Add isolation transformer or line reactor to isolate from notching source.
supply. Current overload. Normal peak operation, no resolution needed.
Cooling fans enabled when AC input power is applied. Normal operation.
Loop response. If changed, set loop response to medium (default).
DC-bus voltage transient is normal with a peak-load step change, but adding a
Dynamic load change. capacitor module can help reduce voltage transients and adding an external active
shunt module can help prevent nuisance over-voltage faults.
DC-bus voltage fluctuations. Voltage loop or observer bandwidths. Optimal voltage loop bandwidth setting is 1/10 of the current loop bandwidth or
lower. Optimal observer bandwidth is >2x the voltage loop bandwidth.
Normal voltage ripple of 1…2% or approximately 7…15V. Normal operation.
Enter the sum of all bus capacitance external to the regenerative bus supply into
External bus capacitance not entered correctly. the Logix Designer application. See Calculate System and External-bus Capacitance
on page 394 to calculate external bus capacitance.

Table 129 - Regenerative Bus Supply Troubleshooting (continued)

Bus overvoltage on other converters sharing Common mode current from regenerative bus supply interacting Remove AC line filter or ground jumper from other non-Kinetix 5700 drives sharing
AC input with the regenerative bus supply as the AC input with the regenerative bus supply. Additionally, properly sized input
soon as DC-bus regulation is enabled. with common-mode filter capacitors in non-Kinetix 5700 drives. reactors can help reduce DC-bus pump-up on non-Kinetix 5700 drives.
Input overcurrent or ground current fault on Single-axis inverters (catalog numbers 2198-S086-ERSx, 2198- Update the single-axis inverter firmware (catalog numbers 2198-S086-ERSx,
non-Kinetix 5700 drives connected to the S130-ERSx, 2198-S160-ERSx) firmware 10.3 or later is required. 2198-S130-ERSx, 2198-S160-ERSx).
regenerative bus supply as soon as DC-bus
regulation is enabled. Motor insulation breakdown. Replace the motor.
DC-bus short circuit. Find and resolve the DC-bus short circuit.
DC bus voltage remains low (<50V) after the • Test regenerative bus supply with all inverters disconnected
AC contactor closes and AC is present at the Inverter internal short circuit.
input to the regenerative bus supply. • Replace the shorted inverter
Inverter ground jumpers installed. Remove inverter ground jumpers.
Actual DC bus voltage is not equal to the DC DC voltage set point too high. Set the DC-bus voltage set point to a value <747V or use automatic mode.
voltage set point in the Logix Designer Set the DC-bus voltage to a value > (input AC voltage rms • 1.414 • 1.05) or use
application. DC voltage set point too low.
automatic mode.
External bus capacitance entered incorrectly in the Logix Enter the sum of all bus capacitance external to the regenerative bus supply into
Startup draws excessive current from the AC the Logix Designer application. See Calculate System and External-bus Capacitance
Designer application. on page 394 to calculate external bus capacitance.
input on DC-bus voltage regulation enable.
Voltage rate limit set too high in the Logix Designer application. Reduce the bus voltage rate limit in the Logix Designer application.
Loop Response Set the loop response to medium or low.
Filter Bandwidth Increase the filter bandwidth (if lower than 4x the voltage regulator bandwidth).
Current oscillations at no load. Increase the notch frequency bandwidth (if lower than 4x the voltage regulator
Notch Frequency.
bandwidth).
Source kVA. Set the source kVA to the actual kVA rating of the AC input transformer or input
Source kVA set too low. reactor.
AC current is limited to less than the peak
rating of the regenerative bus supply. Current loop vector limit set too low. Set the current loop vector limit back to the default.
Check for messages on quick view pane of the controller organizer in the Logix
Stuck in configuring.
AC contactor won’t close. Contactor enable unplugged. Plug in the contactor enable.
AC contactor coil failure. Replace contactor.

Logix 5000 Controller and By using the Logix Designer application, you can configure how the
Kinetix 5700 system responds when a module fault/exception occurs.
Drive Module Behavior
TIP The INIT FLT xxx faults are always generated after powerup, but before the drive is
enabled, so the stopping behavior does not apply.
NODE ALARM xxx faults do not apply because they do not trigger stopping behavior.
For troubleshooting SAFE FLT fault codes, refer to Chapter 9 on page 314 (hardwired
safety) or page 323 (integrated safety).
The iTRAK power supply cannot be configured by using the Studio 5000 Logix
Designer application, but the pre-configured faults are shown on page 288.
The DC-bus power supplies and servo drives support fault actions for Ignore,
Alarm, Minor Fault, and Major Fault as defined in Table 130. The drives also
support five configurable stopping actions as defined in Table 141.
Table 130 - Kinetix 5700 Module Exception Action Definitions

Exception Action Definition
The drive module completely ignores the exception condition. For some exceptions that are
Ignore fundamental to the operation of the planner, Ignore is not an available option.
The drive module sets the associated bit in the Motion Alarm Status word, but does not
otherwise affect axis behavior. Like Ignore, if the exception is so fundamental to the drive,
Alarm Alarm is not an available option. When an exception action is set to Alarm, the Alarm goes
away by itself when the exceptional condition has cleared.
The drive module latches the exception condition, but the drive does not execute any
Minor Fault exception action.
The drive module latches the exception condition and executes the configured exception
Major Fault action.
You can configure exception behavior in the Logix Designer application from
the Axis Properties dialog box, Actions category. These controller exception
actions are mapped to the drive exception actions.
Table 131 - Logix Designer Exception Action Definitions

The controller completely ignores the exception condition. For some exceptions that are fundamental to the
Ignore operation of the planner, Ignore is not an available option.
The controller sets the associated bit in the Motion Alarm Status word, but does not otherwise affect axis behavior.
Alarm Like Ignore, if the exception is so fundamental to the drive, Alarm is not an available option. When an exception
action is set to Alarm, the Alarm goes away by itself when the exceptional condition has cleared.
Like Alarm, Fault Status Only instructs the controller to set the associated bit in the Motion Fault Status word, but
does not otherwise affect axis behavior. However, unlike Alarm an explicit Fault Reset is required to clear the fault
Fault Status Only once the exceptional condition has cleared. Like Ignore and Alarm, if the exception is so fundamental to the drive,
Fault Status Only is not an available option.
The controller sets the associated bit in the Motion Fault Status word and instructs the Motion Planner to perform a
controlled stop of all planned motion at the configured maximum deceleration rate. An explicit Fault Reset is
Stop Planner required to clear the fault once the exceptional condition has cleared. If the exception is so fundamental to the drive,
Stop Planner is not an available option.
When the exception occurs, the associated bit in the Fault Status word is set and the axis comes to a stop by using
StopDrive (v31 and earlier) the stopping action defined by the drive for the particular exception that occurred. In the event of a fault, there is no
Disable (v32 and later) controller-based configuration to specify what the stopping action is. The stopping action is device dependent.
When the exception occurs, the drive brings the motor to a stop by using the stopping action defined by the drive
Shutdown (as in Stop Drive) and the power module is disabled. An explicit Shutdown Reset is required to restore the drive to
operation.

DC-bus Power Supply Behavior
Stopping action for exception fault codes does not apply to the DC-bus power
supply. The StopDrive exception action for a DC-bus power supply means the
power supply enters into a Major Fault state that opens the contactor-enable
output, removing three-phase power from the Kinetix 5700 drive system. The
Shutdown exception action exhibits the same behavior as Stop Drive, except
the power supply enters into Shutdown as the final state and requires a
Shutdown Reset to recover.
Fault actions are shown in Table 132 and Table 133.
TIP In the Logix Designer application, version 32 and later, Disable replaced
StopDrive as the default Action.
Figure 137 - Logix Designer Axis Properties - Exceptions Category
Table 132 - DC-bus Power Supply Behavior, FLT Sxx Fault Codes
Fault Action
Minor Fault
Major Fault
Exception Fault Code Exception Text

Ignore
Alarm
FLT S15 – CONV OVERCURRENT Converter Overcurrent Fault – – – X

FLT S16 – GROUND CURRENT Ground Current Factory Limit Fault – – – X
FLT S18 – CONV OVERTEMP FL Converter OverTemp Factory Limit Fault – – – X
FLT S20 – CONV OVERLOAD FL Converter Thermal OverLoad Factory Limit Fault – – – X
FLT S21 – CONV OVERLOAD UL Converter Thermal Overload User Limit Fault X X X X
FLT S23 – AC PHASE LOSS AC Single Phase Loss Fault – – – X
FLT S25 – PRECHARGE FAILURE Precharge Failure Fault – – – X
FLT S27 – BUS REG OVERTEMP FL (1) Bus Regulator Overtemperature Factory Limit Fault – – – X
FLT S29 – BUS REG OVERLOAD FL Bus Regulator Thermal OverLoad Factory Limit Fault – – – X

Table 132 - DC-bus Power Supply Behavior, FLT Sxx Fault Codes (continued)
Fault Action
Minor Fault
Major Fault
Ignore
Alarm
FLT S30 – BUS REG OVERLOAD UL Bus Regulator Thermal Overload User Limit Fault X X X X
FLT S31 – BUS REG FAILURE Bus Regulator Failure – – – X
FLT S32 – BUS CAPACITOR MODULE FAILURE Bus Capacitor Module Failure X X X X
FLT S35 – BUS OVERVOLT FL Bus Overvoltage Factory Limit Fault – – – X
FLT S40 – BUS POWER SHARING FAULT Bus Power Sharing Fault – – – X
FLT S61 – ENABLE INPUT Enable Input Deactivated – – – X
(1) Supported when shunt thermal switch is connected to the power supply digital input and configured in the Logix Designer application.
Table 133 - DC-bus Power Supply Behavior, FLT Mxx Fault Codes
Fault Action
Minor Fault
Major Fault
Ignore
Alarm
FLT M12 – POWER CYCLE FL (1) Converter Precharge Overload Factory Limit Fault – – – X
FLT M26 – RUNTIME ERROR Runtime Error – – – X
(1) Single-axis and dual-axis drives assert Bus Power Sharing Exception.
Table 134 - DC-bus Power Supply Behavior, NODE FLT Fault Codes
Fault Action
Best Available
Minor Fault
Major Fault
Permanent Induction
Exception Fault Code Exception Text Stopping Action
Magnet Motor Motor (applies to major faults)
Ignore
Alarm
NODE FLT 01 – LATE CTRL UPDATE Control Connection Update Fault X X – – – X Decel/Disable
NODE FLT 02 – PROC WATCHDOG Processor Watchdog Fault X X – – – X Disable/Coast
NODE FLT 03 – HARDWARE Hardware Fault X X – – – X Disable/Coast
NODE FLT 05 – CLOCK SKEW FLT Clock Skew Fault X X – – – X Decel/Disable
NODE FLT 06 – LOST CTRL CONN Lost Controller Connection Fault X X – – – X Decel/Disable
NODE FLT 07 – CLOCK SYNC Clock Sync Fault X X – – – X Decel/Disable
NODE FLT 09 – DUPLICATE IP ADDRESS Duplicate IP Address Fault X X – – – X Disable/Coast

Regenerative Bus Supply Behavior
Stopping action for exception fault codes does not apply to the regenerative bus
supply. The Disable exception action for a regenerative bus supply means the
power supply enters into a Major Fault state that opens the contactor-enable
output, removing three-phase power from the Kinetix 5700 drive system. The
Shutdown exception action exhibits the same behavior as Disable, except the
power supply enters into Shutdown as the final state and requires a Shutdown
Reset to recover.
Fault actions are shown in Table 135 and Table 136.
Figure 138 - Logix Designer Axis Properties - Exceptions Category
Table 135 - Regenerative Bus Supply Behavior, FLT Sxx Fault Codes
Fault Action
Minor Fault
Major Fault

Ignore
Alarm
FLT S15 – CONV OVERCURRENT Converter Overcurrent Fault – – – X

FLT S16 – GROUND CURRENT Ground Current Factory Limit Fault – – – X
(1)
FLT S17 – GROUND CURRENT UL Ground Current User Limit Fault X X X X
FLT S18 – CONV OVERTEMP FL Converter OverTemp Factory Limit Fault – – – X
FLT S20 – CONV OVERLOAD FL Converter Thermal OverLoad Factory Limit Fault – – – X
FLT S21 – CONV OVERLOAD UL Converter Thermal Overload User Limit Fault X X X X
FLT S22 – AC POWER LOSS Converter AC Power Loss Fault X X X X

Table 135 - Regenerative Bus Supply Behavior, FLT Sxx Fault Codes (continued)
Fault Action
Minor Fault
Major Fault
Ignore
Alarm
FLT S23 – AC PHASE LOSS AC Single Phase Loss Fault – – – X
FLT S25 – PRECHARGE FAILURE Precharge Failure Fault – – – X
(1)
FLT S27 – BUS REG OVERTEMP FL Bus Regulator Overtemperature Factory Limit Fault – – – X
FLT S32 – BUS MODULE FAILURE Bus Module Failure X X X X
FLT S35 – BUS OVERVOLT FL Bus Overvoltage Factory Limit Fault – – – X
FLT S58 – EXCESSIVE BUS VOLTAGE ERROR Excessive Bus Voltage Error – – – X
FLT S61 – ENABLE INPUT Enable Input Deactivated – – – X
FLT S64 – AC LINE OVERVOLTAGE FL AC Line Overvoltage FL – – – X
(2)
FLT S66 – AC LINE UNDER VOLTAGE FL AC Line Undervoltage FL – – – X
FLT S68 – AC LINE HIGH FREQUENCY FL AC Line High Frequency FL – – – X
FLT S70 – AC LINE LOW FREQUENCY FL AC Line Low Frequency FL – – – X
FLT S72 – AC LINE VOLTAGE UNBALANCE AC Line Voltage Unbalance – – – X
FLT S73 – AC LINE CURRENT UNBALANCE AC Line Current Unbalance – – – X
FLT S74 – AC LINE VOLTAGE SAG (2) AC Line Voltage Sag – – – X
FLT S75 – AC LINE FREQUENCY CHANGE AC Line Frequency Change – – – X
(2)
FLT S76 – AC LINE SYNCHRONIZATION LOSS AC Line Synchronization Loss – – – X
FLT S76 – AC LINE SYNCHRONIZATION FAILURE AC Line Synchronization Failure – – – X
(1) Supported when shunt thermal switch is connected to the power supply digital input and configured in the Logix Designer application.
(2) A single or three-phase open circuit can result in a number of different faults depending on the converter loading.
Table 136 - Regenerative Bus Supply Behavior, FLT Mxx Fault Codes
Fault Action Minor Fault
Major Fault
Ignore
Alarm
FLT M12 – POWER CYCLE FL (1) Converter Precharge Overload Factory Limit Fault – – – X
FLT M26 – RUNTIME ERROR Runtime Error – – – X
FLT M29 – AC LINE CONTACTOR AC Line Contactor – – – X
FLT M30 – AC LINE RESONANCE FL AC Line Resonance FL – – – X
(1) Single-axis and dual-axis inverters assert Bus Power Sharing Exception.

iTRAK Power Supply Behavior
The iTRAK power supply exceptions behavior, as defined in Table 137, is

shown in the following tables.
Table 137 - iTRAK Power Supply Exception Action Definitions

Hold Continue regulating the iTRAK DC buses.
Disable Actively discharge the iTRAK DC buses then disable the regulators.
Shutdown Disable the regulators, iTRAK DC buses passively discharge.
Table 138 - iTRAK Power Supply Behavior, FLT Sxx Fault Codes
Fault Action
Minor Fault
Major Fault
Ignore
Alarm
FLT S15 – CONV OVERCURRENT (1) Converter Overcurrent Fault – – – X Shutdown
FLT S18 - CONV OVERTEMP FL Converter OverTemp Factory Limit Fault – – – X Shutdown
FLT S20 - CONV OVERLOAD FL Converter Thermal Overload Factory Limit Fault – – – X Shutdown
FLT S21 – CONV OVERLOAD UL Converter Thermal Overload User Limit Fault X X X X Hold
FLT S25 - PRECHARGE FAILURE Precharge Failure Fault – – – X Shutdown
FLT S33 - BUS UNDERVOLT FL Bus Undervoltage Factory Limit Fault – – – X Shutdown
FLT S35 - BUS OVERVOLT FL Bus Overvoltage Factory Limit Fault – – – X Shutdown
FLT S38 - FUSE BLOWN Bus Power Fuse Blown Fault – – – X Shutdown
FLT S61 - ENABLE INPUT Enable Input Deactivated – – – X Disable
(1) All modules in the same bus group assert a Bus Power Sharing Exception if they are enabled.
Table 139 - iTRAK Power Supply Behavior, FLT Mxx Fault Codes
Fault Action
Minor Fault
Major Fault

Ignore
Alarm
FLT M26 - RUNTIME ERROR Runtime Error – – – X Shutdown
Table 140 - iTRAK Power Supply Behavior, NODE FLT Fault Codes
Fault Action
Minor Fault
Major Fault

Ignore
Alarm
NODE FLT 02 - PROC Processor Watchdog Fault – – – X Shutdown

NODE FLT 03 - HARDWARE Hardware Fault – – – X Shutdown
NODE FLT 09 - DUPLICATE IP ADDRESS Duplicate IP address Fault – – – X Shutdown

Inverter Behavior
For the single-axis inverters and dual-axis inverters, only selected exceptions are
configurable. In the drive behavior tables, the controlling attribute is given for
programmable fault actions.
Table 141 - Configurable Stopping Actions

Stopping Action Description
(1)
Ramped Decel & Hold Most control
Current Decel & Hold Most control
The best available stopping action is the one that maintains
Ramped Decel & Disable (1) Less control the most control over the motor. However, not all faults
support every stopping action.
Current Decel & Disable Less control
Disable & Coast (2) Least control
(1) Ramped Decel is available only when General>Axis Configuration is set to Velocity Loop or Frequency Control.
(2) When configured for Frequency Control (induction motors only), select Decel & Disable only when the Current Limiting feature is
enabled. For more information on this feature, see Current Limiting for Frequency Control on page 416.
Actions define the drive behavior in response to specific conditions. The

Actions category includes Standard Actions and Safety Actions.
Table 142 - Actions Definitions

Action Category Action Name Action Trigger Condition Available Actions
• Ramped Decel & Hold
• Current Decel & Hold
Disable (MSF) Stopping Action Execution of an MSF motion instruction. • Ramped Decel & Disable
• Current Decel & Disable
• Disable & Coast
• Ramped Decel & Disable
Standard Loss of the motion connection (for example, inhibiting the module or a
Connection Loss Stopping Action • Current Decel & Disable
network cable disconnect). • Disable & Coast
• Current Foldback
Motor Overload Action Receiving MTR OVERLOAD fault. • None
• Current Foldback
Inverter Overload Action Receiving INV OVERLOAD fault. • None
Transition from logic 0 to 1 of the SafeTorqueOffActiveStatus axis tag, which • Ramped Decel & Disable
Safe Torque Off Action • Current Decel & Disable
indicates a safe torque-off action was commanded (STO). (1)
Safety • Disable & Coast
Transition from logic 0 to 1 of the SS1ActiveStatus or SS2ActiveStatus axis tag • Ramped Decel (2)
Safe Stopping Action which indicates a safe stopping action was commanded (SS1, SS2). • Current Decel
(1) This action is executed only if the axis tag transitions due to a requested STO, not if it was triggered by another safe-stop function (SS1, for example). See Knowledgebase document 1086747 for more
information.
(2) Applies to only Velocity Control mode.
Standard Actions
When a controller connection loss (NODE FLT 06) occurs, it is possible with
firmware revision 9.xxx that other node faults can occur first, triggering a fault
action of Current Decel & Disable. Without knowing if NODE FLT 06 will
occur first on a connection loss fault, we recommend that you do not change
the default connection loss setting of Current Decel & Disable.

TIP Use DLR ring topology (see Ring Topology on page 31) for applications
where the possibility of connection loss must be minimized.
Safety Actions
The Action Source pull-down menus include Connected Drive mode and
Running Controller mode.
When configured for Connected Drive (default), the drive initiates the
stopping sequence according to the selected stopping action. However, the
drive must have an open connection to the motion controller for the
configured stopping action to occur.
When configured for Running Controller and the controller is in Run mode,
the stopping sequence is controlled by your application program in the motion
controller. This provides flexibility based on your application and requires that
your program provide the desired action in response to the safety function
active status. If no logic is created, no stopping action will occur. If the motion
controller is in Program mode (not actively running the application program),
the drive ignores the Action Source and initiates the configured stopping
sequence according to the corresponding Action selected in the pull-down
menu.
Figure 139 - Logix Designer Axis Properties - Actions Category

Table 143 - Drive Behavior, FLT Sxx Fault Codes

Fault Action
Inverter Permanent Best Available
Minor Fault
Major Fault
Exception Fault Code Exception Text Modules Magnet Induction Stopping Action
Motor
Motor (applies to major faults)
Ignore
2198-xxxx
Alarm
FLT S02 – MTR COMMUTATION Motor Commutation Fault -ERSx X – – – – X Disable/Coast
FLT S03 – MTR OVERSPEED FL Motor Overspeed Factory Limit Fault -ERSx X X – – – X Disable/Coast
-ERS3 (series A) Decel/Hold
FLT S04 – MTR OVERSPEED UL Motor Overspeed User Limit Fault -ERS4 X X X X X X
-ERS3 (series B) Ramped Decel(5)/Hold
Motor Overtemperature Factory Limit Fault -ERS3 (series A) – – – – – Disable/Coast

Motor Overtemperature Factory Limit Fault
FLT S05 – MTR OVERTEMP FL (If #589 vertical load control) X – – – – Current Decel/Disable
-ERS4 X
Motor Overtemperature Factory Limit Fault – – – – Disable/Coast
(If not #589 vertical load control)
-ERS3 (series A) – – – Decel/Disable
FLT S07 – MTR OVERLOAD FL Motor Thermal Overload Factory Limit Fault -ERS4 X X X
– – – Ramped Decel(5)/Disable
-ERS3 (series B)
FLT S08 – MTR OVERLOAD UL Motor Thermal OverLoad User Limit Fault -ERS4 X X X X X X
FLT S09 – MTR PHASE LOSS Motor Phase Loss -ERSx X – X X X X Disable/Coast
FLT S10 – INV OVERCURRENT Inverter Overcurrent Fault -ERSx X X – – – X Disable/Coast
Inverter Overtemperature Factory Limit Fault -ERS3 (series A) – – – Disable/Coast
Inverter Overtemperature Factory Limit Fault – – – Current Decel/Disable
FLT S11 – INV OVERTEMP FL (If #589 vertical load control) X X X
-ERS4
Inverter Overtemperature Factory Limit Fault
– – – Disable/Coast
Inverter Thermal Overload Factory Limit -ERS3 (series A) – – – Disable/Coast

FLT S13 – INV OVERLOAD FL Fault X X X
-ERS4 – – – Current Decel/Disable
FLT S14 – INV OVERLOAD UL Inverter Thermal Overload User Limit Fault -ERS4 X X X X X X
-ERSx
FLT S16 – GROUND CURRENT Ground Current Factory Limit Fault Single-axis X X – – – X Disable/Coast
inverters
-ERS3 (series A) Decel/Disable
FLT S22 – AC POWER LOSS Converter AC Power Loss Fault -ERS4 X X X X X X
-ERS3 (series B) Ramped Decel(5)/Disable
FLT S27 – BUS REG OVERTEMP FL (1) Bus Regulator Overtemperature Factory -ERSx X X – – – X Disable/Coast
Limit Fault
FLT S32 – BUS CAPACITOR MODULE
Bus Capacitor Module Failure -ERS4 X X X X X X
FAILURE Ramped Decel(5)/Hold
-ERS3 (series B)
-ERS3 (series A) X X – – – X Decel/Disable
FLT S33 – BUS UNDERVOLT FL Bus Undervoltage Factory Limit Fault -ERS4 X X – – – X Ramped Decel(5)/Disable
-ERS3 (series B)
FLT S34 – BUS UNDERVOLT UL Bus Undervoltage User Limit Fault -ERS4 X X X X X X
Ramped Decel(5)/Hold
-ERS3 (series B)
FLT S35 – BUS OVERVOLT FL Bus Overvoltage Factory Limit Fault -ERSx X X – – – X Disable/Coast

Table 143 - Drive Behavior, FLT Sxx Fault Codes (continued)

Fault Action
Minor Fault
Major Fault
Modules Induction
Exception Fault Code Exception Text Magnet Stopping Action
Motor Motor (applies to major faults)
Ignore
2198-xxxx
Alarm
FLT S37 – BUS POWER LOSS Bus Power Loss -ERS4 X X X X X X
-ERS3 (series B) Ramped Decel(5)/Disable
FLT S38 – FUSE BLOWN Bus Power Fuse Blown Fault -ERSx X X – – – X Disable/Coast
FLT S40 – BUS POWER SHARING FAULT Bus Power Sharing Fault -ERS4 X X X X X X
Ramped Decel(5)/Disable
-ERS3 (series B)
FLT S41 – MTR AQB STATE FL Feedback Signal Noise FL -ERSx X X – – – X Disable/Coast
FLT S43 – FDBK LOSS FL (2) (4) Feedback Signal Loss FL -ERSx X X – – – X Disable/Coast
FLT S44 – FDBK LOSS UL (2) (4) Feedback Signal Loss UL -ERS4 X X X X X X
FLT S45 – FDBK COMM FL (3) (4) Motor Feedback Data Loss Factory Limit Fault -ERSx X X – – – X Disable/Coast
FLT S46 – FDBK COMM UL (2) (4) Motor Feedback Data Loss User Limit Fault -ERS4 X X X X X X
-ERS3 (series B)
FLT S47 – FDBK DEVICE FAILURE Feedback Device Failure -ERSx X X – – – X Disable/Coast
FLT S49 – BRAKE SLIP FLT Brake Slip Exception -ERS4 X X X X X X

FLT S50 – POS HW OTRAVEL Hardware Overtravel - Positive -ERS4 X X X X X X

FLT S51 – NEG HW OTRAVEL Hardware Overtravel - Negative -ERS4 X X X X X X
Excessive Position Error Fault -ERS3 (series A) Disable/Coast

Excessive Position Error Fault
FLT S54 – POSN ERROR (4) (If #589 vertical load control) X X X X X X Current Decel/Disable
-ERS4
Excessive Position Error Fault Disable/Coast
Excessive Velocity Error Fault -ERS3 (series A) Disable/Coast
Excessive Velocity Error Fault Current Decel/Disable
FLT S55 – VEL ERROR (4) (If #589 vertical load control) X X X X X X
-ERS4
Excessive Velocity Error Fault
Disable/Coast
FLT S56 – OVERTORQUE LIMIT (4) Overtorque Limit Fault -ERS4 X X X X X X
-ERS3 (series B)
FLT S57 – UNDERTORQUE LIMIT (4) Undertorque Limit Fault -ERS4 X X X X X X
-ERS3 (series B)
-ERS3 (series A) Disable/Coast
FLT S61 – ENABLE INPUT Enable Input Deactivated X X X X X X
-ERS4 Ramped Decel(5)/Disable
(1) Supported when shunt thermal switch is connected to the inverter digital input and configured in the Logix Designer application.
(2) Applies to all compatible feedback devices, except DSL encoder feedback.
(3) Applies to DSL and Hiperface feedback devices.
(4) Does not apply to induction motors in frequency control mode.
(5) Available only in Velocity Control mode. Available stopping action is Current Decel in Position Control mode.

Table 144 - Drive Behavior, FLT Mxx Fault Codes

Fault Action
Minor Fault
Major Fault
Modules Induction
Exception Fault Code Exception Text Magnet Motor Stopping Action
2198-xxxx Motor (applies to major faults)
Ignore
Alarm
FLT M02 – MOTOR VOLTAGE (1) Motor Voltage Mismatch Fault -ERSx X X X X X X Disable/Coast
FLT M07 – FEEDBACK INCREMENTAL Feedback Incremental Count Error
-ERSx X X X X X X Disable/Coast
COUNT ERROR FAULT Fault
FLT M26 – RUNTIME ERROR Runtime Error -ERSx X X – – – X Disable/Coast
FLT M28 – SAFETY COMM (2) Safety Module Communication Error -ERSx X X – – – X Disable/Coast
(1) Does not apply to induction motors in frequency control mode.

(2) Applies to drives in Integrated STO mode.
Table 145 - Drive Behavior, NODE FLT Fault Codes

Fault Action
Inverter Best Available
Minor Fault
Major Fault
Modules Permanent Induction
Exception Fault Code Exception Text Magnet Motor Motor Stopping Action
2198-xxxx (applies to major faults)
Ignore
Alarm
NODE FLT 01 – LATE CTRL UPDATE Control Connection Update Fault -ERS4 X X X
-ERS3 (series B) – – – Ramped Decel(1)/Disable
NODE FLT 02 – PROC WATCHDOG Processor Watchdog Fault -ERSx X X – – – X Disable/Coast

NODE FLT 03 – HARDWARE Hardware Fault -ERSx X X – – – X Disable/Coast
NODE FLT 05 – CLOCK SKEW FLT Clock Skew Fault -ERS4 X X X
-ERS3 (series B)
Programmable per (2)
NODE FLT 06 – LOST CTRL CONN Lost Controller Connection Fault -ERS4 X X X Connection Loss Stopping
-ERS3 (series B) – – – Action (see Table 142 on
page 289).
NODE FLT 07 – CLOCK SYNC Clock Sync Fault -ERS4 X X X
-ERS3 (series B)
NODE FLT 09 – DUPLICATE IP ADDRESS Duplicate IP Address Fault -ERSx X X – – – X Disable/Coast
(1) Available only in Velocity Control mode. Available stopping action is Current Decel in Position Control mode.
(2) With firmware revision 9.xxx. Do not change the default stopping action.

Notes:

Chapter 8
Remove and Replace Drive Modules
This chapter provides remove and replace procedures for Kinetix® 5700 drive
modules.
Topic Page
Before You Begin 295
Remove and Replace Kinetix 5700 Drive Modules 296
Start and Configure the Drive Module 302
ATTENTION: This drive contains electrostatic discharge (ESD) sensitive parts

and assemblies. You are required to follow static-control precautions when
you install, test, service, or repair this assembly. If you do not follow ESD
control procedures, components can be damaged. If you are not familiar
with static control procedures, refer to Guarding Against Electrostatic
Damage, publication 8000-4.5.2, or any other applicable ESD awareness
handbook.
Before You Begin When each drive module is installed, network settings are configured from the
setup screens. Before removing the module, revisit the Network menu and
make note of the static IP or DHCP settings. Refer to Configure the Drive on
page 198 to access those settings.
IMPORTANT If you intend to use the same Logix Designer application after replacing
your drive module, the new module must be the same catalog number as
the old module.
You also need these tools available before you begin removal and replacement
procedures:
• Screwdrivers (to loosen/remove screws)
• Voltmeter (to make sure that no voltage exists on drive connectors)

Chapter 8 Remove and Replace Drive Modules
Remove and Replace Follow these steps to remove and replace DC-bus power supplies, regenerative
bus supplies, dual-axis inverters, single-axis inverters, iTRAK® power supplies,
Kinetix 5700 Drive Modules or accessory modules from the system panel.
Remove Power and All Connections
1. Verify that all control and input power has been removed from the
system.
ATTENTION: To avoid shock hazard or personal injury, make sure

that all power has been removed before proceeding. This system can
have multiple sources of power. More than one disconnect switch
can be required to de-energize the system.
2. Wait 5 minutes for the DC bus to discharge completely before

proceeding.
SHOCK HAZARD: This product contains stored energy devices. To

avoid the hazard of electrical shock, verify that voltage on capacitors
has been discharged before attempting to service, repair, or remove
this unit. Do not attempt the procedures in this document unless you
are qualified to do so and are familiar with solid-state control
equipment and the safety procedures in publication NFPA 70E.
3. Using a voltmeter, verify that the DC-bus voltage has discharged, and
for iTRAK power supply, verify that the output bus (ICP and IDC
connectors) has discharged.
4. Label and remove all wiring connectors from the module that you are
removing.
To identify each connector, refer to Kinetix 5700 Connector Data on
page 94.
TIP For 2198-Pxxx DC-bus power supplies, you do not need to remove
the shunt (RC) connector, unless there is an external shunt wired to
it.
5. Unplug the DC-bus links and end caps from on top of the power supply,
inverters, and accessory modules you are removing.
6. Unplug the shared-bus 24V input wiring connector, T-connectors, and
bus-bars from on top of the drive module that you are removing (if
applicable).

Remove and Replace Drive Modules Chapter 8
7. For 2198-Dxxx-ERSx dual-axis inverters, unplug the motor feedback,

motor power, and motor brake connectors and loosen the shield clamp
until you can remove the cable from the clamp.
2198-Dxxx-ERSx
Motor Feedback Dual-axis Inverters
Connectors
Motor Power and

Brake Connectors
Loosen Motor Cable

Shield Clamp
8. Single-axis inverters differ by catalog number in how the motor cable

bracket attaches to the drive, when the bracket is used.
a. For 2198-S086-ERSx, 2198-S130-ERSx, and 2198-S160-ERSx
single-axis inverters, unplug the motor feedback and brake
connectors, remove the tie wrap, and remove the motor power
bracket.
Motor Feedback 2198-S086-ERSx,

Connector 2198-S130-ERSx,
2198-S160-ERSx,
Tie Wrap Motor Brake

Connectors
Bracket Screws
W V U
Motor Power Connector

(bottom view
Motor Cable Bracket

b. For 2198-S263-ERSx and 2198-S312-ERSx single-axis inverters,

unplug the motor feedback and brake connectors, and remove the tie
wrap holding the feedback cable.
Motor Feedback
Connector 2198-S263-ERSx,
2198-S312-ERSx,
-
Motor Brake
Connectors
MBRK
+
Tie Wrap
W V U
M8 Hex Nut 21mm2 (4 AWG-250 kcmil)
15-20 Nm (132-177 lbin) Motor Power
Ground Conductor Connector Screws
Termination
Motor Cable Bracket
Shield Clamp
If your axis uses 2090-CPBM7DF power/brake (2 or 4 AWG) cable,

remove the motor power cable and bracket from the drive (do not
loosen the shield clamp). Refer to the steps and illustrations on page 170
to see how the bracket is attached.
If your axis uses customer-supplied cable (larger than 2 or 4 AWG), the
motor cable bracket does not apply.

9. For 2198T-W25K-ER iTRAK power supplies, unplug the iPS ready

connector, 24V control power output connectors, and DC-bus output
connectors.
10. Loosen the shield clamp until you can remove the cable from the clamp.
iTRAK PS Ready
Connector 2198T-W25K-ER
iTRAK Power Supply
DC-bus and 24V

Output Connectors
Loosen Motor Cable

Shield Clamp
11. Remove the ground screw or lug nut and braided ground strap.
Kinetix 5700 Drive Module
Ground Screw or Lug Nut

Braided Ground Strap

Remove the Drive Module
You can remove DC-bus power supplies, regenerative bus supplies, dual-axis
inverters, single-axis inverters, iTRAK power supplies, or accessory modules
from the panel in any configuration by using the same procedure.
IMPORTANT This procedure applies to any Kinetix 5700 drive module in any
configuration.
Follow these steps to remove Kinetix 5700 drive modules from the panel.
1. Loosen the top and bottom screws of the module you are removing.
Modules with 55 mm width have one top and bottom screw. Two or
more top and bottom screws are present on modules of greater width.
2. Handling and positioning of the 2198-RPxxx regenerative bus supply
and all other Kinetix 5700 drive modules, varies by catalog number.
Follow these steps to lift and remove the modules.
a. For the 2198-RP088 regenerative bus supply and all other
Kinetix 5700 drive modules, grasp the top and bottom of the module
with both hands and pull the module straight out and away from the
panel, clearing the zero-stack mounting tabs and cutouts.
2 Kinetix 5700 Drive System
(DC bus supply and dual-axis
Top Screws inverter are shown)
(bottom screws not shown)
1
Zero-stack Tab
and Cutout Engaged
b. For the 2198-RP200, 2198-RP263, and 2198-RP312, modules, a

hoist, straps, and J-hooks with a lockable clasp capable of supporting
the maximum module weight is required to lift the module off the
mounting screws and away from the panel.
For lifting instructions, see the Kinetix 5700 Regenerative Bus
Supply Installation Instructions, publication 2198-IN014.

Replace the Drive Module
To replace the drive module, reverse the steps that are shown above or refer to
Mount Your Kinetix 5700 Drive Modules on page 90.
Table 146 - Drive Module Torque Values
Kinetix 5700 Drive Module Torque Value

Fasteners
Cat. No. N•m (lb•in)
Module mounting screws
All Kinetix 5700 Bulletin 2198-drive modules 4.0 (35.4)
Module ground lug
2198-Pxxx, 2198-RP088, 2198-RP200 0.8 (7.1)
Input power connector screws 15…20
2198-RP263, 2198-RP312 (132…177)
Input power ground screw 5.6 (50.0)
2198-Sxxx-ERSx Shield clamp screw 5.6 (50.0)
2198-Dxxx-ERSx, 2198-Sxxx-ERSx Feedback connector kit screws 0.4 (3.5)
2198-S086-ERSx, 2198-S130-ERSx, 2198-S160-ERSx Motor power bracket screws 0.8 (7.1)
15…20
Motor power connector screws
2198-S263-ERSx, 2198-S312-ERSx (132…177)
Motor power ground screw 5.6 (50.0)
If replacing a drive module that was configured for Integrated STO mode, refer
to Understand Integrated Safety Drive Replacement on page 330.

Start and Configure the Drive Follow these steps to configure the replacement module.
Module
IMPORTANT If you intend to use the same Logix Designer application after replacing
your drive module, the new module must be the same catalog number as
the old module.
IMPORTANT If a servo drive was previously configured by a safety controller, reset the
drive to the Out of Box state. Refer to Out of Box State on page 308.
1. Reapply power to the drive system.

Refer to Apply Power to the Kinetix 5700 Drive System on page 263 for
the procedure.
2. Configure the network settings for the drive module.
For example, if your old module was configured as Static IP, you must set
the IP address, gateway, and subnet mask in the new module identical to
the old module.
Refer to Configure the Drive on page 198 to access those settings.
3. If you are replacing a 2198-xxxx-ERS3 (series A) drive with a
2198-xxxx-ERS3 (series B) drive, see Replacing 2198-xxxx-ERS3 (series
A) Drives with Series B Drives for more information.
4. Download the Logix Designer application to the controller.
5. Verify that the drive system is working properly.
Replacing 2198-xxxx-ERS3 (series A) Drives with Series B Drives
When replacing a 2198-xxxx-ERS3 (series A) drive with a 2198-xxxx-ERS3

(series B) drive, the procedure depends on how Electronic Keying is configured
in the Module Definition.
IMPORTANT If Electronic Keying in the Module Definition is configured for Exact Match,
the following guidelines apply:
• The Module Definition Revision level must match the 2198-xxxx-ERS3
(series B) drive firmware (revision 9 or later)
• For backwards compatibility with series A drives, Motion Safety in the
Module Definition of the 2198-xxxx-ERS3 (series B) drive must be
configured for STO Only

Figure 140 - Module Definition for 2198-xxxx-ERS3 (series B) drives
Module Definition With

Compatible Module
Electronic Keying
Module Definition
With Exact Match
Electronic Keying
In this flowchart, a 2198-xxxx-ERS3 series A drive (with drive firmware

revision 7 or earlier) was programmed by using Studio 5000 Logix Designer®,
version 30 or earlier, and is replaced by a 2198-xxxx-ERS3 series B drive (with
drive firmware revision 9 or later).
Figure 141 - 2198-xxxx-ERS3 (series B) Replacement Drive Flowchart
Start
How is
Electronic Keying No Program Changes
Compatible Module Download Program
configured? (select Revision 7or earlier
in Module Definition)
Is the
Connection configured No • Motion Only Connection
Exact Match Must use Logix Designer Download Program
Version 31 or later. for Motion and Safety • Must select Drive Revision
or Safety Only? 9 or later
Yes
Must select Revision 9

or later in Module Definition
(selection must match
firmware revision in drive)
Must configure Motion Safety (1) and

Motion Safety 2 as STO Only to avoid
any change in the application program.
Download Program

Notes:

Chapter 9
Kinetix 5700 Safe Torque-off Function
Use this chapter to become familiar with the safe torque-off functionality built
into Kinetix® 5700 dual-axis and single-axis inverters.
Topic Page
Overview 305
Hardwired Safe Torque-off 314
Integrated Safe Torque-off 323
Overview The Kinetix 5700 dual-axis and single-axis inverters are equipped for
hardwired safe torque-off (STO). Hardwired STO mode, as described in this
chapter, applies to 2198-xxxx-ERS3 and 2198-xxxx-ERS4 dual-axis and
The Kinetix 5700 dual-axis and single-axis inverters are also equipped for
integrated safe torque-off (STO) over the EtherNet/IP™ network. Integrated
STO mode, as described in this chapter, applies to 2198-xxxx-ERS3 and
2198-xxxx-ERS4 dual-axis and single-axis inverters.
The integrated Monitored SS1 and Timed SS1 stopping functions are
supported by the 2198-Dxxx-ERS4 dual-axis and 2198-Sxxx-ERS4 single-axis
inverters. For integrated Monitored SS1 and Timed SS1 stopping function
operations, see the Kinetix 5700 Safe Monitor Functions Safety Reference
Manual, publication 2198-RM001.
Table 147 - Kinetix 5700 Functional Safety Mode Support

Dual-axis Inverters Single-axis Inverters
Safety Mode Cat. No. Cat. No.
Hardwired STO mode
Integrated STO mode
Monitored SS1 stopping function 2198-Dxxx-ERS4 2198-Sxxx-ERS4
2198-Dxxx-ERS4 2198-Dxxx-ERS4
Timed SS1 stopping function
The hardwired and integrated STO modes and SS1 stopping functions meet
the requirements of Performance Level e (PL e) per ISO 13849-1 and
SIL CL 3 per IEC 61508, IEC 61800-5-2 and IEC 62061.

Chapter 9 Kinetix 5700 Safe Torque-off Function
Certification
The TÜV Rheinland group has approved 2198-Dxxx-ERSx and

2198-Sxxx-ERSx inverters with hardwired and integrated safe torque-off for
use in safety-related applications up to ISO 13849-1 Performance Level e
(PL e), SIL CL 3 per IEC 61508, IEC 61800-5-2, and IEC 62061, in which
removing the motion producing power is considered to be the safe state.
For product certifications currently available from Rockwell Automation, go to

rok.auto/certifications.
Important Safety Considerations
The system user is responsible for the following:

• Validation of any sensors or actuators connected to the system
• Completing a machine-level risk assessment
• Certification of the machine to the desired ISO 13849 performance
level or IEC 62061 SIL level
• Project management and proof testing in accordance with ISO 13849
Stop Category Definition
Stop Category 0 as defined in IEC 60204 or safe torque-off as defined by

IEC 61800-5-2 is achieved with immediate removal of motion producing
power to the actuator.
IMPORTANT In the event of a malfunction, the most likely stop category is

Stop Category 0. When designing the machine application, timing and
distance must be considered for a coast to stop. For more information
regarding stop categories, refer to IEC 60204-1.
Performance Level (PL) and Safety Integrity Level (SIL)
For safety-related control systems, Performance Level (PL), according to

ISO 13849-1, and SIL levels, according to IEC 61508 and IEC 62061, include
a rating of the systems ability to perform its safety functions. All of the safety-
related components of the control system must be included in both a risk
assessment and the determination of the achieved levels.
Refer to the ISO 13849-1, IEC 61508, and IEC 62061 standards for complete
information on requirements for PL and SIL determination.

Kinetix 5700 Safe Torque-off Function Chapter 9
Average Frequency of a Dangerous Failure
Safety-related systems are classified as operating in a High-demand/continuous

mode. The SIL value for a High-demand/continuous mode safety-related
system is directly related to the probability of a dangerous failure per hour
(PFH).
PFH calculation is based on the equations from IEC 61508 and show worst-
case values. Table 148 provides data for a 20-year proof test interval and
demonstrates the worst-case effect of various configuration changes on the
data.
IMPORTANT Determination of safety parameters is based on the assumptions that

the system operates in High-demand mode and that the safety function
is requested at least once every three months.
Table 148 - PFH for 20-year Proof Test Interval (STO function)
2198-Sxxx-ERS3 2198-Dxxx-ERS3
Attribute Single-axis Inverters Dual-axis Inverters
PFH (1e-9) 1.57 1.64
HFT (hardware fault tolerance) (1) 1 1
Proof test (years) 20 20
(1) Hardware fault tolerance is the minimum number of faults that can cause a loss of the safety function as defined by IEC 61508-2.
Safe Torque-off Feature
The safe torque-off (STO) circuit, when used with suitable safety components,
provides protection according to ISO 13849-1 (PL e), according to
IEC 61508, IEC 61800-5-2, and IEC 62061 (SIL CL 3). All components in
the system must be chosen and applied correctly to achieve the desired level of
operator safeguarding.
The 2198-xxxx-ERS3 and 2198-xxxx-ERS4 STO circuit is designed to turn

off all of the output-power transistors when the STO function is requested.
You can use the 2198-xxxx-ERSx STO circuit in combination with other
safety devices to achieve a Stop Category 0 stop as described in Stop Category
Definition on page 306, and protection-against-restart as specified in IEC
60204-1.
ATTENTION: The safe torque-off (STO) feature is suitable only for performing
mechanical work on the drive system or affected area of a machine. It does
not provide electrical safety.
SHOCK HAZARD: In Safe Torque-off mode, hazardous voltages can still be

present at the drive. To avoid an electric shock hazard, disconnect power to
the system and verify that the voltage is zero before performing any work on
the drive.

ATTENTION: Personnel responsible for the application of safety-related

programmable electronic systems (PES) shall be aware of the safety
requirements in the application of the system and shall be trained in using
the system.
Out of Box State
Kinetix 5700 servo drives are capable of safe torque-off (STO) functionality in
Hardwired STO mode or Integrated STO mode. Out of the box, the
Kinetix 5700 servo drives are in Hardwired STO mode, which means they are
ready for hardwired connections to the safety (STO) connector. To bypass the
hardwired safety function, jumper wires must be installed in the STO
connector.
IMPORTANT Out of the box, Kinetix 5700 servo drives are in Hardwired STO mode.
IMPORTANT To bypass the STO feature while commissioning or testing the drive, the
drive must be configured for Hardwired STO mode. Refer to Safe Torque-
off Feature Bypass on page 321 for a wiring example.
Out of the box, you can use Kinetix 5700 servo drives in Integrated STO mode
only after a Motion and Safety or Safety-only connection has been established
at least once in the Logix Designer application.
How to Recognize Hardwired STO Mode
You can read the safety control state from the axis tag AxisSafetyState, or by
using an MSG command in the Logix Designer application to read the Safety
Supervisor status.
In Hardwired STO mode, if STO inputs are OFF then Safety Supervisor state
is Not Configured (8) and if STO inputs are ON then Safety Supervisor state
is Not Configured, torque permitted (51).
Table 149 - Safety Supervisor States

Value Safety Supervisor State Definition Safety Mode
2 Configured (no safety connection) No active connections Integrated
4 Running Normal running state Integrated
7 Configuring Transition state Integrated
Hardwired STO mode with
8 Not Configured Hardwired (out of the box)
torque disabled
Not Configured (torque permitted) Hardwired STO mode with

51 Hardwired (out of the box)
torque permitted
52 Running (torque permitted) STO bypass state Integrated

Restore the Hardwired STO Mode by Using the Logix Designer Application
IMPORTANT This section applies to 2198-xxxx-ERS3 (series A) drives. The

2198-xxxx-ERS4 and 2198-xxxx-ERS3 (series B) drives are configured for
Hardwired or Networked mode in the Module Definition dialog box
under Module Properties>General category.
After the integrated safety connection configuration is applied to the

Kinetix 5700 servo drive at least once, you can restore the drive to the
Hardwired STO mode by using the Logix Designer application.
IMPORTANT Only authorized personnel should attempt Reset Ownership.

The safety connection must be inhibited before the reset is attempted. If
any active connection is detected, the safety reset is rejected and Reset
Failed appears on the display.
Follow these steps to restore your Kinetix 5700 servo drive to the Hardwired
STO mode.
1. Right-click the Kinetix 5700 servo

drive you just created and choose
Properties.
2. Select the Connection category.

The Connection category appears.
3. Check Inhibit Module.

4. Click Apply.

5. Click the Safety category.
6. In the Configuration Ownership field, click Reset Ownership.

The drive reverts back to Hardwired STO mode.
7. Click OK.
Restore Hardwired STO mode by Using the Drive Display
After the integrated safety connection configuration is applied to the

Kinetix 5700 servo drive at least once, you can restore the drive to Hardwired
STO mode by using the drive display and navigation buttons.
IMPORTANT Only authorized personnel should attempt Reset Ownership.

The safety connection must be inhibited before the reset is attempted. If
any active connection is detected, the safety reset is rejected and Reset
Failed appears on the display.
Follow these steps to restore your Kinetix 5700 drive to the Hardwired STO
mode.
1. Disable any Motion and Safety connections configured in the Logix

You can do this in Module Properties or by unplugging the Ethernet
cable.
2. From the Home screen on the drive display, press the settings button.
3. From the SETTINGS menu, scroll down by using the arrows

and select SAFETY.
4. Press to request a Reset Ownership.

Are You Sure? appears on the display.
5. Press to acknowledge and begin the reset ownership.

If a reset ownership is requested, but not acknowledged within 30
seconds, the display automatically reverts back to the Home screen and
the drive does not complete the reset ownership.
If a reset ownership is requested and acknowledged within 30 seconds,
the drive reverts back to Hardwired STO mode.

Safe Torque-off Status
This section describes the safety related status data that is available to the
motion controller.
IMPORTANT The status data described in this section is STANDARD data (not SAFETY
data) and cannot be used as part of a safety function.
When a Kinetix 5700 add on profile (AOP) is added to a Logix Designer

application I/O tree, axis tags are added to the controller tags.
This table lists the safety related STANDARD tags that are added when a new
AXIS_CIP_DRIVE axis is defined.
Table 150 - Safety Related Axis Tags
Logix Designer Tag Name Attribute [bit] Type Description
AxisFaults 34 DINT
GuardFaultStatus [5] BOOL STO fault - Hardwired
SafetyFaultStatus [8] BOOL STO fault - Integrated
ModuleFaults 163 DINT
GuardStatus 980 DINT
GuardOKStatus [0] BOOL Not STO fault - Hardwired
GuardGateDriveOutputStatus [2] BOOL Torque allowed - Hardwired
GuardStopInputStatus [3] BOOL Safety inputs active - Hardwired
GuardStopRequestStatus [4] BOOL Safety input requesting STO - Hardwired
GuardFault 981 DINT
GuardStopInputFault [9] BOOL STO fault - Hardwired
GuardGateDriveFault [2] BOOL Internal STO circuit fault - Hardwired
CIPAxisFaultsRA 903 DINT
SafetyModuleCommunicationErrorFault [28] BOOL Loss of communication to safety control
CIPAxisAlarmsRA 904 DINT
SafetyModuleCommunicationErrorAlarm [28] BOOL Loss of communication to safety control
CIPInitializationFaultsRA 910 DINT
InvalidSafetyFirmwareFault [14] BOOL Invalid safety control firmware
CIPStartInhibits 676 DINT
SafeTorqueOffActiveInhibit [5] BOOL Torque disabled - Integrated
CIPStartInhibitsRA 912 DINT
SafeTorqueOffInhibit [5] BOOL Torque disabled - Hardwired
AxisSafetyState 760 DINT Safety supervisor state
AxisSafetyStatus (1) 761 DINT
SafetyFaultStatus [0] BOOL Status of SI.SafetyFault
SafetyResetRequestStatus [1] BOOL Status of SO.Reset or SO.ResetRequest
SafetyResetRequiredStatus [2] BOOL Status of SI.ResetRequired
SafeTorqueOffActiveStatus [3] BOOL Status of SO.SafeTorqueOff or SO.STOOutput

Table 150 - Safety Related Axis Tags (continued)

Logix Designer Tag Name Attribute [bit] Type Description
SafeTorqueOffDisableStatus [4] BOOL Status of SI.TorqueDisabled
SafetyOutputConnectionClosed [30] BOOL 1 if all output connections are closed
SafetyOutputConnectionIdleStatus [31] BOOL 1 if safety controller is in program mode
AxisSafetyFaults 763 DINT
SafetyCoreFault [1] BOOL Loss of communications to safety control
SafetyTorqueOffFault [3] BOOL Status of SI.SafetyFault
(1) Bits not shown are always zero.
Explicit Messages
You can use explicit messages to obtain additional diagnostic information from
the safety controller by using an MSG instruction.
Safety Supervisor State
The safety supervisor state provides information on the state of the integrated
safety connection and the mode of operation. There is only one safety
supervisor object per drive module. Therefore, for dual-axis inverters, the
safety supervisor is the same on both axes.
Table 151 - Safety Supervisor State: MSG

Parameter Value Description
Service Code 0x0E Get attribute single
Class 0x39 Safety supervisor
Instance 1
Attribute 0x0B Device status
Data Type SINT Short integer
Table 152 - Safety Supervisor States

Value Safety Supervisor State Definition Safety Mode
2 Configured (no safety connection) No active connections Integrated
4 Running Normal running state Integrated
7 Configuring Transition state Integrated
Hardwired STO mode with
8 Not Configured Hardwired (out of the box)
torque disabled
Not Configured (torque permitted) Hardwired STO mode with

51 Hardwired (out of the box)
torque permitted
52 Running (torque permitted) STO bypass state Integrated

Safe Torque-off Mode
You can use the attribute STO Mode to check if the Kinetix 5700 inverter is in
STO Bypass mode.
Table 153 - Safe Torque-off Mode: MSG

Class 0x5A Safety stop functions
Instance 1 or 2 Inverter axis number
Attribute 0x104 STO mode
Table 154 - Safe Torque-off Mode: Values

Value Definition
1 Normal operation
2 STO bypass mode
Safe Torque-off Faults
When a safety fault is indicated in any of the following tags:

• SI.SafetyFault
• Axis.SafetyFaultStatus
• Axis.SafetyTorqueOffFault
The cause of the fault can be read using an explicit message.
Table 155 - Safe Torque-off Fault Type: MSG

Class 0x5A Safety stop functions
Instance 1 or 2 Inverter axis number
Attribute 0x108 STO fault type
Table 156 - Safe Torque-off Fault Type: Values

Value Definition
1 No Fault
3 Circuit Error
104 Hardwired input in Network mode

Hardwired Safe Torque-off This section introduces you to the Kinetix 5700 hardwired safe torque-off
(STO) feature that meets the requirements of Performance Level e (PL e) per
ISO 13849-1 and SIL CL 3 per IEC 61508, IEC 61800-5-2 and IEC 62061.
The 2198-xxxx-ERS3 and 2198-xxxx-ERS4 inverters use the STO connector
for wiring external safety devices and cascading hardwired safety connections
from drive-to-drive.
Compatible Controllers
A ControlLogix® 5570, ControlLogix 5580, CompactLogix™ 5370 or
CompactLogix 5380 controller is required for drive control.
The Studio 5000 Logix Designer® application provides support for

programming, commissioning, and maintaining these CompactLogix and
ControlLogix controllers with Kinetix 5700 drive systems.
Table 157 - Studio 5000 Logix Designer Requirements

Studio 5000 Logix Designer Kinetix Dual-axis Inverters Kinetix Single-axis Inverters
Application Cat. No. Cat. No.
Version 26 or later 2198-Dxxx-ERS3 (series A) 2198-Sxxx-ERS3 (series A)
Version 31 or later
Description of Operation
The safe torque-off feature provides a method, with sufficiently low probability
of failure, to force the power-transistor control signals to a disabled state.
When disabled, or any time power is removed from the safety enable inputs, all
of the drive output-power transistors are released from the ON-state. This
results in a condition where the drive performs a Category 0 Stop (refer to Stop
Category Definition on page 306). Disabling the power transistor output does
not provide physical isolation of the electrical output that is required for some
applications.
For hardwired control of the safe torque-off (STO) function:

• The STO function needs to be in Hardwired STO mode
• The appropriate wiring must be connected to the Safety (STO)
connector plug
Refer to Hardwired Safe Torque-off Electrical Specifications on page 323 for

more information on the safety inputs.
Under normal operation, the safe torque-off inputs are energized. If either of
the safety enable inputs are de-energized, then all of the output power
transistors turn off. The safe torque-off reaction time is less than 12 ms.
ATTENTION: Permanent magnet motors can, in the event of two

simultaneous faults in the IGBT circuit, result in a rotation of up to 180
electrical degrees.

ATTENTION: If any of the safety enable inputs de-energize, the Start Inhibit
field indicates the SafeTorqueOffInhibit and GuardStopRequestStatus bits of
the AxisGuardStatus tag are set to 1. Both inputs must be de-energized
within 1 second and re-energized within 1 second to avoid
GuardStopInputFault conditions.
Figure 142 - System Operation when Inputs are Meeting Timing Requirements
Safety Input S1
Safety Input S2
1 Second Descrepancy Limit
GuardFault No Fault 1 Second Debounce Time
SafeTorqueOffInhibit Start Inhibit Start Permit
GuardOKStatus OK
GuardGateDriveOutputStatus Torque Disabled Torque Permited
GuardStopInputStatus Disable Torque Permit Torque
GuardStopRequestStatus Torque Disabled Torque Permited
GuardStopInputFault No Fault
1 2 3 4 5 6
Event Description
1 At least one input is switched-off. The GuardStopRequestStatus bit is set to 1.
Second input is switched-off within 1 second. This event must always occur within 1 second to prevent a
2 GuardStorpInputFault condition.
3 First input is switched-on.
4 Second input is switched-on within 1 second of event 3.
Both inputs are in the ON state simultaneously within 1 second. As a result, GuardStopInputFault is not
5 posted.
The GuardStopRequestStatus bit sets back to 0 if event 4 occurs within a 100 ms interval after event 3. If
event 4 is outside of the 100 ms interval, but within the a 1 second interval after event 3, then the
6 GuardStop RequestStatus bit sets back to 0 after the 1 second interval following event 3 (not
immediately following event 4).

Troubleshoot the Safe Torque-off Function
For hardwired STO fault code descriptions and possible solutions, see the
Kinetix 5700 Fault Codes.xlsx file attached to this publication. For more
information about the file, see Access the Attachments on page 13.
Figure 143 illustrates when the safe torque-off mismatch is detected and
GuardStopInputFault is posted.
Figure 143 - System Operation when Safety Enable Inputs Mismatch Occurs
Safety Input S1
Safety Input S2
1 Second Descrepancy Limit
GuardFault No Fault Faulted
SafeTorqueOffInhibit Start Inhibited
GuardOKStatus OK Not OK
GuardGateDriveOutputStatus Torque Disabled
GuardStopInputStatus
GuardStopRequestStatus Stop Requested
GuardStopInputFault No Fault Faulted
When one safety input is turned off, the second input must also be turned off,
otherwise a fault is asserted (see Figure 144). The fault is asserted even if the
first safety input is turned on again, without the second input transitioning to
the ON state.

Figure 144 - System Operation when Safety Enable Inputs Mismatch Momentarily
Safety Input S1
Safety Input S2
1 Second
GuardFault No Fault Faulted
SafeTorqueOffInhibit Start Inhibited
GuardOKStatus OK Not OK
GuardGateDriveOutputStatus Torque Disabled
GuardStopInputStatus
GuardStopRequestStatus Stop Requested
GuardStopInputFault No Fault Faulted
ATTENTION: The safe torque-off fault is detected upon demand of the safe
torque-off function. After troubleshooting the STO function or performing
maintenance that might affect the STO function, the STO function must be
executed to verify correct operation.
IMPORTANT The GuardStopInputFault can be reset only if both inputs are in the OFF-
state for more than 1 second. After the fault reset requirement is satisfied,
an MAFR command in the Logix Designer application must be issued to
reset the GuardStopInputFault.
Safe Torque-off Connector Data
Two rows of eight pins are provided for making drive-to-drive connections.
The dual-axis inverters have pins designated for axis A and axis B. The single-
axis inverters do not use STO-6, -7, -8 and STO-14, -15, -16.
Figure 145 - Pin Orientation for 16-pin Safe Torque-off (STO) Connector
2198-Dxxx-ERSx 2198-Sxxx-ERSx
Dual-axis Inverter Single-axis Inverter
Safety (STO) Connector Plug Safety (STO) Connector Plug
1 9 SB+/NC 1 9 SB+/NC
2 10 S1A 2 10 S1A
3 11 SCA 3 11 SCA
4 12 S2A 4 12 S2A
5 13 SB- 5 13 SB-
6 14 S1B 6 14 N/C
7 15 SCB 7 15 N/C
8 16 S2B 8 16 N/C

Table 158 - Safe Torque-off Connector Pinouts

Description Description
STO Pin Signal
Safety bypass plus signal. Connect to both safety inputs to disable safe torque-off
1 SB+
function.
2 10 Safe stop input channel 1, axis A. S1A
3 11 Safe stop input common, axis A. SCA
4 12 Safe stop input channel 2, axis A. S2A
Safety bypass minus signal. Connect to safety common to disable safe torque-off
5 13 SB-
function.
6 14 Safe stop input channel 1, axis B. N/C S1B
7 15 Safe stop input common, axis B. N/C SCB
8 16 Safe stop input channel 2, axis B. N/C S2B
9 N/C N/C –
IMPORTANT STO-3 and STO-7 is common for the digital inputs, the safety inputs, and
the encoder power supply (optional).
Wire the Safe Torque-off Circuit
This section provides guidelines for wiring safe torque-off connections to your
Kinetix 5700 drive.
IMPORTANT When replacing 2198-xxxx-ERS3 (series A) single-axis and dual-axis

inverters with 2198-xxxx-ERSx (series B) inverters, you must use the
series B (safety) connector plugs that are included with your series B
inverter.
Install 2198-xxxx-ERS3 (series A) Safety (STO) Connector Plugs
The right side of the safety connector plug requires an off-center push when
inserting it into the STO connector. This applies to 2198-xxxx-ERS3 (series A)
single-axis and dual-axis inverters.
IMPORTANT An off-center push is required to engage the locking features on the

bottom of the safety connector plugs and seat properly with the drive
STO connector. Failure to do this can result in the connector plug pulling
out of the drive connector during normal operation.

Figure 146 - Insert the 2198-xxxx-ERS3 (series A) Safety Connector Plug

Off-center Push
Kinetix 5700 Inverter Drive Push the Right-hand Side

(2198-xxxx-ERS3, series A, Locking Features
inverter is shown)
Safety (STO) Connector Plug

MOD–
NET– Safety Plug
Install 2198-xxxx-ERS4 and 2198-xxxx-ERS3 (series B) Safety Connector Plugs
The safety connector plugs have two locking leavers that you push in a
clockwise direction as you insert the plugs into the drive connector. This is the
locked position. Rotate the leavers counter-clockwise to the open position to
release the connector plugs. This applies to 2198-xxxx-ERS4 and
2198-xxxx-ERS3 (series B) single-axis and dual-axis inverters.
IMPORTANT Push the locking leavers clockwise into the locked position as you insert
the STO connector plugs. Failure to do this can result in the connector
plugs pulling out of the drive connector during normal operation.
Figure 147 - Insert the 2198-xxxx-ERS4 and 2198-xxxx-ERS3 (series B) Safety Connector Plugs
Push to Lock
Push to Lock
Kinetix 5700 Inverter Drive
(2198-xxxx-ERS4 inverter is shown) Locking Leavers in
Push to Unlock Locked Position
Open Position
Safety (STO) Connector Plug (rotated counter-clockwise)
MOD– Locked Position

NET– (rotated clockwise)
IMPORTANT The National Electrical Code and local electrical codes take precedence over
the values and methods provided.
established in Establishing Noise Zones beginning on page 70.
IMPORTANT Pins ST0-1 and ST0-5 (SB+ and SB-) are used to disable the safe torque-off
function. When wiring to the STO connector, use an external 24V supply for
the external safety device that triggers the safe torque-off request. To avoid
jeopardizing system performance, do not use pin ST0-1 as a power supply
for the external safety device.

Safe Torque-off Wiring Requirements
The safe torque-off (STO) connector uses spring tension to secure the wire.
Depress the numbered tab along side each pin to insert or release each wire.
Two rows of pins are provided for drive-to-drive connections. Wire must be
copper with 75 °C (167 °F) minimum rating.
IMPORTANT The National Electrical Code and local electrical codes take precedence over
the values and methods provided.
IMPORTANT Stranded wires must terminate with ferrules to prevent short circuits, per
table D7 of ISO 13849.
Figure 148 - Safe Torque-off (STO) Terminal Plug
2198-Sxxx-ERSx 2198-Dxxx-ERSx Kinetix 5700 Inverter, Top View

Single-axis Inverter Dual-axis Inverter (2198-D057-ERS4 dual-axis
Safety (STO) Connector Plug Safety (STO) Connector Plug inverter is shown)
/NC /NC
SB+ SB+
9 S1 9 S1 A
1 10 SC 1 10 SC A
2 11 S2 2 11 S2A
3 12 SB- 3 12 SB-
4 13 NC 4 13 S1B
5 14 NC 5 14 SCB
6 15 NC 6 15 S2B
7 16 7 16
8 8
Table 159 - Safe Torque-off (STO) Connector Plug Wiring

Safe Torque-off Signal Recommended Wire Size Strip Length Torque Value
(STO) Connector
mm2 (AWG) mm (in.) N•m (lb•in)
STO Pin 2198-Dxxx-ERSx 2198-Sxxx-ERSx
1 SB+ SB+
2 10 S1A S1
3 11 SCA SC
4 12 S2A S2 0.14…1.5
5 13 SB- SB- 10 (0.39) N/A (1)
(26…16)
6 14 S1B NC
7 15 SCB NC
8 16 S2B NC
9 NC NC

Safe Torque-off Feature Bypass
The Kinetix 5700 inverters do not operate without a safety circuit or safety
bypass wiring. For applications that do not require the safe torque-off feature
you must install jumper wires to bypass the safe torque-off circuitry.
Kinetix 5700 inverters ship with a 16-pin wiring plug for wiring to safety
devices. To bypass the safety function, wire these signals as shown in
Figure 149. With the jumper wires installed, the safe-off feature is not used.
Figure 149 - Safe Torque-off Bypass Wiring

Dual-axis Inverter Single-axis Inverter
Safety (STO) Connector Plug Safety (STO) Connector Plug
1 9 SB+/NC 1 9 SB+/NC
2 10 S1A 2 10 S1A
3 11 SCA 3 11 SCA
4 12 S2A 4 12 S2A
5 13 SB- 5 13 SB-
6 14 S1B 6 14 N/C
7 15 SCB 7 15 N/C
8 16 S2B 8 16 N/C
IMPORTANT If the safe torque-off function is not required, the drive safety
configuration must be returned to Hardwired STO mode and the bypass
jumper wires applied to the safety (STO) connector plugs.
Cascade the Safe Torque-off Signal
The total number of drives in a single cascaded safety circuit is limited by the
current carrying capacity of the cascaded safety wiring. Refer to Table 160 for
current rating per channel, per drive.
In this example, the cascaded safe torque-off (STO) wiring is for an application
with three single-axis inverters and a single safety device.
Figure 150 - Cascaded STO Wiring - Single-axis Inverters
Dual-channel
Equivalent
Safety Device First Drive Middle Drive Last Drive
SB+/NC 1 9 SB+/NC 1 9 SB+/NC 1 9

S1A 2 10 S1A 2 10 S1A 2 10
SCA 3 11 SCA 3 11 SCA 3 11
S2A 4 12 S2A 4 12 S2A 4 12
24V DC SB- 5 13 SB- 5 13 SB- 5 13
N/C 6 14 N/C 6 14 N/C 6 14
N/C 7 15 N/C 7 15 N/C 7 15
N/C 8 16 N/C 8 16 N/C 8 16

In this example, the cascaded safe torque-off (STO) wiring is for an application
with three dual-axis inverters and two separate safety devices.
Figure 151 - Cascaded STO Wiring - Dual-axis Inverters with Two Safety Devices
Dual-channel
Equivalent
SB+/NC 1 9 SB+/NC 1 9 SB+/NC 1 9

S1A 2 10 S1A 2 10 S1A 2 10
SCA 3 11 SCA 3 11 SCA 3 11
S2A 4 12 S2A 4 12 S2A 4 12
24V DC SB- 5 13 SB- 5 13 SB- 5 13
S1B 6 14 S1B 6 14 S1B 6 14
SCB 7 15 SCB 7 15 SCB 7 15
S2B 8 16 S2B 8 16 S2B 8 16
Dual-channel
Equivalent
Safety Device
In this example, the cascaded STO wiring is for an application with three dual-
axis inverters and a single safety device for all axes.
Figure 152 - Cascaded STO Wiring - Dual-axis Inverter with Single Safety Device
Dual-channel
Equivalent
SB+/NC 1 9 SB+/NC 1 9 SB+/NC 1 9

S1A 2 10 S1A 2 10 S1A 2 10
SCA 3 11 SCA 3 11 SCA 3 11
S2A 4 12 S2A 4 12 S2A 4 12
24V DC SB- 5 13 SB- 5 13 SB- 5 13
S1B 6 14 S1B 6 14 S1B 6 14
SCB 7 15 SCB 7 15 SCB 7 15
S2B 8 16 S2B 8 16 S2B 8 16

Hardwired Safe Torque-off Electrical Specifications
IMPORTANT To maintain their safety rating, Kinetix 5700 inverters must be installed
inside protected control panels or cabinets appropriate for the
environmental conditions of the industrial location. The protection class of
the panel or cabinet must be IP54 or higher.
Table 160 - Hardwired STO Electrical Specifications

Attribute Value
Input current < 10 mA
Input ON voltage range 18…26.4V DC
Input OFF voltage, max 5V DC
Input ON current, per input, max 10 mA, each drive (2)
Safety inputs
(per channel) Input OFF current, max 2 mA
(@ V in < 5V DC)
Pulse rejection width 700 μs
External power supply (1) SELV/PELV
Input type Optically isolated and reverse voltage protected
(1) SELV or PELV rated power supplies must be used to energize external safety devices connected to the Kinetix 5700 safety inputs.
(2) The maximum number of drives cascaded with safe torque-off wiring is 50.
For additional information regarding Allen-Bradley® safety products, including

safety relays, light curtain, and gate interlock applications, refer to
https://ab.rockwellautomation.com/Safety.
Integrated Safe Torque-off This section introduces you to the Kinetix 5700 safe torque-off (STO) feature
over the EtherNet/IP network that meets the requirements of Performance
Level e (PL e) per ISO 13849-1 and SIL 3 per IEC 61508, IEC 61800-5-2, and
IEC 62061. Integrated STO applies to 2198-xxxx-ERS3 and 2198-xxxx-ERS4
dual-axis and single-axis inverters.
In Integrated STO mode, the GuardLogix® safety controller issues the STO
command over the EtherNet/IP network and the 2198-xxxx-ERS3 and
2198-xxxx-ERS4 dual-axis and single-axis inverters execute the STO
command.

Compatible Safety Controllers
A GuardLogix 5570 or Compact GuardLogix 5370 safety controller is

required for integrated safety control of the Kinetix 5700 safe torque-off
function.
The Studio 5000 Logix Designer application, version 26.00 or later, provides
support for programming, commissioning, and maintaining Logix 5000™
safety controllers with Kinetix 5700 drive systems.
The safety connection can originate from either of these controller

configurations:
• Single safety controller that provides both safety and motion control
• Safety controller that controls only the safety, while a separate
ControlLogix 5570, ControlLogix 5580, CompactLogix 5370, or
CompactLogix 5380 controller that controls motion
Table 161 - Studio 5000 Logix Designer Requirements

Studio 5000 Logix Designer Kinetix Dual-axis Inverters Kinetix Single-axis Inverters
Application Cat. No. Cat. No.
Version 26 or later 2198-Dxxx-ERS3 (series A) 2198-Sxxx-ERS3 (series A)
Version 31 or later
2198-Dxxx-ERS3 (series B) (1) 2198-Sxxx-ERS3 (series B)
(1) When 2198 -xxxx-ERS3 (series B) drives are used in Timed SS1 safety applications, Studio 5000 Logix Designer application,
version 31, must be used.
Safety Application Requirements

Safety application requirements include evaluating probability of failure rates
(PFH), system reaction time settings, and functional verification tests that
fulfill SIL 3 criteria. Refer to Average Frequency of a Dangerous Failure on
page 307 for more PFH information.
Creating, recording, and verifying the safety signature is also a required part of
the safety application development process. Safety signatures are created by the
safety controller. The safety signature consists of an identification number,
date, and time that uniquely identifies the safety portion of a project. This
includes all safety logic, data, and safety I/O configuration.
For safety system requirements, including information on the safety network

number (SNN), verifying the safety signature, and functional verification tests
refer to the appropriate GuardLogix controller publication as defined in
Additional Resources on page 13.
IMPORTANT You must read, understand, and fulfill the requirements detailed in the
GuardLogix controller systems safety reference manual prior to operating
a safety system that uses a GuardLogix controller and Kinetix 5700 drive.

Description of Operation
The safe torque-off (STO) feature provides a method, with sufficiently low
probability of failure, to force the power-transistor control signals to a disabled
state. When the command to execute the STO function is received from the
GuardLogix controller, all of the drive output-power transistors are released
from the ON-state. This results in a condition where the motor is coasting.
Disabling the power transistor output does not provide isolation of the
electrical output that is required for some applications.
These conditions must be met for integrated control of the STO function:
• The Kinetix 5700 drive module must be added to the GuardLogix 5570
or Compact GuardLogix 5370 controller I/O Configuration.
• The module must be configured for Safety Only or Motion and Safety
connections
• The safety bypass jumper wires must be removed.
commissioning or maintenance, they must be removed before the drive
will operate in Integrated STO mode.
The Kinetix 5700 drive STO function reaction time is less than 10 ms.
Reaction time for the drive is the delay between the time the drive STO
command receives the CIP Safety™ packet with an STO request and the time
when motion producing power is removed from the motor.
Table 162 - Safe Torque-off Network Specifications

Attribute 2198-xxxx-ERS3 2198-xxxx-ERS4
STO function reaction time 10 ms, max
Safety connection RPI, min 6 ms
Input assembly connections (1) 3 1
Output assembly connections (1) 1
Integrated safety open request support Type 1 and Type 2 requests
(1) Motion and Safety and Safety Only connections with the inverter uses 1 input assembly connection and 1 output assembly
connection.
Safe Torque-off Assembly Tags
In Integrated safe torque-off (STO) mode, a GuardLogix 5570 or Compact

GuardLogix 5370 safety controller commands the Kinetix 5700 safe torque-off
function through the appropriate tag in the safety output assembly.
IMPORTANT The tag names listed in Table 163 changed in the Logix Designer application,
version 31 and later, depending on how Motion Safety is configured in the
Module Definition.

Table 163 - STO Tag Name Changes in the Logix Designer Application
STO Tag Names STO Only Tag Names Safe Stop Only - No Feedback Tag Names
Studio 5000 Logix Designer Studio 5000 Logix Designer Studio 5000 Logix Designer
(version 30 and earlier) (version 31 and later) (version 31 and later)
SO.SafeTorqueOff SO.SafeTorqueOff SO.STOOutput
SO.Reset SO.Reset SO.ResetRequest
The SO.Command tags are sent from the GuardLogix safety output assembly
to the Kinetix 5700 safety output assembly to control the safe torque-off
function.
The SI.Status tags are sent from the Kinetix 5700 inverter to the GuardLogix
safety input assembly and indicate the Kinetix 5700 safety control status.
The SI.ConnectionStatus tags indicate the safety input connection status.
Table 164 and Table 165 list the safety tags added to the controller tags when a
Kinetix 5700 servo drive is added to a GuardLogix I/O Configuration and the
connection is configured for Motion and Safety or Safety Only.
IMPORTANT The SO.SafeTorqueOff and SO.ResetRequest tag names change when Motion
Safety in the Module Definition is configured as Safe Stop Only - No
Feedback.
The attribute values listed are the Assembly Object attribute values.
Table 164 - Single-axis Inverter Integrated STO Specifications

Safe Stop Only - No Feedback Tag Names Attribute
Logix Designer Tag Name Studio 5000 Logix Designer Type Description
(version 31 and later) [bit]
SI.ConnectionStatus (1) (2) DINT

SI.RunMode [0] BOOL Combinations of the RunMode and
SI.ConnectionFault [1] BOOL ConnectionFaulted states
SI.Status (1) (3) SINT

0 = Torque Permitted
SI.TorqueDisabled [0] BOOL 1 = Torque Disabled
SI.SafetyFault [6] BOOL 1 = STO fault present
SI.ResetRequired [7] BOOL 1 = Reset is required
SO.Command (1) (4) SINT
0 = Disable Permit
SO.SafeTorqueOff SO.STOOutput [0] BOOL 1 = Permit Torque
SO.Reset SO.ResetRequest [7] BOOL 0 --> 1 = Reset STO fault
(1) Bits not listed are always zero.
(2) ConnectionStatus is determined by the Safety Validator in the GuardLogix controller.
(3) Status is sent from the drive to the controller using integrated safety protocol.
(4) Commands are sent from the controller to the drive using integrated safety protocol.
IMPORTANT Only the data listed in Table 164 is communicated with SIL 3 integrity.

Table 165 - Dual-axis Inverter Integrated STO Specifications

Safe Stop Only - No Feedback Tag Names Attribute
Logix Designer Tag Name Studio 5000 Logix Designer Type Description
(version 31 and later) [bit]
SI.ConnectionStatus (1) (2) DINT

SI.RunMode [0] BOOL Combinations of the RunMode and
SI.ConnectionFaulted [1] BOOL ConnectionFaulted states
SI.Status1 (1) (3) SINT Motion Safety 1
SI.TorqueDisabled1 [0] BOOL 0 = Torque Permitted; 1 = Torque Disabled
SI.SafetyFault1 [6] BOOL 1 = STO Fault present
SI.ResetRequired1 [7] BOOL 1 = A reset is required
SI.Status2 (1) (3) SINT Motion Safety 2
SI.TorqueDisabled2 [0] BOOL 0 = Torque Permitted; 1 = Torque Disabled
SI.SafetyFault2 [6] BOOL 1 = STO Fault present
SI.ResetRequired2 [7] BOOL 1 = A reset is required
SO.Command1 (1) (4) SINT Motion Safety 1
SO.SafeTorqueOff1 SO.STOOutput1 [0] BOOL 0 = Disable Permit; 1 = Permit Torque
SO.Reset1 SO.ResetRequest1 [7] BOOL 0-->1 = Reset STO Fault
SO.Command2 (1) (4) SINT Motion Safety 2
SO.SafeTorqueOff2 SO.STOOutput2 [0] BOOL 0 = Disable Permit; 1 = Permit Torque
SO.Reset2 SO.ResetRequest2 [7] BOOL 0-->1 = Reset STO Fault
(1) Bits not listed are always zero.
(2) ConnectionStatus is determined by the Safety Validator in the GuardLogix controller.
(3) Status is sent from the drive to the controller using integrated safety protocol.
(4) The Command is sent from the controller to the drive using integrated safety protocol.
IMPORTANT Only the data listed in Table 165 is communicated with SIL 3 integrity.
In these examples, the appropriate STO bit permits torque when the bit is high
(see Table 163 on page 326 for changes in STO tag names).
Figure 153 - STO Function (Logix Designer, version 30 or earlier)
Figure 154 - STO Function with STO Only (Logix Designer, version 31 or later)

Figure 155 - STO Function with Safe Stop Only-No Feedback (Logix Designer, version 31 or later)
STO Fault Reset

To clear the STO Fault condition, a transition from logic 0 to 1 of the
SO.Reset tag is required after the SO.SafeTorqueOff tag has transitioned from
logic 0 to 1 (see Table 163 on page 326 for changes in STO tag names).
If the Kinetix 5700 servo drive safety controller detects a fault, the input
assembly tag SI.SafetyFault is set to 1.
To reset Axis.SafetyFault, an MAFR command must be issued.
IMPORTANT Transition of the SO.SafeTorqueOff tag to logic 1 must always be executed

prior to transition of the SO.Reset tag to logic 1.
IMPORTANT All Kinetix 5700 inverter axes enter the faulted state if any STO function
fault is detected. Refer to Table on page 330 for integrated safety
troubleshooting.
Refer to Figure 156 for an understanding of the Kinetix 5700 STO state restart
functionality.

Figure 156 - Reset Safe Torque-off Fault Diagram

Safety Fault Occurs
Drv:SO,SafeTorqueOff (1) Disable Torque Permit Torque
(1)
Drv:SO, Reset
Drv:SI.TorqueDisabled Torque Permited Torque Disabled
Drv:SI.SafetyFault No Fault
Drv:SI.ResetRequired Reset Not Required
Axis.SafetyFault No Fault Faulted (cleared by MAFR)
Axis.SafeTorqueOffActiveInhibit Start Permitted Start Inhibitted
Axis.SafetyFaultStatus No Fault Faulted
Axis.SafetyResetRequestStatus S0.ResetRequest
Axis.SafetyResetRequiredStatus Reset Not Required Reset Required
Axis.SafeTorqueOffActiveStatus Permit Torque Disable Torque
Axis.SafeTorqueDisabledStatus Torque Permited Torque Disabled
Axis.SafeTorqueOffFault No Fault
(1) See Table 163 on page 326 for STO tag name changes.
Troubleshoot the Safe Torque-off Function
For integrated STO fault code descriptions and possible solutions, see the
Kinetix 5700 Fault Codes.xlsx file attached to this publication. For more
information about the file, see Access the Attachments on page 13.

Understand Integrated Safety Drive Replacement
GuardLogix controllers retain I/O device configuration on-board and are able
to download the configuration to the replacement device.
IMPORTANT If the Kinetix 5700 replacement drive was used previously, clear the
existing configuration before installing it on a safety network by
resetting the drive to Hardwired STO mode. To see how this is done, refer
to Restore the Hardwired STO Mode by Using the Logix Designer
Application on page 309.
Replacing a Kinetix 5700 servo drive that sits on an integrated safety network
is more complicated than replacing standard devices because of the safety
network number (SNN). The device number and SNN make up the safety
device’s DeviceID. Safety devices require this more complex identifier to make
sure that duplicate device numbers do not compromise communication
between the correct safety devices. The SNN is also used to provide integrity
on the initial download to the Kinetix 5700 servo drive.
When the Logix Designer application is online, the Safety category of the
Module Properties dialog box displays the current configuration ownership.
When the opened project owns the configuration, Local is displayed.
A communication error is displayed if the module read fails. Refer to Replace

an Integrated Safety Drive in a GuardLogix System on page 331 for integrated
safety drive replacement information.

Replace an Integrated Safety Drive in a GuardLogix System
When you replace an integrated safety drive, the replacement device must be
configured properly and the replacement drives operation must be user-verified.
ATTENTION: During drive replacement or functional test, the safety of the

system must not rely on any portion of the affected drive.
Two options for safety drive replacement are available on the Safety category of
the Controller Properties dialog box in the Logix Designer application:
• Configure Only When No Safety Signature Exists
• Configure Always
Figure 157 - Safety Drive Replacement Options
Configure Only When No Safety Signature Exists
This setting instructs the GuardLogix controller to automatically configure a

safety drive only when the safety task does not have a safety task signature, and
the replacement drive is in an out-of-box condition, meaning that a safety
network number does not exist in the safety drive.
If the safety task has a safety task signature, the GuardLogix controller
automatically configures the replacement CIP Safety I/O device only if the
following is true:
• The device already has the correct safety network number.
• The device electronic keying is correct.
• The node or IP address is correct.
For detailed information, refer to Additional Resources on page 13 for the

appropriate user manual for your GuardLogix or Compact GuardLogix
controller.

Configure Always
When the Configure Always feature is enabled, the controller automatically

checks for and connects to a replacement drive that meets all of the following
requirements:
• The controller has configuration data for a compatible drive at that
network address
• The drive is in Hardwired STO mode or has an SNN that matches the
configuration
ATTENTION: Enable the Configure Always feature only if the entire

integrated safety control system is not being relied on to maintain SIL 3
behavior during the replacement and functional testing of a Kinetix 5700
drive. Do not place drives that are in Hardwired STO mode on an integrated
safety network when the Configure Always feature is enabled.
If other parts of the integrated safety control system are being relied upon to
maintain SIL 3, make sure that the controller’s Configure Always feature is
disabled.
It is your responsibility to implement a process to make sure proper safety
functionality is maintained during device replacement.
ATTENTION: Do not place any devices in the out-of-box condition on any

integrated safety network when the Configure Always feature is enabled. For
the device replacement procedure, refer to Additional Resources on page 13
for the appropriate user manual for your GuardLogix or Compact GuardLogix
controller.
Motion Direct Commands in Motion Control Systems
You can use the Motion Direct Command (MDC) feature to initiate motion
while the controller is in Program mode, independent of application code that
is executed in Run mode. These commands let you perform a variety of
functions, for example, move an axis, jog an axis, or home an axis.
A typical use might involve a machine integrator testing different parts of the
motion system while the machine is being commissioned or a maintenance
engineer, under certain restricted scenarios in accordance with safe machine
operating procedures, wanting to move an axis (like a conveyor) to clear a jam
before resuming normal operation.

ATTENTION: To avoid personal injury or damage to equipment, follow these

rules regarding Run mode and Program mode.
• Only authorized, trained personnel with knowledge of safe machine
operation should be allowed to use Motion Direct Commands
• Additional supervisory methods, like removing the controller key switch,
should be used to maintain the safety integrity of the system after returning
the safety controller to RUN mode
Understand STO Bypass When Using Motion Direct Commands
If a Safety-only connection between the GuardLogix safety controller and the

Kinetix 5700 servo drive was established at least once after the drive was
received from the factory, the drive does not allow motion while the safety
controller is in Program mode by default.
This is because the safety task is not executed while the GuardLogix safety
controller is in Program mode. This applies to applications running in a single-
safety controller (with Motion and Safety connections). When an integrated
safety drive has a Motion connection to a standard controller and a separate
Safety connection to a safety controller, the standard controller can transition
to Program mode while the safety controller stays in Run mode and continues
to execute the safety task.
However, Kinetix 5700 drive systems are designed with a bypass feature for the
STO function in single-safety controller configurations. You can use the MDC
feature to allow motion while following all the necessary and prescribed steps
per your machine’s safety operating procedures.
ATTENTION: Consider the consequences of allowing motion through the use

of MDC when the controller is in Program mode. You must acknowledge
warning messages in the Logix Designer application that warn of the drive
bypassing the STO function and unintended motion can occur. The integrated
safety drive does not respond to requests of the STO function if MDC mode is
entered.
It is your responsibility to maintain machine safety integrity while executing
motion direct commands. One alternative is to provide ladder logic for
Machine Maintenance mode that leaves the controller in Run mode with
safety functions executing.

Logix Designer Application Warning Messages
When the controller is in Run mode, executing safety functions, the

Kinetix 5700 servo drive follows the commands that it receives from the safety
controller. The controller reports Safety state = Running and Axis state =
Stopped/Running, as shown in Figure 158.
Figure 158 - Safety State Indications When Controller is in Run Mode (safety task executing)
When the controller transitions to Program mode, the integrated safety drive is
in the safe state (torque is not permitted). The controller reports Safety state =
Not Running and Axis state = Start Inhibited, as shown in Figure 159).
Figure 159 - Safety State Indications After Controller Transitions to Program Mode

When you issue a motion direct command to an axis to produce torque in

Program mode, for example MSO or MDS, with the safety connection present
to the drive, a warning message is presented before the motion direct command
is executed, as shown in Figure 160.
Figure 160 - STO Bypass Prompt When the Safety Controller is in Program Mode
ATTENTION: Unexpected motion and the possibility of personal injury or

equipment damage exists if a motion direct command is issued for one axis
of any 2198-Dxxx-ERS3 dual-axis inverter. Both (A and B) inverters
associated with the physical drive permit torque after you acknowledge this
warning message by clicking Yes. Make sure that preventive measures are in
place for both axes to maintain the safety integrity of the machine.
IMPORTANT The warning in Figure 160 is displayed only the first time a motion direct
command is issued.
After you acknowledge the warning message by clicking Yes, torque is

permitted by the drive and a warning message is indicated in the software as
shown in Figure 161. The controller reports Safety state = Not Running
(torque permitted), Axis state = Stopped/Running and Persistent Warning =
Safe Torque Off Bypassed.
IMPORTANT Switch the controller to Run mode to exit Motion Direct Command mode
and end the STO function bypass.

Figure 161 - Safety State Indications After Controller Transitions to Program Mode
(MDC executing)
IMPORTANT The persistent warning message text Safe Torque Off bypassed appears
when a motion direct command is executed.
The warning message persists even after the dialog is closed and
reopened as long as the integrated safety drive is in STO Bypass mode.
The persistent warning message is removed only after the integrated
safety drive's Safety State is restored to the Running state.

Torque Permitted in a Multi-workstation Environment
The warning in Figure 162 is displayed to notify a second user working in a

multi-workstation environment that the first user has placed the integrated
safety drive in the STO state and that the current action is about to bypass the
STO state and permit torque.
Figure 162 - STO Bypass Prompt When MDC is Issued in Multi-workstation Environment
Warning Icon and Text in Axis Properties
In addition to the other warnings that require your acknowledgement, the

Logix Designer application also provides warning icons and persistent warning
messages in other Axis Properties dialog boxes when the integrated safety drive
is in STO Bypass mode.
Figure 163 - Axis and Safe State Indications on the Hookup Services Dialog Box
Figure 164 - Axis and Safe State Indications on Motion Direct Commands Dialog Box

Figure 165 - Axis and Safe State Indications on the Motion Console Dialog Box
Functional Safety Considerations
ATTENTION: Before maintenance work can be performed in Program mode,

the developer of the application must consider the implications of allowing
motion through motion direct commands and should consider developing
logic for run-time maintenance operations to meet the requirements of
machine safety operating procedures.
ATTENTION: Motion is allowed and the STO function is not available when
motion direct commands are used in Program mode.
Motion direct commands issued when the controller is in Program mode
cause the drive to bypass the STO Active condition.
It is your responsibility to implement additional preventive measures to
maintain safety integrity of the machinery during execution of motion direct
commands in Program mode.
ATTENTION: To avoid personal injury and damage to equipment in the event

of unauthorized access or unexpected motion during authorized access,
return the controller to Run mode and remove the key before leaving the
machine unattended.

Integrated Safe Torque-off Specifications
IMPORTANT To maintain safety rating, Kinetix 5700 drives must be installed inside
protected control panels or cabinets appropriate for the environmental
conditions of the industrial location. The protection class of the panel or
cabinet must be IP54 or higher.
Table 166 - Integrated STO Specifications

Attribute Value Logix Designer Tag Name
Safety connection RPI, min 6 ms N/A
Input assembly connections 3
(2198-xxxx-ERS3 drives)
N/A
Input assembly connections 1
(2198-xxxx-ERS4 drives)
Output assembly connections 1 N/A
Integrated safety open request support Type 1 and Type 2 requests N/A
Bit 0: Safety fault Axis.SafetyFaultStatus
Bit 1: Safety reset request Axis.SafetyResetRequestStatus
Bit 2: Safety Reset Required Axis.SafetyResetRequiredStatus
Axis safety status
Bit 3: Safe torque-off active Axis.SafeTorqueOffActiveStatus
Bit 4: Safe torque disabled Axis.SafeTorqueDisabledStatus
Bit 5…31: Undefined (0) N/A
Bit 1: Safety core fault Axis.SafetyCoreFault
Axis safety faults Bit 3: Safe torque-off fault Axis.SafeTorqueOffFault
All others: Undefined (0) N/A
Table 167 - Single-axis Inverter STO Assembly Specifications

Bit 0: Torque disabled Drv:SI.TorqueDisabled
Safety input Bit 6: Safety fault Drv:SI.SafetyFault
assembly
Bit 7: Reset required Drv:SI.ResetRequired
Drv:SO.SafeTorqueOff or
Bit 0: Safe torque-off output
Safety output Drv:SO.STOOutput
assembly Drv:SO.Reset or
Bit 7: Reset request Drv:SO.ResetRequest

Table 168 - Dual-axis Inverter STO Assembly Specifications

Byte 0 Bit 0: Torque disabled 1 Drv:SI.TorqueDisabled1
Byte 0 Bit 6: Safety fault 1 Drv:SI.SafetyFault1
Byte 0 Bit 7: Reset required 1 Drv:SI.ResetRequired1
Safety input assembly
Byte 1 Bit 0: Torque disabled 2 Drv:SI.TorqueDisabled2
Byte 1 Bit 6: Safety fault 2 Drv:SI.SafetyFault2
Byte 1 Bit 7: Reset required 2 Drv:SI.ResetRequired2
Drv:SO.SafeTorqueOff1 or
Byte 0 Bit 0: Safe torque-off output 1 Drv:SO.STOOutput1
Drv:SO.Reset1or
Byte 0 Bit 7: Reset request 1
Safety output Drv:SO.ResetRequest1
assembly Drv:SO.SafeTorqueOff2 or
Byte 1 Bit 0: Safe torque-off output 2 Drv:SO.STOOutput2
Drv:SO.Reset2or
Byte 1 Bit 7: Reset request 2 Drv:SO.ResetRequest2

Appendix A
Interconnect Diagrams
This appendix provides wiring examples and system block diagrams for your
Kinetix® 5700 system components.
Topic Page
Interconnect Diagram Notes 341
Power Wiring Examples 343
Capacitor Module Status Wiring Example 357
DC-bus Conditioner Module Status Wiring Example 357
Contactor Wiring Examples 358
Passive Shunt Wiring Examples 359
Active Shunt Wiring Examples 360
Kinetix 5700 Servo Drive and Rotary Motor Wiring Examples 362
Kinetix 5700 Servo Drive and Linear Actuator Wiring Examples 367
System Block Diagrams 373
Interconnect Diagram Notes This appendix provides wiring examples to assist you in wiring the
Kinetix 5700 drive system. These notes apply to the wiring examples on the
following pages.
Table 169 - Interconnect Diagram Notes
Note Information
1 For power wiring specifications, refer to Wiring Requirements on page 141.
2 For input fuse and circuit breaker sizes, refer to Circuit Breaker/Fuse Selection on page 48.
3 For fuse and circuit breaker sizes and other 8720MC-RPS specifications, see the 8720MC Regenerative Power Supply User Manual, publication 8720MC-RM001.
4 The iTRAK® power supply must have three-phase power sourced from grounded-wye power distribution.
5 AC (EMC) line filter is required for CE compliance. Place line filter as close to the drive as possible and do not route very dirty wires in wireway. If routing in wireway is
unavoidable, use shielded cable with shields grounded to the drive chassis and filter case. For AC line filter specifications, refer to Kinetix Servo Drives Specifications
Technical Data, publication KNX-TD003. 2198-DBRxx-F line filters are preferred.
6 Terminal block is required to make connections.
7 Cable shield clamp must be used to meet CE requirements with Bulletin 2090 power cables 2 AWG and smaller. See Customer-supplied Motor Power Cables on page 178 to
meet CE when wiring 2198-S263-ERSx and 2198-S312-ERSx drives with power cables larger than 2 AWG.
8 2198-Dxxx -ERSx dual-axis inverters include separate digital inputs, DSL feedback, universal feedback, motor power, and motor brake wiring plugs for each axis.
9 See Digital Inputs Connector Pinouts beginning on page 103 for digital input configurable functions and default settings.
10 • When a 2198-Sxxx-ERSx single-axis inverter is the first drive module (adjacent to the 2198-CAPMOD-2240 capacitor module) you must configure the Digital Input
category in the Logix Designer application as Regeneration OK and wire the IOD connector.
• When a 2198-Dxxx-ERSx dual-axis inverter is the first drive module (adjacent to the 2198-CAPMOD-2240 capacitor module) and Axis 1 and 3 are used, you must
configure the Digital Input category in the Logix Designer application as Regeneration OK and wire the IOD connector for each axis.

Appendix A Interconnect Diagrams
Table 169 - Interconnect Diagram Notes (continued)

Note Information
11 PE ground connection bonded to the panel must be used to meet CE requirements. See Ground the Drive System on page 139.
12 Contactor coil (MC) needs integrated surge suppressors for AC coil operation and must have a normally-open auxiliary contact that is terminated at TB3 (24V DC to MC
input as shown). See the 8720MC Regenerative Power Supply User Manual, publication 8720MC-RM001 for contactor types and wiring examples.
13 For M1 contactor selection and specifications, refer to Contactor Selection on page 50.
14 Internal shunt wired to the RC connector is default configuration. Remove internal shunt wires to attach external shunt wires.
15 Default configuration for ground screws or jumper is for grounded power at customer site. For impedance-grounded power configurations, remove the screws/jumper.
Refer to Input Power Configurations for Kinetix 5700 Power Supplies on page 129 for more information.
16 Leave jumper between PR2 and PR3 as shown to use the internal precharge resistor. Remove jumper when external precharge/circuit is required. For more information,
refer to the 8720MC Regenerative Power Supply User Manual, publication 8720MC-RM001.
17 ATTENTION: Implementation of control circuits and risk assessment is the responsibility of the machine builder. Reference international standards
EN 1050 and EN ISO 13849-1 estimation and safety performance categories. For more information, refer to Understanding the Machinery Directive,
publication SHB-900.
18 ATTENTION: An AC three-phase mains contactor must be wired in series between the branch circuit protection and the Kinetix 5700 system power
supply. In addition, the AC three-phase contactor control string must be wired in series with the contactor-enable relay at the CED connector. Refer to
Contactor Enable Relay on page 110, for more information. The recommended minimum wire size for wiring the circuitry to the contactor-enable
connector is 1.5 mm2 (16 AWG).
19 For motor cable specifications, refer to Kinetix Motion Accessories Specifications Technical Data, publication KNX-TD004.
20 Brake connector pins are labeled plus (+) and minus (-) or F and G respectively. Power connector pins are labeled U, V, W, and (GND) or A, B, C, and (D)
respectively.
21 LDAT-Series linear thrusters do not have a brake option, so only the 2090-CPWM7DF-xxAAxx or 2090-CPWM7DF-xxAFxx motor power cables apply.
22 MPAS-Bxxxxx-VxxSxA (ballscrew) linear stages use the 9V supply. MPAS-Bxxxxx-ALMx2C (direct-drive) linear stages use the 5V supply.
23 Mount the 8720MC-RPS unit on the same panel and as close to the Kinetix 5700 drive system as possible. DC-bus cables not to exceed 2.0 m (6.5 ft), maximum length. See
the 8720MC Regenerative Power Supply User Manual, publication 8720MC-RM001, for installation and wiring instructions.
24 The 2198-CAPMOD-2240 capacitor module is used in applications with up to 104 A maximum external DC-bus current. You can add the 2198-DCBUSCOND-RP312 DC-bus
conditioner module to the left or right of the capacitor module when the external DC-bus current exceeds 104 A, up to a maximum of 208 A.
25 The Converter OK relay provides a 24V signal to non-Kinetix 5700 inverters indicating that they can draw power from the regenerative power supply and that the power
supply is not faulted. This signal is intended for use with Kinetix 6000, Kinetix 6200, or Kinetix 7000 drives when migrating from the 8720MC-RPS to the 2198-RPxxx
regenerative bus supply. Interposing relay can be required if more than one drive is attached.

Interconnect Diagrams Appendix A
Power Wiring Examples You must supply input power components. The three-phase line filter is wired
downstream of the circuit protection devices. Each drive module includes the
appropriate DC-bus link and connector set. The 24V supply can be jumpered
from drive-to-drive by using discrete wires or the shared-bus connection
system.
In this example, the inverter drives and optional accessory modules are
downstream of a single 2198-Pxxx DC-bus power supply.
Figure 166 - DC-bus Power Supply (single converter) Configuration
2198-Pxxx 2198-Sxxx -ERSx or

Refer to table on page 341 for note information. DC-bus Power Supply 2198-Dxxx -ERSx Additional Inverters or
Accessory Modules
Inverter
Note 8
Note 7
DC+ Shunt Power
(RC) Connector Cable Shield
SH Clamp
4
U Three-phase
3
Internal Shunt Motor Power V Motor Power
Note 14 (MP) Connector 2 Connections
W
1 Notes 8,19
Motor Brake 2 MBRK -

MBRK - Motor Brake
(BC) Connector 1 MBRK + Connections
MBRK +
DC+ DC Bus Note 8
DC+
DC- DC- (DC) Connectors
Bonded Cabinet Chassis
Ground Bus *
Customer Supplied 2
24V_COM 24V_COM Control Power
+24V DC 1 (CP) Connectors
Power Supply * +24V +24V
2198-TCON-24VDCIN36 2198-xxxx-P-T
24V Input Power T-connectors
Wiring Connector and Bus Bars
1
Digital Input IN1 IN1 1
2
(IOD) Connector COM Digital Input COM 2
3 Connections
IN2 Note 9
Digital Input IN2 3
Grounding Screws/Jumpers 4
SHLD (IOD) Connector SHLD 4 Digital Input
Note 15 Connections
COM 5 Note 8
IN3 6
EN+
CONT EN+
Contactor Enable COM 7
EN– (CED) Connector
CR1 * START * CONT EN– Note 18 IN4 8
24V AC/DC CR1 * COM 9
50/60 Hz M1 * SHLD 10
STOP *
PE Ground PE Ground
Notes 13,18 CR1 * Note 11 Note 11
Refer to Attention statement (Note 17). Three-phase Input
(IPD) Connector L3 L2 L1
Bonded Cabinet
Ground Bus *
2198-DBRxx-F
324…528V AC rms Three-phase
Three-phase Input AC Line Filter * Indicates User Supplied Component
Notes 1, 2 Note 5
Circuit M1
Protection* Contactor
Note 2 Note 13

In this example, the inverter drives and optional capacitor modules are downstream of three DC-bus (converter) power
344
supplies. When two or three DC-bus power supplies are used, they must be catalog number 2198-P208. This
Appendix A
configuration provides more power (kW) to the drive system.
Figure 167 - DC-bus Power Supply (multiple converters) Configuration
2198-P208 2198-P208 2198-P208 2198-Sxxx -ERSx or 2198-Sxxx -ERSx or

DC-bus Power Supply DC-bus Power Supply DC-bus Power Supply 2198-Dxxx -ERSx 2198-Dxxx -ERSx
Inverter Inverter
Note 8
Note 8
Additional Inverters,
DC+ Shunt Power DC+ Shunt Power DC+ Shunt Power
(RC) Connector (RC) Connector
Capacitor Modules, or
SH SH (RC) Connector SH DC-bus Conditioner
Refer to table on page 341 for note information. Modules
Internal Shunt Internal Shunt Internal Shunt
Note 14 Note 14 Note 14
Bonded Cabinet Ground Bus * DC+ DC+ DC+ DC+ DC+ DC Bus
DC- DC- DC- DC- DC- (DC) Connectors
Chassis When three 2198-P208 DC-bus power supplies are connected in parallel, two
additional 2198-BARCON-85DC200 bus-links must be ordered separately.
Customer Supplied 2
+24V DC 24V_COM 24V_COM 24V_COM 24V_COM 24V_COM Control Power
1 (CP) Connectors
Power Supply * +24V +24V +24V +24V +24V
2198-TCON-24VDCIN36 2198-H070-P-T 2198-H070-P-T 2198-xxxx-P-T 2198-xxxx-P-T
24V Input Power T-connector and Bus Bar T-connector and Bus Bar T-connector and Bus Bar T-connector and Bus Bar
Wiring Connector
CR1 * START *
24V AC/DC CR1 *
50/60 Hz
M1 *
STOP *
EN+ Contactor Enable
Notes 13,18 CR1 * CONT EN+ CONT EN+ CONT EN+
(CED) Connectors
CONT EN– CONT EN– CONT EN– Note 18
Refer to Attention statement (Note 17). EN–
PE Ground PE Ground PE Ground PE Ground PE Ground
Rockwell Automation Publication 2198-UM002H-EN-P - May 2019

Note 11 Note 11 Note 11 Note 11 Note 11
Grounding Screws/Jumpers
Note 15 Three-phase Input
(IPD) Connectors L3 L2 L1 L3 L2 L1 L3 L2 L1
1321-3R80-B
Line Reactors Bonded Cabinet
Bonded Cabinet Ground Bus * (required components) Ground Bus *
Circuit Protection *
Note 2
2198-DBR200-F * Indicates User Supplied Component

Three-phase Input AC Line Filter
Notes 1, 2 Note 5
Circuit M1 Contactor
Protection* Note 13
Note 2
In this example, the 2198-CAPMOD-2240 capacitor module is included for

energy storage and to improve dynamic performance.
Figure 168 - DC-bus Power Supply with Capacitor Module
2198-Pxxx 2198-Sxxx -ERSx or 2198-CAPMOD-2240

DC-bus Power Supply 2198-Dxxx -ERSx Capacitor Module
Refer to table on page 341 for note information. Inverter
Note 8
DC+ Shunt Power
SH (RC) Connector
Internal Shunt
Note 14
Bonded Cabinet Ground Bus * DC+ DC+ DC+ DC Bus

DC- DC- DC- (DC) Connectors
Chassis
Customer Supplied 2
24V_COM 24V_COM 24V_COM Control Power
Power Supply * +24V +24V +24V
2198-TCON-24VDCIN36 2198-xxxx-P-T 2198-H040-P-T
24V Input Power T-connector and Bus Bar T-connector and Bus Bar
Wiring Connector
CR1 * START * Module 2
CR1 * MS
24V AC/DC Status (MS) 1
50/60 Hz Connector MS
M1 *
STOP *
CR1 * Monitor capacitor module status by
Notes 13,18 wiring to digital input Bus Capacitor OK
or Logix 5000™ controller. Refer to
Refer to Attention statement (Note 17). EN+ Contactor Enable Capacitor Module Status Wiring Example
CONT EN+
EN– (CED) Connectors on page 357, for an example.
CONT EN– Note 18
PE Ground PE Ground PE Ground
Note 15 Note 11 Note 11 Note 11
Three-phase Input
Bonded Cabinet (IPD) Connectors L3 L2 L1
Ground Bus *
Bonded Cabinet
2198-DBRxx-F Ground Bus *
Notes 1, 2 Note 5
Circuit M1
Protection* Contactor * Indicates User Supplied Component
Note 2 Note 13

Figure 169 - DC-bus Power Supply (single iTRAK power supply) Configuration
2198-P070 2198T-W25K-ER
Refer to table on page 341 for note information.
Kinetix 5700 Kinetix 5700
DC-bus Power Supply iTRAK Power Supply
Cable Shield
Clamp 1
Note 7 DC–
DC+ Shunt Power 2
L DC Power Bus A
SH (RC) Connector DC-bus Power Output A 3 to iTRAK
H
(IDC) Connector A 4 Motor Modules
and Control Power Output A
Internal Shunt (ICP) Connector
1
Note 14 24V + Control Power A
2 to iTRAK
24V -
Motor Modules
Bonded Cabinet DC+ DC+ DC Bus

Ground Bus * DC- DC- (DC) Connectors
DC- 1
DC-bus Power Output B L 2 DC Power Bus B
2198-TCON-24VDCIN36 (IDC) Connector 3 to iTRAK
Chassis 24V Input Power and Control Power Output B B H
Motor Modules
Wiring Connector (ICP) Connector
Customer Supplied 1 1 Control Power B
+24V +24V Control Power 24V+
+24V DC 2 2 to iTRAK
Power Supply * 24V_COM 24V_COM (CP) Connectors 24V– Motor Modules
2198T-W25K-P-T
T-connectors and Bus Bars 1
ENABLE
1 Digital Input 2
IN1 (IOD) Connector COM 24V COM
2 Digital Input
COM CLEAR 3
3 (IOD) Connector
IN2 Note 9 FAULT
4 4
Grounding Screws/Jumpers SHLD COM 24V COM
Note 15 5
SHLD SHIELD
EN+
CONT EN+ Contactor Enable
EN–
CR1 * START * CONT EN– (CED) Connector
24V AC/DC CR1 *
50/60 Hz –
M1 * iTRAK Power Supply
RDY–
STOP * +
Three-phase Input Ready (IR) Connector RDY+
Notes 13,18 CR1 * (IPD) Connector
Refer to Attention statement (Note 17). PE Ground PE Ground

L3 L2 L1 Note 11 Note 11
Bonded Cabinet
Ground Bus *
324…528V AC rms 2198-DBRxx-F (26)

Three-phase Input Three-phase
AC Line Filter * Indicates User Supplied Component
Notes 1, 2, 4
Circuit M1
Note 2 Note 13
(26) AC (EMC) line filter can be required for CE compliance. Place line filter as close to the drive as possible and do not route very dirty
wires in wireway. If routing in wireway is unavoidable, use shielded cable with shields grounded to the drive chassis and filter
case. For AC line filter specifications, refer to Kinetix Servo Drives Specifications Technical Data, publication KNX-TD003.
2198-DBRxx-F line filters are preferred.
IMPORTANT The 2198-RPxxx regenerative bus supply can replace the 2198-Pxxx DC-bus
power supply in systems with the iTRAK power supply.

In this example, the DC-bus power supply 24V input-wiring connector and the
three iTRAK power supply 24V input wiring connectors are wired separately.
The 2198T-W25K-P-IN input wiring connector is rated for 41 A. See
Appendix C on page 391 to determine 24V current requirements needed for
proper distribution for 24V control power.
Figure 170 - DC-bus Power Supply (multiple iTRAK power supply) Configuration
2198-P141 2198T-W25K-ER 2198T-W25K-ER 2198T-W25K-ER

Refer to table on page 341 for note information. Kinetix 5700 Kinetix 5700 Kinetix 5700 Kinetix 5700
DC-bus Power Supply iTRAK Power Supply iTRAK Power Supply iTRAK Power Supply
DC+ Shunt Power

SH (RC) Connector
Internal Shunt
Note 14
Bonded Cabinet
Ground Bus * DC+ DC+ DC+ DC+ DC Bus
DC- DC- DC- DC- (DC) Connectors
Chassis
Customer Supplied
+24V DC
Power Supply *
1
+24V +24V +24V +24V Control Power
Grounding Screws/Jumpers 2
24V_COM 24V_COM 24V_COM 24V_COM (CP) Connectors
Note 15
2198-TCON-24VDCIN36 2198T-W25K-P-IN 2198T-W25K-P-T 2198T-W25K-P-T
24V Input Power 24V Input Power T-connectors and Bus Bars T-connectors and Bus Bars
Wiring Connector Wiring Connector
EN+
CONT EN+ Contactor Enable
EN– (CED) Connector
CR1 * START * CONT EN–
24V AC/DC CR1 *
50/60 Hz M1 *
STOP *
PE Ground PE Ground PE Ground PE Ground
Notes 13,18 CR1 * Note 11 Note 11 Note 11 Note 11
Refer to Attention statement (Note 17). Three-phase Input
Bonded Cabinet
2198-DBRxx-F (26) Ground Bus *
Bonded Cabinet Three-phase
Ground Bus * AC Line Filter
* Indicates User Supplied Component

324…528V AC rms
Three-phase Input
Notes 1, 2, 4
Circuit M1 Contactor
Protection* Note 13
Note 2
(26) AC (EMC) line filter can be required for CE compliance. Place line filter as close to the drive as possible and do not route very dirty
wires in wireway. If routing in wireway is unavoidable, use shielded cable with shields grounded to the drive chassis and filter
case. For AC line filter specifications, refer to Kinetix Servo Drives Specifications Technical Data, publication KNX-TD003.
2198-DBRxx-F line filters are preferred.
IMPORTANT The 2198-RPxxx regenerative bus supply can replace the 2198-Pxxx DC-bus
power supply in systems with the iTRAK power supply.

In this example, the inverter drives and optional accessory modules are
downstream of a 2198-RPxxx regenerative bus supply.
Figure 171 - Regenerative Bus Supply Configuration
2198-RPxxx 2198-Sxxx -ERSx or

Additional Inverters or
Refer to table on page 341 for note information. Regenerative Bus Supply 2198-Dxxx -ERSx Accessory Modules
Inverter
Note 8
Active Shunt (optional component) Note 7

DC+ Shunt Power
See External Active-shunt Connections (RC) Connector Cable Shield
on page 183 for more information. DC– Clamp
4
U Three-phase
3
Motor Power V Motor Power
(MP) Connector 2 Connections
W
1 Notes 8,19
Motor Brake 2 MBRK -

MBRK - Motor Brake
(BC) Connector 1 MBRK + Connections
MBRK +
Note 8
DC+ DC+ DC Bus
DC- DC- (DC) Connectors
Bonded Cabinet Chassis
Ground Bus *
Customer Supplied 2
24V_COM 24V_COM Control Power
Power Supply * +24V +24V
2198-TCON-24VDCIN36 (1) 2198-xxxx-P-T
or 2198T-W25K-P-IN T-connectors and Bus Bars
1 24V Input Power
IN1 Wiring Connector IN1 1
See Contactor Wiring for Regenerative Bus Supply on 2
page 358 for M1 auxiliary contact wiring example. COM COM 2
3
IN2 IN2 3
4
SHLD Digital Input SHLD 4
Digital Input 5 Digital Input Digital Input
Connections COM (IOD) Connector (IOD) Connector COM 5 Connections
6
IN3 Note 9 Note 9 IN3 6 Note 8
7
COM COM 7
8
IN4 IN4 8
9
COM COM 9
10
SHLD SHLD 10
Note 15 OK+
CONV OK+
OK– Contactor Enable
CONV OK– (CED) Connector
EN+
CONT EN+ Note 18
EN–
CR1 * START * CONT EN–
24V AC/DC CR1 *
50/60 Hz
M1 *
STOP *
Notes 13,18 CR1 *
PE Ground PE Ground
Refer to Attention statement (Note 17). Note 11 Note 11
Three-phase Input
Bonded Cabinet
Ground Bus *
2198-DBRxx-F
324…506V AC rms Three-phase * Indicates User Supplied Component
Notes 1, 2 Note 5
Circuit M1
Note 2 Note 13
(1) Use 2198-TCON-24VDCIN36 input wiring connector with 2198-RP088 and 2198-RP200 bus supplies. Use 2198T-W25K-P-IN
input wiring connector with 2198-RP263 and 2198-RP312 bus supplies. See CP Connector Wiring - Shared Bus on page 146 for
wiring specifications.

In this example, the 2198-DCBUSCOND-RP312 DC-bus conditioner

module is included because total motor cable length exceeds 400 m (1312 ft).
Figure 172 - Regenerative Bus Supply with DC-bus Conditioner Module
Refer to table on page 341 for note information. 2198-RPxxx 2198-Sxxx -ERSx or 2198-DCBUSCOND-RP312
Regenerative Bus Supply 2198-Dxxx -ERSx DC-bus Conditioner Module
Inverter
Note 8
Active Shunt (optional component) DC+
See External Active-shunt Connections Shunt Power
DC– (RC) Connector
on page 183 for more information.
Bonded Cabinet Ground Bus * DC+ DC+ DC+ DC Bus

DC- DC- DC- (DC) Connectors
Chassis
Customer Supplied 2
24V_COM 24V_COM 24V_COM Control Power
Power Supply * +24V +24V +24V
2198-xxxx-P-T 2198-H040-P-T
Kinetix 6000 Drives 2198-TCON-24VDCIN36 (1)
T-connector and Bus Bar T-connector and Bus Bar
IOD-3 or 2198T-W25K-P-IN
24VCOM 24V Input Power
IOD-2
Enable Wiring Connector Module 2
Status (MS) MS
Kinetix 6200/6500 Drives 1
IOD-40 Connector MS
24VCOM
IOD-41
Regeneration OK Monitor DC-bus conditioner module status by
Note 25 wiring to digital input Bus Conditioner OK or
Kinetix 7000 Drives Logix 5000 controller. Refer to DC-bus
GPIO-7 OK+ Contactor Enable Conditioner Module Status Wiring Example on
Regen_OK+ CONV OK+
GPIO-8 OK– (CED) Connectors page 357, for an example.
Regen_OK– CONV OK–
Note 18
CONT EN+
EN+ PE Ground PE Ground PE Ground
CONT EN–
EN– Note 11 Note 11 Note 11
CR1 * START * Three-phase Input

24V AC/DC CR1 * (IPD) Connectors L3 L2 L1
50/60 Hz M1 *
STOP * Bonded Cabinet
CR1 * Ground Bus *
Notes 13,18 Grounding
Refer to Attention statement (Note 17). Screws/Jumpers
Note 15

Bonded Cabinet
Ground Bus *
2198-DBRxx-F
Notes 1, 2 Note 5
Circuit M1
Note 2 Note 13
(1) Use 2198-TCON-24VDCIN36 input wiring connector with 2198-RP088 and 2198-RP200 bus supplies. Use 2198T-W25K-P-IN
input wiring connector with 2198-RP263 and 2198-RP312 bus supplies. See CP Connector Wiring - Shared Bus on page 146 for

In this example, the 2198-CAPMOD-2240 capacitor module and 2198-CAPMOD-DCBUS-IO extension module are
350
used for energy storage and to extend the DC-bus voltage to another inverter cluster. The capacitor modules are used
Appendix A
alone when the external DC-bus current is ≤104 A. The extension module (or any combination of two accessory
modules) is needed when the external DC-bus current is >104 A, up to a maximum 208 A.
Figure 173 - Kinetix 5700 Extended Drive System Example (extension module)
User-supplied External DC-bus
Flexible Bus-bars Wire Lug Connections Flexible Bus-bars
2198-Sxxx -ERSx or 2198-Sxxx -ERSx or 2198-Sxxx -ERSx or 2198-Sxxx -ERSx or

2198-Dxxx -ERSx 2198-Dxxx -ERSx 2198-Dxxx -ERSx 2198-Dxxx -ERSx
Inverter Inverter Inverter Inverter
Additional Inverters and/or Additional Inverters

Kinetix 5700 System Power Supply 2198-CAPMOD-DCBUS-IO
Extension Modules
DC+ DC+ DC+ DC+ DC Bus ATTENTION: Circuit protection can DC+ DC+ DC+ DC+ DC Bus
(DC) Connectors be added after the power supply (DC) Connectors
DC- DC- DC- DC- cluster to help protect converters DC- DC- DC- DC-
and inverters from damage due to
2 2
24V_COM 24V_COM 24V_COM Control Power 24V_COM 24V_COM 24V_COM Control Power
1 (CP) Connectors 1 (CP) Connectors
+24V +24V +24V +24V +24V +24V
2198-TCON-24VDCIN36 2198-xxxx-P-T 2198-H040-P-T PE Ground PE Ground 2198-xxxx-P-T 2198-xxxx-P-T
Note 11 2198-TCON-24VDCIN36
or 2198T-W25K-P-IN T-connectors T-connector Note 11 24V Input Power T-connectors T-connectors
24V Input Power and Bus Bars and Bus Bar Wiring Connector and Bus Bars and Bus Bars
Wiring Connector
Module 2 2
MS MS Module
Use 2198T-W25K-P-IN input Status (MS) 1 Monitor capacitor module status by wiring to digital input Bus Capacitor 1 Status (MS)
MS MS

wiring connector with 2198- Connector OK or Logix 5000 controller. Refer to Capacitor Module Status Wiring Connector
S263-ERSx and 2198-S312-ERSx Example on page 357, for an example.
drives. Use 2198-TCON-
24VDCIN36 input wiring
connector with all other drives.
See CP Connector Wiring - 2198-CAPMOD-2240 2198-CAPMOD-2240
Shared Bus on page 146 for Capacitor Module Capacitor Module
PE Ground PE Ground PE Ground PE Ground PE Ground PE Ground
Note 11 Note 11 Note 11 Note 11 Note 11 Note 11
Bonded Cabinet Ground Bus * Bonded Cabinet Ground Bus *

In this example, the 2198-CAPMOD-2240 capacitor module and 2198-DCBUSCOND-RP312 DC-bus conditioner
module are used for energy storage and to extend the DC-bus voltage to another inverter cluster. The capacitor modules
are used alone when the external DC-bus current is ≤104 A. The DC-bus conditioner module (or any combination of
two accessory modules) is needed when the external DC-bus current is >104 A, up to a maximum 208 A.
Figure 174 - Kinetix 5700 Extended Drive System Example (DC-bus conditioner module)
Customer-supplied External DC-bus
Flexible Bus-bars Wire Lug Connections Flexible Bus-bars
2198-Sxxx -ERSx or 2198-Sxxx -ERSx or 2198-Sxxx -ERSx or 2198-Sxxx -ERSx or

2198-Dxxx -ERSx 2198-Dxxx -ERSx 2198-Dxxx -ERSx 2198-Dxxx -ERSx
Inverter Inverter Inverter Inverter
Additional Inverters and/or Additional Inverters

Kinetix 5700 System Power Supply 2198-DCBUSCOND-RP312
DC-bus Conditioner Modules
ATTENTION: Circuit protection can DC Bus
DC+ DC+ DC+ DC+ DC Bus be added after the power supply DC+ DC+ DC+ DC+
(DC) Connectors
DC- DC- DC- DC- (DC) Connectors cluster to help protect converters DC- DC- DC- DC-
and inverters from damage due to
2 2 Control Power
24V_COM 24V_COM 24V_COM 24V_COM Control Power 24V_COM 24V_COM 24V_COM 24V_COM (CP) Connectors
1 (CP) Connectors 1
+24V +24V +24V +24V +24V +24V +24V +24V
2198-TCON-24VDCIN36 2198-xxxx-P-T 2198-H040-P-T 2198-H040-P-T 2198-TCON-24VDCIN36 2198-H040-P-T 2198-xxxx-P-T 2198-xxxx-P-T
or 2198T-W25K-P-IN T-connectors T-connector T-connector 24V Input Power T-connector T-connectors T-connectors
24V Input Power and Bus Bars and Bus Bar and Bus Bar Wiring Connector and Bus Bar and Bus Bars and Bus Bars
Wiring Connector
Use 2198T-W25K-P-IN input Monitor capacitor module status by wiring to digital input Bus Capacitor

wiring connector with 2198- OK or Logix 5000 controller. Refer to Capacitor Module Status Wiring
S263-ERSx and 2198-S312-ERSx Example on page 357, for an example.
drives. Use 2198-TCON-
24VDCIN36 input wiring Monitor DC-bus conditioner module status by wiring to digital input Bus
connector with all other drives. Conditioner OK or Logix 5000 controller. Refer to DC-bus Conditioner
See CP Connector Wiring - Module Status Wiring Example on page 357, for an example.
Shared Bus on page 146 for
Module 2 2 2 2 Module
MS MS MS MS Status (MS)
Status (MS) 1 1 1 1
Connector MS MS MS MS Connector
PE Ground PE Ground PE Ground PE Ground PE Ground PE Ground PE Ground PE Ground

Note 11 Note 11 Note 11 Note 11 Note 11 Note 11 Note 11 Note 11
2198-CAPMOD-2240
Bonded Cabinet Ground Bus *
Capacitor Modules Bonded Cabinet Ground Bus * * Indicates User Supplied Component
351
Appendix A
In this example, three-phase AC input power is fed to two 8720MC-RPS065

units in a leader/follower configuration. The DC-bus (TB1) terminals
connect to the Kinetix 5700 DC-bus via the DC-bus conditioner module
because the system current exceeds 104 A.
Figure 175 - 8720MC-RPS065 Leader/Follower Units with Kinetix 5700 Drive System
324…506V AC rms
Three-phase Input
Note 3 Refer to table on page 341 for note information.
Circuit
Protection * Bonded Cabinet
Ground Bus *
Three-phase
8720MC-RPS065
AC Line Filter Regenerative
Note 5 Power Supply
Harmonic
Filter (Follower)
E/N
R S T Note 23
TB1
G Circuit
R Protection *
L1 TB1
S P
L2 DC+
T N
L3 DC-
MC * Line
Varistor Note 12 Reactors
Aux Contact
MC1 TB2
R1
L1 AUX
S1
L2 AUX
T1
L3 AUX DC Bus to
Note 6
PR1 Power Kinetix 5700 Drive System
PR2 Interface CN2
Note 16 Board
PR3
Customer MC1
324…506V AC rms Supplied
Three-phase Input 120V AC MC MC2
Note 3
Circuit
Protection * Bonded Cabinet
Ground Bus * 8720MC-RPS065
Three-phase
Regenerative
AC Line Filter Power Supply
Note 5
Harmonic
(Leader)
Filter Note 23
E/N
R S T
TB1 Power
G Interface CN3
R Board
L1
S Circuit
L2
T TB1 Protection *
L3 P
MC * DC+
Varistor Line N
Note 12 Reactors DC-
TB3 MC1 MC2

Aux Contact
MC2 Contactor * MC
Note 12 0V
TB2
R1 COM
L1 AUX Regeneration OK
S1 RDY to Digital Inputs
L2 AUX
T1
L3 AUX
PR1
PR2
Note 6
Note 16 PR3 Aux Contact to
Customer MC1 +24V DC Control String
* Indicates User Supplied Component Supplied PWR
MC MC2
120V AC

IMPORTANT The 8720MC-RPS regenerative power supply is not compatible with the
iTRAK power supply.
8720MC-RPS065 Leader/Follower Units with Kinetix 5700 Drive System (continued)
Refer to table on page 341 for note information. 2198-DCBUSCOND-RP312 2198-CAPMOD-2240

DC-bus Conditioner Module Capacitor Module
2198-Sxxx -ERSx 2198-Dxxx -ERSx

Inverter Inverter
Circuit Note 8 Note 8
Protection *
Additional Inverters
Note 23
DC Bus From P
Regenerative N
Power Supply
DC+ DC+ DC+ DC+ DC Bus
(DC) Connectors
DC- DC- DC- DC-
Chassis
Bonded Cabinet Note 24
Ground Bus * Customer Supplied 2
+24V DC 24V_COM 24V_COM 24V_COM 24V_COM Control Power
1 (CP) Connectors
Power Supply * +24V +24V +24V +24V
2198-TCON-24VDCIN36 2198-H040-P-T 2198-xxxx-P-T 2198-xxxx-P-T
Note 6 24V Input Power T-connector T-connector and Bus Bar T-connector and Bus Bar
Wiring Connector and Bus Bar
Note 24
Regeneration OK Digital Inputs 2

From TB3-RDY MS Module Status
1
MS (MS) Connector I/O I/O - A I/O - B
2
COM (IOD) Connector COM COM
* Indicates User Supplied Component 1 Single-axis Inverter
INx INx INx
Note 10
2 (IOD) Connectors
Note 6 MS Module Status Dual-axis Inverter
1 (MS) Connector Note 10
Aux Contact to MS
Control String
Note 15
Start * PE Ground PE Ground PE Ground
PE Ground
Stop * Note 11 Note 11 Note 11 Note 11
CR1*
Refer to Attention statement

(Note 17).
CR1*

In this example, three-phase AC input power is fed to the 8720MC-RPS190

unit. The DC-bus (TB1) terminals connect to the Kinetix 5700 DC-bus via
the DC-bus conditioner module because the system current exceeds 104 A.
IMPORTANT The 8720MC-RPS regenerative power supply is not compatible with the
iTRAK power supply.
Figure 176 - 8720MC-RPS190 Unit with Kinetix 5700 Drive System
324…506V AC rms 8720MC-EF190-VB 8720MC-RPS190BM

Three-phase Input AC Line Filter L1 8720MC-LR10-100B L4 Regenerative
Note 3 L2 Line Reactor L5
L3 L6 Power Supply
TB1 Fan 2 TB1
Circuit YLW
RED
BLK
Protection * L4 L1
TB1 L5 L2
L6 L3
Note 6 Note 6 Circuit
L1 Protection *
L1 L4 TB1
L2 8720MC-LR10-100B P DC Bus to
L2 L5 DC+
L3 Line Reactor N Kinetix 5700
L3 L6 DC- Drive System
Fan 3
CN2 MC *
YLW
RED
BLK
A1 Note 12
A2 TB2 TB3
A3 RED MC
L1 AUX
A4 WHT
A5 L2 AUX 0V
B1 BLU
L3 AUX COM
B2 Regeneration OK
B3 PR1 RDY
B4
to Digital Inputs
B5 PR2
PR3
CN4 Note 6
R1 1 TB4
S1 2 +24V3 Aux Contact to
T1 3 +24V DC Control String
0V3
PWR
CN1 SENS
MC1 A1 +24V2
MC2 A2 0V2
+24V2 A3
0V2 A4 MC1
NC A5
+24V3 B1 MC2
0V3 B2
SENS-out B3
+24V B4
MC B5

8720MC-RPS190 Unit with Kinetix 5700 Drive System (continued)

2198-DCBUSCOND-RP312 2198-CAPMOD-2240
DC-bus Conditioner Module Capacitor Module

Inverter Inverter
Circuit Note 8
Protection *
Additional Inverters
Note 23
DC Bus From P
Regenerative N
Power Supply
DC+ DC+ DC+ DC+ DC Bus
(DC) Connectors
DC- DC- DC- DC-
Chassis
Note 24
Bonded Cabinet
Ground Bus * Customer Supplied 2
+24V DC 24V_COM 24V_COM 24V_COM 24V_COM Control Power
1 (CP) Connectors
Power Supply * +24V +24V +24V +24V
2198-TCON-24VDCIN36 2198-H040-P-T 2198-xxxx-P-T 2198-xxxx-P-T
Note 6 24V Input Power T-connector T-connector and Bus Bar T-connector and Bus Bar
Wiring Connector and Bus Bar
Note 24
Regeneration OK Digital Inputs 2

From TB3-RDY MS Module Status
1 (MS) Connector
MS I/O I/O - A I/O - B
2
COM (IOD) Connector COM COM
* Indicates User Supplied Component 1 Single-axis Inverter
INx INx INx
Note 10
2 (IOD) Connectors
Note 6 MS Module Status Dual-axis Inverter
1 (MS) Connector Note 10
Aux Contact to MS
Control String
Note 15
Start * PE Ground PE Ground PE Ground
Stop * PE Ground
CR1*
Refer to Attention statement

(Note 17). CR1*

In this example, three-phase AC input power is fed to the Bulletin 8720MC-RPS065 regenerative power supply. The
356
DC-bus voltage supplies the Kinetix 5700 DC-bus via the 2198-CAPMOD-2240 capacitor module. In configurations
Appendix A
that exceed 104 A, up to a maximum of 208 A, the DC-bus conditioner module is also required.
IMPORTANT The 8720MC-RPS regenerative power supply is not compatible with the iTRAK power supply.
Figure 177 - 8720MC-RPS with Kinetix 5700 Drive System

324…506V AC rms 2198-DCBUSCOND-RP312 2198-CAPMOD-2240

Three-phase Input DC-bus Conditioner Module Capacitor Module
Note 3 Circuit
Protection *
Circuit
Protection * Bonded Cabinet Inverter Inverter
Ground Bus * Note 8
8720MC-RPS065 Note 23
Three-phase
AC Line Filter 8720MC
Note 5 Regenerative Additional
Harmonic
Filter Power Supply Inverters
E/N Circuit
R S T Note 23 Protection *
TB1
G
R
L1 TB1 DC+ DC+ DC+ DC+ DC Bus
S P
L2 DC+ DC- DC- DC- DC- (DC) Connectors
T N
L3 DC- Chassis
MC * Line Bonded Cabinet
Varistor Note 12 Reactors Ground Bus * 2
Customer Supplied 24V_COM 24V_COM 24V_COM 24V_COM Control Power
Motor Fan Fusing * Aux Power Supply * +24V +24V +24V +24V
TB3 Contact 2198-H040-P-T 2198-xxxx-P-T 2198-xxxx-P-T
Aux Note 6 2198-TCON-24VDCIN36
To Motor Fan Contactor * MC 24V Input Power T-connector T-connector T-connector
Contact Note 12 and Bus Bar and Bus Bar
0V Wiring Connector and Bus Bar
TB2 I/O I/O - A I/O - B
R1 COM Digital Inputs
L1 AUX 2 2

S1 RDY MS COM (IOD) Connector COM COM
L2 AUX 1 1 Single-axis Inverter
T1 MS INx INx INx
L3 AUX
PR1 (IOD) Connectors
Note 6 Module Status (MS) Dual-axis Inverter
PR2
Note 16 Connectors Note 10
PR3
Customer MC1 +24V DC 2
Supplied MS
MC MC2 PWR 1
120V AC MS
PE Ground PE Ground PE Ground PE Ground
Start *
* Indicates User Supplied Component Stop * Grounding Screws/Jumpers
Note 15
CR1*

Refer to Attention statement (Note 17).
CR1*
Capacitor Module Status You can configure either of the DC-bus power supply digital inputs as Bus
Capacitor OK in the Logix Designer application to monitor the Module
Wiring Example Status output. Refer to page 205 to see how the DC-bus power supply Digital
Inputs category is configured.
Figure 178 - DC-bus Power Supply with Capacitor Module
2198-Pxxx 2198-CAPMOD-2240
DC-bus Power Supply Capacitor Module
MS Module Status
MS (MS) Connector
Digital Input (1)

INx
(IOD) Connector
COM 24V DC
(1) Configure either of two digital inputs as Bus Capacitor OK. For DC-bus power supply configurable functions, see the DC-bus
Power Supply Configurable Functions table on page 103.
Refer to the Kinetix 5700 Capacitor Modules Installation Instructions,

publication 2198-IN008, for additional installation information.
DC-bus Conditioner Module You can configure any of the regenerative bus supply digital inputs as Bus
Conditioner OK in the Logix Designer application to monitor the Module
Status Wiring Example Status output. Refer to page 209 to see how the regenerative bus supply Digital
Inputs category is configured.
Figure 179 - Regenerative Bus Supply with DC-bus Conditioner Module
2198-RPxxx 2198-DCBUSCOND-RP312
Regenerative Bus Supply DC-bus Conditioner Module
MS Module Status
(MS) Connector
MS
(1)
Digital Input INx
(IOD) Connector 24V DC
COM
(1) Configure any one of four digital inputs as Bus Conditioner OK. For regenerative bus supply configurable functions, see the
Regenerative Bus Supply Configurable Functions table on page 104.
Refer to the Kinetix 5700 DC-bus Conditioner Module Installation

Instructions, publication 2198-IN016, for additional installation information.

Contactor Wiring Examples We recommend that you wire an Allen-Bradley® (Bulletin 100) auxiliary
contactor to the 2198-RPxxx regenerative-bus supply digital input (IOD
connector) and configure AC Line Contactor OK to monitor three-phase
input power. Use the Normally Open (N.O.) auxiliary contact, if more than
one auxiliary contact is available.
Figure 180 - Contactor Wiring for DC-bus Power Supply
2198-Pxxx Allen-Bradley
DC-bus Power Supply Bulletin 100 Contactor
Contactor Enable CONT EN+ 24V DC CONT EN+

(CED) Connector CONT EN– CONT EN–
L1 L1 L1
AC Input Power 2198-DBRxx-F
(IPD) Connector L2 AC Line Filter L2 L2
L3 L3 L3
Figure 181 - Contactor Wiring for Regenerative Bus Supply
2198-RPxxx Allen-Bradley
Regenerative Bus Supply Bulletin 100 Contactor
Contactor Enable CONT EN+ 24V DC CONT EN+

(CED) Connector CONT EN– CONT EN–
L1 L1 L1
AC Input Power 2198-DBRxx-F
AC Line
ACFilter
Line Filter
L3 L3 L3
Digital Input INx AUX N.O. AUX N.O.

(IOD) Connector
COM
AUX N.C. AUX N.C.
24V DC
(1) Configure digital input #2 as AC Line Contactor OK (default setting). For regenerative bus supply configurable functions, see the
Regenerative Bus Supply Configurable Functions table on page 104.
Refer to IEC Contactor Specifications Technical Data, publication

100-TD013, for additional contactor related information.

Passive Shunt Wiring Wiring from the Bulletin 2198 shunt modules and resistor are made directly to
the shunt (RC) connector. You can configure either of the DC-bus power
Examples supply digital inputs as Shunt Thermal Switch OK in the Logix Designer
application. Refer to page 205 to see how the DC-bus power supply Digital
Input category is configured.
IMPORTANT Passive shunts attach to only 2198-Pxxx DC-bus power supplies. Before
wiring the Bulletin 2198 external shunt to the RC connector, remove the
wires from the internal servo-drive shunt. Do not connect both internal and
external shunt resistors to the DC-bus power supply.
2198-R014, 2198-R031, or 2198-R127 shunt thermal switch to a digital input
on the DC-bus power supply and configure the Shunt Thermal Switch OK
function in the Logix Designer application.
Figure 182 - DC-bus Power Supply with External Passive Shunt Module
2198-Pxxx 2198-R014, 2198-R031,

DC-bus Power Supply and 2198-R127 External
Passive Shunt Module
Shunt (RC) DC+ R1

Resistor
Connector SH R2
TS
Thermal Switch
Internal Shunt TS
(1)
Digital Input INx
(IOD) Connector 24V DC
COM
(1) Configure either of two digital inputs as Shunt Thermal Switch OK. For DC-bus power supply configurable functions, see the
DC-bus Power Supply Configurable Functions table on page 103.
Figure 183 - DC-bus Power Supply with External Passive Shunt Resistor
2198-Pxxx 2198-R004 External

DC-bus Power Supply Passive Shunt Resistor
Shunt (RC) DC+

Connector SH
Internal Shunt
Refer to the Kinetix 5700 Passive Shunt Module Installation Instructions,

publication 2198-IN011, for additional installation information.

Active Shunt Wiring Active shunts are available from the Rockwell Automation Encompass™ partner
Powerohm Resistors, Inc. (http://www.powerohm.com).
Examples
IMPORTANT Powerohm Bulletin PKBxxx active shunt modules use built-in internal brake
resistors. Bulletin PWBxxx active shunt modules require appropriately sized
external brake resistors.
For compatible Powerohm active shunts paired with 2198-Pxxx DC-bus

power supplies and 2198-RPxxx regenerative bus supplies, see External Active-
shunt Connections on page 183.
active shunt thermal switch to a digital input on the power supply and
configure the Shunt Thermal Switch OK function in the Logix Designer
application.
Figure 184 - 2198-RPxxx Supply with External Active Shunt (built-in brake resistor)
2198-RPxxx Powerohm
Regenerative Bus Supply Bulletin PKB-xxx-xxx
Active Shunt Module
Shunt (RC) DC+ DC+
Connector DC– (1) Resistor
DC–
4.6 m (15 ft) Maximum Cable Length

3 Fault Contact
4
(2) (3)
Digital Input INx 9
(IOD) Connector COM 24V DC 120V AC
10
(1) The active shunt (RC) connector is rated for wire size up to 6 mm2 (10 AWG). When conductors larger than 6 mm2 (10 AWG)
connect to the shunt, the drive connection must be made to the external DC-bus connections on an accessory module.
(2) Configure any available digital input as Shunt Thermal Switch OK. See the Digital Inputs Connector Pinouts on page 103.
(3) Powerohm PKB050 and PKB050-800 shunts require 120V AC between pins 9 and 10 to supply power to the cooling fans.
Figure 185 - 2198 Power Supply with External Active Shunt (built-in brake resistor)
2198-Pxxx 2198-xxxx-ERSx 2198- Powerohm

Inverter CAPMOD-2240
DC-Bus Power Supply Capacitor Module 4.6 m (15 ft) Maximum Cable Length Bulletin PKBxxx-xxx
or Active Shunt Module
2198-RPxxx DC+
External DC-bus DC+
Resistor
DC–
DC–
3 Fault Contact
4
(2)
Digital Input INx 9
(IOD) Connector (1) 120V AC
COM 24V DC 10
(2) Powerohm PKB050 and PKB050-800 shunts require 120V AC between pins 9 and 10 to supply power to the cooling fans.
See Knowledgebase document 1082776 for more information on wiring to

these Powerohm Bulletin PKBxxx active shunts.

IMPORTANT Due to the 10 A connector current rating, connections to the Active Shunt
(RC) connector on the regenerative bus supply are limited to Powerohm
PKBxxx-xxx active shunts. PWBxxx-xxx active shunt connections must be
made to the 2198-CAPMOD-2240 capacitor module.
Figure 186 - 2198 Power Supply with External Active Shunt (external brake resistor)
2198-Pxxx 2198-xxxx-ERSx 2198- Powerohm Powerohm

Inverter CAPMOD-2240
DC-Bus Capacitor Module Bulletin PWBxxx-xxx External Passive
Power Supply Active Shunt Module Shunt Module
or DC+
2198-RPxxx
Regenerative DC+ DC+ R1
External DC Bus Resistor
Bus Supply DC– DC– R2
DC–
9.1 m (30 ft)
4.6 m (15 ft) Maximum Cable Length
Maximum Cable Length
3
Fault Contact
4 (2)
9
120V AC
10
TS Thermal
Digital Input Switch
(IOD) Connector TS
INx
(1)
COM 24V DC
(2) Powerohm PWB050 and PWB050-800 shunts require 120V AC between pins 9 and 10 to supply power to the cooling fans.
See Knowledgebase document 1082777 for more information on wiring to

these Powerohm Bulletin PWBxxx active shunts.
For more information on Powerohm products, refer to the documentation

included with those products or online at (http://www.powerohm.com).

Kinetix 5700 Servo Drive and These Kinetix VP rotary motors use single cable technology. The motor power,
brake, and feedback wires are all packaged in a single cable.
Rotary Motor Wiring
Examples Figure 187 - Kinetix 5700 Drives with Bulletin VPL, VPC-Bxxxxx-Q, VPF, VPH, and VPS Motors
2198-Sxxx -ERSx or VPL-Bxxxx-C/P/Q/W,

2198-Dxxx -ERSx Refer to table on page 341 for note information. VPC-Bxxxxx-Q,
Kinetix 5700 Servo Drives VPF-Bxxxx-C/P/Q/W,
Note 8 VPH-Bxxxx-C/Q/W,
or VPS-BxxxD-P Motors
Note 7
Cable Shield with High-resolution
Clamp Feedback
4 Brown A/U
U
3 Black B/V Three-phase
Motor Power V
(MP) Connector 2 Blue C/W Motor Power
W
1 Green/Yellow
Note 20
1 Black F/+
Motor Brake MBRK + Motor
(BC) Connector 2 White G/– Brake
MBRK -
1 Blue Data+/EPWR+ E/1

Motor Feedback D+ Motor
(MF) Connector 2 White/Blue Data-/EPWR- H/2 Feedback
D-
Shield
2198-KITCON-DSL
Connector Kit 2090-CSBM1DE-xxAAxx
or 2090-CSBM1DE-xxAFxx
or
2090-CSBM1DG-xxAAxx
or 2090-CSBM1DG-xxAFxx SpeedTec DIN
Single Motor Cable Single Motor Connector
Note 19
Power, Brake, and
Feedback Connector
2090-CSxM1DE cables include the 2198-KITCON-DSL connector kit pre-

assembled with the feedback conductors. 2090-CSxM1DG cables have flying-
leads and the 2198-KITCON-DSL kit is ordered separately.
Figure 188 - Single Motor Cables for Kinetix 5700 Servo Drives
2090-CSBM1DE-xxAAxx
2090-CSBM1DE-xxAFxx
2090-CSWM1DE-xxAAxx
(not shown)
2198-KITCON-DSL
Feedback Connector Kit
2090-CSBM1DG-xxAAxx
2090-CSBM1DG-xxAFxx
2090-CSWM1DG-xxAAxx
Flying Leads (not shown)

These Kinetix VP rotary motors have separate cables for motor power/brake
and feedback connections.
Figure 189 - Kinetix 5700 Drives with Kinetix VP Continuous Duty Motors
2198-Sxxx -ERSx VPC-Bxxxx-Y Continuous Duty

2198-Dxxx -ERSx Refer to table on page 341 for note information. Servo Motors with
Kinetix 5700 Servo Drives High Resolution Feedback
Cable Shield 2198-K57CK-D15M

Clamp Shield Feedback
Note 7
4 Brown A U
Connector Kit
1 U
3 Black B V Three-phase
2 Motor Power V 3 CLK+ RED 9
3 2 Blue C W Motor Power 4 CLK- WHITE/RED 15
(MP) Connector W
4 1 Green/Yellow D DATA+
5 GREEN 5
5
GND 6 DATA- WHITE/GREEN 10
6 2090-CPxM7DF-xxAAxx
(standard) or Motor 9 +9VDC GRAY 7
7 Note 20
Universal Feedback 2090-CPxM7DF-xxAFxx Feedback 10 ECOM WHITE/GRAY 6
8 (continuous-flex)
9 (UFB) Connector 13 TS WHITE/ORANGE 11
Motor Power Cable
10 Note 19 Thermostat
11 14
1 White F MBRK+
12 MBRK +
Motor Brake 12 COM
Refer to feedback kit
13 2 Black G MBRK- illustration (lower left)
(BC) Connector MBRK -
14 for proper grounding technique.
15 Motor Brake 2090-CFBM7DF-CEAAxx (standard) or
2090-CFBM7DF-CEAFxx (continuous-flex)
(flying-lead) Feedback Cable
Note 19
Grounding Techniques for

Feedback Cable Shield
SpeedTec DIN
2198-K57CK-D15M Motor Connectors
Universal Feedback
Connector Kit
Feedback Connector Power Connector
16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
Clamp Screws (2)
Exposed shield secured

under clamp. Cable Clamp
Refer to Universal Feedback Connector Kit Installation Instructions,

publication 2198-IN010, for connector kit specifications.

These compatible Allen-Bradley rotary motors have separate cables for motor
power/brake and feedback connections.
Figure 190 - Kinetix 5700 Drives with MP-Series and Kinetix VP (Bulletin VPC-Bxxxxx-S) Motors
2198-Sxxx -ERSx or Refer to table on page 341 for note information. MPL-B15xx…MPL-B9xx,
2198-Dxxx -ERSx VPC-Bxxxxx-S, 2198-H2DCK Feedback
Kinetix 5700 Servo Drives MPM-Bxxx, MPF-Bxxx, and Converter Kit or
Note 8 MPS-Bxxx Servo Motors with 2198-K57CK-D15M Feedback
Cable Shield High Resolution Feedback Connector Kit
Clamp Shield
Note 7 1 SIN+ BLACK 1
1 4 Brown A U 2 SIN- WHT/BLACK 2
2 U
3 Black B V Three-phase 3 COS+ RED 3
3 Motor Power V Motor Power
2 Blue C W 4 COS- WHT/RED 4
4 (MP) Connector W
5 1 Green/Yellow D 5 DATA+ GREEN 5
6 6 DATA- WHT/GREEN 10
7
2090-CPxM7DF-xxAAxx GND Motor –
(standard) or 9 GRAY
8 Universal Feedback Feedback ECOM WHT/GRAY 6
2090-CPxM7DF-xxAFxx Note 20 10
9 (UFB) Connector (continuous-flex) 11 +9VDC ORANGE 7
10 Motor Power Cable
13 TS WHT/ORANGE 11
12 1 White 14
F MBRK+
13 Motor Brake MBRK +
14 2 Black G MBRK- 12 COM Refer to feedback kit
(BC) Connector MBRK - illustrations (lower left)
Motor Brake
2090-CFBM7DF-CEAAxx (standard) or
1 2090-CFBM7DF-CEAFxx (continuous-flex)
Motor Feedback D+
(MF) Connector 2 (flying-lead) Feedback Cable
D- Note 19
SpeedTec DIN
Motor Connectors
2198-H2DCK
Hiperface-to-DSL
Feedback Converter Kit MPL-B15xx…MPL-B45xx 2198-K57CK-D15M
Servo Motors with
14 11 10 7 6 5 4 3 2 1
Feedback
Incremental Feedback Connector Kit
Clamp Screws (2)
1 AM+ BLACK 1
A 2 AM- WHITE/BLACK 2
B U 3 BM+ RED 3
Three-phase
Exposed shield secured Cable Clamp C V Motor Power 4 BM- WHITE/RED 4
under clamp.
D W 5 IM+ GREEN 5
Refer to Hiperface to DSL Feedback Converter Kit Installation Instructions, 6 IM- WHITE/GREEN 10
publication 2198-IN006, for converter kit specifications. Motor +5VDC
9 GRAY 14
Feedback
Note 20 10 ECOM WHITE/GRAY 6
11 – ORANGE
2198-K57CK-D15M
13 TS WHITE/ORANGE 11
Universal Feedback Thermostat
Connector Kit F MBRK+ 14
G 15 S1 WHITE/BLUE 12
MBRK–
16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
16 S2 YELLOW 13
Motor Brake 17 S3 WHITE/YELLOW 8
12 COM
Clamp Screws (2)
Refer to feedback kit illustrations (left)
for proper grounding technique.
2090-XXNFMF-Sxx (standard) or
2090-CFBM7DF-CDAFxx (continuous-flex)
Refer to Universal Feedback Connector Kit Installation Instructions, Notes 19

Figure 191 - Kinetix 5700 Drives with HPK-Series Rotary Motors
2198-Sxxx -ERSx Refer to table on page 341 for note information. HPK-Series™
Kinetix 5700 Servo Drives HPK-Bxxx and HPK-Exxx
Note 8 Asynchronous Servo Motors with
High Resolution Feedback 2198-H2DCK Feedback
Converter Kit or
Cable Shield 2198-K57CK-D15M Feedback
Clamp Shield
Motor Connector Shell Connector Kit
Note 7
1 SIN+ BLACK 1
1 4 Brown U 2 SIN- WHT/BLACK 2
2 U
3 Black V Three-phase 3 COS+ RED 3
3 Motor Power V
4
2 Blue W Motor Power 4 COS- WHT/RED 4
(MP) Connector W
5 1 Green/Yellow 5 DATA+ GREEN 5
7 GND Motor –
9 GRAY
8 Universal Feedback Feedback 10 ECOM WHT/GRAY 6
9 (UFB) Connector +9VDC
11 ORANGE 7
10 13 TS WHT/ORANGE 11
11 Thermostat
12 1 White 14
BR+
13 MBRK +
Motor Brake 2 12 COM Refer to feedback kit
14 Black BR-
15
(BC) Connector MBRK - illustrations (below)
Motor Brake for proper grounding technique.
1 2090-CFBM7DF-CEAAxx (standard) or
Motor Feedback D+ 2090-CFBM7DF-CEAFxx (continuous-flex)
2 (flying-lead) Feedback Cable
(MF) Connector D-
Note 19
Grounding Techniques for Feedback Cable Shield

SpeedTec DIN
Feedback Connector
2198-K57CK-D15M
2198-H2DCK Universal Feedback
Hiperface-to-DSL Connector Kit
Feedback Converter Kit
16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
14 11 10 7 6 5 4 3 2 1
Clamp Screws (2)

Clamp Screws (2)
Exposed shield secured Cable Clamp

under clamp.
Refer to Hiperface to DSL Feedback Converter Kit Installation Instructions, Refer to Universal Feedback Connector Kit Installation Instructions,
publication 2198-IN006, for converter kit specifications. publication 2198-IN010, for connector kit specifications.

Figure 192 - Kinetix 5700 Drives with RDD-Series Direct Drive Motors
2198-Sxxx -ERSx or
RDB-Bxxxx Direct Drive
2198-Dxxx -ERSx
Refer to table on page 341 for note information. Servo Motors with
High Resolution Feedback 2198-K57CK-D15M
Feedback
Cable Shield Connector Kit
Clamp
Note 7 Shield
1 SIN+ BLACK 1
4 Brown 2 SIN- WHITE/BLACK 2
1 U
2 3 Black C/W U 3 COS+ RED 3
Motor Power V GND
3 2 Blue V Three-phase 4 COS- WHITE/RED 4
(MP) Connector B/V
4 W
1 Green/Yellow A/U W Motor Power 5 DATA+ GREEN 5
5
6 DATA- WHITE/GREEN 10
6
2090-CPWM7DF-xxAAxx 7 CLK+ BROWN 9
7 (standard) or Note 20 Motor
8 Universal Feedback 8 CLK- WHITE/BROWN 15
2090-CPWM7DF-xxAFxx Feedback +5VDC
9 (UFB) Connector (continuous-flex) 9 GRAY 14
10 Motor Power Cable 10 ECOM WHITE/GRAY 6
11 Notes 19 11 – ORANGE
12 13 TS WHITE/ORANGE 11
Thermistor
13
14 14
15 Refer to feedback kit
12 illustration (lower left)
COM
Note 19

SpeedTec DIN
2198-K57CK-D15M Motor Connectors
Universal Feedback
Connector Kit
16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
Clamp Screws (2)

Refer to Universal Feedback Connector Kit Installation Instructions,


Kinetix 5700 Servo Drive and These Kinetix VP linear actuators use single cable technology. The motor
power, brake, and feedback wires are all packaged in a single cable.
Linear Actuator Wiring
Examples Figure 193 - Kinetix 5700 Drives with Kinetix VP Electric Cylinders
2198-Dxxx -ERSx VPAR-Bxxxxx-P/Q/W

Kinetix 5700 Servo Drives Refer to table on page 341 for note information. Electric Cylinders
Note 8 with High-resolution
Feedback
Note 7
Cable Shield
Clamp
4 Brown A/U
U
3 Black B/V Three-phase
Motor Power V
(MP) Connector 2 Blue C/W Motor Power
W
1 Green/Yellow
Note 20
1 Black F/+
Motor Brake MBRK + Motor
(BC) Connector 2 White G/– Brake
MBRK -
1 Blue Data+/EPWR+ E/1

Motor Feedback D+ Motor
(MF) Connector 2 White/Blue Data-/EPWR- H/2 Feedback
D-
Shield
2198-KITCON-DSL
Connector Kit 2090-CSBM1DE-xxAAxx
or 2090-CSBM1DE-xxAFxx
or
2090-CSBM1DG-xxAAxx
or 2090-CSBM1DG-xxAFxx SpeedTec DIN
Single Motor Cable Single Motor Connector
Note 19
Power, Brake, and
Feedback Connector
2090-CSxM1DE single cables include the 2198-KITCON-DSL connector kit

pre-assembled with the feedback conductors. 2090-CSxM1DG cables have
flying-leads and the 2198-KITCON-DSL kit is ordered separately. See the
single cable examples on page 362.

These compatible linear actuators have separate connectors and cables for
power/brake and feedback connections.
Figure 194 - Kinetix 5700 Drives with LDAT-Series Linear Thrusters
2198-Dxxx -ERSx LDAT-Sxxxxxx-xDx

Kinetix 5700 Servo Drives Refer to table on page 341 for note information. Linear Thrusters with
Note 8 High Resolution Feedback 2198-H2DCK Feedback
Converter Kit or
2198-K57CK-D15M Feedback
Clamp
Note 7 Shield 1
1 SIN+ BLACK
4 Brown A U 2 SIN- WHT/BLACK 2
1 U
2 3 Black B V Three-phase 3 COS+ RED 3
Motor Power V
3
(MP) Connector 2 Blue C W Motor Power 4 COS- WHT/RED 4
4 W
1 Green/Yellow D 5 DATA+ GREEN 5
5
6 DATA- WHT/GREEN 10
6 2090-CPWM7DF-xxAAxx GND
7 9 – GRAY
Universal Feedback (standard) or Motor 10 ECOM WHT/GRAY 6
8 2090-CPWM7DF-xxAFxx Feedback
9 (UFB) Connector (continuous-flex) 11 +9VDC ORANGE 7
10 Motor Power Cable 13 TS WHT/ORANGE 11
Notes 19, 21
11
1 14
12 Motor Feedback D+
13 (MF) Connector 2 Thermostat
D- Refer to feedback kit
14 12 illustrations (lower left)
COM
2090-CFBM7DF-CEAFxx (continuous-flex)
Grounding Techniques for SpeedTec DIN Note 19
Feedback Cable Shield Motor Connectors

2198-H2DCK
Hiperface-to-DSL
Feedback Converter Kit LDAT-Sxxxxxx-xBx
14 11 10 7 6 5 4 3 2 1
2198-K57CK-D15M
Linear Thrusters with
Clamp Screws (2) Feedback
Incremental Feedback
Connector Kit
1 AM+ BLACK 1
A U 2 AM- WHITE/BLACK 2
Exposed shield secured B V Three-phase 3 BM+ RED 3
Cable Clamp
under clamp. C W Motor Power 4 BM- WHITE/RED 4
Refer to Hiperface to DSL Feedback Converter Kit Installation Instructions, D 5 IM+ GREEN 5
publication 2198-IN006, for converter kit specifications. 6 IM- WHITE/GREEN 10
GND
9 +5VDC GRAY 14
Motor
2198-K57CK-D15M 10 ECOM WHITE/GRAY 6
Feedback
Universal Feedback 11 – ORANGE
Connector Kit 13 TS WHITE/ORANGE 11
14
16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
Thermostat 15 S1 WHITE/BLUE 12
16 S2 YELLOW 13
Clamp Screws (2) 17 S3 WHITE/YELLOW 8
12 COM
Refer to Universal feedback
connector kit illustration (left)
Exposed shield secured for proper grounding technique.
Refer to Universal Feedback Connector Kit Installation Instructions, 2090-CFBM7DF-CDAFxx (continuous-flex)
publication 2198-IN010, for connector kit specifications. (flying-lead) Feedback Cable
Notes 19

Figure 195 - Kinetix 5700 Drives with MP-Series Linear Stages
2198-Dxxx -ERSx MPAS-Bxxxxx-VxxSxA

Kinetix 5700 Servo Drives Ballscrew Linear Stages with
2198-H2DCK Feedback
Note 8 High Resolution Feedback
Converter Kit or
Clamp Note 7 Shield 1
1 SIN+ BLACK
1 U
3 Black B V Three-phase 3 COS+ RED 3
2 Motor Power V
3 (MP) Connector 2 Blue C W Motor Power 4 COS- WHT/RED 4
W
6 2090-CPxM7DF-xxAAxx GND –
9 GRAY
(standard) or
7 Universal Feedback Motor 10 ECOM WHT/GRAY 6
2090-CPxM7DF-xxAFxx
8 (UFB) Connector (continuous-flex) Feedback 11 +9VDC ORANGE 7
9 Motor Power Cable 13 TS WHT/ORANGE 11
11 1 White F MBRK+ 14
12 Motor Brake MBRK +
2 Black Refer to feedback kit
13 (BC) Connector G MBRK-
MBRK - 12 COM illustrations (lower left)
15 Motor Brake
1 2090-CFBM7DF-CEAFxx (continuous-flex)
Motor Feedback D+ (flying-lead) Feedback Cable
(MF) Connector 2 Notes 19, 22
D-
SpeedTec DIN
Grounding Techniques for Motor Connectors
2198-H2DCK
Hiperface-to-DSL
Feedback Converter Kit MPAS-Bxxxxx-ALMx2C
2198-K57CK-D15M
14 11 10 7 6 5 4 3 2 1
Direct Drive Linear Stages with

Feedback
Clamp Screws (2) Incremental Feedback
Connector Kit
1 AM+ BLACK 1
A 2 AM- WHITE/BLACK 2
B U 3 BM+ 3
Exposed shield secured Cable Clamp Three-phase RED
under clamp. C V Motor Power 4 BM- WHITE/RED 4

D W 5 IM+ GREEN 5
Refer to Hiperface to DSL Feedback Converter Kit Installation Instructions, 6 IM- WHITE/GREEN 10
publication 2198-IN006, for converter kit specifications. Motor
Feedback 9 +5VDC GRAY 14
10 ECOM WHITE/GRAY 6
2198-K57CK-D15M 11 – ORANGE
Universal Feedback 13 TS WHITE/ORANGE 11
Connector Kit
Thermostat 14
S1 12
16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
15 WHITE/BLUE
16 S2 YELLOW 13
17 S3 WHITE/YELLOW 8
Clamp Screws (2) 12 COM
Refer to Universal feedback
connector kit illustration (left)
Exposed shield secured 2090-XXNFMF-Sxx (standard) or
Cable Clamp
under clamp. 2090-CFBM7DF-CDAFxx (continuous-flex)
Refer to Universal Feedback Connector Kit Installation Instructions, Notes 19, 22

Figure 196 - Kinetix 5700 Drives with MP-Series Electric Cylinders
2198-Dxxx -ERSx MPAR-Bxxxxx and MPAI-Bxxxxx

Kinetix 5700 Servo Drives Refer to table on page 341 for note information.
Electric Cylinders with 2198-H2DCK Feedback
Note 8
High Resolution Feedback Converter Kit or
Clamp Note 7 Shield
1 SIN+ BLACK 1
U
1 3 Black B V Three-phase 3 COS+ RED 3
2 Motor Power V
(MP) Connector
2 Blue C W Motor Power 4 COS- WHT/RED 4
3 W
5 Motor 6 DATA- WHT/GREEN 10
Universal Feedback Refer to Table 170 for GND –
6 motor power cable. Feedback 9 GRAY
7 (UFB) Connector Notes 19 10 ECOM WHT/GRAY 6
8 11 +9VDC ORANGE 7
9 1 White F MBRK+ Thermostat
Motor Brake MBRK + 13 TS WHT/ORANGE 11
10 2 Black G MBRK-
11 (BC) Connector MBRK - 14
12 Motor Brake
Refer to feedback kit
13 1 12
Motor Feedback D+ illustrations (lower left)
14 COM
(MF) Connector 2 for proper grounding technique.
15 D-
Refer to Table 170 for
(flying-lead) motor feedback cable.
Note 19
2198-K57CK-D15M
Hiperface-to-DSL Connector Kit SpeedTec DIN
Feedback Converter Kit Motor Connectors
16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
14 11 10 7 6 5 4 3 2 1
Clamp Screws (2) Feedback Connector Power Connector

Refer to Hiperface to DSL Feedback
Converter Kit Installation Instructions, Clamp Screws (2)
Refer to Universal Feedback Connector Kit
publication 2198-IN006, for converter kit Installation Instructions, publication 2198-IN010,
specifications. for connector kit specifications.
under clamp.
under clamp.
Table 170 - MP-Series Electric Cylinder Power and Feedback Cables

Frame
MP-Series™ Electric Cylinder Power Cable Feedback Cable

MPAR-B1xxx (series A and B) 32 2090-XXNPMF-16Sxx (standard) or 2090-XXNFMF-Sxx (standard) or
MPAR-B2xxx (series A and B) 40 2090-CPxM4DF-16AFxx (continuous-flex) 2090-CFBM4DF-CDAFxx (continuous-flex)
MPAR-B1xxx (series B and C) 32

MPAR-B2xxx (series B and C) 40
MPAR-B3xxx 63
2090-CPxM7DF-16AAxx (standard) or 2090-CFBM7DF-CEAAxx (standard) or
MPAI-B2xxxx 64 2090-CPxM7DF-16AFxx (continuous-flex) 2090-CFBM7DF-CEAFxx (continuous-flex)
MPAI-B3xxxx 83
MPAI-B4xxxx 110
MPAI-B5xxxx 144

Figure 197 - Kinetix 5700 Drives with LDC-Series Linear Motors (cable connectors)
2198-Dxxx -ERSx LDC-Series™ Refer to table on page 341 for note information.
Kinetix 5700 Servo Drives LDC-Cxxxxxx-xHTx1
Note 8 Linear Motor Coil with
2198-H2DCK Feedback
Sin/Cos or TTL External Encoder
Cable Shield Converter Kit or
and Cable Connectors
Clamp Note 7 2198-K57CK-D15M Feedback
Shield
Connector Kit
4 Brown A U Thermostat 12
U
1 Motor Power 3 Black B V 13 TS WHT/ORANGE 11
2 V 14
(MP) Connector 2 Blue C W Three-phase
3 W 15 S1 WHT/BLUE 12
4 1 Green/Yellow D Motor Power
16 S2 YELLOW 13
5 Motor 17 S3 8
GND WHT/YELLOW
6 Universal Feedback 2090-CPWM7DF-xxAAxx Feedback
7 (standard) 10 ECOM WHT/GRAY 6
(UFB) Connector or 2090-CPWM7DF-xxAFxx 9 +5VDC GRAY 14
8
(continuous-flex) 6 IM- 10
9 Motor Power Cable
WHT/GREEN
10 Notes 19, 23 5 IM+ GREEN 5
11 1
Motor Feedback D+ 4 COS- (BM-) WHT/RED 4
12 (MF) Connector 2 3 COS+ (BM+) RED 3
D-
13
2 SIN- (AM-) WHT/BLACK 2
14
1 SIN+ (AM+) BLACK 1
15
Note 19
Refer to feedback connector kit
illustrations (lower left)
1 SIN+ (AM+)
4 SIN- (AM-)
2 COS+ (BM+)
COS- (BM-)
External
5
Sin/Cos or (TTL)
3 IM+
Encoder
6 IM-
8 POWER
7 COM
SpeedTec DIN
Motor Connectors

2198-K57CK-D15M
Universal Feedback
2198-H2DCK
Connector Kit
Hiperface-to-DSL
16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
14 11 10 7 6 5 4 3 2 1
Clamp Screws (2)
Clamp Screws (2)

under clamp.
under clamp.
Refer to Hiperface to DSL Feedback
Converter Kit Installation Instructions, Refer to Universal Feedback Connector Kit
publication 2198-IN006, for converter kit Installation Instructions, publication
specifications. 2198-IN010, for connector kit
specifications.

Figure 198 - Kinetix 5700 Drives with LDC-Series Linear Motors (flying-lead cables)
2198-Dxxx -ERSx Refer to table on page 341 for note information.

Note 8
LDC-Cxxxxxx-xHTx0
Linear Motor Coil with
Cable Shield Sin/Cos or TTL External Encoder
Clamp and Flying-lead Cables
Note 7
4 U RED
U U
3 V WHITE Three-phase
Motor Power V V
(MP) Connector 2 W BLACK Motor Power
W W
1 GREEN/YELLOW
GND
TS+ BLACK
TS- BLACK Thermostat
1 POWER RED
Motor Feedback D+
S1 WHITE
(MF) Connector 2
D- S2 BLUE Hall Effect
S3 ORANGE Module
COM BLACK
11 TS+
12 S1
13 S2
8 S3
1 SIN+ (AM+) SIN+ (AM+)
Universal Feedback 2 (AM-) (AM-)
SIN- SIN-
(UFB) Connector COS+ (BM+)
3 COS+ (BM+)
4 COS- (BM-) COS- (BM-) External
IM+
Sin/Cos or (TTL)
5 IM+
Encoder
10 IM- IM-
14 POWER POWER
6 COM COM
Wire as shown using

cable type appropriate for
your application.
2198-K57CK-D15M
Hiperface-to-DSL Connector Kit
16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
14 11 10 7 6 5 4 3 2 1
Clamp Screws (2)
Clamp Screws (2)

under clamp.
Refer to Hiperface to DSL Feedback under clamp.
Converter Kit Installation Instructions, Refer to Universal Feedback Connector Kit
publication 2198-IN006, for converter kit Installation Instructions, publication
specifications. 2198-IN010, for connector kit
specifications.

System Block Diagrams This section provides block diagrams of the Kinetix 5700 drive modules.
Figure 199 - DC-bus Power Supply Block Diagram
Shunt Resister
DC+
(RC) Connector
SH
Internal
Shunt
Resistor
DC+
L1
DC Bus Power
Three-phase L2 (DC) Connector
Input Power
(IDP) Connector L3
DC–
Ground Screw (1)
Chassis
Contactor Enable CONT EN+

(CED) Connector
CONT EN–
24V Control Power 24V+

(CP) Connector Control
24V–
(1) Ground screw in the installed (default) configuration.

Figure 200 - Regenerative Bus Supply Block Diagram

Active Shunt
(RC) Connector
DC+
DC–
DC+
L1 DC Bus Power
Three-phase (DC) Connector
Input Power L2
(IDP) Connector
L3
DC–
Ground Screw (1)
Chassis
CONV OK+ +
24V DC
CONV OK– –
Contactor Enable
(CED) Connector
CONT EN+
CONT EN–
24V Control Power 24V+

Control
(CP) Connector
24V–

Figure 201 - Single-axis Inverter Block Diagram
DC+
DC Bus Power U
(DC) Connector V Motor Power
(MP) Connector
W
DC–
Ground Jumper (1)

Chassis
BR+
Motor Brake
(BC) Connector
BR–
24V+
24V Control Power Control
(CP) Connector
24V–
(1) Ground jumper installed on 2198-Sxxx-ERS3 (series A) drives.

Ground jumper removed on 2198-Sxxx-ERS4 and 2198-Sxxx-ERS3 (series B) drives.

Figure 202 - Dual-axis Inverter Block Diagram
DC+
U
V Motor Power
W (MP) Connector - A
Chassis
DC Bus Power
(DC) Connector
U
V Motor Power
W (MP) Connector - B
DC–
Ground Jumper (1)
Chassis
BR+
Motor Brake
(BC) Connector - A
BR–
BR+
Motor Brake
(BC) Connector - B
BR–
24V+
24V Control Power
(CP) Connector Control
24V–
(1) Ground jumper installed on 2198-Sxxx-ERS3 (series A) drives.

Ground jumper removed on 2198-Sxxx-ERS4 and 2198-Sxxx-ERS3 (series B) drives.

Figure 203 - iTRAK Power Supply Block Diagram
2x DC-DC DC-
DC+ DC-bus Output
Converters L
IDC Connector - A
H
H
DC-bus Power Chassis
(DC) Connector
24V+ 24V Control Output
L 24V– ICP Connector - A
Chassis
DC– DC-
DC-
Ground Jumper (1) L
DC-bus Output
IDC Connector - B
Chassis H
Chassis
24V+
24V Control Power
Control 24V+ 24V Control Output
(CP) Connector
24V– ICP Connector - B
24V–
Chassis
Chassis Ground Connection (2)

(2) Connection from 24V- to Chassis is made inside of the iTRAK power supply.

Figure 204 - Capacitor Module Block Diagram
Fuse Detection Module Status

Status Indicator
MS Module Status
(MS) Connector
MS
DC Bus Output DC+

Lug Connector DC–
DC-bus Detection
DC-bus Status
Status Indicator
Capacitor Bank
Fuse DC+
DC Bus Input DC+ Bleeder
Link Connector Resistor
DC–
DC– DC–

Figure 205 - DC-bus Conditioner Module Block Diagram
Module Status
Status Indicator
Fuse Detection and
Over Temperature
Protection
MS Module Status
(MS) Connector
MS
DC Bus Output DC+

Lug Connector DC–
DC-bus Detection DC-bus Status
Status Indicator
DC Bus Input DC+ Fuse Conditioning Circuit

Link Connector
DC–
Chassis

Notes:

Appendix B
Upgrade the Drive Firmware
This appendix provides procedures for upgrading your Kinetix® 5700 firmware
by using ControlFLASH™ software.
Topic Page
Before You Begin 382
Upgrade Firmware 385
Verify the Firmware Upgrade 389
Upgrading drive firmware by using ControlFLASH software involves

configuring your Logix 5000™ controller communication, selecting the drive to
upgrade, and upgrading the firmware.
IMPORTANT If the drive firmware contains updated safety firmware, you must de-
energize the safety inputs first or the upgrade fails.
To update the drive firmware in Feedback Only mode, you must inhibit the
axis first. Refer to Inhibit Feedback Only Axis on page 384 for more
information.

Appendix B Upgrade the Drive Firmware
Before You Begin The firmware revision for software must be as shown for EtherNet/IP™
networks.
Table 171 - Kinetix 5700 System Requirements
Description Firmware Revision

Logix Designer application 26.00.00 or later
RSLinx® software 3.60.00 or later
(1)
ControlFLASH software kit 12.01.00 or later
Catalog numbers of the targeted Kinetix 5700 drive module you want to upgrade.
Network path to the targeted Kinetix 5700 drive module you want to upgrade.
(1) Download the ControlFLASH kit from http://support.rockwellautomation.com/controlflash. Contact Rockwell Automation®
Technical Support at (440) 646-5800 for assistance.
For more ControlFLASH information (not drive specific), refer to the ControlFLASH Firmware Upgrade Kit User Manual,
publication 1756-UM105.
IMPORTANT Control power must be present at CP-1 (24V+) and CP-2 (24V-) prior to
upgrading your target module.
IMPORTANT For the DC-bus power supply and inverter modules, the axis state on the LCD
display must be STANDBY, CONFIGURING, or PRECHARGE before beginning
this procedure.
IMPORTANT The axis state on the LCD display must be STANDBY, when Protected mode is
enabled. See Table 104 on page 193 for more information.
IMPORTANT For the iTRAK® power supply, the axis state on the LCD display must be in
the START INHIBITED state. See the iTRAK System User Manual, publication
2198T-UM001 for information on upgrading firmware on other iTRAK
system components.
ATTENTION: To avoid personal injury or damage to equipment during the

firmware upgrade due to unpredictable motor activity, do not apply three-
phase AC or common-bus DC input power to the drive.

Upgrade the Drive Firmware Appendix B
Configure Logix 5000 Controller Communication
This procedure assumes that your communication method to the Logix 5000
controller is the Ethernet network. It also assumes that your Ethernet
communication module or Logix 5000 controller has already been configured.
For more controller information, refer to Additional Resources on page 13.
Follow these steps to configure Logix 5000 controller communication.
1. Open your RSLinx Classic software.

2. From the Communications menu, choose Configure Drivers.
The Configure Drivers dialog box appears.
3. From the Available Driver Types pull-down menu, choose Ethernet

devices.
4. Click Add New.
The Add New RSLinx Classic Driver dialog box appears.
5. Type the new driver name.
6. Click OK.
The Configure driver dialog box appears.

7. Type the IP address of your Kinetix 5700 servo drive.

8. Click OK.
The new Ethernet driver appears under Configured Drivers.
9. Click Close.
10. Minimize the RSLinx application dialog box.
Inhibit Feedback Only Axis
If an axis is configured as Feedback Only, you must inhibit the axis prior to
performing the firmware upgrade. Follow these steps to inhibit an axis.
1. Open your Logix Designer application.

2. Right-click the 2198-xxxx-ERSx servo
drive you configured as Feedback
Only and choose Properties.
The Module Properties dialog box
appears.
3. Select the Connection category.
4. Check Inhibit Module.

5. Click OK.
6. Save your file and download the program to the controller.

Upgrade Firmware Follow these steps to select the drive module to upgrade.
1. In the Logix Designer application, from the Tools menu, choose

ControlFLASH.
TIP You can also open ControlFLASH software by choosing
Start>Programs>FLASH Programming Tools>ControlFLASH.
The Welcome to ControlFLASH dialog box appears.
2. Click Next.
The Catalog Number dialog box appears.
3. Select your drive module.

In this example, the 2198-D006-ERS3 servo drive is selected.
4. Click Next.

The Select Device to Update dialog box appears.
5. Expand your Ethernet node, Logix backplane, and EtherNet/IP

network module.
6. Select the servo drive to upgrade.
7. Click OK.
The Firmware Revision dialog box appears.
8. Select the firmware revision to upgrade.

9. Click Next.

The Summary dialog box appears.
10. Confirm the drive catalog number and firmware revision.

11. Click Finish.
This ControlFLASH warning dialog box appears.
12. Click Yes (only if you are ready).

This ControlFLASH warning dialog box appears.
13. Acknowledge the warning and click OK.

The Progress dialog box

appears and updating begins.
The axis state on the LCD display changes from CONFIGURING,

STOPPED, or PRECHARGE to FIRMWARE UPDATE IN
PROGRESS, which indicates that the upgrade is in progress.
After the upgrade information
is sent to the drive, the drive
resets and performs diagnostic
checking.
14. Wait for the Progress dialog
box to time out.
It is normal for this process to
take several minutes.
IMPORTANT Do not cycle power to the drive during this process or the firmware
upgrade does not complete successfully.
15. Verify that the Update Status dialog box appears and indicates success or
failure as described below.
Upgrading Status If
Update complete appears in a green Status dialog box, then go to
Success step 16.
Update failure appears in a red Status dialog box, then refer to the
Failure ControlFLASH Firmware Upgrade Kit User Manual, publication
1756-UM105 for troubleshooting information.
16. Click OK.
IMPORTANT If you are upgrading a feedback-only axis and you checked Inhibit
Module on the Connection category in Module Properties, you must clear
the Inhibit Module checkbox before resuming normal operation.

Verify the Firmware Upgrade Follow these steps to verify your firmware upgrade was successful.
TIP Verifying the firmware upgrade is optional.
1. Open your RSLinx software.

2. From the Communications menu, choose RSWho.
3. Expand your Ethernet node, Logix backplane, and EtherNet/IP

network module.
4. Right-click the drive module and choose Device Properties.
The Device Properties dialog box appears.
5. Verify the new firmware revision level.

6. Click Close.

Notes:

Appendix C
Size Multi-axis Shared-bus Configurations
This appendix provides information and examples for sizing your

Kinetix® 5700 drive system power supplies and inverters in multi-axis shared-
bus configurations.
Topic Page
Shared DC-bus Configurations 391
System Sizing Guidelines 393
System Sizing Example 399
System Sizing Application Example 400
Shared DC-bus You can supply power to your Kinetix 5700 shared DC-bus system
configuration from following sources:
Configurations
• Single 2198-Pxxx DC-bus power supply
• Multiple 2198-P208 DC-bus power supplies (up to three are possible)
• Single 2198-RPxxx regenerative bus supply
• Multiple 8720MC-RPS regenerative power supply
Shared DC-bus Definitions

Throughout this manual, these terms are used to describe how drive modules
are grouped together.
Table 172 - Shared-bus Terminology

Term Definition
DC-bus group Drive modules that are all connected to the same DC bus.
Group of power supply and/or drive modules that are directly connected together via
Cluster Kinetix 5700 DC bus-bars only.
Group of drive modules that are directly connected together via Kinetix 5700 DC bus-bars
Extended cluster and connected to the power supply cluster via customer-supplied DC-bus cable.
Power supply cluster The cluster that contains the AC to DC converter (power supply).
When 2 drive clusters are part of the same DC-bus group joined by the DC bus-bars and
Extended DC-bus customer-supplied DC-bus cable.

Appendix C Size Multi-axis Shared-bus Configurations
same 458…747V DC-bus voltage. Kinetix 5700 capacitor modules provide
connection points for the DC bus. The extension module is needed only when
the DC-bus system current exceeds 104 A, and can support up to 208 A
maximum external DC-bus current.

Extension Capacitor
Module Module Dual-axis Inverters
Kinetix 5700 Extended Servo Drives Shared DC-bus and
Cluster 2 (front view) MOD
DC BUS
MOD
NET
MOD
NET
MOD
NET
MOD
NET
MOD
NET
MOD
NET
MOD
NET
2 2 2 2 2 2 2
1 1 1 1 1 1 1
I/O-A I/O-B I/O-A I/O-B I/O-A I/O-B I/O-A I/O-B I/O-A I/O-B I/O-A I/O-B I/O-A I/O-B
1 6 1 6 1 6 1 6 1 6 1 6 1 6 1 6 1 6 1 6 1 6 1 6 1 6 1 6
MODULE
STATUS 5 10 5 10 5 10 5 10 5 10 5 10 5 10 5 10 5 10 5 10 5 10 5 10 5 10 5 10
UFB-A UFB-B UFB-A UFB-B UFB-A UFB-B UFB-A UFB-B UFB-A UFB-B UFB-A UFB-B UFB-A UFB-B
DC-bus Extension D+ D+ D+ D+ D+ D+ D+ D+ D+ D+ D+ D+ D+
D- D- D- D- D- D- D- D- D- D- D- D- D-
MF-A MF-B MF-A MF-B MF-A MF-B MF-A MF-B MF-A MF-B MF-A MF-B MF-A MF-B
Single-axis Dual-axis Capacitor Extension

2198-P208 DC-bus Power Supplies Inverter Inverters Module Module DC-bus Extension
Bulletin 2198 Shared-bus
324…528V AC Connection System MOD
NET
MOD
NET
MOD
NET
MOD
NET
MOD
NET
MOD
NET
MOD
DC BUS
Three-phase (24V shared-bus connection

Input Power system is optional) 2 2 2 2 2 2
1 1 1 1 1 1

1 6 1 6 1 6 1 6 1 6
Line Disconnect
4 4 4
Magnetic Contactor I/O I/O I/O
5
UFB
10 5
UFB-A
10 5
UFB-B
10 5
UFB-A
10 5
UFB-B
10
MODULE
STATUS
Device (M1) Control String

Circuit D+
D-
D+
D-
D+
D-
D+
D-
D+
D-
MF
MF-A MF-B MF-A MF-B
be added after the power supply
Protection
cluster to help protect converters and
Magnetic (M1) -
MBRK
+
Contactor a DC-bus cable short-circuit.

Cluster 1 (front view)
2198-DBR200-F 1321-3R80-B
AC Line Filter Circuit Line Reactors
(required for CE) Protection (required components)
Bonded Cabinet
Ground Bus

Size Multi-axis Shared-bus Configurations Appendix C
General Sizing Guidelines
These limitations apply to Kinetix 5700 servo drive systems supplied by a

single 2198-Pxxx or multiple 2198-P208 DC-bus power supplies, or
2198-RPxxx regenerative bus supplies:
• The sum of the inverter motor-power cable lengths for all inverters on
the same DC bus-sharing group must not exceed 1200 m (3937 ft) to
comply with CE requirements when used with 2198-DBRxx-F line
filters. 2198-DBxx-F line filters have a total motor cable length limit of
400 m (1312 ft). See Drive to Motor Cable Lengths on page 158 for
additional motor power cable-length limitations.
• The total system capacitance limit is based on the power supply catalog
number. DC-bus groups must not exceed the limits as defined in
Table 173.
• No more than three 2198-P208 DC-bus power supplies can be used to
increase the converter power.
• If using the 24V DC shared-bus connection system to distribute control
input power to a cluster of drive modules, current from the 24V power
supply must not exceed 40 A.
• The Kinetix 5700 system can have multiple drive clusters in a single
DC-bus group. See DC Bus Cluster-to-Cluster Cable Lengths on
page 155 for more information on extended clusters.
Refer the 8720MC Regenerative Power Supply Installation Manual,

publication 8720MC-RM001, for additional system sizing limitations.
System Sizing Guidelines You begin the process by selecting the motor for your application and sizing the
drive and power supply combinations. Next, calculate whether the motor
power cable length, total system capacitance, and 24V current demand are
within specifications.
For systems with an iTRAK® power supply, the iTRAK system requirements
must be calculated to determine the following:
• Kinetix 5700 DC-bus loading (DC-bus motoring and bus-regulation
power requirements)
• 2198-Pxxx power supply or 2198-RPxxx regenerative power supply for
providing DC-bus to the iTRAK power supplies
• 24V current demand
• Number of iTRAK power supplies required
• Resulting net converter power and bus-regulator capacity
See the iTRAK System User Manual, publication 2198T-UM001 for more
information.
For iTRAK hardware and iTRAK power supplies, proceed to the Calculate
System and External-bus Capacitance on page 394.

Select Drive/Motor Combinations
The motor required for a particular application determines the servo drive
required for full motor performance.
For best results, use the Motion Analyzer system sizing and selection tool,
available at https://motionanalyzer.rockwellautomation.com. Drive/motor
performance specifications and torque/speed curves are also available in the
Kinetix 5700 Drive Systems Design Guide, publication KNX-RM010.
Select the Power Supply and Define the DC-bus Groups

• Determine the converter DC-bus motoring and bus-regulation power
requirements based on the load profile.
• Estimate the net converter and inverter power and bus-regulator
capacity, based on the load profiles.
• Determine if 2198-CAPMOD-2240 capacitor modules are required.
• Determine if 2198-DCBUSCOND-RP312 DC-bus conditioner
modules are required.
For best results, use the Motion Analyzer system sizing and selection tool,
available at https://motionanalyzer.rockwellautomation.com.
Calculate System and External-bus Capacitance
Total system capacitance is the sum of all internal capacitance values from each
of the drive modules (single-axis inverters, dual-axis inverters, power supplies,
and capacitor modules) in the same DC-bus group.
The total system capacitance must be less than the maximum supported
DC-bus capacitance value of the power supply.
IMPORTANT If your total system capacitance value exceeds the maximum supported
capacitance value of the DC-bus power supply, perform one of the following:
• Increase the size of the 2198-Pxxx DC-bus power supply or 2198-RPxxx
regenerative bus supply
• Use multiple DC-bus power supplies (1…3 power supplies are possible)
Decrease the total system capacitance by removing inverters or capacitor
modules from the DC-bus group.
External bus capacitance is the total system capacitance minus the power
supply capacitance. The external bus capacitance must be entered into the
Logix Designer application for a regenerative power supply to maintain proper
control.

Table 173 - Power Supply Capacitance
DC-bus Power Supply Supported Capacitance, max Internal Capacitance

Power Supply Cat. No. μF μF
2198-P031 585
8,000
2198-P070 780
Single DC-bus Power Supply
2198-P141 1640
13,000
2198-P208 2050
2198-P208 x 2 26,000 4100
Multiple DC-bus Power Supplies
2198-P208 x 3 39,000 6150
2198-RP088 9,000 940
2198-RP200 15,000 2460
Regenerative Bus Supplies
2198-RP263 4510
25,000
2198-RP312 5740
iTRAK Power Supply 2198T-W25K-ER 390 0
Table 174 - Internal Inverter and Accessory Module Capacitance
Drive Module Internal Capacitance

Drive Module Cat. No. μF
2198-D006-ERSx
165
2198-D012-ERSx
Dual-axis Inverters 2198-D020-ERSx 330
2198-D032-ERSx 390
2198-D057-ERSx 705
2198-S086-ERSx 560
2198-S130-ERSx 840
Single-axis Inverters 2198-S160-ERSx 1120
2198-S263-ERSx
2050
2198-S312-ERSx
Capacitor Module 2198-CAPMOD-2240 2240
Extension Module 2198-CAPMOD-DCBUS-IO 0
DC-bus Conditioner Module 2198-DCBUSCOND-RP312 0
Calculate the Total Motor Power Cable Length
To meet CE requirements, the sum of all motor power cable lengths from the
same DC-bus group must not exceed 1200 m (3937 ft) when 2198-DBRxx-F
line filters are used. See Drive to Motor Cable Lengths on page 158 for
additional motor power cable-length limitations.

Calculate 24V DC Control Power Current Demand
If using the 24V DC shared-bus connection system to distribute control input

power to a drive cluster, output current from the 24V power supply must not
exceed 40 A.
Table 175 - Control Power Current Specifications

24V Current Per Module 24V Current, max 24V Inrush Current (5)
Drive Module (non-brake motor) (with maximum brake current)
Drive Module Cat. No. A
ADC ADC
2198-P031
0.8
2198-P070
DC-bus Power Supplies – 4.0
2198-P141
1.9
2198-P208
2198-RP088 4.3
2198-RP200 5.4
Regenerative Bus Supplies – 4.0
2198-RP263
9.1
2198-RP312
2198-D006-ERSx
2198-D012-ERSx 1.4 (2) 5.5 (3)
Dual-axis Inverters 2198-D020-ERSx 4.0
2198-D032-ERSx 1.7 (2) 7.7 (3)
2198-D057-ERSx 2.3 (2) 8.3 (3)
2198-S086-ERSx
2198-S130-ERSx
Single-axis Inverters 2198-S160-ERSx 4.6 9.6 (4) 4.0
2198-S263-ERSx
2198-S312-ERSx
iTRAK Power Supply (1) 2198T-W25K-ER 1.3 – 2.2
Capacitor Module 2198-CAPMOD-2240 0.1 7.0
Extension Module 2198-CAPMOD-DCBUS-IO – – –
DC-bus Conditioner Module 2198-DCBUSCOND-RP312 0.1 7.0
(1) These values represent only the iTRAK power supply. They do not include the iTRAK motor modules that are connected to the iTRAK power supply and also draw current from
this 24V control power input. For more information regarding 24V control power requirements, see the iTRAK System User Manual, publication 2198T-UM001.
(2) Values are base current per module.
(3) Values assume two brake motors, each drawing the maximum rating of 2 A, are attached to each module.
(4) Values assume the maximum rated brake current of 5 A.
(5) Inrush current duration is less than 30 ms.
IMPORTANT If the 24V control-power output current (based on your system

calculation) exceeds 40 A, you can insert another control-power input
wiring connector at any point in your drive cluster. However, the input
connector must always extend the 24V DC-bus from left to right.

24V DC Voltage Drop Calculation Example
In this example, the 24V DC power supply is 21.3 m (70 ft) away from the
Kinetix 5700 drive system. The drive system includes one 2198-RP312
regenerative bus supply, two 2198-S312-ERS4 single-axis inverters, and two
2198-D057-ERS4 dual-axis inverters. The inverters supply power to six non-
brake motors.
Figure 207 - 24V DC Voltage Drop Example System
21.3 m (70 ft)

2198-RP312 2198-S312-ERS4 2198-S312-ERS4 2198-D057-ERS4
Regenerative Bus Supply Single-axis Inverter Single-axis Inverter Dual-axis Inverters
24V DC Shared Bus
Control Power
1606-XLxxx MOD MOD MOD MOD
NET
MOD
NET
Input Wiring
NET NET NET
1606-XL
Powe r S u p p l y
Connector
(customer-supplied) 2 2 2 2 2
1 1 1 1 1
Input
I/O I/O I/O-A I/O-B I/O-A I/O-B

1 6 I/O 1 6 1 6
1 6 1 6 1 6 1 6
OK+
OK–
AC Input Power 5 10
EN–
EN+
5 10 5 10
5 10 5
UFB-A
10
UFB-B
5 10 5
UFB-A
10
UFB-B
Kinetix 5700 Drive System D+

D-
D+
D-
D+
D-
D+
D-
(front view) MF-A MF-B MF-A MF-B
- -
MBRK MBRK
+ +
W V U W V U
21mm2 (4 AWG-250 kcmil) 21mm2 (4 AWG-250 kcmil)

15-20 Nm (132-177 lbin) 15-20 Nm (132-177 lbin)
Follow these steps to calculate the voltage drop for your drive system. The
system conditions remain the same, but the wire gauge (AWG) is increased to
reduce the voltage drop.
1. Determine the 24V DC control power current demand.

In this example, the total current demand is 22.9 A. See Calculate 24V
DC Control Power Current Demand on page 396 for current values.
Module Qty Current Demand

2198-RP312 1 9.1 A
2198-S312-ERS4 2 4.6 • 2 = 9.2 A
2198-D057-ERS4 2 2.3 • 2 = 4.6 A
Total current demand 22.9 A
2. Determine the voltage drop across the wire that is used to supply 24V
power to the drive system (voltage drop = current draw • resistance of
the wire).

You must obtain the wire resistance value from the wire manufacturer.
Resistance values used below are only examples.
Wire
Wire Length Gauge Calculation Voltage Drop
mm2 (AWG)
1.5 (16) 22.9 A • 0.281 Ω 6.43V
21.3 m (70 ft) 4.0 (12) 22.9 A • 0.111 Ω 2.54V
6.0 (10) 22.9 A • 0.070 Ω 1.60V
3. Determine if the voltage supplied to the drive system is within its

required input-voltage range; 24V ±10% (21.6…26.4V DC).
Wire
Wire Length Calculation Applied Voltage
Gauge
1.5 (16) 24V – 6.43V 17.57V (insufficient)
21.3 m (70 ft) 4.0 (12) 24V – 2.54V 21.46V (insufficient)
6.0 (10) 24V – 1.60V 22.40V (acceptable)
In this example, increasing the wire gauge to 6 mm2 (10 AWG) is one
way to lower the voltage drop. See 24V Control Power Evaluation on
page 49 for additional suggestions.

System Sizing Example This example shows how a single Kinetix 5700 drive cluster meets the total bus
capacitance, power cable length, and 24V DC current limitations.
Figure 208 - Example DC-bus Group (single drive cluster)

2198-D006-ERSx Dual-axis Inverters
2198-D020-ERSx Dual-axis Inverters
2198-S086-ERSx Single-axis Inverter
2198-S160-ERSx Single-axis Inverter
2198-P208 DC-bus Power Supply
In this example, only 1 drive cluster defines the DC-bus group.

MOD MOD MOD MOD MOD MOD MOD
NET NET NET NET NET NET NET
• Maximum motor power cable length: 1200 m (3937 ft). See

Drive to Motor Cable Lengths on page 158 for additional 2 2 2 2 2 2 2
motor power cable-length limitations. 1
1
1
1
I/O
6
1
1
I/O
6
1
1
I/O-A
6 1
I/O-B
6
1
1
I/O-A
6 1
I/O-B
6
1
1
I/O-A
6 1
I/O-B
6
1
1
I/O-A
6 1
I/O-B
6
4
I/O
– Total motor power cable length is 337 m (1106 ft) 5

UFB
10 5
UFB
10 5
UFB-A
10 5 10
UFB-B
5
UFB-A
10 5 10
UFB-B
5
UFB-A
10 5 10
UFB-B
5
UFB-A
10 5 10
UFB-B
• Maximum supported capacitance: 13,000 μF

D+ D+ D+ D+ D+ D+ D+ D+ D+ D+
D- D- D- D- D- D- D- D- D- D-
– Total system capacitance is 4840 μF MF MF

MF-A MF-B MF-A MF-B MF-A MF-B MF-A MF-B
– External bus capacitance is 4840-2050=2790 μF - -

MBRK MBRK
+ +
• Maximum 24V DC control power current: 40 A

– Total 24V DC control power current is 20.3 A
– The Coil Current column shows how much of the 24V
current is consumed by the motor brake circuit.
All of the total system values are within the acceptable range.
Table 176 - System Sizing Example Data

Servo Motor 24V DC Control Power Current Calculations
Internal
DC-bus Group Cable Length Brake Current 24V Current
Axis Capacitance Brake Option
Cat. No.
μF m (ft) Servo Motor @ 24V DC (non-brake motor) Total Current
Cat. No. Yes/No A
A ADC
2198-P208 2050 – – – – 1.9 1.9
2198-S160-ERSx 1120 50 (164) MPL-B980E No – 4.6 4.6
2198-S086-ERSx 560 90 (295) MPL-B660F Yes 2.1 4.6 6.7
A 20 (66) VPL-B1152F No –
2198-D020-ERSx 390 1.4 1.4
B 15 (49) VPL-B1152F No –
A 9 (30) VPL-B1003C Yes 0.50
2198-D020-ERSx 390 1.4 2.4
B 90 (295) VPL-B1003C Yes 0.50
A 9 (30) MPL-B310P Yes 0.50
2198-D006-ERSx 165 1.4 1.9
B 9 (30) MPL-B310P No –
A 15 (49) MPL-B310P No –
2198-D006-ERSx 165 1.4 1.4
B 30 (98) MPL-B310P No –
Totals 4840 337 (1106) 3.6 16.7 20.3
For more information on motor and motor-brake specifications, refer to the

KNX-TD001.

System Sizing Application This example shows how to size the DC-bus power supply for your multi-axis
system by using the motor output power (kW). Sizing is based on the largest
Example motor kW value in your drive system.
The Kinetix 5700 drive modules are zero-stacked and use the shared-bus
connection system to extend power from the 2198-Pxxx DC-bus power supply
or 2198-RPxxx regenerative bus supply to multiple drive modules. For best
results, use the Motion Analyzer system sizing and selection tool, available at
https://motionanalyzer.rockwellautomation.com.
Table 177 - Kinetix 5700 System Power Supply Continuous Output Power
Continuous Output Continuous Output
DC-Bus Power Supply Power Regenerative Bus Supply Power
Cat. No. Cat. No.
kW kW
2198-P031 7 2198-RP088 24
2198-P070 17 2198-RP200 67
2198-P141 31 2198-RP263 119
2198-P208 46 2198-RP312 140
In this typical system, all axes are running in an asynchronous rapid

acceleration/deceleration motion profile. Use this formula to calculate the
minimum continuous output-power (kW) for your Kinetix 5700 drive system:
2198-Pxxx = Largest motor-rated kW x (axis-count x 0.6) + (axis-count x 0.2)
Table 178 - Motor/Drive System Example
Motor Motor Rated Output (1)

Motor Cat. No. Drive Cat. No.
Quantity kW
1 2198-S086-ERSx
MPM-B2153F 7.2
1 2198-S086-ERSx
1 2198-S086-ERSx
MPL-B660F 6.1
1 2198-S086-ERSx
2 2198-D020-ERSx
VPL-B0753 0.82
2 2198-D020-ERSx
8 = axis count
(1) For more motor specifications, see the Kinetix Rotary Motion Specifications Technical Data, publication KNX-TD001.
Continuous Output Power, min (kW) = 7.2 x (8 x 0.6) + (8 x 0.2)

kW = 7.2 x 4.8 + 1.6
kW = 36.16
In this example, the MPM-B2153F motor has the largest motor-rated output.
As a result, the minimum continuous output-power = 36.16 kW, and the
2198-P208 DC-bus power supply or 2198-RP200 regenerative bus supply is
required for the 8-axis system example.

Appendix D
Maximum Motor Cable Lengths for

Kinetix 5700 Power Supplies
This appendix provides information on maximum motor cable length

limitations for Kinetix® 5700 drive systems.
Topic Page
DC-bus Power Supply Configurations 402
Regenerative Bus Supply Configurations 404
Maximum motor cable lengths for the following configurations are dependent
on these configuration variables:
• Kinetix 5700 power supply
– 2198-Pxxx DC-bus power supply
– 2198-RPxxx regenerative bus supply
• AC input power type
– WYE grounded
– WYE impedance grounded
– WYE/Delta corner grounded or ungrounded
• AC input voltage
– 480V AC
– 400V AC
• Whether the regenerative bus supply is operating with DC bus
regulation enabled or disabled
– For more information on DC bus voltage regulation, refer to DC-bus
Voltage Regulation on page 42
• Whether the drive cluster includes a DC-bus conditioner module
• Allen-Bradley® servo motor or actuator connected to the inverter

Appendix D Maximum Motor Cable Lengths for Kinetix 5700 Power Supplies
DC-bus Power Supply 2198-RPxxx regenerative power supplies have the same maximum drive-to-
motor cable length limits as 2198-Pxxx DC-bus power supplies when they
Configurations operate with DC-bus regulation disabled.
Table 179 - DC-bus Power Supply (480V AC input)

Drive-to-Motor
AC Input Power Source Type Motor/Actuator Cat. No. Cable Length, max
m (ft)
• LDAT-Sxxxxxx
• LDC-Cxxxxxx 10 (32.8)
• MPAS-B8xxxF-ALM
• MPAS-B9xxxL-ALM
• VPx-B063xx, VPx-B075xx
• MPx-B15xx, MPx-B2xx
• MPAR-B1xxxx, MPAR-B2xxxx 90 (295)
• VPAR-B1xxxx, VPAR-B2xxxx
WYE Grounded • MPAS-Bxxxx1, MPAS-Bxxxx2
• MPAI-Bxxxxx
• VPx-B100xx…VPx-B300xx
• MPAR-B3xxxx
• VPAR-B3xxxx
• MPx-B3xxx…MPx-B9xxx 90 (295)
• MPM-B115xx…MPM-B215xx
• HPK-xxxxxx
• RDB-Bxxxxx
• MPAR-B1xxxx, MPAR-B2xxxx
• VPAR-B1xxxx, VPAR-B2xxxx 15 (49.2)
• MPAS-Bxxxx1, MPAS-Bxxxx2
• MPAI-Bxxxxx
Delta Corner Grounded • VPx-B100xx…VPx-B300xx
• MPAR-B3xxxx
• VPAR-B3xxxx
• HPK-xxxxxx
• RDB-Bxxxxx
• LDAT-Sxxxxxx
• MPAS-B8xxxF-ALM
• MPAS-B9xxxL-ALM
• WYE Impedance Grounded (1) 90 (295)
• WYE Ungrounded (2) • MPAS-Bxxxx1, MPAS-Bxxxx2
• Delta Ungrounded (2) • MPAI-Bxxxxx
• MPAR-B3xxxx
• VPAR-B3xxxx
• HPK-xxxxxx
• RDB-Bxxxxx
(1) Impedance grounded systems running in ground fault conditions, for prolonged periods of time, cause additional stress to the
motor insulation and can cause premature motor failure.
(2) Unbalanced, floating, ungrounded systems can cause additional stress to the motor.

Maximum Motor Cable Lengths for Kinetix 5700 Power Supplies Appendix D
Table 180 - DC-bus Power Supply (400V AC input)

Drive-to-Motor
AC Input Power Source Type Motor/Actuator Cat. No. Cable Length, max
m (ft)
• LDAT-Sxxxxxx
• MPAS-B8xxxF-ALM
• MPAS-B9xxxL-ALM
• MPAR-B1xxxx, MPAR-B2xxxx 90 (295)
WYE Grounded • MPAS-Bxxxx1, MPAS-Bxxxx2
• MPAI-Bxxxxx
• MPAR-B3xxxx
• VPAR-B3xxxx
• HPK-xxxxxx
• RDB-Bxxxxx
• VPAR-B1xxxx, VPAR-B2xxxx 50 (164)
• MPAS-Bxxxx1, MPAS-Bxxxx2
• MPAI-Bxxxxx
Delta Corner Grounded • VPx-B100xx…VPx-B300xx
• MPAR-B3xxxx
• VPAR-B3xxxx
• HPK-xxxxxx
• RDB-Bxxxxx
• LDAT-Sxxxxxx
• MPAS-B8xxxF-ALM
• MPAS-B9xxxL-ALM
• WYE Impedance Grounded (1) 90 (295)
• WYE Ungrounded (2) • MPAS-Bxxxx1, MPAS-Bxxxx2
• Delta Ungrounded (2) • MPAI-Bxxxxx
• MPAR-B3xxxx
• VPAR-B3xxxx
• HPK-xxxxxx
• RDB-Bxxxxx
(1) Impedance grounded systems running in ground fault conditions, for prolonged periods of time, cause additional stress to the
motor insulation and can cause premature motor failure.
(2) Unbalanced, floating, ungrounded systems can cause additional stress to the motor.

Appendix D Maximum Motor Cable Lengths for Kinetix 5700 Power Supplies
Regenerative Bus Supply 2198-RPxxx regenerative bus supplies have limited maximum drive-to-motor
cable length when DC-bus regulation is enabled. However, the DC Bus can be
Configurations extended up to 70 m (230 ft) to remote clusters of Kinetix 5700 inverters. The
result is a shorter distance from the inverter to the motor and thus shorter
individual motor cable lengths.
Table 181 - Regenerative Bus Supply (480V AC input)

Drive-to-Motor Cable Length, max
(1)
m (ft)
AC Input Power Source Type Motor/Actuator Cat. No.
With DC-bus
Conditioner Without DC-bus Conditioner
• LDAT-Sxxxxxx • MPAS-B8xxxF-ALM
10 (32.8) 10 (32.8)
• LDC-Cxxxxxx • MPAS-B9xxxL-ALM
• VPx-B063xx, VPx-B075xx • MPAR-B1xxxx, MPAR-B2xxxx
• MPx-B15xx, MPx-B2xx • MPAS-Bxxxx1, MPAS-Bxxxx2 20 (65.6) 15 (49.2)
WYE Grounded • VPAR-B1xxxx, VPAR-B2xxxx • MPAI-Bxxxxx
• MPx-B3xxx…MPx-B9xxx
• VPAR-B3xxxx • MPM-B115xx…MPM-B215xx 50 (164) 30 (98.4)
• MPAR-B3xxxx
• RDB-Bxxxxx • HPK-xxxxxx
10 (32.8) 10 (32.8)
• MPx-B15xx, MPx-B2xx • MPAS-Bxxxx1, MPAS-Bxxxx2 20 (65.6) 15 (49.2)
WYE Impedance Grounded (2) • VPAR-B1xxxx, VPAR-B2xxxx • MPAI-Bxxxxx
• VPx-B100xx…VPx-B300xx • MPx-B3xxx…MPx-B9xxx
• VPAR-B3xxxx
• MPAR-B3xxxx • MPM-B115xx…MPM-B215xx 50 (164) 30 (98.4)
• HPK-xxxxxx
• RDB-Bxxxxx
(1) Corner-grounded and ungrounded input power can be used, but you must add an isolation transformer to the input power circuit to provide grounded-WYE power. Unbalanced, floating, or
ungrounded systems can cause additional stress to the motor. For more information on these input power source types, see Input Power Configurations for Kinetix 5700 Power Supplies on page 129.
(2) Impedance grounded systems running in ground fault conditions, for prolonged periods of time, cause additional stress to the motor insulation and can cause premature motor failure.
Table 182 - Regenerative Bus Supply (400V AC input)

Drive-to-Motor Cable Length, max
(1)
m (ft)
AC Input Power Source Type Motor/Actuator Cat. No.
With DC-bus
Conditioner Without DC-bus Conditioner
10 (32.8) 10 (32.8)
• MPx-B15xx, MPx-B2xx • MPAS-Bxxxx1, MPAS-Bxxxx2 50 (164) 30 (98.4)
WYE Grounded • VPAR-B1xxxx, VPAR-B2xxxx • MPAI-Bxxxxx
• MPx-B3xxx…MPx-B9xxx
• VPAR-B3xxxx • MPM-B115xx…MPM-B215xx 90 (295) 90 (295)
• MPAR-B3xxxx
• RDB-Bxxxxx • HPK-xxxxxx
10 (32.8) 10 (32.8)
• MPx-B15xx, MPx-B2xx • MPAS-Bxxxx1, MPAS-Bxxxx2 50 (164) 30 (98.4)
(2)
WYE Impedance Grounded • VPAR-B1xxxx, VPAR-B2xxxx • MPAI-Bxxxxx
• VPx-B100xx…VPx-B300xx • MPx-B3xxx…MPx-B9xxx
• VPAR-B3xxxx
• MPAR-B3xxxx • MPM-B115xx…MPM-B215xx 90 (295) 90 (295)
• HPK-xxxxxx
• RDB-Bxxxxx
(1) Corner-grounded and ungrounded input power can be used, but you must add an isolation transformer to the input power circuit to provide grounded-WYE power. Unbalanced, floating, or
ungrounded systems can cause additional stress to the motor. For more information on these input power source types, see Input Power Configurations for Kinetix 5700 Power Supplies on page 129.
(2) Impedance grounded systems running in ground fault conditions, for prolonged periods of time, cause additional stress to the motor insulation and can cause premature motor failure.

Appendix E
Regenerative Bus Supply Sequence Operation
In this appendix the sequencing of CIP™ axis states for Kinetix® 5700
regenerative bus supplies are explained. Timing diagrams illustrate when
DC-bus voltage is applied and how the modules progress from PRECHARGE
to RUNNING states. When in the RUNNING state, the regenerative bus
supply is ready to provide full-line motoring and regenerative power to and
from the Kinetix 5700 drive system.
Topic Page
Converter Startup Method - Enable Request 406
Converter Startup Method - Automatic 409
Sequence Operation of Discharging 410
The Converter Startup Method is configured in the Studio 5000 Logix

Designer® application. From the 2198-RPxxx module Axis Properties>General
category, you can choose between Enable Request (default) and Automatic.
Figure 209 - Axis Properties>General Category

Appendix E Regenerative Bus Supply Sequence Operation
Converter Startup Method - When the Enable Request method is selected, a Motion Servo On (MSO)
commend is required for the regenerative bus supply to transition from the
Enable Request STOPPED state to the RUNNING state.
Figure 210 - Sequence Operation of Precharging - Enable Request Method
DC-bus Voltage
CIP Axis State INITIALIZING PRECHARGE START INHIBITED STOPPED STARTING RUNNING
CONT_EN Output
Digital Input - Enable
Enable Request (MSO)
DC Bus Up
DC Bus Unload
Power Structure Enabled
Tracking Command
Initialization
The 2198-RPxxx regenerative bus supply uses the

AB:MotionDevice_Diagnostics:S:0 tag data type.
Initialization consists of these four events:

• A connection is established between the controller and regenerative bus
supply, through a forward open request from the controller
• The regenerative bus supply receives the configuration from the
controller
• The Group Sync Service synchronizes with the regenerative bus supply
• The configuration and power are verified for the axes and associated
modules in the Motion Group.
Following initialization, the regenerative bus supply transitions to the

PRECHARGE state.

Regenerative Bus Supply Sequence Operation Appendix E
Precharge
When initialization is complete, the contactor enable relay closes, causing the
M1 contactor to close, and precharge begins through the DC-bus resistor (see
Regenerative Bus Supply Configuration on page 348 for an example
interconnect diagram).
There is approximately 2.4 seconds of DC-bus precharge time plus 1.0 second
relay-closing time for approximately 3.4 seconds total precharge time. This is
consistent across all four 2198-RPxxx units.
The DC-bus resistor is not field replaceable nor can we measure the resistance
externally. Once in the PRECHARGE state, the DC Bus Up status goes high
and the regenerative bus supply transitions to the START INHIBITED state.
Start Inhibited
The digital inputs associated with the regenerative bus supply can be
configured to cause the Converter Axis CIP Drive to go to a START
INHIBITED state.
Figure 211 - Configure Digital Inputs
Enable is the default setting for Digital Input 1. When the Enable input is
wired in the system it provides the ability to physically control the transition
into the RUNNING state.
External 24V DC to IN1 on the IOD connector through the Enable

permissive circuit (possibly a red top mushroom E-stop) with 24V DC
common to COM on the Digital Inputs (IOD) connector is required to
remove the START INHIBITED condition.
See Contactor Wiring for Regenerative Bus Supply on page 358 for an example
of how the digital input option is used.
If no Enable digital input is assigned or the correct inputs are seen, the
regenerative bus supply moves to the STOPPED state.

Stopped
With DC-bus Up high and DC-bus Unload low, the regenerative bus supply is
in a STOPPED state.
When configured for Enable Request, a Motion Servo On (MSO) commend is

required for the regenerative bus supply to transition from the STOPPED state
to the RUNNING state.
• In the RUNNING state, the regenerative bus supply is ready to provide
full-line motoring and regenerative power to and from the Kinetix 5700
drive system.
• While in the STOPPED state, the regenerative bus supply provides full-
line motoring power, however, regeneration will not occur.
After issuing a Motion Servo On command, the regenerative bus supply

transitions to the STARTING state.
Starting
When the regenerative bus supply is in the STARTING state, the

PowerStructureEnabledStatus tag equals 1, the IGBTs turn on, and the DC-
bus increases by 5%. The regenerative bus supply then transitions to the
RUNNING state.
Running
When the regenerative bus supply is in the RUNNING state, the

TrackingCommandStatus tag equals 1 indicating that the regenerative bus
supply is capable of both motoring and regenerating requirements.
The following code can be used to indicate that the regenerative bus supply is
running and ready for both motoring and regeneration.
Figure 212 - Ready for Motoring and Regeneration

Regenerative Bus Supply Sequence Operation Appendix E
Converter Startup Method - With the Automatic method, everything in the Enable Request sequence
applies, except there is no STOPPED state or any need for the Motion Servo
Automatic On (MSO) command. The regenerative bus supply automatically transitions
to the RUNNING state.
Figure 213 - Sequence Operation of Precharging - Automatic Method
DC-bus Voltage
CIP Axis State INITIALIZING PRECHARGE START INHIBITED STARTING RUNNING
CONT_EN Output
Enable Request (MSO) Enable Request (MSO) command not used in the Automatic method.
DC Bus Up
DC Bus Unload
Tracking Command

Sequence Operation of In the discharging sequence, the regenerative bus supply begins in the
RUNNING state and transitions to the STOPPED state following a Motion
Discharging Servo Off (MSF) command. If a Motion Axis Shutdown (MASD) command is
executed, the regenerative bus supply transitions to the SHUTDOWN state,
and a Motion Axis Shutdown Reset (MASR) command must be executed to
transition out of the SHUTDOWN state.
Figure 214 - Sequence Operation of Discharging - Enable Request Method
DC-bus Voltage
CIP Axis State RUNNING STOPPED START INHIBITED SHUTDOWN
CONT_EN Output
Enable Request (MSO)
Shutdown Request (MASD)
DC Bus Up
DC Bus Unload
Tracking Command

Appendix F
Motor Control Feature Support
This appendix provides feature descriptions for the 400V-class induction

motors and permanent-magnet motors that are supported by Kinetix® 5700
servo drives.
Topic Page
Frequency Control Methods 412
Current Limiting for Frequency Control 416
Stability Control for Frequency Control 419
Skip Speeds 421
Flux Up 423
Current Regulator Loop Settings 426
Motor Category 426
Selection of Motor Thermal Models 432
Speed Limited Adjustable Torque (SLAT) 434
Motor Overload Retention 445
Phase Loss Detection 446
Velocity Droop 449
Commutation Test 451
Adaptive Tuning 451
Field Weakening Mode 452

Appendix F Motor Control Feature Support
Frequency Control Methods The Kinetix 5700 servo drives support three open-loop frequency control
methods. These are the choices:
• Basic Volts/Hertz - This method is used in single asynchronous-motor
applications
• Basic Volts/Hertz - Fan Pump - This method is similar to Basic Volts/
Hertz, but is specifically tailored for fan/pump applications
• Sensorless Vector with Slip Compensation - This method is used for
most constant torque applications. Provides excellent starting,
acceleration, and running torque
To configure your induction motor in the Logix Designer application, refer to

Configure Induction-motor Frequency-control Axis Properties on page 232.
Open-loop frequency control is suitable in applications such as conveyors,

pumps, and fans. Features include the following:
• Start Boost and Run Boost
• Electronic motor thermal-overload protection per Class 10
requirements
• Two skip frequencies, in which the drive does not operate
• All three-phase induction motors, suitable for variable speed drive
(VFD) operation, are supported
Table 183 - Motor Specifications

Attribute Value
Output frequency, max 590 Hz
Pole pairs, max 50
Motor cable length, max 90 m (295 ft) (1)
(1) Applies to all Kinetix 5700 drives and compatible motors/actuators with Hiperface and Hiperface DSL high-resolution absolute
feedback. For compatible motors/actuators with incremental feedback, 30 m (98 ft) is the maximum cable length.

Motor Control Feature Support Appendix F
Basic Volts/Hertz
Volts/hertz operation creates a fixed relationship between output voltage and

output frequency. Voltage is applied to the motor, which is based on the
operating frequency command at a fixed volts/hertz ratio. The ratio is
calculated from the motor nameplate data and entered into the Logix Designer
application>Axis Properties>Frequency Control category.
The Basic Volts/Hertz method provides various patterns. The default

configuration is a straight line from zero to rated voltage and frequency. As
seen in Figure 215, you can change the volts/hertz ratio to provide increased
torque performance when required by programming five distinct points on the
curve.
Table 184 - Basic Volts/Hertz Definitions

Curve Feature Definition
Used to create additional torque for breakaway from zero speed and acceleration
Start boost of heavy loads at lower speeds.
Used to create additional running torque at low speeds. The value is typically less
than the required acceleration torque. The drive lowers the boost voltage to this
Run boost level when running at low speeds (not accelerating). This reduces excess motor
heating that could result if the higher start/accel boost level were used.
Used to increase the slope of the lower portion of the Volts/Hertz curve, providing
Break voltage/frequency additional torque.
Motor nameplate voltage/ Sets the upper portion of the curve to match the motor design. Marks the
frequency beginning of the constant power region.
Maximum voltage/frequency Slopes the portion of the curve that is used above base speed.
Figure 215 - Basic Volts/Hertz Method
Voltage, max
Base Voltage
(nameplate)
Break Voltage
Start/Accel Boost
Run Boost
Break Base Frequency, Frequency,

Frequency (nameplate) max

Basic Volts/Hertz for Fan/Pump Applications
The Basic Volts/Hertz Fan/Pump (fan/pump) method is based on the Basic

Volts/Hertz (V/Hz) method, but is specifically tailored for fan/pump
applications.
Figure 216 - Output Voltage Equation
2 Where:
fx Vx = Output voltage
Vx = V n – V boost + Vboost
fn fx = Output frequency
Vn = Rated voltage
Fn = Rated frequency
Vboost = Run boost voltage
For maximum system efficiency, fan/pump loads use variable frequency drives
that are equipped with a specific V/Hz curve where voltage is proportional to
square of the frequency.
Figure 217 - Basic Volts/Hertz Fan/Pump Method
Voltage, max
Base Voltage
(nameplate)
Voltage
Run Boost
Frequency (Hz) Base Frequency, Frequency,

(nameplate) max
TIP The Fan/Pump control method supports the run-boost attribute, but does
not support break-voltage, break-frequency, or start-boost.

Sensorless Vector
The Sensorless Vector method uses a volts/hertz core enhanced by a current

resolver, slip estimator, and a voltage-boost compensator based on the
operating conditions of the motor.
Figure 218 - Sensorless Vector Method

Motor Pole
Velocity Trim Pairs
Velocity Command Voltage

+ x V/Hz + Inverter Motor
Control
Vboost
Estimator
Torque Current
Slip Speed Estimate Load Feedback
Slip Current
Torque
Estimation Resolver
Estimator
The algorithms operate on the knowledge of the relationship between the

rated slip and torque of the motor. The drive uses applied voltages and
measured currents to estimate operating slip-frequency. You can enter values to
identify the motor resistance value or you can run a motor test to identify the
motor resistance value (see Motor Tests and Autotune Procedure on page 428).
Motor nameplate data and test results are ways to accurately estimate the
required boost voltage.
The sensorless vector method offers better torque production and speed
regulation over a wider speed range than basic volts/hertz.
Dynamic boost is applied internally to compensate voltage drop and improve

starting torque.
Figure 219 - Approximate Load Curve
Voltage, max
Base Voltage
(nameplate)
Ideal, volts/hertz
Dynamic Boost Applied
Base Frequency, Frequency,

(nameplate) max

Current Limiting for The current limiting module prevents the OutputCurrent value from
exceeding the OperativeCurrentLimit value when the drive is configured in
Frequency Control Frequency Control mode.
Figure 220 - Current Limiting Module

Fine
Velocity from Planner Velocity
Command +
(MAJ) – Reference
Velocity
Operative + PI
Current Limit –
Output
Current
In Frequency Control mode, OperativeCurrentLimit is the minimum value of

the motor-thermal current limit, inverter-thermal current limit, motor-peak
current limit, drive-peak current limit, and the CurrentVectorLimit value.
The Effects of Current Limiting

Indirect current limiting is available for induction motors configured for
frequency control. You can use this feature to help prevent overcurrent faults
due to aggressive acceleration/deceleration profiles or impact loads. The
Current Limiting attribute uses a PI regulator to control the OutputCurrent
by adjusting the velocity reference.
IMPORTANT When configured for Frequency Control (induction motors only), select the
Decel and disable stopping action only when the Current Limiting feature is
enabled.
Figure 221 - Effects of Current Limiting on an Aggressive Acceleration

Aggressive Acceleration, No Current Limiting Aggressive Acceleration, Current Limiting Active
16 70 16 70
Output Current (Arms), Operative Current Limit (rms)
14 60 14 60
12 50 12 50
10 40 10 40
Frequency (Hz)
Frequency (Hz)
8 30 8 30
6 20 6 20
4 10 4 10
2 0 2 0
0 -10 0 -10
0 200 400 600 800 1000 1200 1400 1600 1800 2000 0 200 400 600 800 1000 1200 1400 1600 1800 2000
Time (ms) Time (ms)
Output Current Operative Current Limit Output Frequency Output Current Operative Current Limit Output Frequency

Figure 222 - Effects of Current Limiting on an Impact Load

Impact Load, No Current Limiting Impact Load, Current Limiting Active
12 70 12 70

60 60
10 10
50 50
8 8
Frequency (Hz)
40 40
Frequency (Hz)
6 30 6 30
20 20
4 4
10 10
2 2
0 0
0 -10 0 -10
4000 4200 4400 4600 4800 5000 5200 5400 5600 5800 4000 4200 4400 4600 4800 5000 5200 5400 5600 5800
Time (ms) Time (ms)
Output Current Operative Current Limit Output Frequency Output Current Operative Current Limit Output Frequency
Current limiting for frequency control is not enabled by default. You can
enable via messaging by using the following device-specific attributes.
TIP We recommend you leave the Kp, Ki, Kd gains at the default values.
Table 185 - Enable Current Limiting via Messaging

Attribute Type Conditional
Attribute Name Description
Offset Implementation
When enabled, limits the rate of change to the velocity reference during high-current situations for
improved current limiting. This feature is only active when executing an MDS command and when
Current Limiting configured for Frequency Control.
3022 SINT Enable
0 = Current Limiting is disabled
1 = Current Limiting is enabled
Frequency Control Derivative gain for the current limiting function. Only functional when configured for Frequency
3023 REAL Current Limiting Kd Induction Motor only Control and when executing an MDS command. Units of seconds.
Integral gain for the current limiting function. Only functional when configured for Frequency Control
3024 REAL Current Limiting Ki and when executing an MDS command. Units of feedback counts / (Amp, inst* Seconds).
Proportional gain for the current limiting function. Only functional when configured for Frequency
3025 REAL Current Limiting Kp Control and when executing an MDS command. Units of feedback counts / Amp, inst.
IMPORTANT For induction motors greater than 5 Hp, it is recommended that the Stability
Control feature also be enabled when Current Limiting is enabled.

Enable the Current Limiting Feature
In this example, a Message Configuration (MSG) instruction is configured to

set the CurrentLimitingEnable attribute for axis 3 of a dual-axis inverter. The
Instance field is used to direct the message to the proper axis. For single-axis
inverters the value of 1 is used for Instance.
Set the CurrentVectorLimit Attribute Value
For current limiting, the CurrentVectorLimit attribute is used to help

determine the OperativeCurrentLimit of the drive. Set the
CurrentVectorLimit value to artificially lower OperativeCurrentLimit below
the drive or motor peak current limits.
1. Select the Parameter List category and scroll to CurrentVectorLimit.
2. Set the CurrentVectorLimit value appropriate for your application.
IMPORTANT The CurrentVectorLimit attribute appears in the Parameter List of the Logix
Designer application, version 29.00 and later. If you are using a previous
version, the CurrentVectorLimit attribute must be set via a Message
Configuration (MSG) instruction.

Stability Control for Stability control is available for induction motors configured for frequency
control. This feature can be used to help remove resonances that are sometimes
Frequency Control seen on larger motors. The stability control feature adjusts the
OutputFrequency and OutputVoltage commands to stabilize the
OutputCurrent.
Figure 223 - Effects of Stability Control

Id Feedback, Iq Feedback versus Commanded Speed with Stability Control Disabled Id Feedback, Iq Feedback versus Commanded Speed with Stability Control Enabled
60 25
50
20
40
Id Feedback, Iq Feedback A-pk
Id Feedback, Iq Feedback A-pk

15
30
20 10
10 5
0
0
-10
-5
-20
Commanded Frequency, Hz Commanded Frequency, Hz
Iq Feedback Id Feedback Iq Feedback Id Feedback
Stability control for frequency control is not enabled by default. You can enable
via messaging by using the following device-specific attributes.
TIP We recommend you leave the angle, voltage gains, and filter bandwidth at
the default values.
Table 186 - Enable Current Limiting via Messaging

Enables stability control when configured for frequency control.
Stability Control
3026 SINT 0 = Stability Control is disabled
Enable
1 = Stability Control is enabled
3027 REAL Stability Filter Sets the bandwidth of the low-pass filter applied to the current feedback signal. This bandwidth is
Bandwidth Frequency Control common to both the angle and voltage stability control algorithms. Units of radians/second.
Induction Motor only
Stability Voltage The gain of the voltage stability control function. Only active when configured for frequency control.
3028 REAL Gain Units of Volt (inst,p-n)/Amp (inst).
The gain of the electrical angle stability control function. Only active when configured for frequency
3029 REAL Stability Angle Gain control. Units of radians/Amp (inst).
IMPORTANT Because the stability control feature works by manipulating the

OutputVoltage and OutputFrequency signals, these signals may appear
'noisy' when the feature is enabled.

Enable the Stability Control Feature
In this example, a Message Configuration (MSG) instruction is configured to

enable the StabilityControl attribute for axis 3 of a dual-axis inverter. The
Instance field is used to direct the message to the proper axis. For single-axis
inverters the value of 1 is used for Instance.

Skip Speeds Some machines have a resonant operating frequency (vibration speed) that is
undesirable or could cause equipment damage. To guard against continuous
operation at one or more resonant points, you can configure the skip-speed
attributes in the Logix Designer application>Axis Properties>Parameter List
category.
The value that is programmed into the SkipSpeed1 or SkipSpeed2 attribute

sets the central speed of a skip-speed band within which the drive does not
operate. The width of the band is determined by the SkipSpeedBand attribute.
The range is split, half above and half below the SkipSpeedx attribute. Any
command set-point within this band is adjusted by the skip-speed feature to
fall at either the upper or lower skip-speed band boundary value. The skip-
speed feature contains hysteresis (25% of the SkipSpeedBand value) to prevent
frequent switching of VelocityReference.
Figure 224 - Single Skip Speed Example
Speed Velocity
Setpoint
Velocity
Reference
SkipSpeedBand Upper Boundary
SkipSpeed
SkipSpeedBand Lower Boundary
Time
A SkipSpeedBand value of 0 disables the skip-speed feature.
IMPORTANT When a single SkipSpeed value is desired, the SkipSpeed1 and

SkipSpeed2 settings must be the same.
IMPORTANT Acceleration and deceleration are affected by the skip-speed feature. Too
large of a SkipSpeedBand value can result in an overcurrent drive fault.
IMPORTANT The MaximumFrequency attribute is always enforced. Skip-speed band

boundary values beyond the MaximumFrequency value do not apply.

Multiple Skip Speeds
The Kinetix 5700 drives feature two independent skip-speed attributes

(SkipSpeed1 and SkipSpeed2) that use the same SkipSpeedBand.
Figure 225 - Multiple Skip Speed Example
SkipSpeed2 SkipSpeedBand
Speed
SkipSpeed1 SkipSpeedBand
0
0 Time
When skip-speed band boundaries of SkipSpeed1 and SkipSpeed2 overlap, the

skip-speed hysteresis is calculated using the effective skip band.
In Figure 226, SkipSpeed1 is set to 0 and SkipSpeed2 is set to 15 hz. The skip
band is 10 Hz wide.
At point A the axis is enabled, and the motor begins to rotate at -5 Hz even
though the command is 0 Hz. As the command reaches hysteresis point the
output frequency begins to follow the command. During deceleration, when
the command decreases to 0 Hz, the output frequency continues at 5 Hz until
the axis is disabled (point B), or the command is changed outside of the skip
band.
Figure 226 - Zero-speed Skip Frequency

30
25
20
SkipSpeed1 = 0 Hz
15 SkipSpeed2 = 15 Hz
Skip Band = 10 Hz
10
5
A
0
B
-5
-10
0 5000 10,000 15,000 20,000 25,000 30,000 35,000 40,000
Output Frequency Command Frequency

Flux Up AC induction motors require that flux builds in the motor stator before
controlled torque can develop. To build flux, voltage is applied. There are two
methods to flux the motor and three configurable FluxUpControl settings.
With the No Delay setting (normal start), flux is established when the output
voltage and frequency are applied to the motor. While flux is building, the
unpredictable nature of the developed torque can cause the rotor to oscillate
even though acceleration of the load can occur. In the motor, the acceleration
profile does not follow the commanded acceleration profile due to the lack of
developed torque.
Figure 227 - Acceleration Profile during Normal Start - No Flux Up

Frequency
Reference
Rated Flux
Frequency
Stator
Rotor
Oscillation due to flux

being established.
0
Time
With the Automatic setting (default) DC current is applied to the motor so

that flux builds before rotation. The flux-up time period is based on the level of
flux-up current and the rotor time constant of the motor. The flux-up current is
not adjustable.
In the Manual setting, DC current is applied to the motor so that flux builds
before rotation. The flux-up time period is determined by the FluxUpTime
attribute. The flux-up current is not adjustable.
Figure 228 - Flux Up Current versus Flux Up Time

Flux Up Current = Maximum DC Current
Flux Up Current
Rated Flux Rated Motor Flux

Current
Motor Flux
0
T1
T2
T3
T4
Flux Up Time

Once rated flux is reached in the motor, normal operation can begin and the
desired acceleration profile achieved.
Figure 229 - Rated Flux Reached
IR Voltage - SVC
Greater of IR Voltage or
Voltage Boost - V/Hz
Flux Up Stator Voltage
Voltage Rotor Speed
Motor Flux
Stator Frequency
Flux Up Normal Operation

Time
Flux Up Attributes
ID Access Attribute Conditional Implementation
Ind Motor only
0 = No Delay
558 Set Flux Up Control
1 = Manual Delay
2 = Automatic Delay
Ind Motor only
Units: Seconds
559 Set Flux Up Time (1)
Default: 0.0000
Min/Max: 0.0000 / 1000.00
(1) This is the time designated for the Manual Delay setting. This attribute is not supported by the Automatic delay method. The
flux-up feature is disabled if FluxUpControl is set to Manual Delay and FluxUpTime is set to 0.
FluxUpControl Attribute
When the motion axis is enabled, DC current is applied to an induction motor

to build stator flux before transitioning to the Running state. This attribute
controls how an induction motor is to be fluxed in the Starting state prior to
transitioning to the Running state.
Table 187 - FluxUp Control Delay Methods

Delay Method Description
No delay The axis transitions immediately to the Running state while the motor flux is building.
The axis remains in the Starting state while the motor stator flux is building according to the
Manual delay Flux Up Time attribute.
The drive determines the amount of delay time to fully flux the motor based on the motor
Automatic delay configuration attribute data or measurements.
FluxUpTime Attribute
When FluxUpControl is configured for Manual Delay, this attribute sets the
length of delay time to fully flux the motor before transitioning to the Running
state.

Configure the Flux Up Attributes
Follow these steps to configure the flux-up attributes.

2. Select the Parameter List category and scroll to FluxUpControl.
3. From the FluxUpControl pull-down menu, choose the proper delay

value appropriate for your application.
4. If you chose Manual Delay in step 3, enter a value in the FluxUpTime

attribute appropriate for your application.
If you chose No Delay or Automatic Delay in step 3, the FluxUpTime
attribute does not apply.

Current Regulator Loop Current loop bandwidth is set differently based on the selected motor type.
Settings Table 188 - Current Regulator Loop Settings
Default Torque/Current Loop Bandwidth
Motor Type
Hz
Rotary permanent magnet
Rotary interior permanent magnet 1000
Linear permanent magnet
Rotary induction 400
IMPORTANT The Logix Designer application does not perform calculations when the
Torque/Current Loop Bandwidth attribute is updated. This bandwidth
affects many other gains and limits. Changing, (lowering) the torque
loop bandwidth without updating all the dependent attributes can
result in drive/motor instability.
Motor Category From the Motor category you can enter motor nameplate or datasheet values
(phase-to-phase parameters) for rotary induction motors.
In this example, the Motor category>Nameplate / Datasheet parameters, were

taken from a typical motor performance datasheet. Max Speed and Peak
Current values are typically application dependent.
Figure 230 - Motor Nameplate / Datasheet Example
See Figure 231 for motor manufacturer performance data sheet example.

Figure 231 - Motor Manufacturer Performance Data Sheet

C E R T I FI C A T I ON DA T A SHE E T
T Y PI C A L M OT OR PE R FOR M A NC E DA T A
HP kW SY NC . R P M F .L . R P M F R AME E NC L O SUR E K V A C O DE DE SI G N
1 .75 1800 1725 56C T E NV P A
PH Hz VOLTS F L AMPS ST A R T T Y P E DUT Y I NSL S.F . A M B°C EL EV ATION

3 60 230/
460 3/ 1.5 INV E R T E R ONL Y C ONT INUOUS F3 1.0 40 3300
F UL L L O AD E F F : 84 3/4 L O AD E F F : 82.5 1/2 L O AD E F F : 78.5 G T D. E F F E L E C . T Y PE NO L O A D A M P S

F UL L L O AD PF : 75 3/4 L O AD PF : 65.5 1/2 L O AD PF : 51 81.5 S Q C AGE INV DUT Y 2/ 1
F .L . T O R Q UE L OC K E D R OT OR AMPS L .R . T O R Q UE B.D. T O R Q UE F .L . R I SE °C
3 L B -F T 30 / 15 10.8 L B -F T 360% 15 L B -F T 500% 65
SO UND P R E SSUR E ST A R T S / APPR OX .

SO UND P O W E R R O T O R W K ^2 M A X . W K ^2 SA F E ST A L L T I M E
@ 3 FT. H O UR MOT OR W G T
62 dB A 72 dB A 0.11 L B -F T ^2 0 L B -F T ^2 0 SE C. 0 42 L B S .
E QU I V A L E NT W Y E C K T .PA R A M E T E R S (OHM S PE R PHA SE )

R1 R2 X1 X2 XM
8.378 5.6232 10.7068 9.9116 278.036
RM ZR E F XR TD T D0
11132.8 284 1.7 0.0071 0.136
Motor>Model Category
From the Motor>Model category you can enter additional motor nameplate or
datasheet values (phase-to-neutral parameters) for induction motors.
The Motor>Model parameters are used in closed-loop induction-motor

control mode, sensorless vector control mode, and when FluxUp is enabled,
and are estimated automatically by the Logix Designer application based on the
motor nameplate data. You can also enter these parameter values directly from
the motor nameplate/datasheet or indirectly by running a Motor>Analyzer
test.
Figure 232 - Phase-to-Neutral Parameters
IMPORTANT If you do not know the Stator Leakage, Rotor Leakage, Stator Resistance,
Rated Flux Current, and system inertia, you can run the static motor test and
Autotune procedure to determine the parameter values.

Motor>Analyzer Category
From the Motor>Analyzer category you can perform three types of tests to
identify motor parameters.
In this example, the Calculate Model test was run. If the Motor>Analyzer test
executes successfully, and you accept the test values, they populate the Model
Parameter attributes.
Figure 233 - Motor Analyzer Category
Motor Tests and Autotune Procedure

You can perform three types of tests to identify motor parameters and one test
for motor/system inertia. These parameters are used by sensorless-vector
frequency-control and induction motor closed-loop modes. Table 189
recommends which test to use based on the control mode and application.
Table 189 - Motor Tests and Autotune Matrix

Control Mode Description Calculate Static Dynamic Autotune (inertia test)
Basic volts/hertz Not required Not required Not required Not required
Basic volts/hertz
Induction motor - Frequency control Not required Not required Not required Not required
for Fan/Pump
Sensorless vector Required (1) Preferred Not required Not required
Induction motor - Closed-loop control Required (1) Preferred (2)
Preferred Required (1) (3)
(1) Not required for the Logix Designer application, version 29.00 and later.
(2) If it is not desired to rotate the motor (due to coupled load) you can perform this test for induction motor closed-loop mode and skip the Dynamic test. The dynamic test
provides the best results for induction motor closed-loop mode.
(3) The motor inertia value must be non-zero prior to running a dynamic test. The motor inertia value is estimated automatically based upon the Motor Nameplate data in
the Logix Designer application, version 29.00 and later. For previous versions, an Autotune test must be run or the motor inertia value entered directly.
For motor/system autotune procedure, see Tune Induction Motors on


The Motor>Analyzer category offers three choices for calculating or

measuring electrical motor data.
Follow these steps to run motor tests and identify motor parameters.

2. Select the Motor>Analyzer category.
Nameplate data was entered on page 426. The nameplate data must be
entered before running the Calculate test.
3. Click Start to run the test.

4. Click Accept Test Results to save the values.
5. Click OK.
Motor Analyzer Category Troubleshooting
Calculate Model
When a Calculate test is run, the drive uses motor nameplate data to estimate
the motor’s Rated Flux Current, Stator Resistance (Rs), Stator Leakage
Reactance (X1) and Rotor Leakage Reactance (X2). The drive also calculates
the rated slip speed based on rated speed and rated frequency. No
measurements are taken when using the Calculate test.
Static Motor Test
Use the Static test if the motor shaft cannot rotate or if it is already coupled to
the load. Only tests that do not create motor movement are run. During this
test, the Stator Resistance (Rs), Stator Leakage Reactance (X1), and Rotor
Leakage Reactance (X2) values are measured during a series of static tests. The
Rated Flux Current is estimated, since measurement of this value requires

motor movement. The drive also calculates the rated slip speed based on rated
speed and rated frequency.
The Static test requires that you enter initial estimates for Rated Flux Current,
Rated Slip Speed, Stator Resistance (Rs), Stator Leakage Reactance (X1), and
Rotor Leakage Reactance (X2) into the Motor Model fields.
• For the Logix Designer application, version 29.00 or later, initial
estimates are populated by the controller.
• For the Logix Designer application, version 28.00 or earlier, this can be
done by running and accepting the results of a Calculate test, or by
entering the values directly into the Logix Designer application.
Dynamic Motor Test
Dynamic tests are run with the motor disconnected from the load because the
motor shaft turns and there are no travel limits. This is often the most accurate
test method. During this test, the Stator Resistance (Rs), Stator Leakage
Reactance (X1) and Rotor Leakage Reactance (X2) values are measured in a
series of static tests. The Rated Flux Current is measured during a rotational
test, in which the drive commands 75% of the motor rated speed.
The rated slip speed is measured during a second rotational test, in which the
drive commands a speed (default of 100% of the motor rated speed) and set a
torque limit (default of 50% of the motor rated torque). This quickly
accelerates the motor to rated speed and then decelerates back to zero speed.
IMPORTANT The Dynamic test does not support travel limits.
The Dynamic test also requires that you enter initial estimates for Rated Flux
Current, Rated Slip Speed, Stator Resistance (Rs), Stator Leakage Reactance
(X1), and Rotor Leakage Reactance (X2) into the Motor Model fields.
• For the Logix Designer application, version 29.00 or later, initial
estimates are automatically populated by the controller.
done by running and accepting the results of a Calculate test, or by
entering the values directly into the Logix Designer application.
The Dynamic test uses the Ramp Acceleration and Ramp Deceleration
attributes to set the rotational test ramp-up and ramp-down times. If the
resulting acceleration/deceleration times are less than 10 seconds, 10 seconds is
used. If these attributes are not supported, 10 seconds is also used.
The Dynamic test also uses the IM Slip Test Velocity Command (percent of
rated speed) and IM Slip Test Torque Limit (percent of rated torque)
attributes to define the motion profile for the slip measurement. The default
values are 100.0 and 50.0 respectively. The speed command dictates the speed
that the motor spins up to and the torque dictates how quickly the motor
reaches that speed. In general, A higher speed and lower torque results in a
longer acceleration and a more accurate rated slip speed.

However, be aware that the dynamic test will not return expected results if the
torque limit is set below 30.0.
Table 190 - Slip Test via Messaging

Sets positive and negative torque limits for the slip test within the Dynamic motor test
3095 REAL IM Slip Test Torque Limit
Closed loop induction (similar to the torque limits in the inertia test). Units are in percent of rated torque.
motor only Sets the velocity command for the slip test within the Dynamic motor test, (similar to the
3096 REAL IM Slip Test Velocity Command velocity command in the inertia test). Units are in percent of motor rated speed.
The Dynamic test requires the Positive and Negative Torque Limits for said
axis are not over-written while the test is in progress. This can be satisfied by
making sure that (1) these cyclic attributes are not checked as writable within
the Drive Parameters tab of the axis properties and (2) these parameters are not
being messaged via an MSG instruction.
When configured for closed-loop control, the Dynamic test requires that an
accurate system inertia is set in the Logix Designer application.
• For the Logix Designer application, version 29.00 or later, a default
value is automatically populated by the controller.
done by running and accepting the results of an Autotune test, or by
entering the motor inertia value directly into the Logix Designer
application.
When configured for closed-loop control, the Dynamic test uses the velocity
regulator tuning as entered into the Logix Designer application. If the motor is
coupled to a load, the velocity regulator tuning may need to be adjusted to
make sure the velocity response is well controlled. The Dynamic test fails if the
steady-state velocity feedback is not within a ±30% tolerance of the
commanded velocity.
IMPORTANT The Dynamic test is not supported in closed-loop Torque Control.
If using the Dynamic test in Frequency Control mode, uncouple the motor
from any load or results may not be valid. In closed-loop control, either a
coupled or uncoupled load produces valid results.

Selection of Motor Thermal The Kinetix 5700 drives contain two motor thermal-overload protection
algorithms that you can use to prevent the motor from overheating.
Models
Generic Motors
The default thermal model is a generic I2T Class 10 overload protection

algorithm. This model is active if the MotorWindingToAmbientResistance or
the MotorWindingToAmbientCapacitance values are 0.0. The purpose of this
algorithm is to limit the time a motor is operating with excessive levels of
current. The relationship between Motor Overload Factory Limit trip-time
and motor output current is shown in Figure 234.
Figure 234 - Motor Overload Curve
100,000
10,000
1000
100
10
0 100 125 150 175 200 225 250
You can use the MotorOverloadLimit attribute (default of 100%, max of

200%) to increase the motor overload trip-time by artificially increasing the
motor rated current (for thermal protection only). MotorOverloadLimit
should only be increased above 100% if cooling options are applied. Increasing
MotorOverloadLimit causes MotorCapacity to increase more slowly.
The generic motor thermal model also derates the motor rated current (for
thermal protection only) when operating at low speeds. The derating factor is
30% at 0 Hz and 0% at 20 Hz, with linear interpolation between. Operating at
output frequencies less than 20 Hz causes MotorCapacity to increase more
quickly.
When the generic motor thermal-model is active, the MotorCapacity attribute

increases only if the motor output current is greater than the effective motor
rated current (taking into account the MotorOverloadLimit and low speed
derating factor). The default MotorThermalOverloadFactoryLimit and
MotorThermalOverloadUserLimit values for this thermal model are both
100%.
IMPORTANT The generic motor-thermal model does not support Current Foldback as
a Motor Overload Action.

Thermally Characterized Motors
If the MotorWindingToAmbientResistance and

MotorWindingToAmbientCapacitance attribute values are both non-zero, the
motor is considered thermally characterized and an alternate motor thermal
model is run. The purpose of this algorithm is to limit the time a motor is
operating with excessive levels of current. This thermal model uses the first-
order time constant determined from the
MotorWindingToAmbientResistance and
MotorWindingToAmbientCapacitance values to estimate the motor thermal
capacity based on the motor output current.
The MotorOverloadLimit attribute (default of 100%, max of 200%) can be

used to increase the motor overload trip-time by increasing the
MotorThermalOverloadFactoryLimit value. The MotorOverloadLimit
should be increased above 100% only if cooling options are applied. Increasing
MotorOverloadLimit does not change the behavior of MotorCapacity.
This thermal model supports setting the MotorOverloadAction attribute as

Current Foldback. Selecting the Current Foldback action results in a reduction
in the current reference via the MotorThermalCurrentLimit attribute value
that is reduced in proportion the percentage difference between the
MotorCapacity and the MotorOverloadLimit values.
When this thermal model is active, the MotorCapacity attribute is non-zero if

the motor output current is non-zero. The default
MotorThermalOverloadFactoryLimit and MotorThermalOverloadUserLimit
values for this thermal model are both 110%.
IMPORTANT This thermal model does not derate the motor-rated current when
operating at low speeds. Operating at low output frequencies does not
cause the MotorCapacity behavior to change.

Speed Limited Adjustable Speed limited adjustable torque (SLAT) is a special mode of operation used
primarily in web handling applications. While configured for SLAT, the drive
Torque (SLAT) typically operates as a torque regulator. The drive can automatically enter
velocity regulation based on conditions within the velocity regulator and the
magnitude of the velocity regulator's output, relative to the applied
TorqueTrim attribute.
A torque regulated application can be described as any process requiring

tension control. For example, a winder or unwinder with material being drawn
or pulled with a specific tension required. The process also requires that
another element set the speed.
When operating as a torque regulator, the motor current is adjusted to achieve

the desired torque. If the material being wound or unwound breaks, the load
decreases dramatically and the motor can potentially go into a runaway
condition.
The SLAT feature is used to support applications that require a robust

transition from torque regulation to velocity regulation (and vice versa). The
SLAT feature can be configured via the SLATConfiguration attribute as:
Table 191 - SLAT Configuration Descriptions

Name Description
SLAT Disable SLAT function is disabled. Normal Velocity Loop operation.
Drive automatically switches from Torque regulation to Velocity regulation if
SLAT Min Speed/Torque VelocityError < 0 and switches back to Torque regulation if VelocityError > SLATSetPoint
for SLATTimeDelay.
Drive automatically switches from Torque regulation to Velocity regulation if
SLAT Max Speed/Torque VelocityError > 0 and switches back to Torque regulation if VelocityError < SLATSetPoint
for SLATTimeDelay.
Direction of the applied torque and direction of the material movement

determine whether SLAT minimum or SLAT maximum mode should be used.
Motion Polarity Setting
The Motion Polarity setting in the Logix Designer application>Axis

Properties>Polarity does not affect SLAT behavior, however, you may require
clarification on whether to use the SLAT Min Speed/Torque or SLAT Max
Speed/Torque configuration when Motion Polarity is set to Inverted. In this
case, the velocity error displayed in the Logix Designer application is inverted
compared to what is actually used by the axis to control the SLAT function. So,
if the SLAT configuration is set to Min and then Motion Polarity is switched
to Inverted, change the SLAT configuration to Max.

Table 192 - SLAT Operation When Motion Polarity Is Inverted

Velocity Command Motion Polarity SLAT Configuration
Normal Min
Positive (clockwise)
Inverted Max
Normal Min
Negative (CCW)
Inverted Max
SLAT Min Speed/Torque
SLAT Min Speed/Torque is a special mode of operation primarily used in web

handling applications. The drive typically operates as a torque regulator,
provided that the TorqueTrim attribute is less than the torque output due to
the velocity regulator's control effort. The drive can automatically enter
magnitude of the velocity regulator's output relative to the torque reference.
When used for SLAT control, an application dependent VelocityCommand

value is applied to the drive via an MAJ instruction or MDS instruction (2198-
xxxx-ERS4 and 2198-xxxx-ERS3 series B drives, firmware 9.001 or later). An
application dependent TorqueTrim value is also applied via cyclic write. Under
normal operation, VelocityCommand is set to a level that results in the velocity
regulator's control effort becoming saturated when the motor's speed is
mechanically limited. The TorqueReference value equals the TorqueTrim
value, resulting in a positive VelocityError value.
Should the mechanical speed limitation be removed (example: web break), the
motor accelerates and VelocityError becomes negative. At this time, a forced
transition to velocity regulation occurs, and the motor's speed is regulated to
the VelocityCommand attribute.
The axis remains in velocity regulation until VelocityError exceeds

SLATSetPoint for a time specified by SLATTimeDelay. At this point, the axis
returns to operating as a torque regulator.
Figure 235 - SLAT Min Speed/Torque
Velocity Error < 0

Select Minimum of Velocity Loop Output Select Velocity Loop Output
or Torque Command (speed control is ON)
(speed control is OFF) Velocity Error > SLAT Setpoint for SLAT Time
See the Integrated Motion on the EtherNet/IP™ Network Reference Manual,

publication MOTION-RM003, for more information on SLAT attributes.

SLAT Max Speed/Torque
SLAT Max Speed/Torque is a special mode of operation primarily used in web

handling applications. The drive typically operates as a torque regulator,
provided that the TorqueTrim attribute is greater than the torque output due to
the velocity regulator's control effort. The drive can automatically enter
magnitude of the velocity regulator's output relative to the torque reference.
When used for SLAT control, an application dependent VelocityCommand

value is applied to the drive via an MAJ instruction or MDS instruction (2198-
xxxx-ERS4 and 2198-xxxx-ERS3 series B drives, firmware 9.001 or later). An
application dependent TorqueTrim value is also applied via cyclic write. Under
normal operation, VelocityCommand is set to a level that results in the velocity
regulator's control effort becoming saturated when the motor's speed is
mechanically limited. The TorqueReference value equals the TorqueTrim
value, resulting in a negative VelocityError value.
Should the mechanical speed limitation be removed (example: web break), the
motor accelerates and VelocityError becomes positive. At this time, a forced
transition to velocity regulation occurs, and the motor's speed is regulated to
the VelocityCommand attribute.
The axis remains in velocity regulation until VelocityError is less than

SLATSetPoint for a time specified by SLATTimeDelay. At this point, the axis
returns to operating as a torque regulator.
Figure 236 - SLAT Max Speed/Torque

Velocity Error > 0
Select Maximum of Velocity Loop Output Select Velocity Loop Output
or Torque Command (speed control is ON)
(speed control is OFF) Velocity Error < SLAT Setpoint for SLAT Time
See the Integrated Motion on the EtherNet/IP Network Reference Manual,

publication MOTION-RM003, for more information on SLAT attributes.
SLAT Attributes
0 = SLAT Disable (1)
833 Set SLAT Configuration 1 = SLAT Min Speed/Torque
2 = SLAT Max Speed/Torque
834 Set SLAT Set Point Velocity Units
835 Set SLAT Time Delay Seconds
(1) SLAT Disable, when viewed in version 28.00 (and earlier) of the Logix Designer application, reads Torque Only.

Configure the Axis for SLAT
Follow these steps to configure the SLAT attributes.

3. From the Axis Configuration pull-down menu, choose Velocity Loop.

The Velocity Loop dialog box appears.
4. Enter values for the Velocity Loop attributes appropriate for your
application.

5. Click Apply.
6. Select the Parameters List category.
7. From the SLATConfiguration pull-down menu, choose the SLAT

configuration appropriate for your application.
IMPORTANT SLAT parameters are configurable only when Velocity Loop is chosen
from the General category, Axis Configuration pull-down menu.
8. Click Apply.
9. Enter values for SLATSetPoint and SLATTimeDelay attributes
appropriate for your application.
10. Click OK.

11. Select the Drive Parameters category.

The Drive Parameters to Controller Mapping dialog box appears.
When using SLAT with Kinetix 5700 drives, the velocity command is sent to
the drive via an MAJ instruction or MDS instruction (2198-xxxx-ERS4 and
2198-xxxx-ERS3 series B drives, firmware 9.001 or later). The torque
command is sent via the cyclic write TorqueTrim attribute. See the Integrated
Motion on the EtherNet/IP Network Reference Manual, publication
MOTION-RM003, for more information on cyclic read and cyclic write.
For MAJ instructions:

• When using SLAT, start the axis with the MSO instruction.
• The VelocityCommand is sent via the MAJ instruction.
• The TorqueCommand is sent to AxisTag.TorqueTrim.
• To make changes to the VelocityCommand, you must re-trigger the
MAJ with the Speed value or use a MCD (motion change dynamics)
instruction.
• To stop the axis use a MAS instruction.
• The axis accelerates and decelerates at the MAJ instruction programmed
Acceleration and Deceleration rates.
• You can also change the rates using the MCD instruction.

For MDS instruction (2198-xxxx-ERS4 and 2198-xxxx-ERS3 series B drives,

firmware 9.001 or later):
• When using SLAT, start the axis with an MDS instruction.
• The MDS instruction turns on the power structure enable and tracking
command status and also executes the velocity command.
See sample code in Motion Drive Start (MDS) Instruction.
• The acceleration and deceleration rate is controlled by Ramped
Acceleration and Ramped Deceleration by using the SSV instruction.
• The Torque Command is set to Axis Tag.Torque Trim. Make sure the
Torque Trim Write is checked in the drive parameter (see Drive
Parameters dialog box above). The value can be changed.
– Alternatively, you can use the Axis Tag.DirectCommandVelocity to
alter the Velocity Command when the existing MDS instruction is
being executed.
• To stop the axis, use MAS instructions, keeping the Change Decel to
NO and by using an SSV instruction to change Ramped Deceleration
for the desired rate.
Motion Drive Start (MDS) Instruction

Kinetix 5700 inverters, catalog numbers 2198-xxxx-ERS4 and
2198-xxxx-ERS3 (series B) with firmware revision 9.001 or later, provide
access to the Motion Drive Start (MDS) instruction. Use the MDS instruction
to activate the drive control loops for the specified axis and run the motor at
the specified speed.
For information regarding the MDS instruction, refer to the Logix 5000™
Controllers Motion Instructions Reference Manual, publication
MOTION-RM002.
For the Kinetix 5700 drive, the MDS instruction is valid only when the axis
configuration is set to one of these control modes:
• Frequency Control
• Velocity Loop
• Torque Loop
IMPORTANT The MDS instruction is not valid when the axis configuration is set to Position
Loop.

Motion Drive Start Instruction Configuration
The MDS instruction is configured in a similar fashion to most motion

instructions, as seen in this example.
Figure 237 - Typical MDS Instruction
Selected Axis
Motion Instruction Tag
Speed Reference
Units per sec

or
% of Maximum
The MDS instruction is similar to a Motion Axis Jog (MAJ) instruction,

however, the MDS instruction does not set the acceleration/deceleration rates.
The acceleration rate is dynamically set by the ramp attributes configured in a
Set System Value (SSV) instruction. See Ramp Attributes on page 443.
TIP The K5700_Axis was configured for revolutions. Therefore, the Speed Units
are revolutions per second (rev/s).
Motion Drive Start (MDS) Sample Code

Figure 238 - Start

The speed is increased by updating the speed reference and then re-executing
the MDS instruction.
Figure 239 - Increase Speed
The speed is decreased by updating the speed reference and then re-executing
the MDS instruction.
Figure 240 - Decrease Speed

When the axis configuration is in Torque Loop, the Speed attribute within the
MDS instruction is not used to command the speed of the drive. The speed is
determined by the amount of torque specified in the CommandTorque and/or
TorqueTrim attributes.
Figure 241 - Torque Mode
IMPORTANT You must command zero torque in the CommandTorque and TorqueTrim
attributes before you can use the Motion Axis Stop (MAS) instruction to stop
a specific motion process on an axis or to stop the axis completely. To use the
MAS instruction, you must set Change Decel to No. Otherwise, an instruction
error can occur. The deceleration rate is set based on the Ramp Deceleration
attribute. The Motion Servo Off (MSF) instruction is used to deactivate the
drive output for the specified axis and to deactivate the axis’ servo loop. If
you execute an MSF instruction while the axis is moving, the axis coasts to an
uncontrolled stop.
Ramp Attributes
The MDS instruction is validated if the Integrated Motion on EtherNet/IP

drive device supports the following five ramp attributes:
• RampAcceleration
• RampDeceleration
• RampVelocity - Positive
• RampVelocity - Negative
• RampJerk - Control
IMPORTANT Ramp attributes are available only when the Kinetix 5700 drive axis
configuration is set to Frequency Control or Velocity Loop. Ramp attributes
are not available when the axis configuration is set to Torque Loop or
Position Loop.

Table 193 - Ramp Attributes

Ramp Attribute Access ID Description
Ramp Velocity - Positive attribute is a positive value that defines the maximum positive velocity command
RampVelocity - Positive Set 374 output of the Ramp Generator.
Ramp Velocity - Negative attribute is a negative value that defines the maximum negative velocity command
RampVelocity - Negative Set 375 output of the Ramp Generator.
The Ramp Acceleration attribute is a positive value that defines the maximum acceleration (increasing speed)
RampAcceleration Set 376
of the velocity command output by the Ramp Generator.
The Ramp Deceleration attribute is a positive value that defines the maximum deceleration (decreasing
RampDeceleration Set 377 speed) of the velocity command output by the Ramp Generator.
The Ramp Jerk Control attribute sets the percentage of acceleration or deceleration time that is applied to the
speed ramp as jerk limited S-Curve based on a step change in velocity. The S-Curve time is added half at the
beginning and half at the end of the ramp. A value of 0 results in no S-Curve, for example, a linear
acceleration or deceleration ramp. A value of 100% results in a triangular acceleration profile with the peak
RampJerk - Control Set 379 being the configured ramp acceleration or deceleration. As the Jerk Control value increases, the derived
accelerating jerk value decreases based on the following: 0.5 • 0.01 • Jerk Control • Ramp Vel Positive/Ramp
Accel. The decelerating Jerk limit value also decreases according to the following: 0.5 • 0.01 • Jerk Control •
Ramp Vel Negative/Ramp Decel.
IMPORTANT The Ramp attributes can be viewed and set with only an SSV or GSV
instruction.
Figure 242 - Ramp Attribute Sample Code

Motor Overload Retention The motor overload retention feature protects the motor in the event of a drive
power-cycle, in which the motor thermal state is lost.
With motor overload retention, upon drive power-up the MotorCapacity

attribute initially reads:
• 20% if the motor is configured to use an integral thermal switch or an
integral motor winding temperature is available
• 50% if the motor is not configured to use an integral thermal switch or
an integral motor winding temperature is not available
If you have a separate monitoring algorithm within your Logix 5000 controller,
you can use the InitialMotorCapacity attribute (3075)10 or (C03)16 to change
the initial MotorCapacity value that the motor overload retention feature
populates.
• You can write to the InitialMotorCapacity attribute only in the Stopped
state after power-up
• You cannot write to the InitialMotorCapacity attribute after the first
time the axis is enabled following a power cycle.
Use a message instruction to write to the InitialMotorCapacity value.
In this example, the source element tag motorcapacity is a REAL Data type.

Phase Loss Detection The phase-loss detection feature is designed to determine if motor power
wiring is electrically connected to a motor and that reasonable current control
exists. This attribute enables the operation of the drive's torque proving
functions that work in conjunction with mechanical brake control.
When the ProvingConfiguration attribute is enabled, the drive performs a

torque prove test of the motor current while in the Starting state to prove that
current is properly flowing through each of the motor phases before releasing
the brake. If the torque prove test fails, the motor brake stays engaged and a
FLT-S09 Motor Phase Loss exception (fault) is generated.
IMPORTANT The mechanical brake must be set as soon as the drive is disabled. When
the brake is under the control of the axis state machine, this is automatic.
But, when controlled externally, failure to set the brake when the drive is
disabled can cause a free-fall condition on a vertical application.
Table 194 - Phase-loss Detection Startup Sequence

Startup Phase Description
When the drive receives an enable request, the Starting state begins execution and torque
Phase 1 proving starts.
The torque proving feature ramps current to the motor-phase output connector and verifies
Phase 2 that the current feedback circuitry detects current on each of the phases.
Once motor-current feedback has been verified in each motor phase, the drive attempts to
Phase 3 enable the current control loop at a user-specified current level, and verifies that the current-
loop error tolerance is within range.
Torque proving is available for all motoring configurations including closed-

loop servo control and induction motors.
For permanent magnet (PM) motors, the drive attempts to apply current to the
motor phases such that all current through the motor is flux current. However,
due to the electrical angle of the motor at the time of the MSO instruction, it
may not be possible to verify the motor phase wiring with only flux current.
Therefore, with a PM motor it is possible that the motor shaft can move
slightly during torque proving if no motor brake exists to hold the load.
Phase-loss Detection Attributes

0 = Disabled
590 SSV ProvingConfiguration
1 = Enabled
% Motor Rated
Units: Amps
591 SSV TorqueProveCurrent
Default: 0.000
Min/Max: 0/10,000

Phase-loss Detection Configuration
Follow these steps to configure the phase-loss detection attributes.

2. Select the Parameter List category and scroll to ProvingConfiguration.
3. From the ProvingConfiguration pull-down menu, choose Enabled to

enable the torque proving feature.
4. Enter a value in the TorqueProveCurrent attribute appropriate for your

application.
5. Click OK.
The TorqueProveCurrent attribute is active only if ProvingConfiguration is set

to Enabled. TorqueProveCurrent lets you specify the amount of current that is
used during the torque proving test and calculated as a percentage of motor
rating. The higher the TorqueProveCurrent value the more current the drive
delivers to the motor to verify that the motor phase wiring is available and
capable of that current level. High current levels conversely cause more thermal
stress and (potentially) can cause more torque to be driven against the motor
brake during the test. If the TorqueProveCurrent level selected is too small, the
drive cannot distinguish the proving current from noise, and in this case the
drive posts an INHIBIT M04 torque-proving configuration fault code. The
minimum amount of torque proving current depends on catalog number of the
drive.

Phase Loss Detection Current Example
In this example, a 2198-D020-ERS3 dual-axis inverter is paired with a

VPL-B1003T-C motor with 6.77 A rms rated current. Use the phase-loss
detection equation and table to calculate the initial minimum torque-proving
current as a percentage of motor rated current. Depending on the unique
characteristics of your application, the required torque-proving current value
can be larger than the initial recommended value.
Figure 243 - Phase-loss Detection Equation
Rating From Table 0.5746 A

x 100% = x 100% = 8.49%
Motor Rated Current 6.77 A
Table 195 - Recommended Phase-loss Detection Current

Phase-loss Detection Current, min
Drive Cat. No.
A, rms
2198-S086-ERSx 7.183
2198-S130-ERSx 9.337
2198-S160-ERSx 12.21
2198-S263-ERSx 21.492
2198-S312-ERSx 27.436
2198-D006-ERSx 0.1796
2198-D012-ERSx 0.3591
2198-D020-ERSx 0.5746
2198-D032-ERSx 0.9337
2198-D057-ERSx 1.6520

Velocity Droop The velocity droop function can be useful when some level of compliance is
required due to rigid mechanical coupling between two motors. The feature is
supported when the axis is configured for Frequency Control, Velocity
Control, or Position Control.
Closed Loop Control

The closed-loop velocity droop function is supported when configured for
either Velocity or Position control. The velocity error input to the integral term
is reduced by a fraction of the velocity regulator's output, as controlled by the
VelocityDroop attribute. Therefore, as torque loading on the motor increases,
actual motor speed is reduced in proportion to the droop gain. This is helpful
when some level of compliance is required due to rigid mechanical coupling
between two motors.
IMPORTANT The closed-loop velocity droop function acts to reduce the velocity error
input to the integral term, but never changes the polarity of the velocity
error.
IMPORTANT When configured for closed-loop control, the units of the VelocityDroop
attribute are Velocity Control Units / Sec / % Rated Torque.
Frequency Control
The velocity droop function is also supported when configured for Frequency
Control. As the estimated Iq current within the motor increases, the velocity
reference is reduced in proportion to the VelocityDroop attribute. Therefore,
as torque loading on the motor increases, actual motor speed is reduced in
proportion to the droop gain. This is helpful when some level of compliance is
required due to rigid mechanical coupling between two motors.
IMPORTANT The frequency-control velocity droop function acts to reduce the velocity
reference, but never changes the direction of the velocity reference.
IMPORTANT When configured for frequency control, the units of the VelocityDroop
attribute are Velocity Control Units / Sec / % Rated Iq Current.
Velocity Droop Attribute

464/321 SSV Velocity Droop Velocity Units / Sec / % Rated

Velocity Droop Configuration
Follow these steps to configure the velocity droop attribute.

2. Select the Parameter List category and scroll to VelocityDroop.
3. Enter a value in the Velocity Droop attribute appropriate for your

application.
4. Click OK.

Commutation Test The commutation test determines an unknown commutation offset and can
also be used to determine the unknown polarity of the start-up commutation
wiring. You can also use the commutation test to verify a known commutation
offset and the polarity start-up commutation wiring.
IMPORTANT This test applies to third-party or custom permanent-magnet motors

equipped with (TTL with Hall and Sine/Cosine with Hall) incremental
encoders that are not available as a catalog number in the Motion Database.
IMPORTANT When motors have an unknown commutation offset and are not listed in
the Motion Database by catalog number, you cannot enable the axis.
Figure 244 - Hookup Tests - Commutation Tab
To run the commutation test, see Test the Axes on page 268.
Adaptive Tuning The adaptive tuning feature is an algorithm inside the Kinetix 5700 servo
drives. The algorithm continuously monitors and, if necessary, adjusts or
adapts various filter parameters and, in some cases, control-loop gains to
compensate for unknown and changing load conditions while the drive is
running. Its primary function is to:
• Automatically adjust torque-loop notch and low-pass filter parameters
to suppress resonances
• Automatically adjust control-loop gains to avoid instability when
detected
See Motion System Tuning Application Techniques, publication MOTION-

AT005, for more information on the AdaptiveTuningConfiguration attribute.

Field Weakening Mode Kinetix VP (Bulletin VPC) interior permanent-magnet (IPM) motors are
designed to operate in Field Weakening mode to widen the speed range.
Operation in Field Weakening mode can result in Back EMF voltage increasing
to a level that exceeds the DC-bus voltage if a loss of control occurs. When this
loss of control occurs, the Back EMF voltage can charge the DC-bus to a level
that can overvoltage the DC-bus caps and result in a failure of the common
DC-bus.
Figure 245 - Field Weakening Region
Peak (intermittent) Operation

Torque (N•m)
Field Weakening Region
Continuous Operation
Speed (rpm) Rated Bus Overvoltage Maximum

Speed Speed Speed
ATTENTION: DC-bus failure can cause damage to all drive modules in the
bus group, not just the inverter connected to the Bulletin VPC motor.
Extended Speed Feature

The Extended Speed feature is implemented in the Logix Designer application
to help prevent accidental operation at unsafe speeds. With this feature, the
controller calculates a Bus Overvoltage Speed based upon the drive's maximum
allowable bus-voltage and the Back EMF of the motor. This is the maximum
speed that does not risk damaging the drive modules in the bus group. By
default, the Extended Speed feature limits motor velocity to the Bus
Overvoltage Speed.

Configure Extended Speed Operation
The extended speed feature is only configurable with Kinetix 5700 drives and
Kinetix VP continuous-duty IPM motors. You can configure the Extended
Speed feature in Axis Properties>Motor category of the Logix Designer
application (version 29.00 or later).
Follow these steps to enable operating at speeds greater than the Bus
Overvoltage Speed.
1. In the Extended Speed field, check Extended Speed Permissive.

2. Set the Max Extended Speed attribute as required by your application.
WARNING: Operation at speeds exceeding the Bus Overvoltage Speed

requires use of an auxiliary device to protect the DC bus system from an
overvoltage condition.

Notes:

Index
Numerics adaptive tuning 451

additional resources 13
1321 line reactors 14, 18, 47
2090-CFBM7DF-CD 18 alarm 283
2090-CFBM7DF-CE 18 AOP
drive module
2090-CPBM7DF 18, 163
firmware 199
2090-CPWM7DF 163 PCDC download 199
2090-CSBM1DE 18, 29, 159 application requirements 324
2090-CSBM1DG 18, 29, 159 applying power 263
2090-XXNFMF 18 associated axes 206, 210, 216, 220
2198-BARCON-55DC200 17 category 220, 257
2198-CAPMOD-2240 37, 59 audience for this manual 11
2198-CAPMOD-DCBUS-IO 37, 59 automatic 409
2198-DBRxx-F 18, 39 auxiliary feedback encoders 122
2198-DBxx-F 18, 39 axis properties 230, 232, 241, 245, 250, 259
2198-DCBUSCOND-RP312 37, 59 axis unstable 280
2198-H2DCK 17, 29, 114, 172, 177
pinout 173
2198-K57CK-D15M 17, 29, 114, 172, 177 B
pinout 173 back EMF 452
2198-KITCON-DSL 17, 29, 160 basic volts/hertz 234, 413
2198-KITCON-ENDCAP200 17 BC connector
2198T-CHBFLS8 18, 22, 27 pinouts 105
24V input power connector wiring 163
evaluation 49 behavior
pinouts 102 DC-bus power supply 284, 286
wiring 145 drive module 289
8720MC-RPS 14, 17 iTRAK power supply 288
interconnect diagram 356 Beldon 164
minimum accessory modules 64 block diagrams
8720MC-RPS065 capacitor module 378
interconnect diagram 352 DC-bus conditioner module 379
8720MC-RPS190 DC-bus power supply 373
interconnect diagram 354 dual-axis inverter 376
iTRAK power supply 377
regenerative bus supply 374
A single-axis inverter 375
bonding
about this publication 11
EMI (electromagnetic interference) 67
absolute position feature 125 examples 68
AC line filters high frequency 42
2198-DBRxx-F 18, 39 high frequency energy 69
2198-DBxx-F 18, 39 subpanels 69
noise reduction 73 brake relay specifications 111
accessory modules 59, 83 Bulletin
capacitor 17, 59 MPAI electric cylinders 29
catalog number 37 MPAR electric cylinders 29
connector locations 100, 181 MPAS linear stages 29
DC-bus conditioner 17, 59 Bus Observer 227
extension 17, 59 bus overvoltage speed 452
minimum accessory modules flowchart 65
bus-sharing
minimum modules required 59, 61, 64
actions category 244, 248, 253 configuration 205, 209, 217
group 205, 209, 217
active shunt
group example 264
interconnect diagram 360 groups 264
pinouts 103 regulator 205
use cases 52 BusVoltageReferenceSource 227
wiring 183
BusVoltageSetPoint 224
actuators
compatible actuators 172

Index
C configuration
24V DC voltage drop 397
cables
8720MC-RPS 28
Bulletin 2090 18 DC-bus power supply 19
cable lengths, max 155, 158, 401 extended DC-bus 21
cable preparation extended regenerative bus supply 26
customer-supplied motor power 178 feedback examples 29
dual-axis power cable 165 input power to multiple drive systems 25
motor feedback 174 iTRAK power supply 22, 27
single-axis power cable 168 multiple DC-bus power supply 20
catalog numbers 159, 163 regenerative bus supply 23, 24
categories 72 configuring
Ethernet cable length 186
actions category 244, 248, 253
induction motors 164
axis properties 259
shield clamp 161, 175
Bus Observer 227
calculate model 429
BusVoltageReferenceSource 227
capacitor module 17, 59, 378 BusVoltageSetPoint 224
interconnect diagram 345 converter startup method 224
status indicator 279 general category 224
wiring requirements 181 basic volts/hertz 234
catalog numbers CIP axis states 197, 405
accessory modules 37 controller 200
DC-bus power supply 37 converter startup method 405
inverters 37 DC-bus power supply 203
iTRAK power supply 37 download program 262
motor cables 159, 163 exceptions category 248, 254
regenerative bus supply 37 fan/pump volts/hertz 239
shared-bus connection system 38 feedback-only axis 222, 230
category 3 flux up 425
stop category definitions 306 frequency control category 234, 236, 239
CE general category 230, 232, 241, 245, 250
home screen 188
compliance 38
hookup test 268
CED connector
induction motor tuning 273
pinouts 102 induction-motor closed-loop axis properties
wiring 148 250
certification induction-motor frequency-control axis 232
application requirements 324 inverters 211
PL and SIL 306 IP address 198
TÜV Rheinland 306 IPM motor closed-loop axis properties 241
user responsibilities 306 load category 243, 247, 255
website 14, 306 Logix 5000 communication 383
CIP axis states 405 master feedback 231
circuit breaker selection 48 MDS instruction 441
clamp 161, 175 menu screens 189, 190, 191, 192
module properties 204, 205, 206, 208, 209,
spacers 166
clearance requirements 56 210, 212, 217, 218, 220, 221,
222, 257
cluster 391 inhibit module 384
commutation offset 269, 451 motion
CompactLogix group 223
Ethernet connections 186 safety 215
compatibility motor
analyzer category 238, 256
motor feedback 258
category 233, 242, 246, 251, 426, 453
motors and actuators 172
feedback 258
feedback category 252, 259, 260, 261,
262
test 267
network parameters 198
parameter list category 235, 237, 240, 244,
249, 254
PM motor tuning 270
polarity category 251
power category
bus-sharing group example 264

Index
bus-sharing groups 264 ControlLogix

regenerative bus supply 207 Ethernet connections 186
safety conventions used in this manual 12
application 215 converter kit
connection 215
scaling category 243, 247, 253 2198-H2DCK 17, 172
sensorless vector 236 converter OK
setup relay 111
menu 193, 194, 195, 196 converter startup method 224, 405
screens 192 automatic 409
SLAT 437 enable request 406
SPM motor closed-loop axis properties 245 cooling fan replacement 13
startup sequence 197 corner-grounded power configuration 130,
torque proving 447 134
valid feedback types 259
velocity droop 450 CP connector
Connected Drive mode 290 pinouts 102
connecting wiring 145
current limiting 416
CompactLogix 186
connector kit shield clamp 175 current regulator loop 426
ControlLogix 186 customer supplied cable 178
Ethernet cables 186
motor shield clamp 161
Connection mode 215 D
connector kit date/time tab 202
2198-BARCON-55DC200 17 DC bus connector
2198-H2DCK 172 pinouts 103
2198-K57CK-D15M 17, 172 DC-bus conditioner module 17, 59, 379
2198-KITCON-DSL 17, 160
2198-KITCON-ENDCAP200 17 interconnect diagram 349
24V DC-bus group 391
drive system 17 DC-bus power supply 17, 141, 373
iTRAK PS system 17 behavior 284, 286
cable preparation catalog numbers 37
motor feedback 174 configuring 203
connector locations 97, 98 connector locations 94
accessory modules 100, 181 ground screw/jumper 135
DC-Bus power supply 94 menu screen 190
dual-axis inverters 96 minimum accessory modules 59
iTRAK power supply 99 setup menu 194
regenerative bus supply 95 DC-bus Unload 408
single-axis inverters 97, 98 DC-bus Up 408
contactor enable DC-bus voltage regulation
connector pinouts 102 specifications 42, 401
relay 110 digital encoder
contactor selection 50 AqB TTL 259
control power AqB with UVW 260
input specifications 113 digital inputs
pinouts 102 category 205, 209, 222
wiring 145 pinouts 103
ControlFLASH series A connector 149
firmware upgrade 381 series B connector 150
troubleshooting 388 specifications 108
controller wiring 149, 151
and drive behavior 283 disable 283, 288
CompactLogix 200 display 188
configure 200 download program 262
ControlLogix 200 drilling hole patterns 87
properties
date/time tab 202 DC-bus power supply 88
enable time synchronization 202 regenerative bus supply 89
controller-based system mounting toolkit 90
monitoring functions 16
stopping functions 16

Index
drive module fault

behavior 289 code overview 276
firmware 199 code summary 277
replacement 330 codes (see attached spreadsheet) 13
dual-axis inverter 17, 376 feedback
connector locations 96 configurations 29
shield clamp 166 feedback-only axis 222, 230
wiring requirements 144 specifications 114
dynamic motor test 430 field weakening 452
firmware upgrade 381
system requirements 382
E verify upgrade 389
earth ground 139 flux up 423
EMC attributes 424
motor ground termination 161 frequency control category 234, 236, 239
EMI (electromagnetic interference) fuse selection 48
bonding 67
enable request 406
enable time synchronization 202 G
enclosure general
power dissipation 55 category 204, 208, 212, 230, 232, 241, 245,
requirements 41 250
sizing 54 ground
encoder 122 multiple subpanels 140
phasing 123 screw/jumper 135
support grounded-wye power configuration 129, 132
DSL 114 Group Sync Service 406
universal 114
erratic operation 281
Ethernet connector H
pinouts 105 hardwired STO mode 33, 126, 308, 314
EtherNet/IP operation 314
connecting cables 186 pinouts 318
connections 109 HF bonding 67
PORT1 and PORT2 connectors 186 high-frequency
exception 283
(HF) bonding 42
action 283 energy 69
exception actions 283 Hiperface-to-DSL feedback converter kit 172
exceptions category 248, 254 hold 288
extended hole patterns 87, 90
cluster 391 DC-bus power supply 88
DC-bus 391, 392 regenerative bus supply 89
speed 185, 452 home screen
extended DC-bus
soft menu 188
interconnect diagram 350, 351 hookup test 268, 451
extended speed
HPK-Series rotary motors 29
configure 453
extension module 17, 59
external active shunt 76, 77 I
wiring 183
external passive shunt resistor 74, 75 I/O
wiring 182 digital inputs specifications 108
IEC 61508 306
IEC 62061 306
F ignore 283
fan kit replacement 13 impedance
fan/pump 414 equations 46
volts/hertz 239 impedance-grounded power configuration
130, 133

Index
induction motor control 164 interconnect diagrams

closed-loop axis properties 250 2198 drive with 8720MC-RPS 356
configure flux up 425 2198 drive with 8720MC-RPS065 leader/
control methods follower 352
basic volts/hertz 413 2198 drive with 8720MC-RPS190 354
fan/pump 414 2198 drive with HPK-Series 365
sensorless vector 415 2198 drive with LDAT 368
flux up 423 2198 drive with LDC 371, 372
attributes 424 2198 drive with MPAR/MPAI 370
frequency-control axis 232 2198 drive with MPAS 369
motor 2198 drive with MPL/VPC-S/MPM/MPF/MPS
analyzer category 428 364
and inertia tests 428 2198 drive with RDD-Series 366
data sheet 427 2198 drive with VPAR 367
model category 427 2198 drive with VPC-Y 363
multiple skip speed 422 2198 drive with VPL/VPC-Q/VPF/VPH/VPS
open-loop frequency control 412, 416, 419 362
skip speed 421 active shunt 360
SLAT 436 capacitor module 345
inhibit module 384 DC-bus conditioner module 349
input power wiring extended system 350, 351
24V control 145 module status 357, 358
contactor enable 148 multiple
corner-grounded power configuration 130, converter 344
134 iTRAK power supplies 347
determine input power 129 notes 341
ground screw/jumper 135 passive shunt resistor 359
grounded-wye power configuration 129, regenerative bus supply 348
132 single
impedance-grounded power configuration converter 343
130, 133 iTRAK power supply 346
mains 147 motor cable 362
remove ground screws 138 inverters 96, 97, 98
ungrounded power configuration 131, 134 catalog numbers 37
installing drive accessories configuring 211
AC line filters 73 dual-axis 17
external active shunt 76, 77 ground screw/jumper 136
external passive shunt resistor 74, 75 menu screen 189
installing your drive 41 setup menu 193
single-axis 17
active shunts 52 IOD connector
bonding
examples 68 pinouts 103
subpanels 69 wiring 149, 151
cable categories 72 IP address 198
circuit breakers 48 IPD connector
clearance requirements 56 pinouts 102
contactor selection 50 wiring 147
enclosure sizing 54 IPM motor closed-loop axis properties 241
fuse selection 48 ISO 13849-1 306
HF bonding 67 stop category definitions 306
noise zones 70 iTRAK power supply 142, 377
passive shunts 51
shared-bus configurations 57 behavior 288
system mounting requirements 41 catalog numbers 37
integrated SS1 mode 36 connector locations 99
ground screw 137
integrated STO mode 34, 35, 126, 323 menu screen 192
drive module setup menu 196
replacement 330
operation 325
STO bypass 333 K
STO state reset 328
Kinetix VP electric cylinders 29
Kinetix VP rotary motors 29

Index
L module status connector

Lapp 164 pinouts 107
motion
LCD display 188
direct commands
messages 276 STO bypass 333
LDAT-Series linear thrusters 29 warning messages 334
LDC-Series linear motors 29 drive start instruction 440
line impedance group 223
adding line reactor or transformer for safety 215
lightning strikes 45 Motion Analyzer website 14
power interruptions 45 motor
voltage dips 45 accel/decel problems 280
voltage spikes 45 analyzer category 238, 256, 428
line reactor use cases 45 brake connector
transformer 45 pinouts 105
line reactor wiring 163
use cases 45 cable
link catalog numbers 159, 163
link/activity status indicator 278 length 39
speed status indicator 278 length, max 158, 401
load category 243, 247, 255 category 233, 242, 246, 251
compatible motors 172
Logix 5000 communication 383 data sheet 427
Logix Designer 198, 200 extended speed 453
feedback
category 252, 259, 260, 261, 262
M compatibility 258
mains input power connector connector wiring 172
feedback connector
pinouts 102
pinouts 106
wiring 147
wiring 160, 172
major fault 283
ground termination 161
MAS instruction 443 induction 164
master feedback 231 interconnect diagram 362
MDS instruction model category 427
configure 440 motor and inertia tests 428
decrease speed sample code 442 overheating 281
increase speed sample code 442 overload retention 445
ramp attributes 443, 444 power connector
ramp attributes sample code 444 pinouts 105
start sample code 441 wiring 153, 163
torque mode sample code 443 power/brake cable preparation 165
menu screens 189, 190, 191, 192 shield clamp wiring 161, 175
testing 267
MF connector thermal models 432
pinouts 106 thermal specifications 116
wiring 160, 172 tuning 267
minor fault 283 universal feedback connector
module definition 213, 214, 257 pinouts 107
motion safety 215 velocity 280
safety application 215 mounting your drive
safety connection 215 attaching to the panel 90
module properties 257 drilling hole patterns 87
associated axes category 206, 210, 220, 257 mounting order
digital input category 205, 209, 222 accessory modules 59, 83
general category 204, 208, 212 drive modules 80, 81, 82
module definition 213, 214, 257 shared-bus connection system 84
new tag 206, 210, 221 system mounting toolkit 90
power category 204, 208, 217 zero-stack tab and cutout 84
safety category 218 MP connector
module status pinouts 105
DC-bus power supply 357 wiring 153, 163
indicator 278 MPAI electric cylinders 29
regenerative bus supply 357, 358 MPAR electric cylinders 29
MPAS linear stages 29

Index
MP-Series rotary motors 29 polarity category 251

MS connector power category
pinouts 107 bus
MSF instruction 443 configuration 205, 209, 217
multi-cluster system 83 regulator 205
multiple converter bus-sharing
group 205, 209, 217, 264
interconnect diagram 344 group example 264
multiple iTRAK power supplies power structure 204, 208, 217
interconnect diagram 347 power dissipation 55
multiple skip speed 422 power supply
cluster 391
DC-bus power supply 17
N regenerative bus supply 17
navigation buttons 188 power up 263
network power/brake cable preparation 165
parameters 198 precharge time 407
status indicator 278 product selection website 14
new tag publications, related 13
data type 206, 210, 221
noise
abnormal 281 R
feedback 280
reduction 73 ramp attributes 444
zones 70 rated slip speed 429
regenerative bus supply 17, 374
Bus Observer 227
O BusVoltageReferenceSource 227
open-loop frequency control 412 catalog numbers 37
out of box state 308 configure axis properties
BusVoltageSetPoint 224
overtravel fault code 276 general category 224
configure module properties 207
connector locations 95
P converter startup method 224
panel requirements 41 ground screw/jumper 135
parameter list category 235, 237, 240, 244, interconnect diagram 348
menu screen 191
249, 254 minimum accessory modules 61
passive shunt precharge time 407
connector wiring 182 sequence operation 405
interconnect diagram 359 setup menu 195
pinouts 103 wiring requirements 142
use cases 51 related publications 13
PCDC download 199 remove ground screws 138
PFH definition 307 remove/replace
pinouts cooling fan 13
2198-H2DCK 173 remove drive 300
2198-K57CK-D15M 173 remove power 296
24V input power connector 102 replace drive 301
contactor enable connector 102 startup and configure 302
DC bus connector 103 requirements
digital inputs connector 103 UL and CE 41
Ethernet connector 105 restoring hardwired STO mode 309
mains input power connector 102 routing power and signal wiring 128
module status connector 107
motor Running Controller mode 290
brake connector 105
feedback connector 106
power connector 105 S
safe torque-off 318 SAB 164
shunt connector 103 safe stop 1
universal feedback connector 107
planning your installation 41 integrated configuration 36

Index
safe torque-off 320 sizing

bypass wiring 321 24V current 396
cascaded wiring 321 cluster 391
configurations DC-bus group 391
hardwired 33 extended cluster 391
integrated 34, 35 extended DC-bus 391, 392
explicit messages 311 general guidelines 393
feature 307 power supply cluster 391
hardwired STO mode 126, 308, 314 shared-bus configurations 391
specifications 323 system sizing 393
timing diagram 315 example 399, 400
troubleshooting 316 total system capacitance 394
integrated STO mode 126, 323 skip speed 421
specifications 339 SLAT 434
STO bypass 333 attributes 436
STO state reset 328 configuring 437
troubleshooting 329 slip test messaging 431
out of box state 308
PFH 307 soft menu
restoring hardwired STO mode 309 home screen 188
status bits 311 software
safety Logix Designer application 200
actions overtravel 276
connected drive 290 specifications
running controller 290 auxiliary
application 215 feedback 114
category 218 feedback encoders 122
connection 215 brake relay 111
scaling category 243, 247, 253 contactor enable relay 110
sensorless vector 236, 415 control power input 113
sequence operation converter OK relay 111
DC-bus voltage regulation 42, 401
automatic method 409 digital inputs 108
discharging 410 encoder phasing 123
enable request method 406 EtherNet/IP connections 109
regenerative bus supply 405 hardwired STO mode 323
series change 16 integrated STO mode 339
setup screens 192, 193, 194, 195, 196 motor feedback 114
shared-bus absolute position 125
connection system 84 EnDat digital 121
catalog numbers 38 EnDat sine/cosine 120
shared-bus configurations 57 generic TTL incremental 117
shield clamp 161, 175 sin/cos incremental 119
Stegmann 116
dual-axis inverter 166 motor thermal 116
single-axis inverter 168 speed limited adjustable torque 434
shunt connector
SPM motor closed-loop axis properties 245
pinouts 103
shunts SS1 stopping function 36
active 52 stability control 419
passive 51 standard actions 289
shutdown 283, 288 startup sequence 197
sine/cosine 261 CIP axis states 197
with Hall 262 static motor test 429
single status indicators
converter capacitor module 279
interconnect diagram 343 link speed status 278
single iTRAK power supply link/activity status 278
interconnect diagram 346 module status 278
single motor cable 362 network status 278
single-axis inverter 17, 97, 98, 375 troubleshooting 278
STO connector
shield clamp 152, 168
wiring requirements 143 pinouts 318
wiring 320

Index
stop motor velocity 280

drive 283 no rotation 281
planner 283 hold 288
stopping actions ignore 283
configure 289 inverter behavior 289
Studio 5000 Logix Designer 198 iTRAK power supply behavior 288
LCD display messages 276
system link speed status indicator 278
block diagrams link/activity status indicator 278
capacitor module 378 major fault 283
DC-bus conditioner module 379 minor fault 283
DC-bus power supply 373 module status indicator 278
dual-axis inverter 376 network status indicator 278
iTRAK power supply 377 safe torque-off
regenerative bus supply 374 hardwired STO mode 316
single-axis inverter 375 integrated STO mode 329
components 17 safety
ground 139 actions 290
mounting requirements 41 precautions 275
mounting toolkit 90 shutdown 283, 288
overview standard actions 289
24V DC voltage drop 397 status indicators 278
8720MC-RPS 28 status only 283
DC-bus power supply 19 stop
EtherNet/IP 30, 31, 32 drive 283
extended DC-bus 21, 26 planner 283
iTRAK power supply 22, 27 stopping actions 289
multiple DC-bus power supplies 20 definitions 289
regenerative bus supply 23, 24 tuning
shared DC-bus 25 induction motor 273
sizing PM motor 270
example 399, 400 typical installation
system sizing 393
24V DC voltage drop 397
8720MC-RPS 28
T EtherNet/IP 30, 31, 32
testing axes extended DC-bus 21, 26
hookup test 268 iTRAK power supply 22, 27
time synchronization 202 multiple DC-bus power supplies 20
torque proving 445 regenerative bus supply 23, 24
shared DC-bus 25
attributes 445
configuring 447
total system capacitance 394 U
training 11
UFB connector
transformer 45
pinouts 107
troubleshooting wiring 172
alarm 283 UL and CE requirements 41
capacitor module status 279 ungrounded power configuration 131, 134
ControlFLASH 388
controller/drive fault behavior 283 universal feedback connector kit 172
DC-bus supply behavior 284, 286 use cases
disable 283, 288 active shunt 52
exceptions 283 passive shunt 51
fault
code overview 276
code summary 277 V
codes (see attached spreadsheet) 13 valid feedback types 259
general system problems
abnormal noise 281 digital AqB TTL 259
axis unstable 280 digital AqB with UVW 260
erratic operation 281 sine/cosine 261
feedback noise 280 sine/cosine with Hall 262
motor accel/decel 280 velocity droop 449
motor overheating 281 attribute 449
configure 450

Index
verify upgrade 389

voltage drop
24V input power 49
voltage regulation 42, 401
W
website
certifications 14, 306
Motion Analyzer 14
product selection 14
wiring
active shunt 183
BC connector 163
CED contactor enable 148
connector kit shield clamp 175
corner-grounded power configuration 130,
134
CP connector 145
customer supplied cable 178
earth ground 139
Ethernet cables 186
external
active shunt 183
passive shunt resistor 182
ground screw/jumper 135
grounded-wye power configuration 129,
132
guidelines 145
impedance-grounded power configuration
130, 133
input power type 129
IOD connector 151
IOD digital inputs 149
IPD connector 147
MF connector 160, 172
motor cable shield clamp 161
MP connector 153, 163
passive shunt 182
remove ground screws 138
requirements 128
capacitor module 181
dual-axis inverter 144
iTRAK power supply 142
regenerative bus supply 142
single-axis inverter 143
routing power and signal wiring 128
safe torque-off
bypass 321
cascaded 321
STO connector 320
UFB connector 172
ungrounded power configuration 131, 134
Z
zero-stack tab and cutout 84

.
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Use the following resources to access support information.
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Technical Data.
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Rockwell Automation maintains current product environmental information on its website at http://www.rockwellautomation.com/rockwellautomation/about-us/sustainability-ethics/product-environmental-compliance.page.
Allen-Bradley, CompactLogix, ControlFLASH, ControlLogix, Encompass, FactoryTalk, GuardLogix, HPK-Series, iTRAK, Kinetix, LDC-Series, Logix 5000, MP-Series, PanelView, POINT Guard I/O, POINT I/O, PowerFlex, Rockwell Automation,
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Publication 2198-UM002H-EN-P - May 2019

Supersedes Publication 2198-UM002G-EN-P - February 2019 Copyright © 2018 Rockwell Automation, Inc. All rights reserved. Printed in the U.S.A.

Kinetix 5700 Servo Drives: User Manual

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Kinetix 5700 Servo Drives

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Rockwell Automation Publication 2198-UM002H-EN-P - May 2019 3

Multi-axis Shared DC-Bus Configurations. . . . . . . . . . . . . . . . . . . 57

4 Rockwell Automation Publication 2198-UM002H-EN-P - May 2019

Encoder Feedback Supported on the

Rockwell Automation Publication 2198-UM002H-EN-P - May 2019 5

Accessory Module Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 181

6 Rockwell Automation Publication 2198-UM002H-EN-P - May 2019

Test the Axes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 268

Rockwell Automation Publication 2198-UM002H-EN-P - May 2019 7

Cascade the Safe Torque-off Signal. . . . . . . . . . . . . . . . . . . . . . . . . 321

8 Rockwell Automation Publication 2198-UM002H-EN-P - May 2019

Rockwell Automation Publication 2198-UM002H-EN-P - May 2019 9

Phase Loss Detection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 446

10 Rockwell Automation Publication 2198-UM002H-EN-P - May 2019

This manual provides detailed installation instructions for mounting and

This manual is intended for engineers or technicians directly involved in the

If you do not have a basic understanding of Kinetix 5700 drive modules,

Rockwell Automation Publication 2198-UM002H-EN-P - May 2019 11

• The 2198-CAPMOD-2240 capacitor module, 2198-CAPMOD-

Rockwell Automation uses the following products to implement CIP Security:

12 Rockwell Automation Publication 2198-UM002H-EN-P - May 2019

Rockwell Automation Publication 2198-UM002H-EN-P - May 2019 13

Table 1 - Additional Resources (continued)

You can view or download publications at

14 Rockwell Automation Publication 2198-UM002H-EN-P - May 2019

Rockwell Automation Publication 2198-UM002H-EN-P - May 2019 15

Table 2 - Integrated Functional Safety Support

16 Rockwell Automation Publication 2198-UM002H-EN-P - May 2019

Rockwell Automation Publication 2198-UM002H-EN-P - May 2019 17

Table 3 - Kinetix 5700 Drive System Overview (continued)

18 Rockwell Automation Publication 2198-UM002H-EN-P - May 2019

Typical DC-bus Power Supply Configuration Example

In this multi-axis example, AC input power is fed to the DC-bus (converter)

Figure 1 - Typical DC-bus Power Supply Installation

Shared DC-bus Power

SB+/NC SB+/NC SB+/NC

24V DC Control, Digital Inputs, 1606-XL

and Motor Brake Power (customer-supplied)

DC-bus Single-axis Dual-axis Capacitor

(front view) NET NET NET NET DC BUS

Converter Digital Inputs 2 2 2 2

Magnetic Contactor (M1) Control String I/O

MF-A MF-B MF-A MF-B

Rockwell Automation Publication 2198-UM002H-EN-P - May 2019 19

Multiple DC-Bus Power Supply Configuration Example

Figure 2 - Multiple DC-bus Power Supply Installation

Shared DC-bus Power

24V DC Control Power

and 24V DC control power.

(M1) Control String

MF-A MF-B MF-A MF-B

21mm2 (4 AWG-250 kcmil)

20 Rockwell Automation Publication 2198-UM002H-EN-P - May 2019

Extended DC-bus Configuration Example

Figure 3 - Extended DC-bus Installation

Single-axis Dual-axis Capacitor Extension