Manufacturing and Automation Engineering

M. E.
[Manufacturing and Automation Engineering] Syllabi 2013
University of Pune
Faculty of Engineering
Board of Production and Industrial Engineering
Master of Engineering Syllabus 2013
Manufacturing and Automation

Engineering
Page 1of 51
M. E. [Manufacturing and Automation Engineering] Syllabi 2013
M. E. – Production Engineering [Manufacturing and Automation] 2013
Semester I
Code Subject Teaching Examination Scheme Credits
Scheme
Lecture / Paper Assessment TW Oral / Total
Practical In- End- Presentation
Semester Semester
511101 Mathematics & 4 50 50 - - 100 4
Statistics
511102 Industrial 4 50 50 - - 100 4
Automation
511103 Advanced 4 50 50 - - 100 4
Manufacturing
Processes
511104 Research 4 50 50 - - 100 4
methodology
511105 Elective I 5 50 50 - - 100 5
511106 Lab Practice I 4 - - 50 50 100 4
Total 25 250 250 50 50 600 25
Semester II
Scheme
Lecture / Paper Assessment TW Oral / Total
Semester Semester
511107 Computer 4 50 50 - - 100 4
Integrated
Manufacturing
511108 Tool and Die 4 50 50 - - 100 4
Design
511109 Advanced 4 50 50 - - 100 4
Joining
Processes
511110 Elective II 5 50 50 - - 100 4
511111 Lab Practice II 4 - - 50 50 100 5
511112 Seminar I 4 - - 50 50 100 4
Total 25 200 200 100 100 600 25
Page 2of 51
Semester III
Scheme
Lecture / Paper TW Oral / Total
Semester Semester
611101 Advanced 4 50 50 - - 100 4
Robotics
611102 Surface 4 50 50 - - 100 4
Engineering
611103 Elective III 5 50 50 - - 100 5
611104 Seminar II 4 - - 50 50 100 4
611105 Project Work 4 - - 50 50 100 8
Stage I
Total 25 150 150 100 100 500 25
Semester IV

Scheme
Lecture / Paper TW Oral / Total
Semester Semester
611106 Seminar III 5 - - 50 50 100 5
611107 Project Work 20 - 150 50 200 20
Stage II
Total 25 - - 200 100 300 25
Elective I
• Reliability & Failure Analysis
• Materials Technology
• Manufacturing Management
• Advanced Mechatronics
Elective II
• Advanced Machine Tool Design
• Plastics Processing
• Supply Chain Management
• Product Life Cycle Management
Elective III (Open Elective)

• Optimization Techniques
• Engineering Economics & costing
• Occupational Health and Industrial Acts
• Energy Management
• Intellectual Property Rights
Page 3of 51
511101
Mathematics and Statistics 2013
Teaching Scheme Examination Scheme
Lectures: 4 hrs/week In semester: 50
Credits – 4 End semester: 50
1. COMPLEX VARIABLES
Analytical functions, conformal mapping, bilinear transformations, complex integration, Cauchy’s
integral theorem and formula, Taylor’s and Laurent’s series, Cauchy’s residue theorem,
Applications to Dirichlet’s and Neumann’s problems.
2. CALCULUS OF VARIATIONS
Introduction, Variational notation, Euler’s first order condition with extension to several
independent variables, constraints and Lagrange’s multipliers, Hamilton’s principle, Lagrange’s
equation in generalized co-ordinates, strum-Liouville’s equation with orthogonal character of the
solution for different values of physical problems involving differential equations expressed as
Variational problems Galerkin’s and Raleigh- Ritz method.
3. NUMERICAL SOLUTION TO PARTIAL DIFFERENTIAL EQUATIONS

Difference equations and their types, Solutions of difference equations, finite difference
equivalence of solutions of Elliptic Parabolic and hyperbolic equations. Applications to Laplace,
Poisson and Cauchy’s equations.
4. SPECIAL FUNCTIONS
Differential Equations and its solutions in series, Bessel’s and Legendre’s differential equations
and their series solutions, properties of Bessel’s functions and Legendre’s polynomials,
generating functions, recurrence relations, Fourier Bessel expansion of function and its
applications to boundary value problems.
5. MATHEMATICAL MODELLING
Proportionality Models, fitting models to data, creating simulations, dimensional analysis,
probabilistic modeling, optimization (discrete and continuous models), multivariate random
number generation, bootstrapping, Monte Carlo simulation, efficiency improvement techniques,
simulation output analysis.
6. STATISTICS AND PROBABILITY

Random variables, various distributions, sampling theory, Chi- square test, t-tests, elementary
Stochastic process’s, Markov-chain, Markov process, reliability testing. Control chart.
References
1. Erwin Kreyzig, Advanced Engineering Mathematics, Jhon Wiely & Sons. ISBN: 0470458364
2. Spiegel, Complex Variables, Schaum’s Series. ISBN: 0070602301
3.B.S.Grewal, Numerical Methods in Engineering and Science, Khanna Publishers, New Delhi.
4. Mark Meerschaert, Mathematical Modeling, Elsevier. ISBN: 0123708575
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5. B. S. Grewal, Higher Engineering Mathematics, Khanna Publishers, New Delhi. ISBN:

8174091955
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511102
Industrial Automation 2013
1. AUTOMATION USING HYDRAULIC SYSTEMS

Hydraulic fluid, fluid mechanics, design aspects of various elements of hydraulic systems such
as pumps, valves, filters, reservoirs, accumulators, actuators, intensifiers etc. and their
selection. Practical case studies on hydraulic circuit design and performance analysis. Servo
valves, hydraulic servo actuators, electro hydraulic servo-valves, proportional valves and their
applications, Modeling and Simulation of Electro-hydraulic Servo systems.
2. AUTOMATION USING PNEUMATIC SYSTEMS

Pneumatic fundamentals - control elements, position and pressure sensing -logic circuits -
switching circuits - fringe conditions modules and these integration - sequential circuits -
cascade methods - mapping methods – step counter method - compound circuit design -
combination circuit design. Pneumatic equipments - selection of components – design
calculations -application - fault finding – hydro pneumatic circuits –
3. CONTROL TECHNOLOGIES IN AUTOMATION

Industrial Control Systems, process industries verses discrete-manufacturing industries,
continuous versus discrete Control. Computer based control process and its forms. Open and
closed loop control system. Control system components. Introduction to sensor technology,
various sensors, transducers, signal processing. Programming of microprocessors using 8085
instructions. Programmable logic controllers.
4. AUTOMATED WORK PIECE HANDLING

Working principles and techniques, job orienting and feeding devices. Transfer mechanisms,
automated feed cut of components, performance analysis. Types of automated handling
systems including AGV and its various guiding technologies, applications.
5. INTRODUCTION TO ROBOT TECHNOLOGY

Robot classification, robot elements, Robot co-ordinate systems, Position, path and speed
control systems, robot programming for foundry, presswork, and machining. Collisions free
motion planning.
6. MODELING AND SIMULATION FOR MANUFACTURING PLANT AUTOMATION

Introduction/ need for system Modeling, Building Mathematical Model of a manufacturing plant,
Modern Tools- Use of Fuzzy decision making and Artificial Neural Networks in manufacturing
automation, AI in manufacturing systems
Page 6of 51
REFERENCES
1.Mikell P. Grover “Automation, Production Systems and Computer-Integrated Manufacturing”
Pearson Education, New Delhi. ISBN: 0132393212
2.Antony Esposito, “Fluid power with Applications” Pearson Education India. ISBN:8177585800
3. Andrew Parr, " Hydraulic and Pneumatics ", Butterworth-Heinemann. ISBN:0750644192
4. Bolton. W. “Pneumatic and Hydraulic Systems” Elsevier Science & Technology Books.
ISBN:0750638362
5. N. Viswanandham, Y. Narhari “Performance Modeling of Automated Manufacturing Systems”
Prentice-Hall. ISBN: 0136588247
6. S. R. Mujumdar, “Pneumatic system”, Tata McGraw Hill. ISBN: 0074602314
7. W Bolton., “Mechatronics: Electronic Control Systems in Mechanical and Electrical
Engineering” Prentice-Hall. ISBN: 0131216333
8. C D Johnson, “Process Control Instrumentation Technology”, Prentice Hall of India, New
Delhi. ISBN: 8120309871.
Page 7of 51
511103
Advanced Manufacturing Processes 2013
1. PRINCIPLES OF CASTING
Principles of Casting – metals and their alloys, Mechanism of melting and solidification, grain
growth and structure, shrinkage defects. Mold filling – fluidity and turbulence, filling under gravity
and pressure; filling defects; gating design, Injection Molding, Simulation of Mold filling and
Solidification.
2. FUNDAMENTALS OF FUSION WELDING

Fundamentals of fusion welding processes – analysis of heat source, types of metal transfer,
weld pool characteristics, solidification mechanisms in fusion zone, heat affected zone
characteristics, types of weld joint, distortion and residual stresses, weld defects, destructive
and non-destructive testing of welds.
3. NON CONVENTIONAL MACHINING PROCESSES

Introduction and need of Non-conventional machining processes- Principle, Theory of material
removal, process parameters, advantages, limitations and applications of Ultrasonic machining,
Electro discharge machining, Laser beam machining and Electro chemical machining.
Special processes: Micro and Nano machining, molecular dynamic analysis, dry-electro
discharge machining, electro discharge chemical machining, vacuum coating, Ballistic
machining, unit head machining, hot machining.
4. ADVANCES IN MATERIAL FORMING

Macroscopic plasticity and yield criteria, plastic instability, strain rate and temperature, slab
analysis, upper bound analysis, slip line field theory, plastic anisotropy, and numerical analysis
of material forming processes.
5. SHEET METAL FORMING

Formability, bending, cupping, redrawing, ironing, complex stamping, metal spinning, stretch
forming, fine blanking, high speed blanking.
6. NON CONVENTIONAL FORMING PROCESSES

High energy rate forming, electromagnetic forming, explosive forming, high speed hot forging,
high velocity extrusion, high speed forming machines, peen forming, study of various process
parameters.
Page 8of 51
REFERENCES
1. B.H. Amsteal, Philip F. Ostwald and Myron L. Begeman, “Manufacturing Processes", Wiley;
8th edition, ISBN-10: 0471842362, ISBN-13: 978-0471842361.
2. G.F. Benidict "Advanced Manufacturing processes", Marcel Dekker Publisher, Inc. New York
(ISBN 0-8247-7352-7).
3. E. Paul DeGarmo, J. T. Black and Ronald A. Kohser, “Materials and Processes in
Manufacturing”, Wiley; 9th edition, ISBN 9780471656531.
4. P. N. Rao, “Manufacturing Technology” Vol. 1- Foundry Forming & Welding; Tata Mc Graw
Hill Publishing Co Ltd. ISBN: 9780070087989.
5. American Soc. For Metals, Metals Handbook, 10th Edition, Vol. 15, on Metal Forming, ASM,
Metals Park, Ohio, 1989.
6. Raj, Shankar, Bhandari, “Welding Technology for Engineers”, Narosa Publication House Pvt.
Limited.
7. Prashant P. Date “Introduction to Manufacturing Technologies”, Jaico Publishing House
(2010) ISBN: 9788179929971
Page 9of 51
511104
Research Methodologies
1. INTRODUCTION
Nature and objectives of research. Methods of Research: historical, descriptive and
experimental, research process, research approaches, criteria for good research, problems
faced by researchers
2. RESEARCH DESIGN
Meaning of research design, need of research design, features of good design, different
research designs, basic principles of experimental designs, design of experiments.
3. DATA COLLECTION
Types of data, methods and techniques of data collection, primary and secondary data, meta
analysis, historical methods, content analysis, devices used in data collection, pilot study and
pretest of tools, choice of data collection methods.
4. PROCESSING AND ANALYSIS OF DATA

Use of statistics for data analysis, measures of central tendency, dispersion, skewness and
relationship. Sampling distributions, sampling theory, determination of sample size, chi-square
test, analysis of variance, multiple regression analysis, neural networks.
5. DECISION MAKING TECHNIQUES

Multi-attribute decision making techniques: Analytical Hierarchy Process (AHP), TOPSIS, Data
Envelope Analysis (DEA), graph theory and matrix approach.
Multi-objective decision making techniques: Simulated annealing, Genetic algorithms.
6. INTERPRETATION AND REPORT WRITING:

Techniques of interpretation, precautions in interpretation, significance of report writing, different
steps in report writing, layout of research report, mechanics of writing research report.
REFERENCES
1. C.R Kothari “Research Methodology” Wishwa Prakashan, ISBN: 8173280363
2. P.G Triphati “Research Methodology” Sultan Chand & Sons, New Delhi.
3. J. W Barnes, “Statistical Analysis for Engineers and Scientists” McGraw Hill, New York. ISBN:
0078396085
4. Ranjit Kumar “Research Methodology” Pearson Education, ISBN: 9788131704967
4. R. V. Rao “Decision making in the manufacturing environment using graph theory and fuzzy
multiple attribute decision making” Springer-Verlag, London. ISBN: 1846288193
5. Rao S. S., “Optimization”, Wiley Eastern, New Delhi, 1995. ISBN: 0471550345
Page 10of 51
6.Montgomery D.C., “Design and analysis of experiments”, John Wiley & Sons, ISBN:
0470128666.
Page 11of 51
511105 A
Reliability & Failure Analysis – Elective I 2013
1. INTRODUCTION
Basic Probability-concept and various distributions, Concept of Reliability and analysis of
various configurations of assemblies and sub-assemblies. Series, Parallel and other grouping.
System reliability, Set theory, optimal Cut Set and Tie Set, 'stardelta' method, matrix method
etc.
2. PRODUCT FAILURE THEORY

System reliability determination through 'Event Tree' analysis and Fault Tree Analysis (FTA),
Failure Modes and Effects Analysis (FMEA), Failure Modes, Effects and Criticality Analysis
(FMECA). R.P.N, Graph theory, etc.
3. RELIABILITY PREDICTION MODELS

Series and parallel systems - RBD approach - Standby systems - m/n configuration -Application
of Baye's theorem - cut and tie set method - Markov analysis. Optimal allocation of component
reliability to achieve maximum system reliability -various techniques and methods such as
Proportional, Conditional, Agree, Arinc, etc.
4. RELIABILITY EVALUATION
Concept of loading roughness, probability in design including evaluation of safety margin.
Reliability of Engineering Design; Mean, Median & K statistics for Reliability evaluation (non
parametric, Short Sample).
5. RELIABILITY MANAGEMENT
Reliability testing - Reliability growth monitoring - Non parametric methods - Reliability and life
cycle costs - Reliability allocation - Replacement model.
6. CASE STUDIES
Diagnostic maintenance through ferrography, Vibration Signature, SOAP and other programme.
Case studies done in Indian perspectives using Short Sample, nonparametric reliability
References
1. Gupta AK, “Reliability engineering and tero-technology”, Macmillan India Ltd, Delhi
2. Srinath L.S., “Mechanical Reliability” Affiliated East-West Press Pvt Ltd, Delhi. ISBN:
8176710296
3. O’Connor PDT, Practical Reliability Engineering, John Wiley & Sons Ltd, Singapore.
ISBN:1119964091
4. Mohammad Modarres, Mark Kaminskiy, Vasiliy Krivtsov, "Reliability Engineering and Risk
analysis ", Mara Dekker Inc., ISBN:0824720008.
Page 12of 51
5. John Davidson, The Reliability of Mechanical system, The Institution of Mechanical

Engineers, London, ISBN:0852986750.
Page 13of 51
511105 B
MATERIALS TECHNOLOGY ELECTIVE I-2013
1. ELASTIC AND PLASTIC BEHAVIOUR

Elasticity in metals and polymers - Mechanism of plastic deformation, role of dislocations,
Yield stress; shear strength of perfect and real crystals - Strengthening mechanisms, work
hardening, solid solutioning, grain boundary strengthening, poly phase mixture, precipitation,
particle, fibre and dispersion strengthening. Effect of temperature, strain and strain rate on
plastic behaviours - Super plasticity - Deformation of non crystalline material.
2. FRACTURE BEHAVIOR
Griffith's theory, stress intensity factor and fracture toughness - Toughening mechanisms –
Ductile- brittle transition in steel, High temperature fracture, creep: Larson-Miller parameter,
Deformation and fracture mechanism maps - Fatigue, low and high cycle fatigue test, crack
initiation and propagation mechanisms and Paris law - Effect of surface and metallurgical
parameters on fatigue - Fracture of non metallic materials – Failure analysis, sources of failure,
procedure of failure analysis.
3. SELECTION OF MATERIALS
Motivation for selection, cost basis and service requirements - Selection for mechanical
properties, strength, toughness, fatigue and creep - Selection for surface durability corrosion
and wear resistance – Relationship between materials selection and processing, Case studies
in materials selection with relevance to aero, auto, marine, machinery and nuclear applications.
4. MODERN METALLIC MATERIALS

Dual phase steels, Micro alloyed, High strength low alloy (HSLA) steel, Transformation induced
plasticity (TRIP) steel, Maraging steel - Intermetallics, Ni and Ti aluminides,Smart materials,
shape memory alloys - Metallic glass - Quasi crystal and nano crystalline materials, bio-
materials.
5. NON METALLIC MATERIALS

Plastics, rubber, foams, adhesives and coatings - Structure, properties and applications of
engineering polymers - Advanced structural ceramics, WC, TiC, TaC, AI2O3, SiC, Si3N4,
CBN and diamond - properties, processing and applications.
6. COMPOSITE MATERIALS
Reinforced fibers, Particle strengthened and laminar composites-- production techniques of
each type, Production of fibers, properties mechanics of composites, manufacturing of metal
matrix, Ceramic matrix composite, Carbon-Carbon composite- properties and testing of
composite material, areas of application.
Page 14of 51
REFERENCES:
1. Flinn, R. A. and Trojan P.K., “Engineering Materials and their Applications ", (4th Edition,
1990), Jaico Publishing House Publisher, ISBN: 8172246773.
2. George E. Dieter, “Mechanical Metallurgy ", McGraw Hill, 1988, ISBN 0-07-100406-8.
3. ASM Hand Book, Vol.11, “Failure Analysis and Prevention ".
4. Willam F. Smith, “Principles of Materials Science and Engineering”, 3rd edition, McGraw Hill,
ISBN: 0070592411.
5. Mathew Philip, William Bolton “Technology of engineering materials” Butterworth-Heinemann,
(2002), ISBN: 9780750656436.
6. Martin J. W. “Materials for Engineering” Institute of Materials, Minerals and Mining (2002),
ISBN: 9781902653501
Page 15of 51
511105 C
Manufacturing Management ELECTIVE I 2013
1. SCOPE OF MANUFACTURING MANAGEMENT

History and development of Manufacturing Management - Contribution of various pioneers,
overview of manufacturing systems, Manufacturing Management - Nature, Scope, Importance
and Functions, Its relationship with other functions
2. PRODUCTION PLANNING & CONTROL

Functions of Production Planning & Control (PPC), Scheduling – Graphical and analytical
techniques, Master Production Schedule, line balancing, Documentation - Production Work
Order. Introduction to PERT/CPM, Network Crashing
3. ADVANCED TOPICS IN PRODUCTION MANAGEMENT

Concept of world-class manufacturing, Total quality management, manufacturing challenges of
information age, JIT, lean and agile manufacturing, reconfigurable manufacturing, green
production, computerized production management system, simulation of manufacturing systems
4. QUALITY MANAGEMENT
Foundations of quality management, Fundamentals of statistical studies, Tools and methods of
analytic studies, stabilizing and improving a process with control charts, Process capability and
improvement studies, inspection policy, Fork Model for Quality Management, Current thinking
about statistical practice
5. MANUFACTURING STRATEGY
Need for manufacturing strategy (MS) and concept of MS, Structured strategy formulation,
Focus of MS decisions relating to capability, flexibility, product variety, inventory, supplier
relationships, manufacturable design. Role of Quality in the framework of MS-TQM, SPC, 6-
sigma. Interface of marketing and manufacturing, financial aspects,Performance measurement in
MS, Ingredients for a world-class manufacturing strategy, Contemporary cases from Indian
manufacturing
6. GROUP DYNAMICS AND TEAM WORKING

Theories of Group Formation - Formal and Informal Groups, their interaction – Importance of
teams - Formation of teams - Team Work. Conflict Management - Traditional vis-à-vis Modern
view of conflict - Stress management, Conflict Process - Strategies for encouraging constructive
conflict - Strategies for resolving destructive conflict.
REFERENCES
1. Fred Luthans, Organizational Behaviour, McGraw-Hill. ISBN: 0073404950
Page 16of 51
2. P. K. Saxena, “Principles of Management: A modern approach” Global India Publications.

ISBN: 8190794159
3. Krajewski, “Operations Management” Pearson Education India. ISBN: 8131711315
4. Panneerselvam, Production & Operations Management. PHI New Delhi.
5. E. E. Adam, R. J. Ebert “Production & Operations Management” Prentice Hall. ISBN:
013717943X
6. Howard Gitlow, Alan Oppenheim, Rosa Oppenheim and David Levine, “Quality Management”
(3rd Edition), Tata McGraw-Hill Publishing Company Ltd.
7. Eli Goldratt, “Critical Chain”, North River Press
8. John Nicholas,” Competitive Manufacturing Management”, McGraw-Hill Publishing Co.
9. V.K. Narayanan, “Managing Technology & Innovation for Competitive Advantage”
Page 17of 51
511105 D
Advanced Mechatronics - Elective-I 2013
Credits: 5 End semester: 50
1. INTRODUCTION
Introduction to Mechatronics - Systems - Mechatronics in Products – Measurement Systems -
Control Systems -Traditional design and Mechatronics Design.
2. SENSORS AND TRANSDUCERS

Introduction - Performance Terminology - Displacement, Position and Proximity -Velocity and
Motion – Fluid pressure - Temperature sensors - Light sensors - Selection of sensors - Signal
processing - Servo systems.
3. MICROPROCESSORS IN MECHATRONICS
Introduction - Architecture - Pin configuration - Instruction set - Programming of Microprocessors
using 8085 instructions - Interfacing input and output devices - Interfacing D/A converters and
A/D converters –Applications - Temperature control - Stepper motor control - Traffic light
controller.
4. PROCESS CONTROL COMPUTER SYSTEMS

Minis, micros, classification by hardware features and software facilities, performance
evaluation techniques. Characteristics of Digital Processors: Organization, instruction set,
characteristics for process control, input/output arrangements, addressing techniques, memory
systems.
5. PROGRAMMABLE LOGIC CONTROLLERS

Introduction - Basic structure - Input / Output processing - Programming –Mnemonics Timers,
Internal relays and counters - Data handling - Analog input / output - Selection of PLC.
6. DESIGN AND MECHATRONICS (MECHATRONIC PRODUCT DESIGN)

Designing - Possible design solutions - Case studies of Mechatronics systems.
REFERENCES
1. Michael B.Histand and David G. Alciatore, "Introduction to Mechatronics and Measurement
Systems", McGraw-Hill International Editions, 1999.ISBN: 0070648142
2. Ramesh. S Gaonkar, “Microprocessor Architecture, Programming and Applications ", Wiley
Eastern, 1998. ISBN:0130195707
3. Ghosh, P.K. and Sridhar, P.R., 0000 to 8085, "Introduction to Microprocessors for Engineers
and Scientists ", Second Edition, Prentice Hall, ISBN:8120309782
4. Bolton, “Mechatronics: Electronic Control System in Mechanical and Electrical Engineering”,
Pearson Education Ltd. ISBN:8131732533
Page 18of 51
5. Dr. Appukuttan, “Introduction to Mechatronics”, Oxford University Press, India, ISBN:

0195687817
Page 19of 51
511106
Lab Practice I 2013
Practical: 4 hrs/week Oral: 50 Marks
Credits – 4 TW: 50 Marks
Each student has to prepare a report based on any eight of the following laboratory work
1. Analysis of regenerative circuit.

2. Study of meter in and meter out circuit
3. Practical case study on evaluation of alternative hydraulic circuit design
4. Study of effect of process parameters for any non-traditional machining process
5. Experimental analysis of any one of the metal forming processes
6. Experimental analysis of casting process.
7. Industrial case study on design of experiment
8. Industrial case study on multi-attribute decision making
9. Numerical solution of a partial differential equation by using different methods
10. Manufacturing application of T test and Chi-square test.
Page 20of 51
511107
Computer Integrated Manufacturing
Credits-4 End semester: 50
1. COMPUTER AIDED DESIGN

Introduction to CAD, Display technologies, Graphic Standards, 2D and 3D Geometric
transformations, analytic and synthetic curves (cubic and Bezier curves), analytic and synthetic
surfaces (cubic, bilinear, and Bezier curves), solid modeling techniques, visual realism,
computer animation, mechanical assembly, mass property calculations.
2. COMPUTER AIDED MANUFACTURING

Features of NC/CNC/DNC systems and its role in computer integrated manufacturing, CNC part
programming, computer aided process planning, manual part programming with APT, NC
program generation from CAD models, tool path generation and verification, standard
controllers, digital manufacturing.
3. COMPUTER AIDED ENGINEERING ANALYSIS

Introduction to finite element analysis, need for finite element analysis in CAD/CAM system,
Steps in finite element analysis, second order differential equation in one dimension applications
such as discrete systems, heat transfer, fluid mechanics, plane trusses.
4. CIM DATABASE AND DATABASE MANAGEMENT SYSTEM

Database requirements of CIM, database management, Database management system
(DBMS), DBMS architecture, product data management (PDM) and its advantages.
5. COMPUTER AIDED SHOP FLOOR CONTROL

Computer aided production planning and control, computer aided material requirement
planning, factory data collection system, computer process monitoring, computer aided quality
control. Fundamental of Networking
6. FLEXIBLE MANUFACTURING SYSTEMS (FMS)

Elements of FMS, subsystems, benefits, layout examples, Cellular manufacturing system,
Indian scenario. Computer Integrated Manufacturing (CIM) models: ESPRIT-OSA, NIST AMRF,
Siemens, DEC Enterprise optimization and present trends.
REFERENCES
1. Zeid Ibrahim “CAD/CAM Theory and Practices” McGraw Hill International Edition. ISBN:
0070151342
2. Regers and Adams “Mathematical elements for computer graphics” McGraw-Hill, 1990.
ISBN: 0070535302
3. P. Radhakrishnan, S. Subramanyan, V. Raju “CAD/CAM/CIM” New age International
Publishers, New Delhi. ISBN: 8122412483
Page 21of 51
4. Mikell P. Grover and Enory W. Zimmers Jr. “CAD/CAM: computer aided design and
Manufacturing” Pearson Education, New Delhi. ISBN: 8177584162
5. Mikell P. Grover, “Automation, Production Systems and Computer-Integrated
Manufacturing”, Pearson Education, New Delhi. ISBN: 0132393212
6. P.N. Rao “CAD/CAM: Principles and applications” Tata McGraw Hill, New Delhi. ISBN:
0070583730
7. P.N. Rao, N.K. Tewari, T.K. Kundra “Computer Aided Manufacturing” Tata McGraw Hill,
New Delhi. ISBN: 9780074631034
8. Paul G. Ranky “Computer Integrated Manufacturing: an introduction with case studies”
Prentice-Hall International. ISBN: 0131656554
9. J. N. Reddy “An Introduction to Finite element Methods” Tata McGraw Hill. ISBN:
0072466855
10. Nanua Singh “Systems approach to computer-integrated design and manufacturing”
Wiley. ISBN: 0471585173
11. David D. Bedworth, Mark R. Henderson and Philip M. Wolfe “Computer Integrated
design and Manufacturing”, McGraw-Hill, ISBN: 0070042047
Page 22of 51
511108
Tool & Die Design –2013
1. CUTTING TOOL DESIGN

Fundamentals of Cutting tools design, cutting tools and their principal elements, Tool geometry,
system of nomenclatures and their interrelations, setting for the grinding of various basic cutting
tool (turning, drilling, milling)
2. ANALYSES AND DESIGN OF JIGS AND FIXTURE

Principles of jig and fixture design, Dual cylinder location, diamond pin analysis, V-block
analysis, design principles of centralizers, various mechanisms and design of equalizers,
analysis for optimum number of clamping forces required and calculation of their magnitudes,
concept of modular fixtures, design of fixtures for NC/CNC machines, computer applications in
fixture design and analysis.
3. DESIGN OF PRESS TOOLS

Components of die design, design of die blocks, punches and strippers, methods of holding
punches, sketches of stock stops, Design procedure for progressive dies, compound dies and
combination dies for press tool operation forging die design for drop and machine forging parts.
Computer applications in press tool design.
4. DESIGN OF FORGING DIES

Grain flow considerations, parting line selection, draft, design problems involving ribs, bosses
and fillets. Flash and flash control, determination of number of impressions required and their
sequence, design steps and analysis of forging dies, detail calculations, shrinkage, cavity
shapes, heat transfer considerations, cooling and ejection systems, automation in forging
operations, computer aided design and analysis.
5. DESIGN OF INJECTION MOLDS

Principles of melt processing, product considerations, determination of economical number of
cavities, temperature control of injection molds, calculation of mold opening force and ejection
force. Detail design of cooling system, ejection system and gating system. Moldability features,
mold flow analysis.
6. DIE CASTING DIE DESIGN

Metals for die casting, specific details of die construction, casting ejectors, side cores, loose die
pieces, slides, types of cores, directional solidification, types of feeders, die venting, water
cooling, design aspects of die casting dies, defects.
Page 23of 51
REFERENCES
1. Amitabh Ghosh, A. K. Mallick “Manufacturing science” Prentice-Hall. ISBN: 0135526051,
2. H. W. Pollack “Tool Design” Prentice-Hall, ISBN: 0139251812
3. Donaldson: “Tool Design”, Tata McGraw Hill, ISBN: 0070992746
4. ASTEM: “Fundamentals of Tool Design”
5. P. C. Sharma: “A Textbook of Production Engineering” S. Chand Publication, New Delhi. .
ISBN: 8121904218
6. Hoffman “Jigs & fixture design”, Thomson Delmar learning, USA. ISBN 1401811078,
7. Henriksen “Jigs & Fixture design manual” Industrial Press Inc. NY. ISBN: 0831110988,
9. P. H. Joshi “Press Tools: Design & Construction” S. Chand publication. ISBN: 8121929385
10. J. R. Paquin, R. E. Crowley “Die design fundamentals” Industrial Press Inc. NY. ISBN:
0831111720
11. S. A. Sheridan, “Forging Design Handbook” American Society for Metals, US.
12. Hiram Kenneth Barton, Lucy Clare Barton “Die casting die design”, Machinery Publication
Co.
13. R. G. W. Pye “Injection mould design: a design manual for the thermoplastics industry”
ISBN: 0711439060
14. Hans Gastrow “Injection Molds: 102 Proven Designs” Hansner. ISBN: 0029494400
Page 24of 51
511109
Advanced Joining Processes -2013
Lectures:4 hrs/week In semester: 50
1. INTRODUCTION
Importance and application of welding, classification of welding process. Selection of welding
process, brief review of conventional welding process: Gas welding, Arc welding, MIG, TIG
welding. Resistance welding. Electroslag welding, Friction welding etc. Welding of MS, CI, Al,
Stainless steel & Maurer/Schaefflar Diagram. Soldering and Brazing.
2. ADVANCED WELDING TECHNIQUES

Principle and working and application of advanced welding techniques such as Plasma Arc
welding, Laser beam welding, Electron beam welding, Ultrasonic welding etc.
3. WELD DESIGN
Welding machines/equipments and its characteristics and arc-stability, Weld defects and
distortion and its remedies, Inspection/testing of welds, Weld Design, Welding of pipe-lines and
pressure vessels. Life prediction.
4. METAL TRANSFER AND MELTING RATE

Mechanism and types of metal transfer, forces affecting metal transfer, modes of metal transfer,
metal transfer in various welding processes, effective of polarity on metal transfer and melting
rate.
5. THERMAL AND METALLURGICAL CONSIDERATION:

Thermal considerations for welding, temperature distribution, Analytical/Empirical
analysis/formulae, heating & cooling curves. Metallurgical consideration of weld, HAZ and
Parent metal, micro & macro structure. Solidification of weld and properties.
6. WELDING OF PLASTICS AND COMPOSITES

Principle of welding plastics, common weldable plastics, welding joint design, surface
preparation, plastic welding processes, principle of operation, equipment required, Advantages,
Applications.
REFERENCES:
1. R. S. Parmar, “Welding processes and technology”, Khanna Publishers, ISBN: 8174091262.
2. Raj, Shankar, Bhandari, “Welding Technology for Engineers”, Narosa Publication House Pvt.
Limited.
3. S.V. Nandkarni, “Modern Arc Welding Technology”, Oxford and IDH publishing Co. Pvt. Ltd,
New Delhi – 2010, ISBN: 9788120416765.
4. L.M. Gourd, “Principles of Welding Technology”, ELBS: E. Arnold, London, 2nd Edition,
1986, ISBN : 978-1-60525-797-6.
Page 25of 51
5. “Welding Handbook”, Vol. 1, 7th edition; American welding society. ISBN-13:

9780871711267.
6. Richard L. Little, “Welding and Welding Technology”, McGraw-Hill New York, [1973], ISBN:
0070380953, 9780070380950.
Page 26of 51
511110 A
Advanced Machine Tool Design- Elective-II 2013

1. INTRODUCTION
Introduction to Metal Cutting Machine tools, Kinematics, Basic Principles of Machine tool
design, estimation of drive power. Design requirements of machine tools. Design approach for
machine tools. Identification and quantification of objectives and constraints in machine tool
design.
2. DESIGN OF STRUCTURAL COMPONENTS

Design of Machine tool spindle and bearings, Design of power Screws – Static deformation of
various machine tool structures - thin walled box structures with open and compliant cross
sections - correction coefficients - design of beds, columns, tables and supports. Dynamics of
cutting forces - tool chatter - design of sideways.
3. DESIGN OF DRIVES
Design considerations of electrical, mechanical and Hydraulic drives in machine tool, stepped
and step-less arrangements and systems. Design of control mechanisms - selection of standard
components – Dynamic measurement of forces and vibrations in machine tools - Stability
against chatter - use of vibration dampers.
4. DESIGN OF CNC MACHINE TOOL

CNC machine - block diagram showing memory, CPO, I/O, post processor, etc. Machining
center, Auto tool changers, uses of Composites in machine tool. DNC and Local Area Network,
machines with Adaptive Control. Design of slides with reinforced PTEE, Ball screw all design,
methods of calculation of load, Reliability based design. Static and dynamic rigidity and stability
analysis.
5. TESTING OF MACHINE TOOLS

Vibration study of machine tool structures – micro-displacement and error analysis of machine
tools with reference to transmission system and positional displacement (stick slip). Acceptance
tests and standardization of machine tools- machine tools reconditioning.
6. ERGONOMICS APPLIED TO MACHINE TOOL

Concepts of aesthetics and ergonomics applied to machine tools, Latest trends in Machine Tool
Design, Introduction to CAD and Finite Element Method used in machine tool design.
Page 27of 51
REFERENCES:
1. Mehta N. K.,"Machine Tool design and Numerical Control",Tata McGraw Hill, 1989ISBN:
1259004570
3. Acherkan N., "Machine Tool Design",Vol.3 and 4,MIR Publishers, Moscow ISBN:
0898750474
4. Sen.G. and Bhattacharya, A., "Principles of Machine Tools",Vol.2,NCB.Calcutta, 1973 ISBN:
81-7381-155-5
5. Basu S. K. and Pal D. K., “Design of Machine Tools”, Oxford University Press, 2008 ISBN:
8120417216
6. Rao S. S., “The Finite Element Method in Engineering”, Elsevier Science and Technology
Books, 2004, ISBN: 0750678283.
Page 28of 51
511110 B
Plastic Processing – Elective II 2013
1. PLASTIC MATERIALS
Classification of plastic materials, their physical and mechanical properties, selection of plastics
for various applications, advantages and limitations of using plastics.
2. MELT PROCESSING TECHNIQUES

Polymer processing techniques such as extrusion, compression and transfer moulding, Injection
moulding, blow moulding, thermoforming, rotational moulding, calendaring, Bag moulding
reaction moulding. Effect of time, temperature and pressure on plastic processing.
3. CONSTRUCTIONAL FEATURES OF MOLD

constructional features of core and cavity plates, mold size and strength, cavity material, and
fabrication, mold placement, constructional features and layout of runners and gates.
4. PRODUCT DESIGN OF MOLDED PRODUCTS
Various considerations such as wall thickness, fillets and radii, ribs, under, cuts, drafts, holes,
threads, inserts parting lines, etc. surface treatment mould design for avoiding warpage.
Standards for tolerances on molded articles.
5. DESIGN OF MOLDS FOR PLASTIC PROCESSING

Methodical mold design, determination of economical number of cavities, melt rheology,
temperature control of injection molds, calculation of mold opening force and ejection force.
Detail design of cooling system, ejection system and gating system. Moulding thermoplastics,
thermosets, expandable polysterene, foamed engineering plastics, molds for reaction injection
molding.
6. COMPUTER APPLICATIONS IN PLASTIC MOLDING

Use of various software for mold flow analysis, optimum gate location and defect analysis,
design of component for balanced flow, optimization of process parameters of plastic molding.
REFERENCES
1. Edward A. Muccio “Plastic processing technology” ASM International.
2. Fried, “Polymer Science and Technology”, Prentice Hall. ISBN: 0136855613
3. Hans Gastrow “Injection Molds: 102 Proven Designs” Hansner. ISBN: 0029494400
4.A. S. Athalye “Plastics Materials Handbook” Multi Tech Publisher Mumbai.
Page 29of 51
511110 C
Supply Chain Management – Elective II 2013
1. INTRODUCTION
Objectives of Supply Chain Management (SCM), key components of supply chain i.e. sourcing,
distribution strategy, customer service strategy; supply chain. Management as Integrated
logistics, generic activities, architecture of supply chain, future potential of SCM.
2. SUPPLY CHAIN STRATEGIES

Evaluation of supply chain strategies, supply chain performance measures, vendor
management, JIT, Link to supply chain, evaluation of SCM strategies, customer focus in SCM,
inventory and logistics management, vendor management, Just-in- Time (JIT). Supply chain
design considerations.
3. LOGISTIC MANAGEMENT
Logistical operation, integration, network design, logistical performance cycle, customer service
global logistic, logistical resources, logistic planning.
4. WAREHOUSE AND TRANSPORT MANAGEMENT

Concept of strategic storage, warehouse functionality, warehouse operating principles,
developing warehouse resources, material handling and packaging in warehouse, transportation
management, transport functionality and principles, transport infrastructure, transport economics
and pricing, transport decision making.
5. INVENTORY MANAGEMENT
Cost associated with inventory decisions, selective control, economic order quantity, safety
stock and service level, P and Q system, probabilistic models.
6. Recent Trends in SCM

Tierisation of supplies, Reverse logistics, JIT II, Milk Round System (MRS), bar coding, Hub and
Spoke Concept and other latest concepts. IT – enabled supply chain: Electronic data
interchange, enterprise resource planning (ERP), Application of IT, Scope of emerging
distributed cooperative tele-manufacturing over internet.
REFERENCES
1. Sunil Chopra, Peter Meindl, D.V. Kalra “Supply Chain Management” Pearson Education Asia,
New Delhi. ISBN:9788131789209
2. Christopher “Logistics and Supply Chain Management” Pearson Education Asia, New Delhi.
ISBN: 8177588346.
Page 30of 51
3. Donald B. “Logistic Management - The Integrated Supply Chain process” McGraw Hill, NY.
ISBN: 0070068836.
4. D. Chandra bose “Inventory management” PHI Learning Pvt. Ltd., 2006, ISBN:
9788120328532.
Page 31of 51
511110 D
Product Life Cycle Management-Elective II- 2013
1. INTRODUCTION TO PLM
Need for PLM, opportunities and benefits of PLM, different views of PLM, components
of PLM, phases of PLM, PLM feasibility study, PLM visioning.
PLM Strategies: Industrial strategies, strategy elements, its identification, selection and
implementation, make – to - stock, assemble-to order, make- to order strategy, change
management for PLM, Strategies for recovery at end of life, recycling.
Product Data Management (PDM): PDM systems and importance, reason for implementing a
PDM system, financial justification of PDM, barriers to PDM implementation.
2. PRODUCT DESIGN
Engineering design, Industrial design, Generic product design process, Types of products,
Product planning, Identify customer needs, product specifications, concept generation, concept
selection, concept testing, prototyping, and product cost analysis.
3. APPROACHES FOR PRODUCT DESIGN

Mass customization, Kano model, Kansei engineering, conjoint analysis, Product architecture,
Modular product architecture, product line design, product configuration, and concurrent
engineering.
4. NEW PRODUCT DEVELOPMENT

Structuring new product development, need and importance of NPD Voice of customers(VoC),
Methods of VoCs, Quality function deployment, building decision support system, Estimating
market opportunities for new product, new product financial control, implementing new product
development, product family, product mix, market entry decision, Market segmentation,
launching and tracking new product program, concept of redesign of product, product
development economics.
5. DESIGN FOR ‘X’

Design for manufacturing, Design for assembly, design for reliability, design for
serviceability(maintainability),design for environment, design for safety, design for aesthetics,
design guidelines for various casting process, injection molding, turning ,milling grinding, sheet
metal working processes.
6. TECHNOLOGY FORECASTING
Future mapping, S-curve, invocating rates of technological change, methods of technology
forecasting such as relevance trees, morphological methods and mission flow diagram, product
design and process selection, product system-level design, product cannibalization and
Page 32of 51
petrification, use of academic research in product design, combining forecast of different

technologies, human factors in product design, modeling and simulation in product design.
REFERENCES
1. K.T. Ulrich and S.D. Eppinger, Product design and development, Tata McGraw - Hill
publishing, New Delhi, 2003,ISBN:007-247146-8
2. Dieter and Schmidt , Engineering Design,McGraw – Hill Higher education, ISBN: 978–0–07–
283703–2
3. Saaksvuori Antii “Product life cycle Management”, Dreamtech Press, ISBN: 8184892705
Page 33of 51
511111
Lab Practice II
Teaching Scheme Examination Scheme 2013
Practical: 4 hrs/week In semester: 50
Credits – 5End semester: 50
Each student has to prepare a report based on following laboratory work.
1. Computer programming 3D transformations

2. Computer programming for synthetic curves/surfaces.
3. CNC part programming and machining
4. Simulation of manufacturing system
5. Finite element analysis for applications in heat transfer/fluid mechanics/plane
trusses.Validation using FEM software.
6. Industrial applications for design and analysis of Jigs and fixture/Press Tools/Forging
dies/Injection molds
7. Study of temperature distribution due to heat flow in welding
8. Determination of angular distortion in butt welded joints.
511112
Seminar I 2013
Practical: 4 hrs/week TW: 50 Marks
Credits – 4 Oral:50 Marks
Each student is required to deliver a Seminar on state of the art topic of his/her choice relevant
to any area of Production Engineering and submit it in the form of short report.
Page 34of 51
611101
Advanced Robotics –2013
1. INTRODUCTION
Basic concepts - Robot anatomy - Robot configurations - Basic robot motions –Types of robots-
Types of drives - Applications - Material handling - processing -Assembly and Inspection -
safety considerations.
2. TRANSFORMATIONS AND KINEMATICS

Vector operations - Translational transformations and Rotational transformations – Properties of
transformation matrices-Homogeneous transformations and Manipulator – Forward solution -
Inverse solution.
3. CONTROLS AND END EFFECTORS

Control system concepts - Analysis - control of joints - Adaptive and optimal control – End
effectors - Classification - Mechanical - Magnetic -Vacuum - Adhesive - Drive systems - Force
analysis and Gripper design.
4. ROBOT PROGRAMMING
Methods - Languages -Computer control and Robot Software - VAL system and Language.
5. SENSORY DEVICES
Non optical and optical position sensors - Velocity and Acceleration - Range - Proximity -touch -
Slip - Force - Torque - Machine vision - Image components - Representation -Hardware -
Picture coding - Object recognition and categorization - Software consideration.
6. DESIGN OF MECHANISMS AND MANIPULATORS

Classification of closed- and open-loop kinematic systems, Definition of mechanisms and
manipulators, Kinematic constraints, Degree of freedom (DOF) and Mobility; DH parameters,
Coordinate transformations, Matrix methods; Structural analysis and synthesis of mechanisms;
Forward kinematics of robot manipulators with examples; Inverse kinematics; Jacobian and
singularity; Alternative design solutions of mechanisms and manipulators.
REFERENCES:
1. King Sun Fu, Gonzalez R.C., and Lee C.S.G., "Robotics: control, sensing, vision and
intelligence”, McGraw-Hill Book Co.
2. Klafter R.D., Chmielewski T.A. and Negin M., " Robot Engineering An Integrated approach",
Prentice Hall of India, New Delhi, 1994.
3. Deb S.R., “Robotics Technology and Flexible Automation ", Tata McGraw-Hill Publishing Co.,
Ltd., 1994.
4. Craig J.J., “Introduction to Robotics Mechanics and Control ", Addison-Wesley.
Page 35of 51
5. Groover M.P., “Industrial robotics Technology, programming and applications ", McGraw-Hill
Book Co., 1995.
6. Mittal and Nagrath, “Robotics & Control”, Tata McGraw-Hill.
7. Ashitava Ghoshal, “Robotics Fundamental Concepts & Analysis”, Oxford University Press.
Page 36of 51
611102
SURFACE ENGINEERING–2013

Credits: 4 End semester: 50
1. INTRODUCTION OF SURFACE DEPENDENT PROPERTIES
Introduction to various corrosion prevention methods. Classification and scope of surface

modification techniques in metals, ceramics, polymers and composites.Tailoring of surfaces of
advanced materials. Surface dependent engineering properties, viz., wear, friction, corrosion,
fatigue, reflectivity, emissivity, etc.; common surface initiated engineering failures; mechanism of
surface degradation; importance and necessity of surface engineering
2 VARIOUS SURFACE CLEANING PROCESSES
Classification and Selection of Cleaning processes. Acid and Alkaline Salt bath, Ultrasonic,
Mechanical cleaning, Pickling and descaling, etc. Process details, applications & Environmental
concern of each.method, Electrochemistry and electro-deposition; electro less deposition
Process details. Scope and application of conventionally deposited materials like Copper Nickel
etc.
3 COATINGS
Various types like Cathodic &Anodic coatings, Hot dipping (Tinning, Galvanising,Aluminising),
Metal cladding.Diffusion coatings like carburising, nitriding, cyaniding, Sherardising, Calorising &
Chromosing. Chemical conversion coatings like Phosphate, Chromate, Oxide, Anodized.
Various Organic coatings like Paints, varnishes, Enamel & Lacquers Thermal spray coatings-
Various types like Flame spray, Electric arc spray, Plasma spray, High velocity Oxy Fuel
(HVOF). Scope, Process and application; advantages and limitations of the above mentioned
processes.
4. OTHER SURFACE ENGINEERING PROCESSES
Influence of manufacturing processes on various surface properties of an engineering

component; scope of surface engineering in augmentation of surface properties. Other
processes used in surface engineering – Physical vapour deposition, Chemical vapour
deposition- Process and applications. Mass production-surface engineering problems related to
substrate characteristics. Plasma enhanced Surface engineering, Ion Implantation. Diamond
and Diamond like Carbon thin films and coatings for engineering surfaces.
5. TESTING & CHARACTERIZATION OF COATINGS
Control properties, response properties; surface geometry characterization

Techniques(conventional and recent trends); coating thickness measurements – laboratory
techniques and special techniques for accurate routine thickness measurements; adhesion
measurement, conventional methods and recent developments;Quality assurance of coating
process.
6. RECENT TRENDS IN SURFACE ENGINEERING
Page 37of 51
Measurement of mechanical properties of engineered surface in nano scale; Evaluation of

tribological characteristics of engineered surface in macro, micro and nano scale, simulation of
actual application environment in tribometer. High temperature coatings, Wear resistant
coatings Use of Laser in Surface Engineering, Environmental protection issues.
REFERENCES
1. Bharat Bhushan, “Introduction to Tribology” John Wiley & Sons, ISBN: 0471158933
2. N.J. Persson, “Sliding Friction” Springer, 3540671927
3. Gwidon Stachowiak, A W Batchelor, “Engineering Tribology”, Butterworth-Heinemann,
0750678364
4. ASM Hand Book, Vol. 5, “Surface Engineering”.
5. Burakowski T,Wierzchon T. “Surface Engineering of Metals: Principles, Equipment,
Technologies” CRC Press (1998) ISBN 9780849382253.
Page 38of 51
611103 A
Optimization Techniques - Elective III 2013
1. INTRODUCTION TO OPTIMIZATION
Statement of an optimization problem, classification. Introduction to optimization techniques,
Engineering Applications
2. SINGLE VARIABLE OPTIMIZATION

Fabbonci search methods, golden section search methods, gradient based methods, Newton-
Raphson method, secant method.
3. MULTI-VARIABLE OPTIMIZATION
Direct search methods: Evolutionary optimization method, Powell’s conjugate direction method.
Gradient based methods: Steepest descent method, Newton’s method.
4. CONSTRAINED OPTIMIZATION
Constraint handling methods, method of feasible directions, generalized reduced gradient
method, gradient projection method.
5. SPECIALIZED ALGORITHMS: Integer programming, geometric programming.
6. NON-TRADITIONAL OPTIMIZATION ALGORITHMS

Genetic algorithms (GA) - working principle, Differences and Similarities between GA’s and
traditional methods, GA’s for constrained optimization. Simulated Annealing (SA) approach –
introduction only.
References
1. Rao S S “Engineering Optimization: Theory and Practice”, John Wiley & Sons. ISBN:
0470183527
2. Kalyanamoy Deb, “Optimization for Engineering Design: Algorithms and Examples”,
Prentice Hall of India, New Delhi. ISBN: 812030943X
3. A. D. Belegundu, T. R. Chandrupatla “Optimization Concepts and Applications in
Engineering”, Wiley Students Edition. ISBN: 0521878462
4. R. Fletcher, “Practical Methods of Optimization”, John Wiley & Sons. ISBN: 0471494631
Page 39of 51
611103 B
Engineering Economics and costing-Elective III 2013
Lectures: 5 hrs/week Theory: 100 Marks
Duration: 3 hours Credits – 4
1. INTRODUCTION TO ECONOMICS
Concept of Engineering Economics – Engineering efficiency, Economic efficiency, Scope of
engineering economics, Managerial, Economics and Macro-economics - Applications of
Economics, Elementary economic Analysis – Material and design selection criteria, Process
planning.
2. FINANCIAL MANAGEMENT
Responsibilities and functions of financial management, financial analysis, ratio analysis,
leverage analysis, budgeting and budgetory control, sources of finance for fixed and working
capital.
3. INVESTMENT APPRAISAL METHODS

Types of investment appraisal methods – present worth method (Revenue dominated cash flow
diagram), Future worth method (Revenue dominated cash flow diagram, cost dominated cash
flow diagram), Annual equivalent method (Revenue dominated cash flow diagram, cost
dominated cash flow diagram), rate of return method, make or buy decisions, Examples in all
the methods, risk analysis.
4. REPLACEMENT AND MAINTENANCE ANALYSIS

Types of maintenance, types of replacement problem, determination of economic life of an
asset, Replacement of an asset with a new asset – capital recovery with return and concept of
challenger and defender, Simple probabilistic model for items which fail completely.
5. DEPRECIATION ANALYSIS
Introduction, Straight line method of depreciation, declining balance method of depreciation-
Sum of the years digits method of depreciation, sinking fund method of depreciation/ Annuity
method of depreciation, machine hour basis method, production unit method, joint factor rate
method, annuity method, service output method of depreciation-Evaluation of public
alternatives- introduction, Examples, Inflation adjusted decisions – procedure to adjust inflation,
Examples on comparison of alternatives and determination of economic life of asset.
6. COSTING, COST CONTROL AND COST REDUCTION

Process costing: Elements of production cost in process costing, methods of process costing,
principles of process costing.
Marginal costing: Features of marginal costing, significance of marginal costing, break even
point, P/V ratio.
Page 40of 51
Standard costing and variance analysis: Direct material variances, direct labor variances,
Overhaed variances, sales variances.
Cost control and cost reduction, Techniques of cost control, cost reduction, areas of application.
References:
1. Dominick Salvatore, “Managerial economics in a global economy” McGraw-Hill. ISBN:
0070545995
2. Panneer Selvam, R, Engineering Economics, Prentice Hall of India Ltd, New Delhi,
2001.ISBN: 8120317432
3. Sasmita Mishra, Engineering Economics and Costing. PHI Learning Pvt. Ltd. ISBN:
8120338936
4. Chan S.Park, “Contemporary Engineering Economics”, Prentice Hall of India, 2002. ISBN:
0136118488
5. William G. Sullivan, Elin Wicks and C.Patrick Koelling Engineering economy, Pearson
Education, ISBN:9788131734421
Page 41of 51
611103 C
OCCUPATIONAL HEALTH & INDUSTRIAL SAFETY (ELECTIVE III) 2013
1. INDUSTRIAL SAFETY:
History of Safety Movement in India and abroad. “The Accident Problem”. Nature & size need
for safety, legal, humanitarian, economic and social considerations. Safety Management: Role
of management in Industrial Safety. Safety Management - Principles & Practices.
SAFETY EDUCATION AND TRAINING:

Training for Safety: Assessment of needs. Design & development of training programme.
Training methods and strategies. Training of managers, supervisors & workers. Training
Programme: In-Plant training, Out-of-plant training. Evaluation of training programmes,
Seminars, Conferences & Workshop, Programmes for new workers. Job instructions Vs Safety
instructions.
2. SAFEGUARDING OF MACHINES:
Statutory provisions related to safeguarding of machinery and working on/near unguarded
machinery. Principles of machine guarding. Ergonomics of machine guarding. Type of guards.
Guarding of different types of machinery: wood working, paper, rubber and printing machinery,
Selection, maintenance and repair of guards. Incidental safety devices and methods.
MANUAL HANDLING AND STORAGE OF MATERIALS:

Basic principle of correct lifting and handling of materials. Avoidance of excessive muscular
efforts. Maximum loads that may be carried. Lifting and carrying of objects of different shapes,
size and weight. Safe use of accessories for manual handling. Storage of materials. Ergonomics
of manual handling and storage.
3. MECHANICAL HANDLING OF MATERIALS

Lifting machinery: Safety aspects in design and construction, testing, use and care, signaling,
inspection and maintenance Safety in design and construction, operation, Inspection and
maintenance of power trucks and tractors, Lifts and hoists, lifting tackles, and loose gears,
conveyors. Safety features, safe working load, destructive and non-destructive testing,
inspection and maintenance of lifting tackles. The competent persons, duties and
responsibilities under the various legislations.
WORKING AT HEIGHTS
High incidence of serious accidents in working at heights. Types of operations. Safety features
associated with design. Construction and use of stairways, runs, ramps, gangways, floors,
ladders of different types, scaffolds of different types including Boatswain’s chair and safety
belts. Working on roofs, other safety requirements while working at heights. Prevention of fall of
persons. Potential tripping and slipping hazards.
Page 42of 51
4. SAFETY AT WORK PLACE:-

Work place design: Concept of workplace and its design. Improving safety and productivity
through work place design control measures. Technical and engineering control measures.
Control measures against human error
PROVISIONS RELATING TO SAFETY & HEALTH: Indian Boilers Act and Regulations. Indian
Electricity Act and Rules. Indian Explosives Act and Rules. Petroleum Act and Rules. Petroleum
Act and Rules, MSIHC Rules, CIMAH Rules, Gas Cylinders Rules. Radiation Protection Act and
Regulations. Static and mobile pressure vessels rules.
5. OCCUPATIONAL HEALTH
Common occupational diseases. Occupations involving risks of contracting these diseases.
Mode of causation of the diseases and its effects. Diagnostic methods, Physiological tests in
occupational health assessment. Methods of prevention. Compensation for occupational
diseases. Evaluation of injuries. Industrial medical services unit and its functions. Occupational
diseases of the lungs. Occupational dermatitis. Occupational cancer. Pre-employment and
periodic medical examination of workers. Medical surveillance for control of occupational
diseases. Health records, fundamentals of first-aid. Burns, fractures, suffocation, toxic ingestion,
bleeding wounds. Artificial respiratory techniques bandaging.
6. PERSONAL PROTECTIVE EQUIPMENTS

(a) Non-respiratory personal protective devices: Head protection. Ear protection. Face and eye
protection. Hand protection. Feet protection. Body protection. Supply, use care and
maintenance of personal protective equipments. Training in the use of Non-respiratory Personal
protective equipments, Requirements under the Factories Act and Rules. (b) Respiratory
personal protective devices: Classification of hazards. Classification of respiratory personnel
protective devices. Selection of respirators. Instructions and hints in the use of breathing
apparatus. Supply, use, care and maintenance of breathing apparatus. Training in the use of
respiratory personal protective devices.
REFERENCES
1. Heinrich H.W ‘Industrial Accident Prevention’ Mc Graw-Hill,
2. Encyclopedia of Occupational Health and Safety, edited by Jeanne Mager Stellman,
International Labour office, Geneva
3. Heinrich H.W ‘Accident Facts’, 1977. National Safety Council, USA
4. Safety code for Scaffolds and Ladders, (Part II) – Ladders IS: 3696, (Part II) – 1966
5. 1979 Glossary of terms relating to wire ropes, IS 2363
6. 1977 Steel wire ropes for general engineering purposes, IS 2266
7.1964 Wire rope slings and sling legs, IS 2762
8. 1977 Steel wire suspension ropes for lifts, elevators and hoists, IS 2365
9. 1967 Code of practice for the selection, installation and maintenance of wire ropes IS 3973
Page 43of 51
10. Accident Prevention Manual for Industrial Operations National Safety Council444, North 11.
Michigan Avenue, Chicago, I 11 – 60611
12. Encyclopedia of Occupational Health and Safety (ILO)
13. Model Code of Safety Regulation for Industrial Establishments (ILO)
Page 44of 51
611103 D
ENERGY MANAGEMENT -ELECTIVE III 2013
1. ENERGY SCENARIO
Global primary energy reserves and consumption pattern, Indian energy scenario, sector wise
energy consumption, energy needs of growing economy, energy pricing in India, energy security
importance of energy conservation and introduction of energy conservation act 2001.
2. ENERGY ECONOMICS AND ENERGY AUDIT

Energy economics: Simple payback period, time value of money, return on investment, net
present value and internal rate of return. Energy Audit: Methodology, analysis and reporting,
portable and online instruments required for energy audit, sankey diagram and specific energy
consumption.
3. THERMAL SYSTEMS
Boiler efficiency calculations by direct and indirect method, various losses, steam distribution
and steam traps, energy conservation opportunities in boiler. Efficiency calculation of oil fired
furnace, heat losses and energy conservation opportunities in furnace. Thermal insulation, types
of insulation, economic thickness of insulation.
4. ELECTRICAL SYSTEMS
Demand control, billing structure, power factor improvement, benefits and ways of improving
PF, load scheduling, electric motors, losses and efficiency, energy efficient motor, speed control
methods of motor, Lighting: illumination level, fixtures, timers, energy efficient illumination.
5. ENERGY CONSERVATION
Energy conservation in: Compressed air systems, refrigeration and air conditioning systems,
pumps, fans, D. G. set and cooling tower.
6. COGENERATION AND WASTE HEAT RECOVERY

Cogeneration: Concept, technical options, classification of cogeneration system i.e. topping and
bottoming cycle, selection criteria, applications. Waste Heat Recovery: Introduction,
classification and applications, benefits, waste heat recovery equipments i. e. recuperator,
regenerator, economizer, heat wheel, heat pipe, thermo-compressor, heat pump.
REFERENCES
1. Guide books 1, 2 and 3, Bureau of Energy Efficiency.
2. Practical Energy Audit Manual, Indo –German Energy Efficient Project, Tata Energy
Research Institute (TERI).
3. Albert Thumann, Plant Engineers and Managers Guide to Energy Conservation, CRC
Press.
Page 45of 51
4. I. G. C. Dryden , The Efficient Use of Energy, IPC Science and Technology Press.
5. S. C. Tripathy, Electric Energy Utilisation and Conservation, Tata McGraw-Hill
Publishing Company Ltd.
6. P. H. Henderson: India- The Energy sector, Oxford University Press.
7. W. C. Turner, editor: The efficient use of energy (Butterworths)
8. Frank Keith, Yogi Goswami, “Enegy Management and End use Efficiency Handbook”
Taylor and Francis.
9. Donald A. Wulfinghoff, Energy Efficiency Manual, Energy Institute Press.
Page 46of 51
611103 E
Intellectual Property Rights – Elective III
Lectures: 3 hrs./week Theory: 100 Marks
Duration: 3 hours Credits – 3
1. INTRODUCTION TO IPR
Introduction – Invention and Creativity – Intellectual Property (IP) – Importance –Protection of
IPR – Basic types of property-Movable Property - Immovable Property and - Intellectual
Property.
2. PATENTS AND COPYRIGHTS

IP – Patents – Copyrights and related rights – Trade Marks and rights arising from Trademark
registration – Definitions – Industrial Designs and Integrated circuits – Protection of
Geographical Indications at national and International levels – Application Procedures.
3. INTERNATIONAL SCENARIO
International convention relating to Intellectual Property – Establishment of WIPO –Mission and
Activities – History – General Agreement on Trade and Tariff (GATT) – TRIPS Agreement.
4. NATIONAL INTELLECTUAL PROPERTY POLICY

Indian Position Vs. WTO and Strategies – Indian IPR legislations – commitments to WTO-
Patent Ordinance and the Bill – Draft of a national Intellectual Property Policy – Present against
unfair competition.
5. CASE STUDIES
Case Studies on – Patents (Basmati rice, turmeric, Neem, etc.) – Copyright and related rights –
Trade Marks – Industrial design and Integrated circuits – Geographic indications – Protection
against unfair competition.
6. NEW DEVELOPMENTS IN IPR

New Developments in IPR, Administration of Patent System. New developments in IPR; IPR of
Biological Systems, Computer Softwares etc.
References:
1. Kankanala K. C., Narasani A. K. and Vinita Radhakrishnan V., “Indian Patent Law and
Practice “, Oxford University Press, 2012, ISBN: 0198089600
2. Halbert, “Resisting Intellectual Property”, Taylor & Francis Ltd, 2007, ISBN: 0415701279
3. Robert P. Merges, Peter S. Menell, Mark A. Lemley, “Intellectual Property in
NewTechnological Age”. ISBN: 9780735589131
Page 47of 51
611104
Seminar II
Practical: 4 hrs/week Term Work: 50 Marks

Credits – 4 Oral: 50 Marks
Each student is required to review the literature related to proposed dissertation work to be
done.
He/she is required to deliver the seminar and submit it in the form of short report.
611105
Project Stage I 2013

Practical: 4 hrs/week Term Work: 50
Student has to submit a report based upon the following:

• Objective of the Project
• Progress Achieved
• Difficulties encountered
• Experimental set up preparation
• Methodology and data analysis
• Future plan of action
Page 48of 51
611106 Seminar III

Each student is required deliver a seminar based on proposed dissertation work to be done
andsubmit it in the form of short report. The report should include analytical treatment
andmathematical formulation of the problem identified for the dissertation work.
611107 Project Stage II

Student has to submit a report based upon the following:

1. Objectives of work
2. Review of literature
3. Development of methodology
4. Experimental and numerical analysis.
5. Results obtained.
6. Comparison of results with previous work done
Page 49of 51

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M. E.

[Manufacturing and Automation Engineering] Syllabi 2013

Board of Production and Industrial Engineering

Master of Engineering Syllabus 2013

Manufacturing and Automation

M. E. – Production Engineering [Manufacturing and Automation] 2013

M. E. – Production Engineering [Manufacturing and Automation] 2013

M. E. – Production Engineering [Manufacturing and Automation] 2013

M. E. – Production Engineering [Manufacturing and Automation] 2013

Code Subject Teaching Examination Scheme Credits

Elective III (Open Elective)

3. NUMERICAL SOLUTION TO PARTIAL DIFFERENTIAL EQUATIONS

6. STATISTICS AND PROBABILITY

5. B. S. Grewal, Higher Engineering Mathematics, Khanna Publishers, New Delhi. ISBN:

1. AUTOMATION USING HYDRAULIC SYSTEMS

2. AUTOMATION USING PNEUMATIC SYSTEMS

3. CONTROL TECHNOLOGIES IN AUTOMATION

4. AUTOMATED WORK PIECE HANDLING

5. INTRODUCTION TO ROBOT TECHNOLOGY

6. MODELING AND SIMULATION FOR MANUFACTURING PLANT AUTOMATION

2. FUNDAMENTALS OF FUSION WELDING

3. NON CONVENTIONAL MACHINING PROCESSES

4. ADVANCES IN MATERIAL FORMING

5. SHEET METAL FORMING

6. NON CONVENTIONAL FORMING PROCESSES

4. PROCESSING AND ANALYSIS OF DATA

5. DECISION MAKING TECHNIQUES

6. INTERPRETATION AND REPORT WRITING:

2. PRODUCT FAILURE THEORY

3. RELIABILITY PREDICTION MODELS

5. John Davidson, The Reliability of Mechanical system, The Institution of Mechanical

1. ELASTIC AND PLASTIC BEHAVIOUR

4. MODERN METALLIC MATERIALS

5. NON METALLIC MATERIALS

1. SCOPE OF MANUFACTURING MANAGEMENT

2. PRODUCTION PLANNING & CONTROL

3. ADVANCED TOPICS IN PRODUCTION MANAGEMENT

6. GROUP DYNAMICS AND TEAM WORKING

2. P. K. Saxena, “Principles of Management: A modern approach” Global India Publications.

2. SENSORS AND TRANSDUCERS

4. PROCESS CONTROL COMPUTER SYSTEMS

5. PROGRAMMABLE LOGIC CONTROLLERS

6. DESIGN AND MECHATRONICS (MECHATRONIC PRODUCT DESIGN)

5. Dr. Appukuttan, “Introduction to Mechatronics”, Oxford University Press, India, ISBN:

1. Analysis of regenerative circuit.

1. COMPUTER AIDED DESIGN

2. COMPUTER AIDED MANUFACTURING

3. COMPUTER AIDED ENGINEERING ANALYSIS

4. CIM DATABASE AND DATABASE MANAGEMENT SYSTEM

5. COMPUTER AIDED SHOP FLOOR CONTROL

6. FLEXIBLE MANUFACTURING SYSTEMS (FMS)

1. CUTTING TOOL DESIGN

2. ANALYSES AND DESIGN OF JIGS AND FIXTURE

3. DESIGN OF PRESS TOOLS

4. DESIGN OF FORGING DIES

5. DESIGN OF INJECTION MOLDS

6. DIE CASTING DIE DESIGN

2. ADVANCED WELDING TECHNIQUES

4. METAL TRANSFER AND MELTING RATE

5. THERMAL AND METALLURGICAL CONSIDERATION: