RE15302
RE15302
RE15302
Hägglunds CB
RE 15302
Edition: 12.2017
Replace: EN693-18h
2011
Features Contents
11 Modification *)
00-99
12 Design
Standard 00
Special index *) 01-99
3 Fluid connections
A1 C1
T1 T1
D1 D3
D4
F2
F3
D2 F1
T2
T3
T4 T4
A2 C2
DD00087594
DD00087674 DD00087674
Fig. 3: Connection side of the motor Fig. 4: Shaft side of the motor
T3 Test connection G 1/4" Used to measure pressure and/or temperature in drain oil.
F1, F2 Flushing connections G 1/4" For flushing of radial lip seal. Normally plugged.
F3 Flushing connection G 1/2" For flushing of axial bearing and motor case.
4 Technical data
Metric US
T⋅n T⋅n
Output power P= (kW) on driven shaft P= (hp) on driven shaft
9549 5252
Power P = kW hp
Output torque T = Nm lbf·ft
Specific torque Ts = Nm/bar lbf·ft/1000 psi
Rotational speed n = rpm rpm
Required pressure p = bar psi
Pressure loss ∆pl = bar psi
Charge pressure pc = bar psi
Flow rate required q = l/min gpm
Total volumetric loss ql = l/min gpm
Displacement Vi = cm3/rev in3/rev
Mechanical
ηm = 0,98 1)
efficiency
1) Not valid as starting efficiency
Frame size
Weight
Motor with splines kg 705 1060 1115 1445 1770
Motor with shaft coupling kg 800 1160 1290 1620 2340 4)
Frame size
p
Nm/bar cm3/rev kNm rpm kW
bar
Maximum Maximum
Maximum Maximum
Specific torque Displacement operating operating
torque 1) speed
Frame size Nominal size pressure 2) power 3)
p
lbf·ft/1000 psi in3/rev lbf·ft rpm hp
psi
4.4 Recommended charge pressure 4.4.2 The motor working in braking mode
The hydraulic system must be such that the motor will Required charge pressure at the inlet port is according
recieve sufficient charge pressure at the charge pressure to diagram. See Fig. 5 and Fig. 6.
port. This applies to all types of installations.
DD00090230
Fig. 5: Recommended charge pressure for motor workning in braking mode, Hägglunds CB 280, 2-port connection.
Valid for oil viscosity 40 cSt.
-
-
DD00087686
Fig. 6: Recommended charge pressure for motor workning in braking mode, Hägglunds CB 280, 4-port connection.
Valid for oil viscosity 40 cSt.
-
DD00090231
Fig. 7: Recommended charge pressure for motor workning in braking mode, Hägglunds CB 400 to CB 560, 2-port connection.
Valid for oil viscosity 40 cSt.
-
-
DD00090232
Fig. 8: Recommended charge pressure for motor workning in braking mode, Hägglunds CB 400 to CB 560, 4-port connection.
Valid for oil viscosity 40 cSt.
-
-
-
-
-
-
-
DD00090235
Fig. 9: Recommended charge pressure for motor workning in braking mode, Hägglunds CB 840, 2-port connection.
Valid for oil viscosity 40 cSt.
-
-
-
-
-
DD00090236
Fig. 10: Recommended charge pressure for motor workning in braking mode, Hägglunds CB 840, 4-port connection.
Valid for oil viscosity 40 cSt.
-
-
-
-
-
DD00090239
Fig. 11: Recommended charge pressure for motor workning in braking mode, Hägglunds CB 1120, 2-port connection.
Valid for oil viscosity 40 cSt.
-
-
-
-
DD00090240
Fig. 12: Recommended charge pressure for motor workning in braking mode, Hägglunds CB 1120, 4-port connection.
Valid for oil viscosity 40 cSt.
DD00087414
DD00087416
DD00087417
DD00087418
DD00087419
DD00087421
DD00087422
DD00087429
DD00087430
DD00087431
DD00087432
DD00087433
DD00087441
DD00087442
DD00090243
DD00090244
DD00087450
DD00087451
DD00087454
DD00087458
DD00087462
DD00087472
DD00077356
20
18
250
16
14 200
0
28
0
0-
24
28
12
0-
28
CB
CB
10 150
8
100
6
4
50
2
0 0
0 10 20 30 40 50 60 70 80
Speed [rpm]
DD00087699
20
18
250
0
16
28
0
0-
24
28
0-
14 200
28
CB
12
10 150
8
100
6
4
50
2
0 0
0 10 20 30 40 50 60 70 80
Speed [rpm]
DD00087702
20
18
250
16
0
00
0
0
28
36
24
32
0-4
0-
0-
0-
0-
40
40
14
40
40
40
200
CB
CB
CB
CB
Pressure loss [bar]
12
10 150
8
100
6
4
50
2
0 0
0 10 20 30 40 50 60 70 80 90 100 110
Speed [rpm]
DD00087703
20
18
250
0
0
0
0
36
16
32
24
28
0-4
0-
0-
0-
0-
40
40
40
40
40
14
CB
CB
CB
CB
200
Pressure loss [psi]
Pressure loss [bar]
12
10 150
8
100
6
4
50
2
0 0
0 20 40 60 80 100 120 140
Speed [rpm]
DD00087704
20
18
250
16
14 200
12
10 150
8
100
6
4
50
2
0 0
0 10 20 30 40 50 60
Speed [rpm]
DD00087705
20
18
250
16
14 200
12
10 150
8
100
6
4
50
2
0 0
0 10 20 30 40 50 60 70
Speed [rpm]
DD00087706
20
18
250
16
14 200
12
150
10
8
100
6
4
50
2
0 0
0 5 10 15 20 25 30 35 40
Speed [rpm]
DD00087707
20
18
250
16
14 200
Pressure loss [psi]
Pressure loss [bar]
12
10 150
8
100
6
4
50
2
0 0
0 5 10 15 20 25 30 35 40 45 50
Speed [rpm]
DD00087709
20
18
250
16
14 200
12
10 150
8
100
6
4
50
2
0 0
0 5 10 15 20 25
Speed [rpm]
DD00087710
20
18
250
16
14 200
12
150
10
8
100
6
4
50
2
0 0
0 5 10 15 20 25 30 35
Speed [rpm]
DD00087712
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
DD00087713
Notice!
Higher case oil viscosity increases the motor rating life considerably.
Reduced temperature in the motor case, increase rating life for the motor.
G1/4", Flushing
connection F2
Orifice ⌀ 1 mm
Charge pressure
Charge pressure
4.10 Flushing
c ⋅ phigh ⋅ n ⋅ Vi
Flushing of motor case E1 = (kW)
600 ⋅ 1000
The CB motors have very high overall efficiency, and they
are frequently used in applications with high power.
q1 ⋅ phigh
To avoid high temperature in the case, the losses generated E2 = (kW)
in the motors must be cooled away. High temperature gives 600
lower viscosity and this gives reduction in basic rating life
and max allowed power for the motor. c ⋅ phigh ⋅ n ⋅ Vi
E1US (hp)
Flushing flow inlets, see Fig. 50 and Fig. 51. 1714 ⋅ 231
For continuous duty the motors must be flushed when the
shaft power exceed the following max power: q1 ⋅ phigh
E2US (hp)
1714
Table 8: Maximum motor power without flushing
7 ⋅ 250
E2 = = 2.9 kW (3.9 hp)
600
q flushing = 3.4 · (E1 + E2 - Heat transmitted to air) = 3.4 · (2.1 + 2.9 - 0.9) = 14 l/min
q flushing US = 0.67 · (E1US + E2US - Heat transmitted to air) = 0.67 · (2.8 + 3.9 - 1.2) = 3.7 gpm
DD00087808
Fig. 52: External leakage
K
1.5
1.0
0.5
4.13 Freewheeling
1-3 bar PC
The rotating part of the motor (cylinder block with piston
and cam roller) can now rotate on its main bearings wit-
hout any pumping of oil, as the piston with cam rollers have
lost any contact with the cam ring. See Fig. 54. DD00077405
Notice!
It is not allowed for the pistons to extend
back to the camring, until the motor has
DD00075541
reached a complete standstill.
Fig. 54: Freewheeling
50
13
65
45 12
60
11
40 55
Freewheeling > 150 rpm only for 10
emergency use* 50
Power loss (kW), Case flow (l/min)
35
9
45
30 6
20
Required case 25 5
pressure 2.5 bar
15 20 4
Power loss
15 3
10
Required case pressure Required case
1.0 bar 10 2
pressure 1.5 bar
5
5 1
0 0 0
0 50 100 150 200 250 300 350 400
Speed (rpm)
DD00089889
Fig. 56: Power loss freewheeling, oil viscosity 40 cSt (187 SSU)
Notice!
Freewheeling will require exchange of oil in the housing to
prevent overheating.
DD00087811
l = Lever length
DD00087814
Fig. 58: Permissable external dynamic loads Hägglunds CB 280
DD00087817
DD00087819
DD00087813
Torque arm mounted motor.(Figure and diagram are not scaled to each other).
Viscosity 40 cSt/187 SSU, speed 10 rpm.
DD00087820
DD00087821
DD00087823
DD00087827
DD00087828
DD00087829
Fig. 67: Permissible external static load Hägglunds CB 1120
The figures refers to 40 cSt viscosity, and moment of inertia When the theoretical flow needed to rotate the motor is
36 kgm2 (850 lb·ft2). in the same order of magnitude or less than the leakage
flow there is a risk for speed variation. Friction losses in
the motor will increase at low speed due to reduced oil
film thickness. Any variation in these friction losses may
result in speed variation.
Exemple:Presume: nav = 1 rpm and pmax = 200 bar • Smooth operation at low speed is enhanced by a
nav = 1 gives i = 0,1 (see Fig. 68) and A = 1 · 0,1 = 0,1 rpm. constant flow source, like a flow control valve or
Obtained amplitude value shall be reduced to two decimals. a small pump that is not operating in its lower
nmax = 1,0 + 0,1 = 1,1 displacement range.
nmin = 1,0 - 0,1 = 0,9
Compressibility of hydraulic oil volume between
flow source and motor and deformation of hoses
may also result in speed variation, especially if the
natural frequency of the hydraulic system and the
load is close to each other.
DD00090251
6 Increased robustness
Option 0:
CB has un-coated piston assemblies and DLC-coated piston
rings as standard.
Option C:
DLC-coated piston assemblies shall always be used in the
following cases:
- If operating speed ≤3rpm
- If operating parameters (eg. viscosity) are unclear
V-ring
Ø 110.5 mm
O-ring [4.350 in]
DD00087834
8 Dimensions / Interface
8.1 Dimensions
DD00087852
Dimensions
Splines Shrink disk
mm in mm in
D1 Pitch diameter 742 29.21 742 29.21
D2 Outer diameter 782 30.79 782 30.79
D4 Guide diameter 680 26.77 680 26.77
D5 Spline size DIN 5480 N200 x 5 x 30 x 38 x 9H - -
D6 Shrink disk diameter - - 405 15.94
L1 Total length Without through hole 494 19.45 603 23.74
L2 Length to hollow shaft 130 16.38 227 8.94
L3 Length to spline end 6 0.24 - -
L4 Length to spline 76 2.99 - -
L5 Protruding length of screws 36 1.42 36 1.42
For dimensional drawings CB 280, see chapter 12: Related documents
DD00087853
Dimensions
Splines Shrink disk
mm in mm in
D1 Pitch diameter 742 29.21 742 29.21
D2 Outer diameter 782 30.79 782 30.79
D4 Diameter of guide edge 680 26.77 680 26.77
D5 Spline size DIN 5480 N200 x 5 x 30 x 38 x 9H - -
D6 Shrink disk diameter - - 440 17.32
L1 Total length Without through hole 612 24.09 729 28.70
L2 Length to hollow shaft 189 7.44 237 9.33
L3 Length to spline end 40 1.57 - -
L4 Length to spline 135 5.31 - -
L5 Produting length of screws 38 1.50 38 1.50
For dimensional drawings CB 400, see chapter 12: Related documents
DD00087854
Dimensions
Splines Shrink disk
mm in mm in
D1 Pitch diameter 870 34.25 870 34.25
D2 Outer diameter 940 37.01 940 37.01
D3 Screw hole 26 1.02 26 1.02
D4 Guide diameter 800 31.50 800 31.50
D5 Spline size DIN 5480 N260 x 5 x 30 x 50 x 9H - -
D6 Shrink disk diameter - - 520 20.47
L1 Total length Without through hole 662 26.06 576 22.68
L2 Length to hollow shaft 298 11.73 381 15,00
L3 Length to spline end 124 4.88 - -
L4 Length to spline 244 9.61 - -
L6 Thickness of mounting ring 35 1.38 35 1.38
DD00087858
Dimensions
Splines Shrink disk
mm in mm in
D1 Pitch diameter 870 34.25 870 34.25
D2 Outer diameter 940 37.01 940 37.01
D3 Screw hole 26 1.02 26 1.02
D4 Guide diameter 800 31.50 800 31.50
D5 Spline size DIN 5480 N260 x 5 x 30 x 50 x 9H - -
D6 Shrink disk diameter - - 520 20.47
L1 Total length Without through hole 780 30,71 874 34.41
L2 Length to hollow shaft 298 11.73 381 15,00
L3 Length to spline end 124 4.88 - -
L4 Length to spline 244 9.61 - -
L6 Thickness of mounting ring 35 1.38 35 1.38
DD00087859
Spline
Dimensions
Splines
mm in
D1 Pitch diameter 870 34.25
D2 Outer diameter 940 37.01
D3 Screw hole 26 1.02
D4 Guide diameter 800 31.50
D5 Spline size DIN 5480 N260 x 5 x 30 x 50 x 9H
L1 Total length Without through hole 897 35.31
L2 Length to hollow shaft 297 11.69
L3 Length to spline end 123 4.84
L4 Length to spline 243 9.57
L6 Thickness of mounting ring 35 1.38
9 Mounting alternatives
DD00090256
Features
DD00087934 DD00087935
Fig. 77: Flange mounted motor with splines and low radial load Fig. 78: Flange mounted motor with splines to avoid high radial
from driven shaft. load from driven shaft.
Spline
Frame size CB 280 CB 400 CB 560 CB 860 CB 1120
Designation: Standard DIN 5480 W200x5x30x38x9H W260x5x30x50x9H
DD00089488
O-ring delivered
with the motor. Note!
Hydraulic oil must be filled
for spline lubrication to
eliminate wear.
CB 280 R939002612
CB 400 R939002613
CB 560 R939002614
CB 840 R939002615
Data
Max depth in water is 70 meter.
DD00087905
No water against
the radial seal.
DD00087938
Stressrelieving
groove
DD00058217 DD00058218
Fig. 82: Shaft end, normally loaded Fig. 83: Shaft end, heavily loaded
Design of driven shaft end on normally loaded shaft Design of driven shaft end on heavily loaded shaft.
In drives with only one direction of rotation and/or load where Where the driven shaft is heavily loaded and is subject to high
the stresses in the shaft are moderate, the shaft can be plain. stresses, for example for changes in the direction of rotation
and/or load, it is recommended that the driven shaft should
have a stress relieving groove.
Table 19: Shaft recommendations Table 20: Threads for assembly tool (plain shaft)
Dim CB 280 CB 400 CB 560/840/1120 Measures Dimensions, threads for assembly tool
-0,014 -0,015 -0,017 D M20 UNC 5/8"
mm ø180 ø200 ø260
-0,054 -0,061 -0,069 E >17 mm 0,67 in >13,5 mm 0,53 in
A
-0,00055 -0,00059 -0,00067
F 25 mm 0,98 in 22 mm 0,87 in
in ø7,0866 ø18,1102 ø10,2362
-0,00215 -0,00240 -0,00272
G 50 mm 1,97 in 30 mm 1,18 in
mm 106 117 153
B
in 4,17 4,61 6,02
Table 21: Recommended material in the shaft
mm 174 194 254
C Drive Steel with yield strenght
in 6,85 7,64 10,00
Unidirectional drive Relmin = 300 N/mm2
Note! The dimensions are valid at +20 °C (68 °F) Bidirectional drives Relmin = 450 N/mm2
10 Accessories
Mounting alternatives
Dimensions, techical data, order code and material ID for
torque arms, see separate data sheet: RE 15355
Torque arm
Torque arm
+ For spline shaft on For plain shaft on
driven machine driven machine
(spline motor) (coupling motor)
Mounting kit
Fig. 84: Single ended torque arm mounting for spline shaft Fig. 85: Single ended torque arm mounting for plain shaft
Features Features
▶▶ Easy mounting i.e. no alignment problems. ▶▶ Easy mounting i.e. no alignment problems.
▶▶ Quick mounting of motor to driven shaft ▶▶ Simplified machining of customer shaft.
▶▶ Robust torque-transmitting. ▶▶ Controlled external forces on driven shaft.
▶▶ Controlled external forces on driven shaft.
▶▶ Space saving. i.e. close mounting to the driven machine.
Torque arm
+
Torque arm Plain shaft on
For spline shaft on
driven machine
driven machine
Mounting kit (spline motor)
Fig. 86: Double ended torque arm mounting for spline shaft Fig. 87: Double ended torque arm mounting with plain shaft
Features Features
▶▶ Easy mounting i.e. no alignment problems. ▶▶ Easy mounting i.e. no alignment problems..
▶▶ Quick mounting of motor to driven shaft ▶▶ Simplified machining of customer shaft.
▶▶ Robust Torque-transmitting. ▶▶ Reduction of external forces on driven shaft.
▶▶ Reduction of external forces on driven shaft.
DD00087924
Features Description
▶▶ Easy inspection of motor condition The flushing set is basically a magnetic plug installed in
▶▶ Early detection of potential failures the drain line. By regularly inspecting the magnetic plug
a malfunction of the hydraulic motor can be detected and
corrected and a total breakdown can be avoided. It can be
used for HägglundsCB 280 to CB 1120.
Pin 1 - Ub
Connection
Pin 2 – 4-20 mA output
DD00070291
DD00089490
Sensor
DD00090261
Sensor
DD00090262
Features Description
▶▶ Possibility with through hole Speed sensing unit, Hägglunds SPDC, is a digital incremen-
▶▶ Slim design fully integrated in motors. tal encoder using magnetic sensing technology.
▶▶ Non-contact, wear free sensing system
▶▶ Possibility to read directions of rotation from sensor The sensor generates two square wave signals with 90°
▶▶ 1856 pulses per revolution for good speed control possi- phase shift for detection of speed and direction of rotation.
bility
▶▶ Protection class IP67
DD00087917
Features Description
▶▶ ATEX/IECEx approved Digital incremental hollow shaft sensor with torque arm
▶▶ 1000 and 3600 pulses per revolution for good speed mounting.
control possibility.
Recommendations:
▶▶ Possibility to read directions of rotation from sensor
1000 pulses for speed 6 rpm and above.
▶▶ Sensor is equipped with zero pulse
3600 pulses for speed below 6 rpm.
▶▶ Protection class IP65
▶▶ Optional cable set with juction box to simplify
connection
Ø 110.5 mm
[4.350 in]
DD00080520
Fig. 96: Inductive speed sensor SPDE with trough hole unit
Features
▶▶ Non-contact, wear free system The sensor is mainly intended for speed indication.
▶▶ Robust design Direction of rotation cannot be indicated.
▶▶ ATEX/IECEx -version available
▶▶ Through hole version available Mounting is done by replacing a plug on the motor with the
▶▶ 40 pulses per revolution sensor and tighten to 35 Nm.
Description To order:
Material ID
Two types of sensors are available.
Standard type R939002764
• The standard type has a PNP output for direct driving
ATEX/IECEx type R393054489
of load or digital input.
• The ATEX/IECEx type (explosion proof) needs an
isolation amplifier outside explosive area.
10.6 Valves
10.6.2 Counter balance valve, VCBCA 480. 10.6.1 Counter balance valve, VCBCA 1000.
DD00090269 DD00090266
For technical data, see document nr: RE 15378 For technical data, see document nr: RE 15379
Features Features
The VCBCA 480 valve is designed for Hägglunds motors and The VCBCA 1000 valve is designed for Hägglunds motors
provides counter balance function on one or both motor and provides counter balance functions on the motor high
lines depending on the configuration. The maximum pressure line and straight through connection on the motor
operating pressure is 350 bar (5076 psi) and maximum charge pressure line. The maximum operating pressure is
flow 480 l/min (127 gpm). 350 bar (5076 psi) and maximum flow 1000 l/min (264
gpm).
P Px Cx C
P C
910
920
A C
Am Cm
Am Cm
DD00076176 DD00076214
Fig. 97: Hydraulic circuit VCBCA 480 00 00 A Fig. 98: Hydraulic circuit VCBCA 1000 00
10.6.3 Cross-over valves, COCB 700 and COCB 1000 10.6.4 Constant tension valve, CTCA 1000
DD00090271 DD00090273
For technical data, see document nr: RE 15376 For technical data, see document nr: RE 15377
Features Features
DD00074805 DD00075297
Fig. 99: Hydraulic circuit COCB 1000 1 Fig. 100: Hydraulic circuit CTCA 1000
Bosch Rexroth AB, RE 15302, Edition: 12.2017
Radial piston hydraulic motor | Hägglunds CB 71/80
10.6.5 Free circulation valve with freewheeling, 10.6.6 Freewheeling valve VFWCB 600
VFCCA 1000
DD00090274 DD00090275
For technical data, see document nr: RE 15381 For technical data, see document nr: RE 15380
Features Features
DD00076443
DD00076119
Fig. 101: Hydraulic circuit VFCCA 1000 H Fig. 102: Hydraulic circuit VFWCB 600
10.6.7 Four-way valve, V4WCA 1000 10.6.8 Hydraulic quick stop valve, VQCB 800
DD00090276 DD00090277
For technical data, see document nr: RE 15382 For technical data, see document nr: RE 15375
Features Features
The V4WCA valve is designed for Hägglunds motors and The VQCB 800 valve is designed for Hägglunds motors and
provides four way directional and flow control of the motor. provides quick stop for a roll mill rolls without stopping the
The flow is controlled proportional by external pilot pres- electric motor and without any need of mechanical brake.
sure applied to ports X1 and X2. The valve includes a A very short braking time is possible due to the small
counter balance function on the motor pressure line. moment of inertia and quick response from hydraulic valve.
Maximum operating pressure is 350 bar (5076 psi) and Maximum operating pressure is 350 bar (5076 psi) and
maximum flow 1000 l/min (264 gpm). maximum flow 800 l/min (211 gpm).
.
The valve is available in one configuration:
V4WCA-1000 including adapter
DD00076474 DD00057836
Fig. 103: Hydraulic circuit V4WCA 1000 Fig. 104: Hydraulic circuit VQCB 800
Features Description
▶▶ Robust design, industrial HD design The brakes are designed for industrial applications together
▶▶ Possibility for on – off sensor with Hägglunds CB motors. The brake is made for dry
▶▶ Torque range between 48 – 160 kNm operation of the discs and is not allowed for hanging load
applications. BICA brakes are designed to be mounted on
motors CB 280 - CB 1120. The brake is designed to be used
as parking brake only.
ØC
2±1
E
Surfaces to be greased D Surfaces to be greased
before mounting. before mounting.
ØB
ØB
E D
A
Features Description
▶▶ Protects the motor main seal To protect the main seal, a kit with a v-ring can be mounted
▶▶ Designed for harsh and marine environments on the motors.
▶▶ Elongate the life time of the main sealings The kit is made for motors with splines and standard shrink
disk coupling or hydraulic shrink disk.
11 Circuit design
DD00077068
Things to consider:
1. Level of charge pressure.
2. Case drain flow
3. Filter
4. Cooler
DD00077074
Things to consider:
1. Counter pressure required minimum 2 bar to ensure
recommended charge pressure.
2. Cross over relief valves for reduction of pressure
spikes.
3. Anticavitation valves.
4. Return line filter.
5. Case flushing
6. Cooler
12 Related documents
Speed sensor explosion proof, Hägglunds SPDB 2 with mounting set RE 15352 Data Sheet
Disc brake for Compact motors, Hägglunds BICA RE 15366 Data Sheet
Hydraulic quick stop valve, Hägglunds VQCB 800 RE 15375 Data Sheet
Cross-over valve, Hägglunds COCB 500, COCB 1000 RE 15376 Data Sheet
Bosch Rexroth AB The data specified above only serve to describe the product.
895 80 Mellansel, Sweden As our products are constantly being further developed, no statements con-
Tel: +46 (0) 660 870 00 cering a certain condition or suitability for certain application can be derived
Fax: +46 (0) 660 871 60 from our information. The information given does not release the user from
[email protected] the obligation of own judgement and verification. It must be remembered
www.boschrexroth.com that our products are subject to a natural process of wear and aging.