Series H2 AC V/HZ and Open Vector Control: Installation & Operating Manual
Series H2 AC V/HZ and Open Vector Control: Installation & Operating Manual
Series H2 AC V/HZ and Open Vector Control: Installation & Operating Manual
5/07 MN740
Any trademarks used in this manual are the property of their respective owners.
Important:
Be sure to check www.baldor.com for the latest software, firmware and drivers
for your H2 product.
Table of Contents
Section 1
Quick Start Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Section 2
General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
CE Compliance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
Limited Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
Safety Notice . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
Section 3
Receiving & Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
Receiving & Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
Location and Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
Cover Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
Optional Remote Keypad Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3
Power Conditioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4
System Grounding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4
Line Impedance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5
Line Reactors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5
Load Reactors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5
Power Disconnect . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6
Protective Devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6
Reduced Input Voltage Derating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6
Electrical Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6
Optional Filter/Reactor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6
3 Phase Power and Motor Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8
Operating a Three Phase Control on Single Phase Input Power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-9
Single Phase Power Derating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-9
Single Phase Power and Motor Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1 1
M-Contactor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-12
Optional Dynamic Brake Hardware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-13
External Trip Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-13
Control Board Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-14
Analog Inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-15
Analog Outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-16
Opto Isolated Inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-16
Operating Modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-17
Keypad . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-17
Standard Run 2Wire . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-18
Standard Run 3Wire . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-19
15 Preset Speeds . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-20
Fan Pump 2Wire . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-21
Fan Pump 3Wire . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-22
Process Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-23
3 Speed Analog 2Wire . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-24
3 Speed Analog 3Wire . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-25
E-POT 2Wire . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-26
E-POT 3Wire . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-27
Network . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-28
Profile Run . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-29
Bipolar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-30
Multiple Parameter Sets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-31
Digital Outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-32
Relay Outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-32
USB Port . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-32
Overview If you are an experienced user of Baldor controls, you are probably already familiar with the keypad programming
and keypad operation methods. If so, this quick start guide has been prepared for you. This procedure will help
get your system up and running in the keypad mode quickly and allows motor and control operation to be
verified. This procedure assumes that the Control, Motor and Dynamic Brake hardware are correctly installed
(see Section 3 for procedures) and that you have an understanding of the keypad programming & operation
procedures Figure 1‐1 shows minimum connection requirements. It is not necessary to wire the terminal strip to
operate in the Keypad mode (Section 3 describes terminal strip wiring procedures). The quick start procedure is
as follows:
1. Read the Safety Notice and Precautions in section 2 of this manual.
2. Mount the control. Refer to Section 3 “Physical Location” procedure.
3. Connect AC power, (Figure 1‐1).
4. Connect the motor, (Figure 1‐1). Do not couple the motor shaft to the load until auto tune is complete.
5. Install Dynamic brake hardware, if required. Refer to Section 3 “Optional Dynamic Brake Hardware”.
Quick Start Checklist Check of electrical items.
CAUTION: After completing the installation but before you apply power, be sure to check the
following items.
1. Verify AC line voltage at source matches control rating.
2. Inspect all power connections for accuracy, workmanship and torques as well as compliance to codes.
3. Verify control and motor are grounded to each other and the control is connected to earth ground.
4. Check all signal wiring for accuracy.
5. Be certain all brake coils, contactors and relay coils have noise suppression. This should be an R‐C
filter for AC coils and reverse polarity diodes for DC coils. MOV type transient suppression is not
adequate.
WARNING: Make sure that unexpected operation of the motor shaft during start up will not cause
injury to personnel or damage to equipment.
Quick Start Procedure
Initial Conditions
Be sure the Control, Motor and Dynamic Brake hardware are wired according to the procedures described in
Section 3 of this manual. Become familiar with the keypad programming and keypad operation of the control as
described in Section 4 of this manual.
1. Remove all power from the control.
2. Verify that any enable inputs to J2‐8 are open.
3. Disconnect the motor from the load (including coupling or inertia wheels).
4. Turn power on. Be sure there are no faults.
5. Set the Level 2 Drive Limits block, “OPERATING ZONE” parameter as desired
(STD CONST TQ, STD VAR TQ, QUIET CONST TQ or QUIET VAR TQ).
6. If external dynamic brake hardware is used, set the Level 2 Brake Adjust block “Resistor Ohms” and
“Resistor Watts” parameters.
7. Enable the control (J2-8 connect to J3-24).
WARNING: The motor shaft will rotate during this procedure. Be certain that unexpected motor shaft
movement will not cause injury to personnel or damage to equipment.
8. Select Quick Setup from the main Keypad menu. Perform each step including auto tune.
9. Remove all power from the control.
10. Couple the motor to its load.
11. Verify freedom of motion of motor shaft.
12. Verify the motor coupling is tight without backlash.
13. Verify the holding brakes if any, are properly adjusted to fully release and set to the desired torque
value.
14. Turn power on. Be sure no errors are displayed.
15. Run the drive from the keypad using one of the following: the arrow keys for direct speed control, a
keypad entered speed or the JOG mode.
16. Select and program additional parameters to suit your application.
The control is now ready for use the in keypad mode. If a different operating mode is desired, refer to Section 3
Operating Modes and Section 4 Programming and Operation.
J3
21 Terminals 21 to 30 (J3)
21 External User +24V Return
USB Port 22 External User +24V
J2
Terminals 8 to 20 (J2) 23 Internal +24V
8 8 Enable Input 24 Internal +24V Return
9 Digital Input #1 25 Relay Out 1 NC
J1
10 Digital Input #2 26 Relay Out 1 COM
1 11 Digital Input #3 27 Relay Out 1 NO
Terminals 1 to 7 (J1) 12 Digital Input #4 28 Relay Out 2 NC
1 User Analog Return 13 Digital Input #5 29 Relay Out 2 COM
2 Analog Input #1 14 Digital Input #6 30 Relay Out 2 NO
3 Analog Ref. Power 15 Digital Input #7
4 Analog Input #2 + 16 Digital Input #8
5 Analog Input #2 - 17 Digital Out #1+ (Collector)
6 Analog Output #1 18 Digital Out #1- (Emitter)
7 Analog Output #2 19 Digital Out #2+ (Collector)
For keypad operation, only Enable (J2-8) is required. 20 Digital Out #2- (Emitter)
T1
T2
T3
Motor TH1
TH2 * Remove TH1 to TH2 jumper if
G
Motor Thermal Leads are connected.
GND
Size B or C Enclosure Motor Leads Motor Thermal Leads *
R1/B+
L1 L2 L3 R2 B- T1 T2 T3 TH1 TH2 GND
Earth Ground
Input AC
Power DB Resistor
(Internal)
Fuses
T1
T2
T3
Motor TH1
TH2
G See Recommended Tightening Torques in Section 6.
GND
CE Compliance A custom unit may be required, contact Baldor. Compliance to Directive 89/336/EEC is the responsibility of the
system integrator. A control, motor and all system components must have proper shielding grounding and
filtering as described in MN1383. Please refer to MN1383 for installation techniques for CE compliance.
Overview The Baldor H2 control is a PWM inverter motor control . The control converts AC line power to fixed DC power.
The DC power is then pulse width modulated into synthesized three‐phase AC line voltage for the motor. In this
way, the control converts the fixed input frequency to variable output frequency to cause the motor to have
variable speed operation. Encoderless Vector control operation is also allowed.
The control's rated output power is based on the use of a NEMA design B four pole motor and 60Hz operation at
nominal rated input voltage. If any other type of motor is used, the control should be sized to the motor using the
rated current of the motor.
The control may be used in various applications. It may be programmed by the user to operate in four different
operating zones; standard or quiet and constant torque or variable torque. It can also be configured to operate in
a number of modes depending upon the application requirements and user preference.
It is the responsibility of the user to determine the optimum operating zone and mode to interface the control to
the application. These choices are made with the keypad as explained in Section 4 of this manual.
For a period of two (2) years from the date of original purchase, BALDOR will
repair or replace without charge controls and accessories which our
examination proves to be defective in material or workmanship. This
warranty is valid if the unit has not been tampered with by unauthorized
persons, misused, abused, or improperly installed and has been used in
accordance with the instructions and/or ratings supplied. This warranty is in
lieu of any other warranty or guarantee expressed or implied. BALDOR
shall not be held responsible for any expense (including installation and
removal), inconvenience, or consequential damage, including injury to any
person or property caused by items of our manufacture or sale. (Some
states do not allow exclusion or limitation of incidental or consequential
damages, so the above exclusion may not apply.) In any event, BALDOR's
total liability, under all circumstances, shall not exceed the full purchase
price of the control. Claims for purchase price refunds, repairs, or
replacements must be referred to BALDOR with all pertinent data as to the
defect, the date purchased, the task performed by the control, and the
problem encountered. No liability is assumed for expendable items such as
fuses.
Example:
At 2.5kHz, a 3hp, 240VAC control draws 10Amps. Watts loss = 50W + (10x14) = 190Watts
Cover Cover
Screws (4) Release
Cover
Release
Cover
Control
Power Base
Cable Entrance
Keypad Connector The keypad connector referenced in Figure 3‐2 and Table 3‐2 is an RJ-11 type wired as half duplex RS485.
Twisted pair wire must be used to connect the keypad and control for remote mounting of the keypad.
Caution: Only Baldor cables should be used to connect the keypad and control. These are special
twisted pair cables to protect the control and keypad. Damage associated with other cable
types are not covered by the Baldor warranty.
Figure 3‐2
6
5
4
3
2
1
RJ-1 1
Connection, either end
with clip on bottom
Caution: Only Baldor cables should be used to connect the keypad and control. These are special
twisted pair cables to protect the control and keypad. Damage associated with other cable
types are not covered by the Baldor warranty.
Tools Required:
• Center punch, tap handle, screwdrivers (Phillips and straight).
• #27 drill bit.
• 1‐3/8″ standard knockout punch.
• RTV sealant.
• (3) 6-32x3/8” screws
• (3) #6 Flat Washers
REGEN Ribbon
Keypad S G A B S
Connector Cable 1 JP3
J7 J8 Connector P3
Control
Circuit Board P2
Earth
Safety
Ground Four Wire
“Wye”
Driven Earth Route all 4 wires L1, L2, L3 and Earth (Ground)
Ground Rod together in conduit or cable.
(Plant Ground)
Route all 4 wires T1, T2, T3 and Motor Ground Ground per NEC and
together in conduit or cable. Local codes.
Connect all wires (including motor ground)
inside the motor terminal box.
Line Reactors Three phase line reactors are available from Baldor. The line reactor to order is based on the full load current of
the motor (FLA). If providing your own line reactor, use the following formula to calculate the minimum
inductance required.
(V 0.01)
L + L*L
(I Ǹ3 377)
Where: L Minimum inductance in Henries.
VL‐L Input volts measured line to line.
0.01 Desired percentage of input impedance 1%.
I Input current rating of control.
377 Constant used with 60Hz power.
Use 314 if input power is 50Hz.
Load Reactors Line reactors may be used at the control output to the motor. When used this way, they are called Load
Reactors. Load reactors serve several functions that include:
Protect the control from a short circuit at the motor.
Limit the rate of rise of motor surge currents.
Slowing the rate of change of power the control delivers to the motor.
Load reactors should be installed as close to the control as possible. Selection should be based on the motor
nameplate FLA value.
Optional Filter/Reactor Figure 3‐5 shows the connections for installing an optional Line Filter and AC Reactor.
Figure 3‐5 Filter and Reactor Connections
L1 Filter L1 L1
AC L2 L2 L2
Reactor Control
Line L3 L3 L3
PE PE PE
Line Load
Input AC Power
Motor Leads
Motor Thermal
Dynamic Brake
Leads *
Motor Thermal
Motor Leads
Motor GND
Motor GND * Remove TH1 to TH2 jumper if
See Recommended Tightening Torques in Section 6. Motor Thermal Leads are connected.
1. Access the Power and Motor Terminals (see Cover Removal procedure).
2. Feed the power supply and motor cables into the drive through the cable entrance.
3. Connect the line L1, L2, L3 and GND to the power terminal connectors, Figure 3‐7.
4. Connect motor leads to T1, T2, T3 and GND motor terminal connectors.
Figure 3‐7 3 Phase Power Connections
L1 L2 L3 Earth
Notes:
Note 3
1. See “Protective Devices” described previously in this section.
A1 B1 C1
2. Use same gauge wire for Earth ground as is used for L1, L2 and L3.
3. Metal conduit should be used. Connect conduits so the use of a *Optional
Reactor or RC Device does not interrupt EMI/RFI shielding. Note 4 Line
4. See Line/Load Reactors described previously in this section. Reactor
Line Reactors are built-in for size B and C controls. A2 B2 C2 Note 2
Note 3
L1 L2 L3 GND
Table 3‐7 Single Phase Wire Size and Protection Devices ‐ 240 VAC Controls
Control Rating Input Fuse (Amps) Wire Gauge
Input Amps HP Fast Acting (UL) Fast Acting (CUL) Semiconductor (CUL) AWG mm2
8.0 1 12 12 14 2.5
10 2 15 20 14 2.5
15 3 25 25 12 4.0
28 5 45 45 10 6.0
40 7.5
50 10
68 15
88 20 150 *150 A50QS150-4 3 35.0
110 25 175 *175 A50QS175-4 2 35.0
136 30 200 *200 A50QS200-4 1/0 50.0
176 40
216 50
*Requires custom drive for CUL application using fast fuses.
Note: All wire sizes are based on 75°C copper wire. Recommended fuses are based on 45°C ambient, maximum continuous
control output current and no harmonic current.
Table 3‐8 Single Phase Wire Size and Protection Devices ‐ 480 VAC Controls
Control Rating Input Fuse (Amps) Wire Gauge
Input Amps HP Fast Acting (UL) Fast Acting (CUL) Semiconductor (CUL) AWG mm2
4.0 1 6 6 14 2.5
6.0 2 10 10 14 2.5
8.5 3 15 15 14 2.5
14 5 20 20 12 4.0
20 7.5 30 30 10 6.0
25 10 40 40 8 10.0
34 15 50 50 8 10.0
44 20 60 60 8 10.0
55 25 80 *80 A70QS80-4 6 16.0
68 30 100 *100 A70QS100-4 4 25.0
88 40 150 *150 A70QS150-4 3 35.0
108 50
*Requires custom drive for CUL application using fast fuses.
Note: All wire sizes are based on 75°C copper wire. Recommended fuses are based on 45°C ambient, maximum continuous
control output current and no harmonic current.
L1 L2 L1 Neutral
Earth Earth
Note 1 *Fuse
*Fuses
Set Level 2, Drive Configure, Power
Input p#2110 to 0-Single to avoid “Loss
Note 3 of Phase” trips during single phase
A1 operation.
A1 B1
*Optional
*Optional Note 2
Note 4 Line
Line Reactor
Reactor
A2
A2 B2
Note 3
L1 L2 L3 GND L1 L2 L3 GND
Baldor Baldor
Control Control
Notes:
* Optional components not provided with
size AA control.
1. See “Protective Devices” described previously in this section.
2. Use same gauge wire for Earth ground as is used for L1 and L2.
3. Metal conduit should be used. Connect conduits so the use of a
Reactor or RC Device does not interrupt EMI/RFI shielding.
4. See Line/Load Reactors described previously in this section.
See Recommended Tightening Torques in Section 6. Line Reactors are built-in for size B and C controls.
Figure 3‐9 Size B and C Single Phase Power Connections To a 3 Phase Control
Single phase 3 wire Connections Single phase 2 Wire Connections
L1 L2 L1 Neutral
Earth Earth
Note 1 *Fuse
*Fuses
Set Level 2, Drive Configure, Power
Input p#2110 to 0-Single to avoid “Loss
Note 3 of Phase” trips during single phase
A1 operation.
A1 B1
*Optional
*Optional Note 2
Note 4 Line
Line Reactor
Reactor
A2
A2 B2 IMPORTANT: IMPORTANT:
Note 3 Do not connect L3. Do not connect L3.
L1 L2 L3 GND L1 L2 L3 GND
Baldor Baldor
Control Control
Notes:
* Optional components not provided with control.
1. See “Protective Devices” described previously in this section.
2. Use same gauge wire for Earth ground as is used for L1 and L2.
3. Metal conduit should be used. Connect conduits so the use of a
Reactor or RC Device does not interrupt EMI/RFI shielding.
4. See Line/Load Reactors described previously in this section.
See Recommended Tightening Torques in Section 6. Line Reactors are built-in for size B and C controls.
Dynamic Brake
Leads *
Motor Leads
Motor Thermal
Motor GND
See Recommended Tightening Torques in Section 6.
Motor GND
* Remove TH1 to TH2 jumper if
Motor Thermal Leads are connected.
1. Access the Power and Motor Terminals (see Cover Removal procedure).
2. Feed the power supply and motor cables into the drive through the cable entrance.
3. Connect the line L1, L2, N and GND to the power terminal connectors, Figure 3‐10.
4. Connect motor leads to T1, T2, T3 and GND motor terminal connectors.
Figure 3‐11 Single Phase Control Power Connections
120VAC Single Phase 240VAC Single Phase
L1 N Earth L1 L2 Earth
Note 3 Note 3
A1 A1 B1
*Optional *Optional
Note 4 Line Note 4 Line
Reactor Reactor
A2 Note 2 A2 B2 Note 2
Note 3 Note 3
L1 L2 N GND L1 L2 N GND
* Optional components not provided
with control.
Baldor Baldor
Notes: Control Control
1. See Table 3‐9.
2. Use same gauge wire for Earth ground as is used for L1, L2 and N.
3. Metal conduit should be used. Connect conduits so the use of a See Recommended Tightening Torques in Section 6.
Reactor or RC Device does not interrupt EMI/RFI shielding.
4. See Line/Load Reactors described previously in this section.
Line Reactors are built-in for size B and C controls.
Table 3‐9 Single Phase Rating Wire Size and Protection Devices ‐ 240 VAC Controls
120VAC Single Phase Input 240VAC Single Phase Input
HP Input Fuse (Amps) Input Fuse (Amps)
Input Amps AWG mm2 Input Amps AWG mm2
Fast Acting Fast Acting
1 12 20 12 4.0 6.3 12 14 2.5
2 20 30 10 6.0 10.2 20 14 2.5
3 30 35 10 6.0 14.4 25 12 4.0
Note: All wire sizes are based on 75°C copper wire. Recommended fuses are based on 45°C ambient, maximum continuous
control output current and no harmonic current.
Baldor
Control Notes:
1. Metal conduit should be used. Connect conduits so the use of
T1 T2 T3 GND Load Reactor or RC Device does not interrupt EMI/RFI shielding.
2. See Line/Load Reactors described previously in this section.
3. Use same gauge wire for ground as for T1, T2 and T3.
M
Note 1
A1 B1 C1
* Optional “M” Contactor Connections
Note 2 *Optional
Load * Optional
Reactor To Power Source * M‐Contactor RC Device
(Rated Coil Voltage) M Electrocube
A2 B2 C2
RG1781‐3
Note 1 * J2
M Enable
Note 3
T2 T3 8
See Recommended Tightening 9
Torques in Section 6. T1 G
M=Contacts of optional M‐Contactor
* AC Motor
DBR1
DBR2
Wires from the Internal Dynamic Brake resistor for size AA & B controls
must be removed before external resistor hardware is installed.
External TB101
External Trip Input Terminal J2‐16 is available for connection to a normally closed contact. The contact should be a dry contact type
with no power available from the contact. When the contact opens (activated), the control will automatically shut
down and give an External Trip fault.
Analog Inputs Two analog inputs are available: Analog Input 1 (J1‐1 and J1‐2) and Analog Input 2 (J1‐4 and J1‐5) as shown in
Figure 3‐15. Either analog input may be selected in the Level 1 Input block, Command Source parameter.
Figure 3‐15 Analog Inputs
J1
Analog GND
1
Command Pot (10K or Analog Input 1
0‐10VDC 2 Analog Input 1
Pot Reference
3
Analog Input +2
4
±5VDC, ±10VDC, Analog Input 2
Analog Input ‐2
0-20mA or 4‐20 mA Input 5
Analog Input 1 When using a potentiometer as the speed command, process feedback or setpoint source,
(Single Ended) the potentiometer should be connected at Analog Input 1. When using Analog Input 1, the respective parameter
must be set to “Analog Input 1”.
Note: A potentiometer value of 5k to 10k, 0.5 watt may be used.
Parameter Selection
The single ended Analog Input 1 can be used in one of three ways:
1. Speed or Torque command (Level 1 Input block, Command Source=Analog Input 1).
2. Process Feedback (Level 2 Process Control block, Process Feedback=Analog Input 1).
3. Setpoint Source (Level 2 Process Control block, Setpoint Source=Analog Input 1).
Analog Input 2 Analog Input 2 accepts a differential command ±5VDC, ±10VDC, 0‐20 mA or 4‐20 mA.
(Differential) If pin J1‐4 is positive with respect to pin 5 and P1408=±5V or ±10V, the motor will rotate in the forward direction.
If pin J1‐4 is negative with respect to pin 5 and P1408=±5V or ±10V, the motor will rotate in the reverse direction.
If forward direction is not correct, change Level 2, Motor Data Reverse Rotation parameter P2415.
Analog Input 2 can be connected for single ended operation by connecting either of the differential terminals to
common, provided the common mode voltage range is not exceeded.
Analog Input 2 can be set for voltage or current mode operation. With JP1 as shown in Figure 3‐16, Voltage
mode is selected. If JP1 is connected to pins 2 and 3, current mode is selected.
The Level 1 Input Setup Parameter P#1408 can be set to the full scale voltage or current range desired.
Note: The common mode voltage can be measured with a voltmeter. Apply the maximum command voltage to
Analog Input 2 (J1‐4, 5). Measure the AC and DC voltage across J1‐1 to J1‐4. Add the AC and DC
values. Measure the AC and DC voltage from J1‐1 to J1‐5. Add these AC and DC values.
If either of these measurement totals exceeds a total of ±15 volts, then the common mode voltage range
has been exceeded. To correct this condition, isolate the command signal with a signal isolator.
Current
USB Port USB 8 24
1 1
Analog Outputs Two programmable analog outputs are provided on J1-6 and J1‐7. These outputs are scaled and can be used
to provide status of various control conditions. The return for these outputs is J1‐1 analog return. Each output
function is programmed in the Level 1 Output block, Analog Out1 Signal or Analog Out2 Signal parameter values.
Analog Output 1 can be set for voltage or current mode operation. With JP2 as shown in Figure 3‐16, Voltage
mode is selected. If JP2 is connected to pins 2 and 3, current mode is selected.
The Level 1 Output Setup Parameter P#1510 can be set to the full scale voltage or current range desired.
Opto Isolated Inputs Logic input connections are made at terminal strip J2 pins 8 to 16. J2 inputs can be wired as active High or
active Low as shown in Figure 3‐17. Internal or external power source is selected by jumpers JP5 and JP6
shown in Figure 3‐16.
J3 J3 J3 J3
21 External User Return 21 External User Return 21 External User Return 21 External User Return
22 External User +24V 22 External User +24V 22 External User +24V 22 External User +24V
23 Internal +24V 23 Internal +24V 23 Internal +24V 23 Internal +24V
24 Internal 24V Return 24 Internal 24V Return 24 Internal 24V Return 24 Internal 24V Return
Note: Factory connection of J2-8 (Enable) is made to J3-24 for Internal, Active Low connection. For other
configurations, the wire at J3-24 must be moved to J3-23, J3-21 or J3-22 as needed.
Each mode requires connections to the J1, J2 and J3 terminal strips. The terminal strips are shown in Figure 3‐14.
The connection of each input or output signal is described in the following pages.
Note: Modbus
In general Modbus coils 35 (network reference source) and 81 (bipolar mode) affect any operating mode
that uses the command source parameter. If the command source is driving the mode with the drive in
speed mode and with coil 35 is on, the drive then check coil 81 to determine if the network source is
bipolar. The operating mode will then use the network speed reference. The same is true if the drive is in
torque mode but the operating mode would use the network torque reference instead.
Keypad The Keypad mode allows the control to be operated from the keypad. In this mode only Enable is required.
However, the Stop and External Trip inputs may optionally be used. All other Digital Inputs remain inactive.
The Analog Outputs and Digital Outputs remain active at all times.
Figure 3‐18 Keypad Connection Diagram
J1 J2
See recommended tightening torques in * Enable
Section 6. 1 User Analog Return 8 Enable
2 Analog Input 1 9 Digital Input 1
3 Analog Ref. Power + 10 Digital Input 2
4 Analog Input 2+ (Optional Stop) 11 Digital Input 3
5 Analog Input 2- 12 Digital Input 4
6 Analog Output 1 13 Digital Input 5
7 Analog Output 2 14 Digital Input 6
15 Digital Input 7
External Trip
16 Digital Input 8
*Note: Remove factory jumper from J2-8 and J3-24 before connecting switch at J2-8. 17 Digital Output 1 + (Collector)
18 Digital Output 1 - (Emitter)
See Figure 3‐17 for 19 Digital Output 1 + (Collector)
For keypad operation, only Enable (J2-8) is required. 20 Digital Output 2 - (Emitter)
connection information.
J2‐8 CLOSED allows normal control operation. OPEN disables the control and motor coasts to a stop.
J2‐11 Optional STOP input (not required). OPEN motor coasts or brakes to a stop if Level 1 Keypad Setup block, Local Hot Start
parameter is set to “ON”. Motor will restart when switch closes after open.
CLOSED allows normal control operation.
J2‐16 Optional External Trip input (not required). If used, you must set Level 2 Drive Protect block, External Trip to “ON”.
CLOSED allows normal operation.
OPEN causes an External Trip to be received by the control (when programmed to “ON”).
Note: When command source is a unipolar signal (0-10V, 0-5V, 4-20ma etc.) and forward or reverse are
closed, motion will occur (unless both are closed at the same time).
Note: When command source is a unipolar signal (0-10V, 0-5V, 4-20ma etc.) and forward or reverse are
closed, motion will occur (unless both are closed at the same time).
Table 3‐13 Switch Truth Table for 15 Speed, 2Wire Control Mode
J2-1 1 J2-12 J2-13 J2-14 Function
Open Open Open Open Selects Level 1:Preset Speed:Preset Speed 1 (P#1001)
Closed Open Open Open Selects Level 1:Preset Speed:Preset Speed 2 (P#1002)
Open Closed Open Open Selects Level 1:Preset Speed:Preset Speed 3 (P#1003)
Closed Closed Open Open Selects Level 1:Preset Speed:Preset Speed 4 (P#1004)
Open Open Closed Open Selects Level 1:Preset Speed:Preset Speed 5 (P#1005)
Closed Open Closed Open Selects Level 1:Preset Speed:Preset Speed 6 (P#1006)
Open Closed Closed Open Selects Level 1:Preset Speed:Preset Speed 7 (P#1007)
Closed Closed Closed Open Selects Level 1:Preset Speed:Preset Speed 8 (P#1008)
Open Open Open Closed Selects Level 1:Preset Speed:Preset Speed 9 (P#1009)
Closed Open Open Closed Selects Level 1:Preset Speed:Preset Speed 10 (P#1010)
Open Closed Open Closed Selects Level 1:Preset Speed:Preset Speed 11 (P#1011)
Closed Closed Open Closed Selects Level 1:Preset Speed:Preset Speed 12 (P#1012)
Open Open Closed Closed Selects Level 1:Preset Speed:Preset Speed 13 (P#1013)
Closed Open Closed Closed Selects Level 1:Preset Speed:Preset Speed 14 (P#1014)
Open Closed Closed Closed Selects Level 1:Preset Speed:Preset Speed 15 (P#1015)
Closed Closed Closed Closed Fault Reset
Note: When command source is a unipolar signal (0-10V, 0-5V, 4-20ma etc.) and forward or reverse are
closed, motion will occur (unless both are closed at the same time).
Note: When command source is a unipolar signal (0-10V, 0-5V, 4-20ma etc.) and forward or reverse are
closed, motion will occur (unless both are closed at the same time).
Example:
Before attempting to switch parameter tables during operation “on the fly” using the digital inputs J2-13 & 14, the
operating mode for each parameter table to be used must be initialized. Specifically, to switch from Table 1 to
Table 2 then back to Table 1 both parameter Table 1 and parameter Table 2 must have operating modes that
support table switching. Otherwise, once the switch occurs, switching back will not be possible.
To illustrate this, prior to running Bipolar Mode perform the following steps:
1. Use the keypad, set Level 2:Drive Configure:Active Parameter Table to 0 “Table 1”.
2. Go to Level One and set Level 1: Input Setup:Operating Mode to Bipolar.
Repeat the above steps but this time for Table 2.
3. Use the keypad, set Level 2:Drive Configure:Active Parameter Table to 1 “Table 2”.
4. Go to Level One and set Level 1: Input Setup:Operating Mode to Bipolar.
The drive is now properly configured to switch between parameter Table 1 and Table 2 “on the fly”.
Relay Outputs Relay Outputs 1 and 2 provide N.O. and N.C. voltage free contacts. The internal relay function is shown in
Figure 3‐33.
Figure 3‐33 Relay Contacts
J3 If the load is a DC relay If the load is an AC relay
Control Board coil, install a flyback diode coil, install an RC Snubber
across the coil to reduce
RC snubber
Relay Out 1 N.C. 25 Load across the coil to reduce +
Relay Out 1 COM 26 noise transmission. noise transmission.
Relay Out 1 N.O. 27 Load
RE 0.47 f
RE
Relay Out 2 N.C. 28 Load 33
Relay Out 2 COM 29 -
Relay Out 2 N.O. 30 Load
See recommended tightening torques in Section 6.
USB Port The USB port shown in Figure 3‐35 is a full 12Mbps USB 2.0 compliant port for serial communications.
The connections are described in Figure 3‐34 and Table 3‐22.
Figure 3‐34 USB Receptacle Pin Identification
Host End (USB-A) 1 4
2 1
Peripheral End (USB-B)
3 4
Keypad REGEN
Connector Board
Connector
JP3 Ribbon Cable
Feedback
Module Slot3
J1
J2
J3 See recommended Terminal Tightening Torques in Section 6.
Opto Isolated Outputs The outputs are opto isolated and may be configured for sinking or sourcing. However, all must be
configured the same. The maximum voltage from opto output to common when active is 1.0 VDC
(TTL compatible). The equivalent circuit for the opto isolated outputs is shown in Figure 3‐37.
Figure 3‐37 Opto‐Output Equivalent Circuit
J2
The control is now ready for use the in keypad mode. If a different operating mode is desired, refer to Section 3
Operating Modes and Section 4 Programming and Operation.
2. Click on USB Device Driver and select Open to view the uncompressed files.
3. Select the inf and sys files and copy them to a folder on your hard drive. These will be installed next.
4. Be sure the H2 control is powered up.
5. Connect the USB cable to the control. Windows should find a new USB device.
6. Install the USB drivers.
a. Choose “install from a list or specific location” and click Next.
b. Choose “Don't search I will choose the driver to install”.
c. Click “Have Disk”. Then enter the location that you stored the inf and sys files (in step 3) and
click Next to install the driver files.
b
X.x
a c
6. When all parameter values are as desired, they can be saved to a file. Click File, Save File, see
Figure 3‐42. The ptx file is saved in My Documents\My Mint directory.
7. When complete, the entire project can be saved to your PCs hard disk for future use. Click File, Save
Project, see Figure 3‐42. The wbx file is saved in C:\Program Files\Mint Machine Center\Firmware\
you can choose the directory H2 Inverter etc.
Figure 3‐42 Save Parameters & Project
Note: Note:
Enter a filename. Enter a filename.
The .ptx extension is automatically added. The .wbx extension is automatically added.
The help menus provided with the software can be used to explore other features and descriptions of menu
choices. As previously stated, either the Workbench program or the Keypad can be used to adjust parameter
values for the application.
This procedure erases memory and restores factory settings. All user data will be lost. After the firmware
download, all user data values must be reprogrammed.
1. The software must be downloaded from the Baldor site: http://www.baldor.com
Simply log into that web site, Figure 3‐38. Locate and click on
3. Firmware
Firmware for H2 Inverter
2. Save the firmware file to a location on your hard disk
(for example: C:\Program Files\Mint Machine Center\Firmware\H2 Inverter\IHH_1_04.chx).
This procedure erases memory and restores factory settings. All user data will be lost. After the firmware
download, all user data values must be reprogrammed.
3. Start the Workbench program as before, see Figure 3‐43.
a. Select “Download Firmware” from the Tools menu.
b. Select “Advanced” then “Download Firmware File”, click “Yes” at the warning to download.
c. Select the firmware file to download (for example: IHH_1_04.chx).
d. When complete, the new firmware version is displayed and the control is ready for use.
Note: All user settings and motor parameter values have been over written by factory settings.
Figure 3‐43 Workbench Firmware Update
a c
d
This procedure erases memory and restores factory settings. All user data will be lost. After the firmware
download, all user data values must be reprogrammed.
1. The msx file must be saved to a location on your hard disk
(for example: C:\Program Files\Mint Machine Center\Firmware\H2 Inverter\H2 Inverter Build
104.msx).
This procedure installs the msx file contents within the same directory (chx, ini and txt files are extracted).
2. Start the Workbench program as before, see Figure 3‐39.
a. Select “Install System File Firmware” from the Tools menu, Figure 3‐44.
b. Select the firmware file to download (for example: H2 Inverter Build 104.msx)
c. Select OPEN.
d. When complete, the install successful message is displayed, click OK.
Figure 3‐44 Workbench Firmware Update
a c
3. This procedure erases memory and restores factory settings. All user data will be lost. After the
firmware download, all user data values must be reprogrammed.
a. Select “Download Firmware” from the Tools menu, Figure 3‐45.
b. Select control Type and version to download.
c. Select Download to control to download the firmware.
d. Select YES to confirm download.
e. When complete, the new firmware version is displayed and the control is ready for use.
Note: All user settings and motor parameter values have been over written by factory settings.
Figure 3‐45 Workbench Firmware Update
b
b d
Overview The keypad is used to program the control parameters, to operate the motor and to monitor the status and
outputs of the control by accessing the display options, the diagnostic menus and the fault log.
Figure 4‐1 Keypad
Display Diagnostics -
I/O Status
Keypad Display ‐ Displays status information STATUS FWD LOCAL I/O Function configuration
during Local or Remote operation. It also displays Modified parameters
information during parameter setup and fault or Control Operation Data
Diagnostic Information. 159.5 V 600 RPM Custom Units
6.2 A 20.0 HZ Fault Display - 10 Faults with Time stamp
ENTER ‐ Press ENTER to save parameter value ‐ (Up Arrow), ‐ (Down Arrow)
changes. In the display mode the ENTER key is used to A ‐ (Left Arrow), " ‐ (Right Arrow)
directly set the local speed reference. It is also used to Moves cursor to select menu choices.
select other operations when prompted by the keypad
display. LOCAL REMOTE ‐ Switches between local and
remote modes.
HELP ‐ Provides help at each display screen, setup
parameter and fault. Press to view/close help information.
MENU - Selects the Menu display.
The following menu items are shown: Status,
Diagnostics, Fault Log, Advanced Programming, JOG ‐ Initiates Jog mode when pressed. Press FWD or REV
and for motion. Only active in local mode.
Quick Start
REV ‐ When pressed, initiates a reverse direction FWD ‐ When pressed, initiates a forward direction
run command. run command.
Display features:
STOP=Stop; FWD=Forward; REV=Reverse
Present Menu Selection STATUS FWD LOCAL Local/Remote Mode
159.5V 600RPM
6.2A 20.0HZ
PRESET SPEED 1
The first character of the parameter number has the following meaning: 30RPM
F = Factory Setting (parameter value has not been changed)
C = Custom value set by user (not factory setting)
V = Parameter value may be Viewed but not changed. STATUS F1001T1 BACK
L = Parameter value is locked, security code required. Parameter Table used, T1, T2, T3, T4.
Normal status screen at start up. STATUS STOP LOCAL The display can be changed to
Displays Motor Voltage, Motor several formats by pressing the
Amps, Motor Speed RPM and or keys.
Motor Frequency Hz. 0.0V 0RPM
0.0A 0.0HZ
DIAG 0.00r MAIN
0 RPM
STOP
0.0 A
DIAG 0.00r MAIN
0 RPM
STOP
0.00 HZ
DIAG 0.00r MAIN
0.0 A
STOP
0.0 V
DIAG 0.00r MAIN
Press FWD key Motor begins to rotate in the STATUS FWD LOCAL
forward direction at the preset
speed.
159.5V 600RPM
0.2A 20.0HZ
DIAG 0.00r MAIN
Menu Display After power-up the display shows the Status screen. Press the Menu key to display menu options.
0.0V 0RPM
0.0A 0.0HZ
DIAG 0.00r MAIN
Press Enter to choose EDIT MOTOR CONTROL Press “R” to EXIT edit mode
parameter value and without saving changes.
edit. CONTROL TYPE
V/F Control
END F1601T1 BACK
When editing a parameter value, the function of the “A” key (previous parameter block) shown in the lower left of
the display changes to one of the following to help select the parameter value:
TOP Press “A” to display and select the first value in the list of parameter values.
When the first parameter value is displayed, press Enter or scroll to select a different value.
END Press “A” to display and select the last value in the list of parameter values.
When the last parameter value is displayed, press Enter or scroll to select a different value.
DEF Press “A” to display and select the Factory Setting value.
PREV Press “A” to display and select previous value.
MIN Press “A” to display and select minimum parameter value.
MAX Press “A” to display and select maximum parameter value.
Note: When END is displayed, Press “A” will display the last value in the list but then TOP or DEF is displayed.
The “A” key allows you to quickly move the large lists of parameter choices. The value is not selected
until you press “Enter”.
STATUS BACK
Press Enter to edit Scroll to PARAMS TO KEYPAD PROG KEYPAD SETUP Press “Enter” to change
Keypad Setup parameter value.
parameters.
PARAMS TO KEYPAD
No
STATUS F1310 BACK
Press Enter to edit edit KEYPAD SETUP Press to change value to YES.
parameter.
PARAMS TO KEYPAD
Yes
STATUS F1310 BACK
Press Enter to load the PROG KEYPAD SETUP Press “R” to return to Keypad
parameter table values Setup menu.
from control memory to
PARAMS TO KEYPAD
keypad memory.
No
STATUS F1310 BACK
A copy of all four parameter tables have now been saved to non-volatile keypad memory.
STATUS BACK
Press Enter to edit Scroll to DOWNLOAD SELECT PROG KEYPAD SETUP ALL=Download all parameters.
Keypad Setup and change as desired. Motor= Download only Motor
parameters. Parameters.
DOWNLOAD SELECT
ALL Other=All parameters other than
motor parameters.
STATUS F1311T1 BACK
Press Enter to edit Scroll to KEYPAD TO PARAMS PROG KEYPAD SETUP Press “Enter” to change
Keypad Setup parameter value.
parameters.
KEYPAD TO PARAMS
Note that T1 is missing from the
No parameter number. It is not part
of the stored parameter table
STATUS F1312T1 BACK values T1, T2, T3 and T4.
Press Enter to edit edit KEYPAD SETUP Press to change value to YES.
parameter.
KEYPAD TO PARAMS
Yes
STATUS F1312T1 BACK
Press Enter to load the PROG KEYPAD SETUP Press “R” to return to Keypad
parameter table values Setup menu.
from keypad memory to
KEYPAD TO PARAMS
control memory.
No
STATUS F1312T1 BACK
A copy of all four parameter tables have now been restored to non-volatile control memory.
STATUS BACK
Press Enter to select Preset speed 1 value display. PROG PRESET SPEEDS Press to go to next Preset
Preset Speeds. Speed parameter.
PRESET SPEED 1
1.00 HZ
STATUS F1001T1 BACK
Press Enter to edit Press or to increase or EDIT PRESET SPEEDS Press or to move cursor.
Preset Speed 1. decrease the value highlighted by
the cursor. Press “A” to select the maximum
PRESET SPEED 1
allowable speed.
001.00 HZ
MAX F1001T1 BACK
Press to increase the value. EDIT PRESET SPEEDS Press R to exit editing the value
without saving or press Enter to
exit and save the new value.
PRESET SPEED 1
002.00 HZ
MAX F1001T1 BACK
Press Enter to save the PROG PRESET SPEEDS Press R to return to previous
new value and stop screen.
editing.
PRESET SPEED 1
Press A to go to Status screen.
2.00 HZ
STATUS C1001T1 BACK
Parameter values in other Level 1, 2 and 3 blocks can be selected and edited in the same way.
Trace is used to display control conditions present at the time the fault occurred. Input states, Output states,
various voltage and current values etc. can be viewed to help understand the cause of the fault condition.
See Section 5 of this manual for more information.
Diagnostics From the Menu display screen, select Diagnostics and press enter. These are read only values.
See Section 5 for a more detailed description.
Press to display next Displays active operating mode DIAG STOP LOCAL
group. settings.
OPERATING MODE
Keypad
Speed
V/F Control
EV. LOG 0.00r MAIN
Press to display next Bit display of digital inputs, DIAG STOP LOCAL Press or to go to the next or
group. outputs and the voltage present at previous Diagnostic screen.
the internal 24V supply terminals. DIGITAL I/O
Note: Enable input=1. INPUTS 100000000 Press R to return to previous
Out1=1. OUTPUTS 0001 menu.
USER 24V 24.9V
EV. LOG 0.00r MAIN
Press to display next Displays energy cost (based on DIAG STOP LOCAL Press or to go to the next or
group. parameter # 2305 value). previous Diagnostic screen.
ENERGY
EST POWER 0.00KW Press R to return to previous
EST ENERGY 0.0KWH
menu.
EST COST 0.0$
EV. LOG 0.00r MAIN Press A to go to Status screen.
Press to display next Diagnostic Analog Input values DIAG STOP LOCAL Press or to go to the next or
group. display. previous Diagnostic screen.
ANALOG INPUTS
ANA IN 1 1.3v Press R to return to previous
ANA IN 2 0.0v menu.
Press to display next Diagnostic Analog Output values DIAG STOP LOCAL Press or to go to the next or
group. display. previous Diagnostic screen.
ANALOG OUTPUTS
ANA OUT 1 0.0V Press R to return to previous
ANA OUT 2 0.0V menu.
Press to display next Diagnostic installed Option Card DIAG STOP LOCAL Press or to go to the next or
group. identification display. previous Diagnostic screen.
OPTION BOARDS
OPTION 1 ETHERNET Press R to return to previous
OPTION 2 NONE
menu.
FEEDBACK NONE
EV. LOG 0.00r MAIN Press A to go to Status screen.
Press to display next Displays keypad software version. DIAG STOP LOCAL
group.
KEYPAD VERSION
KEYPAD SOF 1.XX 03/0
0.0V 0RPM
0.0A 0.0HZ
DIAG 0.00r MAIN
Press JOG key The JOG LED will light indicating STATUS FWD LOCAL To change Jog Speed, Edit
Next, press and hold the the JOG mode is active. Holding Level 1 parameter 1201 (Jog
FWD or REV key the FWD or REV key starts JOG Speed).
operation.
30.9V 208RPM
Releasing FWD or REV key will 1.6A 7.0HZ Press STOP key twice to
terminate motor rotation. terminate JOG mode.
DIAG 20.00r MAIN
Press FWD or REV key. The control will turn the motor STATUS FWD LOCAL Press STOP key to terminate
shaft at the local speed ref speed. local speed mode.
79.7V 599RPM Press or to increase or
1.5A 20.0HZ decrease motor speed during
rotation.
DIAG 20.00r MAIN
Only available or active in Closed Loop Vector mode. Ignore these parameters for Open Loop Vector and V/F modes.
Only available or active in V/F mode. Ignore these parameters for Open Loop Vector mode.
Only available or active in either Vector mode. Ignore these parameters for V/F mode.
Only available or active in Closed Loop Vector mode. Ignore these parameters for Open Loop Vector and V/F modes.
Only available or active in V/F mode. Ignore these parameters for Open Loop Vector mode.
Only available or active in either Vector mode. Ignore these parameters for V/F mode.
Only available or active in V/F mode or Open Loop Vector modes.
Only shown if feedback device is present.
Only shown if Resolver feedback device is present.
0%
Volts
Output Volts
50
% 3 PT
100 Volts 3 PT
Static % Base Static Base
Freq.
Boost Output Frequency Freq. Boost Output Frequency Freq
The Baldor Control requires very little maintenance and should provide years of trouble free operation when
installed and applied correctly. Occasional visual inspection and cleaning should be considered to ensure tight
wiring connections and to remove dust, dirt, or foreign debris which can reduce heat dissipation.
Operational failures or warnings called “Faults” are displayed on the keypad display as they occur. A log of these
faults and the time each occurred is kept in the Event Log. Explanation of the Event log and diagnostic
information is provided later in this section. A trace log for each event stored in the fault log is also kept for
analysis. Troubleshooting information is provided in table format with corrective actions later in this section.
Before attempting to service this equipment, all input power must be removed from the control to avoid the
possibility of electrical shock. The servicing of this equipment should be handled by a qualified electrical service
technician experienced in the area of high power electronics.
It is important to familiarize yourself with the following information before attempting any troubleshooting or
service of the control. Most troubleshooting can be performed using only a digital voltmeter having at least 1
meg Ohm input impedance. In some cases, an oscilloscope with 5 MHZ minimum bandwidth may be useful.
Before contacting Baldor, check that all power and control wiring is correct and installed according to the
recommendations in this manual.
Event Log From the Menu display screen, select Event Log and press enter.
If an error is displayed during operation, press the “Help” key to learn more about the error. If more than one
error was logged, access the Event Log and examine each error Entry at the time of the event to learn more
about the error. Only events that occurred approximately at the time of the event need to be checked.
Older events are probably not related.
Event Log Display Displays error name, EV. LOG STOP LOCAL Press or to view next entry.
Entry # and time the
error occurred. Press R to display Trace menu.
LOW INITIAL BUS
LOW INITIAL BUS 0 4-Jul-06 09:35:00 Press A to return to Status Menu.
0 Date
Time
Entry # DD/MM/YY STATUS TRACE
HH:MM
0-9
Trace Displays
STATUS TRACE
Fault Trace Display The Fault Latch word is EV. LOG FAULT TRACE Press or to view next entry.
displayed.
This is a hex value.
FAULT LATCH
0x=Hexadecimal 0x0000
0b=Binary The T0003 indicates the Fault
Trace for event 3 of the event log
STATUS T0003 BACK is displayed.
Fault Trace Display Next is the Voltage measurement EV. LOG FAULT TRACE Press or to view next entry.
of the Internal 24V power supply
for the Opto Inputs and Outputs.
24 V REF
0.0 V
Fault Trace Display Next is the status of the nine EV. LOG FAULT TRACE Press or to view next entry.
Digital Input signals.
J2-8 (Enable) left most digit=1.
USER INPUTS
J2-16 (DIN#8) right most digit=0. 100000000 This is a bit display, not a hex
value.
Fault Trace Display Next is the voltage present at EV. LOG FAULT TRACE Press or to view next entry.
Analog Input 2.
ANA INPUT 2
0.0 V
Fault Trace Display Next is the Speed Reference EV. LOG FAULT TRACE Press or to view next entry.
Setting.
SPEED REF
0 RPM
Fault Trace Display Next is the AC output current on EV. LOG FAULT TRACE Press or to view next entry.
phase 1.
PH1 CURRENT
0.0 A
Fault Trace Display Next is the AC output current on EV. LOG FAULT TRACE Press or to view next entry.
phase 3.
PH3 CURRENT
0.0 A
Fault Trace Display Next is the Motor Current. EV. LOG FAULT TRACE Press or to view next entry.
MOTOR CURRENT
0.0A
Fault Trace Display Next is the Motor Torque. EV. LOG FAULT TRACE Press or to view next entry.
MOTOR TORQUE
0.0 NM
Fault Trace Display Next is the Motor Voltage. EV. LOG FAULT TRACE Press or to view next entry.
MOTOR VOLTS
0.0V
Fault Trace Display Next is the Motor Speed. EV. LOG FAULT TRACE Press or to view next entry.
MOTOR SPEED
0 RPM
Fault Trace Display Next is Bus Voltage. EV. LOG FAULT TRACE Press or to view next entry.
BUS VOLTAGE
0.0 V
DRIVE TEMP
0.0 °C
Fault Trace Display The fault code for the event. EV. LOG FAULT TRACE Press or to view next entry.
FAULT LATCH
0x0000
Fault Trace Display The alarm code for the event. EV. LOG FAULT TRACE Press or to view next entry.
ALARM LATCH
0x0000
STATUS BACK
Diagnostics Information
After power up, select the Diagnostic Menu to see information from the diagnostic displays.
Press to display next Displays active operating mode DIAG STOP LOCAL
group. settings.
OPERATING MODE
Keypad
Speed
V/F Control
Diagnostic Display Displays software version, hp, DIAG STOP LOCAL Press or to go to the next or
volts and Amp/Volt ratings. IHH-1.XX
previous Diagnostic screen.
RATED HP 3HP
RATED VOLTS 240.0V Press R to return to previous
RATED A/V 4.0A/V menu.
Press to display next Displays real time clock values DIAG STOP LOCAL Press or to go to the next or
group. (date and time) and total run time REAL TIME CLOCK previous Diagnostic screen.
since installation. Jul 4, 2006
22:07:35 Press R to return to previous
Press ENTER to set date and RUN TIMER 474.1HR menu.
time.
EV. LOG 0r MAIN
Press to display next Displays energy cost (based on DIAG STOP LOCAL Press or to go to the next or
group. parameter # 2305 value). ENERGY
previous Diagnostic screen.
EST POWER 0.00KW
EST ENERGY 0.0KWH Press R to return to previous
EST COST 0.0$ menu.
Press to display next Diagnostic Analog Output values DIAG STOP LOCAL Press or to go to the next or
group. display. previous Diagnostic screen.
ANALOG OUTPUTS
ANA OUT1 0.0V Press R to return to previous
ANA OUT2 0.0V menu.
Press to display next Diagnostic installed Option Card DIAG STOP LOCAL Press or to go to the next or
group. identification display. OPTION BOARDS
previous Diagnostic screen.
OPTION 1 ETHERNET
OPTION 2 NONE Press R to return to previous
FEEDBACK NONE menu.
0.47 f
AC Coil DC Coil Diode
33
‐
Wires between Controls and Motors
Output leads from a typical 460VAC drive controller contain rapid voltage rises created by power semiconductors
switching 650V in less than a microsecond, 1,000 to 10,000 times a second. These noise signals can couple into
sensitive drive circuits. If shielded pair cable is used, the coupling is reduced by nearly 90%, compared to
unshielded cable. Even input AC power lines contain noise and can induce noise in adjacent wires. In some
cases, line reactors may be required.
To prevent induced transient noise in signal wires, all motor leads and AC power lines should be contained in
rigid metal conduit, or flexible conduit. Do not place line conductors and load conductors in same conduit. Use
one conduit for 3 phase input wires and another conduit for the motor leads. The conduits should be grounded to
form a shield to contain the electrical noise within the conduit path. Signal wires ‐ even ones in shielded cable
should never be placed in the conduit with motor power wires.
Special Drive Situations
For severe noise situations, it may be necessary to reduce transient voltages in the wires to the motor by adding
load reactors. Load reactors are installed between the control and motor.
Line and Load Reactors are typically 3% reactance and are designed for the frequencies encountered in PWM
drives. For maximum benefit, the reactors should be mounted in the drive enclosure with short leads between the
control and the reactors.
Control Enclosures
Motor controls mounted in a grounded enclosure should also be connected to earth ground with a separate conductor
to ensure best ground connection. Often grounding the control to the grounded metallic enclosure is not sufficient.
Usually painted surfaces and seals prevent solid metallic contact between the control and the panel enclosure.
Likewise, conduit should never be used as a ground conductor for motor power wires or signal conductors.
Special Motor Considerations
Motor frames must also be grounded. As with control enclosures, motors must be grounded directly to the control
and plant ground with as short a ground wire as possible. Capacitive coupling within the motor windings produces
transient voltages between the motor frame and ground. The severity of these voltages increases with the length of
the ground wire. Installations with the motor and control mounted on a common frame, and with heavy ground wires
less than 10 ft. long, rarely have a problem caused by these motor-generated transient voltages.
Analog Signal Wires
Analog signals generally originate from speed and torque controls, plus DC tachometers and process controllers.
Reliability is often improved by the following noise reduction techniques:
• Use twisted‐pair shielded wires with the shield grounded at the drive end only.
• Route analog signal wires away from power or control wires (all other wiring types).
• Cross power and control wires at right angles (90°) to minimize inductive noise coupling.
Specifications:
Voltage 120 240 240 480 600
Voltage range 95-130 180-264 180-264 340-528 515-660
Input Ratings Phase Single Phase Three Phase (single phase with derating)
Frequency 50/60Hz ±5%
Impedance 1% minimum from mains connection
Trip Missing control power, over current, over voltage, under voltage,
over temperature (motor or control), output shorted or grounded, motor overload
Stall Prevention Over voltage suppression, over current suppression
Protective Features External Output LED trip condition indicators, 4 assignable logic outputs, 2 assignable analog outputs
Short Circuit Phase to phase, phase to ground
Electronic Motor Overload Meets UL508C (I2T)
Control Method Microprocessor controlled PWM output, selectable encoderless vector or V/Hz inverter
PWM Frequency Adjustable 1.5-5kHz STD, 5-16 kHz quiet
Speed Setting ±5 VDC, 0-5 VDC ±10 VDC, 0-10 VDC, 4-20 mA, 0-20 mA; digital (keypad), Serial Comms/USB 2.0, and
Modbus RTU standard
Accel/Decel 0-3600 seconds
Motor Matching Automatic tuning to motor with manual override
PC Setup Software Workbench software available using USB2.0 port for commissioning wizard, firmware download, parameter
viewer, scope capture and cloning
Velocity Loop Bandwidth Adjustable to 180 Hz (Control only)
Current Loop Bandwidth Adjustable to 1200 Hz (Control only)
Maximum Output 500 Hz
Frequency
Quiet PWM Frequency Full rating 5‐8 kHz PWM frequency,
Version Adjustable to 16 kHz with linear derating (between 8 ‐ 16kHz) of 50% at 16 kHz (Size AA and B only)
Control Specifications 600VAC controls do not allow operation above 5kHz (Size C only)
Standard PWM Full rating 1.5‐2.5 kHz PWM frequency,
Frequency Version Adjustable to 5 kHz with linear derating (between 2.5 ‐ 5kHz) of 20% (240VAC) at 5 kHz
Adjustable to 5 kHz with linear derating (between 2.5 ‐ 5kHz) of 25% (480/600VAC) at 5 kHz
Selectable Operating Keypad
Modes Standard Run, 2 Wire
Standard Run, 3 Wire
15 Preset Speeds
Fan Pump 2 Wire
Fan Pump 3 Wire
Process Control
3 SPD ANA 2 Wire
3 SPD ANA 3 Wire
Electronic Pot 2 Wire
Electronic Pot 3 Wire
Network
Profile Run
Bipolar
PLC
Composite Reference
Common Mode 40 db
Rejection
Differential Full Scale Range ±5VDC, ±10VDC, 4‐20 mA and 0-20 mA
Analog Input
Resolution 11 bits + sign
Input Impedance 80 kOhms (Volt mode); 500 Ohms (Current mode)
Diagnostic Indications:
Current Sense Fault Regeneration (db) Overload Following Error
Ground Fault Soft Start Fault PWR Base Fault
Instantaneous Over Current Under Voltage Logic Power Fault
Overload Ready
Line Power Loss Parameter Loss
Microprocessor Failure Overload
Over temperature (Motor or Control) Overvoltage
Over speed Torque Proving
Enclosure Type
E=NEMA1
Brake Information
None=Built-in Transistor and Resistor
R=Built-in Transistor
Exhaust
A
A1
B C
0.35
(8.9)
Exhaust
0.35 (8.9)
B1 Size B, C and D OM2000A00
OM2000A02
Dimensions inches(mm)
Size Outside Mounting
Height (A) Width (B) Depth (C) Height (A1) Width (B1)
AA 12.27 (311) 7.97 (202) 8.21 (208) 11.75 (298) 7.38 (187)
B 18.00 (457) 9.10 (231) 9.75 (248) 17.25 (438) 7.00 (178)
C 22.00 (559) 9.10 (231) 9.75 (248) 21.25 (540) 7.00 (178)
D 28.00 (711) 11.50 (292) 13.00 (330) 27.25 (692) 9.50 (241)
Overview PLC functionality is selected by setting Level 1, Input Setup block, Operating Mode parameter P#1401 to PLC.
PLC mode allows 2-Wire operating modes to be created using a selection of conditions, logical operators and
desired actions. PLC Mode parameters are located in Level 3, PLC block parameters P3401 through P3441.
3-W ire modes are not allowed.
Simply stated, for each logical statement choose two conditions from Table 7‐1, one logical operation from Table
7‐2 and one action from Table 7‐3. These 16 logical statements are evaluated every 10 milli seconds, in order
from P3401 to 3416. For each statement Condition 1 and Condition 2 are evaluated to True or False, the Logical
Operator is applied and the final outcome is either True or False.
If True the Action is taken; if False the Alternate Action is taken.
Conditions, operators and actions are pre-defined and so cannot be changed.
Configuration Parameters
The PLC program is contained within 16 statements, PLC CONFIG 1 (P3401) through PLC CONFIG 16 (P3416).
Each statement has the same 32 bit word format and structure as the example given in Figure 7‐1.
If P3401-P3216 are not programmed, the PLC Mode will do nothing. It is also possible to program them so that
the motor will not move. This can happen, for instance, if no Forward/Reverse Enables are programmed.
Figure 7‐1 Example PLC Configuration Parameters
Where:
Parameter Number Format = DDD.CCC.BBB.AAA DDD = bits 31-24 Byte 3
CCC = bits 23-16 Byte 2
BBB = bits 15-8 Byte 1
AAA = bits 7-0 Byte 0
Example: P3401 = 051.000.000.020
Parameter No. Hex Byte 3 Hex Byte 2 Hex Byte 1 Hex Byte 0 051 = Digital Input 1 (from Table 7‐1).
P3401 -3416 Condition ID Logical Operator ID Condition ID Action ID 000 = OR (from Table 7‐2).
MSD LSD 000 = False (from Table 7‐1).
(Table 7‐1) (Table 7‐2) (Table 7‐1) (Table 7‐3) 020 = Forward (from Table 7‐3).
A configuration parameter may be disabled (turned off) by setting bit 23 in its configuration word. This is the
same as setting the top most bit of byte 2 (the logical operator ID field). If any field within any of these
parameters is invalid, it is ignored at run time.
Only one runtime version exists at a time. The runtime version in effect is the one defined by the parameter table
active at the time the drive was placed in Remote Mode.
To switch runtime PLC versions perform the following operations:
1. Disable the drive.
2. At the keypad, select “Local” mode.
3. Select the desired parameter table.
4. Enable the drive.
5. At the keypad, select “Remote” mode.
If a parameter table is switched while the drive is enabled the runtime PLC version is not affected.
Comparator Parameters
Comparator parameters provide a way to monitor real-time signals within the drive and apply them to the PLC
Mode's logic. They may be used on the condition definition side of the PLC Mode's logic.
Parameters P3431 and P3433 hold parameter numbers (i.e. they point to other parameters, see Monitor and
RTC section in this manual for these values). P3432 and P3434 hold percents that are applied against P3431
and P3433 maximums, together they provide all that is needed for the following comparison equations:
If |Value of P3431| ≤ (P3432/100)*(Max of P3431) then True
or
If |Value of P3433| ≤ (P3434/100)*(Max of P3433) then True
In a sense P3431 and P3433 may be viewed as holding addresses for other parameters. For example:
If P3431 = 5 (selects parameter 5 which is Motor Volts = 230V) and P3432=20% then Comparator A is true if
|P5| = (20/100)*230 ≤ 46V. But if the voltage exceeds 46V, Comparator A is false.
If P3433 = 6 (selects parameter 6 Motor Current = 10 Amps) then Comparator B is true if |P6| ≤ 1 Amp.
Any parameter (see Monitor and RTC section in this manual for these values)can be used in a comparator.
Note: Don't use P3431 and P3433 since this would create a circular reference and the comparator would fail.
J1 J2
10K Pot or 1 User Analog Return * Enable 8 Enable
2 Analog Input 1 Forward 9 Digital Input 1
0‐10VDC
3 Analog Ref. Power + Reverse 10 Digital Input 2
4 Analog Input 2+ Jog Forward 11 Digital Input 3
5 Analog Input 2- Jog Reverse 12 Digital Input 4
6 Analog Output 1 Accel/Decel Select 13 Digital Input 5
7 Analog Output 2 Preset Speed #1 14 Digital Input 6
Fault Reset 15 Digital Input 7
Fault 16 Digital Input 8
*Note: Remove factory jumper from J2-8 and J3-24 before connecting switch at J2-8. 17 Digital Output 1 + (Collector)
18 Digital Output 1 - (Emitter)
See Figure 3‐17 for 19 Digital Output 1 + (Collector)
See recommended tightening torques in connection information.
Section 6. 20 Digital Output 2 - (Emitter)
The Parameter Dec Value column can be used when entering the PLC configuration parameters at the keypad
(parameters are shown as decimal long values - byte3.byte2.byte1.byte0).
For this mode Enable is active.
Note that Preset Speed 1 is active so the Preset Speed Select Table Index need not be programmed since it
automatically follows action 24 (Presets/Analog).
Jog is enabled anytime input 3 or 4 is on while these same inputs set the direction for jog.
The Fault action is programmed to trigger whenever digital input 8 goes low.
J1 J2
* Enable
1 User Analog Return 8 Enable
2 Analog Input 1 Forward Run 9 Digital Input 1
3 Analog Ref. Power + Reverse Run 10 Digital Input 2
4 Analog Input 2+ Switch 1 11 Digital Input 3
5 Analog Input 2- Switch 2 12 Digital Input 4
6 Analog Output 1 Switch 3 13 Digital Input 5
7 Analog Output 2 Switch 4 14 Digital Input 6
Accel/Decel 15 Digital Input 7
External Trip 16 Digital Input 8
*Note: Remove factory jumper from J2-8 and J3-24 before connecting switch at J2-8. 17 Digital Output 1 + (Collector)
18 Digital Output 1 - (Emitter)
See recommended tightening torques in See Figure 3‐17 for 19 Digital Output 1 + (Collector)
Section 6. connection information. 20 Digital Output 2 - (Emitter)
The Parameter Dec Value column can be used when entering the PLC configuration parameters at the keypad
(parameters are shown as decimal long values - byte3.byte2.byte1.byte0).
For this mode Enable is active.
The unconditional True statement in P3403 always enables the preset speed table, Table 7‐4.
Logical variables A and B are used to perform a compound logical “AND” with four inputs to generate a reset
command. Note that the order of execution of the statement is important.
The Fault action is programmed to trigger whenever digital input 8 goes low.
J1 J2
* Enable
1 User Analog Return 8 Enable
2 Analog Input 1 Forward Enable 9 Digital Input 1
3 Analog Ref. Power + Reverse Enable 10 Digital Input 2
4 Analog Input 2+ Table Select 11 Digital Input 3
5 Analog Input 2- Speed/Torque 12 Digital Input 4
6 Analog Output 1 Process Mode Enable 13 Digital Input 5
7 Analog Output 2 Jog 14 Digital Input 6
Fault Reset 15 Digital Input 7
External Trip 16 Digital Input 8
*Note: Remove factory jumper from J2-8 and J3-24 before connecting switch at J2-8. 17 Digital Output 1 + (Collector)
18 Digital Output 1 - (Emitter)
See recommended tightening torques in See Figure 3‐17 for 19 Digital Output 1 + (Collector)
Section 6. connection information. 20 Digital Output 2 - (Emitter)
The Parameter Dec Value column can be used when entering the PLC configuration parameters at the keypad
(parameters are shown as decimal long values - byte3.byte2.byte1.byte0).
For this mode Enable is active.
The unconditional True statement P3403 enables parameter table select (Table 7‐5) at all times.
The Fault action is programmed to trigger whenever digital input 8 goes low.
J1 J2
* Enable
1 User Analog Return 8 Enable
2 Analog Input 1 Forward Enable 9 Digital Input 1
3 Analog Ref. Power + Reverse Enable 10 Digital Input 2
4 Analog Input 2+ PID 11 Digital Input 3
5 Analog Input 2- Jog Enable 12 Digital Input 4
6 Analog Output 1 Jog Forward 13 Digital Input 5
7 Analog Output 2 Jog Reverse 14 Digital Input 6
Fault Reset 15 Digital Input 7
Fault 16 Digital Input 8
*Note: Remove factory jumper from J2-8 and J3-24 before connecting switch at J2-8. 17 Digital Output 1 + (Collector)
18 Digital Output 1 - (Emitter)
See recommended tightening torques in See Figure 3‐17 for 19 Digital Output 1 + (Collector)
Section 6. connection information. 20 Digital Output 2 - (Emitter)
The Parameter Dec Value column can be used when entering the PLC configuration parameters at the keypad
(parameters are shown as decimal long values - byte3.byte2.byte1.byte0).
For this mode Enable is active.
Use of logical variables A, B, C or D allows for complex PLC logic.
Variable “A” is set based on the outcome of a comparator and then used as an input condition
for the torque/speed select and PID actions.
Note that P3401 is programmed to set logical variable “A” before it is used since statements are
executed in order from P3401 through P3410.
Either input 5 or 6 enable jog and they also set jog direction as in P3407 and P3408.
Speed mode is active above 12 Hz but torque mode is active when less than 12Hz.
The PID becomes active above 12 Hz if input 4 is ON.
The PID becomes active at less than 12 Hz when input 4 is OFF.
The Fault action is programmed to trigger after a three second delay following digital input 8 going low.
Timer A is used to implement this action.
Normally P3410 continuously resets Timer A when digital input 8 is high.
If digital input 8 goes low then high in less than three seconds no fault action occurs since Timer A is reset
before it has a chance to timeout.
If digital input 8 goes low and stays low for at least 3 seconds then Timer A does timeout and a fault occurs.
Overview This reference is mathematically computed from any two valid drive parameters. Once configured, it can provide
a signal to drive the speed loop, torque loop or process PID. In addition, this reference can drive all existing
operating modes including the PLC Mode. Composite Ref can be referenced to any valid input:
P1402 - Command Source P2310 - Auxiliary Filter Source
P1415 - Current Limit Source P2603 - Process PID Feedback Source
P1418 - Torque Feedforward Source P2604 - Process PID Setpoint Source
Mathematical operations are performed at each stage in its development providing the ability to sum, difference,
multiply or divide any two parameters to form a complex internal reference source. This reference source can
influence the operation of all existing operating modes including PLC Mode.
The Composite Reference Parameter Block is programmed in the Level 3, Composite REF parameters.
Figure 8‐1 Composite Reference Generator Block Diagram
Stage 1 (P#3501 & 3507) Stage 2 (P#3502)
Scale Factor Math Function
Variable A Px Py Py Pz
Px
P y + P z + F(Py)
MaxPx
Stage 3 (P#3505) Stage 4 (P#3506)
Pz Binary Operator
Output is = ± 100% Math Function with Ry
Rx Rx Limit Setting Ry
Stage 1 (P#3503 & 3508) Stage 2 (P#3504) Pc
Scale Factor Math Function R x + (Pc)O(Pz) R y + F(R x)
Variable B Pa Pb Pb Pc
Pa
P b + P c + F(Pb)
MaxP a
Output is = ± 100%
R y + ǸŤ P e
2
* A 2
2
Ť
Level 1, Output Setup Block parameters P1501-P1504 select the digital/relay output functions.
P107 is the RTC counter parameter.
To each action and message there is an associated start date and time. For Action 1 (P3609) is used;
for Action 2 (P3610) and for Messages 1 & 2 (P3611 and P3612) are used respectively.
The internal date and time parameter format is shown in Table 9‐5.
Table 9‐5 Date and Time Format (P0046)
Bits 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0
Fields Year (00–63) Month (1-12) Day (1-31) Hour Hour Bits 4-0 (0-23) Minutes (0-59) Seconds (0-59)
Bit 5
For this example assume the drive is in Standard Run Two Wire operating mode with digital output 1 wired to
FWD. The drive would then run daily for one hour from 1:00 AM to 2:00 AM starting February 3, 2007.
The same drive is scheduled for monthly and yearly service. Filters are to be changed on the tenth of every
month after lunch starting January 10, 2006. In addition, once a year on the 10 of July the heating system is
serviced after lunch as well.
RTC messages 1&2 are not logged but must be acknowledged before they are cleared.
Keypad Screen
Line 1 Program Parameter Block Name
Line 2 Parameter Name
Line 3 Parameter List Text1 Qualifier1
Line 4 Month1 Day1 , Year1 Hour1 : Minutes1 : Seconds1
Line 5 A Parameter Number B
Note 1: Field is editable
Line 1 holds the screen's name and parameter block name. Line 2 holds a parameter name. Line 3 holds list
parameter text and the scheduling qualifier. Line 4 holds the date and time. And line 5 holds the A-Function Key
name, a parameter number and the B-Function Key name.
Example one:
Keypad Screen
Line 1 Prog RTC
Line 2 ACTION 1
Line 3 Digital Output 1 ON Daily
Line 4 July 04 2006 01 : 00 : 00
Line 5 Edit C3601T1 Back
Press to go to the Each RTC parameter can be EDIT RTC FEATURES Press or to change value.
next RTC screen. changed by using the procedure Press or to move cursor to
described for RTC ACTION 1. RTC ACTION 2 Action Qualifier.
None Once Press or to change value.
Jul 04, 2006 01:00:00
Press or to move cursor to
Date & Time.
MAX F0201 RESET Press ENTER when finished and
save the new value.
See RTC Section of this manual
for additional details.
Example two:
Keypad Screen
Line 1 Prog RTC
Line 2 MESSAGE 1
Line 3 Change Filter(s) Monthly
Line 4 Jul 17 2010 13 : 30 : 00
Line 5 Diag C3603T1 Back
Dynamic Braking (DB) Hardware Whenever a motor is abruptly stopped or forced to slow down quicker than if allowed to coast to
a stop, the motor becomes a generator. This energy appears on the DC Bus of the control and must be
dissipated using dynamic braking hardware.
Dynamic braking resistors are completely assembled and mounted in a NEMA 1 enclosure. A listing of available
RGA assemblies is provided in Table A‐1. Select the braking resistor that has correct ohm value for the control
and adequate continuous watts capacity to meet load requirements.
Table A‐1 Dynamic Braking Resistor Assemblies (RGA)
Input Total * Continuous Rated Watts
HP
Volts Ohms 600 1200 2400 4800 6400 9600 14200
1-7.5 20 RGA620 RGA1220 RGA2420
10-20 6 RGA1206 RGA2406 RGA4806
230
25-40 4 RGA1204 RGA2404 RGA4804
50-60 2 RGA4802 RGA6402 RGA9602 RGA14202
1-3 120 RGA6120 RGA12120 RGA24120
5-7.5 60 RGA660 RGA1260 RGA2460 RGA4860
10 30 RGA630 RGA1230 RGA2430 RGA4830
460
15-25 20 RGA620 RGA1220 RGA2420 RGA4820
30-60 10 RGA1210 RGA2410 RGA4810
75-125 4 RGA1204 RGA2404 RGA4804 RGA6404 RGA9604 RGA14204
1-3 120 RGA6120 RGA12120 RGA24120
5-10 60 RGA660 RGA1260 RGA2460 RGA4860
575 15-25 30 RGA630 RGA1230 RGA2430 RGA4830
30 24 RGA1224 RGA2424 RGA4824
40-125 14 RGA4814 RGA6414
* Note: Total Ohms column indicates the minimum resistance that the output transistors can drive. For example,
if the Total Ohms column indicates 6 ohms and a 6 ohm resistor is unavailable; an 8 ohm can be used but
not a 4 ohm resistor.
Load
Load
Load
Load
Load
Load
J1 or J4 J2 J1 or J4 J2
17 17 Digital Output1+ 17 17 Digital Output1+
Opto Out Common 18 18 Digital Output1- Opto Out Common 18 18 Digital Output1-
Opto Out #1 19 19 Digital Output2+ Opto Out #1 19 19 Digital Output2+
Opto Out #2 20 20 Digital Output2- Opto Out #2 20 20 Digital Output2-
Relay Out #1 21 External User Return Relay Out #1 21 External User Return
22 21 22 21
Relay Out #2 22 External User Power Relay Out #2 22 External User Power
23 Int. +24VDC Internal 23 Int. +24VDC Internal
+24VDC 39 J3 24VDC +24VDC 39 J3 24VDC
24 Int. Return 24 Int. Return
Opto In Power 40 Opto In Power 40
41 25 Relay Out1 NC 41 25 Relay Out1 NC
Opto Out #1 Return 26 Opto Out #1 Return 26 Relay Out1 COM
42 Relay Out1 COM 42
Opto Out #2 Return 27 Opto Out #2 Return 27
43 Relay Out1 NO 43 Relay Out1 NO
Relay Out #1 Return 28 Relay Out #1 Return 28 Relay Out2 NC
44 Relay Out2 NC 44
Relay Out #2 Return 29 Relay Out #2 Return 29 Relay Out2 COM
Relay Out2 COM
30 Relay Out2 NO 30 Relay Out2 NO
Series H Series H
Connections Series H2 Connections Series H2
Connections Connections
(Internal Supply, Sinking) (Internal Supply, Sourcing)
Load
Load
Load
Load
Load
Load
Load
Load
Load
Load
Load
Load
J1 or J4 J2 J1 or J4 J2
17 17 Digital Output1+ 17 17 Digital Output1+
Opto Out Common 18 18 Digital Output1- Opto Out Common 18 18 Digital Output1-
Opto Out #1 19 19 Digital Output2+ Opto Out #1 19 19 Digital Output2+
Opto Out #2 20 20 Digital Output2- Opto Out #2 20 20 Digital Output2-
Opto Out #3 21 External User Return Opto Out #3 21 21 External User Return
22 21 22 External User Power
Opto Out #4 22 External User Power Opto Out #4 22
Internal 23 Int. +24VDC Internal
23 Int. +24VDC
+24VDC 39 J3 24VDC +24VDC 39 24 J3 Int. Return 24VDC
40 24 Int. Return 40
Opto In Power Opto In Power 25 Relay Out1 NC
41 25 Relay Out1 NC 41
Opto Out #1 Return Opto Out #1 Return 26 Relay Out1 COM
42 26 Relay Out1 COM 42
Opto Out #2 Return Opto Out #2 Return 27 Relay Out1 NO
43 27 Relay Out1 NO 43
Opto Out #3 Return Opto Out #3 Return 28 Relay Out2 NC
44 28 Relay Out2 NC 44
Opto Out #4 Return Relay Out2 COM Opto Out #4 Return 29 Relay Out2 COM
29
30 Relay Out2 NO 30 Relay Out2 NO
Series H Series H
Connections Series H2 Connections Series H2
Connections Connections
(Internal Supply, Sinking) (Internal Supply, Sourcing)
Only available or active in Open Loop Vector mode. Ignore these parameters for V/F mode.
Only available or active in Open Loop Vector mode. Ignore these parameters for V/F mode.
Only available or active in V/F mode. Ignore these parameters for Open Loop Vector mode.
Only available or active in Open Loop Vector mode. Ignore these parameters for V/F mode.
Only available or active in V/F mode. Ignore these parameters for Open Loop Vector mode.
Not available for size AA controls.
Only available or active in Open Loop Vector mode. Ignore these parameters for V/F mode.
Only available or active in V/F mode. Ignore these parameters for Open Loop Vector mode.
Only available or active in Open Loop Vector mode. Ignore these parameters for V/F mode.
Only available or active in V/F mode. Ignore these parameters for Open Loop Vector mode.
Only available or active in Open Loop Vector mode. Ignore these parameters for V/F mode.
Only available or active in V/F mode. Ignore these parameters for Open Loop Vector mode.
Only available or active in V/F or Open Vector mode. Factory settings are different depending on mode (V/F or / Open Vector).
Note: In Open Vector mode, it is recommended that these values remain at the factory settings.
CE Declaration of Conformity
Baldor indicates that the products are only components and not ready for immediate or instant use within
the meaning of “Safety law of appliance”, “EMC Law” or “Machine directive”.
The final mode of operation is defined only after installation into the user's equipment. It is the responsibility
of the user to verify compliance.
Conductive
Remove the outer insulation to ex‐
Clamp
pose the overall screen.
Shielded Couplings
360 Degree
Coupling
1 CABINET
The drawing shows an electroplated zinc coated enclosure, which is connected
to ground.
Y This enclosure has the following advantages:
Ca‐ - All parts mounted on the back plane are connected to ground.
pa‐
- All shield (screen) connections are connected to ground.
citor
Within the cabinet there should be a spatial separation between power wiring
(motor and AC power cables) and control wiring.
2 SCREEN CONNECTIONS
All connections between components must use shielded cables. The cable
shields must be connected to the enclosure. Use conductive clamps to ensure
good ground connection. With this technique, a good ground shield can be
achieved.
3 EMC - FILTER
The EMI or main filter should be mounted next to the power supply (here BPS).
For the connection to and from the main filter screened cables should be used.
The cable screens should be connected to screen clamps on both sides.
(Exception: Analog Command Signal).
4 Grounding (Earth)
For safety reasons (VDE0160), all BALDOR components must be connected to
ground with a separate wire. The diameter of the wire must be at minimum
AWG#6 (10mm
). Ground connections (dashed lines) must be made from the
central ground to the regen resistor enclosure and from the central ground to
the Shared Power Supply.
5 Y-CAPACITOR
The connection of the regeneration resistor can cause RFI (radio frequency
interference) to be very high. To minimize RFI, a Y-capacitor is used. The
capacitor should only be connected between the dynamic brake resistor
housing and terminal pin R1 (lead from Lin).
H2 V/Hz Family (IHH) H2 Closed Vector Family (ZHH) H2 AC Servo Family (SHH)
When used in accordance with the guidance and instructions given in the corresponding Product Installation Manual,
the above Electronic Products conform with the protection requirements of Council Directive 89/336/EEC and
amended by 92/31/EEC and 93/68/EEC, Article 10 and Annex 1, relating to the EMC Directive and Manufacturers
Declaration for EMC, by the application of the relevant clauses of the following standards:-
Standard EMC Directive Manufacturers
Declaration
BSEN61800-3 : 1996 + A11 (2000) n n
BSEN61000-3-2: 1995 n n
And with the protection requirements of Council Directive 72/23/EEC (amended by 93/68/EEC) article 13 and Annex
III relating to Low Voltage Equipment, by following the guidance found in the relevant clauses of the following
standard:-
Standard Title
EN50178: 1997 Electronic equipment for use in power installations
Machinery Directive
The above Electronic Products are components to be incorporated into machinery and may not be operated alone.
The complete machinery or installation using this equipment may only be put in to service when the safety
considerations of the Directive 89/392/EEC are fully adhered to. Particular reference should be made to EN60204-1
(Safety of Machinery – Electrical Equipment of Machines).
All instructions, warnings and safety information of the Product Installation Manual must be adhered to.
Signed:
David Benson
Engineering Manager
2.81
0.28
4.99
1.38 Knockout
3.95
1.89
1.07
2.14