Reclaimer Chain

Download as pdf or txt
Download as pdf or txt
You are on page 1of 4

Reclaimers

Designed to transfer the coal stock pile to


the Coal Handling Pre-Plant (CHPP) or to
the Coal Loading Facility these machines
are operational critical to any CHPP.
Demands for product availability and higher
feed rates require the power transmission
components to exceed the industry standards
now and into the future.
Operating conditions like this require the
best in design and innovation and
TSUBAKI is the proven name in the field
for delivery on performance and increased
profitability to the bottom line.
For these machines TSUBAKI has designed
their made-to-order Stack Reclaimer Chain.
With a wide variety of options, these chains
are specifically designed and manufactured
to meet the unique challenges of your
operation. To help battle against potential dust
build up between bushes and rollers, TSUBAKI
is proud to introduce the improved anti-dust
capabilities for the Bearing Roller Conveyor
Chain. Also widely utilized are TSUBAKI’s
highly customizable Large Scale Conveyor
Chains. With a wide variety of base materials,
corrosive resistant coatings, attachments and
rollers, TSUBAKI is confident we have a Large
Size Conveyor Chain that can meet the unique
challenges of your mining site.

23
TSUBAKI Surface Mining

Stack Reclaimer Chains

Stack Reclaimers are popular when heavy industrial processes require that large storage
piles of raw material are necessary. Reclaimer chain and flight assemblies function like
scraper conveyors, less the trough, with flight blades that push material toward a belt feeding
conveyor. The reclaimer conveyor’s chain with digging flights are supported by rails and
structure which span over or across the pile being reclaimed for transfer to plant processes.
Chain for this demanding application should provide the longest service life to achieve the
best overall value. Chain must have large bearing areas, high hardnesses and deep case
depths to provide the best performance. TSUBAKI engineers have used these principles
while retrofitting many reclaiming conveyors with chain and sprockets, achieving service life
which is longer than O.E.M. chains. For the superior value and performance, TSUBAKI Chain
is your best choice.
Note that due to their complex requirements, reclaimer chains are normally manufactured on
a made-to-order basis, designed and manufactured to meet the specific unique requirements
of each site. Please contact your local TSUBAKI representative to obtain certified prints for
design and construction.

Improved Anti-Dust Capabilities Anti-Dust Specs


3x the wear life of Bearing Roller Conveyor Chain Standard Specs Grease
Roller Nipple
TSUBAKI’s Bearing Roller Conveyor Chain Anti-Dust Specification solves the problem
of dust causing early wear between bushes and rollers that afflicts standard conveyor chains. Shuts Out
- Exhibits the same performance and efficiency of the Bearing Roller Conveyor Chain, even in Dust!
dusty environments.
- Same dimensions as standard R or F rollers and RF Conveyor Chains

RECLAIMERS
Special
Please contact your local TSUBAKI representative for further details. Construction Seal

Large Size Conveyor Chains

Along with the above mentioned Stack Reclaimer Chain, TSUBAKI is proud to offer its large
line up of highly customizable Large Size Conveyor Chains. As these conveyor chains are
highly customizable, with a variety of materials and corrosion resistant coatings, attachments,
and roller types available to match the unique conditions of your mining site, we here at
TSUBAKI are confident that our Large Size Conveyor Chains can meet any challenges your
site has to offer. Furthermore, because many of our innovative products are a direct result of
GA2 Attachment
answering specific challenges presented by our customers, please do not hesitate to contact
your local Tsubakimoto representative if your mining site has unique challenges other chains
just can’t stand up to.
Please refer to the following pages for information regarding chain base material, corrosion
resistant coatings, as well as types of attachments and rollers available.

Features and Benefits


- Made to order custom chains to suit individual applications,
and customized upgrades for problem applications.
- Specialized materials and heat treatment applications for every pitch size.
- Matched chain and sprocket assemblies for smooth chain operation. K3 Attachment
- Specialized coatings for corrosion resistance, enhancing chain life
and reducing maintenance costs.
- Special lube ports and greasing ports for easy maintenance and longer wear life.
- Outboard bearing rollers to reduce wear to the base chain roller.
- Special sealing arrangements for harsh environments to improve wear life.

24
Reclaimers – Large Size Conveyor Chains
TSUBAKI’s Wide Selection of Large Size Conveyor Chains
Tsubaki Conveyor Chain is made from carbon steel, high tensile structural steel, or stainless
steel ( 300 / 400 Series ) parts to satisty any application.

General DT Series
Use
Conveyor Our most
versatile chain. Increased Functionality Increased Tensile Strength
Chains

Wear GT Series AT Series


Resistant/
Heavy Duty Wear resistance between the bush Twice the tensile strength of the
Conveyor and roller is better than the DT Series. DT Series, with wear resistance
Chains between bush and roller,
wear resistant link plates.

CT Series BT Series
Increased wear resistance between Increased wear resistance between
pin and bush. Ideal for conveying pin and bush. Ideal for conveying
cement and other wear inducing cement and other wear inducing
materials. materials.

Corrosion MT Series
Resistant
Series Pin and bush are made of 400 Series
stainless steel, and the roller of high
tensile structural steel. The MT Series
has increased wear resistance
between bush and roller.

RT Series YT Series
Pin, bush, and roller are made of The pin, bush, and roller are
400 Series stainless steel, increasing made of SUS400 stainless steel
corrosion resistance. Link plates for increased corrosion resistance.
are made of carburized steel. The link plate is made of high tensile
structural steel. Higher tensile strength
than the RT Series.

DS Series (formerly NT Series) GS Series (formerly PT Series)


High wear resistance thanks to the Has 1.6x the tensile strength of the
anti-corrosion/hardening properties NT Series.
of 400 Series stainless steel.

SS Series (formerly ST Series)


Corrosion, heat, and cold resistance thanks to 300 Series stainless steel.

NEP Series
Raises the corrosion resistance of general use
and wear resistant/heavy duty conveyor chain. (Coated Conveyor Chain)

25
TSUBAKI Surface Mining

Attachment Types
Attachments can be placed at any link spacing.

Standard Attachments (A1, A2, K1, K2, GA2, GA4)


Standard attachments are both economical and versatile.

A Attachments
A attachments have a bent link plate on one side. They are referred to as A1, A2, or A3 A1 Attachment
attachments, depending on the number of bolt holes.
*TSUBAKI may send an A3 attachment for some A1 attachment orders. Contact a Tsubaki representative for more information.

K Attachments
K attachments have a bent link plate on both ends. They are referred to as K1 or K2
attachments, depending on the number of bolt holes.
*TSUBAKI may send a K3 attachment for some K1 attachment orders. Contact a Tsubaki representative for more information. K2 Attachment

GA Attachments
GA attachments have holes in the link plate itself. They are referred to as GA2 or GA4
attachments, depending on the number of bolt holes.

Please note that other non-standard attachments and special “Out Board Roller” (OBR)

RECLAIMERS
bearings are available. Furthermore, special sealed roller (OBR) long life rollers to suit highly
contaminated areas are also available upon request. Please contact your local GA4 Attachment
Tsubakimoto representative for more details.

Roller Types
TSUBAKI Conveyor Chains use three basic roller types. R Roller

1. R Rollers
R Roller
The outside diameter of the roller is larger than the height of the
link plate.Tsubaki's most basic, versatile roller type. It has a large
allowable load and low frictional resistance. F Roller

Flange

2. F Rollers
There is a flange on the roller, attached on the T-pin side, that acts
F Roller
as a guide. Flange rollers are a simple way to prevent side
oscillation. They are perfect for rough usage conditions and regular T-Pin

slat conveyance. Be careful when using K attachments, as the


attachment area may contact the roller flange.
S, M, N Roller

3. S, M, and N Rollers
These rollers are effective in alleviating the shock and wear the
chain would normally suffer during sprocket engagement. S, M and N Roller
S Rollers : The outside diameter of the roller is smaller than the height of the link plate.
M Rollers : The outer diameter of the M Roller is slightly larger than that of the S Roller.
N Rollers : The roller diameter of the M and N rollers are the same, but the pin diameter is larger,
increasing its strength. (RF26200N and above)

26

You might also like