57-14-12 RAI 10000-002

REMOVAL AND INSTALLATION

OF CENTER WING
REMOVABLE PANELS 1 MAR19

ZONING DATA
___________

ZONE : 521 522

621 622

PREPARATION
___________

PROVISION

WORK : SKILL
_____ ___
MEN _________
MAN-HOURS

MECHANIC 02

ELAPSED TIME :

GSE : 02 ACCESS PLATFORMS

02 PROTECTIVE MATS
01 WING UP PANEL BOLT EXTRACT 98S57002500000
01 WING PANEL REMOVAL KIT 98S57005001010
01 CELLULAR FOAM ROLLER OR
01 NOTCHED SPATULA
01 SPATULA

SPARE : 02 SEAL 571410-05

02 SEAL 571410-07

EXPENDABLE : 06 CENTER WING BLANKING PLUGS 571520-02-020

06 OUTER WING BLANKING PLUGS 571520-02-030
06 NUT 571520-02
00 SCREW 571410-05
00 SCREW 571410-06
00 SCREW 571410-07
00 SCREW 571410-08
00 SCREW 571410-09

BULK MATERIAL : SOLVENT 11-003

RELEASE AGENT 05-013
MASTIC (09-019C) 09-019
FLUOROSILICONE SEALANT 09-026
SEALANT (09-002A) 09-002
MASKING TAPE

VQ 57-14-12
RAI 10000-002
2-400 PAGE 1
MAR 01/19
 57-14-12 RAI 10000-002
REMOVAL AND INSTALLATION
OF CENTER WING
REMOVABLE PANELS 2 MAR19

BULK MATERIAL : MASTIC 09-018

MASTIC 09-019

PUBLICATION
___________

JIC : LOAD RELIEVING CENTER 07-20-00-SOG-10000

WING (ENGINES/PROPELLERS
INSTALLED)
JIC : LOAD RELIEVING CENTER 07-20-00-SOG-10002
WING (PROPELLERS
REMOVED)
JIC : LOAD RELIEVING CENTER 07-20-00-SOG-10004
WING (ENGINES REMOVED)
JIC : INERTING 28-12-00-DAR-10000
JIC : OPENING AND CLOSING OF 57-00-00-OAC-10000
WING BOX ACCESS DOORS
JIC : BLANKING OF CELLS RIB 13 57-14-12-PRO-10000

VQ 57-14-12
RAI 10000-002
2-400 PAGE 2
MAR 01/19
 57-14-12 RAI 10000-002
REMOVAL AND INSTALLATION
OF CENTER WING
REMOVABLE PANELS 3 MAR19

001 _______
WARNING

C.D.C.C.L: CRITICAL DESIGN CONFIGURATION

CONTROL LIMITATION

THE FOLLOWING PROCEDURE IS APPLIED TO

A FUEL SYSTEM ITEM THAT IS IN THE CATEGORY
KNOWN AS A CRITICAL DESIGN CONFIGURATION
CONTROL LIMITATION.
CDCCL IDENTIFIES AN ITEM THAT CAN BE SOURCE OF
A POSSIBLE FUEL TANK IGNITION.
YOU MUST KEEP ALL CDCCL ITEMS IN THE APPROVED
CONFIGURATION.
DAMAGE, WEAR OR CHANGES TO A CDCCL ITEM CAN
CAUSE A POSSIBLE FUEL TANK EXPLOSION.

002 LOAD RELIEVING OF CENTER WING

_____________________________
(ENGINES/PROPELLERS INSTALLED)
______________________________

SEE JOB INSTRUCTION CARD

072000-SOG-10000

NOTE : MUST BE USE IN ACCORDANCE WITH THE

AIRCRAFT CONFIGURATION.

003 LOAD RELIEVING OF CENTER WING

_____________________________
(PROPELLERS REMOVED)
____________________

SEE JOB INSTRUCTION CARD

072000-SOG-10002

NOTE : MUST BE USE IN ACCORDANCE WITH THE

AIRCRAFT CONFIGURATION.

004 LOAD RELIEVING OF CENTER WING

_____________________________
(ENGINES REMOVED)
_________________

SEE JOB INSTRUCTION CARD

072000-SOG-10004

NOTE : MUST BE USE IN ACCORDANCE WITH THE

*** CONTINUED ***

VQ 57-14-12
RAI 10000-002
2-400 PAGE 3
MAR 01/19
 57-14-12 RAI 10000-002
REMOVAL AND INSTALLATION
OF CENTER WING
REMOVABLE PANELS 4 MAR19

AIRCRAFT CONFIGURATION.

005 ________
INERTING

SEE JOB INSTRUCTION CARD

281200-DAR-10000

006 ___________
PREPARATION

1. INSTALLATION OF ACCESS PLATFORMS AND

PROTECTIVE MATS.

007 _________________
REMOVAL OF PANELS

REF. FIG. 571412-RAI-00100

WARNING: BEFORE PROCEEDING WITH WORK ON FUEL

TANKS, TAKE ALL PRECAUTIONS NECESSARY
TO AVOID ACCIDENTS.

1. REMOVE AND DISCARD BLANKING PLUGS (4) AND

(5) FROM CELLS LOCATED ON RIB 13 BETWEEN
STIFFENERS 4 AND 8 (6 CELLS ON EITHER SIDE
OF RIB 13).

NOTE: USE NON METALLIC TOOLS IN ORDER NOT TO

DAMAGE CELLS.

2. LOCATE AND REMOVE TENSION BOLTS (10),

WASHERS (11) AND DISCARD NUTS (12) AT
RIB 13.

3. REMOVE COVER PLATE (7) AT RIB 0.

CAUTION: DO NOT USE PNEUMATIC TOOL TO LOOSEN

SCREWS.

A. REMOVE ATTACHMENT SCREWS (1).

NOTE: IF SCREWS ARE DIFFICULT TO REMOVE,

USE GSE 98S57002500000.

*** CONTINUED ***

VQ 57-14-12
RAI 10000-002
2-400 PAGE 4
MAR 01/19
 57-14-12 RAI 10000-002
REMOVAL AND INSTALLATION
OF CENTER WING
REMOVABLE PANELS 5 MAR19

B. CAREFULLY DEBOND COVER PLATE (7) USING

GSE 98S57005001010.

C. REMOVE COVER PLATE (7).

CAUTION: DO NOT USE PNEUMATIC TOOL TO LOOSEN

SCREWS.

4. LOCATE AND REMOVE ATTACHMENT SCREWS (2).

NOTE:
- INSTALL FASTENERS ON TOOLS BOARD
AND MAKE SURE THIS ONE IS COMPLETE.
- SCREWS ARE DIFFERENT LENGTHS,
IDENTIFY THEM.
- IF SCREWS ARE DIFFICULT TO REMOVE,
USE GSE 98S57002500000.
- DISCARD DAMAGED SCREWS AND CLEAN THE
OTHERS WITH SOLVENT MAT 11-003.

5. REMOVE INSERTS (9) AND SCREW THREADED PLUGS

(13).

6. CAREFULLY DEBOND PANEL AT RIB 0 USING

THREADED PLUGS (13) AND REMOVAL PANEL WEDGES
98S57205001100 AND 98S57205001101.

NOTE: PROCESS SIMULTANEOUSLY FROM RIB 0 TO

RIB 13. IF SCREWS (2) ARE DIFFICULT TO
REMOVE, USE BOLTS EXTRACT. UPPER
PANELS 98S57205009. SOFTEN SEALANT (UP
TO 60 DEG.C (140 DEG.F)) BY MEANS OF
HOT AIR BLOWERS, RADIANT LAMPS OR
HEATING BLANKETS TO MAKE PANELS
DEBONDING EASIER.

7. REMOVE THREADED PLUGS (13).

8. PLACE THE PANELS ONTO A FLAT SURFACE.

*** CONTINUED ***

VQ 57-14-12
RAI 10000-002
2-400 PAGE 5
MAR 01/19
 57-14-12 RAI 10000-002
REMOVAL AND INSTALLATION
OF CENTER WING
REMOVABLE PANELS 6 MAR19

008 ___________________
SURFACE PREPARATION

REF.FIG. 571412-RAI-00110
571412-RAI-00120
571412-RAI-00130

1. CLEANING OF THE SURFACES.

A. CLEAN STRUCTURE AND PANEL BEARING

SURFACES WITH SOLVENT MAT 11.003, USING
SCRAPER 98S57205004200.

B. REMOVE REMAINING SEALANT IN PANEL

ATTACHMENT HOLES AND IN TENSION BOLT
HOLES AT RIB 13.

C. CLEAN INJECTION HOLES AT RIB 4 AND

RIB 13.

2. PERFORM A VISUAL INSPECTION OF CAPTIVE NUTS.

3. IF NECESSARY, RENEW SURFACE PROTECTIVE

TREATMENT (REFER TO AMM 20-24-13).

REF. FIG. 571412-RAI-00130

4. MAKE SURE THAT SEALS OF THE RIB 5 ARE IN

GOOD CONDITION AND REPLACE THEM IN THE
OPPOSITE CASE (REFER TO SRM 57-31-10).

REF. FIG. 571412-RAI-00110

5. CHECK CONDITION OF BOTH SEALS (20) LOCATED

ON PANEL AT RIB 4 AND REPLACE THEM IF THEY
ARE DAMAGED.

A. REMOVE AND DISCARD SEALS (20).

B. CLEAN SEAL GROOVES WITH SOLVENT MAT

11-003.

*** CONTINUED ***

VQ 57-14-12
RAI 10000-002
2-400 PAGE 6
MAR 01/19
 57-14-12 RAI 10000-002
REMOVAL AND INSTALLATION
OF CENTER WING
REMOVABLE PANELS 7 MAR19

C. BOND NEW SEALS (20) WITH FLUOROSILICONE

SEALANT MAT 09-026.

6. REPAIR OF SEALING.

A. ON PANEL.

REF. FIG. 571412-RAI-00110

(1) POSITION MASKING TAPE ON THE RIB 4

BEARING SURFACE AND ON THE ALL PANEL
WIDTH.

(2) POSITION MASKING TAPE ON INNER HALF

WIDTH OF PANEL BEARING SURFACES
(PERIPHERY).

(3) APPLY TWO LAYERS OF RELEASE AGENT

MAT 05-013 ON OUTER HALF WIDTH OF
PANEL BEARING SURFACES (PERIPHERY).

NOTE: DO NOT APPLY RELEASE AGENT MAT

05-013 ON PANEL BEARING SURFACES AT
LEVEL OF RIB 4.

(4) REMOVE MASKING TAPE FROM THE RIB 4

BEARING SURFACE.

(5) APPLY A BEAD OF MASTIC MAT 09-019C

IN THE GROOVE BETWEEN THE TWO SEALS
(20) AT THE PANEL BEARING SURFACE AT
RIB 4 AND EXTEND APPLICATION OF
SEALANT TO PANEL EDGES.

(6) APPLY BEADS OF MASTIC MAT 09-019C ON

BOTH SIDES OF EACH SEAL (20) AT RIB 4
AND EXTEND APPLICATION OF SEALANT TO
PANEL EDGES.

(7) REMOVE MASKING TAPE.

*** CONTINUED ***

VQ 57-14-12
RAI 10000-002
2-400 PAGE 7
MAR 01/19
 57-14-12 RAI 10000-002
REMOVAL AND INSTALLATION
OF CENTER WING
REMOVABLE PANELS 8 MAR19

B. ON BOX.

REF. FIG. 571412-RAI-00120

(1) INSTALL MASKING TAPE ON AIRCRAFT SKIN

AROUND CENTER BOX OPENING.

(2) APPLY AN EVEN LAYER OF MASTIC MAT

09-019C ON PANEL BEARING SURFACES
(PERIPHERY AND RIB FLANGES).

NOTE: USE A CELLULAR FOAM ROLLER OR A

NOTCHED SPATULA TO APPLY
SEALANT.

(3) APPLY A BEAD OF MASTIC MAT 09-019C ON

THE PERIPHERY OF THE PANEL SEAL
PLANES (BOX STRUCTURE).

(4) APPLY A BEAD OF MASTIC MAT 09-019C ON

RIB 4 EDGE (OUTER WING SIDE).

(5) APPLY A BEAD OF SEALANT MAT 09-002A

IN SLOT AT RIB 13 AND EXTEND IT ON
THE PANEL SURFACES.

009 _______
CAUTION

MAKE CERTAIN THAT WORKING AREA IS CLEAN AND

CLEAR OF TOOLS AND MISCELLANEOUS ITEMS OF
EQUIPMENT.
MAKE CERTAIN THAT DIRT AND/OR MACHINING CHIPS
ARE SUCKED FROM INSIDE WING BOX IF ANY.

010 ______________________
INSTALLATION OF PANELS

REF. FIG. 571412-RAI-00100

1. POSITION PANELS ON BOX, BEGIN INSTALLATION

AT RIB 13 SIDE AND CAREFULLY INSTALL PANELS
OVER WHOLE LENGTH.

*** CONTINUED ***

VQ 57-14-12
RAI 10000-002
2-400 PAGE 8
MAR 01/19
 57-14-12 RAI 10000-002
REMOVAL AND INSTALLATION
OF CENTER WING
REMOVABLE PANELS 9 MAR19

CAUTION: NO MORE THAN TWO PERSONS ON THE WING

DURING THE INSTALLATION OF ASSEMBLY
BOLTS.

2. AT RIB 13.

NOTE: PERFORM A VISUAL INSPECTION OF THE

TENSION BOLTS (10) IN ORDER TO CHECK
FOR ABSENCE OF DAMAGE AND DISCARD IF
DAMAGED.

A. INSTALL TENSION BOLTS (10) AND WASHERS

(11) COATED WITH MASTIC MAT 09-018 AND
NEW NUTS (12) IN LOCATIONS RECORDED ON
REMOVAL.

B. TIGHTEN TENSION BOLTS (10) WITH PRE

TIGHTENING TORQUE AS PER ILLUSTRATION.

3. INSTALL SCREWS (2), IN LOCATIONS RECORDED

ON REMOVAL AND DO NOT TIGHTEN.

NOTE: BEFORE INSTALLATION, COAT SCREW HEADS

WITH MASTIC MAT 09-019.

4. INSTALL THREADED PLUGS (13) AND INSERTS (9).

5. INSTALL COVER PLATE (7) AT RIB 0.

A. APPLY MASTIC MAT 09-019C ON ATTACHMENT

AREA OF COVER PLATE (7).

NOTE: DO NOT APPLY RELEASE AGENT MAT

05-013 COVER PLATE (7) OR ON THE
PANELS AT RIB 0.

CAUTION: DO NOT USE PNEUMATIC TOOL TO

TIGHTEN SCREWS.

B. INSTALL COVER PLATE (7) AND TIGHTEN

ATTACHMENT SCREWS (1).

*** CONTINUED ***

VQ 57-14-12
RAI 10000-002
2-400 PAGE 9
MAR 01/19
 57-14-12 RAI 10000-002
REMOVAL AND INSTALLATION
OF CENTER WING
REMOVABLE PANELS 10 MAR19

C. APPLY MASTIC MAT 09-019C INSIDE THE

INSERT (8).

6. TIGHTEN TENSION BOLTS (10) AT RIB 13 WITH

FINAL TIGHTENING TORQUE AS PER ILLUSTRATION.

CAUTION: DO NOT USE PNEUMATIC TOOL TO TIGHTEN

SCREWS.

7. TIGHTEN ATTACHMENT SCREWS (2).

8. RENEW OUTER SEALING BEADS TO RESTORE WING

PROFILE WITH MASTIC MAT 09-019C AND REMOVE
MASKING TAPE.

9. USING SOLVENT MAT 11-003 REMOVE EXCESS

SEALANT FROM PANELS.

011 ________________________________
OPENING OF WING BOX ACCESS DOORS

SEE JOB INSTRUCTION CARD

570000-OAC-10000

REMOVE THE ACCESS PANEL 522CT (622CT).

012 _________________________
SEALANT SMOOTHING AT RIB4

REF. FIG. 571412-RAI-00120

1. BY MEANS OF A SPATULA, SMOOTH THE EXCESS OF

SEALANT AT RIB 4 (ACCESS THROUGH 522CT
(622CT)).

013 ________________________________
CLOSING OF WING BOX ACCESS DOORS

SEE JOB INSTRUCTION CARD

570000-OAC-10000

INSTALL THE ACCESS PANEL(S) PREVIOUSLY REMOVED.

*** CONTINUED ***

VQ 57-14-12
RAI 10000-002
2-400 PAGE 10
MAR 01/19
 57-14-12 RAI 10000-002
REMOVAL AND INSTALLATION
OF CENTER WING
REMOVABLE PANELS 11 MAR19

014 _________________
BLANKING OF CELLS

SEE JOB INSTRUCTION CARD

571412-PRO-10000

015 ________
CLOSE-UP

1. PERFORM A PAINT TOUCH-UP IF NECESSARY (REFER

TO AMM 20-24-12).

2. REMOVE PROTECTIVE MATS AND ACCESS PLATFORMS.

NOTE: COMPLY WITH THE SEALANT CURE TIME

BEFORE FILLING FUEL TANKS (REFER TO
AMM 20-22-12).

3. PERFORM REMOVAL OF TOOLS IN REVERSE ORDER TO

POSITIONING.

NOTE: ENSURE THAT TWO SAFETY STAYS EQUIPPED

WITH PADS ARE STILL POSITIONED UNDER
AND CLOSE TO WINGS IN ORDER TO PREVENT
AIRCRAFT FROM TIPPING.

4. MAKE CERTAIN THAT WORKING AREA IS CLEAN AND

CLEAR OF TOOLS AND MISCELLANEOUS ITEMS OF
EQUIPMENT.

5. INSTALL FAIRING 193DL AND 194DR.

***** E N D O F T E X T *****

VQ 57-14-12
RAI 10000-002
2-400 PAGE 11
MAR 01/19
 57-14-12 RAI 10000-002
12 MAR19

VQ REMOVABLE PANEL
ATTACHMENTS
57-14-12
RAI 10000-002
2-400 PAGE 12
MAR 01/19
 57-14-12 RAI 10000-002
13 MAR19

VQ REPAIR OF SEALING ON
PANEL
57-14-12
RAI 10000-002
2-400 PAGE 13
MAR 01/19
 57-14-12 RAI 10000-002
14 MAR19

VQ REPAIR OF SEALING ON
BOX
57-14-12
RAI 10000-002
2-400 PAGE 14
MAR 01/19
 57-14-12 RAI 10000-002
15 MAR19

VQ SEALS AT RIB 5 57-14-12

RAI 10000-002
2-400 PAGE 15
MAR 01/19