Flow Switch QVE1901 Datasheet

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1 594

1592P01

Flow switch QVE1901


for liquids in piping DN 20…200.

• Contact load / switching capacity: max. AC 230 V, 1 A, 26 VA


max. DC 48 V, 1 A, 20 W
• Nominal pressure PN25
• Manual setting of contact type (NO / NC)
• Housing IP 65 / safety class II
• Maintenance free

Mode of operation

Flow monitor of liquid medium in HVAC plants


in hydraulic systems, in particular, refrigeration, heat pump and heating
plants, e.g. for evaporators, boilers, heat exchangers, etc.

Ordering

When ordering, please provide the name and product number:


Flow switch QVE1901

CM1N1594en
2020-08-04 Smart Infrastructure
Mechanical design

The device records the flow of


monitored medium via a paddle system
(1), which has a permanent magnet (2)
attached at its upper end. A reed
contact (3) is positioned outside the
flow above this magnet. A second
magnet (4) with opposite polarity is
used to create a reset force. The
paddle system moves once it comes
into contact with the monitored flow.
The magnet (2) changes its position to
the reed contact (3). The contact
opens/closes depending on the contact
type. As soon as the flow is interrupted,
the paddle returns to its original position
and the reed contact opens/closes
depending on the contact type.
(See "Adjusting the switching unit" on
page 5)

Engineering notes

• On site, a T-junction 1/2" thread per EN DIN 10241 required (steel fittings with
threads) and EN DIN 10242 (threaded fitting from malleable casting) required
• All dimensions and data provided in the table of switching values are based on
water at 20 °C, the use of T-junctions and horizontal piping
• Before and after the mounting location of the flow switch, a smoothing path of at
least 10 times or 5 times respectively the nominal pipe diameter required

You can shorten the paddles to adapt the nominal size, maximum flow, and switching
point adjustment. Refer to table on page 9.

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Flow switch installation

Mechanical installation • When choosing the installation site, ensure that the specified limit values (see
General installation "Technical Data" are not exceeded.
instructions • Select suitable measures to prevent the medium from freezing.
If the flow switch is to be used in ambient temperatures of <4°C, do not carry out
any operation beforehand using pure water. Residual water in the flow switch
can result in frost damage.
• First, clean the pipe system where the flow switch is installed and remove any
magnetic particles, e.g. wielding residue.
• The smoothing section in front of and behind the flow
switch must be at least 10 times or 5 times respectively.
• The nominal installation position of the flow switch is
"upright standing position" in horizontal pipework.
• The switches should only be installed in a vertical position;
deviation max. of 45°.
• Please make sure that there are no external magnetic fields
in the immediate vicinity of the flow switch, since these can impair device
operation.
• There is an arrow
on the flow switch. Ensure during
installation that the arrow is
parallel with the pipe shaft and is facing
in the flow direction.

• The brass connecting nut G¾ has a tightening torque of 25...30 Nm.


DN20…200

Nut size 27
external thread
G½A, 14mm

Welding nipple
with female
thread G½

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Installation notes

• Observe all local regulations from the electrical utilities or waterworks as


applicable
• Allow for an extra loop of the connecting cable to ensure the switching value can
be adjusted

Electrical connections

Warning • Danger of death due to electrical voltage!


Work on electrical installations may only be carried out by qualified electricians
or by instructed persons working under the guidance and supervision of a
qualified electrician, in accordance with the electrical regulations.
Always de-energize the system before connecting the wires of the mains cable.
• CAUTION: Ensure that the maximum electrical contact load specified on the
type plate is never exceeded; otherwise the reed contact integrated in the
switching unit will be damaged.
Inductive loads impair switching capacity. Please ask the manufacturer for
information on protective circuits.

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Elbow plug connector EN 175301-803-A

Fig. 1 Fig. 2 Fig. 3 Fig. 4

• Loosen the central screw (pos. 6) M3x35 and disconnect the junction box EN
175301-803-A (pos. 2) from the connector (pos. 1, Fig. 1).
• Use a screwdriver or similar tool to press out the core (pos. 8) of the junction box
(Fig. 2).
• Loosen the screw connection PG 9 (pos. 5, Fig. 3).
• Feed the connecting cable into the junction box via the screw connection (pos.
5), the clamping ring (pos. 10) and the rubber insert (pos. 9) and subsequently
connect the wires as displayed in the connection diagram (see Fig. 4).

not occupied

• Press the core (pos. 8) until it locks into position in the junction box (pos. 2).
• Tighten the cable gland PG 9 (pos. 5).
• Place the junction box (pos. 2) on the connector (pos. 1) and retighten the
central screw (pos. 6).
• To guarantee the protection class IP 65 per EN 60529, the applied connecting
cable has to have a sheathing diameter of between 4.5 and 7 mm.
• Furthermore, ensure that all the connector seals (pos. 3, 4 and 9) have been
correctly inserted.

Adjust switching unit

Standard contact The flow switch can be operated as NO (normally open) or NC (normally close).
The following table explains the two contact types:

Contact type Setting Flow rate Electric contact


increasing closing
Make contact (NO) RED arrow
decreasing opening

increasing opening
Break contact (NC) WHITE or BLUE arrow
decreasing closing

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Open switching head
• Open the plug cover.

Loosen the locking screw


• Loosen the locking screw (1) (hexagon socket SW2.5 in brass and stainless
steel versions and philips head on plastic versions).

Set NO contact
• Position the switching unit until the red arrow (4) is visible at the entry of the
switching unit guide.

Note The switching contact is supplied with a factory setting of NO.

Set NC contact
• Position the switching unit until the white/blue arrow (5) is visible on the entry of
the switching unit guide.

Set the switching unit for low flow


• Position the switching unit in the direction of the arrow head (3).

Set swtching point for higher flow


• Position the switching unit in the direction of the end of the arrow (2).

Tighten the locking screw


• Carefully tighten the locking screw (1).

• We recommand using lacquer/thread locker to secure the locking screw after


individually setting the switching point.

Close the switching head


• Close the cover until it locks in place.

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Maintenance and repair

The flow switch is maintenance-free and cannot be repaired by the user. In the unlikely
event of a defect, return the device to the manufacturer for repair.

Disposal

The device is considered an electronic device for disposal in accordance with the
European Guidelines and may not be disposed of as domestic garbage.
• Dispose of the device via the channels provided for this purpose.
• Comply with all local and currently applicable laws and regulations.

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Technical data

Functional data Field of use


Suitable media All liquids
(not suitable for ammonia)
Piping diameter DN 20…200
Type of switch Reed contact
Max. contact rating AC 230 V, 1 A / DC 48 V, 1 A
Max. switching capacity AC 26 VA / DC 20 W
External supply line protection (EU) Fuse slow max. 10 A
or
Circuit breaker max. 13 A
Characteristic B, C, D according to
or
Power source with current limitation of max.
10 A
Switching point adjustment manual, supplied with minimum
switch-off value
Tolerance of switching
point ranges in the table ±15 %
Setting range See switching value table
Medium temp.
(medium cannot freeze) -20…110 °C
Nominal pressure PN 25
Degree of protection Protection class III according to EN 60730-1
Housing IP65 according to EN 60529
Environmental General environmental conditions
conditions Operation and storage -20…80 °C
Ambient humidity <95 % r.h.
Standards, directives, Product standard EN 60204-1
and approvals Safety of machinery -
Electrical equipment of machines
EU Conformity (CE) CM1T1594xx *)
EAC Conformity Eurasia Conformity
Environmental The product environmental declaration CM1E1594*) contains data on environmentally
compatibility compatible product design and assessments (RoHS compliance, materials
composition, packaging, environmental benefit, disposal).

Materials / Color Housing Polyamide, black


Screw-in body G½" Brass
Weight excl. packaging 0.31 kg
*) The documents can be downloaded from http://siemens.com/bt/download.

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Flow switch for direct mounting

Type QVE1901
Body Brass CW614N
Paddle / sleeve PPE+PS NorylTM 30 % reinforced fiberglass /
stainless steel
Process connection Brass CW614N
Axel Stainless steel 1.4571
Magnet Hard ferrite
Seal NBR

Mounting in T-piece per EN 10242

Nominal size Switching points ON/OFF [m3/h] * 1) max. flow [m3/h]


DN 20 DN 25 DN 32 DN 40 DN 50
Paddle length
Marking L1 [mm] ON OFF Max. ON OFF Max. ON OFF Max. ON OFF Max. ON OFF Max.
9 40 1.1 0.9 4 1.7 1.5 8.5 2.9 2.6 15 4.2 3.8 25 6.5 6.0 41

15 46 -/- 1.3 1.1 5 2.2 1.9 10 3.2 2.8 18 4.9 4.5 29


20 51 -/- -/- 1.9 1.6 8 2.8 2.4 14 4.4 4.0 24

30 61 -/- -/- -/- 2.1 1.8 10 3.3 3.0 17


40 71 -/- -/- -/- -/- 2.7 2.4 13

*) Water. 20 °C. horizontal piping, tolerance ±15 %.


ON = Rising flow; OFF = Descreasing flow

Installation with welded sleeve per EN 10241


With G½ Internal threading, 15 mm in length.
Nonimal size Switching points ON/OFF [m3/h] * 1 max. flow [m3/h]
DN 65 DN 80 DN 100 DN 150 DN 200
Paddle length
Marking L1 [mm] ON OFF Max. ON OFF Max. ON OFF Max. ON OFF Max. ON OFF Max.
15 46 8.8 8.5 50 13.8 11.3 80 -/- -/- -/-

20 51 7.4 7.0 45 11.7 9.6 65 18.8 16.3 110 -/- -/-


30 61 5.6 5.2 34 9.2 7.7 50 14.6 12.0 80 -/- -/-

40 71 4.5 4.2 27 7.5 6.3 40 12.3 10.0 65 27.0 25.0 150 -/-
50 81 -/- 6.5 5.3 33 10.2 8.0 55 22.8 19.8 130 45.0 43.5 230

60 91 -/- 5.1 4.7 28 8.0 7.1 50 19.5 17.8 110 38.0 36.0 200

70 101 -/- -/- 6.9 6.3 40 18.0 16.0 100 33.5 32.0 175
80 111 -/- -/- 6.2 5.9 36 15.7 14.3 90 30.0 29.0 160

*1) Water, 20 °C, horizontal piping, tolerance ±15 %.


ON = Rising flow; OFF = Decreasing flow.

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Dimensions

Cutting the paddle

Flow switch 120 38


74 46
92±1
12

G½A
9
L3

15
20

30

40

50

60
1594M02

70

80

Dimensions in mm

Published by:
Siemens Switzerland Ltd.
Smart Infrastructure
Global Headquarters
Theilerstrasse 1a
CH-6300 Zug
Switzerland
Tel. +41 58-724 24 24 © Siemens Switzerland Ltd 2007
www.siemens.com/buildingtechnologies Delivery and technical specifications subject to change

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