HT Process Instruction Sheet Furnace: SQF - 201 Specification

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HT PROCESS INSTRUCTION SHEET

PLANT-

FURNACE: SQF - 201


INSTRUCTION NO : SPECIFICATION
IN PROCESS CONTROL MATERIAL :
PLAN REF. NO. :
PROCESS :
SURFACE HARDNESS :
PART NUMBER : CASE DEPTH :
CORE HARDNESS :
PART NAME :
BATCH QTY :

WEIGHT / COMPONENT :
Pre wash :
Process Water Chemical Plunging Resting Spraying Drying Blower on Skimming
temp.

Pre heating : Note : 1. 30 to 50 Minutes will take to reach set temperature after
charge loading to pre heating
2. Temperature drop up to 380°c when charge loaded to
furnace.
3. Excess temperature controller set temperature 20°c more pre
Loading to F`ce heating process set temperature
4. 10 Minutes (Max.) will take from pre heating unloading to
SQF loading.

QUENCH TIME - 9 to 12 Min


NOTE : 1. Temperature drop up to 760°c when charge loaded to furnace. OIL DRIPING - 10 to 15 Min
2. Boost timer start when less than 0.1% Set CP value.
3. When Boost period start first 10 to 15 Minutes CP sooted up to 0.1% against set CP value.
4. The Percentage of carbon potentiol variation against set point during HT process ±0.05.
5. When Diffusion timer start first 15 min CP will drop from Boost CP.
6. Every 1°c temperature drop taken 1 Minute after diffusion end to hardening timer start.(Total 10 to 15 min. extra depends. )
7. Hardening timer start when 1°c less than hardening temperature set value.

Post wash :
Process Water Chemical Plunging Resting Spraying Drying Blower on Skimming
temp.

Tempering :
Note : 1. Temperature drop up to 120°c when charge loaded to
furnace.

2. Excess temperature controller set temperature 20°c more


tempering process set temperature

3. 10 to 20 Minutes will take to reach set temperature after


charge loading to tempering

Additional Information :

Alteration :
Sl. No. Rev No. Rev Date Amendments

Prepared by Approved by
Name
Sign
Date
HTD-F-01 Rev:01
Amendment History
Format No.HTD/F/01
Rev No. Date Amendment Name
00 New
01 27-Oct-18 logo changed Shruthi

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