This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles

for the
Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.

Designation: D5813 − 04 (Reapproved 2012) An American National Standard

Standard Specification for

Cured-In-Place Thermosetting Resin Sewer Piping Systems1
This standard is issued under the fixed designation D5813; the number immediately following the designation indicates the year of
original adoption or, in the case of revision, the year of last revision. A number in parentheses indicates the year of last reapproval. A
superscript epsilon (´) indicates an editorial change since the last revision or reapproval.

1. Scope D790 Test Methods for Flexural Properties of Unreinforced

1.1 This specification covers cured-in-place thermosetting and Reinforced Plastics and Electrical Insulating Materi-
resin pipe (CIPP), 4 through 132-in. (100 through 3353-mm) als
equivalent diameter, for use in gravity flow systems for D883 Terminology Relating to Plastics
conveying sanitary sewage, storm water, and certain industrial D1600 Terminology for Abbreviated Terms Relating to Plas-
wastes. This specification is suited for the evaluation and tics
testing of materials used in the rehabilitation of existing pipes D1682 Methods of Test for Breaking Load and Elongation of
by the installation and cure of a resin-impregnated fabric liner. Textile Fabrics 3
D3039/D3039M Test Method for Tensile Properties of Poly-
1.2 This specification can also be extended to cover mer Matrix Composite Materials
manholes, pump stations, wetwells, vaults, storage tanks, and D3567 Practice for Determining Dimensions of “Fiberglass”
other similar structures where a cured in place liner using (Glass-Fiber-Reinforced Thermosetting Resin) Pipe and
thermosetting resin is applicable. Fittings
1.3 The values stated in inch-pound units are to be regarded D3681 Test Method for Chemical Resistance of “Fiberglass”
as standard. The values given in parentheses are mathematical (Glass–Fiber–Reinforced Thermosetting-Resin) Pipe in a
conversions to SI units that are provided for information only Deflected Condition
and are not considered standard. D4814 Specification for Automotive Spark-Ignition Engine
Fuel
NOTE 1—There are no ISO standards covering the primary subject
matter of this specification. F412 Terminology Relating to Plastic Piping Systems
F1216 Practice for Rehabilitation of Existing Pipelines and
1.4 The following safety hazards caveat pertains only to the
Conduits by the Inversion and Curing of a Resin-
test methods portion, Section 8, of this specification: This
Impregnated Tube
standard does not purport to address all of the safety concerns,
F1743 Practice for Rehabilitation of Existing Pipelines and
if any, associated with its use. It is the responsibility of the user
Conduits by Pulled-in-Place Installation of Cured-in-Place
of this standard to establish appropriate safety and health
Thermosetting Resin Pipe (CIPP)
practices and determine the applicability of regulatory limita-
F2019 Practice for Rehabilitation of Existing Pipelines and
tions prior to use.
Conduits by the Pulled in Place Installation of Glass
2. Referenced Documents Reinforced Plastic (GRP) Cured-in-Place Thermosetting
Resin Pipe (CIPP)
2.1 ASTM Standards:2
D543 Practices for Evaluating the Resistance of Plastics to 3. Terminology
Chemical Reagents
D638 Test Method for Tensile Properties of Plastics 3.1 General—Definitions are in accordance with Termi-
D695 Test Method for Compressive Properties of Rigid nologies D883 and F412. Abbreviations are in accordance with
Plastics Terminology D1600, unless otherwise indicated.
3.2 Definitions of Terms Specific to This Standard:
3.2.1 cured-in-place pipe (CIPP)—hollow cylinder or shape
1
This specification is under the jurisdiction of ASTM Committee D20 on consisting of a fabric with cured (cross-linked) thermoset resin;
Plastics and is under the direct responsibility of Subcommittee D20.23 on interior or exterior plastic tube coatings, or both, may be
Reinforced Plastic Piping Systems and Chemical Equipment.
Current edition approved Oct. 1, 2012. Published October 2012. Originally
included; this pipe is formed within and takes the shape of an
approved in 1995. Last previous edition approved in 2008 as D5813–04(2008). existing conduit or structure.
DOI: 10.1520/D5813-04R12.
2
For referenced ASTM standards, visit the ASTM website, www.astm.org, or
contact ASTM Customer Service at [email protected]. For Annual Book of ASTM
3
Standards volume information, refer to the standard’s Document Summary page on Withdrawn. The last approved version of this historical standard is referenced
the ASTM website. on www.astm.org.

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 D5813 − 04 (2012)
3.2.2 delamination—separation of coating or layers of the 5. Materials and Manufacture
CIPP, or both. 5.1 General—The resins, fabric tube, tube coatings, fillers,
3.2.3 dry spot—a fabric area of the finished CIPP which is and other materials, when combined as a composite structure,
deficient or devoid of resin. shall produce a pipe/structure that meets the requirements of
this specification.
3.2.4 fabric tube—a flexible material formed into a tubular
shape which during the installation process is saturated with 5.2 CIPP Wall Composition—The wall shall consist of a
resin and holds the resin in place during the cure. fabric tube and tube coating filled with a thermosetting
(cross-linked) resin, and if used, a filler.
3.2.5 fully deteriorated pipe—the original pipe is not struc- 5.2.1 Resin—A thermosetting polyester or epoxy resin.
turally sound and cannot support soil and live loads or is 5.2.2 Fabric Tube—This tube shall consist of one or more
expected to reach this condition over the design life of the layers of fabric that are compatible with the resin system used
rehabilitated pipe. and are capable of supporting and carrying resin. The tube
3.2.6 lift—a portion of the CIPP that has pulled away from should be capable of withstanding installation procedures and
the existing conduit wall and formed a reverse (inward) curing temperatures. Longitudinal and circumferential joints
curvature of the CIPP relative to the existing conduit. between multiple layers of a tube should be staggered to not
3.2.7 partially deteriorated pipe—the original pipe can overlap. The tube shall be fabricated to fit its final in-place
support the soil and live loads throughout the design life of the position in the original conduit, with allowance for stretch as
rehabilitated pipe. The soil adjacent to the existing pipe must recommended by the tube manufacturer.
provide adequate side support. The pipe may have longitudinal 5.2.2.1 Tube Coating—The inside or outside surface, or
cracks and some distortion of the diameter. both, of the fabric tube may be coated with a plastic flexible
material that is compatible with the tube and the resin system
3.2.8 qualification test—one or more tests used to prove the used. The coating shall allow visual inspection of the proper
design of a product; not a routine quality control test. impregnation of the tube fabric with resin.
3.2.9 quality assurance test—one or more tests used to 5.2.3 Filler—An additive which alters the thixotropic or
verify the physical properties of the CIPP. physical properties, or both, of a resin, and when incorporated
into the CIPP will not detrimentally affect its ability to meet the
3.2.10 quality control test—one or more tests used by the requirements of this specification.
manufacturer of the tube during manufacture or assembly.
3.2.11 tube coating—a plastic coating on the outside or 6. Requirements
inside surface, or both, of the fabric tube. 6.1 Fabric Tube Strength—The fabric tube, as a quality
control test, when tested in accordance with 8.4 shall have a
4. Classification minimum tensile strength of 750 psi (5 MPa) in both the
longitudinal and transverse directions.
4.1 Types of CIPP:
4.1.1 Type I—Designed to provide chemical resistance and 6.2 Workmanship—After installation, Types I, II, and III
prevent exfiltration. CIPP shall be free of dry spots, lifts, delamination of any CIPP
layers or tube coating. If any of these conditions are present,
4.1.2 Type II—Installed in a partially deteriorated existing repair the CIPP in these areas with materials compatible with
pipe or structure and is designed to provide chemical the resin system and fabric tube and in a manner acceptable to
resistance, prevent exfiltration and infiltration, and support the the purchaser, or replace the CIPP so that it meets the
external hydrostatic loads due to groundwater only (and requirements of these specifications.
internal vacuum, where applicable), since the soil and live
loads can be supported by the original conduit or structure. 6.3 Dimensions:
4.1.3 Type III—Installed in a fully deteriorated existing pipe 6.3.1 Pipe Diameters—Due to diametric shrinkage of the
or structure and designed to provide chemical resistance, CIPP during cure, the minimum allowable outside diameter of
prevent exfiltration and infiltration, and support all external Types I, II, and III CIPP should be 98 % of the inside diameter
hydraulic, soil, and live loads acting on the original conduit or of the host or mold pipe used for sampling, when measured in
structure. accordance with 8.1.1.
6.3.2 Lengths—Types I, II, and III CIPP shall be designed to
4.2 Grades of CIPP: extend the full length of the existing pipe between the access
4.2.1 Grade 1—Thermosetting polyester resin. points after installation and curing, unless otherwise required.
4.2.2 Grade 2—Thermosetting polyester resin. The cured CIPP may be cut to project beyond the ends of the
4.2.3 Grade 3—Thermosetting epoxy resin. existing pipe as required by the owner.
6.3.3 Wall Thickness—The average wall thickness of Types
NOTE 2—For the purposes of this specification, polyester includes vinyl I, II, and III CIPP shall not be less than the specified thickness.
ester resins. The minimum wall thickness at any point shall not be less than
NOTE 3—The purchaser should determine or consult the manufacturer 87.5 % of the specified thickness when measured in accordance
for the proper type and grade CIPP to be used under the installation and with 8.1.2.
operation conditions that will exist for the project in which the pipe/
structure is to be used. 6.4 Chemical Resistance Requirements:

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 D5813 − 04 (2012)
6.4.1 Specimens of each grade for use in sewer applications chaser and the supplier. These tests include the chemical
shall be evaluated in a laminate form by qualification test in requirements test in 6.4. For qualification tests, a certification
accordance with 8.2.1. The specimens shall be capable of and test report for any given combination of fabric tube type,
exposure to the solutions in Table 1 at a temperature of 73.4 6 resin grade, and filler shall be furnished when requested by the
3.6°F (23 6 2°C) with a percentage retention of flexural purchaser.
modulus of elasticity, when tested in accordance with 8.3, of at
least 80 % after one-year exposure. Flexural properties after 8. Test Methods
exposure to the chemical solution shall be based on the 8.1 Dimensions:
dimensions of the specimen after exposure. 8.1.1 Diameter—Take outside diameter measurements in
6.4.2 Specimens of each grade used in sanitary sewers shall accordance with Practice D3567 of samples prepared in
be evaluated by qualification test in accordance with 8.2.2 at a accordance with 7.2.
temperature of 73.4 6 3.6°F (23 6 2°C). The specimens shall 8.1.2 Wall Thickness—Take wall thickness measurements in
be capable of being deflected to meet the strain requirements of accordance with Practice D3567 for samples prepared in
8.2.2 without failure when exposed to 1.0 N sulfuric acid accordance with 7.2. Make a minimum of eight measurements
solution. at evenly spaced intervals around the circumference of the
6.4.3 For more specific service environments, such as in- sample to ensure that minimum and maximum thicknesses
dustrial applications, CIPP specimens shall be tested in accor- have been determined. Deduct from the measured values the
dance with 8.2.1, and a suitable resin may be selected by thickness of any plastic coatings or CIPP layers not included in
agreement between the manufacturer and the purchaser. the structural design of the CIPP. Calculate the average
6.5 Physical Properties—Types I, II, and III field-cured thickness using all measured values.
CIPP specimens when tested for quality assurance in accor- 8.2 Chemical Tests:
dance with 8.3 shall have minimum flexural modulus of 8.2.1 Test the CIPP in accordance with the testing proce-
elasticity of 250 000 psi (1724 MPa), minimum flexural dures of Test Method D543. The edges of the test specimens
strength of 4500 psi (31 MPa), and a minimum tensile strength shall be cut, left exposed, and not treated with resin.
of 2500 psi (17 MPa), or as specified, whichever is greater. 8.2.2 In accordance with Test Method D3681, test four
specimens each at the 10 and 10 000-h minimum strains, and
7. Sampling test five specimens each at the 100 and 1000-h minimum
7.1 Production Tests—The CIPP sample shall be tested as to strains given in Table 2. Consider the product qualified if all 18
the conformance of the material to the workmanship, specimens are tested without failure for at least the prescribed
dimensional, and flexural requirements of 6.1, 6.2, and 6.4. times given in Table 2 (that is 10, 100, 1000, and 10 000 h,
7.2 Sampling Techniques: respectively).
7.2.1 For each CIPP length designated by the purchaser, 8.2.2.1 Apply force to each test specimen within the pipe
CIPP samples shall be prepared in accordance with 8.1.1 of apparatus with a properly calibrated compression testing ma-
Practice F1216. chine of the constant cross-rate-of-crosshead movement type in
7.2.2 In large-diameter applications and areas with limited accordance with Test Method D695. The rate of head approach
access, CIPP samples shall be prepared in accordance with shall not exceed 0.5 in./min (12.5 mm/min). When the required
8.1.2 of Practice F1216. deflection is reached, maintain the load for a period of at least
7.2.3 For CIPPs reinforced with oriented continuous or 5 min before locking the apparatus to maintain the specimen in
discontinuous fibers with a modulus >3 × 106 psi (>20 GPa), the deflected position. Disengage the testing machine and
CIPP samples shall be prepared in accordance with 8.1.2 of transfer the test apparatus to the test area.
Practice F1216. 8.3 Physical Properties:
7.3 Qualification Tests—Sampling for qualification tests is 8.3.1 For flexural and tensile properties of samples prepared
not required unless otherwise agreed upon between the pur- in accordance with 7.2.1 and 7.2.2, the full structural wall
thickness of the CIPP samples shall be tested. Any plastic
coatings or other CIPP layers not included in the structural
TABLE 1 Chemical Resistance Test Solutions design of the CIPP may be carefully ground off of the specimen
Chemical Solution Grade 1 Grade 2 prior to testing. If the sample is irregular or distorted such that
/ Grade 3
Nitric acid, 1.0% Yes Yes
Sulfuric acid, 5.0% Yes Yes TABLE 2 Strain Corrosion Requirements
ASTM Fuel CA , 100% Yes Yes
Sodium Hydroxide, 0.5% Not Yes Time Minimum Strain, %A
Recommended
Vegatable oil Yes Yes 10 h 0.72
(cottenseed, corn, or mineral oil), 100 h 0.69
100% 1000 h 0.67
DetergentB , 0.1% Yes Yes 10 000 h 0.64
SoapB , 0.1% Yes Yes A
The strain levels listed in this table were selected to provide reasonable
A
In accordance with Specification D4814. assurance that the minimum strength of CIPP materials will be 1.5 times a service
B
In accordance with Test Method D543. strain level of 0.40 %.

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 D5813 − 04 (2012)
proper testing is inhibited, attempts shall be made to machine with 7.2.1 and 7.2.2. Specimens shall be prepared in accor-
any wall thickness from the inside pipe face of the sample. Any dance with Type I, II, and III of Fig. 1 in Test Method D638.
machining of the outside pipe face of the sample shall be done The following exceptions apply to Test Method D638:
carefully, so as to minimize the removal of material from the 8.3.3.1 For CIPP samples greater than 0.55 in. (14 mm)
outer structural wall of the sample. thick, maintain all dimensions for a Type III specimen of 0.55
8.3.2 Flexural properties shall be determined in accordance in. thick except the specimen thickness shall equal the CIPP
with Test Methods D790 (Test Method I—Procedure A) for sample thickness.
samples prepared in accordance with 7.2.1 and 7.2.2 with the 8.3.3.2 For samples prepared in accordance with 7.2.1,
following exceptions: determine tensile properties in the axial direction where the
8.3.2.1 For specimens greater than 1⁄2 in. (12.70 mm) in length of the test specimen is cut along the longitudinal axis of
depth, the width-to-depth ratio of the specimen shall be the sample.
increased to a minimum of 1:1 and shall not exceed 4:1. 8.3.4 For Samples Prepared in Accordance with 7.2.3:
8.3.2.2 For samples prepared in accordance with 7.2.1, 8.3.4.1 Tensile properties shall be determined in accordance
determine flexural properties in the axial direction where the with Test Method D3039/D3039M along both axes (longitudi-
length of the test specimen is cut along the longitudinal axis of nal and transverse) of the sample.
the sample. 8.3.4.2 Flexural properties shall be determined in accor-
8.3.2.3 For samples prepared in accordance with 7.2.1, dance with 8.3.2 along both axes (longitudinal and transverse)
orient specimens on the testing machine with the interior of the sample.
surface of the CIPP in tension. 8.4 Fabric Tube Tensile Properties—Tensile properties of
the fabric tube material shall be determined in accordance with
NOTE 4—For samples prepared in accordance with 7.2.1, the require-
ments of 8.3.2 and 8.3.3 involve the flexural and tensile testing of curved Test Method D1682 for both the longitudinal and the circum-
specimens which are the exceptions to Test Methods D638 and D790. ferential (transverse) directions.
Both flat and curved specimens have been tested with no statistical
differences among the test results. Note that samples prepared in accor- 9. Keywords
dance with 7.2.2 and 7.2.3 are flat samples. 9.1 cured-in-place pipe (CIPP); plastic pipe—thermoset;
8.3.3 Tensile properties shall be determined in accordance rehabilitation; thermosetting resin pipe; underground installa-
with Test Method D638 for samples prepared in accordance tion

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