EN - Inverter Split System Model EXH09HL1W PDF
EN - Inverter Split System Model EXH09HL1W PDF
EN - Inverter Split System Model EXH09HL1W PDF
AIR CONDITIONER
INVERTER
SPLIT SYSTEM
Electrolux Home Products Italy S.p.A. Publication number AIR CONDITIONER
Corso Lino Zanussi, 30
I - 33080 Porcia – PN - 599 75 60-77
MODEL:
Fax: + 39 0434 394096
EXH09HL1W
SOE EN
Edition: 07-2012 Rev 0.0 EXH12HL1W
2010-10 ADL 2/62 599 73 60-74
Index
1. Safety Precautions: refer to Page 3.
2. ESD Requirements: refer to Pages 4 & 5.
3. Specifications: refer to Pages 6 to 7.
4. Component Overview: refer to Pages 8 & 9.
5. Dimention: refer to Pages 10 & 11.
6. Installation Brief: refer to Pages 12 to 15
7. Electrical Functions: refer to Pages 16 to 23.
8. Schematic Diagram: refer to Pages 24 to 27.
9. Troubleshooting: refer to Pages 28 to 52.
10. Disassembly Precedure: refer to Pages 53 to 60.
Duty of Care:
The Appliance Must Be Electrically and Mechanically Safe To Use
Always check appliance with Megga to before reconnecting the power supply.
(1)Power cord
(2)Remote controller
(3)Front panel
(4)Fitter
(5)Horizontal louver
(6)Wall pipe
(7)Binding tape
(8)Connection pipe
(9)Drain hose
(10)Drain connecter
(10)Heating indicator:
This indicator illuminates when the
air conditioner is in HEAT mode.
(11)Cooling indicator:
This indicator illuminates when the
air conditioner is in COOL mode
(12)LED indicator
(13)Power indicator:
This indicator illuminates when the
air conditioner is connected to the power supply.
(14)Drying indicator:
This indicator illuminates when the
air conditioner is in DRY mode
(15)Infrared signal receiver
Unit:mm
Models W(R) D H H1 H2 H3 Q Q1 S S1
EXH09HL1W
896 205 316 267 35 34.5 177 160 178 80
EXH12HL1W
MODE
Cool Heat Dehumidifier
Temperature Temperature Temperature
Indoor Outdoor Indoor Outdoor Indoor Outdoor
16°C~30°C 16°C~48°C 16°C~30°C -20°C~24°C 16°C~30°C 16°C~48°C
Flaring work.
Firmly hold copper pipe in a
die in the dimension shown in The table below
.
OUTER A(mm)
DIAMETER(mm) Max. Min.
6,00 1,3 0,7
9,52 1,6 1,0
12,70 1,8 1,0
16 2,4 2,2
Connection Adjustment
3.Securd the cable onto the control board with the cord
clamp.
1.Temperature Parameters
◆Indoor preset temperature (Tpreset)
◆Indoor ambient temperature (Tamb.)
2.Basic Functions (The temperature in this manual is expressed by Centigrade. If Fahrenheit is used, the switchover between
them is Tf=TcX1.8+32.)
Once the unit is energized, the compressor shall never be restarted except 3mins interval at least. For the first energization, if
the unit is at off status before power failure, the compressor can be restarted without 3-min delay. But if the unit is at ON status
before power failure, the compressor shall be restarted with 3mins delay. Once the compressor is started up, the compressor
won't stop running within 6mins with the change of room temperature.
(1)Cooling Mode
①Cooling Conditions and Process
When Tamb. ≥Tpreset, the unit starts cooling operation. In this case, the compressor and the outdoor fan operate and the
When Tpreset-3℃<Tamb. <Tpreset, the unit will maintain its previous running status.
In cooling mode, the temperature setting range is 16 ~30℃; Indoor unit displays operation icon, cooling icon and set
temperature.
When Tamb. ≤Tpreset-3℃, compressor, outdoor fan and indoor fan operate at set fan speed (low fan speed, quiet fan speed).
Under this mode, the temperature setting range is 16~30℃. Display displays operation icon, drying icon and set temperature.
In heating mode, the temperature setting range is 16~30℃; Indoor unit displays operation icon, cooling icon and set
temperature.
②Defrosting
When there’s too much frost on outdoor condenser, the complete unit will enter into defrosting automatically to assure the best
heating effect. During defrosting process, H1 is displayed.
③Blow Residual Heat
When heating temperature reaches to the temperature point of stop operation, compressor and outdoor fan will stop operation.
The big horizontal louver rotates to the defaulted position in cooling and small horizontal louver will close. Indoor fan will stop
operation after operating at set fan speed for 60s.
When the unit operates in heating or auto heating mode, compressor is started up and the unit will stop operation after indoor
fan starts operation. Compressor and outdoor fan stop operation. The big horizontal louver will rotate to the position of breeze
(defaulted position in cooling), while the small horizontal louver will close. The unit will stop operation after indoor fan operates
at low fan speed for 10s.
④Cold Air Prevention
In heating mode, in order to prevent the cold air comes out when turning on the compressor, the indoor fan can only be started
up after compressor operates for 2 minutes.
In fan mode, the temperature setting range is 16~30℃. Display is displaying operation icon and set temperature.
④In this mode, set temperature will be adjusted automatically according to actual operation status.
3 Other Control
(1) Timer Function
General timer and clock timer functions are compatible by equipping remote controller with different functions.
①General Timer
Timer ON can be set at unit OFF. If selected ON time is reached, the unit will start to operate according to previous setting
status. Time setting range is 0.5-24hr in 30-minute increments.
Timer OFF can be set at unit ON. If selected OFF time is reached, the unit will stop operation. Time setting range is 0.5-24hr in
30-minute increments.
②Clock Timer (it’s optional for the remote controller with clock timer)
Timer ON
If timer ON is set during operation of the unit, the unit will continue to operate. If timer ON is set at unit OFF, upon ON time
reaches the unit will start to operate according to previous setting status.
Timer OFF
If timer OFF is set at unit OFF, the system will keep standby status. If timer OFF is set at unit ON, upon OFF time reaches the
unit will stop operation.
②Fan mode, cooling mode: In auto cooling mode or normal cooling mode, auto fan speed operates according to below mode:
When energized & started for the first time, the indoor unit defaults to displaying current set temperature (16~30℃). When set
temperature display is set by remote controller, it will display set temperature; when room temperature display is set, it will
display room temperature. After that, when operating the remote controller for other settings, the temperature display method
will keep original.
When operating the remote controller during room temperature display, the set temperature will be displayed for 5 seconds
firstly and then room temperature display returns.
“F1” will be displayed upon malfunction of room temperature sensor, “F2” upon malfunction of indoor unit tube temperature
sensor and “C5” upon malfunction of jumper cap.
(11) Memory Function
Memorized items: mode, up & down swing, light, set temperature and set fan speed.
When power is recovered after power failure, the unit will automatically start operation according to memorized status. After
power recovery, the unit without timer setting before power failure will operate according to the last setting; the unit with general
timer setting which has not been fulfilled before power failure will memorize the timer setting and re-calculate the time after
power recovery. If there is timer function in the last remote controller command but setting time has reached, the system will act
as timer on/off setting before power failure. After power failure, the system memorizes the operation states before power failure
without timer action. Clock timer can not be memorized.
(12) I FEEL Function
When I FEEL command is received and controller has received the ambient temperature sent by remote controller, the
controller will operate at the temperature sent by remote controller (For cold air prevention, the unit operates according to the
ambient temperature sensed by the air conditioner). If it only received I FEEL command and hasn’t received the valid ambient
temperature, air conditioner will operate according to the ambient temperature sensed by itself. Remote controller will send
the ambient temperature to controller every 10min. If controller hasn’t received the ambient temperature sent by remote
controller for 11min, air conditioner will operate according to the ambient temperature sensed y itself. If I FEEl hasn’t been set,
ambient temperature will adopt the temperature sensed by air conditioner. Controller displays I FEEL ambient temperature
1℃~59℃。
At ON status, press health button (if there isn’t health button on remote controller, health function is ON in default) on remote
controller can set health or cold plasma function. Health or cold plasma function can operate when it set ON and indoor fan
operates.
Fahrenheit. Set temperature range is 16~30℃(61-86℉). Under auto mode, nixie tube displays 25℃(77℉)in cooling and fan,
When the unit is turned on in heating mode by remote controller and the set temperature is 16℃, press “+、-、+、-、+、-” buttons
for 5s successively, indoor unit will enter into compulsory defrosting setting and send the compulsory defrosting mode signal to
outdoor unit and then outdoor unit will enter into compulsory defrosting mode.
Indoor Unit
Outdoor Unit
Indoor Unit
●TOP VIEW
●TOP VIEW
●BOTTOM VIEW
Electrolytic Capacitors
(HIGH VOLTAGE! CAUTION!)
Bulb (25-40W)
Silk screen
S/N Interface S/N Silk screen on PCB Interface
on PCB
1 DC-MOTOR Interface of DC motor 11 TUBE Interface of indoor pipe temp sensor
Inching switch
3 X10 13 AC-L Input terminal of live wire of indoor unit
interface
F1,F2 Malfunctions
Malfunction of indoor ambient temperature sensor: F1 is displayed; COOL LED lamp is off for 3s and blinks once; (That the LED
lamp is on for 0.5s and off for 0.5s is a blink.)
Malfunction of indoor pipe temperature sensor: F2 is displayed; COOL LED lamp is off for 3s and blinks twice; (That the LED
lamp is on for 0.5s and off for 0.5s is a blink.)
Resistance of indoor ambient temperature sensor: 15KΩ
Resistance of indoor pipe temperature sensor: 20KΩ
Reference voltage value of temperature sensor: 0VDC
Temp. sensor
Indoor tube temp.
reference Indoor ambient
voltage spot temp. sensor
sensor
Start
No
Malfunction is
No
eliminated
No
Malfunction is Yes
No
eliminated
Replace it with a
temperature sensor
of the same model
Yes
Yes
Malfunction is
No
eliminated
Replace the
controller with
one of the same Yes
model
End
There is no feedback from indoor motor: H6 is displayed and LED lamp is off for 3s and blinks for 11 times. (That the LED lamp
is on for 0.5s and off for 0.5s is a blink.)
Interface of DC motor;
Flowchart:
Malfunction of Jumper Cap: C5 is displayed; Operation LED lamp is off for 3s and blinks for 15 times. (That the LED lamp is on
for 0.5s and off for 0.5s is a blink.)
Function of jumper cap: determine swing angle of different models and rotational speed of indoor fan.
Interface Diagram of Jumper Cap:
Jumper cap
Flowchart:
C5 is
displayed
on the unit.
Install a
Is there jumper cap
No matching
on the controller?
jumper cap
Is the
Yes
malfunction
eliminated?
Is the
No malfunction Yes
No
eliminated?
Replace the
jumper cap
Is the
malfunction Yes
eliminated?
Yes
No
The mainboard is
defined
abnormal;replace it
End
Communication malfunction between indoor and outdoor units: E6 is displayed and operation LED lamp is off for 3s and blinks
for 6 times. (That the LED lamp is on for 0.5s and off for 0.5s is a blink.)
When communication between indoor and outdoor units is normal, communication LED lamp of indoor unit blinks ( off for 0.5s
and on for 0.5s). When correct signal has not been received for continuous 3 minutes, there is communication malfunction and
communication LED lamp will be off.
Diagram of Communication LED lamp of Indoor Unit:
Indicator of
communication signal
Flowchart:
Start
Poor contact of
any line may incur
communication
malfunction.
No
No
Assemble
Do the mainboard mismatch display Is malfunction
board or are mainboards of IDU Yes matched eliminated?
Yes
and OUD mismatched? controller
No
No
No
No
Replace
controller
End
210-10 ADL 40/62 599 75 60-77
4. Cautions:
(1) Before replacing indoor mainboard, check if the substituted mainboard is qualified. The following tests shall be done:
a. Test if protective tube FUSE1 is open-circuit. If so, replace it with a protective tube of same model.
b. Energize the unit to test if the buzzer will sound. If not, this mainboard of the indoor unit can’t be used.
c. Equip the display and energize the unit to test if the display is normal. If not, that mainboard of indoor unit can’t be used.
(2)The model of the mainboard used for replacement shall be the same as the previous mainboard which has malfunction. And
the model of jumper cap assembled for the new mainboard shall also be the same as that of previous mainboard.
(3) The wiring shall also be the same.
Rectify filtering circuit DC motor control circuit 4-way valve control circuit
Detection point: rectify Detection point: output Detection point: output
voltage voltage voltage
PFC circuit
Detection
point:
generatrix
voltage
No. of
Test value under normal
Detection Detection point Corresponding parameter
conditions
point
Between AC-L1,N1
Point 1 Neutral and live wire 165 V ~ 253 V
Point 2 Left side of R201;U404 heat sink DC bus bar 230 V ~ 380 V
Point 3 Top of D304;bottom of D304 IPM drive voltage+15V 13.5 V ~15.5 V
Point 4 Top of C116; bottom of C116 Relay drive voltage+12V 11 V ~13 V
Point 5 Right side of R228; left side of R228 PFC drive voltage+15V 13.5 V ~15.5 V
Two pins on upper left of U4; bottom
Point 6 of U4 (the top is close to “U4”silk Chip+3.3V 3.1 V ~3.3 V
screen)
Two pins on upper left of U4;
Point 7 +5V 4.8 V ~5.1 V
Bottom of U4
Signal is received by outdoor
Point 8 Bottom of R506; bottom of U4 Between 0 and 3.3V
unit
Point 9 Bottom of R523; bottom of U4 Signal is sent by outdoor unit Between 0 and 3.3V
Point 10 Between AC-L2/4V Neutral and live wire 165 V ~ 253 V
210-10 ADL 41/62 599 75 60-77
Detection
Detection point Detection point Detection point point 10 Detection point Detection point
5 3 2 4 1
LED Lamp
Nixie
Malfunction Name Yellow LED Red LED Green LED
Tube
Lamp Lamp Lamp
Blinks for 3
Freeze Protection E2
times
Blinks for 4
IPM protection H5
times
Blinks for 5
Overcurrent protection E5
times
EEPROM reading and Blinks for 11
EE
writing malfunction times
Blinks for 12
Low voltage protection PL
times
Blinks for 13
High voltage protection PH
times
PFC overcurrent Blinks for 14
HC
protection times
Mismatching of models of Blinks for 16
LP
indoor and outdoor units times
Malfunction of outdoor
Blinks for 6
ambient temperature F3
times
sensor
Malfunction of outdoor Blinks for 5
F4
pipe temperature sensor times
Malfunction of outdoor
Blinks for 7
discharge temperature F5
times
sensor
Communication
E6 灭
malfunction
Low pressure
Blinks for 9
protection(refrigerant E3
times
leak)
Abnormality of 4-way
U7
valve
Blinks for 6
Over-load protection E8 times
Blinks for 7
Discharge temperature
times
protection E4
Blinks for 8
Overload protection H3 times
Blinks for 9
Over power protection L9 times
Communicati
on
malfunction
Check voltages of
neutral and live wire Replace ODU
on patching board of directly. Check voltage of detection point
ODU.
8 by DC voltage grade of
universal meter.
Normal Abnormal
Voltage is always
Voltage is at high level or
between 0~ 3.3V always at low
Check if Check if level.
wiring or ODU wiring or IDU is
is correct. correct.
Measure voltage
between communication
Replace outdoor wire and neutral wire on
controller directly. patching board with
Wiring is universal meter.
Wiring is
wrong or loose
correct and
and correct the replace the IDU.
wiring.
Voltage changes Voltage doesn’t
between 0V and change
Wiring is correct 20V.
Wiring is wrong or loose
and replace the and correct the wiring.
outdoor controller.
Position of EEPROM
Keep the unit operating and observe De-energize the unit and wait for over 5min and then energize it again( set
if IPM module protection will occur
COOL or HEAT mode). Observe if IPM protection occurs within 1min after
again.
turning on the unit.
Y N Y N
Over current protection Normal IPM After turning on the unit, observe Because there are over 6 times of over
occurs for power supply protection which if outdoor fan is operating (keep current protection for IPM module, refer
module incurs IPM
may be incurred operating for about 1min and to recoverable conditions.
module protection
by abnormal then stops operation)
power supply or
other reasons
N Y
Check if power supply (15V, detection De-energize the unit and wait for at least
point 3) for IPM module is normal. 5min (when voltage between P and N is
Check if voltage of power supply is lower than 40V). Unplug U,V,W terminals
lower than 165V; If condenser is connecting to compressor and check if
blocked; De-energize the unit and wait IGBT on IPM is damaged by universal
for at least 5min. Then open outdoor meter.
electric box to check if screws of IPM
module are screwed up. And check if Normal Abnormal
thermal grease is spread evenly.
Needle stand of
jumper cap
(14) Low Pressure Protection (refrigerant leak) (not applicable to this model)
E3 is displayed on indoor unit
Red LED lamp of outdoor unit blinks for 9 time
# Check if refrigerant leaks and if connecting pipe is correctly connected.
# Check the over temperature protector located next to the three compressor terminals.
Note: This over temperature protector is “normally closed”.
COOL operation is
normal but HEAT
operation is unavailable.
(21) Cautions
1. Before replacing mainboard of inverter outdoor unit, check if the substituted mainboard is qualified. The following tests shall
be done:
a. Check if there is short circuit between any two pins of IGBT. If so, this mainboard of outdoor unit can’t be used.
b. Check if there is short circuit between P,N of DC bus bar. If so, this mainboard of outdoor unit can’t be used.
c. Check if there is short circuit between P and U,V,W and between N and U,V,W. If there is any short circuit, this mainboard
can’t be used.
2. Each kind of compressor is applicable to one kind of mainboard. There is one-to-one relationship between mainboard and
compressor. Before replacement, check the model of the mainboard which has malfunction and then use the mainboard with
the same model for replacement. Don’t judge model of mainboard according to model of the unit, or else, mismatching between
mainboard and compressor may be incurred.
3. Before replacing compressor, chosen compressor which has the same model for replacement. Don’t judge model of
compressor according to model of the unit, or else, mismatching between compressor and pipeline or controller may be
incurred.
4. Wire can’t contact each other, 4-way valve, compressor and sharp edge. Ground wire of compressor, fan and electric box
shall be separately fixed.
Appendix 1: Resistance Table of Ambient Temperature Sensor for Indoor and Outdoor Units(15K)
Resistance Resistance Resistance
Temp(℃) Resistance(kΩ) Temp(℃) Temp(℃) Temp(℃)
(kΩ) (kΩ) (kΩ)
-19 138.1 20 18.75 59 3.848 98 1.071
-18 128.6 21 17.93 60 3.711 99 1.039
-17 121.6 22 17.14 61 3.579 100 1.009
-16 115 23 16.39 62 3.454 101 0.98
-15 108.7 24 15.68 63 3.333 102 0.952
-14 102.9 25 15 64 3.217 103 0.925
-13 97.4 26 14.36 65 3.105 104 0.898
-12 92.22 27 13.74 66 2.998 105 0.873
-11 87.35 28 13.16 67 2.896 106 0.848
-10 82.75 29 12.6 68 2.797 107 0.825
-9 78.43 30 12.07 69 2.702 108 0.802
-8 74.35 31 11.57 70 2.611 109 0.779
-7 70.5 32 11.09 71 2.523 110 0.758
-6 66.88 33 10.63 72 2.439 111 0.737
-5 63.46 34 10.2 73 2.358 112 0.717
-4 60.23 35 9.779 74 2.28 113 0.697
-3 57.18 36 9.382 75 2.206 114 0.678
-2 54.31 37 9.003 76 2.133 115 0.66
-1 51.59 38 8.642 77 2.064 116 0.642
0 49.02 39 8.297 78 1.997 117 0.625
1 46.6 40 7.967 79 1.933 118 0.608
2 44.31 41 7.653 80 1.871 119 0.592
3 42.14 42 7.352 81 1.811 120 0.577
4 40.09 43 7.065 82 1.754 121 0.561
5 38.15 44 6.791 83 1.699 122 0.547
6 36.32 45 6.529 84 1.645 123 0.532
7 34.58 46 6.278 85 1.594 124 0.519
8 32.94 47 6.038 86 1.544 125 0.505
9 31.38 48 5.809 87 1.497 126 0.492
10 29.9 49 5.589 88 1.451 127 0.48
11 28.51 50 5.379 89 1.408 128 0.467
12 27.18 51 5.197 90 1.363 129 0.456
13 25.92 52 4.986 91 1.322 130 0.444
14 24.73 53 4.802 92 1.282 131 0.433
15 23.6 54 4.625 93 1.244 132 0.422
16 22.53 55 4.456 94 1.207 133 0.412
17 21.51 56 4.294 95 1.171 134 0.401
18 20.54 57 4.139 96 1.136 135 0.391
19 19.63 58 3.99 97 1.103 136 0.382
Steps Procedure
1. Before disassembly
2. Remove panel
panel
screw
screw
clamp
connection terminal of
electrostatic deduster
step motor
motor connection connection
terminal terminal
connection
pipe clamp
evaporator
Remove the screws fixing connection pipe clamp, assy
to remove the clamp. Remove the two screws
connecting evaporator angle support and chassis,
remove the screws fixing evaporator assy and screw
clamp
screw
motor clamp
Steps Procedure
9. Remove motor and cross fan blade
Steps Procedure
1. Remove top cover
screw
top cover
screw
screw
Left side
plate assy
screw
screw
nut
motor support
four-way
valve
Remove the screw on electromagnetic loop, to
assy
remove the loop. Welding cut the spot weld of
four-way valve, to remove the four-way valve
assy. (Release the refrigerant clearly before
welding cutting)
spot
weld
small
valve
Remove the screw fixing big and small valve, to
screw
remove the valves.
big valve
9. Remove compressor
compressor
Remove the sound insulation cotton packing
compressor, remove the feet screw nut fixing
compressor, to remove the compressor.
sound
insulation
cotton
feet
screw
nut