Borehole Submersible Pumps
Borehole Submersible Pumps
Borehole Submersible Pumps
CIRIS
BOREHOLE SUBMERSIBLE PUMPS
CONTENTS
HMS СIRIS PUMPS: GENERAL DESCRIPTION
Application.........................................................................................................................................................2
Operating conditions.........................................................................................................................................2
Technical data....................................................................................................................................................2
Design features: submersible pumps................................................................................................................2
Design features: submersible motors................................................................................................................2
Reliability............................................................................................................................................................3
Performance range............................................................................................................................................3
Pump series designation....................................................................................................................................3
Features, Advantages, Benefits.........................................................................................................................4
General assembling drawing: submersible pump............................................................................................5
General assembling drawing: submersible motor............................................................................................6
Material selection..............................................................................................................................................7
ACCESSORIES
Pipe adapters...................................................................................................................................................57
Thread adapters..............................................................................................................................................58
CABLE SELECTION...........................................................................................................................................66
Diameter range (inches) ......................... 6, 8, 10, 12 —— Reliable and easy in operation and service
PERFORMANCE RANGE
H, m
640 1. CRS 6-4
2. CRS 6-6,5
3. CRS 6-10
8-16
4. CRS 6-16
320 5. CRS 6-25 6-10 8-25 10-65
6. CRS 8-16 6-6,5 6-16
7. CRS 8-25 8-40
12-250
8. CRS 8-40 10-120
160 9. CRS 8-65
6-4 6-25 8-65
10. CRS 10-65
10-160
11. CRS 10-120
12-200
12. CRS 10-160
80 13. CRS 12-160
12-160
14. CRS 12-200
15. CRS 12-210
10-100
16. CRS 12-250
40
20
10
2 3 4 5 6 7 8 10 20 30 40 50 70 100 Q, m3/h 300
CRS 8 - 25 / 10 - 22 ssi
Pump series: HMS Ciris
Capacity, m3/h
Number of stages
Material*
* Options (if applicable): ssi - stainless steel impeller ssp - stainless steel pump
1. Bolt
2. Washer
3. Strap
4. Shaft
5. Key
6. Spring ring
7. Non-return valve
8. Ring
9. Sealing ring
10. Discharged head
11. Stage casing
12. Ring
13. Bolt
14. Washer
15. Washer
16. Bearing
17. Ring
18. Diffuser
19. Ring
20. Spacer
21. Impeller
22. Diaphragm
23. Wearing ring
24. Diaphragm cover
25. Bushing
26. Diffuser
27. Motor adapter
28. Strainer
29. Key
30. Coupling
1. Lockin ring
2. Diaphragm cover
3. Diaphragm
4. Screw
5. Washer
6. Bottom
7. Screw
8. Washer
9. Revers thrust bearing
10. O-ring
11. Lower bearing casing
12. Ring
13. Winding fixator
14. Sleeve bearing
15. Plug
16. O-ring
17. Upper bearing casing
18. Washer
19. Mechanical seal cover
20. Screw
21. Washer
22. Sand protector
23. Stud sealing
24. Mechanical seal
25. O-ring
26. Cable nut
27. Cable sealing
28. Cable sealing
29. Cable sealing
30. Stud
31. Lock ring
32. Thrust ring
33. Stator
34. Key
35. Rotor
36. Ring
37. Thrust journal
38. Thrust bearing
39. Screw
40. Lock nut
41. Screw
42. Key
43. Plate
MATERIAL SELECTION
Pump Motor
Model
Impeller Diffuser Stage casing Shaft Casing Bearing housing
CRS 6 – 4
CRS 6 - 6.5
Thermoplastic
resin armored Thermoplastic
CRS 6 – 10
with stainless resin
steel
CRS 6 – 16
CRS 6 - 25
Thermoplastic
resin armored Thermoplastic
CRS 8 - 16
with stainless resin
steel
CRS 8 - 25
Stainless steel; Thermoplastic
AISI 316 resin
CRS 8 - 40
Cast iron
AISI 316 AISI 420 AISI 316 with powder
Thermoplastic coating
resin armored Thermoplastic
CRS 8 - 65
with stainless resin
steel
Thermoplastic
CRS 10 - 65
resin
CRS 10 - 100
CRS 10 - 120
CRS 10 - 160
AISI 316
CRS 12 - 160 AISI 316
CRS 12 - 200
CRS 12 - 210
CRS 12 - 250
The information in this section provides the efficiency and reliability depends on consistency
recommendations on selection, installation and of its components operation (Fig. 1).
operation of the submersible pumps in the most
efficient way, avoiding the most typical mistakes THE MAIN PARAMETERS OF THE PUMP
and significantly reducing the number of failures.
—— Q-H curve to show head vs. capacity relation
H
Head curve
duty point
system feature
Hst
0,7Qoper. Q oper. 1,2Qoper. Q
operation range
Ƞ Pump efficiency
Ƞ
Ƞoper.
P2 Pump consumed P2
power
P2oper.
WATER SUPPLY SYSTEM PARAMETERS Finding the operating point within that range
provides the most efficient operation. Fulfilling
The water supply system feature shows the this requirement enables pump operation with
relation between its hydraulic resistance and high efficiency and reliability.
the fluid consumption. The system includes a set
of tanks, pipes, valves and filters which the liquid
DUTY POINT
goes through to a pump and from the pump
to consumer. Each of these elements has their Duty point is determined by intersection of the
own hydraulic features that collectively represent system and pump curves (Fig. 2). The intersection
the system’s feature. point is called the duty point. One of the main
Pumps efficiency is primarily determined by their conditions in а pump selection is to provide the
correct selection, which is with taking into account preferred operating range of 70-120% of nominal
all process specifics. Therefore, energy efficient capacity.
operation is based on the best match of pump
and system features so the operating point would
stay in the performance range of pump.
Duty point
Н Pump feature
5
2 3 4
Нd
±0,00
Performance range
hf
Н static
Нf
Н install
Static level
Dynamic level
0 Qpump Q
1
Efficiency
Min level not less 1m
1 - Borehole pump
2 - Control panel Efficiency curve
3 - Pressure gauge Pump
4 - Valve
5 - Open tank
efficiency
1m
6 - Well filter
6
Qpump Q
Fig. 2. The pump and the water supply system installation features
—— Required capacity and head values Pump diameter shall correspond to the inner
—— Well (borehole) data or ones got by measurement:
diameter of the well albeit the certain min.
clearance between motor casing surface
1. Internal well diameter (Tab. 1) and inside well diameter is required (Tab. 2).
2. Static water level
3. Well yield (or output) 2-nd stage. Determining the pump capacity
4. Dynamic water level (pumping water level)
Pumps shall be selected so that well yield would
to correspond with well yield
exceed the nominal capacity by at least 25%
5. Well screen/filter depth (Tab. 3).
6. Chemical composition and solids content
Table 1. Corresponding diameters of the borehole pipe casing (well) and pumps
Borehole pipe casing/well inner diameter, not less, mm 98 150 199 250 301
O, inches 4 5 6 8 10 10,12 12
Q, m3/h 1.5 2.5 4.0 6.5 10.0 6.5 10.0 6.5 10.0 16.0 25.0 16.0 25.0 40.0 65.0 65.0 100.0 120.0 160.0 210 250
Table 3. Well yield vs. HMS Ciris pumps nominal capacity range
3-rd stage. Determining required pump head Dynamic head of system characteristic
Duty point is determined by the system Dynamic head is determined by losses in the
characteristic: pipeline and takes the form of quadratic
dependence: hf (Q) = k∙Q2
where
k – loss coefficient that depends on losses
System characteristic consists of two parts: static along the pipeline and elements resistances
and dynamic heads. (valves, manifolds, valves, adapters, etc.).
That relation is shown as parabola on chart.
Static head of system characteristic
where
S – level lowering according to the spe-
cific well yield chart, m
Hst – static water level, m
Upper value: Flow rate, m/sec. Lower value: Losses per every 100 m of a straight steel pipe
Capacity Relative drift diameter/ outer diameter x wall thickness / internal diameter, mm
dN 25 dN 32 dN 40 dN 50 dN 65 dN 80 dN 100 dN 125 dN 150 dN 200
m3/h L/min L/sec 33.5х3.2 42.3х3.2 48х3.5 60х3.5 76х3.5 89х3.5 108х3.5 133х4.5 159х4.5 219х5
27.1 35.9 41.0 53 69 82 101 124 150 209
0.48 0.27 0.21
1 16.67 0.28
1.91 0.48 0.25
0.77 0.44 0.34 0.20
1.6 26.67 0.44
4.63 1.14 0.59 0.17
0.96 0.55 0.42 0.25
2 33.33 0.56
7.08 1.73 0.90 0.25
1.20 0.69 0.53 0.31 0.19
2.5 41.67 0.69
10.85 2.63 1.36 0.38 0.11
1.44 0.82 0.63 0.38 0.22
3 50.00 0.83
15.40 3.72 1.91 0.54 0.15
1.69 0.96 0.74 0.44 0.26 0.18
3.5 58.33 0.97
20.74 4.99 2.56 0.71 0.19 0.08
1.93 1.10 0.84 0.50 0.30 0.21
4 66.67 1.11
26.86 6.44 3.30 0.91 0.25 0.11
3.13 1.78 1.37 0.82 0.48 0.34 0.23
6.5 108 1.81
69.25 16.39 8.34 2.28 0.61 0.26 0.09
3.85 2.20 1.68 1.01 0.59 0.42 0.28 0.18
8 133 2.22
104.10 24.54 12.45 3.39 0.90 0.38 0.14 0.05
2.74 2.10 1.26 0.74 0.53 0.35 0.23
10 167 2.78
37.92 19.19 5.19 1.37 0.58 0.21 0.08
3.29 2.52 1.51 0.89 0.63 0.42 0.28 0.19
12 200 3.33
54.18 27.38 7.38 1.94 0.82 0.29 0.11 0.04
4.39 3.37 2.01 1.19 0.84 0.55 0.37 0.25
16 267 4.44
95.38 48.07 12.88 3.36 1.41 0.50 0.18 0.07
4.21 2.52 1.49 1.05 0.69 0.46 0.31
20 333 5.56
74.53 19.88 5.17 2.16 0.76 0.27 0.11
5.26 3.15 1.86 1.31 0.87 0.58 0.39 0.20
25 417 6.94 115.71 30.76 7.96 3.31 1.15 0.41 0.16 0.03
30 500 8.33 3.78 2.23 1.58 1.04 0.69 0.47 0.24
44.00 11.34 4.70 1.63 0.58 0.23 0.04
35 583 9.72 4.41 2.60 1.84 1.21 0.81 0.55 0.28
59.59 15.32 6.33 2.19 0.78 0.30 0.06
40 667 11.11 5.04 2.97 2.10 1.39 0.92 0.63 0.32
77.53 19.89 8.20 2.84 1.01 0.39 0.07
50 833 13.89 6.30 3,71 2.63 1.73 1.15 0.79 0.40
120.48 30.80 12.68 4.36 1.54 0.59 0.11
65 1083 18.06 4.83 3.42 2.25 1.50 1.02 0.53
51.63 21.19 7.26 2.55 0.97 0.18
80 1333 22.22 5.94 4.21 2.77 1.84 1.26 0.65
77.80 31.86 10.89 3.81 1.45 0.27
100 1667 27.78 7.43 5.26 3.47 2.30 1.57 0.81
120.99 49.47 16.87 5.88 2.22 0.42
120 2000 33.33 6.31 4.16 2.76 1.89 0.97
70.92 24.13 8.39 3.17 0.59
140 2333 38.89 7.36 4.85 3.22 2.20 1.13
96.23 32.70 11.35 4.27 0.79
160 2667 44.44 8.42 5.55 3.68 2.52 1.30
125.38 42.56 14.75 5.54 1.02
180 3000 50.00 6.24 4.14 2.83 1.46
53.71 18.59 6.97 1.28
200 3333 55.56 6.93 4.60 3.14 1.62
66.16 22.87 8.57 1.57
220 3667 61.11 7.63 5.06 3.46 1.78
79.91 27.60 10.33 1.89
240 4000 66.67 8.32 5.52 3.77 1.94
94.95 32.78 12.26 2.23
260 4333 72.22 9.01 5.98 4.09 2.11
111.29 38.39 14.35 2.61
6.44 4.40 2.27
280 4667 77.78 40.45 16.60 3.01
6.90 4.72 2.43
300 5000 83.33 50.96 19.02 3.45
Upper value: Flow rate in m/sec. Lower value: Loss per every 100 m of a straight plastic pipe
Capacity Outer diameter x wall thickness / internal diameter, mm
where
Vaccum – hydraulic accumulator volume, liters
a – number of start/stop for pump,
per hour
Qmax – max. pump capacity, liters/min*
P(on) – cut-on pressure, bar
P(off) – cut-off pressure, bar
P(gas) – initial pressure in the accumulator
air chamber, bar
The obtained value is rounded upwards to the
nearest value of available hydraulic accumulator
volume range.
*1 liter/min = 0,06 m3/h
If the required pump capacity is higher than For stable operation the pump suction strainer shall
the borehole (well) yield then a dry running sensor be below dynamic water level at least by 1 meter.
shall be applied. In this case the pump will operate The installation level must be measured from
in a interrupted mode. Number of start/stop the pump inlet. The motor bottom level must be
per hour and interval between them shall be
at least 1 m above the well filter. Failure to do
taken into consideration accordingly to the pump
so carries the risk of large amount of sand ingress
manual.
and increased wear of the pump.
Possible well defects such as pipe misalignment, Discharge pipe diameter shall be equal to
poor quality of weld, well curvature may make discharge nozzle diameter or differ insignificantly.
the pump installation difficult or even impossible. It shall be noted that rising pipes with less inner
Therefore, if there are doubts in well serviceability diameter have increased friction losses. Though
a check-up of the corresponding diameters
application of the rising pipes with increased
is recommended before the pump installation.
inner diameter is impractical due to higher cost
Please follow the requirements of the pump of the pipes. In selecting discharge pipe diameter
manual during installation. the liquid flow-rate shall remain within 1.5 - 3.0 m/s.
Н geo
2 3 4
±0,00
Н geo
Н static
H dyn
Н instrall
Н geo
Dynamic level
p tank
1
Min level not less 1m
1 - Borehole pump
2 - Control panel
3 - Pressure gauge
1m
4 - Valve
5 - Well filter
5
Нd
Input data:
Water is supplied from the well into the water
tower located 20 m above the well. (Fig. 4). In accordance with the reference book head
Required pump capacity = 40 m3/h. Height losses of DN 80 valve is 0.09 m; head losses of pipe
from the ground level to the top water level bend DN 80 is 0.07 m. Dynamic head losses:
in the water tower tank = 15 m. Water tower
is located 100 m away from the well. Static
water level in the well = 30 m. Level lowering
S = 10 m according to the specific yield chart
at 40 m3/h. Pipes are made of steel. Static head will be:
Н geo
5
h stat
20 m
2 3 4
±0,00
Н static
H dyn
Н instrall
Dynamic level
1
Min level not less 1m
1 - Borehole pump
2 - Control panel
3 - Pressure gauge
4 - Valve
1m
6
Fig. 4. Example 1
In the catalogue we select the pumps with the In our case we would select CRS 8-40/6-15 pump.
max efficiency at this head value. On the head At 40 m3/h capacity provides 90 m head.
curve we need to find the operating point
and the closest pump curve (Fig. 5).
H, m
320
8-40/16
CRS 8-40
300
8-40/15
280 8-40/14
8-40/13
260
8-40/12
240
220 8-40/11
200 8-40/10
8-40/9
180
8-40/8
160
8-40/7
140
120
8-40/6
100 8-40/5
80 8-40/4
60 8-40/3
8-40/2
40 8-40/1
20
0 4 8 12 16 20 24 28 32 36 40 44 Q (m³/h) 52
η (%)
80
70 η
60
50
40
30
20
10
0 4 8 12 16 20 24 28 32 36 40 44 Q (m³/h) 52
Dynamic water level will be at hdyn= 45 m. At Q = 8 m3/h and D=40.8 mm the flow-rate
Proceeding from recommended flow-rate will approximately make 1.7 m/s. According to
1.5 - 3 m/s we need to select pipeline diameter the Table 5 head loss will be 8.87 m per every
from the Table 5. As plastic pipeline has lower 100 m of the pipeline. Pipeline length = 45 m.
hydraulic resistance than steel pipelines we Local losses are negligible compared to losses
then can choose lower diameter, even lower per length at vertical section and also
than pump outlet diameter. Proceeding from compared to head and accumulator pressure.
recommended flow-rate 1.5 - 3 m/s we would
select D = 40.8 mm from the Table 5.
If there are no other unaccounted losses then pump with 94.9 m head would be needed.
2 3 4 5 6
Н static
Н instrall
H dyn
Discharge
Dynamic level
1 - Borehole pump
Min level not less 1m
2 - Control panel
3 - Pressure gauge
4 - Pressure sensor
1m
5 - Valve
6 - Hydraulic accumulator
7 - Well filter
Fig. 6. Example 2
Pump operation with variable speed drives In this case start / stop control of required number
has become very common recently though of pumps installed in parallel connection would
it cannot always cut power consumption. Their be the most effective.
use would be most beneficial in systems
Therefore significant optimization of power
with dominant dynamic part, i.e. with friction
consumption lays within system feature and its
losses in pipelines and valves (Fig. 7).
change over time.
Use of VSD in a system with predominant static
part (Fig. 8) leads to significant efficiency drop
if capacity changes.
80
H, m
55%
60%
n=2900 rpm 65% System curve
60%
40
Efficiency
H static
20
0
0 100 200 300 400 500
Q, m /h3
DISCHARGE
SUCTION
Fig. 7. Pump operation in system with predominant friction losses in case of speed control
H, m 80
55%
60%
n=2900 rpm 65% System curve
60%
40
Efficiency
20
DISCHARGE
0
0 100 200 300 400 500
Q, m3/h
SUCTION
Fig. 8 Pump operation in system with predominant static part in case of speed control
BOREHOLE PUMPS OPERATION This problem may occur both at the construction
WITH FREQUENCY INVERTERS stage (Fig. 9-12) and during operation if system
features change.
In operation with frequency inverters the following
requirements should be complied with: The following below is typical in this case:
—— For efficient motor cooling the capacity —— real current consumption is significantly
shall be at least 20% of nominal capacity higher than nominal
defined on Q-H curve. For example, CRS 6-10 —— frequent triggering of the control panels
nominal capacity = 8 m3/h. Pump usually under condition that control panel complies
is controlled by pressure. Capacity may fall with the pump parameters
below a specified level therefore the flow —— frequent pump starts/stops
sensor (switch) is recommended to be
installed to switch off the motor in case of Pump operation in that mode may lead to:
capacity drop below the operational range.
—— higher water turbidity and sand content,
—— Temperature sensor (to switch off motor filter clogging and water quality deterioration
at temperature higher than 70 oC) is —— increased power consumption at decreased
recommended to be installed to protect efficiency
the motor winding from overheating,
—— motor overheating
blowing and breakdown.
—— motor winding breakdown
—— If a cable connecting the pump unit and
—— wear resistance from floating impellers
the inverter is quite long then the output
filters are recommended to be installed: dv/dt Throttling control with valves leads to excessive
filters or sine wave filters for reducing motor power loss due to friction.
insulation stress and protect from high voltage
pulses, premature wear and breakdown. 2. Pump operation at a lower capacity results in:
Recommendations of appropriate filters —— inadequate cooling and eventually motor
installation should be checked with the
overheating
variable drive manufacturer.
—— increased wear of bearings due to insufficient
Head Head
Excessive
head pump Actual Operation
Operation duty point Required pump range
range
Actual
Required pump duty point
Deficient
head pump
Required
Required duty point
duty point
Q1 Q2 Capacity Q2 Q1 Capacity
Power Efficiency
Q1 Q2 Capacity Q2 Q1 Capacity
Fig. 9. Pump operation with excessive head Fig.10. Pump operation with deficient head
Head Head
Actual
duty point Operation
Operation Estimated Pump curve range
range system curve
Pump curve
Actual Actual
duty point system curve
Required
duty point
Required
duty point Actual Estimated
system curve system curve
Q1 Q2 Capacity Q2 Q1 Capacity
Power Efficiency
Q1 Q2 Capacity Q2 Q1 Capacity
Fig.11. Pump operation at a higher capacity Fig.12. Pump operation at a lower capacity
A
The pump diameter should be selected in a way
to keep the liquid velocity at least 0.2 m/s.
S=π(D²-d²)/4
Pump diameter is selected according to required
capacity:
flow direction
min.velocity:
V=0.2 m/s
d
where
D – well diameter, m
d – pump diameter, m
D
A
Q – pump capacity, m3/h
v – average liquid velocity, m/s
5. Pipe selection of lower diameter 8. Poor quality of supply voltage and absence
Use of pipes of lower diameter than size of discharge of control panels
nozzle (thread or flanged) for saving purpose Direct connection to the power supply does not
results in major loss due to friction and increase help to protect the motor from the most typical
of required head. The required liquid flow causes of failure such as current unbalance,
presumably could not be reached at that. phase reversal, under/overvoltage, etc.
9. Built-in non-return valve dismantling
6. Cable selection of smaller cross-section
Leads to pump parts experiencing water hammer
Selecting cross-section lower than recommended when pump stops. Besides, after each start
will lead to significant voltage drop which would the pump is running to fill the pipeline.
affect the motor and cause overheating.
10. Absence of instrumentation
7. Pump capacity exceeds well yield. That leads Instrumentation and sensors (water level, pres-
to dry running operation, which will cause: sure, flow rate, voltage, current, number
—— motor overheating of starts/stops and time of pump operation, etc.)
provide valid data on the pump operation
—— rapid wear of bearings
and system features for monitoring and timely
—— increased corrosion intervention into pump operation.
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CRS 12-160
CRS 10-100 CRS 12-200
CRS 10-120 CRS 12-210
CRS 10-65 CRS 10-160 CRS 12-250
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A
L
H (m)
220
6-4/16 CRS 6-4
200
6-4/15
180 6-4/14
6-4/13
160 6-4/12
6-4/11
140
6-4/10
120 6-4/9
6-4/8
100
6-4/7
80 6-4/6
60
40
20
50 0.30
40 0.25
P2
30 0.20
20 0.15
10 0.10
0.05
0 0.5 1 1.5 2 2.5 3 3.5 4 4.5 5 Q (m³/h) 6
0 0.2 0.4 0.6 0.8 1.0 1.2 1.4 Q (l/s) 1.6
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A
L
H (m)
350 6-6.5/27
6-6.5/26 CRS 6-6.5
6-6.5/25
6-6.5/24
300 6-6.5/23
6-6.5/22
6-6.5/21
6-6.5/20
250 6-6.5/19
6-6.5/18
6-6.5/17
6-6.5/16
200
6-6.5/15
6-6.5/14
6-6.5/13
6-6.5/12
150
6-6.5/11
6-6.5/10
6-6.5/9
100 6-6.5/8
6-6.5/7
6-6.5/6
50
0 1 2 3 4 5 6 7 8 Q (m³/h) 10
0 0.2 0.4 0.6 0.8 1.0 1.2 1.4 1.6 1.8 2.0 2.2 Q (l/s) 2.8
η (%) P 2 (kW)
70 0.45
η
60 0.40
P2 0.35
50
40 0.30
30 0.25
20 0.20
10 0.15
0.10
0 1 2 3 4 5 6 7 8 Q (m³/h) 10
0 0.2 0.4 0.6 0.8 1.0 1.2 1.4 1.6 1.8 2.0 2.2 Q (l/s) 2.8
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A
L
H (m)
240
6-10/15
180 6-10/14
6-10/13
160
6-10/12
140 6-10/11
6-10/10
120 6-10/9
6-10/8
100
6-10/7
80 6-10/6
60 6-10/5
6-10/4
40 6-10/3
6-10/2
20
0 1 2 3 4 5 6 7 8 9 10 11 12 13 Q (m³/h) 15
0 0.2 0.4 0.6 0.8 1.0 1.2 1.4 1.6 1.8 2.0 2.2 2.4 2.6 2.8 3.0 3.2 3.4 3.6 Q (l/s) 4.2
η (%) P2 (kW)
80 η 0.60
70 0.55
60 0.50
P2
50 0.45
40 0.40
30 0.35
20 0.30
10 0.25
0.20
0 1 2 3 4 5 6 7 8 9 10 11 12 13 Q (m³/h) 15
0 0.2 0.4 0.6 0.8 1.0 1.2 1.4 1.6 1.8 2.0 2.2 2.4 2.6 2.8 3.0 3.2 3.4 3.6 Q (l/s) 4.2
H (m)
450
6-10/37
6-10/36 CRS 6-10
430 6-10/35
6-10/34
410 6-10/33
6-10/32
390 6-10/31
370 6-10/30
6-10/29
350 6-10/28
6-10/27
330
6-10/26
310
6-10/25
290
6-10/24
270 6-10/23
6-10/22
250 6-10/21
6-10/20
230
210
190
170
150
0 1 2 3 4 5 6 7 8 9 10 11 12 13 Q (m³/h) 15
0 0.2 0.4 0.6 0.8 1.0 1.2 1.4 1.6 1.8 2.0 2.2 2.4 2.6 2.8 3.0 3.2 3.4 3.6 Q (l/s) 4.2
η (%) P2 (kW)
80 η 0.60
70 0.55
60 P2 0.50
50 0.45
40 0.40
30 0.35
20 0.30
10 0.25
0.20
0 1 2 3 4 5 6 7 8 9 10 11 12 13 Q (m³/h) 15
0 0.2 0.4 0.6 0.8 1.0 1.2 1.4 1.6 1.8 2.0 2.2 2.4 2.6 2.8 3.0 3.2 3.4 3.6 Q (l/s) 4.2
G
õõõ õõõõõ
õõ
õõ õõõ õõõõõ
õõ
õõõ õõõõõ
õõ
õõ õ
õ
õ
õ
õ õ õ
õõ
A
L
H (m)
180
CRS 6-16
6-16/16
160
6-16/15
6-16/14
140
6-16/13
120 6-16/12
6-16/11
6-16/10
100
6-16/9
6-16/8
80
6-16/7
6-16/6
60
6-16/5
6-16/4
40 6-16/3
6-16/2
20
0 2 4 6 8 10 12 14 16 18 Q (m³/h) 22
0 0.5 1.0 1.5 2.0 2.5 3.0 3.5 4.0 4.5 5.0 Q (l/s) 6.0
η (%) P2 (kW)
80 0.70
η
70 0.65
60 P2 0.60
50 0.55
40 0.50
30 0.45
20 0.40
10 0.35
0.30
0 2 4 6 8 10 12 14 16 18 Q (m³/h) 22
0 0.5 1.0 1.5 2.0 2.5 3.0 3.5 4.0 4.5 5.0 Q (l/s) 6.0
H (m)
320
CRS 6-16
6-16/30
300
6-16/29
6-16/28
280
6-16/27
6-16/26
260
6-16/25
6-16/24
240
6-16/23
6-16/22
220
6-16/21
6-16/20
200
6-16/19
6-16/18
180 6-16/17
160
140
120
100
0 2 4 6 8 10 12 14 16 18 Q (m³/h) 22
0 0.5 1.0 1.5 2.0 2.5 3.0 3.5 4.0 4.5 5.0 Q (l/s) 6.0
η (%) P2 (kW)
80 0.70
η
70 0.65
60 0.60
P2
50 0.55
40 0.50
30 0.45
20 0.40
10 0.35
0.30
0 2 4 6 8 10 12 14 16 18 Q (m³/h) 22
0 0.5 1.0 1.5 2.0 2.5 3.0 3.5 4.0 4.5 5.0 Q (l/s) 6.0
G
õõõ õõõõõ
õõ
õõ õõõ õõõõõ
õõ
õõõ õõõõõ
õõ
õõ õ
õ
õ
õ
õ õ õ
õõ
A
L
CRS 6-25/20-18.5 DAP 6-18.5 18.5 144 2210 1304 906 117 +
CRS 6-25/21-18.5 DAP 6-18.5 18.5 144 2260 1354 906 119
CRS 6-25/22-18.5 DAP 6-18.5 18.5 144 2310 1404 906 120
CRS 6-25/23-18.5 DAP 6-18.5 18.5 144 2360 1454 906 121
H (m)
250
CRS 6-25
6-25/23
6-25/22
6-25/21
6-25/20
200
6-25/19
6-25/18
6-25/17
6-25/16
6-25/15
150 6-25/14
6-25/13
6-25/11
6-25/10
100
6-25/9
6-25/8
6-25/6
6-25/5
6-25/4
50 6-25/3
6-25/2
0 5 10 15 20 25 30 Q (m³/h) 35
0 1 2 3 4 5 6 7 8 Q (l/s) 10
η (%) P2 (kW)
80 0.90
η
70 0.85
60
P2 0.80
50 0.75
40 0.70
30 0.65
20 0.60
10 0.55
0.50
0 5 10 15 20 25 30 Q (m³/h) 35
0 1 2 3 4 5 6 7 8 Q (l/s) 10
Ø 168
Ø 145
Ø 88
D
A
Ø 18
18
4 holes
L
H (m)
350
CRS 8-16
8-16/13
300
8-16/12
250 8-16/11
8-16/10
200 8-16/9
8-16/8
8-16/7
150
8-16/6
8-16/5
100 8-16/4
8-16/3
8-16/2
50
8-16/1
0 2 4 6 8 10 12 14 16 18 Q (m³/h) 22
0 0.5 1.0 1.5 2.0 2.5 3.0 3.5 4.0 4.5 5.0 Q (l/s) 6.0
η (%) P2 (kW)
80 1.40
η
70 1.30
60 P2 1.20
50 1.10
40 1.00
30 0.90
20 0.80
10 0.70
0.60
0 2 4 6 8 10 12 14 16 18 Q (m³/h) 22
0 0.5 1.0 1.5 2.0 2.5 3.0 3.5 4.0 4.5 5.0 Q (l/s) 6.0
H (m)
320
CRS 6-16
6-16/30
300
6-16/29
6-16/28
280
6-16/27
6-16/26
260
6-16/25
6-16/24
240
6-16/23
6-16/22
220
6-16/21
6-16/20
200
6-16/19
6-16/18
180 6-16/17
160
140
120
100
0 2 4 6 8 10 12 14 16 18 Q (m³/h) 22
0 0.5 1.0 1.5 2.0 2.5 3.0 3.5 4.0 4.5 5.0 Q (l/s) 6.0
η (%) P2 (kW)
80 0.70
η
70 0.65
60 0.60
P2
50 0.55
40 0.50
30 0.45
20 0.40
10 0.35
0.30
0 2 4 6 8 10 12 14 16 18 Q (m³/h) 22
0 0.5 1.0 1.5 2.0 2.5 3.0 3.5 4.0 4.5 5.0 Q (l/s) 6.0
Ø 168
Ø 145
Ø 88
D
A
Ø 18
18
4 holes
L
CRS 8-25/4-7.5 DAP 6-7.5 7.5 189 1190 484 706 107 +
H (m)
500
CRS 8-25
8-25/21
450
8-25/20
8-25/19
400 8-25/18
8-25/17
350 8-25/16
8-25/15
300
8-25/14
8-25/13
250 8-25/12
8-25/11
8-25/10
200 8-25/9
8-25/8
150 8-25/7
8-25/6
8-25/5
100
8-25/4
8-25/3
50 8-25/2
8-25/1
0 5 10 15 20 25 30 Q (m³/h) 35
0 1 2 3 4 5 6 7 8 Q (l/s) 10
η (%) P 2 (kW)
80 1.90
η
70 1.80
60 1.70
50 1.60
P2
40 1.50
30 1.40
20 1.30
10 1.20
1.10
0 5 10 15 20 25 30 Q (m³/h) 35
0 1 2 3 4 5 6 7 8 Q (l/s) 10
Ø 168
Ø 145
Ø 88
D
A
Ø 18
18
4 holes
L
CRS 8-40/2-5.5 DAP 6-5.5 5.5 189 1075 434 641 67/69
CRS 8-40/3-7.5 DAP 6-7.5 7.5 189 1200 494 706 76/78 +
H (m)
320
8-40/16
CRS 8-40
300
8-40/15
280 8-40/14
8-40/13
260
8-40/12
240
220 8-40/11
200 8-40/10
8-40/9
180
8-40/8
160
8-40/7
140
120
8-40/6
100 8-40/5
80 8-40/4
60 8-40/3
8-40/2
40 8-40/1
20
0 4 8 12 16 20 24 28 32 36 40 44 Q (m³/h) 52
0 1 2 3 4 5 6 7 8 9 10 11 12 Q (l/s) 14
η (%) P2 (kW)
80 2.60
70 η 2.40
60 2.20
50 P2 2.00
40 1.80
30 1.60
20 1.40
10 1.20
1.00
0 4 8 12 16 20 24 28 32 36 40 44 Q (m³/h) 52
0 1 2 3 4 5 6 7 8 9 10 11 12 Q (l/s) 14
A
L
D
B
H (m)
240
8-65/13 CRS 8-65
220
8-65/12
200 8-65/11
8-65/10
180
8-65/9
160
8-65/8
140
8-65/7
120
8-65/6
100
8-65/5
80 8-65/4
60 8-65/3
8-65/2
40
20
0 5 10 15 20 25 30 35 40 45 50 55 60 65 70 75 Q (m³/h) 90
0 2 4 6 8 10 12 14 16 18 20 Q (l/s) 24
η (%) P2 (kW)
80 4.40
η
70 4.10
60 3.80
50 3.50
P2
40 3.20
30 2.90
20 2.60
10 2.30
2.00
0 5 10 15 20 25 30 35 40 45 50 55 60 65 70 75 Q (m³/h) 90
0 2 4 6 8 10 12 14 16 18 20 Q (l/s) 24
Ø 215
Ø 180
A
Ø 110
Ø 18
L
25
8 holes
D
B
CRS 10-65/4-37 37
DAP 8-37 235 1780 759 1021 209
CRS 10-65/12-110 DAP 10-110 110 235 2655 1338 1317 408
CRS 10-65/13-110 DAP 10-110 110 235 2740 1423 1317 417
CRS 10-65/14-130 DAP 10-130 130 235 3040 1503 1537 493
CRS 10-65/15-130 DAP 10-130 130 235 3120 1583 1537 502
H (m)
500
10-65/15
CRS 10-65
450 10-65/14
10-65/13
400
10-65/12
10-65/11
350
10-65/10
10-65/9
300
10-65/8
10-65/7
250
10-65/6
10-65/6A
200
10-65/5A
150 10-65/4A
10-65/4
10-65/3A
100
10-65/2
50
0 10 20 30 40 50 60 70 80 Q (m³/h) 100
0 2 4 6 8 10 12 14 16 18 20 22 Q (l/s) 28
η (%) P2 (kW)
80 9.0
70 η 8.5
60 8.0
P2
50 7.5
40 7.0
30 6.5
20 6.0
10 5.5
5.0
0 10 20 30 40 50 60 70 80 Q (m³/h) 100
0 2 4 6 8 10 12 14 16 18 20 22 Q (l/s) 28
25
A
8 отв. Ø 18
Ø2
00
L Ø15
0
D
H (m)
200
CRS 10-100
180 10
-10
0/6
160
10-
100
/5
140
120 10-
100
/4
100
10-1
00/3
80
60 10-10
0/2
40
20
η (%) P2 (kW)
100 9.0
90 8.5
η
80 8.0
70 7.5
60 7.0
50 P2 6.5
40 6.0
30 5.5
20 5.0
10 4.5
4.0
0 20 40 60 80 100 120 Q (m³/h) 160
0 5 10 15 20 25 30 35 Q (l/s) 45
H (m)
400
CRS 10-120
10
-12
0/1
3
10
360 -12
0/1
2
10
-12
0/1
320 1
10-
120
/10
280 10-
120
/9
10-1
20/8
240
10-1
20/7
200 10-1
20/6
10-1
160 20/5
10-120
/4
120
10-120
/3
80
10-120/2
40
H (m)
250
CRS 10-160
10-160
/8
200 10-160
/7
10-160
/6
150
10-160/5
10-160/4
100
10-160/3
10-160/2
50
10-160/1
25
HMS CIRIS 12-210, HMS CIRIS 12-250
A
8 отв. Ø 18
Ø2
00
L
0
Ø15
D
CRS 12-160/5-110 DAP 10-110 110 281 2105 788 1317 389 +
CRS 12-160/6-130 DAP 10-130 130 281 2410 873 1537 468 +
CRS 12-200/4-110 DAP 10-110 110 281 2900 1583 1317 510 +
CRS 12-250/3-110 DAP 10-110 110 281 2650 1333 1317 472 +
CRS 12-250/4-130 DAP 10-130 130 281 2900 1363 1537 585 +
H (m)
280
12-1
60/6
CRS 12-160
260
240
220 12-160
/5
200
180
12-160/4
160
140
12-160/3
120
100
12-160/2
80
60
12-160/1
40
20
H (m)
180
CRS 12-200
12-200/4
160
140
12-200/3
120
100
12-200/2
80
60
12-200/1
40
20
0 20 40 60 80 100 120 140 160 180 200 220 240 Q (m³/h) 300
0 5 10 15 20 25 30 35 40 45 50 55 60 65 70 Q (l/s) 80 85
η (%) P2 (kW)
90 55.0
80 η 50.0
70 45.0
60 40.0
50 35.0
40 P2 30.0
30 25.0
20 20.0
10 15.0
10.0
0 20 40 60 80 100 120 140 160 180 200 220 240 Q (m³/h) 300
0 5 10 15 20 25 30 35 40 45 50 55 60 65 70 Q (l/s) 80 85
H (m)
80
70
60
50
40
12-210/1
30
20
10
0 20 40 60 80 100 120 140 160 180 200 220 240 Q (m³/h) 300
0 5 10 15 20 25 30 35 40 45 50 55 60 65 70 Q (l/s) 80 85
η (%) P2 (kW)
90 55.0
80 η 50.0
70 45.0
60 40.0
50 35.0
40 30.0
30 P2 25.0
20 20.0
10 15.0
10.0
0 20 40 60 80 100 120 140 160 180 200 220 240 Q (m³/h) 300
0 5 10 15 20 25 30 35 40 45 50 55 60 65 70 Q (l/s) 80 85
H (m)
180
12-250/4
CRS 12-250
160
140 12-250/3
120
100
12-250/2
80
60
12-250/1
40
20
0 20 40 60 80 100 120 140 160 180 200 220 240 Q (m³/h) 300
0 5 10 15 20 25 30 35 40 45 50 55 60 65 70 Q (l/s) 80 85
η (%) P2 (kW)
90 55.0
80 η 50.0
70 45.0
60 40.0
50 35.0
40 P2 30.0
30 25.0
20 20.0
10 15.0
10.0
0 20 40 60 80 100 120 140 160 180 200 220 240 Q (m³/h) 300
0 5 10 15 20 25 30 35 40 45 50 55 60 65 70 Q (l/s) 80 85
ACCESSORIES
PIPE ADAPTERS
АМТ6.411.021
4 holes
Ø18
DN 80. Models: CRS 8-16,
CRS 8-25, CRS 8-40
R3”
Ø176
Ø71
Ø145
18
151
АМТ6.411.022-01
4 holes
Ø18
Ø98
Ø155
25
165
АМТ6.411.022
8 holes
Ø18
Ø98
Ø180
25
171
ACCESSORIES
THREAD ADAPTERS
АМТ8.229.023 АМТ8.229.017
SP-60-D
АМТ8.229.024 АМТ8.229.018
SP-60-D
SP-60-D
АМТ8.229.029 АМТ8.229.019
SP-73-D
SP-89-D
АМТ8.229.030 АМТ8.229.020
SP-114-D
SP-60-D
SP-89-D
АМТ8.229.032 АМТ8.229.025
DAP 6 DAP 8
DAP Х - ХХ
Rated power, kW
DAP 10
Power P2 F In Ist / Inom Eff. nn Tnom Tst/ Tnom Motor length Weight Leads
Model cos
kW HP kN А А % rpm N·m N·m L, mm kg mm2
DAP 10-55 55 74 30 106 5.4 87 0.86 2900 181 1.5 1017 182 25
DAP 10-65 65 87 30 125 5.3 87 0.86 2900 214 1.4 1082 202 25
DAP 10-75 75 100 30 145 4.9 88 0.85 2900 247 1.2 1157 225 25
DAP 10-90 90 121 45 174 5.2 88 0.85 2900 296 1.2 1277 262 35
DAP 10-110 110 161 45 212 5.2 88 0.85 2920 360 1.2 1317 274 50
DAP 10-130 130 174 45 251 5.8 88 0.85 2920 425 1.2 1537 342 50
CONTROL MODES
—— Manual
—— Automatic
—— Remote
APPLICATION
—— Level control in tanks
—— Pressure control
—— Electric motor protection
TECHNICAL DATA
DESIGNATION
Examples
1. HMS Control L3-80-IP54
2. HMS Control L3-120-S-M.T-IP54
HMS Control L3 - XXX - X - X.X - IPXX
Model
Maximum current, A
Start method: DOL / Soft start
Additional functions
H - High voltage protection
M - Lightning protection
C - Remote control by Modbus RTU
T - Temperature sensor
Protection: IP21; IP54
PANEL SELECTION
Control panels with DOL and Soft Start Rated current, А Motor power * , kW
Available options:
N - overvoltage protection; panel is turned off to prevent the equipment failure
M - (lighting and switching) surge voltage protection
P - emergency main switch with handle on the door
C - Modbus interface support - remote monitoring and control: pump start/stop, operation/failure
T - motor winding temperature sensor
Here and below approximate values are given. Some pump units may have different nominal current values at given
*
RECOMMENDATIONS
Attention!
Different pump units with the same motor have
different power consumption, therefore the cable
length and cross-section are to be selected in
accordance with nominal current value to avoid
oversizing.
If operating current is 10% lower than
nominal, the cable length shall be 10% longer
than given in the table.
Example
Cable sizing for HMS CIRIS 8-25-125 pump with
13 kW power and 33 A nominal current and 160 m
of required length.
In the table below, vertical column, in the corres-
ponding row you would find 175 of cable
length with 25 mm of cross section. Therefore,
at the required cable length of 160 m the cable
cross-section will be 25 mm.
CABLE SELECTION
Compressors Quality
Centrifugal compressors HMS Group Quality Management System
Screw compressors complies with ISO 9001:2008. The equipment is
manufactured in accordance with internationally
Turbo-compressor packages recognized ISO, ANSI, DIN, ASME, ATEX and API
Refrigerating machines standards and in accordance with the customer
specifications as well.
Oil & Gas equipment
Modular and skid-mounted units Global Presence
Mobile & stationary cement storages
The HMS Group references list includes
Downhole equipment
the international projects in Russia and the CIS,
Tanks, pressure vessels, heat exchangers Western and Eastern Europe, Iraq, Indonesia,
Flow meters India, China, the USA and other countries.
REQUEST FOR QUOTATION
(ORDER FORM)
The order form shall be completed in full to be accepted for consideration by the HMS Group
1. Сustomer:
Address:
Temperature: o
C Turbidity: mg/L Total dissolved solids: mg/L pH:
4. Operation
Water supplies to (select one of two values): Tank Water supply system
Pump switch-on pressure: kgf/cm2 Pump switch-off pressure: kgf/cm2
12, Aviakonstruktora Mikoyana str., Phone: + 7 (495) 664 8171 e-mail: [email protected]
Moscow, 125252, Russia Fax: + 7 (495) 664 8172 www. grouphms.com
www. hms.biz
Information contained in this catalogue is for reference purposes and to select products developed
and manufactured by HMS Group. You can find full technical information on all our products
in the relevant technical manuals.
HMS Group reserves the right to alter their products without notice and is not responsible
for possible errors in catalogs, brochures and other printed materials.