Contador de Particulas Q-09 PDF
Contador de Particulas Q-09 PDF
Contador de Particulas Q-09 PDF
PA RT I C L E C O U N T E R S
OPERATING MANUAL
Handheld 2016, 3016, 5016
00
Lighthouse Worldwide Solutions
Operating Manual
Copyright © 2011-2017 by Lighthouse Worldwide Solutions. All rights reserved. No part of this
document may be reproduced by any means except as permitted in writing by Lighthouse
Worldwide Solutions.
The information contained herein constitutes valuable trade secrets of Lighthouse Worldwide
Solutions. You are not permitted to disclose or allow to be disclosed such information except as
permitted in writing by Lighthouse Worldwide Solutions.
The information contained herein is subject to change without notice. Lighthouse Worldwide
Solutions is not responsible for any damages arising out of your use of the LMS program.
HANDHELD 2016™, HANDHELD 3016™, HANDHELD 5016™ and LMS™ are
trademarks of Lighthouse Worldwide Solutions.
UL 61010A-1 – UL Standard for Safety Electrical Equipment for Laboratory Use; Part 1: General Requirements.
Replaces UL 3101-1
Supplementary information: The product herewith complies with the requirements of the Low Voltage
Directive 73/23/EEC amended by Directive 93/68/EEC and the EMC Directive 89/336/EEC amended by Directive
93/68/EEC, and carries the CE marking accordingly.
Table of Contents
Chapter 2 Introduction
Overview ........................................................................................................................ 2-1
Description ..................................................................................................................... 2-2
HANDHELD Specifications .......................................................................................... 2-3
Chapter 4 Operation
Using the Instrument ...................................................................................................... 4-1
Touch Screen Overview ................................................................................................. 4-2
Menu Map ......................................................................................................... 4-2
MAIN Screen ................................................................................................................. 4-3
Index
This manual describes the detailed operation and use of the Lighthouse
HANDHELD 2016, 3016 and 5016 Airborne Particle Counters.
Hexadecimal numbers are shown with the word “hex” or with a small
“h” following the digits. For example:
hex 0D
0Dh
Additional For more information about the Lighthouse HANDHELD 2016, 3016,
5016 Airborne Particle Counter, contact Lighthouse Worldwide
Help Solutions:
248083400-1 Rev 7 i
Lighthouse HANDHELD 2016, 3016, 5016 Gen F Operating Manual
ii 248083400-1 Rev 7
00
1 General Safety
General Warnings and cautions are used throughout this manual. Familiarize
Safety yourself with the meaning of a warning before operating the particle
counter. All warnings will appear in the left margin of the page next to
the subject or step to which it applies. Pay close attention to each
warning message. Take extreme care when performing any procedure
preceded by or containing a warning.
Laser Safety This product contains a laser-based sensor that is a Class 1 product (as
Information defined by 21 CFR, Subchapter J of the Health and Safety Act of 1968)
when used under normal operation and maintenance. Service
procedures on the sensor can result in exposure to invisible radiation.
Service should be performed only by factory-authorized personnel.
WARNING: The use The particle counter has been evaluated and tested in accordance with
of controls, adjustments, EN 610109-1:1993, “Safety Requirements For Electrical Equipment
or performance of
procedures other than
for Measurement, Control, and Laboratory Use” and IEC 825-1:1993,
those specified within “Safety of Laser Products”. See Figure 1-1.
this manual may result in
exposure to invisible
(infrared) radiation that
can quickly cause
blindness. As a general
precaution, avoid any
possible exposure to
laser radiation by
honoring manufacturer
seals and warranty Figure 1-1 Example of Laser Warning Label
stickers .
For further technical assistance, contact Lighthouse at 800-945-5905
(USA Toll Free), 541-770-5905 (Outside of USA).
2 Introduction
The model number signifies the minimum particle size measured by the
instrument. The number “2016” indicates a 0.2μm minimum channel
size at 0.1 CFM with up to 6 channels. The number “3016” indicates a
0.3 μm minimum channel size at 0.1 CFM with up to 6 channels. The
number “5016” represents a 0.5μm minimum channel size at 0.1 CFM
with up to six channels.
The instrument uses a laser-diode light source and collection optics for
particle detection. Particles scatter light from the laser diode. The
collection optics collect and focus the light onto a photo diode that
converts the bursts of light into electrical pulses. The pulse height is a
measure of particle size. Pulses are counted and their amplitude is
measured for particle sizing. Results are displayed as particle counts in
the specified size channel.
• Print data tables using the data transfer software included with your
instrument. Additionally use LMS Express to print graphs, data
tables, and standards reports.
HANDHELD
Specifications
Size Range 0.2 - 10.0 μm
HANDHELD 2016 0.2, 0.3, 0.5, 0.7, 1.0, 2.0 μm
Channel Thresholds
HANDHELD 3016 0.3, 0.5, 0.7, 1.0, 2.5, 5.0 μm
Channel Thresholds
HANDHELD 5016 0.5, 0.7, 1.0, 3.0, 5.0, 10.0 μm
Channel Thresholds
Other sizing available for each model; specify
at time of order
Flow Rate 0.1 CFM (2.83 LPM)
Counting Efficiency 50% (per ISO 21501-4)
Laser Source Laser diode
Zero Count Level <1 count/5 minutes (per ISO 21501-4)
Calibration NIST Traceable
Count Modes Concentration, manual/automatic, beep,
cumulative/differential
Data Storage Up to 3000 sample records, includes particle
& environmental data, plus location and time
Communication Modes RS232 or RS485 via RJ-45 to PC or printer
Supporting Software LMS XChange Data Transfer Software, LMS
Express/RT/RT Plus; LMSNet
Environmental Sensors Temperature/Relative Humidity Probe:
0-150°F (-17.8 to 65.6°C) ±1.8°F @ 77°F, 0-
100% ± 5% @ 33%
Touch Screen Display 3.8" (9.25 cm), 320x240
Printer External thermal printer (optional)
Reports FS-209E (ft) , FS-209E (m), ISO 14644-1, EU
GMP (0.5 and 5.0μ channels must be active)
Key Software Features Historical data review, password protection
Enclosure High impact injection molded plastic
Sample Output Internally filtered to HEPA standards
(>99.97% @ 0.3μm)
Vacuum Source Internal pump, flow controlled
Table 2-1 Specifications
3 Unpacking, Inspecting
and Installation
Initial The instrument is thoroughly inspected and tested at the factory and is
Inspection ready for use upon receipt.
Unpacking It is presumed that when the shipment was received, the following took
place:
Verify the contents of the package against the Shipping List. If anything
appears to be missing, please contact your sales representative at
Lighthouse Worldwide Solutions immediately at 510-438-0500 (Sales).
Shipping Should it become necessary to return the unit to the factory for any
Instructions reason, contact Lighthouse Customer Service or visit our website,
www.golighthouse.com/rma, and obtain a Return Merchandise
Authorization (RMA) number. Reference this number on all shipping
documentation and purchase orders. After receipt of the RMA number,
follow the shipping instructions below:
WARNING: If the 1. Use the original container, nozzle caps and packing materials
instrument is damaged whenever possible. Remove any instrument battery and package
during a return shipment
due to inadequate user
it to ship separately - refer to www.golighthouse.com/rma for
packing, the warranty detailed instructions. Remove attachments, such as TRH or Iso-
may be voided and may kinetic probes, and package to prevent physical and ESD damage.
result in additional
repairs being billed to
2. If the original container and packing materials are not available,
the customer.
wrap the unit in “bubble pack”, surround with shock-absorbent
material and place in a double-wall carton - the instrument should
not rattle around when the carton is vigorously shaken. If the
instrument is damaged during shipment due to inadequate user
packing, the warranty may be voided and may result in additional
repairs being billed to customer. You may contact Lighthouse to
purchase a replacement shipping container and nozzle caps.
WARNING: Do not 3. Seal container or carton securely. Mark “FRAGILE” and write the
ship the instrument with Return Merchandise Authorization (RMA) number on any
the battery installed.
unmarked corner.
4. Return the instrument to the address provided by your Lighthouse
representative or the RMA website.
Accessories You may order several optional accessories to tailor the unit to your
needs.
1. Make sure that the power switch is in the OFF position and the
instrument’s power adapter is not connected.
5. Tuck the battery release ribbon over the battery. See Figure 3-4.
7. Slide the battery compartment door to the right until it clicks and
latches. See Figure 3-6.
Connect Power
Connect the power adapter as illustrated in the following steps:
1. Insert the round DC power plug into its receptacle on the left side
of the HANDHELD. See Figure 3-7.
3. Plug the adapter’s AC power cord into the AC power source. The
battery will begin and continue to charge until it is fully charged
or DC power is removed.
Note: Remove the 3. Hold the instrument securely then pull the battery release ribbon
battery if the instrument will outward to disconnect the battery and slide the battery out.
be stored for a month or
longer. Leaving the battery
Remove the battery. See Figure 3-11.
in during storage will drain
the battery to the point
where it will not recharge.
Note: The DATA port 1. To connect to the HANDHELD, insert the RJ45 end of the
can be used for the printer HANDHELD data communications cable to the DATA port as
or to connect HANDHELD
to an external computer. It
shown in Figure 3-13.
cannot be used to connect
to both at the same time.
Note: LMS Express 2. Connect the other end of the data communication cable to your
allows you to upload data Lighthouse Monitoring System or PC running LMS Express or
from your HANDHELD;
LMS Express RT allows
LMS XChange software.
you to also collect data in
real time. Please refer to the LMS XChange, LMS Express or LMSNet manual
for additional information.
4 Operation
This chapter describes how to use the HANDHELD 2016, 3016 and
5016 Airborne Particle Counters.
Using the The HANDHELD comes with a charged battery and is ready for use.
Instrument To start using the instrument, proceed as follows:
WARNING: Do not 1. Insert the battery included with the shipment. (See Chapter 2 for
attempt to sample instructions.)
reactive gases (such as
hydrogen or oxygen)
with this instrument. 2. Position the instrument in the environment to be measured.
Reactive gases create an
explosion hazard in the 3. Remove the protective cap from the inlet tube. To use the
instrument. provided isokinetic probe, install it by connecting to inlet tube on
Sampling any gas under
the top of the instrument. NOTE: Do not discard the protective
pressure can damage the cap. It should be placed on the inlet tube any time the
instrument and void the instrument is moved outside the environment being
warranty. measured.
Sampling any gas that is
not the same density as 4. The included Temperature/Relative Humidity probe can be
ambient air can result in attached to the provided receptacle to read environmental data.
inaccurate data.
5. Set on/off switch found on the left side of the unit to ON.
Contact Lighthouse for
more information.
6. The Start Up screen displays on the LCD.
Note: The pump motor 11. If the instrument is in AUTO mode with cycles and a hold time,
requires a minimum of 5 “HOLDING” will display after each cycle and “FINISHED” will
seconds to ramp up to full
flow. Refer to “Pump
display when all the cycles are complete.
Startup” on page 35.
12. Press the “STOP” button to stop the instrument before the cycles
are complete.
This interface allows the user to easily view and configure the
instrument to specific needs and applications. See Figure 4-1.
Menu Map
MAIN Screen
Note: The Screen Shots The MAIN screen gives the user a single snapshot view of the status of
shown in this chapter were the instrument. The instrument can be powered by a power supply or
taken from the 3016
model. The 2016 and 5016
from a removable battery. When a battery is used, the battery indicator
screens are identical will show the level of the battery charge remaining. See Figure 4-2 &
except for the channel Figure 4-3.
sizes.
• RECIPE button: Allows the user to view, load and unload recipes
that have been configured and saved in the recipe data base.
WARNING: If the Air Flow is insufficient, turn the instrument off and
contact Lighthouse Worldwide Solutions tech support.
Note: If Hold time is • HOLD: Displays the hold time in between cycles. The maximum
greater than 1 minute, the hold time is 99 hours, 59 minutes, 59 seconds.
pump will stop during that
time. At the end of the hold
time, the pump will restart. • RECS: This displays the current number of records stored in the
instrument and the total number of records that can be stored. The
data buffer is a circular buffer. The HANDHELD can store up to
3000 records. An asterisk (*) will appear in front of counts when
the buffer wraps.
Note: There is a one • START/STOP: Press START button on the screen to start
second startup during counting. When running, the instrument will display
which the pump is
accelerating to full power.
“COUNTING” in the lower right portion of the screen as shown in
During this time, the word Figure 4-5.
“STARTING” will display.
Press the STOP button to stop counting; the word “STOPPED” will
display.
LOCATION Selection
Changing Locations
The unit can display both Differential and Cumulative data at the same
time on the Zoomed View screen. To enable this feature, go to the
CONFIG: Options screen as shown in Figure 4-9.
The buttons available when touching the data area of the screen after
selecting DiffCuml on Zoom are shown in Figure 4-12. Note the
selections are different but their functions are the same as on dual
display screen.
START/STOP counting
Select the MAIN button to return to the MAIN Screen view or press
BACK to return to the previous level. Here, the user can choose what
data type is to be displayed in one column on the Zoomed View screen.
Press the MAIN button, then tap in the data area to go into the Zoomed
View. See Figure 4-15.
DATA SETUP Figure 4-17 displays the Data Setup option buttons. These options
allow the user to configure the parameters for data collection during a
sample.
Particle Channels
The instrument’s particle channels can be enabled or disabled on the
Particle Channel. A checkmark is displayed next to each enabled
channel as shown in Figure 4-18.
Note: The data buffer is • The checkmark button next to each channel size is a toggle. Press it
cleared when channels are once to disable a channel and a red “X” will display, indicating that
enabled or disabled. This
ensures that all of the data
the channel is disabled. Press the button again and it will change
in the buffer will have the back to the checkmark, enabling the channel.
same number of channels.
When channels are disabled, they are removed from the MAIN screen
display, from the reports, and from the printouts.
The channel size for disabled channel(s) remain in the Data screen,
however the instrument does not record data for disabled channels.
Analog Channels
A Temperature and Relative Humidity probe can be connected to the
HANDHELD via a connector on the top of the unit.
There are two buttons on the Select Temperature Units window. The
button displayed shows the units that are currently selected: F for
Fahrenheit and C for Celsius.
When the unit is not counting or when it is holding, you can display the
instrument’s current Analog data by pressing press anywhere in the
Particle Data area to bring up the Zoomed Data View, then press the
Analog toggle button to display Analog data. See Figure 4-23.
SAMPLE
Configure the Sample Time and the number of samples to be collected
on the Sample screen as shown in Figure 4-24.
Note: The pump starts The Initial Start Delay gives the operator time to exit the area under
immediately when START test so that the measurement is taken under a controlled condition.
is pressed. If a Start Delay
is required, the Delay
The maximum delay time is 99 hours, 59 minutes and 59 seconds.
should not be set to less
than 5 seconds or readings Select the DELAY button; enter the initial delay time in hours,
may be unreliable. minutes and seconds using the numeric keypad on the right.
Note: If the Hold time is The maximum hold time is 99 hours, 59 minutes and 59 seconds.
set to 00:00:00 in Auto This field will count down to indicate how much time is left for the
Mode, the instrument will
run the samples according
Hold period.
to the sample time and the
# of cycles, but with no Select the HOLD button; enter the time in hours, minutes and
hold time in between seconds using the numeric keypad on the right. Press ERASE to
cycles.
erase a number, if needed. Press ENTER to set the Hold Time.
Note: If the Hold time is • HOLD: The Hold Time (hh:mm:ss) is the time between count
greater than one minute, cycles when the instrument is not counting particles.
the pump will shut off
during the specified hold
time.
Note: The maximum • SAMPLE: The Sample Time (hh:mm:ss) is the duration of one
Sample Time is 23:59:59. counting cycle. The Sample Time will count down on the MAIN
screen when the instrument is in Auto or Manual mode to indicate
how much time is remaining in the Sample.
Select the SAMPLE button; enter the time in hours, minutes and
seconds using the numeric keypad on the right. Press ERASE to
erase a number, if needed. Press ENTER to set the Sample time.
Note: When the particle • SAMPLE VOLUME: Instead of selecting a specific Sample Time,
3
volume is ft the minimum the instrument can be set to measure a specific Sample Volume in
3
sample volume is 0.1 ft .
cubic feet (ft3), cubic meters (m3) or liters (l). When this is set, the
corresponding Sample Time will automatically be set. See Figure
4-25.
SETTINGS
The instrument can be configured to count in different modes and
formats. See Figure 4-26.
COUNT MODE
Note: BEEP mode only • BEEP - In this mode, the instrument is pre-configured to beep
works with CUMULATIVE according to the alarm threshold set in Alarm Configuration and the
data and for Sample Times
greater or equal to 6
instrument’s sample time if the instrument is set to collect
seconds. cumulative data. Counting starts one second after the START
button is pressed and will continue until the STOP button is
pressed.
Note: BEEP mode only If alarming is enabled on more than one channel size, only the
works with CUMULATIVE smallest channel size will be used to trigger the alarm in BEEP
data.
mode. Larger channel sizes will be ignored.
Note: If BEEP mode is The data will be recorded based on the set sample time and hold
set to one count, the beeps time and can be viewed in the View Buffer and on the printouts.
may not be for every single
count.
There will be no indication on the record, however, that the data
was saved while the instrument was in BEEP mode.
While in BEEP mode the instrument can be set to beep 1 to 4 beeps per
second depending on the number of particles the instrument has
counted per second.
The value set in the smallest particle channel’s alarm is the trigger for a
single beep per second. If the smallest particle channel is set to 2, the
instrument will beep once every second for every 2 particles the
instrument counts per second.
PARTICLE Display
For example, the cumulative count for the 1μm channel is the sum of
that channel’s count + 2.5μm count + the 5μm count.
The differential count for the 1μm channel is the number of particles
between 1μm and 2.5μm.
ALARM
The user can enable alarming on specific channels as illustrated in
Figure 4-27.
Threshold Button
Note: Alarming is only To enable the alarming for any channel, press the “X” next to that
applicable for AUTO and channel. When a checkmark is displayed, that channel is enabled for
MANUAL mode. It applies
only to Raw particle counts
alarming. Press the checkmark to disable the alarming for that channel.
even if the instrument is
displaying Normalized Alarm Threshold
data.
Press the threshold button next to the enabled channel in order to set the
If the instrument is set to
Differential data, the alarm alarm threshold for that channel. See Figure 4-28.
threshold will apply to the
differential counts.
Note: To receive alarms, Enter the desired alarm threshold for the selected particle channel in
the Sample Time must be number of particles, then press ENTER. The threshold value will be
greater than 1 second.
updated on the Particle Alarm screen as shown in Figure 4-29.
When a particle channel that is enabled for alarming goes into alarm,
the selection cursor (>) and the channel size are highlighted in red as
shown in Figure 4-30.
Note: If alarms are
enabled on two channels, if
the user presses the Alarm
Acknowledge button when
the first channel goes into
alarm, the alarm will not
sound if the second
channel’s threshold is
reached within the sample
period.
Clear Buffer
Press the Clear Buffer button to clear the instrument’s data buffer. See
Figure 4-31.
DEVICE The Device Setup buttons allow the user to set and adjust how the
SETUP instrument operates when running samples. Specific functions can be
enabled and disabled for display options, data output and security. See
Figure 4-32.
CLOCK
Use the Clock screen to set the instrument’s date and time. See Figure
4-33.
Set the instrument’s Date by entering values for the desired month, day
and year and then press the ENTER button.
Note: MONTH 1ST (M / D/ Change the Date’s format by pressing the M / D/ Y button to display the
Y) is the default date format. date as month-first. Alternatively pressing the D / M/ Y button displays
the Date as day-first and the Y / M/ D button displays the date year-
first. See Figure 4-34 and Figure 4-35.
Enter the desired Time in hours, minutes and seconds then press
ENTER to save the new time.
OPTIONS
Several optional configuration settings are found on the OPTIONS
screen. See Figure 4-37.
CONTRAST ADJUST
The audio level of the BEEP can be adjusted by pressing the second set
of UP and DOWN arrows.
The ALIGN button allows you to re-align the touch screen so the
locations that you touch on the screen correspond to the expected
button or function.
WARNING: Be • The screen in Figure 4-38 appears. Touch anywhere on the screen
careful to touch the to continue calibration.
screen at the specified
locations only. If
touching the screen
elsewhere during this
process, the screen will
be incorrectly aligned.
Note: Using a PDA Stylus • At the next screen, touch the arrow displayed in the upper right
provides higher accuracy to corner. This needs to be done a total of three times before
the touch screen interface. continuing to the next alignment. See Figure 4-39.
• The third screen displays the arrow in the upper left corner. The
arrow will have to be touched three times to ensure calibration as
Figure 4-40 illustrates this.
Note: The screen • Once the final alignment is complete, the following screen is
alignment function can displayed. See Figure 4-42. Touch anywhere in the screen to return
also be accessed by to the OPTIONs screen.
touching the screen when
powering the instrument
on.
Autostart Mode
DiffCuml on Zoom
One Channel
Note: If the first channel One Channel mode only affects how data is displayed on the MAIN
is disabled and One screen. Refer to Figure 4-43.
Channel mode is enabled,
the display and zoomed
data view will be blank.
Pump Startup
This is ON by default and sets a three-second pump ramp up time at the
beginning of the first sample, or at the beginning of all samples if the
HOLD time is greater than one minute, to stabilize the laser and air
flow. This setting should be left in the default mode unless special
applications, such as “surface scans”, require it to be disabled.
LANGUAGE
Press the desired language button then BACK or MAIN. The default is
English.
COMM ADDRESS
When the HANDHELD is connected to a data collection system or
daisy chained at the end of a chain of RS-485 instruments, the
instrument’s COMM address is used to identify it.
Set the COMM Address by using the numeric keypad to select the
address; press ERASE to erase a number, if needed. Press ENTER to
accept the value. See Figure 4-45.
OUTPUT SETUP
The Print configuration has several options for printing the data that the
user sets on the Printer Setup screen shown in Figure 4-46.
SECURITY
To restrict access to the instrument and/or configuring the instrument,
the HANDHELD has two different password levels. See Figure 4-47.
• To set the password for the POWER ON, select the POWER ON
button, then type in a password using the numeric keypad. Press the
ERASE button to delete the last character, if needed.
• Press ENTER to save.
• To set the Configuration (CFG) password, select the CFG button,
then type in a password using the numeric keypad.
• Press the ERASE button to delete the last character, if needed.
• Press ENTER to save the changes.
• Press the “X” button to enable either or both passwords.
Press BACK to return to the Configuration screen or press MAIN to
return to the MAIN screen.
POWER ON PASSWORD
WARNING: Be sure to To require that a password must be entered before the instrument can be
record the unit’s passwords used, enable the POWER ON password. See Figure 4-48.
in a safe place. If the
password is lost or
forgotten, contact
Lighthouse technical
support for assistance. The
unit may have to be
returned to the factory to
reset the password.
CONFIGURATION PASSWORD
SERVICE
This section of the Configuration screen is reserved for Lighthouse
Authorized Service Providers only. The correct service password must
be entered to access this area.
Three options on the lower CFG screen, STATUS, RECIPE and LOC
display the instrument’s current status, configure user recipes and
locations respectfully.
RECIPE Selecting the RECIPE button displays the Recipe setup screen. See
Figure 4-51.
The Recipe feature allows the user to save instrument settings for
sampling and reports in a database that can store up to 50 recipes.
Selecting the ADD button displays the RECIPE text screen. See Figure
4-52. The recipe can be named using up to 12 characters.
Note: If the location
selected is already
assigned to another recipe
or if there are no available
free locations, the user will
not be able to add a new
recipe. The “Add” button
will not be displayed.
Pressing the ENTER button will add the recipe to the database and
display the recipe CONFIG screen as shown in Figure 4-53. Each
option allows the user to configure the instrument to the current recipe.
Press the BACK button to save the settings and return to the RECIPE
screen.
Pressing the EDIT button on the main RECIPE screen will allow the
user to change settings on the highlighted recipe.
The DELETE button will delete any highlighted recipes from the
database.
The VIEW button displays the current settings for the highlighted
recipe. See Figure 4-54.
Press the NEXT button to view the analog and output settings. See
Figure 4-55.
Press the LOC button on the Configuration screen to display the Select
Location screen as shown in Figure 4-56.
To create a name for a location, press the EDIT button to display the
Edit screen. See Figure 4-58.
Activating the AUTO INC button allows the user to select the next
location once the number of cycles is completed.
Data View Data that is stored on the instrument is viewed in the Data Screen.
Buffer Screen When the buffer has filled to its limit of 3000 records, the newest
records will overwrite the first records stored. The word “Records” on
the MAIN screen will have an asterisk (*) next to it to indicate that the
buffer has wrapped. When you go to the Data screen after the data has
wrapped, the first record viewed will be the most current record, which
will not necessarily be record #1.
If the Particle Volume is set to ft3, then the concentration data will
display and print in ft3. If the Particle Volume is set to m3 or Liters (L),
then the concentration data will display and print in m3.
Press the DATA button on the MAIN screen to display the Data screen.
Scroll through the data using the UP and DOWN arrow buttons.
The Data screen displays the following information for each data
record.
Note: When the buffer • Rec# - Identifies which record is currently viewed.
has wrapped, the record
that is first displayed in the • *Recs - Displays how many records are currently stored in the
Data screen is the first HANDHELD’s buffer. When there is an asterisk (*) next to the
record in the data buffer . word “Recs”, this means that the 3000 record data buffer has
This may not be Rec#1. wrapped. The basic concept is First In, First Out (FIFO).
If you press the single
• Size - Lists the channel sizes configured on the instrument.
down arrow button once, • Diff#, Diff/ft3, Diff/m3 - Indicates that each channel size’s data is
the instrument will display displayed in differential mode. If a channel was disabled, then there
the last record in the data is a blank space in is column; # indicates raw counts; ft3 and m3
buffer.
indicate normalized counts.
• Cuml#, Cuml/ft3, Cuml/m3 - Indicates that each channel size’s
data is displayed in cumulative mode. If a channel was disabled,
there will be a blank space in this column. # indicates raw counts
while ft3 and m3 indicate normalized counts.
• Loc - Indicates the location at which the data record was recorded.
The Location name listed is the alphanumeric label that was saved.
• Smpl - Indicates the Sample Time (HH:MM:SS) at which the data
record was sampled.
• Date - Indicates the instrument date on which the data was
recorded. The date will display in the format selected in the
configuration (MM/DD/YYYY, DD/MM/YYYY or YYYY/MM/
DD).
• Time - Indicates the instrument time at which the data was recorded
(HH:MM:SS).
• Instr - Indicates the state of the instrument at the time the data was
recorded. Instrument states include GOOD or SRVC.
If SRVC appears, printouts will say “Service Required” and the
sensor may need cleaning. Please contact Lighthouse Technical
Support at 800-945-5905 (USA Toll Free), 541-770-5905 (Outside
of USA).
• Flow - Indicates the flow state of the instrument at the time the data
record was recorded. Flow is recorded as OK or ALRM. If the flow
was in alarm, it will print as Flow: Alert on the printouts.
• Alarm - Indicates (NONE or YES) if the data record exceeded any
of the alarm thresholds of any of the channels that were enabled for
alarms. If the data record exceeded alarm thresholds, printouts
show “Alarm: Yes”.
• Laser - Indicates the status of the laser at the time the data record
was recorded; possible laser states include OK or SRVC. If the laser
needs to be serviced, it will print as Laser: Service.
If laser state is SRVC, please contact Lighthouse Technical Support
at 800-945-5905 (USA Toll Free), 541-770-5905 (Outside of USA).
Analog Data
Printing Data The instrument stores up to 3000 records in its data buffer. The Buffer
Report prints all or a range of the records in the buffer in the format
View Buffer specified by the selections in the Configuration.
Report
At the end of the Buffer Report, the following summary information is
printed.
• Maximum Value
• Minimum Value
• Average
• Standard Deviation
The UCL calculation will be printed for each channel size if the
number of locations in the range is 2 through 9. The calculation will
only print if the Format settings (Setting screen) are set to CUML and
NORM. Any other format settings or locations less than 2 and greater
than 9 will print N/A for each channel.
View the same data in different formats just by changing the Particle
Display options on the Sample Setting screen.
PRINT RECORD
**HANDHELD** **HANDHELD**
Serial #: 30804001 Serial #: 30804001
----------------------- -----------------------
Location: 29 Location: 29
08-02-03, 15:34:46 This indicates 08-02-03, 15:34:46
Sample Time: 00:01:00 whether the data Sample Time: 00:01:00
Flow: 0.1 cfm viewed is in RAW Flow: 0.1 cfm
counts or
Laser: OK Laser: OK
Normalized counts.
74.7 DegF 52.2 %RH 74.7 DegF 52.2 %RH
Particle Counts: Particles/ Ft^3:
Size Diff Cumul Size Diff Cumul
0.3 29118 32543 0.3 2222.0 2350.0
0.5 2572 3425 0.5 115.0 128.0
1.0 797 853 1.0 13.0 13.0
3.0 29 56 3.0 0.0 0.0
5.0 24 27 5.0 0.0 0.0
10 0 3 3 10 0 0 0 0 0
Figure 4-62 Examples of Output from Auto Printout of Sample
Printing Range
• To print a range of data from the buffer, scroll to the first data
record to be included in the range.
• Press the RANGE button. The following screen will display as
shown in Figure 4-63.
• Enter the number of records to print and press the ENTER button.
Note: Printing ALL • Press ALL to print all records in the buffer.
records may take some
time if the buffer is full. • Press CANCEL to cancel printing.
Location: LOC003
Particle/ Ft^3:
Summary (Cuml):
-----
# of samples =2
Size Max
0.3 4260.0
0.5 810.0
1.0 580.0
3.0 360.0
5.0 350.0
10.0 310.0
Size Min
0.3 3860.0
0.5 750.0
1.0 360.0
3.0 240.0
5.0 180.0
10.0 150.0
• The instrument keeps track of and will display on the MAIN screen
the number of samples taken for the report.
• If Auto Increment is enabled, the user will be prompted to move the
particle counter to the next assigned location after the completed
number of cycles.
• If Printing is enabled and Auto Increment is enabled, the report will
be printed after the required number of samples are completed.
• After the required number of samples have been completed, the
instrument will prompt the user to disable Reports Mode as shown
in Figure 4-67.
When one of the report options buttons is pressed, the instrument uses
the current Room Area, Class Level, Air Flow and Room Status
parameters to determine the minimum number of locations, samples
and volume per channel in order to classify a cleanroom with that
standard.
• Press the SETUP button; the Report Setup screen displays as shown
in Figure 4-68.
• Press the CLASS button and the Select Class screen displays as
shown in Figure 4-69.
• Press the displayed values to select the desired Class Level. The
selected level will be highlighted in blue.
Class Levels vary based on which standard has been selected in the
PRINT REPORT field. Below are the available Class Levels, per
standard:
FED_209E ft3- 1, 10, 100, 1000, 10000, 100000
ISO14644-1 - 1, 2, 3, 4, 4.8, 5, 6, 7, 8, 9
EU GMP - A, B, C, D (Rev 2009)
Changing the Class Level will also change the minimum number of
locations, minimum number of samples and the minimum sample
volume per channel size required to satisfy the requirements of the
chosen report.
Note: If the entered Area • Press the AREA button to display screen shown in Figure 4-70.
values needs more
locations than available, a
“Not enough locations”
message will be displayed
and the user will be asked
to enter a lesser area.
• Select the appropriate unit of measure (ft2 or m2) and type in the
area using the keypad. Press ENTER to display the value on the
screen.
• Press the BACK button.
• Press the STATUS button to display screen shown in Figure 4-71.
Note: The minimum area
that can be entered is 6 ft2 or
1 m2.
• Set the instrument for the Fed Std ft3 report, 100 ft2, Class 100,
unidirectional air flow, operational room status.
• This will generate the following minimum requirements:
Note: The Minimum • Min Locations: 4
Volumes are measured in the
• Min Samples: 5
standard measurement
required by each specific
report.
Table 4-1 Table - Minimum Volume per Channel Size
The number of digits allowed
for area to calculate volume is Ch Size (μ) Min Vol (ft3)
limited to a 5 digit value for ft2
and a 4 digit value for m2.
0.3 0.100
0.5 0.200
1.0 0.917
3.0 10.309
5.0 31.696
10.0 145.985
• Once the user has collected the necessary samples, press REPORTS
from the MAIN screen.
• Press the RANGE button on the REPORTS screen
• Using the ARROW buttons, scroll to the first record in the range of
data for the report.
• Press the RANGE button on the Data View Screen.
• Type in the number of records to be included in the range.
• Press ENTER.
• The display will return to the main REPORTS screen and start
printing the report.
Note: If CANCEL is • To stop printing, press the CANCEL button.
pressed, the report may not
stop printing right away. It will
continue until there is a break
Report Requirements
in the report processing.
Fed Std ft3
For the Fed Std ft3 report, the classification for a particle size is based
on its samples taken from all locations in the cleanroom. Each particle
size is given one of the following results:
ISO 14644-1
Figure 4-81, Figure 4-82 and Figure 4-83 are examples of a Federal
Standard Ft3, ISO 14644-1 and a EU GMP 2009 reports.
Note: If a recipe is
loaded, the name of the
recipe will be printed on
the report. *************
Fed Standard 209E_Ft^3
**HANDHELD 3016**
Serial #: 130602021
Targeted Class: 10000
Room Area: 10.00ft^2
Room Status: Operational
Air Flow: Unidirect
Min Loc: 2
Min Samples/Room: 5
Recipe: TEST
-----
06/20/2013, 09:09:08
-----
Note: If a recipe is
loaded, the name of the
recipe will be printed on
the report. *************
ISO 14644-1
**HANDHELD 3016**
Serial#: 130602001
Targeted Class: 8
Room Area: 1.49 m^2
Room Status: Operational
Air Flow: Unidirect
Min Locations: 2
Min Samples/Room: 2
Recipe: TEST
-----
06/19/2004, 18:10:17
-----
Note: If a recipe is
loaded, the name of the
recipe will be printed on
the report. ************
EU GMP 2009
**HANDHELD 3016**
Serial #: 130602021
Targeted Class: C
Room Area: 1.49 m^2
Room Status: Operational
Air Flow: Unidirect
Min Locations: 2
Min Samples/Room: 2
Recipe: TEST
-----
06/21/2013, 09:12:09
-----
FULL
75%
50%
25%
After the pump shutdown level and before the battery reaches its
critical low point, the instrument will shut down all power. To prevent
loss of power, attach the AC cord and plug into an outlet as soon as the
BATT LOW! message appears on the screen.
Using Report Besides printing reports, the Report Setup screen can be used to display
Parameters each report’s minimum requirements - such as how many data records
are required and from how many different locations data must be
recorded to meet a given class for a given cleanroom area.
Once the user knows these requirements, the user can configure the
HANDHELD so that the data collected will fulfill the report’s
requirements.
Note: In order to review For each report type, as the user changes the Room Area, the Class
reports, the optional printer Level, and sometimes the Air Flow or the Room Status, the values for
must be attached to the
HANDHELD.
the Minimum Locations, Minimum Samples and Minimum Volume
may change and will be calculated for the requirements for each report
type.
These values are indicated on the screen so that the user can configure
the instrument appropriately to ensure the samples recorded meet the
requirements for the report selected.
Basic Each of the reports have some basic requirements that, if not met, cause
Requirements the report to FAIL classifying the cleanroom immediately.
For the Fed Std 209E (ft) report, the classification for a particle size is
based on its samples taken from all locations in the cleanroom. Each
particle size is given one of the following results:
ISO 14644-1
The minimum number of locations is 1.
At least 3 samples, total, must be taken in the cleanroom. The user can
take a different number of samples at different locations.
EU GMP 2009
The EU GMP 2009 only applies to 2 channel sizes: 0.5μ and 5.0μ.
If one of these channel sizes is not present, the report cannot classify
the room.
The standard does not require a minimum sample volume. The volume
of air must be shown in liters (L).
The counter will only print channels 0.5 and 5.0 in this report. If either
channel is not available on the HANDHELD, then this report will not
be valid.
6 Maintenance
Procedures
Purge Test 1. Connect the Purge filter to the sample inlet. The purge filter
should be a 0.1 micron, 0.1 CFM filter. Ten (10) five (5) minute
samples should be taken. There should be no more than 1 count
on average per five-minute sample.
8. After the instrument has met the requirement of the Purge test,
return the instrument to its normal location and operating status.
A Limited Warranty
Limitation Of Warranties: LIABLE TO BUYER UNDER ANY TORT, NEGLIGENCE,
STRICT LIABILITY, OR PRODUCT LIABILITY CLAIM
AND BUYER AGREES TO WAIVE SUCH CLAIMS. LWS’s
A. Lighthouse Worldwide Solutions (LWS) warrants that all SOLE AND EXCLUSIVE LIABILITY AND BUYERS SOLE
equipment shall be free from defects in material and AND EXCLUSIVE REMEDY, FOR ANY
workmanship under normal use for a period of two years from NONCONFORMITY OR DEFECT IN THE PRODUCTS OR
date of shipment to Buyer except that LWS does not warrant that ANYTHING DONE IN CONNECTION WITH THIS
operation of the software will be completely uninterrupted or CONTRACT, IN TORT, (INCLUDING NEGLIGENCE),
error free or that all program errors will be corrected. Buyer shall CONTRACT, OR OTHERWISE, SHALL BE AS SET FORTH
be responsible for determining that the equipment is suitable for IN THE SUBSECTION A HEREOF AS LIMITED BY
Buyer’s use and that such use complies with any applicable SUBSECTION B HEREOF. THIS EXCLUSIVE REMEDY
local, state, or federal law. Provided that Buyer notifies LWS in SHALL NOT HAVE FAILED OF ITS ESSENTIAL PURPOSE
writing of any claimed defect in the equipment immediately (AS THAT TERM IS USED IN THE UNIFORM
upon discovery and any such equipment is returned to the COMMERCIAL CODE) PROVIDED THAT THE SELLER
original shipping point, transportation charges prepaid, within REMAINS WILLING TO REPAIR OR REPLACE
two years from date of shipment to Buyer and upon examination DEFECTIVE EQUIPMENT (AS DEFINED IN SUBSECTION
LWS determines to its satisfaction that such equipment is A) WITH A COMMERCIALLY REASONABLE TIME
defective in material or workmanship, i.e. contains a defect AFTER RECEIVING SUCH EQUIPMENT. BUYER
arising out of the manufacture of the equipment and not a defect SPECIFICALLY ACKNOWLEDGES THAT SELLER’S
caused by other circumstances, including, but not limited to PRICE FOR THE EQUIPMENT IS BASED UPON THE
accident, misuse, unforeseeable use, neglect, alteration, LIMITATIONS OF LWS’S LIABILITY AS SET FORTH IN
improper installation, improper adjustment, improper repair, or THIS CONTRACT.
improper testing, LWS shall, at its option, repair or replace the
equipment, shipment to Buyer prepaid. LWS shall have
reasonable time to make such repairs or to replace such
equipment. Any repair or replacement of equipment shall not
Warranty Of Repairs After
extend the period of warranty. If the Instrument is modified or in Initial Two (2) Year Warranty:
any way altered without the explicit written consent of LWS
then the warranty is null and void. This warranty is limited to a
A. Upon expiration of the initial two-year warranty, all parts and
period of two years, except as noted below, without regard to
repairs completed by an authorized Lighthouse repair technician
whether any claimed defects were discoverable or latent on the
date of shipment. The length of warranty for pumps in hand held are subject to a six (6) month warranty.
particle counters is one (1) year. Batteries and accessories with
B. Other than the above, LWS makes no warranty of any kind,
all products are warranted for one (1) year. Fuses and purge expressed or implied, except that the products manufactured and
filters carry no warranty. If a third party battery is used in the
sold by LWS shall be free from defects in materials and
product, the product warranty is null and void. If the battery is
workmanship and shall conform to LWS’s specifications; Buyer
charged by a third party battery charger the battery warranty is assumes all risk and liability resulting from use of the products
null and void.
whether used singly or in combination with other products. If
B. If Buyer shall fail to pay when due any portion of the purchase instrument is modified or in any way altered without the explicit
written consent of LWS, then the warranty is null and void.
price or any other payment required from Buyer to LWS under
this contract or otherwise, all warranties and remedies granted C. WARRANTY REPAIRS SHALL BE COMPLETED AT THE
under this Section may, at LWS’s option, be terminated.
FACTORY, BY AN AUTHORIZED SERVICE LOCATION,
C. THE FOREGOING WARRANTY IS EXCLUSIVE AND IN BY AN AUTHORIZED SERVICE TECHNICIAN, OR ON
SITE AT BUYER’S FACILITY BY A LIGHTHOUSE
LIEU OF ALL OTHER REPRESENTATIONS, WARRANTIES
AUTHORIZED EMPLOYEE. BUYER PAYS FREIGHT TO
AND COVENANTS, EXPRESS OR IMPLIED WITH
RESPECT TO THE EQUIPMENT AND ANY DEFECTS FACTORY; SELLER WILL PAY STANDARD RETURN
FREIGHT DURING THE WARRANTY PERIOD. BUYER
THEREIN OF ANY NATURE WHATEVER, INCLUDING
MAY SELECT A FASTER METHOD OF SHIPMENT AT ITS
AND WITHOUT LIMITATION WARRANTIES OF
MERCHANTABILITY OR FITNESS FOR A PARTICULAR OWN EXPENSE.
PURPOSE. LWS SHALL NOT BE LIABLE FOR, AND
BUYER ASSUMES ALL RISK OF, ANY ADVICE OR
FAILURE TO PROVIDE ADVICE BY LWS TO BUYER
REGARDING THE EQUIPMENT OR BUYERS USE OF THE
SAME. UNDER NO CIRCUMSTANCES SHALL LWS BE
B HANDHELD Default
Settings
LOC 001
MODE AUTO
ENVIRON UNIT US
PASSWORD 000000
# OF CYCLES 10
THRESHOLD 1000
C HANDHELD
MODBUS Register
Map v1.48
Supported
MODBUS Table C-2 MODBUS Registers
Commands
Hex Command Description
40001 unsigned integer MODBUS register map version. Matches the version number
of this document. Major version digits are hundreds. Minor
version digits are tens and ones. For example, v1.35 = 135d =
0087h.
40002 unsigned integer Command register. Makes the counter execute a command.
See the description of this register in the table below.
40003 unsigned integer Device Status.
[bit 0=RUNNING, bit 1=SAMPLING, bit 2=NEW DATA, bit
3=DEVICE ERROR]
40004 unsigned integer Firmware version. Major version digits are hundreds. Minor
version digits are tens and ones. For example, 210 = v2.10.
40005 unsigned integer Serial Number [high]
40006 unsigned integer Serial Number [low]
40007 ASCII string Product Name char[0], char [1] (NULL terminated string)
40008 ASCII string Product Name char[2], char [3]
40009 ASCII string Product Name char[4], char [5]
40010 ASCII string Product Name char[6], char [7]
40011 ASCII string Product Name char[8], char [9]
40012 ASCII string Product Name char[10], char [11]
40013 ASCII string Product Name char[12], char [13]
40014 ASCII string Product Name char[14], char [15]
40015 ASCII string Model Name char[0], char [1] (NULL terminated string)
40016 ASCII string Model Name char[2], char [3]
40017 ASCII string Model Name char[4], char [5]
40018 ASCII string Model Name char[6], char [7]
40019 ASCII string Model Name char[8], char [9]
associated with location index values. Thus the name for location =3
would be located at registers 40208-40211. Up to two hundred
locations can be specified.
Device Status
The Device Status register (40003) displays the current status of the
device.
Table C-4 Device Status
Bit Description
Bit Description
Command The Command Register (40002) is used to make the device perform an
Register action. The register performs an action when an integer value is written
to it. The action is completed when the device sends a MODBUS
response. When this register is read, it always returns a zero.
Value Action
Value Action
Bit Description
These registers run in parallel with the data registers (30xxx series).
For example, data register 30010’s enable register would be 43010.
Data register 30016’s enable register would be 43016.
Note: Alarm Enable The user can enable multiple particle channels for alarming at the same
currently only works for time.
Particle Channels.
Particle data registers for the Enable setting start at 43009 for the high
word and 43010 for the low word for particle channel 1.
Particle Bit 1
Registers
Channel Enabled
43009 - 43010 1 0
43011 - 43012 2 1
Particle Bit 1
Registers
Channel Enabled
43013 - 43014 3 0
43015 - 43016 4 0
43017 - 43018 5 0
43019 - 43020 6 0
Use the Threshold registers to set the alarm threshold value. This is
described in the next section.
Note: The table below The threshold registers (45xxx series) run in parallel with the data
shows the registers for an registers (30xxx series). For example, data register 30010’s
8 channel particle counter.
Counters with less
corresponding threshold register would be 45010. Data register 30016’s
channels do not use the threshold register would be 45016.
extra registers. The
smallest particle channel Table C-9 Alarm Threshold Registers
starts at the xxx09 position.
Register Data Type Description
Particle Threshold
Registers
Channel Value
Data Data is stored in the input registers (30xxx series), which are read-only.
Registers All data items are four bytes long and are stored across two registers.
Byte and word order for particle data is big-endian. Thus, data items
are formed by placing the high bytes in front of the low bytes.
Example:
Example:
Not all particle and analog channels are necessarily active. Retrieving
data from an inactive channel returns garbage. See the Data Enable
Registers section of this document for details on how to record data
from active channels.
This entire series of registers represents one data record in the device.
The Record Index Register (40025) must be changed to index other
records here.
The first record in the data buffer is located at Index=0. The most
recently saved value is at Index=-1.
Table C-11 Data Registers
Note: Particle data is The timestamp field indicates when the data record was recorded.
always a cumulative raw Timestamps are stored as the number of seconds since 1/1/1970, the
count regardless of the
instrument’s settings.
Unix time epoch. This value can be written directly into a C/C++
time_t data type to be used by ANSI C time functions.
If multiple states occur, the bits are added together. For example, a
Flow Alert and a Particle Overflow would return a value of 6 in register
30008 (bits 1 and 2 are set TRUE).
Table C-12 Device Status Word
Bit Description
String Description
TIME Timestamp
STIM Sample Time
SVOL Sample Volume
LOC Location
STAT Status
TEMP Temperature
RH Relative Humidity
AIRV Air Velocity
DPRS Differential Pressure
ESD Electrostatic Discharge
FLOW Flow Rate
LASV Laser Voltage
VOLT Voltage
PRES Pressure
Note: Only Particle data Particle data items are typed specially. They contain numbers,
types have numbers in sometimes a space and sometimes a period used as a decimal point.
their strings.
These entries are used to identify particle channel sizes and are always
expressed in microns. These types represent raw counts only.
Table C-14 Examples of Particle Data Items
String Description
Note: Not all data types Units are stored as 4 character ASCII strings across 2 registers. If the
have units. Units string contains less than 4 characters or no characters at all, the
LWS Particle Counters
rest of the string is padded with NULLs. The table below shows units
may use units not on the that may be sent by the device. Some of these units are not currently
table. used but are reserved for future use.
Index
Numerics C
5 Second Startup 4-35 Calibration 2-3
CFG password
Enabling 4-38
A Changing Locations 4-7
Channel Threshold 2-3
AC Indicator 4-3, 4-4
Class Level 4-56, 4-62, 5-1
Accessories, list of 3-2
Clear Buffer 4-26
Carrying Case 3-2
Clock 4-27
External Battery Charger 3-2
COMM Address 4-36
Isokinetic Sample Probe 3-2
Command Register C-6
Spare Li-Ion Battery 3-2
Communication Modes 2-3
Thermal Printer 3-2
Communications Settings C-1
Validation Documentation 3-2
CONC 4-21
Air Flow 5-1
Concentration Mode 4-5, 4-21
Alarm Enable Registers C-8
Configuration 4-13
Alarm Registers
Alarm Setup 4-23
Enable Alarming C-9
Alarm Threshold 4-23
Alarm Setup 4-23
Align Touch Screen 4-30
Alarm Status 4-49
Analog Channels 4-15
Alarm Threshold 4-23, 4-24
Audible Beep Adjust 4-30
Align Touch Screen 4-30
Beep Mode 4-22
Analog Channels 4-15
Clock Setup 4-27
Analog Data 4-5
COMM Address 4-36
Audible Beep Adjust 4-30
Contrast Adjust 4-30
AUTO 4-21
Cycles 4-18
Automatic Mode 4-5
Delay 4-18
Autostart 4-33, 4-34
Device Setup 4-26
Hold Time 4-19
B Location 4-38
Location Setup 4-38
BATT LOW! 4-68 Options 4-30
Battery 2-4 Particle Channels 4-14
Battery Indicator 4-3, 4-4 Particle Display 4-23
BEEP 4-22 Passwords 4-38
Beep Mode 4-5 Sample Setting 4-21
big-endian data C-12 Sample Time 4-19
Sample Timing 4-18
T
Threshold Setup Registers C-10
Setting the Alarm Threshold Value C-11
Touch Screen Display 2-3
Touch Screen Overview 4-2
U
Unidirectional air flow 4-62
Unpacking the Counter 3-1
Using the Counter
First Use 4-1
V
Vacuum Source 2-3
Valid Data in Channels (30073-30076) C-15
View Buffer
Alarm Status 4-49
Analog Data 4-49
Flow Status 4-49