Fosroc Renderoc FCXtra constructive solutions

Single component polymer modified cementitious

pinhole filler, fairing coat and cosmetic mortar

Uses Properties

Renderoc FCXtra is designed for application to minor The following results were obtained at a liquid:powder ratio of
imperfections in concrete and masonry surfaces. It is 0.3:1 by weight or 1:3 by volume.
suitable for application in the range 0 to 6mm, and can be
used in the following situations :
Test method Typical result
 Filling pinholes prior to overcoating
@ 20oC @ 35oC
 General reprofiling over large areas, up to 6mm depth
Working life (Approx.) : 60 mins 30 mins
 To produce a uniform surface over repaired areas Setting time (BS 5075) : 60 mins 45 mins
Fresh wet density : 1750 kg/m3
Advantages Compressive strength : 20N/mm² - 28days @ 23°C

 Shrinkage compensated - with no cracking or dusting Note: Working life and setting time will vary dependent on
ambient and substrate temperatures.
 Cost effective - no independent primer necessary

 Time saving - curing not necessary Instructions for use

 High performance - excellent bond to the substrate Preparation

 Smooth finish - important for the application of decora- Clean the surface and remove any dust, unsound material,
tive coatings plaster, oil, paint, grease, corrosion deposits or algae. Rough-
en the surface to remove any laitence and expose the fine
Description aggregate by light scabbling or grit-blasting.

Renderoc FCXtra is supplied as a ready to use blend of dry Oil and grease deposits should be removed by steam clean-
powders which requires only the site addition of clean water ing, detergent scrubbing or the use of a proprietary degreaser.
to produce a highly consistent cementitious mortar. The effectiveness of decontamination should then be as-
sessed by a pull-off test.
Renderoc FCXtra exhibits excellent thermal compatibility
with concrete, and is fully compatible with other Renderoc*† Renderoc repair mortars require no additional preparation
mortars and Dekguard*† protective coatings. prior to the application of Renderoc FCXtra.

The cleaned areas should be blown clean with oil-free

Specification
compressed air before continuing. All prepared areas should
The filler for minor surface imperfections (up to 6 mm depth) be thoroughly soaked with clean water immediately prior to
shall be Renderoc FCXtra - a single component, polymer the application of Renderoc FCXtra. Any residual surface
modified, cementitious mortar. The material shall be capable water should be removed prior to commencement.
of use without the need for an independent primer or curing
Mixing - small quantities
system.
Care should be taken to ensure that Renderoc FCXtra is
Design criteria thoroughly mixed. Small quantities (up to 5 kg) can be mixed
using a suitable mixing drum or bucket. Greater quantities
Renderoc FCXtra is designed for vertical and overhead use
should be mixed using a forced-action mixer. Mixing in a suita-
in filling voids up to a depth of 6 mm. It can also be used to
bly sized drum using an approved spiral paddle attached to an
render over large areas, from a feather-edge up to 6 mm
approved slow speed (400/500 rpm) heavy-duty drill is an
thickness.
acceptable alternative.

If mixing small quantities by hand, Renderoc FCXtra should

be volume-batched. Add 3 volumes of the Renderoc FCXtra
Renderoc FCXtra

powder (loose-filled to excess and struck off level with the top
of the measuring container) to one volume of potable water.
This should be mixed vigorously until fully homogeneous.
Fosroc Renderoc FCXtra

Mixing - large volumes Cleaning

For larger volumes, place 6.5-7.5 litres of cool, potable water Renderoc FCXtra should be removed from tools, equipment
into the mixer and, with the machine in operation, add one and mixers with clean water immediately after use. Cured
full 25 kg bag of Renderoc FCXtra and mix continuously for 3 material can only be removed by mechanical means.
to 5 minutes until fully homogeneous.
Overcoating with protective/decorative finishes
Water addition may vary slightly according to both the
Renderoc FCXtra may be overcoated with a protective /
ambient temperature and the desired consistency of the mix,
decorative coating after about 48 hours, dependent on ambient
but it should not exceed 7.5 litres
conditions. Fosroc recommend the use of the Dekguard range
For enhanced performance properties, add upto 1litre of of protective, anti-carbonation coatings. These products
Nitobond SBR to the gauging water until the desired consist- provide a decorative and uniform appearance as well as
ency is achieved. protecting parts of the structure which have not been repaired
and might otherwise be at risk from the environment.
Note : In all cases Renderoc FCXtra powder must be
added to the water. Limitations

Application  Renderoc FCXtra should not be used when the tempera-

ture is below 5°C and falling.
Apply the mixed Renderoc FCXtra to the prepared substrate,
up to 6 mm thickness, by steel trowel. It should be applied  Do not proceed with the application when rainfall is
with the minimum of working and be allowed to partly set imminent unless in a sheltered or protected situation.
before finally trowelling to a smooth finish.  The product should not be exposed to moving water during
application or prior to initial set.
If a very smooth finish is required, a small amount of water
may be flicked on to the surface of the Renderoc FCXtra with  If any doubts arise concerning temperature or substrate
a paint brush prior to final trowelling. conditions, consult the local Fosroc office.

Do not proceed with the application when rainfall is imminent High temperature working
unless in a sheltered or protected situation. It is suggested that, for temperatures above 350C, the following
Finishing guidelines are adopted as good working practice:
(i) Store unmixed materials in a cool (preferably temperature
Renderoc FCXtra is finished by striking off with a straight
controlled) environment, avoiding exposure to direct
edge and closing with a steel or plastic float. Note that water
sunlight.
can be drawn to the surface if ‘overworking’ with the float
(ii) Keep equipment cool, arranging shade protection if
occurs, and an unsightly finish may result.
necessary. It is especially important to keep cool those
Damp sponges or plastic floats may be used to achieve a surfaces of the equipment which will come into direct
desired surface texture, but care should again be taken not to contact with the material itself.
overwork the surface. (iii) Try to avoid application during the hottest times of the day,
Curing and in direct sunlight.
(iv) Make sufficient material, plant and labour available to
Curing is not generally required. However, under extreme
ensure that application is a continuous process.
conditions - high temperatures and drying winds - it may be
prudent to use Nitobond AR*† or Nitocote PE135 as a curing
Technical support
agent.
Fosroc offers a comprehensive technical support service to
Nitobond AR does not require mechanical removal prior to
specifiers, end users and contractors. It is also able to offer
overcoating with the Dekguard Range. Nitocote PE135
on-site technical assistance, an AutoCAD facility and dedicat-
should be used, when overcoated with epoxy and polyure-
ed specification assistance in locations all over the world.
thane coatings.

Renderoc FCXtra - Page 2 of 4

Fosroc Renderoc FCXtra

Estimating Precautions

Supply Health and safety

Renderoc FCXtra : 25 kg bags
Renderoc FCXtra contains cement powders which, when
Nitobond SBR : 25 and 200 litre drums
mixed or become damp, release alkalis which can be harmful
Nitobond AR : 1 and 5 litre packs
to the skin. Nitobond AR and Nitobond SBR are slightly
Coverage and yield alkaline.
Renderoc FCXtra : 16.2 litres per 25kg bag
During use, avoid inhalation of dust and contact with skin and
Nitobond AR : 6 to 8 m2 per litre
eyes. Wear suitable protective clothing, gloves, eye protec-
Note : Actual coverage of Renderoc FCXtra will be wholly tion and respiratory protective equipment.
dependent upon the general substrate condition. It is
The use of barrier creams can provide additional skin
recommended, therefore, that site trials over a typical
protection. In case of contact with skin, rinse with plenty of
area are carried out to determine actual usage.
clean water, then cleanse with soap and water. In case of
contact with eyes, rinse immediately with plenty of clean
Storage
water and seek medical advice. If swallowed, seek medical
Shelf life attention immediately - do not induce vomiting.

All products have a shelf life of 12 months if kept in a dry store For further information, refer to the appropriate Product
in the original, unopened bags or packs @ 25oC. Material Safety Data Sheet.

Storage conditions Fire

Store in dry conditions in the original, unopened bags or Renderoc FCXtra, Nitobond AR and Nitobond SBR are
packs. If stored at high temperatures and/or high humidity all non-flammable products.
conditions the shelf life may be considerably reduced to 4 to 6
months.

Renderoc FCXtra - Page 3 of 4

Fosroc Renderoc FCXtra

Additional Information

Fosroc manufactures a wide range of complementary

products which include :

 waterproofing membranes & waterstops

 joint sealants & filler boards

 cementitious & epoxy grouts

 specialised flooring materials

Fosroc additionally offers a comprehensive package of

products specifically designed for the repair and refurbish-
ment of damaged concrete. Fosroc’s ‘Systematic Approach’
to concrete repair features the following :

 hand-placed repair mortars

 spray grade repair mortars

 fluid micro-concretes

 chemically resistant epoxy mortars

 anti-carbonation/anti-chloride protective coatings

 chemical and abrasion resistant coatings

For further information on any of the above, please consult

your local Fosroc office - as below.

* Denotes the trademark of Fosroc International Limited

†
See separate data sheet

Important note
Fosroc products are guaranteed against defective materials and manufacture and are sold subject to its standard Conditions for the Supply of
Goods and Service. All Fosroc datasheets are updated on a regular basis. It is the user’s responsibility to obtain the latest version.

Head Office
telephone: (+9714) 2039699 fax: (+9714) 2859649 email: [email protected]
Al Gurg Fosroc LLC
Regional offices
Post Box 657, Dubai Abu Dhabi, Al Gurg Fosroc telephone: 673 1779 fax: 673 1449 email: [email protected]
Bahrain, YBA Kanoo telephone: 17738200 fax: 17732828 email: [email protected]
United Arab Emirates Kuwait, Boodai telephone: 4817618 fax: 4832124 email: [email protected]
Oman, Al Amana telephone: 24815080 fax: 24817554 email: [email protected]
www.fosroc.com

UAE/0535/06/B