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P O P U L A R PLASTICS & P A C K A G IN G o A P R IL 2 0 1 9 o 6 9
pecial R eport
The country will be the world's most populous by 2025, says back to styrene, a value chain that Trinseo is predominantly in.
Ajit Kumar, chief general manager/petrochemicals marketing He shared with the audience news that Trinseo's joint venture
with Indian Oil Corporation (Mumbai). (JV) Americas Styrenics has closed the loop with its partner
This plus rising living standards means big increases in Agilyx and taken its first commercial truckload of styrene
petrochemicals consumption. By 2040, Indian petrochemicals monomer from recycled polystyrene to route back through its
consumption is expected to total 104 million metric tons, styrene unit in Louisiana to produce food-grade polystyrene.
compared with 26 million metric tons today, according to “It's small-scale today, a first step that's proof of concept, but
Kumar. About 60 million metric tons of that will need to be it's commercial quantities that are going through. This is really
imported, he adds. India's growth is driven by demographics, exciting, to say that as an industry and as companies we are
including population growth and the rising middle glass, taking steps and moving in the right direction.” Agilyx and
Kumar says. “Trade issues and the manufacturing recession are AmSty signed a letter of intent to form a JV in November last
not impacting the Indian economy. ” year and agreed an offtake deal to process recycled styrene
monomer produced at Agilyx's Tigard, Oregon, facility in
Industry's small steps toward sustainability as Americas Styrenics' St. James, Louisiana, styrene plant.
A n o th er panelist, E dison T erra, executive vice
a business strategy president/polyolefins South America/Europe and renewables
Sustainability as part of a company's business strategy is a at Braskem, highlighted his company's approach. “O ur vision
highly complex issue, but the chemical industry is beginning to of sustainability for plastics is circularity. The circular
take tangible early steps toward eventual implementation of a economy is not about tying different linear chains together, it's
circular economy. A panel discussion at the World really about redesigning the whole chain to make it circular,
Petrochemical Conference highlighted several initiatives that and with the aim of doing that collectively. ”
illustrated how the industry is responding to the heightened There are some initiatives that companies can do by
global awareness of the issue of plastic waste. themselves, he adds, giving as an example a project by Braskem
to produce recycled resin “that preserves the mechanical
properties as if it was a virgin product. This is a very disruptive
initiative that we are developing and partnering with a few
customers that we have. ”
The company's Wecycle platform has delivered promising
results to create a recycled resin with higher quality and a high
percentage of recycled materials derived from household post
consumer thermoformed packaging made from polyethylene.
Its main characteristics include resistance to stress cracking like
that of virgin resins and tensile stress mechanical properties
that are 70% higher than recycled resins currently being used
in the market.
Terra adds: “What we try to use as a strategy is that every
time we tackle one specific solution, we try to make it in a way
From left to right: Tim Stedman, Senior Vice President/Business that we can scale it very rapidly and replicate it in other places.
President, Trinseo; Edison Terra, Executive Vice President,
We are taking care of the liabilities that we have today but at the
Polyolefins South Anierica/Europe & Renewables, Braskem; Nina
Butler, CEO, MORE Recycling same time we work to not generate new situations. Every time
we are developing a new product or application, we must figure
The industry's various initiatives came none too soon, says out and think about the whole life cycle of that product, and
Tim Stedman, senior vice president/business president at how we are going to introduce it to the economy after the life
Trinseo. “This one got away from us big time. We are playing cycle is over.”
catch-up as an industry, not only in terms of technology but Nina Butler, CEO of MORE Recycling, points out that
also in the way of communicating and how to address this issue. plastics collection in many parts of the world is in decline
Because it came at us in a way that I don't think we were ready because of the poor economics. “In the US we may have
for,” he says. roughly a billion pounds of stranded material that was
Stedman continues: “On the positive side, this industry is collected that doesn't have the demand pull-through, or the
incredibly creative and has immense capability to solve capacity to process it domestically that we had in previous
problems. The reality is that all these announcements by years because we were able to send that material offshore.”
various brand owners and governments are being made, but Despite this, she says she “believes fundamentally that the
they don't know how to solve them. It's very complicated.” He petrochemical industry can unlock this plastic paradox, this
adds that a golden opportunity remains to catch up and challenge of plastic waste versus greenhouse gas emissions.”
“actually demonstrate the real value the industry brings and Dewey Johnson, vice president/base chemicals and plastics
that our products can bring. ” at IHS Markit, highlighted the improving speed in terms of the
One such example is the chemical recycling of polystyrene length of time it can take to bring new technology “from the
P O P U L A R PLASTICS & P A C K A G IN G O A P R IL 2 0 1 9 Q 71
owned energy company. YPF hopes to develop the Vaca world-scale, ethane-based ethylene and polyethylene plant.
Muerta formation shale gas and natural gas liquids (NGLs) The new study finds that the advantages associated with
potential into significant petrochemical investment to serve natural gas and LPG are not as great, but they are significant,
South American markets. including feedstock costs 15% lower in the case of methane,
Veller told attendees at the Latin American Petrochemical 6% lower in the case of propane, and 13% lower in the case of
Summit part of WPC that YPF was studying world-scale butane; and delivery costs lower by 26% for methanol, 12%
investment in ethylene, propane dehydrogenation (PDH), for integrated ammonia/urea, and 11% for integrated
methanol and derivatives, including polyethylene (PE) and propane dehydrogenation/polypropylene (PDH/PP).
polypropylene (PP). The company is also evaluating expansion “While both methanol and ammonia/urea production
of urea. from natural gas are economically advantaged in the region
“We strongly believe that in the timeframe of the next five to due to the low feedstock costs, the most advantaged LPG
ten years that a petrochemical cluster could be developed in derivative is an integrated propylene [via propane
Argentina,” Veller says. Partners are being sought, he says. dehydrogenation] to polypropylene project in the shale
“The opportunities are so big that it would be impossible to be crescent region,” says Anthony Palmer, vice president,
developed by only one player,” Veller says. “We need the effort chemical consulting at IHS Markit. “Access to ample supplies
of several companies.” YPF hopes to help “catalyze this of locally produced propane leads to a competitive
investment,” he adds. manufacturing cost for propylene, and subsequently
South America today has a significant petrochemical supply polypropylene, which is augmented by the region's close
deficit. In 2018, the region imported 7 million metric tons/year proximity to over three-quarters of the US polypropylene
(MMt/y) of urea, 1.1 MMt/y of PE, 800,000 metric tons/year of end-use market.”
methanol, and 300,000 metric tons/year of PP, Veller says. IHS Markit forecasts that the shale crescent region will
New petrochemical production would largely serve regional supply 45% of US natural gas production by 2040, up from
demand needs although there is potential for global exports of 29% in 2018, and 19% of US NGL production in 2040, up
methanol, he adds. from 14% in2018.
YPF is evaluating Argentina's first large-scale liquified
natural gas (LNG) export facility to capitalize on the expected Peak refined fuels demand drives increased
surge in shale gas production from Vaca Muerta. That
investment is needed to support the upstream, midstream and
refinery integration
infrastructure development needed to ensure petrochemical Spurred by trends in mobility and process technology, oil
feedstock supply. refiners are considering whether to shift their growth
investment into the petrochemical sector, but rapid changes
WPC Study finds PDH/PP advantaged in in public attitudes toward the sustainability of plastics
complicate assessments of market
shale crescent risk , says M ark E ram o , vice
The feedstock and delivery advantages available to president/global business
petrochemical projects in the shale crescent region of Ohio, development, energy and chemicals
West Virginia, and Pennsylvania extend beyond the ethylene at IHS Markit. Eramo, speaking at
chain, according to “Estimated Logistics Benefits of the Shale the Conference.
Crescent USA Region Versus the US Gulf Coast for Natural Re f i ne r s have h i s t o r i c a l l y
Gas and LPG,” a new study released at the Conference. regarded energy as their primary
Commissioned by Shale Crescent USA and conducted by bus i n e s s , and p e t r o c h e m i c a l
IHS M arkit, the study evaluates chemical industry production as a secondary and even
development opportunities in the region based on the minor activity. However, demand
predicted volume and cost of natural gas (methane) and for petroleum products is slowing
liquefied petroleum gas (LPG; propane and normal-butane) toward a plateau mainly because of
production in the Marcellus and Utica shale plays; the logistics- increased fuel efficiency, while
related cost advantage of feedstock supply; and the cost to demand for petrochemicals is forecast to continue growing at
distribute the chemical products to regional customers. rates above GDP, says Eramo.
The Gulf Coast has long been the hub of US petrochemical
production, but the shale crescent region—with its abundant Refiners' options for deepening their participation in
natural gas and natural gas liquids (NGL) supply, access to petrochemicals range from increased feedstock supply to
water for transportation and processing, and proximity to the direct investment in production, or integration. The
vast m ajo rity of N o rth A m erica's th erm o p lastics integration of petrochemical and refining has evolved over
consumers—can make a strong case for becoming a second the decades, notes Eramo, with petrochemical production
hub. accounting for a greater and greater share of the crude oil
A related study last year found that the shale crescent converted at the facility. Before the 1990s, he says, integration
offered compelling advantages over the US Gulf Coast for a amounted to the simple recovery of aromatics and FCC