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    Mk5 VW Golf Instrument Cluster Workshop Manual PDF

    Uploaded by

    Alex Taylor
    This document describes the instrument cluster components and functions for a Volkswagen Golf 5 2004 and Rabbit GTI 2006. It provides information on general operation, onboard diagnostics, checking and replacing the instrument cluster, and descriptions of the warning and indicator lamps. Key points include that the instrument cluster contains integrated control modules and sensors, uses LEDs for indicators that cannot be replaced individually, and requires replacement of the entire cluster for malfunctions. It also describes how to use the VAS 5051/52 diagnostic system to check and replace the cluster.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd

    Mk5 VW Golf Instrument Cluster Workshop Manual PDF

    Uploaded by

    Alex Taylor
    2K views10 pages
    This document describes the instrument cluster components and functions for a Volkswagen Golf 5 2004 and Rabbit GTI 2006. It provides information on general operation, onboard diagnostics, checking and replacing the instrument cluster, and descriptions of the warning and indicator lamps. Key points include that the instrument cluster contains integrated control modules and sensors, uses LEDs for indicators that cannot be replaced individually, and requires replacement of the entire cluster for malfunctions. It also describes how to use the VAS 5051/52 diagnostic system to check and replace the cluster.

    Original Title

    Mk5 VW Golf Instrument Cluster Workshop Manual.pdf

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    © © All Rights Reserved

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    This document describes the instrument cluster components and functions for a Volkswagen Golf 5 2004 and Rabbit GTI 2006. It provides information on general operation, onboard diagnostics, checking and replacing the instrument cluster, and descriptions of the warning and indicator lamps. Key points include that the instrument cluster contains integrated control modules and sensors, uses LEDs for indicators that cannot be replaced individually, and requires replacement of the entire cluster for malfunctions. It also describes how to use the VAS 5051/52 diagnostic system to check and replace the cluster.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    2K views10 pages

    Mk5 VW Golf Instrument Cluster Workshop Manual PDF

    Uploaded by

    Alex Taylor
    This document describes the instrument cluster components and functions for a Volkswagen Golf 5 2004 and Rabbit GTI 2006. It provides information on general operation, onboard diagnostics, checking and replacing the instrument cluster, and descriptions of the warning and indicator lamps. Key points include that the instrument cluster contains integrated control modules and sensors, uses LEDs for indicators that cannot be replaced individually, and requires replacement of the entire cluster for malfunctions. It also describes how to use the VAS 5051/52 diagnostic system to check and replace the cluster.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 10
    At a glance
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    The document discusses the components and functions of the instrument cluster, how to check its operation, and the process for replacing it.

    The instrument cluster integrates components like the instrument cluster control module, speedometer, tachometer, fuel gauge, coolant temperature gauge, and warning lamps.

    The instrument cluster operation can be checked using the output diagnostic test mode (DTM) by connecting a vehicle diagnostic system and selecting the instrument cluster function test.

    Instrument Cluster Page 1 / 9

    Volkswagen Golf 5 2004-> VW Rabbit GTI 2006-> 90 - 1

    Instrument Cluster
    General information

    The following components are integrated with the


    instrument cluster:

    „ Instrument Cluster Control Module J285

    „ Anti-theft Immobilizer Control Module J362

    „ Speedometer

    „ Tachometer

    „ Fuel gauge

    „ Engine Coolant Temperature (ECT) gauge

    „ Multifunction indicator

    „ Warning and indicator lamps, 90-1, Instrument


    cluster warning and indicator lamps, overview

    The instrument cluster also supplements various warning


    lamp displays with control module-controlled acoustic
    warnings.

    All warning and indicator lamps are Lamp Emitting Diodes


    (LEDs) which cannot be serviced separately. LED
    malfunctions require replacement of instrument cluster.
    90-1, Instrument cluster, replacing .

    Instrument clusters contain no field serviceable


    components. Malfunctions require replacement of
    instrument cluster.

    The Data Bus On Board Diagnostic Interface J533


    (Gateway) is no longer part of the instrument cluster
    electronics. Gateway functions are controlled by a separate
    control module. 97-5, Data Bus On Board Diagnostic
    Interface J533 .

    On Board Diagnostic, functions


    Instrument Cluster Page 2 / 9

    The instrument cluster is controlled by an internal


    microprocessor with On Board Diagnostic (OBD) capability.
    If malfunctions occur in monitored sensors and
    components, Diagnostic Trouble Codes (DTC) will be
    stored in memory.

    Troubleshoot instrument cluster malfunctions by


    performing OBD program using Vehicle Diagnostic, Testing
    and Information System VAS 5051/5052 in operating
    mode "Guided Fault Finding"

    Instrument cluster, checking with Output Diagnostic Test


    Mode (DTM)

    Instrument cluster operation can be checked with Output


    Diagnostic Test Mode (DTM).

    - Connect Vehicle Diagnostic, Testing and Information


    System VAS 5051/5052 97-1, VAS 5051 / 5052

    - Select operating mode "Guided Fault Finding"

    - Enter information as prompted and press ">" to confirm.

    After the DTC memory of all control modules has been


    checked:

    - Use "Go to" button to select "Function / Component


    Selection"

    - Select "Body (Repair Group 01; 27; 50-97)"

    - Select "Electrical system int/ext (Repair Group 01; 27;


    90-97)"

    - Select "01 - Self-diagnosis"

    - Select "Instrument cluster"

    - Select "Functions"

    - Select "Output Diagnostic Test Mode (DTM) instrument


    cluster"

    - Press ">" to confirm.

    - Follow tester prompts

    Instrument cluster, replacing

    The procedure "Replacing instrument cluster" includes the


    following:

    „ Should a new instrument cluster be installed in the


    vehicle, it must be coded in accordance with the
    Instrument Cluster Page 3 / 9

    market version and vehicle equipment.

    „ In order to adapt integrated anti-theft immobilizer


    functions to the Engine Control Module (ECM), data
    from ECM must be stored in the replacement
    instrument cluster.

    „ Also, an adaptation of all vehicle keys must be


    performed after installing a new instrument cluster.

    Special tools, testers and auxiliary items required

    „ Vehicle Diagnostic, Testing and Information System


    VAS 5051/5052 (VAS 5051 A version shown as
    example only)

    „ Diagnostic cable VAS 5051/6A (or length


    appropriate alternative)

    - Connect Vehicle Diagnostic, Testing and Information


    System VAS 5051/5052 97-1, VAS 5051 / 5052

    - Select operating mode "Guided Fault Finding"


    Instrument Cluster Page 4 / 9

    - Enter information as prompted and press ">" to confirm.

    After the DTC memory of all control modules has been


    checked:

    - Use "Go to" button to select "Function / Component


    Selection"

    - Select "Body (Repair Group 01; 27; 50-97)"

    - Select "Electrical system int/ext (Repair Group 01; 27;


    90-97)"

    - Select "01 - Self-diagnosis"

    - Select "Instrument cluster"

    - Select "Functions"

    - Select "Adapting / replacing instrument cluster"

    - Press ">" to confirm.

    - Follow tester prompts

    Instrument cluster, removing and installing

    Note:

    „ Before removing instrument cluster, perform work


    procedure "Replacing instrument cluster" in order to
    read data stored in control module 90-1,
    Instrument cluster, replacing .

    Removing:

    Note:

    „ It may or may not be necessary to remove the


    steering wheel or upper steering column trim in order
    to remove the instrument cluster. For clarity, steering
    wheel and trim are shown removed in the following
    illustration.

    Caution!

    „ Switch off all electrical consumers.

    „ Switch ignition off and remove ignition key.

    - Disconnect gap cover from instrument cluster and place


    on steering column
    Instrument Cluster Page 5 / 9

    Repair Manual, Body Interior, Repair Group 68, storage


    compartments, covers and panels; removing and installing
    steering column trim

    Note:

    „ In some cases the gap cover "snaps out" to allow


    removal of instrument cluster without removing the
    steering column trim.

    - Remove screws - arrows - .

    Note:

    „ The fixed electrical connection to the instrument


    cluster is disconnected automatically when the
    cluster is pulled from the instrument panel opening.

    - Pull instrument cluster from instrument panel.

    Installing:

    Install in reverse order of removal.


    Instrument Cluster Page 6 / 9

    Instrument cluster, rear view

    Note:

    „ Instrument clusters contain no field serviceable


    components. Malfunctions require replacement of
    instrument cluster.

    „ 36-pin connector
    „ Warning buzzer

    Instrument cluster warning and indicator lamps,


    overview

    Note:

    „ Applicability and layout of instrument cluster warning


    and indicator lamps are market and engine
    dependent. Some lamps illustrated here may not
    apply to USA/CDN models.

    „ Additional information:

    Owners Manual

    Wiring Diagrams Component Locations


    Instrument Cluster Page 7 / 9

    „ Malfunction Indicator Lamp (MIL)

    „ Indicates malfunction
    affecting exhaust emissions

    „ Electronic Power Control (EPC)

    „ Only vehicles with gasoline


    engine

    „ Anti-theft Immobilizer

    „ Generator (GEN) control

    „ Lamp failure

    „ Indicates failure of an
    exterior lamp

    „ Rear fog lights


    Instrument Cluster Page 8 / 9

    „ Engine coolant temperature /


    engine coolant level

    „ Brake pad wear

    „ Low washer fluid level

    „ Low fuel level

    „ Airbag / safety belt tensioner


    malfunction indicator

    „ Safety belt

    „ Anti-lock Brake System (ABS)

    „ Electronic Stabilization Program


    (ESP)

    „ Parking brake / brake system


    malfunction

    „ Cruise Control System (CCS)

    „ Daytime running lights

    „ Tire pressure monitor indicator

    „ Water in fuel

    „ Backrest lock

    „ Shift Lock

    „ Only vehicles with automatic


    transmission

    „ Engine oil level

    „ Front hood open

    „ Door open

    „ Engine oil pressure

    „ High beam

    „ Steering wheel heater

    „ Trailer flasher system

    „ Glow Plug System

    „ Only vehicles with Diesel


    engine
    Instrument Cluster Page 9 / 9

    „ Fuel filler cap

    „ Exhaust system particulate trap

    „ Power steering system (electo-


    mechanical power steering)
    Service Reminder Indicator (SRI) Page 1 / 1

    90 - 2

    Service Reminder Indicator (SRI)


    Service Reminder Indicator (SRI), resetting

    Note:

    „ SRI may not be available on all models Owners


    Manual

    Resetting SRI, where applicable

    Repair Manual, Maintenance, Repair Group 00,

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