3516C XQ2000 Power Module Electrical System 307-4710 PDF
3516C XQ2000 Power Module Electrical System 307-4710 PDF
3516C XQ2000 Power Module Electrical System 307-4710 PDF
January 2009
DISCRETE I/O MODULE
(OPTIONAL)
CONNECTOR M-C17
HARNESS "M"
CDVR
KENR5925-01 VOL 1 of 2
(Dimensions: 48 inches x 35 inches)
CDVR
36 Page,
CONNECTOR PM-C6
HARNESS "PM"
CONNECTOR MA-C12
HARNESS "MA"
CONNECTOR MA-C9
HARNESS "MA"
GENERATOR TEMPERATURE MODULE
(OPTIONAL)
CONNECTOR M-C14 CONNECTOR M-C35 © 2009 Caterpillar, All Rights Reserved Printed in U.S.A.
HARNESS "M" HARNESS "M"
OPTIONAL MODULES
DISTRIBUTION BOX ANNUNCIATOR (OPTIONAL)
AC/DC BOX
(OPTIONAL)
GENERATOR TEMPERATURE MODULE 244-9601 (HARNESS M) CDVR
M-C14
RTD MODULE 1552265
GENVOLTAGE SENSING -A
CAN-L 3 Y795-M11 1532707 Y795-M8 1532707 F455-CM1 TN-16-UL
CONTACT SENSE-COMMON
M-S5
CAN-H 2
CONTACT SENSE-LOWER
CONTACT SENSE-RAISE
CANBUS-SHIELD
CANBUS-CAN1+
CANBUS-CAN1-
B E487-VS4 OR-16-UL TERM STRIP
C E486-VS5 BR-16-UL 1259953
(Dimensions: 48 inches x 35 inches)
GND
CH-T9 CH-T15 AR-T2
F-
F+
DISCRETE I/O MODULE 3E3382 403 F452-CH9 YL-16-UL F450-CH8 OR-16-UL 2 F450-AR2 OR-16-UL F450-AR2 OR-16-UL UMR-D3
F 1 4 2 3 5 6
CH-T10
400
CH-T16
CH-T19
F453-CH10 TN-16-UL
AC/DC BOX F452-CH9 YL-16-UL 3 F452-AR3 YL-16-UL F452-AR3 YL-16-UL
AR-T3
AR-T4
UMR-D5 F
10
11
12
1
2
3
4
5
6
7
8
9
1
2
3
4
5
6
7
8
9
4
5
3
2
1
6
M-C17 F453-CH12 TN-16-UL F453-CH10 TN-16-UL 4 F453-AR4 TN-16-UL F453-AR4 TN-16-UL UMR-DN
CH-T11 CH-T17 DC TERM STRIP 2 AR-T5
DISCRETE I/O MOD 1552265 MA-C35 CH-T12 400 F453-CH11 TN-16-UL 311-4083 (HARNESS MB) F453-CH11 TN-16-UL 5 F453-AR5 TN-16-UL F453-AR5 TN-16-UL UMR-DN
CH-T18 3176697
1552273 F453-CH12 TN-16-UL 6
MA-C12
2341858
MA-C9
2341857
PM-C6
2341856
MB-T28 AR-T6
BATTERY (+24V) 1 101-M5 GY-18-UL A782-MB14 GY-16-UL OTS-COM E486-AR6 BK-16-UL UMR-VA
MB-T29 AR-T8
202-MA66 GY-18-UL-
Y796-MA96 1532707
Y794-MA95 1532707
Y795-MA97 1532707
BATTERY (-24V) 4 202-M6 GY-18-UL A770-MB13 GY-16-UL OTS-NO E487-AR8 GN-16-UL UMR-VB
101-MA7 GY-18-UL-
MB-T3 AR-T7
M756-MA68 1532707
M755-MA69 1532707
M757-MA67 1532707
6 CBL-M76 A275-MB3 GY-16-UL AUX-COM E488-AR7 BU-16-UL UMR-VC
MB-T8
GY-16-UL
GY-16-UL
GY-16-UL
GY-16-UL
GY-16-UL
GY-18-UL-
GY-18-UL-
GY-18-UL-
GY-18-UL-
GY-18-UL-
GY-18-UL-
GY-18-UL-
CAN-SHIELD 5 Y796-M13 1532707 X710-MB8 GY-16-UL MB-T9 AUX-NO
GY-16-UL
GY-16-UL
GY-16-UL
GY-16-UL
GY-16-UL
N715-MA91 GY-18-UL-
N717-MA90 GY-18-UL-
N720-MA87 GY-18-UL-
N719-MA88 GY-18-UL-
N718-MA89 GY-18-UL-
N716-MA86 GY-18-UL-
CAN-L 3 Y795-M14 1532707 X711-MB9 GY-16-UL MB-T10 AUX-NC1
200-PM6 GN_YL-16-UL
CAN-H 2 Y794-M15 1532707 X713-MB12 GY-16-UL 307-0663 (HARNESS UH) UH-C1 AR-C2
N706-PM4 GY-16-UL
N705-PM5 GY-16-UL
N704-PM3 GY-16-UL
N703-PM2 GY-16-UL
N702-PM1 GY-16-UL
MB-T11 CLOSE
7 X712-MB10 GY-16-UL 1552273 3E3382
BR-16-UL
TN-16-UL
OR-16-UL
TN-16-UL
YL-16-UL
TN-16-UL
MB-T4 OPEN
8 229-MB4 GY-16-UL BATT- E486-UH1 BK-16-UL 1 E486-AR6 BK-16-UL
F454-MA308
F455-MA309
E488-MA310
E487-MA311
E486-MA312
BATT- E487-UH5 GN-16-UL 5 E487-AR8 GN-16-UL
N714-MA81
N752-MA83
J904-MA84
N713-MA82
J905-MA85
202-MA64
101-MA63
F454-MA308
F455-MA309
E488-MA310
E487-MA311
E486-MA312
BATT- E488-UH2 BU-16-UL 2 E488-AR7 BU-16-UL
MB-T7
101-MB7 GY-16-UL BATT+ 3
CBL-MA111 MB-T1
A275-MB1 GY-16-UL CBAX-C 4
F448-CH1
F453-CH5
F450-CH2
F453-CH6
F452-CH3
F453-CH4
MB-T5
X710-MB17 GY-16-UL CBAX-A 6 307-0666 (HARNESS AR)
MB-T33
MASTERPAC CKT BKR ABBREV. X711-MB18 GY-16-UL CBAX-B
CBL-MA46
GY-16-UL
GY-16-UL
X712-MB10 GY-16-UL
X713-MB12 GY-16-UL
GY-16-UL
GY-16-UL
X710-MB17 GY-16-UL
X711-MB18 GY-16-UL
229-MB11 GY-16-UL
GY-16-UL
GY-16-UL
GY-16-UL
A275-MB1 GY-16-UL
GY-16-UL
GY-16-UL
229-MB2 GY-16-UL
229-MB5 GY-16-UL
101-MB6 GY-16-UL
MB-T27
UC3 - TRIP MODULE POWER X711-MB15 GY-16-UL AX-1
MB-T30 GH-C1 AG-C1 GMR TERM STRIP
SDE1 - OVERCURRENT TRIP A275-MB16 GY-16-UL AX-2 298-4848 (HARNESS GH)
MX1 - OPEN COIL 1698670 3E3370 3198527
MB-T6 AG-T1
XF - CLOSE COIL 101-MB6 GY-16-UL CBBP E486-GH1 BK-16-UL A E486-AG1 BK-16-UL E486-AG1 BK-16-UL AG-T2 GMR-VA
MCH - MOTOR POWER MB-T2
229-MB2 GY-16-UL CBBN E487-GH5 GN-16-UL C E487-AG3 GN-16-UL E487-AG3 GN-16-UL AG-T3 GMR-VB
A782-MB14
A770-MB13
X711-MB15
A275-MB16
X710-MB8
X711-MB9
A275-MB3
MB-T24
101-MB7
229-MB4
OF - AUX CONTACTS 229-MB5 GY-16-UL 229-MB19 GY-16-UL E488-GH2 BU-16-UL B E488-AG2 BU-16-UL E488-AG2 BU-16-UL GMR-VC
229-MB11 GY-16-UL MB-S1
311-5960 (HARNESS AG)
UH-T1 F9 UH-T7
E486-UH3 BK-16-UL 1.5A E486-UH1 BK-16-UL
E487-UH5 GN-16-UL
CH-T1 CH-T2 F10
B2
B1
F2
81
F1
C2
A2
84
C1
A1
21
22
24
31
32
34
11
14
12
UH-T2 UH-T8
E488-UH4 BU-16-UL 1.5A E488-UH2 BU-16-UL
VF-T1
UC3 SDE1 MX1 XF MCH OF1 OF2 OF3
CBL-MA46
VG-T1 VM-T1
101-MA7 GY-18-UL- GENERATOR GH-T1 F7 GH-T3 EMCP3.3
VS-T1
202-MA66 GY-18-UL- C1 CM-T1 CM-T2 CH-T3 CH-T4 E486-GH3 BK-16-UL 1.5A E486-GH1 BK-16-UL L-C20 2275802
M757-MA67 1532707 AC-C2 GENERATOR 1607689
VF-T2
M756-MA68 1532707 3E3376 E487-GH5 GN-16-UL F705-L1 GY-18-UL 1 RO8-NO
M755-MA69 1532707 N704-GEN9 GY-14-UL 3 N704 T1 T2 CT-T1 CT-T2 VG-T2 VM-T2 GH-T2 F8 GH-T4 Y914-L2 GY-18-UL 2 RO7-NO
CBL-L147
N702-GEN5 GY-14-UL 1 N702 E488-GH4 BU-16-UL 1.5A E488-GH2 BU-16-UL R952-L3 134-6258 3 MOD BUS-
VS-T2
101-MA63 GY-18-UL- N703-GEN6 GY-14-UL 2 N703 R953-L4 134-6258 4 MOD BUS REF
36 Page,
MA-S36
+
202-MA64 GY-18-UL- 4 B A PT 1 R951-L5 134-6258 5 MOD BUS+
MA-S35
F409-L6 GY-16-UL 7 GEN AC VOLTAGE N
MA-S34
AC-C3 GH-T5 X1 H1 VG-T10 9
M757-MA315 1532707 EXCITER PMG CT-T3 CT-T4 E486-GH3 BK-16-UL E486-VG4 BR-16-UL E488-L7 GY-16-UL GEN VOLTAGE C
VI RD
MA-S33
M756-MA313 1532707 3E3364 E487-L8 GY-16-UL 11 GEN VOLTAGE B
VF-T4
MA-S32
M755-MA314 1532707 N705-GEN7 GY-14-UL 1 N705 E486-L9 GY-16-UL 13 GEN VOLTAGE A
X2 BK-WH 14
N706-GEN8 GY-14-UL 2 N706 Y916-L10 GY-18-UL RO8-NC
-
C N Y913-L92 GY-18-UL 15 RO7-NC
CH-T5 CH-T6 GH-S1 VG-S1 F701-L49 GY-18-UL 51 RO1-NO
CBL-MA59 GH-T6 X3 OR BU VG-T11
CBL-MA45 E487-GH5 GN-16-UL E487-GH6 GN-16-UL E487-VG6 OR-16-UL E487-VG5 OR-16-UL Y912-L12 GY-18-UL 25 RO7-C
VF-T3
H2
Y911-L13 GY-18-UL 26 RO6-NO
101-MA58 GY-18-UL-
202-MA59 GY-18-UL-
M757-MA60 1532707
M756-MA61 1532707
M755-MA62 1532707
T3 VG-T3 VM-T3 PT 2 Y910-L48 GY-18-UL 27 RO6-C
G490-L15 GY-18-UL 28 DI 8
E GH-T7 X1 H1 VG-T12 L-S1
VS-T3
E487-GH7 GN-16-UL E487-VG7 OR-16-UL P738-L16 GY-18-UL P738-L4 GY-18-UL 29 AI 3-
CIRCUIT BREAKER MP
X2 BK-WH
VI RD
P737-L17 GY-18-UL
F448-L18 GY-16-UL
30
31
AI 3+
1A GEN IN
E
CT-T5 CT-T6 CIRCUIT BREAKER TYPE MASTERPAC Y909-L19 GY-18-UL 32 RO5-NO
ENGINE INTERFACE CBL-L116
M755-L20 1532707 34 CAN1-
M757-L21 1532707 42 CAN1 SH
CBL-MA44 GH-T8 X3 OR BU VG-T13
E-C5 MA-C5 CBL-MA43 E488-GH4 BU-16-UL E488-VG8 YL-16-UL M756-L22 1532707 50 CAN1+
H2
8T9834 9X1343 Y905-L23 GY-18-UL 35 RO3-NO
BR-16-UL
OR-16-UL
YL-16-UL
BR-16-UL
OR-16-UL
YL-16-UL
WH-16-UL
YL-16-UL
OR-16-UL
BR-16-UL
BR-16-UL
TN-16-UL
OR-16-UL
TN-16-UL
YL-18-UL
TN-16-UL
PT 3 F407-L24 GY-18-UL 36 DI 7
MA-S27 L-S11
101-E1 GY-14-UL 4 101-MA4 GY-14-UL 101-MA53 GY-14-UL P736-L25 GY-18-UL P736-L9 GY-18-UL 37 AI 2-
MA-S28 UH-T3 X1 H1 VM-T10
202-E26 GY-14-UL 39 202-MA39 GY-14-UL 202-MA54 GY-14-UL E486-UH3 BK-16-UL E486-VM4 BR-16-UL P735-L26 GY-18-UL 38 AI 2+
CBL-E77 MA-S29 VI RD
M757-E3 1532707 38 M757-MA38 1532707 M757-MA55 1532707 F453-L27 GY-16-UL 39 I AC COMMON
M756-E5 1532707 35 M756-MA35 1532707 MA-S30 M756-MA56 1532707 Y908-L28 GY-18-UL 40 RO5-C
E486-VG1
E487-VG2
E488-VG3
E486-VM1
E487-VM2
E488-VM3
F409-VF4
E488-VF3
E487-VF2
E486-VF1
F448-CT1
F453-CT5
F450-CT2
F453-CT7
F452-CT3
F453-CT6
36 MA-S31 X2 BK-WH 44
M755-E4 1532707 M755-MA36 1532707 M755-MA57 1532707 G488-L29 GY-18-UL DI 6
F701-E23 GY-18-UL 24 F701-MA24 GY-18-UL- G487-L30 GY-18-UL 45 DI 5
L-S16
F719-E2 GY-18-UL 17 F719-MA17 GY-18-UL- UH-S1 VM-S1 P734-L31 GY-18-UL P734-L10 GY-18-UL 46 AI 1-
CBL-E93 CBL-MA110 UH-T4 X3 OR BU VM-T11
838-E9 134-6258 2 838-MA2 134-6258 E487-UH5 GN-16-UL E487-UH6 GN-16-UL E487-VM6 OR-16-UL E487-VM5 OR-16-UL F450-L32 GY-16-UL 47 IB GEN IN
H2
838-E8 134-6258 3 838-MA3 134-6258 Y903-L33 GY-18-UL 48 RO2-NO
838-E12 134-6258 1 838-MA1 134-6258 PT 4 F408-L34 GY-18-UL 53 DI 4
893-E18 OR-18-UL 13 893-MA13 OR-18-UL 301-7317 (HARNESS VF) 301-7327 (HARNESS VG) 301-7326 (HARNESS VM) F407-L35 GY-18-UL 54 DI 3
UH-T5 X1 H1 VM-T12
892-E7 BR-18-UL 14 892-MA12 BR-18-UL E487-UH7 GN-16-UL E487-VM7 OR-16-UL F406-L36 GY-18-UL 55 DI 2
VI RD
D998-E19 GY-18-UL 15 D998-MA15 GY-18-UL- P733-L37 GY-18-UL 56 AI 1+
101-E6 GY-14-UL 5 101-MA23 GY-14-UL F452-L38 GY-16-UL 57 IC GEN IN
40 X2 BK-WH 58
202-E11 GY-14-UL 202-MA25 GY-14-UL Y902-L39 GY-18-UL RO2-C
F715-E20 GY-18-UL 19 F715-MA19 GY-18-UL- E560-L40 GY-18-UL 61 RO1-C
F705-E21 GY-18-UL 29 Y905-MA20 GY-18-UL- 838-L41 GY-18-UL 66 MPU+
UH-T6 X3 OR BU VM-T13
F702-E10 GY-18-UL 21 F702-MA26 GY-18-UL- E488-UH4 BU-16-UL E488-VM8 YL-16-UL 838-L42 GY-18-UL 67 MPU-
H2
F720-E14 GY-18-UL 9 F720-MA9 GY-18-UL- R955-L43 GY-18-UL 68 DO 2
Y903-E16 GY-18-UL 16 Y903-MA11 GY-18-UL- F709-L44 GY-18-UL 69 DO 1
F6 F405-L65 GY-18-UL 70 DI 1
VM-T6 VM-T9 L-S2
E488-VM3 YL-16-UL 1.5A E488-VM8 YL-16-UL E565-L56 GY-18-UL E565-L46 GY-18-UL 33 RO4-NO
CBL-MA44
244-9611 (HARNESS E) 244-5403 (HARNESS MA) F5 E565-L55 GY-18-UL J843-L108 BK-18-UL J843-L107 BK-18-UL 101-L64 GY-18-UL 41 RO4-C
VM-T5 VM-T8
CBL-MA111
CBL-MA59 E487-VM2 OR-16-UL 1.5A E487-VM5 OR-16-UL 202-L102 GY-16-UL J843-L110 BK-18-UL 101-L89 GY-18-UL 43 RO3-C
F4 Y915-L14 GY-18-UL 24 RO8-C
VM-T4 VM-T7 L-S5 L-S3
E-C7 E486-VM1 BR-16-UL 1.5A E486-VM4 BR-16-UL 101-L45 GY-18-UL 101-L60 GY-16-UL 101-L59 GY-16-UL 101-L50 GY-16-UL 52 BATT+
L-S24 L-S4 L-S13
ENGINE
1532707
1532707
1532707
9X1339 F3 202-L72 GY-16-UL 202-L106 GY-18-UL 202-L100 GY-18-UL 202-L84 GY-16-UL 65 BATT-
VG-T8 VG-T9 L-S17 L-S12 CBL-L94
E488-VG3 YL-16-UL 1.5A E488-VG8 YL-16-UL Y794-L74 1532707 Y794-L81 1532707 62 CAN2+
L-S22
113-E13 GY-18-UL 18 BATT+ F2 Y796-L75 1532707 Y796-L82 1532707 63 CAN2 SH
E-S2 VG-T6 VG-T7 L-S21
101-E1 GY-14-UL 101-E15 GY-14-UL 4 BATT+ E487-VG2 OR-16-UL 1.5A E487-VG5 OR-16-UL Y795-L76 1532707 Y795-L83 1532707 64 CAN2-
CBL-MA110
202-E26 GY-14-UL 39 BATT- F1 CBL-L99 J843-L109 BK-18-UL 49 ANALOG SW/SEN RTN
CBL-E77 VG-T4 VG-T5
M757-MA315
M755-MA314
M756-MA313
M757-E3 1532707 38 CAN1 SH E486-VG1 BR-16-UL 1.5A E486-VG4 BR-16-UL 101-L66 GY-16-UL
M756-E5 1532707 35 CAN1+ 101-L103 GY-16-UL
1532707
1532707
1532707
36 L-S23 L-S14
M755-E4 1532707 CAN1- 101-L61 GY-16-UL 101-L101 GY-18-UL
24 CT-C3 L-C3 L-S9
F701-E23 GY-18-UL SMMS 301-7322 (HARNESS CT) 101-L98 GY-18-UL 101-L90 GY-18-UL
CBL-E93
F719-E2 GY-18-UL 17
2
ESTOP 2
MPU+
SEE THE ENGINE MA-C21
3E3376
1
1552272 101-L80 GY-18-UL
838-E9 134-6258 F448-CT1 BR-16-UL F448-L18 GY-16-UL
SCHEMATIC: 1740502
GY-18-UL-
GY-18-UL-
GY-18-UL-
GY-18-UL-
GY-18-UL-
GY-18-UL-
GY-18-UL-
GY-18-UL-
GY-18-UL-
GY-18-UL-
GY-18-UL-
F719-MA17 GY-18-UL-
D998-MA15 GY-18-UL-
F702-MA26 GY-18-UL-
F715-MA19 GY-18-UL-
GY-18-UL-
GY-18-UL-
GY-18-UL-
F720-MA9 GY-18-UL-
3 2
Y796-MA96 1532707
M756-MA56 1532707
M757-MA55 1532707
M755-MA57 1532707
Y794-MA95 1532707
Y795-MA97 1532707
MPU-
Y794-L77
Y796-L78
Y795-L79
838-E8 134-6258 F450-CT2 OR-16-UL F450-L32 GY-16-UL
893-MA13 OR-18-UL
892-MA12 BR-18-UL
101-MA53 GY-14-UL
202-MA54 GY-14-UL
101-MA23 GY-14-UL
202-MA25 GY-14-UL
838-MA1 134-6258
838-MA2 134-6258
838-MA3 134-6258
A
838-E12
893-E18
134-6258
OR-18-UL
1
13
MPU SH
CAT DATA+ 237-9000 B 120
OHMS
TERMINATING RESISTOR
1342540
F452-CT3
F453-CT6
YL-18-UL
TN-16-UL
CT-S1
F453-CT4 TN-16-UL
3
4
F452-L38
F453-L27
GY-16-UL
GY-16-UL
892-E7 BR-18-UL 14 CAT DATA- C F453-CT5 TN-16-UL
D998-E19 GY-18-UL 15 DIGITAL RTN F453-CT7 TN-16-UL
101-E6 GY-14-UL 5 BATT+ AC TERM 1 301-7316 (HARNESS V) V-C36 L-C36 CBL-L114
N714-MA81
N713-MA82
N752-MA83
J904-MA84
J905-MA85
N716-MA86
N720-MA87
N719-MA88
N718-MA89
N717-MA90
N715-MA91
F701-MA24
Y903-MA11
Y905-MA20
202-E11 GY-14-UL 40 BATT- 2449602 3E3382 1552273
FROM HARNESS HG-C1 CBL-L95
F715-E20 GY-18-UL 19 ESTOP 1 E486-VF1 BR-16-UL F4 E486-V1 BR-16-UL 1 E486-L9 GY-16-UL Y794-L86 1532707 L-S6
F705-E21 GY-18-UL 29 PRELUBE
(SEE INSIDE PAGE OF VOL.2 E487-VF2 OR-16-UL F5 E487-V2 OR-16-UL 2 E487-L8 GY-16-UL Y796-L87 1532707 L-S8
F702-E10 GY-18-UL 21 PWM SHEET 6 OF 11, LOCATION D-4) E488-VF3 YL-16-UL F6 E488-V3 YL-16-UL 3 E488-L7 GY-16-UL Y795-L88 1532707 L-S7
F720-E14 GY-18-UL 9 ETHER CBL-MA58 F409-VF4 WH-16-UL T0 F409-V4 WH-16-UL 4 F409-L6 GY-16-UL
D
Y903-E16 GY-18-UL 16 START/RUN/STOP
MA-S51
5
6 Y794-L95 1532707
CBL-L115
D
893-MA98 OR-18-UL 893-MA238 OR-18-UL Y796-L96 1532707
MA-S52
MA-S1
838-MA103 134-6258
MA-S62
838-MA243 134-6258
SHEET 6 OF 11, LOCATION D-4)
MA-S12
838-MA104 134-6258
MA-S63
838-MA244 134-6258 OPTIONAL ANNUNCIATORS
MA-S13
101-MA117 GY-14-UL
MA-S64
101-MA245 GY-14-UL OPTIONAL DISCRETE I/O
MA-S17
MA-S65
202-MA100 GY-14-UL 202-MA273 GY-14-UL 244-9600 (HARNESS AN)
MA-S19
MA-S67
F719-MA108 GY-18-UL- F719-MA248 GY-18-UL-
MA-S14
AN-S1 1552273
MA-S70 R-C27 1
F715-MA113 GY-18-UL- F715-MA253 GY-18-UL- 101-L80 GY-18-UL 1 101-AN3 GY-18-UL
MA-S20
N713-MA125 GY-18-UL- N713-MA303 GY-18-UL- 4 E499-R4 GY-18-UL- DI RTN Y794-L86 1532707 Y794-AN9 1532707 Y794-AN12 1532707
MA-S76
N752-MA126 GY-18-UL- N752-MA260 GY-14-UL
MA-S25
AC-C1 PM-C1 F407-MA291 GY-18-UL- 31 F408-R31 GY-18-UL- DI 04 D998-L69 GY-18-UL D998-L87 GY-18-UL 7 D998-ES5 GY-18-UL
3E3382 1552273 MA-S105 8
P736-MA292 GY-18-UL- 32 G490-R32 GY-18-UL- DI 08 D998-L88 GY-18-UL D998-ES6 GY-18-UL
MA-S106 9 R23 R24
4 N706-PM4 GY-16-UL P735-MA293 GY-18-UL- 33 G494-R33 GY-18-UL- DI 12 F405-L65 GY-18-UL F405-ES7 GY-18-UL
MA-S107 10
5 N705-PM5 GY-16-UL Y908-MA294 GY-18-UL- 34 E499-R34 GY-18-UL- DI RTN E560-L40 GY-18-UL E560-ES8 GY-18-UL
MA-S108
C
1
2
N702-PM1
N703-PM2
GY-16-UL
GY-16-UL
MA-S109
MA-S110
Y910-MA295 GY-18-UL-
G488-MA296 GY-18-UL-
35
36
J739-R35
J737-R36
GY-18-UL-
GY-18-UL-
DO4-B
DO4-COM
E565-L56 GY-18-UL 11
12
E565-ES9 GY-18-UL
C
3 N704-PM3 GY-16-UL G487-MA297 GY-18-UL- 37 J738-R37 GY-18-UL- DO4-A
MA-S111
6 P734-MA298 GY-18-UL- 38 J751-R38 GY-18-UL- DO8-B
CBL-MA112
MA-S112
F408-MA299 GY-18-UL-
AC-F2 GY-16-UL
AC-F1 GY-16-UL
MA-S113
F407-MA300 GY-18-UL- 40 J750-R40 GY-18-UL- DO8-A
MA-S114
244-9612 (HARNESS PM) F406-MA301 GY-18-UL-
MA-S115
MA-S116
P733-MA302 GY-18-UL- OPTIONAL LIGHTING GP
Y902-MA259 GY-18-UL-
MA-S118
R955-MA305 GY-18-UL-
CBL-MA87
MA-S119
F709-MA306 GY-18-UL- CBL-MA56
MA-S120
F405-MA307 GY-18-UL- CBL-MA113 LH-S1
MA-S117 LH-L1
SP-1-MA274 GY-18-UL- L-S25 101-LH1 GY-16-UL +
MA-S101
CBL-MA144
244-9657 (AC TERM STRIP) SP-2-MA280 GY-18-UL- CBL-MA146 202-L102 GY-16-UL 202-L104 GY-16-UL - 7N5876
MA-S87 CBL-MA58
AC_TERM SP-3-MA288 GY-18-UL- LAMP_AS.
CBL-MA90
CBL-MA89
CBL-MA145
3198527 7G9730
CBL-MA85
M757-MA250 1532707
F705-MA115 GY-18-UL-
Y914-MA139 GY-18-UL-
P737-MA143 GY-18-UL-
P738-MA144 GY-18-UL-
Y916-MA146 GY-18-UL-
Y913-MA147 GY-18-UL-
Y912-MA148 GY-18-UL-
Y915-MA150 GY-18-UL-
G490-MA151 GY-18-UL-
Y909-MA152 GY-18-UL-
E565-MA153 GY-18-UL-
Y905-MA154 GY-18-UL-
F407-MA155 GY-18-UL-
P736-MA156 GY-18-UL-
P735-MA157 GY-18-UL-
Y908-MA158 GY-18-UL-
Y910-MA159 GY-18-UL-
G488-MA160 GY-18-UL-
G487-MA161 GY-18-UL-
P734-MA162 GY-18-UL-
F408-MA163 GY-18-UL-
F407-MA164 GY-18-UL-
F406-MA165 GY-18-UL-
P733-MA166 GY-18-UL-
Y902-MA167 GY-18-UL-
R955-MA168 GY-18-UL-
F709-MA169 GY-18-UL-
F405-MA170 GY-18-UL-
SP-1-MA121 GY-18-UL-
SP-2-MA122 GY-18-UL-
SP-3-MA123 GY-18-UL-
F719-MA178 GY-18-UL-
D998-MA235 GY-18-UL-
F702-MA182 GY-18-UL-
F715-MA183 GY-18-UL-
F720-MA184 GY-18-UL-
F705-MA185 GY-18-UL-
F701-MA186 GY-18-UL-
N714-MA188 GY-18-UL-
N713-MA189 GY-18-UL-
N752-MA190 GY-18-UL-
J904-MA191 GY-18-UL-
J905-MA192 GY-18-UL-
N716-MA193 GY-18-UL-
N720-MA194 GY-18-UL-
N719-MA195 GY-18-UL-
N718-MA196 GY-18-UL-
N717-MA197 GY-18-UL-
N715-MA198 GY-18-UL-
Y914-MA202 GY-18-UL-
P737-MA206 GY-18-UL-
P738-MA207 GY-18-UL-
Y916-MA209 GY-18-UL-
Y913-MA210 GY-18-UL-
Y912-MA211 GY-18-UL-
Y911-MA212 GY-18-UL-
Y915-MA213 GY-18-UL-
G490-MA214 GY-18-UL-
Y909-MA215 GY-18-UL-
E565-MA216 GY-18-UL-
Y905-MA217 GY-18-UL-
F407-MA218 GY-18-UL-
P736-MA219 GY-18-UL-
P735-MA220 GY-18-UL-
Y908-MA221 GY-18-UL-
Y910-MA222 GY-18-UL-
G488-MA223 GY-18-UL-
G487-MA224 GY-18-UL-
P734-MA225 GY-18-UL-
F408-MA226 GY-18-UL-
F407-MA227 GY-18-UL-
F406-MA228 GY-18-UL-
P733-MA229 GY-18-UL-
Y902-MA230 GY-18-UL-
R955-MA231 GY-18-UL-
F709-MA232 GY-18-UL-
F405-MA233 GY-18-UL-
SP-1-MA235 GY-18-UL-
SP-2-MA237 GY-18-UL-
SP-3-MA239 GY-18-UL-
F702-MA252 GY-18-UL-
F715-MA253 GY-18-UL-
F720-MA254 GY-18-UL-
F705-MA255 GY-18-UL-
F701-MA256 GY-18-UL-
N714-MA258 GY-18-UL-
Y914-MA275 GY-18-UL-
P737-MA278 GY-18-UL-
P738-MA279 GY-18-UL-
Y916-MA281 GY-18-UL-
Y913-MA282 GY-18-UL-
Y912-MA283 GY-18-UL-
Y911-MA284 GY-18-UL-
Y915-MA285 GY-18-UL-
G490-MA286 GY-18-UL-
Y909-MA287 GY-18-UL-
F719-MA248 GY-18-UL-
D998-MA239 GY-18-UL-
N713-MA303 GY-18-UL-
J904-MA261 GY-18-UL-
J905-MA262 GY-18-UL-
N716-MA263 GY-18-UL-
N720-MA264 GY-18-UL-
N719-MA265 GY-18-UL-
N718-MA266 GY-18-UL-
N717-MA267 GY-18-UL-
N715-MA268 GY-18-UL-
Y905-MA290 GY-18-UL-
F407-MA291 GY-18-UL-
P736-MA292 GY-18-UL-
P735-MA293 GY-18-UL-
Y908-MA294 GY-18-UL-
Y910-MA295 GY-18-UL-
G488-MA296 GY-18-UL-
G487-MA297 GY-18-UL-
P734-MA298 GY-18-UL-
F408-MA299 GY-18-UL-
F407-MA300 GY-18-UL-
F406-MA301 GY-18-UL-
P733-MA302 GY-18-UL-
Y902-MA259 GY-18-UL-
R955-MA305 GY-18-UL-
F709-MA306 GY-18-UL-
F405-MA307 GY-18-UL-
SP-1-MA274 GY-18-UL-
SP-2-MA280 GY-18-UL-
SP-3-MA288 GY-18-UL-
E565-MA289 GY-18-UL-
200-MA32 GN_YL-14-UL
200-MA31 GN_YL-14-UL
200-MA30 GN_YL-14-UL
R952-MA140 134-6258
R953-MA141 134-6258
R951-MA142 134-6258
R952-MA203 134-6258
R953-MA204 134-6258
R951-MA205 134-6258
N752-MA260 GY-14-UL
R952-MA276 134-6258
R953-MA277 134-6258
R951-MA272 134-6258
F719-MA37 GY-18-UL-
F702-MA40 GY-18-UL-
F715-MA41 GY-18-UL-
F720-MA42 GY-18-UL-
F701-MA46 GY-18-UL-
N714-MA70 GY-18-UL-
N713-MA73 GY-18-UL-
N752-MA71 GY-18-UL-
J904-MA72 GY-18-UL-
J905-MA74 GY-18-UL-
N716-MA78 GY-18-UL-
N720-MA75 GY-18-UL-
N719-MA76 GY-18-UL-
N718-MA49 GY-18-UL-
N717-MA48 GY-18-UL-
N715-MA51 GY-18-UL-
Y903-MA15 GY-18-UL-
Y911-MA44 GY-18-UL-
M756-MA249 1532707
M755-MA251 1532707
Y794-MA269 1532707
Y796-MA270 1532707
Y795-MA271 1532707
101-MA257 GY-14-UL
202-MA273 GY-14-UL
893-MA238 OR-18-UL
892-MA241 BR-18-UL
202-MA240 GY-14-UL
838-MA242 134-6258
838-MA243 134-6258
838-MA244 134-6258
101-MA245 GY-14-UL
D998-MA8 GY-18-UL-
Y903-MA8 GY-18-UL-
Y903-MA6 GY-18-UL-
M756-MA29 1532707
M757-MA43 1532707
M755-MA45 1532707
Y794-MA92 1532707
Y796-MA93 1532707
Y795-MA94 1532707
10
838-MA22 134-6258
202-MA80 GY-14-UL
101-MA79 GY-14-UL
892-MA18 BR-18-UL
101-MA47 GY-14-UL
838-MA21 134-6258
838-MA28 134-6258
202-MA14 GY-14-UL
893-MA5 OR-18-UL
M756-MA179 1532707
M757-MA180 1532707
M755-MA181 1532707
Y794-MA199 1532707
Y796-MA200 1532707
Y795-MA201 1532707
893-MA234 OR-18-UL
892-MA171 BR-18-UL
101-MA187 GY-14-UL
202-MA236 GY-14-UL
838-MA172 134-6258
838-MA173 134-6258
838-MA174 134-6258
101-MA175 GY-14-UL
202-MA176 GY-14-UL
11
12
LH-SW1
GND
8D2676
GND
3
101-L103 GY-16-UL 101-LH3 GY-16-UL
2
1607689
1607689
MA-C32
MA-C33
MA-C34
20
21
50
42
34
52
65
62
63
64
17
66
67
16
22
23
18
31
51
24
29
30
39
41
47
49
57
59
60
61
48
11
14
15
25
26
27
28
32
33
35
36
37
38
40
43
44
45
46
53
54
55
56
58
68
69
70
10
12
13
20
21
50
42
34
52
65
62
63
64
17
66
67
16
22
23
18
31
51
24
29
30
39
41
47
49
57
59
60
61
48
11
14
15
25
26
27
28
32
33
35
36
37
38
40
43
44
45
46
53
54
55
56
58
68
69
70
10
12
13
20
21
50
42
34
52
65
62
63
64
17
66
67
16
22
23
18
31
51
24
29
30
39
41
47
49
57
59
60
61
48
11
14
15
25
26
27
28
32
33
35
36
37
38
40
43
44
45
46
53
54
55
56
58
68
69
70
10
12
13
8
9
2
3
4
5
6
7
8
9
2
3
4
5
6
7
8
9
2
3
4
5
6
7
L-C22
CDL+
CDL-
CAN1+
CAN1 SH
CAN1-
BATT+
BATT-
CAN2+
CAN2 SH
CAN2-
MPU SH
MPU+
MPU-
BATT+
BATT-
ESTOP 2
DIN RTN
PWN
ESTOP 1
ETHER
RO8-NO
RO1-NO
DVR+/-10V B
DVR+/-10V A
DVR ALARM
DVR SHTDWN
DVR DRIVER SUPPLY
DVR EXCITATION DIS
DVR VOLTAGE LOW
DVR VOLTAGE HIGH
DVR COMMON
DVR VAR/PF ENA
DVR FAULT RESET
RO2-NO
RO7-NO
MOD BUS-
MOD BUS REF
MOD BUS +
AI 3+
AI 3-
GND
RO8-NC
RO7-NC
RO7-C
RO6-NO
RO8-C
DI 8
RO5-NO
RO4-NO
RO3-NO
DI 7
AI 2-
AI 2+
RO5-C
RO6-C
DI 6
DI 5
AI 1-
DI 4
DI 3
DI 2
AI 1+
RO2-C
DO 2
DO 1
DI 1
SP-1
SP-2
SP-3
CAN1+
CAN1 SH
CAN1-
BATT+
BATT-
CAN2+
CAN2 SH
CAN2-
MPU SH
MPU+
MPU-
BATT+
BATT-
ESTOP 2
DIN RTN
PWN
ESTOP 1
ETHER
RO8-NO
RO1-NO
DVR+/-10V B
DVR+/-10V A
DVR ALARM
DVR SHTDWN
DVR DRIVER SUPPLY
DVR EXCITATION DIS
DVR VOLTAGE LOW
DVR VOLTAGE HIGH
DVR COMMON
DVR VAR/PF ENA
DVR FAULT RESET
RO2-NO
RO7-NO
MOD BUS-
MOD BUS REF
MOD BUS +
AI 3+
AI 3-
GND
RO8-NC
RO7-NC
RO7-C
RO6-NO
RO8-C
DI 8
RO5-NO
RO4-NO
RO3-NO
DI 7
AI 2-
AI 2+
RO5-C
RO6-C
DI 6
DI 5
AI 1-
DI 4
DI 3
DI 2
AI 1+
RO2-C
DO 2
DO 1
DI 1
SP-1
SP-2
SP-3
CDL+
CDL-
CAN1+
CAN1 SH
CAN1-
BATT+
BATT-
CAN2+
CAN2 SH
CAN2-
MPU SH
MPU+
MPU-
BATT+
BATT-
ESTOP 2
DIN RTN
PWN
ESTOP 1
ETHER
RO8-NO
RO1-NO
DVR+/-10V B
DVR+/-10V A
DVR ALARM
DVR SHTDWN
DVR DRIVER SUPPLY
DVR EXCITATION DIS
DVR VOLTAGE LOW
DVR VOLTAGE HIGH
DVR COMMON
DVR VAR/PF ENA
DVR FAULT RESET
RO2-NO
RO7-NO
MOD BUS-
MOD BUS REF
MOD BUS +
AI 3+
AI 3-
GND
RO8-NC
RO7-NC
RO7-C
RO6-NO
RO8-C
DI 8
RO5-NO
RO4-NO
RO3-NO
DI 7
AI 2-
AI 2+
RO5-C
RO6-C
DI 6
DI 5
AI 1-
DI 4
DI 3
DI 2
AI 1+
RO2-C
DO 2
DO 1
DI 1
SP-1
SP-2
SP-3
CDL+
CDL-
1740502
CBL-L115
Y794-L95 1532707 A TERMINATING RESISTOR
B 120
Y795-L97 1532707 1342540
C OHMS
Y796-L96 1532707 SYMBOL DESCRIPTION ABBREV COLOR WIRE NAME DEFINITION:
L-C32
1338753
# CONNECTOR BU BLUE CIRCUIT IDENT
20
21
50
42
34
52
65
62
63
64
17
66
67
16
22
23
18
31
51
24
29
30
39
41
47
49
57
59
60
61
48
11
14
15
25
26
27
28
32
33
35
36
37
38
40
43
44
45
46
53
54
55
56
58
68
69
70
10
12
13
20
21
50
42
34
52
65
62
63
64
17
66
67
16
22
23
18
31
51
24
29
30
39
41
47
49
57
59
60
61
48
11
14
15
25
26
27
28
32
33
35
36
37
38
40
43
44
45
46
53
54
55
56
58
68
69
70
10
12
13
20
21
50
42
34
52
65
62
63
64
17
66
67
16
22
23
18
31
51
24
29
30
39
41
47
49
57
59
60
61
48
11
14
15
25
26
27
28
32
33
35
36
37
38
40
43
44
45
46
53
54
55
56
58
68
69
70
10
12
13
8
9
2
3
4
5
6
7
8
9
2
3
4
5
6
7
8
9
2
3
4
5
6
7
AC-C32
1338753
AM-C1
GN_YL GREEN/YELLOW
1338753
B
L-GND
CBL-XXX
ATCH WIRE, CABLE &
COMPONENT
VI
BK_WH
VIOLET
BLACK/WHITE B
TN TAN
GY-18-UL
GY-18-UL
GY-18-UL
GY-18-UL
GY-18-UL
GY-18-UL
GY-18-UL
GY-18-UL
GY-18-UL
MULTI-CONDUCTOR CABLE
GY-14-UL
GY-14-UL
AC-C10
GY-14-UL
1532707
1532707
1532707
GY-14-UL
CBL-AC148
CBL-L147
9W1951
GN-YL-10-UL
Y914-AM12
G490-AM11
F407-AM10
P737-AM7
P738-AM8
Y912-AM4
Y915-AM3
F408-AM9
R955-AM6
F709-AM5
CBL-AC61
101-AM1
202-AM2
J F408-AC71 GY-18-UL
AC-S124 AC-S121
A 101-AC11 GY-18-UL 101-AC10 GY-18-UL F407-AC62 GY-18-UL
AC-S125 AC-S122
B 202-AC43 GY-18-UL 202-AC41 GY-18-UL G490-AC58 GY-18-UL
Y915-AC57 GY-18-UL
AC-C11 AC-S130
101-AC65 GY-18-UL Y912-AC55 GY-18-UL
GY-18-UL
GY-18-UL
F715-L68 GY-18-UL
F720-L51 GY-18-UL
F701-L49 GY-18-UL
Y903-L33 GY-18-UL
P737-L17 GY-18-UL
P738-L16 GY-18-UL
Y916-L10 GY-18-UL
Y913-L92 GY-18-UL
Y912-L12 GY-18-UL
Y911-L13 GY-18-UL
Y915-L14 GY-18-UL
G490-L15 GY-18-UL
Y909-L19 GY-18-UL
E565-L55 GY-18-UL
Y905-L23 GY-18-UL
F407-L24 GY-18-UL
P736-L25 GY-18-UL
P735-L26 GY-18-UL
Y908-L28 GY-18-UL
Y910-L48 GY-18-UL
G488-L29 GY-18-UL
G487-L30 GY-18-UL
P734-L31 GY-18-UL
F408-L34 GY-18-UL
F407-L35 GY-18-UL
F406-L36 GY-18-UL
P733-L37 GY-18-UL
Y902-L39 GY-18-UL
R955-L43 GY-18-UL
F709-L44 GY-18-UL
F405-L99 GY-18-UL
SP-1-L58 GY-18-UL
SP-2-L62 GY-18-UL
SP-3-L67 GY-18-UL
M756-L22 1532707
M757-L21 1532707
M755-L20 1532707
Y794-L74 1532707
Y796-L75 1532707
Y795-L76 1532707
F705-L1 GY-18-UL
101-L61 GY-16-UL
202-L72 GY-16-UL
GY-18-UL
GY-18-UL
Y914-L2 GY-18-UL
R952-L3 134-6258
R953-L4 134-6258
R951-L5 134-6258
200-L54 GN_YL-14-UL
9W1951 Y913-AC54 GY-18-UL NOTE B
A 101-AC12 GY-18-UL Y916-AC53 GY-18-UL IDENT PART NUMBER NAME
B 202-AC44 GY-18-UL P738-AC50 GY-18-UL
D P737-AC40 GY-18-UL AC 244-5405 AC/DC INTERFACE HARNESS (EUI)
E Y914-AC49 GY-18-UL AG 311-5960 GMR INTERFACE
F719-L91
D998-L52
838-L41
838-L42
H
J CBL-AC60
AM 317-6485 DISTRIBUTION BOX MAIN HARNESS
CBL-AC63
G Y794-AC32 1532707
AC-S129 AN 244-9600 ANNUNCIATOR HARNESS
AC-S128 AR 307-0666 UMR INTERFACE
C Y796-AC35 1532707
AC-S127
F Y795-AC38 1532707 CH 307-0664 PROTECTIVE RELAY CTS
CM 301-7315 VOLTAGE SENSING TO MAIN HARNESS
CT 301-7322 CT HARNESS
L-S10
E 244-9611 ENGINE INTERFACE HARNESS (EUI)
CBL-AC62
GY-18-UL
GY-18-UL
L 244-5404 EMCP3 INTERFACE HARNESS (EUI)
LG 252-7513 LOW VOLTAGE GROUND HARNESS
CBL-L99
LH 269-7026 PANEL LIGHT HARNESS
M 244-9601 OPTIONAL MODULE HARNESS
101-AC15 GY-18-UL MA 244-5403 MAIN HARNESS (EUI)
D998-L53
D998-L69
NOTE B
F709-AC68 GY-18-UL MB 311-4083 CIRCUIT BREAKER (MASTERPAC) OPTION
317-6485 (HARNESS AM)
PM 244-9612 PMG HARNESS
R 244-9606 DISCRETE I/O HARNESS
RE 252-7455 MED VOLT CT TO EMCP
SJ 318-2926 ESTOP JUMPER
200-AC2 GN_YL-14-UL
F407-AM10 GY-18-UL
G490-AM11 GY-18-UL
Y914-AM12 GY-18-UL
F705-AM13 GY-18-UL
GY-18-UL
GY-18-UL
GY-18-UL
R952-AC46 134-6258
R953-AC47 134-6258
R951-AC48 134-6258
F406-AC73 GY-18-UL
F405-AC76 GY-18-UL
GY-18-UL
GY-18-UL
GY-18-UL
N717-AC29 GY-18-UL
N715-AC30 GY-18-UL
GY-18-UL
GY-18-UL
GY-18-UL
GY-18-UL
GY-18-UL
GY-18-UL
GY-18-UL
GY-18-UL
GY-18-UL
GY-18-UL
GY-18-UL
GY-14-UL
838-AC19 GY-18-UL
995-AC72 GY-18-UL
Y903-AC1 GY-18-UL
D998-AC1 GY-18-UL
E565-AC60 GY-18-UL
Y912-AM4 GY-18-UL
Y915-AM3 GY-18-UL
F709-AM5 GY-18-UL
R955-AM6 GY-18-UL
P737-AM7 GY-18-UL
P738-AM8 GY-18-UL
F408-AM9 GY-18-UL
101-AC3 GY-14-UL
GY-14-UL
202-AM2 GY-14-UL
N719-AC27
N718-AC28
Y908-AC66
Y910-AC42
G488-AC45
G487-AC51
N714-AC20
N713-AC21
N752-AC22
J904-AC23
J905-AC24
N716-AC25
N720-AC26
Y902-AC75
202-AC18
CBL-RE60
DC TERM STRIP 1
A
SW GR TERM
3176694
120
MOD-BUS-
MOD-BUS+
CAN2-SH
MOD-REF
3208629
DI RTN
EX-DIS
RO2-NO
RO6-NO
RO5-NO
R07-NO
R08-NO
BATT+
BATT+
BATT+
BATT-
BATT-
BATT-
BATT-
CAN2+
CAN2-
VDC-B
VDC-A
DS-50
V-LWR
V-RSE
RO5-C
RO6-C
RO2-C
AI 3+
AI 3-
OHMS
DI 3
DI 2
DI 1
COM1
COM2
COM3
V/PF
FRES
DI 6
DI 5
D0 1
D0 2
DI 4
DI 7
DI 8
GND
GND
GND
GND
PWM
ALM
FSD
DISTRIBUTION BOX
267-8467 (HARNESS VA) VA-SW1
1107884
318-2926 (HARNESS SJ) N719-VA2 GY-18-UL
1
THIS SCHEMATIC IS FOR THE 3516C XQ2000 POWER MODULE (DTO)
229-SJ1 GY-18-UL N718-VA1 GY-18-UL
2
3
GENERATOR SET SCHEMATIC
NOTE A N720-VA3 GY-18-UL PART #: 307-4710 CHG 04
AC/DC BOX Components are shown installed on a fully operable power module.
VOLTAGE ADJUST
OPTION Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations
8 7 6 5 4 3 2 1
FROM LINE 465 KENR5925-01
G1IO
600 ROW 2
SPEED BRICK
SPD BRICK January 2009
601 ENG TB SPEED CONTROLLER
CR463
602
11 G1/2:1(+) 8 12 6020 BLK 9 1 6021
13
BLK 6022
2
TB-HTR
CR454 GRCR
603 G1 PLC OK
5 CR463
12 G1/2:1(-) 6040 WHT 10 2 6041
604 14
4 GRCR DCPS102
6061 G1IO
100 605 SPD606 15 1 UIO
SWGR DC POWER DCPS102 6 CW 6060 RED
101
GEN 1 ENG1 TB 16AWG 606
GND 16
RED TRM302
KENR5925-01 VOL 2 of 2
DC TERM SECT 1A SYST-BS+ 3 15A
2k
1020 1021 1022 4 1 24V DC+ FROM LINE 468 10 TURN 6070 BLK G1LYNX
102 BATT + 1 TO LINE 200 (FU201) 607
LSM 2W 2 6081 CB320
20A TB-RC 6080 WHT WHT
1030 24V DC+ BLK 17 3
103 2 TO LINE 400 (FU403) 16AWG 608 SECT 1A
CR466 1
1040 6030 24 10 BLK 6090 9 5 6091 BLK CCW 16AWG SHIELDED TWISTED TRIAD
104 BATT - 3 10AWG 609 48 (+)
1050 GRCR GOVERNOR LOAD SHARE
105 10AWG 4 610 WHT
CR466 LINES TO OTHER UNITS
6050 25 11 WHT 6110 11 7 6111 WHT
106 10AWG 611 49 (-)
TOUCHSCREEN
PORT
SW621
110
DIGITAL TRANSDUCER
HRN459
CONTROL SWITCH
52G1-BS+
+ - + - + -
Electrical System
CT CT CT PARALLEL
120 1 2 3 4 5 6 7 8 9 10 11 12 13 14
20A
10A
10A
631 500
4A
3A
3A
3A
3W UTILITY WATT SYST-BS+/-
632
G1/2:3(-)
33 TRANSDUCER UMR
FROM LINE 102 34 NOTE E FU516 EDIT RESET
42 Page,
203 GLYNX TB-COMA
GND 8 9 637 37
2040 TO LINE FROM LINE
204 873 872
2050 TO LINE 873 638 TB-COMB
205 UMR POWER
206 TB-PT CR516
TO LINE 311
CR527
FROM LINE 838 TB-CB
FROM LINE 407 FROM LINE 401 4030 FROM LINE 838 CR310
4030 24V DC- FROM LINE 837 24V DC-
800 DST-N 839 UIO TB-RC
4030 ROW 2
AC CR454
300 MAIN BUS 801 DST-P1 FROM LINE 530 840 TB U
UIO CR841
NEU ØA ØB ØC CB302 86 ROW 1 1 U/O:16 8410 14 13
301 TB-HTR 802 TB U 10AWG 841 15 CR 86 TRIP TB-A CR441
TRM302
3020 3021 3022 4030 14 16 8030 U/I:16 1 2 U/O:15 8420 TRIP CR446
302 1 803 4030 5 86 LOCKOUT 842 16 TO LINE 875 UMR RESET
3 CR449
240V, 1 AMP 3030 3031 SWITCHGEAR U/O:14 8430 UMR (PARALLEL CR456
303 2 804 843 17 TO LINE 876 HTR302
SPACE HEATER CR844 WITH UTILITY)
3040
15A TO LINE 871 4 U/O:13 8440 14 13 CR475
304 3 805 FROM LINE 335 844 18
CR845
CR NOT IN AUTO
PRG CR461
UMR 5 U/O:12 8450 14 13 NIA CR473
305 806 845 19 CR COMMON ALARM
C3 C4
SMR CR524
4030 8070 U/I:15 2 UMR PROTECTIVE TRIP 6 U/O:11 14 13 COMALM REMOTE
306 807 6 846 20 CR
(27, 59, 810/U, 47) MOTOR START
OUT2 7
307 808 847 TB A
CUSTOMER CR463
CR858 RUN REQUEST
4030 C11 C12 8090 U/I:14 3 4030 14 13 REMOTE CR466
308 809 7 UMR RELAY FAILURE 848 CR 1 START SIGNAL CR452
309
FROM LINE 205
GLYNX CR310 HOT BUS
810
ALARM
849
8 RSS
2
CRR 423 CR844
CR845
Volume 2 of 2: Switchgear Schematic & Power Module Schematic
2 ELEMENT MODE 13 14 3132 UMR C5 C6 4 9
RELAY 4030 8110 U/I:13 UMR PROTECTIVE TRIP
310 TB-PT CR TBU-PT 811 8 850 CR848
311
FUSE 4 H1 PT X1 FUSE 9 UMR-VA
1
3110
FU311
3A
3111 2 R HI 3112 HBR 3113
471 530
1
3114 C13
812
OUT3
(51G)
851
10
3
8510
GROUND BAR DOOR VIEW
CR844 QTY (2) FEMALE CONNECTORS PROVIDED SEPARATLEY
H2 X2 FNM BUS REFERENCE 4030 TO LINE 871 11 8520 5 9
312
FUSE 5 UMR-VB VOLTAGE 813 9 852 4
NOT IN AUTO TO CREATE A MODBUS PLUS CABLE FOR PARALLELING © 2009 Caterpillar, All Rights Reserved Printed in U.S.A.
313
480/240:120
2
3130 5 R LO 3131
2
3133 C14
814 853
12 NIA DRY CONTACTS
MULTIPLE POWER MODULES.
SUB PAN VIEW
3130GND UMRR UMR CR844
H1 PT X1 U/I:12 5 13 8540 1 9
314 815 10 REMOTE RESET 854 5
FUSE 6 FUSE 10 UMR-VC FUSE 315 C15 8550 NIA
H2 X2
315 3
3150
3A
3151
816 11
U/I:11 6
SPARE 855
14
6
CR845
SIDE VIEW SIDE VIEW
480/240:120 FNM 15 5 9
4030 8560
316 817 12 856 7
COMMON ALARM
16 COMALM DRY CONTACTS
317 52G 818 857
CR845
LSM U/I:10 7 8580 1 9
318 819 13 SPARE 858 8
FUSE 1 FUSE 7 GMR-VA FU319
H1 PT X1
3
3190
3A
3191 1 AØ HI 3192 1 3193
4
3194 C17 AØ U/I:9 8 8590 COMALM Functional Sequence of Operations
319 VOLTAGE 820 14 SPARE 859 9
CR452
320
H2 X2
GMR-VB
FNM
CØ HI 821 860 10
8600 5 9 ENGINE RUNNING
DRY CONTACTS GENSET The System Controls will be designed and integrated with the other specified control components to provide a
FUSE 2 480/240:120 4 2 C18 ERR
3210 3 3211 3212 3213 BØ completely functional total system which will automatically perform the following Sequence of Operations.
321
322
H1 PT X1
GMR-VC
4
3210GND JUMPER AØ LO
5
VOLTAGE 822
823
861
862 11
8620 1
CR452
9 PANEL AR.(300-7399) MAIN BUS
PANEL GP-CONTROL Operator - Selected EGP Mode - Single Unit Island and Multi - Unit Island Operation
FUSE 3 H2 X2
FUSE 8 FU323 6 CØ LO 3 ERR N ØA ØB ØC
3231 3232
323 5 3A 824 863 1. Utility Standby Mode (Normal)
3230
480/240:120 FNM 9
324 825 864
TB-PT ENG1 TB a. The Utility is providing power for the Plant Loads.
X2 10 FUSE 4 PT FUSE 9 UMR-VA
325 UMR-D1
CTSB-CT TBU-CT 826 865 H1 X1 b. The Power Module Generator mains are open.
1
CT
X1 AØ 3260 10 AØ 11 3261 4 AØ 5 3262 3263 D1 AØ D2 AØ 11 +24V 8 c. The automation is standing by to act in response to a utility failure.
326 1 CURRENT 827 866 H2 X2
X2 12 FSA
327 828 867 FUSE 5 480:120 2. Emergency Mode (Emergency)
UMR-D3 UMR-VB FUEL SYSTEM ALARM 24
CT
X2 3410
X2
341 OPT/WHEN INSTALLED 3420 The following controls will be provided for each Power Module Generator
CTSB-CT
CT
342 X1 UMR-D1 +24V 39
AØ a. User-settable Generator Priority Selector
3430 A8 INSTALL JUMPER TO ENABLE RC
343 GND X2 b. Status indicator for the Generator Priority selected
(LOAD SHARE) 40 c. Status indicator for Power Module Generator on-line or off-line.
344 GND TO LINE 807 UTT d. Generator Demand Priority Control Switch (On / Off)
CT
X1 UMR-D3 BØ UTILITY TRANSFER TRIP 42 e. User-settable Generator Remove Level (% as a function of single generator capacity)
345 NOTE B
PLC PORT 2 X2 f. User-settable Generator Remove Time Delay
9-PIN TB-COM-B g. User-settable Generator Add Level (% as a function of single generator capacity)
MALE CONNECTOR CUSTOMER
MOUNTED IN BLK h. User-settable Generator Add Time Delay
CT
1 X1 UMR-D5 TB A
CØ RUN REQUEST
CUSTOMER ACCESS PANEL BLU
(1) UMR-D7 1
(6) GND
(2)
FROM LINE 103 FROM LINE 109 FROM LINE 438 FROM LINE 438 (7) GRN CRR
10FT LENGTHS (3) 2
24V DC+ 24V DC- 4030
4290
24V DC- PARALLELING CONTROLS PANEL 10FT LENGTHS
WHT
2
400 DST-N 439 FROM LINE 429 Upon entrance into Emergency Mode, all generators will be started and paralleled to the bus. After the
24V DC- RED 3 COMMON ALARM COMMON Remove Time Delay, Power Module Generators will be removed from the bus as a function of the generator
401 TO LINE 800 440 3
CR441 CR454 CR441 HORN CTSB-GCT percentage loading. Generators will be removed from the bus in descending priority order. Should the
4030 9 5 4410 10 2 4411 14 13 RECP1 PLUG1 TB-COM-A TB-COMA TB-COMC TB-COMC PLUG2 RECP2
402 10AWG 441 CR SILENCE 4 COMMON ALARM N.O. generator percentage loading increase to the user-selected Generator Add Level after the user-selected
FU403 BLU BLU OPT
HS G1 PLC OK HS 441 458 3 3 1 4 1 4 3 3 GØ Generator Add Time Delay, the next priority generator will be started, synchronized and paralleled to the bus.
403 10A 442 SHD SHD GROUND 5 COMMON ALARM N.C.
DETAIL B
LPCC CR456 120 4 4 2 5 2 5 4 4 120 Should the Power Module Generator plant ever reach 100% loading, the next priority generator will be started
4030 9 1 4430 CURRENT
404 443 GND and added to the bus, bypassing the Generator Add Time Delay.
G1IO WHT WHT TRANSFORMER 6 ENGINE RUNNING COMMON
10AWG FROM LINE 437 G1 PLC OK 2 2 3 6 3 6 2 2
ROW 3
405 DST-P 444 G1IO Operator - Selected Load Management Mode - Single Unit Import, Export or Base Load Operation
1 ROW 2 GEN 1 7 ENGINE RUNNING N.O.
4030 G1/I:1
406 FROM LINE 502 52G1 CLOSED 445
CR446
4030 G1/I:2 2 1 G1/O:1 14 13 52G1
PHOENIX MALE PHOENIX MALE PLC RJ45 TO LYNX TB AC/DC BOX During periods of peak demand the system may be placed in operation using the PowerLynx operator interface panel on the
407 TO LINE 800 FROM LINE 512 52G1 TRIPPED 446 CR OPEN CB RJ45 CONNECTOR TB-COM-B 8 ENGINE RUNNING N.C. front of the switchgear.
524 530 MB+ CONNECTOR MB+ CONNECTOR
3 CBOP MODBUS+
BLU
1521591 YL
WHT
GCT
ENGINE RUN 5 GND 17 - SIG GND X2 TB-RC
12 4130 3 G1/O:3 14 13
8 CABLE GND
GRY
16 - GND
Load, with 12mA equalling 0kW. The 0-5-10V dc / 4-12-20mA Utility Load signal is wired to one and
413 7 452 CR 411 BRN PWM
4030
860 862 7 RTS RD only one Power Module. If the Power Module selected for Load Management is not available, the
ERR YEL 46
414 8 453 6 CTS 0-5-10V dc / 4-12-20mA signal will be wired to a different Power Module.
CTR CR454 GEN PLC OK
G1/I:5 5 4 G1/O:4 14 13 441 458 CABLE EL08MS-04 BATT- d. The operator sets the Load Management Setpoint and Power Factor Setpoint.
9 CRANK TERM CR BK
415 454 47 e. A Run Request signal is received by the Single Unit Power Module.
DETAIL A
FSA 602 604
G1/I:6 6 PLC OK 623 625 f. The Power Module Generator is cranked and started and will run for a predetermined Warm-Up Time
416 24 FUEL SYSTEM ALARM 455 4540 TB U
DETAIL C
CLFS CR456 before it is synchronized and paralleled to the Utility.
G1/I:7 7 CRITICAL LOW FUEL 14 13 GEN PLC OK 50
417 25 SHUTDOWN 456 CR
443 469 9 REMOTE UTILITY g. When the generator is on the bus, it is soft-ramp-loaded until the generator output reaches the Load
BCM
G1/I:8 8 ENGINE BATT PLC OK UMRR MULTIFUNCTION RELAY Management Setpoint.
418 26
CHRG MALF 457 GND 10AWG
h. The generator output is dynamically adjusted to maintain the Load Management Setpoint.
FTR CR441 CR454 ENG1 TB 10 RESET
G1/I:9 9 4030 12 4 4580 9 1 4581
419 27 FUEL TANK RUPTURE 458 BATT+ i. Should the Utility fail during Load Management Operation, the Protective Relay will cause the Paralleling
HRN459
52U 10 UTILITY BKR 5 HS G1 PLC OK 1 Circuit Breaker 52G to open and be locked out until the Lockout Relay is manually reset by an operator
G1/I:10 G1/O:5
420 28 STATUS 459 HORN BATT- on site. The generator is allowed to run for the duration of the Cooldown Time.
CR421
14 13 52U STATUS 3
421 29 CR 460 MODBUS PLUS
527, 529 CR461 2. Exit - Local
UCBR G1/I:11 11 6 G1/O:6 14 13 GEN NOT NODE ASSIGNMENTS R04(NO) EMCP RELAY INFORMS SWGR
422 38 SPARE 461 CR 5
CR858 AVAILABLE MULTI-UNIT OF EMCP COMMANDED SHUTDOWN
4230 9 5 4231 GNA 471 OPERATION DI2 a. The Run Request signal is removed from the Power Module.
423 39 462
INSTALL JUMPER TO CR463 GEN RC 6 b. The generator is soft-ramp-unloaded until the Plant Load is fully supported by the Utility.
RSS G1/I:12 12 7 G1/O:7 14 13
424 ENABLE RC CONTROLS 40 RC ENABLE 463 CR OPTION REMOTE START BATT- SWGR RUN COMMAND TO EMCP
c. The Paralleling Circuit Breaker 52G is opened.
UNIT G1IO UIO NODE
G1/I:3 GRCR 602 604 MODBUS PLUS 7 d. The generator is allowed to run for the duration of the Cooldown Time.
425 41 TO LINE 408 464 4630 614 616 1 1 2 51 NODE ASSIGNMENTS
UTT 13 8 604 606 UMR CONFIGURATION BASLER IPS-100 R05(NO) TB-RC
G1/I:13 UTILITY TRANSFER 2 3 4 52 STAND-ALONE 8
426 42 465 616 618
TRIP CR466 CRANK TERMINATE 48
14 13 3 5 6 53 DEFAULT SETTINGS R05(C) (+) GOVERNOR LOAD SHARE
PB428 GEN RC
427 466 FROM LINE 333 CR CONTACT PROTECTIVE RELAY FUNCTION LOC OPERATION 4 7 8 54 9
OPTION
4030 G1/I:14 14 HORN LSM GRCR 526 528 (-) LINES TO OTHER UNITS
428 467 C1-C2 51G 86 871 TRIP SHUTDOWN 5 9 10 55 DEVICE NODE 49
4L 3L SILENCE TO LINE 602 609 611
4290 4030 15 16 C3-C4 27/59 810/U 47 PLC 807 UMR-TRIP COOLDOWN 6 11 12 56 G1IO 1
429 TO LINE 439 468 UIO 2
4R 3R CR456 C5-C6 51G PLC 811 TRIP SHUTDOWN 7 13 14 57 93
12 4 TS201 51 18 JUMPER ENABLES
430 SW431 469 TO LINE 609 C7-C8 25 CLOSE 529 52G CLOSE 8 15 16 58 PRG 64 FIRST-UP LOGIC
4030 OFF AUTO G1/I:15 15 INSTANT G1 PLC OK C9-C10 9 17 18 59
431 470 4690 4691 94 PRIMARY UNIT SELECTOR
OX AUTO VDC-A
4 3 CR302 TB-RC TB-RC CR461 TB-RC C11-C12 RELAY ALARM PLC 809 STATUS 10 19 20 60 RD
4030 9 1 4710 4711 9 5 4713 19 LINES TO OTHER UNITS
432 471 93 94 95 95
G1/I:16 16
433 FROM LINE 518 CLOSE 52G1 472 HBR GNA CRK BKR SWITCH CIRCUIT BREAKER DP PUSH BUTTON 12A FUSE
JUMPER ENABLES CR473
FIRST-UP LOGIC 4712 14 13 PRIMARY VDC-B
434 473 CR BK
UNIT RELAY 20
4030 18 17 PUR 528
TB-COM-A PLUG1 RECP1
435 ROW 2 474 CDVR
CR475 RSE BLU
4030 18 17 4030 14 13 24V DC OK 21
1 3 3 R CW
436 ROW 3 475 CR
521 COM SHD OFF 3
G1IO GND 4030 24V DC- DC OK 2 4 4
437 476 TO LINE 612 (TO SPEED BRICK) TO LINE 616 22 SPDT MOMENTARY SWITCH POTENTIOMETER SHEILDED CABLE GROUND
2 GND
LWR WHT
438 477
23
3 2 2 L 1
4030 GND TO LINE 446 4030 CCW
TO LINE 439 TO LINE 500
24V DC-
TO LINE 439 XQ2000 ONE-LINE DI5 10' EXTRA
CR RELAY COIL
30
APPLICATION APPLICATION APPLICATION SWGR E-STOP TB-COM-A PLUG2 RECP2 POTENTIAL TRANSFORMER BATTERY 1074 N.C. CONTACT LOCATION TIMER
BATT- SWGR E-STOP COMMAND TO EMCP
LOCAL INTERFACE TO SINGLE UNIT REMOTE INTERFACE TO SINGLE UNIT AT A TIME LOCAL AN/OR REMOTE INTERFACE TO MULTIPLE UNITS 31 BLU 631 N.O. CONTACT LOCATION 10s
FROM LINE 477 ENGINE MOUNTED FROM LINE 122 (TYPICAL OF EACH POWER MODULE) 4 3 3
4030 GENERATOR CIRCUIT BREAKER 24V DC-
500 300-7399 CONTROL PANEL SHD
TB-CB LOAD PROVISIONS OPEN 5 4 4 CURRENT TRANSFORMER ALARM HORN N.O. RELAY CONTACT RESISTOR
LOCAL REMOTE
4030 AUX-COM 46
501 1 LSM GENERATOR BREAKER TRIP RELAY WHT
CBBP 6 2 2
G1/I:1 AUX-NO CONTACTS RATED 20 AMPS AT 24V DC 1 TERMINAL BLOCK G INDICATOR LIGHT N.C. RELAY CONTACT SWITCH
502 TO LINE 406 2 47
PL503 UIO
5020 5021 52G1 ETHERNET MODEM 10' EXTRA
503 TO LINE 524 R CLOSED
ETHERNET CABLE 48 GENERATOR BREAKER CLOSE RELAY
504 3 (MAXIMUM DISTANCE 300FT.) G1LYNX CLOSE
ETHERNET MODEM ETHERNET MODEM 15/25 CONTACTS RATED 20 AMPS AT 24V DC
5050 ETHERNET SWITCH 27/59 49
505 TO LINE 874 4 AUX-NC
5060
PL506
52G1 ETHERNET CABLE
81O/U PHOENIX FEMALE TABLE OF CONTENTS
506 G (MAXIMUM DISTANCE 300FT.) ETHERNET CABLE MB+ CONNECTOR
OPEN (MAXIMUM DISTANCE 300FT.) TB-CB TB-HTR
CKT BKR
507
POWER MODULE POWER MODULE POWER MODULE POWER MODULE
AUX-COM (MOUNTED IN CUSTOMER
INTERCONNECT PANEL)
DESCRIPTION LINE # SHEET
1 1 240VAC L1
508 POWER MODULE
GEN 1 GEN 2 - 10 GEN 1 GEN 2 - 10
G1IO AUX-NO SWITCHGEAR ONE LINE N/A 1
UMR 15/25
27/59 2 2 240VAC L2 FUNCTIONAL SEQUENCE OF OPERATION N/A 2
509 27,59
810/U 81O/U CKT BKR AUX CONTACTS 24VDC POWER DISTRIBUTION 100-199 3
510 47/51G 32,40,90,65 3 3 GND
AUTOMATION COMMUNICATIONS PLAN 200-299 4
OTS-COM AUX-NC
511 5 LOAD SHARE LINES 86 4 GENERATOR 52G1 - AC INSTRUMENTATION 300-399 5
512 TO LINE 407
G1/I:2
6 OTS-NO OTS-NO GENERATOR 52G1 - CONTROLS 400-499 6
5 GENERATOR 52G1 - CB INTERFACE 500-599 7
513 TYPICAL POWER MODULE TYPICAL POWER MODULE OTS-COM OVERCURRENT TRIP SWITCH
NOTE B GEN 1 GENs 2 - 10 RC INTERGRATION CONTROLS 600-799 8
6
514 FROM LINE 117 UTILITY MULTIFUNCTION RELAY 800-899 9
24V DC+ CBCS516
515 480:120 480:120 COMUNICATIONS WIRING N/A 10
FU516 TRIP CLOSE CR516 DETAIL A DETAIL A
2 1 52G1 BREAKER
516 10A
5160 5161
CR TRIP RELAY 48 49 50 TB-COMA TS201 48 49 50 TB-COMA TS201
3L XOO
PANEL AR.(300-7399)
LPCC 4L TRIP 533, 536
517
5162 TB-RC 1-3 POWERLYNX TB-RC 1-3 POWERLYNX DOTTED LINE INDICATES WIRING OUTSIDE OF PANEL.
10AWG SEC 1A 6" SEC 1A 6"
G1/I:16 TOUCHSCREEN TOUCHSCREEN VOLTAGE SENSING
TO LINE 433 (LOAD SIDE)
518
4R 3R OOX SOLID LINE INDICATES WIRING INSIDE PANEL.
PB520
519
NOTE E NOTE H PLUG 1 RESISTOR NOTE E NOTE H PLUG 1
5160 DETAIL A
520 TB-COMA TB-COMC 52G1
13 14 9
CR475
1
NOTE C TB-COMA NOTE C 3000A MODBUS-PLUS COMUNICATIONS
ENG1 TB EMERGENCY 5210 5213
521 SECT 1A STOP
DC OK
4-6 1-3 1-3 PLUG 2 4-6 PLUG 2 NOTE G MODBUS-RTU COMUNICATIONS
5220
522 30
23 24 5211 5212 G1 PRG G_ PRG J1939 COMMUNICATIONS
5230 MODBUS-PLUS CABLE VOLTAGE SENSING
523 31 CR524 LSM LSM (GEN SIDE)
CR446 G1IO U-IO NOTE D G_IO GRCIO
12 8 52G1 BREAKER
5160 5240 5020 14 13 G1LYNX NOTE H G_LYNX
524 FROM LINE 503 CR STATUS CDVR DROOP CT NOTE B: LOCATED ON GENSET. NOTE F: FOR 4-12-20 MILLI-AMP SIGNAL USE
620 NOTE J NOTE J 3000:5
525
G1CBOP CBR
x1 500 OHM RESISTOR. FOR 0-5-10 DC VOLTAGE
86 5260 2 NOTE C: WHEN NOT CONNECTING TO AN SIGNAL REMOVE 500 OHM RESISTOR.
EMCP 3.3 SENSING CT's
526 TB-U TB-U CR421 CR527
DETAIL B
TB-COMB 1-3
DETAIL B
TB-COMB 1-3 3000:5 EXTENDED NETWORK, TERMINATE TO
52G1 BREAKER
527 1
5270 12 18 5271
2 CR466 10
GRCR
5272 1 9 5274 2
CR
1
CLOSE RELAY SWITCHGEAR ROOM SWITCHGEAR ROOM x3 ISO-PROVIDED MATING PLUG WITH RESISTOR NOTE G: TO NEXT GENSET IN NETWORK OR TO
CR473 536 ON BACK OF GEAR. TERMINATING RESISTOR.
528
5280 9 5 5281 UCBR CLOSE
ENGINE ROOM ENGINE ROOM
6 UMR CR421
PUR
529 CR449
C7 C8 5273 5 9 NOTE D: FOR MODBUS-PLUS CABLE SEE. NOTE H: ALL MODBUS-PLUS WIRING: SHIELDED,
CR446 CR302
5160 1 9 5300 9 5 5301 5302 11 13 5303 5304 12 8 5305 25 UCBR AUXILLARY CT's
TWO CONDUCTOR #24 AWG.
530 3 4
3000:5 NOTE E: CUSTOMER PROVIDED 4-12-20
G1CBOP G1CBCL HBR x3
531 EMCP 3.3 EMCP 3.3 MILLI-AMP SIGNAL FROM UTILITY TRANSDUCER. NOTE J: MODBUS-RTU (RS-485).
POWER MODULES
TO LINE 803
SITE LAYOUT ADEM III USED FOR IMPORT CONTROL OPERATION. THIS
532
6
CR516
4 GEN GEN ENG CONTROLLER
GEN1
SIGNAL ONLY CONNECTED TO ONE POWER MODULE ALL WIRING 14 AWG UNLESS OTHERWISE
5331
533 46 OPEN GENERATOR BREAKER TRIP RELAY 1 10 AT A TIME. NOTED.
G1TRIP 5330 CONTACTS RATED 20A AT 24V DC CDVR ADEM CDVR ADEM
534 47 CBBP OPT GROUND CT'S
MAXIMUM TOTAL DISTANCE OF IF INSTALLED
GEN 1 GEN _
525 MODBUS PLUS NETWORK: 1500FT
CR516 CR527
3 7 5361 6 4 5362
536
G1TRIP
48
GENERATOR BREAKER CLOSE RELAY 3516C GENSET THIS SCHEMATIC IS FOR THE 3516C XQ2000 POWER MODULE (DTO)
5360 G1CLOSE CONTACTS RATED 20A AT 24V DC
537 49 CLOSE
GND SWITCHGEAR SCHEMATIC
538
NOTE B PART #: 323-8944 CHG 03
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations
8 7 6 5 4 3 2 1 8 7 6 5 4 3 2 1 8 7 6 5 4 3 2 1 8 7 6 5 4 3 2 1
5
40/62 LOSS OF EXCITATION RELAY W/ TIMER kW KILOWATT PCDS-GRN(LEFT) PDR4-TB9 GY-16 Y909-TC14 GY-16-UL
RELAYS
46 NEGATIVE SEQUENCE OVERCURRENT RELAY kWh KILOWATT HOUR
1378036 CR2 BATP-DSGL3 RD-10
3 4
DSGL4-TB1 RD-10
TB_U
E998-TC8 GY-16-UL
4 12
ENG R01 ENGINE STARTER SPG-GND GN-10 3208626 8
ENG R02 RUN/START/STOP 47 UNDERVOLTAGE PHASE SEQUENCE RELAY LFL LOW FUEL LEVEL CB12 2852068 3208626 20 TBU20-SMS GY-16
50 INSTANTANEOUS OVERCURRENT RELAY LOR LOCKOUT RELAY 2174308 SPL1A-J1 RD-8 J1 2 1 DCN-BN BK-14
ENG R03 ETHER START AID AC702-AH15 GY-14-UL 13 ENG1_TB
SPL2A-J2 BK-8 J2 AC700-AH2 GY-8-UL JWH+ JWH
SWGR R04 COMMON SHUTDOWN 50/51 INSTANTANEOUS TIME OVERCURRENT LSM LOAD SHARING MODULE
4 3
SH 5 D-3 14
AC701-AH4 GY-8-UL JWH- JWH DISTRIBUTION BOX
SWGR R05 CRANK TERMINATE 51 TIME OVERCURRENT RELAY LYNX ISO POWERLYNX MODULE 1 2 AC703-AH30 GY-14-UL PCDS-GRN(RIGHT) 1
AC104-AH6 GY-14-UL SPL1B-L1 RD-10 L1 10A AC702-AH16 GY-14-UL AC702-AH17 GY-14-UL H1 JW PUMP 3 4 3176697
EMCP R06 OPEN CKT BREAKER(COMMON SHUTDOWN) 52 CIRCUIT BREAKER MALF MALFUNCTION 11 7 KEYN-DSGR3 BK-10 DSGR4-TB3 BK-10 3 SH 7 A-2
59 OVERVOLTAGE RELAY MAN MANUAL SPL2B-L2 BK-10 L2 CB5 AC703-AH31 GY-14-UL 12 AC703-AH32 GY-14-UL H4 JW PUMP 5 R04-TB5 GY-16 R04(NO)
FUEL R07 LOAD RELAY 3 4 8 CB1
AC114-AH9 GY-14-UL AC702-AH8 GY-14-UL L1 AC702-AH12 GY-14-UL 1356708 AC704-AH14 GY-14-UL A1 GEN SP HTR
FUEL R08 UNLOAD RELAY 62 TIME DELAY RELAY MB MODBUS 15A
L2 AC703-AH25 GY-14-UL
9 5
AC705-AH27 GY-14-UL 21 GEN SP HTR
6 DI2-TB6 GY-16 DI2 1259962 3208629 DC LIGHT TIMER
65 GOVERNOR MCM 1000 CIRCULAR MILS 10 6 7 BN-TB7 GY-16 BATT- 229-TC5 GY-16-UL
DIGITAL INPUTS 81 OVER/UNDER FREQUENCY RELAY N.C NORMALLY CLOSED CB11 AC702-AH11 GY-16-UL L1 PCDS-CLR(LEFT) 8 BP-CB1 RD-14 101-AK27 GY-16-UL DCL DCL-LS RD-14 DCL-DCP RD-14
2 1 1 2 TB-A 3176694 15A
EMCP DI1 E-STOP(EMCP3.3) 86 LOCKOUT RELAY NIA NOT IN AUTO 2240747 AC703-AH22 GY-16-UL L2 AC702-AH13 GY-14-UL DSCL3-DSCL1 GY-16 DSCL2-TB6 GY-16 9 PDR4-TB9 GY-16
87 DIFFERENTIAL RELAY NEU (N) NEUTRAL AC702-AH34 GY-10-UL L1 AC702-AH18 GY-14-UL 3 4
E SWGR DI2 REMOTE START E 4 3 E DSCL4-TBA1 GY-16 1 CBL-TB01 R05(NO) Y909-TC14 GY-16-UL E 0-60MIN
PM DI3 EXTERNAL ESTOPS A AMPERE N.O. NORMALLY OPEN E AC703-AH24 GY-10-UL L2 AC703-AH28 GY-14-UL AC703-AH26 GY-14-UL E 2 TBA2-TB7 GY-16 18 VDCS-TB18 1346258 R06(NO) G747-TC12 GY-16-UL E E
1 2 15A
SWGR DI4 FUEL LEAK(RUPTURE BASIN) AC ALTERNATING CURRENT OF OVERFLOW (FUEL TANK) AC113-AH10 GY-16-UL 19 VDCA-TB19 1346258 VDC-A
SWGR DI5 E-STOP(SWGR) ADEM ADVANCED DIGITAL ENGINE MANAGEMENT OIP OPERATOR INTERFACE PANEL CB10 VDC-B
3 4 20 VDCB-TB20 1346258
PM DI6 RADIATOR ACCESS DOORS AI ANALOG INPUT OP OPEN AC103-AH21 GY-16-UL 1356708 V-RSE EC-C2
5A C9110-DSCL3 GY-16 21 RSE-TB21 GY-16 LJWL 24V 24V 24V 24V
FUEL DI7 AUTO LOAD ANN
AO
ANNUNCIATOR
ANALOG OUTPUT
OSR
OSS
OVERFILL SAFETY RELAY
OVERFILL SAFETY SWITCH CB8 TO SH 3 F-3 22 COM-TB22 GY-16 COM1 1698670
FUEL DI8 AUTO UNLOAD 2 1 C9111-A02 GY-16 23 LWR-TB23 GY-16 V-LWR COOLANT LOSS
ATS AUTOMATIC TRANSFER SWITCH OTS OVERCURRENT TRIP SWITCH 1311905 AC112-AH19 GY-14-UL
TO ENGINE HARNESS A BP-LJWL RD-14 A DC LIGHTS
24 FSA-TB24 GY-16 FSA B SIG-LJWL VI-14 B
DIGITAL OUTPUTS AUX AUXILIARY PB PUSHBUTTON 4 3
AC102-AH29 GY-14-UL 25 D08A-TB25 GY-16 RBA REF: 2379000 C LJWL-BN BK-14 C
EMCP DO1 STANDBY ACCESORIES AUTO AUTOMATIC PD PARRALLEL CONTROLS DISCONNECT SWITCH 1 2 15A DI5
AC111-AH33 GY-10-UL 3208626 BC1-TB26 BR-14 26
SWGR DO2 FUEL ALARM (25% LOW/95% HIGH) AWG AMERICAN WIRE GAUGE PF POWER FACTOR
27 RBA-TB27 GY-16 R05(C) 101-TC3 GY-16-UL TC-S1
BATT BATTERY PLC PROGRAMMABLE LOGIC CONTROLLER 3 4 AC101-AH23 GY-10-UL B2 BATT CHG
AC101-AH23 GY-10-UL BC3-TB29 RD-14 29 R06(C) 101-TC2 GY-16-UL
BC BATTERY CHARGER POT POTENTIOMETER
2
1
ANALOG INPUTS 20A AC111-AH33 GY-10-UL B1 BATT CHG 30 DI5-TB30 GY-16 PWM AC/DC BOX
- AI1 NOT USED BCM BATTERY CHARGER MALFUNCTION PRG PROGRAMMING PORT
PT POTENTIAL TRANSFORMER 31 BN-TB31 GY-16
- AI2 NOT USED BN BATTERY NEGATIVE AC103-AH21 GY-16-UL O2 FLUORESCENT LIGHTS
BP BATTERY POSITIVE PWM PULSE WIDTH MODULATION 46 OPEN-TB46 GY-16
FUEL AI3 FUEL LEVEL AC113-AH10 GY-16-UL O1 FLUORESCENT LIGHTS TB47-TB48 GY-16 47 CBBP-TB47 GY-16
CB CIRCUIT BREAKER RBS RUPTURE BASIN SWITCH
48
CURBSIDE STREETSIDE
CBCL CIRCUIT BREAKER CLOSE REF REFERENCE AC114-AH9 GY-14-UL R1 ELEC RECEPTACLES 49 CLS-TB49 GY-16
3176697 ESB ESB
DIGITAL I/O MODULE CBOP CIRCUIT BREAKER OPEN RSS REMOTE START SWITCH
CBCS CIRCUIT BREAKER CONTROL SWITCH SC SHUNT COIL
AC104-AH6 GY-14-UL RN ELEC RECEPTACLES
TB-RC 101-TC4 GY-16-UL BATT+ 101-TC1 GY-16-UL EXTERNAL EMERGENCY STOP 3176697 MOTOR STARTER
D D D D D D D D
CCM CATERPILLAR COMMUNICATIONS MODULE SCADA SUPERVISORY CONTROL AND DATA ACQUISITION CBL-RC01 CBL-RC01 BATT+ BP-DSCR2 GY-16
DIGITAL INPUTS SES-CES BR-14 DI3-SES BU-14 DI3
MTR DI05 MTR STARTER CB/OVL ALARM CCW COUNTER-CLOCKWISE SHD SHIELD/SHIELDED GND
50 SHD-RC50 1346258 AX-1 X711-TC13 GY-16-UL SMTD
CDVR CATERPILLAR DIGITAL VOLTAGE REGULATOR SM STARTER MOTOR 46 PWM-RC46 1346258 AX-2 A275-TC6 GY-16-UL 2060855
PM DI06 HOT BUS PROTECTION ALARM GND FUEL PUMP
CIM CUSTOMER INTERFACE MODULE SP SHORE POWER 47 DIR-RC47 1346258 DI-RTN
ENG DI09 LOW OIL LEVEL SHUTDOWN (NOTE L) SPG-GND GN-10 GND ELEC RECEPTACLES CES-BN BK-14 BATT- SMTD-BN2 BK-14
CLFSD CRITICAL LOW FUEL SHUTDOWN SPD SPEED CONTROL BATT- A1
ENG DI10 LOW OIL LEVEL RESERVOIR (NOTE L) GND FLUORESCENT LIGHTS
CPT CONTROL POWER TRANSFORMER SR SPRING RELEASE OPEN G747-TC12 GY-16-UL A2 NOTE K
SW SELECTOR SWITCH GND BATT CHG OPEN SMS-SMTD BU-14 TD
RELAYS CR CONTROL RELAY
PM D07 HOT BUS PROTECTION (CB OPEN) CT CURRENT TRANSFORMER TB TERMINAL BLOCK CBBP BATP-CBBP RD-14 SMS
TB-CB BP-MS RD-14
SWGR D08 CRITICAL LOW FUEL SHUTDOWN CTB CURRENT TEST BLOCK TD TIME DELAY CBBN CBBN-KEYN BK-14 16 15
CTL CONTROL TMR TIMING RELAY AC112-AH60 GY-14-UL F1 AC112-AH19 GY-14-UL 1 AUXC-CB1 GY-16 CLOSE BATT+ BP-SMTD RD-14
AC102-AH45 GY-14-UL F2 AC102-AH29 GY-14-UL 18
CTR CRANK TERMINATE TSP TOUCHSCREEN PROCESSOR 2 AUXA-CB2 GY-16 AUX-COM
CTSB CT SHORTING BLOCK UTY (U) UTILITY 3 AUX-NO PD-BN BK-14 BATT- MS-BN BK-14
CW CLOCKWISE UMR UTILITY MULTIFUNCTION RELAY AC108-AH46 GY-16-UL FYL FUEL PUMP 4 AUXB-CB4 GY-16 AUX-NC MOTOR STARTER
DC DIRECT CURRENT VAR VOLT-AMPERES REACTIVE AC105-AH36 GY-16-UL FOR FUEL PUMP 5 OTSO-CB5 GY-16 OTS-NO
DI DIGITAL INPUT VM VOLTMETER AC115-AH38 GY-16-UL FBL FUEL PUMP 6 OTSC-CB6 GY-16 OTS-COM MS1 OVL
VR VOLTAGE REGULATOR AC107-AH37 GY-16-UL FBK FUEL PUMP TB-COM-B
DIST DISTRIBUTION BLOCK CBL-COMB01 CBL-COMB01 L1 T1
PARTITION RADIATOR ACCESS DOORS
DO DIGITAL OUTPUT W WATT FRD FUEL PUMP 1 MBP-COMB1 1346258 MODBUS+
ECS ENGINE CONTROL SWITCH XDR TRANSDUCER 2
ACCESS 3176694
DASHED LINES REPRESENT "INTERCONNECTION MBN-COMB2 1346258 MODBUS-
C WIRING" BETWEEN MULTIPLE CONTROL BOXES EMCP ELECTRONIC MODULAR CONTROL PANEL a NORMALLY OPEN CONTACT C C C C 3 MBR-COMB3 1346258 MODBUSREF
C C DOOR AD-PD YL-14 DOOR DI6-AD OR-14 DI6 C
ENG ENGINE b NORMALLY CLOSED CONTACT AC106-AH39 GY-16-UL E998-TC8 GY-16-UL MS1 OVL
42 Page, Color 2,
TC-S2 2
FS FUEL SENSOR B B PHASE
WIRE SIZE (AWG) SH 5 C-2 B 101-TC15 GY-16-UL DO7-COM CBMS 2449608 MS1 OVL
1
WIRE COLOR FSA FUEL SYSTEM ALARM C C PHASE AH-S4 14 YL/BU BU L3 T3
AH-S6 101-TC16 GY-16-UL DO8-COM
END 2 LOCATION (TO) FTP FUEL TRANSFER PUMP
AH-S2 AC105-AH50 GY-16-UL 4 7
AC106-AH49 GY-16-UL AC106-AH48 GY-16-UL 3 9 12 15
D08A-TB25 GY-16 DO8-A SH 8 B-3 13 DI05-CBMS DI05
END 1 LOCATION (FROM) FTR FUEL TANK RUPTURE AC115-AH43 GY-16-UL AC112-AH44 GY-16-UL BC3-TB29 RD-14 E499-TC7 GY-16-UL DI-RTN A275-TC6 GY-16-UL MS1-OVL
AH-S3 5 8 4 12
FU FUSE AC107-AH53 GY-16-UL AC102-AH54 GY-16-UL DI06 G490-TC11 GY-16-UL CBMS-DIR DI-RTN A1 A2 95 96
6 9
SOLID LINES REPRESENT "GENSET INTERNAL" GCT GROUND SENSE CURRENT TRANSFORMER 8
LOW OIL RESERVIOR MS1
WIRING. THE WIRE-NAME CONVENTION IS: GEN (G) GENERATOR AC107-AH52 GY-16-UL 1 7 10 13 LOR-DIR BK-14 DI-RTN
GMR GENERATOR MULTIFUNCTION RELAY MS1-OVL
101-A50 GY-16 97 98
GND GROUND
BC1-TB26 BR-14 NOTE L DI05-MS1 OR-14
DI10-LOR BR-14 DI10
WIRE SIZE (AWG)
BATTERY + LOW OIL LEVEL SHUTDOWN
WIRE COLOR DI09-LOL GN-14 DI09
B NOTE A: ROUTE WIRES IN POWER MODULE TO AC/DC BOX. DO NOT ROUTE WITH ANY GENSET HARNESSES. B B B B 24VDC NOTE A B B NOTE L B
HARNESS IDENT/WIRE# LR - MS1-DIR BK-14
CIRCUIT IDENT 1383809
NOTE B: NIA, ERR & CA 'DRY' CONTACT RELAYS NOT AVAILABLE WHEN PARALLELING CONTROLS ARE OFF.
A CBBN-KEYN BK-14
NOTE C: JUMPER RCE+ TO RCE- IN INTERCONNECT BOX TO ENABLE REVERSE COMPATIBILITY. SH 5 B-2 B
KEYN-DSGR3 BK-10 DCN-BN BK-14
AC105-AH51 GY-16-UL 4 AC107-AH52 GY-16-UL AH-S5 BATP-DSGL3 RD-10
NOTE D: PRIMARY UNIT ONLY SHOULD JUMPER 1UP-93 TO 1UP-94 IN INTERCONNECT BOX. 7 ENG LOCKOUT
AC115-AH42 GY-16-UL AC112-AH41 GY-16-UL AC112-AH60 GY-14-UL 4/0 AWG MIN.
WIRE COLORS: 5 8
BK BLACK AC106-AH48 GY-16-UL 6 9 AC102-AH47 GY-16-UL
NOTE E: SPARE CIRCUITS BETWEEN INTERCONNECT BOX AND AC/DC BOX.
BR BROWN TO STARTER BATTERY KEYSW -
BU BLUE AH-S1 AC106-AH48 GY-16-UL PARALLELING CONTROL
NOTE F: USE 8AWG JUMPER BETWEEN J1&L1 AND BETWEEN J2&L2 WHEN PROVIDING SHORE POWER FROM A SINGLE
GN GREEN 100AMP CIRCUIT. REMOVE JUMPERS WHEN PROVIDING SHORE POWER FROM TWO 50AMP CIRCUITS.
AC102-AH45 GY-14-UL AC102-AH54 GY-16-UL
DISCONNECT SWITCH TO SH 10 F-8
GY GREY AC102-AH47 GY-16-UL
CONNECT NEUTRAL TO USE 120V ELECTRICAL RECEPTACLE. AC112-AH60 GY-14-UL TO STARTER BATTERY POST + + - BCN-BN BK-6
OR ORANGE
OFF ON 24VDC
RD RED GL GR
NOTE G: FOR SINGLE OR MULTI UNIT OPERATION, THE CONNECTOR PLUGS WITHOUT CABLES CONTAIN BATTERY
VI VIOLET POS SET
RESISTORS THAT MUST BE CONNECTED AT THE BEGINNING AND END OF OF THE NETWORK.
WH WHITE CL CR
YL YELLOW OFF ON
NOTE H: FOR MULTI-UNIT OPERATION THE CONTROL NETWORK CABLE FOR EACH POWER MODULE BP-BCP RD-6
GRN(LEFT) 3-4(NO) X
MUST BE INTERCONNECTED. A A A
A A A GRN(RIGHT) 3-4(NO) X BP-CB1 RD-14 SHEET 7 OF 11 A A
NOTE J: FOR SINGLE UNIT OPERATION VERIFY THAT CONTROL NETWORK IS TERMINATED ON CONNECTOR PLUGS. CLR(LEFT) 1-2(NC) X
SHEET 1 OF 11 SHEET 4 OF 11 TOP VIEW CLR(LEFT) 3-4(NO) X BATP-CBBP RD-14 DC CIRCUITS-PARALLELING SHEET 10 OF 11
NOTE K: TIME DELAYED CLOSE RELAY. 0.5 SEC TO 10 HOUR RANGE. DEFAULT SET POINT IS 10 SECONDS.
NOTE L: LOW OIL LEVEL SHUTDOWN AND RESERVOIR ARE PART OF THE RESERVE OIL SYSTEM. THE SYSTEM IS SHIPPED
POWER MODULE SCHEMATIC AC CIRCUITS-DISTRIBUTION BOX CLR(RIGHT) 1-2(NC) X CONTROLS BOX TO AC/DC BOX AC CIRCUITS-POWER MODULE DISTRIBUTION
CLR(RIGHT) 3-4(NO) X
WITHOUT OIL AND PROGRAMED TO AVOID NUISANCE ALARMS. CHANGE ACTIVE STATE CONFIGURATION TO USE. 314-9970 CHG03 FOR NOTES SEE SHEET 1 FOR NOTES SEE SHEET 1 FOR NOTES SEE SHEET 1
8 7 6 5 4 3 2 1 8 7 6 5 4 3 2 1 8 7 6 5 4 3 2 1 8 7 6 5 4 3 2 1
8 7 6 5 4 3 2 1 8 7 6 5 4 3 2 1 8 7 6 5 4 3 2 1 8 7 6 5 4 3 2 1
AC/DC BOX
E
DEVICE 78/81- RATE OF CHANGE OF DEVICE 90- VAR/PF & CROSS CURRENT
E DISTRIBUTION BOX E LS2-OVL1 RD-14
TL BR LS1A-LS2A BU-14
LS1B-LS2B BU-14
BR TL
O1-LS1 RD-14
JWH-
O1
L2-JH5 BK-8-UL
E BATTERY CHARGER L1/N/L2
OR NOTE B
CA-C
CA-B
FREQUENCY (df/dt) COMPENSATION CONTROLLER E E A1 JH-T9_A1 GY-16-UL E - E
O2
H1 PUMP 15A ER-C
OVL2-O2 BK-14 ENG RUN ENGINE RUNNING
THE PARALLELING CONTROL DISCONNECT SWITCH MUST BE IN THE [ON] POSITION IF THE GENERATOR IS USED IN AN ENVIRONMENT THAT MAY CONNECT OR "PARALLEL" WITH OTHER GENSETS OR
TO A UTILITY. WHEN THE DISCONNECT SWITCH IS IN THE [ON] POSITION, THE PARALLELING CONTROL PANEL WILL AUTOMATICALLY SYNCHRONIZE AND CONTROL THE CIRCUIT BREAKER.
R955-AK20 GY-16-UL 21 JH-T3_JWH- GY-16-UL M GEN SPACE HEATER NOTE B
ER-A
101-AK12 GY-16-UL ER-B
FAR H4 15A -
A1 TBH1-JH1 GY-16-UL 240V
HOT BUS DETECTION 2850973
A HOT BUS DETECTION CIRCUIT WILL PREVENT CLOSURE OF THE CIRCUIT BREAKER TO A LIVE BUS WITHOUT SYNCHRONIZATION. A HOT BUS RELAY (HBR) DETECTS A
LAMP LAMP LAMP FUEL XFER PUMP J1 50A
NOT IN AUTO
NA-C
21 TBH4-JH2 GY-16-UL L1 240V NA-A
LIVE BUS ON THE SECONDARY OF THE LOAD-SIDE POTENTIAL TRANSFORMERS. THE PROTECTION BECOMES ACTIVE WHEN THE PARALLELING CONTROLS ARE OFF, THE CIRCUIT BREAKER IS OPEN AND 14 GND 50A NOTE B
OVGND GN-14 GND N NEUTRAL NA-B
THE HOT BUS RELAY IS ACTIVE. RELAY D07 WILL CHANGE STATE AND HOLD THE CKT BKR OPEN WHEN THE ALARM IS DETECTED ON DIGITAL INPUT DI06 ON THE DIGITAL I/O MODULE. 13 5A
GND-JH4 GN_YL-16 L2 -
101-AK7 GY-16-UL CR2-COIL 240V 240V 240V J2 FA-C
EMERGENCY STOP
1 9
2852068 N729-GEN15 BK-14-UL H1
LIGHTS GND FUEL SYSTEM ALARM FA-A
5 15A
4 12 E569-AK3 GY-16-UL GEN SPACE HEATER N726-GEN16 BK-14-UL H2 FA-B
13
EXTERNAL EMERGENCY STOP PUSH BUTTON R954-AK22 GY-16-UL N727-GEN17 BK-14-UL H3 -
8 14 120V RECEPTACLE
TWO EXTERNAL EMERGENCY STOP BUTTONS ARE LOCATED ON EITHER SIDE OF THE POWER MODULES. THE RED MUSHROOM BUTTONS ARE POSITIONED NEAR THE ENGINE BAY DOORS. A GLASS SHIELD 101-AK18 GY-16-UL N728-GEN18 BK-14-UL H4 GROUND BUS BAR AUX-C
PROTECTS THE BUTTON FROM UNINTENTIONAL ACTIVATION. BREAKING THE SAFETY GLASS AND PRESSING THE BUTTON WILL CAUSE AN EMERGENCY STOP EVENT ON THE EMCP3.3 WITH DIGITAL E571-AK11 GY-16-UL BATTERY CHARGER H2 H1 CKTBKR STATUS AUX-A
3208629 11 7
INPUT 3 ON THE DIGITAL I/O MODULE. E570-AK4 GY-16-UL 240V AC, 20A FBL FBL-FP1 BL-14 FUEL TRANSFER AUX-B
H479-AK15 GY-16-UL DO_1 R954-AK22 GY-16-UL
SH 4 E-2 12 8 SH 4 E-2 FOR FOR-FP3 OR-14 2KW, 230VAC PUMP -
9 5
RADIATOR ACCESS DOOR EMERGENCY STOP E492-AK13 GY-16-UL R955-AK20 GY-16-UL DO_2 FRD FRD-FP8 RD-14 B+ BATT+
10 6 AK-C1 AN-C1 D D 24 VOLTS DC
D THE RADIATOR ACCESS DOOR AND THE INTERIOR DIVIDER WALL DOOR HAVE ROLLER LIMIT SWITCHES TO DETECT DOOR POSITION. IF EITHER ARE OPENED AN EMERGENCY STOP EVENT WILL OCCUR D D R772-AK21 GY-16-UL 101-AK12 GY-16-UL BATT+ 101-AK18 GY-16-UL 317-6482 D FBK FBK-FP5 BK-14 D B- BATT- D
ON THE EMCP3.3 WITH DIGITAL INPUT 6 ON THE DI/O MODULE. 101-AK14 GY-16-UL 101-AK7 GY-16-UL BATT+ 1552273 3E3382 H3 H4 FYL FYL-FP4 YL-14 -
RBA (1) BL
BCF E491-AK1 GY-16-UL E491-AK1 GY-16-UL 1 E491-AN1 GY-16-UL
1.2KW, 240VAC GND FGGND GN-14 (2) WH MODBUS NETWORK SP1
RADIATOR MOTOR STARTERS 2850973 E569-AK3 GY-16-UL FA-C E569-AK2 GY-16-UL E569-AK2 GY-16-UL 2 E569-AN2 GY-16-UL
(3) OR
SP2 SPARE CIRCUITS
E571-AK11 GY-16-UL FA-A E571-AK10 GY-16-UL E571-AK10 GY-16-UL 4 E571-AN4 GY-16-UL L1 B1-BCL1 RD-10 B1 MULTI-UNIT OPERATION SINGLE UNIT OPERATION SP3 NOTE E
14 6 240VAC (8) RD
THE JACKET WATER RADIATOR HAS A 50 HP MOTOR WITH A CIRCUIT BREAKER FOR CURRENT OVERLOAD PROTECTION AND A MOTOR STARTER CONSISTING OF A CONTACTOR AND A E570-AK4 GY-16-UL FA-B E570-AK5 GY-16-UL E570-AK5 GY-16-UL E570-AN6 GY-16-UL INPUT B2-BCL2 BK-10 B2 SP4
SOLID STATE OVERLOAD RELAY. IF THE MOTOR OVERHEATS, THE OVERLOAD RELAY WILL ACTIVATE, OPENING THE CONTACTOR FOR THE MOTOR. IF A SHORT OCCURS, THE CRT BRK WILL OPEN.
13
H479-AK15 GY-16-UL FSA H479-AK6 GY-16-UL H479-AK6 GY-16-UL 3 H479-AN3 GY-16-UL L2 BCGND GN-10 GND
(5) BK NOTE G,H NOTE G,J SP5
RBA 5 (4) YL
1 101-AK9 GY-16-UL E492-AK13 GY-16-UL E492-AK8 GY-16-UL E492-AK8 GY-16-UL E492-AN5 GY-16-UL L1 -
9 GND
SEQUENCE OF OPERATION: R772-AK21 GY-16-UL RBS-NO RB-RBSA VI-14 L2 B- TB2 BATT NEG
5
AFTER THE GENSET HAS RUN UP TO VOLTAGE AND FREQUENCY, THE PARALLELING CONTROLS WILL DETERMINE IF THE GENSET IS IN THE PROCESS OF PARALLELING. THE CONTROLS WILL NOT F408-AK17 GY-16-UL 101-AK14 GY-16-UL BATT+ GND BEGINNING BEGINNING RCE+
4 12 NOTE C REVERSE COMPATIBILITY ENABLE
SEND A START SIGNAL TO THE MOTORS UNLESS SYNCRONIZATION IS COMPLETE (AND THE MAIN CIRCUIT BREAKER CLOSED) OR UNLESS SYNCRONIZATION IS NOT NEEDED. IF THE PARALLELING 101-AK9 GY-16-UL BATT+ 101-AK19 GY-16-UL RESISTOR RESISTOR RCE-
CONTROLS ARE TURNED OFF, MOTOR START WILL BE TRIGGERED BY THE CRANK TERMINATE RELAY (R05). A DIODE ON THE SMS TERMINAL BLOCK WILL PREVENT THE VOLTAGE FROM BACKFEEDING 8
F408-AK17 GY-16-UL DI_4 LS+
INTO THE PARALLELING CONTROLS. 229-AK16 GY-16-UL 229-AK16 GY-16-UL BATT- UR-COIL PARALLELING CONTROLS
LS- LOAD SHARE LINES
1383809 G1 SHD
MOTOR STARTER ALARM:
FUEL TANK DCL SPACE HEATER G1 1UP-93
A NOTE D FIRST UP LOGIC
THE MOTOR OVERLOAD RELAY AND THE CIRCUIT BREAKER AUX CONTACT ARE WIRED IN PARALLEL, SO THAT A CLOSED CIRCUIT FROM EITHER SOURCE WILL CAUSE A MOTOR STARTER CB/OVL
OVERFLOW
OFS-BP GY-14 BATT+ 101-AK19 GY-16-UL
B
240W, 240VAC 1UP-94
(DEAD BUS ARBITRATION)
ALARM WITH DIGITAL INPUT DI05 ON THE DIGITAL I/O MODULE. FP-BP RD-14 BATT+ Y917-AK24 GY-16-UL 1UP-95
CUTOFF ENDING
FS-AI3P BU-14 AI_3+ 4
C 7 C C RESISTOR C
C FUEL CONTROL C OFS-BP GY-14 AI_3- SH 4 C-5 5 8 SH 4 C-5 C TB-HTR C
FN-BN BK-14 BATT- 6 9 L1-HTR1 RD-14 1
GENERAL: RB-BN BK-14 BATT-
THE SYSTEM INDICATES FUEL AS A PERCENTAGE OF TANK LEVEL. THE FUEL PROBE IS A RESISTANCE SENDER READ BY THE EMCP3.3 ON ANALOG INPUT 3. THE FUEL LEVEL IS DISPLAYED ON OFS-OFSB YL-14 OFS-NC 325-AK25 GY-16-UL L2-HTR2 BK-14 2
THE EMCP PANEL ON THE ENGINE INFORMATION SCREEN. TO ACCESS - PRESS THE ENGINE MONITORING BUTTON, THEN THE DOWN BUTTON TWICE. HIGH AND LOW LEVEL WARNINGS AND SHUTDOWNS GND HTR3 GN-14 3
PARALLELING CONTROLS AC/DC BOX
CAN BE PROGRAMMED WITH THE EMCP3.3. FUEL CONTROL IS NOT DEPENDENT ON ENGINE STATE OR CONTROL MODE (I.E. RUN-AUTO-STOP). FUEL + FP-BP RD-14 LR-COIL REVERSE COMPATIBILITY (LSM)
1383809
AUTO LOAD: FS-AI3P BU-14
WHILE THE CONTROL SWITCHES ARE IN THE "AUTO" AND "LOAD" POSITIONS, THE FUEL LEVEL WILL BE MAINTAINED BETWEEN 50% AND 85% AUTOMATICALLY. WHEN THE FUEL LEVEL DROPS TO A
325-AK25 GY-16-UL 321-1007
50% OR BELOW, EMCP3.3 RELAY R07 WILL TURN ON THE "LOAD RELAY" THAT WILL POWER THE FUEL PUMP MOTOR IN THE FORWARD ROTATION THAT RESULTS IN PUMPING FUEL FROM AN EXTERNAL FUEL - FN-BN BK-14 Y914-AK23 GY-16-UL
B HBR
SUPPLY INTO THE FUEL TANK. ONCE THE FUEL LEVEL REACHES 85%, THE PUMP MOTOR WILL TURN OFF AUTOMATICALLY. TB-PT 3198527 327-2161 2873295
4 7 A G*
AUTO UNLOAD:
RUPTURE SH 4 B-5 5 8 SH 4 B-5 1 UTVA-PT1 GY-16 UMR-VA F412-TC9 GY-16-UL
B
BASIN 2 UTVB-PT2 GY-16 UMR-VB F413-TC10 GY-16-UL
WHILE THE CONTROL SWITCHES ARE IN THE "AUTO" AND "UNLOAD" POSITIONS, AND WITH THE FUEL LEVEL BEING ABOVE 10%, EMCP3.3 RELAY R08 WILL TURN ON THE "UNLOAD RELAY" THAT RB-BN BK-14 6 9
3 UTVC-UPT3 GY-16 UMR-VC SH 7 C-2
WILL POWER THE FUEL PUMP MOTOR IN THE REVERSE ROTATION THAT RESULTS IN PUMPING FUEL FROM THE FUEL TANK INTO AN EXTERNAL CONTAINER. ONCE THE FUEL LEVEL DROPS TO 10% OR
4 GENVA-PT3 GY-16 GMR-VA SH 7 C-2 1 7
LEGACY PM
LOWER, THE PUMP MOTOR WILL TURN OFF AUTOMATICALLY. TO CONTINUE UNLOADING FUEL UNTIL THE TANK IS EMPTY, SEE MANUAL UNLOAD MODE BELOW. 4
5 GENVB-PT4 GY-16 GMR-VB
MANUAL:
RB-RBSA VI-14 GENVC-PT5 GY-16 GMR-VC NOTE C NOTE D NOTE C
WITH MANUAL CONTROL, THE OPERATOR HAS COMPLETE CONTROL OF WHAT LEVEL THE FUEL WILL BE LOADED TO. WHEN THE LOAD/UNLOAD SWITCH IS IN THE "LOAD" POSITION AND THE MODE B AXCT1-CTA GY-16 UMR-D1 B
B B B B B B
OFS-OFSB YL-14 AXCT2-CTB GY-16 UMR-D3
SWITCH IS HELD IN THE "MANUAL" POSITION, THE PUMP WILL BEGIN FILLING THE TANK UNTIL THE OVERFILL SAFETY SWITCH IS ACTIVATED. WHEN THE LOAD/UNLOAD SWITCH IS IN THE TBU-PT
"UNLOAD" POSITION AND THE MODE SWITCH IS HELD IN THE "MANUAL" POSITION, THE PUMP WILL BEGIN EMPTYING THE TANK. THIS MODE WILL BYPASS THE 10% LEVEL THAT AUTO MODE WOULD AXCT3-CTC GY-16 UMR-D5
1UP-93
1UP-94
1UP-95
1UP-93
1UP-94
1UP-95
OFS-OFSA OR-14 3 UMR-DN G1 G2 G*
RCE+
RCE-
RCE+
RCE-
AXCTN-CTG GY-16
LS+
LS-
SHD
TB2
LS+
LS-
SHD
TB2
TB2
197
199
198
STOP AT, SO THAT ALL THE FUEL MAY EMPTY OUT. CAUTION SHOULD BE TAKEN NOT TO RUN THE PUMP DRY; POSSIBLE PERMANENT DAMAGE TO THE PUMP COULD RESULT.
93
94
95
OVERFILL SAFETY SWITCH:
IF THE HIGH LEVEL FLOAT SWITCH IS ACTIVATED, THE LOAD RELAY WILL BE PREVENTED FROM OPERATING THE PUMP AND THE PUMP LOCKOUT LIGHT (PLL) WILL ILLUMINATE ON THE FUEL CTSB-CT
CONTROL PANEL. FUEL CAN BE REMOVED FROM THE TANK BY PLACING THE LOAD/UNLOAD SWITCH IN THE "UNLOAD" POSITION. ONCE THE FUEL LEVEL FALLS BELOW THE ACTIVATION LEVEL,
THE LOAD RELAY WILL ONCE AGAIN BE ABLE TO OPERATE THE FUEL PUMP ONCE THE SWITCH IS PLACED BACK INTO THE "LOAD" POSITION. ØA G10
317-6486 ØB
AL-C1
FUEL LEAK DETECTION SWITCH: 3E3382 3208629 ØC
THE FUEL LEAK DETECTION SWITCH (OR RUPTURE BASIN SWITCH) WILL ACTIVATE WHEN FUEL HAS LEAKED OR SPILLED OVER INTO THE FUEL CONTAINMENT LAYER OF THE DOUBLE WALLED FUEL GND
6 Y917-AL6 GY-16-UL R08-NO Y917-AK24 GY-16-UL ENDING
TANK. THIS WILL ANNUNCIATE A WARNING ON THE EMCP3.3 WITH DIGITAL INPUT 4. RESISTOR
CONNECTS TO FE-C2 2 229-AL2 GY-16-UL BATT-
DI_7
FUEL SYSTEM ALARMS: 3 G489-AL3 GY-16-UL
THE EMCP3 MONITORS FUEL LEVEL AND HAS PROGRAMMED THRESHOLDS FOR "FUEL LEVEL LOW SHUTDOWN", "FUEL LEVEL LOW WARNING", "FUEL LEVEL HIGH WARNING", AND "FUEL LEVEL HIGH FUEL CONTROL PANEL 5 G490-AL5 GY-16-UL DI_8
1 C920-AL1 GY-16-UL OFS-NO OFS-OFSA OR-14
SHUTDOWN" WITH TIME DELAYS ON ACTIVATION OF THESE EVENTS. IF A WARNING EVENT WERE TO OCCUR, THE AMBER WARNING LED WOULD FLASH AND THE EVENT DESCRIPTION CAN BE VIEWED (SH 6 F-1) 4 Y914-AL4 GY-16-UL R07-NO Y914-AK23 GY-16-UL
BY GOING TO THE EVENT LOG IN THE EMCP3. IF A SHUTDOWN EVENT WERE TO OCCUR, THE RED SHUTDOWN LED WOULD FLASH AND THE EVENT DESCRIPTION CAN BE VIEWED BY GOING TO THE
EVENT LOG IN THE EMCP3.
A A A A A A A A
SHEET 5 OF 11 SHEET 8 OF 11
SHEET 2 OF 11 DC CIRCUITS-DISTRIBUTION BOX AC CIRCUITS-PWR MOD DISTRIBUTION SHEET 11 OF 11
FOR NOTES SEE SHEET 1 FOR NOTES SEE SHEET 1 FOR NOTES SEE SHEET 1 CUSTOMER CONNECTIONS
FOR NOTES SEE SHEET 1
8 7 6 5 4 3 2 1 8 7 6 5 4 3 2 1 8 7 6 5 4 3 2 1 8 7 6 5 4 3 2 1
8 7 6 5 4 3 2 1 8 7 6 5 4 3 2 1 8 7 6 5 4 3 2 1
AC TERMINALS
J1 SPL1A-J1 RD-8 INDICATOR
L1 SPL1B-L1 RD-10 CONTINUED ON SH 4 F-8 CG-C2 2752085
N SPN-N WH-12 1552273
L2 SPL2B-L2 BK-10 (DISTRIBUTION BOX AC CIRCUITS) 1
J2 SPL2A-J2 BK-8 J977-CG3 BU-18 2
GND SPG-GND GN-10 J978-CG4 GN-18 3
GND 229-CG1 GY-16-UL 4
101-CG2 GY-16-UL 5
6 B B
B NOTE F B B B
GROUND
BUS BAR
A A
A A A A
THIS SCHEMATIC IS FOR THE 3516C XQ2000 POWER MODULE (DTO)
SHEET 3 OF 11 SHEET 6 OF 11 SHEET 9 OF 11 POWER MODULE SCHEMATIC
AC/DC BOX AND DISTRIBUTION BOX DC CIRCUITS-FUEL CONTROL AC CIRCUITS-JW RADIATOR PART #: 314-9970 CHG 03
FOR NOTES SEE SHEET 1 FOR NOTES SEE SHEET 1 FOR NOTES SEE SHEET 1
Components are shown installed on a fully operable power module.
8 7 6 5 4 3 2 1 8 7 6 5 4 3 2 1 8 7 6 5 4 3 2 1
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations