0 1 2 3 4 5 6 7

A
A

M/s. THERMAX LTD.

(HEATING SERVICES DIVISION)
B
B

TITLE : SCHEMATIC WIRING DIAGRAM C

C

CLIENT : M/S ITC LTD

CONSULTANT : ------
D
D

PROJECT : POWER CUM PLC PANEL FOR TD-80

DRAWING NO. : SS064 DC301

E
E

REV. PRPD CHKD REV. PRPD CHKD PRODUCT

DESCRIPTION DTD DESCRIPTION DTD TITLE SCHEMATIC WIRING DIAGRAM SCALE
No. BY BY No. BY BY PREPARED SPK
21.01.20 CHECKED VJK
0 ORIGINAL ISSUE NTS
CLIENT M/S ITC LTD APPROVED VJK F
F
1 AS PER CUSTOMER COMMENTS 07.02.20 DTD 21.01.20
CONSULTANT ------ REV.No.
2 AS BUILT 29.10.20 THERMAX LIMITED DRG. No.
HEATING SERVICES DIVISION SS064 DC301
D-13 BLOCK, MIDC, CHINCHWAD
PUNE, INDIA- 411 019
PROJECT POWER CUM PLC PANEL FOR TD-80 SHEET No. 1 of 46 2
 0 1 2 3 4 5 6 7

WIRING SPECIFICATION
A
A

TYPE SERVICE AREA CABLE COLOUR CABLE SIZE

PHASE ( UPTO DISTRIBUTION TB ) RED 2.5 Sqmm

110V AC NEUTRAL ( UPTO DISTRIBUTION TB ) BLACK 2.5 Sqmm

SUPPLY
PHASE ( AFTER DISTRIBUTION TB ) RED 1.5 Sqmm
B
B
NEUTRAL ( AFTER DISTRIBUTION TB ) BLACK 1.5 Sqmm
UPTO BUSBAR BROWN 1.5 Sqmm
24V DC + VE
AFTER BUSBAR BROWN 1.0 Sqmm
UPTO BUSBAR BLUE 1.5 Sqmm
24V DC - VE
AFTER BUSBAR BLUE 1.0 Sqmm

DI WIRING BROWN 1.0 Sqmm

C
C
MODULE TO RELAY COIL BROWN 1.0 Sqmm
RELAY CONTACT TO TERMINALS ( PF ) BLUE 1.5 Sqmm
DO WIRING
RELAY CONTACT TO TERMINALS ( 24VDC ) BROWN (+), BLUE (-) 1.0 Sqmm
RELAY CONTACT TO TERMINALS (110V AC) RED (P), BLACK (N) 1.5 Sqmm

AI / AO WIRING SHIELDED CABLE 0.5 Sqmm

D
D
RTD WIRING SHIELDED CABLE 0.5 Sqmm

POWER GREEN/YELLOW 2.5 Sqmm

EARTH
INSTRUMENT GREEN/YELLOW 1.0 Sqmm

E
E

REV. PRPD CHKD REV. PRPD CHKD PRODUCT

DESCRIPTION DTD DESCRIPTION DTD TITLE WIRING SPECIFICATION SCALE
No. BY BY No. BY BY PREPARED SPK
21.01.20 CHECKED VJK
0 ORIGINAL ISSUE NTS
CLIENT M/S ITC LTD APPROVED VJK F
F
1 AS PER CUSTOMER COMMENTS 07.02.20 DTD 21.01.20
CONSULTANT ------ REV.No.
2 AS BUILT 29.10.20 THERMAX LIMITED DRG. No.
HEATING SERVICES DIVISION SS064 DC301
D-13 BLOCK, MIDC, CHINCHWAD
PUNE, INDIA- 411 019
PROJECT POWER CUM PLC PANEL FOR TD-80 SHEET No. 2 of 46 2
 0 1 2 3 4 5 6 7

BILL OF MATERIAL ( BOUGHT OUTS )

A
A
TAG NO. DESCRIPTION MAKE CATALOG NO. QTY.

ENCLOSURE PANEL SIZE (2000+100)H X 2300W X 500D MM, CABLE ENTRY FROM TOP (IP-54) WITH DRAWING POCKET STANDARD -- 1

MCCB1 MCCB 3P,160A, THERMAL MAGNETIC RELEASE SIEMENS 3VA1116-5EE32-0AA0 1

MCCB SPREADER LINKS SIEMENS 3VA9153-0QC00 2

-- ROTARY HANDLE SIEMENS 3VA9157-0FK51 1

R R PHASE INDICATION LAMP, 24VAC SIEMENS 3SB5285-6HC01 1

B
B
Y Y PHASE INDICATION LAMP, 24VAC SIEMENS 3SB52 85-6HD01 1

B B PHASE INDICATION LAMP, 24VAC SIEMENS 3SB52 85-6HF01 1

A ANALOG AMMETER (96X96), 0-160 A RISHABH/AE ANALOG 1

V ANALOG VOLTMETER (96X96), 0-500V (110VAC, PT OPREATED) RISHABH/AE ANALOG 1

ASS AMMETER SELECTOR SWITCH SALZER -- 1

VSS VOLTMETER SELECTOR SWITCH SALZER -- 1

C
C
MFM MULTI-FUNCTION METER WITH RS-485, CLASS-1 CONZERV EM6400NG 1

CT1,2,3 CURRENT TRANSFORMER, 160/5A,5VA, WITH MOUNTING CLAMP, TAPE WOUND PRECISE/KAPPA -- 3

-- CT TERMINAL SHORT LINKS ELMEX KUTSD 6 4

-- END PLATE FOR CT TERMINAL SHORT LINKS ELMEX KPSD 1

TXR1 CONTROL TRANSFORMER, PRI-0-380-415-440/ SEC-55-0-55 VAC, 1KVA PRECISE/KAPPA -- 1

MCB7 DOUBLE POLE MCB, 6A SIEMENS 5SL42067RC 1

D
D MCB8 DOUBLE POLE MCB, 16A SIEMENS 5SL42167RC 1

MCB1-5 TRIPPLE POLE MCB, 2A SIEMENS 5SL43027RC 5

MCB9,11,17,19 SINGLE POLE MCB, 2A SIEMENS 5SL41027RC 4

MCB18 SINGLE POLE MCB, 6A SIEMENS 5SL41067RC 1

MCB12 DOUBLE POLE MCB, 10A SIEMENS 5SL42107RC 1

MCB13,15 DOUBLE POLE MCB, 16A SIEMENS 5SL42167RC 2

E
E
MCB14 DOUBLE POLE MCB, 6A SIEMENS 5SL42067RC 1

MCB16 SINGLE POLE MCB, 4A SIEMENS 5SL41047RC 1

MCB20 DOUBLE POLE MCB, 2A SIEMENS 5SL42027RC 1

REV. PRPD CHKD REV. PRPD CHKD PRODUCT

DESCRIPTION DTD DESCRIPTION DTD TITLE BILL OF MATERIAL ( BOUGHT OUTS ) SCALE
No. BY BY No. BY BY PREPARED SPK
21.01.20 CHECKED VJK
0 ORIGINAL ISSUE NTS
CLIENT M/S ITC LTD APPROVED VJK F
F
1 AS PER CUSTOMER COMMENTS 07.02.20 DTD 21.01.20
CONSULTANT ------ REV.No.
2 AS BUILT 29.10.20 THERMAX LIMITED DRG. No.
HEATING SERVICES DIVISION SS064 DC301
D-13 BLOCK, MIDC, CHINCHWAD
PUNE, INDIA- 411 019
PROJECT POWER CUM PLC PANEL FOR TD-80 SHEET No. 3 of 46 2
 0 1 2 3 4 5 6 7

BILL OF MATERIAL ( BOUGHT OUTS )

A
A
TAG NO. DESCRIPTION MAKE CATALOG NO. QTY.

T1 THREE-PHASE TRANSFORMER, PRI-415/ SEC-24 VAC, 50VA (PRI-3PHASE,3WIRE / SEC-3PHASE,4-WIRE) PRECISE/KAPPA -- 1

PT POTENTIAL TRANSFORMER, PRI-415/ SEC-110VAC, 50VA (PRI-3PHASE,3WIRE / SEC-3PHASE,3-WIRE) PRECISE/KAPPA -- 1

FAN1,FAN2,3 FAN 8” WITH 230VAC, 230 VAC REXNORD 22060 R B1 M W 3

-- LOUVERS WITH FILTER 8” ELETTRO JSAV-06 6 B

B
-SOC SOCKET WITH SWITCH 5A, 230 VAC ANCHOR -- 1

DS1,2,3 DOOR LIMIT SWITCH WITH 1NO+1NC KAYCEE KLS001 X-0A 3

TL1-3 TUBELIGHT, 230 VAC, 50Hz. PHILIPS -- 3

C
C

D
D

E
E

REV. PRPD CHKD REV. PRPD CHKD PRODUCT

DESCRIPTION DTD DESCRIPTION DTD TITLE BILL OF MATERIAL ( BOUGHT OUTS ) SCALE
No. BY BY No. BY BY PREPARED SPK
21.01.20 CHECKED VJK
0 ORIGINAL ISSUE NTS
CLIENT M/S ITC LTD APPROVED VJK F
F
1 AS PER CUSTOMER COMMENTS 07.02.20 DTD 21.01.20
CONSULTANT ------ REV.No.
2 AS BUILT 29.10.20 THERMAX LIMITED DRG. No.
HEATING SERVICES DIVISION SS064 DC301
D-13 BLOCK, MIDC, CHINCHWAD
PUNE, INDIA- 411 019
PROJECT POWER CUM PLC PANEL FOR TD-80 SHEET No. 4 of 46 2
 0 1 2 3 4 5 6 7

BILL OF MATERIAL ( BOUGHT OUTS )

A
A TAG NO. DESCRIPTION MAKE CATALOG NO. QTY.

FUEL PUMP 1(M1) & 2(M2) 3.7 KW

1MPCB1,2MPCB1 3P MPCB, 7-10A, WITH STANDARD RELEASE SIEMENS 3RV2011-1JA10 2

-- AUX. BLOCK FOR MPCB SIEMENS 3RV2901-1D 2

-- ALARM BLOCK FOR MPCB SIEMENS 3RV2921-1M 2

1K1,2K1 POWER CONTACTOR 16AMP/COIL 110VAC, 50Hz. SIEMENS 3TF3200-0AF0 2

B
B
-- 1 NO ADD ON BLOCK FOR CONTACTOR SIEMENS 3TX4010-2A 6

-- 1 NC ADD ON BLOCK FOR CONTACTOR SIEMENS 3TX4001-2A 2

1S1,2S1 2POSITION MAINTAINED SELECTOR SWITCH, BLACK SIEMENS 3SB5000-2AB01 2

- ADD ON CONTACT BLOCK FOR SWITCH 1NO SIEMENS 3SB54 00-0B 4

- ADD ON CONTACT BLOCK FOR SWITCH 1NC SIEMENS 3SB54 00-0C 2

1L1,2L1 LED TYPE INDICATION LAMP (GREEN), 110VAC SIEMENS 3SB5285-6HE02 2

C
C 1L2,2L2 LED TYPE INDICATION LAMP (RED) 110VAC SIEMENS 3SB5285-6HC02 2

1L3,2L3 LED TYPE INDICATION LAMP (AMBER) 110VAC SIEMENS 3SB5285-6HL02 2

TBM1,TBM2 POWER TERMINALS 6 SQMM ELMEX KUT6 8

FD FAN (M3) 18.5 KW VFD

3MCCB1 MCCB 3P,63A, THERMAL MAGNETIC RELEASE SIEMENS 3VT1706-2DC36-0AA0 1

-- AUX. BLOCK FOR MCCB SIEMENS 3VT9100-2AB10 1

3R1..3R3 4 C/O RELAY 110VAC OMRON MY4N-AC-110V 3

D
D
-- RELAY BASE OMRON PYF14A-N 3

-- RELAY CLIP OMRON PYC-A1 6

3VFD1 18.5 KW VFD POWER FLEX 400 AB 22C-D038A103 1

HIM1 KEYPAD FOR VFD AB 22-HIM-C2S 1

I/P CHOKE I/P CHOKE FOR VFD, 0.8mH/52.5A ARIHANT -- 1

3L1 LED TYPE INDICATION LAMP (GREEN), 110VAC SIEMENS 3SB5285-6HE02 1

3L2 LED TYPE INDICATION LAMP (RED) 110VAC SIEMENS 1 E

E 3SB5285-6HC02

3L3 LED TYPE INDICATION LAMP (AMBER) 110VAC SIEMENS 3SB5285-6HL02 1

TBM3 POWER TERMINALS 50SQ.MM BOLTED TYPE ELMEX DPBB 50 4

REV. PRPD CHKD REV. PRPD CHKD PRODUCT

DESCRIPTION DTD DESCRIPTION DTD TITLE BILL OF MATERIAL ( BOUGHT OUTS ) SCALE
No. BY BY No. BY BY PREPARED SPK
21.01.20 CHECKED VJK
0 ORIGINAL ISSUE NTS
CLIENT M/S ITC LTD APPROVED VJK F
F
1 AS PER CUSTOMER COMMENTS 07.02.20 DTD 21.01.20
CONSULTANT ------ REV.No.
2 AS BUILT 29.10.20 THERMAX LIMITED DRG. No.
HEATING SERVICES DIVISION SS064 DC301
D-13 BLOCK, MIDC, CHINCHWAD
PUNE, INDIA- 411 019
PROJECT POWER CUM PLC PANEL FOR TD-80 SHEET No. 5 of 46 2
 0 1 2 3 4 5 6 7

BILL OF MATERIAL ( BOUGHT OUTS )

A
A TAG NO. DESCRIPTION MAKE CATALOG NO. QTY.

FD FAN (M3) 18.5 KW VFD

3S1 2POSITION MAINTAINED SELECTOR SWITCH, BLACK SIEMENS 3SB5000-2AB01 1

- ADD ON CONTACT BLOCK FOR SWITCH 1NO SIEMENS 3SB54 00-0B 2

- ADD ON CONTACT BLOCK FOR SWITCH 1NC SIEMENS 3SB54 00-0C 1

B
B
FEED WATER PUMP-1(M4) & 2(M5) 11 KW

4MPCB1,5MPCB1 3P MPCB, 27-32A WITH STANDARD RELEASE SIEMENS 3RV2021-4EA10 2

-- AUX. BLOCK FOR MPCB SIEMENS 3RV2901-1D 2

-- ALARM BLOCK FOR MPCB SIEMENS 3RV2921-1M 2

4K1,5K1 POWER CONTACTOR WITH 1NO+1NC AUX. CONTACT 32AMP/COIL 110VAC, 50Hz. SIEMENS 3TF3400-0AF0 2

-- 1 NO ADD ON BLOCK FOR CONTACTOR SIEMENS 3TX4010-2A 3

-- 1 NC ADD ON BLOCK FOR CONTACTOR SIEMENS 3TX4001-2A 1 C

C
4R1,5R1 4 C/O RELAY, 110VAC OMRON MY4N-AC-110V 2

-- RELAY BASE OMRON PYF14A-N 2

-- RELAY CLIP OMRON PYC-A1 4

4SS1,5SS1 SMC-3 30A SMART MOTOR CONTROLLER, 200…460V AC, 3-PHASE, 50/60 Hz AB 150-C30NBD 2

4S1,5S1 2POSITION MAINTAINED SELECTOR SWITCH, BLACK SIEMENS 3SB5000-2AB01 2

- ADD ON CONTACT BLOCK FOR SWITCH 1NO SIEMENS 3SB54 00-0B 4

D
D
- ADD ON CONTACT BLOCK FOR SWITCH 1NC SIEMENS 3SB54 00-0C 2

4L1,5L1 LED TYPE INDICATION LAMP (GREEN), 110VAC SIEMENS 3SB5285-6HE02 2

4L2,5L2 LED TYPE INDICATION LAMP (RED) 110VAC SIEMENS 3SB5285-6HC02 2

4L3,5L3 LED TYPE INDICATION LAMP (AMBER) 110VAC SIEMENS 3SB5285-6HL02 2

TBM4,TBM5 POWER TERMINALS 16 SQMM ELMEX KUT16 8

- END PLATE FOR POWER TERMINALS KUT 16 ELMEX KPY 2

E
E

REV. PRPD CHKD REV. PRPD CHKD PRODUCT

DESCRIPTION DTD DESCRIPTION DTD TITLE BILL OF MATERIAL ( BOUGHT OUTS ) SCALE
No. BY BY No. BY BY PREPARED SPK
21.01.20 CHECKED VJK
0 ORIGINAL ISSUE NTS
CLIENT M/S ITC LTD APPROVED VJK F
F
1 AS PER CUSTOMER COMMENTS 07.02.20 DTD 21.01.20
CONSULTANT ------ REV.No.
2 AS BUILT 29.10.20 THERMAX LIMITED DRG. No.
HEATING SERVICES DIVISION SS064 DC301
D-13 BLOCK, MIDC, CHINCHWAD
PUNE, INDIA- 411 019
PROJECT POWER CUM PLC PANEL FOR TD-80 SHEET No. 6 of 46 2
 0 1 2 3 4 5 6 7

BILL OF MATERIAL ( BOUGHT OUTS )

A
A TAG NO. DESCRIPTION MAKE CATALOG NO. QTY.

OPH (M6) 15 KW

6RCCB1 RCCB 4P, 25A, 30mA SIEMENS 5SV43420RC 1

-- AUX. BLOCK FOR RCCB SIEMENS 5ST3010 1

6K1 POWER CONTACTOR 30AMP AC-1 DUTY /COIL 110VAC, 50Hz. SIEMENS 3TF3200-0AF0 1

-- 1 NO ADD ON BLOCK FOR CONTACTOR SIEMENS 3TX4010-2A 3

B
B -- 1 NC ADD ON BLOCK FOR CONTACTOR SIEMENS 3TX4001-2A 1

6S1 2POSITION MAINTAINED SELECTOR SWITCH, BLACK SIEMENS 3SB5000-2AB01 1

- ADD ON CONTACT BLOCK FOR SWITCH 1NO SIEMENS 3SB54 00-0B 2

- ADD ON CONTACT BLOCK FOR SWITCH 1NC SIEMENS 3SB54 00-0C 1

6L1 LED TYPE INDICATION LAMP (GREEN), 110VAC SIEMENS 3SB5285-6HE02 1

6L2 LED TYPE INDICATION LAMP (RED) 110VAC SIEMENS 3SB5285-6HC02 1

TBM6 POWER TERMINALS KUT 16 ELMEX KUT 16 4

C
C
- END PLATE FOR POWER TERMINALS KUT 16 ELMEX KPY 1

FO DAY TANK HEATER (M7) 10 KW

7RCCB1 RCCB 4P, 25A, 30mA SIEMENS 5SV43420RC 1

-- AUX. BLOCK FOR RCCB SIEMENS 5ST3010 1

7K1 POWER CONTACTOR 30AMP AC-1 DUTY /COIL 110VAC, 50Hz. SIEMENS 3TF3200-0AF0 1

-- 1 NO ADD ON BLOCK FOR CONTACTOR SIEMENS 3TX4010-2A 3

D
D -- 1 NC ADD ON BLOCK FOR CONTACTOR SIEMENS 3TX4001-2A 1

7S1 2POSITION MAINTAINED SELECTOR SWITCH, BLACK SIEMENS 3SB5000-2AB01 1

- ADD ON CONTACT BLOCK FOR SWITCH 1NO SIEMENS 3SB54 00-0B 2

- ADD ON CONTACT BLOCK FOR SWITCH 1NC SIEMENS 3SB54 00-0C 1

7L1 LED TYPE INDICATION LAMP (GREEN), 110VAC SIEMENS 3SB5285-6HE02 1

7L2 LED TYPE INDICATION LAMP (RED) 110VAC SIEMENS 3SB5285-6HC02 1

TBM7 POWER TERMINALS 16 SQMM ELMEX KUT 16 4

E
E
- END PLATE FOR POWER TERMINALS KUT 16 ELMEX KPY 1

REV. PRPD CHKD REV. PRPD CHKD PRODUCT

DESCRIPTION DTD DESCRIPTION DTD TITLE BILL OF MATERIAL ( BOUGHT OUTS ) SCALE
No. BY BY No. BY BY PREPARED SPK
21.01.20 CHECKED VJK
0 ORIGINAL ISSUE NTS
CLIENT M/S ITC LTD APPROVED VJK F
F
1 AS PER CUSTOMER COMMENTS 07.02.20 DTD 21.01.20
CONSULTANT ------ REV.No.
2 AS BUILT 29.10.20 THERMAX LIMITED DRG. No.
HEATING SERVICES DIVISION SS064 DC301
D-13 BLOCK, MIDC, CHINCHWAD
PUNE, INDIA- 411 019
PROJECT POWER CUM PLC PANEL FOR TD-80 SHEET No. 7 of 46 2
 0 1 2 3 4 5 6 7

BILL OF MATERIAL ( BOUGHT OUTS )

TAG NO. DESCRIPTION MAKE CATALOG NO. QTY. A
A

PLC SECTION
AC PANEL AC 230VAC, 50Hz. 500WATT. RITTAL SK3303.500 1

TXR2 CONTROL TRANSFORMER, PRI-0-230/ SEC-55-0-55 VAC, 1KVA PRECISE/KAPPA -- 1

PS1 POWER SUPPLY I/P-110VAC, O/P-24VDC, 10A. OMRON -- 1

L100 LED TYPE INDICATION LAMP (RED) 110VAC SIEMENS 3SB52 85-6HC03 1

PBA ALARM ACKNOWLEDGE PUSH BUTTON (BLACK) WITH 1 NO SIEMENS 3SB5000-0AB01+ 3SB5400-0B 1 B
B
PBR ALARM RESET PUSH BUTTON (YELLOW) WITH 1 NO SIEMENS 3SB5000-0AD01 + 3SB5400-0B 1

EMG EMERGENCY STOP PUSH BUTTON (RED) WITH 1NC SIEMENS 3SB5203-0UC01 1

RCCB RCCB 2P, 25A, 30mA SIEMENS 5SV43120RC 1

R1-R24 Relay Module - PLC-RSC-24DC/21 PHONEIX 2966171 24

H HOOTER 110VAC, 50Hz. (96*96) MINILEC -- 1

EMI EMI FILTER I/P-110VAC, O/P-110VAC, 50Hz. 15A. EPCOS/SCHNEIDER -- 1

C
C RL3 4 C/O RELAY 110VAC OMRON MY4N-AC-110V 1

-- RELAY BASE OMRON PYF14A-N 1

-- RELAY CLIP OMRON PYC-A1 2

-- PANEL WIRING PVC CABLES POLYCAB/LAPP -- *

-- SHIELDED CABLE FOR AI/AO RR -- *

-- SINGLE DECKER NON FUSE TERMINALS, 2.5 SQ. MM ELMEX KUT2.5 160

-- SINGLE DECKER NON FUSE TERMINALS, 4 SQ. MM, 24VDC ELMEX KUDF4D1 95
D
D
-- SINGLE DECKER NON FUSE TERMINALS, 4 SQ. MM,110VAC ELMEX KUDF4A1 28

-- SINGLE DECKER NON FUSE TERMINALS, 4 SQ. MM, ELMEX KUDF4 28

-- ELECTRICAL POWER EARTH BUSBAR (25X5)AL MM STANDARD -- 1

-- INSTRUMENT BUSBAR (25X3)CU MM STANDARD -- 1

- RECTIFIER- I/P-240V,AC, O/P-180 DC. -- -- 1

- CONVERTOR- RES./CURRENT, (0-135Ohm)/4-20mA, P&F KFD2-UT2-1 1

- RTD/TC TO CURRENT CONVERTER, 24VDC P&F KFD2-UT2-1 4 E

E
FR1 BURNER FLAME RELAY 110VAC, 50Hz. SIEMENS LFS1.21A1 1

2 RL4,RL5 2 C/O RELAY 110VAC OMRON MY2N-AC-110V 2

2
-- RELAY BASE OMRON PYF08A-N 2
2
-- RELAY CLIP OMRON PYC-A1 4

REV. PRPD CHKD REV. PRPD CHKD PRODUCT

DESCRIPTION DTD DESCRIPTION DTD TITLE BILL OF MATERIAL ( BOUGHT OUTS ) SCALE
No. BY BY No. BY BY PREPARED SPK
21.01.20 CHECKED VJK
0 ORIGINAL ISSUE NTS
CLIENT M/S ITC LTD APPROVED VJK F
F
1 AS PER CUSTOMER COMMENTS 07.02.20 DTD 21.01.20
CONSULTANT ------ REV.No.
2 AS BUILT 29.10.20 THERMAX LIMITED DRG. No.
HEATING SERVICES DIVISION SS064 DC301
D-13 BLOCK, MIDC, CHINCHWAD
PUNE, INDIA- 411 019
PROJECT POWER CUM PLC PANEL FOR TD-80 SHEET No. 8 of 46 2
 0 1 2 3 4 5 6 7

SYMBOLS USED IN ELECTRICAL DRAWING ( SINGLE LINE)

A
A

3 PHASE STEP DOWN

MOULDED CASE M
MOTOR TXR TRANSFORMER
CIRCUIT BREAKER 3
I>

2
B
B
1 X1-X4
CURRENT PHASE INDICATING CT LINKS
TRANSFORMER LAMP
CT 2
X1 X2

MINIATURE POWER EARTH

MCB
CIRCUIT BREAKER
V VOLTMETER C
C

VOLTMETER AMMETER POWER CONTACTOR

VSS SELECTOR A K
SWITCH

D
D

AMMETER
ASS SELECTOR OLR OVER LOAD RELAY
SWITCH

E
E

REV. PRPD CHKD REV. PRPD CHKD PRODUCT

DESCRIPTION DTD DESCRIPTION DTD TITLE 1 LINE SYMBOLS SCALE
No. BY BY No. BY BY PREPARED SPK
21.01.20 CHECKED VJK
0 ORIGINAL ISSUE NTS
CLIENT M/S ITC LTD APPROVED VJK F
F
1 AS PER CUSTOMER COMMENTS 07.02.20 DTD 21.01.20
CONSULTANT ------ REV.No.
2 AS BUILT 29.10.20 THERMAX LIMITED DRG. No.
HEATING SERVICES DIVISION SS064 DC301
D-13 BLOCK, MIDC, CHINCHWAD
PUNE, INDIA- 411 019
PROJECT POWER CUM PLC PANEL FOR TD-80 SHEET No. 9 of 46 2
 0 1 2 3 4 5 6 7

SWITCH GEAR SELECTION (415V ,3 Ph, 4 WIRE, 50 Hz)

A
A
APROX. AB MAKE
SWITCH GEAR FOR RATING MPCB/MCCB CONTACTOR AB MAKE FUSES POWER
RATED SOFT STARTER CABLE SIZE
KW (TYPE) (TYPE) VFD (TYPE) RATING TERMINALS SIZE
CURRENT (TYPE)

3.7KW (DOL) 7.8A 7-10A 16A -- -- -- 2.5SQMM 6SQMM

FUEL PUMP-1 (M1) 3RV2011-1JA10 3TF32 00-0AF0

3.7KW (DOL) 7.8A 7-10A 16A -- -- -- 2.5SQMM 6SQMM

B
B FUEL PUMP-2 (M2) 3RV2011-1JA10 3TF32 00-0AF0

18.5KW (VFD) 34A 63A - 22C-D038A103 50A -- 10SQMM 35SQMM

FD FAN (M3) 3VT1706-2DC36-0AA0 3NA78200RC

11KW 20.8A 27-32A 32A -- -- 150-C30NBD 6SQMM 16SQMM

FEED WATER PUMP-1 (M4) (SOFT STARTER) 3RV2021-4EA10 3TF34 00-0AF0

11KW 20.8A 27-32A 32A -- -- 150-C30NBD 6SQMM 16SQMM

FEED WATER PUMP-2 (M5) (SOFT STARTER) 3RV2021-4EA10 3TF34 00-0AF0 C
C

15KW 21A 18-25A 30A (AC-1 DUTY) -- -- -- 6SQMM 16SQMM

OPH FEEDER (M6) 3RV2021-4DA10 3TF32 00-0AF0

10KW 14A 10-16A 30A (AC-1 DUTY) -- -- -- 2.5SQMM 6SQMM

FO DAY TANK HEATER (M7) 3RV2011-4AA10 3TF32 00-0AF0

D
D MCCB1-160A 3P

VOLTMETER : (0-500V) (PT OPERATED)

INCOMER
AMMETER : (0-160A)

CT : (0-160/5A,5VA)

E
E

REV. PRPD CHKD REV. PRPD CHKD PRODUCT

DESCRIPTION DTD DESCRIPTION DTD TITLE SWITCH GEAR SELECTION SCALE
No. BY BY No. BY BY PREPARED SPK
21.01.20 CHECKED VJK
0 ORIGINAL ISSUE NTS
CLIENT M/S ITC LTD APPROVED VJK F
F
1 AS PER CUSTOMER COMMENTS 07.02.20 DTD 21.01.20
CONSULTANT ------ REV.No.
2 AS BUILT 29.10.20 THERMAX LIMITED DRG. No.
HEATING SERVICES DIVISION SS064 DC301
D-13 BLOCK, MIDC, CHINCHWAD
PUNE, INDIA- 411 019
PROJECT POWER CUM PLC PANEL FOR TD-80 SHEET No. 10 of 46 2
 0 1 2 3 4 5 6 7

415V AC 3PH 4WIRE ,INCOMING POWER SUPPLY CT1-3

160/5A
1 2

I>
R1,Y1,B1,N / 12.0:A
R,Y,B,N A
A X1 X2

160A INCOMER
MCCB 1
MCB1
/14.1:B
TP 2A
-X04
MCB3 -MCB5 1 MCB7
/14.2:B -X01-X03 TP,2A /15.1:B
TP 2A DP 6A

PE
PRI:415V AC PRI:415V AC B
B SEC:24V AC SEC:110V AC
T1 PT PRI:0-380-400-415V AC
50VA 50VA TXR1 SEC:55-0-55V AC
CONTROL 1KVA
TRANSFORMER
-MFM

MCB4
MCB2 /14.2:C
/14.1:C TP 2A
TP 2A
C
C
1 MCB8
R,Y,B ASS /15.1:D
DP 16A
2 VSS

A
V
AMMETER
VOLTMETER (0-160A) L1/N1
(0-500V) D
D

L1,N1

110VAC AC
TO
MCC SECTION

E
E

REV. PRPD CHKD REV. PRPD CHKD PRODUCT

DESCRIPTION DTD DESCRIPTION DTD TITLE 1 LINE WIRING SCALE
No. BY BY No. BY BY PREPARED SPK
21.01.20 CHECKED VJK
0 ORIGINAL ISSUE NTS
CLIENT M/S ITC LTD APPROVED VJK F
F
1 AS PER CUSTOMER COMMENTS 07.02.20 DTD 21.01.20
CONSULTANT ------ REV.No.
2 AS BUILT 29.10.20 THERMAX LIMITED DRG. No.
HEATING SERVICES DIVISION SS064 DC301
D-13 BLOCK, MIDC, CHINCHWAD
PUNE, INDIA- 411 019
PROJECT POWER CUM PLC PANEL FOR TD-80 SHEET No. 11 of 46 2
 0 1 2 3 4 5 6 7

415V AC 3PH 4WIRE ,INCOMING POWER SUPPLY A

A
11.7:A / R1,Y1,B1,N

1MPCB1 2MPCB1 3MCCB1 4MPCB1 5MPCB1 6RCCB1 7RCCB1

/16.0:B /17.0:B /18.0:B /19.0:B /20.0:B /21.0:B /22.0:B
/16.3:A /17.3:A /18.3:B /19.2:A /20.2:A /21.3:A /22.3:A
/16.5:B /17.5:B 63A /19.5:B /20.5:B 25A,30mA 25A,30mA
/16.6:C /17.6:C /19.6:C /20.6:C
7-10A 7-10A 27-32A 27-32A
B
B

6K1 7K1
1K1 2K1 4K1 5K1
30A 30A
16A 16A 32A 32A
INPUT CHOKE AC1 DUTY AC1 DUTY
0.8mH/52.5A

C
C
11KW 11KW
18.5KW
4SS1 5SS1
3VFD1
SMC-3 SMC-3
POWER FLEX-400
150-C30NBD 150-C30NBD

TBM1 TBM2 TBM3 TBM4 TBM5 TBM6 TBM7

D
D

3 PH 3 PH 3 PH 3 PH 3 PH
M M M M M
10 KW DOL
15 KW
FO DAY
OPH
TANK HEATER
11 KW SOFT STARTER 11 KW SOFT STARTER
3.7 KW DOL 3.7 KW DOL 18.5 KW VFD
FEED WATER FEED WATER
FUEL PUMP-1 FUEL PUMP-2 FD FAN
PUMP-1 PUMP-2

E
E

REV. PRPD CHKD REV. PRPD CHKD PRODUCT

DESCRIPTION DTD DESCRIPTION DTD TITLE 1 LINE WIRING SCALE
No. BY BY No. BY BY PREPARED SPK
21.01.20 CHECKED VJK
0 ORIGINAL ISSUE NTS
CLIENT M/S ITC LTD APPROVED VJK F
F
1 AS PER CUSTOMER COMMENTS 07.02.20 DTD 21.01.20
CONSULTANT ------ REV.No.
2 AS BUILT 29.10.20 THERMAX LIMITED DRG. No.
HEATING SERVICES DIVISION SS064 DC301
D-13 BLOCK, MIDC, CHINCHWAD
PUNE, INDIA- 411 019
PROJECT POWER CUM PLC PANEL FOR TD-80 SHEET No. 12 of 46 2
 0 1 2 3 4 5 6 7

SYMBOLS USED IN ELECTRICAL DRAWING ( 3 LINE)

A
A
1 3 5

1 2 1

MOULDED CASE
1
INDICATING TL PANEL TUBE 1 3 5 OVERLOAD
I> I> I> CIRCUIT BREAKER LAMP TXR LIGHT
2 OLR RELAY
I>> I>> I>> SE 2 4 6
3 4 2
2 4 6

U1 V1 W1 B
B X1-X4 13
CURRENT 3 PHASE CT LINKS 1 3 5
M M R RELAY COIL
TRANSFORMER MOTOR CONTACTOR
CT K
X1 X2 3~ 14
2 4 6
PE

1
MCB 1 POLE MINIATURE UTILITY R Y B AMMETER V
NO NO CONTACT VOLTMETER
2 CIRCUIT BREAKER SOCKET ASS SELECTOR
A1 A2 SWITCH
C
C

MCB 21 13
1 3 DOOR LIMIT AMMETER
2 POLE MINIATURE DS A NC CONTACT
SWITCH FAN
CIRCUIT BREAKER
2 4
22 14 NC

13 23
D
D MCB SELECTOR SWITCH
R Y B VOLTMETER
1 3 5
3 POLE MINIATURE VSS
14 24 SELECTOR NON FUSE TERMINALS FUSE TERMINALS
CIRCUIT BREAKER V1 V2
X
SWITCH
2 4 6

E
E

REV. PRPD CHKD REV. PRPD CHKD PRODUCT

DESCRIPTION DTD DESCRIPTION DTD TITLE 3 LINE SYMBOLS SCALE
No. BY BY No. BY BY PREPARED SPK
21.01.20 CHECKED VJK
0 ORIGINAL ISSUE NTS
CLIENT M/S ITC LTD APPROVED VJK F
F
1 AS PER CUSTOMER COMMENTS 07.02.20 DTD 21.01.20
CONSULTANT ------ REV.No.
2 AS BUILT 29.10.20 THERMAX LIMITED DRG. No.
HEATING SERVICES DIVISION SS064 DC301
D-13 BLOCK, MIDC, CHINCHWAD
PUNE, INDIA- 411 019
PROJECT POWER CUM PLC PANEL FOR TD-80 SHEET No. 13 of 46 2
 0 1 2 3 4 5 6 7

CT1
1 2 160/5A A

I>>
I>
A R1 / 15.0:A
CT2
3 4 S1 S2 160/5A

I>>
I>
Y1 / 15.0:A
CT3
5 6 S1 S2 160/5A

I>>
I>
B1 / 15.0:A
S1 S2
N / 15.0:B

EM:N1
R Y B R Y B R Y B

CT1/S1:MFM-R/S1

CT2/S1:MFM-Y/S1

CT3/S1:MFM-B/S1
MCCB 1
160A INCOMER 1 3 5
1 3 5 1 3 5 MCB5
/11.5:A NL1
MCB1 MCB3 2 4 6 B
TP 2A
B /11.0:A /11.2:B
TP 2A 2 4 6 TP 2A 2 4 6

NL3:
MCB1/2:T1/1

MCB1/4:T1/2

MCB1/6:T1/5

MCB3/2:PT/1

MCB3/4:PT/2

MCB3/6:PT/5

MCB5/2:MFM/V1

MCB5/2:MFM/V2

MCB5/2:MFM/V3
-MFM X01 X02 X03
EM-6400NG
MULTI FUNCTION METER
MAKE-CONZERV
-T1 1 2 5 -PT 1 2 5
CONTROL PT
V1 S1
TRANSFORMER PRI:415VAC,
PRI:415VAC, SEC:110VAC R
SEC:24VAC RATING:50VA
V2 S2
RATING:50VA

3 4 6 7 3 4 6 C
C V3 S1

1 3 5 Y
N1 S2
MCB4
1 3 5
/11.2:C
MCB2 TP 2A 2 4 6
VSS/R:MCB4/2

VSS/B:MCB6/2
VSS/Y:MCB5/2
L S1
/11.0:C
TP 2A 2 4 6
B
MCB2/2:R/X1

MCB2/4:Y/X1

MCB2/6:B/X1

N S2
+ -
N
R

B
Y

ASS/R:CT1/S2

ASS/B:CT3/S2
ASS/Y:CT2/S2
R Y B
D
R/X1:MCB2/2

B/X1:MCB2/6
Y/X1:MCB2/4

D
VSS

V1 V2
R Y B
TO ISOLATOR
X1 X1 X1
X4
VSS/V1:V/V1 VSS/V2:V/V2
R Y B
RS-485 MODBUS ASS
R Y B N X2 X2 X2
V/V1:VSS/V1 V/V2:VSS/V2
REDYELLOW BLUE COMMUNICATION PE
415V AC 3PH,50Hz A1 A2
R/X2:N X1
V X2
4WIRE Y/X2:N ASS/A1:A/A1 ASS/A2:A/A2
INCOMING SUPPLY (0-500V) E
E B/X2:N

A/A1:ASS/A1 A/A2:ASS/A2

X1
A X2

(0-160A)

REV. PRPD CHKD REV. PRPD CHKD PRODUCT

DESCRIPTION DTD DESCRIPTION DTD TITLE 3 PHASE WIRING SCALE
No. BY BY No. BY BY PREPARED SPK
21.01.20 CHECKED VJK
0 ORIGINAL ISSUE NTS
CLIENT M/S ITC LTD APPROVED VJK F
F
1 AS PER CUSTOMER COMMENTS 07.02.20 DTD 21.01.20
CONSULTANT ------ REV.No.
2 AS BUILT 29.10.20 THERMAX LIMITED DRG. No.
HEATING SERVICES DIVISION SS064 DC301
D-13 BLOCK, MIDC, CHINCHWAD
PUNE, INDIA- 411 019
PROJECT POWER CUM PLC PANEL FOR TD-80 SHEET No. 14 of 46 2
 0 1 2 3 4 5 6 7

A
A 14.7:A / R1 R1 / 16.0:A

14.7:A / Y1 Y1 / 16.0:A

14.7:A / B1 B1 / 16.0:A

14.7:B / N N / 16.0:A
1 3
MCB7 R1 N1
/11.6:B 2 4
DP 6A
MCB7/2:TXR1/1 1
B
B MCB7/4:TXR1/2 MCB9
TXR1/1:MCB7/2 SP 2A 2

TXR1/2:MCB7/4

MCB9/2:DS1/13
TXR1 1 2
CONTROL
TRANSFORMER
PRI:0-230VAC,
SEC:55-0-55VAC
C
C 3 4
RATING:1KVA

PE TXR1/4:MCB8/3 DS1/13:MCB9/2 DS2/21:DS1/13 DS2/13:DS2/21

TXR1/3:MCB8/1 13 21 13

MCB8/3:TXR1/4 DS1 DS2

14 22 14
MCB8/1:TXR1/3
DS1/14:F1/1 DS2/22:TL1/1 DS2/14:F2/1

D
D
1 3
MCB8 F1/1:DS1/14 TL1/1:DS2/22 F2/1:DS2/14 F3/1:DS2/14
/11.6:C 2 4 1 1 1
DP 16A 1
FAN1 FAN2 FAN3
TL1
MCB8/2:L1

MCB8/4:N1
2
2 2 2
L1 1 N1 1
F1/2:N1 TL1/2:N1 F2/2:N1 F3/2:N1

E
E
L1 N1 PANEL TUBE LIGHT & FAN
16.2:A 16.2:E FOR POWER SECTION

110V AC SUPPLY
TO
MCC SECTION

REV. PRPD CHKD REV. PRPD CHKD PRODUCT

DESCRIPTION DTD DESCRIPTION DTD TITLE 230VAC POWER WIRING SCALE
No. BY BY No. BY BY PREPARED SPK
21.01.20 CHECKED VJK
0 ORIGINAL ISSUE NTS
CLIENT M/S ITC LTD APPROVED VJK F
F
1 AS PER CUSTOMER COMMENTS 07.02.20 DTD 21.01.20
CONSULTANT ------ REV.No.
2 AS BUILT 29.10.20 THERMAX LIMITED DRG. No.
HEATING SERVICES DIVISION SS064 DC301
D-13 BLOCK, MIDC, CHINCHWAD
PUNE, INDIA- 411 019
PROJECT POWER CUM PLC PANEL FOR TD-80 SHEET No. 15 of 46 2
 0 1 2 3 4 5 6 7

415V AC 3PH 4WIRE ,INCOMING POWER SUPPLY L1

15.1:E / L1 L1 / 17.2:A
R1
15.7:A / R1 R1 / 17.0:A L1:1MPCB1/13
A
A
Y1
15.7:A / Y1 Y1 / 17.0:A 13
1MPCB1
B1 /12.0:B
15.7:A / B1 B1 / 17.0:A 14
AUX.
NO CONTACT 1MPCB1/14:X1/1
B1
15.7:B / N N / 17.0:B
1MPCB1/1:R1

1MPCB1/5:B1
1MPCB1/3:Y1
X1/1:1MPCB1/14
1K1/43:L1 1K1/21:1K1/43 1MPCB1/57:1K1/21
X1 1

1 1K1/13:XCPUDI1/1 B
B 1 3 5 13 57 65 -FIELD 43 21 57 1K1 (+24VDC) / 30.1:D
1MPCB1 STOP 1K1 1K1 1MPCB1 13
2
3P,7-10A /16.3:D /16.3:D /12.0:B RUN F/B
14 58 66 44 22 58 1K1
/16.3:A
ALARM TO PLC PANEL

/16.5:B

/16.6:C
/16.3:D
I> I> I> X1 2 CONTACT 14
1K1/14:XCPUDI1/2
X1/2:1S1/1
2 4 6 1K1 RUN FB / 30.1:D
1S1/3:X1/2
1K1/44:1L1/X1 1K1/22:1L2/X1 1MPCB1/58:1L3/X1
1MPCB1/2:1K1/1

1MPCB1/4:1K1/3

1MPCB1/6:1K1/5

1 3
1 2 1MPCB1/65:XCPUDI1/3
-1S1 1MPCB1 (+24VDC) / 30.1:D

110VAC CONTROL SUPPLY

/16.6:C 2 65
4
LOCAL REMOTE TRIP F/B
1MPCB1
/12.0:B TO PLC PANEL
1K1/1:1MPCB1/2

1K1/3:1MPCB1/4

1K1/5:1MPCB1/6

X1/3:1S1/2 66
1MPCB1/66:XCPUDI1/4
1MPCB1 TRIP FB / 30.2:D C
C 32.1:D
X1 3 XCPUDO1/1

1S1/3:XDI5/3
1 3 5 3 23 11 FUEL PUMP-1 1S1 (+24VDC) / 38.1:D
-FIELD
1K1 1K1 R1 START/STOP 3
/16.3:D START /16.3:D /32.1:C COMMAND REMOTE/ LOCAL F/B
2 4 6 4 24 14 1S1
16A TO PLC PANEL
1K1/2:TBM1/1

1K1/4:TBM1/2

1K1/6:TBM1/3

XCPUDO1/2 /16.3:C 4
32.1:D
1S1/4:XDI5/4
X1 4 1S1 FB / 38.2:D
TBM1/1:1K1/2

TBM1/2:1K1/4

TBM1/3:1K1/6

1L1/X1:1K1/44 1L2/X1:1K1/22 1L3/X1:1MPCB1/58

TBM1/4:PE

D
D
1K1/A1:X1/4
PE
A1 X1 X1 X1
1K1 1L1 1L2 1L3
TBM1 1 2 3 4 16A A2 GREEN X2 RED X2 AMBER X2

1K1/A2:N1 1L1/X2:1K1/A2 1L2/X2:1L1/X2 1L3/X2:1L2/X2

U1 V1 W1
N1
15.1:E / N1 N1 / 17.2:E
M POWER CONTACTOR ON OFF TRIP
3~
1 2 /16.0:C E
E PE
3 4 /16.1:C
5 6 /16.1:C
M1 13 14 /16.6:B
3.7 KW DOL 21 22 /16.4:B
23 24 /16.3:C
FUEL PUMP-1 43 44 /16.4:B

REV. PRPD CHKD REV. PRPD CHKD PRODUCT

DESCRIPTION DTD DESCRIPTION DTD TITLE FUEL PUMP-1 (3.7KW) SCALE
No. BY BY No. BY BY PREPARED SPK
21.01.20 CHECKED VJK
0 ORIGINAL ISSUE NTS
CLIENT M/S ITC LTD APPROVED VJK F
F
1 AS PER CUSTOMER COMMENTS 07.02.20 DTD 21.01.20
CONSULTANT ------ REV.No.
2 AS BUILT 29.10.20 THERMAX LIMITED DRG. No.
HEATING SERVICES DIVISION SS064 DC301
D-13 BLOCK, MIDC, CHINCHWAD
PUNE, INDIA- 411 019
PROJECT POWER CUM PLC PANEL FOR TD-80 SHEET No. 16 of 46 2
 0 1 2 3 4 5 6 7

415V AC 3PH 4WIRE ,INCOMING POWER SUPPLY L1

16.5:A / L1 L1 / 18.2:B
L1:2MPCB1/13
R1 A
A 16.1:A / R1 R1 / 18.0:A
13
Y1
16.1:A / Y1 Y1 / 18.0:A 2MPCB1
/12.1:B 14
B1 AUX.
16.1:A / B1 B1 / 18.0:A NO CONTACT 2MPCB1/14:X1/5

2MPCB1/1:R1

2MPCB1/5:B1
2MPCB1/3:Y1
B1
16.1:A / N N / 19.0:A
X1/5:2MPCB1/14
2K1/43:L1 2K1/21:2K1/43 2MPCB1/57:2K1/21
X1 5

1 2K1/13:XCPUDI1/5 B
B 1 3 5 13 57 65 -FIELD 43 21 57 2K1 (+24VDC) / 30.2:D
2MPCB1 STOP 2K1 2K1 2MPCB1 13
2
3P,7-10A /17.3:D /17.3:D /12.1:B RUN F/B
14 58 66 44 22 58 2K1
/17.3:A
ALARM TO PLC PANEL

/17.5:B

/17.6:C
/17.3:D
I> I> I> X1 6 CONTACT 14
2K1/14:XCPUDI1/6
X1/6:2S1/1
2 4 6 2K1 RUN FB / 30.2:D
2S1/3:X1/6
2K1/44:2L1/X1 2K1/22:2L2/X1 2MPCB1/58:2L3/X1
2MPCB1/2:2K1/1

2MPCB1/4:2K1/3

2MPCB1/6:2K1/5

1 3
1 2 2MPCB1/65:XCPUDI1/7
-2S1 2MPCB1 (+24VDC) / 30.3:D

110VAC CONTROL SUPPLY

/17.6:C 2 65
4
LOCAL REMOTE TRIP F/B
2MPCB1
/12.1:B TO PLC PANEL
2K1/1:2MPCB1/2

2K1/3:2MPCB1/4

2K1/5:2MPCB1/6

X1/3:1S1/2 66
2MPCB1/65:XCPUDI1/8
2MPCB1 TRIP FB / 30.3:D C
C 32.1:D
X1 7 XCPUDO1/3

2S1/3:XDI5/5
1 3 5 3 23 11 FUEL PUMP-1 2S1 (+24VDC) / 38.2:D
-FIELD
2K1 2K1 R2 START/STOP 3
/17.3:D START /17.3:D /32.1:C COMMAND REMOTE/ LOCAL F/B
2 4 6 4 24 14 2S1
16A TO PLC PANEL
2K1/2:TBM2/1

2K1/4:TBM2/2

2K1/6:TBM2/3

XCPUDO1/4 /17.3:C 4
32.2:D
2S1/4:XDI5/6
X1 8 2S1 FB / 38.2:D
TBM2/1:2K1/2

TBM2/2:2K1/4

TBM2/3:2K1/6

2L1/X1:2K1/44 2L2/X1:2K1/22 2L3/X1:2MPCB1/58

TBM2/4:PE

D
D
2K1/A1:2MPCB1/14
PE
A1 X1 X1 X1
2K1 2L1 2L2 2L3
TBM2 1 2 3 4 16A A2 GREEN X2 RED X2 AMBER X2

2K1/A2:N1 2L1/X2:2K1/A2 2L2/X2:2L1/X2 2L3/X2:2L2/X2

U1 V1 W1
N1
16.5:E / N1 N1 / 18.2:E
M POWER CONTACTOR ON OFF TRIP
3~
1 2 /17.0:C E
E PE
3 4 /17.1:C
5 6 /17.1:C
M2 13 14 /17.6:B
3.7 KW DOL 21 22 /17.4:B
23 24 /17.3:C
FUEL PUMP-2 43 44 /17.4:B

REV. PRPD CHKD REV. PRPD CHKD PRODUCT

DESCRIPTION DTD DESCRIPTION DTD TITLE FUEL PUMP-2 (3.7KW) SCALE
No. BY BY No. BY BY PREPARED SPK
21.01.20 CHECKED VJK
0 ORIGINAL ISSUE NTS
CLIENT M/S ITC LTD APPROVED VJK F
F
1 AS PER CUSTOMER COMMENTS 07.02.20 DTD 21.01.20
CONSULTANT ------ REV.No.
2 AS BUILT 29.10.20 THERMAX LIMITED DRG. No.
HEATING SERVICES DIVISION SS064 DC301
D-13 BLOCK, MIDC, CHINCHWAD
PUNE, INDIA- 411 019
PROJECT POWER CUM PLC PANEL FOR TD-80 SHEET No. 17 of 46 2
 0 1 2 3 4 5 6 7

415V AC 3PH 4WIRE, INCOMING POWER SUPPLY

17.1:A R1 R1 A
A
17.1:A Y1 Y1

17.1:A B1 B1
3MCCB1/1:R1

3MCCB1/5:B1
3MCCB1/3:Y1

17.5:A / L1 L1 / 19.2:A
1 3 5 13
3MCCB1/13:L1
3MCCB1
63A 14 13
/18.3:B

I> I> I> 3MCCB1

2 4 6
/12.2:B 14 B
B AUX. 3MCCB1/14:3R3/9
3MCCB1/2:3A1/L1

3MCCB1/4:3A1/L2

3MCCB1/6:3A1/L3

NO CONTACT

3R3/9:3MCCB1/14
9
3R3
/18.4:D 1 3VFD1/R4:L1 3VFD1/R1:L1 3R2/10:L1 3R2/11:3R2/10 3R3/10:3R2/11
3R3/1:X1/9
4-20mA SPEED 18.1:C 18.1:C
X1 9
3VFD1/R4 3VFD1/R1
REFERENCE F/B
DRIVE DRIVE FROM PLC R4 R1 10 11 10
3A1/L1:3MCCB1/2

3A1/L2:3MCCB1/4

3A1/L3:3MCCB1/6

TRIP RUN 1
44.3:D
-FIELD 3VFD1 3VFD1 3R2 3R2 3R3
18.4:B 18.4:B XAO1/5 R5 R2 /18.4:D 6 /18.4:D 7 /18.4:D 6
STOP
3VFD1/R1 3VFD1/R4 44.4:D 2

XAO1/6 3VFD1/R5 3VFD1/R2

X1 10 18.2:C 18.1:C 3R1/10:XCPUDI1/9
18.4:C 18.4:C C

110VAC CONTROL SUPPLY

C 3VFD1/R2 3VFD1/R5 3VFD1/R5:3R2/14 3VFD1/R2:3R3/14 3R2/6:3L1/X1 3R2/7:3L2/X1 3R3/6:3L3/X1 3R1 (+24VDC) / 30.4:D
10
3
RUN F/B
-3A1 1 3R1
0.8mH/52.5A
1 2
/18.3:D TO PLC PANEL
3VFD1/17:XAO1/5 -3S1 6
3R1/6:XCPUDI1/10
I/P CHOKE-1 /18.6:D 2 4 3R1 RUN FB / 30.4:D
LOCAL REMOTE

3VFD1/18:XAO1/6 3R3/11:XCPUDI1/11
32.2:D 3R3 (+24VDC) / 30.4:D
XCPUDO1/5
X1 11 11
TRIP F/B
3VFD1 L1 L2 L3 E 3R3
11 FD FAN /18.4:D TO PLC PANEL
18.5KW VFD R1 R2 R4 R5 17 18
-FIELD
3 11
START/STOP
3
3R3/3:XCPUDI1/12
NO COM COM NO 3R1 R3 3R3 TRIP FB / 30.5:D
22C-D038A103 AI1 COM START /18.3:D /32.2:C 14
COMMAND
4 7
AB-MAKE Stop/ Start/
Function Loss Run FWD +24VDC XCPUDO1/6 3S1/3:XDI5/7
32.2:D 3S1 (+24VDC) / 38.3:D D
D T1 T2 T3 PE X1 12
3
01 02 11 REMOTE/ LOCAL F/B
3S1
3VFD1/11:3R1/5 /18.3:C TO PLC PANEL
4
3R1/14:X1/12 3R2/14:3VFD1/R5 3R3/14:3VFD1/27 3L1/X1:3R2/6 3L2/X1:3R2/7 3L3/X1:3R3/6 3S1/4:XDI5/8
3VFD1/T1:TBM3/1

3VFD1/T2:TBM3/2

3VFD1/T3:TBM3/3

3S1 FB / 38.3:D
3VFD1/02:3R1/9 14 14 14 X1 X1 X1
3R1 3R2 3R3 3L1 3L2 3L3
3R1/9:3VFD1/02 13 13 13 GREEN X2 RED X2 AMBER X2
TBM3/1:3VFD1/T1

TBM3/2:3VFD1/T2

TBM3/3:3VFD1/T3

9
3R1/13:N1 3R2/13:3R1/13 3R3/13:3R2/13 3L1/X2:3R3/13 3L2/X2:3L1/X2 3L3/X2:3L2/X2
3R1
TBM3/4

/18.3:D 5 17.5:E / N1 N1 / 19.2:D

4 C/O RELAY 4 C/O RELAY 4 C/O RELAY ON OFF TRIP
3R1/5:3VFD1/11
TBM3 1 2 3 E
9 5 /18.1:E 10 6 /18.5:C 9 1 /18.3:B E
E 10 6 /18.6:C 11 7 /18.5:C 11 3 /18.6:D
U1 V1 W1 11 7 /18.3:D 10 6 /18.6:C
VFD
M START CMD
3~
PE

M3
18.5KW VFD
FD FAN

REV. PRPD CHKD REV. PRPD CHKD PRODUCT

DESCRIPTION DTD DESCRIPTION DTD TITLE FD FAN (18.5KW) SCALE
No. BY BY No. BY BY PREPARED SPK
21.01.20 CHECKED VJK
0 ORIGINAL ISSUE NTS
CLIENT M/S ITC LTD APPROVED VJK F
F
1 AS PER CUSTOMER COMMENTS 07.02.20 DTD 21.01.20
CONSULTANT ------ REV.No.
2 AS BUILT 29.10.20 THERMAX LIMITED DRG. No.
HEATING SERVICES DIVISION SS064 DC301
D-13 BLOCK, MIDC, CHINCHWAD
PUNE, INDIA- 411 019
PROJECT POWER CUM PLC PANEL FOR TD-80 SHEET No. 18 of 46 2
 0 1 2 3 4 5 6 7

415V AC 3PH 4WIRE ,INCOMING POWER SUPPLY L1

18.6:B / L1 L1 / 20.2:A

R1
18.1:A / R1 R1 / 20.0:A A
A
Y1 4MPCB1/13:L1
18.1:A / Y1 Y1 / 20.0:A
13
4K1/43:L1 4K1/21:4K1/43 4MPCB1/57:4K1/21
B1
18.1:A / B1 B1 / 20.0:A 4MPCB1
/12.3:B 14
AUX.
4MPCB1/1:R1

4MPCB1/5:B1
4MPCB1/3:Y1
B1
17.1:B / N N / 20.0:A NO CONTACT
4MPCB1/14:X1/13
X1 13
4K11/13:4MPCB1/57
1
-FIELD
4K1/13:XCPUDI1/13
1 3 5 13 57 65 STOP 43 21 57 10 4K1 (+24VDC) / 30.5:D
2
4MPCB1 4K1 4K1 4MPCB1 4R1 13 B
B 3P,27-32A X1 14
/19.4:D /19.4:D /12.3:B /19.3:D RUN F/B
14 58 66 44 22 58 6 4K1
ALARM TO PLC PANEL
/19.2:A

/19.5:B

/19.6:C
/19.4:D 14
I> I> I> 1 2
1 3 CONTACT 4K1/14:XCPUDI1/14
2 4 6 -4S1 4K1 RUN FB / 30.5:D
4MPCB1/2:4K1/1

4MPCB1/4:4K1/3

4MPCB1/6:4K1/5

/19.6:C 2 4
LOCAL REMOTE
32.3:D
4K1/44:4L1/X1 4K1/22:4L2/X1 4MPCB1/58:4L3/X1 4MPCB1/65:XCPUDI1/15
XCPUDO1/7
X1 15 4MPCB1 (+24VDC) / 30.6:D
4K1/1:4MPCB1/2

4K1/3:4MPCB1/4

4K1/5:4MPCB1/6

65
3 23 11
-FIELD FUEL PUMP-1 4MPCB1
4K1 R4 START/STOP /12.3:B 66
TRIP F/B
START /19.4:D /32.3:C COMMAND TO PLC PANEL
4 24 14 9
XCPUDO1/8
1 3 5
X1 16 32.3:D
4R1
4K1 /19.3:D 1
4MPCB1/66:XCPUDI1/16
C
C /19.4:D 2 4 6 4SS1/14:4K1/A1 4MPCB1 TRIP FB / 30.6:D
32A
4K1/2:4SS1/1

4K1/4:4SS1/3

4K1/6:4SS1/5

4SS1/13:4SS1/A1

4SS1/97:4SS1/13
4SS1/IN1:X1/16

4SS1/IN2:X1/16

4SS1/A1:L1
4SS1/98:4R1/A1 4S1/3:XDI5/9
4S1 (+24VDC) / 38.3:D
3
REMOTE/ LOCAL F/B
1 3 5 IN1 IN2 A1 13 14 97 98 4S1
/19.2:B TO PLC PANEL
4
4L1/X1:4K1/44 4L2/X1:4K1/22 4L3/X1:4MPCB1/58 4S1/4:XDI5/10
4SS1
4S1 FB / 38.4:D
11KW SOFT STARTER 4R1/A1:4SS1/98
150-C30NBD AUX. TRIP 4K1/A1:4SS1/14
AB-MAKE A1 A1 X1 X1 X1
4R1 4K1 4L1 4L2 4L3 D
D 2 4 6 A2 A2 32A A2 GREEN X2 RED X2 AMBER X2
4SS1/A2:N1
TBM4/1:4SS1/2

TBM4/2:4SS1/4

TBM4/3:4SS1/6

4R1/A2:N1 4K1/A2:4R1/A2 4L1/X2:1K1/13 4L2/X2:4L1/X2 4L3/X2:4L2/X2

TBM4/4:PE

N1
PE 18.6:E / N1 N1 / 20.2:D
4 C/O RELAY POWER CONTACTOR ON OFF TRIP

TBM4 1 2 3 4
9 1 /19.6:C 1 2 /19.0:C
10 6 /19.6:B 3 4 /19.0:C
5 6 /19.1:C
13 14 /19.6:B
U1 V1 W1 21 22 /19.5:B
23 24 /19.1:C
M 43 44 /19.4:B E
E
3~
PE

M4
11 KW SOFT STARTER
FEED WATER PUMP-1

REV. PRPD CHKD REV. PRPD CHKD PRODUCT

DESCRIPTION DTD DESCRIPTION DTD TITLE FEED WATER PUMP-1 (11KW) SCALE
No. BY BY No. BY BY PREPARED SPK
21.01.20 CHECKED VJK
0 ORIGINAL ISSUE NTS
CLIENT M/S ITC LTD APPROVED VJK F
F
1 AS PER CUSTOMER COMMENTS 07.02.20 DTD 21.01.20
CONSULTANT ------ REV.No.
2 AS BUILT 29.10.20 THERMAX LIMITED DRG. No.
HEATING SERVICES DIVISION SS064 DC301
D-13 BLOCK, MIDC, CHINCHWAD
PUNE, INDIA- 411 019
PROJECT POWER CUM PLC PANEL FOR TD-80 SHEET No. 19 of 46 2
 0 1 2 3 4 5 6 7

415V AC 3PH 4WIRE ,INCOMING POWER SUPPLY L1

19.6:A / L1 L1 / 21.2:A

R1
19.1:A / R1 R1 / 21.0:A A
A
Y1 5MPCB1/13:L1
19.1:A / Y1 Y1 / 21.0:A
13
5K1/43:L1 5K1/21:5K1/43 5MPCB1/57:5K1/21
B1
19.1:A / B1 B1 / 21.0:A 5MPCB1
/12.4:B 14
AUX.
5MPCB1/1:R1

5MPCB1/5:B1
5MPCB1/3:Y1
19.1:A / N
B1
N / 21.0:A NO CONTACT 5MPCB1/14:X1:17
X1 17

5K11/13:5MPCB1/57
1
-FIELD
5K1/13:XCPUDI1/13
1 3 5 13 57 65 STOP 43 21 57 10 5K1 (+24VDC) / 31.1:D
2
5MPCB1 5K1 5K1 5MPCB1 5R1 13 B
B 3P,27-32A X1 18
/20.4:D /20.4:D /12.4:B /20.3:D RUN F/B
14 58 66 44 22 58 6 5K1
ALARM TO PLC PANEL
/20.2:A

/20.5:B

/20.6:C
/20.4:D 14
I> I> I> 1 2
1 3 CONTACT 5K1/14:XCPUDI1/14
2 4 6 -5S1 5K1 RUN FB / 31.1:D
5MPCB1/2:5K1/1

5MPCB1/4:5K1/3

5MPCB1/6:5K1/5

/20.6:C 2 4
LOCAL REMOTE
32.4:D
XCPUDO1/9 5K1/44:5L1/X1 5K1/22:5L2/X1 5MPCB1/58:5L3/X1 5MPCB1/65:XCPUDI1/15
5MPCB1 (+24VDC) / 31.1:D
X1 19
5K1/1:5MPCB1/2

5K1/3:5MPCB1/4

5K1/5:5MPCB1/6

65
11 FUEL PUMP-2
3 23 5MPCB1
-FIELD R5 START/STOP /12.4:B TRIP F/B
5K1 /32.4:C COMMAND 66
START /20.4:D
14 TO PLC PANEL
4 24 9
XCPUDO1/10
1 3 5 32.4:D 5R1
X1 20
/20.3:D C
C 5K1 1
5MPCB1/66:XCPUDI1/16
/20.4:D 2 4 6 5MPCB1 TRIP FB / 31.2:D
32A
5K1/2:5SS1/1

5K1/4:5SS1/3

5K1/6:5SS1/5

5SS1/14:5K1/A1
5SS1/IN1:X1/20

5SS1/IN2:X1/20

5SS1/13:5SS1/A1
5SS1/A1:L1

5SS1/97:5SS1/13
5SS1/98:5R1/A1 5S1/3:XDI5/11
5S1 (+24VDC) / 38.4:D
3
REMOTE/ LOCAL F/B
1 3 5 IN1 IN2 A1 13 14 97 98 5S1
/20.2:B TO PLC PANEL
4
5L1/X1:5K1/44 5L2/X1:5K1/22 5L3/X1:5MPCB1/58 5S1/4:XDI5/12
5SS1
5S1 FB / 38.4:D
11KW SOFT STARTER 5R1/A1:5SS1/98
150-C30NBD AUX. TRIP 5K1/A1:5SS1/14
AB-MAKE A1 A1 X1 X1 X1
5R1 5K1 5L1 5L2 5L3 D
D 2 4 6 A2 A2 32A A2 GREEN X2 RED X2 AMBER X2
5SS1/A2:N1
TBM5/1:5SS1/2

TBM5/2:5SS1/4

TBM5/3:5SS1/6

5R1/A2:N1 5K1/A2:5R1/A2 5L1/X2:1K1/13 5L2/X2:5L1/X2 5L3/X2:5L2/X2

TBM5/4:PE

N1
PE 19.6:D / N1 N1 / 21.2:E
4 C/O RELAY POWER CONTACTOR ON OFF TRIP

TBM5 1 2 3 4
9 1 /20.6:C 1 2 /20.0:C
10 6 /20.6:B 3 4 /20.0:C
5 6 /20.1:C
13 14 /20.6:B
U1 V1 W1 21 22 /20.5:B
23 24 /20.1:C
M 43 44 /20.4:B E
E
3~
PE

M5
11 KW SOFT STARTER
FEED WATER PUMP-2

REV. PRPD CHKD REV. PRPD CHKD PRODUCT

DESCRIPTION DTD DESCRIPTION DTD TITLE FEED WATER PUMP-2 (11KW) SCALE
No. BY BY No. BY BY PREPARED SPK
21.01.20 CHECKED VJK
0 ORIGINAL ISSUE NTS
CLIENT M/S ITC LTD APPROVED VJK F
F
1 AS PER CUSTOMER COMMENTS 07.02.20 DTD 21.01.20
CONSULTANT ------ REV.No.
2 AS BUILT 29.10.20 THERMAX LIMITED DRG. No.
HEATING SERVICES DIVISION SS064 DC301
D-13 BLOCK, MIDC, CHINCHWAD
PUNE, INDIA- 411 019
PROJECT POWER CUM PLC PANEL FOR TD-80 SHEET No. 20 of 46 2
 0 1 2 3 4 5 6 7

415V AC 3PH 4WIRE ,INCOMING POWER SUPPLY L1

20.6:A / L1 L1 / 22.2:A

R1 A
A 20.1:A / R1 R1 / 22.0:A
Y1
L1:6RCCB1/13
20.1:A / Y1 Y1 / 22.0:A
B1 13
20.1:A / B1 B1 / 22.0:A
B1 6RCCB1
20.1:A / N N / 22.0:A /12.4:B 14
AUX.
NO CONTACT
6RCCB1/14:X1/21
6RCCB1/1:R1

6RCCB1/5:B1
6RCCB1/3:Y1

6RCCB1/7:N
X1/21:6RCCB1/14 6K1/43:6RCCB1/13
6K1/21:6K1/43
X1 21

6K1/13:XDI3/5 B
B 1 3 5 7 43 21 6K1 (+24VDC) / 36.2:D
1
-6RCCB1 -FIELD 6K1 6K1 13
/12.4:B STOP /21.3:D /21.3:D RUN F/B
2 44 22 6K1
/21.3:A
/21.3:D TO PLC PANEL
14
4P,25A 6K1/14:XDI3/6
30mA X1 22 6K1 RUN FB / 36.2:D
2 4 6 8

6K1/44:6L1/X1 6K1/22:6L2/X1
6RCCB1/2:6K1/1

6RCCB1/4:6K1/3

6RCCB1/6:6K1/5

1 3

110VAC CONTROL SUPPLY

1 2

-6S1 6S1/3:XDI5/13
/21.6:C 2 4 6S1 (+24VDC) / 38.5:D
LOCAL REMOTE
6K1/1:6RCCB1/2

6K1/3:6RCCB1/4

6K1/5:6RCCB1/6

3
REMOTE/ LOCAL F/B C
C 6S1
/21.3:C TO PLC PANEL
4
32.6:D 6S1/4:XDI5/14
X1 23 XCPUDO1/15 6S1 FB / 38.5:D
1 3 5
6K1 3 23 11 FUEL PUMP-1
/21.3:D -FIELD
2 4 6 6K1 R8 START/STOP
30A (AC-1 Duty) START
6K1/2:TBM6/1

6K1/4:TBM6/2

6K1/6:TBM6/3

4 /21.3:D 24 /32.6:C 14 COMMAND

XCPUDO1/16
32.6:D
X1 24
TBM6/1:6K1/2

TBM6/2:6K1/4

TBM6/3:6K1/6

6L1/X1:6K1/44 6L2/X1:6K1/22
TBM6/5:PE
TBM6/4:N

D
D
6K1/A1:X1/24
PE
A1 X1 X1
6K1 6L1 6L2
TBM6 1 2 3 4 5 30A A2 GREEN X2 RED X2

6K1/A2:N1 6L1/X2:6K1/A2 6L2/X2:6L1/X2

N1
20.6:D / N1 N1 / 22.2:E
POWER CONTACTOR ON OFF

1 2 /21.0:C E
E
3 4 /21.1:C
M6 5 6 /21.1:C
15 KW STAR 13 14 /21.6:B
21 22 /21.4:B
OPH 23 24 /21.3:C
43 44 /21.4:B

REV. PRPD CHKD REV. PRPD CHKD PRODUCT

DESCRIPTION DTD DESCRIPTION DTD TITLE OPH FEEDER (15KW) SCALE
No. BY BY No. BY BY PREPARED SPK
21.01.20 CHECKED VJK
0 ORIGINAL ISSUE NTS
CLIENT M/S ITC LTD APPROVED VJK F
F
1 AS PER CUSTOMER COMMENTS 07.02.20 DTD 21.01.20
CONSULTANT ------ REV.No.
2 AS BUILT 29.10.20 THERMAX LIMITED DRG. No.
HEATING SERVICES DIVISION SS064 DC301
D-13 BLOCK, MIDC, CHINCHWAD
PUNE, INDIA- 411 019
PROJECT POWER CUM PLC PANEL FOR TD-80 SHEET No. 21 of 46 2
 0 1 2 3 4 5 6 7

415V AC 3PH 4WIRE ,INCOMING POWER SUPPLY L1

21.5:A / L1 L1 /

R1 A
A 21.1:A / R1 R1 / 24.1:A
Y1
L1:7RCCB1/13
21.1:A / Y1 Y1 /
B1 13
21.1:A / B1 B1 /
B1
7RCCB1
21.1:A / N N/ /12.5:B 14
AUX.
NO CONTACT
7RCCB1/14:X1/25
7RCCB1/1:R1

7RCCB1/5:B1
7RCCB1/3:Y1

7RCCB1/7:N
7K1/43:7RCCB1/13
X1/25:7RCCB1/14 7K1/21:7K1/43
X1 25

7K1/13:XDI3/11 B
B 1 3 5 7 43 21 7K1 (+24VDC) / 36.4:D
1
-7RCCB1 -FIELD 7K1 7K1 13
/12.5:B STOP /22.3:D /22.3:D RUN F/B
2 44 22 7K1
/22.3:A
/22.3:D TO PLC PANEL
14
4P,25A 7K1/14:XDI3/12
30mA X1 26 7K1 RUN FB / 36.4:D
2 4 6 8

7K1/44:7L1/X1 7K1/22:7L2/X1
7RCCB1/2:7K1/1

7RCCB1/4:7K1/3

7RCCB1/6:7K1/5

1 3

110VAC CONTROL SUPPLY

1 2

-7S1 7S1/3:XDI5/15
/22.6:C 2 4 7S1 (+24VDC) / 38.6:D
LOCAL REMOTE
7K1/1:7RCCB1/2

7K1/3:7RCCB1/4

7K1/5:7RCCB1/6

3
REMOTE/ LOCAL F/B C
C 7S1
/22.3:C TO PLC PANEL
4
33.1:D 7S1/4:XDI5/16
X1 27 XCPUDO1/17 7S1 FB / 38.6:D
1 3 5
7K1 3 23 11 FUEL PUMP-1
/22.3:D -FIELD
2 4 6 7K1 R9 START/STOP
30A (AC-1 Duty) START
7K1/2:TBM7/1

7K1/4:TBM7/2

7K1/6:TBM7/3

4 /22.3:D 24 /33.1:C 14 COMMAND

XCPUDO1/18
33.1:D
X1 28
TBM7/1:7K1/2

TBM7/2:7K1/4

TBM7/3:7K1/6

7L1/X1:7K1/44 7L2/X1:7K1/22
TBM7/5:PE
TBM7/4:N

D
D
7K1/A1:X1/28
PE
A1 X1 X1
7K1 7L1 7L2
TBM7 1 2 3 4 5 30A A2 GREEN X2 RED X2

7K1/A2:N1 7L1/X2:7K1/A2 7L2/X2:7L1/X2

N1
21.5:E / N1 N1 / 24.1:A
POWER CONTACTOR ON OFF

1 2 /22.0:C E
E
3 4 /22.1:C
M7 5 6 /22.1:C
10 KW STAR 13 14 /22.6:B
21 22 /22.4:B
FO DAY TANK HEATER 23 24 /22.3:C
43 44 /22.4:B

REV. PRPD CHKD REV. PRPD CHKD PRODUCT

DESCRIPTION DTD DESCRIPTION DTD TITLE FO DAY TANK HEATER (10KW) SCALE
No. BY BY No. BY BY PREPARED SPK
21.01.20 CHECKED VJK
0 ORIGINAL ISSUE NTS
CLIENT M/S ITC LTD APPROVED VJK F
F
1 AS PER CUSTOMER COMMENTS 07.02.20 DTD 21.01.20
CONSULTANT ------ REV.No.
2 AS BUILT 29.10.20 THERMAX LIMITED DRG. No.
HEATING SERVICES DIVISION SS064 DC301
D-13 BLOCK, MIDC, CHINCHWAD
PUNE, INDIA- 411 019
PROJECT POWER CUM PLC PANEL FOR TD-80 SHEET No. 22 of 46 2
 0 1 2 3 4 5 6 7

A
A

B
B

PLC SECTION C

D
D

E
E

REV. PRPD CHKD REV. PRPD CHKD PRODUCT

DESCRIPTION DTD DESCRIPTION DTD TITLE PLC SECTION SCALE
No. BY BY No. BY BY PREPARED SPK
21.01.20 CHECKED VJK
0 ORIGINAL ISSUE NTS
CLIENT M/S ITC LTD APPROVED VJK F
F
1 AS PER CUSTOMER COMMENTS 07.02.20 DTD 21.01.20
CONSULTANT ------ REV.No.
2 AS BUILT 29.10.20 THERMAX LIMITED DRG. No.
HEATING SERVICES DIVISION SS064 DC301
D-13 BLOCK, MIDC, CHINCHWAD
PUNE, INDIA- 411 019
PROJECT POWER CUM PLC PANEL FOR TD-80 SHEET No. 23 of 46 2
 0 1 2 3 4 5 6 7

A
A 22.1:A / R1 R1 /
NON-UPS SUPPLY
FROM
MCC SECTION 22.5:E / N1 N1 /

R1 N1 R1 N1 R1 N1
1 3

-RCCB 1 1 3
B
B 2P,25A
MCB11 MCB12
30mA
SP 2A 2 DP 10A 2 4

MCB11/2:DS3/21

MCB12/2:E100/L1

MCB12/4:E100/L2/N
2 4
MCB10/4:SOC/L

SOC/N:N1

E100/L2/N:MCB12/4
SOC/L:MCB10/4

E100/L1:MCB12/2
C
C
L PE N
EE
-SOC DS3/21:MCB11/2
5A 21
DS3
UTILITY SOCKET 22
-E100
SK3303.500
X1 L1 L2/N PE
DS3/22:TL2/1

D
D

TL2/1:DS3/22
1
TL2

TL2/2:N1

E
E

REV. PRPD CHKD REV. PRPD CHKD PRODUCT

DESCRIPTION DTD DESCRIPTION DTD TITLE 230VAC POWER WIRING SCALE
No. BY BY No. BY BY PREPARED SPK
21.01.20 CHECKED VJK
0 ORIGINAL ISSUE NTS
CLIENT M/S ITC LTD APPROVED VJK F
F
1 AS PER CUSTOMER COMMENTS 07.02.20 DTD 21.01.20
CONSULTANT ------ REV.No.
2 AS BUILT 29.10.20 THERMAX LIMITED DRG. No.
HEATING SERVICES DIVISION SS064 DC301
D-13 BLOCK, MIDC, CHINCHWAD
PUNE, INDIA- 411 019
PROJECT POWER CUM PLC PANEL FOR TD-80 SHEET No. 24 of 46 2
 0 1 2 3 4 5 6 7

A
A

MCB20/1:MCB13/2

MCB20/3:MCB13/4
1 3
MCB14
DP 6A 2 4
MCB14/2:TXR2/1
MCB14/4:TXR2/2
1 3
B
B

TXR2/1:MCB14/2

TXR2/2:MCB14/4
MCB20
DP 2A 2 4
MCB13/2:MCB20/1

MCB13/4:MCB20/3

TXR2 1 2
CONTROL
TRANSFORMER
PRI:0-230VAC,
SEC:55-0-55VAC
2 4
MCB13 RATING:1KVA 3 4
DP 16A C
C
1 3 PE TXR2/4:MCB15/3
TXR2/3:MCB15/1
MCB13/1:L2/1

MCB13/3:N2/1

MCB15/3:TXR2/4
MCB15/1:TXR2/3
1 3
MCB15
DP 16A 2 4

D
D EMI L1 N1
EMI FILTER
P4 N4 15A
33.2:D 46.3:B
L N

SUPPLY TO
BURNER SOLENOID
VALVE

L2 1 N2 1
X1:1 X1:2
E
E
230 VAC, 50Hz
UPS SUPPLY
FROM CLIENT SCOPE L2 N2
26.0:A 26.0:A

110V AC SUPPLY

REV. PRPD CHKD REV. PRPD CHKD PRODUCT

DESCRIPTION DTD DESCRIPTION DTD TITLE 230VAC UPS SUPPLY SCALE
No. BY BY No. BY BY PREPARED SPK
21.01.20 CHECKED VJK
0 ORIGINAL ISSUE NTS
CLIENT M/S ITC LTD APPROVED VJK F
F
1 AS PER CUSTOMER COMMENTS 07.02.20 DTD 21.01.20
CONSULTANT ------ REV.No.
2 AS BUILT 29.10.20 THERMAX LIMITED DRG. No.
HEATING SERVICES DIVISION SS064 DC301
D-13 BLOCK, MIDC, CHINCHWAD
PUNE, INDIA- 411 019
PROJECT POWER CUM PLC PANEL FOR TD-80 SHEET No. 25 of 46 2
 0 1 2 3 4 5 6 7

110V AC SUPPLY DISTRIBUTION

A
A
25.4:E / -L2
TBP1 1 TBP1 2 TBP1 3 TBP1 4

25.4:E / -N2
TBN1 1 TBN1 2 TBN1 3 TBN1 4

MCB16/1:TBP1/1

MCB17/1:TBP1/2

MCB18/1:TBP1/3

MCB19/1:TBP1/4
B
B
1 1 1 1
MCB16 MCB17 MCB18 MCB19
SP 4A 2 SP 2A 2 SP 6A 2 SP 2A 2

MCB18/2:R6/11

MCB19/2:FR1/P
MCB16/2:PS1/L

MCB17/2:P1
PS1/L:MCB16/2

PS1/N:TBN1/1

C
C

PS1
24V DC /10A

EE + -
PS1/+:TBD1/1+

PS1/-:TBD1:1-

D
D

P1 M1 P2 M2 P3 M3
32.0:D 32.0:D 46.0:A 46.0:A
TBD1/1+

TBD1/1-

110V AC SUPPLY 110V AC SUPPLY

SPARE TO DO LOAD TO FLAME RELAY
(FR-1)
TBD1+ TBD1- E
E 27.0:A 27.0:A

24V DC
TO TBD1

REV. PRPD CHKD REV. PRPD CHKD PRODUCT

DESCRIPTION DTD DESCRIPTION DTD TITLE 110VAC POWER WIRING SCALE
No. BY BY No. BY BY PREPARED SPK
21.01.20 CHECKED VJK
0 ORIGINAL ISSUE NTS
CLIENT M/S ITC LTD APPROVED VJK F
F
1 AS PER CUSTOMER COMMENTS 07.02.20 DTD 21.01.20
CONSULTANT ------ REV.No.
2 AS BUILT 29.10.20 THERMAX LIMITED DRG. No.
HEATING SERVICES DIVISION SS064 DC301
D-13 BLOCK, MIDC, CHINCHWAD
PUNE, INDIA- 411 019
PROJECT POWER CUM PLC PANEL FOR TD-80 SHEET No. 26 of 46 2
 0 1 2 3 4 5 6 7

24V DC SUPPLY FROM PS1 (TBD1)

24V DC SUPPLY 24V DC SUPPLY A
A
26.1:E / TBD1+ TBD1+ / 28.0:A
TBD1 2+ TBD1 3+ TBD1 4+ TBD1 5+ TBD1 6+ TBD1 7+ TBD1 8+ TBD1 9+ TBD1 10+ TBD1 11+ 12+

0V DC SUPPLY 0V DC SUPPLY
26.1:E / TBD1- TBD1- / 28.0:A

TBD1 2- TBD1 3- TBD1 4- TBD1 5- TBD1 6- TBD1 7- TBD1 8- TBD1 9- TBD1 10- TBD1 11- 12-

TBD1/7-:A-DI/DC COM1
B

TBD1/7+:XCPUDI1/1
TBD1/4+:ESW1/+

TBD1/10+:XDI2/1

TBD1/11+:XDI3/1

TBD1/12+:XDI4/1
TBD1/8-:DC COM

TBD1/9+:XDI1/1
TBD1/4-:ESW1/-
TBD1/2+:HMI/+

TBD1/8+:+V DC
TBD1/6+:M1/+
TBD1/5+:A0/+
TBD1/3+:P1/+
TBD1/2-:HMI/-

TBD1/6-:M1/-
TBD1/5-:A0/-
TBD1/3-:P1/-

C
C

D
D
1P1 1M1 1P2 1M2 1P3 1M3 1P4 1M4 1P5 1M5 1P6 1M6
30.0:C 30.0:B 32.0:B 32.0:B 34.0:B 35.0:B 36.0:B 37.0:B

24V DC TO 24V DC TO 24V DC 24V DC 24V DC 24V DC

-ESW1 - + -A0 - +
-M1 - MODULE MODULE TO DI1 TO DI2 TO DI3 TO DI4
+ - + - +
-HMI -P1 1783-US5T 1734-AENT CPU INPUT CPU OUTPUT MODULE MODULE MODULE MODULE
2080-LC20-20QBB
2711P-T7C21D8S 1769-L19ER-QB1B

E
E

= FUSE TERMINAL WITH LED

GLASS FUSE RATING - 2A.

REV. PRPD CHKD REV. PRPD CHKD PRODUCT

DESCRIPTION DTD DESCRIPTION DTD TITLE 24V DC SUPPLY FROM PS1 (TBD1) SCALE
No. BY BY No. BY BY PREPARED SPK
21.01.20 CHECKED VJK
0 ORIGINAL ISSUE NTS
CLIENT M/S ITC LTD APPROVED VJK F
F
1 AS PER CUSTOMER COMMENTS 07.02.20 DTD 21.01.20
CONSULTANT ------ REV.No.
2 AS BUILT 29.10.20 THERMAX LIMITED DRG. No.
HEATING SERVICES DIVISION SS064 DC301
D-13 BLOCK, MIDC, CHINCHWAD
PUNE, INDIA- 411 019
PROJECT POWER CUM PLC PANEL FOR TD-80 SHEET No. 27 of 46 2
 0 1 2 3 4 5 6 7

24V DC SUPPLY FROM PS1 (TBD1)

24V DC SUPPLY A
A
27.7:A / TBD1+ TBD1+ / 29.0:A
TBD1 13+ TBD1 14+ TBD1 15+ TBD1 16+ TBD1 17+ TBD1 18+ TBD1 19+ TBD1 20+ TBD1 21+ TBD1 22+ TBD1 23+ TBD1 24+

0V DC SUPPLY
27.7:A / TBD1- TBD1- / 29.0:A

TBD1 13- TBD1 14- TBD1 15- TBD1 16- TBD1 17- TBD1 18- TBD1 19- TBD1 20- TBD1 21- TBD1 22- TBD1 23- TBD1 24-

TBD1/22+:TE 5-11/14+

TBD1/24+:TE 13-2/14+
TBD1/21+:TE 1-3/14+

TBD1/23+:TE 1-3/14+
TBD1/22-:TE 5-11/15-

TBD1/24-:TE 13-2/15-
B

TBD1/21-:TE 1-3/15-

TBD1/23-:TE 1-3/15-
TBD1/17-:TE 3-1/7-
TBD1/13+:XDI5/1

TBD1/14+:XDI6/1

TBD1/15+:XDI7/1

TBD1/18+:XAI2/1
TBD1/16-:R17/A2

TBD1/19+:AO1/V

TBD1/20+:AO2/V
TBD1/19-:AO1/C

TBD1/20-:AO2/C
C
C

D
D
1P7 1M7 1P8 1M8 1P9 1M9 1P10 1M10 1P11 1M11 1P12 1M12 1P13 1M13 1P14 1M14
38.0:B 39.0:B 40.0:B 41.0:B 42.0:B 43.0:B 44.6:B 44.6:B 45.6:B 45.6:B

+ - + - + - + -
24V DC 24V DC 24V DC 24V DC 24V DC 24V DC 24V DC 24V DC 14 15 14 15 14 15 14 15
TE 3-1 TE 5-11 TE 1-3 TE 13-2
TO DI5 TO DI6 TO DI7 TO DO1 TO AI-1 TO AI-2 TO AO1 TO AO2 /42.1:C /42.1:C /42.2:C /42.3:C
MODULE MODULE MODULE MODULE MODULE MODULE MODULE MODULE R to I Con. R to I Con. R to I Con. R to I Con.
KFD2-UT2-1 KFD2-UT2-1 KFD2-UT2-1 KFD2-UT2-1

E
E

= FUSE TERMINAL WITH LED

GLASS FUSE RATING - 2A.

REV. PRPD CHKD REV. PRPD CHKD PRODUCT

DESCRIPTION DTD DESCRIPTION DTD TITLE 24V DC SUPPLY FROM PS1 (TBD1) SCALE
No. BY BY No. BY BY PREPARED SPK
21.01.20 CHECKED VJK
0 ORIGINAL ISSUE NTS
CLIENT M/S ITC LTD APPROVED VJK F
F
1 AS PER CUSTOMER COMMENTS 07.02.20 DTD 21.01.20
CONSULTANT ------ REV.No.
2 AS BUILT 29.10.20 THERMAX LIMITED DRG. No.
HEATING SERVICES DIVISION SS064 DC301
D-13 BLOCK, MIDC, CHINCHWAD
PUNE, INDIA- 411 019
PROJECT POWER CUM PLC PANEL FOR TD-80 SHEET No. 28 of 46 2
 0 1 2 3 4 5 6 7

24V DC SUPPLY FROM PS1 (TBD1)

24V DC SUPPLY A
A
28.7:A / TBD1+
TBD1 25+ TBD1 26+

0V DC SUPPLY
28.7:A / TBD1-

TBD1 25-
TBD1 26-

B
TBD1/25+:XT-mm/14+

B TBD1/25-:XT-mm/15-

C
C

D
D
1P15 1M15

+ -
14 15
XT-mm
/42.4:C
SPARE
R to I Con.
KFD2-UT2-1

E
E

= FUSE TERMINAL WITH LED

GLASS FUSE RATING - 2A.

REV. PRPD CHKD REV. PRPD CHKD PRODUCT

DESCRIPTION DTD DESCRIPTION DTD TITLE 24V DC SUPPLY FROM PS1 (TBD1) SCALE
No. BY BY No. BY BY PREPARED SPK
21.01.20 CHECKED VJK
0 ORIGINAL ISSUE NTS
CLIENT M/S ITC LTD APPROVED VJK F
F
1 AS PER CUSTOMER COMMENTS 07.02.20 DTD 21.01.20
CONSULTANT ------ REV.No.
2 AS BUILT 29.10.20 THERMAX LIMITED DRG. No.
HEATING SERVICES DIVISION SS064 DC301
D-13 BLOCK, MIDC, CHINCHWAD
PUNE, INDIA- 411 019
PROJECT POWER CUM PLC PANEL FOR TD-80 SHEET No. 29 of 46 2
 0 1 2 3 4 5 6 7

16x Digital In
1769-L19ER-BB1B
-A-DI A
A
DIGITAL INPUT - 16CH.

DC-COM1 IN0 IN1 IN2 IN3 IN4 IN5 IN6 IN7

B
B
A-DI/DC COM1:TBD1/7-

A-DI/IN0:XCPUDI1/2

A-DI/IN1:XCPUDI1/4

A-DI/IN2:XCPUDI1/6

A-DI/IN3:XCPUDI1/8

A-DI/IN4:XCPUDI1/10

A-DI/IN5:XCPUDI1/12

A-DI/IN6:XCPUDI1/14

A-DI/IN7:XCPUDI1/16
0VDC
27.4:D / 1M1 1M1 / 31.0:C

27.3:D / 1P1 1P1 / 31.0:C

XCPUDI1/13:XCPUDI1/11

XCPUDI1/15:XCPUDI1/13
XCPUDI1/11:XCPUDI1/9
XCPUDI1/3:XCPUDI1/1

XCPUDI1/5:XCPUDI1/3

XCPUDI1/7:XCPUDI1/5

XCPUDI1/9:XCPUDI1/7

XCPUDI1/10:A-DI/IN4

XCPUDI1/12:A-DI/IN5

XCPUDI1/14:A-DI/IN6

XCPUDI1/16:A-DI/IN7
XCPUDI1/1:TBD1/7+

XCPUDI1/2:A-DI/IN0

XCPUDI1/4:A-DI/IN1

XCPUDI1/6:A-DI/IN2

XCPUDI1/8:A-DI/IN3
24VDC

C
C

XCPUDI1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

XCPUDI1/15:4MPCB1/65

XCPUDI1/16:4MPCB1/66
XCPUDI1/3:1MPCB1/65

XCPUDI1/4:1MPCB1/66

XCPUDI1/7:2MPCB1/65

XCPUDI1/8:2MPCB1/66

XCPUDI1/11:3R3/11

XCPUDI1/13:4K1/13

XCPUDI1/14:4K1/14
XCPUDI1/9:3R1/10

XCPUDI1/10:3R1/6

XCPUDI1/12:3R3/3
XCPUDI1/1:1K1/13

XCPUDI1/2:1K1/14

XCPUDI1/5:2K1/13

XCPUDI1/6:2K1/14

1K1 (+24VDC) 1MPCB1 (+24VDC) 2K1 (+24VDC) 2MPCB1 (+24VDC) 3R1 (+24VDC) 3R3 (+24VDC) 4K1 (+24VDC) 4MPCB1 (+24VDC)
16.7:B 16.7:C 17.7:B 17.7:C 18.7:C 18.7:C 19.7:B 19.7:B D
D
1K1 RUN FB 1MPCB1 TRIP FB 2K1 RUN FB 2MPCB1 TRIP FB 3R1 RUN FB 3R3 TRIP FB 4K1 RUN FB 4MPCB1 TRIP FB
16.7:B 16.7:C 17.7:B 17.7:C 18.7:C 18.7:D 19.7:B 19.7:C

TAG :- M 1-1-R M 1-1-T M 1-2-R M 1-2-T M3-R M3-T M4-1-R M 4-1-T

FO FUEL PUMP 1 FO FUEL PUMP 1 FO FUEL PUMP 2 FO FULE PUMP 2 FD FAN FD FAN FEED WATER PUMP 1 FEED WATER PUMP 1
DESC :- E
E RUN FEEDBACK TRIP FEEDBACK RUN FEEDBACK TRIP FEEDBACK RUN FEEDBACK TRIP FEEDBACK RUN FEEDBACK TRIP FEEDBACK

= FUSE TERMINAL WITH LED

GLASS FUSE RATING - 500mA.

REV. PRPD CHKD REV. PRPD CHKD PRODUCT

DESCRIPTION DTD DESCRIPTION DTD TITLE CPU DI WIRING DIAGRAM SCALE
No. BY BY No. BY BY PREPARED SPK
21.01.20 CHECKED VJK
0 ORIGINAL ISSUE NTS
CLIENT M/S ITC LTD APPROVED VJK F
F
1 AS PER CUSTOMER COMMENTS 07.02.20 DTD 21.01.20
CONSULTANT ------ REV.No.
2 AS BUILT 29.10.20 THERMAX LIMITED DRG. No.
HEATING SERVICES DIVISION SS064 DC301
D-13 BLOCK, MIDC, CHINCHWAD
PUNE, INDIA- 411 019
PROJECT POWER CUM PLC PANEL FOR TD-80 SHEET No. 30 of 46 2
 0 1 2 3 4 5 6 7

16x Digital In
1769-L19ER-BB1B
-A-DI A
A
DIGITAL INPUT - 16CH.

DC-COM2 IN8 IN9 IN10 IN11 IN12 IN13 IN14 IN15

B
B
A-DI/DC COM2:A-DI/DC COM1

A-DI/IN9:XCPUDI1/18

A-DI/IN9:XCPUDI1/20

A-DI/IN10:XCPUDI1/22

A-DI/IN11:XCPUDI1/24

A-DI/IN12:XCPUDI1/26

A-DI/IN13:XCPUDI1/28

A-DI/IN14:XCPUDI1/30

A-DI/IN15:XCPUDI1/32
0VDC
30.6:B / 1M1
30.6:C / 1P1
24VDC
XCPUDI1/17:XCPUDI1/15

XCPUDI1/19:XCPUDI1/17

XCPUDI1/21:XCPUDI1/19

XCPUDI1/23:XCPUDI1/21

XCPUDI1/25:XCPUDI1/23

XCPUDI1/27:XCPUDI1/25

XCPUDI1/29:XCPUDI1/27

XCPUDI1/31:XCPUDI1/29
XCPUDI1/22:A-DI/IN10

XCPUDI1/24:A-DI/IN11

XCPUDI1/26:A-DI/IN12

XCPUDI1/28:A-DI/IN13

XCPUDI1/30:A-DI/IN14

XCPUDI1/32:A-DI/IN15
XCPUDI1/18:A-DI/IN8

XCPUDI1/20:A-DI/IN9

C
C

XCPUDI1 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32
XCPUDI1/19:5MPCB1/65

XCPUDI1/20:5MPCB1/66
XCPUDI1/17:5K1/13

XCPUDI1/18:5K1/14

5K1 (+24VDC) 5MPCB1 (+24VDC)

20.7:B 20.7:B D
D
5K1 RUN FB 5MPCB1 TRIP FB
20.7:B 20.7:C

TAG :- M 4-2-R M 4-2-T M 1-3-R M 1-3-T M 1-4-R M 1-4-T LSH 3-5 LSL 3-6

FO TANK LEVEL FO TANK LEVEL

FEED WATER PUMP 2 FEED WATER PUMP 2 RINGMAIN PUMP 1 RINGMAIN PUMP 1 RINGMAIN PUMP 2 RIGNMAIN PUMP 2 E
E DESC :- SWITCH SWITCH
RUN FEEDBACK TRIP FEEDBACK RUN FEEDBACK TRIP FEEDBACK RUN FEEDBACK TRIP FEEDBACK
HIGH FEEDBACK LOW FEEDBACK

= FUSE TERMINAL WITH LED

GLASS FUSE RATING - 500mA.

REV. PRPD CHKD REV. PRPD CHKD PRODUCT

DESCRIPTION DTD DESCRIPTION DTD TITLE CPU DI WIRING DIAGRAM SCALE
No. BY BY No. BY BY PREPARED SPK
21.01.20 CHECKED VJK
0 ORIGINAL ISSUE NTS
CLIENT M/S ITC LTD APPROVED VJK F
F
1 AS PER CUSTOMER COMMENTS 07.02.20 DTD 21.01.20
CONSULTANT ------ REV.No.
2 AS BUILT 29.10.20 THERMAX LIMITED DRG. No.
HEATING SERVICES DIVISION SS064 DC301
D-13 BLOCK, MIDC, CHINCHWAD
PUNE, INDIA- 411 019
PROJECT POWER CUM PLC PANEL FOR TD-80 SHEET No. 31 of 46 2
 0 1 2 3 4 5 6 7

16x Digital Out

1769-L19ER-BB1B
A
A -A-DO
DIGITAL OUTPUT 16CH.

+V DC DC COM OUT0 OUT1 OUT2 OUT3 OUT4 OUT5 OUT6 OUT7

A-DO/+V DC:TBD1/8+

A-DO/DC COM:TBD1/8-

A-DO/OUT0:R1/A1

A-DO/OUT1:R2/A1

A-DO/OUT2:R3/A1

A-DO/OUT3:R4/A1

A-DO/OUT4:R5/A1

A-DO/OUT5:R6/A1

A-DO/OUT6:R7/A1

A-DO/OUT7:R8/A1
B
B
27.4:D / 1P2
R1/A1:A-DO/OUT0

R2/A1:A-DO/OUT1

R3/A1:A-DO/OUT2

R4/A1:A-DO/OUT3

R5/A1:A-DO/OUT4

R6/A1:A-DO/OUT5

R7/A1:A-DO/OUT6

R8/A1:A-DO/OUT7
27.4:D / 1M2 R1:A2 1M2 / 33.0:B

R2:A2

R3:A2

R4:A2

R5:A2

R6:A2

R7:A2

R8:A2
-R1 -R2 -R3 -R4 -R5 -R6 -R7 -R8
A1 A2 A1 A2 A1 A2 A1 A2 A1 A2 A1 A2 A1 A2 A1 A2

C
C

11 12 14 11 12 14 11 12 14 11 12 14 11 12 14 11 12 14 11 12 14 11 12 14
R1/11:XCPUDO1/1

R1/14:XCPUDO1/2

R2/11:XCPUDO1/3

R2/14:XCPUDO1/4

R3/11:XCPUDO1/5

R3/14:XCPUDO1/6

R4/11:XCPUDO1/7

R4/14:XCPUDO1/8

R5/11:XCPUDO1/9

R5/14:XCPUDO1/10

R6/11:MCB13/2

R6/14:XCPUDO1/11

R7/11:R6/11

R7/14:XCPUDO1/13

R8/11:XCPUDO1/15

R8/14:XCPUDO1/16
XCPUDO1/1:R1/11

110V AC 2 2

XCPUDO1/10:R5/14

XCPUDO1/11:R6/11

XCPUDO1/13:R7/11
XCPUDO1/2:R1/14

XCPUDO1/3:R2/11

XCPUDO1/4:R2/14

XCPUDO1/5:R3/11

XCPUDO1/6:R3/14

XCPUDO1/7:R4/11

XCPUDO1/8:R4/14

XCPUDO1/9:R5/11
P2
26.3:D / P2 / 33.0:D
26.3:D / M2 M2 / 33.0:D

XCPUDO1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 D
D
2 2

XCPUDO1/2 XCPUDO1/4 XCPUDO1/6 XCPUDO1/8 XCPUDO1/10 XCPUDO1/16

16.3:C 17.3:C 18.3:D 19.2:C 20.2:C 21.3:D

XCPUDO1/1 XCPUDO1/3 XCPUDO1/5 XCPUDO1/7 XCPUDO1/9 XCPUDO1/11 XCPUDO1/13 XCPUDO1/15

16.3:C 17.3:C 18.3:D 19.2:B 20.2:B 46.6:A 46.5:A 21.3:C

TAG :- M1-1 M1-2 M3 M4-1 M 4-2 mm-H mm-L OPH

E
E
FO FUEL PUMP 1 FO FUEL PUMP 2 FD FAN FEED WATAER PUMP 1 FEED WATER PUMP 2 OPH
HIGH COMMAND TO LOW COMMAND TO
DESC :- START/STOP START/STOP START/STOP START/STOP START/STOP START/STOP
MODULATION MOTOR MODULATION MOTOR
COMMAND COMMAND COMMAND COMMAND COMMAND COMMAND

= FUSE TERMINAL WITH LED

GLASS FUSE RATING - 2A.

REV. PRPD CHKD REV. PRPD CHKD PRODUCT

DESCRIPTION DTD DESCRIPTION DTD TITLE CPU DO WIRING DIAGRAM SCALE
No. BY BY No. BY BY PREPARED SPK
21.01.20 CHECKED VJK
0 ORIGINAL ISSUE NTS
CLIENT M/S ITC LTD APPROVED VJK F
F
1 AS PER CUSTOMER COMMENTS 07.02.20 DTD 21.01.20
CONSULTANT ------ REV.No.
2 AS BUILT 29.10.20 THERMAX LIMITED DRG. No.
HEATING SERVICES DIVISION SS064 DC301
D-13 BLOCK, MIDC, CHINCHWAD
PUNE, INDIA- 411 019
PROJECT POWER CUM PLC PANEL FOR TD-80 SHEET No. 32 of 46 2
 0 1 2 3 4 5 6 7

16x Digital Out

1769-L19ER-BB1B
A
A -A-DO
DIGITAL OUTPUT 16CH.

+V DC DC COM OUT8 OUT9 OUT10 OUT11 OUT12 OUT13 OUT14 OUT15

A-DO/DC COM:TBD1/8-

A-DO/OUT8:R9:A1

A-DO/OUT9:R10:A1

A-DO/OUT10:R11:A1

A-DO/OUT11:R12:A1

A-DO/OUT12:R13:A1

A-DO/OUT13:R14:A1

A-DO/OUT14:R15:A1

A-DO/OUT15:R16:A1
B
B

R10:A1+:A-DO/OUT9

R11:A1:A-DO/OUT10

R12:A1:A-DO/OUT11

R13:A1:A-DO/OUT12

R14:A1:A-DO/OUT13

R15:A1:A-DO/OUT14

R16:A1:A-DO/OUT15
R9:A1:A-DO/OUT8

32.6:B / 1M2

R10:A2

R11:A2

R12:A2

R13:A2

R14:A2

R15:A2

R16:A2
R9:A2

-R9 -R10 -R11 -R12 -R13 -R14 -R15 -R16

A1 A2 A1 A2 A1 A2 A1 A2 A1 A2 A1 A2 A1 A2 A1 A2

C
C

11 12 14 11 12 14 11 12 14 11 12 14 11 12 14 11 12 14 11 12 14 11 12 14
R9:11:XCPUDO1/17

R9:14:XCPUDO1/18

R10:11:MCB13/2

R10:14:XCPUDO1/19

R11:11:P4

R11:14:SOV/L

R12:11:R11:11

R12:14:XCPUDO1/21

R13:11:R12:11

R13:14:XCPUDO1/23

R14:11:R13:11

R14:14:XCPUDO1/25

R15:11:R14:11

R15:14:XCPUDO1/27

R16:11:R15:11

R16:14:XCPUDO1/29
110V AC
32.6:D / P2
32.6:D / M2 M2 / 46.4:E

XCPUDO1 17 18 19 20 21 22 23 24 25 26 27 28 29 30
D
D

P4
IGNITION 25.2:D L100 H
XCPUDO1/18 TRANSFORMER GREEN
22.3:D SOV/L
46.3:B
XCPUDO1/17
22.3:C

TAG :- FO HEATER IGN SOV S15 ASO HOOTER SPARE SPARE

E
E
FO TANK HEATER
IGNITION BURNER SOLENOID OPH STEAM ALL SAFETY OK HOOTER
DESC :- START/STOP SPARE SPARE
TRANSFORMER VALVE SOLENOID VALVE LAMP ON PANEL ON PANEL
COMMAND

= FUSE TERMINAL WITH LED

GLASS FUSE RATING - 2A.

REV. PRPD CHKD REV. PRPD CHKD PRODUCT

DESCRIPTION DTD DESCRIPTION DTD TITLE CPU DO WIRING DIAGRAM SCALE
No. BY BY No. BY BY PREPARED SPK
21.01.20 CHECKED VJK
0 ORIGINAL ISSUE NTS
CLIENT M/S ITC LTD APPROVED VJK F
F
1 AS PER CUSTOMER COMMENTS 07.02.20 DTD 21.01.20
CONSULTANT ------ REV.No.
2 AS BUILT 29.10.20 THERMAX LIMITED DRG. No.
HEATING SERVICES DIVISION SS064 DC301
D-13 BLOCK, MIDC, CHINCHWAD
PUNE, INDIA- 411 019
PROJECT POWER CUM PLC PANEL FOR TD-80 SHEET No. 33 of 46 2
 0 1 2 3 4 5 6 7

-DI1 Rockwell Automation A

A
8x Digital In
1734-IB8
IN0 IN1 IN2 IN3 IN4 IN5 IN6 IN7
8x Digital In

DI1/IN0:XDI1/2

DI1/IN1:XDI1/4

DI1/IN2:XDI1/6

DI1/IN3:XDI1/8

DI1/IN4:XDI1/10

DI1/IN5:XDI1/12

DI1/IN6:XDI1/14

DI1/IN7:XDI1/16
B
B
24V DC SUPPLY
27.5:D / 1P3

XDI1/13:XDI1/11

XDI1/15:XDI1/13
XDI1/10:DI1/IN4

XDI1/12:DI1/IN5

XDI1/14:DI1/IN6

XDI1/16:DI1/IN7
XDI1/1:TBD1/9+

XDI1/11:XDI1/9
XDI1/2:DI1/IN0

XDI1/4:DI1/IN1

XDI1/6:DI1/IN2

XDI1/8:DI1/IN3
XDI1/3:XDI1/1

XDI1/5:XDI1/3

XDI1/7:XDI1/5

XDI1/9:XDI1/7
C
C
XDI1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

D
D

TAG :- LSH 1-9 LSL 1-10 PSH 2-4 PSL PSH 2-2 ZS 5-3 ZS 5-4` ZS 5-5

WATER TANK LEVEL WATER TANK LEVEL OPH UNIT STEAM OIL HEADER FLUE GAS DAMPER FLUE GAS DAMPER FLUE GAS DAMPER
DESC :- STEAM PRESSURE
SWITCH SWITCH PRESSURE PRESSURE SWITCH ECONOMISER ECONOMISER ECONOMISER OUTLET
SWITCH HIGH
HIGH FEEDBACK LOW FEEDBACK HIGH FEEDBACK LOW FEEDBACK INLET SWITCH BYPASS SWITCH LIMIT SWTCH

E
E

= FUSE TERMINAL WITH LED

GLASS FUSE RATING - 500mA.

REV. PRPD CHKD REV. PRPD CHKD PRODUCT

DESCRIPTION DTD DESCRIPTION DTD TITLE DIGITAL INPUT WIRING DIAGRAM SCALE
No. BY BY No. BY BY PREPARED SPK
21.01.20 CHECKED VJK
0 ORIGINAL ISSUE NTS
CLIENT M/S ITC LTD APPROVED VJK F
F
1 AS PER CUSTOMER COMMENTS 07.02.20 DTD 21.01.20
CONSULTANT ------ REV.No.
2 AS BUILT 29.10.20 THERMAX LIMITED DRG. No.
HEATING SERVICES DIVISION SS064 DC301
D-13 BLOCK, MIDC, CHINCHWAD
PUNE, INDIA- 411 019
PROJECT POWER CUM PLC PANEL FOR TD-80 SHEET No. 34 of 46 2
 0 1 2 3 4 5 6 7

-DI2 Rockwell Automation A

A
8x Digital In
1734-IB8
IN0 IN1 IN2 IN3 IN4 IN5 IN6 IN7
8x Digital In

DI2/IN0:XDI2/2

DI2/IN1:XDI2/4

DI2/IN2:XDI2/6

DI2/IN3:XDI2/8

DI2/IN4:XDI2/10

DI2/IN5:XDI2/12

DI2/IN6:XDI2/14

DI2/IN7:XDI2/16
B
B
24V DC SUPPLY
27.5:D / 1P4
XDI2/1:TBD1/10+

XDI2/13:XDI2/11

XDI2/15:XDI2/13
XDI2/10:DI2/IN4

XDI2/12:DI2/IN5

XDI2/14:DI2/IN6

XDI2/16:DI2/IN7
XDI2/11:XDI2/9
XDI2/2:DI2/IN0

XDI2/4:DI2/IN1

XDI2/6:DI2/IN2

XDI2/8:DI2/IN3
XDI2/3:XDI2/1

XDI2/5:XDI2/3

XDI2/7:XDI2/5

XDI2/9:XDI2/7
C
C
XDI2 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

D
D

TAG :- M 1-1-RST M 1-1-RSP M 1-2-RST M 1-2-RSP M3-RST M3-RSP M4-1-RST M 4-1-RSP

FO FUEL PUMP 1 FO FUEL PUMP 1 FO FUEL PUMP 2 FO FULE PUMP 2 FD FAN FD FAN FEED WATER PUMP 1 FEED WATER PUMP 1
DESC :-
REMOTE START REMOTE STOP REMOTE START REMOTE STOP REMOTE START REMOTE STOP REMOTE START REMOTE STOP
FEEDBACK FEEDBACK FEEDBACK FEEDBACK FEEDBACK FEEDBACK FEEDBACK FEEDBACK

E
E

= FUSE TERMINAL WITH LED

GLASS FUSE RATING - 500mA.

REV. PRPD CHKD REV. PRPD CHKD PRODUCT

DESCRIPTION DTD DESCRIPTION DTD TITLE DIGITAL INPUT WIRING DIAGRAM SCALE
No. BY BY No. BY BY PREPARED SPK
21.01.20 CHECKED VJK
0 ORIGINAL ISSUE NTS
CLIENT M/S ITC LTD APPROVED VJK F
F
1 AS PER CUSTOMER COMMENTS 07.02.20 DTD 21.01.20
CONSULTANT ------ REV.No.
2 AS BUILT 29.10.20 THERMAX LIMITED DRG. No.
HEATING SERVICES DIVISION SS064 DC301
D-13 BLOCK, MIDC, CHINCHWAD
PUNE, INDIA- 411 019
PROJECT POWER CUM PLC PANEL FOR TD-80 SHEET No. 35 of 46 2
 0 1 2 3 4 5 6 7

-DI3 Rockwell Automation A

A
8x Digital In
1734-IB8
IN0 IN1 IN2 IN3 IN4 IN5 IN6 IN7
8x Digital In

DI3/IN0:XDI3/2

DI3/IN1:XDI3/4

DI3/IN2:XDI3/6

DI3/IN3:XDI3/8

DI3/IN4:XDI3/10

DI3/IN5:XDI3/12

DI3/IN6:XDI3/14

DI3/IN7:XDI3/16
B
B
24V DC SUPPLY
27.6:D / 1P5
XDI3/1:TBD1/11+

XDI3/13:XDI3/11

XDI3/15:XDI3/13
XDI3/10:DI3/IN4

XDI3/12:DI3/IN5

XDI3/14:DI3/IN6

XDI3/16:DI3/IN7
XDI3/11:XDI3/9
XDI3/2:DI3/IN0

XDI3/4:DI3/IN1

XDI3/6:DI3/IN2

XDI3/8:DI3/IN3
XDI3/3:XDI3/1

XDI3/5:XDI3/3

XDI3/7:XDI3/5

XDI3/9:XDI3/7
C
C
XDI3 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

XDI3/11:7K1/13

XDI3/12:7K1/14
XDI3/5:6K1/13

XDI3/6:6K1/14

6K1 (+24VDC) 7K1 (+24VDC)

21.7:B 22.7:B

6K1 RUN FB 7K1 RUN FB

21.7:B 22.7:B D
D

TAG :- M 4-2-RST M 4-2-RSP H1-R H1-RST H1-RSP H2-R H2-RST H2-RSP

FEED WATER PUMP 2 FEED WATER PUMP 2 OPH HEATER OPH HEATER FO TANK HEATER FO TANK HEATER
DESC :- OPH HEATER FO TANK HEATER
REMOTE START REMOTE STOP REMOTE START REMOTE STOP REOTE START REMOTE STOP
RUN FEEDBACK RUN FEEDBACK
FEEDBACK FEEDBACK FEEDBACK FEEDBACK FEEDBACK FEEDBACK

E
E

= FUSE TERMINAL WITH LED

GLASS FUSE RATING - 500mA.

REV. PRPD CHKD REV. PRPD CHKD PRODUCT

DESCRIPTION DTD DESCRIPTION DTD TITLE DIGITAL INPUT WIRING DIAGRAM SCALE
No. BY BY No. BY BY PREPARED SPK
21.01.20 CHECKED VJK
0 ORIGINAL ISSUE NTS
CLIENT M/S ITC LTD APPROVED VJK F
F
1 AS PER CUSTOMER COMMENTS 07.02.20 DTD 21.01.20
CONSULTANT ------ REV.No.
2 AS BUILT 29.10.20 THERMAX LIMITED DRG. No.
HEATING SERVICES DIVISION SS064 DC301
D-13 BLOCK, MIDC, CHINCHWAD
PUNE, INDIA- 411 019
PROJECT POWER CUM PLC PANEL FOR TD-80 SHEET No. 36 of 46 2
 0 1 2 3 4 5 6 7

-DI4 Rockwell Automation A

A
8x Digital In
1734-IB8
IN0 IN1 IN2 IN3 IN4 IN5 IN6 IN7
8x Digital In

DI4/IN0:XDI4/2

DI4/IN1:XDI4/4

DI4/IN2:XDI4/6

DI4/IN3:XDI4/8

DI4/IN4:XDI4/10

DI4/IN5:XDI4/12

DI4/IN6:XDI4/14

DI4/IN7:XDI4/16
B
B
24V DC SUPPLY
27.6:D / 1P6
XDI4/1:TBD1/12+

XDI4/13:XDI4/11

XDI4/15:XDI4/13
XDI4/10:DI4/IN4

XDI4/12:DI4/IN5

XDI4/14:DI4/IN6

XDI4/16:DI4/IN7
XDI4/11:XDI4/9
XDI4/2:DI4/IN0

XDI4/4:DI4/IN1

XDI4/6:DI4/IN2

XDI4/8:DI4/IN3
XDI4/3:XDI4/1

XDI4/5:XDI4/3

XDI4/7:XDI4/5

XDI4/9:XDI4/7
C
C
XDI4 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

PBR/3:XDI4/15
PBA/3:XDI4/13

PBR/4:XDI4/16
PBA/4:XDI4/14
9 9 3 3
-RL4 -RL5 -RL3 PBA PBR
/46.4:D 5 /46.7:D 5 /46.2:C 4 4

2 2 D
D

TAG :- LSH 2-5 LSL 2-5 LSLL 2-5 mm-O mm-C BE ACK RESET

BOILER WATER ALARM ALARM RESET

DESC :- BOILER WATER BOILER WATER MODULATION MOTOR MODULATION MOTOR FLAME RELAY
LEVEL SWITCH ACKNOWLEDGEMENT PUSH BUTTON
LEVEL SWITCH HIGH LEVEL SWITCH LOW OPEN FEEDBACK CLOSE FEEDBACK FEEDBACK
VERY LOW PUSH BUTTON FROM PANEL

E
E

= FUSE TERMINAL WITH LED

GLASS FUSE RATING - 500mA.

REV. PRPD CHKD REV. PRPD CHKD PRODUCT

DESCRIPTION DTD DESCRIPTION DTD TITLE DIGITAL INPUT WIRING DIAGRAM SCALE
No. BY BY No. BY BY PREPARED SPK
21.01.20 CHECKED VJK
0 ORIGINAL ISSUE NTS
CLIENT M/S ITC LTD APPROVED VJK F
F
1 AS PER CUSTOMER COMMENTS 07.02.20 DTD 21.01.20
CONSULTANT ------ REV.No.
2 AS BUILT 29.10.20 THERMAX LIMITED DRG. No.
HEATING SERVICES DIVISION SS064 DC301
D-13 BLOCK, MIDC, CHINCHWAD
PUNE, INDIA- 411 019
PROJECT POWER CUM PLC PANEL FOR TD-80 SHEET No. 37 of 46 2
 0 1 2 3 4 5 6 7

-DI5 Rockwell Automation A

A
8x Digital In
1734-IB8
IN0 IN1 IN2 IN3 IN4 IN5 IN6 IN7
8x Digital In

DI5/IN0:XDI5/2

DI5/IN1:XDI5/4

DI5/IN2:XDI5/6

DI5/IN3:XDI5/8

DI5/IN4:XDI5/10

DI5/IN5:XDI5/12

DI5/IN6:XDI5/14

DI5/IN7:XDI5/16
B
B
24V DC SUPPLY
28.0:D / 1P7
XDI5/1:TBD1/13+

XDI5/13:XDI5/11

XDI5/15:XDI5/13
XDI5/10:DI5/IN4

XDI5/12:DI5/IN5

XDI5/14:DI5/IN6

XDI5/16:DI5/IN7
XDI5/11:XDI5/9
XDI5/2:DI5/IN0

XDI5/4:DI5/IN1

XDI5/6:DI5/IN2

XDI5/8:DI5/IN3
XDI5/3:XDI5/1

XDI5/5:XDI5/3

XDI5/7:XDI5/5

XDI5/9:XDI5/7
C
C
XDI5 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

XDI5/10:4S1/4

XDI5/11:5S1/3

XDI5/12:5S1/4

XDI5/13:6S1/3

XDI5/14:6S1/4

XDI5/15:7S1/3

XDI5/16:7S1/4
PBE/1:XDI5/1

XDI5/3:1S1/3

XDI5/4:1S1/4

XDI5/5:2S1/3

XDI5/6:2S1/4

XDI5/7:3S1/3

XDI5/8:3S1/4

XDI5/9:4S1/3
PBE/2:XDI5/2

1
PBE 1S1 (+24VDC) 2S1 (+24VDC) 3S1 (+24VDC) 4S1 (+24VDC) 5S1 (+24VDC) 6S1 (+24VDC) 7S1 (+24VDC)
2 16.7:C 17.7:C 18.7:D 19.7:C 20.7:C 21.7:C 22.7:C

1S1 FB 2S1 FB 3S1 FB 4S1 FB 5S1 FB 6S1 FB 7S1 FB

16.7:D 17.7:D 18.7:D 19.7:D 20.7:D 21.7:C 22.7:C D
D

TAG :-
EMG M 1-1-RL M 1-2-RL M3-RL M4-1-RL M4-2-RL H1-RL H2-RL

EMERGENCY STOP FO FUEL PUMP 1 FO FUEL PUMP 2 FD FAN FEED WATER PUMP 1 FEED WATER PUMP 2 OPH HEATER FO TANK HEATER
DESC :-
PUSH BUTTON REMOTE/LOCAL REMOTE/LOCAL REMOTE/LOCAL REMOTE/LOCAL REMOTE/LOCAL REMOTE/LOCAL REMOTE/LOCAL
ON PANEL FEEDBACK FEEDBACK FEEDBACK FEEDBACK FEEDBACK FEEDBACK FEEDBACK

E
E

= FUSE TERMINAL WITH LED

GLASS FUSE RATING - 500mA.

REV. PRPD CHKD REV. PRPD CHKD PRODUCT

DESCRIPTION DTD DESCRIPTION DTD TITLE DIGITAL INPUT WIRING DIAGRAM SCALE
No. BY BY No. BY BY PREPARED SPK
21.01.20 CHECKED VJK
0 ORIGINAL ISSUE NTS
CLIENT M/S ITC LTD APPROVED VJK F
F
1 AS PER CUSTOMER COMMENTS 07.02.20 DTD 21.01.20
CONSULTANT ------ REV.No.
2 AS BUILT 29.10.20 THERMAX LIMITED DRG. No.
HEATING SERVICES DIVISION SS064 DC301
D-13 BLOCK, MIDC, CHINCHWAD
PUNE, INDIA- 411 019
PROJECT POWER CUM PLC PANEL FOR TD-80 SHEET No. 38 of 46 2
 0 1 2 3 4 5 6 7

-DI6 Rockwell Automation A

A
8x Digital In
1734-IB8
IN0 IN1 IN2 IN3 IN4 IN5 IN6 IN7
8x Digital In

DI5/IN0:XDI5/2

DI5/IN1:XDI5/4

DI5/IN2:XDI5/6

DI5/IN3:XDI5/8

DI5/IN4:XDI5/10

DI5/IN5:XDI5/12

DI5/IN6:XDI5/14

DI5/IN7:XDI5/16
B
B
24V DC SUPPLY
28.1:D / 1P8
XDI5/1:TBD1/13+

XDI5/13:XDI5/11

XDI5/15:XDI5/13
XDI5/10:DI5/IN4

XDI5/12:DI5/IN5

XDI5/14:DI5/IN6

XDI5/16:DI5/IN7
XDI5/11:XDI5/9
XDI5/2:DI5/IN0

XDI5/4:DI5/IN1

XDI5/6:DI5/IN2

XDI5/8:DI5/IN3
XDI5/3:XDI5/1

XDI5/5:XDI5/3

XDI5/7:XDI5/5

XDI5/9:XDI5/7
C
C
XDI6 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

D
D

TAG :-
SPARE SPARE SPARE SPARE SPARE SPARE SPARE SPARE

DESC :-
SPARE SPARE SPARE SPARE SPARE SPARE SPARE SPARE

E
E

= FUSE TERMINAL WITH LED

GLASS FUSE RATING - 500mA.

REV. PRPD CHKD REV. PRPD CHKD PRODUCT

DESCRIPTION DTD DESCRIPTION DTD TITLE DIGITAL INPUT WIRING DIAGRAM SCALE
No. BY BY No. BY BY PREPARED SPK
21.01.20 CHECKED VJK
0 ORIGINAL ISSUE NTS
CLIENT M/S ITC LTD APPROVED VJK F
F
1 AS PER CUSTOMER COMMENTS 07.02.20 DTD 21.01.20
CONSULTANT ------ REV.No.
2 AS BUILT 29.10.20 THERMAX LIMITED DRG. No.
HEATING SERVICES DIVISION SS064 DC301
D-13 BLOCK, MIDC, CHINCHWAD
PUNE, INDIA- 411 019
PROJECT POWER CUM PLC PANEL FOR TD-80 SHEET No. 39 of 46 2
 0 1 2 3 4 5 6 7

-DI7 Rockwell Automation A

A
8x Digital In
1734-IB8
IN0 IN1 IN2 IN3 IN4 IN5 IN6 IN7
8x Digital In

DI5/IN0:XDI5/2

DI5/IN1:XDI5/4

DI5/IN2:XDI5/6

DI5/IN3:XDI5/8

DI5/IN4:XDI5/10

DI5/IN5:XDI5/12

DI5/IN6:XDI5/14

DI5/IN7:XDI5/16
B
B
24V DC SUPPLY
28.1:D / 1P9
XDI5/1:TBD1/13+

XDI5/13:XDI5/11

XDI5/15:XDI5/13
XDI5/10:DI5/IN4

XDI5/12:DI5/IN5

XDI5/14:DI5/IN6

XDI5/16:DI5/IN7
XDI5/11:XDI5/9
XDI5/2:DI5/IN0

XDI5/4:DI5/IN1

XDI5/6:DI5/IN2

XDI5/8:DI5/IN3
XDI5/3:XDI5/1

XDI5/5:XDI5/3

XDI5/7:XDI5/5

XDI5/9:XDI5/7
C
C
XDI7 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

D
D

TAG :-
SPARE SPARE SPARE SPARE SPARE SPARE SPARE SPARE

DESC :-
SPARE SPARE SPARE SPARE SPARE SPARE SPARE SPARE

E
E

= FUSE TERMINAL WITH LED

GLASS FUSE RATING - 500mA.

REV. PRPD CHKD REV. PRPD CHKD PRODUCT

DESCRIPTION DTD DESCRIPTION DTD TITLE DIGITAL INPUT WIRING DIAGRAM SCALE
No. BY BY No. BY BY PREPARED SPK
21.01.20 CHECKED VJK
0 ORIGINAL ISSUE NTS
CLIENT M/S ITC LTD APPROVED VJK F
F
1 AS PER CUSTOMER COMMENTS 07.02.20 DTD 21.01.20
CONSULTANT ------ REV.No.
2 AS BUILT 29.10.20 THERMAX LIMITED DRG. No.
HEATING SERVICES DIVISION SS064 DC301
D-13 BLOCK, MIDC, CHINCHWAD
PUNE, INDIA- 411 019
PROJECT POWER CUM PLC PANEL FOR TD-80 SHEET No. 40 of 46 2
 0 1 2 3 4 5 6 7

DO1
Rockwell Automation DIGITAL OUTPUT CARD - 8CH MODEL NO :-1734-OB8 PART :- 1 OF 1
A
A

OUT0 OUT1 OUT2 OUT3 OUT4 OUT5 OUT6 OUT7

DO1/OUT0:R17/A1

DO1/OUT1:R18/A1

DO1/OUT2:R19/A1

DO1/OUT3:R20/A1

DO1/OUT4:R21/A1

DO1/OUT5:R22/A1

DO1/OUT6:R23/A1

DO1/OUT7:R24/A1
B
B
28.2:D / 1M10
R17:A2

R18:A2

R19:A2

R20:A2

R21:A2

R22:A2

R23:A2

R24:A2
-R17 -R18 -R19 -R20 -R21 -R22 -R23 -R24
A1 A2 A1 A2 A1 A2 A1 A2 A1 A2 A1 A2 A1 A2 A1 A2

11 12 14 11 12 14 11 12 14 11 12 14 11 12 14 11 12 14 11 12 14 11 12 14 C
C
R17/11:XDO1/1

R17/14:XDO1/2

R18/11:XDO1/3

R18/14:XDO1/4

R19/11:XDO1/5

R19/14:XDO1/6

R20/11:XDO1/7

R20/14:XDO1/8

R21/11:XDO1/9

R21/14:XDO1/10

R22/11:XDO1/11

R22/14:XDO1/12

R23/11:XDO1/13

R23/14:XDO1/14

R24/11:XDO1/15

R24/14:XDO1/16
-XDO1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
D
D

TAG :- SPARE SPARE SPARE SPARE SPARE SPARE SPARE SPARE

DESC :- SPARE SPARE SPARE SPARE SPARE SPARE SPARE SPARE E

E

= FUSE TERMINAL WITH LED

GLASS FUSE RATING - 2A.

REV. PRPD CHKD REV. PRPD CHKD PRODUCT

DESCRIPTION DTD DESCRIPTION DTD TITLE DIGITAL OUTPUT WIRING DIAGRAM SCALE
No. BY BY No. BY BY PREPARED SPK
21.01.20 CHECKED VJK
0 ORIGINAL ISSUE NTS
CLIENT M/S ITC LTD APPROVED VJK F
F
1 AS PER CUSTOMER COMMENTS 07.02.20 DTD 21.01.20
CONSULTANT ------ REV.No.
2 AS BUILT 29.10.20 THERMAX LIMITED DRG. No.
HEATING SERVICES DIVISION SS064 DC301
D-13 BLOCK, MIDC, CHINCHWAD
PUNE, INDIA- 411 019
PROJECT POWER CUM PLC PANEL FOR TD-80 SHEET No. 41 of 46 2
 0 1 2 3 4 5 6 7

-AI1 ANALOG INPUT SET 1 OF 1 A

A 8x Analog In
1734-IE8C

IN0 IN1 IN2 IN3 IN4 IN5 IN6 IN7

AI1/IN0:TE 3-1/8+

AI1/IN1:TE 5-11/8+

AI1/IN2:TE 1-3/8+

AI1/IN3:TE 13-2/8+

AI1/IN4:XT-mm/4+

AI1/IN5:XAI1/16

AI1/IN6:XAI1/18

AI1/IN7:XAI1/20
IE

B
B
28.3:D / 1M11

XT-mm/7-:TE 13-2/7-
TE 5-11/7-:TE 3-1/7-

TE 1-3/7-:TE 5-11/7-

TE 13-2/7-:TE 1-3/7-
TE 5-11/8+:AI1/IN1

TE 13-2/8+:AI1/IN3
TE 3-1/7-:TBD1/14-

XT-mm/8+:AI1/IN4

XAI1/17:XT-mm/7-
TE 3-1/8+:AI1/IN0

TE 1-3/8+:AI1/IN2

XAI1/19:XAI1/17

XAI1/21:XAI1/19
XAI1/16:AI1/IN5

XAI1/18:AI1/IN6

XAI1/20:AI1/IN7
+ - + - + - + - + -
8 7 8 7 8 7 8 7 8 7
TE 3-1 TE 5-11 TE 1-3 TE 13-2 XT-mm
/28.5:D /28.5:D /28.6:D /28.6:D /29.0:D
R to I Con. R to I Con. R to I Con. R to I Con. R to I Con. C
C KFD2-UT2-1 KFD2-UT2-1 KFD2-UT2-1 KFD2-UT2-1 KFD2-UT2-1
1 2 3 1 2 3 1 2 3 1 2 3 1 2 3

-XAI1 16 17 -XAI1 18 19 -XAI1 20 21

TE 3-1/1:XAI1/1

TE 3-1/2:XAI1/2

TE 3-1/3:XAI1/3

TE 5-11/1:XAI1/4

TE 5-11/2:XAI1/5

TE 5-11/3:XAI1/6

TE 1-3/1:XAI1/7

TE 1-3/2:XAI1/8

TE 1-3/3:XAI1/9

TE 13-2/1:XAI1/10

TE 13-2/2:XAI1/11

TE 13-2/3:XAI1/12

XT-mm/1:XAI1/13

XT-mm/2:XAI1/14

XT-mm/3:XAI1/15
IE IE IE IE IE

XAI1/10:TE 13-2/1

XAI1/11:TE 13-2/2

XAI1/12:TE 13-2/3

XAI1/13:XT-mm/1

XAI1/14:XT-mm/2

XAI1/15:XT-mm/3
XAI1/4:TE 5-11/1

XAI1/5:TE 5-11/2

XAI1/6:TE 5-11/3
XAI1/1:TE 3-1/1

XAI1/2:TE 3-1/2

XAI1/3:TE 3-1/3

XAI1/7:TE 1-3/1

XAI1/8:TE 1-3/2

XAI1/9:TE 1-3/3
-XAI1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
PANEL
D
D
FIELD
PT-100 PT-100 PT-100 PT-100

IE
+ - + - + -

TAG :- TE 3-1 TE 5-11 TE 1-3 TE 13-2 XT-mm SPARE SPARE SPARE

E
E
OPH FLUE GAS OUTLET ECONOMIZER FO TANK
MODULATION MOTOR
DESC :- TEMPERATURE TEMPERATUERE WATER INLET TEMPERATUE SPARE SPARE SPARE
POSITION FEEDBACK
FEEDBACK FEEDBACK TEMPERATURE TRANSMITTER

= FUSE TERMINAL W/O LED

GLASS FUSE RATING - 250mA.

REV. PRPD CHKD REV. PRPD CHKD PRODUCT

DESCRIPTION DTD DESCRIPTION DTD TITLE ANALOG INPUT WIRING DIAGRAM SCALE
No. BY BY No. BY BY PREPARED SPK
21.01.20 CHECKED VJK
0 ORIGINAL ISSUE NTS
CLIENT M/S ITC LTD APPROVED VJK F
F
1 AS PER CUSTOMER COMMENTS 07.02.20 DTD 21.01.20
CONSULTANT ------ REV.No.
2 AS BUILT 29.10.20 THERMAX LIMITED DRG. No.
HEATING SERVICES DIVISION SS064 DC301
D-13 BLOCK, MIDC, CHINCHWAD
PUNE, INDIA- 411 019
PROJECT POWER CUM PLC PANEL FOR TD-80 SHEET No. 42 of 46 2
 0 1 2 3 4 5 6 7

-AI2
8x Analog In 1734-IE8C ANALOG INPUT SET 1 OF 1 A
A

IN0 IN1 IN2 IN3 IN4 IN5 IN6 IN7

IE

AI2/IN0:XAI2/2

AI2/IN1:XAI2/4

AI2/IN2:XAI2/6

AI2/IN3:XAI2/8

AI2/IN4:XAI2/10

AI2/IN5:XAI2/12

AI2/IN6:XAI2/14

AI2/IN7:XAI2/16
B
B

28.3:D / 1P12
XAI2/1:TBD1/15+

XAI2/13:XAI2/11

XAI2/15:XAI2/13
XAI2/10:AI2/IN4

XAI2/12:AI2/IN5

XAI2/14:AI2/IN6

XAI2/14:AI2/IN7
XAI2/11:XAI2/9
XAI2/2:AI2/IN0

XAI2/4:AI2/IN1

XAI2/6:AI2/IN2

XAI2/8:AI2/IN3
XAI2/3:XAI2/1

XAI2/5:XAI2/3

XAI2/7:XAI2/5

XAI2/9:XAI2/7
C
C

-XAI2 1 2 -XAI2 3 4 -XAI2 5 6 -XAI2 7 8 -XAI2 9 10 -XAI2 11 12 -XAI2 13 14 -XAI2 15 16

PANEL
D
D
FIELD

IE
+ - + - + - + - + - + - + - + -

TAG :- PT 2-3 LT 2-7 OFM SFM WFM SPARE SPARE SPARE

E
E
BOILER STEAM BOILER WATER
OIL STEAM WATER
DESC :- PRESSURE LEVEL SPARE SPARE SPARE
FLOW METER FLOW METER FLOW METER
TRANSMITTER TRANSMITTER
= FUSE TERMINAL W/O LED
GLASS FUSE RATING - 250mA.

REV. PRPD CHKD REV. PRPD CHKD PRODUCT

DESCRIPTION DTD DESCRIPTION DTD TITLE ANALOG INPUT WIRING DIAGRAM SCALE
No. BY BY No. BY BY PREPARED SPK
21.01.20 CHECKED VJK
0 ORIGINAL ISSUE NTS
CLIENT M/S ITC LTD APPROVED VJK F
F
1 AS PER CUSTOMER COMMENTS 07.02.20 DTD 21.01.20
CONSULTANT ------ REV.No.
2 AS BUILT 29.10.20 THERMAX LIMITED DRG. No.
HEATING SERVICES DIVISION SS064 DC301
D-13 BLOCK, MIDC, CHINCHWAD
PUNE, INDIA- 411 019
PROJECT POWER CUM PLC PANEL FOR TD-80 SHEET No. 43 of 46 2
 0 1 2 3 4 5 6 7

AO1
ALLEN BRADLEY MODEL NO :-1734-OE4C PART :- 1 OF 1
A
A
ANALOG OUTPUT CARD - 4CH

OUT0 OUT1 OUT2 OUT3

C C V V

AO1/C

AO1/C

AO1/V

AO1/V
AO1/OUT0:XAO1/1

AO1/OUT1:XAO1/3

AO1/OUT2:XAO1/5

AO1/OUT3:XAO1/7
24VDC SUPPLY B
B
1P13 / 28.4:D

1M13 / 28.4:D
0VDC SUPPLY

XAO1/1:AO1/OUT0

XAO1/3:AO1/OUT1

XAO1/5:AO1/OUT2

XAO1/7:AO1/OUT3
XAO1/2:TBD1/17-

XAO1/4:XAO1/2

XAO1/6:XAO1/4

XAO1/8:XAO1/6
C
C

IE

-XAO1 1 2 3 4 5 6 7 8
PANEL

D
D FIELD IE

XAO1/6
18.2:C
+ - + - + -
XAO1/5
18.2:C

TAG :- LCV 1-1 TCV 1-2 M3 SPARE

E
E

MAIN FEED FD FAN VFD

TEMPERATURE
DESC :- WATER LEVEL SPEED INC./DEC. SPARE
CONTROL VALVE
CONTROL VALVE REFERANCE = FUSE TERMINAL W/O LED
GLASS FUSE RATING - 250mA.

REV. PRPD CHKD REV. PRPD CHKD PRODUCT

DESCRIPTION DTD DESCRIPTION DTD TITLE ANALOG OUTPUT WIRING DIAGRAM SCALE
No. BY BY No. BY BY PREPARED SPK
21.01.20 CHECKED VJK
0 ORIGINAL ISSUE NTS
CLIENT M/S ITC LTD APPROVED VJK F
F
1 AS PER CUSTOMER COMMENTS 07.02.20 DTD 21.01.20
CONSULTANT ------ REV.No.
2 AS BUILT 29.10.20 THERMAX LIMITED DRG. No.
HEATING SERVICES DIVISION SS064 DC301
D-13 BLOCK, MIDC, CHINCHWAD
PUNE, INDIA- 411 019
PROJECT POWER CUM PLC PANEL FOR TD-80 SHEET No. 44 of 46 2
 0 1 2 3 4 5 6 7

-AO2
ALLEN BRADLEY MODEL NO :-1734-OE4C PART :- 1 OF 1
A
A
ANALOG OUTPUT CARD - 4CH

OUT0 OUT1 OUT2 OUT3

C C V V

AO2/C

AO2/C

AO2/V

AO2/V
AO2/OUT0:XAO2/1

AO2/OUT1:XAO2/3

AO2/OUT2:XAO2/5

AO2/OUT3:XAO2/7
24VDC SUPPLY B
B
1P14 / 28.4:D

1M14 / 28.4:D
0VDC SUPPLY

XAO2/1:AO2/OUT0

XAO2/3:AO2/OUT1

XAO2/5:AO2/OUT2

XAO2/7:AO2/OUT3
XAO2/2:TBD1/18-

XAO2/4:XAO2/2

XAO2/6:XAO2/4

XAO2/8:XAO2/6
C
C

IE

-XAO2 1 2 3 4 5 6 7 8
PANEL

D
D FIELD IE

+ - + - + - + -

TAG :- SPARE SPARE SPARE SPARE

E
E

DESC :- SPARE SPARE SPARE SPARE

= FUSE TERMINAL W/O LED
GLASS FUSE RATING - 250mA.

REV. PRPD CHKD REV. PRPD CHKD PRODUCT

DESCRIPTION DTD DESCRIPTION DTD TITLE ANALOG OUTPUT WIRING DIAGRAM SCALE
No. BY BY No. BY BY PREPARED SPK
21.01.20 CHECKED VJK
0 ORIGINAL ISSUE NTS
CLIENT M/S ITC LTD APPROVED VJK F
F
1 AS PER CUSTOMER COMMENTS 07.02.20 DTD 21.01.20
CONSULTANT ------ REV.No.
2 AS BUILT 29.10.20 THERMAX LIMITED DRG. No.
HEATING SERVICES DIVISION SS064 DC301
D-13 BLOCK, MIDC, CHINCHWAD
PUNE, INDIA- 411 019
PROJECT POWER CUM PLC PANEL FOR TD-80 SHEET No. 45 of 46 2
 0 1 2 3 4 5 6 7

110VAC mm-L mm-H A

A 26.4:D / P3
LOW COMMAND TO HIGH COMMAND TO
MODULATION MOTOR MODULATION MOTOR
32.5:D 32.4:D
XCPUDO1/13 XCPUDO1/11
33.2:D 25.2:D
26.4:D / M3 SOV/L N4
0VAC

TBF3/2:XCPUDO1/13

TBF3/3:XCPUDO1/11
SOV/N:MCB20/4
SOV/L:RC1/O11
FR1/11:MCB14/2
FR1/1:MCB14/2

FR1/6:MCB14/2

FR1/12:RL3/A1

TBF3/1:RL4:A1

TBF3/4:RL5:A1
FR1/2:TBN1/4
B
B

-FR1 2
-SOV -TBF3 1 2 3 4

RL3/A1:FR1/12
BURNER FLAME 1 2 6 11 12 I/P:240VAC
L N
SWITCH (TO XAI1:13,14,15)
O/P:180VDC 240VAC I/P
RECTIFIER

LFS1.21A1 A1
-RL3 RECTIFIER
A2
161 160 110 111 112 163 164
C

RL3/A2/TBN1/4
C 3 4 5 180VDC O/P
+ -
TBF2/1:FR1/4

TBF2/2:FR1/5

SOV/+:TBF2/3

SOV/-:TBF2/4
MM
/37.4:D

LOW HIGH
PE IE

TBF2/3:SOV/+

RL4:A1:TBF3/1

RL5:A1:TBF3/4
TBF2/4:SOV/-
7
TBF2/1:FR1/4

TBF2/2:FR1/5

MODULATION
MOTOR
D
D
-TBF2 1 -TBF2 2
-TBF2 3 4

A1 A1
-TBF3 5
-RL4 -RL5
A2 A2
x1

x2
33.6:D / M2

SOV 9 5 /37.3:D 9 5 /37.3:D

BE
+ - BURNER SOLENOID
LOW COMMAND TO HIGH COMMAND TO E
E VALVE
BE MODULATION MOTOR MODULATION MOTOR
FLAME DETECTOR

REV. PRPD CHKD REV. PRPD CHKD PRODUCT

DESCRIPTION DTD DESCRIPTION DTD TITLE BURNER FLAME RELAY WIRING DIAGRAM SCALE
No. BY BY No. BY BY PREPARED SPK
21.01.20 CHECKED VJK
0 ORIGINAL ISSUE NTS
CLIENT M/S ITC LTD APPROVED VJK F
F
1 AS PER CUSTOMER COMMENTS 07.02.20 DTD 21.01.20
CONSULTANT ------ REV.No.
2 AS BUILT 29.10.20 THERMAX LIMITED DRG. No.
HEATING SERVICES DIVISION SS064 DC301
D-13 BLOCK, MIDC, CHINCHWAD
PUNE, INDIA- 411 019
PROJECT POWER CUM PLC PANEL FOR TD-80 SHEET No. 46 of 46 2