Promoting Chemical Laboratory Safety and Security in Developing Countries
Promoting Chemical Laboratory Safety and Security in Developing Countries
Promoting Chemical Laboratory Safety and Security in Developing Countries
NOTICE: The project that is the subject of this report was approved by the Govern-
ing Board of the National Research Council, whose members are drawn from the
councils of the National Academy of Sciences, the National Academy of Engineer-
ing, and the Institute of Medicine. The members of the committee responsible for
the report were chosen for their special competences and with regard for appropri-
ate balance.
This study was funded under grant number S-LMAQM-08-CA-140 from the United
States Department of State. The opinions, findings and conclusions stated herein
are those of the authors and do not necessarily reflect those of the United States
Department of State.
Additional copies of this report are available from the National Academies Press,
500 Fifth Street NW, Lockbox 285, Washington, DC 20055; (800) 624-6242 or
(202) 334-3313 (in the Washington metropolitan area); Internet, http://www.nap.
edu.
The National Academy of Engineering was established in 1964, under the charter
of the National Academy of Sciences, as a parallel organization of outstanding en-
gineers. It is autonomous in its administration and in the selection of its members,
sharing with the National Academy of Sciences the responsibility for advising the
federal government. The National Academy of Engineering also sponsors engineer-
ing programs aimed at meeting national needs, encourages education and research,
and recognizes the superior achievements of engineers. Dr. Charles M. Vest is presi-
dent of the National Academy of Engineering.
The National Research Council was organized by the National Academy of Sci-
ences in 1916 to associate the broad community of science and technology with the
Academy’s purposes of furthering knowledge and advising the federal government.
Functioning in accordance with general policies determined by the Academy, the
Council has become the principal operating agency of both the National Academy
of Sciences and the National Academy of Engineering in providing services to the
government, the public, and the scientific and engineering communities. The Coun-
cil is administered jointly by both Academies and the Institute of Medicine. Dr.
Ralph J. Cicerone and Dr. Charles M. Vest are chair and vice chair, respectively, of
the National Research Council.
www.national-academies.org
Committee on promoting Safe and secure
chemical management in developing countries
Staff
Dorothy Zolandz, Director, Board on Chemical Sciences and Technology
Kathryn Hughes, Program Officer
Tina M. Masciangioli, Responsible Staff Officer
Sheena Siddiqui, Research Assistant
Jessica Pullen, Administrative Coordinator, through May 2010
Lynelle Vidale, Senior Program Assistant, through March 2010
Norman Grossblatt, Senior Editor
Board on Chemical Sciences and Technology
Staff
Dorothy Zolandz, Director
Amanda Cline, Administrative Assistant
Kathryn Hughes, Program Officer
Tina M. Masciangioli, Senior Program Officer
Ericka M. McGowan, Program Officer
Sheena Siddiqui, Research Assistant
vi
Acknowledgment of Reviewers
This report has been reviewed in draft form by persons chosen for their
diverse perspectives and technical expertise in accordance with procedures
approved by the National Research Council’s Report Review Committee.
The purpose of this independent review is to provide candid and critical
comments that will assist the institution in making the published report
as sound as possible and to ensure that it meets institutional standards of
objectivity, evidence, and responsiveness to the study charge. The review
comments and draft manuscript remain confidential to protect the integrity
of the deliberative process. We thank the following for their review of the
report:
vii
viii ACKNOWLEDGMENT OF REVIEWERS
recommendations, nor did they see the final draft of the report before its
release. The review of the report was overseen by R. Stephen Berry, Univer-
sity of Chicago, Illinois, and Jeffrey I. Steinfeld, Massachusetts Institute of
Technology, Cambridge. Appointed by the National Research Council, they
were responsible for making certain that an independent examination of the
report was carried out in accordance with institutional procedures and that
all review comments were carefully considered. Responsibility for the final
content of the report rests entirely with the authors and the institution.
About This Study
ix
ABOUT THIS STUDY
This report addresses these two tasks: the educational materials de-
scribed will be delivered to the sponsors separately from this report. The
educational materials will be based on material generated by this current
study (mainly Chapters 3 and 4) and derived from the forthcoming revised
edition of Prudent Practices in the Laboratory: Handling and Management
of Chemical Hazards (The National Academies Press, Washington, D.C.,
2010). Those materials will be produced upon completion of the current
report, and are meant to be used by CSP and similar organizations that are
engaged in chemical laboratory safety and security outreach in developing
countries. The NRC plans to seek assistance from other organizations such
as the International Union of Pure and Applied Chemistry, the Organiza-
tion for the Prohibition of Chemical Weapons, and the Academy of Sciences
for the Developing World (TWAS) to review, co-brand, and distribute the
materials. The materials will be distributed in print and electronic format,
and will be translated into Arabic, French, and Indonesian.
Appointed by the National Research Council, the Committee on Pro-
moting Safe and Secure Chemical Management in Developing Countries
was convened to carry out the task. The 14 expert committee members rep-
resent the fields of chemical safety, chemical security, chemical management,
environmental health and safety, international chemical exchanges and
scientific affairs, organic and pharmaceutical chemistry, industrial hygiene
and safety, biological safety and security, toxicology, laboratory design and
safety, education and behavioral change, and basic chemical synthesis. They
have experience in industrial and academic laboratory-scale activities, and
they include researchers who have firsthand experience with the conduct of
chemical research in developing countries. The committee held four meet-
ings, three of which included data-gathering sessions.
The committee would especially like to acknowledge the two interna-
tional members of the committee, Iqbal Choudhary of Pakistan and Patrick
Lim of the Philippines, who traveled very long distances and crossed many
time zones to attend the committee meetings. It also thanks the three inter-
national guest speakers who made long journeys from developing countries
to one of our data-gathering meetings and provided invaluable insight to
the committee:
See Appendix C for committee member and guest speaker biographical information.
ABOUT THIS STUDY xi
xiii
xiv ABBREVIATIONS
xv
xvi CONTENTS
Special Concerns, 47
Guidelines for Facility Access and Use, 48
Procedures for Managing and Working with Chemicals of
Concern, 52
Appendixes
A Statement of Task 69
B Meeting Agenda 71
C Committee and Guest Speaker Information 75
D Examples of Chemicals of Concern 85
E Sample Safety, Health, and Environment Policy Statement 95
F Sample Forms for Chemical Handling and Management 97
G Compliance Forms 105
Summary and Recommendations
See Appendix Table D-1 for an example list of Chemical Weapons Convention chemi-
cals, and see the U.S. Chemical Weapons Convention Web site at www.cwc.gov for further
information.
For more information, see Hauschild, V.D., and G.M. Bratt. Prioritizing industrial chemical
PROMOTING CHEMICAL LABORATORY SAFETY AND SECURITY
At the same time, laboratory chemists throughout the world work daily
with many potentially hazardous chemicals, including COCs, for legitimate
purposes and generally follow the necessary safety procedures for handling
and disposal of these chemicals. Chemical laboratories are where chemical
research, development, and education take place. Chemical manufacturers
also use laboratories for quality control, process monitoring, and analy-
sis related to compliance with government regulations. The quantities of
chemicals used in such settings are typically small and pose less risk com-
pared with industrial-scale manufacturing, use, and transport of chemicals.
Chemical laboratories in small-scale industrial and academic settings, how-
ever, tend to operate independently, have less government and regulatory
oversight, and are generally more accessible to the public than large-scale
industrial laboratory and manufacturing facilities. Such laboratories thus
present a vulnerable target for those seeking to do harm. For example, in
2002 Joseph Konopka (a.k.a. “Dr. Chaos”) was found to be storing over
a pound of cyanide compounds and other hazardous chemicals in a tunnel
near the Chicago subway system, and at least part of the stores of cyanide
were obtained from the campus of the University of Illinois at Chicago.
The growing security threat of COCs thus presents a new challenge to
working with chemicals in the laboratory, especially in small-scale indus-
trial and academic settings. While large-scale industrial manufacturing and
use of COCs is a dominant concern in national and international chemical
security, use of chemicals at the laboratory scale poses a unique and signifi-
cant security threat and is the main focus of this report.
Developing countries in particular face many challenges with regard to
chemical laboratory safety and security. They are generally characterized
as having low- to lower-middle-income economic status, but they can vary
widely in socioeconomic standards and implementation of the rule of law.
Some first-rate institutions in developing countries have excellent labora-
United States v. Joseph Konopka, U.S. District Court, Criminal Complaint Case Number 02
CR, March 9, 2002, Cook County, Northern District of Illinois, Eastern Division; and CNN.
com, March 12, 2002. Man allegedly stored cyanide in Chicago subway. http://archives.cnn.
com/2002/US/03/12/chicago.cyanide/index.html (accessed December 17, 2009).
See the World Bank country classifications: http://data.worldbank.org/about/country-
tory safety and security systems in place, and some national governments
in developing countries have established policies for occupational safety in
the work place. However, laboratory safety and security are generally not a
high priority in developing countries. In addition, developing countries that
do have a legal framework of laws and regulations for chemical safety often
lack an adequate and effective system of enforcement. As developing coun-
tries become more economically competitive and strive to increase chemis-
try activity, they face many challenges in improving laboratory safety and
security. Safety and security practices are intended to help laboratories carry
out their primary functions efficiently, safely, and securely, but improving
safety and security is often seen as inhibitory rather than enabling.
For example, see country policies listed on the International Labor Organization Web site:
http://www.ilo.org/public/english/region/asro/bangkok/asiaosh/std_leg/national/indexnat.htm
(accessed December 18, 2009).
PROMOTING CHEMICAL LABORATORY SAFETY AND SECURITY
Barriers
Financial limitations
Climate constraints
Cultural challenges
Needs
Institutional safety policy and rules
Institutional implementation strategies or plans
General safety awareness and training
Reporting and compliance processes
Waste disposal systems
External help and support
Financial Limitations
Financial constraints are among the most important bottlenecks in
implementing safety practices in chemical laboratories in developing coun-
tries. They affect every aspect of safety plans and implementation, because
initial investments and sustained support are required to build and maintain
a safety infrastructure.
Laboratory buildings are specialized structures, and the addition of
safety features increases the costs of planning and construction. In some
cases the extra cost may be quite small (2 percent to 3 percent of total
capital cost of building the laboratory), but in an effort to save money, new
laboratory buildings are often constructed with inadequate safety provi-
sions. Some chemical laboratories are situated on upper floors of high-rise
buildings in highly populated urban areas and have no provision for an
exit plan or separate chemical stores. The highest parts of some of those
buildings are beyond the reach of firefighting ladders. In general, there is
little consultation between the chemists, who are the end users of the labo-
ratories, and the architects, builders, and chemical safety experts.
Similarly, a sufficient supply of operating fume hoods, fire extinguish-
ers, and other protective equipment requires funding, which is often un-
available. In many teaching laboratories, a large number of students are
assigned to work in a single chemical-fume hood, and this makes such
equipment largely useless.
Financial constraints are largely responsible for unfavorable student-to-
teacher ratios in many teaching laboratories (for example, 40:1 in Ethiopia
and 25:1 in the Philippines), which not only affect the quality of teaching
but also make laboratory safety challenging. Hiring, training, and retaining
of safety personnel is difficult in such a financially constrained environment.
Many laboratory staff who have attained a high level of proficiency and
competence leave academic laboratories for more lucrative positions in
industry or even employment abroad. Other laboratory staff may feel they
have little choice but to tolerate unsafe jobs because of financial constraints.
They are forced to choose between keeping a job and being safe.
Climate Constraints
Special climatic conditions in many developing countries hinder compli-
ance with safety practices. Many regions of the world experience extremes
in weather and have no provision for controlling indoor temperature or
humidity other than with the use of ceiling fans and windows. Students
in the hot and humid environments of tropical and subtropical regions
often do not wear chemical splash goggles or latex gloves because they are
uncomfortable. While institutions tend to schedule closures or vacations
during extreme weather, appropriate provisions cannot always be made for
storing chemicals safely during such conditions.
Cultural Challenges
Differences in culture have a substantial effect on behavior, including
chemical safety and security. Developing countries often have a hierarchi-
cal structure in which decisions are made and implemented from the top
down. In such a management structure, a large commitment from leader-
PROMOTING CHEMICAL LABORATORY SAFETY AND SECURITY
Reporting Systems
Reporting of incidents (such as chemical spills, fires, and missing sup-
plies) is one of the most difficult components to implement in any safety
system. In developing countries, cultural barriers and fear of punitive ac-
tion, generally lead to failure of reporting incidents. This in turn results in
missed opportunities for lessons learned and continuous improvement in
safety. Further, the low numbers that are reported give an unwarranted im-
pression that there are no safety issues. The lack of reporting is commonly
based on inappropriate definitions. Incidents are “minor’’ if they do not in-
volve major burns or loss of an organ, or a life, and many are not reported.
There is no concept of reporting “near escape” incidents (commonly called
“near misses”); it is as though the incidents had never happened, so there
is no learning that can be shared. However, this is a pervasive problem
throughout the world, not just in developing countries.
PROMOTING CHEMICAL LABORATORY SAFETY AND SECURITY
Barriers
Financial limitations
Bulk purchase of chemicals
Cultural challenges
Needs
Institutional security policies
Institutional security management plans, equipment, and services
General security awareness
Trained and motivated security personnel
Reporting systems
Financial Limitations
Secure storage of chemicals, especially COCs, requires stringent mea-
sures such as a separate building with lockable doors and an alarm system.
Such infrastructure is nonexistent in most developing countries, and all
chemicals, even organic solvents and peroxides, are generally stored in
small storage areas in laboratory buildings or at laboratory benches. Gas
10 PROMOTING CHEMICAL LABORATORY SAFETY AND SECURITY
cylinders are typically stored just outside laboratories, often on ledges that
are exposed to the elements.
Cultural Challenges
Differences in cultures in developing countries can also affect security
practices in the laboratory. Cultural challenges include excessive hierarchy
of power, too much trust in others, lack of a culture of sharing, lack of
accountability, hiding or not reporting security lapses, frequent visits to
the labs by friends and acquaintances, and not recognizing good security
practices of others.
the public have no priority. Part of the reason is a lack of information, and
part is a lack of conviction that such use could occur in one’s institution.
Reporting Systems
Lack of good security protocols may result in a failure to report lapses
in security. Cultural attitudes may result in an acceptance of the failure to
report problems. What constitutes a security breach or problem is often not
well defined nor widely disseminated. Persons at all levels of the laboratory
do not understand what a reportable incident is and how and to whom to
report it.
tional Union of Pure and Applied Chemistry (IUPAC) and the Organization
for the Prohibition of Chemical Weapons (OPCW) have been engaged in
those kinds of outreach efforts for many years. The U.S. State Department
Chemical Security Engagement Program (CSP) is one of the most active and
well-funded programs in place today; it conducts its activities in conjunc-
tion with many partnering organizations (including IUPAC and the OPCW)
throughout the world.
Because CSP is still in its infancy and is seeking to increase its impact,
the Department of State called on the National Academies to assist in
the CSP’s efforts to promote chemical safety and security in developing
countries. In this report, the committee examines the dual-use risks posed
by toxic industrial chemicals and other hazardous chemicals and provides
guidance on a baseline of practices in the handling and storage of hazardous
chemicals required to promote safety and security in their use on a labora-
tory scale in developing countries. In its second task, the committee will be
producing educational materials for CSP training.
activities will be delivered separately. They will be based on material generated by this current
study (mainly Chapters 3 and 4 and Appendixes F and G) and derived from the forthcoming
revised edition of Prudent Practices in the Laboratory: Handling and Management of Chemi-
cal Hazards. The educational materials will be distributed in print and electronic format, and
will be translated into Arabic, French, and Indonesian.
14 PROMOTING CHEMICAL LABORATORY SAFETY AND SECURITY
trial and regional security concerns. CSP is currently working with the
following countries: Afghanistan, Indonesia, Malaysia, Pakistan, and the
Philippines in South and Southeast Asia and Bahrain, Egypt, Iraq, Jordan,
Morocco, United Arab Emirates, and Yemen in the Middle East and North
Africa. The CSP partners with organizations in those countries and others
at the international level (shown in Box S-1).
In academia the CSP seeks to develop and implement training activities
to reinforce best practices in chemical security and safety in chemistry cur-
ricula. As discussed earlier, universities have unique risks that can include
lack of safe practices, presence of COCs, improper management and stor-
age of chemicals, and lack of enforcement of safety rules. Through its train-
ing activities, the CSP hopes to prepare laboratories in developing countries
to avoid the consequences of chemical mismanagement, such as bodily
BOX S-1
Current Chemical Security Engagement Program Partners,
March 2009
Host governments
Universities
Chemistry professionals
Regional chemical organizations
Arab Union of Chemists
Federation of Asian Chemical Societies
Federation of African Societies of Chemistry
National chemical organizations
American Chemical Society
Indonesian Chemical Society (Himpunan Kimia Indonesia)
Malaysian Institute of Chemistry (Institut Kimia Malaysia)
International chemical organizations
International Union of Pure and Applied Chemistry
United Nations
Organization for the Prohibition of Chemical Weapons
Chemical industry and industrial organizations
American Chemistry Council
Chemical Industries Council of Malaysia
Chemical Industries Association of the Philippines (Samahan sa
Pilipinas ng mga Industriyang Kimika)
SOURCE: “Program Overview and Discussion of Study Charge,” Presentation by Marie Ric-
ciardone, U.S. State Department, to the committee on March 2, 2009.
SUMMARY 15
After hearing from guest speakers from developing countries and review-
ing publicly available information on global procurement and distribution
of laboratory chemicals, the committee was not surprised to find wide
variation in developing countries. Many laboratory reagents take circuitous
routes to their final destinations. For example, a laboratory chemical may be
purchased from a U.S. chemical company, but the network of distribution
may include the movement of the chemical from a manufacturing country
(such as China) to the United States, then to a distributor in Europe, and
finally to a developing country such as the Philippines. At the same time,
some chemicals are also directly imported by developing countries from
places such as Europe, China, and Japan. In some cases, distributors in a
country may keep a stock of chemicals; in others, they obtain chemicals on
request. Importation and customs issues can delay delivery of chemicals. It
is not unusual for procurement of a single chemical to take as long as six
months. There are also concerns about quality; some distributors repackage
chemicals or obtain them from questionable sources. Transportation may
raise problems; piracy at sea and theft from ground transport constitute
risks.
Chemists and other scientists collectively use thousands of chemicals
in their laboratory work, but some chemicals pose a particular risk to the
general public if they are acquired by people who wish to inflict harm. Such
chemicals are commonly known as dual-use or multiple-use chemicals. In
this report, the committee has chosen to use the term chemicals of concern
(COCs), which includes chemicals listed by the Chemical Weapons Con-
vention, chemicals that have potential for mass destruction, explosives and
17
18 PROMOTING CHEMICAL LABORATORY SAFETY AND SECURITY
(accessed May 8, 2010). Paris: Organisation for Economic Co-operation and Development,
2001.
CURRENT PATTERNS OF PROCUREMENT, USE, AND DISTRIBUTION 19
they are used. In the future this will change as a result of the European
Union REACH legislation, which will require hazard information on some
of the 30,000 chemicals that are available for sale in Europe. There is no
accurate account of the total number of chemicals on the market, but
one major global supplier of laboratory chemicals and equipment, Sigma
Aldrich, reported distributing about 130,000 chemical products (100,000
chemicals and 30,000 equipment products) to approximately 160 countries
worldwide in 2008.
The responsibility to provide this hazard information falls largely on
the chemical industry. However, although some of the largest industrial
firms in the world are chemical companies, a substantial number of chemi-
cals are produced by small- and medium-sized enterprises (SMEs). For
example, companies with fewer than 50 employees make 95 percent of
the 50,000 chemicals produced in the United States. Governments have
only limited interactions with SMEs, and these companies are often not
very involved in the discussions on chemical safety. That makes it difficult
to assess information related to chemical management and to implement
regulatory controls and measures in SMEs.
The difficulty in obtaining public data on the volume, distribution,
and use of chemicals by specific countries involved in the global chemical
enterprise is reflected in this chapter, in which most of the numbers are
derived from secondary sources and are largely aggregated according to
region. There is also little publicly available information on the volume
and distribution of chemicals used by academic and research laboratories,
especially those in developing countries. The analysis of supply and distri-
bution to academic laboratories in particular is therefore supplemented by
a bibliometric analysis of current chemical literature.
www.sigmaaldrich.com/site-level/corporate/annual-report-2009/arhome-2008.html (accessed
January 22, 2010) and 2008 Form 10-K filing to the Securities and Exchange Commission:
http://www.sec.gov/Archives/edgar/data/90185/000119312509041007/d10k.htm (accessed
January 22, 2010).
OECD. Environmental Outlook for the Chemicals Industry 2001. http:/www.oecd.org/ehs
(accessed May 8, 2010). Paris: Organisation for Economic Co-operation and Development,
2001.
20 PROMOTING CHEMICAL LABORATORY SAFETY AND SECURITY
Chemical Supply
In 2008 the global chemical industry was a $3.7 trillion enterprise.
In the past, the United States and Western Europe were the top exporters
of chemicals to developing countries, but now they lag behind Asia-Pacific
countries, primarily because of production in China and India. Surpassing
U.S. and European output, the Asia region experienced an increase of 9.1
percent in its share of world chemical sales (Figure 1-1) from 1997 (17.0
percent) to 2007 (30.4 percent), a stark contrast with the decline in both
Europe (from 32.2 percent to 29.5 percent) and the countries adhering
to the North American Free Trade Agreement (from 28.0 percent to 22.2
percent).
Investment in new plants and equipment reflect a preference for the
Asia-Pacific region. The American Chemistry Council (ACC) reports a
growth in global capital investment from 2006 ($171 billion) through 2009
($237 billion), and the Asia-Pacific region (excluding Japan) accounted
for 56 percent of the gain in the period. In comparison, the United States
accounted for only 6 percent of the gain. The shift to the Asia-Pacific re-
gion is attributed largely to China’s increasing share of global chemicals
production.
According to the World Bank, developing countries are characterized
as having low- to lower-middle-income economic status, but they can vary
widely in socioeconomic standards and implementation of the rule of law,
and they are neither major consumers nor producers of chemicals in global
terms. Petrochemical commodities—polymers and fertilizers—are the main
products of the developing countries’ industries. However, it is predicted
that a shift in chemical production from developed countries making up
the Organisation for Economic Co-operation and Development (OECD) to
non-OECD countries will take place within the next 10 years. A number
of developing countries have the capability for increasing pharmaceuticals
production and many are investing in oil and gas, which are key drivers for
35.0
1997
30.0
2007
25.0
Percentage Shares
20.0
15.0
10.0
5.0
0.0
EU27 Asia Japan NAFTA Others
Countries
Regions
Figure 1-1 Sales of chemicals by region where sold: 1997 vs. 2007.
NOTE: “Asia” does not include Japan.
SOURCE: Cefic.
(accessed May 8, 2010). Paris: Organisation for Economic Co-operation and Development,
2001.
11 N. Manda and J. Mohamed-Katarere. 2006. Chemicals.
��������������
In Africa Environmental Out-
look-2: Our Environment, Our Wealth. Nairobi: United Nations Environmental Program.
http://www.unep.org/DEWA/Africa/docs/en/AEO2_Our_Environ_Our_Wealth.pdf (accessed
October 23, 2009).
22 PROMOTING CHEMICAL LABORATORY SAFETY AND SECURITY
60
Exports
50
Imports
Percentage Shares
40
30
20
10
0
European Asia NAFTA Rest of Latin Africa Oceania
Union Countries Europe America
Figure 1-2 Regional shares of world exports and imports of chemicals, for
2007.
SOURCE: Cefic.
Chemical Distribution
Geographic Distribution
Patterns of distribution and customer identification are difficult to ob-
tain from public information. The information used in this chapter comes
primarily from the Cefic: European Chemical Industry Council and ACC
reports. As mentioned earlier, in terms of regional sales of chemicals (Figure
1-1), Asia (other than Japan) accounts for the largest share: 30.4 percent of
€1.82 trillion total world chemical sales in 2007.
Export and import figures (Figure 1-2) for 2007 still point to the Euro-
pean Union as the world leader, accounting for half the global trade.
The top 100 chemical distributors have their main stocking locations
in the United States and Canada with an average of 195 employees, and
12 K. Temsamani. 2009. Presentation at Meeting 3, Committee on Promoting Safe and Secure
Sector Distribution
Most chemical sales are to such industries as paints and coatings,
cosmetics and personal care, foods and beverages, adhesives and sealants,
and soaps and detergents.16 Specific data that would clarify the overall dis-
tribution of chemicals to academic and research laboratories are not avail-
able. Inferences can be derived from information gleaned from corporate
reports of chemical suppliers. For example, in 2008, academic laboratories,
government agencies, and nongovernment organizations accounted for 26
percent of Sigma-Aldrich’s customers; pharmaceutical companies (35 per-
13 S. Avery. 2006. The Top 100 Chemical Distributors: Demand remains strong despite high
prices. http://www.purchasing.com/article/219264-The_Top_100_Chemical_Distributors_
Demand_remains_strong_despite_high_prices.php (accessed October 30, 2009).
14 Creating Differentiation Through Innovation. Sigma Aldrich Annual Report. 2008. http://
www.sigmaaldrich.com/site-level/corporate/annual-report-2009/arhome-2008.html (accessed
January 22, 2010) and 2008 Form 10-K filing to the Securities and Exchange Commission
http://www.sec.gov/Archives/edgar/data/90185/000119312509041007/d10k.htm (accessed
January 22, 2010).
15 International Council of Chemical Associations. 2009. Responsible Care Status Report
cent), chemical industries (31 percent), and hospitals and commercial labo-
ratories (8 percent) complete the list. Sigma-Aldrich’s reported $2.2 billion
in sales and a net income of $342 million in 2008 but did not report the
corresponding quantities of chemicals sold.
Customer Screening
Increased sales in non-European markets have been bolstered by on-
line transactions. For example, Web-based sales accounted for 42 percent
of all Sigma-Aldrich Research sales in 2008.17 The trend is illustrated by
the emergence of e-commerce portals of major suppliers and distributors.
Products can be ordered online, but although all requests are supposed to
be reviewed to verify membership in an organization, registering an online
profile does not require such information as the organization’s name and
address. The process does typically require proof of an established relation-
ship with a local distribution branch through an existing account number.
Such processes are part of the chemical industry’s steps to improve
chemical safety and security. Responsible Care® is the chemical industry’s
global, voluntary initiative aimed at improving the health, safety, and en-
vironmental effects of the industry’s products and processes. According to
an interaction during a recent seminar on chemical safety and security, it
was stated that although large industries have established protocols (Figure
1-3), local distributors and middlemen have the ultimate responsibility for
customer screening.18,19 At the same time, middlemen may skirt laws, have
control over the market prices, hoard or adulterate chemicals, and carry
out other malpractices.
The problem, especially in developing countries, is that distributors
cannot ensure that their customers will not resell the purchased chemicals.
Chemicals are widely traded, even in hardware stores and grocery stores,
and regulations for the control of biological, radioactive, and nuclear mate-
rials are often inappropriate for chemicals.20 For example, a local reseller in
17 Creating Differentiation Through Innovation. Sigma Aldrich Annual Report. 2008. http://
www.sigmaaldrich.com/site-level/corporate/annual-report-2009/arhome-2008.html. (accessed
January 22, 2010) and 2008 Form 10-K filing to the Securities and Exchange Commission
http://www.sec.gov/Archives/edgar/data/90185/000119312509041007/d10k.htm (accessed
January 22, 2010).
18 T. Cromwell. 2009. Leveraging the Relationship between Chemical Safety and Chemical
Security to Reduce Terrorism Threats. Presentation given at Asia Pacific Seminar on Chemical
Safety and Security to Counter Terrorism, Canberra, Australia.
19 R. Batungbacal. 2009. Asia Pacific Seminar on Chemical Safety and Security to Counter
ences. Presentation given at Asia Pacific Seminar on Chemical Safety and Security to Counter
Terrorism, Canberra, Australia.
CURRENT PATTERNS OF PROCUREMENT, USE, AND DISTRIBUTION 25
the Philippines replaces chemical labels, using generic names to avoid regu-
lations on end-user certificates and Materials Safety Data Sheets (MSDSs),
and sells the products to the general public. In such a case, the identity and
responsibility of the eventual customer can no longer be ascertained by the
distributor, let alone by a supplier who is practicing Responsible Care®.
In the case of the release of the nerve agent sarin in the subway of To-
kyo, Japan, on March 20, 1995, the Aum Shinrikyo cult responsible for the
attack set up a dummy company to purchase the chemical precursors used
in the production of the toxin. The facility where the sarin was synthesized
escaped zoning and environmental authorities and was discovered only
during the investigation of the incident.21
Vigilant suppliers can thwart malicious intentions from the very be-
ginning. For example, an alert employee of a distributor in the Northern
Territory of Australia, informed law-enforcement authorities when clients
21 N. Aoki. 2009. Sarin Gas Attacks. Presentation given at Asia Pacific Seminar on Chemical
Safety and Security to Counter Terrorism, Canberra, Australia. See also www.cdc.gov/ncidod/
eid/vol5no4/olson.htm (accessed October 23, 2009).
26 PROMOTING CHEMICAL LABORATORY SAFETY AND SECURITY
in Sydney ordered nitric acid, sulfuric acid, glycerin, and other chemicals.22
The clients intended to synthesize 40 kg of nitroglycerin to blow up and
steal from ATMs and bank safes.23 Distributors, in general, are watchful
for suspicious customer behavior, including excessive payments for rapid
delivery, use of cash payments instead of charges to a corporate account,
delivery to post office boxes, orders for unusual quantities, and insistence
on unmarked packaging.24
com.au/news/nsw-act/sydney-bomb-plotters-seized/story-e6freuzi-1111114284160.
24 M. Donnan. 2009. Strengthening Chemical Security: An industry perspective. Presenta-
tion given at Asia Pacific Seminar on Chemical Safety and Security to Counter Terrorism,
Canberra, Australia.
2
27
28 PROMOTING CHEMICAL LABORATORY SAFETY AND SECURITY
IUPAC Partners
Members of IUPAC are representatives of many other organizations,
some of which could facilitate the development of an organizational net-
work focused on safety and security. The fellows of the IUPAC Safety
Training Program can be approached to assist in dissemination and use of
educational materials. The fellows were chosen for their ability to interact
effectively in their places of employment, their scientific societies, and local,
regional and national governments to improve health, safety, and environ-
mental practices in their home countries.
26, 2009).
32 PROMOTING CHEMICAL LABORATORY SAFETY AND SECURITY
in developing countries; however, their initiatives are not tied directly to the
CCS or CHAS. In addition, the CCS has recently appointed a liaison to the
IAC; this may provide for future collaboration between the committees on
chemical safety practices internationally.
Regional Organizations
Regional organizations, such as the Arab Union of Chemists, Federa-
tion of Asian Chemical Societies, and the Federation of African Societies of
Chemistry (FASC), are key CSP partners in outreach to developing coun-
tries. For example, the president of FASC, Temechegen Engida, spoke to the
committee on his collaboration with the Pan African Chemistry Network
to conduct a recent survey of students and instructors at his university and
other institutions in Africa. Clear indications for the need for improvements
in instruction, equipment, procedures, and infrastructure were found. As
a result, FASC plans a series of major events across Africa in 2011, in
conjunction with IYC 2011, to promote safe practices and applications
of chemistry in laboratories, chemical production, and end uses. Major
resource needs were also identified, including funding, communication
infrastructure, trained personnel, and institutions willing to commit to the
regional efforts.
International Organizations
Among notable organizations that are capable of outreach to develop-
ing countries with respect to chemical laboratory safety and security are
the International Program on Chemical Safety (IPCS)14 and such U.N.
organizations as UNESCO. The IPCS INCHEM program, in collaboration
with the Canadian Centre for Occupational Health and Safety, provides
resources such as health and safety guides and international chemical safety
information cards.15 UNESCO16 has been a sponsor of the IUPAC Safety
Training Program, has regional offices throughout the world, and has a
long record of support for educational initiatives in the sciences, such as
the Global Microscience Project. As mentioned earlier, UNESCO is also a
partner with IUPAC in the IYC 2011.
The Strategic Approach to International Chemicals Management
(SAICM)17 is another initiative, and is implemented through the U.N. En-
vironment Programme and the World Health Organization. It is a global
policy framework for fostering the sound management of chemicals. The
SAICM supports the achievement of the goal agreed on at the 2002 Johan-
nesburg World Summit on Sustainable Development: to ensure that by
2020, chemicals are produced and used in ways that minimize substantial
adverse effects on the environment and human health. It particularly targets
the developing world. The SAICM is still in its formative stages, but it may
be useful to monitor its work to judge whether it can play a greater role in
promoting safe and secure laboratory practices.
The U.N. Industrial Development Organization18 manages a network
of cleaner production centers throughout the developing world that have re-
sponsibilities beyond chemical production and research; they have influence
in their regions with respect to regulations, policy, and training. The centers
can be contacted to explore the possibility of collaborating on laboratory
safety and security training and education.
The International Organization for Chemical Sciences in Development
(IOCD) is a U.S.-based nongovernmental organization that supports the sci-
ences in developing countries, with a focus on Africa.19 The IOCD believes
that increased international collaboration will improve the chemical sci-
ences, and in turn, the health and economic status of developing countries.
The organization supports symposia, international research sabbaticals,
and workshops in laboratory techniques.
2009).
OUTREACH IN DEVELOPING COUNTRIES 35
Professional Organizations
Three safety-related professional organizations in the United States
could be beneficial partners in outreach to developing countries. They can
be approached to provide forums for networking, administering compre-
hensive education programs, and serving as a bridge between scientists and
chemical safety officers. Similar organizations that provide comparable
information exist in many other countries, such as the British Occupational
Hygiene Society.
Private-Public Partnerships
The entire chemical industry is increasingly affected by global condi-
tions. The United Nations, the European Union (EU), and several countries
have enacted laws or developed guidance related to the safe and secure
management of chemicals. Their initiatives have a global impact. A no-
25 See the European Chemicals Agency Web site for more information about implementation
International Standards
The ISO (International Organization for Standardization)29 develops
and publishes international standards on scientific and technical issues in
industry. Many institutions in developing countries are increasingly seeking
to attain certification in international laboratory standards set by ISO, such
as the Quality Management Systems standard (ISO 9001) and the general
requirements for the competence of testing and calibration laboratories
27 For more information, see the NRCC website at www.nrcc6.org (accessed October 26,
2009).
28 Occupational Exposure to Hazardous Chemicals in Laboratories. 29 CFR 1910.1450.
http://www.osha.gov/pls/oshaweb/owadisp.show_document?p_table=standards&p_id=10106
(accessed January 22, 2010).
29 For more information, see http://www.iso.org/iso/home.htm (accessed October 26,
2009).
40 PROMOTING CHEMICAL LABORATORY SAFETY AND SECURITY
(ISO 17025). ISO 9001, for example, sets out eight principles that help
guide institutional policies and practices:
41
42 PROMOTING CHEMICAL LABORATORY SAFETY AND SECURITY
Leaders
Responsibility for safety and security rests ultimately with the head of
the institution and its operating units. In some cases, there may be legal
obligations and large personal fines or prison sentences if they do not pro-
vide a secure and safe working environment. Leadership by those in charge
ensures that an effective safety and security program is embraced by all;
even a well-conceived program will be treated casually by workers if it is
neglected by top management.
Safety Officers
To establish and support a unified effort for safety management and to
provide guidance to people at all levels, each institution should have at least
one designated safety officer. The safety officer should be equipped with the
knowledge, responsibility, and authority to develop and enforce an effective
safety and security management system.
National Research Council. Prudent Practices in the Laboratory: Handling and Manage-
ment of Chemical Hazards, Revised Edition. Washington, D.C.: The National Academies
Press, in press.
GUIDELINES 47
Accordingly, top leaders are ultimately accountable for chemical safety and
security. See the section on “Guidance on Assigning Responsibility and Ac-
countability” for more information.
SPECIAL CONCERNS
Security of Chemicals
Chemists and other scientists collectively use thousands of chemicals in
their laboratory work, but COCs pose a particular risk to the general public
if they are acquired by people who wish to inflict harm. Some COCs can
be used as precursors to make potentially deadly chemical agents or illicit
drugs. Other chemicals have hazardous properties that can pose risks to
laboratory personnel, especially if they are unaware of the properties. The
United Nations has developed a system, the Globally Harmonized System
for Classification and Labeling of Chemicals, for classifying chemicals ac-
cording to their hazardous properties. In that system the most hazardous
chemicals make up Hazard Class 1; these COCs should be kept secure from
theft or diversion, and there are laboratory security measures that can help
to prevent such diversions.
Security begins with the individual, and prudent security practices
for laboratories should include a system that limits access to authorized
personnel who have a need to work in the laboratory. Authorized person-
nel should be approved to work in a particular area and have access and
authority to use COCs by someone in the institution. Authorized personnel
should be given access through keys or card keys and may have identifi-
cation badges. The issuance of keys or card keys should be subject to an
established process in which laboratory personnel sign for keys and turn
them in when they leave the program. Keys should be of a type that is not
readily duplicated.
In the academic community, security measures can pose a challenge.
Teaching laboratories generally have few types and small amounts of chemi-
cals, and the chemicals are not likely to be COCs; however, many teaching
laboratories might have a wide range of solvents, some of which are COCs.
In general, more hazardous chemicals are used in advanced laboratories,
especially research laboratories, and there should be greater attention to
limiting access to those laboratories. Separating advanced research labora-
tories from other laboratories will make security much easier. In commer-
cial and government institutions in some countries, it is common to conduct
background checks of personnel who will work in research laboratories
and have access to COCs. It is not as common in academic institutions,
particularly for students. It takes vigilance on the part of those who work
48 PROMOTING CHEMICAL LABORATORY SAFETY AND SECURITY
Many of the ideas for this section are based on the National Institute of Justice document
A Method to Assess the Vulnerability of U.S. Chemical Facilities (November 2002). Other
documents that were useful are the state of South Carolina’s Best Practices: Workplace Se-
curity (February 2003), the Occupational Safety and Health Agency’s Compliance Policy for
Emergency Action Plans and Fire Prevention Plans (July 2002), the National Institute for
Occupational Safety and Health’s Guidance for Protecting Building Environments from Air-
borne Chemical, Biological, or Radiological Attacks (May 2002), and the U.S. Department of
Justice’s Using Crime Prevention Through Environmental Design in Problem-Solving, by Di-
ane Zahm (August 2007). Organizations identified in Chapter 2 may offer further resources.
GUIDELINES 49
Asset Evaluation
This investigation identifies and quantifies valuable assets—such as equip-
ment, instruments, libraries, and documents—that should be protected from
accidental loss or damage and from theft or destruction by persons who intend
to do harm or by natural disasters. Information should be included about
sources of replacement and alternative resources on campus or elsewhere that
could permit continuity of operations.
Threat Assessment
This identifies possible types of threats to the institution and specific
facilities from the generic to site-specific threats, from natural disasters to
terrorist attacks. To the extent possible, a threat assessment should describe
the adversarial groups or individuals, their ideological and economic mo-
tivations, members and supporters, leadership and organizational charac-
teristics, record of illegal or disruptive activities, preferred mode of action,
and potential capabilities to attack a target, what they typically want to
communicate to the public, and how they prefer to do it. Institutions must
to be careful to adhere to laws that protect personal privacy within their
country. Possibilities of attack or action against the institution and its facili-
ties should be detailed. The consequences of natural disasters—including
wind, water, fire, earthquake, and multifocal events such as those that occur
during cyclones, hurricanes, tornados, earthquakes, tsunamis, and volcanic
eruptions—should be estimated. Scenarios (best case and worst case) should
be generated to derive a measure of the potential severity of an event, natu-
ral or malicious. Chapter 4 of Prudent Practices in the Laboratory and the
American Chemical Society’s SVA provide more complete explanations of
this process.
50 PROMOTING CHEMICAL LABORATORY SAFETY AND SECURITY
BOX 3-1
Five Questions for Laboratory Safety and Security
Hazard Evaluation
The risks posed by use of a chemical can depend on the quantity
used. The larger the quantity of a COC being used, the more serious the
hazard; reducing the quantity being used (or stored) reduces the hazard.
The CSO or designated alternate should evaluate the hazards posed by
the chemicals in the quantities procured and used. The hazard evalua-
tion should consider the routes of potential exposure: eye contact, skin
contact, inhalation, injection, and ingestion (can be substantially reduced
by prohibiting eating and drinking in the laboratory). It should take into
account physical hazards and health hazards. Physical hazards can include
flammable or explosive chemicals, high-vacuum or high-pressure systems,
hot equipment or devices, cryogenic materials, radioactive materials, and
corrosive acids or bases. Combinations of chemicals that result in extreme
exothermic (heat-releasing) reactions can result in explosions if not prop-
erly controlled. Health hazards include acutely toxic chemicals, sensitizers
(allergens), chemicals that cause chronic toxicity (such as carcinogens), and
reproductive toxicants. Particular handling practices and procedures should
be developed for laboratory hazards (see the hazard assessment checklist
in Appendix F).
tional protection for the body from chemical exposure. Protective footwear
may be needed in some laboratories.
Respirators are a last resort for controlling a hazard and preventing
exposure. They should not be used unless all other methods of control are
inadequate. Respirators should be properly selected, should be correctly
fitted to a person’s face, and a person using a respirator should be aware of
its uses and limitations. It is essential that all respirator users receive train-
ing in respiratory protection and that respirator users must work in teams
of at least two workers.
If the hazard control measures (engineering or PPE) are not adequate
to prevent exposure and provide an acceptable level of safety, laboratory
management should not permit the experiment or procedure in question,
and should explore whether a safe substitute for COCs can be identified.
Incident Reporting
A process for reporting and investigating incidents should be estab-
lished. It should emphasize free exchange of information without penalty
to the people who report an incident. The objective is to (1) maintain a
culture in which people feel comfortable sharing information about prob-
lems they have encountered and about their concerns and (2) promote the
understanding that laboratory workers’ personal safety is paramount.
For more information, see the OSHA Respiratory Protection Standard: http://www.osha.
Establishing rules, programs, and policies for laboratory safety and security
is of no value if organizational leaders do not enforce them and if labo-
ratory managers and workers do not follow them. Incentives are needed
to ensure that laboratories operate safely and securely and comply with
established organization rules, programs, and policies. In its outreach to
top institutional leaders, the U.S. Department of State Chemical Security
Engagement Program (CSP) should encourage institutions to develop a
system of compliance with safety and security rules, programs, and poli-
cies. Organizations also need to identify the barriers to chemical laboratory
safety and security in their cultures and find ways to overcome them. This
chapter recommends a system for addressing the barriers to and fostering
compliance with good laboratory safety and security practices.
61
62 PROMOTING CHEMICAL LABORATORY SAFETY AND SECURITY
Inspections
There should be a program for regular inspections of all science and
engineering, safety and security practices, and facilities. Conducting an
inspection is just the first step; issues found should be resolved to achieve a
safer and more secure status. Written communication and documentation
of inspections and of resolution issues are essential (see Appendix G for
sample inspection checklist).
Conducting inspections also gives chemical safety officers (CSOs) op-
portunities to notice and reward best practices and to communicate them
to the larger scientific community. Leaders of the organization may want to
authorize CSOs to recommend individuals or groups for special recognition
and even material reward.
Reporting
A process for incident reporting and investigation should be established,
with an emphasis on free exchange of information without penalty to the
persons who report an incident (see Appendix G for a sample incident
report form). The objectives are to maintain a culture in which people feel
comfortable in sharing information about problems they have encountered
and promote an understanding that laboratory workers’ personal safety is
paramount.
Complex hierarchical systems in developing countries sometimes sup-
press individual responsibility. An organizational support system and a
fundamental change in the behavior of individuals are essential to enable
effective reporting of accidents, incidents, and lapses. The greatest challenge
is to reduce resistance to reporting problems.
Scientific leaders and administrators should regard the reporting sys-
COMPLIANCE WITH RULES, PROGRAMS, AND POLICIES 63
Enforcement
Both positive and negative feedback is necessary to ensure the proper
enforcement of safety and security rules and regulations. The reporting
system should delineate consequences of not reporting incidents and not
complying with safety and security rules. Establishing rewards for individu-
als and groups that display consistently safe behavior would reinforce the
desired behavior. Workers and students should be encouraged to speak up
when they witness incidents, lapses in abiding by safety rules, or outright
violations. Such laboratory incidents as sink fires, chemical-hood fires,
chemical spills, waste disposal accidents, and safety shower activations need
to be reported to a CSO and the laboratory supervisor. They should not be
considered trivial even if there is no immediate consequence, such as a call
to a fire department or a trip to a hospital emergency room.
Safety Incidents
Laboratory supervisors are responsible for reporting safety incidents
in their laboratories. A form should be filled out that indicates clearly the
name of the person involved, the name of the department, the date and
time of the incident, and details of the factors that contributed to it. Penal-
ties for not reporting should be severe enough to discourage hiding safety
incidents.
Security Breaches
All security breaches, small or large, need to be reported in writing, to
the concerned authorities. That requires an atmosphere of openness and
confidence in the rules and in the leaders. Reporting security breaches helps
to improve security systems. People who report security breaches immedi-
ately should be rewarded.
64 PROMOTING CHEMICAL LABORATORY SAFETY AND SECURITY
Suspicious Activity
All personnel should be trained to look out for suspicious activities
or persons. They should learn to report such activities in a timely manner.
Persons who do so should receive special recognition from organizational
leaders.
Best Practices
The laboratory community should be encouraged to report outcomes
of inspections. As mentioned earlier, positive recognition of good practices
during an inspection constitutes effective encouragement of a culture of
safety.
Investigations
An investigation should be used to establish the facts of an incident,
determine the cause of a problem, and recommend improvements. All in-
cidents should be investigated, but the depth of each investigation is deter-
mined by the seriousness of the incident, according to a process established
by the safety committee. For example, a minor incident may require only
a call or short interview with an individual or group. The findings of all
investigations should be in writing.
Statement of Task
2). It will examine the dual risks—in particular, the risk posed by theft
and diversion of relatively small amounts of chemicals from laboratory
settings—posed by TICs and other hazardous chemicals in developing
69
70 APPENDIX A
Meeting Agenda
Meeting 1
March 2, 2009
Washington, D.C.
10:00 a.m. Welcome and Introductions
Ned Heindel, Chair
71
72 APPENDIX B
March 3, 2009
CLOSED SESSION
Meeting 2
April 27-28, 2009
Washington, D.C.
Closed Session
Meeting 3
June 4, 2009
Washington, D.C.
June 5, 2009
Closed SESSION
Meeting 4
July 16-17, 2009
Woods Hole, Massachusetts
CLOSED SESSION
C
Committee and
Guest Speaker Information
Committee MemberS
Ned D. Heindel (Chair) is H. S. Bunn Chair and Professor of Chemistry
at Lehigh University. He joined Lehigh University in 1966. Dr. Heindel’s
research has focused mainly on the preparation of radiopharmaceuticals
and synthesis of useful therapeutic drug candidates. He is working on
countermeasures for sulfur mustard vesicant. Dr. Heindel has 11 patents,
four of which have been licensed. In 1994 he served as the president of the
American Chemical Society. Dr. Heindel earned his B.S. at Lebanon Valley
College in 1959 (chemistry and mathematics) and his Ph.D. at the Univer-
sity of Delaware in l963 (organic chemistry), and he held a postdoctoral
fellowship at Princeton University in l964 (medicinal chemistry).
75
76 APPENDIX C
Janet S. Baum has focused her professional career on complex R&D facili-
ties for medical, biotechnology, pharmaceutical, and academic clients. Her
specialized expertise includes planning for animal facilities, molecular- and
cellular-biology laboratories, and biosafety laboratories (to level 4). Ms.
Baum works with researchers, scientists, facilities staff, health and safety
personnel, and administrators to understand “big picture” objectives, cre-
ate consensus, and develop project requirements through understanding
of scientific processes and functions. Ms. Baum teaches at the Harvard
University School of Public Health and Washington University in St. Louis.
She is widely published on laboratory health and safety guidelines. She is
the author or coauthor of 15 books and numerous articles.
Mark C. Cesa is a senior research associate for INEOS USA LLC. He re-
ceived a Ph.D. (1979) and an M.S. (1977) in organic chemistry from the
University of Wisconsin-Madison and an A.B. in chemistry from Princeton
University (1974). Dr. Cesa is a past chair of the U.S. National Committee
for the International Union of Pure and Applied Chemistry (IUPAC). He is
chair of the IUPAC Committee on Chemistry and Industry, which conducts
the Safety Training Program sponsored by IUPAC, the U.N. Educational,
Scientific and Cultural Organization (UNESCO) and the U.N. International
Development Organization (UNIDO). The program allows safety experts
from developing countries to learn more about safety and environmental
protective measures by visiting and working in plants of IUPAC company
associates in the industrialized world. IUPAC, UNESCO, and UNIDO
established and have maintained the Safety Training Program to promote
interactions between developed countries and the developing world to dis-
seminate state-of-the-art knowledge on safety and environmental protection
in chemical production.
Robin Izzo is the associate director for laboratory safety in the Princeton
University Office of Environmental Health and Safety. She has more than
20 years of experience in laboratory safety, having held positions at the
University of Vermont and Harvard University before her 16-year tenure
at Princeton. Ms. Izzo was instrumental in working with the U.S. Environ-
mental Protection Agency (EPA) in developing proposed rule making to
make compliance with chemical waste regulations more relevant to colleges
and universities. Ms. Izzo is the chair of the coordinating committee for
the EPA College and University Sector Strategy, coordinating the efforts of
six national and international organizations to develop a framework for
environmental compliance and sustainability programs at colleges and uni-
versities. She is a member of the Board of Directors of the Campus Safety
Health and Environmental Management Association. Ms. Izzo holds a B.S.
in mathematics from the University of Vermont and an M.S. in environmen-
tal sciences from the New Jersey Institute of Technology.
safety issues for laboratory and industrial facilities. Mr. Phifer has received
professional certification from a variety of professional organizations, and
is an Occupational Safety and Health Administration authorized trainer. He
has served in numerous capacities for the American Chemical Society (ACS)
and is immediate past chair of the ACS Committee on Chemical Safety, and
chair of the ACS Division of Chemical Health and Safety. Mr. Phifer has
served actively with the ACS Laboratory Chemical and Waste Management
Task Force since 1981, including six years as chair. He is a member of the
Board of Editors of the Journal of Chemical Health and Safety. He cur-
rently serves as a member of the National Research Council’s Committee
on Prudent Practices for the Handling and Disposal of Chemicals.
planning from Ohio State University and his B.A. from the University of
Maryland.
Usha Wright is executive vice president and co-general counsel for O’Brien
& Gere, an environmental engineering and consulting firm in New York.
She has extensive international industry experience in chemical safety. In
2008 she retired as senior vice president for global workforce strategy at
ITT Corporation, a position she had held since 2005. From 1993 to 2005
Ms. Wright was vice president and associate general counsel for ITT, with
responsibility for environment, safety, and health (ES&H). Before join-
ing ITT, she was executive director of environmental health and safety at
Ciba Geigy Pharmaceuticals from 1977 to 1993. Ms. Wright has a B.S. in
chemistry from Rutgers University, an M.S. from the University of North
Carolina, and a J.D. from Rutgers University. She is a Certified Industrial
Hygienist and a Certified Safety Professional. She is on the board of the
Environmental Law Institute, where she is involved in conducting training
in ES&H compliance in various academic institutions in India. She is also
on the board of SHARE (shareafrica.org), a nongovernmental organization
working in western Kenya.
Guest SpeakerS
Mohammad El-Khateeb is the chairman of the Chemistry Department of
the Jordan University of Science and Technology in Irbid. He has held this
position since 2007, and he joined the department in 1996. Dr. El-Khateeb
served as the vice dean of the Faculty of Science and Arts at the university
from 2002 to 2004. He received a B.S. (1988) and an M.S. (1990) in chem-
istry from Yarmouk University in Irbid, Jordan, and a Ph.D. in inorganic
and organometallic chemistry from McGill University in Montreal, Canada,
in 1996. He has received numerous awards, including the 2008 Abdul
Hameed Shoman Award for Young Arab Researchers in chemistry and the
2004–2005 Alexander von Humboldt Scholarship at the Friedrich Schiller
University of Jena in Germany. He serves as the treasurer of the Jordanian
Chemical Society.
The following Tables (D-1 through D-5) are examples of the types of
chemicals that a laboratory would include in an inventory of Chemicals of
Concern (COCs).
Bis(2-chloroethylthiomethyl)ether 63918-90-1
1,5-Bis(2-chloroethylthio)-n- 142868-94-8
pentane
1,3-Bis(2-chloroethylthio)-n- 63905-10-2
propane
2-Chloroethylchloro-methylsulfide 2625-76-5
continued
85
86 APPENDIX D
QL O-Ethyl-O-2-diisopropylaminoethyl 57856-11-8
methylphosphonite
Sarin O-Isopropyl 107-44-8
methylphosphonofluoridate
Sesquimustard 1,2-Bis(2-chloroethylthio)ethane 3563-36-8
continued
88 APPENDIX D
Arsine 7784-42-1
Boron tribromide 10294-33-4
Boron trichloride Borane, trichloro 10294-34-5
Boron trifluoride Borane, trifluoro 7637-07-2
Bromine chloride 13863-41-7
Bromine trifluoride 7787-71-5
Dinitrophenol 25550-58-7
Dinitroresorcinol 519-44-8
Carbonyl fluoride 353-50-4
Chlorine pentafluoride 13637-63-3
Chlorine trifluoride 7790-91-2
Cyanogen Ethanedinitrile 460-19-5
Cyanogen chloride 506-77-4
Diborane 19287-45-7
Dichlorosilane Silane, dichloro- 4109-96-0
Dinitrogen tetroxide 10544-72-6
Fluorine 7782-41-4
Germane 7782-65-2
Germanium tetrafluoride 7783-58-6
Hexafluoroacetone 684-16-2
Hydrogen bromide (anhydrous) 10035-10-6
Hydrogen chloride (anhydrous) 7647-01-0
Hydrogen cyanide Hydrocyanic acid 74-90-8
Hydrogen fluoride (anhydrous) 7664-39-3
Hydrogen iodide, anhydrous 10034-85-2
Hydrogen selenide 7783-07-5
Hydrogen sulfide 7783-06-4
Methyl mercaptan Methanethiol 74-93-1
Methylchlorosilane 993-00-0
Nitric oxide Nitrogen oxide (NO) 10102-43-9
Nitrogen trioxide 10544-73-7
Nitrosyl chloride 2696-92-6
Oxygen difluoride 7783-41-7
Perchloryl fluoride 7616-94-6
continued
90 APPENDIX D
continued
94 APPENDIX D
95
96 APPENDIX E
ously and fostering the expectation that every employee, student, and
contractor on university premises will follow this policy and report any
environmental, health, or safety concern to university management.
• Monitoring our progress through periodic evaluations.
The forms in this appendix are to be used in conjunction with the guide-
lines for establishing a chemical laboratory safety and security program
described in Chapter 3.
97
Table F-1 Spreadsheet for Laboratory or Building
98
I. Pre-Operational Planning
[ ] Toxicity What is the level of toxicity? What are the
routes of exposure (inhalation, skin absorption,
ingestion, injection) and which of these are likely
under the conditions of use? What are the signs
and symptoms of overexposure?
[ ] Flammability Is the material flammable or explosive under the
conditions of use?
[ ] Warning Properties Can odor or irritation adequately warn of over-
exposure before it becomes dangerous?
[ ] Laboratory Equipment Is laboratory equipment in good condition?
Are machine guards or interlocks in place and
functioning?
[ ] Storage Precautions Does the material need isolated storage,
refrigeration or other special conditions for
storage?
[ ] Incompatible Materials Should certain materials be segregated (e.g.,
flammables and oxidizers)?
[ ] Reagent Stability Should materials be dated for disposal (e.g.,
ethers); should materials be kept refrigerated to
prolong shelf life?
[ ] Protective Clothing Is a lab apron or clothing made of resistant
material needed or is a lab coat adequate?
[ ] Gloves What glove material is needed? Are the right
type, thickness, glove length, and size available?
[ ] Eye Protection What type of eye protection is needed—safety
glasses for impact, chemical splash goggles for
chemicals? Is a face shield needed in combination
with the goggles?
[ ] Heat Sources Is heating needed? Is there an alternative to open
flames? Are heating mantles in good condition?
[ ] Electrical Equipment Is equipment grounded properly? Are electrical
cords insulated? Is ground fault circuit
interruption (GFCI) needed?
[ ] Vacuum/Pressure Systems Have connections been leak tested, hydrostatically
tested, properly vented, and traps installed when
necessary?
[ ] Ventilation/Containment Does the work need to be done in a chemical
hood, ventilated cabinet or a glove box to
provide the needed level of containment?
100 APPENDIX F
1. substancE information
A. Chemical name ____________________________________ CAS number _________________
B. Carcinogen Reproductive toxin High acute toxicity
C. Estimated rate of use (e.g., g/month) ________________________________________________
D. MSDS reviewed and readily available Yes No
2. hazards
Physical hazards
A. Flammable Yes No B. Corrosive Yes No
C. Reactive Yes No D. Temperature-sensitive Yes No
E. Stability (e.g., decomposes, forms peroxides, polymerizes, shelf-life concerns) Stable Unstable
F. Known incompatibilities ____________________________________________________________
health hazards
G. Significant routes of exposure
Inhalation hazard Yes No
Skin absorption Yes No
H. Sensitizer Yes No I. Medical consultation needed Yes No
3. ProcEdurE
A. Briefly describe how the material will be used _______ __________________________________
_____________________________________________________________________________________
_____________________________________________________________________________________
_____________________________________________________________________________________
[ 85 ]
102 APPENDIX F
4. ExPosurE controls
Ventilation, isolation
A. Chemical hood required Yes No
B. Glove box required Yes No
C. Vented gas cabinet required Yes No
8. WastE disPosal
A. In-lab neutralization Yes No
B. Used up in process (e.g., no waste) Yes No
C. Dispose of as hazardous waste Yes No
[ 86 ]
APPENDIX F 103
9. authorization
This person has demonstrated an understanding of the hazards of the listed substance and plans
to handle the substance in a manner that minimizes risk to health and property. He/she is authorized
to use the substance in the manner described.
___________________________________ __________________________________
Supervisor Chemical Safety and Security Officer
B. Explain differences between initial planning and how material was actually used or handled.
C. Are less hazardous materials available to produce the same or better results? If so, describe.
D. Could the quantity or concentration used be reduced for safer handling without causing an unwanted
outcome? If so, describe.
E. List any recommendations for improving the health, safety or environmental impact of this process or
chemical in the future.
[ 87 ]
104 APPENDIX F
LOCATION LOCATION
Nearest Fire Extinguisher: Nearest Fire Alarm:
O Strong
O Human O Other:
Oxidizers
O Toxins O Other:
O Other: O Other:
Complete and post next to your laboratory door, with a second copy next to your phone.
[ 95 ]
G
Compliance Forms
105
106 APPENDIX G
insPEction chEcklist
Department, Group, or Laboratory: _________________________________________
Inspector:______________________________________________________________
Date: _________________________________________________________________
Building and room: ______________________________________________________
Laboratory supervisor: ___________________________________________________
lABoRAtoRY EnViRonMEnt
Work areas illuminated Y N NA
Storage of combustible materials minimized Y N NA
Aisles and passageways clear and unobstructed Y N NA
Trash removed promptly Y N NA
No evidence of food or drink in active laboratory areas Y N NA
Wet surfaces covered with nonslip materials Y N NA
Exits illuminated and unobstructed Y N NA
COMMENTS:
COMMENTS:
[ 89 ]
APPENDIX G 107
COMMENTS:
COMMENTS:
ELECTRICAL HAZARDS
Flexible cords in good condition Y N NA
Cords not on surfaces where flammable liquids may pool Y N NA
Cover plates in place for outlets and switches Y N NA
Circuit-breaker panels unobstructed Y N NA
Multiplug adapters have overload protection Y N NA
No extension cords in use Y N NA
Ground-fault circuit interrupters (GFCI) used for wet areas Y N NA
Guards or covers in place for electrophoresis devices Y N NA
COMMENTS:
[ 90 ]
108 APPENDIX G
COMMENTS:
COMMENTS:
COMMENTS:
[ 91 ]
APPENDIX G 109
COMMENTS:
SECURITY
Doors to lab operate, close and lock properly Y N NA
Windows operate, close, and lock properly Y N NA
Alarm systems operating properly Y N NA
Keys and access cards kept in secure area out of sight Y N NA
COMMENTS:
COMMENTS:
[ 92 ]
110 APPENDIX G
IncIdent RepoRt
Personal Data
Employee/Student Name Case No.
Employee/Student Phone No.
Employee/Student Dept. Investigation Date
Employee Supervisor Investigator Name
events Details
accident type Caught In/Between Contact with Chemical Contact with Hot Surface
Environmental Exposure Ergonomic Needle Stick
Pushing/Pulling Slip/Trip/Fall Struck Against
Struck By Twist/Turn Other
Needle Stick
[ 93 ]
APPENDIX G 111
Equipment ____________________________________________________________________________
Tools / PPE____________________________________________________________________________
Environment __________________________________________________________________________
Procedure______________________________________________________________________________
Personnel______________________________________________________________________________
Other ________________________________________________________________________________
causal Factors
______________________________________________________________________________________________
_____________________________________________________________________________________________
_________________________________________________________________________________________________
__________________________________________________________________________________________________
__________________________________________________________________________________________________
_____________________________________________________________________________________________
_____________________________________________________________________________________________
recoMMeNDatioNs
[ 94 ]
112 APPENDIX G
The text and questions of each lesson should be handed out to partici-
pants if possible. The introduction and commentary for each lesson are for
use by the instructor only and should not be distributed to participants. The
introduction and commentary are available to help the instructor guide the
discussion, ask the appropriate questions, and make the experience useful
for all participants.
Lessons provide an effective method of teaching. Discussing lessons is
a way to involve participants in familiar and relevant issues. The purpose
of the lessons is to ask participants to consider the choices they face as they
attempt to promote a culture of safety and security in the laboratory.
Five of the lessons are directed toward laboratory managers or others
who supervise laboratories. The remaining four lessons are directed toward
people who work in the laboratories, including students and employees.
Discussion begins with participants thinking about what might be going on
in the minds of the fictional individuals featured in the cases. Every lesson
includes reflective questions that aim to encourage participants to consider
the following concerns: Could this happen in our laboratory? Does this
happen here? What strategies could we develop to deal with this issue in
our workplace?
Below are tips on how to successfully use lessons. The below guidance
is taken from Kenneth D. Pimple’s article “Using Case Studies in Teaching
Research Ethics.” Pimple says that you must:
Adapted from Pimple, Kenneth D., “Using Case Studies in Teaching Research Ethics”
(2007). Resources. Paper 293. http://www.ethicslibrary.org/resources/293.
APPENDIX G 113
For Instructor
Objectives:
• Recognize the importance of personal protective equipment (PPE)
• Identify barriers to the safe and consistent use of PPE in laboratories
• Generate action steps that laboratory managers can use to encour-
age the use of PPE among laboratory workers and visitors
• Identify methods for convincing supervisors and other institutional
leaders of the importance of PPE and its regular use
• Recognize that there are many ways to encourage the adoption of
safe practices in a laboratory
Reasons for not wearing the goggles in this lesson could include
There may also be many reasons why the women in the lab are even less
likely to use the goggles than the men. Perhaps the female workers believe
their tasks are less risky than the ones performed by the men. It is also pos-
sible that the women may feel that their health is less important than that
of the men in their laboratories and if so, perhaps they are choosing not to
diminish the supply of available goggles for their male colleagues.
APPENDIX G 115
Segment 1
A recent graduate of a well-respected institution is hired as a labora-
tory manager for a small chemical company. Soon after starting work, the
manager notices that many laboratory personnel do not have safety goggles.
To fix the problem, the manager orders pairs for everyone and invites the
staff to pick them up from central inventory. A few weeks later, the manager
notices that many pairs of goggles are still in storage. On a walk through
the labs to see what is going on, the manager notices that many of the
goggles are prominently displayed on laboratory shelves but still in boxes.
The manager also notices that many of the female employees have not even
picked up their goggles from central inventory.
Segment 2
As an attempt to rectify the situation, the laboratory manager hands
out the remaining goggles to those who had neglected to pick them up and
reminds the staff of the importance of using safety goggles while working in
the lab. The manager is reassured by the fact that everyone agreed with him.
Nevertheless, when walking through the labs a few days later, the manager
notes again that many personnel still are not wearing their goggles.
3. What should the lab manager do now? List the strategies the
manager could use in the table below. Note the advantages and
disadvantages of each option.
116 APPENDIX G
Strategies to
Barriers address barrier Advantages Disadvantages
goggles are remind demonstrates does not
uncomfortable personnel of the a consistent address the
to wear need for goggles culture of safety specific problem
to prevent eye in the lab of discomfort
injuries
Segment 3
After many weeks of work, the manager succeeds in getting the staff
to wear their goggles consistently. One day, as part of a review of the in-
stitution, the manager’s supervisor takes a tour of the laboratories. When
offered goggles before entering the laboratory, the supervisor waves them
off saying, “Oh, I will only be in there for a few minutes. I’m sure I’ll be
fine.”
APPENDIX G 117
For Participants
Segment 1
A recent graduate of a well-respected institution is hired as a labora-
tory manager for a small chemical company. Soon after starting work, the
manager notices that many laboratory personnel do not have safety goggles.
To fix the problem, the manager orders pairs for everyone and invites the
staff to pick them up from central inventory. A few weeks later, the manager
notices that many pairs of goggles are still in storage. On a walk through
the labs to see what is going on, the manager notices that many of the
goggles are prominently displayed on laboratory shelves but still in boxes.
The manager also notices that many of the female employees have not even
picked up their goggles from central inventory.
Segment 2
As an attempt to rectify the situation, the laboratory manager hands
out the remaining goggles to those who had neglected to pick them up and
reminds the staff of the importance of using safety goggles while working in
the lab. The manager is reassured by the fact that everyone agreed with him.
Nevertheless, when walking through the labs a few days later, the manager
notes again that many personnel still are not wearing their goggles.
APPENDIX G 119
1. What should the lab manager do now? In the table below, list the
strategies the manager could use. Note the advantages and disad-
vantages of each option.
Strategies to
Barriers address barrier Advantages Disadvantages
Segment 3
After many weeks of work, the manager succeeds in getting the staff
to wear their goggles consistently. One day, as part of a review of the in-
stitution, the manager’s supervisor takes a tour of the laboratories. When
offered goggles before entering the laboratory, the supervisor waves them
off saying, “Oh, I will only be in there for a few minutes. I’m sure I’ll be
fine.”
5. Does the staff at your laboratory comply with other similar impor-
tant safety measures? Why or why not?
120 APPENDIX G