1

191
42
40
56

130
190

159

11 127
201
126
14 30
41 53

161
192 49
160
52
63 174
60
62 61 173

73
144 70
71
197
143 72
198 128 230
194 163
193 34
32 216
31
4 5 213 132
3 227
228
227 169
131 226
212 245
200 240
225
201
164 137
163 80 239
110 168
81
238
223 237 167
222
33 236
220 134 170
136
166 111
235
50 133
135 139
92 165 249 138
90

36 260
35
91
246 172
259
103
101
258
257 16
171 17
100 256 142 18
102 19
141
20
255 51
120
250
140
2

GM 4T40E iss 10

JPAT Ltd Tel: +44 (0)1934 852772 Email: [email protected] Web: www.jpat.co.uk
 4 speed front wheel drive 1995 on GENERAL MOTORS
Daewoo Nexia, Chevrolet Cavalier & Pontiac Sunfire
Iss 13/06/00 4T40E

KITS BUSHES & BEARINGS

Master 162 01 01 126 Drive sprocket support bearing
Overhaul 162 02 01 127 Drive sprocket support bush
Friction & steel module 162 07 01 128 Output shaft sleeve
Friction only module 162 07 02 129 Stub shaft sleeve
130 Case to final drive
131 Reverse clutch
GASKETS 132 Reverse clutch
1 Valve body cover 133 Input shaft
2 Sump pan - moulded rubber 134 Direct clutch housing
3 Valve body to sepeartor plate 135 Reaction carrier shaft
4 Valve body seperator plate to holding plate 136 Reaction sun gear
5 Valve body holding plate to case 137 Input flange
138 Forward clutch support
RUBBER COMPONENTS 139 Forward clutch support
NI Accumulator lathe cut seal (3) 140 Final drive sun shaft
11 Side cover (1) 141 Forward clutch support
14 Turbine shaft to converter "O" ring (1) 142 Forward clutch support
NI Output speed sensor seal "O" ring (1) 143 Driven sprocket support bearing
16 Low reverse servo piston lip seal (1) 144 Driven sprocket support bush
17 Low reverse servo cover lathe cut seal (1)
18 2nd & 4th servo piston seal lip seal (1) THRUST WASHERS
19 2nd & 4th servo cover lathe cut seal (1) 159 Side cover to driven sprocket
NI Oil feed tube assembly seal "O" ring (8) 160 Valve body plate to drive sprocket
20 Filter grommet (1) 161 Drive sprocket to support
162 Driven sprocket to support
BONDED PISTONS 163 Support to reverse clutch
30 Second clutch piston assembly 164 Input sun shaft
31 Reverse clutch centre retainer & seal assembly 165 Reaction carrier shaft
32 Reverse clutch piston 166 Carrier shaft to shell
33 Coast piston 167 Reaction carrier to sun
34 Direct piston 162 45 01 168 Carrier assembly
35 Forward piston 169 Forward clutch hub
36 Forward clutch inner seal 170 Forward clutch
171 Forward support to park wheel
METAL CLAD SEALS 172 Differential
173 Direct & coast bearing
40 Pump 161 15 01
174 Direct & coast selective
41 Drive shaft (valve body side) (1)
42 Drive shaft (converter side) (1)
NI Manual lever shaft (1) 161 15 02 HARD PARTS
190 Pump
SHAFT SEALING RINGS 191 Pump drive shaft
192 Drive sprocket
49 Driven sprocket support (2)
193 Driven sprocket
50 Input shaft direct & coast clutch assembly (4)
194 Chain
51 Forward clutch support (2)
196 Input shaft
52 Turbine shaft to sprocket seal (1)
197 Output shaft
53 Turbine shaft to support seal (1)
198 Driven sprocket support
199 Stub shaft
CLUTCH PLATES 200 Second roller cam
60 Second clutch friction 166 x 1.85 x 36T (3) 162 11 05 201 Drive sprocket support
61 Second clutch steel 170 x 2.30 x 8T (3) 162 12 05 211 Drive sprocket retainer
62 Second clutch waved steel 212 Drive sprocket OWC assembly
63 Second clutch pressure 213 Reverse housing
216 Reverse release spring set
70 Reverse friction 135 x 1.75 x 48T (3) 162 11 04 220 Direct & coast clutch
71 Reverse steel 137 x 2.20 x 30T (3) 162 12 04 222 Coast OWC
72 Reverse waved steel 223 Coast OWC retainer
73 Reverse pressure selective 225 Input sun shaft
226 Input OWC outer race
80 Coast clutch friction 83 x 1.75 x 20T (4) 162 11 03 227 Input OWC end bearings (2)
81 Coast clutch steel (4) 162 12 03 228 Input OWC
230 Direct release spring set
90 Direct clutch friction 130 x 1.75 x 36T (4/6) 162 11 02 235 Reaction carrier shaft shell
91 Direct clutch stell 127 x 1.95 x 16T (4/6) 162 12 02 236 Reaction sun shell
92 Direct clutch pressure 237 Reaction planet assembly
238 Input sun
100 Forward clutch friction 127 x 1.75 x 30T (7) 162 11 01 239 Input planet assembly
101 Forward clutch steel 130 x 1.75 x 30T (7) 162 12 01 240 Input & reaction sun gear
102 Forward clutch pressure 245 Forward clutch hub
103 Forward clutch waved 246 Forward clutch release spring set
249 Forward housing
BRAKE BANDS 250 Final drive sun shaft
110 2nd & 4th band 255 Roller OWC assembly
111 Low brake band 256 Forward clutch support
257 Park lock ring
258 Final drive sun gear
FILTER 259 Differential assembly
120 Pick up 162 27 01 260 Final drive ring gear

TOOLS
Manual 162 33 20

JPAT Ltd Tel: +44 (0)1934 852772 Email: [email protected] Web: www.jpat.co.uk