DIESEL GENERATOR SET

MTU 16V4000 DS2500

380V – 11 kV/50 Hz/Standby Power/NEA (ORDE) Optimized
MTU 16V4000G63/Water Charge Air Cooling

Optional equipment and finishing shown. Standard may vary.

PRODUCT HIGHLIGHTS
// Benefits // Performance Assurance Certification (PAC)
- Low fuel consumtion - Engine-generator set tested to ISO 8528-5 for transient
- Optimized system integration ability response
- High reliability - 85% load factor
- High availability of power - Verified product design, quality and performance integrity
- Long maintenance intervals - All engine systems are prototype and factory tested

// MTU Onsite Energy is a single-source supplier // Complete range of accessories available

- Control panel
// Support - Circuit breaker/power distribution
- Global product support offered - Fuel system
- Fuel connections with shut-off valve mounted to base frame
// Standards - Starting/charging system
- Engine-generator set is designed and manufactured in - Exhaust system
facilities certified to standards ISO 2008:9001 and - Mechanical and electrical driven radiators
ISO 2004:14001 - Medium voltage alternators
- Generator set complies to ISO 8528
- Generator meets NEMA MG1, BS5000, ISO, DIN EN and // Emissions
IEC standards - NEA (ORDE) optimized
- NFPA 110
// Certifications
// Power Rating - CE certification option
- System ratings: 2150 kVA - 2600 kVA
- Accepts rated load in one step per NFPA 110
- Generator set complies to G3 according to ISO 8528-5
- Generator set exceeds load steps according to ISO 8528-5
 2 / // / MTU 16V4000 DS2500 / 50 Hz / 380V - 11kV

APPLICATION DATA➀
// Engine // Liquid Capacity (Lubrication)

Manufacturer MTU Total oil system capacity: l 300

Model 16V4000G63 Engine jacket water capacity: l 175
Type 4-cycle Intercooler coolant capacity: l 50
Arrangement 16V
Displacement: l 76.3 // Combustion Air Requirements
Bore: mm 170
Stroke: mm 210 Combustion air volume: m3/s 2.7
Compression ratio 16.4 Max. air intake restriction: mbar 50
Rated speed: rpm 1500
Engine governor ADEC (ECU 7) // Cooling/Radiator System
Max power: kWm 2185
Air cleaner Dry Coolant flow rate (HT circuit): m3/h 68.5
Coolant flow rate (LT circuit): m3/h 30
// Fuel System Heat rejection to coolant: kW 730
Heat radiated to charge air cooling: kW 510
Maximum fuel lift: m 5 Heat radiated to ambient: kW 90
Total fuel flow: l/min 20 Fan power for mech. radiator (40°C): kWm 70

// Fuel Consumption➁ // Exhaust System

l/hr g/kwh
At 100% of power rating: 526.5 200 Exhaust gas temp. (after turbocharger): °C 505
At 75% of power rating: 394.9 200 Exhaust gas volume: m3/s 7.3
At 50% of power rating: 271.2 206 Maximum allowable back pressure: mbar 85
Minimum allowable back pressure: mbar 30

➀ All data refers only to the engine and is based on ISO standard conditions (25°C and 100m above sea level).
➁ Values referenced are in accordance with ISO 3046-1. Conversion calculated with fuel density of 0.83 g/ml.
All fuel consumption values refer to rated engine power.
 3 / // / MTU 16V4000 DS2500 / 50 Hz / 380V - 11kV

STANDARD AND OPTIONAL FEATURES

// System Ratings (kW/kVA)

Generator model Voltage NEA (ORDE) optimized 40°C/100m

without radiator with mechanical radiator with electr. driven radiator
kWel kVA* AMPS kWel kVA* AMPS kWel kVA* AMPS
Marathon 744RSL7092 380 V 1880 2350 3570 1880 2350 3570 1840 2300 3494
(Low voltage 400 V 1920 2400 3464 1920 2400 3464 1880 2350 3392
marathon standard) 415 V 1800 2250 3130 1800 2250 3130 1720 2150 2991
Marathon 1020FDL7093 380 V 1880 2350 3570 1880 2350 3570 1840 2300 3494
(Low voltage 400 V 1920 2400 3464 1920 2400 3464 1880 2350 3392
marathon oversized) 415 V 1800 2250 3130 1800 2250 3130 1720 2150 2991
Leroy Somer LSA 51.2 VL95 380 V 2080 2600 3950 2040 2550 3874 2040 2550 3874
(Low voltage 400 V 2080 2600 3753 2040 2550 3681 2040 2550 3681
Leroy Somer) 415 V 2080 2600 3617 2040 2550 3548 2040 2550 3548
Marathon 1020FDH7099 11 kV 2040 2550 134 2000 2500 131 2000 2500 131
(Medium volt. marathon)
Leroy Somer LSA 53.1 UL85 11 kV 2080 2600 136 2000 2500 131 2000 2500 131
(Medium volt. Leroy Somer)

* cos phi = 0,8

// Engine

■ 4-Cycle ■ Closed crankcase ventilation ■ NEA (ORDE) optimized engine

■ Standard single stage air filter ■ Governor-electronic isochronous
■ Oil drain extension & shut-off valve ■ Common rail fuel injection

// Generator

■ NEMA MG1, BS5000, ISO, DIN EN and ■ No load to full load regulation ■ Marathon low voltage generator
IEC standards ■ ±0,25% voltage regulation no load to † Leroy Somer generator
■ Self-ventilated full load † Oversized generator
■ Superior voltage waveform ■ Brushless alternator with brushless † Medium voltage generator
■ Solid state, volts-per-Hertz regulator pilot exciter
■ 4 pole, rotating field
■ Sustained short circuit current of up
to 250% of the rated current for up
to 10 seconds (marathon generator)
† Sustained short circuit current of up
to 300% of the rated current for up to
10 seconds (Leroy Somer generator)

■ Represents standard features † Represents optional features

 4 / // / MTU 16V4000 DS2500 / 50 Hz / 380V - 11kV

STANDARD AND OPTIONAL FEATURES, CONTINUATION

// Cooling System

■ Jacket water pump † Mechanical radiator

■ Thermostat(s) † Electrical driven front-end cooler
■ Water charge air cooling † Jacket water heater

// Control Panel

■ Pre-wired control cabinet for easy † Basler controller † Different expansion modules
application of customized controller † Deif controller † Remote annunciator
(V1+) ■ Complete system metering † Daytank control
† Island operation (V2) ■ Digital metering † Generator winding temperature
† Automatic mains failure operation ■ Engine parameters monitoring
with ATS (V3a) ■ Generator Protection Functions † Generator bearing temperature
† Automatic mains failure operation ■ Engine protection monitoring
incl. control of generator and mains ■ SAE J1939 engine ECU † Differential protection with
breaker (V3b) communications multi-finction protection relay
† Island parallel operation of multiple ■ Parametrization software † Modbus RTU-TCP gateway
gensets (V4) ■ Multilingual capability
† Automatic mains failure operation ■ Multiple programmable contact inputs
with short (< 10s) mains parallel ■ Multiple contact outputs
overlap synchronization (V5) ■ Event recording
† Mains parallel operation of a single ■ IP 54 front panel rating with
genset (V6) integrated gasket
† Mains parallel operation of multiple
gensets (V7)

// Circuit Breaker/Power Distribution

† 3-pole circuit breaker † Manual-actuated circuit breaker † Stand-alone solution in seperate

† 4-pole circuit breaker † Electrical-actuated circuit breaker switch box

// Fuel System

■ Flexible fuel connectors mounted to † Seperate fuel cooler

base frame † Fuel cooler integrated into cooling
† Fuel filter with water separator equipment
† Switchable fuel filter with
water separator

■ Represents standard features † Represents optional features

 5 / // / MTU 16V4000 DS2500 / 50 Hz / 380V - 11kV

STANDARD AND OPTIONAL FEATURES, CONTINUATION

// Starting/Charging System

■ 24V starter † Battery rack & cables

† Starter batteries † Battery charger

// Mounting System

■ Welded base frame ■ Resilient engine and generator ■ Modular base frame design
mounting

// Exhaust System

† Exhaust bellows with connection † Exhaust silencer with 40 dB(A) sound

flange attenuation
† Exhaust silencer with 10 dB(A) sound † Y-connection-pipe
attenuation
† Exhaust silencer with 30 dB(A) sound
attenuation

■ Represents standard features † Represents optional features

 6 / // / MTU 16V4000 DS2500 / 50 Hz / 380V - 11kV

WEIGHTS AND DIMENSIONS

Drawing above for illustration purposes only, based an standard open power 400 Volt engine-generator set. Lengths may vary with other voltages. Do not use for installation design.
See website for unit specific template drawings.

System Dimensions (L x W x H) Weight (dry/less tank)

Open Power Unit (OPU) 5090 x 1836 x 2330 mm 12893 kg
Weights and dimensions are based on open power units and are estimates only. Consult the factory for accurate weights and dimensions for your specific engine-generator set.

SOUND DATA
// Consult your local MTU Onsite Energy distributor for sound data.

EMISSIONS DATA
// Consult your local MTU Onsite Energy distributor for emissions data.

RATING DEFINITIONS AND CONDITIONS

// Standby ratings apply to installations served by a reliable utility source. The standby rating is applicable to varying loads for
the duration of a power outage. No overload capability for this rating. Ratings are in accordance with ISO 8528-1, ISO-3046-1,
BS 5514 and AS 2789. Average Load Factor: ≤ 85%. Operating hours/year: max. 500.
// Deration factor:
Altitude: Consult your local MTU Onsite Energy Power Generation distributor for altitude derations.
Subject to change. | 3237841 | Edition 02/14 | ENC 2014-07.
Temperature: Consult your local MTU Onsite Energy Power Generation distributor for temperature derations.

Rated power is available up to 40°C and 100m above sea level.

Materials and specifications subject to change without notice.

MTU Onsite Energy

A Rolls-Royce Power Systems Brand

www.mtuonsiteenergy.com