DIESEL GENERATOR SET

PRIME
808 ekW 1010 kVA
50 Hz 1500 rpm 415 Volts
Caterpillar is leading the power generation
market place with Power Solutions engineered
to deliver unmatched flexibility, expandability,
reliability, and cost-effectiveness.

Image shown may not reflect actual package

FEATURES

FUEL/EMISSIONS STRATEGY CAT C32 ATAAC DIESEL ENGINE

• Low fuel consumption • Utilizes ACERT™ Technology
• Reliable, rugged, durable design
DESIGN CRITERIA • Four-stroke-cycle diesel engine combines
• The generator set meets transient consistent performance and excellent fuel
response and block loading steps as economy with minimum weight
per ISO 8528-5 • Electronic engine control

FULL RANGE OF ATTACHMENTS CAT GENERATOR

• Wide range of bolt-on system expansion • Matched to the performance and output
attachments, factory designed and tested characteristics of Cat engines
• Flexible packaging options for easy and cost • Industry leading mechanical and electrical design
effective installation • Industry leading motor starting capabilities
• High efficiency
SINGLE-SOURCE SUPPLIER
• Fully prototype tested with torsional analysis. CAT EMCP 4 SERIES CONTROL PANELS
• Simple user friendly interface and navigation
WORLDWIDE PRODUCT SUPPORT • Scalable system to meet a wide range of customer
• Cat® dealers provide extensive post needs
sale support including maintenance and • Integrated Control System and Communications
repair agreements Gateway
• Cat dealers have over 42+ branch stores
operating in India.
• The Cat® S•O•SSM program cost effectively
detects internal engine component condition,
even the presence of unwanted fluids and
combustion by-products.

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PRIME 808eKW 1010kVA
50 Hz 1500 rpm 415 Volts

FACTORY INSTALLED STANDARD & OPTIONAL EQUIPMENT

System Standard Options

 Single element canister type air cleaner
Air Inlet
 Service indicator
 Radiator fan with guard Jacket water heater
 Coolant drain line with valve
Cooling  Cat Extended life coolant
 Fan and belt guard
 Coolant level sensors
 Dry exhaust manifold
 Flanged faced outlets
Exhaust  Mufflers
 Stainless steel exhaust flex fittings
 Flanges
 Primary fuel filter with water separator
 Secondary fuel filters
Fuel  Fuel priming pump
 Flexible fuel lines
 Fuel cooler
 AREP excitation Oversize generators
 Class H insulation Winding temperature detector
 Class H temperature rise Anti-condensation space heater
 Random Wound Bearing temperature detector
Generator
 R450T Voltage Regulator with 3 phase sensing
 Load acceptance model (LAM)
 IP23 Protection
 Paralleling kit droop transformer
 Right side standard Power terminations can be located on
Power Termination  Bus bar the left as an option.
 Top and bottom cable entry Circuit breaker panel.
Governor  Electronic Governor – ADEM™ A4
 EMCP 4.2 Genset Controller Option for remote mounting of UIP
 User Interface panel (UIP) - rear mount
Control Panels
 Voltage and Speed adjust
 Emergency Stop Push-button
 Lubricating oil and filter
 Oil drain line with valves
Lube  Fumes disposal
 Gear type lube oil pump
 Lube oil level indicator (dip stick)
 Formed steel welded base
Mounting
 Anti-vibration mounts(shipped loose)
 24 volt starting motor(s)
Starting/Charging  Batteries with rack and cables
 45 amp charging alternator
 Right-hand service
 Paint - Caterpillar Yellow (except rails and
General radiators that are gloss black)
 SAE standard rotation
 Flywheel and Flywheel housing - SAE No. 0

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 PRIME 808eKW 1010kVA
50 Hz 1500 rpm 415 Volts

SPECIFICATIONS

GENERATOR CAT EMCP 4 SERIES CONTROL PANELS

Frame size.................................................................DSG62L EMCP 4 controls including:

- Run / Auto / Stop Control
Excitation.......................................................……...........Self - Speed and Voltage Adjust
- Engine Cycle Crank
Pitch........................................................................……. 2/3 - 24-volt DC operation
- Environmental sealed front face
Number of poles...................................................................4 - Text alarm/event descriptions

Number of bearings.......................................Double bearing Digital indication for:

- RPM
Number of leads...................................................................4 - DC volts
- Operating hours
Insulation............…………….....……………………...Class H - Oil pressure (psi, kPa or bar)
- Coolant temperature
IP rating..............................……………...........................IP23 - Volts (L-L & L-N), frequency (Hz)
- Amps (per phase & average)
Alignment.........................................................Close coupled - ekW, kVA, kVAR, kW-hr, %kW, PF

Warning/shutdown with common LED indication of:

Overspeed capability - % of rated.........................…….120%
- Low oil pressure
- High coolant temperature
Wave form deviation (line to line)........……...…………… 2%
- Overspeed
- Emergency stop
Droop transformer...............….…………………....... Standard
- Failure to start (overcrank)
- Low coolant temperature
Voltage regulator…………….…….3 Phase sensing with LAM
- Low coolant level
Voltage regulation.........….…………………..Less than +/- 1% Programmable protective relaying functions:
- Generator phase sequence
Telephone Influence Factor.............................. Less than 50 - Over/Under voltage (27/59)
- Over/Under Frequency (81 o/u)
Harmonic Distortion...........….............................Less than 4% - Reverse Power (kW) (32)
- Reverse reactive power (kVAr) (32RV)
CAT DIESEL ENGINE - Overcurrent (50/51)

C32 TA, V-12, 4-stroke-cycle watercooled diesel Communications:

- Six digital inputs (4.2 only)
Bore ……............................................... 145.00 mm (5.71 in) - Four relay outputs (Form A)
- Two relay outputs (Form C)
Stroke ……............................................ 162.00 mm (6.38 in) - Two digital outputs
- Customer data link (Modbus RTU)
3 - Accessory module data link
Displacement ...................................... 32.10 L (1958.86 in )
- Serial annunciator module data link
Compression ratio....................................................... 15.0:1 - Emergency stop pushbutton

Compatible with the following:

Aspiration...........................................................................TA
- Digital I/O module
- Local annunciator
Fuel system.......................................Electronic unit injection
- Remote CAN annunciator
TM - Remote serial annunciator
Governor type.......................................................ADEM A4

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PRIME 808eKW 1010kVA
50 Hz 1500 rpm 415 Volts

TECHNICAL DATA

Open Generator Set - 1500 rpm / 50 Hz / 415 Volts DM9957

Low fuel consumption

Coolant to aftercooler
Coolant to aftercooler to temp max 49°C
Generator Set Performance   
Genset Power Rating @ 0.8 pf 1010 kVA
Genset Power Rating with fan 808 ekW
Fuel Consumption
100% Load with fan 207.5 L/hr
75% Load with fan 156.8 L/hr
50% Load with fan 109.3 L/hr
Cooling System 1
3
Air flow (max @ rated speed for radiator arrangement) 1027 m /min
Air flow restriction(system) 0.12kPa
Engine Coolant capacity with radiator / exp. tank 190 L
Engine coolant capacity 55L
Radiator / Heat exchanger coolant capacity 135 L
Inlet Air
Combustion air inlet flow rate 62.2 m3/min
Exhaust System
Exhaust stack gas temperature 498.3° C
Exhaust gas flow rate 166.2 m3/min
Exhaust flange size (internal diameter) 203.2 mm
Exhaust system backpressure (maximum allowable) 10 kPa
Heat Rejection
Heat rejection to coolant (total) 301 kW
Heat rejection to exhaust (total) 749 kW
Heat rejection to aftercooler 155 kW
Heat rejection to atmosphere from engine 108 kW
Heat rejection to atmosphere from generator 33 kW
Alternator 2
Motor starting capability@30% voltage dip 1800 skVA
Frame DSG62L
Temperature Rise 125° C
Lube system
Sump refill with filter 99 L

1
For ambient and altitude capabilities consult your Cat dealer. Air flow restriction (system) is added to existing restriction from
factory.
2
Generator temperature rise is based on a 40° C (104° F) ambient.

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PRIME 808eKW 1010kVA
50 Hz 1500 rpm 415 Volts

RATING DEFINITIONS AND CONDITIONS

Meets or Exceeds International Specifications: Ratings are based on SAE J1349 standard conditions.
ISO 3046, ISO 8528, IEC60034-1, IS4722 These ratings also apply at ISO 3046 standard
conditions
Prime – Output available with varying load for an
unlimited time. Average power output is 70% of the Fuel Rates are based on fuel oil of 35º API [16º C (60º
prime power rating. Typical peak demand is 100% of F)] gravity having an LHV of 42 780 kJ/kg when used at
prime rated ekW with 10% overload capability for 29º C and weighing 838.9 g/liter.
emergency use for a maximum of 1 hour in 12 hours.
Overload operation cannot exceed 25 hours per year. Additional ratings may be available for specific customer
Prime power in accordance with ISO3046. requirements, contact your Cat representative for details.

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PRIME 808eKW 1010kVA
50 Hz 1500 rpm 415 Volts

DIMENSIONS

Package Dimensions
Note: For reference only- do not use
Length 4425 mm
for installation design. Please
Width 1875 mm contact your local dealer for exact
Height 2212 mm weight and dimensions.
Weight 8880 kg (General Dimension Drawing
81591220)

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©2014 Caterpillar
All rights reserved.

Materials and specifications are subject to change without notice.

The International System of Units (SI) is used in this publication.

Source: India Sourced CAT, CATERPILLAR, their respective logos, "Caterpillar Yellow," the “Power
LEHE0300-02 (01-14) Edge” trade dress as well as corporate and product identity used herein, are
trademarks of Caterpillar and may not be used without permission.

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