Labour Costing
Labour Costing
Labour Costing
Labour costing is a major element of cost of most undertakings. There should be proper accounting and
control of labour cost.
This is so because labour consists of different individuals each with different mental and physical
capacity and each with different characters.
i) Satisfactory system of recruitment, selection, training and placement of workers to the job.
ii) Satisfactory method of labour remuneration.
iii) Healthy working conditions in the line with legal requirements and competitive undertakings.
iv) Method of assuring efficient labour performance e.g. good wages overtime pay bonus pay etc.
v) Personnel department (Human resource)
Requisition for new personnel are made to this department, on receipt of such requisitions personnel
officer proceeds to recruit persons for employment from various sources. Examples are employment
agencies, technical and educational institution, advertisements on media etc.
On engaging a new worker the personnel office will make out an employee’s card. This card will show
full personal details of employee, particulars of previous employment, wage rate payable, employment
number, transfer details, emergency address, emergency address, wage rates etc.
The purpose of this card is to record essential information about the worker during his employment in
the firm.
The following departments are also informed about employment of a new worker.
ii) Payroll department also involved of new employee, names, name of former employee, clock
number, date of commencement etc.
iii) Time office for recording the attendance etc.
Assignment
a) Job evaluation
b) Merit rating
c) Employees time keeping including methods of time keeping.
Job evaluation
It a technique used to determine the work of each job relative to other jobs.
Its main purpose is to ascertain the comparative labour work of different jobs.
Merit rating
It’s a technique for determining any addition that should be made to an individual’s normal wage rate to
reward him for above average service.
Job evaluation means to evaluate the worth of a job irrespective of who does it. Merit rating evaluates
employees who do particular jobs.
The following factors should be taken into consideration before establishing a wage system:
i) System should be such as to produce the best quality and quantity of work.
ii) It should be satisfactory from the point of view of both employer and employee and reward
should be related to effort.
iii) The scheme should be clearly defined and intelligible to workers i.e. workers should be able to
calculate wages on their own, if workers don’t understand the system, they may view it in
suspicion.
iv) It should guarantee a minimum living wage to each worker irrespective of his efficiency.
v) No maximum amount should be placed on amounts of individual earning.
vi) Matters beyond their control should not affect their earnings; they should e.g. be compensated
for power, failure, machine breakdown etc.
vii) It should reduce labour turnover and absenteeism.
viii) System should be flexible so that changes should be introduced if necessary.
ix) System should be capable of operation without excessive clerical work. Those methods should
be avoided which demand much detail of recording time quantity of output etc.
x) If possible system adopted should be:
a) Which is in use in that particular industry/locality.
Most of the systems of remunerating labour are a combination of or modification of these two systems.
Under this system work is paid for time spent and no consideration is given to volume of production
during that period. He may be paid hourly, daily or monthly basis.
When payment is made on hourly basis, the earning is equal to: Hours worked x rate/hour
Wages agreement usually provide for higher rates for overtime work.
In this method the time rate of the workers is fixed at a higher level than the usual rate of payment. The
object of this system is to provide incentive to workers while retaining simplicity of the system.
The management that pays high wage rate also demands high level of performance and efficiency.
Under this system wages are paid at time rate which vary and adjusted periodically according to an
index.
Applicability of time rate is that suitable for the following types of situations:
Disadvantages
Under this an employee is paid a fixed amount per unit produced irrespective of fixed and earnings are
calculated as under:
Advantages
i) As remuneration is in direct proportion to workers effort the method provide strong incentive.
ii) It simplifies costing since labour cost per unit is easily known in advance.
iii)Due to high rate of production overhead cost per unit is reduced.
iv) As piece rates are fixed after careful time and motion study, the system provides a sound basis
for standard control and costing.
v) Strict supervision is not necessary since workers themselves are interested in maximizing their
earning through output maximization.
vi) Method is simple and easily understood by workers.
Disadvantages
i) Setting of piece rates on basis of time study involves a considerable amount of work at the
outset and during operation of the scheme.
ii) Lays too much emphasis on quantity of production and ignore quality. Alleged system of
inspection and quality control becomes necessary to ensure that quality standards are
maintained.
iii) Workers feel insecure as no minimum amounts of wages are guaranteed.
iv) System is usually opposed by trade unions as it creates grid and unhealthy rivalries born out of
jealousy among workers.
Both time rate and piece rate systems have their own merits and demerits
The primary purpose of incentive plan is to induce workers to produce more to earn a high wage and at
the same time to reduce unit cost.
Under this system each worker is paid same rate irrespective of his level of output.
It tries to take a clear cut distinction between efficient and inefficient workers.
More than one piece is fixed on a subscale and different piece rate are applicable for different ranges of
output below and above the standard.
Higher piece rates are offered to workers whose output exceed standards and lower piece rates are
offered to workers whose output is below standards.
Under this scheme, a standard time for each job is fixed. If actual time taken is equal to or more than
standard time, the worker is paid at time rate thus time wages are guaranteed under this plan. However,
if the job is completed in less than standard time, worker get wages for time worked plus a bonus equal
to 50% of time saved.
Earning = Time taken x Time rate + ½ (Time saved x Time rate) or ½ (Rate x Hours saved)
b) Halsey Weir scheme
This method is precisely the same as Halsey premium except that in this, bonus is equal to 30% of time
saved.
c) Rowan plan
1
Earning = x Rate x Hours saved
3
It’s similar to Halsey plan except in bonus calculation. Amount of bonus is that, production of wages of
time taken which the time saved bears time allowed.
There are certain jobs or operations which are required to be done collectively by a group of workers.
In a continuous production e.g. work flows in sequence or in assembly; work for television, radios, shoes
etc. A team of work is engaged in various operations as such it becomes necessary to introduce a bonus
scheme for collective efficiently of the group as a whole.
The intention is to create collective intention in the work. Total bonus determined is distributed among
members of the group in equitable basis.
Advantages
Disadvantages
i) Group bonus scheme is unfair to efficient and hardworking workers of the group.
ii) Difficulties regarding fixing amounts of bonus and basis of its distribution among workers in the
group.
iii) There may be discontent when workers in the group are of widely varying skills and efficiencies.
As its difficult to measure the output of indirect workers, they are generally excluded from incentive
plans. But indirect workers are equally essential for production as direct workers and as such full
increase in production cannot be obtained without a full co-operation of indirect workers therefore
incentive plans may be introduced for indirect workers either to achieve the efficiency of the services
they provide to direct workers or to induce foremen and supervisors to increase departmental efficiency
and so reduce cost. Thus payments of bonus to indirect workers when it’s being paid to direct workers
will prevent labour earnest.
i) Where indirect workers serve a group of direct workers they may be paid a bonus on basis of
performance of the group of indirect workers whom they serve e.g. maintenance workers
attached to a particular department.
ii) When indirect worker provide a general service e.g. sweeping, store keeping etc, bonus may be
paid on the basis of output of the whole factory.
iii) On the basis of job evaluation, and merit rating of indirect workers.
iv) On some arbitrary basis like enhanced day rates so as to include an element of bonus in the rate
itself.
Some companies provide loans to employees to buy shares while others reserve a specified number of
shares for allotment to employees.
Under the profit sharing scheme, the workers are paid in addition to wages a predetermined share of
profits of the undertaking.
A co-partnership scheme will be arranged in conjunction with a profit sharing scheme whereby bonus to
workers is to be left as investment to company.
The investment may be inform of special shares not carrying a voting right but entitled to a fixed
dividend but it may be inform of loan carrying a higher form of interest.
Advantages
i) Workers management relation improves and workers take keen interest in management of the
concern.
ii) It helps to reduce labour turnover as many companies provide for a minimum period of service
as conditions for participation in this scheme.
iii) This scheme creates in workers a genuine desire to work whole heartedly for the concern and
make proper utilization of materials and machines.
Disadvantages
Cost of labour do not only includes actual payment to employee but also other indirect labour costs
which are related to organization labour force. These costs are:
Refer to change in composition of work force in the organization. It’s the rate of change in composition
of force during the period.
It’s a common feature in most enterprises where workers will leave employment and workers join to
some extent, it may be welcome as it creates vacancy for internal promotion and also new workers bring
new ideas from other organizations.
However, costs are incurred when there is turnover and therefore for cost control purposes labour
turnover must be minimized. It should be appropriately measured and report prepared regularly and
given to management showing causes as to why the employees left the organization and causes will be
addressed by management.
Causes are classified into:
i) Avoidable causes
ii) Unavoidable causes
These are causes that the organization can be able to prevent. They are within prevention limit/control
thus control can be implemented in them to reduce labour turnover.
They include:
These are causes an organization cannot control or prevent. They are personal in nature and control
cannot be affected on them.
They include:
a) Marriage
b) Death
c) Retirement
d) Incapacitation/insanity
e) Organization change
f) Resignation
g) Personal dislike for a job and environment
h) Discharge on disciplinary ground
i) Divorce and separation
j) Pregnancy where employee leaves voluntarily.
Effects of labour turnover
A certain amount of labour turnover will take place to a limited extent. It may be welcomed. This is
because it creates vacancy for internal promotion and maintains motivation, high for young and
ambitious employees.
Furthermore new employees bring new ideas and new methods of performing duties from other
organizations.
Labour turnover is expensive and should be minimized as it results to increase in cost of production.
i) Preventive cost
ii) Replacement cost
a) Preventive cost
These are costs incurred to keep the workforce happy to satisfy and prevent or discourage them from
leaving the organization.
They include:
2. Replacement cost
These are costs incurred in replacing existing employees who have moved. They are costs of making
sure that the new employees are comfortable.
They include:
It can be reduced by taking actions on avoidable causes. Labour turnover cannot be fully eliminated and
some turnover will always occur due to personal reasons therefore control can only be affected by
acting on avoidable causes.
IDLE TIME
This represents time lost by employees during production. It’s the difference between the time for
which employees are paid and the time they actually spend on production i.e. its time paid for but no
production was obtained from employees e.g. time lost when production is interrupted for machine
maintenance, time lost due to shortage of materials etc.
1. Production causes
They arise from interruption of normal flow of production activity caused by machine breakdown, power
shortage, time lost due to waiting for instructions, raw materials or tools etc.
These causes are related to production and are usually controllable through proper planning, strict
supervision and regular machine maintenance.
2. Administration causes
Arise due to decisions made for the purpose of managing and controlling the organization.
During this period, managers may decide to maintain existing labour force in anticipation of economic
recovery. This creates idle time since employees may not be productive.
3. Economic causes
Arise from economic conditions which affect the market for the company’s product e.g. competition or
seasonal nature of demand. In such cases production may not be evenly distributed throughout the
year.
It’s that time waste which cannot be avoided and it has to be part of labour, its time loss which is
expected e.g. time lost between completion of a job and commencement of another.
It’s usually treated as a factory overhead i.e. indirect labour cost if it can’t be identified, if it can be
identified, its treated as cost of labour since it has to be included in amount paid to employees.
Arise due to reasons not connected to usual routine of manufacture and the employees are responsible
for its occurrence.
Arise due to inefficient planning of an organization like time lost due to waiting for instructions,
tools/machine breakdown, shortage of materials etc.
The amount should be written off to the costing profit and loss account for the time period.
Idle time arising from controllable causes should be analyzed and responsible for them should be set so
that appropriate measures can be taken.
These are those names of workers who appear on the wage sheet or payroll but not do exist in the
organization.
They are not actually employed but their names are included to draw their wages.
Supervisors and other employees include names of dummy workers and draw their wages through a
forged signature. They are also known as ghost workers.
To prevent and detect dummy workers in an organization the following procedure should be adopted.
i) Time records
Where mechanical devices are not used gate keeper should record time of arrival and departure of each
worker.
A similar record should be maintained by foreman. This maintained by gatekeeper and foremen.
However if mechanical devices are intended to be used time recording clock should be installed at the
factory gate. Each worker should have a card to put in slot of gate slick to record date, time of arrival
and departure.
Workers identification should be ensured in order to find out that they are genuine workers.
Preparation of wage sheet on the basis of information available form time record or piece work record
wage sheet should be written down to compute gross wage of each employee.
Other deductions are made which include: contribution to a proficient fund, wage advance fines etc.
Question
There are two systems in the company i.e. the first system of a flat rate of shs 5 is paid per unit
produced. The second unit of 2 shs is paid for first 480 units. Thereafter the rate increases by shs 2 for
every additional 240 units produced during the month.
Required
i) Wage for Mwangi for each month under the two systems.
20,700
480x4=1,920 2,820
480x4=1,920
400x4=1,600 2,560
480x4=1,920
340x6=2,040 4,920
12,480
Question
Two carpenters Oluoch and Kamau are employed by modern furniture ltd. They are paid a basic rate of
shs 5 per hour. Overtime is paid at double the normal rate while time saved/allowed for assigned
piecework is paid for at 60% of basic rate. Normal working hours are 40 hours. During the week, Oluoch
and Kamau are assigned 30 chairs and 50 coffee tables respectively. Time allowed is 12 hours for each
chair and 1 hour for a coffee table. Oluoch worked 45 hours including overtime to complete chairs
assigned to him while Kamau completed assigned tables in 38 hours but worked full week i.e. worded 2
hours on another task. On inspection at the end of the week, 5 chairs and 10 coffee tables were found
to have a defect, however the carpenter are paid for all units completed including defective ones.
Required
Oluoch Kamau
50 x 5=2.5
100
25 40
Briefly explain the factors that should be taken into consideration when designing incentive scheme.
Zawadi ltd is a small scale company which manufactures a range of plastic commodities. In order to
manufacture a lunch box, the following manual processes are required:
Processes time required per box (min) wage rate/per hour in shs
1 15 65
2 25 50
3 10 40
4 30 35
5 20 30
The weekly production target is 7200 lunch boxes packed in a carton each containing 12 lunch boxes.
The company working week has 40 hours.
Required
Task of moulding flower pots is assigned two casual workers Moraa and Mogaka.
Moraa is required to mould 189 flower pots while Mogaka is required to mould 204 flower pots for
which time allowed is 20 min and 15 standard min respectively.
Foe every hour saved a bonus is paid out at 50% of basic wage rate.
1
Overtime hours are paid at an additional 1 /3 over the basic rate.
Basic working week has 42 hours for the week ended 16 th March 2007 Moraa completed her assignment
within 45 hours while Mogaka completed within 39 hours. Upon completion of this assignment Mogaka
carried out other duties for another 3 hours. Although 6 flower pots moulded by Moraa and 4 by
Mogaka were scrapped all moulded flower pots were paid for.
Required
i) Basic pay
ii) Overtime pay
iii) Bonus pay
iv) Gross wage
v) Cost per flower pot moulded
40x607
15 min
2400
45 = 3 workers
15
40x60 40x60
Process 3 process 4
2400 2400
2400 Mogaka
Overtime -
Bonus
Question 2
Mogaka Moraa
Mogaka Moraa
Overtime - 3 hrs
Bonus pay 12x50% 400 = 2,400 Bonus pay 18x50% 400 =3,600
20 183
Wage procedure
They are:
Proper records should be kept on time spent by employee or units completed by means of clock
card/unit cards.
These records should be taken to wage system where labour cost sheet are prepared which show time
spent on job by the worker.
Overtime hrs, unit made and which cost centre should be charged with this amount.
Preparation of payroll which is the list of employees and amounts payable to them, it shows gross pay,
net pay, deductions and amount due.
E.g. Payroll preparation
Payroll Name Hrs Units Rate Gross NSSF NHIF PAYE Net pay
No. worked produce pay
d
Amounts calculated can be paid in form of cash or deposited in the workers bank account.
i) Assign different members of staff various stages in preparation of wage sheet and actual
payment.
ii) Payroll should be given to the accountant and accountant should be responsible to make the
deductions.
iii) Payroll should be scrutinized by manager and certify that it’s correct.
iv) The cashier should not be involved in preparation of payroll.
v) Only the exact amount for payments to the workers incase they have paid in cash should be
withdrawn from the bank.
vi) Every employee should sign on receipts of his or her pay.
vii) Unclaimed wages should not be left with supervisor or other employees but should be returned
to wage office or to the bank.