Need For Fatigue Assessment of Steel Bridges: July 2015
Need For Fatigue Assessment of Steel Bridges: July 2015
Need For Fatigue Assessment of Steel Bridges: July 2015
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Wee Teo
Heriot Watt University Malaysia
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Abstract
The integrity of a structural system (in particular bridges) depends solely on its
ability to support the amount of loadings it was designed for without
compromising its serviceability at any rate. The service load of existing bridges
in Malaysia has increased rapidly in recent years due to the rapid economic
growth of the nation whereas existing bridges have not been strengthened to
support these rise. Heavy truck axle weights 100% higher than their legal load
limits have been recorded. The impact of this on ageing bridges designed to
carry lesser traffic loadings is residual and progressive. Also, bridges have been
found to collapse suddenly without any noticeable warning due to
complications resulting from fatigue. Annual bridge routine inspection guides
are silent on fatigue evaluation procedures whereas significant readings that
indicate the need for fatigue assessment have been recorded during bridge
inspection. Details of steel bridges are subjected to cyclic loadings and under
these loadings fatigue cracks can form at points of manufacturing or
construction defects and areas of discontinuities in the bridge. If left unattended
to, these cracks can propagate into large proportions which may lead to break in
structural members and total bridge collapse. In order to salvage steel bridges
from adverse consequences (such as collapse), this paper presents methods of
evaluating the load carrying capacity of existing steel bridges as well as, a
streamlined framework for the assessment of their remaining fatigue life.
Keywords: Fatigue assessment; Framework, Existing highway bridges; Steel
bridges; Traffic loading; Malaysia.
1. Introduction
Malaysia is one of the major growing economies in Asia with speedy industrial
development which demands a safe and efficient transportation network system
but in some instances, the construction schedule overrides safety regulations and
calamity occurs. Such is the recent collapse of a ramp at Batu Maung Interchange
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section of Sultan Abdul Halim Muadzam Shah Bridge (Penang Second Bridge)
during its construction in June 2013. The integrity of a structural system (in
particular bridges) depends solely on its ability to support the amount of loadings
it was designed for without compromising its serviceability at any rate.
There are about 10,000 bridges in Malaysia including culverts [1]. Bridge
safety is taken seriously in Malaysia and the Public Works Department (JKR)
undertakes annual routine bridge inventory inspections [2]. The conditions of the
concrete and steel members, bearings and joints of bridges are visually inspected
for loss of section due to vehicle impact or corrosion as well as the growth of
vegetation and rating 1 to 5 (with 5 being the worst) is assigned for each condition
[3]. If no critical or serious damage is observed no detailed inspections are carried
out [4,5].
When detailed inspections are carried on steel bridges, as in the case of an old
steel truss bridge (constructed 1907) over Sungai Pinang Bridge in the Penang
Island in 2003 [6], corrosion has been the main focus. Which is why during the
investigations carried out on the stay cables of the Penang Bridge in 2005, fatigue
checks were initially ignored until observable vibrations of the cables with an
amplitude of about 50mm and a frequency of 2Hz were recorded in the absence of
any discernible wind during inspection which was due to potentially significant
increase to the live load stress range from traffic [7]. In recent years, vehicular
traffic and service loads on bridges have generally increased beyond the design
capacity of many existing bridges which were designed to carry lesser traffic
loads.
and operators. Weight in motion (WIM) machines located in areas like Kota
Kinabalu, Sabah, Malaysia have recorded many vehicles exceeding their weight
limits. In some cases, weights 100% higher than the permitted legal limit have
been recorded for overloaded heavy goods vehicles [11].
Truck traffic data should be collected through WIM systems that can collect
simultaneously headway information as well as truck weights and axle weights
and axle configurations while remaining hidden from view and unnoticed by
trucks drivers. This is because truck data surveys collected at truck weigh stations
and publicized locations are not accurate, since, they are normally avoided by
illegal overweight vehicles that could control the maximum loads applied on
bridge structures. A year’s worth of recent continuous data is generally
recommended for bridge live load when carrying out assessments [12].
Reserved residual load capacity exist in bridges and load testing of bridges is a
viable procedure used to establish the load carrying capacity of in-service bridges.
Highway bridge stress distribution can be obtained by using simplified load
distribution factors which are contained in standards, analysis of the bridge model
using finite element methods or through field measurements [15]. Field
measurements using strain gauges will give the true picture of the traffic patterns
and vehicular loadings but the readings obtained from the field study will most
likely be considerably lower than the values obtainable through analysis owing to
the effect of secondary members and their stiffness’s which are often ignored
during analysis. Field measurements require a great deal of time and expenditures.
The cost implications of this can be avoided through the use of computer aided
analytical tools by simulation.
In most situations the potential fatigue crack will be located in parent material
adjacent to some form of stress concentration, e.g. at a weld toe or bolt hole. A
single representative prediction model that can be applied to multiple
deterioration mechanisms does not exist. This is because damage propagation is a
complex process that is highly dependent on uncertain parameters that govern the
deterioration process [18].
In the last half century, low-cycle fatigue has been known to be a cause of
structural failure in steel structures. However, very limited number of research has
been conducted on fatigue life assessment of steel bridges based on low cycle
fatigue and the lack of such investigations is mainly because most of the fatigue
issues in steel bridges are in the high cycle fatigue regime [19]. The high-cycle
fatigue (HCF) phenomenon is related to components subjected to low stresses
relative to the material’s ultimate strength but very large numbers of cycles (more
than 104 cycles), either due to extremely long service life or very high frequency
loads, or both [20].
obtained [30]. Using a log-log linear approximation, expected fatigue life may be
computed from an S-N curve as suggested by Manson and Coffin as follows:
NSm = K (1)
where Į is the crack length, N is the number of cycles to failure, C and m are
material constants and ǻK is the range of stress intensity factor between
maximum and minimum loading (ǻK = Kmax – Kmin).
4. Conclusions
Strength assessment is the most critical periodic assessment for load-carrying
structures of which fatigue assessment is crucial for steel bridges. Investigation of
remaining fatigue life of steel bridges can be conducted using standard S-N
curves or probabilistic models. The numbers of cycles to failure of members and
connections in steel bridges have been established in the HCF region (more than
104 cycles). Bridge loading history can be collected through field measurements
using SHM with WIM systems or by using load distribution factors with finite
element models which are probabilistic. The obtained data are found to be
cumbersome and the number of dynamic strain cycles can be streamlined using
the rainflow or reservoir counting methods.
It has been established that four standardized procedures can be adopted for
the evaluation of load carrying capacity of existing steel bridges subjected to
cyclic stress. The applicability of the various methods with reference to the focus
of this investigation has been shown. Fatigue reliability assessment methods using
Wöhler diagrams and probabilistic models have been presented. Also, an outlined
framework for predicting, detecting and maintaining of fatigue cracks as well as
optimizing the service life of steel bridges has been proposed.
Acknowledgement
The work presented in this paper is fully supported by the Centre for Graduate
Studies, Universiti Teknologi PETRONAS.
References
1. Ismail, Z.; Ong, A.; and Rahman A. (2012). Serviceability of Concrete
Bridges in Malaysia Focusing on Susceptibility to Atmospheric Chloride
Corrosion. International Journal of the Physical Science, 7(4), 655-659.
2. King, S.; and Mahamud, S. M. (2009). Bridge Problems in Malaysia. Paper
Presented at Seminar on Bridge Maintenance And Rehabilitation in Kuala
Lumpur.
3. Road Engineering Association of Malaysia (REAM) (2001). A Guide for
Bridge Inspection.
4. King, S.; and Mahamud, S. M. (2010). Managing Structural Failure: Bridges
under Surveillance. Paper Presented at UTM/JKR Seminar on Managing
Structural Failure.
5. Idris, S. M; and Ismail, Z. (2007). Appraisal of Concrete Bridges: Some
Local Examples. JURUTERA, Malaysia.
6. Khaw, L.; King, S.; and Mahamud, S. M. (2010). The Assessment and
Replacement of Sungai Pinang Bridge. 8th Malaysian Road Conference,
Kuala Lumpur.
7. Hendy, C. R.; and Sandberg, J. (2007). Replacement of the Stay Cables on
Penang Bridge. ATKINS Technical Journal 1, Highways and Transport,
Atkins Epsom, UK.
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