A

MICRO PROJECT REPORT

ON
TITLE: “4 Way Traffic Light Controller”

SUBMITTED BY -
ROLL NO. NAME OF THE STUDENT CLASS

10 Raees Yunus Jamadar EJ-5I

22 Abhijeet Mansing Patil EJ5I

26 Tahir Jabbar Pirjade EJ5I

UNDER THE GUIDANCE OF: Mr. S.S.Patil

Shree Prince Shivaji Maratha Boarding House’s

NEW POLYTECHNIC, KOLHAPUR
DEPARTMENT OF ELECTRONICS AND TELECOMMUNICATION (EJ)
(2019-20)

NPK (0047) : Dept. of Electronics & Telecommunication (EJ) : Micro-Project Report-Ann.I/II Page 1
 CERTIFICATE
This is to certify that the following students of Diploma in Electronics &
Telecommunication (EJ) - Semester 5 have satisfactorily completed their Micro-
project work title “4 Way Traffic Light Controller” of the Course-Abbreviation-
Code:22531 towards the partial fulfillment of the Th/Pr Progressive Assessment
(PA) part prescribed in their curriculum during academic year 2019- 20.

Name of student & Roll No.

1.Raees Yunus Jamadar (Roll no.10)
2. Abhijeet Mansing Patil (Roll no.22)
3.Tahir Jabbar Pirjade (Roll no.26)

Date: -

Place: - Kolhapur

(Micro-Project Guide) (HOD) (Principal)

Mrs. S.S. Patil Mr. D.R. Sharma Mr.V.B. Shinde

NPK (0047) : Dept. of Electronics & Telecommunication (EJ) : Micro-Project Report-Ann.I/II Page 2
 Acknowledgement

It’s our pleasure to express sincere and heartiest thanks

to our Micro-Project guide Mrs. R.S. Pande for her valuable guidance,

encouragement and support for the accomplishment of Micro-Project.

We also express our sincere thanks to Principal

Mr. Shinde V. B. and Head of the Department Mr. Sharma D. R. for their

constant encouragement and motivation for accomplishment of Micro-

Project by expressing their guidelines regarding importance of Micro-

Project in developing our career.

We are thankful to all the group members of our Micro-

Project for their valuable contribution. We are thankful to all those persons

who directly or indirectly helped us in completion of this

Name of student & Roll No.

1. Raees Yunus Jamdar (Roll no.10)

2. Abhijeet Mansing Patil (Roll no.22)
3.Tahir Jabbar Pirjade (Roll no.26)

NPK (0047) : Dept. of Electronics & Telecommunication (EJ) : Micro-Project Report-Ann.I/II Page 3
Ref: Guidelines & Assessment Manual for Micro Projects & Industrial Training: Annexure-I

Micro-Project Proposal Date:

Title of the Micro-Project: 4 Way Traffic Light Controller

1.Aims / Benefits of the Micro-Project:

a) Initiative, confidence and ability to take new problems.

b) Creativity and innovativeness.
c) Planning and decision-making skills.
d) Ability to self-directed learning which is required for lifelong learning.
e) Resource fullness.

2. Course Outcomes (CO’s) Addressed:

a. Identify different components of an automation system.

b. Interface the given I/O device with appropriate PLC module.

c. Prepare a PLC ladder program for the given application.

3. Proposed Methodology:
First, we discussed about the various ideas given to us by our teacher guardian and
collected a rough idea about the topics. Then we chose the topic which we are interested in i.e.
4 Way Traffic Light Controller . After the finalization of the topic we took a step ahead by
collecting some more information about this topic.
After the submission of the proposal we studied in more detail about this topic. We
collected the resources required such as websites and related books for the completion of this

NPK (0047) : Dept. of Electronics & Telecommunication (EJ) : Micro-Project Report-Ann.I/II Page 4
project. We gained more information about this topic through these various resources and after
gathering and studying this topic we properly aligned the information and prepared the chart
and report. After that we submitted the report.

4. Action Plan:

Names of the
Sr. Details of Planned Planned
responsible
No. activity (Start date) (Finish date)
team members
Raees Y.Jamadar
Finalization of microproject
1 29/6/2019 4/7/19 Abhijeet M.Patil
topic
Tahir J.Pirjade
Raees Y.Jamadar
Preparing and submitting
2 6/7/2019 10/8/19 Abhijeet M.Patil
the proposal
Tahir J.Pirjade
Raees Y.Jamadar
Finding the resources
3 20/8/2019 15/9/19 Abhijeet M.Patil
required
Tahir J.Pirjade
Raees Y.Jamadar
Discussing the concept of
4 21/9/2019 2/10/19 Abhijeet M.Patil
traffic light controller
Tahir J.Pirjade
Raees Y.Jamadar
Preparing and submitting
5 4/10/2019 10/10/19 Abhijeet M.Patil
the report
Tahir J.Pirjade

5. Resources required:

Sr. Name of
Specifications Qty Remarks
No. Resource /Material

1 Rslogix 500/Delta Rslogix micro English/wpl soft 1

Programmable
2 Author Jadhav.VR. 1
Logic Controllers

Names of Team Members with Roll Nos. and Class:

1. Raees Yunus Jamadar (Roll no.10)

NPK (0047) : Dept. of Electronics & Telecommunication (EJ) : Micro-Project Report-Ann.I/II Page 5
 2. Abhijeet Mansing Patil (Roll no.22)
3. Tahir Jabbar Pirjade (Roll no.26)

(Name & Sign of the concerned

Course Teacher/Micro-Project Guide)

Ref: Guidelines & Assessment Manual for Micro Projects & Industrial Training: Annexure-II
Title of the Micro Project: Allen Bradley SLC 500

1. Rationale / Aims-Benefits of the Micro-Project:

a) Initiative, confidence and ability to take new problems.

b) Creativity and innovativeness.
c) Planning and decision-making skills.
d) Ability to self-directed learning which is required for lifelong learning.
e) Resource fullness.
NPK (0047) : Dept. of Electronics & Telecommunication (EJ) : Micro-Project Report-Ann.I/II Page 6
 1. Course Outcomes (CO’s) Achieved:

a. Identify different components of an automation system.

b. Interface the given I/O device with appropriate PLC module.

c. Prepare a PLC ladder program for the given application.

3.Literature Review:
1.Laddar logic introduction:-
For creating and representation a program a Ladder logic programming language is used via
ladder diagrams that relies on circuit diagrams.

It is mainly used for creating programs or software for Programmable Logic Controllers
(PLCs), used for industrial applications. Initially the language evolved with being a technique for
documenting the construction and design of relay racks in producing and processing control
with each relay rack given with a symbol on the ladder diagram that is device connected under
them with vertical rails. You will find a rung in a ladder look a like called as relay symbols.

2.Timer instruction
Timer is an instruction which add delay of predefined value in the timer operation.
Mainly there are three types of timer
a) TON Timer b)TOFF Timer c) Retentive timer
In Our ladder diagram we use only TON timer, here we understand working of TON Timer.

NPK (0047) : Dept. of Electronics & Telecommunication (EJ) : Micro-Project Report-Ann.I/II Page 7
 In the above ladder programming, the timer block represents the format of Ton timer. In this
format T4 : 0 indicates timer file 4, timer 0. This is the location in the PLC memory that will store
the timer information. The time base is 1.0 indicating that processor increments accumulated
value in 1 second intervals. Other time bases are also available in fractions and multiples of
seconds. In this example, the preset value is 5 it indicates the delay for timer which is equal to
the multiplication of2.time base and preset value. In this case delay for timer = 5 *1.0 = 5.0S
The accumulator value gives the current value of the timer as 0 which increases until it reaches
to the preset value. The timing diagram in illustrates the operation of the above example. In the
diagram, 1: 010/5 is the input and when input is true the EN bit that is enable bit of timer is
true. When timer is running TT bit will set and the accumulator value will begin increasing. As
TT bit sets, it turns ON the output O: 012/01.

3.List of Inputs and Outputs

S.no Address Name Input/Output

1 I:0/0 Start Input
2 I:0/1 Stop Input
3 B3.0 Memory Memory
4 O:0/0 East Green Output
5 O:0/1 North Red Output
6 O:0/2 West Red Output
7 O:0/3 South Yellow Output
8 O:0/4 East Yellow Output
9 O:0/5 North Yellow Output

NPK (0047) : Dept. of Electronics & Telecommunication (EJ) : Micro-Project Report-Ann.I/II Page 8
10 O:0/6 North Green Output
11 O:0/7 East Red Output
12 O:0/8 West Yellow Output
13 O:0/9 West Green Output
14 O:0/10 South Yellow Output
15 O:0/11 South Green Output

4. Sequence of Operation

Below tabular column gives the Steps or sequence of outputs to turn ON the traffic system
lamps (RED, GREEN, YELLOW)

Sr.No EAST WEST NORTH SOUTH

1 Green Red Red Red

2 Yellow Red Yellow Red

3 Red Red Green Red

4 Red Yellow Yellow Red

5 Red Green Red Red

6 Red Yellow Red Yellow

7 Red Red Red Green

8 Yellow Red Red Yellow

5.Laddar digram :-

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NPK (0047) : Dept. of Electronics & Telecommunication (EJ) : Micro-Project Report-Ann.I/II Page 10
NPK (0047) : Dept. of Electronics & Telecommunication (EJ) : Micro-Project Report-Ann.I/II Page 11
6. Working of ladder logic :

RUNG000
Latching rung to operate the system through Master Start and Stop PB.

RUNG001
Starting the timer to turn on output East Green ,North-South-West are in red. Parallel circuits
are added to turn ON/OFF the output in up next sequence.

RUNG 0002
Turning on North Yellow and East Yellow. Parallel circuits are added to turn ON/OFF the output
in up next sequence.

Rung 0003
Turn on East Red and North Green.

Rung 0004-0005-0006-0007
Same procedures followed to turn on further outputs.( Refer Above Tabular column for
sequence of operation)

RUNG 0008
Timer (T4:7) done bit is used to restart the cycle from beginning

Program runs continuously until STOP PB is pressed

Time delay of 10s has given using timers

4. Actual Methodology Followed:

After the finalization of the topic we started discussing about the topic i.e. Honeywell
and gathered more information about the topic. Then we prepared and submitted the
proposal. After submitting the proposal, we collected more information about the topic. We
searched on the internet and read books to get more details about the topic. Finally, after that
we gathered the information and prepared the report and submitted the report.

Names of the
Sr. Details of Actual Actual
responsible
no. activity (Start date) (Finish date)
team members
NPK (0047) : Dept. of Electronics & Telecommunication (EJ) : Micro-Project Report-Ann.I/II Page 12
 Raees Y.Jamadar
Finalization of microproject
1 29/6/2019 4/7/19 Abhijeet M.Patil
topic
Tahir J.Pirjade
Raees Y.Jamadar
Preparing and submitting
2 6/7/2019 10/8/19 Abhijeet M.Patil
the proposal
Tahir J.Pirjade
Raees Y.Jamadar
Finding the resources
3 20/8/2019 15/9/19 Abhijeet M.Patil
required
Tahir J.Pirjade
Raees Y.Jamadar
Discussing the concept of
4 21/9/2019 2/10/19 Abhijeet M.Patil
Traffic light controoler
Tahir J.Pirjade
Raees Y.Jamadar
Preparing and submitting
5 4/10/2019 10/10/19 Abhijeet M.Patil
the report
Tahir J.Pirjade

5. Actual Resources Used:

Name of
Sr.
Resource Specifications Qty Remarks
No.
/Material
1 Rslogix 500/Delta Rslogix micro English/wpl soft 1
Programmable
2 Author Jadhav.VR. 1
Logic Controllers

6. Outputs of the Micro-Project

Above diagram shows the ladder diagram of the 4 way traffic light control system. The
output is obtained as per the ladder logic used in the ladder diagram. The simulated ladder logic
is shown above.

NPK (0047) : Dept. of Electronics & Telecommunication (EJ) : Micro-Project Report-Ann.I/II Page 13
7. Skill Developed / Learning Outcomes (LO’s) of the Micro-Project:

I. Develop and execute the ladder diagrams for the given applications using timers,
counters,.
II. Use the PLC to control the following devices-: lamps, etc
III. Develop and test the ladder diagram for sequential control of the lamps
IV. Develop and test the ladder diagram for Traffic Light control system

8. Applications of the Micro-Project:

1)4 way traffic light contol system.
(Name & Sign of the concerned
Course Teacher/Micro-Project Guide)

NPK (0047) : Dept. of Electronics & Telecommunication (EJ) : Micro-Project Report-Ann.I/II Page 14