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SERVICE MANUAL

AIR CONDITIONER

INVERTER
SPLIT SYSTEM
Electrolux Home Products Italy S.p.A. Publication number AIR CONDITIONER
Corso Lino Zanussi, 30
I - 33080 Porcia – PN - 599 75 60-77
MODEL:
Fax: + 39 0434 394096
EXH09HL1W
SOE EN
Edition: 07-2012 Rev 0.0 EXH12HL1W
2010-10 ADL 2/62 599 73 60-74
Index
1. Safety Precautions: refer to Page 3.
2. ESD Requirements: refer to Pages 4 & 5.
3. Specifications: refer to Pages 6 to 7.
4. Component Overview: refer to Pages 8 & 9.
5. Dimention: refer to Pages 10 & 11.
6. Installation Brief: refer to Pages 12 to 15
7. Electrical Functions: refer to Pages 16 to 23.
8. Schematic Diagram: refer to Pages 24 to 27.
9. Troubleshooting: refer to Pages 28 to 52.
10. Disassembly Precedure: refer to Pages 53 to 60.

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1. Safe Electrical Working Practices:
Isolate Power Before Attempting to Service any Appliance.

Remove Power cord, Fuse or Switch off the Circuit Breaker.

Always check appliance with multimeter to ensure the power is disconnected.

If you have to work on a live appliance all precautions must be taken.


 Use only Insulated tools and equipment.
 Wear insulated shoes.
 No water on the floor or working space.
 Reduce the amount of exposed skin, by covering your arms and legs.
 Remove jewelry (rings, watches etc).
 It is essential that you conform to all local "Working Live" and "Risk Management" statutory requirements.

Duty of Care:
The Appliance Must Be Electrically and Mechanically Safe To Use

Always check appliance with Megga to before reconnecting the power supply.

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2. ESD Requirements

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3. Specifications

Parameter Unit Value Value


Model EXH09HL1W EXH12HL1W
Rated Voltage V~ 220-240 220-240
Power
Supply Rated Frequency Hz 50 50
Phases 1 1
Power Supply Mode Indoor Indoor
Cooling Capacity (Min~Max) W 2500(700~4400) 3500(700~4500)
Heating Capacity (Min~Max) W 2600(720~4200) 4000(720~4800)
Cooling Power Input (Min~Max) W 485(170~1350) 823(150~1450)
Heating Power Input (Min~Max) W 500(182~1300) 952(190~1500)
Cooling Power Current A 2.10 3.60
Heating Power Current A 2.20 4.10
Rated Input W 1400 1700
Rated Current A 6.20 7.5
3
Air Flow Volume((SH/H/MH/M/L/ML/SL) m /h 770/670/610/530/460/410/380 770/670/610/530/460/410/380
Dehumidifying Volume L/h 0.8 1.4
EER W/W 5.15 4.25
COP W/W 5.20 4.20
SEER W/W - -
HSPF W/W - -
2
Application Area m 12-18 16-24
Model of indoor unit EXH09HL1WI EXH12HL1WI
Fan Type Cross-flow Cross-flow
Diameter Length(DXL) mm Φ98X662 Φ98X662
Fan Motor Cooling Speed 1350/1070/1000/900/ 1350/1070/1000/900/
r/min
(SH/H/MH/M/L/ML/SL) 800/700/500 800/700/500
Fan Motor Heating Speed 1350/1150/1080/1030/ 1350/1150/1080/1030/
r/min
(SH/H/MH/M/L/ML/SL) 980/900/850 980/900/850
Output of Fan Motor W 15 15
Fan Motor RLA A 0.07 0.07
Fan Motor Capacitor μF - -
Input of Heater W - -
Evaporator Form Aluminum Fin-copper Tube Aluminum Fin-copper Tube
Pipe Diameter mm Φ7 Φ7
Indoor Row-fin Gap mm 2-1.5 2-1.5
Unit Coil Length (LXDXW) mm 662X25.4X305 662X25.4X305
Swing Motor Model MP24HA/MP24HB/MP24HC MP24HA/MP24HB/MP24HC
Output of Swing Motor W 2.4/2.4/2.4 2.4/2.4/2.4
Fuse A PCB 3.15A PCB 3.15A
Sound Pressure Level
dB (A) 43/36/34/32/28/24/22 43/36/34/32/28/24/22
(SH/H/MH/M/L/ML/SL)
Sound Power Level
dB (A) 55/48/46/44/40/36/34 55/48/46/44/40/36/34
(SH/H/MH/M/L/ML/SL)
Dimension (WXHXD) mm 896X316X205 896X316X205
Dimension of Carton Box
mm 950X385X280 950X385X280
(LXWXH)
Dimension of Package (LXWXH) mm 953X388X295 953X388X295
Net Weight kg 12.0 12.0
Gross Weight kg 14.0 14.0

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Model of Outdoor Unit EXH09HL1WE EXH12HL1WE
CHINA CHINA
Compressor RESOURCES(SHENYANG) RESOURCES(SHENYANG)
Manufacturer/Trademark SANYO COMPRESSOR CO. SANYO COMPRESSOR CO.
LTD LTD
Compressor Model C-6RZ110H1A C-6RZ110H1A
Compressor Oil FV50S FV50S
Outdoor Unit Compressor Type Rotary Rotary
L.R.A. A 33 33
Compressor RLA A 4.59 4.59
Compressor Power Input W 800 800
Overload Protector 1nt11l-3979 1nt11l-3979
Throttling Method Electron expansion valve Electron expansion valve
Operation temp ºC 16~30 16~30

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Ambient temp (cooling) ºC 16~48 16~48
Ambient temp (heating) ºC –20~+24 –20~+24
Condenser Form Aluminum Fin-copper Tube Aluminum Fin-copper Tube
Pipe Diameter mm Φ7.94 Φ7.94
Rows-fin Gap mm 2.5-1.5 2.5-1.5
Coil Length (LXDXW) mm 762X57X550 762X57X550
Fan Motor Speed rpm 750/600 750/600
Output of Fan Motor W 40 40
Fan Motor RLA A 0.23 0.23
Fan Motor Capacitor μF - -
3
Air Flow Volume of Outdoor Unit m /h 2000 2000
Fan Type Axial-flow Axial-flow
Fan Diameter mm Φ445 Φ445
Defrosting Method Automatic Defrosting Automatic Defrosting
Climate Type T1 T1
Isolation I I
Moisture Protection IP24 IP24
Permissible Excessive Operating
MPa 4.3 4.3
Pressure for the Discharge Side
Permissible Excessive Operating
MPa 2.5 2.5
Pressure for the Suction Side
Sound Pressure Level (H/M/L) dB (A) 51/-/- 52/-/-
Sound Power Level (H/M/L) dB (A) 63/-/- 64/-/-
Dimension (WXHXD) mm 818X596X300 818X596X300
Dimension of Carton Box
mm 945X417X630 945X417X630
(LXWXH)
Dimension of Package (LXWXH) mm 948X420X645 948X420X645
Net Weight kg 43 43
Gross Weight kg 48 48
Refrigerant R410A R410A
Refrigerant Charge kg 1.3 1.3
Length m 5 5
Gas Additional Charge g/m 20 20
Connectio Outer Diameter Liquid Pipe mm Φ6 Φ6
n Pipe Outer Diameter Gas Pipe mm Φ9.52 Φ9.52
Max Distance Height m 10 10
Max Distance Length m 20 20

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4.Component Overview

(1)Power cord

(2)Remote controller

(3)Front panel

(4)Fitter

(5)Horizontal louver

(6)Wall pipe

(7)Binding tape

(8)Connection pipe

(9)Drain hose

(10)Drain connecter

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Display Panel(indoor unit)

(10)Heating indicator:
This indicator illuminates when the
air conditioner is in HEAT mode.
(11)Cooling indicator:
This indicator illuminates when the
air conditioner is in COOL mode
(12)LED indicator
(13)Power indicator:
This indicator illuminates when the
air conditioner is connected to the power supply.
(14)Drying indicator:
This indicator illuminates when the
air conditioner is in DRY mode
(15)Infrared signal receiver

Note: Arry of the above-mentioned


indicators will illuminate only when the
LIGHT function is activated
By the remote control.

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5. Dimensions
Indoor Unit

Unit:mm

Models W(R) D H H1 H2 H3 Q Q1 S S1
EXH09HL1W
896 205 316 267 35 34.5 177 160 178 80
EXH12HL1W

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EXH09HL1W (outdoor) & EXH12HL1W(outdoor)

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6. Installation Brief
Operating Temperatures:

Cooling & Heating models

MODE
Cool Heat Dehumidifier
Temperature Temperature Temperature
Indoor Outdoor Indoor Outdoor Indoor Outdoor
16°C~30°C 16°C~48°C 16°C~30°C -20°C~24°C 16°C~30°C 16°C~48°C

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Installation Site Instructions
Proper installation site is vital for correct and efficient operation of the unit. Avoid the following sites where:
●strong heat sources, vapours, flammable gas or volatile liquids are emitted.
●high-frequency electro-magnetic waves are generated by radio equipment,
●welders and medical equipment.
●salt-laden air prevails (such as close to coastal areas).
●the air is contaminated with industrial vapours and oils.
●the air contains sulphures gas such as in hot spring zones.
●corrosion or poor air quality exists.

Installation Site of Indoor Unit


1. The air inlet and outlet should be away from the obstructions.
Ensure the air can be blown through the whole room.
2. Select a site where the condensing water can be easily
drained out, and where it is easily connected for outdoor unit.
3. Select a place where it is out of reach of children.
4. Select the place where the wall is strong enough to
With stand the full weight and vibration of the unit.
5. Be sure to leave enough space to allow access for routine
maintenance. The installation site should be 250cm or more above the floor.
6. Select a place about 1m or more away from TV set or
any other electric appliance.
7. Select a place where the filter can be easily taken out.
8. Make sure that the indoor unit is installed in accordance
with installation dimension instructions.
9. Do not use the unit in the laundry or by swimming pool etc.

Installation Site of Outdoor Unit


1.Select a site where noise and outflow air emitted by unit will not
annoy neighbors.
2.Select a site where there is sufficient ventilation.
3.Select a site where there is no obstruction blocking the inlet and
outlet.
4.The site should be able to withstand the full weight and vibration.
5.Select a dry place, but do not expose the unit to direct sunlight or
strong wind.
6.Make sure that the outdoor unit is installed in accordance with the
installation instructions,and is convenient for maintenance and
repair.
7.The height difference between indoor and outdoor units is within
10 m, and the length of the connecting tubing does not exceed 20
8.Select a place where it is out of reach of children.
9.Select a place which will not block pedestrian passage and influence the city appearance.

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Piping Length, Elevation, Flare Work & Torque Settings

Piping Standard Max Max Additional


Model Length Elevation Length Refrigerant
GAS LIQUID (m) (m) (m) (g/m)
3/8 1/4
EXH09HL1W 5 10 20 20
9.52mm 6.00mm
3/8 1/4
EXH12HL1W 5 10 20 20
9.52mm 6.00 mm

Flaring work.
Firmly hold copper pipe in a
die in the dimension shown in The table below
.

OUTER A(mm)
DIAMETER(mm) Max. Min.
6,00 1,3 0,7
9,52 1,6 1,0
12,70 1,8 1,0
16 2,4 2,2

Connection Adjustment

1. Align the pipes to be connected.


2. Screw the flare nut with your
Caution:Excessive twisting may
fingers,and the tighten it with
break the nut,depending on the
a spanner and torque wrench, installation conditions.
as shown in the following figure.

OUTER TIGHTENING ADITINAL TIGHTENING


DIAMETER(mm) TORQUE(N/cm) TORQUE(N/cm)
6,00 1570(160 kgf/cm) 1960(200 kgf/cm)
9,52 2940(300 kgf/cm) 3430(350 kgf/cm)
12,70 4900(500 kgf/cm) 5390(550 kgf/cm)
16 6000(611 kgf/cm) 6500(663 kgf/cm)

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Electrical Work:

INPUT RATED AMP


CAPACITY POWER SUPPLY CABLE SIZE
Switch/Fuse
2
EXH09HL1W 1.5 mm (power cord)
220-240V~/50Hz 16A/16A 2
EXH12HL1W 1.5 mm (connecting cable)

Connect the Cable to the Indoor Unit(instruction manual)

1.The inside and outside connecting cable can be


connected without removing the front panel.

2. Connecting cable between indoor unit and outdoor unit


shall be approved polychloroprene sheathed flexible
cord,type designation H07RN-F or heavier cord.

3.Life the indoor unit panel up,remove the electrical


box cover by loosening the screw.

4.Ensure the colour of wires of outdoor unit and the


terminal Nos. are the same to the indoor respectively.

5.Wrap those cables not connected with terminals with


insulation tapes,so that they will not touch any electrical
components.Secure the cable onto the control board
with the cord clamp.

Connect the Cable to the Outdoor Unit


1.Remove the electrical control board cover from the
outdoor unit by loosening the screw.

2.Connect the connective cables to the terminals as


Identified with their respective matched numbers on
the terminal block of indoor and outdoor unit.The connective
cable to power supply shall be approved polychloroprene sheathed flexible
cord,type designation H07RN-F or heavier cord.

3.Securd the cable onto the control board with the cord
clamp.

4.To prevent the ingress of water,form a loop of the connective


cable as illustrated in the installation diagram of indoor and outdoor
units.

5.Insulate unused cord(conductors) with PVC-tape.Process them so


they could not touch any electrical or metal parts.

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7. Electronic Function

1.Temperature Parameters
◆Indoor preset temperature (Tpreset)
◆Indoor ambient temperature (Tamb.)
2.Basic Functions (The temperature in this manual is expressed by Centigrade. If Fahrenheit is used, the switchover between
them is Tf=TcX1.8+32.)
Once the unit is energized, the compressor shall never be restarted except 3mins interval at least. For the first energization, if
the unit is at off status before power failure, the compressor can be restarted without 3-min delay. But if the unit is at ON status
before power failure, the compressor shall be restarted with 3mins delay. Once the compressor is started up, the compressor
won't stop running within 6mins with the change of room temperature.
(1)Cooling Mode
①Cooling Conditions and Process

When Tamb. ≥Tpreset, the unit starts cooling operation. In this case, the compressor and the outdoor fan operate and the

indoor fan operates at set speed.


When Tamb. ≤Tpreset-3℃, the compressor and the outdoor fan stop while the indoor fan runs at set speed.

When Tpreset-3℃<Tamb. <Tpreset, the unit will maintain its previous running status.

In cooling mode, the temperature setting range is 16 ~30℃; Indoor unit displays operation icon, cooling icon and set

temperature.

(2) Dry Mode


①Drying Conditions and Process
When Tamb.>Tpreset, the unit operates in cooling mode. Meanwhile, compressor and outdoor fan operate, and indoor fan
operates at set fan speed (low fan speed, quiet fan speed).

When Tpreset-3℃<Tamb. ≤Tpreset, the unit keeps previous operation status.

When Tamb. ≤Tpreset-3℃, compressor, outdoor fan and indoor fan operate at set fan speed (low fan speed, quiet fan speed).

Under this mode, the temperature setting range is 16~30℃. Display displays operation icon, drying icon and set temperature.

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(3) Heating Mode (this mode isn’t available for cooling only unit)
①Heating Conditions and Process
When Tamb. ≤Tpreset+2℃, the unit operates in cooling mode. Compressor and outdoor fan operate and indoor fan operates
according to cold air prevention.
When Tamb.≥Tpreset+5℃, compressor and outdoor fan stop operation, while indoor fan operates according to blowing residual
heat.

When Tpreset+2℃<Tamb.<Tpreset+5℃, the unit operate at previous running status.

In heating mode, the temperature setting range is 16~30℃; Indoor unit displays operation icon, cooling icon and set

temperature.

②Defrosting
When there’s too much frost on outdoor condenser, the complete unit will enter into defrosting automatically to assure the best
heating effect. During defrosting process, H1 is displayed.
③Blow Residual Heat
When heating temperature reaches to the temperature point of stop operation, compressor and outdoor fan will stop operation.
The big horizontal louver rotates to the defaulted position in cooling and small horizontal louver will close. Indoor fan will stop
operation after operating at set fan speed for 60s.
When the unit operates in heating or auto heating mode, compressor is started up and the unit will stop operation after indoor
fan starts operation. Compressor and outdoor fan stop operation. The big horizontal louver will rotate to the position of breeze
(defaulted position in cooling), while the small horizontal louver will close. The unit will stop operation after indoor fan operates
at low fan speed for 10s.
④Cold Air Prevention
In heating mode, in order to prevent the cold air comes out when turning on the compressor, the indoor fan can only be started
up after compressor operates for 2 minutes.

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(4) Fan Mode
In fan mode, indoor fan operates at set fan speed, while compressor and outdoor fan all stop operation.

In fan mode, the temperature setting range is 16~30℃. Display is displaying operation icon and set temperature.

(5) Auto Mode


In auto mode, the system will select the operation mode (cooling, hearing of fan mode) according to the change of ambient
temperature automatically. The display displays operation icon, actual operation mode and set temperature. 30s will be delayed
for protection during mode switchover. Protection function is the same as that in other modes.
The selection method for auto operation mode in details is as below:
a. When Tamb. ≥26℃, the unit operates in cooling mode. The defaulted set temperature is 25℃;
b. When Tamb. ≤21℃, the unit operates in heating mode. The defaulted set temperature is 20℃ (if it’s the cooling only unit that
operates in fan mode, the defaulted set temperature is 25℃);
c. When 22℃≤Tamb.≤25℃, if the unit is turned on for the first time, it will operate in auto fan mode; if the unit is switched to auto
mode from other mode, it will keep previous operation mode; if the unit is switched to auto mode from dry mode, it will operates
in fan mode.
d. When the unit operates in auto mode, frequency of compressor during cooling and heating is same as that in cooling mode
and heating mode respectively.
Protection function:
a. It’s the same as that in cooling mode when it operates in cooling;
b. It’s the same as that in heating ode when it operates in heating;

(6) 8℃ Heating Function


In heating mode, press IONFilter+clock buttons on remote controller simultaneously. In this mode, “cold air prevention
protection” will be shielded.
① 8℃ heating mode and sleep function can’t be set at the same time. If 8℃ heating mode has been set, press sleep button will
cancel 8℃ heating mode. The set temperature value is the set temperature before entering the 8℃ heating mode. If sleep
function has been set, press IONFilter+clock button on remote controller simultaneously to set 8℃ heating mode, meanwhile,
sleep function will be canceled.
②Set temperature is 8℃; Indoor fan displays 8℃.
③In this mode, turbo function can be set and fan speed can’t be adjusted as well.
④In this mode, when compressor is operating, fan speed will be adjusted according to below auto fan speed; When compressor
stops operation, indoor fan operates at blowing residual heat.
When Tindoor amb. ≤9℃, indoor fan operates at high fan speed;

When 9℃<Tindoor amb.<11℃, indoor fan operates at medium fan speed;

When Tindoor amb.≥11℃, indoor fan operates at low fan speed;


As for the switchover among high speed, medium speed and low speed, the unit should operate at every speed for 3minutes
and 30s at least. Others are same as that in heating mode.
⑤The unit with memory function can memorize 8℃ heating mode.

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(7)SAVE Function
① In cooling mode, if press IONFilter+clock buttons on remote controller simultaneously, the controller will enter into SAVE
mode. In SAVE mode, if press IONFilter+clock buttons on remote controller simultaneously again, SAVE function won’t be set
again.
②If remote controller is set to display set temperature, dual-8 nixie tube display “SE”.
③ In this mode, when compressor is operating, fan speed will be adjusted according to below auto fan speed in SAVE mode;
When compressor stops operation, indoor fan operates at low fan speed.
a. When Tamb. ≥31℃, indoor fan operates at super-high fan speed;

b. When 31℃>Tamb.≥Tpreset+3℃, indoor fan operates at high fan speed;

c. When Tpreset+1℃<Tamb.<Tpreset+3℃, indoor fan operates at medium fan speed;

d. When Tamb.≤Tpreset+1℃, indoor fan operates at low fan speed;


As for the switchover among super-high speed, high speed, medium speed and low speed, the unit should operate at every
speed for 3minutes and 3s at least.

④In this mode, set temperature will be adjusted automatically according to actual operation status.
3 Other Control
(1) Timer Function
General timer and clock timer functions are compatible by equipping remote controller with different functions.
①General Timer
Timer ON can be set at unit OFF. If selected ON time is reached, the unit will start to operate according to previous setting
status. Time setting range is 0.5-24hr in 30-minute increments.
Timer OFF can be set at unit ON. If selected OFF time is reached, the unit will stop operation. Time setting range is 0.5-24hr in
30-minute increments.
②Clock Timer (it’s optional for the remote controller with clock timer)
Timer ON
If timer ON is set during operation of the unit, the unit will continue to operate. If timer ON is set at unit OFF, upon ON time
reaches the unit will start to operate according to previous setting status.
Timer OFF
If timer OFF is set at unit OFF, the system will keep standby status. If timer OFF is set at unit ON, upon OFF time reaches the
unit will stop operation.

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Timer Change
Although timer has been set, the unit still can be turned on/off by pressing ON/OFF button of the remote controller. You can also
set the timer once again, and then the unit will operate according to the last setting.
If timer ON and timer OFF are set at the same time during operation of the unit, the unit will keep operating at current status till
OFF time reaches.
If timer ON and timer OFF are set at the same time at unit OFF, the unit will keep off status till ON time reaches.
Each day in future, the system will operate according to preset mode till OFF time reaches and stop operation till ON time
reaches. If ON time and OFF time are the same, OFF command takes the priority.
(2) Auto Button
If this button is pressed, the unit will operate in AUTO mode and indoor fan will operate at auto speed; meanwhile, the swing
motor operates. Press this button again to turn off the unit.
(3) Buzzer
Upon energization or availably operating the unit or remote controller, the buzzer will give out a beep.
(4)Sleep Function
In SLEEP mode, the unit will automatically select appropriate sleep curve to operate according to different temperature setting.
(5) Turbo Function
This function can be set in cooling or heating mode to quickly cool or heat the room.
(6) X-fan Function
①X-fan function can be set in cooling or drying mode (X-fan function is unavailable in auto, heating or fan mode). When X-fan is
ON, after pressing ON/OFF button to turn off the unit, indoor fan will still operates at low fan speed for 10 minutes before turn off
the complete unit. Within 10 minutes, swing operates at original status, cold plasma and electrostatic dedusting is ON, while
other loads are OFF. When X-fan is OFF, press ON/OFF button to turn off the complete unit.
② During X-fan operation, after pressing X-fan button, indoor fan stops operates immediately. Horizontal louver will close and
cold plasma and electrostatic dedusting is OFF as well.
(7) Control of Indoor Fan
Indoor fan can be set at quiet, north 1, north 2, notch 3, notch 4, notch 5 and turbo. Meanwhile, the fan can operate at low speed,
medium speed, high speed or turbo.
It can also set at auto fan speed. When indoor fan operates in auto fan speed mode, the indoor fan will operate at high speed,
medium speed, low speed or turbo according to the change of ambient temperature.
①In auto heating mode or normal heating mode, the auto fan speed operates according to below mode:

When Tamb. <Tpreset-3℃, indoor fan operates at high speed;

When Tpreset-3℃≤Tamb.<Tpreset+2℃, indoor fan operates at medium speed;

When Tpreset+2℃≤Tamb.<Tpreset+4℃, indoor fan operates at low speed;

When Tamb.≥Tpreset+4℃, indoor fan operates at quiet mode.

Control drawing of auto fan in heating mode:

②Fan mode, cooling mode: In auto cooling mode or normal cooling mode, auto fan speed operates according to below mode:

When Tamb.≥Tpreset+3℃, indoor fan operates at high speed;

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When Tpreset<Tamb.<Tpreset+3℃, indoor fan operates at medium speed;

When Tpreset-2<Tamb.≤Tpreset, indoor fan operates at low fan speed;

When Tamb. ≤Tpreset-2℃, indoor fan operates at quiet mode.

③Auto fan speed is not available in drying mode


Note: high speed, medium speed and low speed is to “notch 5”, “notch “3” and “notch 1” respectively.
As for the switchover among high speed, medium speed and low speed, the unit should operates at every speed for 3minutes
and 3s at least.
(8) Control of Up&Down Swing
a. Small Horizontal Louver
After energization, small swing motor will firstly have the horizontal louver rotate anticlockwise to position 0 to close air outlet.
If swing function has not been set after startup of the unit, horizontal louver will turn clockwise to position D1 in HEAT mode. If
swing function is set when starting up the unit, the horizontal louver will swing between 0and D1.
There are 7 swing status of horizontal louver: Positions O, A1, B1, C1, D1, swing between O and D1 and stop at any position
between O and D1 (angles between O and D1 are equiangular mostly). In other statues, horizontal louver will close at position
O.
Upon turning off the unit, the horizontal louver will close at position 0.
Swing is valid only when swing command is set and indoor fan operates.
Note:1. If the position is set between O and D1, A1 and C1 or B1 and D1 by remote controller, the horizontal louver will swing
between O and D1.
2. As for 9k/12k, only when the big horizontal louver rotates to he second swing angle position in heating (corresponding angle
is 62º), the horizontal louver will start action. As for 18k, only when the big horizontal
louver rotates to the first swing angle position in heating (corresponding angle is 64 º),
the horizontal louver will start action. As for 24k, only when the
big horizontal louver rotates to the first swing angle position
in heating (corresponding angle is 40 º), the horizontal louver start action.
3. In cooling mode, the horizontal louver stops at position O all the time.
b. Big Horizontal Louver
After energization, up & down swing motor will firstly have the horizontal louver rotate anticlockwise to position 0 to close air
outlet.
If swing function has not been set after startup of the unit, horizontal louver will turn clockwise to position D in HEAT mode, or
turn clockwise to level position L in other modes.
If swing function is set when starting up the unit, the horizontal louver will swing between L and D.
There are 7 swing status of horizontal louver: Positions L, A, B, C and D,
swing between L and D and stop at any position between L and D
(angles between L and D are equiangular).
Upon turning off the unit, the horizontal louver will close at position 0.
Note:1) If the position is set between L and B, A and C or B and D by
remote controller, the horizontal louver will swing between L and D.

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(9) Control of Left&Right Swing
After energization, swing will be restored to the starting point firstly and then stop at the middle position. When setting left&right
swing, swing blade has 7 statuses: left position ①, secondary left position ②, middle position ③, secondary right position ④, right
position ⑤, swing between ①and ⑤, stop position. If left&right swing is set when turning on the unit, swing motor will drive blade
to swing between left and right.
When cancel left&right swing or swing hasn’t been set when turning on
the unit for the first time, blade will stop at current position. Left&right swing
will keep at original position when turning off the unit.
Swing is valid only when swing command is set and indoor fan operates.
(10) Display
①Operation and Mode Icons
Upon energization within 3s, the unit will display all icons. Under standby state, running indicating mark is displayed. If the unit is
started by remote controller, running indicating mark gives off light; meanwhile, the mark of current running mode will be
displayed. If the light button is turned off, no mark will be displayed.
②Display of Nixie Tube on Indoor Unit

When energized & started for the first time, the indoor unit defaults to displaying current set temperature (16~30℃). When set

temperature display is set by remote controller, it will display set temperature; when room temperature display is set, it will
display room temperature. After that, when operating the remote controller for other settings, the temperature display method
will keep original.
When operating the remote controller during room temperature display, the set temperature will be displayed for 5 seconds
firstly and then room temperature display returns.
“F1” will be displayed upon malfunction of room temperature sensor, “F2” upon malfunction of indoor unit tube temperature
sensor and “C5” upon malfunction of jumper cap.
(11) Memory Function
Memorized items: mode, up & down swing, light, set temperature and set fan speed.
When power is recovered after power failure, the unit will automatically start operation according to memorized status. After
power recovery, the unit without timer setting before power failure will operate according to the last setting; the unit with general
timer setting which has not been fulfilled before power failure will memorize the timer setting and re-calculate the time after
power recovery. If there is timer function in the last remote controller command but setting time has reached, the system will act
as timer on/off setting before power failure. After power failure, the system memorizes the operation states before power failure
without timer action. Clock timer can not be memorized.
(12) I FEEL Function
When I FEEL command is received and controller has received the ambient temperature sent by remote controller, the
controller will operate at the temperature sent by remote controller (For cold air prevention, the unit operates according to the
ambient temperature sensed by the air conditioner). If it only received I FEEL command and hasn’t received the valid ambient
temperature, air conditioner will operate according to the ambient temperature sensed by itself. Remote controller will send
the ambient temperature to controller every 10min. If controller hasn’t received the ambient temperature sent by remote
controller for 11min, air conditioner will operate according to the ambient temperature sensed y itself. If I FEEl hasn’t been set,
ambient temperature will adopt the temperature sensed by air conditioner. Controller displays I FEEL ambient temperature

1℃~59℃。

(13)Health, Cold Plasma Function

At ON status, press health button (if there isn’t health button on remote controller, health function is ON in default) on remote
controller can set health or cold plasma function. Health or cold plasma function can operate when it set ON and indoor fan
operates.

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(14) Fahrenheit Display Function
Niexie tube displays current set temperature. If the remote control signal is Fahrenheit, the temperature will be display by

Fahrenheit. Set temperature range is 16~30℃(61-86℉). Under auto mode, nixie tube displays 25℃(77℉)in cooling and fan,

and 20℃(68℉) in heating. Cooling only controller only displays 25℃(77℉).

(15) Locked Protection to Indoor Fan


If the indoor fan motor keeps low rotation speed for a continuous period of time after startup, the unit will stop operation and
display “H6”.
(16) Quiet Mode
When quiet mode is set by remote controller, indoor fan will operate in quiet mode.
(17) Compulsory Defrosting Function
When the outdoor environment is formidable, such as temperature is too low and humidity is too high, and there is too much
frost in outdoor unit which affect the heating effect, users can select compulsory defrosting function to outdoor unit’s heating
effect.
Compulsory defrosting function method:

When the unit is turned on in heating mode by remote controller and the set temperature is 16℃, press “+、-、+、-、+、-” buttons

for 5s successively, indoor unit will enter into compulsory defrosting setting and send the compulsory defrosting mode signal to
outdoor unit and then outdoor unit will enter into compulsory defrosting mode.

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8.Schematic Diagram
8.1 Electrical Wiring

Indoor Unit

Outdoor Unit

Cooling & Heating Models

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8.2 Printed Circuit Board

Indoor Unit

●TOP VIEW

SN Interface name SN Interface name SN Interface name


Small motor for vertical Indoor and outdoor
1 Health interface 7 13
swing communication port
Outdoor power supply
2 Neutral wire interface 8 Horizontal swing 14
interface
Big motor for vertical
3 DC fan motor 9 15 Live wire interface
swing
Electrostatic dedusting
4 10 Display interface 16 Fuse
interface
Ambient temperature
5 Inching switch interface 11 / /
sensor
Tube temperature
6 Auto button 12 / /
sensor

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●BOTTOM VIEW

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Outdoor Unit

●TOP VIEW

SN Interface name SN Interface name SN Interface name


Input of neutral wire of Live wire of electric
1 6 Interface of fan 11
power heater
Neutral wire of
Input of live wire of
2 7 electric heater of 12 Input of overload
power
chassis
Neutral wire of
Communication
3 8 electric heater of 13 Temp sensor
interface
compressor
Interface 1 of electric Neutral wire of 4-way U,V,W three phases of
4 9 14
reactor valve compressor
Interface 2 of electric Live wire of 4-way Input of ground wire
5 10 15
reactor valve of power
Input of Pressure
/ / / / 16
switch

●BOTTOM VIEW

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9. Troubleshooting
Safety
Please insure stored voltage is discharged/removed from all relevant high voltage capacitors, by the use of a 25 to 40 watt
incandescent globe. As illustrated below.

Electrolytic Capacitors
(HIGH VOLTAGE! CAUTION!)

Bulb (25-40W)

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Diagnosis and Solution:
Error Code

Display Display of lamp (the times of blinking)


Page
Name of malfunction of indoor Indoor Outdoor
NO.
unit Running Cooling Heating Yellow Red Green
Anti-freezing protection E2 2 3 P45
System block or refrigerant leakage E3 3 9 P48
Compressor exhaust high temperature
E4 4 7 P48
protection
AC over-current protection E5 5 5 P45
Communication failure between indoor unit and P44
E6 6 OFF
outdoor unit P39
E8 8 6 P48
Anti-high temperature protection
H4 6
P35
No feedback of indoor fan motor H6 11
P36
P37
Jumper cap malfunction protection C5 15
P38
Indoor unit and outdoor unit doesn't match LP 19 16 P47
Outdoor DC fan motor malfunction L3 23 14
Power protection L9 20 9
Gathering refrigerant Fo 1 1
Indoor ambient sensor open or short circuit F1 1 P33
Indoor tube sensor open or short circuit F2 2 P34
Outdoor ambient sensor open or short circuit F3 3 6 P46
Outdoor tube sensor open or short circuit F4 4 5 P46
Exhaust sensor open or short circuit F5 5 7 P46
Overload limit / drop frequency F6 6 3
Over current limit / drop frequency F8 8 1
High exhaust temperature limit / drop frequency F9 9 2
Anti-freezing limit / drop frequency FH 2 2 4
Defrosting H1 1 2
Compressor overload protection H3 3 8 P49
IPM protection H5 5 4 P47
PFC protection HC 6 14 P46
Loading EEPROM malfunction EE 15 11 P45
High PN voltage protection PH 11 13 P44
Low PN voltage protection PL 21 12 P44
4-way valve reversal abnormal U7 20 P48
Compressor Min frequence in test state P0
Compressor rated frequence in test state P1
Compressor maximum frequence in test state P2
Compressor intermediate frequence in test state P3
Frequency limiting (power) LU 24 13
Compressor is running(normal) 1
The temperature for turning on the unit is
8
reached(normal)
Frequency limiting (module temperature ) EU 6 6 11
continu
Normal communication
ously

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Function of Indoor Controller:

1. Interfaces Diagram of Indoor Mainboard

Silk screen
S/N Interface S/N Silk screen on PCB Interface
on PCB
1 DC-MOTOR Interface of DC motor 11 TUBE Interface of indoor pipe temp sensor

Electrostatic Interface for communication between indo


2 CLEAN 12 COM-OUT
dedusting interface and outdoor units

Inching switch
3 X10 13 AC-L Input terminal of live wire of indoor unit
interface

4 KEY Auto button 14 L-OUT Output terminal of live wire of outdoor un

Interface of motor for


vertical swing(interface HEALTH-N Interfaces for neutral and live wire of col
5 SWING-UD1 15
for small horizontal HEALTH-L plasma
louver)
Interface for horizontal Input terminal of neutral wire of indoor un
6 SWING-LR 16 N
swing Output terminal of neutral wire of outdoor u
Interface of motor for
vertical swing
7 SWING-UD2 / / /
( interface for big
horizontal louver)
DISP1
8 Interface for display / / /
DISP2

9 JUMP Interface of jumper cap / / /


Interface of indoor
10 ROOM / / /
ambient temp sensor

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2. Diagram of Display When the Unit is Standby

3. Troubleshooting of Indoor Unit

3.1 Malfunction Code Table of Indoor Unit

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3.2 Each Troubleshooting and Schematic Diagram
3.2.1 Firstly, check if power supply is normal
Check if power supply is normal and the voltage is between 165V~235V.
3.2.2 Refer to Malfunction Code Table and confirm the malfunction according to malfunction code displayed on indoor
unit.

F1,F2 Malfunctions

Malfunction of indoor ambient temperature sensor: F1 is displayed; COOL LED lamp is off for 3s and blinks once; (That the LED
lamp is on for 0.5s and off for 0.5s is a blink.)
Malfunction of indoor pipe temperature sensor: F2 is displayed; COOL LED lamp is off for 3s and blinks twice; (That the LED
lamp is on for 0.5s and off for 0.5s is a blink.)
Resistance of indoor ambient temperature sensor: 15KΩ
Resistance of indoor pipe temperature sensor: 20KΩ
Reference voltage value of temperature sensor: 0VDC

Diagram of Interfaces of Temperature Sensors:

Temp. sensor
Indoor tube temp.
reference Indoor ambient
voltage spot temp. sensor
sensor

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F1,F2 Malfunctions:
Flowchart:

Start

Is the wiring terminal between


temperature sensor and the controller Yes
loosened or poorly contacted?
Insert the
temperature
sensor tightly

No
Malfunction is
No
eliminated

Is there short circuit due to


Yes
tri-pover of the parts?

Make the parts


upright

No
Malfunction is Yes
No
eliminated

Is the temperature sensor


normal according to the No
Resistance Table?

Replace it with a
temperature sensor
of the same model

Yes
Yes
Malfunction is
No
eliminated

Replace the
controller with
one of the same Yes
model

End

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H6 Malfunction
(2) Malfunction of Indoor Motor

There is no feedback from indoor motor: H6 is displayed and LED lamp is off for 3s and blinks for 11 times. (That the LED lamp
is on for 0.5s and off for 0.5s is a blink.)

Interface of DC motor;

1.VDC DC power supply,normal working voltage: 280~310VDC;

2.Reference voltage point of GND DC motor;

3.Control voltage of Vcc DC motor: 15VDC;

4.Vsp voltage value is proportional to rotational speed;

5.Feedback voltage of Vpg DC motor is proportional to rotational speed;

Diagram of Interfaces of DC Motor:

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H6 Malfunction

Flowchart:

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C5 Malfunction

(3) Malfunction of Jumper Cap

Malfunction of Jumper Cap: C5 is displayed; Operation LED lamp is off for 3s and blinks for 15 times. (That the LED lamp is on
for 0.5s and off for 0.5s is a blink.)
Function of jumper cap: determine swing angle of different models and rotational speed of indoor fan.
Interface Diagram of Jumper Cap:

Jumper cap

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C5 Malfunction

Flowchart:

C5 is
displayed
on the unit.

Install a
Is there jumper cap
No matching
on the controller?
jumper cap

Is the
Yes
malfunction
eliminated?

Is the jumper cap


Re-insert the
inserted incorrectly Yes
jumper cap
or improperly?

Is the
No malfunction Yes
No
eliminated?

Replace the
jumper cap

Is the
malfunction Yes
eliminated?
Yes

No

The mainboard is
defined
abnormal;replace it

End

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E6 Malfunction

(4) Communication Malfunction between Indoor and Outdoor Units

Communication malfunction between indoor and outdoor units: E6 is displayed and operation LED lamp is off for 3s and blinks
for 6 times. (That the LED lamp is on for 0.5s and off for 0.5s is a blink.)
When communication between indoor and outdoor units is normal, communication LED lamp of indoor unit blinks ( off for 0.5s
and on for 0.5s). When correct signal has not been received for continuous 3 minutes, there is communication malfunction and
communication LED lamp will be off.
Diagram of Communication LED lamp of Indoor Unit:

Indicator of
communication signal

Flowchart:

Start
Poor contact of
any line may incur
communication
malfunction.

Is communication wire Connect


Is malfunction
reliably earthed? Is there any Yes communication
eliminated? Yes
loose wire or poor contact? wire correctly.

No

No

Assemble
Do the mainboard mismatch display Is malfunction
board or are mainboards of IDU Yes matched eliminated?
Yes
and OUD mismatched? controller

No
No

Is there any wrong Correct wire Is malfunction


wire connection? connection eliminated? Yes

No

No

Replace
controller

End
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4. Cautions:
(1) Before replacing indoor mainboard, check if the substituted mainboard is qualified. The following tests shall be done:
a. Test if protective tube FUSE1 is open-circuit. If so, replace it with a protective tube of same model.
b. Energize the unit to test if the buzzer will sound. If not, this mainboard of the indoor unit can’t be used.
c. Equip the display and energize the unit to test if the display is normal. If not, that mainboard of indoor unit can’t be used.
(2)The model of the mainboard used for replacement shall be the same as the previous mainboard which has malfunction. And
the model of jumper cap assembled for the new mainboard shall also be the same as that of previous mainboard.
(3) The wiring shall also be the same.

Function of Outdoor Mainboard


Introduction to each Detection Point

Rectify filtering circuit DC motor control circuit 4-way valve control circuit
Detection point: rectify Detection point: output Detection point: output
voltage voltage voltage

Heavy current filter


circuit
Detection point:
voltage after filtering

PFC circuit
Detection
point:
generatrix
voltage

Compressor driver circuit


Detection point:
Up/Un,
Vp/Vn,
Communication
Wp/Wn,
circuit
Power on-off circuit voltage waveform, Temperature input Detection point:
Detection point: 3-phase current circuit communication
chip:5V waveform Detection point:
PFC AND IPM:15V IC insert voltage
Relay:12V

No. of
Test value under normal
Detection Detection point Corresponding parameter
conditions
point
Between AC-L1,N1
Point 1 Neutral and live wire 165 V ~ 253 V

Point 2 Left side of R201;U404 heat sink DC bus bar 230 V ~ 380 V
Point 3 Top of D304;bottom of D304 IPM drive voltage+15V 13.5 V ~15.5 V
Point 4 Top of C116; bottom of C116 Relay drive voltage+12V 11 V ~13 V
Point 5 Right side of R228; left side of R228 PFC drive voltage+15V 13.5 V ~15.5 V
Two pins on upper left of U4; bottom
Point 6 of U4 (the top is close to “U4”silk Chip+3.3V 3.1 V ~3.3 V
screen)
Two pins on upper left of U4;
Point 7 +5V 4.8 V ~5.1 V
Bottom of U4
Signal is received by outdoor
Point 8 Bottom of R506; bottom of U4 Between 0 and 3.3V
unit
Point 9 Bottom of R523; bottom of U4 Signal is sent by outdoor unit Between 0 and 3.3V
Point 10 Between AC-L2/4V Neutral and live wire 165 V ~ 253 V
210-10 ADL 41/62 599 75 60-77
Detection
Detection point Detection point Detection point point 10 Detection point Detection point
5 3 2 4 1

Detection Detection Detection point Detection point 9


point 6 point 7 8

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3. Troubleshooting of Outdoor Unit
3.1 Firstly, check if power supply is normal
Check if power switch is turned on and the voltage is between 165V~253V.

3.2 Malfunction Code Table of Outdoor Unit

LED Lamp
Nixie
Malfunction Name Yellow LED Red LED Green LED
Tube
Lamp Lamp Lamp
Blinks for 3
Freeze Protection E2
times
Blinks for 4
IPM protection H5
times
Blinks for 5
Overcurrent protection E5
times
EEPROM reading and Blinks for 11
EE
writing malfunction times
Blinks for 12
Low voltage protection PL
times
Blinks for 13
High voltage protection PH
times
PFC overcurrent Blinks for 14
HC
protection times
Mismatching of models of Blinks for 16
LP
indoor and outdoor units times
Malfunction of outdoor
Blinks for 6
ambient temperature F3
times
sensor
Malfunction of outdoor Blinks for 5
F4
pipe temperature sensor times
Malfunction of outdoor
Blinks for 7
discharge temperature F5
times
sensor
Communication
E6 灭
malfunction
Low pressure
Blinks for 9
protection(refrigerant E3
times
leak)
Abnormality of 4-way
U7
valve
Blinks for 6
Over-load protection E8 times
Blinks for 7
Discharge temperature
times
protection E4
Blinks for 8
Overload protection H3 times
Blinks for 9
Over power protection L9 times

3.3 Each Malfunction and Diagram


(1) LED Lamp Status Description
Different status of green, red and yellow indicators indicate different operation status and protection of the unit.
Note:The LED’s flash at a 1 second rate for the required number of flashes, and then a 2 second pause before repeating the 1
second rate sequence.
Note: Two or more faults can appear in the one LED fault sequence.

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# Example of LED sequence:

Single fault code sequence.

Mutable fault code sequence.

(2) Low Voltage protection


PL is displayed on indoor unit
Yellow LED lamp of outdoor unit blinks for 12 times
# Check voltage of power supply.

(3) High voltage protection


PH is displayed on indoor unit
Yellow LED lamp of outdoor unit blinks for 13 times.
# Check voltage of power supply.

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(4) Communication Malfunction
E6 is displayed on indoor unit
Green LED lamp of outdoor unit doesn’t blink.
# If there is no LED lamp blinking,
1. Measure voltage between N1 (neutral wire ) and 3 (live wire) on patching board of outdoor electric box by AC voltage grade of
universal meter. If it is found that there is voltage, check if there is electricity for patching board of indoor unit. If there is no
electricity, check if wiring of indoor unit is correct. Otherwise replace controller of indoor unit.
2. If power supply of indoor unit is normal, check if wiring of outdoor unit is correct and if there is any wrong or loose wiring.
3. If the above two conditions don’t exist, outdoor controller can be replaced directly.
# Any or a few of indicators are normally on,
Such circumstance usually indicates that IC on outdoor controller doesn’t work. Outdoor controller can be replaced directly.
# There is only red indicator blinking
1. Set universal meter to DC voltage grade to measure voltage of detection point 8. If voltage is between 0~3.3V, the signal has
been sent by indoor unit but not received by outdoor unit yet. In that case, replace outdoor controller directly.
2.If voltage of detection point 8 is always around 3.3V or around 0V, set universal meter to AC voltage to measure voltage
between communication wire (2) and neutral wire (N1) on patching board. If voltage swings between 0V and 20V, the signal
has been sent by indoor unit but not received by outdoor unit yet. In that case, replace outdoor controller directly. If voltage
doesn’t change, indoor unit has not sent signal or the communication wire is damaged. Check communication wire or replace
indoor controller.

Communicati
on
malfunction

Any LED lamp or a few of


Three LED Only red LED
LED lamps are always
lamps are all off lamp blinks
on.

Check voltages of
neutral and live wire Replace ODU
on patching board of directly. Check voltage of detection point
ODU.
8 by DC voltage grade of
universal meter.

Normal Abnormal
Voltage is always
Voltage is at high level or
between 0~ 3.3V always at low
Check if Check if level.
wiring or ODU wiring or IDU is
is correct. correct.

Measure voltage
between communication
Replace outdoor wire and neutral wire on
controller directly. patching board with
Wiring is universal meter.
Wiring is
wrong or loose
correct and
and correct the replace the IDU.
wiring.
Voltage changes Voltage doesn’t
between 0V and change
Wiring is correct 20V.
Wiring is wrong or loose
and replace the and correct the wiring.
outdoor controller.

Replace outdoor Check communication


wire or replace indoor
controller directly. controller.

(5) Freeze Protection


E2 is displayed on indoor unit
Yellow LED lamp of outdoor unit blinks for 3 times
# It indicates that the temperature of indoor evaporator is too low so it is easily frozen. Check if indoor fan is operating.

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(6) Over current protection
E5 is displayed on indoor unit
Yellow LED lamp of outdoor unit blinks for 5 times
#It indicates that the current of the complete unit is too large. Check if voltage of power supply is normal.

(7) EEPROM Reading and Writing Malfunction


EE is displayed on indoor unit
Yellow LED lamp of outdoor unit blinks for 11 times
# Check if EEPRPM is assembled correctly.

Position of EEPROM

(8) Outdoor Ambient Temp. Sensor Malfunction


F3 is displayed on indoor unit
Red LED lamp of outdoor unit blinks for 6 times
# Check if external ambient temp. sensor is well connected
# Check if external ambient temp. sensor is open-circuit or short-circuit

(9) Outdoor Tube Temp. Sensor Malfunction


F4 is displayed on indoor unit
Red LED lamp of outdoor unit blinks for 5 times
# Check if external tube temp. sensor is well connected
# Check if external tube temp. sensor is open-circuit or short-circuit

(10) Outdoor Air Discharging Temp. Sensor Malfunction


F5 is displayed on indoor unit
Red LED lamp of outdoor unit blinks for 7 times
# Check if the air discharging temp. sensor is well connected
# Check if air discharging temp. resistance is open-circuit or short-circuit

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(11) PFC Over Current Protection
HC is displayed on indoor unit
Yellow LED lamp of outdoor unit blinks for 14 times
# Check if the power supply voltage is normal
# Check if there is short circuit between any two pins. If so, IGBT is damaged. Replace the IGBT and turn on the unit again. If
IGBT is still burnt out, the PFC drive circuit is damaged, replace the mainboard.
# Check if voltage of PFC is normal (15V). If not, check switch power module.

(12) IPM Protection


H5 is displayed on indoor unit
Yellow LED lamp of outdoor unit blinks for 4 times
# Check if the compressor module is normal: check if it is short circuit of the outdoor unit mainboard bus bar (the left side of
R201, see test point 2) and phase U, V, W, check if it is short circuit of earth wire (Radiator U404, see test point 2) and phase
U, V, W, if so, the module is damaged. If not, check the AC with following steps

IPM module protection occurs (H5 is displayed


on indoor unit)

Wait over 3min and ,check if the unit can resume


normal operation.
Recoverable Unrecovera
ble

Keep the unit operating and observe De-energize the unit and wait for over 5min and then energize it again( set
if IPM module protection will occur
COOL or HEAT mode). Observe if IPM protection occurs within 1min after
again.
turning on the unit.

Y N Y N

Over current protection Normal IPM After turning on the unit, observe Because there are over 6 times of over
occurs for power supply protection which if outdoor fan is operating (keep current protection for IPM module, refer
module incurs IPM
may be incurred operating for about 1min and to recoverable conditions.
module protection
by abnormal then stops operation)
power supply or
other reasons

N Y

Check if power supply (15V, detection De-energize the unit and wait for at least
point 3) for IPM module is normal. 5min (when voltage between P and N is
Check if voltage of power supply is lower than 40V). Unplug U,V,W terminals
lower than 165V; If condenser is connecting to compressor and check if
blocked; De-energize the unit and wait IGBT on IPM is damaged by universal
for at least 5min. Then open outdoor meter.
electric box to check if screws of IPM
module are screwed up. And check if Normal Abnormal
thermal grease is spread evenly.

Control terminal D304 or switch power board is


inside IPM module damaged
is damaged Y N

Replace IPM Check if


module or compressor is
Clean condenser of outdoor unit; Replace IPM Replace D304 or mainboard mainboard damaged or
spread thermal grease on the bottom of module or blocked.
IPM module; reassemble IPM module. mainboard

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(13) Mismatching of indoor and outdoor unit
LP is displayed on indoor unit
Yellow LED lamp of outdoor unit blinks for 16 times
# Check if jumper cap of indoor unit is applicable.

Needle stand of
jumper cap

(14) Low Pressure Protection (refrigerant leak) (not applicable to this model)
E3 is displayed on indoor unit
Red LED lamp of outdoor unit blinks for 9 time
# Check if refrigerant leaks and if connecting pipe is correctly connected.

(15) Abnormality of 4-way valve


U7 is displayed on indoor unit
# If 4-way valve is abnormally working, check 4-way valve is damaged; cut-off power and unplug 2 wire of 4-way valve. Then
measure resistance between two wire. If the resistance is not between 1~2K, the electromagnetic valve is open circuit. In that
case, replace coil of 4-way valve.

(16) Over-load Protection Function


E8 is displayed on indoor unit
Yellow LED lamp of outdoor unit blinks for 6 times.
Measure temperature of outdoor heat exchanger during COOL operation; measuring temperature of indoor heat exchanger
during HEAT operation.
When Tpipe≤T1℃, the previous operation status will be resumed.
When Tpipe≥T2℃, if Tpipe≤T1℃ for continuous 3min, normal operation will be resumed;
When Tpipe≥T3℃, compressor will operate at decreased frequency;
When Tpipe≥T4℃, compressor will stop operation;
During COOL and DRY operations:T1=52,T2=55,T3=58,T4=62;
During HEAT operation:T1=50,T2=53,T=56,T4=60;
# Check if temperature of pipe meets the above conditions of over-load protection.

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(17) Discharge Temperature Protection
E4 is displayed on indoor unit
Yellow LED lamp of outdoor unit blinks for 7 times
When TBdischarge≥98℃, the frequency is prohibited to increase;
When TBdischarge≥103℃, the compressor operates at decreased frequency;
When TBdischarge≥110℃, the compressor stops operation;
When TBdischarge≤90, when compressor has stopped operation for 3min, it will resume operation.
# Check if discharge temperature meets the above conditions of protection.

(18) Overload Protection


H3 is displayed on indoor unit
Yellow LED lamp of outdoor unit blinks for 8 times.
# Check the following points:
Refrigerant charge.
Restrictions within the capillary tube.
Poor air flow across the indoor & outdoor coils.
Correct operation of the four way reversing valve.
# Check the Compressor Over Temperature connector plug located on the outdoor PCB for correct termination & continuity to
the over temperature protector.

# Check the over temperature protector located next to the three compressor terminals.
Note: This over temperature protector is “normally closed”.

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(19) Power Protection
L9 is displayed on indoor unit
Yellow LED lamp of outdoor unit blinks for 9 times
When Pc≥1900w, if Pc≤1800w for continuous 3min, the unit will resume normal operation;
When PcB≥2000w, the unit will operate at decreased frequency;
When Pc≥2100w, compressor stops operation.
# Check if power of compressor meets the conditions mentioned above. Decrease the frequency so as to reduce the power to
less than 1800w for 3min. Then check if the compressor resumes operation.

(20) Other Normal Malfunction


COOL operation is normal but HEAT operation is unavailable.

COOL operation is
normal but HEAT
operation is unavailable.

In HEAT mode, measure voltage


between two wire of 4-way-valve by AC
voltage grade of universal meter.

Voltage between 4V and If it is AC220V


AC-L2(detection point 10)
is not around AC220V

Cut-off power supply and unplug two wire of


4-way-walve. Then measure if resistance
between the two wire is 1-2K
Replace outdoor controller

Resistance is too 4-way valve is


large normal

Replace 4-way valve The system of the unit is


abnormal

HEAT operation is normal but COOL operation is unavailable.


It is usually due to K3 contact adhesion of outdoor controller, which can be judged by universal meter.

210-10 ADL 50/62 599 75 60-77


After replacing outdoor controller, the malfunction still exists:
In that case, check if communication wire, temp sensor, fan, compressor or 4-way valve is normal.
Communication wire: Check if communication wire, live wire and neutral wire are incorrectly connected, or wiring terminal is
poorly connected. If the communication wire is prolonged, check if the joint is well connected.
Temperature sensor: measure resistances to ground of the 3.3V(detection point 6) and IPM15V(detection point 3). If there is
short circuit to ground, check if each temp sensor is damaged.
Electric reactor: If communication malfunction still occurs after replacing electric box, unplug 2 wiring terminals of electric
reactor and measure resistance between these two terminals by universal meter.
Fan: unplug wiring terminal of fan and measure resistance between any two wire among red, yellow, white wire by universal
meter. Usually, the resistance will be hundreds of ohm, otherwise, there is open circuit and the fan is damaged.
Compressor: If operation environment is good, wiring is correct and system is in normal conditions, the H5 protection still
frequently occurs after replacing controller, probably because compressor has malfunction.
4-way valve: unplug two purple wire of 4-way valve and then measure if resistance between these two wire is 1~2K. If the
resistance is too large, there is open circuit of electromagnetic valve and coil of 4-way valve shall be replaced.
If malfunctions above don’t exist, inspect indoor unit.

(21) Cautions
1. Before replacing mainboard of inverter outdoor unit, check if the substituted mainboard is qualified. The following tests shall
be done:
a. Check if there is short circuit between any two pins of IGBT. If so, this mainboard of outdoor unit can’t be used.
b. Check if there is short circuit between P,N of DC bus bar. If so, this mainboard of outdoor unit can’t be used.
c. Check if there is short circuit between P and U,V,W and between N and U,V,W. If there is any short circuit, this mainboard
can’t be used.
2. Each kind of compressor is applicable to one kind of mainboard. There is one-to-one relationship between mainboard and
compressor. Before replacement, check the model of the mainboard which has malfunction and then use the mainboard with
the same model for replacement. Don’t judge model of mainboard according to model of the unit, or else, mismatching between
mainboard and compressor may be incurred.
3. Before replacing compressor, chosen compressor which has the same model for replacement. Don’t judge model of
compressor according to model of the unit, or else, mismatching between compressor and pipeline or controller may be
incurred.
4. Wire can’t contact each other, 4-way valve, compressor and sharp edge. Ground wire of compressor, fan and electric box
shall be separately fixed.

210-10 ADL 51/62 599 75 60-77


Appendix

Appendix 1: Resistance Table of Ambient Temperature Sensor for Indoor and Outdoor Units(15K)
Resistance Resistance Resistance
Temp(℃) Resistance(kΩ) Temp(℃) Temp(℃) Temp(℃)
(kΩ) (kΩ) (kΩ)
-19 138.1 20 18.75 59 3.848 98 1.071
-18 128.6 21 17.93 60 3.711 99 1.039
-17 121.6 22 17.14 61 3.579 100 1.009
-16 115 23 16.39 62 3.454 101 0.98
-15 108.7 24 15.68 63 3.333 102 0.952
-14 102.9 25 15 64 3.217 103 0.925
-13 97.4 26 14.36 65 3.105 104 0.898
-12 92.22 27 13.74 66 2.998 105 0.873
-11 87.35 28 13.16 67 2.896 106 0.848
-10 82.75 29 12.6 68 2.797 107 0.825
-9 78.43 30 12.07 69 2.702 108 0.802
-8 74.35 31 11.57 70 2.611 109 0.779
-7 70.5 32 11.09 71 2.523 110 0.758
-6 66.88 33 10.63 72 2.439 111 0.737
-5 63.46 34 10.2 73 2.358 112 0.717
-4 60.23 35 9.779 74 2.28 113 0.697
-3 57.18 36 9.382 75 2.206 114 0.678
-2 54.31 37 9.003 76 2.133 115 0.66
-1 51.59 38 8.642 77 2.064 116 0.642
0 49.02 39 8.297 78 1.997 117 0.625
1 46.6 40 7.967 79 1.933 118 0.608
2 44.31 41 7.653 80 1.871 119 0.592
3 42.14 42 7.352 81 1.811 120 0.577
4 40.09 43 7.065 82 1.754 121 0.561
5 38.15 44 6.791 83 1.699 122 0.547
6 36.32 45 6.529 84 1.645 123 0.532
7 34.58 46 6.278 85 1.594 124 0.519
8 32.94 47 6.038 86 1.544 125 0.505
9 31.38 48 5.809 87 1.497 126 0.492
10 29.9 49 5.589 88 1.451 127 0.48
11 28.51 50 5.379 89 1.408 128 0.467
12 27.18 51 5.197 90 1.363 129 0.456
13 25.92 52 4.986 91 1.322 130 0.444
14 24.73 53 4.802 92 1.282 131 0.433
15 23.6 54 4.625 93 1.244 132 0.422
16 22.53 55 4.456 94 1.207 133 0.412
17 21.51 56 4.294 95 1.171 134 0.401
18 20.54 57 4.139 96 1.136 135 0.391
19 19.63 58 3.99 97 1.103 136 0.382

210-10 ADL 52/62 599 75 60-77


Appendix 2: Resistance Table of Outdoor and Indoor Tube Temperature Sensors(20K)
Resistance Resistance Resistance Resistance
Temp(℃) Temp(℃) Temp(℃) Temp(℃)
(kΩ) (kΩ) (kΩ) (kΩ)
-19 181.4 20 25.01 59 5.13 98 1.427
-18 171.4 21 23.9 60 4.948 99 1.386
-17 162.1 22 22.85 61 4.773 100 1.346
-16 153.3 23 21.85 62 4.605 101 1.307
-15 145 24 20.9 63 4.443 102 1.269
-14 137.2 25 20 64 4.289 103 1.233
-13 129.9 26 19.14 65 4.14 104 1.198
-12 123 27 18.13 66 3.998 105 1.164
-11 116.5 28 17.55 67 3.861 106 1.131
-10 110.3 29 16.8 68 3.729 107 1.099
-9 104.6 30 16.1 69 3.603 108 1.069
-8 99.13 31 15.43 70 3.481 109 1.039
-7 94 32 14.79 71 3.364 110 1.01
-6 89.17 33 14.18 72 3.252 111 0.983
-5 84.61 34 13.59 73 3.144 112 0.956
-4 80.31 35 13.04 74 3.04 113 0.93
-3 76.24 36 12.51 75 2.94 114 0.904
-2 72.41 37 12 76 2.844 115 0.88
-1 68.79 38 11.52 77 2.752 116 0.856
0 65.37 39 11.06 78 2.663 117 0.833
1 62.13 40 10.62 79 2.577 118 0.811
2 59.08 41 10.2 80 2.495 119 0.77
3 56.19 42 9.803 81 2.415 120 0.769
4 53.46 43 9.42 82 2.339 121 0.746
5 50.87 44 9.054 83 2.265 122 0.729
6 48.42 45 8.705 84 2.194 123 0.71
7 46.11 46 8.37 85 2.125 124 0.692
8 43.92 47 8.051 86 2.059 125 0.674
9 41.84 48 7.745 87 1.996 126 0.658
10 39.87 49 7.453 88 1.934 127 0.64
11 38.01 50 7.173 89 1.875 128 0.623
12 36.24 51 6.905 90 1.818 129 0.607
13 34.57 52 6.648 91 1.736 130 0.592
14 32.98 53 6.403 92 1.71 131 0.577
15 31.47 54 6.167 93 1.658 132 0.563
16 30.04 55 5.942 94 1.609 133 0.549
17 28.68 56 5.726 95 1.561 134 0.535
18 27.39 57 5.519 96 1.515 135 0.521
19 26.17 58 5.32 97 1.47 136 0.509

210-10 ADL 53/62 599 75 60-77


Appendix 3: Resistance Table of Outdoor Discharge Temperature Sensor(50K)
Resistance Temp Resistance Temp Resistance Temp
Temp(℃) Resistance(kΩ)
(kΩ) (℃) (kΩ) (℃) (kΩ) (℃)
-29 853.5 10 98 49 18.34 88 4.754
-28 799.8 11 93.42 50 17.65 89 4.609
-27 750 12 89.07 51 16.99 90 4.469
-26 703.8 13 84.95 52 16.36 91 4.334
-25 660.8 14 81.05 53 15.75 92 4.204
-24 620.8 15 77.35 54 15.17 93 4.079
-23 580.6 16 73.83 55 14.62 94 3.958
-22 548.9 17 70.5 56 14.09 95 3.841
-21 516.6 18 67.34 57 13.58 96 3.728
-20 486.5 19 64.33 58 13.09 97 3.619
-19 458.3 20 61.48 59 12.62 98 3.514
-18 432 21 58.77 60 12.17 99 3.413
-17 407.4 22 56.19 61 11.74 100 3.315
-16 384.5 23 53.74 62 11.32 101 3.22
-15 362.9 24 51.41 63 10.93 102 3.129
-14 342.8 25 49.19 64 10.54 103 3.04
-13 323.9 26 47.08 65 10.18 104 2.955
-12 306.2 27 45.07 66 9.827 105 2.872
-11 289.6 28 43.16 67 9.489 106 2.792
-10 274 29 41.34 68 9.165 107 2.715
-9 259.3 30 39.61 69 8.854 108 2.64
-8 245.6 31 37.96 70 8.555 109 2.568
-7 232.6 32 36.38 71 8.268 110 2.498
-6 220.5 33 34.88 72 7.991 111 2.431
-5 209 34 33.45 73 7.726 112 2.365
-4 198.3 35 32.09 74 7.47 113 2.302
-3 199.1 36 30.79 75 7.224 114 2.241
-2 178.5 37 29.54 76 6.998 115 2.182
-1 169.5 38 28.36 77 6.761 116 2.124
0 161 39 27.23 78 6.542 117 2.069
1 153 40 26.15 79 6.331 118 2.015
2 145.4 41 25.11 80 6.129 119 1.963
3 138.3 42 24.13 81 5.933 120 1.912
4 131.5 43 23.19 82 5.746 121 1.863
5 125.1 44 22.29 83 5.565 122 1.816
6 119.1 45 21.43 84 5.39 123 1.77
7 113.4 46 20.6 85 5.222 124 1.725
8 108 47 19.81 86 5.06 125 1.682
9 102.8 48 19.06 87 4.904 126 1.64

210-10 ADL 54/62 599 75 60-77


10. Disassembly Procedure
Indoor disassembly:

Steps Procedure
1. Before disassembly

2. Remove panel

panel

Remove the clamps on left and right side of the


panel, to separate the panel and front case. displayer
Remove the screws fixing display, to remove the
display.

screw

3. Remove filter and electric box cover 2

Loosen the clamp of filter, pull outward to remove


the filter; remove the two fixing screws on electric
box cover, to remove the electric box cover 2 filter
screw
electric box
cover2

210-10 ADL 55/62 599 75 60-77


Steps Procedure
4. Remove guide louver
axial
bushing
guide
louver

Pushing out the axial bushing in middle of the


guide louver, slightly bend the guide louver to
remove it.

5. Remove front case assy

Remove the screws fixing front case. Loosen the


clamps on front case.

screw

clamp

Disconnect the connection terminal between


electrostatic deduster and mainboard to remove
the front case assy

connection terminal of
electrostatic deduster

210-10 ADL 56/62 599 75 60-77


6. Remove electric box assy
electric box
cover 1
Loosen the clasp of electric box cover; remove the
electric box cover; remove the tube temperature earthin
g screw
sensor; remove the 3 earthing wire screws of scre
evaporator and then remove the connection screw w

of electric box and chassis. indoor tube


temp. sensor
clamp

Remove the 2 connection screws of electrostatic


deduster and evaporator and then remove the screw
electrostatic deduster.

Remove the cold plasma generator from the


evaporator; disconnect the connection wire of cold
plasma generator and mainboard to remove the
cold plasma generator.

cold plasma generator

step motor
motor connection connection
terminal terminal

Disconnect each wiring terminal with mainboard


to remove the electric box.

210-10 ADL 57/62 599 75 60-77


Steps Procedure
7. Remove connection pipe clamp and evaporator assy
screw

connection
pipe clamp

evaporator
Remove the screws fixing connection pipe clamp, assy
to remove the clamp. Remove the two screws
connecting evaporator angle support and chassis,
remove the screws fixing evaporator assy and screw

motor clamp, loosen the clamp, slightly regulate


the evaporator connection pipe position, to
remove the evaporator.

clamp

8. Remove motor clamp

screw

Remove the screws fixing motor clamp, to remove


the clamp.

motor clamp

Steps Procedure
9. Remove motor and cross fan blade

Remove the screws connecting cross fan blade and


motor, to remove the motor and cross fan blade.

motor screw cross fan blade

210-10 ADL 58/62 599 75 60-77


Outdoor disassembly:

Steps Procedure
1. Remove top cover

Remove the screws fixing right handle and valve


cover, to remove them.

screw

Remove the screws fixing left & right side of top


cover, to remove the top cover.

top cover

screw

2. Remove panel assy


panel
assy

Remove the screws connecting panel assy,


chassis and motor support, to remove the panel
assy.

screw

210-10 ADL 59/62 599 75 60-77


3. Remove left and right side plate assy
right side
plate assy

Remove the screws connecting right side plate


and evaporator, electric box assy and valve
support, to remove the right side plate assy.
screw

Left side
plate assy

Remove the screws connecting left side plate and


evaporator to remove the left side plate assy.

screw

4. Remove axial fan blade

Remove the screw nut fixing axial fan blade, to axial


remove the axial fan blade fan
blade

screw
nut

210-10 ADL 60/62 599 75 60-77


5. Remove motor and motor support

Remove the screw nut fixing motor, to remove the motor


motor; remove the screws connecting motor
support and chassis, to remove the motor support.

motor support screw nut

6. Remove electric box assy

electric box cover

Remove the screw fixing electric box cover, to


remove the electric box cover.
Cut off the bonding tie, pull out every connection
terminal, remove every connection wire along the
wire distributing, to separate the connection wire electric box assy
and electric box.
Remove the screws connecting electric box assy,
mid-isolation board and motor support, to remove
the electric box assy.
screw

motor support

210-10 ADL 61/62 599 75 60-77


Steps Procedure
7. Remove four-way valve assy

four-way
valve
Remove the screw on electromagnetic loop, to
assy
remove the loop. Welding cut the spot weld of
four-way valve, to remove the four-way valve
assy. (Release the refrigerant clearly before
welding cutting)

spot
weld

8. Remove bid and small valve

small
valve
Remove the screw fixing big and small valve, to
screw
remove the valves.

big valve

9. Remove compressor

compressor
Remove the sound insulation cotton packing
compressor, remove the feet screw nut fixing
compressor, to remove the compressor.
sound
insulation
cotton

feet
screw
nut

210-10 ADL 62/62 599 75 60-77

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