Trailerwin: Lines Industries LTD

LINES INDUSTRIES LTD Tel +44 (0) 1844 352978
Alan Lines 5 Riders Way, Chinnor, Mobile +44 (0) 7802 690858
Oxford, OX39 4TQ UK E-mail: [email protected]
TrailerWIN
The guided examples to make a calculation with TrailerWIN:
THE GUIDED EXAMPLE 1 : TRUCK AND TRAILER ......................................................3

CHOOSING CHASSIS........................................................................................................3
CHOOSING BODY ............................................................................................................4
CHOOSING TRAILER ........................................................................................................5
CHECKING TURNING ........................................................................................................6
THE GUIDED EXAMPLE 2: TRUCK WITH CRANE AND HOOKLIFT.............................7
CHOOSING CHASSIS........................................................................................................7
CHOOSING CRANE: .........................................................................................................9
CHOOSING DEMOUNTABLE ............................................................................................12
CHOOSING BODYWORK .................................................................................................13
THE GUIDED EXAMPLE 3: TRUCK WITH HOOKLIFT.................................................15
CHOOSING CHASSIS......................................................................................................15
CHOOSING DEMOUNTABLE .............................................................................................16
CHOOSING CONTAINER BODYWORK (YOU CAN CHOOSE LENGTH AND HEIGHT ETC.).........17
CHOOSING STANDARD CONTAINER BODYWORK (FIXED DIMENSIONS) .............................19
THE GUIDED EXAMPLE 4: TRACTOR AND SEMITRAILER........................................21
CHOOSING FIFTH W HEEL COUPLING ..............................................................................23
CHOOSING THE SEMITRAILER ........................................................................................25
CHOOSING EQUIPMENT ON THE SEMITRAILER .................................................................26
THE GUIDED EXAMPLE 5 : TRUCK + CRANE CALCULATION WITH
TRAILERWIN AND CRANEWIN:....................................................................................28
STARTING THE CALCULATION.........................................................................................28
CHOOSING CRANE: .......................................................................................................30
CHOOSING THE BODYWORK ..........................................................................................35
READING THE STABILITY DIAGRAM:.................................................................................42
MODIFICATIONS IN CRANEWIN ......................................................................................43
TEXT PAGE ...................................................................................................................45
THE GUIDED EXAMPLE 6: B-DOUBLE (TRACTOR + SEMITRAILER +
SEMITRAILER)...............................................................................................................48
CHOOSING FIFTH W HEEL COUPLING ..............................................................................49
CHOOSING THE SEMITRAILER ........................................................................................51
CHOOSING SECOND SEMITRAILER ..................................................................................52
TrailerWIN : Guided examples 1

The guided Example 1: Truck and Trailer
To start calculating a new vehicle click Begin on the Toolbox.
Then click on
Choosing Chassis
From Chassis
Window you can
choose the chassis
fabricate, next model
series and then
wheelbase and cab

Now you can go
through the chassis
data, weights and
dimensions.
Choosing Body
Choose the body by clicking on the BODY-button. In the BODY Window you can
choose the body type or fifth wheel.
Continue with choosing the trailer coupling.

Choosing Trailer
Now you can choose the trailer
after that choose the trailer type (how

many axles…) and the body type of the
trailer
There you have a combination vehicle:

Checking Turning
By clicking on the
turning circle icon
you are able to see
the result of the
turning calculation:

The guided Example 2: Truck with Crane and Hooklift
To start calculating a new vehicle click on the Begin button or on the New button.
It helps to find this calculation

later by typing the task name
and customer name here.
Then click
on for beginning with the truck.
Choosing Chassis
From Chassis Window

you can choose the
chassis fabricate, after
that model series and
then wheelbase and
cab
In this example:
FODEN
A3-6R-3126 6x4 RIGID
5500 Day cab
In Chassis data window you can check chassis weights and dimensions

When you are ready, click OK.
You will get the chassis in the big picture.

Choosing Crane:
Click on the equipment button to get a crane behind the cab.
In following equipment window you will see the crane button (yellow crane) on the left
side. The other crane button (green crane) on the right side is for rear-mounted crane.
Click the yellow crane on the left side.

Now it is possible to choose the crane model, in this example at first the group HIAB
200 … 225, and then the model HIAB 200C-3 (172 kNm)
Click OK

On following Crane Data Window you can check and edit crane weight and dimension
data. You can also choose stabiliser leg model and crane position: folded or unfolded.
Click OK

Now you have the crane on the chassis.
There are 3 different methods to move the crane 200 mm to the rear:
1. Double-Click on the red dimension number (hot dimension) 450, and type new
value 650, and click then OK.
2. Drag the crane with mouse from the small grey rectangle under the crane.
The crane moves to a new place. Very exact movements are difficult with this
method.
3. Click on the Equipment button, and choose from the list this crane, so you will
come back to the Crane Data Window. Type there the new value; 650

Choosing Demountable
Click on the Equipment button

and Click on the Demountable button ( 1. row; 3. from left, ) in the following window
Then you will see the demountable window
At first choose the demountable group in the list box on the top. Below it choose the
model (second list box). The preview window shows the chosen model.
Type suitable values for "tipping hinge, backwards from rear axle" and "frame
overhang from rear axle"

Choosing Bodywork
Click on the Bodywork button.
The Bodywork Window opens.
If you have already chosen the bodywork,

you do not come to Bodywork Window by
clicking on the Bodywork button. In that
case choose Menu: Truck - Body type
Choose the Body type Button.
In this example we choose Body frame button (Body frame for demountable)
Body data window appears.

The program has at first calculated the body length so, that the rear axle weight is near
maximum allowed, when the body is even loaded.
If you have a special length, which you like to have, you can type this length on the
input box.
You can also change body length later from picture; double-click the red dimension or
drag with mouse the small grey rectangle at the end of the body.
Axle weight with and without load is shown below the picture.

The guided example 3: Truck with Hooklift
To start calculating a new vehicle. Click on the Begin button or New button.

Choosing Chassis
Then click on for beginning with the truck.
From Chassis Window you can choose the chassis fabricate, next model series and
then wheelbase and cab
In this example:

MAN F2000
F2000 33.323 DFC LT18T 07 6x4/2
3175+ 1400 BBB/N
Now you will get the chassis in the big picture.
Choosing demountable

Click on the Equipment button
and click on the demountable button (1. row; 3. from left, ) in the following window
Then you will see the demountable window
At first choose the demountable group in the list box on the top. Below it choose the
model (second list box). The preview window shows the chosen model.
Type suitable values for "tipping hinge, backwards from rear axle" and "frame
overhang from rear axle"
Activating new values to drawing click on the Redraw button.
Continue with:
Choosing Container Bodywork (you can choose length and height etc.)
or
Choosing Standard Container Bodywork (fixed dimensions)
Choosing Container Bodywork (you can choose length and height etc.)

(If you have already chosen the bodywork, you do not come to Bodywork Window by
clicking the Bodywork button. In that case use Menu: Truck - Body type)

This example shows how to get a 5200 mm long container
Write length 5200 here
Click then the Container Button
Body data window appears. You can choose container dimensions. Click then OK.
Following picture shows the result.
other possibility is to Choose Standard Container Bodywork with fixed dimensions

Choosing Standard Container Bodywork (fixed dimensions)
Click Bodywork button.
(If you have already chosen the bodywork, you do not come to Bodywork Window by
clicking the Bodywork button. In this case use Menu: Truck - Body type)
Click row Container on the standard bodywork listbox.
Bodywork Windows opens more:

Click UNI18 on the Container Listbox
Change data if needed, and click OK.

You will get a standard body UNI18
You cannot change any dimensions in this case, because the drawing is now a fixed
drawing, not programmatically made as in previous cases.
It is also possible to draw own standard body models in AutoCAD and use these in
theTrailerWIN.
See details in the TrailerWIN manual.

The guided example 4: Tractor and Semitrailer
To start calculating a new vehicle click on the Begin button or New button.

Choosing Chassis
Then click
In this example:

MERCEDES-BENZ ACTROS (in the listbox: MB ACTROS)
SN 2531LS 6X2/4 model
2550+1350 F015 wheelbases, cabin model code
In the picture you see small arcs on first and also on second axle. This means, that in
this model also the second axle is steer axle.

Choosing Fifth Wheel Coupling
Click the button for the Fifth Wheel Coupling
The program has at first calculated the Fifth Wheel Place so, that the rear axle weight
is near maximum allowed, when total weight is on maximum (loading on the fifth wheel
is on maximum).
You can change data on this window, if needed. Click OK.

Now the Tractor unit is ready. If you want to add some pieces of equipment, you can
choose this using Equipment - button.

Axle weights without load and with load on Fifth Wheel Coupling, you see under the
picture.

Choosing the Semitrailer
Click on Trailer button

You will get a button group for choosing semitrailer.
You have to make two choices:
* From the left column: how many axles on trailer and the steering properties
* From other buttons: Body type, if container, choose also the length of the
container (B Double is only for programs for Australia)
When you have made these two choices, you see the semitrailer data window.
The program has made a calculation for finding the optimum semitrailer. Combination
length near the maximum, weight distribution correct and turning in EU circle possible.
If needed, you can change the values.

Choosing equipment on the Semitrailer
For taking equipment on the semitrailer or trailer click the Trailer Equipment button
near right side of the screen.
Trailer Equipment Window appears.
Click Refrigerator button.

Now we can choose refrigerator fabricate and model, in this example THERMO KING
SL-300 50, and go to data window.
On data window you can edit data if needed. Click OK on data window.
Now you have the Refrigerator on the semitrailer.
Weight for this refrigerator is calculated also on axle loads, which you can see on the
screen.
Notice that the semitrailer weight on the fifth wheel coupling has influence on axle
weights on the tractor. When tractor was alone, without the semitrailer, we were
calculating axle loads, with maximum possible load on the fifth wheel.
When the semitrailer is known, we use as load on the fifth wheel this support reaction
force, which semitrailer needs on fifth wheel.
If you move the loading point on the semitrailer, also axle weights on the tractor will
change.

The guided example 5: Truck + Crane Calculation with TrailerWIN
and CraneWIN:
Starting the Calculation
To start calculating a new vehicle. Click the Begin button or New button.
It helps you
to find this
calculation
later by
typing the
task name
and customer
name here.

Then click on for beginning with the truck.
Choosing Chassis
In this example we choose: VOLVO
FH12 6x4
4300+1370 Short cab
In Chassis data window you can check and change chassis weights and dimensions
Maybe you have to change for example allowed weights, therefore that your chassis
has not standard tyres.

Choosing Crane:
To have a crane behind the cab do as follows
Click on the Equipment button.
In following equipment window you will see the crane button (yellow crane) on the left
side. The other crane button (green crane) on the right side is for rear-mounted crane.

Buttons for choosing the device type:
Crane (front of the body)
Tipping gear (Front Tipping Gear or Underbody Tipping Gear)
Interchangeable body
Refrigerator
Cab safety wall
Point weight, with following alternatives
1. For example Winch front

2. Box between the cab and body
3. Box inside the body (e.g. toolbox inside the tank)
4. Rectangular Box
5. Box with rounded corners
6. Box with round ends
7. Circular Box
8. Air dryer
9. Box inside the rear body
10. Box behind the body
Point weight (as vector)
Rear Crane
Rear Lifter (Tail Gate)

Click the yellow crane on the left side.
Then we can choose the crane model, in this example at first the group EFFER 335 …
360, and then the model EFFER 335/3S MB STD
Click OK. On following Crane Data Window you can check and edit crane weight and
dimension data. You can also choose stabilizer leg model and crane position folded or
unfolded.

Click OK

Now you see the crane on the chassis.
We want to move the crane to the rear.
We can make it on 3 different methods.
1. Double-Click the red dimension number (hot dimension) 471, and type new
value 650, and click then OK.
2. Drag the crane with mouse from the small grey rectangle under the crane.
The crane moves on a new place, but very exact movements are difficult with
this method.
3. Click on the Equipment button, and choose from the list this crane, so you will
come back to the Crane Data Window. Type there the new value; 650

Choosing the Bodywork
Click the Bodywork button.
If you have already chosen the bodywork,

you do not come to Bodywork Window by
clicking the Bodywork button. In this case
use Menu: Truck - Body type
Choose the Body type Button. In this example we choose Open Body button
Body data window appears.

The program has at first calculated the body length so, that the rear axle weight is near
maximum allowed, when the body is even loaded.
If you have a special length, which you like to have, you can type this length on the
input box.
You can also change body length later from picture; double-click the red dimension or
drag with mouse the small grey rectangle at the end of the body.
Axle weight without load and with load, you can see under the picture.
First row shows axle loads without payload and the second row with payload.
The numbers on brackets "{59%}" means that the front axle takes 59% of the vehicle
weight. Second brackets "(5%)" means overload 5%.
Also now we have 5% overload on the front axle.
For correcting this, we have to take smaller crane or to choose this truck with heavier
axle (bigger load capacity).

For changing the max. frontaxle load, click the chassis button
Change G.V.W. front axle to 7500 kg, then we can also add the total weight to 26000
kg. Click OK button.
If we want now to see, what is the optimum body length with these weights, click again
Bodywork button.
In bodywork window, click the Optimum button

You will see that the body length changes.
If we did not notice to change body weight (load spaces own weight) on the previous
window, we can make it later from Load data.
Click the Load button on the toolbar.

We change load spaces own weight kg/m to value 150 kg/m.
Then click OK.
! ! Remember to save the calculation regularly:

Click on the Save Button:
Use logical name. It helps you to find this calculation later.
Now you can check to Crane Stability.

We go to CraneWIN Program.
Click on the "to Crane Stability Calculation" button.
CraneWIN will start:

This diagram shows, that stability is very bad.
Extra stabilizer legs are absolutely needed.
Click on the End-button for going back to the TrailerWIN picture.
Click on the equipment button.
Choose Stabilizer legs-button

and type correct weight and width data.

Now it is possible to test stability again:
Click on "to Crane Stability Calculation" button.

Reading the stability diagram:

The circle diagram shows stability to all directions.
Imagine the boom in the picture to this direction, for which you want to read stability.
Where the boom direction line crosses the red stability curve, this point shows the
stability. If this point is for example on scale circle 2.0, the stability is 2.0 to this
direction (see example point on the picture).
Modifications in CraneWIN
You can make many changes also in the CraneWIN; e.g. change load, outreach,
stabilizer width, chassis weights etc. If you change something in the CraneWIN, it
doesn´t have any influence to the TrailerWIN calculation.

For changing Crane load, outreach etc; click on the Crane-button.

For changing Stabilizer legs data click on Legs-button.
On this screen the Weight of support legs is 0 kg therefore, that EFFER has given data
so, that crane weight includes the standard support legs.
Text Page
VOLVO FH12 6X4 20TONNES REAR AXLE

EFFER 335/3S MB STD
Distance Cranes slewing centre - First front axle mm 1140

Crane weight kg 3530
Weight of base kg 1790
Weight of boom kg 1740
Dist. Cranes slew. centre - COG of booms at max outreach
mm 3900
Outreach mm 10770
Lifting capacity kg 2650
Chassis weight Front axle kg 4347
Chassis weight Rear axle kg 4493
Dist. Cranes slew. centre - Centre of support legs beam
mm -305
Span of support legs mm 6110
Weight of support legs kg 0
Distance Extra support legs - Front axle mm 6570

Span of extra support legs mm 4500
Weight of extra support legs kg 550
Distance First front axle - Front axle support pointmm 0
Distance Front axle - Rear axle support point mm 4985
Track front axle mm 2000
Track Rear axle mm 1800
CRANES STABILITY CALCULATION (Measures from tilting line)
Chassis weight Front axle 4347 x 3,14141 = 13655

Chassis weight Rear axle 4493 x 2,448477 = 11001
Weight of support legs 0 x 3,025342 = 0
Weight of extra support legs 550 x 2,228157 = 1225
Weight of base 1790 x 3,388965 = 6066
Stabilizing moment Sum = 31948
Weight of boom 1740 x 0,5110 = 889

Load * Max outreach 2650 x 7,381035 = 19559
Tilting moment Sum = 20449
Stability factor n 31948 / 20449 = 1.56
Chassis weight Front axle 4347 x 0 = 0

Chassis weight Rear axle 4493 x 4,80862 = 21605
Weight of support legs 0 x 0,805456 = 0
Weight of extra support legs 550 x 6,33754 = 3485
Weight of base 1790 x 1,207762 = 2161
Stabilizing moment Sum = 27253
Weight of boom 1740 x 2,692238 =

4684,495
Load * Max outreach 2650 x 9,562239 =
25339,93
Tilting moment Sum = 30024
Stability factor n 27253 / 30024 = 0.91
n= 1.4 ==> Maximum load 1546 kg

Principle formulas as follows:
CRANES STABILITY CALCULATION (Measures from tilting line)
Chassis weight Front axle WchFront x xChFront = xxx

Chassis weight Rear axle WchRear x xChRear = xxx
Weight of support legs WLegs x xLegs = xxx
Weight of base Wbase x xBase = xxx
Stabilizing moment Sum = xxxx
Weight of boom WBoom x xBoom = xxx

Load * Max outreach Wload x xLoad = xxx
Tilting moment Sum =
xxxxx
Stability factor n Stabilizing moment / Tilting moment =

n
---

The guided example 6: B-Double (Tractor + Semitrailer + Semitrailer)
Not allowed on all countries!
To start calculating a new vehicle click on the Begin button or New button.

Choosing Chassis
Then click

From Chassis Window you can choose the chassis fabricate, then model series and
then wheelbase and cab.
Choosing Fifth Wheel Coupling

Click on the button for the Fifth Wheel Coupling and choose the place.
The program has at first calculated the Fifth Wheel Place so, that the rear axle weight
is near maximum allowed, when total weight is on maximum (loading on the fifth wheel
is on maximum).
Now the Tractor unit is ready. If you want to add some pieces of equipment, you can
choose them using Equipment - button.
Axle weights without load and with load on Fifth Wheel Coupling, you see under the
picture.

Choosing the Semitrailer
Click on Trailer button

You will get a button group for choosing semitrailer.
You have to make two choices:
* From the left column: how many axles on trailer and the steering properties
* From other buttons: Body type, now choose B Double
When you have made these two choices, you see the semitrailer data window.
The program has made a calculation for finding the optimum semitrailer. Combination
length near the maximum, weight distribution correct and turning in EU circle possible.
If needed, you can change the values.

First semitrailer on B-Double is now always as model Container.
For choosing the container place, use body's rear overhang (to centre of bogie) = for
example -1500
Choosing second Semitrailer

Use Menu Trailer – 2. Trailer
Choose axle type and body type for the 2. Trailer.

The first item on this screen "towing couplings under body measurement_2" means
also the place of the second fifth wheel.
Remember that if you want to change data for 2.Trailer, you have to go through the
Menu Trailer – 2. Trailer or Menu Trailer – 2. Trailer Body/Type


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LINES INDUSTRIES LTD Tel +44 (0) 1844 352978

THE GUIDED EXAMPLE 1 : TRUCK AND TRAILER ......................................................3

TrailerWIN : Guided examples 1

TrailerWIN : Guided examples 3

Continue with choosing the trailer coupling.

TrailerWIN : Guided examples 4

Now you can choose the trailer

after that choose the trailer type (how

There you have a combination vehicle:

TrailerWIN : Guided examples 5

TrailerWIN : Guided examples 6

It helps to find this calculation

on for beginning with the truck.

From Chassis Window

TrailerWIN : Guided examples 7

You will get the chassis in the big picture.

TrailerWIN : Guided examples 8

Click the yellow crane on the left side.

TrailerWIN : Guided examples 9

TrailerWIN : Guided examples 10

TrailerWIN : Guided examples 11

Click on the Equipment button

Then you will see the demountable window

TrailerWIN : Guided examples 12

Click on the Bodywork button.

The Bodywork Window opens.

If you have already chosen the bodywork,

Choose the Body type Button.

Body data window appears.

TrailerWIN : Guided examples 13

TrailerWIN : Guided examples 14

It helps to find this calculation

Then click on for beginning with the truck.

TrailerWIN : Guided examples 15

When you are ready, click OK.

Now you will get the chassis in the big picture.

TrailerWIN : Guided examples 16

Then you will see the demountable window

Activating new values to drawing click on the Redraw button.

TrailerWIN : Guided examples 17

The Bodywork Window opens.

Write length 5200 here

Click then the Container Button

Following picture shows the result.

other possibility is to Choose Standard Container Bodywork with fixed dimensions

TrailerWIN : Guided examples 18

Click Bodywork button.

The Bodywork Window opens.

Click row Container on the standard bodywork listbox.

Bodywork Windows opens more:

Change data if needed, and click OK.

TrailerWIN : Guided examples 19

TrailerWIN : Guided examples 20

It helps to find this calculation

on for beginning with the truck.

TrailerWIN : Guided examples 21

When you are ready, click OK.

Now you will get the chassis in the big picture.

TrailerWIN : Guided examples 22