Atlas CopcoDM 45 Spare Parts

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Serial Number: 7981

FAMILY,DM45 HP

PARTS LIST
MODEL: DM45

Read the instruction manual before operating this equipment.

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981.
Serial Number: 7981
FAMILY,DM45 HP

Atlas Copco
2100 North First Street
Garland, Texas, 75040
(972)496-- 7400

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981.
Serial Number: 7981
FAMILY,DM45 HP

The Distributer/Dealer serving the area in which


your equipment is working will be able to give you the BEST and
FASTEST SERVICE of Genuine Replacement Parts.

IMPORTANT:
Be sure the parts book which you are ordering parts from is the parts book for
the Drill needing the replacement parts!
Each parts book is CUSTOM MADE to a specific Drill.
All parts books have a Drill SERIAL NUMBER and MODEL DESCRIPTION on
the header of each parts page. All Drills have a SERIAL NUMBER welded on the
frame at the drilling end of the MAIN FRAME or CHASSIS.

YOU MUST USE THE CORRECT PARTS BOOK TO INSURE


CORRECT PARTS IDENTIFICATION.

Continuing Product Improvement and advancement of product


design may cause changes to your Drill which may not be
reflected in this Parts/Service Manual. Production models may vary
in some detail. Drilling Solutions reserves the right to modify or make changes with-
out notice or obligation.

Parts Ordering Instructions

By giving complete information, you will enable us to fill your order


correctly and avoid unnecessary delays!

When ordering Replacement Parts, specify:

1. Unit Serial Number


2. The Name of each part as listed
3. The Part Number as listed in your Partsbook.
4. Quantity of parts desired.

Refer all communications concerning this unit to our nearest


Branch Office, Distributor, Dealer or Agent

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981.
Serial Number: 7981
FAMILY,DM45 HP

WARNING IN THE MANUAL

CALIFORNIA PROPOSITION 65 INFORMATION


TO CALIFORNIA CUSTOMERS AND
TO CUSTOMERS SELLING DIESEL ENGINE EQUIPMENT
INTO OR FOR USE IN CALIFORNIA

CALIFORNIA
Proposition 65 Warning
Diesel engine exhaust and some of its constituents
are known to the State of California to cause cancer,
birth defects and other reproductive harm.

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981.
Serial Number: 7981
FAMILY,DM45 HP

Table of Contents

FRAME/CHASSIS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
57719775 FRAME,WELDMENT,MAIN DM45 . . . . . . . . . . . . . . . . . . . . . . . . . 3
57720419 DECKING,INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . 5
57719775 FRAME,WELDMENT,MAIN DM45 . . . . . . . . . . . . . . . . 7
57582355 SUPPORT,TOWER---DM45/50/L . . . . . . . . . . . . . . . . . . . 11

57713034 DECKING ASM,DM45/50/L . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

TABLE OF CONTENTS
57711145 MOUNT, LADDER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

57711186 DECKING ASM,REARPLATFORM . . . . . . . . . . . . . . . . . . . . . . . . 19

UNDERCARRIAGE/TRACKS . . . . . . . . . . . . . . . . . . . 21
57735706 TRACK ASSEMBLY IR DM45 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
57735714 FRAME ASM,SIDE LHIR DM45 . . . . . . . . . . . . . . . . . . . 27
57700411 IDLER ASM W/BRACKET . . . . . . . . . . . . . . . . . . . . . . . . 29
57725764 FINAL DRIVE, IRGT2500 . . . . . . . . . . . . . . . . . . . . . . . . 31
57700536 CHAIN TRACK ASM,W/SHOE . . . . . . . . . . . . . . . . . . . . 37
57700577 CHAIN TRACK,LESS SHOES . . . . . . . . . . . . . . . . . . . . . 39
57735722 FRAME ASM SIDE,RHIR DM45 . . . . . . . . . . . . . . . . . . 41
57700411 IDLER ASM W/BRACKET . . . . . . . . . . . . . . . . . . . . . . . . 43
57725764 FINAL DRIVE, IRGT2500 . . . . . . . . . . . . . . . . . . . . . . . . 45
57700536 CHAIN TRACK ASM,W/SHOE . . . . . . . . . . . . . . . . . . . . 51
57700577 CHAIN TRACK,LESS SHOES . . . . . . . . . . . . . . . . . . . . . 53

JACKS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
57501967 JACK,FRONT,ASSM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
57488868 CYLINDER HYDRAULIC . . . . . . . . . . . . . . . . . . . . . . . . 59
57205007 VALVE,COUNTERBALANCE . . . . . . . . . . . . . . . . . . . . 61

57736035 JACK,ASSM,REAR DM45 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63


57488868 CYLINDER HYDRAULIC . . . . . . . . . . . . . . . . . . . . . . . . 65
57205007 VALVE,COUNTERBALANCE . . . . . . . . . . . . . . . . . . . . 67

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981. page i
Serial Number: 7981
FAMILY,DM45 HP

Table of Contents

CAB/CONSOLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
57668196 CAB,INST TIER 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
57752768 CAB,BARE,DM45/L . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
57766644 DOOR,CURBSIDE,2LATCH,ASM . . . . . . . . . . . . . . . . . 85
57561664 DOOR ASSY --- TOWER SIDE . . . . . . . . . . . . . . . . . . . . 87
57554644 AIR CONDITIONER, ASSY . . . . . . . . . . . . . . . . . . . . . . 89
57554685 PACKAGE KIT, 805 IR . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
57554693 SWITCH ASSY, IR AP . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93
57554669 COIL ASSY, HTR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95
57554651 COIL ASSY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97
TABLE OF CONTENTS

57554677 FILTER W/ PREFIL & ELBOW . . . . . . . . . . . . . . . . . . . . 99


57214470 STEP,CAB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101

57714891 GAUGES/CONTROLS,CAT--- HP . . . . . . . . . . . . . . . . . . . . . . . . . . . 103


57389561 CONTROLLER,PUMP . . . . . . . . . . . . . . . . . . . . . . . . . . . 111

57667842 AIRCONDITIONER,CAT T2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113

57643108 HEATER,C15/C16 TIER2,ASM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121

57422289 COUNTER,RPM--- POWERHEAD . . . . . . . . . . . . . . . . . . . . . . . . . . 125

DERRICK/TOWER . . . . . . . . . . . . . . . . . . . . . . . . . . . . 127
57518441 TOWER,COMMONS,ASSM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 129

57518466 TOWER ASSY UNIQUES, 30FT . . . . . . . . . . . . . . . . . . . . . . . . . . . . 135


57497562 WELDMENT,TOWER---30FT,TELE . . . . . . . . . . . . . . . . 139
57423006 BLOCK---PIVOT ASSY---R.H. . . . . . . . . . . . . . . . . . . . . . 141
57423014 BLOCK---PIVOT ASSY---L.H . . . . . . . . . . . . . . . . . . . . . . 143
57484263 CYLINDER, HYDRAULIC . . . . . . . . . . . . . . . . . . . . . . . 145

57745655 PINNING,TOWER--- ARCTIC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 147

57519878 ROTARY HEAD--- HI SPEED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 151


57562639 ROTARY HEAD,COMMONS,NEW . . . . . . . . . . . . . . . . 153
57395444 HOUSING, MACHINED---R.H. . . . . . . . . . . . . . . . . . . . . 161
57110157 MOTOR,HYDRAULIC . . . . . . . . . . . . . . . . . . . . . . . . . . . 163
57052631 SERVO OUTPUT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 165
57480048 SERVO, INPUT---MOTOR ASIDE . . . . . . . . . . . . . . . . . 167
54414347 BARREL HOLDDOWN ASSY . . . . . . . . . . . . . . . . . . . . 171
54414354 MNTG PORT BLK ASSY . . . . . . . . . . . . . . . . . . . . . . . . . 173
54414362 BRL,ROCKER CAM & FLG ASM . . . . . . . . . . . . . . . . . 175
54414370 BARREL/HOLDOWN SHAFT ASM . . . . . . . . . . . . . . . 177
54414388 ROCKER CAM/STROKING ASM . . . . . . . . . . . . . . . . . 179
54416458 ROCKER CAM ASSY . . . . . . . . . . . . . . . . . . . . . . . . . . . . 181
54414396 HOUSING/FACE PLATE ASSY . . . . . . . . . . . . . . . . . . . . 183
52204765 HOUSE ASSY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 185
57209637 MOTOR,HYDRAULIC . . . . . . . . . . . . . . . . . . . . . . . . . . . 187
54472170 KIT,RETAINING RING . . . . . . . . . . . . . . . . . . . . . . . . . . . 191
page ii WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981.
Serial Number: 7981
FAMILY,DM45 HP

Table of Contents

DERRICK/TOWER---continued
57787509 BREAKOUT,SLIDING,ARCTIC . . . . . . . . . . . . . . . . . . . . . . . . . . . . 193
57768582 CYLINDER,HYD,SPLIT FLG . . . . . . . . . . . . . . . . . . . . . 197

57445660 ROD CATCHER ASSY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 199

57594657 RODCHANGER,ASM,30’STD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 201


57199093 CYLINDER,HYDRAULIC . . . . . . . . . . . . . . . . . . . . . . . . 209
57405946 SUPPORT UPPER--- ROD CHNGR . . . . . . . . . . . . . . . . 211
57228470 HOLDER ASSY,5 ROD---30’ . . . . . . . . . . . . . . . . . . . . . . 213

TABLE OF CONTENTS
57572984 MOTOR/GEARBOX,ASSM,MIDR . . . . . . . . . . . . . . . . . 215

57701799 ROD SUPPORT ASM,ARCTIC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 221


57423808 CYLINDER, HYDRAULIC . . . . . . . . . . . . . . . . . . . . . . . 225
57425043 SEAL KIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 227

56255334 SPINDLE, SUB5”PIPE,29L . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 229

57701807 WRENCH CYL ASM,ARCTIC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 231


57039810 KIT,SEAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 235

POWERPACK/ENGINE . . . . . . . . . . . . . . . . . . . . . . . . 237
57639981 ENGINE ASM,C16--- 600HP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 239
57656167 WIRING,ENG CAT 2 STRTR . . . . . . . . . . . . . . . . . . . . . . 245

57643090 PIPING,RAD.CAT TIER 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 249

57651390 BATTERY INSTL,4 BATTERY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 251

57755241 MOUNTING,PP BASE,NEW FRM . . . . . . . . . . . . . . . . . . . . . . . . . 257

57639361 EXHAUST,C16,INSTL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 259

AIR CLEANERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 261


57736100 CLEANER,AIR,C16/HR2.5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 263
57496556 AIR FILTER---08 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 265

FUEL SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 267


57470312 TANK/PIPING,FUEL 380GAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 269

56245640 HEATER,FUEL--- DIESEL,24V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 275

57665697 COOLER,FUEL,P,QSX,DM45 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 277

57686420 INJECTION,ETHER,C15/DM45 . . . . . . . . . . . . . . . . . . . . . . . . . . . 279


WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981. page iii
Serial Number: 7981
FAMILY,DM45 HP

Table of Contents

COMPRESSOR/AIR SYSTEM . . . . . . . . . . . . . . . . . . 287


57637704 COMPRESSOR ASM1070 HR2.5 . . . . . . . . . . . . . . . . . . . . . . . . . . . 289
36017549 AIR END --- HR 2.5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 291

57584211 PIPING,COMP CONT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 293


57530917 REGULATOR ASSY, UL---88 . . . . . . . . . . . . . . . . . . . . . . 301
57584237 BLOWDOWN VALVE ASSY,HP . . . . . . . . . . . . . . . . . . . 303

57584203 PIPING,COMP TO REC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 305


TABLE OF CONTENTS

57778011 PIPING,COC ARCTIC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 309


57760622 MANIFOLD,PRESS,REDUCER . . . . . . . . . . . . . . . . . . . 315

57584187 PIPING,RECEIVER TOWER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 317

57584161 TANK,VERT ASM DM4550/LHP . . . . . . . . . . . . . . . . . . . . . . . . . . . 323


57546228 MANIFOLD,UPPER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 327
57584195 MANIFOLD,LWR HP DM4550/L . . . . . . . . . . . . . . . . . . 329

HYDRAULIC SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . 331


57651226 DRIVE,MAIN HYD--- ELEC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 333
57326274 PUMP,MAIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 339
57052631 SERVO OUTPUT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 341
57480170 SERVO,PUMP,ELEC 5AO . . . . . . . . . . . . . . . . . . . . . . . . 343
57480139 SERVO,ELECT,W/O F MTR . . . . . . . . . . . . . . . . . . . . . . . 345
57480105 CONTROL, ROTARY SERVO . . . . . . . . . . . . . . . . . . . . . 349
54409628 SERVO SHAFT,LINK & SHEAR . . . . . . . . . . . . . . . . . . . 351
57480360 MOTOR,C---FORCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 353
54409214 COIL & MAGNET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 355
54408612 HOLDDOWN,GEROTOR& BARREL . . . . . . . . . . . . . 357
54408620 PORT BLOCK/HOUSING ASSY . . . . . . . . . . . . . . . . . . . 359
52204815 BLOCK---PORT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 361
54408638 HOUSING,END CAP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 363
52204765 HOUSE ASSY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 365
54408646 BARREL/SHAFT/CRADLE ASM . . . . . . . . . . . . . . . . . . 367
54408190 BARREL/AUX SHAFT ASSY . . . . . . . . . . . . . . . . . . . . . 369
54410741 ROCKER CAM/PISTONS . . . . . . . . . . . . . . . . . . . . . . . . . 371
57123283 CAM STROKER ASSY . . . . . . . . . . . . . . . . . . . . . . . . . . . 373
57306268 VALVE BLOCK ASSY . . . . . . . . . . . . . . . . . . . . . . . . . . . . 375
57392003 PUMP,DOUBLE---HYDRAULIC . . . . . . . . . . . . . . . . . . . 379
57651234 DRIVE,PUMP---3 HOLE . . . . . . . . . . . . . . . . . . . . . . . . . . 383

57661746 PIPING,MAIN HYD CL TIER2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 385


57450751 VALVE,DIVERTER,ASSM . . . . . . . . . . . . . . . . . . . . . . . . 395
57106429 VALVE, DIVERTER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 397
57576969 VALVE,ASSM,DR/PR CONTROL . . . . . . . . . . . . . . . . . . 399

57536450 PULLDOWN,ELE,INSTL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 401


page iv WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981.
Serial Number: 7981
FAMILY,DM45 HP

Table of Contents

HYDRAULIC SYSTEM---continued
57519902 SWITCH--- HEAD DECEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 403

57531550 TORQUE LIMIT--- ELEC/HYD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 405

57482564 PIPING,HYDRAULIC TANK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 407


57736571 RESERVOIR,HYDRAULIC . . . . . . . . . . . . . . . . . . . . . . . 413
52254885 FILTER, HYDRAULIC . . . . . . . . . . . . . . . . . . . . . . . . . . . 417
52259363 FILTER ASSY---HYD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 419

TABLE OF CONTENTS
57531675 HOLDBACK, ELEC INSTL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 421

57661597 PIPING,FAN/HOC,54” . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 423

57600769 CONTROL,FAN,VAR,SPEED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 427

57719320 PIPING,PROPEL,IR DM45 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 431

57684045 COOLER,ASSM,ACRTIC,600HP . . . . . . . . . . . . . . . . . . . . . . . . . . . 437


57684011 COOLER,ARCTIC,T2,600HP . . . . . . . . . . . . . . . . . . . . . . 443

57518482 PIPING,TOWER COMMONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 445

57745663 PIPING,TWRUNQ--- 30FT,ARTIC . . . . . . . . . . . . . . . . . . . . . . . . . . . 451

57501983 JACKS,PIPING--- ELEC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 455

57558512 JIB,BOOM,DMC TOWER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 457

57501991 OVERPRESSURE CONTROLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . 461

57639353 PIPING,CAC,CAT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 463


57643652 SUPPORT,CAC PIPING . . . . . . . . . . . . . . . . . . . . . . . . . . . 465

57701781 PIPING,ROD CHGR--- ARCTIC . . . . . . . . . . . . . . . . . . . . . . . . . . . . 467

57701815 PIPING,ROD INDEX--- ARCTIC . . . . . . . . . . . . . . . . . . . . . . . . . . . . 469

57656811 TOWER RAISE CYL & PIP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 473


54578539 CYLINDER,HYD---TWR RAISE . . . . . . . . . . . . . . . . . . . 477

57656795 VALVE INSTL,6 SPOOL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 481


57656787 VALVE,ASSEMBLY,6 SPOOL . . . . . . . . . . . . . . . . . . . . . 483
57581894 VALVE ASSY,VPL6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 487

57535908 VALVE,9 SPOOL--- INST,ELEC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 491


57394991 VALVE,9---SPOOL,24V COILS . . . . . . . . . . . . . . . . . . . . . 493

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981. page v
Serial Number: 7981
FAMILY,DM45 HP

Table of Contents

ELECTRICAL SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . 495


57639411 WIRING,BASIC ELEC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 497

57541930 LIGHTS,NIGHT--- 9 LIGHT PKG . . . . . . . . . . . . . . . . . . . . . . . . . . . 501

56245384 WIRING,STD, ELEC RIG . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 505

57656100 WIRING,DIAGRAM CAT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 509

OPTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 513
TABLE OF CONTENTS

56246283 INJ,WATR,300G/8GPM,EL/AF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 515


50822147 PUMP,WATER---8 GPM . . . . . . . . . . . . . . . . . . . . . . . . . . . 519
52235207 MOTOR, HYDRAULIC . . . . . . . . . . . . . . . . . . . . . . . . . . 523

57535882 DUSTCOLLECTOR,3600--- ELEC . . . . . . . . . . . . . . . . . . . . . . . . . . 525


57745788 COLLECTOR,DUST,IR3600 . . . . . . . . . . . . . . . . . . . . . . . 533
57003782 MOTOR,HYDRAULIC . . . . . . . . . . . . . . . . . . . . . . . . . . . 535
52233194 CAM RING ASM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 537
52179488 PLATE,PORT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 539
52179595 SEAL KIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 541
52236783 CLAMP ASSY, 1/2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 543
57644775 BRACKET,INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . 545

57701765 DUST CURTAIN ASM,ARCTIC . . . . . . . . . . . . . . . . . . . . . . . . . . . . 547


57389983 CYLINDER, HYDRAULIC . . . . . . . . . . . . . . . . . . . . . . . 551
57396475 SEAL KIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 553

57784373 LUBE,CENTRO,MANLPMP,30FT . . . . . . . . . . . . . . . . . . . . . . . . . . 555

57548083 GREASER,THREAD,PIPE,ELEC . . . . . . . . . . . . . . . . . . . . . . . . . . 561


57079550 REGULATOR,AIR---RELIEVING . . . . . . . . . . . . . . . . . 567

56245152 INDICATOR, JACK UP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 569

57481509 LUBE,INJECTION,DHD,60GL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 575


57354755 LUBRICATOR ASM---60GL DHD . . . . . . . . . . . . . . . . . 579
57428161 LUBRICATOR TANK SUB---ASSY . . . . . . . . . . . . . . . . . 583
57352973 PUMP,DHD LUBRICATOR . . . . . . . . . . . . . . . . . . . . . . . 587
57354094 TANK,DHD LUBE---60 GAL. . . . . . . . . . . . . . . . . . . . . . . 589

57531543 NO BUMP ROD CHANGER PIPING . . . . . . . . . . . . . . . . . . . . . . . 591

57635575 PROPEL,REMOTE ASM,RUSS. . . . . . . . . . . . . . . . . . . . . . . . . . . . 595

57758666 PUMP,HYDRAULIC FILL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 599


57758682 PUMP,HAND,ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . 601

57431967 HOOK INSTALL--- TOW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 603

57686404 HOOKS,LIFTING 2,DM45/L . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 605


page vi WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981.
Serial Number: 7981
FAMILY,DM45 HP

Table of Contents

OPTIONS---continued
57554180 ROD SEAL ASSY, 5 PIPE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 607
57519753 DUST SEAL, 5” PIPE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 609

57657645 BREAKER BOX INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . 611

57536427 EXTINGUISHER,FIRE--- INSTL . . . . . . . . . . . . . . . . . . . . . . . . . . . 615

57730913 HEATER,FORCED AIR,INSTL . . . . . . . . . . . . . . . . . . . . . . . . . . . . 617

TABLE OF CONTENTS
57769564 PIPING,ARCTICFOX,DHD,WTR . . . . . . . . . . . . . . . . . . . . . . . . . . . 621

57274177 HEATER ASSY, HYD.TANK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 625

57365983 HEATER,DIESEL,INSTL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 627


57643827 HEATER,DIESEL FIRED . . . . . . . . . . . . . . . . . . . . . . . . 633

56243926 HEATER,BATTERY--- 240V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 641

52237252 HEATER,ENG.OIL PAN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 643

TOOLS/ACCESSORIES . . . . . . . . . . . . . . . . . . . . . . . . 645
57564759 RODTOOLS,5 PIPE--- 3.5BECO . . . . . . . . . . . . . . . . . . . . . . . . . . . . 647
50195916 WRENCH, CHAIN---4.5---5.38 . . . . . . . . . . . . . . . . . . . . . 649
50021120 TONG ASSY---W/FLAT INSERTS . . . . . . . . . . . . . . . . . . 651
50021138 CHAIN ASSY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 653
50245281 GUN,BLOW---WITH 25’ HOSE . . . . . . . . . . . . . . . . . . . . 655

57788424 DECALS,COMMON,RIG--- DM45 . . . . . . . . . . . . . . . . . . . . . . . . . . 657

57746927 KIT,DISASSEMBLY--- RUSSIA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 661

57631582 DECAL & MANUAL ST,RUSSIA . . . . . . . . . . . . . . . . . . . . . . . . . . . 663


57631236 MANUAL,SAFETY DM45/50/L . . . . . . . . . . . . . . . . . . . . 669

57635682 DECALS,MISC,RUSSIAN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 671

57693624 DECALS,OPTIONS--- RUSSIAN . . . . . . . . . . . . . . . . . . . . . . . . . . . . 673

57719528 DECALS,CONSOLE,CAT,RUSSN . . . . . . . . . . . . . . . . . . . . . . . . . . 675

57496481 EXPORT PACKAGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 677


57495855 MODIFICATION, REARPLATFM . . . . . . . . . . . . . . . . . 679

57778508 KIT,FILTER,HP,DM45/L . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 681

50421908 PAINT & SUPPLIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 683

7981 ACCESSORIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 685


WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981. page vii
Serial Number: 7981
FAMILY,DM45 HP

FRAME/CHASSIS
SECTION
FRAME/CHASSIS

page 1 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981.
Serial Number: 7981
FAMILY,DM45 HP

SECTION
This page is intentionally blank.

FRAME/CHASSIS

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981. page 2
Serial Number: 7981
FAMILY,DM45 HP

57719775 FRAME,WELDMENT,MAIN DM45


FRAME,WELDMENT,MAIN DM45

1
57761074

Figure 1 :FRAME,WELDMENT,MAIN DM45


D57761074 REV 001
page 3 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981.
Serial Number: 7981
FAMILY,DM45 HP

57719775 FRAME,WELDMENT,MAIN DM45

REF. PART NO. QTY. UNIT DESCRIPTION

001 57719775 1 EA FRAME WELDMENT (See figure 3)

FRAME,WELDMENT,MAIN DM45
002 57720419 1 EA DECKING INSTALLATION (See figure 2)

57761074

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981. page 4
Serial Number: 7981
FAMILY,DM45 HP

57720419 DECKING,INSTALLATION
FRAME,WELDMENT,MAIN DM45

4
2
57761074

3
1

Figure 2 :DECKING,INSTALLATION
D57720419 REV 000
page 5 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981.
Serial Number: 7981
FAMILY,DM45 HP

57720419 DECKING,INSTALLATION

REF. PART NO. QTY. UNIT DESCRIPTION

001 57720450 1 EA DECKING,REAR DCS

FRAME,WELDMENT,MAIN DM45
002 57720443 1 EA DECKING, FRONT DCS
003 57720435 1 EA DECKING, REAR CS
004 57720427 1 EA DECKING, FRONT CS

57761074

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981. page 6
Serial Number: 7981
FAMILY,DM45 HP

57719775 FRAME,WELDMENT,MAIN DM45


FRAME,WELDMENT,MAIN DM45

65
64
63
62
61
60
6
57761074

79

29

Figure 3 :FRAME,WELDMENT,MAIN DM45


D57719775 REV 003
page 7 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981.
Serial Number: 7981
FAMILY,DM45 HP

57719775 FRAME,WELDMENT,MAIN DM45

FRAME,WELDMENT,MAIN DM45
57761074
29

Figure 4 :FRAME,WELDMENT,MAIN DM45


D57719775 REV 003
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981. page 8
Serial Number: 7981
FAMILY,DM45 HP

57719775 FRAME,WELDMENT,MAIN DM45

REF. PART NO. QTY. UNIT DESCRIPTION

006 57723389 1 EA SHAFT,MAIN DM45,7”


FRAME,WELDMENT,MAIN DM45

029 57582355 1 EA SUPPORT,TOWER---DM45/50/L (See figure 5)


060 95934584 8 EA SCREW,CAP
061 95937413 12 EA WASHER,LOCK,HELICAL
062 95922894 12 EA NUT,HEX,FINISHED
063 95104303 4 EA SCREW, CAP---1/2---13 X 5
064 95934733 4 EA WASHER,LOCK
065 95922902 4 EA NUT,HEX,FINISHED,PLATED
079 56943699 1 EA CLAMP ASSY
57761074

page 9 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981.
Serial Number: 7981
FAMILY,DM45 HP

57719775 FRAME,WELDMENT,MAIN DM45

FRAME,WELDMENT,MAIN DM45
This page is intentionally blank.

57761074

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981. page 10
Serial Number: 7981
FAMILY,DM45 HP

57582355 SUPPORT,TOWER ---DM45/50/L


FRAME,WELDMENT,MAIN DM45

4
9
8
17

7
57761074

Figure 5 :SUPPORT,TOWER--- DM45/50/L


D57582355 REV 000
page 11 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981.
Serial Number: 7981
FAMILY,DM45 HP

57582355 SUPPORT,TOWER ---DM45/50/L

REF. PART NO. QTY. UNIT DESCRIPTION

004 57092579 0.12 LB GREASE,EPO

FRAME,WELDMENT,MAIN DM45
007 57398232 2 EA BLOCK, TOWER SUPPORT
008 57399925 1 EA SHAFT,TOWER SUPPORT
009 57559072 2 EA BUSHING,PIVOT TWRSUPPORT
017 57250466 1 EA GUARD, HOSE RING

57761074

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981. page 12
Serial Number: 7981
FAMILY,DM45 HP

57713034 DECKING ASM,DM45/50/L


DECKING ASM,DM45/50/L

CAB

4 6
4 4 5

12 21
11
57713034

8
18
19
20
3

Figure 6 :DECKING ASM,DM45/50/L


E57713034 REV 000
page 13 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981.
Serial Number: 7981
FAMILY,DM45 HP

57713034 DECKING ASM,DM45/50/L

DECKING ASM,DM45/50/L
10
9

7
15
16
17
2

57713034
1 13
14
15
16

Figure 7 :DECKING ASM,DM45/50/L


E57713034 REV 000
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981. page 14
Serial Number: 7981
FAMILY,DM45 HP

57713034 DECKING ASM,DM45/50/L

REF. PART NO. QTY. UNIT DESCRIPTION

001 57590788 1 EA DECKING,SIDE DM45/50/L


DECKING ASM,DM45/50/L

002 57590796 1 EA DECKING,REAR DM45/50/L


003 57724619 1 EA LADDER W/HANDRAIL,FOLD
57664666 1 EA D LADDER ASSEMBLY
57664674 1 EA D HANDRAIL ASSEMBLY
004 57533622 3 EA HANDRAIL ASSY---20 CNTDIST
005 57424392 1 EA HANDRAIL ASSY---30 CNTDIST
006 57424418 1 EA HANDRAIL ASSY---50 CNTDIST
007 57588535 3 EA BRACKET,MTG,SIDE DECK
008 57573958 2 EA PLATE,MTG REAR DECKING
009 95920674 5 EA SCREW,CAP,HEX
010 95922894 5 EA NUT,HEX,FINISHED
011 95937413 9 EA WASHER,LOCK,HELICAL
012 95958989 4 EA SCREW,CAP 3/8---16 X 1---3/4
013 95104659 2 EA SCREW, CAP---3/4---10 X2---3/4
014 95922928 2 EA NUT,HEX,FINISHED
015 95934691 8 EA WASHER,LOCK,HELICAL
016 95972246 8 EA WASHER,FLAT,PLATED
57713034

017 95104642 6 EA SCREW, CAP---3/4---10 X1---3/4


018 95934501 4 EA SCREW,CAP,HEX
019 95209425 4 EA WASHER, LOCK---5/8
020 95094314 4 EA WASHER,FLAT,WIDE
021 57711145 1 EA MOUNT, LADDER (See figure 8)

page 15 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981.
Serial Number: 7981
FAMILY,DM45 HP

57713034 DECKING ASM,DM45/50/L

DECKING ASM,DM45/50/L
This page is intentionally blank.

57713034

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981. page 16
Serial Number: 7981
FAMILY,DM45 HP

57711145 MOUNT, LADDER


DECKING ASM,DM45/50/L

1
1

4 3
2 5 2
57713034

Figure 8 :MOUNT, LADDER


C57711145 REV 000
page 17 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981.
Serial Number: 7981
FAMILY,DM45 HP

57711145 MOUNT, LADDER

REF. PART NO. QTY. UNIT DESCRIPTION

001 57711152 2 EA PLATE,LADDER MOUNT

DECKING ASM,DM45/50/L
002 57711160 2 EA PLATE,LADDER MOUNT
003 57711178 1 EA PLATE,LADDER MOUNTING
004 95934766 4 EA WASHER,LOCK,HELICAL
005 95928982 4 EA SCREW,CAP---1/4---20 X 3/4

57713034

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981. page 18
Serial Number: 7981
FAMILY,DM45 HP

57711186 DECKING ASM,REARPLATFORM


DECKING ASM,REARPLATFORM

OR
5

11
12
13
6

1
7

8
8
19
20

9 10

9
10
57711186

4
6
5
6

2
18
17
16
15

3
1

Figure 9 :DECKING ASM,REARPLATFORM


D57711186 REV 000
page 19 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981.
Serial Number: 7981
FAMILY,DM45 HP

57711186 DECKING ASM,REARPLATFORM

REF. PART NO. QTY. UNIT DESCRIPTION

001 57455842 2 EA HANDRAIL --- 38

DECKING ASM,REARPLATFORM
002 57675266 1 EA HANDRAIL
003 57480451 1 EA FRAME PLATFORM
004 57455941 1 EA SUPPORT---L.H.
005 57455958 1 EA SUPPORT---R.H.
006 57455966 2 EA BRACKET
95922928 4 EA D NUT,HEX,FINISHED
007 57660714 1 EA LADDER W/HANDRAIL,FOLD.
57664666 1 EA D LADDER ASEMBLY
57664674 1 EA D HANDRAIL ASSEMBLY
008 50699321 50.00 IN CHAIN, BULK---3/16 COIL
009 57376246 2 EA HOOK, SAFETY SNAP
010 56801053 2 EA LINK
011 57711145 1 EA MOUNT, LADDER
012 95934378 8 EA CAPSCREW,HEX---HEAD,PLATED
013 95352415 8 EA WASHER, LOCK---3/4
015 95934584 12 EA SCREW, CAP---3/8---16 X1---1/2
016 95922654 12 EA WASHER, LOCK---3/8 HVYPLTD

57711186
017 95922373 24 EA WASHER,FLAT
018 95923223 12 EA NUT,ELASTIC LOCK---3/8---16
019 95937413 4 EA WASHER,LOCK,HELICAL
020 95958989 4 EA SCREW, CAP---3/8---16 X1---3/4

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981. page 20
Serial Number: 7981
FAMILY,DM45 HP

UNDERCARRIAGE/TRACKS
SECTION
UNDERCARRIAGE/TRACKS

page 21 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981.
Serial Number: 7981
FAMILY,DM45 HP

SECTION
This page is intentionally blank.

UNDERCARRIAGE/TRACKS

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981. page 22
Serial Number: 7981
FAMILY,DM45 HP

57735706 TRACK ASSEMBLY IR DM45

A
TRACK ASSEMBLY IR DM45
57735706

3
A

Figure 10 :TRACK ASSEMBLY IR DM45


D57735706 REV 000
page 23 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981.
Serial Number: 7981
FAMILY,DM45 HP

57735706 TRACK ASSEMBLY IR DM45

DETAIL B

TRACK ASSEMBLY IR DM45


4
DETAIL A

SECTION A ---A 11 12
13

57735706
8 7
2
8
8
7
8
5
6
9

10

Figure 11 :TRACK ASSEMBLY IR DM45


D57735706 REV 000
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981. page 24
Serial Number: 7981
FAMILY,DM45 HP

57735706 TRACK ASSEMBLY IR DM45

REF. PART NO. QTY. UNIT DESCRIPTION

001 57723496 1 EA UNDERCARRIAGE IR DM45


TRACK ASSEMBLY IR DM45

57735714 1 EA D FRAME ASM,SIDE LHIR DM45(See figure 12)


57735722 1 EA D FRAME ASM SIDE,RHIR DM45(See figure 19)
002 95201547 1 EA FITTING,LUBE
003 50344605 3.00 FT WIRE, LOCK
004 57309783 1 EA YOKE, OSCILLATION
005 57180184 1 EA BUSHING, CENTER
006 57180168 1 EA PIN, CENTER
007 95201547 6 EA FITTING,LUBE
008 56901853 6 EA BAR,FLAT
009 57716862 2 EA PIN,YOKE END
010 57309791 2 EA BUSHING, YOKE END
011 57735904 2 EA RETAINER TRACK
012 95158176 6 EA SCREW,CAP,HX
013 95934691 6 EA WASHER,LOCK,HELICAL
57735706

page 25 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981.
Serial Number: 7981
FAMILY,DM45 HP

57735706 TRACK ASSEMBLY IR DM45

TRACK ASSEMBLY IR DM45


This page is intentionally blank.

57735706

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981. page 26
Serial Number: 7981
FAMILY,DM45 HP

57735714 FRAME ASM,SIDE LHIR DM45


TRACK ASSEMBLY IR DM45

10 5

21 6

12
13 10
4 11
10 23
7
22

15
24
57735706

19

16 3
18
17 10
10
2
20 9

8
10 14

Figure 12 :FRAME ASM,SIDE LHIR DM45


D57735714 REV 000
page 27 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981.
Serial Number: 7981
FAMILY,DM45 HP

57735714 FRAME ASM,SIDE LHIR DM45

REF. PART NO. QTY. UNIT DESCRIPTION

002 57700411 1 EA IDLER ASM W/BRACKET (See figure 13)

TRACK ASSEMBLY IR DM45


003 57700494 10 EA ROLLER---TRACK
004 57700502 2 EA ROLLER,CARRIER
005 57700510 1 EA SPROCKET,UNDERCARRIAGE
006 57725764 1 EA FINAL DRIVE, IRGT2500 (See figure 14)
007 57726184 1 EA PLATE, COVER
008 57726200 2 EA GAURD,ROCK ASSY,FRT/REAR
009 57726218 40 EA BOLT, HEX HEAD
010 57726226 114 EA WASHER
011 57726234 24 EA BOLT, HEX HEAD
012 57726234 20 EA BOLT, HEX HEAD
012 57726242 20 EA BOLT, HEX HEAD
013 57726259 2 EA BOLT, HEX HEAD
013 57735938 2 EA BOLT,HEX HEAD
014 57726267 24 EA BOLT, HEX HEAD
015 57726275 2 EA BOLT HEX HEAD
016 57700528 1 EA SPRING KIT,IDLER
017 57726283 1 EA BAR,CONNECTOR,IDLER

57735706
018 57726291 4 EA BOLT, HEX HEAD
018 57735946 4 EA BOLT,HEX HEAD
019 57726309 1 EA SEAL, FITTING
020 57726317 1 EA FITTING, GREASE
021 57700536 1 EA CHAIN TRACK ASM,W/SHOE (See figure 17)
022 57687170 1 EA DECAL,UNDERCARRIAGE
023 57726333 1 EA PLATE, COVER
024 57726341 5 EA BOLT, HEX HEAD

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981. page 28
Serial Number: 7981
FAMILY,DM45 HP

57700411 IDLER ASM W/BRACKET

7
TRACK ASSEMBLY IR DM45

8
3

2
3
57735706

6
4
8

6
5
7

Figure 13 :IDLER ASM W/BRACKET


C57700411 REV 000
page 29 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981.
Serial Number: 7981
FAMILY,DM45 HP

57700411 IDLER ASM W/BRACKET

REF. PART NO. QTY. UNIT DESCRIPTION

002 57700429 2 EA IDLER,FRONT,BARE

TRACK ASSEMBLY IR DM45


003 57700437 2 EA BUSHING,IDLER
004 57700445 1 EA SHAFT,IDLER
005 57700452 2 EA ROLL PIN,IDLER
006 57700460 2 EA O---RING,IDLER
007 57700486 2 EA BRACKET
008 57700478 2 EA SEAL GROUP,IDLER

57735706

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981. page 30
Serial Number: 7981
FAMILY,DM45 HP

57725764 FINAL DRIVE, IRGT2500


TRACK ASSEMBLY IR DM45

85 4

81
84 5
8 90

11
57735706

9 14
10
12

1
15

13 16
80

Figure 14 :FINAL DRIVE, IRGT2500


C57725764 REV 000
page 31 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981.
Serial Number: 7981
FAMILY,DM45 HP

57725764 FINAL DRIVE, IRGT2500

TRACK ASSEMBLY IR DM45


200
400
50
55 20

300 22 21

40
22

57735706
31

29

28

32
26

Figure 15 :FINAL DRIVE, IRGT2500


C57725764 REV 000
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981. page 32
Serial Number: 7981
FAMILY,DM45 HP

57725764 FINAL DRIVE, IRGT2500


TRACK ASSEMBLY IR DM45

50
57735706

Figure 16 :FINAL DRIVE, IRGT2500


C57725764 REV 000
page 33 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981.
Serial Number: 7981
FAMILY,DM45 HP

57725764 FINAL DRIVE, IRGT2500

REF. PART NO. QTY. UNIT DESCRIPTION

001 57725590 1 EA HOLDER, PLANETARY

TRACK ASSEMBLY IR DM45


002 57725905 1 EA HOLDER,PLANETARY
003 57725913 1 EA HOLDER, PLANETARY
004 57725921 1 EA WHEEL, HOLLOW
005 57725939 1 EA COVER
008 57725947 1 EA GEAR, SPUR
009 57725954 1 EA GEAR, SPUR
010 57725962 1 EA GEAR, PINION
011 57725970 1 EA FLANGE
012 57725988 1 EA CLUTCH, CLAW
013 57725996 1 EA ORING
014 57726002 1 EA ORING
015 57726010 4 EA SCREW, CYLINDER HEAD
016 57726028 2 EA SCREW
020 57726077 1 EA BEAM
021 57726085 1 EA HUB
022 57726093 2 EA BEARING, ROLLER
026 57726101 1 EA NUT

57735706
028 57726119 1 EA RING
029 57416208 1 EA SEAL
031 57726127 1 EA RING, SHIM
032 57726135 1 EA RING, ADJUSTING
040 57726143 1 EA RING, ADJUSTING
050 57550147 1 EA BRAKE COMPLETE
57550956 1 EA D CIRCLIP
57551442 1 EA D SLEEVE
57551640 2 EA D WASHER
57551665 2 EA D RING, RETAINING
57514820 12 EA D DISC, OUTER
57556391 11 EA D DISC, INNER
57556409 1 EA D GASKET
57514812 1 EA D SEAL
57551657 1 EA D PLUG
57551426 1 EA D WASHER
57551434 1 EA D RING
57551632 14 EA D PLUG
57556417 14 EA D SPRING
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981. page 34
Serial Number: 7981
FAMILY,DM45 HP

57725764 FINAL DRIVE, IRGT2500

REF. PART NO. QTY. UNIT DESCRIPTION

57556425 1 EA D COVER
TRACK ASSEMBLY IR DM45

57556433 1 EA D CIRCLIP
055 57726150 1 EA CIRCLIP
080 57726036 9 EA SCREW
081 57726044 1 EA ORING
084 57726051 2 EA SCREW, CYLINDER HEAD
085 57726069 1 EA ORING
090 57515892 2 EA SCREW PLUG
200 57726168 1 EA MOTOR, UNIT GEAR
300 57726176 2 EA SCREW, HEX HEAD
400 57726192 1 EA ORING
57735706

page 35 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981.
Serial Number: 7981
FAMILY,DM45 HP

57725764 FINAL DRIVE, IRGT2500

TRACK ASSEMBLY IR DM45


This page is intentionally blank.

57735706

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981. page 36
Serial Number: 7981
FAMILY,DM45 HP

57700536 CHAIN TRACK ASM,W/SHOE


TRACK ASSEMBLY IR DM45

4
57735706

Figure 17 :CHAIN TRACK ASM,W/SHOE


C57700536 REV 000
page 37 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981.
Serial Number: 7981
FAMILY,DM45 HP

57700536 CHAIN TRACK ASM,W/SHOE

REF. PART NO. QTY. UNIT DESCRIPTION

001 57700577 1 EA CHAIN TRACK,LESS SHOES (See figure 18)

TRACK ASSEMBLY IR DM45


002 57700551 192 EA BOLT,TRACK,SHOE
003 57700569 192 EA NUT,TRACK,SHOE
004 57700544 48 EA SHOE,TRACK

57735706

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981. page 38
Serial Number: 7981
FAMILY,DM45 HP

57700577 CHAIN TRACK,LESS SHOES


TRACK ASSEMBLY IR DM45

4
3

5
4
1
7 7
57735706

2 6

Figure 18 :CHAIN TRACK,LESS SHOES


C57700577 REV 000
page 39 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981.
Serial Number: 7981
FAMILY,DM45 HP

57700577 CHAIN TRACK,LESS SHOES

REF. PART NO. QTY. UNIT DESCRIPTION

001 57700601 1 EA PIN,MASTER,CHAIN

TRACK ASSEMBLY IR DM45


002 57700619 48 EA LINK,CHAIN,RH
003 57700627 48 EA LINK,CHAIN,LH
004 57700593 2 EA SPACER,MASTER BUSHING
005 57700635 47 EA BUSHING,CHAIN---TRACK
006 57700643 47 EA PIN,CHAIN---TRACK
007 57700650 94 EA WASHER,SEAL---TRACK
008 57700585 1 EA BUSHING,MASTER,CHAIN

57735706

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981. page 40
Serial Number: 7981
FAMILY,DM45 HP

57735722 FRAME ASM SIDE,RHIR DM45


TRACK ASSEMBLY IR DM45

10 5

21 6

12
13 10
4 11
10 23
7
22

15
24
57735706

19

16 3
18
17 10
10
2
20 9

8
10 14

Figure 19 :FRAME ASM SIDE,RHIR DM45


D57735714 REV 000
page 41 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981.
Serial Number: 7981
FAMILY,DM45 HP

57735722 FRAME ASM SIDE,RHIR DM45

REF. PART NO. QTY. UNIT DESCRIPTION

002 57700411 1 EA IDLER ASM W/BRACKET (See figure 13)

TRACK ASSEMBLY IR DM45


003 57700494 10 EA ROLLER---TRACK
004 57700502 2 EA ROLLER,CARRIER
005 57700510 1 EA SPROCKET,UNDERCARRIAGE
006 57725764 6 EA FINAL DRIVE, IRGT2500 (See figure 14)
007 57726184 1 EA PLATE, COVER
008 57726200 2 EA GAURD,ROCK ASSY,FRT/REAR
009 57726218 40 EA BOLT, HEX HEAD
010 57726226 114 EA WASHER
011 57726234 24 EA BOLT, HEX HEAD
012 57726234 20 EA BOLT, HEX HEAD
012 57726242 20 EA BOLT, HEX HEAD
013 57726259 2 EA BOLT, HEX HEAD
013 57735938 2 EA BOLT,HEX HEAD
014 57726267 24 EA BOLT, HEX HEAD
015 57726275 2 EA BOLT HEX HEAD
016 57700528 1 EA SPRING KIT,IDLER
017 57726283 1 EA BAR,CONNECTOR,IDLER

57735706
018 57726291 4 EA BOLT, HEX HEAD
018 57735946 4 EA BOLT,HEX HEAD
019 57726309 1 EA SEAL, FITTING
020 57726317 1 EA FITTING, GREASE
021 57700536 1 EA CHAIN TRACK ASM,W/SHOE (See figure 17)
022 57687170 1 EA DECAL,UNDERCARRIAGE
023 57726333 1 EA PLATE, COVER
024 57726341 5 EA BOLT, HEX HEAD

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981. page 42
Serial Number: 7981
FAMILY,DM45 HP

57700411 IDLER ASM W/BRACKET


TRACK ASSEMBLY IR DM45

7
5

8
3

2
57735706

3
6
4
8

6
5
7

Figure 20 :IDLER ASM W/BRACKET


C57700411 REV 000
page 43 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981.
Serial Number: 7981
FAMILY,DM45 HP

57700411 IDLER ASM W/BRACKET

REF. PART NO. QTY. UNIT DESCRIPTION

002 57700429 2 EA IDLER,FRONT,BARE

TRACK ASSEMBLY IR DM45


003 57700437 2 EA BUSHING,IDLER
004 57700445 1 EA SHAFT,IDLER
005 57700452 2 EA ROLL PIN,IDLER
006 57700460 2 EA O---RING,IDLER
007 57700486 2 EA BRACKET
008 57700478 2 EA SEAL GROUP,IDLER

57735706

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981. page 44
Serial Number: 7981
FAMILY,DM45 HP

57725764 FINAL DRIVE, IRGT2500


TRACK ASSEMBLY IR DM45

85 4

81
84 5
8 90

11
57735706

9 14
10
12

1
15

13 16
80

Figure 21 :FINAL DRIVE, IRGT2500


C57725764 REV 000
page 45 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981.
Serial Number: 7981
FAMILY,DM45 HP

57725764 FINAL DRIVE, IRGT2500

TRACK ASSEMBLY IR DM45


200
400
50
55 20

300 22 21

40
22

57735706
31

29

28

32
26

Figure 22 :FINAL DRIVE, IRGT2500


C57725764 REV 000
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981. page 46
Serial Number: 7981
FAMILY,DM45 HP

57725764 FINAL DRIVE, IRGT2500


TRACK ASSEMBLY IR DM45

50
57735706

Figure 23 :FINAL DRIVE, IRGT2500


C57725764 REV 000
page 47 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981.
Serial Number: 7981
FAMILY,DM45 HP

57725764 FINAL DRIVE, IRGT2500

REF. PART NO. QTY. UNIT DESCRIPTION

001 57725590 1 EA HOLDER, PLANETARY

TRACK ASSEMBLY IR DM45


002 57725905 1 EA HOLDER,PLANETARY
003 57725913 1 EA HOLDER, PLANETARY
004 57725921 1 EA WHEEL, HOLLOW
005 57725939 1 EA COVER
008 57725947 1 EA GEAR, SPUR
009 57725954 1 EA GEAR, SPUR
010 57725962 1 EA GEAR, PINION
011 57725970 1 EA FLANGE
012 57725988 1 EA CLUTCH, CLAW
013 57725996 1 EA ORING
014 57726002 1 EA ORING
015 57726010 4 EA SCREW, CYLINDER HEAD
016 57726028 2 EA SCREW
020 57726077 1 EA BEAM
021 57726085 1 EA HUB
022 57726093 2 EA BEARING, ROLLER
026 57726101 1 EA NUT

57735706
028 57726119 1 EA RING
029 57416208 1 EA SEAL
031 57726127 1 EA RING, SHIM
032 57726135 1 EA RING, ADJUSTING
040 57726143 1 EA RING, ADJUSTING
050 57550147 1 EA BRAKE COMPLETE
57550956 1 EA D CIRCLIP
57551442 1 EA D SLEEVE
57551640 2 EA D WASHER
57551665 2 EA D RING, RETAINING
57514820 12 EA D DISC, OUTER
57556391 11 EA D DISC, INNER
57556409 1 EA D GASKET
57514812 1 EA D SEAL
57551657 1 EA D PLUG
57551426 1 EA D WASHER
57551434 1 EA D RING
57551632 14 EA D PLUG
57556417 14 EA D SPRING
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981. page 48
Serial Number: 7981
FAMILY,DM45 HP

57725764 FINAL DRIVE, IRGT2500

REF. PART NO. QTY. UNIT DESCRIPTION

57556425 1 EA D COVER
TRACK ASSEMBLY IR DM45

57556433 1 EA D CIRCLIP
055 57726150 1 EA CIRCLIP
080 57726036 9 EA SCREW
081 57726044 1 EA ORING
084 57726051 2 EA SCREW, CYLINDER HEAD
085 57726069 1 EA ORING
090 57515892 2 EA SCREW PLUG
200 57726168 1 EA MOTOR, UNIT GEAR
300 57726176 2 EA SCREW, HEX HEAD
400 57726192 1 EA ORING
57735706

page 49 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981.
Serial Number: 7981
FAMILY,DM45 HP

57725764 FINAL DRIVE, IRGT2500

TRACK ASSEMBLY IR DM45


This page is intentionally blank.

57735706

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981. page 50
Serial Number: 7981
FAMILY,DM45 HP

57700536 CHAIN TRACK ASM,W/SHOE


TRACK ASSEMBLY IR DM45

4
57735706

Figure 24 :CHAIN TRACK ASM,W/SHOE


C57700536 REV 000
page 51 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981.
Serial Number: 7981
FAMILY,DM45 HP

57700536 CHAIN TRACK ASM,W/SHOE

REF. PART NO. QTY. UNIT DESCRIPTION

001 57700577 1 EA CHAIN TRACK,LESS SHOES (See figure 18)

TRACK ASSEMBLY IR DM45


002 57700551 192 EA BOLT,TRACK,SHOE
003 57700569 192 EA NUT,TRACK,SHOE
004 57700544 48 EA SHOE,TRACK

57735706

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981. page 52
Serial Number: 7981
FAMILY,DM45 HP

57700577 CHAIN TRACK,LESS SHOES


TRACK ASSEMBLY IR DM45

4
3

5
4
1
7 7
57735706

2 6

Figure 25 :CHAIN TRACK,LESS SHOES


C57700577 REV 000
page 53 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981.
Serial Number: 7981
FAMILY,DM45 HP

57700577 CHAIN TRACK,LESS SHOES

REF. PART NO. QTY. UNIT DESCRIPTION

001 57700601 1 EA PIN,MASTER,CHAIN

TRACK ASSEMBLY IR DM45


002 57700619 48 EA LINK,CHAIN,RH
003 57700627 48 EA LINK,CHAIN,LH
004 57700593 2 EA SPACER,MASTER BUSHING
005 57700635 47 EA BUSHING,CHAIN---TRACK
006 57700643 47 EA PIN,CHAIN---TRACK
007 57700650 94 EA WASHER,SEAL---TRACK
008 57700585 1 EA BUSHING,MASTER,CHAIN

57735706

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981. page 54
Serial Number: 7981
FAMILY,DM45 HP

JACKS
SECTION
JACKS

page 55 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981.
Serial Number: 7981
FAMILY,DM45 HP

SECTION
This page is intentionally blank.

JACKS

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981. page 56
Serial Number: 7981
FAMILY,DM45 HP

57501967 JACK,FRONT,ASSM

4
JACK,FRONT,ASSM

12
13
12
14
13
14 10

16

11
57501967

5 17

6
5

Figure 26 :JACK,FRONT,ASSM
E57199655 REV 005
page 57 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981.
Serial Number: 7981
FAMILY,DM45 HP

57501967 JACK,FRONT,ASSM

REF. PART NO. QTY. UNIT DESCRIPTION

002 57488868 2 EA CYLINDER HYDRAULIC (See figure 27)

JACK,FRONT,ASSM
003 50072347 2 EA SLIDE
004 50173467 2 EA CAP
005 57630048 2 EA PAD,JACK CAST/30”
006 95403036 2 EA CAPSCREW
007 95080149 1 EA LOCKNUT
008 50067834 2 EA PIN
010 50171941 2 EA PIN,ANCHOR
011 95201547 4 EA FITTING,LUBE
012 95920286 8 EA CAPSCREW,HEXHEAD,PLATED
013 95934717 8 EA LOCKWASHER,SPRING,PLATED
014 95941084 8 EA NUT,HEX,FINISHED,PLATED
016 50462324 2 EA GUIDE
017 50462332 2 EA PLATE

57501967

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981. page 58
Serial Number: 7981
FAMILY,DM45 HP

57488868 CYLINDER HYDRAULIC

21 PLUG
JACK,FRONT,ASSM

24 PLUG
23

20
000
000

22
000
000
000
19

26
000
000
000
000
000
57501967

30
29
28

25
27 000

000

000

18

Torque to1300--- 1400 ft/lb.

Figure 27 :CYLINDER HYDRAULIC


C57488868 REV01
page 59 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981.
Serial Number: 7981
FAMILY,DM45 HP

57488868 CYLINDER HYDRAULIC

REF. PART NO. QTY. UNIT DESCRIPTION

000 57510927 1 EA SEAL KIT---CYLINDER

JACK,FRONT,ASSM
57520850 1 EA D BACK---UP
57520868 1 EA D O---RING
57520876 2 EA D BACK---UP
57244832 1 EA D O---RING
57520884 1 EA D O---RING
57520892 2 EA D RING, INGRESSION
57245177 1 EA D SEAL ASSY
57245185 2 EA D SLYDRING
57520900 1 EA D O---RING
57520918 1 EA D BACK---UP
57245532 1 EA D STEPSEAL
57245540 1 EA D SLYDRING
57520926 1 EA D SEAL, ROD
57520934 1 EA D BACK---UP
57520942 1 EA D RING, CONTAMINATION
57520959 1 EA D WIPER
018 57181240 1 EA LOCKNUT

57501967
019 57060352 2 EA SCREW, SET---CLEVIS
020 57244915 6 EA PLUG,PORT
021 57224156 2 EA PLUG, PORT
022 57520967 1 EA BLOCK, VALVE
023 57205007 2 EA VALVE,COUNTERBALANCE (See figure 28)
024 57244972 2 EA DRILL PLUG
025 57183618 1 EA SPACER, PISTON
026 57520975 1 EA HEAD
027 57520983 1 EA PISTON
028 57181232 1 EA ROD TUBE
029 57181059 1 EA ROD---TUBE
030 57245573 1 EA TUBE ASSY

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981. page 60
Serial Number: 7981
FAMILY,DM45 HP

57205007 VALVE,COUNTERBALANCE

ARCTIC VERSION OF THIS VALVE CONFIGURATION IS


AVAILABLE UNDER CPN # 54533260
JACK,FRONT,ASSM

19 18 15
20
17 16 14 13 12
57501967

11

2 4 8
5 7 6 9 10

21 ---SEAL KIT, VALVE

Figure 28 :VALVE,COUNTERBALANCE
D57205007 REV 003
page 61 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981.
Serial Number: 7981
FAMILY,DM45 HP

57205007 VALVE,COUNTERBALANCE

REF. PART NO. QTY. UNIT DESCRIPTION

002 54479910 1 EA SHIM

JACK,FRONT,ASSM
003 54479928 1 EA SHIM
004 54479936 1 EA SHIM
005 54479944 1 EA BODY,CARTRIDGE
006 54479951 1 EA SPRING,END
007 54479969 1 EA BALL
008 54479977 1 EA SPRING
009 54479985 1 EA O---RING
010 54479993 2 EA RING,BACKUP
011 54480009 1 EA POPPET
012 59337212 2 EA RING,BACKUP
013 59375030 1 EA O---RING
014 54480017 1 EA PLUG,SEAT
015 54480025 1 EA RING,BACKUP
016 54480041 1 EA O---RING
017 54480058 1 EA O---RING
018 59374934 1 EA O---RING
019 59941393 1 EA O---RING

57501967
020 54480066 1 EA SPRING
021 57240814 1 EA KIT,SEAL,VALVE
54479985 1 EA D O---RING
54479993 2 EA D RING,BACKUP
54480025 1 EA D RING,BACKUP
54480041 1 EA D O---RING
59374934 1 EA D O---RING

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981. page 62
Serial Number: 7981
FAMILY,DM45 HP

57736035 JACK,ASSM,REAR DM45

12
13
14
JACK,ASSM,REAR DM45

10

3
57736035

11

6 7

Figure 29 :JACK,ASSM,REAR DM45


E57392409 REV 006
page 63 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981.
Serial Number: 7981
FAMILY,DM45 HP

57736035 JACK,ASSM,REAR DM45

REF. PART NO. QTY. UNIT DESCRIPTION

002 57488868 1 EA CYLINDER HYDRAULIC (See figure 30)

JACK,ASSM,REAR DM45
003 50072347 1 EA SLIDE
A1640 67.50 IN D PIPE A53
50105832 1 EA D ANCHOR,D
95101457 2 EA D PLUG PIPE
004 57735961 1 EA REST,TOWER DM45
005 57630030 1 EA PAD,JACK CAST,26”,REAR
006 95403036 1 EA CAPSCREW
007 95080149 1 EA LOCKNUT
008 50067834 1 EA PIN
010 50171941 1 EA PIN,ANCHOR
011 95201547 2 EA FITTING,LUBE
012 95920286 4 EA CAPSCREW,HEXHEAD,PLATED
013 95934717 4 EA LOCKWASHER,SPRING,PLATED
014 95941084 4 EA NUT,HEX,FINISHED,PLATED

57736035

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981. page 64
Serial Number: 7981
FAMILY,DM45 HP

57488868 CYLINDER HYDRAULIC

21 PLUG
24 PLUG
JACK,ASSM,REAR DM45

23

20
000
000

22
000

000
000
19

26
000
000
000
000
000
57736035

30
29
28

25
000
27

000

000

18

Torque to1300--- 1400 ft/lb.

Figure 30 :CYLINDER HYDRAULIC


C57488868 REV01
page 65 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981.
Serial Number: 7981
FAMILY,DM45 HP

57488868 CYLINDER HYDRAULIC

REF. PART NO. QTY. UNIT DESCRIPTION

000 57510927 1 EA SEAL KIT---CYLINDER

JACK,ASSM,REAR DM45
57520850 1 EA D BACK---UP
57520868 1 EA D O---RING
57520876 2 EA D BACK---UP
57244832 1 EA D O---RING
57520884 1 EA D O---RING
57520892 2 EA D RING, INGRESSION
57245177 1 EA D SEAL ASSY
57245185 2 EA D SLYDRING
57520900 1 EA D O---RING
57520918 1 EA D BACK---UP
57245532 1 EA D STEPSEAL
57245540 1 EA D SLYDRING
57520926 1 EA D SEAL, ROD
57520934 1 EA D BACK---UP
57520942 1 EA D RING, CONTAMINATION
57520959 1 EA D WIPER
018 57181240 1 EA LOCKNUT

57736035
019 57060352 2 EA SCREW, SET---CLEVIS
020 57244915 6 EA PLUG,PORT
021 57224156 2 EA PLUG, PORT
022 57520967 1 EA BLOCK, VALVE
023 57205007 2 EA VALVE,COUNTERBALANCE (See figure 31)
024 57244972 2 EA DRILL PLUG
025 57183618 1 EA SPACER, PISTON
026 57520975 1 EA HEAD
027 57520983 1 EA PISTON
028 57181232 1 EA ROD TUBE
029 57181059 1 EA ROD---TUBE
030 57245573 1 EA TUBE ASSY

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981. page 66
Serial Number: 7981
FAMILY,DM45 HP

57205007 VALVE,COUNTERBALANCE

ARCTIC VERSION OF THIS VALVE CONFIGURATION IS AVAILABLE UNDER


CPN # 54533260
JACK,ASSM,REAR DM45

19 15
18
20
17 16 14 13
12
57736035

11

2 4 8
5 7 6 9 10

21 ---SEAL KIT, VALVE INCLUDES ITEMS 5,10,12,13,15.16,17,18,19

Figure 31 :VALVE,COUNTERBALANCE
D57205007 REV 003
page 67 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981.
Serial Number: 7981
FAMILY,DM45 HP

57205007 VALVE,COUNTERBALANCE

REF. PART NO. QTY. UNIT DESCRIPTION

002 54479910 1 EA SHIM

JACK,ASSM,REAR DM45
003 54479928 1 EA SHIM
004 54479936 1 EA SHIM
005 54479944 1 EA BODY,CARTRIDGE
006 54479951 1 EA SPRING,END
007 54479969 1 EA BALL
008 54479977 1 EA SPRING
009 54479985 1 EA O---RING
010 54479993 2 EA RING,BACKUP
011 54480009 1 EA POPPET
012 59337212 2 EA RING,BACKUP
013 59375030 1 EA O---RING
014 54480017 1 EA PLUG,SEAT
015 54480025 1 EA RING,BACKUP
016 54480041 1 EA O---RING
017 54480058 1 EA O---RING
018 59374934 1 EA O---RING
019 59941393 1 EA O---RING

57736035
020 54480066 1 EA SPRING
021 57240814 1 EA KIT,SEAL,VALVE
54479985 1 EA D O---RING
54479993 2 EA D RING,BACKUP
54480025 1 EA D RING,BACKUP
54480041 1 EA D O---RING
59374934 1 EA D O---RING

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981. page 68
Serial Number: 7981
FAMILY,DM45 HP

CAB/CONSOLE
SECTION
CAB/CONSOLE

page 69 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981.
Serial Number: 7981
FAMILY,DM45 HP

SECTION
This page is intentionally blank.

CAB/CONSOLE

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981. page 70
Serial Number: 7981
FAMILY,DM45 HP

57668196 CAB,INST TIER 2


CAB,INST TIER 2

1
57668196

5 ---CONNECTOR KIT, 4---WAYMALE ITEM NOT SHOWN


8 ---SILICONE COMPOUND ITEM NOT SHOWN

Figure 32 :CAB,INST TIER 2


D57596595 REV 006
page 71 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981.
Serial Number: 7981
FAMILY,DM45 HP

57668196 CAB,INST TIER 2

CAB,INST TIER 2
3

57668196
6
7
4

SECTION A ---A

Figure 33 :CAB,INST TIER 2


D57596595 REV 006
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981. page 72
Serial Number: 7981
FAMILY,DM45 HP

57668196 CAB,INST TIER 2

REF. PART NO. QTY. UNIT DESCRIPTION

001 57752768 1 EA CAB,BARE,DM45/L (See figure 34)


CAB,INST TIER 2

002 57588519 4 EA GUSSET,CAB MTG,DM45/50/L


003 57068942 160.00 IN RUBBER STRIP, 1/4 X4
004 57214470 1 EA STEP,CAB (See figure 50)
005 57367872 1 EA CONNECTOR KIT,4---WAYMALE
006 95934733 2 EA WASHER,LOCK
007 95934659 2 EA CAPSCREW,HEX
008 50700731 1 EA COMPOUND,SILICONE
57668196

page 73 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981.
Serial Number: 7981
FAMILY,DM45 HP

57668196 CAB,INST TIER 2

CAB,INST TIER 2
This page is intentionally blank.

57668196

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981. page 74
Serial Number: 7981
FAMILY,DM45 HP

57752768 CAB,BARE,DM45/L
CAB,INST TIER 2

2 86
10

11
24
3 24
6
7 24 68

65
20 67
57668196

33

21

100

24

20 21

Figure 34 :CAB,BARE,DM45/L
C57752768 REV 000
page 75 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981.
Serial Number: 7981
FAMILY,DM45 HP

57752768 CAB,BARE,DM45/L

39
46

CAB,INST TIER 2
44 43
92

46
94 108
73

64

111 42
27

75 51
31

63 76

57668196
35

36

Figure 35 :CAB,BARE,DM45/L
C57752768 REV 000
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981. page 76
Serial Number: 7981
FAMILY,DM45 HP

57752768 CAB,BARE,DM45/L
CAB,INST TIER 2

86

69
71

72
74 97
96
70
57668196

62 59
55

52

55

75

66

Figure 36 :CAB,BARE,DM45/L
C57752768 REV 000
page 77 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981.
Serial Number: 7981
FAMILY,DM45 HP

57752768 CAB,BARE,DM45/L

CAB,INST TIER 2
57668196

90

100

Figure 37 :CAB,BARE,DM45/L
C57752768 REV 000
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981. page 78
Serial Number: 7981
FAMILY,DM45 HP

57752768 CAB,BARE,DM45/L
CAB,INST TIER 2

104

103

114
57668196

105

Figure 38 :CAB,BARE,DM45/L
C57752768 REV 000
page 79 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981.
Serial Number: 7981
FAMILY,DM45 HP

57752768 CAB,BARE,DM45/L

REAR HORN
WIPER
WORK

CAB,INST TIER 2
DOME
LIGHT LIGHT

85
WORK
LIGHT

FRONT
WIPER

WIPER/WASHER
SWITCHES

EMERGENCY
57668196
STOP

Figure 39 :CAB,BARE,DM45/L
C57752768 REV 000
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981. page 80
Serial Number: 7981
FAMILY,DM45 HP

57752768 CAB,BARE,DM45/L
CAB,INST TIER 2

140

132
57668196

132

Figure 40 :CAB,BARE,DM45/L
C57752768 REV 000
page 81 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981.
Serial Number: 7981
FAMILY,DM45 HP

57752768 CAB,BARE,DM45/L

CAB,INST TIER 2
151
147
158 157
156

139
154

151

57668196
147
158 157

100
149

155 139

153

Figure 41 :CAB,BARE,DM45/L
C57752768 REV 000
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981. page 82
Serial Number: 7981
FAMILY,DM45 HP

57752768 CAB,BARE,DM45/L

REF. PART NO. QTY. UNIT DESCRIPTION

002 57540916 1 EA GLASS,WINDOW---CURB SIDE


CAB,INST TIER 2

003 57540981 14.00 FT RUBBER,WINDOW---OFFSET


006 57561599 1 EA GLASS---WINDOW,REAR
007 57540981 15.00 FT RUBBER,WINDOW---OFFSET
010 57561607 1 EA GLASS---WINDOW,FRONT
011 57540981 17.00 FT RUBBER,WINDOW---OFFSET
020 57561615 1 EA HINGE ASSY---RH,HOSE PANEL
021 57561623 1 EA HINGE ASSY---LH,HOSE PANEL
024 57561631 5.00 FT FOAM, GASKET
027 57784118 1 EA PANEL,ENGINE CONTROLS
031 54589866 1 EA THRESHOLD,R.H. DOOR
033 54589874 1 EA THRESHOLD,L.H. DOOR
035 57541013 1 EA FLOORMAT, FRONT
036 57561649 1 EA FLOORMAT, REAR
039 57766644 1 EA DOOR,CURBSIDE,2LATCH,ASM (See figure 42)
042 57540973 1 EA BOLT, STRIKER
043 57561672 1 EA SPRING,GAS---DOOR CURBSIDE
044 57561680 2 EA STUD---DOOR SPRING
57668196

046 57561698 1 EA RESTRAINT---DOOR


051 57541005 19.00 FT SEAL, BULB---90 DEGREE
052 57561664 1 EA DOOR ASSY --- TOWER SIDE (See figure 43)
055 57561706 1 EA HOLDER SET --- DOOR
059 57540973 1 EA BOLT, STRIKER
062 57541005 19.00 FT SEAL, BULB---90 DEGREE
063 57561714 1 EA FOAM,FRONT
064 57561722 1 EA FOAM --- CURB SIDE
065 57540908 1 EA GLASS,WINDOW---TOWER SIDE
066 57561730 1 EA FOAM --- TOWER SIDE
067 57561748 1 EA FOAM --- REAR
068 57540981 18.00 FT RUBBER,WINDOW---OFFSET
069 57561755 1 EA FOAM --- ROOF, REAR
070 57604845 3 EA FASTENER,TREE
071 57561763 1 EA FOAM --- ROOF, FRONT
072 57604845 3 EA FASTENER,TREE
073 57561771 1 EA FOAM,REAR---CURB SIDE
074 57561789 1 EA FOAM,REAR---TOWER SIDE
075 57561797 2 EA FOAM,SIDES---KICK PLATE
page 83 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981.
Serial Number: 7981
FAMILY,DM45 HP

57752768 CAB,BARE,DM45/L

REF. PART NO. QTY. UNIT DESCRIPTION

076 57561805 2 EA FOAM,FRONT/REAR---KICK PL

CAB,INST TIER 2
085 57561813 1 EA HARNESS, WIRE---CAB
086 57561821 5 EA GROMMET---ROOF
090 54537139 7 EA SCREW,CAPTIVE,QUICK OPEN
092 57588428 1 EA HANGER,COAT
094 52106457 12 EA LOUVER, AURORA
096 57561839 1 EA DOMELIGHT---ROOF
097 58175019 1 EA LAMP,24V
100 57554644 1 EA AIR CONDITIONER, ASSY (See figure 44)
103 57569444 1 EA SEAT,OPERATOR
104 57561854 1 EA ARMREST KIT --- SEAT,CAB
105 57561862 1 EA PEDESTAL---SEAT
108 57561888 2 EA HINGE,TOOL BOX, CAB
111 57561896 1 EA LATCH---TOOL BOX,CAB
114 57561870 1 EA SWIVEL ASSY --- SEAT
132 57790826 1 EA BOTTLE,WASHER,5L,24V
139 57674814 2 EA ADAPTER,WET ARM
140 57604936 2 EA SWITCH,WIPER/WASHER

57668196
147 52106291 2 EA MOTOR,WIPER
149 52106325 1 EA PIVOT MTG,PLATE ASY
151 57690398 2 EA COVER,WIPER MOTOR
153 57745127 1 EA BLADE,WIPER 28
154 57541146 1 EA ARM,WIPER---20
155 57541153 1 EA ARM,WIPER---28
156 52125838 2 EA SHAFT,WIPER PIVOT
157 57541104 2 EA WIPER,DRIVE ARM
158 57690414 2 EA WELDMENT,WIPER BRACKET

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981. page 84
Serial Number: 7981
FAMILY,DM45 HP

57766644 DOOR,CURBSIDE,2LATCH,ASM
CAB,INST TIER 2

17

21
1
8
13 2 1 20
25
57668196

15 20
25
19

19

Figure 42 :DOOR,CURBSIDE,2LATCH,ASM
B57766644 REV 000
page 85 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981.
Serial Number: 7981
FAMILY,DM45 HP

57766644 DOOR,CURBSIDE,2LATCH,ASM

REF. PART NO. QTY. UNIT DESCRIPTION

001 57541070 1 EA LINKAGE, LATCH

CAB,INST TIER 2
002 57541062 1 EA LATCH, INSIDE RELEASE
004 57541021 1 EA GLASS,DOOR---CURB SIDE
006 57589301 1 EA FOAM,RH DOOR
008 57541005 19.00 FT SEAL, BULB---90 DEGREE
013 52106606 1 EA LATCH, CAM
015 57561565 1 EA SPRING,TENSION---DOORLATCH
017 57540981 10.00 FT RUBBER,WINDOW---OFFSET
019 52106630 4 EA BRACKET, MOUNTING
020 57541054 2 EA LATCH, PADDLE--- CURB SIDE
021 57561573 1 EA GROMMET---DOOR GRIP
025 57561581 2 EA GASKET---DOOR LATCH

57668196

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981. page 86
Serial Number: 7981
FAMILY,DM45 HP

57561664 DOOR ASSY --- TOWER SIDE


CAB,INST TIER 2

20

23 19
1
9 3
57668196

22
2
21
27
17
3

7 15

Figure 43 :DOOR ASSY --- TOWER SIDE


C57561664 REV000
page 87 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981.
Serial Number: 7981
FAMILY,DM45 HP

57561664 DOOR ASSY --- TOWER SIDE

REF. PART NO. QTY. UNIT DESCRIPTION

001 57561532 1 EA HANDLE,GRAB---TWR SIDEDOOR

CAB,INST TIER 2
002 57541062 1 EA LATCH, INSIDE RELEASE
003 57541070 1 EA LINKAGE, LATCH
005 57541088 1 EA GLASS,DOOR---TOWER SIDE
007 57561540 1 EA FOAM---TOWER SIDE DOOR
009 57541005 19.00 FT SEAL, BULB---90 DEGREE
015 52106606 1 EA LATCH, CAM
017 57561565 1 EA SPRING,TENSION---DOORLATCH
019 57540999 12.00 FT RUBBER, WINDOW--- DOOR
020 57541047 1 EA GRIP, HAND
021 52106630 2 EA BRACKET, MOUNTING
022 57541112 1 EA LATCH, PADDLE---TOWER SIDE
023 57561573 1 EA GROMMET---DOOR GRIP
027 57561581 1 EA GASKET---DOOR LATCH

57668196

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981. page 88
Serial Number: 7981
FAMILY,DM45 HP

57554644 AIR CONDITIONER, ASSY


CAB,INST TIER 2

7
5
57668196

2 1

Figure 44 :AIR CONDITIONER, ASSY


C57554644 REV 001
page 89 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981.
Serial Number: 7981
FAMILY,DM45 HP

57554644 AIR CONDITIONER, ASSY

REF. PART NO. QTY. UNIT DESCRIPTION

001 57554685 1 EA PACKAGE KIT, 805 IR (See figure 45)

CAB,INST TIER 2
002 57555666 1 EA HOUSING, REAR
003 57554693 1 EA SWITCH ASSY, IR AP (See figure 46)
004 57554669 1 EA COIL ASSY, HTR (See figure 47)
005 57554651 1 EA COIL ASSY (See figure 48)
006 57516379 1 EA BLOWER ASSEMBLY
57554818 1 EA D BLOWER ASSY W/O MOTOR
57554826 1 EA D RESISTOR, 4 SPADE
007 57555674 1 EA HOUSING, FRONT COVER
008 57554677 1 EA FILTER W/ PREFIL & ELBOW (See figure 49)

57668196

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981. page 90
Serial Number: 7981
FAMILY,DM45 HP

57554685 PACKAGE KIT, 805 IR


CAB,INST TIER 2

1
57668196

Figure 45 :PACKAGE KIT, 805 IR


B57554685 REV 000
page 91 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981.
Serial Number: 7981
FAMILY,DM45 HP

57554685 PACKAGE KIT, 805 IR

REF. PART NO. QTY. UNIT DESCRIPTION

001 57516106 1 EA FILTER, MAIN

CAB,INST TIER 2
002 57516098 1 EA PREFILTER
003 57554834 2 EA TUBE, KAZOO
004 57554735 2 EA O---RING, #8
005 57554768 2 EA FITTING STR/301, HEATER

57668196

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981. page 92
Serial Number: 7981
FAMILY,DM45 HP

57554693 SWITCH ASSY, IR AP


CAB,INST TIER 2

4
3

8
9
57668196

2
7

Figure 46 :SWITCH ASSY, IR AP


B57554693 REV 000
page 93 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981.
Serial Number: 7981
FAMILY,DM45 HP

57554693 SWITCH ASSY, IR AP

REF. PART NO. QTY. UNIT DESCRIPTION

001 57477937 1 EA SWITCH, ROTARY

CAB,INST TIER 2
002 57554875 2 EA SWITCH NUT STANDARD
003 57477945 1 EA KNOB, TEMPERATURE
004 57554842 1 EA SWITCH, TOGGLE WIRE LEAD
005 57554883 1 EA SWITCH NUT, HEAT/COOL
006 57554859 1 EA THERMOSTAT, ROTARY
007 57477929 1 EA KNOB, FAN
008 57516619 1 EA 24V RELAY
009 57554891 1 EA HARNESS,WIRE,INTERNAL

57668196

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981. page 94
Serial Number: 7981
FAMILY,DM45 HP

57554669 COIL ASSY, HTR


CAB,INST TIER 2

10
1

5
3 4

8
57668196

2
9
7

Figure 47 :COIL ASSY, HTR


B57554669 REV 000
page 95 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981.
Serial Number: 7981
FAMILY,DM45 HP

57554669 COIL ASSY, HTR

REF. PART NO. QTY. UNIT DESCRIPTION

001 57554792 1 EA CABLE, WATER VALVE

CAB,INST TIER 2
002 57554784 2 EA FITTING BLKHD
003 57555682 4 EA NUT, HEX JAM 3/4---16
004 57554735 2 EA O---RING, #8
005 57554768 1 EA FITTING STR/301, HEATER
006 57555690 1 EA HEATER FITTING
007 57555708 6 EA HOSE CLAMP, 10/12
008 57554750 1 EA VALVE ASSY, WATER
009 57555716 2 EA HEATER HOSE, 5/8
010 57554776 1 EA COIL, HEATER

57668196

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981. page 96
Serial Number: 7981
FAMILY,DM45 HP

57554651 COIL ASSY


CAB,INST TIER 2

4
57668196

Figure 48 :COIL ASSY


B57554651 REV 000
page 97 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981.
Serial Number: 7981
FAMILY,DM45 HP

57554651 COIL ASSY

REF. PART NO. QTY. UNIT DESCRIPTION

001 57554727 1 EA EVAPORATOR COIL

CAB,INST TIER 2
002 57554743 1 EA BRACKET, EXP VALVE MTG
003 57477911 1 EA VALVE, EXPANSION BLOCK
004 57554735 2 EA O---RING, #8

57668196

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981. page 98
Serial Number: 7981
FAMILY,DM45 HP

57554677 FILTER W/ PREFIL & ELBOW


CAB,INST TIER 2

1
3
2

1
6
57668196

Figure 49 :FILTER W/ PREFIL & ELBOW


B57554677 REV 000
page 99 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981.
Serial Number: 7981
FAMILY,DM45 HP

57554677 FILTER W/ PREFIL & ELBOW

REF. PART NO. QTY. UNIT DESCRIPTION

001 57555732 3 EA HOSE CLAMP

CAB,INST TIER 2
002 57555740 1 EA ELBOW, RUBBER---3
003 57555724 1 EA PRE---FILTER
004 57431884 1 EA AIR CLEANER
59860841 1 EA D ELEMENT---AIR CLEANER
005 59860841 1 EA ELEMENT---AIR CLEANER
006 57555757 2 EA MOUNT BAND

57668196

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981. page 100
Serial Number: 7981
FAMILY,DM45 HP

57214470 STEP,CAB
CAB,INST TIER 2

3
57668196

1
4

Figure 50 :STEP,CAB
C57214470 REV 002
page 101 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981.
Serial Number: 7981
FAMILY,DM45 HP

57214470 STEP,CAB

REF. PART NO. QTY. UNIT DESCRIPTION

001 57047847 2 EA RUNG LADDER

CAB,INST TIER 2
002 57068587 4 EA PIPE
003 57068595 2 EA ROPE,WIRE
57261927 15.00 IN D CABLE
004 57214488 1 EA PLATE, SUPPORT

57668196

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981. page 102
Serial Number: 7981
FAMILY,DM45 HP

57714891 GAUGES/CONTROLS,CAT ---HP


GAUGES/CONTROLS,CAT---HP

8
56
57
57714891

51
50
49
48

Figure 51 :GAUGES/CONTROLS,CAT--- HP
D57714909 REV 001
page 103 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981.
Serial Number: 7981
FAMILY,DM45 HP

57714891 GAUGES/CONTROLS,CAT ---HP

86
85
34
10 15 7 11 19 23

GAUGES/CONTROLS,CAT---HP
12 17 16 87
30
27
24
22

75
76

13 14 21 20 18 73 72 26
74
PANEL --- ENGINE FUNCTION

33

28

57714891
28

29

28

58 32 32 28

Figure 52 :GAUGES/CONTROLS,CAT--- HP
D57714909 REV 001
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981. page 104
Serial Number: 7981
FAMILY,DM45 HP

57714891 GAUGES/CONTROLS,CAT ---HP

9
GAUGES/CONTROLS,CAT---HP

45
44 71
46 53
50
49

46 45 68

44
59
57714891

84
64 59
66 59

63 67
59
61 62 69 70

76 63 63
37 38
65 36 41 41 39
35 41 41
69 41
41
70 39
69 42 69
42 42

43
43

Figure 53 :GAUGES/CONTROLS,CAT--- HP
D57714909 REV 001
page 105 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981.
Serial Number: 7981
FAMILY,DM45 HP

57714891 GAUGES/CONTROLS,CAT ---HP

28 28 28 28 28

GAUGES/CONTROLS,CAT---HP
28
83
31

40
40

PANEL DRILL FUNCTION

57714891
35 36 37 38 39
6 6 6 6 6
5 5 5 5 5
4 4 4 4 4
3 2 1 1 1

GAUGES

Figure 54 :GAUGES/CONTROLS,CAT--- HP
D57714909 REV 001
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981. page 106
Serial Number: 7981
FAMILY,DM45 HP

57714891 GAUGES/CONTROLS,CAT ---HP

REF. PART NO. QTY. UNIT DESCRIPTION

001 54413000 3 EA GAUGE,PRESSURE W/SNUBBER


GAUGES/CONTROLS,CAT---HP

002 56951395 1 EA GAUGE,AIR PRESS---400 PSI


003 56951395 1 EA GAUGE,AIR PRESS---400 PSI
004 95933248 15 EA SCREW,ROUND HD
005 95922548 15 EA LOCKWASHER
006 95076717 15 EA NUT,MACHINE---HEX 6---32
007 57493868 1 EA THROTTLE,ELECTRONIC---CAT
008 58038761 1 EA LEVEL
009 95293353 4 EA ADAPTER
010 855017P0286 1 EA SWITCH PUSHBUTTON
011 57632697 1 EA MODULE,MURPHY LNK DISPLY
012 57632655 1 EA TACHOMETER,MLINK ANALOG
013 57632754 1 EA GAUGE,OIL PRESS M---LINK
014 57632747 1 EA GAUGE,WATER TEMP M---LINK
015 57093155 1 EA GAUGE,TEMP
016 52185832 3 EA SWITCH, PUSH BUTTON
017 56993678 1 EA SWITCH,KEY
018 57084055 3 EA BREAKER,CIRCUIT---15 AMP
57714891

019 57117848 1 EA BREAKER,CIRCUIT---5 AMP


020 57091274 3 EA BREAKER,CIRCUIT---20 AMP
021 56762198 2 EA SWITCH,TOGGLE---SPST
022 57651267 1 EA CAP,PROTECTIVE
023 57179608 1 EA SWITCH,SPST/ON---OFF
024 59356907 1 EA CONNECTOR,16---14,MALE,3W
026 57438889 1 EA INDICATOR,24VOLT,YELLOW
027 57651242 1 EA CONNECTOR
028 57338238 10 EA CONTROLLER,REMOTE PROP.
57740748 2 EA D SWITCH,MINIATURE LIMIT
029 57502031 1 EA CONTROLLER,DUAL AXIS
030 57651259 9 EA TERMINAL
031 57389561 1 EA CONTROLLER,PUMP (See figure 55)
032 57400350 2 EA CONTROLLER,PUMP
57679672 1 EA D KNOB
58974650 1 EA D BOOT
59400820 1 EA D SWITCH,MICRO
033 57332215 1 EA SWITCH,2---POSITION
034 57015521 1 EA HOSE ASSY
page 107 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981.
Serial Number: 7981
FAMILY,DM45 HP

57714891 GAUGES/CONTROLS,CAT ---HP

REF. PART NO. QTY. UNIT DESCRIPTION

035 57015521 1 EA HOSE ASSY

GAUGES/CONTROLS,CAT---HP
036 56972672 1 EA HOSE ASSY
037 58170465 1 EA HOSE ASSY
038 58170465 1 EA HOSE ASSY
039 56972672 1 EA HOSE ASSY
040 54498357 2 EA CONTROLLER,ROTARY PROP.
041 95371704 6 EA FITTING,HYD
042 95278909 3 EA FITTING,HYD
043 95482451 2 EA CONNECTOR,1---45 DEG
044 57618829 1 EA REGULATOR
50941186 0 EA D KIT,SERVICE
045 52210986 1 EA VALVE,NEEDLE
57417487 1 EA D KNOB
57729931 1 EA D NUT,ACORN,LOW CROWN
046 39483300 1 EA VALVE, 3---WAY BALL
048 57500324 1 EA CONTROLLER,LEVER
049 95931564 4 EA NUT,HEX,FINISHED
050 95934766 4 EA WASHER,LOCK,HELICAL

57714891
051 95920724 2 EA CAPSCREW
052 57498339 3 EA RESISTOR CF .25W 5.1K
053 95958849 2 EA SCREW,FLAT HD---1/4---20X7/8
056 58145392 1 EA RUBBER
58203035 2.07 SI D RUBBER
057 95893483 3 EA SCREW, #5---40UNCX.75LG
058 57332199 1 EA SWITCH,3---POSITION
059 95209094 4 EA FITTING,HYD
061 56920903 1 EA FITTING,HYD
062 95748927 1 EA TEE,MALE RUN,37DEG
063 95326930 3 EA ELBOW
064 95049359 1 EA PLUG,PIPE,HEX SOCKET
065 95652178 1 EA FITTING, HYD
066 95279923 1 EA TEE
067 57034308 2 EA HOSE ASSY
068 56966625 1 EA HOSE ASSY
069 56966633 2 EA HOSE ASSY
070 57094948 1 EA HOSE ASSY
071 57394603 9 EA RELAY,DPDT 24V COIL
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981. page 108
Serial Number: 7981
FAMILY,DM45 HP

57714891 GAUGES/CONTROLS,CAT ---HP

REF. PART NO. QTY. UNIT DESCRIPTION

072 57216913 1 EA SWITCH,TOGGLE


GAUGES/CONTROLS,CAT---HP

073 50270040 1 EA LIGHT,PILOT


074 50611235 1 EA LAMP,PANEL
075 57534281 1 EA GAUGE,FUEL---24VDC
57534315 0 EA D PANEL, ONE GAUGE
076 57443954 1 EA KIT,LIGHT GAUGE---24VDC
083 56248362 1 EA CONTROLLER, PUMP---FEED
084 95279451 1 EA ELBOW,90 DEG MALE
085 95037784 1 EA BUSHING
086 95279162 1 EA ELBOW,45 DEG.MALE
087 57491813 2 EA INDICATOR,24VOLT,RED
57714891

page 109 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981.
Serial Number: 7981
FAMILY,DM45 HP

57714891 GAUGES/CONTROLS,CAT ---HP

GAUGES/CONTROLS,CAT---HP
This page is intentionally blank.

57714891

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981. page 110
Serial Number: 7981
FAMILY,DM45 HP

57389561 CONTROLLER,PUMP

2
4
5
GAUGES/CONTROLS,CAT---HP

3
1

7
57714891

Figure 55 :CONTROLLER,PUMP
C57389561 REV 000
page 111 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981.
Serial Number: 7981
FAMILY,DM45 HP

57389561 CONTROLLER,PUMP

REF. PART NO. QTY. UNIT DESCRIPTION

001 57020083 1 EA BOOT, RUBBER

GAUGES/CONTROLS,CAT---HP
002 57438772 1 EA BOOT, OEM PUSH BUTTON
003 57684284 1 EA HANDLE ASSEMBLY
004 57684292 1 EA SWITCH,HANDLE BUTTON
005 57740748 3 EA SWITCH,MINIATURE LIMIT
006 57679664 1 EA KNOB
007 57684300 1 EA CIRCUIT BOARD

57714891

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981. page 112
Serial Number: 7981
FAMILY,DM45 HP

57667842 AIRCONDITIONER,CAT T2

35 ---OIL,REFRIGERANT,R134A NOT SHOWN


AIRCONDITIONER,CAT T2

19
37
20
12
57667842

COOLER
17
18

Figure 56 :AIRCONDITIONER,CAT T2
D57667842 REV 005
page 113 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981.
Serial Number: 7981
FAMILY,DM45 HP

57667842 AIRCONDITIONER,CAT T2

48
47
43 45
42 32 28
41
30

AIRCONDITIONER,CAT T2
DETAIL---C 29

18

17
8
43 DETAIL---B
42
41
29
6

57667842
20

16 22
18 15

31
32
33
18
35

Figure 57 :AIRCONDITIONER,CAT T2
D57667842 REV 005
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981. page 114
Serial Number: 7981
FAMILY,DM45 HP

57667842 AIRCONDITIONER,CAT T2
AIRCONDITIONER,CAT T2

25
38
39 24
40 13 39
29 40
30
14
10
12
21

24
11 25
17 26

19
57667842

Figure 58 :AIRCONDITIONER,CAT T2
D57667842 REV 005
page 115 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981.
Serial Number: 7981
FAMILY,DM45 HP

57667842 AIRCONDITIONER,CAT T2

BLOWER MOTOR RESISTOR


A/C PKG.

AIRCONDITIONER,CAT T2
A/C PKG.

H ML

BLOWER SWITCH
CIRCUIT BREAKER
LOCATED IN
23 A/C CONTROL
M PANEL
CONSOLE L H
B C
15A
ON/OFF SWITCH
A/C CONTROL
PANEL

CONDENSER
--- 8

HIGH PRESS.
SWITCH

57667842
21
--- 6
D 5
CLUTCH A/C UNIT
IN OUT THERMO STAT
VARIABLE
COMPRESSOR
21

EXPANSION VALVE
REC. DRYER
--- 12
--- 6

A/C UNIT
FREON LIQUID
FREON GAS
ELEC. WIRE

Figure 59 :AIRCONDITIONER,CAT T2
D57667842 REV 005
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981. page 116
Serial Number: 7981
FAMILY,DM45 HP

57667842 AIRCONDITIONER,CAT T2
AIRCONDITIONER,CAT T2

RLECTRIC SCHEMATIC

38
57667842

37
11

Figure 60 :AIRCONDITIONER,CAT T2
D57667842 REV 005
page 117 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981.
Serial Number: 7981
FAMILY,DM45 HP

57667842 AIRCONDITIONER,CAT T2

REF. PART NO. QTY. UNIT DESCRIPTION

001 57364358 1 EA COIL, CONDENSER

AIRCONDITIONER,CAT T2
007 57780868 2 EA BRACKET,FUEL COOLER
008 57780850 1 EA SUPPORT,FUEL COOLER
009 57451924 1 EA BELT, VEE
010 57451890 1 EA COMPRESSOR,W/CLUTCHR134A
011 57741837 1 EA SWITCH,HP---R134A
012 57667834 1 EA GUARD,WELDMENT A/C CAT
013 57668055 1 EA SUPPORT,COMPR,A/C---C15
014 57364473 7.00 LB REFRIGERANT, R134A
015 57097941 1 EA BRACKET
016 57095515 1 EA CLAMP, DRIER AIR COND.
017 57771396 1 EA HOSE,ASSM,08,R134A,170LG
018 57666117 1 EA HOSE,ASSM,06X108”LG,R134
57762916 2 EA D O’RING,#6,R134A
019 57751588 1 EA HOSE,ASSY,12---R134
020 57742256 1 EA HOSE,ASSM,R134,310LG
57762916 2 EA D O’RING,#6,R134A
021 56762248 2 EA CONNECTOR,SPLICE

57667842
022 57364366 1 EA DRIER, RECEIVER
023 57084055 1 EA BREAKER,CIRCUIT---15 AMP
024 95920674 4 EA CAPSCREW,HEX
025 95937413 6 EA WASHER,LOCK,HELICAL
026 95922894 4 EA NUT,HEX,FINISHED
027 95301875 3 EA CLAMP,HOSE
028 57775595 2 EA RAIL,FUEL COOLER FRAME
029 95922225 5 EA WASHER,FLAT
030 95916821 2 EA SCREW, CAP,HEX
031 95934816 2 EA CAPSCREW,HEX
032 95934766 10 EA WASHER,LOCK,HELICAL
033 95931564 2 EA NUT,HEX,FINISHED
035 57737934 1 EA OIL,REFRIGERANT,R134A
036 57741829 1 EA SWITCH,LP---R134A
037 58150103 360.00 IN CORD,14/2
038 57772576 1 EA STANDOFF,HEX,4.43”L
039 95499232 2 EA WASHER,FLAT---3/8 BRASS

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981. page 118
Serial Number: 7981
FAMILY,DM45 HP

57667842 AIRCONDITIONER,CAT T2

REF. PART NO. QTY. UNIT DESCRIPTION

040 95919221 2 EA CAPSCREW/35A2A111Z1HR


AIRCONDITIONER,CAT T2

041 95943668 4 EA CAPSCREW,HEX


042 95929782 4 EA NUT,HEX,FINISHED
043 95934303 4 EA WASHER,LOCK,PLATED
044 95104147 3 EA CAPSCREW,HEX
045 95929071 16 EA WASHER,FLAT 1/4
046 95934733 3 EA WASHER,LOCK
047 95958351 8 EA SCREW,CAP
048 95077681 8 EA NUT,HEX,FINISHED
57667842

page 119 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981.
Serial Number: 7981
FAMILY,DM45 HP

57667842 AIRCONDITIONER,CAT T2

AIRCONDITIONER,CAT T2
This page is intentionally blank.

57667842

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981. page 120
Serial Number: 7981
FAMILY,DM45 HP

57643108 HEATER,C15/C16 TIER2,ASM


HEATER,C15/C16 TIER2,ASM

6
7
57643108

Figure 61 :HEATER,C15/C16 TIER2,ASM


D57562225 REV 002
page 121 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981.
Serial Number: 7981
FAMILY,DM45 HP

57643108 HEATER,C15/C16 TIER2,ASM

HEATER,C15/C16 TIER2,ASM
2
1
3

5
2
3

7
4 8 6
9
10

57643108
1

2
3
4
8 6 7

Figure 62 :HEATER,C15/C16 TIER2,ASM


D57562225 REV 002
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981. page 122
Serial Number: 7981
FAMILY,DM45 HP

57643108 HEATER,C15/C16 TIER2,ASM

REF. PART NO. QTY. UNIT DESCRIPTION

001 95365961 1 EA NIPPLE,PIPE


HEATER,C15/C16 TIER2,ASM

002 95264891 1 EA ELBOW,90DEG---EXT/INT NPT


003 50829605 2 EA VALVE,BALL---1/2
004 57082018 2 EA NIPPLE, HOSE
005 95323358 1 EA FITTING, STR---EXT NPT RUN
006 57065260 250.00 IN HOSE,HYD---A10 BULK
007 57065260 300.00 IN HOSE,HYD---A10 BULK
008 95279832 4 EA CLAMP,HOSE
009 95341020 1 EA FITTING, HYD
010 95323341 1 EA ELBOWST,90DEG,EXT/EXTNPT
57643108

page 123 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981.
Serial Number: 7981
FAMILY,DM45 HP

57643108 HEATER,C15/C16 TIER2,ASM

HEATER,C15/C16 TIER2,ASM
This page is intentionally blank.

57643108

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981. page 124
Serial Number: 7981
FAMILY,DM45 HP

57422289 COUNTER,RPM ---POWERHEAD

3
10
9 5
COUNTER,RPM---POWERHEAD

5 3
1
6

7 13
14

2
3
11
+24 V.D.C.
SIGNAL --- 9 12
5
15 BARE WIRE IN
CABLE ITEM 3
(WIRE 7)
FROM 15 AMPS (WIRE 5) COMMON 6
BREAKER GROUND IN CAB
3
7

17 16
57422289

18
19
20 3

A
VIEW A -- A

Figure 63 :COUNTER,RPM--- POWERHEAD


D57422289 REV 002
page 125 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981.
Serial Number: 7981
FAMILY,DM45 HP

57422289 COUNTER,RPM ---POWERHEAD

REF. PART NO. QTY. UNIT DESCRIPTION

001 59647669 1 EA SENSOR, MAGNETIC

COUNTER,RPM---POWERHEAD
002 57422271 1 EA TACHOMETER---ROTATION
003 57522021 80.00 FT CABLE, 20AWG TWISTED PR
005 52180031 2 EA SPACER/CPLG
006 95219747 2 EA CONNECTOR,MALE,37 DEG
007 57145849 1 EA HOSE ASSY
009 95256863 2 EA BUSHING,REDUCING---.75X.50
010 52243862 1 EA CONNECTOR
011 95245221 1 EA CONNECTOR,STRAIGHT---1/2
012 95245049 375.00 IN CONDUIT,FLEX---1/2SEALTITE
013 95668042 4 EA TIE,CABLE
014 57415002 1 EA CONNECTOR, ELECTRICAL
015 95329249 4 EA TERMINAL,16---14,6 FORK
016 57498768 1 EA BRACKET---ROTARY TACH MTG
017 95934816 4 EA CAPSCREW,HEX
018 95934766 4 EA WASHER,LOCK,HELICAL
019 95931564 4 EA NUT,HEX,FINISHED
020 57531600 1 EA NAMEPLATE,ROTATION SPEED

57422289

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981. page 126
Serial Number: 7981
FAMILY,DM45 HP

DERRICK/TOWER
SECTION
DERRICK/TOWER

page 127 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981.
Serial Number: 7981
FAMILY,DM45 HP

SECTION
This page is intentionally blank.

DERRICK/TOWER

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981. page 128
Serial Number: 7981
FAMILY,DM45 HP

57518441 TOWER,COMMONS,ASSM

48
DETAIL C
TOWER,COMMONS,ASSM

5 9
43 10

5 43 9
10

B
10
5 14
8
57518441

41
8

43 9
51
B
50
48
DETAIL E 47
46 40
VIEW A ---A

46
54 ---NOT SHOWN
DETAIL D

Figure 64 :TOWER,COMMONS,ASSM
E57518441 REV 001
page 129 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981.
Serial Number: 7981
FAMILY,DM45 HP

57518441 TOWER,COMMONS,ASSM

TOWER,COMMONS,ASSM
DETAIL E

32 14 28 36
10 29 3 42
33
34

8
31

29 42
10 28 22
36 3
52 14

DETAIL G

57518441
52
8 30 28 36
27
29 4 5 9 42

32
33
34

17 31 22 47 14 4 14 3

Figure 65 :TOWER,COMMONS,ASSM
E57518441 REV 001
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981. page 130
Serial Number: 7981
FAMILY,DM45 HP

57518441 TOWER,COMMONS,ASSM

3 27 14 23 6 14 5
27
TOWER,COMMONS,ASSM

7
4 8 7 8 42
12 37 9
6
38

4 5 6 42
12 27 3

11

13
38
11
12 9
8
8 6 4 8
DETAIL G
57518441

10 5 48
5
14 10

41

8 DETAIL C
41 9
43 9
SECTION B ---B

Figure 66 :TOWER,COMMONS,ASSM
E57518441 REV 001
page 131 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981.
Serial Number: 7981
FAMILY,DM45 HP

57518441 TOWER,COMMONS,ASSM

TOWER,COMMONS,ASSM
36
28 29 8

30

DETAIL H

57518441

51
53
DETAIL E

Figure 67 :TOWER,COMMONS,ASSM
E57518441 REV 001
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981. page 132
Serial Number: 7981
FAMILY,DM45 HP

57518441 TOWER,COMMONS,ASSM

REF. PART NO. QTY. UNIT DESCRIPTION

003 57414641 2 EA GUIDE, SHEAVE/SPRKT


TOWER,COMMONS,ASSM

004 57410599 4 EA RETAINER, CABLE


005 52228848 4 EA SHEAVE W/BUSH---1 ROPE
57432700 1 EA D SHEAVE,MACHINED---1 ROPE
50412626 1 EA D BUSHING
006 50338987 4 EA PIN, SPROCKET
007 50334457 8 EA WASHER, THRU
008 50339019 12 EA PLATE, LOCKING
009 50339001 4 EA PIN,CYLINDER
010 52227337 4 EA PIN, SPROCKET
011 50339027 4 EA SHIM, GUIDE
012 52147543 4 EA BLOCK,GUIDE
013 95157731 20 EA CAPSCREW,HEX HEAD
014 95201547 8 EA FITTING,LUBE
017 95929774 4 EA NUT,HEX
022 57397325 2 EA PLATE, MTG ---IR LOGO
023 95233532 8 EA SCREW,CAP---1/2---13 X 1
027 57407173 4 EA SPROCKET W/BUSH---20T
57518441

57407009 1 EA D SPROCKET, 2 P. 20 TEETH


50412626 1 EA D BUSHING
028 57407017 2 EA ADAPTER, CHAIN
029 57622391 2 EA BOLT,HEX HEAD W/HOLE
030 50702927 2 EA BUSHING, CHAIN ANCHOR
031 50339043 2 EA BOLT,CHAIN
032 95104394 2 EA SCREW,CAP,HEX
033 95934741 2 EA WASHER,LOCK HELICAL
034 95094314 2 EA WASHER,FLAT,WIDE
036 95210852 2 EA PIN, COTTER
037 95934451 8 EA SCREW,CAP,HEXHEAD,PLATED
038 95934733 28 EA WASHER,LOCK
040 95246062 2 EA PIN,ROLL---3/8 X 3---3/4
041 57446270 2 EA BRACKET, CABLE GUIDE
042 57167934 2 EA FITTING,L90---120FSX12SAE
043 57296394 2 EA FITTING,L90---160FSX12SAE
046 95929774 6 EA NUT,HEX
047 95238119 2 EA WASHER,LOCK---1---1/2
048 57250482 1 EA HOSE GUARD ASSY
page 133 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981.
Serial Number: 7981
FAMILY,DM45 HP

57518441 TOWER,COMMONS,ASSM

REF. PART NO. QTY. UNIT DESCRIPTION

050 56247232 12 EA SPACER,SHAFT---DMC TOWER

TOWER,COMMONS,ASSM
051 57038549 2 EA BAR,FLAT
052 95413449 1 EA U---BOLT
053 50344605 3.00 FT WIRE, LOCK
054 95085825 2 EA NUT,HEX CASTLE---1---1/2---12

57518441

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981. page 134
Serial Number: 7981
FAMILY,DM45 HP

57518466 TOWER ASSY UNIQUES, 30FT

A
TOWER ASSY UNIQUES, 30FT

26
LEFT HAND OPPOSITE
RIGHT HAND SHOWN
VIEW A ---A
57518466

B
B

18
19

A
18

19
19
18

Figure 68 :TOWER ASSY UNIQUES, 30FT


E57518458 REV 003
page 135 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981.
Serial Number: 7981
FAMILY,DM45 HP

57518466 TOWER ASSY UNIQUES, 30FT

A1

TOWER ASSY UNIQUES, 30FT


2
2

15
1

57518466
VIEW A1---A1
15
A1

Figure 69 :TOWER ASSY UNIQUES, 30FT


E57518458 REV 003
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981. page 136
Serial Number: 7981
FAMILY,DM45 HP

57518466 TOWER ASSY UNIQUES, 30FT


TOWER ASSY UNIQUES, 30FT

45
18 44

19

2
57518466

SECTION B ---B

Figure 70 :TOWER ASSY UNIQUES, 30FT


E57518458 REV 003
page 137 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981.
Serial Number: 7981
FAMILY,DM45 HP

57518466 TOWER ASSY UNIQUES, 30FT

REF. PART NO. QTY. UNIT DESCRIPTION

001 57497562 1 EA WELDMENT,TOWER---30FT,TELE (See figure 71)

TOWER ASSY UNIQUES, 30FT


002 57484263 2 EA CYLINDER, HYDRAULIC (See figure 74)
015 57506446 2 EA CABLE ASSY---FOR 30’ TOWER
57622979 1 EA D PIN W/COTTER PIN---CABLE
018 57315798 2 EA SUPPORT, FEED CYL---5 OD
57517922 1 EA D PLATE,SUPPORT FEE CYL
019 57315780 2 EA CLAMP,FEED CYL---5 OD
026 57501116 2 EA CHAIN, ROLLER---30FT TOWER
044 95972246 4 EA WASHER,FLAT,PLATED
045 95077319 4 EA NUT,HEX,STOP

57518466

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981. page 138
Serial Number: 7981
FAMILY,DM45 HP

57497562 WELDMENT,TOWER ---30FT,TELE


TOWER ASSY UNIQUES, 30FT
57518466

3
4

Figure 71 :WELDMENT,TOWER--- 30FT,TELE


E57423246 REV 007
page 139 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981.
Serial Number: 7981
FAMILY,DM45 HP

57497562 WELDMENT,TOWER ---30FT,TELE

REF. PART NO. QTY. UNIT DESCRIPTION

003 57423006 1 EA BLOCK---PIVOT ASSY---R.H. (See figure 72)

TOWER ASSY UNIQUES, 30FT


004 57423014 1 EA BLOCK---PIVOT ASSY---L.H (See figure 73)

57518466

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981. page 140
Serial Number: 7981
FAMILY,DM45 HP

57423006 BLOCK---PIVOT ASSY---R.H.


TOWER ASSY UNIQUES, 30FT

2
57518466

Figure 72 :BLOCK--- PIVOT ASSY--- R.H.


D57423006 REV 001
page 141 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981.
Serial Number: 7981
FAMILY,DM45 HP

57423006 BLOCK---PIVOT ASSY---R.H.

REF. PART NO. QTY. UNIT DESCRIPTION

001 57422982 1 EA BLOCK---PIVOT---UPPER R.H.

TOWER ASSY UNIQUES, 30FT


002 57422974 1 EA BLOCK---PIVOT---LOWER
003 95985438 4 EA SCREW, CAP
004 95934717 4 EA LOCKWASHER,SPRING,PLATED
005 95034005 1 EA PIN, ROLL---1/4 X 1---1/2

57518466

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981. page 142
Serial Number: 7981
FAMILY,DM45 HP

57423014 BLOCK---PIVOT ASSY---L.H


TOWER ASSY UNIQUES, 30FT

2
57518466

Figure 73 :BLOCK--- PIVOT ASSY--- L.H


D57423014 REV 001
page 143 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981.
Serial Number: 7981
FAMILY,DM45 HP

57423014 BLOCK---PIVOT ASSY---L.H

REF. PART NO. QTY. UNIT DESCRIPTION

001 57422990 1 EA BLOCK---PIVOT---UPPER L.H.

TOWER ASSY UNIQUES, 30FT


002 57422974 1 EA BLOCK---PIVOT---LOWER
003 95985438 4 EA SCREW, CAP
004 95934717 4 EA LOCKWASHER,SPRING,PLATED
005 95034005 1 EA PIN, ROLL---1/4 X 1---1/2

57518466

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981. page 144
Serial Number: 7981
FAMILY,DM45 HP

57484263 CYLINDER, HYDRAULIC

1 ---*SEAL KIT
TOWER ASSY UNIQUES, 30FT

17

15
TORQUE: 1400---1700 FT. LBS.

20
18 22
21
57518466

19

Figure 74 :CYLINDER, HYDRAULIC


C57484263 REV 000
page 145 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981.
Serial Number: 7981
FAMILY,DM45 HP

57484263 CYLINDER, HYDRAULIC

REF. PART NO. QTY. UNIT DESCRIPTION

001 57512311 1 EA KIT, SEAL

TOWER ASSY UNIQUES, 30FT


015 57183584 1 EA LOCKNUT
017 57245292 4 EA PLUG, PORT
018 57731549 1 EA SPACER
019 57731556 1 EA HEAD
020 57731564 1 EA PISTON
021 57731572 1 EA ROD ASSY
022 57731580 1 EA TUBE

57518466

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981. page 146
Serial Number: 7981
FAMILY,DM45 HP

57745655 PINNING,TOWER ---ARCTIC

21
22
PINNING,TOWER---ARCTIC

VIEW X
20
23
19

16
15

13
3
4
6
18
17
29
57745655

27
28
25
7
8 24
Control Panel

26

Figure 75 :PINNING,TOWER--- ARCTIC


D57533127 REV 001
page 147 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981.
Serial Number: 7981
FAMILY,DM45 HP

57745655 PINNING,TOWER ---ARCTIC

PINNING,TOWER---ARCTIC
Front Bumper
27
To 9---Spool Valve 28

C1
V1

C2
V2

30
31
32
33

15

16

57745655
13

Tower Bottom

13

15

Bumper of 16
Main Frame 5

Figure 76 :PINNING,TOWER--- ARCTIC


D57533127 REV 001
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981. page 148
Serial Number: 7981
FAMILY,DM45 HP

57745655 PINNING,TOWER ---ARCTIC

REF. PART NO. QTY. UNIT DESCRIPTION

002 57531626 1 EA CYLINDER, HYDRAULIC


PINNING,TOWER---ARCTIC

57512006 1 EA D SEAL KIT


003 95342028 2 EA PIN,HINGE
004 95093381 4 EA PIN,COTTER
005 57141715 1 EA PIN,TOWER LOCKING
006 95081709 4 EA WASHER, FLAT---1
007 95279493 2 EA ELBOW,90 DEG MALE
008 57707432 1 EA HOSE ASSEMBLY,ARCTIC
009 57707309 1 EA HOSE ASSEMBLY,ARCTIC
013 57389330 2 EA PLATE, TOWER PINNING
015 57389694 1 EA BAR FLAT, 1X3.50X15.50
016 57389686 1 EA BAR FLAT, 3/8 X 3 X14.75
017 95364972 2 EA FITTING, HYD
018 57707382 2 EA HOSE ASSEMBLY,ARCTIC
019 57359176 1 EA BRACKET,LIMIT SWITCH
020 50518653 1 EA SWITCH,LIMIT
021 95928982 4 EA SCREW,CAP---1/4---20 X 3/4
022 95934766 4 EA WASHER,LOCK,HELICAL
57745655

023 50625946 1 EA CONNECTOR,CORD GRIP


024 50270040 1 EA LIGHT, PILOT
025 56275449 1 EA LAMP, LED, RED, 24V
026 56762248 1 EA CONNECTOR, SPLICE
027 50462944 1 EA VALVE,CHECK---DBL PILOTOP
028 57728255 1 EA BAR,TAPPED
029 95356903 4 EA CONNECTOR,STRT THRD
030 50034826 2 EA CLAMP,HOSE,HALF
031 95934766 1 EA WASHER,LOCK,HELICAL
032 95931564 1 EA NUT,HEX,FINISHED
033 95920724 1 EA SCREW, CAP---1/4---20 X1---1/2

page 149 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981.
Serial Number: 7981
FAMILY,DM45 HP

57745655 PINNING,TOWER ---ARCTIC

PINNING,TOWER---ARCTIC
This page is intentionally blank.

57745655

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981. page 150
Serial Number: 7981
FAMILY,DM45 HP

57519878 ROTARY HEAD---HI SPEED


ROTARY HEAD---HI SPEED

1
162
161 163

164

160
57519878

165

166

167 --- GREASE (NOT SHOWN)

Figure 77 :ROTARY HEAD--- HI SPEED


C57519878 REV 002
page 151 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981.
Serial Number: 7981
FAMILY,DM45 HP

57519878 ROTARY HEAD---HI SPEED

REF. PART NO. QTY. UNIT DESCRIPTION

001 57562639 1 EA ROTARY HEAD,COMMONS,NEW (See figure 78)

ROTARY HEAD---HI SPEED


160 57110157 1 EA MOTOR,HYDRAULIC (See figure 83)
161 57167298 1 EA VALVE, MOTOR CONTROL
56263247 1 EA D VALVE, SHUTTLE
59476705 1 EA D SEAL KIT
56263239 1 EA D VALVE,REDUCING/RELIEVING
95018065 3 EA D O---RING
162 95958948 3 EA SCREW, CAP---5/16---18 X 3
163 95934303 3 EA WASHER,LOCK,PLATED
164 57319618 1 EA FITTING,STR,06OFS X06SAE
165 57308686 1 EA FITTING,L90,06OFS X08SAE
166 57342891 1 EA HOSE ASSY
167 57755266 0.10 PT LUBRICANT,MOLYCOTE G---N

57519878

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981. page 152
Serial Number: 7981
FAMILY,DM45 HP

57562639 ROTARY HEAD,COMMONS,NEW


ROTARY HEAD---HI SPEED

5 TORQUE TO 49
50 154 80 FT. LBS. 127
6 126
40 128
46
37
43
39 36
42 35 9
9 31 28 13
13 38 49
48 25 48
6 15 22 120 24 6
45 32 51 22 15 41 12
120 180
179 26
34 178 156

120 23 176 33
120 23
20 47
174
8 19 10 118
175 19
17 177 17
20
11
21 174 21
57519878

16
27 120 18
2 5 125 27
125 6 4
3
170
170 171
171 172
172 1

119 GREASE (NOT SHOWN)

Figure 78 :ROTARY HEAD,COMMONS,NEW


E57562639 REV 001
page 153 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981.
Serial Number: 7981
FAMILY,DM45 HP

57562639 ROTARY HEAD,COMMONS,NEW

ROTARY HEAD---HI SPEED


55
65
30
48

57519878
65
65

30 30
48 48

Figure 79 :ROTARY HEAD,COMMONS,NEW


E57562639 REV 001
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981. page 154
Serial Number: 7981
FAMILY,DM45 HP

57562639 ROTARY HEAD,COMMONS,NEW

57
66
ROTARY HEAD---HI SPEED

53 59

54 58 30 65
65
55 48

52

48
30

131 88 15

”A”
129 129

”B”
98
57519878

70
”A”
”B”
88

15 69 28
99 67

107

18

18

Figure 80 :ROTARY HEAD,COMMONS,NEW


E57562639 REV 001
page 155 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981.
Serial Number: 7981
FAMILY,DM45 HP

57562639 ROTARY HEAD,COMMONS,NEW

59

ROTARY HEAD---HI SPEED


139 149
158
157 148 173
#20 155
155

133 A
144
#20 142
143
152
B 153
#12

145
#20

134

140
151
#12
B #20
150
132

57519878
147 135
155
143
152 A
153 146
173

137
138
136

Figure 81 :ROTARY HEAD,COMMONS,NEW


E57562639 REV 001
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981. page 156
Serial Number: 7981
FAMILY,DM45 HP

57562639 ROTARY HEAD,COMMONS,NEW

REF. PART NO. QTY. UNIT DESCRIPTION

001 57546343 1 EA SPINDLE --- FINAL DRIVE


ROTARY HEAD---HI SPEED

002 57578023 1 EA HOUSING,LOWER SEAL


003 52146784 2 EA SEAL, OIL
004 95434551 1 EA BEARING,ROLLER
005 95934451 14 EA SCREW,CAP,HEXHEAD,PLATED
006 95934733 37 EA WASHER,LOCK
008 57395444 1 EA HOUSING, MACHINED---R.H. (See figure 82)
009 95930723 4 EA SCREW,CAP,HEX
010 57546301 1 EA GEAR, OUTPUT
011 57546327 1 EA KEY, CUSTOM
012 95086724 2 EA O---RING
013 56951700 4 EA TUBE
015 57191025 2 EA CAP, BEARING
016 95214037 2 EA BEARING
017 57191017 2 EA SHAFT, INTERMEDIATE
018 95033585 4 EA PLUG,PIPE,SQ HEAD,SOLID
019 57159139 2 EA KEY, INTERMEDIATE SHAFT
020 57159113 2 EA GEAR, INTERMEDIATE
57519878

021 57170110 2 EA PINION, INPUT


022 95434874 2 EA BEARING,BALL
023 57159121 2 EA SPACER, INTERMEDIATEGEAR
024 57291304 1 EA NUT, ADJUSTING
025 95270815 6 EA SCREW, CAP
026 57368052 2 EA ADAPTER, MOTOR
027 95711156 2 EA BEARING,SPHERICAL,ROLLER
028 57209637 1 EA MOTOR,HYDRAULIC (See figure 135)
030 95644126 24 EA SCREW CAP
031 57291288 1 EA WASHER, LOCK---TONGUED
032 52248150 1 EA HOUSING,UPPER SEAL

page 157 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981.
Serial Number: 7981
FAMILY,DM45 HP

57562639 ROTARY HEAD,COMMONS,NEW

REF. PART NO. QTY. UNIT DESCRIPTION

033 95434569 1 EA BEARING,ROLLER

ROTARY HEAD---HI SPEED


034 58229915 1 EA SEAL, OIL
035 52164282 1 EA SEAL, OIL
036 50822097 1 EA SLEEVE, WEAR
037 52248176 1 EA SWIVEL
038 52187804 1 EA SLINGER
039 57347379 1 EA CAP, SPINDLE---SPUR HEAD
040 57371163 1 EA SPACER, SWIVEL PACKING
041 95055216 4 EA CAPSCREW,HEX HEAD
042 50610971 1 EA RING, THREADED
043 50694876 1 EA PACKING, SWIVEL
57336067 2 EA D PACKING, SWIVEL---30XV
50694934 1 EA D BUSHING, WEAR
045 95934659 8 EA SCREW,CAP,HEX
046 52210317 1 EA SHIM SET
047 52209939 2 EA BEARING
048 95934741 32 EA WASHER,LOCK HELICAL
049 57243719 2 EA SHIM, POWERHEAD---SPURGEAR

57519878
050 57183329 1 EA CAP, SWIVEL
051 95104204 8 EA SCREW,CAP,HEX
052 57149080 8 EA SHIM
053 57386427 8 EA GUIDE,BLOCK---LONG R.H.
054 50624709 32 EA SHIM, GUIDE
055 57376832 4 EA GUIDE SLIDE --- R.H.
057 95064697 64 EA WASHER,FLAT 1/2
058 95293460 16 EA CAPSCREW,HEX SOCKET
059 50344605 12.00 FT WIRE, LOCK
065 57143778 4 EA GUIDE, FINISHEDPOWERHEAD
066 95157731 32 EA CAPSCREW,HEX HEAD
067 95249587 1 EA PLUG,PIPE,SQ HEAD

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981. page 158
Serial Number: 7981
FAMILY,DM45 HP

57562639 ROTARY HEAD,COMMONS,NEW

REF. PART NO. QTY. UNIT DESCRIPTION


ROTARY HEAD---HI SPEED

069 95201547 1 EA FITTING,LUBE


070 95249694 1 EA PLUG,PIPE,SQ HEAD
088 95246724 2 EA FITTING,RELIEF,HYD
098 52253176 1 EA GAUGE,SIGHT
099 95040952 1 EA ELBOW,STREET,90DEG
107 50137256 1 EA PLUG, DRAIN
118 58209651 44.00 QT OIL, GEAR
119 52180957 1.00 LB GREASE
120 50700731 0.50 EA COMPOUND,SILICONE
125 95323465 2 EA PLUG,HEX HEAD,STRT THRD
126 57191033 2 EA PLATE, END
127 50344605 2.00 FT WIRE, LOCK
128 95101762 6 EA CAPSCREW,HEX HEAD
129 57568487 2 EA VALVE,RELIEF (ATM)
131 57328676 1 EA FITTING, TEST
132 57174070 2 EA FITTING,L90,20OFS X20SAE
133 57167934 1 EA FITTING, L90---120FSX12SAE
57519878

134 95286910 1 EA ELBOW,90 DEG MALE


135 56974686 1 EA HOSE ASSY
136 95279147 1 EA FITTING, HYD
137 57559577 1 EA BRACKET---HOSE,ROTARY HEAD
138 50023910 1 EA STEM
139 56244684 1 EA BRACKET,HOSE ELEC
140 57298069 1 EA HOSE ASSY
142 57308983 2 EA FITTING,RNT,20OFS X20SAE
143 95086567 4 EA O---RING
144 95650149 1 EA REDUCER,EXPANDER
145 57209728 1 EA FITTING,RNT,12OFS X12SAE
146 57167942 1 EA FITTING,STR,12OFS X12SAE
147 57396806 1 EA HOSE ASSY
148 57406985 1 EA HOSE ASSY
149 57406993 1 EA HOSE ASSY
150 57396822 1 EA HOSE ASSY
151 57406977 1 EA HOSE ASSY
152 95013702 16 EA CAPSCREW,HEX SOCKET HEAD
153 95209425 16 EA WASHER, LOCK---5/8
page 159 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981.
Serial Number: 7981
FAMILY,DM45 HP

57562639 ROTARY HEAD,COMMONS,NEW

REF. PART NO. QTY. UNIT DESCRIPTION

154 95086625 1 EA O---RING

ROTARY HEAD---HI SPEED


155 57213936 4 EA BLOCK,FLANGE
156 95097929 2 EA O---RING
157 57174070 2 EA FITTING,L90,20OFS X20SAE
158 95705364 6 EA SCREW, CAP---3/4---10 X1---1/2
170 52237179 2 EA WASHER
171 95934766 2 EA WASHER,LOCK,HELICAL
172 95208997 2 EA SCREW, CAP---1/4---28 X 3/4
173 95666996 3 EA PLUG,HEX HEAD,STRT THRD
174 57546319 2 EA SPACER, FINAL DRIVE
175 57546384 2 EA SHIM, FINAL DRIVE
176 57546335 1 EA COLLAR, RETAINING
177 57562829 4 EA SHIM, FINAL DRIVE
178 95935235 2 EA SCREW, CAP---5/16---18X1---1/2
179 95922225 6 EA WASHER, FLAT---5/16
180 95923371 2 EA NUT, FLEX LOCK---5/16---18

57519878

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981. page 160
Serial Number: 7981
FAMILY,DM45 HP

57395444 HOUSING, MACHINED---R.H.


ROTARY HEAD---HI SPEED

5
4

2
57519878

REF. DRAWING

Figure 82 :HOUSING, MACHINED--- R.H.


E57395444 REV 003
page 161 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981.
Serial Number: 7981
FAMILY,DM45 HP

57395444 HOUSING, MACHINED---R.H.

REF. PART NO. QTY. UNIT DESCRIPTION

001 57395469 1 EA HOUSING---SEMIFINISH, R.H.

ROTARY HEAD---HI SPEED


002 52231008 1 EA COVER
003 95239927 4 EA PIN,DOWEL
004 95934451 24 EA SCREW,CAP,HEXHEAD,PLATED
005 95934733 24 EA WASHER,LOCK

57519878

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981. page 162
Serial Number: 7981
FAMILY,DM45 HP

57110157 MOTOR,HYDRAULIC
ROTARY HEAD---HI SPEED

7 8
22 16 5
25 3
1
24

11 6
12 14 4
13
57519878

23 9
10

26
15

Figure 83 :MOTOR,HYDRAULIC
C57110157 REV 003
page 163 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981.
Serial Number: 7981
FAMILY,DM45 HP

57110157 MOTOR,HYDRAULIC

REF. PART NO. QTY. UNIT DESCRIPTION

001 57300212 1 EA DRIVE SHAFT ASSY

ROTARY HEAD---HI SPEED


57300220 1 EA D SHAFT, MOTOR
54407317 1 EA D BEARING
52155751 2 EA D RING, RETAINING
003 54416946 1 EA KIT,RETAINING RING
54407325 1 EA D RING,RETAINING
54407333 1 EA D RING,RETAINING
54407341 1 EA D RING,RETAINING
004 52154515 1 EA SEAL, SHAFT
005 57307902 1 EA O---RING
006 54407358 1 EA RETAINER,SEAL W/O RING
007 52154499 4 EA GASKET
008 54407366 4 EA SCREW
009 52201738 1 EA SERVO PLATE
010 52154580 1 EA PLATE
011 54407366 2 EA SCREW
012 52154606 2 EA SCREW
013 52154622 8 EA WASHER, NYLITE

57519878
014 54407390 8 EA SCREW
015 57052631 1 EA SERVO OUTPUT (See figure 84)
016 57480048 1 EA SERVO, INPUT---MOTOR ASIDE (See figure 85)
022 57417339 1 EA SERVO---CONT.COVER GASKET
023 54414347 1 EA BARREL HOLDDOWN ASSY (See figure 87)
024 54414354 1 EA MNTG PORT BLK ASSY (See figure 88)
025 54414362 1 EA BRL,ROCKER CAM & FLG ASM (See figure 89)
026 54414396 1 EA HOUSING/FACE PLATE ASSY (See figure 93)

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981. page 164
Serial Number: 7981
FAMILY,DM45 HP

57052631 SERVO OUTPUT

12
17
B
ROTARY HEAD---HI SPEED

A A

15
B
57519878

9
1 13 14 19 7

11 8

10

2
6 5 4

SECTION B ---B SECTION A ---A

Figure 84 :SERVO OUTPUT


C57052631 REV 000
page 165 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981.
Serial Number: 7981
FAMILY,DM45 HP

57052631 SERVO OUTPUT

REF. PART NO. QTY. UNIT DESCRIPTION

001 54409123 1 EA SERVO SHAFT ASSY

ROTARY HEAD---HI SPEED


002 54407390 4 EA SCREW
004 52201803 2 EA RING,RETAING
005 54407416 1 EA O---RING
006 52154622 4 EA WASHER, NYLITE
007 95097689 2 EA O---RING
008 52201787 1 EA SEAL,SHEAR
009 54407457 3 EA WASHER,THRUST
010 52201811 1 EA PIPE PLUG
011 57151144 1 EA COVER
012 54407473 1 EA INDICATOR
013 52201779 2 EA WASHER
014 52201761 1 EA SEAL,SHEAR
015 57417339 1 EA SERVO---CONT.COVER GASKET
017 57240756 1 EA SCREW, SET
019 54407481 1 EA WASHER,THRUST

57519878

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981. page 166
Serial Number: 7981
FAMILY,DM45 HP

57480048 SERVO, INPUT ---MOTOR ASIDE

23
ROTARY HEAD---HI SPEED

A A

26

23
57519878

11 25 7
1
6 24

9 7

5 4
SECTION A ---A

Figure 85 :SERVO, INPUT--- MOTOR ASIDE


D57480048 REV 00
page 167 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981.
Serial Number: 7981
FAMILY,DM45 HP

57480048 SERVO, INPUT ---MOTOR ASIDE

ROTARY HEAD---HI SPEED


2
3 B

57519878
10

17 12
18 16
14

20
19

22 X Y
15

SECTION B ---B

Figure 86 :SERVO, INPUT--- MOTOR ASIDE


D57480048 REV 00
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981. page 168
Serial Number: 7981
FAMILY,DM45 HP

57480048 SERVO, INPUT ---MOTOR ASIDE

REF. PART NO. QTY. UNIT DESCRIPTION

001 52201746 1 EA SHAFT LINK


ROTARY HEAD---HI SPEED

002 54407390 4 EA SCREW


003 52154622 4 EA WASHER, NYLITE
004 52201803 1 EA RING,RETAING
005 54407416 1 EA O---RING
006 54409644 1 EA WASHER,FLAT HARDENED
007 95097689 2 EA O---RING
008 57153108 1 EA SHEAR SEAL
009 52201795 1 EA BEARING
010 54413208 1 EA COVER
011 54407481 1 EA WASHER,THRUST
012 52201811 1 EA PIPE PLUG
014 57104895 2 EA COVER, NUT
015 54413216 1 EA SPOOL
016 57240566 1 EA SPRING
017 52154937 1 EA O---RING
018 57480055 2 EA PLUG, B POWER HEAD
019 57239717 2 EA SCREW, SET
57519878

020 57104937 2 EA NUT, JAM


022 54413224 1 EA SPOOL
023 52155454 2 EA PIN
024 52201779 2 EA WASHER
025 52201761 1 EA SEAL,SHEAR
026 57417339 1 EA SERVO---CONT.COVER GASKET

page 169 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981.
Serial Number: 7981
FAMILY,DM45 HP

57480048 SERVO, INPUT ---MOTOR ASIDE

ROTARY HEAD---HI SPEED


This page is intentionally blank.

57519878

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981. page 170
Serial Number: 7981
FAMILY,DM45 HP

54414347 BARREL HOLDDOWN ASSY


ROTARY HEAD---HI SPEED

1
4 3
7
57519878

6 5
8

Figure 87 :BARREL HOLDDOWN ASSY


C54414347 REV 000
page 171 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981.
Serial Number: 7981
FAMILY,DM45 HP

54414347 BARREL HOLDDOWN ASSY

REF. PART NO. QTY. UNIT DESCRIPTION

001 52154788 1 EA WASHER

ROTARY HEAD---HI SPEED


002 52154796 1 EA BEARING
003 52154804 1 EA SEAL RING
004 54407812 1 EA NUT
005 54413265 1 EA PIN
006 57027096 1 EA COVER,END
007 54413257 1 EA O---RING
008 54413240 1 EA RING

57519878

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981. page 172
Serial Number: 7981
FAMILY,DM45 HP

54414354 MNTG PORT BLK ASSY


ROTARY HEAD---HI SPEED

2 3
4
1
57519878

6
7 9

Figure 88 :MNTG PORT BLK ASSY


C54414354 REV 000
page 173 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981.
Serial Number: 7981
FAMILY,DM45 HP

54414354 MNTG PORT BLK ASSY

REF. PART NO. QTY. UNIT DESCRIPTION

001 54413612 1 EA PORT BLK

ROTARY HEAD---HI SPEED


002 54407994 2 EA PLUG
003 52154929 1 EA PLUG
004 54413620 1 EA O---RING
005 54407945 4 EA SCREW
006 50817089 2 EA PINS
007 52215621 1 EA PORT PLATE
008 52155033 1 EA GASKET, HOUSING
009 57416935 1 EA HOUSING ASSY

57519878

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981. page 174
Serial Number: 7981
FAMILY,DM45 HP

54414362 BRL,ROCKER CAM & FLG ASM


ROTARY HEAD---HI SPEED

2
3

4
57519878

Figure 89 :BRL,ROCKER CAM & FLG ASM


C54414362 REV 000
page 175 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981.
Serial Number: 7981
FAMILY,DM45 HP

54414362 BRL,ROCKER CAM & FLG ASM

REF. PART NO. QTY. UNIT DESCRIPTION

001 54414370 1 EA BARREL/HOLDOWN SHAFT ASM (See figure 90)

ROTARY HEAD---HI SPEED


002 52248119 2 EA TUBE,PRESS
003 52201670 1 EA TUBE
004 52155066 1 EA TUBE ASSY
005 54414388 1 EA ROCKER CAM/STROKING ASM (See figure 91)
006 54413661 4 EA PIN,DOWEL
007 52155116 1 EA MTG FLG

57519878

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981. page 176
Serial Number: 7981
FAMILY,DM45 HP

54414370 BARREL/HOLDOWN SHAFT ASM

6
ROTARY HEAD---HI SPEED

2
57519878

Figure 90 :BARREL/HOLDOWN SHAFT ASM


C54414370 REV 000
page 177 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981.
Serial Number: 7981
FAMILY,DM45 HP

54414370 BARREL/HOLDOWN SHAFT ASM

REF. PART NO. QTY. UNIT DESCRIPTION

001 52201696 1 EA BARRL/SLEEVE

ROTARY HEAD---HI SPEED


002 52155819 1 EA SHAFT
003 52155892 1 EA WASHER
004 54408273 1 EA SPRING
005 52155835 2 EA RETAINER
006 52155843 1 EA RING,RETAINING

57519878

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981. page 178
Serial Number: 7981
FAMILY,DM45 HP

54414388 ROCKER CAM/STROKING ASM


ROTARY HEAD---HI SPEED

3
4

6
7
57519878

1 2 5

Figure 91 :ROCKER CAM/STROKING ASM


C54414388 REV 000
page 179 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981.
Serial Number: 7981
FAMILY,DM45 HP

54414388 ROCKER CAM/STROKING ASM

REF. PART NO. QTY. UNIT DESCRIPTION

001 54414735 1 EA RETAINING RING GROUP

ROTARY HEAD---HI SPEED


52204872 1 EA D RING,RETAINING
52204864 1 EA D RING,RETAINING
52155140 1 EA D RING,RETAINING
52155157 1 EA D RING,RETAINING
52155165 1 EA D RING,RETAINING
002 52204856 1 EA WASHER,THRUST
003 54416458 1 EA ROCKER CAM ASSY (See figure 92)
004 54413646 1 EA RETAINER PISTON & SHOE
005 54408315 1 EA PLATE,RETAINER
006 54413653 1 EA PISTON & SHOE
007 52203668 1 EA PLATE, CREEP

57519878

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981. page 180
Serial Number: 7981
FAMILY,DM45 HP

54416458 ROCKER CAM ASSY


ROTARY HEAD---HI SPEED

13
23
14

8
25
20

19 17

24
16
57519878

15

26 18
30 22 12
27
28 29

11
10

Figure 92 :ROCKER CAM ASSY


C54414388 REV 000
page 181 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981.
Serial Number: 7981
FAMILY,DM45 HP

54416458 ROCKER CAM ASSY

REF. PART NO. QTY. UNIT DESCRIPTION

006 57240749 2 EA SCREW, MOTOR

ROTARY HEAD---HI SPEED


007 52201738 1 EA SERVO PLATE
008 52155256 2 EA SCREW
009 57240764 1 EA PLATE, MOTOR
010 54408331 4 EA SCREW
011 54408356 4 EA SCREW
012 54408349 4 EA SCREW
013 52155306 2 EA PLUG
014 52155314 2 EA O---RING
015 52155322 1 EA COVER
016 52155348 4 EA PIN
017 54408364 2 EA CONTROL CHAMBER
018 52155363 2 EA SEAL
019 52155371 4 EA BALL
020 52203718 1 EA CRADLE
022 57181307 4 EA HOLD DOWN---VANE
023 52155330 1 EA COVER,CONTROL
024 54408406 1 EA ROCKER AND PLUG

57519878
025 57240756 2 EA SCREW, SET
026 54408372 4 EA PLATE,SEAL VANE
027 54408380 2 EA SEAL VANE
028 52203767 2 EA O---RING
029 54408398 2 EA SPACER,VANE
030 57150617 2 EA CHECK VALVE

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981. page 182
Serial Number: 7981
FAMILY,DM45 HP

54414396 HOUSING/FACE PLATE ASSY


ROTARY HEAD---HI SPEED

1
57519878

Figure 93 :HOUSING/FACE PLATE ASSY


C54414396 REV 000
page 183 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981.
Serial Number: 7981
FAMILY,DM45 HP

54414396 HOUSING/FACE PLATE ASSY

REF. PART NO. QTY. UNIT DESCRIPTION

001 50817089 3 EA PINS

ROTARY HEAD---HI SPEED


002 52201712 1 EA FACEPLATE, BARREL---13/32
003 52155033 1 EA GASKET, HOUSING
004 52204765 1 EA HOUSE ASSY (See figure 94)

57519878

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981. page 184
Serial Number: 7981
FAMILY,DM45 HP

52204765 HOUSE ASSY


ROTARY HEAD---HI SPEED

1
57519878

8
4
7

Figure 94 :HOUSE ASSY


C52204765 REV 000
page 185 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981.
Serial Number: 7981
FAMILY,DM45 HP

52204765 HOUSE ASSY

REF. PART NO. QTY. UNIT DESCRIPTION

001 57416935 1 EA HOUSING ASSY

ROTARY HEAD---HI SPEED


002 52155041 1 EA BEARING
003 52155017 2 EA PIN,ROLL
004 54408026 4 EA PIN,DOWEL
005 52154994 1 EA O---RING
006 54408059 1 EA PLUG
007 54408133 1 EA RETAINER,BEARING
008 57416950 1 EA O RING

57519878

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981. page 186
Serial Number: 7981
FAMILY,DM45 HP

57209637 MOTOR,HYDRAULIC
ROTARY HEAD---HI SPEED

4 5 6 7
3

2
8

20
18 19

15 16 17

14

10 11 13
57519878

9 12
28 30
26 27 29
23 25
24
22
21

31

32

33 SEAL KIT (NOT SHOWN) CONSISTS OF


ITEMS 2, 5, 26, 27, 29 and 31

Figure 95 :MOTOR,HYDRAULIC
B57209637 REV 000
page 187 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981.
Serial Number: 7981
FAMILY,DM45 HP

57209637 MOTOR,HYDRAULIC

ROTARY HEAD---HI SPEED


ITEM 16 (RETAINING RING) IS ONE OF THE FOLLOWING
LIST:
52155140 --- .083” (2.11mm), YELLOW
52155157 --- .081” (2.03mm), GREEN
52155165 --- .079” (2.01mm), RED
52204872 --- .087” (2.18mm), WHITE
52204864 --- .085” (2.13mm), BLUE
54408299 --- .077” (1.96mm), BLACK
54472469 --- .075” (1.90mm), ORANGE

SECURE THE PISTON AND SHOE ASSEMBLY


BY INSTALLING THE THICKEST OF THE
RETAINING RINGS THAT WILL FIT IN THE

57519878
GROOVE ON THE CAM CENTER POST. CHECK
CLEARANCE BETWEEN SHOE FACES AND
CREEP PLATE WITH A FEELER GAUGE. GRASP
ONE PISTON AND LIFT TIGHTLY AGAINST THE
SHOE RETAINER TO OBTAIN CLEARANCE.
GAP SHOULD BE BETWEEN .002”(.051mm)
AND .004”(.102mm). ASSEMBLY MUST BE FREE
TO ROTATE BY HAND WITH APPROXIMATE
FORCE OF 5 FT. LBS.(6.8 Nm).

Figure 96 :MOTOR,HYDRAULIC
B57209637 REV 000
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981. page 188
Serial Number: 7981
FAMILY,DM45 HP

57209637 MOTOR,HYDRAULIC

REF. PART NO. QTY. UNIT DESCRIPTION

001 54408059 2 EA PLUG


ROTARY HEAD---HI SPEED

002 52154994 2 EA O---RING


003 52215613 4 EA SCREW
004 54471321 1 EA PORT BLOCK, W/O SHUTTLE
005 54471768 1 EA GASKET
006 57181372 1 EA PLATE,PORT
007 52201712 1 EA FACEPLATE, BARREL---13/32
008 50817089 5 EA PINS
009 52155843 1 EA RING,RETAINING
010 57514903 1 EA SPRING, RETAINER
011 54471792 1 EA STOP,BARREL
012 57300816 12 EA DISC SPRING
013 57300824 12 EA THRUST WASHER
014 52201696 1 EA BARRL/SLEEVE
015 52155041 1 EA BEARING
016 54472170 1 EA KIT,RETAINING RING (See figure 97)
017 52204856 1 EA WASHER,THRUST
018 54413646 1 EA RETAINER PISTON & SHOE
57519878

019 52203668 1 EA PLATE, CREEP


020 57305930 1 EA CAM---MOTOR
021 54472105 2 EA PIN,DOWELL
022 54472113 1 EA HOUSING
023 54472121 1 EA SCREW,SOCKET HD CAP
024 57240806 1 EA SHAFT
025 57117772 1 EA BEARING,MOTOR SHAFT
026 57300329 1 EA O---RING
027 57117780 1 EA SEAL,SHAFT
028 57164592 1 EA RETAINER,SEAL
029 52215696 4 EA O---RING
030 54472139 4 EA SCREW,HEX HD CAP
031 57416950 1 EA O RING
032 57416943 1 EA RETAINER
033 54472147 1 EA KIT,SEAL M6F

page 189 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981.
Serial Number: 7981
FAMILY,DM45 HP

This page is intentionally blank.

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981. page 190
Serial Number: 7981
FAMILY,DM45 HP

54472170 KIT,RETAINING RING


ROTARY HEAD---HI SPEED

List only, no drawing required.


57519878

Figure 97 :KIT,RETAINING RING


B57117764 REV 003
page 191 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981.
Serial Number: 7981
FAMILY,DM45 HP

54472170 KIT,RETAINING RING

REF. PART NO. QTY. UNIT DESCRIPTION

001 52155140 1 EA RING,RETAINING

ROTARY HEAD---HI SPEED


002 52155157 1 EA RING,RETAINING
003 52155165 1 EA RING,RETAINING
004 52204872 1 EA RING,RETAINING
005 52204864 1 EA RING,RETAINING
006 54408299 1 EA RING,RETAINING
007 54472469 1 EA RING,RETAINING

57519878

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981. page 192
Serial Number: 7981
FAMILY,DM45 HP

57787509 BREAKOUT,SLIDING,ARCTIC

29
BREAKOUT,SLIDING,ARCTIC

33
32
31
34 14
15 34

28

35

30
57787509

Figure 98 :BREAKOUT,SLIDING,ARCTIC
D57770695 REV 001
page 193 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981.
Serial Number: 7981
FAMILY,DM45 HP

57787509 BREAKOUT,SLIDING,ARCTIC

21
20
12 5
4
TO “C2” PORT ON

BREAKOUT,SLIDING,ARCTIC
DOUBLE LOCK FORK
CHECK VALVE
25
14 24
22 18

1 SEE DETAIL P

18

TO “C1” PORT ON
DOUBLELOCK 15 8 2
CHECK VALVE

57787509

11

Figure 99 :BREAKOUT,SLIDING,ARCTIC
D57770695 REV 001
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981. page 194
Serial Number: 7981
FAMILY,DM45 HP

57787509 BREAKOUT,SLIDING,ARCTIC

9
BREAKOUT,SLIDING,ARCTIC

7 6
14
15
57787509

10

Figure 100 :BREAKOUT,SLIDING,ARCTIC


D57770695 REV 001
page 195 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981.
Serial Number: 7981
FAMILY,DM45 HP

57787509 BREAKOUT,SLIDING,ARCTIC

REF. PART NO. QTY. UNIT DESCRIPTION

001 57768582 1 EA CYLINDER,HYD,SPLIT FLG (See figure 101)

BREAKOUT,SLIDING,ARCTIC
002 57198939 1 EA STOP BLOCK,CENT.BUSH
004 95310231 3 EA CLAMP,HOSE
005 57505224 2 EA STOP
006 57774259 1 EA SCREW,CAP,HEX W/HOLE
007 95923363 1 EA NUT,HEX,SELF LOCK
008 57198921 1 EA BLOCK
009 95213310 1 EA PIN,ROLL
010 57200628 1 EA RING, RETAINING---BREAKOUT
011 57638041 1 EA BASE,FABRICATED 10”OPEN
012 95934550 3 EA CAPSCREW,HEX
014 57787483 1 EA HOSE,ASSEMBLY,ARCTIC
015 57787491 1 EA HOSE,ASSEMBLY,ARCTIC
018 57771156 2 EA KIT,SPLIT FLANGE---08,CD61
020 95922894 3 EA NUT,HEX,FINISHED
020 95934550 3 EA CAPSCREW,HEX
021 95937413 3 EA WASHER,LOCK,HELICAL
022 57648727 1 EA PIN,RETAINER BAR

57787509
024 95919254 2 EA CAPSCREW/35A2A115Z1HR
025 95922233 2 EA WASHER,FLAT,WIDE
028 50462944 1 EA VALVE,CHECK---DBL PILOTOP
029 57728255 1 EA BAR,TAPPED
030 57701468 2 EA HOSE ASSEMBLY,ARCTIC
031 95943668 2 EA CAPSCREW,HEX
032 95934303 2 EA WASHER,LOCK,PLATED
033 95922225 2 EA WASHER,FLAT
034 95303335 2 EA ELBOW,90 DEG STRT THRD
035 95356903 2 EA CONNECTOR,STRT THRD

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981. page 196
Serial Number: 7981
FAMILY,DM45 HP

57768582 CYLINDER,HYD,SPLIT FLG


BREAKOUT,SLIDING,ARCTIC

11

9SEAL KIT
2
57787509

3 4
5

Figure 101 :CYLINDER,HYD,SPLIT FLG


D57768582 REV 000
page 197 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981.
Serial Number: 7981
FAMILY,DM45 HP

57768582 CYLINDER,HYD,SPLIT FLG

REF. PART NO. QTY. UNIT DESCRIPTION

002 58233784 1 EA O’RING

BREAKOUT,SLIDING,ARCTIC
003 58233727 1 EA O’RING
004 58233735 1 EA RING, BACKUP
005 57186876 1 EA O’RING
009 57779159 9 EA KIT,SEAL
011 58233719 1 EA NUT, LOCK

57787509

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981. page 198
Serial Number: 7981
FAMILY,DM45 HP

57445660 ROD CATCHER ASSY

C 12
ROD CATCHER ASSY

1 7
1

5
8
VIEW C---C

8
9
14

2
57445660

B B

VIEW A ---A

9
8
14
11 2
1

VIEW B ---B

Figure 102 :ROD CATCHER ASSY


D57445660 REV 004
page 199 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981.
Serial Number: 7981
FAMILY,DM45 HP

57445660 ROD CATCHER ASSY

REF. PART NO. QTY. UNIT DESCRIPTION

001 57445678 2 EA TUBING, ROD CATCHER

ROD CATCHER ASSY


002 57445702 4 EA PLATE, MOUNT
005 95077244 2 EA NUT,HEX STOP---1 ---8
007 54570353 2 EA CAPSCREW,HEXHEAD
008 95081642 4 EA WASHER, FLAT---1
009 95077244 4 EA NUT,HEX STOP---1 ---8
011 57188963 8 EA SPACER,.5X1.75ODX1.06ID
012 57403586 1 EA CABLE ASSEMBLY
57047060 1 EA D ROPE, WIRE
56804750 6 EA D CLAMP, CABLE
50000553 2 EA D THIMBLE, WIRE
014 95651253 4 EA SCREW,CAP

57445660

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981. page 200
Serial Number: 7981
FAMILY,DM45 HP

57594657 RODCHANGER,ASM,30’STD

45 ---DWG, STOP LOC.---GEARINDEX (NOT SHOWN)


44
17 44
20 C
C
RODCHANGER,ASM,30’STD

18

16

14

D D

25
15
44
57594657

E E

44 F F
19

G G L H

K
H
L
SEE VIEW J
K

1 5

Figure 103 :RODCHANGER,ASM,30’STD


D57594657 REV 004
page 201 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981.
Serial Number: 7981
FAMILY,DM45 HP

57594657 RODCHANGER,ASM,30’STD

RODCHANGER,ASM,30’STD
A A
B
11

22

13

57594657
37

39

Figure 104 :RODCHANGER,ASM,30’STD


D57594657 REV 004
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981. page 202
Serial Number: 7981
FAMILY,DM45 HP

57594657 RODCHANGER,ASM,30’STD
RODCHANGER,ASM,30’STD

44

3 1
SECTION K ---K

30
31

26
57594657

29

28

27 26 33 34 32

VIEW J

Figure 105 :RODCHANGER,ASM,30’STD


D57594657 REV 004
page 203 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981.
Serial Number: 7981
FAMILY,DM45 HP

57594657 RODCHANGER,ASM,30’STD

RODCHANGER,ASM,30’STD
44

15

11 SECTION D ---D

VIEW A ---A

22

11 20

57594657
24 39
23 47
21 11 37 12
9
VIEW B ---B

20 44
17

9 39
SECTION C---C
10

Figure 106 :RODCHANGER,ASM,30’STD


D57594657 REV 004
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981. page 204
Serial Number: 7981
FAMILY,DM45 HP

57594657 RODCHANGER,ASM,30’STD
RODCHANGER,ASM,30’STD

42

40

35
44

41
36

5
1
57594657

SEE DETAIL ---M

SECTION E ---E

44

19
SECTION F---F

Figure 107 :RODCHANGER,ASM,30’STD


D57594657 REV 004
page 205 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981.
Serial Number: 7981
FAMILY,DM45 HP

57594657 RODCHANGER,ASM,30’STD

RODCHANGER,ASM,30’STD
46

44
DETAIL ---M
5

SECTION L---L

5 38

57594657
SECTION H---H

32

13
9 12 8
10 9
SECTION G---G

Figure 108 :RODCHANGER,ASM,30’STD


D57594657 REV 004
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981. page 206
Serial Number: 7981
FAMILY,DM45 HP

57594657 RODCHANGER,ASM,30’STD

REF. PART NO. QTY. UNIT DESCRIPTION

001 57594525 1 EA BLOCK,PIVOT,SPLIT/RC


RODCHANGER,ASM,30’STD

95934733 6 EA D WASHER,LOCK
95919676 6 EA D CAPSCREW/35A2A233Z1HR
002 57267577 1 EA WASHER
003 57267304 1 EA BUSHING
005 57594566 1 EA ARM,LOWER,ASSEMBLY
008 57406068 1 EA PIN---CYLINDER, RODCHANGER
009 95210852 4 EA PIN, COTTER
010 57268112 2 EA PIN,CYLINDER
011 57550014 1 EA CAP ASSY
012 57199093 2 EA CYLINDER,HYDRAULIC (See figure 109)
013 57406050 2 EA BRACKET,SWING CYLINDER
014 57405979 1 EA SUPPORT,SHAFT---MIDDLE
015 57405961 1 EA SUPPORT MIDDLE---ROD CHNG
95309829 2 EA D CAPSCREW,FLANGED 12 PT
95939948 2 EA D WASHER,LOCK,HELICAL SPRG
016 57422628 1 EA SHAFT, PIPE ASSY
017 57552044 1 EA ASSEMBLY, UPPER ARM
57594657

018 95308573 1 EA KEY,SQUARE


019 57405953 1 EA SUPPORT LOWER---ROD CHNGR
95104741 2 EA D SCREW, CAP---3/4---10 X 5
95934691 2 EA D WASHER,LOCK,HELICAL
020 57405946 1 EA SUPPORT UPPER--- ROD CHNGR (See figure 110)
021 95994471 1 EA SCREW,CAP,HEX
022 95403036 1 EA CAPSCREW
023 95077244 1 EA NUT,HEX STOP
024 95929774 1 EA NUT,HEX
025 57228470 1 EA HOLDER ASSY,5 ROD---30’ (See figure 111)
026 95018271 2 EA O---RING
027 50248426 1 EA SPACER
028 50243518 1 EA BEARING ASSY
029 50248368 1 EA RETAINER, BEARING
030 95920708 8 EA CAPSCREW,HEX
031 95934733 8 EA WASHER,LOCK
032 57339905 1 EA INDICATOR,CARROUSEL---5ROD
033 95213310 1 EA PIN,ROLL

page 207 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981.
Serial Number: 7981
FAMILY,DM45 HP

57594657 RODCHANGER,ASM,30’STD

REF. PART NO. QTY. UNIT DESCRIPTION

034 95943726 1 EA SCREW,CAP,HEX

RODCHANGER,ASM,30’STD
035 57342719 1 EA POINTER
036 57572984 1 EA MOTOR/GEARBOX,ASSM,MIDR (See figure 112)
037 57550022 1 EA LINK ASSY
038 57550030 1 EA STOP,LOWER CAROUSEL
039 57550055 1 EA PIN,CYLINDER MOUNT
040 57562696 4 EA STOP---RODCUP,7.63 PIPE
041 57209306 1 EA STOP BLOCK, BULL GEAR
042 57209314 1 EA STOP BLOCK, BULL GEAR
044 95201547 11 EA FITTING,LUBE
045 57368102 1 EA DWG, STOP LOC.---GEARINDEX
046 57412439 1 EA BAR FLAT, 1X3.50X8.00
047 95429221 1 EA WASHER, FLAT---1---7/8

57594657

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981. page 208
Serial Number: 7981
FAMILY,DM45 HP

57199093 CYLINDER,HYDRAULIC

1 ---SEAL KIT (NOT SHOWN)


RODCHANGER,ASM,30’STD

3 9
4 13

12

10
11
2
6

7
15
6

14

8
57594657

15

16

Figure 109 :CYLINDER,HYDRAULIC


C57199093 REV 003
page 209 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981.
Serial Number: 7981
FAMILY,DM45 HP

57199093 CYLINDER,HYDRAULIC

REF. PART NO. QTY. UNIT DESCRIPTION

001 57242547 0 EA SEAL KIT

RODCHANGER,ASM,30’STD
002 57242554 1 EA LOCKNUT
003 57012684 3 EA SCREW, SET
004 57012676 3 EA PLUG, NYLON
005 57242562 1 EA O---RING
006 57242570 2 EA RING, CAST IRON
007 57242588 1 EA DISC 25
008 57224081 1 EA O---RING
009 57224099 1 EA RING, BACK---UP
010 57326811 1 EA U---CUP
011 57224123 1 EA WIPER
012 57242596 1 EA HEADCAP
013 57242604 1 EA HEAD
014 57242612 1 EA PISTON
015 57242638 1 EA ROD ASSY
016 57242620 1 EA TUBE ASSY

57594657

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981. page 210
Serial Number: 7981
FAMILY,DM45 HP

57405946 SUPPORT UPPER --- ROD CHNGR


RODCHANGER,ASM,30’STD

4
3
2

1
57594657

Figure 110 :SUPPORT UPPER--- ROD CHNGR


D57405946 REV 002
page 211 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981.
Serial Number: 7981
FAMILY,DM45 HP

57405946 SUPPORT UPPER --- ROD CHNGR

REF. PART NO. QTY. UNIT DESCRIPTION

001 A0712 183.75 SI PLATE A36

RODCHANGER,ASM,30’STD
002 57406019 1 EA CAP REPLACEMENT
003 95309829 4 EA CAPSCREW,FLANGED 12 PT
004 95939948 4 EA WASHER,LOCK,HELICAL SPRG

57594657

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981. page 212
Serial Number: 7981
FAMILY,DM45 HP

57228470 HOLDER ASSY,5 ROD---30’

6
RODCHANGER,ASM,30’STD

2 PIPE (NOT SHOWN)


3 GUIDE,ROD (NOT SHOWN)

7
57594657

Figure 111 :HOLDER ASSY,5 ROD--- 30’


D57198426 REV 008
page 213 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981.
Serial Number: 7981
FAMILY,DM45 HP

57228470 HOLDER ASSY,5 ROD---30’

REF. PART NO. QTY. UNIT DESCRIPTION

001 57037897 1 EA HOLDER,UPPER

RODCHANGER,ASM,30’STD
002 57008740 1 EA GUIDE,ROD
003 57141848 1 EA PIPE
004 57228462 1 EA BULL GEAR---5 ROD
006 57371999 6 EA PLATE, GUSSET
007 50248301 1 EA SHAFT,UPPER
008 57426942 1 EA SHAFT---LOWER

57594657

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981. page 214
Serial Number: 7981
FAMILY,DM45 HP

57572984 MOTOR/GEARBOX,ASSM,MIDR

47
48
50 51 11 9 62
26 64
RODCHANGER,ASM,30’STD

49
4
16
18
15
18 14

2
53
40
19 25

16
18

14

60 22 16 1 35 33
57 18
22 21 39
57594657

3 27 25 8
55
11

13
41
9

2
13
42
12

10

31 30 26 56 28

Figure 112 :MOTOR/GEARBOX,ASSM,MIDR


D57572984 REV 004
page 215 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981.
Serial Number: 7981
FAMILY,DM45 HP

57572984 MOTOR/GEARBOX,ASSM,MIDR

44
63
18

RODCHANGER,ASM,30’STD
15
18

15
18

37
38

5 17
7 6 50 57 18 51 34 49

57594657
13

23
24 12

36

49
29
50
59
22
32 53
14 54 40 61 62 51
19 48 47
47 48
64

Figure 113 :MOTOR/GEARBOX,ASSM,MIDR


D57572984 REV 004
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981. page 216
Serial Number: 7981
FAMILY,DM45 HP

57572984 MOTOR/GEARBOX,ASSM,MIDR

46 ---NOT SHOWN
RODCHANGER,ASM,30’STD

36
34 42

2
35
57

1
38
59
22

58

37
5
57594657

7
32

6
21 35
22 32 34

Figure 114 :MOTOR/GEARBOX,ASSM,MIDR


D57572984 REV 004
page 217 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981.
Serial Number: 7981
FAMILY,DM45 HP

57572984 MOTOR/GEARBOX,ASSM,MIDR

REF. PART NO. QTY. UNIT DESCRIPTION

001 57054637 1 EA HOUSING,GEAR

RODCHANGER,ASM,30’STD
002 57590390 1 EA COVER,GEAR BOX
003 57054629 1 EA COVER,TOP
004 57217531 1 EA MOUNT,REMOVE 7 ROD
57216780 2 EA D BRACKET,REMOVABLEGEARBOX
005 57154916 1 EA HYD. MOTOR MODIFICATION
57401135 1 EA D MOTOR,HYDRAULIC
57401176 1 EA D SEAL KIT
57401200 1 EA D SEAL, LIP
57401184 2 EA D SEAL, RING
57109753 2 EA D GASKET SEAL
006 57632556 1 EA ADAPTER,HYD MOTOR,CAST
007 56953045 1 EA GASKET
008 57570830 1 EA SHAFT
009 52193521 1 EA GEAR,PINION
010 57570780 1 EA BUSHING,INDEX MOTOR
011 57054595 1 EA BUSHING
012 57068991 1 EA SPACER

57594657
013 95758595 2 EA BEARING
014 56998164 4 EA BAR,SQUARE
015 95940573 8 EA CAPSCREW,HEX HEAD
016 95104147 4 EA SCREW,CAP,HEX
017 95044020 8 EA CAPSCREW
018 95934733 23 EA WASHER,LOCK
019 95715942 8 EA SCREW, CAP---5/8---11 X1---1/2
021 95935235 6 EA CAPSCREW
022 95934303 16 EA WASHER,LOCK,PLATED
023 95043212 1 EA BUSHING
024 95422663 1 EA BREATHER
025 95201547 1 EA FITTING,LUBE
026 95033601 2 EA PLUG,PIPE,SQ HEAD
027 57209926 1 EA KEY
028 57570848 2 EA KEY,RECTANGULAR
029 95069308 1 EA ELBOW
030 57570814 1 EA HUB,REWORK

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981. page 218
Serial Number: 7981
FAMILY,DM45 HP

57572984 MOTOR/GEARBOX,ASSM,MIDR

REF. PART NO. QTY. UNIT DESCRIPTION

031 57570822 1 EA GEAR,WORM DRIVE OUTPUT


RODCHANGER,ASM,30’STD

032 58227661 2 EA SEAL,OIL


033 58226655 1 EA END CAP
034 58194945 2 EA BEARING,BALL
035 58194960 2 EA GASKET
036 58192915 1 EA GASKET
037 58194937 1 EA GEAR, WORM
038 57074668 1 EA KEY
039 58209651 1.50 QT OIL, GEAR
040 95934741 8 EA WASHER,LOCK HELICAL
041 57185902 1 EA GASKET, SHIM PACK
042 57185894 1 EA GASKET, SHIM PACK
044 57351694 1 EA GUARD, GEAR --- CAROUSEL
046 95930723 10 EA SCREW,CAP,HEX
047 95922910 10 EA NUT,HEX,PLATED
048 95934741 10 EA WASHER,LOCK HELICAL
049 57216806 1 EA BRACKET,REMOVABLEGEARBOX
050 57216772 1 EA BRACKET,REMOVABLEGEARBOX
57594657

051 57216814 1 EA BRACKET,REMOVABLEGEARBOX


053 56784267 1 EA ADHESIVE
054 50344605 4.00 FT WIRE, LOCK
055 95959086 12 EA CAPSCREW
056 57570772 1 EA BUSHING,INDEX MOTOR
057 57573065 2 EA SUPPORT,HYDRAULIC MOTOR
058 57351108 1 EA COUPLING ASSY
059 95935227 6 EA CAPSCREW
060 95228607 4 EA SCREW,CAP HEX HEAD
061 95934154 8 EA SCREW,CAP,HEX
062 95930723 2 EA SCREW,CAP,HEX
063 95104238 3 EA SCREW, CAP---1/2---13 X3---1/2
064 95094314 2 EA WASHER,FLAT,WIDE

page 219 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981.
Serial Number: 7981
FAMILY,DM45 HP

57572984 MOTOR/GEARBOX,ASSM,MIDR

RODCHANGER,ASM,30’STD
This page is intentionally blank.

57594657

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981. page 220
Serial Number: 7981
FAMILY,DM45 HP

57701799 ROD SUPPORT ASM,ARCTIC

25 18 17 20
24 21
12 22
ROD SUPPORT ASM,ARCTIC

9 19 DETAIL --- C
10
27

9
10
28
4 25
3 41
5
6
1
DETAIL --- C 13
2

9
10
44
49 46
47
50
51
57701799

12
13 7 13

8 49

13

11 3
40
13
8

Figure 115 :ROD SUPPORT ASM,ARCTIC


D57535940 REV 006
page 221 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981.
Serial Number: 7981
FAMILY,DM45 HP

57701799 ROD SUPPORT ASM,ARCTIC

ROD SUPPORT ASM,ARCTIC


49
44

46
47
50
51
DETAIL --- C

57701799
45

CONTROL PANEL

Figure 116 :ROD SUPPORT ASM,ARCTIC


D57535940 REV 006
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981. page 222
Serial Number: 7981
FAMILY,DM45 HP

57701799 ROD SUPPORT ASM,ARCTIC

REF. PART NO. QTY. UNIT DESCRIPTION

001 56250020 2 EA BRACKET, ARM MTG,RODSUPT


ROD SUPPORT ASM,ARCTIC

002 57423782 1 EA BRKT, CYL MTG---ROD SUPT


003 56250038 1 EA ARM, ROD SUPORT, DMC TWR
004 57423808 1 EA CYLINDER, HYDRAULIC (See figure 117)
005 95342028 1 EA PIN,HINGE
006 95093381 2 EA PIN,COTTER
007 57273237 1 EA PIN, PIVOT
008 57273245 2 EA RETAINER
009 95937413 5 EA WASHER,LOCK,HELICAL
010 95920674 5 EA SCREW,CAP,HEX
011 57423832 1 EA PIN, LOCKING ---CYL.
012 57423824 1 EA ROLLER GUIDE, RODSUPPORT
013 95201547 6 EA FITTING,LUBE
017 95316972 4 EA CONNECTOR,MALE,37 DEG
018 50462944 1 EA VALVE,CHECK---DBL PILOTOP
019 57728255 1 EA BAR,TAPPED
020 95943668 2 EA SCREW,CAP,HEX
021 95934303 2 EA WASHER,LOCK,PLATED
57701799

022 95922225 2 EA WASHER,FLAT


024 95279089 1 EA ELBOW
025 57291049 2 EA RESTRICTOR, JIC/JIC .062
027 57701443 2 EA HOSE ASSEMBLY,ARCTIC
028 57745697 2 EA HOSE ASSEMBLY,ARCTIC
040 56250012 1 EA PIN, ROD SUPPORT ARM
041 95219713 1 EA CONNECTOR,MALE,37 DEG.
044 57541245 1 EA BRACKET,SWITCH,ROD SUPT
045 57216913 1 EA SWITCH, TOGGLE
046 50518653 1 EA SWITCH,LIMIT
047 57194987 1 EA ARM, ADJUSTABLE
049 57535064 1 EA BAR, FLAT
050 95934766 4 EA WASHER,LOCK,HELICAL
051 95928982 4 EA SCREW,CAP---1/4---20 X 3/4

page 223 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981.
Serial Number: 7981
FAMILY,DM45 HP

57701799 ROD SUPPORT ASM,ARCTIC

ROD SUPPORT ASM,ARCTIC


This page is intentionally blank.

57701799

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981. page 224
Serial Number: 7981
FAMILY,DM45 HP

57423808 CYLINDER, HYDRAULIC

1 ---Seal Kit
ROD SUPPORT ASM,ARCTIC

13

11
12

14

15
57701799

10

16

10

Figure 117 :CYLINDER, HYDRAULIC


C57423808 REV01
page 225 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981.
Serial Number: 7981
FAMILY,DM45 HP

57423808 CYLINDER, HYDRAULIC

REF. PART NO. QTY. UNIT DESCRIPTION

001 57425043 1 EA SEAL KIT (See figure 118)

ROD SUPPORT ASM,ARCTIC


002 13084207 1 EA LOCK---NUT
003 57068215 1 EA RING, RETAINING
010 57401622 2 EA PLUG---PORT
011 95531133 1 EA NUT,HEX JAM---1 ---12
012 57423915 1 EA PINEYE ASSEMBLY
013 13084215 1 EA HEAD
014 57423931 1 EA PISTON
015 57423949 1 EA ROD
016 57423956 1 EA TUBE ASSEMBLY

57701799

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981. page 226
Serial Number: 7981
FAMILY,DM45 HP

57425043 SEAL KIT


ROD SUPPORT ASM,ARCTIC

9 5

4
57701799

Figure 118 :SEAL KIT


D57423808 REV000
page 227 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981.
Serial Number: 7981
FAMILY,DM45 HP

57425043 SEAL KIT

REF. PART NO. QTY. UNIT DESCRIPTION

004 57362105 1 EA O---RING

ROD SUPPORT ASM,ARCTIC


005 57220352 2 EA U---CUP
006 57220345 1 EA O---RING
007 57220337 1 EA SEAL,BACKUP
008 57233652 1 EA U---CUP
009 57233660 1 EA WIPER

57701799

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981. page 228
Serial Number: 7981
FAMILY,DM45 HP

56255334 SPINDLE, SUB5”PIPE,29L


SPINDLE, SUB---5”PIPE,29L

96

95
56255334

Figure 119 :SPINDLE, SUB5”PIPE,29L


D50337393 REV23
page 229 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981.
Serial Number: 7981
FAMILY,DM45 HP

56255334 SPINDLE, SUB5”PIPE,29L

REF. PART NO. QTY. UNIT DESCRIPTION

095 50628007 2 EA LOCK, SPINDLE

SPINDLE, SUB---5”PIPE,29L
096 56255268 1 EA ADAPTER,SPINDLE---5” PIPE

56255334

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981. page 230
Serial Number: 7981
FAMILY,DM45 HP

57701807 WRENCH CYL ASM,ARCTIC

11 9 11
WRENCH CYL ASM,ARCTIC

10
7 C1 C2
8

V1 V2
FROM PORT B

FROM PORT A

11

19
18 CONTROL CONSOLE
17
16

6
5
57701807

4 8
7
3 15
2

9 SPOOL
VALVE

12
1

HYDRAULIC A
WRENCH CYLINDER SPOOL # 3
B

14

Figure 120 :WRENCH CYL ASM,ARCTIC


D57535858 REV 001
page 231 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981.
Serial Number: 7981
FAMILY,DM45 HP

57701807 WRENCH CYL ASM,ARCTIC

WRENCH CYL ASM,ARCTIC


57701807
4
20
5

1
2
3
12

Figure 121 :WRENCH CYL ASM,ARCTIC


D57535858 REV 001
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981. page 232
Serial Number: 7981
FAMILY,DM45 HP

57701807 WRENCH CYL ASM,ARCTIC

REF. PART NO. QTY. UNIT DESCRIPTION

001 57039638 1 EA CYLINDER, HYDRAULIC


WRENCH CYL ASM,ARCTIC

57039810 1 EA D KIT,SEAL (See figure 122)


57012676 1 EA D PLUG, NYLON
57012684 1 EA D SCREW, SET
002 95342028 1 EA PIN,HINGE
003 95093381 2 EA PIN,COTTER
004 57391104 1 EA BRACKET---WRENCH CYL MOUNT
005 57391112 1 EA PIVOT --- WRENCH CYL MOUNT
006 52233954 1 EA CYL RETAINER
007 50462944 1 EA VALVE,CHECK---DBL PILOTOP
008 57728255 1 EA BAR,TAPPED
009 95943668 2 EA SCREW,CAP,HEX
010 95934303 2 EA WASHER,LOCK,PLATED
011 95419594 4 EA CONNECTOR,STRT THRD
012 95371258 2 EA FITTING, HYD
014 57701484 2 EA HOSE ASSEMBLY,ARCTIC
015 57701492 2 EA HOSE ASSEMBLY,ARCTIC
016 50034826 4 EA CLAMP,HOSE,HALF
57701807

017 95931564 2 EA NUT,HEX,FINISHED


018 95934766 2 EA WASHER,LOCK,HELICAL
019 95920724 2 EA SCREW, CAP---1/4---20 X1---1/2
020 95201547 1 EA FITTING,LUBE

page 233 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981.
Serial Number: 7981
FAMILY,DM45 HP

57701807 WRENCH CYL ASM,ARCTIC

WRENCH CYL ASM,ARCTIC


This page is intentionally blank.

57701807

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981. page 234
Serial Number: 7981
FAMILY,DM45 HP

57039810 KIT,SEAL
WRENCH CYL ASM,ARCTIC

14

15 11
11

10

12

13
57701807

Figure 122 :KIT,SEAL


E57039638 REV 00
page 235 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981.
Serial Number: 7981
FAMILY,DM45 HP

57039810 KIT,SEAL

REF. PART NO. QTY. UNIT DESCRIPTION

010 57326795 1 EA O---RING

WRENCH CYL ASM,ARCTIC


011 57326803 2 EA U---CUP
012 57224081 1 EA O---RING
013 57163529 1 EA RING, BACK UP
014 57163453 1 EA U---CUP
015 59322677 1 EA WIPER

57701807

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981. page 236
Serial Number: 7981
FAMILY,DM45 HP

POWERPACK/ENGINE
SECTION
POWERPACK/ENGINE

page 237 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981.
Serial Number: 7981
FAMILY,DM45 HP

SECTION
This page is intentionally blank.

POWERPACK/ENGINE

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981. page 238
Serial Number: 7981
FAMILY,DM45 HP

57639981 ENGINE ASM,C16---600HP


ENGINE ASM,C16---600HP

FUEL GAGE

FUEL FILTER
1

9
7
57639981

14

8
12
13
25

38

Figure 123 :ENGINE ASM,C16--- 600HP


D57639312 REV 006
page 239 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981.
Serial Number: 7981
FAMILY,DM45 HP

57639981 ENGINE ASM,C16---600HP

15 ---NOT SHOWN
16 ---NOT SHOWN
17 ---NOT SHOWN
18 ---NOT SHOWN

ENGINE ASM,C16---600HP
20 ---NOT SHOWN

30
29
28
27
26

57639981
3
3

2
6
5
44

POWER PACK
19 BASE
20
21 LUBE OIL FILTER 10
22 11
23
24

21 ---TORQUE ADAPTER BOLTS TO 140 FT. LBS.


23 ---TORQUE DRIVE SHAFT BOLTS TO 90 FT. LBS.
24 ---TORQUE DRIVE SHAFT BOLTS TO 90 FT. LBS.

Figure 124 :ENGINE ASM,C16--- 600HP


D57639312 REV 006
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981. page 240
Serial Number: 7981
FAMILY,DM45 HP

57639981 ENGINE ASM,C16---600HP


ENGINE ASM,C16---600HP

38
37

39
57639981

40
41
42
43

32 33 34 35 36 37

Figure 125 :ENGINE ASM,C16--- 600HP


D57639312 REV 006
page 241 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981.
Serial Number: 7981
FAMILY,DM45 HP

57639981 ENGINE ASM,C16---600HP

REF. PART NO. QTY. UNIT DESCRIPTION

001 57639999 1 EA ENGINE BARE,600 CAT

ENGINE ASM,C16---600HP
58194762 1 EA D STARTER,42MT/24V
54594577 1 EA D SENSOR,LOW COOLANT
002 57643199 1 EA MOUNT,FRONT ENGINE---C16
003 95972246 4 EA WASHER,FLAT,PLATED
005 95077608 2 EA NUT, HEX STOP---3/4---10
006 95245775 2 EA WASHER,BEVEL---3/4
007 95930723 12 EA SCREW,CAP,HEX
008 95952354 4 EA SCREW,CAP,HEX
009 95934741 12 EA WASHER,LOCK HELICAL
010 95104659 2 EA SCREW, CAP---3/4---10 X2---3/4
011 95077608 2 EA NUT, HEX STOP---3/4---10
012 95077590 4 EA NUT,HEX,STOP
013 54573704 4 EA WASHER,BEVEL,SQ,PLATED
014 57643157 2 EA MOUNT,REAR ENGINE,C16
015 57294829 1 EA FILTER,FUEL SECONDARY
016 56985971 1 EA ELEMENT,WATER FILTER
017 52183233 1 EA FILTER,OIL---ENGINE

57639981
018 57656167 1 EA WIRING,ENG CAT 2 STRTR (See figure 126)
019 57245870 1 EA ADAPTERFRT.ENG.CAT3406TA
020 57595639 1 EA CONNECTOR,COMMUNICATION
021 95013702 6 EA CAPSCREW,HEX SOCKET HEAD
022 95934733 8 EA WASHER,LOCK
023 95215257 4 EA CAPSCREW,HEX
024 95920708 4 EA SCREW,CAP,HEX
025 95094314 4 EA WASHER,FLAT,WIDE
026 57666083 1 EA GUARD,DRIVESHAFT---C15
027 95922233 4 EA WASHER,FLAT,WIDE
028 95922639 4 EA LOCKWASHER,HELICAL SPRNG
029 95055349 4 EA SCREW,CAP,AH
030 57368524 1 EA DRIVE SHAFT
57227787 0 EA D CROSS KIT
032 95002143 1 EA PLUG,PIPE---SQ HEAD
033 52235363 1 EA BRACKET,OIL
034 95323358 1 EA FITTING, STR---EXT NPT RUN

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981. page 242
Serial Number: 7981
FAMILY,DM45 HP

57639981 ENGINE ASM,C16---600HP

REF. PART NO. QTY. UNIT DESCRIPTION

035 50829605 1 EA VALVE,BALL---1/2


ENGINE ASM,C16---600HP

036 95279378 1 EA FITTING,HYD


037 56954233 1 EA HOSE ASSY
038 95279436 1 EA FITTING,HYD
039 95478509 1 EA CLAMP,HOSE
040 95920674 1 EA SCREW,CAP,HEX
041 95937413 1 EA WASHER,LOCK,HELICAL
042 95922233 1 EA WASHER,FLAT,WIDE
043 95922894 1 EA NUT,HEX,FINISHED
044 95935201 2 EA SCREW,CAP,HEX
57639981

page 243 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981.
Serial Number: 7981
FAMILY,DM45 HP

57639981 ENGINE ASM,C16---600HP

ENGINE ASM,C16---600HP
This page is intentionally blank.

57639981

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981. page 244
Serial Number: 7981
FAMILY,DM45 HP

57656167 WIRING,ENG CAT 2 STRTR

WATER
TEMPERATURE
CONNECTION LOC.
ENGINE ASM,C16---600HP

PRIMER PUMP

3 --- NOT SHOWN C


20 --- NOT SHOWN
57639981

Figure 126 :WIRING,ENG CAT 2 STRTR


D57656167 REV 002
page 245 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981.
Serial Number: 7981
FAMILY,DM45 HP

57656167 WIRING,ENG CAT 2 STRTR

ENGINE ASM,C16---600HP
PRIMER PUMP

8 FOR RIGS W/ TWIN


FUSIBLE LINK 10 STARTER ONLY
12 4 VIEW C1 ---1C

STARTER

57639981
8
TO BAT (+) POST

16 10 FUSIBLE LINK
15 11
14 TO BAT (---) POST
13 TO RIG
GROUND
C C
1 1
ALTERNATOR

12

17 VIEW D
18 VIEW C
21 19

Figure 127 :WIRING,ENG CAT 2 STRTR


D57656167 REV 002
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981. page 246
Serial Number: 7981
FAMILY,DM45 HP

57656167 WIRING,ENG CAT 2 STRTR

REF. PART NO. QTY. UNIT DESCRIPTION

001 57656159 1 EA HARNESS,ENG C16 2 STRTR


ENGINE ASM,C16---600HP

002 95301859 8 EA CLAMP,HOSE


003 56950652 1 EA WIRE, GROUND
56921414 1 EA D TERMINAL,12---10,10 RING
56921430 1 EA D TERMINAL,12---10,1/4 RING
56950645 1 EA D WIRE, ELECTRIC
004 57412710 2 EA CABLE, STARTER JUMPER
008 50695063 2 EA CONNECTOR,12 RED
010 56999360 2 EA WIRE LINK---9
56987795 9.00 IN D WIRE,LINK---#12
011 52246519 1 EA CABLE,GROUND---1/0 X 36
012 95359329 2 EA TERMINAL,12---10,1/2 RING
013 59956466 2 EA RELAY,SOLENOID---24VMARINE
014 95922183 2 EA WASHER,FLAT
015 95931564 2 EA NUT,HEX,FINISHED
016 95934766 2 EA WASHER,LOCK,HELICAL
017 57141939 2 EA FASTENER,1/4---20 TEENUT
018 56784267 1 EA ADHESIVE
57639981

019 57139131 6 EA MOUNT,FLEX---BOLTSANDWICH


020 57168916 6.00 OZ VARNISH, INSULATING
021 95934303 2 EA WASHER,LOCK,PLATED

page 247 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981.
Serial Number: 7981
FAMILY,DM45 HP

57656167 WIRING,ENG CAT 2 STRTR

ENGINE ASM,C16---600HP
This page is intentionally blank.

57639981

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981. page 248
Serial Number: 7981
FAMILY,DM45 HP

57643090 PIPING,RAD.CAT TIER 2

26 --- NOT SHOWN


PIPING,RAD.CAT TIER 2

27 --- NOT SHOWN

4
9
18
17
6
19

18

18

22
12
16 12

2
8
57643090

23
10 25
3
24 9
9

9
7

Figure 128 :PIPING,RAD.CAT TIER 2


D57643090 REV 002
page 249 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981.
Serial Number: 7981
FAMILY,DM45 HP

57643090 PIPING,RAD.CAT TIER 2

REF. PART NO. QTY. UNIT DESCRIPTION

001 57633794 1 EA PIPE,COOLER INLET

PIPING,RAD.CAT TIER 2
002 57645277 1 EA PIPE,ENGINE OUTLET
003 57645285 1 EA PIPE,COOLER OUTLET
004 57645293 1 EA PIPE,COOLER INLET
006 56256522 1 EA ELBOW,3, 90DEG,COOLANT
007 57213399 1 EA HOSE, RADIATOR
008 50463645 1 EA HOSE HUMP
009 57213399 3 EA HOSE, RADIATOR
010 57645301 1 EA SUPPORT,PIPE,RAD.XL900
012 52230810 8 EA CLAMP, HOSE
016 95316972 1 EA CONNECTOR,MALE,37 DEG
017 95279071 1 EA FITTING,HYD
018 52246154 6 EA CLAMP
019 58143439 1 EA HOSE ASSY
022 95301883 3 EA CLAMP,HOSE
023 56943699 1 EA CLAMP ASSY---SEE 56943327
024 57039596 1 EA BAR,FLAT
025 95264776 1 EA CLAMP,HOSE

57643090
026 52230828 4 EA CLAMP, HOSE
027 95351904 3 EA CLAMP, HOSE

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981. page 250
Serial Number: 7981
FAMILY,DM45 HP

57651390 BATTERY INSTL,4 BATTERY


BATTERY INSTL,4 BATTERY

3
6
7
2

111

WIRING
ENGINE
3
32 NOT SHOWN
31 NOT SHOWN

12
57651390

5
25
26
27
2

7
6
30
29
28

Figure 129 :BATTERY INSTL,4 BATTERY


D57651390 REV 000
page 251 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981.
Serial Number: 7981
FAMILY,DM45 HP

57651390 BATTERY INSTL,4 BATTERY

8 9 10

BATTERY INSTL,4 BATTERY


DETAIL --- A
8 9 10

DETAIL --- B

57651390

Figure 130 :BATTERY INSTL,4 BATTERY


D57651390 REV 000
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981. page 252
Serial Number: 7981
FAMILY,DM45 HP

57651390 BATTERY INSTL,4 BATTERY

14
15
16
BATTERY INSTL,4 BATTERY

21
20
19
18

12

13

21 15
20 22 16 14
57651390

23

12

24

Figure 131 :BATTERY INSTL,4 BATTERY


D57651390 REV 000
page 253 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981.
Serial Number: 7981
FAMILY,DM45 HP

57651390 BATTERY INSTL,4 BATTERY

BATTERY INSTL,4 BATTERY


HINGED TPA

57651390

Figure 132 :BATTERY INSTL,4 BATTERY


D57651390 REV 000
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981. page 254
Serial Number: 7981
FAMILY,DM45 HP

57651390 BATTERY INSTL,4 BATTERY

REF. PART NO. QTY. UNIT DESCRIPTION

001 57705063 1 EA CABLE,BATTERY---NEGATIVE


BATTERY INSTL,4 BATTERY

002 30441570 2 EA CABLE,BATTERY


003 57705048 2 EA CABLE,BATTERY---POSITIVE
005 51869907 1 EA CABLE,BATTERY,NEGATIVE
006 57113177 4 EA BATTERY,12V---8DW/ELECTROL
007 58231887 2 EA BOX, BATTERY
57143505 1 EA D COVER, BATTERY
008 59854943 2 EA CONNECTOR, 2---WAY FEMALE
009 59854828 4 EA TERMINAL, 14---16 AWG MALE
010 57400715 4 EA SEAL, 14---12 AWG CABLE
011 57705055 1 EA CABLE,SWITCH TO STARTER
012 57379992 1 EA BRACKET, BATT.SELECTSWTC
013 57379166 1 EA NAMEPLATE,ISOLATIONSWTCH
014 95412623 4 EA SCREW
015 95098208 4 EA NUT, MACHINE---HEX N0.5---40
016 57236705 1 EA SWITCH, BATTERY SELECTOR
018 57007429 1 EA COVER,RECPT---BATTERY CONN
019 57749145 1 EA RECEPTACLE ASSEMBLY
57651390

019 95920682 4 EA SCREW,CAP,HEX


020 95937413 4 EA WASHER,LOCK,HELICAL
021 95922894 4 EA NUT,HEX,FINISHED
022 57011611 3 EA LUG, BATTERY
023 58159088 1 EA INSULATOR, HEAT SHRINK.
024 57705055 1 EA CABLE,SWITCH TO STARTER
025 95934469 1 EA SCREW,CAP,HEX
026 95209409 1 EA WASHER, LOCK---1/2
027 95081667 1 EA WASHER,FLAT,WIDE
028 95934592 12 EA SCREW,CAP,HEX
029 95922894 12 EA NUT,HEX,FINISHED
030 95937413 12 EA WASHER,LOCK,HELICAL
031 57482606 0 EA TOOL, PIN/SEAL---EXT INSTL
032 57482614 0 EA TOOL, CRIMPING

page 255 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981.
Serial Number: 7981
FAMILY,DM45 HP

57651390 BATTERY INSTL,4 BATTERY

BATTERY INSTL,4 BATTERY


This page is intentionally blank.

57651390

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981. page 256
Serial Number: 7981
FAMILY,DM45 HP

57755241 MOUNTING,PP BASE,NEW FRM


MOUNTING,PP BASE,NEW FRM

3
4
57755241

Figure 133 :MOUNTING,PP BASE,NEW FRM


C57100497 REV 003
page 257 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981.
Serial Number: 7981
FAMILY,DM45 HP

57755241 MOUNTING,PP BASE,NEW FRM

REF. PART NO. QTY. UNIT DESCRIPTION

001 57746943 2 EA BOLT,PP BASE MOUNTING

MOUNTING,PP BASE,NEW FRM


95489951 1 EA D SCREW,CAP
003 95267696 4 EA NUT, HEX SLOTTED---1 ---8
004 95093399 4 EA PIN, COTTER---3/16 X 2
006 57746943 2 EA BOLT,PP BASE MOUNTING
95489951 1 EA D SCREW,CAP

57755241

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981. page 258
Serial Number: 7981
FAMILY,DM45 HP

57639361 EXHAUST,C16,INSTL

30 2
ENGINE EXHAUST
EXHAUST,C16,INSTL

5
6
7

4 8 1
14 8

13
18
3

3
57639361

7
32 --- NOT SHOWN 6
4
5
21 --- NOT SHOWN
27
28

12
11 3
10 19
9 17
16
15

Figure 134 :EXHAUST,C16,INSTL


D57639361 REV 002
page 259 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981.
Serial Number: 7981
FAMILY,DM45 HP

57639361 EXHAUST,C16,INSTL

REF. PART NO. QTY. UNIT DESCRIPTION

001 57662124 1 EA SILENCER

EXHAUST,C16,INSTL
57574196 1 EA D SILENCER,ALUMINIZED 6”
002 57442535 1 EA ELBOW, FLEX---W/FLANGE
003 57661779 2 EA BRACKET,SILENCER SUPPORT
004 50419670 2 EA GASKET
005 95934378 16 EA CAPSCREW,HEX
006 95934691 16 EA WASHER,LOCK,HELICAL
007 95922928 16 EA NUT,HEX,FINISHED
008 57784951 2 EA BAND,SILENCER,13.68”
50279413 1 EA D BAND,MOUNTING---AIRCLEANR
009 95920682 4 EA CAPSCREW,HEX
010 95937413 4 EA WASHER,LOCK,HELICAL
011 95922894 4 EA NUT,HEX,FINISHED
012 95922233 4 EA WASHER,FLAT,WIDE
013 50622810 1 EA PIPE, EXHAUST ELBOW
014 50469238 1 EA CAP, WEATHER
015 95930723 4 EA SCREW,CAP,HEX
016 54573704 4 EA WASHER,BEVEL,SQ,PLATED

57639361
017 95077590 4 EA NUT,HEX,STOP
018 57071755 1 EA TUBE,SQUARE
019 95094314 4 EA WASHER,FLAT,WIDE
021 57704124 1 EA BLANKET,EXHAUST ELBOW
027 95935227 2 EA CAPSCREW
028 95922829 2 EA NUT,ELASTIC LOCK
030 52175023 1 EA CLAMP, EXHAUST---TURBO
032 57399941 2 EA CLAMP---12 CAGE

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981. page 260
Serial Number: 7981
FAMILY,DM45 HP

AIR CLEANERS
SECTION
AIR CLEANERS

page 261 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981.
Serial Number: 7981
FAMILY,DM45 HP

SECTION
This page is intentionally blank.

AIR CLEANERS

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981. page 262
Serial Number: 7981
FAMILY,DM45 HP

57736100 CLEANER,AIR,C16/HR2.5

9
10
17 11 13 28 12
CLEANER,AIR,C16/HR2.5

15
14 2
A

29 17

A
30 13
14
19

6 7
13
8
3
4
2
18
16 20
57736100

16
15
21

23

24

VIEW A ---A

Figure 135 :CLEANER,AIR,C16/HR2.5


D57736100 REV 000
page 263 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981.
Serial Number: 7981
FAMILY,DM45 HP

57736100 CLEANER,AIR,C16/HR2.5

REF. PART NO. QTY. UNIT DESCRIPTION

001 57736050 1 EA SUPPORT,AIR,CLNR

CLEANER,AIR,C16/HR2.5
002 95920708 6 EA SCREW,CAP,HEX
003 95934733 6 EA WASHER,LOCK
004 95922902 6 EA NUT,HEX,FINISHED,PLATED
006 56899669 2 EA SHROUD,INLET
007 52265311 2 EA INDICATOR,RESTRICTION
008 58044744 2 EA BAND,MOUNTING
009 95934592 9 EA SCREW,CAP,HEX
010 95937413 8 EA WASHER,LOCK,HELICAL
011 95922894 8 EA NUT,HEX,FINISHED
012 57176141 1 EA ELBOW,RUBBER---45 DEG
013 57440562 3 EA CLAMP,CONSTANT TORQUE
014 56940364 1 EA HOSE HUMP
015 57439283 2 EA CLAMP,CONSTANT TORQUE
016 57621237 1 EA TUBE,ENGINE AIR INTAKE
017 57251829 1 EA TUBE---AIR 8 X35
018 57175457 1 EA TUBE,AIR INLET
019 52277431 1 EA ELBOW,RUBBER

57736100
020 58044561 1 EA HOSE HUMP,REDUCING
021 57439267 3 EA CLAMP,CONSTANT TORQUE
023 57452039 1 EA GUSSET
024 57019853 2 EA PLATE
028 57496556 1 EA AIR FILTER---08 (See figure 136)
029 57496556 1 EA AIR FILTER---08 (See figure 136)
030 57440570 2 EA CLAMP,CONSTANT TORQUE

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981. page 264
Serial Number: 7981
FAMILY,DM45 HP

57496556 AIR FILTER ---08


CLEANER,AIR,C16/HR2.5

1
12
57736100

Figure 136 :AIR FILTER--- 08


C57496556 REV 000
page 265 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981.
Serial Number: 7981
FAMILY,DM45 HP

57496556 AIR FILTER ---08

REF. PART NO. QTY. UNIT DESCRIPTION

001 50817113 1 EA CHAMBER

CLEANER,AIR,C16/HR2.5
006 56903586 1 EA CUP,DUST
007 52146966 1 EA ELEMENT,SAFETY
012 52252061 1 EA ELEMENT,AIR

57736100

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981. page 266
Serial Number: 7981
FAMILY,DM45 HP

FUEL SYSTEM
SECTION
FUEL SYSTEM

page 267 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981.
Serial Number: 7981
FAMILY,DM45 HP

SECTION
This page is intentionally blank.

FUEL SYSTEM

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981. page 268
Serial Number: 7981
FAMILY,DM45 HP

57470312 TANK/PIPING,FUEL 380GAL

42

7
29
40
17
TANK/PIPING,FUEL 380GAL

45 --- (NOT SHOWN)


42

41
28

42
25
8

A
22
57470312

9
A

Figure 137 :TANK/PIPING,FUEL 380GAL


E57470312 REV 008
page 269 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981.
Serial Number: 7981
FAMILY,DM45 HP

57470312 TANK/PIPING,FUEL 380GAL

TANK/PIPING,FUEL 380GAL
21

33 32

57470312
2
37 3 34
1 35
43 36
27

Figure 138 :TANK/PIPING,FUEL 380GAL


E57470312 REV 008
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981. page 270
Serial Number: 7981
FAMILY,DM45 HP

57470312 TANK/PIPING,FUEL 380GAL

44
TANK/PIPING,FUEL 380GAL

PUMP INLET
TO ENGINE FUEL
14
11

4
5
12
16
19

39

39

21
19
12
16

24
18

9
57470312

VIEW A ---A

4
5
10
22
13
6

Figure 139 :TANK/PIPING,FUEL 380GAL


E57470312 REV 008
page 271 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981.
Serial Number: 7981
FAMILY,DM45 HP

57470312 TANK/PIPING,FUEL 380GAL

REF. PART NO. QTY. UNIT DESCRIPTION

001 57533606 1 EA TANK,FUEL---380 GAL

TANK/PIPING,FUEL 380GAL
002 57474579 4 EA PIN, SUPPORT---FUEL TANK
003 52266731 8 EA PIN, COTTER
004 95934766 6 EA WASHER,LOCK,HELICAL
005 95931564 6 EA NUT,HEX,FINISHED
006 57475873 1 EA TUBE,SUCTION,FUEL
007 57505018 1 EA FILLER, TANK --- 3 NPT
008 57534299 1 EA SENDER, FUEL---W/FLOAT
57533614 1 EA D FLOAT, LIFE CELL
009 50258441 1 EA PUMP,FUEL
010 95920724 2 EA CAPSCREW
011 50829480 1 EA VALVE, CHECK
012 95063475 2 EA TEE
013 95356978 1 EA ADAPTER,STR,JIC/O---RING
014 52231792 2 EA U---BOLT
016 95330023 2 EA FITTING, HYD
017 95303335 1 EA ELBOW,90 DEG STRT THRD
018 95209086 2 EA FITTING,HYD

57470312
019 95279543 2 EA FITTING,HYD
021 57034324 1 EA HOSE ASSY
022 57412322 1 EA HOSE ASSY
024 57041550 2 EA HOSE ASSY
025 58150103 300.00 IN CORD,14/2
027 52246774 100.00 GL FUEL, DIESEL
028 95922118 5 EA SCREW,ROUND HEAD
029 57441941 1 EA BREATHER, FILTER---3MICRON
032 57483711 4 EA ROD, THREADED ENDS
033 57483729 4 EA PLATE,MOUNTING---FUELTANK

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981. page 272
Serial Number: 7981
FAMILY,DM45 HP

57470312 TANK/PIPING,FUEL 380GAL

REF. PART NO. QTY. UNIT DESCRIPTION

034 95922928 8 EA NUT,HEX,FINISHED


TANK/PIPING,FUEL 380GAL

035 95934691 8 EA WASHER,LOCK,HELICAL


036 95972246 8 EA WASHER,FLAT,PLATED
037 95746194 3 EA PLUG, ORING---SAE 32
039 95048211 2 EA NIPPLE,PIPE
040 95647798 1 EA FITTING, HYD
041 57443962 1 EA GASKET, SENDER
042 95249702 3 EA PLUG,PIPE,SQ HEAD
043 95323465 1 EA PLUG,HEX HEAD,STRT THRD
044 95364949 1 EA FITTING, HYD
045 95174603 1 EA ADAPTER
57470312

page 273 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981.
Serial Number: 7981
FAMILY,DM45 HP

57470312 TANK/PIPING,FUEL 380GAL

TANK/PIPING,FUEL 380GAL
This page is intentionally blank.

57470312

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981. page 274
Serial Number: 7981
FAMILY,DM45 HP

56245640 HEATER,FUEL ---DIESEL,24V

2
12
HEATER,FUEL---DIESEL,24V

2
56245640

4
5
6
7

11 3

2
10

Figure 140 :HEATER,FUEL--- DIESEL,24V


D56245640 REV 001
page 275 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981.
Serial Number: 7981
FAMILY,DM45 HP

56245640 HEATER,FUEL ---DIESEL,24V

REF. PART NO. QTY. UNIT DESCRIPTION

001 52237161 1 EA FILTER,FUEL

HEATER,FUEL---DIESEL,24V
54667159 1 EA D SERVICE KIT,BOWL
002 52237153 2 EA HEATER, 24VDC FUEL
57365389 1 EA D HEATER,300W @ 24V DISC
003 57396996 1 EA BRACKET
004 95920682 4 EA CAPSCREW,HEX
005 95937413 4 EA WASHER,LOCK,HELICAL
006 95922894 4 EA NUT,HEX,FINISHED
007 57069452 1 EA VALVE, CHECK
008 95279436 1 EA FITTING,HYD
009 95356978 1 EA ADAPTER,STR,JIC/O---RING
010 56999030 1 EA HOSE ASSY
011 57293656 1 EA HOSE ASSY
012 57084071 1 EA BREAKER,CIRCUIT---30 AMP

56245640

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981. page 276
Serial Number: 7981
FAMILY,DM45 HP

57665697 COOLER,FUEL,P,QSX,DM45

11
COOLER,FUEL,P,QSX,DM45

10 1

2
1
1

3 2
57665697

10
5 11

13
14
15
16

6
7
8
4 10
11 12

17
18

Figure 141 :COOLER,FUEL,P,QSX,DM45


D57665697 REV 004
page 277 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981.
Serial Number: 7981
FAMILY,DM45 HP

57665697 COOLER,FUEL,P,QSX,DM45

REF. PART NO. QTY. UNIT DESCRIPTION

001 95357570 2 EA CONNECTOR,STRT THRD

COOLER,FUEL,P,QSX,DM45
002 56992092 1 EA HOSE ASSY
003 57004053 1 EA HOSE ASSY
004 95934766 6 EA WASHER,LOCK,HELICAL
005 57491078 1 EA BRACKET, COOLER MTG.
006 95934782 6 EA SCREW, CAP---1/4---20 X1---3/4
007 95116869 6 EA NUT,FLEX LOCK
008 95922183 6 EA WASHER,FLAT
009 57472698 1 EA COOLER,FUEL,QSK19ENGINES
010 57643132 1 EA MOUNT,FUEL COOLER,RH
011 57643116 1 EA MOUNT,FUEL COOLER,LH
012 56987712 4 EA BAR,TAPPED
013 95934592 4 EA SCREW,CAP,HEX
014 95922233 4 EA WASHER,FLAT,WIDE
015 95937413 4 EA WASHER,LOCK,HELICAL
016 95077939 4 EA NUT 16A4K3
017 95104147 4 EA SCREW,CAP,HEX
018 95934733 4 EA WASHER,LOCK

57665697

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981. page 278
Serial Number: 7981
FAMILY,DM45 HP

57686420 INJECTION,ETHER,C15/DM45
INJECTION,ETHER,C15/DM45

3
57686420

Figure 142 :INJECTION,ETHER,C15/DM45


D57684052 REV 000
page 279 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981.
Serial Number: 7981
FAMILY,DM45 HP

57686420 INJECTION,ETHER,C15/DM45

13

INJECTION,ETHER,C15/DM45
12
11

2
16
3 1

6
4

57686420

Figure 143 :INJECTION,ETHER,C15/DM45


D57684052 REV 000
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981. page 280
Serial Number: 7981
FAMILY,DM45 HP

57686420 INJECTION,ETHER,C15/DM45

3
INJECTION,ETHER,C15/DM45

16
57686420

2
1

4
6

Figure 144 :INJECTION,ETHER,C15/DM45


D57684052 REV 000
page 281 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981.
Serial Number: 7981
FAMILY,DM45 HP

57686420 INJECTION,ETHER,C15/DM45

INJECTION,ETHER,C15/DM45
57686420

Figure 145 :INJECTION,ETHER,C15/DM45


D57684052 REV 000
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981. page 282
Serial Number: 7981
FAMILY,DM45 HP

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981.
Figure 146 :INJECTION,ETHER,C15/DM45
INJECTION,ETHER,C15/DM45

D57684052 REV 000


PULL TO PULL TO
STOP ON
START
STOP OFF
SWITCH LIGHT ENGINE D ENG DIAG
ON--- OFF PRIMER START PREHEATER I
ENGINE ENGINE INC
AL DEC
THROTTLE GI
EMERGENCY STOP
DISCHARGR TEMP REAR FRONT ENGINE N G ENG DIAG
THEARD WIPERS WARNING OH
DIAGNOSTIC ETHER GREASER ST
AUTOENGINE TS
TACHOMETER STOP I
DRILL TRAM 1 2 3 4 6 5 7 C
LIGHTS LIGHTS UNPINN SWITCH DATALINK
CIRCUIT BREAKER ED
OIL PRESSURE WATER TEMP TOWER PINNING CONNECTOR
FUEL
57686420

page 283
INJECTION,ETHER,C15/DM45 57686420
Serial Number: 7981
FAMILY,DM45 HP

57686420 INJECTION,ETHER,C15/DM45

INJECTION,ETHER,C15/DM45
57686420

Figure 147 :INJECTION,ETHER,C15/DM45


D57684052 REV 000
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981. page 284
Serial Number: 7981
FAMILY,DM45 HP

57686420 INJECTION,ETHER,C15/DM45

REF. PART NO. QTY. UNIT DESCRIPTION

001 57758658 1 EA START AID,ETHER


INJECTION,ETHER,C15/DM45

57301855 1 EA D VALVE,MEASURED SHOT


57301863 1 EA D ATOMIZER---STARTING FLUID
002 57095853 1 EA MOUNT,CYLINDER
003 95038147 1 EA BUSHING
004 57358830 224.00 IN CONDUIT, 3/8 NYLON
006 95748802 10 EA TIE, CABLE
011 95928982 2 EA SCREW,CAP---1/4---20 X 3/4
012 95931564 2 EA NUT,HEX,FINISHED
013 95934766 2 EA WASHER,LOCK,HELICAL
016 92473297 1 EA CANNISTER
57686420

page 285 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981.
Serial Number: 7981
FAMILY,DM45 HP

57686420 INJECTION,ETHER,C15/DM45

INJECTION,ETHER,C15/DM45
This page is intentionally blank.

57686420

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981. page 286
Serial Number: 7981
FAMILY,DM45 HP

COMPRESSOR/AIR SYSTEM
SECTION
COMPRESSOR/AIR SYSTEM

page 287 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981.
Serial Number: 7981
FAMILY,DM45 HP

SECTION
This page is intentionally blank.

COMPRESSOR/AIR SYSTEM

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981. page 288
Serial Number: 7981
FAMILY,DM45 HP

57637704 COMPRESSOR ASM1070 HR2.5

6
20
TORQUE TO
4 30 FT/LBS.
COMPRESSOR ASM1070 HR2.5

13
14

TORQUE TO
46 FT/LBS.
17 15
2 16

18
25

11

TORQUE TO 8
57637704

150 FT/LBS. 9
10 3 24 26
27
28
29

NOTE: ALL TORQUE VALUES ARE “DRY”

7
12
TORQUE TO
250 FT/LBS.
1

Figure 148 :COMPRESSOR ASM1070 HR2.5


D57470494 REV 003
page 289 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981.
Serial Number: 7981
FAMILY,DM45 HP

57637704 COMPRESSOR ASM1070 HR2.5

REF. PART NO. QTY. UNIT DESCRIPTION

001 57170896 1 EA SUPPORT, COMPRESSOR

COMPRESSOR ASM1070 HR2.5


002 36017549 1 EA AIR END --- HR 2.5 (See figure 149)
003 50518083 4 EA SHIM SET
004 57626574 1 EA VALVE REWORK,8”BUTTERFLY
43200880 1 EA D BUTTERFLY,8”REWORKED
43200831 1 EA D SCREW,BUTTERFLY STOP
35145077 1 EA D NUT, LOCK
005 95568960 2 EA GASKET
006 56946247 8 EA SCREW, CAP---M20X2.5 X80MM
007 50759455 4 EA WASHER, LOCK M20
008 95929121 2 EA CAPSCREW,HEXHEAD,PLATED
009 54573704 2 EA WASHER,BEVEL,SQ, PLATED
010 95077590 2 EA NUT,HEX,STOP
011 35596436 1 EA SWITCH,TEMP
012 35272558 4 EA SCREW, HEX---M20 X 45
013 95934626 12 EA CAPSCREW,HEX HEAD,PLATED
014 95081865 12 EA WASHER, LOCK---7/16
015 95457610 12 EA SCREW, CAP---3/8---16 X3---1/4

57637704
016 95937413 12 EA WASHER,LOCK,HELICAL
017 36783710 1 EA COUPLING, ASSY
018 57405821 1 EA BUSHING,QD,2---3/8 SHAFT
020 50759455 8 EA WASHER, LOCK M20
024 57134140 8 EA SCREW, HEX---M20 X 25
025 57134157 7 EA SCREW, HEX---M16 X 20
026 52247657 2 EA PLATE, COVER
027 95928982 4 EA SCREW, CAP---1/4---20 X 3/4
028 95934766 4 EA WASHER,LOCK,HELICAL
029 52263787 2 EA GASKET

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981. page 290
Serial Number: 7981
FAMILY,DM45 HP

36017549 AIR END --- HR 2.5

AIR END 36020519 HR2.5

2
36861144
COMPRESSOR ASM1070 HR2.5

OIL PUMP

4
57637704

1 ---GEAR SET---1050HR2.5

Figure 149 :AIR END --- HR 2.5


M36861581 REV L
page 291 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981.
Serial Number: 7981
FAMILY,DM45 HP

36017549 AIR END --- HR 2.5

REF. PART NO. QTY. UNIT DESCRIPTION

001 36798973 1 EA GEAR SET---1250HR2.5

COMPRESSOR ASM1070 HR2.5


002 36861144 1 EA PUMP, OIL
003 36860476 1 EA FILTER, BASE
004 36860336 2 EA ELEMENT, OIL FILTER
005 35092279 1 EA STRAINER ASSY---HR2
36751295 1 EA D STRAINER BODY
35609098 1 EA D PLUG,STRAINER
35370063 1 EA D ELEMENT,STRAINER---HR2
35277797 1 EA D O---RING

57637704

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981. page 292
Serial Number: 7981
FAMILY,DM45 HP

57584211 PIPING,COMP CONT


PIPING,COMP CONT

75

81
C C
57584211

E 82
91

128

127 130 131


129 132
133
134

Figure 150 :PIPING,COMP CONT


E57584211 REV 002
page 293 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981.
Serial Number: 7981
FAMILY,DM45 HP

57584211 PIPING,COMP CONT

70

BB 81 75

PIPING,COMP CONT
SEE DETAIL---H 80
6 83
86 9
BIT/AIR

GAIN

ON/OFF FINE
76
116 83
78
16
77 15 35
36 37 91

15 14 79

50
47
48
49 25 75
42

57584211
127

42

70
79

81
82

82 43 VIEW E ---E
44
45
VIEW C---C 46

Figure 151 :PIPING,COMP CONT


E57584211 REV 002
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981. page 294
Serial Number: 7981
FAMILY,DM45 HP

57584211 PIPING,COMP CONT


PIPING,COMP CONT

1 34

93
33
21

23

90 13 3
12 55
56 4
91
2
76
5
57584211

3
10 55
11 56

96 111

39
54
27 20 51
29 52
53
103 59
105 102
106 104
57
58 107 108
109
110

Figure 152 :PIPING,COMP CONT


E57584211 REV 002
page 295 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981.
Serial Number: 7981
FAMILY,DM45 HP

57584211 PIPING,COMP CONT

38
8

23

PIPING,COMP CONT
80

75
65 86
78

LEVEL ARM VIEW B ---B

57584211
65
116
140

INTER STATE
PRESS PORT 33

DETAIL---H

142
VIEW---S

128

Figure 153 :PIPING,COMP CONT


E57584211 REV 002
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981. page 296
Serial Number: 7981
FAMILY,DM45 HP

57584211 PIPING,COMP CONT

REF. PART NO. QTY. UNIT DESCRIPTION


PIPING,COMP CONT

001 57530917 1 EA REGULATOR ASSY, UL---88 (See figure 154)


002 57396848 1 EA TIE ROD---3/8 X 7 IN.
003 52227733 2 EA LINKAGE
004 57471971 1 EA LINK,BUTTERFLY VALVE
005 57331688 1 EA BRACKET, UL88 HR2.5
006 95219713 1 EA CONNECTOR,MALE,37 DEG.
008 57294936 1 EA VALVE,RELIEF
009 95279535 1 EA ELBOW,90 DEG MALE
010 35272558 2 EA SCREW, HEX---M20 X 45
011 50759455 2 EA WASHER,LOCK M20
012 52264926 2 EA BOLT 12MM
013 95934733 2 EA WASHER,LOCK
014 95264966 1 EA FITTING,HYD
015 95231031 2 EA FITTING,HYD
016 95219721 1 EA CONNECTOR,MALE,37 DEG.
020 50699321 2.00 IN CHAIN,BULK---3/16 COIL
021 95033593 1 EA PLUG,PIPE,SQ HEAD,SOLID
57584211

023 95293403 2 EA ELBOW,90 DEG MALE


025 95209094 1 EA FITTING,HYD
027 95265336 1 EA PIN,HINGE
029 95002663 3 EA PIN, COTTER
033 95655064 2 EA ADAPTER,FEMALE,STRT THRD
034 95323465 2 EA PLUG,HEX HEAD,STRT THRD
035 95670535 1 EA ADAPTER,FEMALE,STRT THRD
036 95221065 1 EA TEE,MALE RUN
037 95352738 1 EA NIPPLE,NPTF DRYSEAL
038 95279493 1 EA ELBOW,90 DEG MALE
039 57406969 1 EA BAR, CABLE ANCHOR
042 95219721 2 EA CONNECTOR,MALE,37 DEG.
043 95922894 2 EA NUT,HEX,FINISHED
044 95920674 2 EA CAPSCREW,HEX
045 95937413 2 EA WASHER,LOCK,HELICAL
046 52231818 1 EA BRACKET
A0454 4.88 IN D BAR FLAT A36
047 52231792 2 EA U---BOLT
048 95934766 2 EA WASHER,LOCK,HELICAL
page 297 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981.
Serial Number: 7981
FAMILY,DM45 HP

57584211 PIPING,COMP CONT

REF. PART NO. QTY. UNIT DESCRIPTION

049 95931564 2 EA NUT,HEX,FINISHED

PIPING,COMP CONT
050 35316405 1 EA VALVE,POPPET---ANTIRUMBLE
35325125 1 EA D KIT,REPAIR
051 95920682 1 EA CAPSCREW,HEX
052 95922894 1 EA NUT,HEX,FINISHED
053 95937413 1 EA WASHER,LOCK,HELICAL
054 95033932 1 EA PIN,ROLL
055 95862876 2 EA NUT,HEX,FINISHED
056 95213401 2 EA WASHER,LOCK,EXT TOOTH
057 95053054 1 EA CAPSCREW
058 95201331 1 EA NUT,HEX JAM
059 95922233 1 EA WASHER,FLAT,WIDE
065 95329975 1 EA ELBOW,90 DEG STRT THRD
070 57055048 1 EA HOSE ASSY
075 57095085 1 EA HOSE ASSY
076 56973696 1 EA HOSE ASSY
077 57042947 1 EA HOSE ASSY
078 57496341 1 EA HOSE ASSY

57584211
079 56994593 1 EA HOSE ASSY
080 57094948 1 EA HOSE ASSY
081 57035958 1 EA HOSE ASSY
082 57015828 1 EA HOSE ASSY
083 95372173 1 EA FITTING,HYD
086 56973670 1 EA HOSE ASSY
090 57163339 1 EA VALVE, PILOT
091 56974587 1 EA HOSE ASSY
093 95654448 1 EA ELBOW,90DEG MALE,NPTF
096 57537607 1 EA CABLE,CONTROL
102 50248871 1 EA BRACKET
103 58059650 1 EA CLAMP---CABLE
104 50248889 1 EA SHIM
105 95922092 2 EA SCREW,MACHINE,RD HEAD
106 95317673 2 EA WASHER,LOCK
107 95076725 2 EA NUT,MACHINE,HEX
108 95973103 2 EA SCREW,ROUND HEADSLOTTED
109 95207403 2 EA WASHER,LOCK,#12
110 95086005 2 EA NUT,HEX MACHINE
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981. page 298
Serial Number: 7981
FAMILY,DM45 HP

57584211 PIPING,COMP CONT

REF. PART NO. QTY. UNIT DESCRIPTION

111 52267473 1 EA CLEVIS


PIPING,COMP CONT

116 57112963 1 EA GAUGE,PRESSURE


127 57412322 1 EA HOSE ASSY
128 56954092 1 EA HOSE ASSY
129 95279501 1 EA FITTING,HYD
130 57584237 1 EA BLOWDOWN VALVE ASSY,HP (See figure 155)
131 95103891 2 EA SCREW, CAP---3/8---16 X3---3/4
132 95922894 2 EA NUT,HEX,FINISHED
133 95937413 2 EA WASHER,LOCK,HELICAL
134 95922233 2 EA WASHER,FLAT,WIDE
140 95279998 1 EA ELBOW,90 DEG STREET
142 95329975 1 EA ELBOW,90 DEG STRT THRD
57584211

page 299 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981.
Serial Number: 7981
FAMILY,DM45 HP

57584211 PIPING,COMP CONT

PIPING,COMP CONT
This page is intentionally blank.

57584211

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981. page 300
Serial Number: 7981
FAMILY,DM45 HP

57530917 REGULATOR ASSY, UL ---88

B --- (Metering Chamber)

C --- (Power Chamber) B


PIPING,COMP CONT

A --- (Pilot Chamber) A

C
B

C
1 B
2 3 A
57584211

4 3

Figure 154 :REGULATOR ASSY, UL--- 88


C57530917 REV 000
page 301 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981.
Serial Number: 7981
FAMILY,DM45 HP

57530917 REGULATOR ASSY, UL ---88

REF. PART NO. QTY. UNIT DESCRIPTION

001 36887396 1 EA REGULATOR, UL---88 ASSY

PIPING,COMP CONT
36037471 0 EA D KIT, REPAIR UL---88 ASSY
002 50527308 1 EA SCREW, STOP
003 95922902 1 EA NUT,HEX,FINISHED,PLATED
004 95033965 1 EA PIN,ROLL

57584211

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981. page 302
Serial Number: 7981
FAMILY,DM45 HP

57584237 BLOWDOWN VALVE ASSY,HP


PIPING,COMP CONT

2 6 3
4
57584211

Figure 155 :BLOWDOWN VALVE ASSY,HP


C57584237 REV 000
page 303 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981.
Serial Number: 7981
FAMILY,DM45 HP

57584237 BLOWDOWN VALVE ASSY,HP

REF. PART NO. QTY. UNIT DESCRIPTION

001 35849215 1 EA VALVE,BLOWDOWN

PIPING,COMP CONT
002 95279402 1 EA ELBOW,90DEG MALE 37DGFL
003 35517234 1 EA ORIFICE
004 35132299 1 EA SILENCER,PNEUMATIC
005 95279493 1 EA ELBOW,90 DEG MALE
006 95263380 1 EA FITTING,HYD---NPT/JIC

57584211

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981. page 304
Serial Number: 7981
FAMILY,DM45 HP

57584203 PIPING,COMP TO REC


PIPING,COMP TO REC

8
2 3

A
57584203

2 7 1
8 4
5
6

Figure 156 :PIPING,COMP TO REC


D57584203 REV 001
page 305 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981.
Serial Number: 7981
FAMILY,DM45 HP

57584203 PIPING,COMP TO REC

PIPING,COMP TO REC
3

57584203
2

VIEW A ---A

Figure 157 :PIPING,COMP TO REC


D57584203 REV 001
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981. page 306
Serial Number: 7981
FAMILY,DM45 HP

57584203 PIPING,COMP TO REC

REF. PART NO. QTY. UNIT DESCRIPTION

001 36843720 1 EA VALVE,CHECK


PIPING,COMP TO REC

002 57546061 2 EA CLAMP,HOSE


003 57137986 75.00 IN HOSE, AIR---U48 BULK
004 95225116 2 EA GASKET RING
005 56956709 8 EA SCREW,CAP---M16 X 2 X100MM
006 95934741 8 EA WASHER,LOCK HELICAL
007 57584328 1 EA PIPE,DISCHARGE
008 57358145 2 EA CABLE, HOSE RESTRAINT
57584203

page 307 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981.
Serial Number: 7981
FAMILY,DM45 HP

57584203 PIPING,COMP TO REC

PIPING,COMP TO REC
This page is intentionally blank.

57584203

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981. page 308
Serial Number: 7981
FAMILY,DM45 HP

57778011 PIPING,COC ARCTIC


PIPING,COC ARCTIC

11 ---(NOT SHOWN)
5
6

3
57778011

Figure 158 :PIPING,COC ARCTIC


D57778011 REV 000
page 309 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981.
Serial Number: 7981
FAMILY,DM45 HP

57778011 PIPING,COC ARCTIC

COC OUTLET PORT

PIPING,COC ARCTIC
4 2
3

8
7

57778011
6

9
5
8

Figure 159 :PIPING,COC ARCTIC


D57778011 REV 000
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981. page 310
Serial Number: 7981
FAMILY,DM45 HP

57778011 PIPING,COC ARCTIC


PIPING,COC ARCTIC

12
6
57778011

12
10

Figure 160 :PIPING,COC ARCTIC


D57778011 REV 000
page 311 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981.
Serial Number: 7981
FAMILY,DM45 HP

57778011 PIPING,COC ARCTIC

PIPING,COC ARCTIC
57778011
13 1
14
15 DETAIL---A

Figure 161 :PIPING,COC ARCTIC


D57778011 REV 000
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981. page 312
Serial Number: 7981
FAMILY,DM45 HP

57778011 PIPING,COC ARCTIC

REF. PART NO. QTY. UNIT DESCRIPTION

001 57760654 1 EA BRACKET,MOUNTING,MANIFOL


PIPING,COC ARCTIC

002 57760622 1 EA MANIFOLD,PRESS,REDUCER (See figure 162)


003 57018681 1 EA HOSE ASSY
004 95387346 2 EA ADAPTER
005 57077927 1 EA HOSE ASSY
006 57325391 1 EA HOSE ASSY
007 57208415 1 EA HOSE ASSY.
008 57337271 1 EA HOSE ASSY
009 95387346 1 EA ADAPTER
010 57199028 1 EA FITTING, HYD
011 95415667 1 EA FITTING, HYD
012 95329975 1 EA ELBOW,90 DEG STRT THRD
013 95934659 4 EA CAPSCREW,HEX
014 95209409 4 EA WASHER,LOCK---1/2
015 95081667 4 EA WASHER,FLAT,WIDE
57778011

page 313 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981.
Serial Number: 7981
FAMILY,DM45 HP

57778011 PIPING,COC ARCTIC

PIPING,COC ARCTIC
This page is intentionally blank.

57778011

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981. page 314
Serial Number: 7981
FAMILY,DM45 HP

57760622 MANIFOLD,PRESS,REDUCER

APPLY LOCKTITE PRIMER 7649


AND THREADLOCKER 277
APPLY LOCKTITE PRIMER 7649 TORQUE TO 7FT. LBS.
PIPING,COC ARCTIC

AND THREADLOCKER 277


TORQUE TO 35FT. LBS.

8
6

5
3

4 2
57778011

Figure 162 :MANIFOLD,PRESS,REDUCER


C57760622 REV 000
page 315 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981.
Serial Number: 7981
FAMILY,DM45 HP

57760622 MANIFOLD,PRESS,REDUCER

REF. PART NO. QTY. UNIT DESCRIPTION

001 57760811 1 EA ELEMENT,AMOT

PIPING,COC ARCTIC
002 57760837 1 EA SEAT,AMOT
003 57766803 1 EA SLEEVE,AMOT
004 57760829 1 EA O’RING,AMOT
005 57753287 2 EA VALVE,PILOT TO SHIFT
006 57753279 1 EA VALVE,NO MODULATING ELE
007 95365078 1 EA CONNECTOR,STRT THRD
008 95371225 4 EA ADAPTER,STR---20---24S

57778011

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981. page 316
Serial Number: 7981
FAMILY,DM45 HP

57584187 PIPING,RECEIVER TOWER

CAB
C

25
PIPING,RECEIVER TOWER

10

PUMP/DRIVE
24
38

46
B
47
48
D
RAD/COC/HOC
57584187

COMPRESSOR

RECIEVER

Figure 163 :PIPING,RECEIVER TOWER


E57584187 REV 002
page 317 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981.
Serial Number: 7981
FAMILY,DM45 HP

57584187 PIPING,RECEIVER TOWER

PIPING,RECEIVER TOWER
POWER
PACK

36
DECKING

8
MAIN RECIEVER
FRAME

37
VIEW --- D D

VIEW --- A

23
22 34
11
7
6

57584187
7
39 8

10

29
12

35
21
32
36 33

23 24
22 49
24 17 17

VIEW --- B

Figure 164 :PIPING,RECEIVER TOWER


E57584187 REV 002
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981. page 318
Serial Number: 7981
FAMILY,DM45 HP

57584187 PIPING,RECEIVER TOWER


PIPING,RECEIVER TOWER

10 7
13 29
DETAIL --- C

20 10
57584187

27
VIEW C---C
13 26 20
24

41
40
42

20
25
25

43 DETAIL --- C
44
VIEW A ---A
45

Figure 165 :PIPING,RECEIVER TOWER


E57584187 REV 002
page 319 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981.
Serial Number: 7981
FAMILY,DM45 HP

57584187 PIPING,RECEIVER TOWER

REF. PART NO. QTY. UNIT DESCRIPTION

006 50023910 2 EA STEM

PIPING,RECEIVER TOWER
007 50743731 4 EA CLAMP,HOSE
008 35612712 236.00 IN HOSE,AIR 2”IR BRAND
010 35612712 200.00 IN HOSE,AIR 2”IR BRAND
011 57422313 1 EA VALVE, 2 ---1500 PSI
012 56999170 1 EA CYLINDER,HYDRAULIC
57307431 1 EA D KIT,SEAL,CYLINDER
59322677 1 EA D WIPER
57220360 1 EA D O’RING
57220345 1 EA D O---RING
56963531 1 EA D O’RING
57487043 1 EA D O’RING
57220337 1 EA D SEAL,BACKUP
57377202 1 EA D BACK---UP
13084181 2 EA D BACK---UP
57718090 1 EA D HEAD,CYLINDER
013 50462944 1 EA VALVE,CHECK---DBL PILOTOP
017 95365094 2 EA ELBOW,90DEG,STRT THRD

57584187
020 95419594 4 EA CONNECTOR,STRT THRD
021 95494373 2 EA U---BOLT
022 58036179 2 EA PIN---CLEVIS
023 95002697 2 EA PIN, COTTER
024 52241031 2 EA HOSE ASSY
025 57437139 2 EA HOSE ASSY
026 95943668 2 EA CAPSCREW,HEX
027 95934303 2 EA WASHER,LOCK,PLATED
029 57358145 2 EA CABLE, HOSE RESTRAINT
032 95922902 4 EA NUT,HEX,FINISHED,PLATED
033 95934733 4 EA WASHER,LOCK
034 57533960 1 EA LEVER ARM---2 VALVE
035 57538100 1 EA BRACKET, ACTUATING
036 57538225 1 EA SUPPORT, CHANNEL

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981. page 320
Serial Number: 7981
FAMILY,DM45 HP

57584187 PIPING,RECEIVER TOWER

REF. PART NO. QTY. UNIT DESCRIPTION

037 57538118 2 EA SPACER


PIPING,RECEIVER TOWER

038 57538340 1 EA COVER


039 95934550 1 EA CAPSCREW,HEX
040 52240959 5 EA PLATE,TAPPED
041 57548273 1 EA ANGLE, 2 LG
042 57548265 1 EA ANGLE, WITH HOLES
043 95934584 2 EA CAPSCREW
044 95937413 2 EA WASHER,LOCK,HELICAL
045 95922894 2 EA NUT,HEX,FINISHED
046 95958351 5 EA SCREW,CAP
047 95959128 5 EA LOCKWASHER (REG.)
048 95922183 5 EA WASHER,FLAT
049 51298198 1 EA ADAPTER, ORIFICE, 1/32
57584187

page 321 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981.
Serial Number: 7981
FAMILY,DM45 HP

57584187 PIPING,RECEIVER TOWER

PIPING,RECEIVER TOWER
This page is intentionally blank.

57584187

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981. page 322
Serial Number: 7981
FAMILY,DM45 HP

57584161 TANK,VERT ASM DM4550/LHP

B
11 6
43
64 70
TANK,VERT ASM DM4550/LHP

63 69
68 44
17

10
B

21
57

20

35
27
47 22
33
57584161

32

19
12
A

60

23
2 24 30
25 27
26 28
2

Figure 166 :TANK,VERT ASM DM4550/LHP


D57584161 REV 004
page 323 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981.
Serial Number: 7981
FAMILY,DM45 HP

57584161 TANK,VERT ASM DM4550/LHP

31 46
29 4
30 65 16 2
1

TANK,VERT ASM DM4550/LHP


3

15

43

14

18

13

57584161
VIEW B ---B
66 67

9
49
8
50
15 18
VIEW A ---A

Figure 167 :TANK,VERT ASM DM4550/LHP


D57584161 REV 004
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981. page 324
Serial Number: 7981
FAMILY,DM45 HP

57584161 TANK,VERT ASM DM4550/LHP

REF. PART NO. QTY. UNIT DESCRIPTION

001 57570202 1 EA TANK,SEPARATOR HP 20”


TANK,VERT ASM DM4550/LHP

002 57584310 4 EA FOOT,RECEIVER TANK HP


003 57569923 1 EA BLOCK,FLANGE 2”NPT
004 57569758 1 EA ELEMENT,SEPARATOR
005 95329983 1 EA CONNECTOR,STRAIGHT THRD
006 57391047 1 EA VALVE,MIN.PRESSURE
57514846 1 EA D KIT---REPAIR
008 50829605 1 EA VALVE,BALL---1/2
009 95775623 1 EA FITTING, HYD
010 56974140 1 EA HOSE ASSY
011 39417118 1 EA ADAPTER,1/4”
012 57546053 1 EA PIPE,INLET 3”
013 95731014 1 EA FITTING, HYD
014 39871702 1 EA TUBE,SCAVENGE
015 39476916 1 EA SIGHT GLASS
016 95022372 1 EA O---RING
017 57637845 1 EA RECIEVER DISCHARGE PIPE
95298170 1 EA D NIPPLE,PIPE
57584161

57637852 1 EA D ORIFICE,MINIMUM PRESSURE


018 95748562 1 EA FITTING, HYD
019 57546160 1 EA GASKET,COMP DISCHARGE
020 57112971 1 EA GAUGE, PRESSURE---2.5 IN
021 57546228 1 EA MANIFOLD,UPPER (See figure 168)
022 57584195 1 EA MANIFOLD,LWR HP DM4550/L (See figure 169)
023 95934691 4 EA WASHER,LOCK,HELICAL
024 95922928 4 EA NUT,HEX,FINISHED
025 95104659 4 EA CAPSCREW
026 95972246 4 EA WASHER,FLAT,PLATED
027 95209409 10 EA WASHER,LOCK
028 95104147 8 EA CAPSCREW,HEX
029 56949514 1 EA FITTING,HYD
030 95392312 1 EA FITTING,HYD
031 50621986 1 EA VALVE, SAFETY
032 54565569 8 EA SCREW,CAP,HEX

page 325 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981.
Serial Number: 7981
FAMILY,DM45 HP

57584161 TANK,VERT ASM DM4550/LHP

REF. PART NO. QTY. UNIT DESCRIPTION

033 95043162 8 EA LOCKWASHER

TANK,VERT ASM DM4550/LHP


035 95064697 2 EA WASHER,FLAT 1/2
03209269 1 EA D WASHER 23---725
043 95033593 1 EA PLUG,PIPE,SQ HEAD,SOLID
044 95651683 1 EA ELBOW,90DEG,FORGED STL
046 95097333 1 EA NIPPLE,PIPE,EXTRA STRONG
047 95053054 2 EA CAPSCREW
049 95084109 1 EA NIPPLE,PIPE
050 95264891 1 EA ELBOW,90DEG---EXT/INT NPT
057 50023910 1 EA STEM
060 95371225 1 EA ADAPTER,STR---20---24S
063 95919841 4 EA CAPSCREW/35A2A329Z1HR
064 95934741 4 EA WASHER,LOCK HELICAL
065 95293403 1 EA ELBOW,90 DEG MALE
066 57140352 1 EA DECAL,WARNING---HIGH PRESS
067 54640040 1 EA DECAL,XHP605 OVAL
068 95209409 2 EA WASHER,LOCK
069 95037255 2 EA BOLT,EYE

57584161
070 95922902 2 EA NUT,HEX,FINISHED,PLATED

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981. page 326
Serial Number: 7981
FAMILY,DM45 HP

57546228 MANIFOLD,UPPER
TANK,VERT ASM DM4550/LHP

19

18

2 6
5
14
1

3
4

10
57584161

11

8
12 9

15

16

13

Figure 168 :MANIFOLD,UPPER


C57546228 REV 003
page 327 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981.
Serial Number: 7981
FAMILY,DM45 HP

57546228 MANIFOLD,UPPER

REF. PART NO. QTY. UNIT DESCRIPTION

001 57546038 1 EA MANIFOLD

TANK,VERT ASM DM4550/LHP


002 95329983 1 EA CONNECTOR,STRAIGHT THRD
003 95356960 1 EA CONNECTOR,STRT THRD
004 95538252 1 EA FITTING,HYD
005 95056420 1 EA NIPPLE,PIPE
006 95264891 1 EA ELBOW,90DEG---EXT/INT NPT
007 50622273 1 EA VALVE, RELIEF
008 95330023 1 EA FITTING, HYD
009 95330692 1 EA ELBOW,90 DEG STRT THRD
010 95702619 1 EA ADAPTER
011 95264909 1 EA ELBOW,90DEG---EXT/INT NPT
012 95315222 1 EA FITTING,HYD
013 52172723 1 EA VALVE, MANUAL SHUTOFF
50212224 1 EA D VALVE,BALL---3/4
014 95655072 1 EA FITTING, HYD
015 95323465 1 EA PLUG,HEX HEAD,STRT THRD
016 95775623 1 EA FITTING, HYD
018 56953573 1 EA FITTING, HYD

57584161
019 95302147 1 EA ELBOW,90 DEG SWIVEL NUT

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981. page 328
Serial Number: 7981
FAMILY,DM45 HP

57584195 MANIFOLD,LWR HP DM4550/L

6
TANK,VERT ASM DM4550/LHP

3
57584161

7
2

Figure 169 :MANIFOLD,LWR HP DM4550/L


C57584195 REV 000
page 329 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981.
Serial Number: 7981
FAMILY,DM45 HP

57584195 MANIFOLD,LWR HP DM4550/L

REF. PART NO. QTY. UNIT DESCRIPTION

001 95257341 1 EA CAP,JIC---6

TANK,VERT ASM DM4550/LHP


002 95219721 1 EA CONNECTOR,MALE,37 DEG.
003 95279527 1 EA ELBOW,90 DEG MALE
004 95378907 1 EA CROSS,FEMALE PIPE
005 57434110 1 EA COUPLING,QUICKDISCONNECT
006 95084109 2 EA NIPPLE,PIPE
007 95302733 1 EA FITTING
008 57442477 1 EA REGULATOR,PRESSURE
57789034 1 EA D GAGE,REPLACEMENT
50603869 1 EA D SERVICE KIT

57584161

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981. page 330
Serial Number: 7981
FAMILY,DM45 HP

HYDRAULIC SYSTEM
SECTION
HYDRAULIC SYSTEM

page 331 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981.
Serial Number: 7981
FAMILY,DM45 HP

SECTION
This page is intentionally blank.

HYDRAULIC SYSTEM

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981. page 332
Serial Number: 7981
FAMILY,DM45 HP

57651226 DRIVE,MAIN HYD---ELEC


DRIVE,MAIN HYD---ELEC

32
34
35
6
38

24
5
17
10 10
11 47
12 51 11
37 12
26 26
28
51 28
57651226

19
49 9 7
49 8
50
28 28
26 15
26 27 36
44 46
ROTATION PUMP 45 FEED PUMP

Figure 170 :DRIVE,MAIN HYD--- ELEC


E57651226 REV 002
page 333 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981.
Serial Number: 7981
FAMILY,DM45 HP

57651226 DRIVE,MAIN HYD---ELEC

DRIVE,MAIN HYD---ELEC
50 49

46
31

28

17 34 26
35

36
37
32
6

24

57651226
28

26
29

50

Figure 171 :DRIVE,MAIN HYD--- ELEC


E57651226 REV 002
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981. page 334
Serial Number: 7981
FAMILY,DM45 HP

57651226 DRIVE,MAIN HYD---ELEC

32
O---RING SUPPLIED WITH
35 GEAR BOX
43 34
14 38
17 FUNK P/N 37030 ---250
38
13 41
I.R. COMM. NO. 95045324
DRIVE,MAIN HYD---ELEC

41
5
24

24 26

24 42 28
39
40

11
12 28
29

1 50
2
3
16
57651226

24
USE APPROX 6 QUARTS 4
OF GEAR OIL 30 26

17

10

52

Figure 172 :DRIVE,MAIN HYD--- ELEC


E57651226 REV 002
page 335 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981.
Serial Number: 7981
FAMILY,DM45 HP

57651226 DRIVE,MAIN HYD---ELEC

DRIVE,MAIN HYD---ELEC
20
22
TORQUE TO 90 FT. LBS.

57651226
20
21 TORQUE TO 90 FT. LBS.

17

25
18
23 10
33

Figure 173 :DRIVE,MAIN HYD--- ELEC


E57651226 REV 002
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981. page 336
Serial Number: 7981
FAMILY,DM45 HP

57651226 DRIVE,MAIN HYD---ELEC

REF. PART NO. QTY. UNIT DESCRIPTION

001 95335337 4 EA SCREW,CAP---5/8---11 X 2


DRIVE,MAIN HYD---ELEC

002 56951700 4 EA TUBE


003 95934741 4 EA WASHER,LOCK HELICAL
004 57326274 2 EA PUMP,MAIN HYDRAULIC (See figure 174)
005 95280194 1 EA ELBOW,90 DEG STRT THRD
006 57392003 1 EA PUMP,DOUBLE---HYDRAULIC (See figure 193)
007 95080206 4 EA NUT,HEX,LOCK
008 95919858 4 EA CAPSCREW,HEX HEAD,PLATED
009 56986599 2 EA WASHER
010 52227154 2 EA BRACKET
011 95919817 8 EA CAPSCREW,HEX HEAD
012 95934741 8 EA WASHER,LOCK HELICAL
013 95934733 2 EA WASHER,LOCK
014 95934659 2 EA SCREW,CAP,HEX
015 95926861 1 EA O---RING, HYD
016 50057132 6.00 LB OIL, GEAR
017 57651234 1 EA DRIVE,PUMP---3 HOLE (See figure 195)
018 95934451 4 EA SCREW,CAP,HEXHEAD,PLATED
57651226

019 95329983 1 EA CONNECTOR,STRAIGHT THRD


020 57318743 8 EA WASHER, FLAT---HARDENED
021 95297602 4 EA CAPSCREW (6R8)
022 95920856 4 EA CAPSCREW
023 95922902 4 EA NUT,HEX,FINISHED,PLATED
024 57328676 6 EA FITTING, TEST
025 95245767 4 EA WASHER,BEVEL
026 95480109 4 EA FITTING, HYD---90DEGO---RING
027 57167728 1 EA VALVE,CHECK---16 JIC
028 57167454 4 EA FITTING,STR,20OFS X20SAE
029 57213936 3 EA BLOCK,FLANGE
030 57755266 0.10 PT LUBRICANT,MOLYCOTE G---N
031 57409443 1 EA FLANGE, STRAIGHT --- SAE
032 57491441 1 EA ADAPTER, TEE
033 95934733 4 EA WASHER,LOCK
034 57755290 1 EA FLANGE,3 INCH,CODE 61

page 337 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981.
Serial Number: 7981
FAMILY,DM45 HP

57651226 DRIVE,MAIN HYD---ELEC

REF. PART NO. QTY. UNIT DESCRIPTION

035 95086625 1 EA O---RING

DRIVE,MAIN HYD---ELEC
036 95013702 4 EA CAPSCREW,HEX SOCKET HEAD
037 95209425 16 EA WASHER,LOCK---5/8
038 57469546 2 EA FLANGE BLOCK, 1 O’RING
039 95055299 8 EA SCREW, CAP---3/8---16 X 3/4
040 95922639 8 EA LOCKWASHER,HELICAL SPRNG
041 95086518 2 EA O---RING
042 95315289 1 EA CONNECTOR,STRT THRD
043 50700731 0 EA COMPOUND,SILICONE
044 95929147 4 EA SCREW,CAP,HEX
045 95934741 4 EA WASHER,LOCK HELICAL
046 95086567 4 EA O---RING
047 95013702 12 EA CAPSCREW,HEX SOCKET HEAD
049 95280194 2 EA ELBOW,90 DEG STRT THRD
050 57167934 2 EA FITTING,L90---120FSX12SAE
051 95341665 2 EA ELBOW,90 DEG STRT THRD
052 95033619 1 EA PLUG, PIPE---1/2 SQ HEAD

57651226

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981. page 338
Serial Number: 7981
FAMILY,DM45 HP

57326274 PUMP,MAIN
DRIVE,MAIN HYD---ELEC

24
17

6 7 8
5
18 3
23 2
16 1

11
12 15 4
14
57651226

13

9 10
20
22 18
21

Figure 174 :PUMP,MAIN


C57326274 REV 000
page 339 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981.
Serial Number: 7981
FAMILY,DM45 HP

57326274 PUMP,MAIN

REF. PART NO. QTY. UNIT DESCRIPTION

001 54407309 1 EA DRIVE SHAFT & BEARING

DRIVE,MAIN HYD---ELEC
52201662 1 EA D SHAFT
54407317 1 EA D BEARING
52155751 2 EA D RING, RETAINING
002 57153090 1 EA KIT---SHIM
003 54416946 1 EA KIT,RETAINING RING
54407325 1 EA D RING,RETAINING
54407333 1 EA D RING,RETAINING
54407341 1 EA D RING,RETAINING
004 52154515 1 EA SEAL, SHAFT
005 57307902 1 EA O---RING
006 54407358 1 EA RETAINER,SEAL W/O RING
007 52154499 4 EA GASKET
008 54407366 4 EA SCREW
009 52201738 1 EA SERVO PLATE
010 52154580 1 EA PLATE
011 54407366 2 EA SCREW
012 52154606 2 EA SCREW

57651226
013 52154622 8 EA WASHER, NYLITE
014 54407390 4 EA SCREW
015 57052631 1 EA SERVO OUTPUT (See figure 175)
016 57480170 1 EA SERVO,PUMP,ELEC 5AO (See figure 176)
017 54407648 8 EA SCREW
018 57417339 2 EA SERVO---CONT.COVER GASKET
020 54408612 1 EA HOLDDOWN,GEROTOR& BARREL(See figure 183)
021 54408620 1 EA PORT BLOCK/HOUSING ASSY (See figure 184)
022 54408638 1 EA HOUSING,END CAP (See figure 186)
023 54408646 1 EA BARREL/SHAFT/CRADLE ASM (See figure 188)
024 57306268 1 EA VALVE BLOCK ASSY (See figure 192)

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981. page 340
Serial Number: 7981
FAMILY,DM45 HP

57052631 SERVO OUTPUT

12
17
B
DRIVE,MAIN HYD---ELEC

A A

15
B
57651226

9
1 13 14 19 7

11 8

10

2
6 5 4

SECTION B ---B SECTION A ---A

Figure 175 :SERVO OUTPUT


C57052631 REV 000
page 341 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981.
Serial Number: 7981
FAMILY,DM45 HP

57052631 SERVO OUTPUT

REF. PART NO. QTY. UNIT DESCRIPTION

001 54409123 1 EA SERVO SHAFT ASSY

DRIVE,MAIN HYD---ELEC
002 54407390 4 EA SCREW
004 52201803 2 EA RING,RETAING
005 54407416 1 EA O---RING
006 52154622 4 EA WASHER, NYLITE
007 95097689 2 EA O---RING
008 52201787 1 EA SEAL,SHEAR
009 54407457 3 EA WASHER,THRUST
010 52201811 1 EA PIPE PLUG
011 57151144 1 EA COVER
012 54407473 1 EA INDICATOR
013 52201779 2 EA WASHER
014 52201761 1 EA SEAL,SHEAR
015 57417339 1 EA SERVO---CONT.COVER GASKET
017 57240756 1 EA SCREW, SET
019 54407481 1 EA WASHER,THRUST

57651226

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981. page 342
Serial Number: 7981
FAMILY,DM45 HP

57480170 SERVO,PUMP,ELEC 5AO

4
2 1 3
DRIVE,MAIN HYD---ELEC

SECTION C---C
C
57651226

Figure 176 :SERVO,PUMP,ELEC 5AO


D57480170 REV 00
page 343 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981.
Serial Number: 7981
FAMILY,DM45 HP

57480170 SERVO,PUMP,ELEC 5AO

REF. PART NO. QTY. UNIT DESCRIPTION

001 57480139 1 EA SERVO,ELECT,W/O F MTR (See figure 177)

DRIVE,MAIN HYD---ELEC
002 57480360 1 EA MOTOR,C---FORCE (See figure 181)
003 54407390 4 EA SCREW
004 52154622 4 EA WASHER, NYLITE

57651226

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981. page 344
Serial Number: 7981
FAMILY,DM45 HP

57480139 SERVO,ELECT,W/O F MTR


DRIVE,MAIN HYD---ELEC

A 19 9 3
16
25

15
2

10

14

13
30
29 27
1
14 7
32
28
A SECTION B ---B
SECTION C---C
8
57651226

B
B

C C

12 26
11

SECTION D ---D

Figure 177 :SERVO,ELECT,W/O F MTR


D57480139 REV 00
page 345 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981.
Serial Number: 7981
FAMILY,DM45 HP

57480139 SERVO,ELECT,W/O F MTR

DRIVE,MAIN HYD---ELEC
D
18 17
23

24

57651226
21 22

SECTION A ---A

SECTIONING THRU ITEM 6


IS ROTATED CCW 37---15’ DEG. FROM TRUE POSITION

Figure 178 :SERVO,ELECT,W/O F MTR


D57480139 REV 00
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981. page 346
Serial Number: 7981
FAMILY,DM45 HP

57480139 SERVO,ELECT,W/O F MTR

REF. PART NO. QTY. UNIT DESCRIPTION

001 57480105 1 EA CONTROL, ROTARY SERVO (See figure 179)


DRIVE,MAIN HYD---ELEC

002 57480147 2 EA NUT,ADJ A SEEL SELF SEAL


003 57480154 2 EA SCREW,SOC HD 1/4---28X1
005 54409701 8 EA SCREW
006 54409719 1 EA BODY,EH STROKER
007 54409727 1 EA SPOOL,HYD STROKER
008 57191983 2 EA LEE PLUG
009 54409735 2 EA GASKET
010 54409743 2 EA PLATE,COVER
011 54409750 2 EA SCREW
012 54409768 2 EA O---RING
013 54409776 1 EA PLUG
014 52155314 2 EA O---RING
015 57480162 2 EA NUT, A---C0VER
016 54409784 1 EA SCREW
017 54416300 1 EA BEARING
018 54409800 1 EA O---RING
019 54409818 1 EA CLAMP
57651226

021 54409826 1 EA PIN


022 54409834 1 EA LINK,CONTROL
023 54409842 1 EA BUSHING
024 54409651 1 EA O---RING
025 54409859 1 EA PIN
026 50604479 1 EA DOWEL PIN
027 54409867 1 EA TUBING,SERVO CONTROL
028 54409909 1 EA CONNECTOR
029 54409917 1 EA SCREW,FILTER STRAINER
030 54409925 1 EA ELEMENT,FILTER
032 54409933 1 EA FITTING,SWIVEL NUT ELBOW

page 347 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981.
Serial Number: 7981
FAMILY,DM45 HP

57480139 SERVO,ELECT,W/O F MTR

DRIVE,MAIN HYD---ELEC
This page is intentionally blank.

57651226

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981. page 348
Serial Number: 7981
FAMILY,DM45 HP

57480105 CONTROL, ROTARY SERVO


DRIVE,MAIN HYD---ELEC

B A
7

SECTION A ---A
B A
57651226

13 16
12 14

21
20
3 19
18
SECTION B ---B

Figure 179 :CONTROL, ROTARY SERVO


D57480105 REV 00
page 349 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981.
Serial Number: 7981
FAMILY,DM45 HP

57480105 CONTROL, ROTARY SERVO

REF. PART NO. QTY. UNIT DESCRIPTION

001 54409628 1 EA SERVO SHAFT,LINK & SHEAR (See figure 180)

DRIVE,MAIN HYD---ELEC
003 57239725 1 EA NUT,ACORN
007 57417339 1 EA SERVO---CONT.COVER GASKET
009 54409669 1 EA PLATE,COVER
012 54409677 2 EA PLUG
013 54409685 2 EA O---RING
014 57240566 2 EA SPRING
015 54407630 2 EA SPOOL,CENT LUBE GROOVES
016 54409693 1 EA FITTING
018 54407580 1 EA SCREW,ADJ
019 57104929 1 EA NUT, JAM
020 54407606 1 EA PIN
021 57305948 1 EA PIN---PUMP

57651226

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981. page 350
Serial Number: 7981
FAMILY,DM45 HP

54409628 SERVO SHAFT,LINK & SHEAR

8
DRIVE,MAIN HYD---ELEC

5
10

7
1

3
9
4
SECTION A ---A
57651226

A A

Figure 180 :SERVO SHAFT,LINK & SHEAR


C54409628 REV 000
page 351 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981.
Serial Number: 7981
FAMILY,DM45 HP

54409628 SERVO SHAFT,LINK & SHEAR

REF. PART NO. QTY. UNIT DESCRIPTION

001 54409636 1 EA SHAFT,SERVO

DRIVE,MAIN HYD---ELEC
002 54410105 1 EA PIN
003 52215647 1 EA SERVO LINK
004 54409644 1 EA WASHER,FLAT HARDENED
005 57153108 1 EA SHEAR SEAL
006 52201779 2 EA WASHER
007 52201761 1 EA SEAL,SHEAR
008 54409651 2 EA O---RING
009 52201795 1 EA BEARING
010 54407481 1 EA WASHER,THRUST

57651226

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981. page 352
Serial Number: 7981
FAMILY,DM45 HP

57480360 MOTOR,C---FORCE
DRIVE,MAIN HYD---ELEC

15
11
10
9
17

A A
57651226

16 2 3 12 7 20 8 20
14 18

13 16 1 4 5 13 6

Figure 181 :MOTOR,C--- FORCE


C57480360 REV 000
page 353 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981.
Serial Number: 7981
FAMILY,DM45 HP

57480360 MOTOR,C---FORCE

REF. PART NO. QTY. UNIT DESCRIPTION

001 54409131 1 EA BODY,FORCE MOTOR

DRIVE,MAIN HYD---ELEC
002 54409149 1 EA PLATE,MOUNTING
50830199 1 EA D PIN---ROLL
54409156 1 EA D SUPPORT
54409164 1 EA D SCREW
54409172 1 EA D JET PIPE & BASE ASSY
54409180 1 EA D PLATE,MOUNTING
54409198 1 EA D RECEIVER
54409206 1 EA D SCREW
003 54409214 1 EA COIL & MAGNET (See figure 182)
004 54409362 1 EA SPACER
005 54409370 2 EA WASHER
006 54409396 1 EA MOTOR,FORCE
007 54409420 1 EA SCREW,NULL ADJ
008 54409438 1 EA NUT,LOCK
009 54409446 1 EA CONNECTOR
010 54409461 1 EA O---RING
011 54409479 4 EA SCREW

57651226
012 54409487 1 EA SPRING ASSY
013 54409537 2 EA O---RING
014 54409545 1 EA SPRING ASSY
015 54409560 4 EA SCREW
016 54409578 3 EA O---RING
017 54409594 1 EA TUBE,SHRINK
018 54409602 1 EA NUT,COVER
020 54409610 2 EA O---RING

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981. page 354
Serial Number: 7981
FAMILY,DM45 HP

54409214 COIL & MAGNET


DRIVE,MAIN HYD---ELEC

1 3
8 9
LEAD “A” A 12
(GREEN) 11
FROM
7 7
COIL LEAD “A” (GREEN)
ITEM 4
FROM COIL ITEM 4
57651226

6
4
14 A 13
GREEN 2 5

SECTION A ---A

Figure 182 :COIL & MAGNET


C54409214 REV 000
page 355 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981.
Serial Number: 7981
FAMILY,DM45 HP

54409214 COIL & MAGNET

REF. PART NO. QTY. UNIT DESCRIPTION

001 54409222 1 EA POLE PIECE

DRIVE,MAIN HYD---ELEC
002 54409230 1 EA MAGNET
003 54409248 1 EA POLE PIECE
004 54409263 1 EA COIL & SPIDER
005 54409255 1 EA LINK
006 54409271 1 EA PUSHER & SPRING
007 54409289 2 EA SCREW
008 54409297 6 EA SPACER
009 54409305 2 EA SCREW
011 54409313 1 EA WASHER
012 54409321 1 EA PC BOARD
013 54409347 0.30 EA WIRE,ELECT RED
014 54409354 0.30 EA WIRE,ELECT GREEN

57651226

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981. page 356
Serial Number: 7981
FAMILY,DM45 HP

54408612 HOLDDOWN,GEROTOR& BARREL


DRIVE,MAIN HYD---ELEC

2
4 3
5
9 8 7
10
13
57651226

20 19 18 12 11
17 16 15 14

Figure 183 :HOLDDOWN,GEROTOR& BARREL


C54408612 REV 000
page 357 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981.
Serial Number: 7981
FAMILY,DM45 HP

54408612 HOLDDOWN,GEROTOR& BARREL

REF. PART NO. QTY. UNIT DESCRIPTION

001 57512188 1 EA SIDE PLATE

DRIVE,MAIN HYD---ELEC
002 54407739 1 EA KEY,SQUARE
003 54407671 1 EA GEROTOR
004 52201894 1 EA PIN, DOWEL
005 52204831 1 EA GEROTOR
007 54407762 1 EA O---RING
008 54407796 1 EA O---RING
009 52154770 1 EA PLATE
010 52154788 2 EA WASHER
011 52154796 1 EA BEARING
012 52201928 1 EA RING
013 54407812 1 EA NUT
014 54407838 1 EA PIN
015 56988728 1 EA COVER,FTG/90514L
016 95086310 1 EA O---RING
017 52201936 1 EA RING
018 54407853 1 EA RING,RETAINING
019 54407879 1 EA O---RING

57651226
020 54407903 1 EA PLUG

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981. page 358
Serial Number: 7981
FAMILY,DM45 HP

54408620 PORT BLOCK/HOUSING ASSY


DRIVE,MAIN HYD---ELEC
57651226

3
4
5

Figure 184 :PORT BLOCK/HOUSING ASSY


B54408620 REV 000
page 359 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981.
Serial Number: 7981
FAMILY,DM45 HP

54408620 PORT BLOCK/HOUSING ASSY

REF. PART NO. QTY. UNIT DESCRIPTION

001 54407945 4 EA SCREW

DRIVE,MAIN HYD---ELEC
002 52204815 1 EA BLOCK---PORT (See figure 185)
003 50817089 5 EA PINS
004 52204799 1 EA PLATE, PORT---RH 15/32
005 57487274 1 EA GASKET, PORT BLOCK

57651226

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981. page 360
Serial Number: 7981
FAMILY,DM45 HP

52204815 BLOCK---PORT
DRIVE,MAIN HYD---ELEC

7 9
8

10

5
6
57651226

3
2

Figure 185 :BLOCK--- PORT


B52204815 REV 000
page 361 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981.
Serial Number: 7981
FAMILY,DM45 HP

52204815 BLOCK---PORT

REF. PART NO. QTY. UNIT DESCRIPTION

001 52201852 1 EA BLOCK

DRIVE,MAIN HYD---ELEC
002 52154739 1 EA BEARING
003 54407960 2 EA RING
004 52154887 2 EA CLAMP
005 52154895 2 EA SCREW
006 52154903 2 EA LOCKWASHER
007 52154911 2 EA VALVE ASSY
008 54407994 2 EA PLUG
009 52154929 1 EA PLUG
010 52154937 1 EA O---RING

57651226

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981. page 362
Serial Number: 7981
FAMILY,DM45 HP

54408638 HOUSING,END CAP


DRIVE,MAIN HYD---ELEC

1
57651226

Figure 186 :HOUSING,END CAP


B54408638 REV 000
page 363 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981.
Serial Number: 7981
FAMILY,DM45 HP

54408638 HOUSING,END CAP

REF. PART NO. QTY. UNIT DESCRIPTION

001 50817089 5 EA PINS

DRIVE,MAIN HYD---ELEC
002 57027377 1 EA FACEPLATE, BARREL---15/32
003 52155033 1 EA GASKET, HOUSING
004 52204765 1 EA HOUSE ASSY (See figure 187)

57651226

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981. page 364
Serial Number: 7981
FAMILY,DM45 HP

52204765 HOUSE ASSY


DRIVE,MAIN HYD---ELEC

1
57651226

8
4
7

Figure 187 :HOUSE ASSY


C52204765 REV 000
page 365 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981.
Serial Number: 7981
FAMILY,DM45 HP

52204765 HOUSE ASSY

REF. PART NO. QTY. UNIT DESCRIPTION

001 57416935 1 EA HOUSING

DRIVE,MAIN HYD---ELEC
002 52155041 1 EA BEARING
003 52155017 2 EA PIN,ROLL
004 54408026 4 EA PIN,DOWEL
005 52154994 1 EA O---RING
006 54408059 1 EA PLUG
007 54408133 1 EA RETAINER,BEARING
008 57416950 1 EA O RING

57651226

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981. page 366
Serial Number: 7981
FAMILY,DM45 HP

54408646 BARREL/SHAFT/CRADLE ASM


DRIVE,MAIN HYD---ELEC

3
2
4

5
57651226

8 9

Figure 188 :BARREL/SHAFT/CRADLE ASM


C54408646 REV 000
page 367 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981.
Serial Number: 7981
FAMILY,DM45 HP

54408646 BARREL/SHAFT/CRADLE ASM

REF. PART NO. QTY. UNIT DESCRIPTION

001 54408190 1 EA BARREL/AUX SHAFT ASSY (See figure 189)

DRIVE,MAIN HYD---ELEC
002 52248119 2 EA TUBE,PRESS
003 52201670 1 EA TUBE
004 52155066 1 EA TUBE ASSY
005 54410741 1 EA ROCKER CAM/PISTONS (See figure 190)
006 54408414 2 EA PIN,DOWEL
007 52155116 1 EA MTG FLG
008 54409776 2 EA PLUG
009 52155314 2 EA O---RING

57651226

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981. page 368
Serial Number: 7981
FAMILY,DM45 HP

54408190 BARREL/AUX SHAFT ASSY


DRIVE,MAIN HYD---ELEC

2
57651226

Figure 189 :BARREL/AUX SHAFT ASSY


B54408190 REV 000
page 369 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981.
Serial Number: 7981
FAMILY,DM45 HP

54408190 BARREL/AUX SHAFT ASSY

REF. PART NO. QTY. UNIT DESCRIPTION

001 54408232 1 EA BARREL & SLEEVES

DRIVE,MAIN HYD---ELEC
002 57045882 1 EA SHAFT,DRIVE
003 57514895 1 EA STOP
004 54408273 1 EA SPRING
005 57514903 1 EA SPRING, RETAINER
006 52155843 1 EA RING,RETAINING

57651226

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981. page 370
Serial Number: 7981
FAMILY,DM45 HP

54410741 ROCKER CAM/PISTONS


DRIVE,MAIN HYD---ELEC

3
4

6
7
57651226

1 2 5

Figure 190 :ROCKER CAM/PISTONS


C54410741 REV 000
page 371 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981.
Serial Number: 7981
FAMILY,DM45 HP

54410741 ROCKER CAM/PISTONS

REF. PART NO. QTY. UNIT DESCRIPTION

001 54414743 1 EA RETAINING RING GROUP

DRIVE,MAIN HYD---ELEC
54408299 1 EA D RING,RETAINING
52155165 1 EA D RING,RETAINING
52155157 1 EA D RING,RETAINING
52155140 1 EA D RING,RETAINING
52204864 1 EA D RING,RETAINING
52204872 1 EA D RING,RETAINING
002 52204856 1 EA WASHER,THRUST
003 57123283 1 EA CAM STROKER ASSY (See figure 191)
004 52204880 1 EA PISTON/SHOE ASSY.
005 54408315 1 EA PLATE,RETAINER
006 54408323 7 EA PISTON & SHOE
007 52203668 1 EA PLATE, CREEP

57651226

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981. page 372
Serial Number: 7981
FAMILY,DM45 HP

57123283 CAM STROKER ASSY


DRIVE,MAIN HYD---ELEC

13
23
14

8
25
20

19 17

24
16
57651226

15

26 18
30 22 12
27
28 29

21
11
10

Figure 191 :CAM STROKER ASSY


C54410741 REV 000
page 373 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981.
Serial Number: 7981
FAMILY,DM45 HP

57123283 CAM STROKER ASSY

REF. PART NO. QTY. UNIT DESCRIPTION

006 57240749 2 EA SCREW, MOTOR

DRIVE,MAIN HYD---ELEC
007 52201738 1 EA SERVO PLATE
008 52155256 2 EA SCREW
009 57240764 1 EA PLATE, MOTOR
010 54408331 4 EA SCREW
011 54408349 4 EA SCREW
012 54408356 4 EA SCREW
013 52155306 5 EA PLUG
014 52155314 5 EA O---RING
015 52155330 1 EA COVER,CONTROL
016 52155348 4 EA PIN
017 54408364 2 EA CONTROL CHAMBER
018 52155363 2 EA SEAL
019 52155371 4 EA BALL
020 52203718 1 EA CRADLE
021 57064065 8 EA VANE HOLD DOWN SPRING
022 57181307 4 EA HOLD DOWN---VANE
023 52155322 1 EA COVER

57651226
024 54408406 1 EA ROCKER AND PLUG
025 57240756 2 EA SCREW, SET
026 54408372 4 EA PLATE,SEAL VANE
027 54408380 2 EA SEAL VANE
028 52203767 2 EA O---RING
029 54408398 2 EA SPACER,VANE
030 57150617 2 EA CHECK VALVE

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981. page 374
Serial Number: 7981
FAMILY,DM45 HP

57306268 VALVE BLOCK ASSY

STRAINER 20
25
19 23
DRIVE,MAIN HYD---ELEC

4
22
CHECK
VALVE 21

23 1
22 2
14

REPLENISHING
PILOT VALVE

36
4
25 CHECK
VALVE
COMPENSATOR
4
5 35
13
12 31 3 26
11
10 DUAL
RELIEF 34
9 POPPET
8 15
6 33 SERVO
16 POPPET
7 SEQ. 32
45
57651226

POPPET 35
33
30
REPL.
POPPET 31 DUAL
27 31 RELIEF
POPPET
46 28

28 SEQ.
30 POPPET
44
42

27 29
48
37 46

28
43
47

48

Figure 192 :VALVE BLOCK ASSY


C57306268 REV 000
page 375 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981.
Serial Number: 7981
FAMILY,DM45 HP

57306268 VALVE BLOCK ASSY

REF. PART NO. QTY. UNIT DESCRIPTION

001 54408422 1 EA VALVE BLOCK

DRIVE,MAIN HYD---ELEC
002 52154911 2 EA VALVE ASSY
003 54408430 4 EA PLUG
004 54408448 3 EA O---RING
005 52155603 1 EA SEAT
006 52248093 1 EA SET SCREW
007 54408455 1 EA NUT,HEX JAM
008 52155637 1 EA HOUSING
009 52155645 1 EA O RING
010 52155660 1 EA SPRING GUIDE,PISTON SEAL
011 95017984 1 EA O---RING
012 54408463 1 EA SPRING
013 52155686 1 EA CONE
014 52203627 1 EA STRAINER ASY
015 52155546 3 EA SPRING
016 54408471 4 EA POPPET,DUAL & REPL
019 52154937 1 EA O---RING
020 54408489 1 EA PLUG

57651226
021 54408497 1 EA PIN,MODULATING
022 52155314 5 EA O---RING
023 52155306 2 EA PLUG
025 57302143 2 EA PLUG---HEX
026 52155454 2 EA PIN
027 52155439 2 EA SEQUENCE SEAT
028 52155447 4 EA VALVE SEAT
029 54408505 1 EA GASKET,VLV BLK
030 54408513 2 EA POPPET,SEQ
031 54408471 4 EA POPPET,DUAL & REPL
032 57063737 1 EA SPRING
033 54408539 2 EA SPRING,SEQ & SERVO
034 52155512 1 EA RETAINER
035 52155546 3 EA SPRING
036 54408547 1 EA VALVE,PILOT (400 PSI)
037 54408554 1 EA O---RING
042 54408570 1 EA PLATE,RETAINER
043 54408588 4 EA SCREW
044 52155447 4 EA VALVE SEAT
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981. page 376
Serial Number: 7981
FAMILY,DM45 HP

57306268 VALVE BLOCK ASSY

REF. PART NO. QTY. UNIT DESCRIPTION

045 57269698 1 EA NUT


DRIVE,MAIN HYD---ELEC

046 50830199 2 EA PIN---ROLL


047 54407416 2 EA O---RING
048 54408596 2 EA O---RING
57651226

page 377 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981.
Serial Number: 7981
FAMILY,DM45 HP

57306268 VALVE BLOCK ASSY

DRIVE,MAIN HYD---ELEC
This page is intentionally blank.

57651226

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981. page 378
Serial Number: 7981
FAMILY,DM45 HP

57392003 PUMP,DOUBLE ---HYDRAULIC


DRIVE,MAIN HYD---ELEC

1 2 5 6 7 8 9
3 20
4

10

11

12

13

19 18 17 16 15
20
57651226

21 14
6 24 4
27 22

25

24

26

Figure 193 :PUMP,DOUBLE--- HYDRAULIC


B57392003 REV 000
page 379 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981.
Serial Number: 7981
FAMILY,DM45 HP

57392003 PUMP,DOUBLE ---HYDRAULIC

26 26

DRIVE,MAIN HYD---ELEC
22 22

6 23

27

17 17
26 19 19

4
23
3

57651226
4
3 3
11
2 2

11 11

FRONT PORT REAR PORT


(P1) (P2)

28 SEAL KIT (NOT SHOWN) 30 P1 CARTRIDGE ASSEMBLY


CONSISTS OF ITEMS 2, (NOT SHOWN) CONSISTS OF
9, 11, 13 AND 20 ITEMS 2, 4, 6, 8 AND 11

29 SHAFT KIT (NOT SHOWN) 31 P2 CARTRIDGE ASSEMBLY


CONSISTS OF ITEMS 12, (NOT SHOWN) CONSISTS OF
14 AND 15 ITEMS 2, 4, 6, 8 AND 11

Figure 194 :PUMP,DOUBLE--- HYDRAULIC


B57392003 REV 000
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981. page 380
Serial Number: 7981
FAMILY,DM45 HP

57392003 PUMP,DOUBLE ---HYDRAULIC

REF. PART NO. QTY. UNIT DESCRIPTION

001 57191991 1 EA END CAP


DRIVE,MAIN HYD---ELEC

002 57192007 1 EA HOUSING


003 57192015 1 EA MOUNTING CAP
004 57192213 1 EA SHAFT, SPLINED #3
005 57185217 2 EA PRESSURE PLATE
006 57392896 1 EA CAM---T6CC, 31 GPM
007 57192080 1 EA CAM RING
008 57192098 20 EA VANE
009 57192163 1 EA P2 ROTOR ASSY.
010 54494026 1 EA PLATE,PORT,REAR
011 57192106 20 EA VANE PIN
012 54494018 1 EA PLATE,PORT,FRONT
013 57192122 1 EA P1 ROTOR ASSY.
014 50815851 2 EA SEAL,SQ SECT
015 57192130 2 EA RING,BACK UP
016 57192148 2 EA SQUARE SECTION GASKET
017 57307720 1 EA GASKET,SQ.SECTION
018 57192197 1 EA O---RING
57651226

019 50495860 1 EA SEAL SHAFT


020 50644558 1 EA RING SNAP
021 57192023 7 EA CAPSCREW
022 57045494 4 EA CAP
023 50816271 4 EA SCREW
024 50604479 4 EA DOWEL PIN
025 50816289 2 EA PIN
026 50632538 1 EA BEARING BALL
027 50806223 2 EA RING,SNAP
028 57032997 1 EA KIT,SEAL
029 57053555 1 EA KIT, SHAFT
030 54529060 1 EA CARTRIDGE ASSEMBLY
031 57053522 1 EA CAM ASSEMBLY (14)

page 381 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981.
Serial Number: 7981
FAMILY,DM45 HP

57392003 PUMP,DOUBLE ---HYDRAULIC

DRIVE,MAIN HYD---ELEC
This page is intentionally blank.

57651226

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981. page 382
Serial Number: 7981
FAMILY,DM45 HP

57651234 DRIVE,PUMP---3 HOLE

31
32
33
DRIVE,MAIN HYD---ELEC

25
26

9 10 30

10 1
2

28
12
9
22
10 28
3 10

13 27
29
9
10
23
4
24 14
10
18
57651226

10
17
8
19
10

7
16
20

15

Figure 195 :DRIVE,PUMP--- 3 HOLE


E57352528 REV 005
page 383 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981.
Serial Number: 7981
FAMILY,DM45 HP

57651234 DRIVE,PUMP---3 HOLE

REF. PART NO. QTY. UNIT DESCRIPTION

001 59551127 1 EA HOUSING, GEARBOX

DRIVE,MAIN HYD---ELEC
002 59572917 1 EA ADAPTER,SAE B
003 50597624 1 EA ADAPTER, SAE C
004 50597624 1 EA ADAPTER, SAE C
005 50597632 1 EA ADAPTER, PUMP D
006 50597640 1 EA ADAPTER, INPUT
007 50595115 1 EA SHAFT, INPUT
008 57572406 1 EA GEAR
009 57572398 3 EA GEAR
010 95200663 9 EA BEARING
012 50597434 1 EA O---RING
013 59595629 1 EA O---RING
014 59595629 1 EA O---RING
015 50717743 1 EA O---RING
016 50717750 1 EA SEAL, OIL
017 50597442 1 EA RING,SNAP
018 95223475 1 EA RING,RETAINING
019 59383463 4 EA STUD, ADAPTER

57651226
020 50943240 16 EA NUT
022 50594779 1 EA ADAPTER,SLEEVE---SAE B
023 59516096 1 EA SLEEVE,SPLINE
024 59516096 1 EA SLEEVE,SPLINE
025 59677831 1 EA BREATHER
026 59551242 1 EA BUSHING, REDUCER
027 59514976 1 EA PLUG, MAGNETIC
028 59551259 4 EA PLUG, OIL LEVEL
029 59551267 1 EA PLUG
030 59551275 1 EA ELBOW
031 57367310 12 EA BOLT, ADAPTER
032 50906379 1 EA TUBE
033 59515007 1 EA DIPSTICK

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981. page 384
Serial Number: 7981
FAMILY,DM45 HP

57661746 PIPING,MAIN HYD CL TIER2

13 ---NOT SHOWN
48 ---NOT SHOWN
PIPING,MAIN HYD CL TIER2

See View H

91
17
100 G G

F C

69
B
C A 46
D 81

D 69
59
B 74
D
E E
57661746

F D
46 32 33 32

2 124
78

80 75
97 77
98
99

Figure 196 :PIPING,MAIN HYD CL TIER2


E57502023 REV 010
page 385 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981.
Serial Number: 7981
FAMILY,DM45 HP

57661746 PIPING,MAIN HYD CL TIER2

78 32

PIPING,MAIN HYD CL TIER2


49
32 32
49
43
2 33 37 63
64
88
127
6
31 7 87
46 2 32 74

80

10 6
16 1 10

57661746
5 129
125 17 62
5 15 4 15 63
7 16 5 128 64
A1
32 95
33 4

94
A1
5
61
129 130 93 VIEW A1---A1
VIEW A ---A

Figure 197 :PIPING,MAIN HYD CL TIER2


E57502023 REV 010
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981. page 386
Serial Number: 7981
FAMILY,DM45 HP

57661746 PIPING,MAIN HYD CL TIER2

49
FROM HYD. TANK

43
PIPING,MAIN HYD CL TIER2

100

46

91
127
127
9 11

30

31

47
44
57661746

12
3 29
1 10 42

VIEW F---F

32
2 7 4
80 124
6 6 6 68 6
127 127
38 6 6
10 68 29 12

132 56 66 66
67 67
65 65
131
VIEW E ---E VIEW C---C
VIEW D ---D

Figure 198 :PIPING,MAIN HYD CL TIER2


E57502023 REV 010
page 387 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981.
Serial Number: 7981
FAMILY,DM45 HP

57661746 PIPING,MAIN HYD CL TIER2

PIPING,MAIN HYD CL TIER2


101

K
92

92 101
93
49
K

43
93

57661746
30 3 31
1

24

20 21 27
25 19 22 23
SEE VIEW B1---B1

Figure 199 :PIPING,MAIN HYD CL TIER2


E57502023 REV 010
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981. page 388
Serial Number: 7981
FAMILY,DM45 HP

57661746 PIPING,MAIN HYD CL TIER2

26 18 18 18 18 26 18 18 18
20 21 27 25 81 19 59 22 23 24
85
PIPING,MAIN HYD CL TIER2

83

Y--- MANIFOLD X--- MANIFOLD


84 84 84

CAB SIDE 82 D.C. SIDE


71
71
72
72 69 73 69
73
VIEW B1---B1

MAIN HYD. DRIVE

127
57661746

127 16
12

10 17
137 137

68
68

7 4

61
VIEW B1---B1

Figure 200 :PIPING,MAIN HYD CL TIER2


E57502023 REV 010
page 389 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981.
Serial Number: 7981
FAMILY,DM45 HP

57661746 PIPING,MAIN HYD CL TIER2

59
J1

PIPING,MAIN HYD CL TIER2


J4

J4 J1
J2 J2
81

VIEW J

122

57661746
81

VIEW J2---J2

59
125 11
45

45

9
124
VIEW J4---J4 VIEW J1---J1

Figure 201 :PIPING,MAIN HYD CL TIER2


E57502023 REV 010
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981. page 390
Serial Number: 7981
FAMILY,DM45 HP

57661746 PIPING,MAIN HYD CL TIER2

46 89
PIPING,MAIN HYD CL TIER2

90

46 22
VIEW G---G VIEW H

22 89
46
57661746

29 44 90
49
126

42
37

32
47
16 43

117
134
135
122 136
SEE VIEW J

Figure 202 :PIPING,MAIN HYD CL TIER2


E57502023 REV 010
page 391 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981.
Serial Number: 7981
FAMILY,DM45 HP

57661746 PIPING,MAIN HYD CL TIER2

REF. PART NO. QTY. UNIT DESCRIPTION

001 56275365 1 EA HOSE ASSY

PIPING,MAIN HYD CL TIER2


002 57610552 1 EA HOSE,ASSEMBLY
003 56275365 1 EA HOSE ASSY
004 56955644 1 EA HOSE ASSY
005 95330692 3 EA ELBOW,90 DEG STRT THRD
006 95303368 6 EA CONNECTOR,STRT THRD
007 56955644 1 EA HOSE ASSY
009 57020778 1 EA HOSE ASSY
010 57480774 1 EA HOSE ASSY
011 57020760 1 EA HOSE ASSY
012 57480774 1 EA HOSE ASSY
013 51858124 200.00 FT WRAP,HOSE,SPIRAL CUT
015 57167934 2 EA FITTING,L90---120FSX12SAE
016 57229676 1 EA HOSE ASSY
017 57229676 1 EA HOSE ASSY
018 95371258 7 EA FITTING,HYD
019 52226420 1 EA HOSE ASSY
020 57101438 1 EA HOSE ASSY

57661746
021 57101438 1 EA HOSE ASSY
022 57101263 2 EA HOSE ASSY
023 57015505 1 EA HOSE ASSY
024 57015505 1 EA HOSE ASSY
025 57101164 1 EA HOSE ASSY
026 95419594 2 EA CONNECTOR,STRT THRD
027 57020703 1 EA HOSE ASSY
029 57661761 1 EA HOSE ASSEMBLY
030 57661753 1 EA HOSE ASSEMBLY
031 57661753 1 EA HOSE ASSEMBLY
032 95829362 4 EA FITTING, HYD
033 56954126 1 EA HOSE ASSY
037 57524092 1 EA HOSE ASSY
038 95280541 1 EA FITTING,HYD
042 57464810 1 EA HOSE ASSY
043 57060071 1 EA HOSE ASSY
044 56950546 1 EA HOSE ASSY
045 57443871 2 EA HOSE ASSY
046 56954019 1 EA HOSE ASSY
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981. page 392
Serial Number: 7981
FAMILY,DM45 HP

57661746 PIPING,MAIN HYD CL TIER2

REF. PART NO. QTY. UNIT DESCRIPTION

047 56971534 1 EA HOSE ASSY


PIPING,MAIN HYD CL TIER2

048 56954019 1 EA HOSE ASSY


049 57661787 1 EA HOSE ASSEMBLY
056 95356903 1 EA CONNECTOR,STRT THRD
059 57101420 1 EA HOSE ASSY
061 57759193 1 EA MANIFOLD,SAE PORTS
062 95934451 2 EA CAPSCREW,HEXHEAD,PLATED
063 95922902 4 EA NUT,HEX,FINISHED,PLATED
064 95934733 4 EA WASHER,LOCK
065 57244980 2 EA PLATE,MTG
066 95934576 4 EA SCREW,CAP---3/8---16 X 7/8
067 95937413 4 EA WASHER,LOCK,HELICAL
068 57244352 2 EA VALVE,PUMP RELIEF
57325599 1 EA D VALVE,SHUTTLE CART
57303794 1 EA D SEAL KIT
57325607 1 EA D VALVE,RELIEF CART.
57301012 1 EA D SEAL KIT---VALVE CART.
069 57350076 2 EA MANIFOLD,HYD. ORING THDS
57661746

071 95958369 8 EA SCREW, CAP---1/4---20 X2---3/4


072 95931564 8 EA NUT,HEX,FINISHED
073 95934766 8 EA WASHER,LOCK,HELICAL
074 57450751 1 EA VALVE,DIVERTER,ASSM (See figure 203)
075 95938544 2 EA CAPSCREW
077 95934303 2 EA WASHER,LOCK,PLATED
078 57336422 1 EA FILTER, SAE
57336406 1 EA D ELEMENT,KF3 FILTER S3
57435430 1 EA D SWITCH, FILTER BY---PASS
50938109 1 EA D O---RING
080 57024044 1 EA BLOCK, MANIFOLD
081 52226768 1 EA HOSE ASSY
082 95330692 1 EA ELBOW,90 DEG STRT THRD
083 56999246 1 EA FITTING, HYD
084 95280541 3 EA FITTING,HYD
085 95323465 1 EA PLUG,HEX HEAD,STRT THRD
087 95494373 1 EA U---BOLT

page 393 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981.
Serial Number: 7981
FAMILY,DM45 HP

57661746 PIPING,MAIN HYD CL TIER2

REF. PART NO. QTY. UNIT DESCRIPTION

088 95064697 2 EA WASHER,FLAT 1/2

PIPING,MAIN HYD CL TIER2


089 57277444 1 EA HOSE ASSY
090 57496283 1 EA HOSE ASSY
091 95303368 1 EA CONNECTOR,STRT THRD
092 57348997 1 EA COUPLING, QUICKDISCONNCT
57357907 1 EA D COUPLING, QD HALF, M
57357915 1 EA D COUPLING, Q.D. HALF, F
093 57757361 1 EA HOSE,ASSEMBLY
094 57125882 1 EA TEE,JIC RUN/0---RING16---16S
095 95387924 1 EA CAP,JIC---16
097 95934600 3 EA SCREW,CAP
098 95937413 3 EA WASHER,LOCK,HELICAL
099 95922233 3 EA WASHER,FLAT,WIDE
100 52238466 1 EA HOSE,ASSM
101 95735346 1 EA FITTING,HYD
117 57746240 1 EA COVER,STEP---DM45/L
122 57576969 1 EA VALVE,ASSM,DR/PR CONTROL (See figure 205)
124 57498230 1 EA HOSE ASSY

57661746
125 57014375 1 EA HOSE ASSY
126 56972680 1 EA HOSE ASSY
127 57337123 2 EA HOSE ASSY
128 95356903 1 EA CONNECTOR,STRT THRD
129 95280186 2 EA ELBOW,90 DEG STRT THRD
130 95343596 1 EA PLUG,HEX HEAD,O’RING
131 95323465 1 EA PLUG,HEX HEAD,STRT THRD
132 95402830 1 EA CONNECTOR,STRT THRD
134 95958351 4 EA SCREW,CAP
135 95959128 4 EA LOCKWASHER (REG.)
136 95922183 4 EA WASHER,FLAT
137 57328676 2 EA FITTING, TEST

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981. page 394
Serial Number: 7981
FAMILY,DM45 HP

57450751 VALVE,DIVERTER,ASSM
PIPING,MAIN HYD CL TIER2

10
11
13 1 6 13 1 6 13 1 6 13 1 6 12

2
B Y B Y B Y B Y

A 2 A 2 A 2 A
P P P P
3 3 3
X X X X
T T T T
L L L L 3
4 4
4 4
57661746

6 5 10 6 5 6 5 6 5 39
11
12

Figure 203 :VALVE,DIVERTER,ASSM


D57450751 REV 003
page 395 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981.
Serial Number: 7981
FAMILY,DM45 HP

57450751 VALVE,DIVERTER,ASSM

REF. PART NO. QTY. UNIT DESCRIPTION

001 57106429 4 EA VALVE, DIVERTER (See figure 204)

PIPING,MAIN HYD CL TIER2


002 57279622 4 EA FITTING,STR,20OFS X16SAE
003 95735346 4 EA FITTING,HYD
004 57319683 4 EA FITTING,STR,16OFS X16SAE
005 95666996 4 EA PLUG,HEX HEAD,STRT THRD
006 95371258 8 EA FITTING,HYD
010 95934592 16 EA SCREW,CAP,HEX
011 95937413 16 EA WASHER,LOCK,HELICAL
012 95922894 16 EA NUT,HEX,FINISHED
013 57214116 4 EA FITTING,L90,20OFS X16SAE
039 95934378 4 EA SCREW,CAP,HEX

57661746

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981. page 396
Serial Number: 7981
FAMILY,DM45 HP

57106429 VALVE, DIVERTER


PIPING,MAIN HYD CL TIER2

5
2
3
3

1 4

B
6
7
A

1
57661746

8 NOT SHOWN

Figure 204 :VALVE, DIVERTER


D57106429 REV 02
page 397 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981.
Serial Number: 7981
FAMILY,DM45 HP

57106429 VALVE, DIVERTER

REF. PART NO. QTY. UNIT DESCRIPTION

001 57106460 1 EA VALVE, 4---WAY

PIPING,MAIN HYD CL TIER2


57107914 1 EA D KIT,SEAL
002 57106965 1 EA SUBPLATE
003 51076271 1 EA BOLT KIT
004 57107906 2 EA O---RING
005 51076156 2 EA O---RING
006 51076172 2 EA O---RING
007 51076164 4 EA O---RING
008 57107914 0 EA KIT,SEAL

57661746

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981. page 398
Serial Number: 7981
FAMILY,DM45 HP

57576969 VALVE,ASSM,DR/PR CONTROL

1 3 2
PIPING,MAIN HYD CL TIER2

1 2 4 4
5

5
2
57661746

5
1
5
4

2 10 8
6
9

2 5 2 2

Figure 205 :VALVE,ASSM,DR/PR CONTROL


C57576969 REV 001
page 399 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981.
Serial Number: 7981
FAMILY,DM45 HP

57576969 VALVE,ASSM,DR/PR CONTROL

REF. PART NO. QTY. UNIT DESCRIPTION

001 95365078 2 EA CONNECTOR,STRT THRD

PIPING,MAIN HYD CL TIER2


002 95371258 8 EA FITTING,HYD
003 95303368 1 EA CONNECTOR,STRT THRD
004 95666996 4 EA PLUG,HEX HEAD,STRT THRD
005 57328676 4 EA FITTING, TEST
006 54418116 1 EA VALVE---DR/PR CONTROL
54418108 1 EA D MANIFOLD ASSY---DR/PR CONT
54417993 1 EA D VALVE,RELIEF
57301012 1 EA D SEAL KIT---VALVE CART.
57325664 1 EA D VALVE, REDUCING CART.
59476705 1 EA D SEAL KIT
57325649 2 EA D VALVE, 2---WAY CART.
57303737 1 EA D SEAL KIT
57325623 1 EA D VALVE,4---WAY D03
57516346 2 EA D SOLENOID
54406046 1 EA D BLOCK,VALVE TERMINAL
54418546 1 EA D KIT,SEAL
95491841 4 EA D SCREW, CAP---NO.10---24 X 2

57661746
008 95935227 3 EA CAPSCREW
009 95922621 3 EA LOCKWASHER
010 57319618 1 EA FITTING,STR,06OFS X06SAE

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981. page 400
Serial Number: 7981
FAMILY,DM45 HP

57536450 PULLDOWN,ELE,INSTL

DRILL
FEED
FORCE KNOB
CONTROLLER
PULLDOWN,ELE,INSTL

82 _
+ A X B
106
5
PA

SCHEMATIC
DIAGRAM

1
7

to FD Port Pull Down


Drill Propel
Valve

2
8
57536450

9
5

Manifold

Middle Manifold Port

Figure 206 :PULLDOWN,ELE,INSTL


D57536450 REV 004
page 401 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981.
Serial Number: 7981
FAMILY,DM45 HP

57536450 PULLDOWN,ELE,INSTL

REF. PART NO. QTY. UNIT DESCRIPTION

001 57309536 1 EA VALVE, PRESSURE CONTROL

PULLDOWN,ELE,INSTL
002 95958369 2 EA SCREW, CAP---1/4---20 X2---3/4
005 95365078 1 EA CONNECTOR,STRT THRD
006 58207325 1 EA HOSE ASSY
007 57380420 1 EA HOSE ASSY
008 95934766 2 EA WASHER,LOCK,HELICAL
009 95931564 2 EA NUT,HEX,FINISHED

57536450

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981. page 402
Serial Number: 7981
FAMILY,DM45 HP

57519902 SWITCH---HEAD DECEL


SWITCH---HEAD DECEL

4
3
2
1
57519902

Figure 207 :SWITCH--- HEAD DECEL


C57519902 REV00
page 403 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981.
Serial Number: 7981
FAMILY,DM45 HP

57519902 SWITCH---HEAD DECEL

REF. PART NO. QTY. UNIT DESCRIPTION

001 50518653 1 EA SWITCH, LIMIT

SWITCH---HEAD DECEL
002 57194987 1 EA ARM, ADJUSTABLE
003 95934816 4 EA SCREW, CAP---1/4---20 X 1
004 95934766 4 EA WASHER, LOCK---1/4 PLATED
005 57391641 1 EA BRACKET, MICRO SWITCH

57519902

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981. page 404
Serial Number: 7981
FAMILY,DM45 HP

57531550 TORQUE LIMIT ---ELEC/HYD


TORQUE LIMIT---ELEC/HYD

3 7
1 4
8 5

6
6

CONTROL PANEL

RETURN MANIFOLD
9

2
57531550

TORQUE LIMIT
CONTROLLER

KNOB

82 5
+ A X B ---

PA

SCHEMATIC DIAGRAM

Figure 208 :TORQUE LIMIT--- ELEC/HYD


D57531550 REV 002
page 405 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981.
Serial Number: 7981
FAMILY,DM45 HP

57531550 TORQUE LIMIT ---ELEC/HYD

REF. PART NO. QTY. UNIT DESCRIPTION

001 57309536 1 EA VALVE, PRESSURE CONTROL

TORQUE LIMIT---ELEC/HYD
002 54498357 1 EA CONTROLLER,ROTARY PROP.
003 95934568 2 EA SCREW, CAP---1/4---20 X 2
004 95934766 2 EA WASHER, LOCK---1/4 PLATED
005 95931564 2 EA NUT, HEX---1/4---20
006 58182791 1 EA HOSE ASSY
007 57342891 1 EA HOSE ASSY
008 95365078 1 EA FITTING, HYD
009 95329975 1 EA FITTING, HYD

57531550

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981. page 406
Serial Number: 7981
FAMILY,DM45 HP

57482564 PIPING,HYDRAULIC TANK

FILLER CAP 3
4
PIPING,HYDRAULIC TANK

RET--- 9 5
112
32
60

8 59
43
4

SUP--- 5

FILLER CAP
30
RET--- 1 30
57482564

WATER INJECTION
MOTOR RETURN 37
CONTROL VALVE
RET--- 8 RETURN
FILLER PORT
39
39 39 RET--- 6 RET--- 2
FAN RET--- 4
PUMP
RELIEF RET--- 11
RETURN FROM REGEN VALVE
RETURN RET--- 3

11 38
40 RET--- 10
39 VIEW C---C
53 FROM 9 SPOOL VALVE
RET--- 7 RETURN
RET--- 6 52
FROM 3--- SPOOL VALVE RETURN

VIEW A ---A

Figure 209 :PIPING,HYDRAULIC TANK


E57482564 REV 009
page 407 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981.
Serial Number: 7981
FAMILY,DM45 HP

57482564 PIPING,HYDRAULIC TANK

PIPING,HYDRAULIC TANK
29 10
9
SUP---13
A
66

112
98 SUP---2 3
A 4
SUP---8 5
99
15

112 100 101


3
4
5
31

57482564
71 79
51 3
4
5
112
97
35
72

Figure 210 :PIPING,HYDRAULIC TANK


E57482564 REV 009
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981. page 408
Serial Number: 7981
FAMILY,DM45 HP

57482564 PIPING,HYDRAULIC TANK


PIPING,HYDRAULIC TANK

VENT MANIFOLD BEFORE


95
DISCONNECTING HOSE 19
59 1
20
2
93 60

17
25

6 4 18
3 2 1

31
21

70 14
17
DOUBLE PUMP
13
57482564

SUCTION
16
111
58 65 PSI

34 34
41

Figure 211 :PIPING,HYDRAULIC TANK


E57482564 REV 009
page 409 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981.
Serial Number: 7981
FAMILY,DM45 HP

57482564 PIPING,HYDRAULIC TANK

42

PIPING,HYDRAULIC TANK
42

22 86
50 50 42
26 42 51 50 51
51
CYLINDER 6 80
RETRACTED
43 91
42
27
110

110 97
42 42
64 82

50 50
50 51 51

57482564
51

86
24

96 109 96
90

90

105
105 87 106
106 89
87 89

Figure 212 :PIPING,HYDRAULIC TANK


E57482564 REV 009
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981. page 410
Serial Number: 7981
FAMILY,DM45 HP

57482564 PIPING,HYDRAULIC TANK

REF. PART NO. QTY. UNIT DESCRIPTION

001 57736571 1 EA RESERVOIR,HYDRAULIC (See figure 213)


PIPING,HYDRAULIC TANK

002 52223781 150.00 GL OIL,HYDRAULIC


003 95934451 12 EA CAPSCREW,HEXHEAD,PLATED
004 95934733 12 EA WASHER,LOCK
005 95922902 12 EA NUT,HEX,FINISHED,PLATED
006 95303368 1 EA CONNECTOR,STRT THRD
008 52254885 1 EA FILTER, HYDRAULIC (See figure 216)
009 95920674 8 EA CAPSCREW,HEX
010 95937413 8 EA WASHER,LOCK,HELICAL
011 57482556 1 EA MANIFOLD, RETURN
013 50247691 1 EA STRAINER, OIL
014 50261825 2 EA VALVE, CHECK
015 50247733 1 EA VALVE, CHECK
016 50463454 1 EA THERMOMETER
017 50364199 2 EA FITTING, TUBE
018 50247709 16.00 IN TUBING,VINYL
019 50903236 1 EA BREATHER
020 95038105 1 EA BUSHING,PIPE---REDUCING
57482564

021 50811173 1 EA VENT


022 95326955 1 EA PLUG W/O RNG
024 57167132 3 EA DISCONNECT
025 50829704 1 EA DECAL, VENT MANIFOLD
026 50810993 1 EA DECAL, HYD.OIL LEVEL
027 50829712 1 EA DECAL, DRAIN MANIFOLD
029 50691831 1 EA NIPPLE
030 95663803 2 EA FITTING, TUBE
031 95219770 3 EA FITTING,HYD
032 57328676 1 EA FITTING, TEST
034 50691690 3 EA ADAPTER
035 56974645 1 EA HOSE ASSY
037 95280186 1 EA ELBOW,90 DEG STRT THRD
038 57233983 1 EA FITTING,L90,16OFS X20SAE
039 95280541 5 EA FITTING,HYD
040 95356986 1 EA FITTING, HYD
041 95361028 1 EA PLUG---W/O---RNG
042 95343596 14 EA PLUG,HEX HEAD,O’RING

page 411 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981.
Serial Number: 7981
FAMILY,DM45 HP

57482564 PIPING,HYDRAULIC TANK

REF. PART NO. QTY. UNIT DESCRIPTION

043 95735346 2 EA FITTING,HYD

PIPING,HYDRAULIC TANK
050 95219762 3 EA ADAPTER
051 95266433 4 EA O---RING
052 57438483 1 EA ADAPTER
053 95402830 1 EA CONNECTOR,STRT THRD
058 95315289 1 EA CONNECTOR,STRT THRD
059 56973027 1 EA HOSE ASSY
060 56956675 1 EA HOSE ASSY
064 52223807 1 EA DECAL,HYDRAULIC OIL
066 95431292 1 EA ELBOW,90 DEG STRT THRD
070 95371241 1 EA ADAPTER,STR.---JIC/O---RING
071 95371209 1 EA ADAPTER,90DEG---O---RING/JIC
072 56254253 1 EA HOSE ASSY
079 95357604 1 EA ELBOW,90 DEG STRT THRD
080 95303335 1 EA ELBOW,90 DEG STRT THRD
082 95376133 1 EA ADAPTER,90DEG---O---RING/JIC
086 95356960 1 EA CONNECTOR,STRT THRD
087 95219747 1 EA CONNECTOR,MALE,37 DEG

57482564
089 95002143 1 EA PLUG,PIPE---SQ HEAD
090 57183832 1 EA HOSE ASSY
091 95323465 1 EA PLUG,HEX HEAD,STRT THRD
093 57352825 1 EA VALVE, RELIEF
095 95038410 1 EA CAP,PIPE
096 95279121 2 EA FITTING
097 57167728 1 EA VALVE,CHECK---16 JIC
098 95038154 1 EA BUSHING PIPE
099 95324273 1 EA FITTING, HYD
100 50261825 1 EA VALVE, CHECK
101 95219770 1 EA FITTING,HYD
105 95279378 1 EA FITTING,HYD
106 50829605 1 EA VALVE,BALL---1/2
109 95219853 1 EA ELBOW,90 DEG MALE
110 95371258 3 EA FITTING,HYD
111 95037412 1 EA BUSHING
112 57582330 6 EA SHIM,MTG---HYD TANK

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981. page 412
Serial Number: 7981
FAMILY,DM45 HP

57736571 RESERVOIR,HYDRAULIC
PIPING,HYDRAULIC TANK

9
7
10
12
17 11
18

20
8

21 5
57482564

3
4

Figure 213 :RESERVOIR,HYDRAULIC


D57736571 REV 000
page 413 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981.
Serial Number: 7981
FAMILY,DM45 HP

57736571 RESERVOIR,HYDRAULIC

PIPING,HYDRAULIC TANK
7

57482564
22
24

23
25

Figure 214 :RESERVOIR,HYDRAULIC


D57736571 REV 000
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981. page 414
Serial Number: 7981
FAMILY,DM45 HP

57736571 RESERVOIR,HYDRAULIC
PIPING,HYDRAULIC TANK

15
16

5
6

13
14
57482564

12 11
17 18

Figure 215 :RESERVOIR,HYDRAULIC


D57736571 REV 000
page 415 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981.
Serial Number: 7981
FAMILY,DM45 HP

57736571 RESERVOIR,HYDRAULIC

REF. PART NO. QTY. UNIT DESCRIPTION

002 A0039 28.87 IN ANGLE A36

PIPING,HYDRAULIC TANK
003 57482887 1 EA PLATE BOTTOM---HYD TANK
004 57582280 1 EA MANIFOLD,SUPERCHARGE
005 57736589 1 EA PLATE,REAR,HYD,RESERVOIR
006 57736886 1 EA PLATE,HYD RESV FRONT
007 57481459 1 EA PLATE TOP---HYD.TANK
008 57306680 1 EA MANIFOLD---SUCTION
009 57350449 1 EA FILTER MNT BKT
010 95038410 1 EA CAP,PIPE
011 50820307 1 EA COVER TOP
012 57352304 1 EA MTG.PLATE---RV,HYD.TANK
013 95958963 8 EA CAPSCREW
014 95937413 8 EA WASHER,LOCK,HELICAL
015 95104071 3 EA CAPSCREW
016 95096350 3 EA LOCKWASHER
017 57780215 1 EA GASKET,TOP COVER,DM45/L
018 57724916 1 EA GASKET,HYD TANK---COVER
020 A0039 28.87 IN ANGLE A36

57482564
021 A0683 4.25 SI PLATE A36
022 95446563 1 EA COUPLING
023 95446597 1 EA COUPLING,HALF---2 NPT
024 95252417 1 EA PLUG,PIPE---1,HEX HEAD
025 95437349 1 EA PLUG, PIPE---2 HEX HEAD

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981. page 416
Serial Number: 7981
FAMILY,DM45 HP

52254885 FILTER, HYDRAULIC


PIPING,HYDRAULIC TANK

1
4
4

5
57482564

1
3 2

4
4

Figure 216 :FILTER, HYDRAULIC


D52254885 REV 03
page 417 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981.
Serial Number: 7981
FAMILY,DM45 HP

52254885 FILTER, HYDRAULIC

REF. PART NO. QTY. UNIT DESCRIPTION

001 52259363 2 EA FILTER ASSY---HYD (See figure 217)

PIPING,HYDRAULIC TANK
002 52263530 2 EA MANIFOLD
003 52263548 1 EA MANIFOLD
004 52263555 1 EA O---RING
005 52263563 1 EA BOLT
006 52263571 1 EA NUT,LOCK

57482564

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981. page 418
Serial Number: 7981
FAMILY,DM45 HP

52259363 FILTER ASSY---HYD


PIPING,HYDRAULIC TANK

11

8
4

5
57482564

10

Figure 217 :FILTER ASSY--- HYD


W52259363 REV02
page 419 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981.
Serial Number: 7981
FAMILY,DM45 HP

52259363 FILTER ASSY---HYD

REF. PART NO. QTY. UNIT DESCRIPTION

002 35277151 1 EA GLASS

PIPING,HYDRAULIC TANK
004 95070603 1 EA O---RING
005 57113367 1 EA VALVE,BY PASS
006 35251511 1 EA O’RING
007 52263183 1 EA ELEMENT,FILTER---MAIN HYD
008 35251529 1 EA HOUSING
009 50815638 1 EA BOLT
010 35251545 1 EA WASHER, GSKT
011 35251552 1 EA SPRING

57482564

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981. page 420
Serial Number: 7981
FAMILY,DM45 HP

57531675 HOLDBACK, ELEC INSTL

11
To Regen Valve
6
HOLDBACK, ELEC INSTL

10 14 To Drain Manifold

3 5
12 1
2
4
15

7 8

19
20
2
15

Bulkhead Fittings

Hold Back Gauge 6


57531675

18
Hold Back Controller
CONTROL PANEL

4
1 16
15

Figure 218 :HOLDBACK, ELEC INSTL


D57531675 REV 003
page 421 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981.
Serial Number: 7981
FAMILY,DM45 HP

57531675 HOLDBACK, ELEC INSTL

REF. PART NO. QTY. UNIT DESCRIPTION

001 57309536 1 EA VALVE, PRESSURE CONTROL

HOLDBACK, ELEC INSTL


002 95934766 4 EA WASHER,LOCK,HELICAL
003 95934568 2 EA CAPSCREW,HEX
004 54438619 1 EA VALVE,SOLENOID
005 95365078 1 EA CONNECTOR,STRT THRD
006 97117881 1 EA HOSE ASSEMBLY
007 57319626 1 EA FITTING,STR,06OFS X08SAE
008 57537540 1 EA HOSE ASSY
010 95419073 1 EA TEE, NPT/JIC
011 52255239 1 EA HOSE ASSY
012 95655072 1 EA FITTING, HYD
014 56973647 1 EA HOSE ASSY
015 57540890 1 EA PLATE, MOUNT
016 57540882 1 EA PLATE, MOUNT
018 95329975 1 EA ELBOW,90 DEG STRT THRD
019 95922324 2 EA WASHER,FLAT,NARROW
020 95934782 2 EA CAPSCREW

57531675

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981. page 422
Serial Number: 7981
FAMILY,DM45 HP

57661597 PIPING,FAN/HOC,54”

23
PIPING,FAN/HOC,54”

21

25

C
57661597

17

B
19
C
D

Figure 219 :PIPING,FAN/HOC,54”


D57661597 REV 007
page 423 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981.
Serial Number: 7981
FAMILY,DM45 HP

57661597 PIPING,FAN/HOC,54”

32 24 25 14

PIPING,FAN/HOC,54”
10
11
26

34 33 20
22 22 1
2
21 5

23 3
4

19

18 25
VIEW A ---A 18
15 17

57661597
9

Figure 220 :PIPING,FAN/HOC,54”


D57661597 REV 007
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981. page 424
Serial Number: 7981
FAMILY,DM45 HP

57661597 PIPING,FAN/HOC,54”

14 30
PIPING,FAN/HOC,54”

13

16

12
6
9
8

21
17

25 5
20

28
57661597

18

23
20 19

Figure 221 :PIPING,FAN/HOC,54”


D57661597 REV 007
page 425 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981.
Serial Number: 7981
FAMILY,DM45 HP

57661597 PIPING,FAN/HOC,54”

REF. PART NO. QTY. UNIT DESCRIPTION

001 57142515 1 EA VALVE, RELIEF---VENTED

PIPING,FAN/HOC,54”
002 57499196 1 EA ANGLE
003 95934550 2 EA CAPSCREW,HEX
004 95937413 2 EA WASHER,LOCK,HELICAL
005 57482580 2 EA TEE---JIC RUN/ORING
006 56947674 1 EA HOSE,ASSM
007 95316956 1 EA FITTING,HYD
008 50261825 1 EA VALVE, CHECK
009 57481483 1 EA ANGLE, MOUNTING---CHECKVLV
010 95381828 2 EA U---BOLT,ROUND BEND
011 95922894 4 EA NUT,HEX,FINISHED
012 95479861 1 EA FITTING---STR EXT NPT
013 95280095 1 EA TEE,FEMALE,NPTF
014 57662736 1 EA HOSE ASSEMBLY
015 95329983 1 EA CONNECTOR,STRAIGHT THRD
016 95279410 1 EA FITTING,HYD
017 52225596 1 EA HOSE,ASSEMBLY
018 52228244 1 EA HOSE ASSY

57661597
019 58082900 1 EA HOSE ASSY
020 95371217 1 EA CONNECTOR,STRT THRD
021 56988827 1 EA HOSE ASSY
022 56950579 2 EA KIT,SPLIT FLANGE
023 57714719 1 EA HOSE ASSEMBLY
024 95376141 1 EA ELBOW,90DEG STRT THRD
025 57464760 1 EA HOSE ASSY
026 95937413 4 EA WASHER,LOCK,HELICAL
028 95343596 2 EA PLUG,HEX HEAD,O’RING
030 95219762 1 EA ADAPTER
032 95280194 1 EA ELBOW,90 DEG STRT THRD
033 56986821 1 EA ADAPTER
034 56986821 1 EA ADAPTER

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981. page 426
Serial Number: 7981
FAMILY,DM45 HP

57600769 CONTROL,FAN,VAR,SPEED
CONTROL,FAN,VAR,SPEED

FAN SIDRE

A COOLER
ASSY.
7

5
2
3 6
10

9
6 VALVE
57600769

RELIEF
10
8
9

2 3
1 2

A
COOLER SIDE VIEW
VIEW A ---A

+ RED
--- WHITE

Figure 222 :CONTROL,FAN,VAR,SPEED


C57600769 REV 001
page 427 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981.
Serial Number: 7981
FAMILY,DM45 HP

57600769 CONTROL,FAN,VAR,SPEED

1
4
CAB CONTROL

CONTROL,FAN,VAR,SPEED
VIEW B ---B

1 CAB CONTROL
4 B

57600769
5 40

HYD. TANK

Figure 223 :CONTROL,FAN,VAR,SPEED


C57600769 REV 001
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981. page 428
Serial Number: 7981
FAMILY,DM45 HP

57600769 CONTROL,FAN,VAR,SPEED

REF. PART NO. QTY. UNIT DESCRIPTION

001 54498357 1 EA CONTROLLER,ROTARY PROP.


CONTROL,FAN,VAR,SPEED

002 57540890 1 EA PLATE, MOUNT


003 57309536 1 EA VALVE, PRESSURE CONTROL
004 57600991 1 EA NAMEPLATE,FAN CONTROL
005 95365078 1 EA CONNECTOR,STRT THRD
006 95329975 2 EA ELBOW,90 DEG STRT THRD
007 56954746 1 EA HOSE ASSY
008 57005662 1 EA HOSE ASSY
009 95971552 2 EA SCREW,CAP,HEX
010 95934766 2 EA WASHER,LOCK,HELICAL
57600769

page 429 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981.
Serial Number: 7981
FAMILY,DM45 HP

57600769 CONTROL,FAN,VAR,SPEED

CONTROL,FAN,VAR,SPEED
This page is intentionally blank.

57600769

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981. page 430
Serial Number: 7981
FAMILY,DM45 HP

57719320 PIPING,PROPEL,IR DM45


PIPING,PROPEL,IR DM45

6
7
4
3

9
4 10

2
57719320

1
1
2

6 18
19
8

Figure 224 :PIPING,PROPEL,IR DM45


D57719320 REV 002
page 431 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981.
Serial Number: 7981
FAMILY,DM45 HP

57719320 PIPING,PROPEL,IR DM45

PIPING,PROPEL,IR DM45
57719320

Figure 225 :PIPING,PROPEL,IR DM45


D57719320 REV 002
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981. page 432
Serial Number: 7981
FAMILY,DM45 HP

57719320 PIPING,PROPEL,IR DM45

3
PIPING,PROPEL,IR DM45

4 2
1
57719320

Figure 226 :PIPING,PROPEL,IR DM45


D57719320 REV 002
page 433 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981.
Serial Number: 7981
FAMILY,DM45 HP

57719320 PIPING,PROPEL,IR DM45

PIPING,PROPEL,IR DM45
15

8 7

13 13

57719320
14 12
12
8 4 7
14
2
14
5 14 3
1

6 6
11 18
18 19
19

Figure 227 :PIPING,PROPEL,IR DM45


D57719320 REV 002
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981. page 434
Serial Number: 7981
FAMILY,DM45 HP

57719320 PIPING,PROPEL,IR DM45

REF. PART NO. QTY. UNIT DESCRIPTION

001 57430977 1 EA HOSE ASSY


PIPING,PROPEL,IR DM45

002 57430977 1 EA HOSE ASSY


003 57430977 1 EA HOSE ASSY
004 57430977 1 EA HOSE ASSY
005 57431314 1 EA HOSE ASSY
006 56255490 1 EA HOSE ASSEMBLY
007 56954274 1 EA HOSE ASSY
008 56954274 1 EA HOSE ASSY
009 95343596 1 EA PLUG,HEX HEAD,O’RING
010 95323465 1 EA PLUG,HEX HEAD,STRT THRD
011 95415667 1 EA FITTING, HYD
012 57391559 2 EA CONNECTOR, MALE
013 57072423 2 EA ADAPTER
014 56249147 4 EA KIT,METRIC SPLIT FLANGE
015 95359410 2 EA ELBOW,45DEG,STRT THRD
018 56919004 2 EA FITTING, HYD
019 59767483 2 EA FITTING,HYD.METRICSTRTHD
57719320

page 435 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981.
Serial Number: 7981
FAMILY,DM45 HP

57719320 PIPING,PROPEL,IR DM45

PIPING,PROPEL,IR DM45
This page is intentionally blank.

57719320

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981. page 436
Serial Number: 7981
FAMILY,DM45 HP

57684045 COOLER,ASSM,ACRTIC,600HP

C.O.C. COOLER
PIPING INLET
COOLER,ASSM,ACRTIC,600HP

HOSE

NO TAG25
NO TAG27 NO TAG13

FAN /
H.O.C.
PIPING
HOSE

NO TAG13

NO TAG26

NO TAG2
NO TAG12
SEE DETAIL---B SEE DETAIL---B
57684045

NO TAG1
NO TAG5

COOLER TUBE

Figure 228 :COOLER,ASSM,ACRTIC,600HP


D57665705 REV 011
page 437 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981.
Serial Number: 7981
FAMILY,DM45 HP

57684045 COOLER,ASSM,ACRTIC,600HP

COOLER,ASSM,ACRTIC,600HP
NO TAG9

SEE DETAIL---A

NO TAG2

SEE DETAIL---C

NO TAG10

57684045
NO TAG21
NO TAG20
NO TAG9

NO TAG22
NO TAG38
NO TAG24
NO TAG23
NO TAG39 NO TAG8

NO TAG19
NO TAG14
Torque to NO TAG11
40 ft lbs Shim as required
(3) pls to center fan
DETAIL---A

Figure 229 :COOLER,ASSM,ACRTIC,600HP


D57665705 REV 011
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981. page 438
Serial Number: 7981
FAMILY,DM45 HP

57684045 COOLER,ASSM,ACRTIC,600HP

NO TAG7
COOLER,ASSM,ACRTIC,600HP

NO TAG6

DECKING & NO TAG6


MAIN FRAME
NO TAG4
NO TAG3

DETAIL---B
57684045

NO TAG15
1NO TAG6
NO TAG17
NO TAG18
DECKING &
MAIN FRAME
DETAIL---C

Figure 230 :COOLER,ASSM,ACRTIC,600HP


D57665705 REV 011
page 439 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981.
Serial Number: 7981
FAMILY,DM45 HP

57684045 COOLER,ASSM,ACRTIC,600HP

COOLER,ASSM,ACRTIC,600HP
NO TAG28
NO TAG29
NO TAG30
NO TAG31

NO TAG34

57684045
NO TAG36 NO TAG35

NO TAG33

NO TAG32
NO TAG37

Figure 231 :COOLER,ASSM,ACRTIC,600HP


D57665705 REV 011
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981. page 440
Serial Number: 7981
FAMILY,DM45 HP

57684045 COOLER,ASSM,ACRTIC,600HP

REF. PART NO. QTY. UNIT DESCRIPTION

001 57684011 1 EA COOLER,ARCTIC,T2,600HP (See figure 232)


COOLER,ASSM,ACRTIC,600HP

002 57503591 2 EA SUPPORT LEG --- COOLER


003 95922910 2 EA NUT,HEX,PLATED
004 95934741 2 EA WASHER,LOCK HELICAL
005 50262526 22.00 GL ANTI---FREEZE
006 95094314 4 EA WASHER,FLAT,WIDE
007 95934154 2 EA CAPSCREW,HEX
008 95064697 4 EA WASHER,FLAT 1/2
03209269 1 EA D WASHER 23---725
009 57657660 1 EA MOTOR,HYDRAULIC FAN
57756561 1 EA D KIT,SEAL
57756553 1 EA D KIT,SHAFT(SHAFT,BRG,KEY)
010 57436024 1 EA FAN BLADE---54IN. 8 BLADE
011 57480980 1 EA BUSHING, TAPER---1.75 BORE
012 95666996 1 EA PLUG,HEX HEAD,STRT THRD
013 57140469 2 EA DECAL,WARNING---ROT.BLADE
014 52223872 8 EA SHIM
015 95934154 4 EA CAPSCREW,HEX
57684045

016 95094314 4 EA WASHER,FLAT,WIDE


017 95922910 4 EA NUT,HEX,PLATED
018 95934741 4 EA WASHER,LOCK HELICAL
019 58034950 1 EA WASHER,ROLLER
020 95077319 4 EA NUT,HEX,STOP
021 95200093 4 EA WASHER,FLAT
022 95935201 4 EA CAPSCREW,HEX
023 95934451 4 EA CAPSCREW,HEXHEAD,PLATED
024 95934733 4 EA WASHER,LOCK
025 57668279 1 EA BRACKET,COOLER INLET
026 95457586 1 EA CLAMP,HOSE
027 95301875 1 EA CLAMP,HOSE
028 95457586 2 EA CLAMP,HOSE
029 95209409 1 EA WASHER,LOCK
030 95922902 1 EA NUT,HEX,FINISHED,PLATED
031 95920708 1 EA CAPSCREW,HEX
032 95033619 1 EA PLUG,PIPE---1/2 SQ HEAD
033 95264941 1 EA TEE,MALE RUN,NPTF
034 95315214 1 EA NIPPLE,NPTF DRYSEAL
page 441 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981.
Serial Number: 7981
FAMILY,DM45 HP

57684045 COOLER,ASSM,ACRTIC,600HP

REF. PART NO. QTY. UNIT DESCRIPTION

035 50829605 1 EA VALVE,BALL---1/2

COOLER,ASSM,ACRTIC,600HP
036 95279097 1 EA FITTING,HYD
037 95257325 1 EA CAP,37 DEG FLARED
038 95081865 1 EA WASHER,LOCK
039 96714738 1 EA SCREW

57684045

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981. page 442
Serial Number: 7981
FAMILY,DM45 HP

57684011 COOLER,ARCTIC,T2,600HP
COOLER,ASSM,ACRTIC,600HP

There is no drawing available at this time.


57684045

Figure 232 :COOLER,ARCTIC,T2,600HP


PENDING REV 000
page 443 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981.
Serial Number: 7981
FAMILY,DM45 HP

57684011 COOLER,ARCTIC,T2,600HP

REF. PART NO. QTY. UNIT DESCRIPTION

001 57739955 1 EA CORE,COC---ARCTIC

COOLER,ASSM,ACRTIC,600HP
002 57668006 1 EA CORE,RAD AKG TIER 2,HP
003 57668014 1 EA CORE,HOC AKG TIER 2,HP
004 57668022 1 EA CORE,CAC AKG TIER 2,HP
005 51792323 1 EA CAP,RADIATOR
006 57547499 1 EA TANK,SURGE
007 57736746 3 EA PLATE,SEPARATOR
008 57736753 1 EA FRAME
009 57725574 1 EA SHROUD
010 57736878 1 EA SHROUD,ROLLED RING
011 57736837 1 EA GUARD,FINGER 56” SYM
012 57736779 2 EA GUARD,WIRE TRASH (HALF)
013 57547580 2 EA GAUGE,SIGHT
014 57736803 1 EA MOUNT,MOTOR,ASM
015 57736845 1 EA BRACKET,MOTOR
016 57547606 3 EA CLAMP, LOOP
017 57736829 3 EA CLAMP,RUBBER 1.25 OD

57684045

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981. page 444
Serial Number: 7981
FAMILY,DM45 HP

57518482 PIPING,TOWER COMMONS


PIPING,TOWER COMMONS

89
11 84
DRAIN

89
15
22

10
9
14

13
5
6 33 19 16
20
ROTATION FORWARD

AIR HOSE

12
ROTATION REVERSE

32 7
83
H

SECTION B ---B
11 19
B

20
18 18

16 17

89
57518482

K
K

16

DRAIN
1616

FORWARD
20 83

REVERSE

SECTION H---H
G

Figure 233 :PIPING,TOWER COMMONS


E57518482 REV 003
page 445 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981.
Serial Number: 7981
FAMILY,DM45 HP

57518482 PIPING,TOWER COMMONS

10

PIPING,TOWER COMMONS
20

VIEW ---G

SECTION D ---D

57518482
17

18

SECTION K ---K

Figure 234 :PIPING,TOWER COMMONS


E57518482 REV 003
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981. page 446
Serial Number: 7981
FAMILY,DM45 HP

57518482 PIPING,TOWER COMMONS


PIPING,TOWER COMMONS

108

107
96 S
113
114
97 104
105
106
100 D. C. SIDE
CAB SIDE 113
115
100

TO DIVERTER VALVES
100

98
57518482

SECTION ---E (ROTATED 90 DEG. CCW.

109

CR1 CR12

VIEW ---S

Figure 235 :PIPING,TOWER COMMONS


E57518482 REV 003
page 447 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981.
Serial Number: 7981
FAMILY,DM45 HP

57518482 PIPING,TOWER COMMONS

PIPING,TOWER COMMONS
ROTATION MOTOR
MAIN HYD. DRIVE
REGEN VALVE
FEED

116
97

D. C. SIDE CAB SIDE


VIEW SHOWN FOR RIGS WITH ELECT./HYD. CABS

57518482
RETURN MANIFOLD ON HYD. TANK
RETURN LINE MANFOLD

98
REGEN VALVE DRAIN

22
ROTATION MOTOR CASE DRAIN

Figure 236 :PIPING,TOWER COMMONS


E57518482 REV 003
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981. page 448
Serial Number: 7981
FAMILY,DM45 HP

57518482 PIPING,TOWER COMMONS

REF. PART NO. QTY. UNIT DESCRIPTION


PIPING,TOWER COMMONS

005 57390171 1 EA BRACKET --- HOSE TRAY


006 57083172 1 EA GUSSET
007 57755654 1 EA CLAMP,STANDPIPE
95937413 6 EA D WASHER,LOCK,HELICAL
95971545 6 EA D SCREW, CAP DRILLED HEAD
009 57315657 1 EA BRACKET
010 57390262 1 EA BRACKET, HOSE TRAY
011 57755654 1 EA CLAMP,STANDPIPE
95937413 6 EA D WASHER,LOCK,HELICAL
95971545 6 EA D SCREW, CAP DRILLED HEAD
012 57082554 1 EA STANDPIPE
013 57755639 1 EA TUBE,ROTATION,
014 57755647 1 EA TUBE,ROTATION
015 57085599 1 EA STANDPIPE
016 56783020 8 EA KIT, SPLIT FLANGE
017 57092728 1 EA CLAMP ASSY, 1---1/4 PIPE
018 52154325 2 EA CLAMP,1---1/2 TUBE
57518482

019 50023910 2 EA STEM


020 50743731 3 EA CLAMP,HOSE
022 57525545 1 EA HOSE ASSY
032 50347889 1 EA VALVE,CHECK
033 95219747 1 EA CONNECTOR,MALE,37 DEG
083 57358145 2 EA CABLE, HOSE RESTRAINT
084 57093197 1 EA BAR, ROUND
089 56893217 8.00 FT WIRE
096 57167454 2 EA FITTING,STR,20OFS X20SAE
097 57495384 1 EA HOSE ASSY
098 57344764 1 EA HOSE ASSY
100 57319683 3 EA FITTING,STR,16OFS X16SAE
104 95836466 2 EA SCREW, CAP
105 95077772 2 EA NUT,HEX
106 95081865 2 EA WASHER,LOCK
107 57319675 1 EA FITTING,STR,12OFS X16SAE
108 57308850 1 EA FITTING,L45,12OFS X16SAE
109 57329989 1 EA PLATE SPACER, VALVE
113 57328676 2 EA FITTING, TEST
page 449 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981.
Serial Number: 7981
FAMILY,DM45 HP

57518482 PIPING,TOWER COMMONS

REF. PART NO. QTY. UNIT DESCRIPTION

114 95650156 1 EA ADAPTER

PIPING,TOWER COMMONS
115 52209913 1 EA ADAPTER,SAE
116 57491896 1 EA HOSE ASSY

57518482

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981. page 450
Serial Number: 7981
FAMILY,DM45 HP

57745663 PIPING,TWRUNQ---30FT,ARTIC
PIPING,TWRUNQ---30FT,ARTIC

5
DRAIN
22

1
E
21
21

AIR HOSE
ROTATION FORWARD
ROTATION REVERSE

B
57745663

4 34
4
2
4
110
37 39
42
41
40
38

Figure 237 :PIPING,TWRUNQ--- 30FT,ARTIC


D57518508 REV 003
page 451 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981.
Serial Number: 7981
FAMILY,DM45 HP

57745663 PIPING,TWRUNQ---30FT,ARTIC

PIPING,TWRUNQ---30FT,ARTIC
101
102

D. C. SIDE
CAB SIDE

TO DIVERTER VALVES

99 94

57745663
SECTION ---E (ROTATED 90 DEG. CCW.
1 3

34

SECTION B ---B

Figure 238 :PIPING,TWRUNQ--- 30FT,ARTIC


D57518508 REV 003
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981. page 452
Serial Number: 7981
FAMILY,DM45 HP

57745663 PIPING,TWRUNQ---30FT,ARTIC
PIPING,TWRUNQ---30FT,ARTIC

ROTATION MOTOR
MAIN HYD. DRIVE
REGEN VALVE
FEED

21 21

D. C. SIDE CAB SIDE


VIEW SHOWN FOR RIGS WITH ELECT./HYD. CABS
57745663

RETURN MANIFOLD ON HYD. TANK


RETURN LINE MANFOLD

REGEN VALVE DRAIN

22
ROTATION MOTOR CASE DRAIN

Figure 239 :PIPING,TWRUNQ--- 30FT,ARTIC


D57518508 REV 003
page 453 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981.
Serial Number: 7981
FAMILY,DM45 HP

57745663 PIPING,TWRUNQ---30FT,ARTIC

REF. PART NO. QTY. UNIT DESCRIPTION

001 57239030 1 EA HOSE TRAY, LOWER

PIPING,TWRUNQ---30FT,ARTIC
002 57142481 1 EA HOSE TRAY, UPPER
003 57632465 1 EA PIPE
004 57390049 3 EA GUSSET
005 57644908 1 EA BAR,HOSE TRAY
021 56254105 2 EA HOSE,ASSM
022 57786758 1 EA HOSE,ASSEMBLY,ARCTIC
034 57214264 3 EA HOSE ASSY
037 95313961 270.00 IN HOSE,AIR---R32 BULK
038 57786766 2 EA HOSE,ASSEMBLY,ARCTIC
039 57497794 10 EA STUD
040 95937413 10 EA WASHER,LOCK,HELICAL
041 95922894 10 EA NUT,HEX,FINISHED
042 50034818 20 EA CLAMP,HALF
094 57745754 1 EA HOSE,ASSEMBLY,ARCTIC
099 57745762 1 EA HOSE,ASSEMBLY,ARCTIC
101 57745739 1 EA HOSE,ASSEMBLY,ARCTIC
102 57745747 1 EA HOSE,ASSEMBLY,ARCTIC

57745663
110 57503815 1 EA EXTENSION,HOSE TRAY---30FT

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981. page 454
Serial Number: 7981
FAMILY,DM45 HP

57501983 JACKS,PIPING ---ELEC

11
JACKS,PIPING---ELEC

8
7 7 11

14
1

14 8

8
57501983

14

11
14
2

14 11

14 7

Figure 240 :JACKS,PIPING--- ELEC


E57501983 REV 001
page 455 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981.
Serial Number: 7981
FAMILY,DM45 HP

57501983 JACKS,PIPING ---ELEC

REF. PART NO. QTY. UNIT DESCRIPTION

001 57116758 3 EA ADAPTER, JACK---LONG

JACKS,PIPING---ELEC
002 57116766 3 EA ADAPTER, JACK---SHORT
007 56255680 2 EA HOSE ASSEMBLY
008 57116840 2 EA HOSE ASSY
011 57138885 2 EA HOSE ASSY
014 95209888 6 EA O---RING, HYD

57501983

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981. page 456
Serial Number: 7981
FAMILY,DM45 HP

57558512 JIB,BOOM,DMC TOWER

7
JIB,BOOM,DMC TOWER

3
2 39
5 6
4

22
1

6 SPOOL
VALVE
57558512

1
D D 11
15 15
10 4 11

38 3
14
13
12

Figure 241 :JIB,BOOM,DMC TOWER


D57558512 REV 001
page 457 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981.
Serial Number: 7981
FAMILY,DM45 HP

57558512 JIB,BOOM,DMC TOWER

JIB,BOOM,DMC TOWER
2 3
15

11

3 15
11 2
VIEW D-D
TOP OF
TOWER
VIEW E-E
27
28
E 29
2 30
12 38 3

57558512
38 11
13 14 15
E 15
11 1
8
9

Figure 242 :JIB,BOOM,DMC TOWER


D57558512 REV 001
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981. page 458
Serial Number: 7981
FAMILY,DM45 HP

57558512 JIB,BOOM,DMC TOWER

REF. PART NO. QTY. UNIT DESCRIPTION

001 57626723 1 EA WINCH ASM,4000#


JIB,BOOM,DMC TOWER

002 57626939 1 EA WINCH MOUNT


003 57120271 1 EA ARM, JIB HOIST---FIXED
004 57050379 1 EA ROPE,WIRE---3/8 X 67’
005 57200495 1 EA SAFETY HOOK SWIVEL
006 58060153 1 EA THIMBLE, WIRE ROPE---3/8
007 58060179 3 EA CLAMP,CABLE
008 95104204 6 EA SCREW,CAP,HEX
009 95260055 6 EA NUT,HEX LOCK---1/2---13
010 50245810 1 EA SHEAVE,WIRE
011 57003634 2 EA BAR, FLAT
012 95201547 1 EA FITTING,LUBE
013 95093381 1 EA PIN,COTTER
014 57120339 1 EA PIN, JIB ARM
015 50258193 4 EA PLATE, MOUNTING
022 95376141 2 EA ELBOW,90DEG STRT THRD
027 95934451 4 EA CAPSCREW,HEXHEAD,PLATED
028 95922902 4 EA NUT,HEX,FINISHED,PLATED
57558512

029 95245767 4 EA WASHER,BEVEL


030 95081667 8 EA WASHER,FLAT,WIDE
038 57120347 2 EA SPACER
039 57146474 1 EA LINK, SLING

page 459 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981.
Serial Number: 7981
FAMILY,DM45 HP

57558512 JIB,BOOM,DMC TOWER

JIB,BOOM,DMC TOWER
This page is intentionally blank.

57558512

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981. page 460
Serial Number: 7981
FAMILY,DM45 HP

57501991 OVERPRESSURE CONTROLS

CAB SIDE
FRONT JACK
OVERPRESSURE CONTROLS

D. C. SIDE
FRONT JACK
1

7 3

2 3
5
1

6 3

4 2
57501991

TO PORT ON HYD TANK


ATM--- 12

TO REMOTE PRESSURE
VALVE PORT “OP1”
4

TO PORT ON HYD TANK


TO REMOTE PRESSURE ATM--- 1
VALVE PORT “OP2”

Figure 243 :OVERPRESSURE CONTROLS


E57501991 REV01
page 461 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981.
Serial Number: 7981
FAMILY,DM45 HP

57501991 OVERPRESSURE CONTROLS

REF. PART NO. QTY. UNIT DESCRIPTION

001 50429356 2 EA VALVE, 2---WAY

OVERPRESSURE CONTROLS
002 50429455 2 EA BRACKET, VALVE
003 95365086 4 EA FITTING, HYD
004 95371258 2 EA FITTING, HYD
005 57036618 1 EA HOSE ASSY
006 52225877 1 EA HOSE ASSY
007 57020802 1 EA HOSE ASSY
008 57020828 1 EA HOSE ASSY

57501991

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981. page 462
Serial Number: 7981
FAMILY,DM45 HP

57639353 PIPING,CAC,CAT
PIPING,CAC,CAT

5
8 6
12
1
14
57639353

13
11
3
4 18
7
4 3

2
8

11
15 16
17

Figure 244 :PIPING,CAC,CAT


D57639353 REV 003
page 463 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981.
Serial Number: 7981
FAMILY,DM45 HP

57639353 PIPING,CAC,CAT

REF. PART NO. QTY. UNIT DESCRIPTION

001 57645327 1 EA PIPE,ENGINE OUTLET

PIPING,CAC,CAT
002 57645335 1 EA PIPE,ENGINE INLET
003 57633778 1 EA ELBOW,COOLER IN/OUT,CAC
004 57633802 1 EA SUPPORT,PIPE---CAC
95391173 2 EA D U---BOLT
95922902 4 EA D NUT,HEX,FINISHED,PLATED
005 56280852 12 EA CLAMP, CONSTANT TORQUE
006 57643652 2 EA SUPPORT,CAC PIPING (See figure 245)
007 57652976 1 EA ELBOW,ENG INLET CAT
008 57578718 50.00 FT INSULATION,WRAP
011 95391173 5 EA U---BOLT
012 57580516 6 EA CONNECTOR,CHRG AIR
013 95934733 10 EA WASHER,LOCK
014 95922902 10 EA NUT,HEX,FINISHED,PLATED

57639353
015 57653016 1 EA SUPPORT,PIPING
016 95934733 2 EA WASHER,LOCK
017 95922902 2 EA NUT,HEX,FINISHED,PLATED
018 57643645 1 EA ELBOW,ENGINE OUTLET

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981. page 464
Serial Number: 7981
FAMILY,DM45 HP

57643652 SUPPORT,CAC PIPING


PIPING,CAC,CAT

4
3

1
57639353

4
3
5

Figure 245 :SUPPORT,CAC PIPING


D57643652 REV 003
page 465 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981.
Serial Number: 7981
FAMILY,DM45 HP

57643652 SUPPORT,CAC PIPING

REF. PART NO. QTY. UNIT DESCRIPTION

001 95391173 1 EA U---BOLT

PIPING,CAC,CAT
002 57660730 1 EA BRACKET,ARM
003 57657744 1 EA BRACKET,PLATE
004 57657751 1 EA PAD,ANTI---VIBRATION
005 95922902 2 EA NUT,HEX,FINISHED,PLATED

57639353

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981. page 466
Serial Number: 7981
FAMILY,DM45 HP

57701781 PIPING,ROD CHGR ---ARCTIC

To Cap end of Bottom Swing Cylinder


1 6 Rod Changer
9 Cylinder
PIPING,ROD CHGR---ARCTIC

6 To Cap end of Top Swing Cylinder 2 2


To Rod end of Bottom
Swing Cylinder

8 To Rod end of
4 Top Swing Cylinder 9
5
3 7 9 9

12
13
14
15
57701781

1
3

To 9 Spool Valve

16

2 2

Rod Changer
Cylinder

Figure 246 :PIPING,ROD CHGR--- ARCTIC


D57535924 REV 002
page 467 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981.
Serial Number: 7981
FAMILY,DM45 HP

57701781 PIPING,ROD CHGR ---ARCTIC

REF. PART NO. QTY. UNIT DESCRIPTION

001 50462944 1 EA VALVE,CHECK---DBL PILOTOP

PIPING,ROD CHGR---ARCTIC
002 95356903 4 EA CONNECTOR,STRT THRD
003 57728248 1 EA BAR,TAPPED
004 95943668 2 EA SCREW,CAP,HEX
005 95934303 2 EA WASHER,LOCK,PLATED
006 95329975 4 EA ELBOW,90 DEG STRT THRD
007 95415667 2 EA FITTING, HYD
008 57701476 2 EA HOSE ASSEMBLY,ARCTIC
009 57745721 2 EA HOSE,ASSEMBLY,ARCTIC
012 50034826 10 EA CLAMP,HOSE,HALF
013 95934782 5 EA SCREW, CAP---1/4---20 X1---3/4
014 95934766 5 EA WASHER,LOCK,HELICAL
015 95931564 5 EA NUT,HEX,FINISHED
016 57745713 1 EA HOSE,ASSEMBLY,ARCTIC

57701781

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981. page 468
Serial Number: 7981
FAMILY,DM45 HP

57701815 PIPING,ROD INDEX---ARCTIC


PIPING,ROD INDEX---ARCTIC

1 11
2
3 6
4
11
57701815

10

CAB

5 8

Figure 247 :PIPING,ROD INDEX--- ARCTIC


D57535957 REV 004
page 469 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981.
Serial Number: 7981
FAMILY,DM45 HP

57701815 PIPING,ROD INDEX---ARCTIC

PIPING,ROD INDEX---ARCTIC
7

57701815
9

VIEW A

Figure 248 :PIPING,ROD INDEX--- ARCTIC


D57535957 REV 004
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981. page 470
Serial Number: 7981
FAMILY,DM45 HP

57701815 PIPING,ROD INDEX---ARCTIC

REF. PART NO. QTY. UNIT DESCRIPTION

001 50034826 2 EA CLAMP,HOSE,HALF


PIPING,ROD INDEX---ARCTIC

002 95931564 2 EA NUT,HEX,FINISHED


003 95934766 2 EA WASHER,LOCK,HELICAL
004 95920724 2 EA SCREW, CAP---1/4---20 X1---1/2
005 57701435 2 EA HOSE ASSEMBLY,ARCTIC
006 57701534 1 EA HOSE ASSEMBLY,ARCTIC
007 50462944 1 EA VALVE,CHECK---DBL PILOTOP
008 95303368 4 EA CONNECTOR,STRT THRD
009 95958948 2 EA SCREW, CAP---5/16---18 X 3
010 57701542 1 EA HOSE ASSEMBLY,ARCTIC
011 95303335 2 EA ELBOW,90 DEG STRT THRD
57701815

page 471 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981.
Serial Number: 7981
FAMILY,DM45 HP

57701815 PIPING,ROD INDEX---ARCTIC

PIPING,ROD INDEX---ARCTIC
This page is intentionally blank.

57701815

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981. page 472
Serial Number: 7981
FAMILY,DM45 HP

57656811 TOWER RAISE CYL & PIP

CAB SUPPORT
TOWER RAISE CYL & PIP

9
8
57656811

2 1 3

1
5 5

4
TOWER CYLINDER

Figure 249 :TOWER RAISE CYL & PIP


D57656811 REV 001
page 473 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981.
Serial Number: 7981
FAMILY,DM45 HP

57656811 TOWER RAISE CYL & PIP

TOWER RAISE CYL & PIP


1
1

7
6
6
18 17
7

19
20
15
13 14
13 9
11
10 8

57656811
12
12

16
16

Figure 250 :TOWER RAISE CYL & PIP


D57656811 REV 001
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981. page 474
Serial Number: 7981
FAMILY,DM45 HP

57656811 TOWER RAISE CYL & PIP

REF. PART NO. QTY. UNIT DESCRIPTION

001 54578539 2 EA CYLINDER,HYD---TWR RAISE (See figure 251)


TOWER RAISE CYL & PIP

002 57591547 2 EA PIN,TWR RAISE CYL---TOP


003 57591554 2 EA PIN,TWR RAISE CYL,BOTM
004 50813575 4 EA PLATE,LOCKING
005 95201547 4 EA FITTING,LUBE
006 95329975 2 EA ELBOW,90 DEG STRT THRD
007 95365094 2 EA ELBOW,90DEG,STRT THRD
008 57273716 1 EA VALVE, COUNTER BALANCE
009 57283350 1 EA PLATE, VALVE MOUNT
010 95943668 2 EA CAPSCREW,HEX HEAD
011 95934303 2 EA WASHER,LOCK,PLATED
012 95356903 2 EA CONNECTOR,STRT THRD
013 95650156 2 EA ADAPTER
014 95188710 1 EA TEE,37 DEGREE,STRT THRD
015 95862371 1 EA FITTING,HYD
016 56957319 2 EA HOSE ASSY
017 57392953 1 EA HOSE ASSY
018 57042921 1 EA HOSE ASSY
57656811

019 57020752 1 EA HOSE ASSY


020 57010142 1 EA HOSE ASSY

page 475 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981.
Serial Number: 7981
FAMILY,DM45 HP

57656811 TOWER RAISE CYL & PIP

TOWER RAISE CYL & PIP


This page is intentionally blank.

57656811

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981. page 476
Serial Number: 7981
FAMILY,DM45 HP

54578539 CYLINDER,HYD---TWR RAISE


TOWER RAISE CYL & PIP

13

15

16
57656811

14

17

12

Figure 251 :CYLINDER,HYD--- TWR RAISE


d54578539 REV 000
page 477 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981.
Serial Number: 7981
FAMILY,DM45 HP

54578539 CYLINDER,HYD---TWR RAISE

TOWER RAISE CYL & PIP


11*
7* 10*
6*
8*
9*

1 --- SEAL KIT CONSISTS OF *

57656811
3*

5*
4*

Figure 252 :CYLINDER,HYD--- TWR RAISE


d54578539 REV 000
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981. page 478
Serial Number: 7981
FAMILY,DM45 HP

54578539 CYLINDER,HYD---TWR RAISE

REF. PART NO. QTY. UNIT DESCRIPTION

001 57249450 1 EA SEAL KIT


TOWER RAISE CYL & PIP

012 56944390 1 EA LOCKNUT


013 57357964 1 EA SETSCREW
014 57245284 2 EA PORT PLUG
015 57206971 1 EA HEAD CAP
016 57249518 1 EA HEAD
017 57357972 1 EA PISTON
57656811

page 479 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981.
Serial Number: 7981
FAMILY,DM45 HP

54578539 CYLINDER,HYD---TWR RAISE

TOWER RAISE CYL & PIP


This page is intentionally blank.

57656811

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981. page 480
Serial Number: 7981
FAMILY,DM45 HP

57656795 VALVE INSTL,6 SPOOL


VALVE INSTL,6 SPOOL

5
4
3
6

DRONT DECK
ON CAB SIDE

10
9
8
7
2

1
57656795

Figure 253 :VALVE INSTL,6 SPOOL


D57656795 REV 000
page 481 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981.
Serial Number: 7981
FAMILY,DM45 HP

57656795 VALVE INSTL,6 SPOOL

REF. PART NO. QTY. UNIT DESCRIPTION

001 57656746 1 EA BRACKET,MTG---6 SPOOL VLV

VALVE INSTL,6 SPOOL


95934592 2 EA D SCREW,CAP,HEX
95922894 2 EA D NUT,HEX,FINISHED
95937413 2 EA D WASHER,LOCK,HELICAL
002 57656787 1 EA VALVE,ASSEMBLY,6 SPOOL (See figure 254)
003 95104006 4 EA SCREW, CAP---7/16---14X1LG
004 95081865 4 EA WASHER, LOCK---7/16
005 95077772 4 EA NUT,HEX
006 57656761 1 EA COVER,6 SPOOL VALVE
007 52240959 4 EA PLATE,TAPPED
008 95922183 4 EA WASHER, FLAT---1/4
009 95934766 4 EA WASHER,LOCK,HELICAL
010 95958351 4 EA SCREW, CAP---1/4---20 X 7/8

57656795

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981. page 482
Serial Number: 7981
FAMILY,DM45 HP

57656787 VALVE,ASSEMBLY,6 SPOOL


VALVE INSTL,6 SPOOL

RETURN
14 18 PORT
19 9 16 8 7 SUPPLY
PORT
11
10

C2 CYL. PORT

C1 CYL. PORT

1
12 14 12 2
RETURN 13 17 CAGE
15 18
PORT PORT
4
SUPPLY
PORT
57656795

6
LOAD
SENSE
PORT

Figure 254 :VALVE,ASSEMBLY,6 SPOOL


D57656787 REV 002
page 483 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981.
Serial Number: 7981
FAMILY,DM45 HP

57656787 VALVE,ASSEMBLY,6 SPOOL

VALVE INSTL,6 SPOOL


57656795
LOAD
SENSE
PORT
2 CAGE
PORT
3

Figure 255 :VALVE,ASSEMBLY,6 SPOOL


D57656787 REV 002
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981. page 484
Serial Number: 7981
FAMILY,DM45 HP

57656787 VALVE,ASSEMBLY,6 SPOOL

REF. PART NO. QTY. UNIT DESCRIPTION

001 57581894 1 EA VALVE ASSY,VPL6 (See figure 256)


VALVE INSTL,6 SPOOL

002 95323366 2 EA PLUG,HEX HEAD,STRT THRD


003 57328676 1 EA FITTING, TEST
004 95280541 1 EA FITTING, HYD
005 95356960 1 EA CONNECTOR,STRT THRD
006 95365086 1 EA CONNECTOR,STRT THRD
007 95368890 1 EA ELBOW,90 DEG,STRT THRD
008 95303392 1 EA CONNECTOR,STRT THRD
009 95303350 1 EA ELBOW
010 95708301 1 EA ADAPTER
011 95676417 1 EA FITTING HYD---90
012 95708293 2 EA FITTING, O---RING ADAPTER
013 95090601 1 EA FITTING, HYD
014 95147997 8 EA REDUCER, SAE O---RING 10---6
015 95188405 4 EA FITTING, HYD
016 95329975 4 EA ELBOW,90 DEG STRT THRD
017 56923311 1 EA FITTING HYD
018 95302147 2 EA ELBOW,90 DEG SWIVEL NUT
57656795

019 95426235 1 EA REDUCER, O---RING

page 485 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981.
Serial Number: 7981
FAMILY,DM45 HP

57656787 VALVE,ASSEMBLY,6 SPOOL

VALVE INSTL,6 SPOOL


This page is intentionally blank.

57656795

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981. page 486
Serial Number: 7981
FAMILY,DM45 HP

57581894 VALVE ASSY,VPL6

10
VALVE INSTL,6 SPOOL

11
4
5 2
6
3 12
7

13
57656795

9
15

17

Figure 256 :VALVE ASSY,VPL6


E57581894 REV 000
page 487 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981.
Serial Number: 7981
FAMILY,DM45 HP

57581894 VALVE ASSY,VPL6

VALVE INSTL,6 SPOOL


14
17 9

16

57656795

Figure 257 :VALVE ASSY,VPL6


E57581894 REV 000
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981. page 488
Serial Number: 7981
FAMILY,DM45 HP

57581894 VALVE ASSY,VPL6

I
VALVE INSTL,6 SPOOL

C1
C2

30

2050

2050

(57581894 OUT C2
C1

IN C1 TO EXTEND
VALVE 6---SPOOL
C2

30
C1
C2

30
C1
C2

HYDRAULIC SCHEMAATIC
30
57656795

C2 C1

30

2050
2050
C1
C2

30

2050

2050
3000
PSI
P

Figure 258 :VALVE ASSY,VPL6


E57581894 REV 000
page 489 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981.
Serial Number: 7981
FAMILY,DM45 HP

57581894 VALVE ASSY,VPL6

REF. PART NO. QTY. UNIT DESCRIPTION

001 57639247 1 EA BRACKET,INLET MOUNT

VALVE INSTL,6 SPOOL


002 57639254 1 EA SECTION,INLET,UNLOADING
003 57639262 2 EA SECTION,VPL30 W/LIMITER
004 57639270 3 EA SECTION,VPL30 W/O LIMIT
005 57640153 1 EA SECTION,VPL30 W/LIM&Q
006 57640161 1 EA SECTION,VPL6 OUT W/BOLTS
007 57640179 1 EA BRACKET,OUTLET MOUNT
008 57730509 1 EA VALVE,PILOT REDUCING
009 57394843 4 EA KIT, RELIEF VALVE
010 57394926 12 EA PULSAR, 24V W/WEATHERPAK
011 57395048 12 EA KIT, PULSAR SEAL
012 57394868 1 EA KIT, INLET SECTION SEAL
013 57394876 6 EA KIT, WORK SECTION SEAL
014 57640187 1 EA KIT, SAE8 SPOOL STOP
015 57640195 1 EA KIT,UNLOADER SPOOL
016 54580709 6 EA KIT,SPOOL,COMPENSATOR
017 57640203 3 EA KIT,C2 PRESSURE LIMITER

57656795

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981. page 490
Serial Number: 7981
FAMILY,DM45 HP

57535908 VALVE,9 SPOOL ---INST,ELEC

2 1 4 2 1
1 3
1
1
5
VALVE,9 SPOOL---INST,ELEC

INLET

TANK PORT
5 1
1
3
1 2 4 2 1
1
10
9
11 8

6
57535908

Location of 9-Spool Valve

12
13
14
Cab 15
16
Jack (Cab Side)

Figure 259 :VALVE,9 SPOOL--- INST,ELEC


C57535908 REV 004
page 491 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981.
Serial Number: 7981
FAMILY,DM45 HP

57535908 VALVE,9 SPOOL ---INST,ELEC

REF. PART NO. QTY. UNIT DESCRIPTION

001 95356903 10 EA CONNECTOR,STRT THRD

VALVE,9 SPOOL---INST,ELEC
002 95419594 4 EA CONNECTOR,STRT THRD
003 95303368 2 EA CONNECTOR,STRT THRD
004 95323465 2 EA PLUG,HEX HEAD,STRT THRD
005 95356960 2 EA CONNECTOR,STRT THRD
006 95365086 1 EA CONNECTOR,STRT THRD
008 95920682 4 EA CAPSCREW,HEX
009 95922654 4 EA WASHER,LOCK
010 95922894 4 EA NUT,HEX,FINISHED
011 57394991 1 EA VALVE,9---SPOOL,24V COILS (See figure 260)
012 57536997 1 EA COVER, VALVE ---9 SPOOL
013 52240959 4 EA PLATE,TAPPED
014 95958351 4 EA SCREW,CAP
015 95959128 4 EA LOCKWASHER (REG.)
016 95922183 4 EA WASHER,FLAT

57535908

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981. page 492
Serial Number: 7981
FAMILY,DM45 HP

57394991 VALVE,9---SPOOL,24V COILS


VALVE,9 SPOOL---INST,ELEC

14 KIT,SPOOL,COMPENSATOR (NOT SHOWN)

15
Internal pilot 7
pressure Inlet
gauge port Stacking
Plate

2
10 11 11 12 13 Segment flow
identification
8 8 9 10
Common C1, C2 Pressure
limiter sections 4 and 5
57535908

set at 1000 PSI


Range 200 to 4000 PSI
Pilot reducing cartridge valve
with Integral 40 micron filter
Solenoid
1 5
for C2 flow
Solenoid 4
for C1 flow

3
Load sensing port 6

Figure 260 :VALVE,9--- SPOOL,24V COILS


E57394991 REV 003
page 493 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981.
Serial Number: 7981
FAMILY,DM45 HP

57394991 VALVE,9---SPOOL,24V COILS

REF. PART NO. QTY. UNIT DESCRIPTION

001 57730509 1 EA VALVE,PILOT REDUCING

VALVE,9 SPOOL---INST,ELEC
002 57394843 2 EA KIT, RELIEF VALVE
003 57394850 18 EA SCREW, SET, STROKE LIMIT
004 57394926 18 EA PULSAR, 24V W/WEATHERPAK
005 57395048 18 EA KIT, PULSAR SEAL
006 57394868 1 EA KIT, INLET SECTION SEAL
007 57394876 9 EA KIT, WORK SECTION SEAL
008 57466575 2 EA SECTION, VALVE SPOOL
009 57466583 1 EA SECTION, VALVE
010 57466567 2 EA SECTION, VALVE SPOOL
011 57466591 2 EA SECTION, VALVE SPOOL
012 57466609 1 EA SECTION, VALVE SPOOL
013 57466617 1 EA SECTION, VALVE SPOOL
014 54580709 1 EA KIT,SPOOL,COMPENSATOR
015 57731531 1 EA INLET,SECTION

57535908

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981. page 494
Serial Number: 7981
FAMILY,DM45 HP

ELECTRICAL SYSTEM
SECTION
ELECTRICAL SYSTEM

page 495 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981.
Serial Number: 7981
FAMILY,DM45 HP

SECTION
This page is intentionally blank.

ELECTRICAL SYSTEM

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981. page 496
Serial Number: 7981
FAMILY,DM45 HP

57639411 WIRING,BASIC ELEC

20
WIRING,BASIC ELEC

S
1
5
3
4

6
2

21
57639411

VIEW ---S

20

19
22
23
24
14

D
13
15
16
17
18

Figure 261 :WIRING,BASIC ELEC


D57639411 REV 001
page 497 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981.
Serial Number: 7981
FAMILY,DM45 HP

57639411 WIRING,BASIC ELEC

WIRING,BASIC ELEC
25

12
11
10 8
9

57639411
7

VIEW ---D

Figure 262 :WIRING,BASIC ELEC


D57639411 REV 001
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981. page 498
Serial Number: 7981
FAMILY,DM45 HP

57639411 WIRING,BASIC ELEC

REF. PART NO. QTY. UNIT DESCRIPTION

001 57665044 1 EA BOX,ELEC ASM TIER 2


WIRING,BASIC ELEC

57684888 120 EA D TERMINAL,BLOCK


57684979 120 EA D MARKER,TERMINAL
57429748 4 EA D HOLDER, LOCKING END
002 57549503 1 EA BRACKET, ELEC BOX 24X20
003 95920682 4 EA SCREW,CAP,HEX
004 95937413 4 EA WASHER,LOCK,HELICAL
005 95922373 8 EA WASHER,FLAT
006 95922894 4 EA NUT,HEX,FINISHED
007 57549941 1 EA BOX, ELEC ASSY---8X6X3.5
57443525 17 EA D BLOCK,UK10 TERMINAL
57429748 2 EA D HOLDER, LOCKING END
008 56257553 2 EA BRACKET---ELEC BOX, 8X6
009 95934816 4 EA SCREW,CAP,HEX
010 95934766 4 EA WASHER,LOCK,HELICAL
011 95922324 8 EA WASHER,FLAT,NARROW
012 95931564 4 EA NUT,HEX,FINISHED
013 57366387 1 EA ALARM, BACKUP---12 TO36VDC
57639411

014 57014672 1 EA ANGLE


015 95929006 2 EA SCREW, CAP---5/16---18 X 1
016 95934303 2 EA WASHER,LOCK,PLATED
017 95922225 2 EA WASHER, FLAT---5/16
018 95929782 2 EA NUT,HEX,FINISHED
019 57549982 1 EA HARNESS WIRE---BOX TO BOX
020 56256605 1 EA HARNESS---6&9 SPOOL VALVE
021 95378873 1 EA CLAMP, HOSE
022 95104147 1 EA SCREW,CAP,HEX
023 95934733 1 EA WASHER,LOCK
024 95922902 1 EA NUT,HEX,FINISHED,PLATED
025 57662876 1 EA HARNESS,WIRE ELEC BOX

page 499 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981.
Serial Number: 7981
FAMILY,DM45 HP

57639411 WIRING,BASIC ELEC

WIRING,BASIC ELEC
This page is intentionally blank.

57639411

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981. page 500
Serial Number: 7981
FAMILY,DM45 HP

57541930 LIGHTS,NIGHT ---9 LIGHT PKG

1
2 4 22 ---NOT SHOWN
23 ---NOT SHOWN
LIGHTS,NIGHT---9 LIGHT PKG

18
17

VIEW---X 18
17
8
REAR
JACK

2
18 3
4
17
57541930

11
12
13 3
14 15 16 16 2
VIEW---X 15 15
3
15
8
18
17
18
17

Figure 263 :LIGHTS,NIGHT--- 9 LIGHT PKG


D57541930 REV 005
page 501 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981.
Serial Number: 7981
FAMILY,DM45 HP

57541930 LIGHTS,NIGHT ---9 LIGHT PKG

LIGHTS,NIGHT---9 LIGHT PKG


19
17

21
REAR
JACK

FRONT

57541930
JACK

FRONT
JACK

Figure 264 :LIGHTS,NIGHT--- 9 LIGHT PKG


D57541930 REV 005
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981. page 502
Serial Number: 7981
FAMILY,DM45 HP

57541930 LIGHTS,NIGHT ---9 LIGHT PKG

10
LIGHTS,NIGHT---9 LIGHT PKG

7
6

FLOOD REAR PLATFORM


9
CAB SIDE
FLOOD
8 REAR PLATFORM
D/C SIDE
FLOOD CROSS HEAD
7
57541930

D/C SIDE
TRAP
1 CAB END

FLOOD CAB SIDE


2
20A TRAM WALKWAY
18 22 FLOOD
5 3 REC/SEP END
DRILL
23 TRAP
4 POWER PACK

TRAP
5 TOWER TOP

TRAP 6 TOWER BOTTOM

Figure 265 :LIGHTS,NIGHT--- 9 LIGHT PKG


D57541930 REV 005
page 503 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981.
Serial Number: 7981
FAMILY,DM45 HP

57541930 LIGHTS,NIGHT ---9 LIGHT PKG

REF. PART NO. QTY. UNIT DESCRIPTION

001 57157885 1 EA HOUSING, 4X6 LIGHT

LIGHTS,NIGHT---9 LIGHT PKG


002 57157893 1 EA LAMP, TRAP---70W HALOGEN
003 57147282 2 EA LAMP, FLOOD---70W HALOGEN
004 56790330 1 EA ANGLE
005 95920682 9 EA SCREW,CAP,HEX
006 95922654 9 EA WASHER,LOCK
007 95922894 9 EA NUT,HEX,FINISHED
008 57330110 1 EA BAR, W/HOLES, 3/8X2X11
009 95922233 9 EA WASHER,FLAT,WIDE
010 59854943 6 EA CONNECTOR,16---14,FEMALE
011 95301834 7 EA CLAMP,HOSE
012 95934550 7 EA SCREW,CAP,HEX
013 95922894 7 EA NUT,HEX,FINISHED
014 95937413 7 EA WASHER,LOCK,HELICAL
015 57157885 4 EA HOUSING, 4X6 LIGHT
016 57157893 2 EA LAMP, TRAP---70W HALOGEN
017 57157885 4 EA HOUSING, 4X6 LIGHT
018 57147282 3 EA LAMP, FLOOD---70W HALOGEN

57541930
019 57157893 1 EA LAMP, TRAP---70W HALOGEN
021 56790330 1 EA ANGLE
022 57400715 12 EA SEAL,14---12AWG,PIN,CABLE
023 59854828 12 EA TERMINAL,16---14,MALE PIN

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981. page 504
Serial Number: 7981
FAMILY,DM45 HP

56245384 WIRING,STD, ELEC RIG


WIRING,STD,ELEC RIG

List only, no drawing required.


56245384

Figure 266 :WIRING,STD, ELEC RIG


NONE REV 000
page 505 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981.
Serial Number: 7981
FAMILY,DM45 HP

56245384 WIRING,STD, ELEC RIG

REF. PART NO. QTY. UNIT DESCRIPTION

005 52240959 14 EA PLATE, TAPPED

WIRING,STD,ELEC RIG
005 52240959 16 EA PLATE, TAPPED
006 52175809 3 EA BOX, 1/2 STONCO
007 52240397 3 EA BOX,3/4 STONCO
044 95377743 10 EA OUTLET, BODY
045 95344818 10 EA COVER, 1/2
046 95344867 10 EA GASKET, COVER---1/2
047 95344727 5 EA OUTLET BODY
048 95344826 5 EA COVER, 3/4
049 95344875 5 EA GASKET, COVER---3/4
050 57443525 200 EA BLOCK,UK10 TERMINAL
051 57429748 20 EA HOLDER, LOCKING END
052 57429730 20 EA COVER, TERMINAL BLOCKEND
053 57221855 120.00 IN MOUNTING RAIL (DIN)
054 57435034 10 EA BRIDGE, ELEC. INSULATED
055 57455586 600 EA SLEEVE, WIRE TRANSPARENT
056 57455594 200 EA SLEEVE, WIRE TRANSPARENT
057 57455602 30 EA SLEEVE, WIRE TRANSPARENT

56245384
058 57471344 500 EA CHARACTER,WIRE SLEEVE 0
059 57471351 500 EA CHARACTER, WIRE SLEEVE 1
060 57471369 500 EA CHARACTER, WIRE SLEEVE 2
061 57471377 500 EA CHARACTER, WIRE SLEEVE 3
062 57471385 400 EA CHARACTER, WIRE SLEEVE 4
063 57471393 600 EA CHARACTER, WIRE SLEEVE 5
064 57471401 300 EA CHARACTER, WIRE SLEEVE 6
065 57471419 300 EA CHARACTER, WIRE SLEEVE 7
066 57471427 300 EA CHARACTER, WIRE SLEEVE 8
067 57471435 300 EA CHARACTER, WIRE SLEEVE 9
068 57471443 100 EA CHARACTER, WIRE SLEEVE A
069 57471450 50 EA CHARACTER, WIRE SLEEVE B
070 57522443 120 EA CHARACTER, WIRESLEEVE--- E
071 57455628 10 EA LABEL, 1---HOLE ADHESIVE
072 57036881 1 EA BAR, COPPER
080 95414033 2 EA OUTLET BODY
082 57427148 2 EA ADAPTER, 1---1/2 PVC
083 52236544 2 EA GASKET, 1---1/2
084 95414058 2 EA COVER, 1.5
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981. page 506
Serial Number: 7981
FAMILY,DM45 HP

56245384 WIRING,STD, ELEC RIG

REF. PART NO. QTY. UNIT DESCRIPTION

085 95414066 2 EA GASKET, COVER---1---1/2


WIRING,STD,ELEC RIG

086 95482451 2 EA CONNECTOR, 1 45 DEG


087 52236551 2 EA GASKET, 1
088 58081647 50 EA RIVET, 1/8 DIA X .357POP
089 57387904 10 EA CONNECTOR, 2---WAY
090 59854828 25 EA TERMINAL, 14---16 AWG MALE
091 57400715 50 EA SEAL, 14---12 AWG CABLE
092 59854943 10 EA CONNECTOR, 2---WAY FEMALE
093 57176604 25 EA TERMINAL,PACKARD SLEEVE
096 56954852 1 EA CHANNEL, DUCT
097 56954860 1 EA COVER, DUCT
098 57472839 1 EA CHANNEL, WIRING DUCT
099 57472847 1 EA COVER, WIRING DUCT
100 57435075 2 EA BRIDGE, ELEC. INSULATED
101 57429714 7 EA BLOCK, 6MM COMPONENTELEC
102 57429722 7 EA PLUG, 6MM COMPONENT
103 59356907 1 EA CONNECTOR, 3---WAY, MALE
104 59895151 1 EA CONNECTOR, 3---WAY,FEMALE
56245384

105 57196677 7 EA DIODE, 3A, 600V


107 57387904 4 EA CONNECTOR, 2---WAY
108 59854828 8 EA TERMINAL, 14---16 AWG MALE
109 57400715 16 EA SEAL, 14---12 AWG CABLE
110 59854943 4 EA CONNECTOR, 2---WAY FEMALE
111 52240397 1 EA BOX,3/4 STONCO
112 95735049 1 EA OUTLET BODY
113 95344719 1 EA OUTLET BODY
114 95344818 2 EA COVER, 1/2
115 95344867 2 EA GASKET, COVER---1/2
116 95368536 4 EA CONNECTOR, 1/2 45 DEG
117 95361390 2 EA CONNECTOR, 1/2 90 DEG
118 95318457 1 EA CONNECTOR, 3/4 90 DEG
119 95256863 3 EA BUSHING,REDUCING---.75X.50
120 95245221 4 EA CONNECTOR, STRAIGHT---1/2
121 95256749 4 EA CLAMP---3/4
122 95256723 4 EA CLAMP---1/2
123 57433781 1 EA POTENTIOMETER,500---OHM
124 56263452 6 EA CONNECTOR, CORD GRIP
page 507 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981.
Serial Number: 7981
FAMILY,DM45 HP

56245384 WIRING,STD, ELEC RIG

REF. PART NO. QTY. UNIT DESCRIPTION

125 52236569 10 EA GASKET, 3/4

WIRING,STD,ELEC RIG
126 52236577 10 EA GASKET, SEALING
127 52236544 1 EA GASKET, 1---1/2
128 50625839 10 EA BUSHING, CONDUIT
129 50625847 10 EA BUSHING, CONDUIT---3/4
130 50628726 1 EA BUSHING
131 52240959 12 EA PLATE, TAPPED
132 95361853 2 EA CONNECTOR, 1.5 X 45 DEG
133 58814419 1 EA ELECT. CONN, 4 WAY, MALE
134 57558454 1 EA HARNESS, MAIN PUMPS
135 56277759 4.00 IN TUBING,SHINK---1/8 DIA.
136 95985925 12 EA TERMINAL, FEMALE
137 54501093 2 EA TUBING,SHRINK 1/4”

56245384

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981. page 508
Serial Number: 7981
FAMILY,DM45 HP

57656100 WIRING,DIAGRAM CAT


WIRING,DIAGRAM CAT
57656100

Figure 267 :WIRING,DIAGRAM CAT


D57651382 REV 000
page 509 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981.
Serial Number: 7981
FAMILY,DM45 HP

57656100 WIRING,DIAGRAM CAT

WIRING,DIAGRAM CAT
7

5
2
1

4
4

VIEW A ---A
3

57656100
6

SPLICE INTO CIRCUITS

Figure 268 :WIRING,DIAGRAM CAT


D57651382 REV 000
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981. page 510
Serial Number: 7981
FAMILY,DM45 HP

57656100 WIRING,DIAGRAM CAT

REF. PART NO. QTY. UNIT DESCRIPTION

001 57632788 1 EA HEADER BOARD,M---LINK


WIRING,DIAGRAM CAT

002 57640088 1 EA HARNESS,POWER


003 57640096 1 EA HARNESS,MDDM TO HEADER
004 57640104 3 EA HARNESS,HEADER TO GAUGES
005 57656118 1 EA HARNESS,ECM CAT
006 57661738 1 EA PLUG,ELECTRIC 3---WAY
57668063 1 EA D WEDGE,LOCKING
57668071 1 EA D PLUG,3 CIRCUIT
54530993 3 EA D SOCKET,SIZE 16
007 57662744 1 EA REGULATOR,12V
57656100

page 511 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981.
Serial Number: 7981
FAMILY,DM45 HP

57656100 WIRING,DIAGRAM CAT

WIRING,DIAGRAM CAT
This page is intentionally blank.

57656100

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981. page 512
Serial Number: 7981
FAMILY,DM45 HP

OPTIONS
SECTION
OPTIONS

page 513 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981.
Serial Number: 7981
FAMILY,DM45 HP

SECTION
This page is intentionally blank.

OPTIONS

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981. page 514
Serial Number: 7981
FAMILY,DM45 HP

56246283 INJ,WATR,300G/8GPM,EL/AF

SEE VIEW E
D D
INJ,WATR,300G/8GPM,EL/AF

68
40 38 66 67
1
36

C
C
62
61 63 41

F F B
A
B

2
6 5 42 43
A

22 SEE VIEW G
15 23
41
16 14 21
17
56246283

40 6 5
18
19 8 42
11 43
20 12
13 31
A2 39
29
26
A2 28
VIEW A2--- A2
VIEW A1--- A1 VIEW F--- F
7 25 30
3 25
A1 7 A1 30
27
9
10 28

VIEW A--- A 26

Figure 269 :INJ,WATR,300G/8GPM,EL/AF


D56246283 REV 003
page 515 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981.
Serial Number: 7981
FAMILY,DM45 HP

56246283 INJ,WATR,300G/8GPM,EL/AF

64
51 50

INJ,WATR,300G/8GPM,EL/AF
1
E1 E1

WATER TANK

SYMMEYRIC ABOUT CL

VIEW E 50 51

60
24 42 56
56 43 57
57 55 58
47 43 58
1 FRAME

56246283
55

VIEW G
VIEW G--- G
VIEW B--- B

PRESET @ 550

6--- SPOOL VLV.

PUMP
CHK. VLV. TWR. P.

STRAINER
RETURN
MANIFOLD

Figure 270 :INJ,WATR,300G/8GPM,EL/AF


D56246283 REV 003
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981. page 516
Serial Number: 7981
FAMILY,DM45 HP

56246283 INJ,WATR,300G/8GPM,EL/AF

REF. PART NO. QTY. UNIT DESCRIPTION

001 57500449 1 EA TANK,WATER---300GLW/AF,FLG


INJ,WATR,300G/8GPM,EL/AF

002 95437349 1 EA PLUG, PIPE---2 HEX HEAD


003 57596108 1.00 QT OIL,SAE---30WT,NON---DETERG
005 50616770 1 EA GAUGE,FUEL
006 50067479 1 EA CAP
007 50822147 1 EA PUMP,WATER---8 GPM (See figure 271)
008 52153087 1 EA BASE,WATER INJECTION
009 95920674 4 EA CAPSCREW,HEX
010 95937413 4 EA WASHER,LOCK,HELICAL
011 50463868 1 EA COUPLING ASM
012 95279659 1 EA KEY
013 95268611 1 EA KEY
014 52235207 1 EA MOTOR, HYDRAULIC (See figure 273)
015 95920708 2 EA CAPSCREW,HEX
016 95934733 2 EA WASHER,LOCK
017 95922902 2 EA NUT,HEX,FINISHED,PLATED
018 52231107 1 EA GUARD, COUPLING
019 95067583 2 EA CAPSCREW
56246283

020 95934766 4 EA WASHER,LOCK,HELICAL


021 95303350 1 EA ELBOW
022 95529079 1 EA ADAPTER,FEMALE,STRT,THD
023 95381380 1 EA FITTING,HYD
024 95280194 1 EA ELBOW,90 DEG STRT THRD
025 95219853 1 EA ELBOW,90 DEG MALE
026 95317434 1 EA FITTING,HYD
027 95364956 1 EA FITTING,HYD
028 95002143 1 EA PLUG,PIPE---SQ HEAD
029 95219739 1 EA ADAPTER
030 52146883 1 EA VALVE,RELIEF
031 95219747 1 EA CONNECTOR,MALE,37 DEG
036 95330692 2 EA ELBOW,90 DEG STRT THRD
038 95364469 1 EA FITTING,HYD
039 57053464 1 EA HOSE ASSY

page 517 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981.
Serial Number: 7981
FAMILY,DM45 HP

56246283 INJ,WATR,300G/8GPM,EL/AF

REF. PART NO. QTY. UNIT DESCRIPTION

040 56992159 1 EA HOSE ASSY

INJ,WATR,300G/8GPM,EL/AF
041 58143421 1 EA HOSE ASSY
042 56972797 1 EA HOSE ASSY
043 57451841 1 EA HOSE ASSY
047 57475873 1 EA TUBE,SUCTION,FUEL
95663803 1 EA D FITTING, TUBE
050 57474579 4 EA PIN, SUPPORT---FUEL TANK
051 52266731 8 EA PIN, COTTER
055 95301883 1 EA CLAMP,HOSE
056 95920674 1 EA CAPSCREW,HEX
057 95937413 1 EA WASHER,LOCK,HELICAL
058 95922894 1 EA NUT,HEX,FINISHED
060 57500423 1 EA WARMER,INTANK---26LG,WATER
061 95746194 1 EA PLUG, ORING---SAE 32
062 95101044 1 EA PLUG,PIPE
063 95249694 1 EA PLUG,PIPE,SQ HEAD
064 57009193 16 EA BAR, SQUARE
066 57552275 1 EA CHECK VALVE,.25NPT

56246283
067 95338372 1 EA FITTING, HYD
068 57338279 1 EA CONTROLLER, ROTARY PROP

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981. page 518
Serial Number: 7981
FAMILY,DM45 HP

50822147 PUMP,WATER ---8 GPM

33
31 10
9
INJ,WATR,300G/8GPM,EL/AF

32

39
38
37 36 6 4

28
27
14

7 3
15 13 12 3
19 18 35
23 22 20 11 16 8
33 11 34

SEE ENLARGED VIEW A


29
SEE ENLARGED VIEW B 41
56246283

24
1

44 42
43

45

25

46
30
24 47

25 48

Figure 271 :PUMP,WATER--- 8 GPM


V50822147 REV 002
page 519 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981.
Serial Number: 7981
FAMILY,DM45 HP

50822147 PUMP,WATER ---8 GPM

52 --- KIT, REPAIR---PISTON (NOT


51 --- KIT, REPAIR---VALVE (NOT SHOWN)
SHOWN) INCLUDES ITEMS 3,6,9,36
INCLUDES ITEMS 42,43,44
4
36 6

INJ,WATR,300G/8GPM,EL/AF
9

32

17

14
7

3
15 12
16 13
ENLARGED VIEW--- A
44

56246283
42
1 --- VALVE CHAMBER INCLUDES 43
ITEMS 41,42,43,44,45,46,47,48,

41
1
45

46
48 47

ENLARGED VIEW--- B

Figure 272 :PUMP,WATER--- 8 GPM


V50822147 REV 002
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981. page 520
Serial Number: 7981
FAMILY,DM45 HP

50822147 PUMP,WATER ---8 GPM

REF. PART NO. QTY. UNIT DESCRIPTION

001 52144276 2 EA CHAMBER


INJ,WATR,300G/8GPM,EL/AF

003 57726861 4 EA GASKET,CYLINDER


004 50615871 2 EA CYLINDER,WATER PUMP
005 50718105 2 EA SCREW
006 57726895 2 EA CUP,FABRIC,1.625
007 52144425 2 EA WASHER
008 52144318 2 EA PACKING
009 50632660 2 EA O’RING
010 57778276 2 EA WASHER,UMBRELLA
011 50718063 1 EA FOOT, FRONT
012 50718071 2 EA SEAL
013 50718089 4 EA SEAL
014 50718030 2 EA PIN,WRIST
015 50718048 2 EA CROSSHEAD
016 50718055 1 EA CASE
017 50718022 2 EA ROD ASSY
018 50717974 2 EA BEARING,BALL
019 50632694 2 EA SEAL
56246283

020 50717982 2 EA RING, SNAP


022 57778664 1 EA GASKET,BASE
023 50717990 1 EA REAR FOOT
025 50718162 2 EA PLUG
027 50709013 2 EA INSERT, BEARING
028 50718170 1 EA AIR VENT
029 50632710 6 EA WASHER
030 50718188 2 EA WASHER, LOCK
033 50708890 1 EA CRANKSHAFT
034 52144334 2 EA SPACER
035 52144326 2 EA WASHER
036 57780090 2 EA PACKING
037 52144391 1 EA SLINGER
038 52144409 1 EA NUT, SPEED
039 52144417 2 EA SCREW
051 50822154 1 EA KIT,WATER INJ REPAIR---VLV
052 50822162 1 EA KIT,WATER INJ REPR---PSNT

page 521 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981.
Serial Number: 7981
FAMILY,DM45 HP

50822147 PUMP,WATER ---8 GPM

INJ,WATR,300G/8GPM,EL/AF
This page is intentionally blank.

56246283

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981. page 522
Serial Number: 7981
FAMILY,DM45 HP

52235207 MOTOR, HYDRAULIC


INJ,WATR,300G/8GPM,EL/AF

25 000
000
24
21
000

000
13
000
2
000
23
000
18
9
12
33
000 35

32
56246283

000 31
000
000
35
35
35

000

35
27 28

Figure 273 :MOTOR, HYDRAULIC


W357636 REV 000
page 523 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981.
Serial Number: 7981
FAMILY,DM45 HP

52235207 MOTOR, HYDRAULIC

REF. PART NO. QTY. UNIT DESCRIPTION

000 59729707 1 EA KIT, SEAL

INJ,WATR,300G/8GPM,EL/AF
002 50875368 1 EA HOUSING, BEARING
009 52249869 1 EA KIT, SHAFT AND BEARING
012 51375475 1 EA KIT, SPACER BEARING
013 52249877 1 EA KEY
018 50875426 1 EA PLATE, WEAR
021 52249885 1 EA DRIVE
023 57012478 1 EA GEROLER
024 50907104 1 EA DRIVE
025 50907112 1 EA PLATE
027 50907120 1 EA VALVE
028 50875491 1 EA PLATE, BALANCE
031 50875525 2 EA PIN
032 50875533 2 EA SPRING
033 52249901 4 EA BOLT
035 50961184 1 EA HOUSING, VALVE
50907146 1 EA D PLUG ASSEMBLY
50907179 2 EA D PLUG ASSEMBLY, CHECK

56246283
50806488 2 EA D BALL, STEEL

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981. page 524
Serial Number: 7981
FAMILY,DM45 HP

57535882 DUSTCOLLECTOR,3600---ELEC

28 ---BRACKET INSTALLATION(NOT SHOWN)


19 ---(NOT SHOWN)
DUSTCOLLECTOR,3600---ELEC

24

17
8 25 23
7 26 22
1
6
27

A
A
57535882

7
8 12 11
17
18

3 2
20
Dust
Curtain

Figure 274 :DUSTCOLLECTOR,3600--- ELEC


E57535882 REV 009
page 525 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981.
Serial Number: 7981
FAMILY,DM45 HP

57535882 DUSTCOLLECTOR,3600---ELEC

DUSTCOLLECTOR,3600---ELEC
4
5

23

57535882

Figure 275 :DUSTCOLLECTOR,3600--- ELEC


E57535882 REV 009
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981. page 526
Serial Number: 7981
FAMILY,DM45 HP

57535882 DUSTCOLLECTOR,3600---ELEC

13
DUSTCOLLECTOR,3600---ELEC

15

14 16

21
13
SECTION A ---A
Water Injection Motor

1 2 3 4 5 6
57535882

CONSOLE IN CAB

Water Injection/ Dust


Collection Selector
Switch

Figure 276 :DUSTCOLLECTOR,3600--- ELEC


E57535882 REV 009
page 527 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981.
Serial Number: 7981
FAMILY,DM45 HP

57535882 DUSTCOLLECTOR,3600---ELEC

DUSTCOLLECTOR,3600---ELEC
9

12

12
AIR CONNECTION FOR
XL VERTICAL TANKS

AIR CONNECTION FOR


HP UNITS

57535882
10

12

AIR CONNECTION FOR


XL UNITS REG.
SETTING
PNEUMATIC CIRCUIT 60 PSI

Figure 277 :DUSTCOLLECTOR,3600--- ELEC


E57535882 REV 009
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981. page 528
Serial Number: 7981
FAMILY,DM45 HP

57535882 DUSTCOLLECTOR,3600---ELEC
DUSTCOLLECTOR,3600---ELEC

30
57535882

29

29

Figure 278 :DUSTCOLLECTOR,3600--- ELEC


E57535882 REV 009
page 529 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981.
Serial Number: 7981
FAMILY,DM45 HP

57535882 DUSTCOLLECTOR,3600---ELEC

DUSTCOLLECTOR,3600---ELEC
1

30

27

26

57535882
25
24

29

29

Figure 279 :DUSTCOLLECTOR,3600--- ELEC


E57535882 REV 009
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981. page 530
Serial Number: 7981
FAMILY,DM45 HP

57535882 DUSTCOLLECTOR,3600---ELEC
DUSTCOLLECTOR,3600---ELEC

31
32
33
34
57535882

30

VIEW A ---A

Figure 280 :DUSTCOLLECTOR,3600--- ELEC


E57535882 REV 009
page 531 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981.
Serial Number: 7981
FAMILY,DM45 HP

57535882 DUSTCOLLECTOR,3600---ELEC

REF. PART NO. QTY. UNIT DESCRIPTION

DUSTCOLLECTOR,3600---ELEC
001 57745788 1 EA COLLECTOR,DUST,IR3600 (See figure 281)
002 57076507 1 EA HOSE,SUCTION---8 X 8’---4
003 56958523 2 EA CLAMP,HOSE
004 56989338 6.00 IN HOSE,RADIATOR---BULK
005 56780729 2 EA TIE,CABLE
006 95934451 4 EA CAPSCREW,HEXHEAD,PLATED
007 95922902 8 EA NUT,HEX,FINISHED,PLATED
008 95934733 8 EA WASHER,LOCK
009 95219721 1 EA CONNECTOR,MALE,37 DEG.
010 95303335 1 EA ELBOW,90 DEG STRT THRD
011 95279501 1 EA FITTING,HYD
012 57057929 1 EA HOSE ASSY
013 95219747 2 EA CONNECTOR,MALE,37 DEG
014 95341665 1 EA ELBOW,90 DEG STRT THRD
015 57525545 1 EA HOSE ASSY
016 57097909 1 EA HOSE ASSY
017 95081667 8 EA WASHER,FLAT,WIDE

57535882
018 95919684 4 EA CAPSCREW/35A2A235Z1HR
019 95077574 2 EA NUT,HEX STOP
020 57502411 1 EA TRANSITION, DUST CURTAIN
021 57311920 1 EA HOSE ASSY
022 50625946 1 EA CONNECTOR,CORD GRIP
023 95371092 9 EA CLAMP,HOSE
024 50699321 28.00 IN CHAIN,BULK---3/16 COIL
025 56801053 1 EA LINK
026 57376246 1 EA HOOK, SAFETY SNAP
027 95037255 1 EA BOLT,EYE
028 57644775 1 EA BRACKET,INSTALLATION (See figure 287)
029 57471989 2 EA HANDRAIL ASSY---60 CNTDIST
030 57724619 1 EA LADDER,W/HANDRAIL,FOLD
57664666 1 EA D LADDER ASSEMBLY
57664674 1 EA D HANDRAIL ASSEMBLY
031 95934584 4 EA SCREW,CAP
032 95937413 4 EA WASHER,LOCK,HELICAL
033 95922894 4 EA NUT,HEX,FINISHED
034 95922233 4 EA WASHER,FLAT,WIDE
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981. page 532
Serial Number: 7981
FAMILY,DM45 HP

57745788 COLLECTOR,DUST,IR3600

20 24 ---SEAL,DORTITE (NOT SHOWN)


26 ---TUBE,FLANGED INLET(NOT SHOWN)
27 ---FILTER DIVIDER ASSY (NOT SHOWN)
DUSTCOLLECTOR,3600---ELEC

7 18
17

22
5 6
4
3 28
19 2
25

30

31 11

8 23
21
10

1
57535882

32

14

9 16
13

12 15

Figure 281 :COLLECTOR,DUST,IR3600


D57641433 REV 001
page 533 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981.
Serial Number: 7981
FAMILY,DM45 HP

57745788 COLLECTOR,DUST,IR3600

REF. PART NO. QTY. UNIT DESCRIPTION

001 57284630 1 EA LOWER HSG SECTION

DUSTCOLLECTOR,3600---ELEC
002 57284648 1 EA UPPER HSG SECTION
003 51024792 1 EA BLOWER MOUNT
57173254 1 EA D PLATE, BOTTOM MOUNT
57173262 1 EA D PLATE, TOP MOUNT
57173270 1 EA D PLATE, SIDE MOUNT
004 57284655 1 EA BLOWER WHEEL 20
005 57745796 1 EA HOUSING,BLOWER---IR3600
006 57284663 1 EA BLOWER HSG
007 57003782 1 EA MOTOR,HYDRAULIC (See figure 282)
008 57284671 1 EA TIMER, DC ELECTRIC
57514804 1 EA D TIMER BOX, BARE
009 57284689 1 EA MANIFOLD, AIR IMPULSE
010 57284697 4 EA ELEMENT, FILTER
011 57063877 4 EA ELEMENT,RETENTION
012 56934185 4 EA VALVE,IMPULSE
013 57003790 4 EA VALVE,SOLENOID
014 57060154 1 EA CHUTE,TRANSITION

57535882
015 57446437 1 EA HOSE, DROPOUT
016 52230794 1 EA CLAMP,HOSE
017 57082455 1 EA FILTER & REGULATOR
57082463 1 EA D ELEMENT, FILTER
57112963 1 EA D GAUGE,PRESSURE
018 50829605 1 EA VALVE,BALL---1/2
019 57018673 1 EA VALVE,SAFETY
020 57284705 1 EA VALVE, FLOW CONTROL
021 57641508 2 EA DOOR,FILTER ACCESS
022 57116519 1 EA BUSHING, MODIFIED
023 54416557 1 EA PLATE,WEAR
024 57643249 232.00 IN SEAL,DORTITE
025 57641516 1 EA RETAINER,FILTR ACC DOOR
026 57641524 1 EA TUBE,FLANGED INLET
027 57641532 4 EA FILTER DIVIDER ASSEMBLY
028 57641540 1 EA PLATE,WEAR
030 52236783 5 EA CLAMP ASSY, 1/2 (See figure 286)
031 52240959 2 EA PLATE,TAPPED
032 95235347 2 EA BOLT,EYE
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981. page 534
Serial Number: 7981
FAMILY,DM45 HP

57003782 MOTOR,HYDRAULIC
DUSTCOLLECTOR,3600---ELEC

8 9
7 10
5 6
3
2 4

16
57535882

13 14
15
12
11

17 (NOT SHOWN) INCLUDES:


ITEMS 3, 9, 10, 13 AND 14

Figure 282 :MOTOR,HYDRAULIC


B57003782 REV 002
page 535 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981.
Serial Number: 7981
FAMILY,DM45 HP

57003782 MOTOR,HYDRAULIC

REF. PART NO. QTY. UNIT DESCRIPTION

001 54426135 4 EA SCREW,CAP SOCKET HEAD

DUSTCOLLECTOR,3600---ELEC
002 50709666 1 EA END CAP
003 50815794 1 EA SEAL,SQ SECT
004 50815802 1 EA BEARING, NEEDLE
005 50815810 1 EA PIN, DOWEL
006 52233194 1 EA CAM RING ASM (See figure 283)
007 50815810 1 EA PIN, DOWEL
008 52179488 1 EA PLATE,PORT (See figure 284)
009 50815851 1 EA SEAL,SQ SECT
010 52179496 1 EA SEAL, SECTION
011 50815901 1 EA RING, SNAP
012 52230869 1 EA SHAFT ASSY
50806223 2 EA D RING,SNAP
52179504 1 EA D BEARING, BALL
52234887 1 EA D SHAFT
013 51079176 1 EA SEAL, SHAFT
014 54426226 1 EA WIPER,FELT
015 54426242 1 EA BODY

57535882
016 50816339 1 EA KEY
017 52179595 1 EA SEAL KIT (See figure 285)

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981. page 536
Serial Number: 7981
FAMILY,DM45 HP

52233194 CAM RING ASM


DUSTCOLLECTOR,3600---ELEC

CAM RING 4
ASSEMBLY

2
1
57535882

Figure 283 :CAM RING ASM


B52233194 REV 00
page 537 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981.
Serial Number: 7981
FAMILY,DM45 HP

52233194 CAM RING ASM

REF. PART NO. QTY. UNIT DESCRIPTION

001 54465646 1 EA RING,CAM

DUSTCOLLECTOR,3600---ELEC
002 52179587 10 EA VANE
003 52179579 30 EA VANE SPRING
004 54426150 1 EA ROTOR

57535882

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981. page 538
Serial Number: 7981
FAMILY,DM45 HP

52179488 PLATE,PORT
DUSTCOLLECTOR,3600---ELEC

1
3

PORT PLATE ASSY.


57535882

Figure 284 :PLATE,PORT


B52179488 REV 000
page 539 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981.
Serial Number: 7981
FAMILY,DM45 HP

52179488 PLATE,PORT

REF. PART NO. QTY. UNIT DESCRIPTION

001 54426168 1 EA PLATE,PORT

DUSTCOLLECTOR,3600---ELEC
002 54426176 1 EA SCREW,SET,SOCKET
003 54426184 1 EA VALVE,ADAPTER
004 52155371 1 EA BALL

57535882

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981. page 540
Serial Number: 7981
FAMILY,DM45 HP

52179595 SEAL KIT


DUSTCOLLECTOR,3600---ELEC

2 3
1
57535882

4 5

Figure 285 :SEAL KIT


B52179595 REV 000
page 541 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981.
Serial Number: 7981
FAMILY,DM45 HP

52179595 SEAL KIT

REF. PART NO. QTY. UNIT DESCRIPTION

001 50815794 1 EA SEAL,SQ SECT

DUSTCOLLECTOR,3600---ELEC
002 50815851 1 EA SEAL,SQ SECT
003 52179496 1 EA SEAL, SECTION
004 51079176 1 EA SEAL, SHAFT
005 54426226 1 EA WIPER,FELT

57535882

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981. page 542
Serial Number: 7981
FAMILY,DM45 HP

52236783 CLAMP ASSY, 1/2


DUSTCOLLECTOR,3600---ELEC

4
2
3
57535882

Figure 286 :CLAMP ASSY, 1/2


X415256 REV 000
page 543 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981.
Serial Number: 7981
FAMILY,DM45 HP

52236783 CLAMP ASSY, 1/2

REF. PART NO. QTY. UNIT DESCRIPTION

001 52240439 1 EA PLATE,TAPPED

DUSTCOLLECTOR,3600---ELEC
002 95256723 1 EA CLAMP---1/2
003 95934766 1 EA WASHER,LOCK,HELICAL
004 95865937 1 EA SCREW,CAP---1/4---20X1/2ZINC

57535882

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981. page 544
Serial Number: 7981
FAMILY,DM45 HP

57644775 BRACKET,INSTALLATION
DUSTCOLLECTOR,3600---ELEC

3
4
5
6
2
57535882

1
2

Figure 287 :BRACKET,INSTALLATION


D57644775 REV 001
page 545 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981.
Serial Number: 7981
FAMILY,DM45 HP

57644775 BRACKET,INSTALLATION

REF. PART NO. QTY. UNIT DESCRIPTION

001 57644726 1 EA BRACKET ASSEMBLY

DUSTCOLLECTOR,3600---ELEC
002 57756363 2 EA ANGLE,W/ SLOTS
003 95934626 4 EA SCREW,CAP,HEX
004 95069589 4 EA WASHER,FLAT
005 95081865 4 EA WASHER,LOCK
006 95077772 4 EA NUT,HEX

57535882

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981. page 546
Serial Number: 7981
FAMILY,DM45 HP

57701765 DUST CURTAIN ASM,ARCTIC

37 44
36 43
35 42
34 41
DUST CURTAIN ASM,ARCTIC

11
10

38
X

1
8
VIEW B ---B

31 5
22 26 9 29 28 30 6 21 10
23 29 30 B
57701765

28 22
27 23
24
26 25
15
14
13

17 16 21
BOTH SIDES
4
VIEW ---A

Figure 288 :DUST CURTAIN ASM,ARCTIC


D57555641 REV 003
page 547 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981.
Serial Number: 7981
FAMILY,DM45 HP

57701765 DUST CURTAIN ASM,ARCTIC

DUST CURTAIN ASM,ARCTIC


12
7

18
19
20
12 4
4

VIEW X

31

57701765

7 TH. SPOOL
9---SPOOL VALVE

Figure 289 :DUST CURTAIN ASM,ARCTIC


D57555641 REV 003
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981. page 548
Serial Number: 7981
FAMILY,DM45 HP

57701765 DUST CURTAIN ASM,ARCTIC

REF. PART NO. QTY. UNIT DESCRIPTION

001 56244916 1 EA PLATFORM, DUST CURTAIN


DUST CURTAIN ASM,ARCTIC

002 57497794 8 EA STUD


003 57555625 1 EA CURTAIN, DUST, STD, DM45
004 57521361 1 EA CURTAIN FLAPPER
005 95328530 2 EA PIN, HINGE---1 DIAX1.13GRP
006 57389983 1 EA CYLINDER, HYDRAULIC (See figure 290)
007 56245244 1 EA FLAP,FRONT DUST CURTAIN
008 57184616 4 EA BRACKET
009 57184590 1 EA MOUNT, CYL.
010 95210852 8 EA PIN, COTTER
011 95159331 2 EA PIN,HINGE---5/8DIAX2.25GRP
012 57507832 1 EA STRAP
013 95922894 38 EA NUT,HEX,FINISHED
014 95922233 38 EA WASHER,FLAT,WIDE
015 95937413 38 EA WASHER,LOCK,HELICAL
016 57555617 3 EA STRAP, DUST CURTAIN
017 57555609 2 EA STRAP, DUST CURTAIN
018 95920724 8 EA SCREW, CAP---1/4---20 X1---1/2
57701765

019 95242368 8 EA NUT,HEX JAM---1/4---20


020 95934766 8 EA WASHER,LOCK,HELICAL
021 57522104 2 EA STRAP
022 50462944 1 EA VALVE,CHECK---DBL PILOTOP
023 57728248 1 EA BAR,TAPPED
024 95943668 2 EA SCREW,CAP,HEX
025 95934303 2 EA WASHER,LOCK,PLATED
026 95356903 4 EA CONNECTOR,STRT THRD
027 57291049 1 EA RESTRICTOR, JIC/JIC .062
028 95279527 2 EA ELBOW,90 DEG MALE
029 58143439 1 EA HOSE ASSY
030 57392912 1 EA HOSE ASSY

page 549 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981.
Serial Number: 7981
FAMILY,DM45 HP

57701765 DUST CURTAIN ASM,ARCTIC

REF. PART NO. QTY. UNIT DESCRIPTION

031 57701450 2 EA HOSE ASSEMBLY,ARCTIC

DUST CURTAIN ASM,ARCTIC


034 54565569 5 EA SCREW,CAP,HEX
035 95081659 5 EA WASHER,FLAT---7/8
036 95043162 5 EA WASHER, LOCK---7/8
037 95941019 5 EA LOCK NUT,HEX
038 57424418 1 EA HANDRAIL ASSY---50 CNTDIST
041 95937413 4 EA WASHER,LOCK,HELICAL
042 95920682 4 EA SCREW,CAP,HEX
043 95922233 4 EA WASHER,FLAT,WIDE
044 95958831 4 EA NUT,HEX---LOCK,3/8---16UNC

57701765

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981. page 550
Serial Number: 7981
FAMILY,DM45 HP

57389983 CYLINDER, HYDRAULIC


DUST CURTAIN ASM,ARCTIC

5 4

9
20
15
6
7 10
11
22 3
9
3
16 18
10 21

17
14

22 2
57701765

8
23
8
19
12
13

1 SEAL KIT
24 SEAL KIT

Figure 290 :CYLINDER, HYDRAULIC


C57389983 REV 01
page 551 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981.
Serial Number: 7981
FAMILY,DM45 HP

57389983 CYLINDER, HYDRAULIC

REF. PART NO. QTY. UNIT DESCRIPTION

001 57396475 1 EA SEAL KIT (See figure 291)

DUST CURTAIN ASM,ARCTIC


002 57220238 1 EA O---RING
003 59752063 2 EA U---CUP
004 57163511 1 EA O---RING
005 57163529 1 EA RING, BACK UP
006 57233652 1 EA U---CUP
007 57233660 1 EA WIPER
008 57396491 2 EA PLUG, PORT
009 56975972 2 EA PIN, CLIP
010 56975964 2 EA PIN, CLEVIS
011 56998503 1 EA NUT, LOCK
012 57012684 1 EA SCREW, SET
013 57012676 1 EA PLUG, NYLON
014 57396509 1 EA LOCKNUT
015 57396517 1 EA SCREW, CAP
016 59321208 1 EA CLEVIS, ROD
017 57396525 1 EA CUSHION SLEEVE
018 57396533 1 EA CUSHION SLEEVE

57701765
019 59861179 1 EA HEADCAP
020 59861153 1 EA HEAD
021 57396566 1 EA PISTON
022 57396574 1 EA ROD
023 57396582 1 EA TUBE ASSY
024 57630931 0 EA KIT,SEAL (CYL)ARCTIC

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981. page 552
Serial Number: 7981
FAMILY,DM45 HP

57396475 SEAL KIT


DUST CURTAIN ASM,ARCTIC

5 4

6
7

3
3

2
57701765

Figure 291 :SEAL KIT


C57389983 REV 00
page 553 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981.
Serial Number: 7981
FAMILY,DM45 HP

57396475 SEAL KIT

REF. PART NO. QTY. UNIT DESCRIPTION

002 57220238 1 EA O---RING

DUST CURTAIN ASM,ARCTIC


003 59752063 2 EA U---CUP
004 57163511 1 EA O---RING
005 57163529 1 EA RING, BACK UP
006 57233652 1 EA U---CUP
007 57233660 1 EA WIPER

57701765

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981. page 554
Serial Number: 7981
FAMILY,DM45 HP

57784373 LUBE,CENTRO,MANLPMP,30FT

151 ---NOT SHOWN

18
LUBE,CENTRO,MANLPMP,30FT 57784373

78
15 77 82
82 83
83 73
TOWER
DETAIL H 74
75

74
78
82 TOWER RISING 49
83 CYLINDER 53
54
45 20

32 50

20 62
43 42
SEE DETAIL J
34 51 6 See Detail
44 44 30 63C
See Detail
B

33
See Detail
4 52 22
D 7
56 48
55
20
73 20
78 46 20 2 1 47
82
83

11 4 16 33
18 16 6 11 10
34 105 77
82
10 83
77 12 4
6 5 20 8 12 82 77
77 82 8
83
82 83
DETAIL B 83 DETAIL C

Figure 292 :LUBE,CENTRO,MANLPMP,30FT


E56250749 REV 001
page 555 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981.
Serial Number: 7981
FAMILY,DM45 HP

57784373 LUBE,CENTRO,MANLPMP,30FT

LUBE,CENTRO,MANLPMP,30FT 57784373
20
25
82
43 83

46 23
4 24
6
SEE
DETAIL B

13
77
32 82 30 32
83 17 16 34
4 27
11 31
16
14 14
7 15 15
10 79 33 9
18 19
20 77 80 16
5 82
8 83 DETAIL J

DETAIL D

77 13
17 18 82 77
35 83 82
9 146 83
19 11 17 35
18

20
145 6
81 80
79 8
36 16 14 31
15 DETAIL A
DETAIL G

Figure 293 :LUBE,CENTRO,MANLPMP,30FT


E56250749 REV 001
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981. page 556
Serial Number: 7981
FAMILY,DM45 HP

57784373 LUBE,CENTRO,MANLPMP,30FT

20 141 140 20
141 140
See Detail A
LUBE,CENTRO,MANLPMP,30FT 57784373

72
142 143
68 20
143 142
144 20
148 144
150
13 20
77
82 77
36 17 83 11 82
83

18

75
78 7
20
82
83
8
DETAIL F 20

See Detail H 138

152
153
154
35
20
60
61

See Detail G See Detail F

20
137
64 7
65 8

21 20
135
131 133 20 20

Figure 294 :LUBE,CENTRO,MANLPMP,30FT


E56250749 REV 001
page 557 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981.
Serial Number: 7981
FAMILY,DM45 HP

57784373 LUBE,CENTRO,MANLPMP,30FT

REF. PART NO. QTY. UNIT DESCRIPTION

001 57083982 1 EA PUMP,GREASE---MANUAL

LUBE,CENTRO,MANLPMP,30FT 57784373
002 57136830 1 EA BRACKET,MOUNTING
004 57070757 3 EA INJECTOR, SL1/2 BANK
005 57137036 6 EA TUBE---CROSS PORT CONNECT.
006 57070773 5 EA INJECTOR, SL1/4 BANK
007 57070781 2 EA INJECTOR,SL1/5 BANK
008 57070849 39 EA CAP, COVER
009 57083883 2 EA MANIFOLD,HYD
010 57071383 3 EA BRACKET
011 95056412 4 EA NIPPLE
012 57071409 5 EA BRACKET
013 57071417 2 EA BRACKET
014 85597904 3 EA FITTING, HYD
015 95286563 3 EA ADAPTER
016 95279519 6 EA FITTING,HYD
017 50814581 4 EA FITTING, HYD
018 95408167 8 EA PLUG,PIPE
019 95033585 8 EA PLUG,PIPE,SQ HEAD,SOLID
020 95209086 66 EA FITTING,HYD
021 95287629 2 EA CONNECTOR,MALE,37 DEG
022 95302170 2 EA FITTING,HYD
023 57136897 1 EA FITTING, HYD
024 95286563 1 EA ADAPTER
025 95958971 2 EA CAPSCREW
027 95219713 1 EA CONNECTOR,MALE,37 DEG.
030 F16X000J--- ---/J--- --- 1 EA FC310---16 HOSE INDICATOR
031 57133175 1 EA HOSE ASSY
032 57022246 1 EA HOSE ASSY
033 56987936 1 EA HOSE ASSY
034 56955115 1 EA HOSE ASSY
035 52229937 1 EA HOSE ASSY
036 52228475 1 EA HOSE ASSY
042 58170465 1 EA HOSE ASSY
043 52226479 1 EA HOSE ASSY

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981. page 558
Serial Number: 7981
FAMILY,DM45 HP

57784373 LUBE,CENTRO,MANLPMP,30FT

REF. PART NO. QTY. UNIT DESCRIPTION

044 56964299 1 EA HOSE ASSY


LUBE,CENTRO,MANLPMP,30FT 57784373

045 57005688 1 EA HOSE ASSY


046 56964315 1 EA HOSE ASSY
047 56970627 1 EA HOSE ASSY
048 58081662 1 EA HOSE ASSY
049 57043218 1 EA HOSE ASSY
050 56966211 1 EA HOSE ASSY
051 58140328 1 EA HOSE ASSY
052 56964190 1 EA HOSE ASSY
053 56973621 1 EA HOSE ASSY
054 56964273 1 EA HOSE ASSY
055 56972698 1 EA HOSE ASSY
056 56974579 1 EA HOSE ASSY
060 56964299 1 EA HOSE ASSY
061 57005688 1 EA HOSE ASSY
062 56970627 1 EA HOSE ASSY
063 56974579 1 EA HOSE ASSY
064 57036618 1 EA HOSE ASSY
065 52226768 1 EA HOSE ASSY
068 57004020 1 EA HOSE ASSY
072 57004020 1 EA HOSE ASSY
073 95301859 30 EA CLAMP,HOSE
074 95378873 12 EA CLAMP,HOSE
075 95445664 6 EA CLAMP,HOSE
077 95935128 18 EA CAPSCREW
078 95934550 49 EA CAPSCREW,HEX
079 95035465 1 EA CAPSCREW,HEX
080 95934691 2 EA WASHER,LOCK,HELICAL
081 95922928 2 EA NUT,HEX,FINISHED
082 95937413 69 EA WASHER,LOCK,HELICAL
083 95922894 69 EA NUT,HEX,FINISHED
105 95279493 1 EA ELBOW,90 DEG MALE
131 56965759 1 EA HOSE ASSY
133 56964216 1 EA HOSE ASSY
135 56964240 1 EA HOSE ASSY
137 56964174 1 EA HOSE ASSY

page 559 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981.
Serial Number: 7981
FAMILY,DM45 HP

57784373 LUBE,CENTRO,MANLPMP,30FT

REF. PART NO. QTY. UNIT DESCRIPTION

138 56964356 1 EA HOSE ASSY

LUBE,CENTRO,MANLPMP,30FT 57784373
140 56970627 1 EA HOSE ASSY
141 56964208 1 EA HOSE ASSY
142 57005688 1 EA HOSE ASSY
143 52255320 1 EA HOSE ASSY
144 56973084 1 EA HOSE ASSY
145 57070765 1 EA INJECTOR, SL1/3 BANK
146 57071391 1 EA BRACKET
148 95457586 2 EA CLAMP,HOSE
150 95265443 2 EA WASHER,LOCK---3/8
151 95923322 2 EA NUT,ELASTIC LOCK
152 95301842 5 EA CLAMP,HOSE
153 95934766 5 EA WASHER,LOCK,HELICAL
154 95931564 5 EA NUT,HEX,FINISHED

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981. page 560
Serial Number: 7981
FAMILY,DM45 HP

57548083 GREASER,THREAD,PIPE,ELEC

17
6
5
15

14
GREASER,THREAD,PIPE,ELEC

16

18
19
20
21
32
32
12
29

12
24

8
7
24

P
3 26 30

5 11
6 5

4
57548083

27 ---(NOT SHOWN)

10
VIEW --- PP

24
9

P
24
31
1
13
25

32
2

Figure 295 :GREASER,THREAD,PIPE,ELEC


D57548083 REV 003
page 561 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981.
Serial Number: 7981
FAMILY,DM45 HP

57548083 GREASER,THREAD,PIPE,ELEC

GREASER,THREAD,PIPE,ELEC
D
D

24

57548083
GREASE INLET

AIR INLET

24 VIEW --- DD

Figure 296 :GREASER,THREAD,PIPE,ELEC


D57548083 REV 003
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981. page 562
Serial Number: 7981
FAMILY,DM45 HP

57548083 GREASER,THREAD,PIPE,ELEC
GREASER,THREAD,PIPE,ELEC

COVER PLATE

28

29

SEPRATOR
TANK

VIEW --- Z

22
57548083

ENGINE ON--- OFF


THROTTLE

ETHER
THREAD GREASER

TACH &
HOUR METER DRILL TRAM
LIGHT CIRCUIT BREAKER
LIGHTS

23

Figure 297 :GREASER,THREAD,PIPE,ELEC


D57548083 REV 003
page 563 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981.
Serial Number: 7981
FAMILY,DM45 HP

57548083 GREASER,THREAD,PIPE,ELEC

GREASER,THREAD,PIPE,ELEC
57548083

Figure 298 :GREASER,THREAD,PIPE,ELEC


D57548083 REV 003
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981. page 564
Serial Number: 7981
FAMILY,DM45 HP

57548083 GREASER,THREAD,PIPE,ELEC

REF. PART NO. QTY. UNIT DESCRIPTION

001 57336430 1 EA POWERLUBER,AUTO---GREASING


GREASER,THREAD,PIPE,ELEC

002 57469140 1 EA BRACKET, LUBE CAN---35LB


003 57312563 1 EA VALVE,SOLENOID---3WAY/2POS
004 95335154 2 EA U---BOLT, 1/4ROD X 1 PIPE
005 95934766 8 EA WASHER,LOCK,HELICAL
006 95923298 6 EA NUT,ELASTIC LOCK---1/4---20
007 52142031 1 EA MUFFLER,FILTER
008 95038030 1 EA BUSHING,PIPE---REDUCING
009 57079550 1 EA REGULATOR,AIR---RELIEVING (See figure 299)
010 57112963 1 EA GAUGE,PRESSURE
011 95934857 2 EA CAPSCREW,HEX
012 57548034 1 EA BRACKET,THREAD GREASER
013 50525187 1 EA LUBRICANT,TOOL JOINT
014 57392821 1 EA NOZZLE, GREASE SPRAY
57392862 1 EA D TIP, SPRAY NOZZLE
57392870 1 EA D NEEDLE, SPRAY NOZZLE
015 57389587 1 EA BRACKET, NOZZLE
016 57549024 1 EA ANGLE---WITH HOLES
57548083

017 95920724 2 EA CAPSCREW


018 95353942 1 EA U---BOLT, 1.5 PIPE---3/8THD
019 95937413 2 EA WASHER,LOCK,HELICAL
020 95922233 2 EA WASHER,FLAT,WIDE
021 95922894 2 EA NUT,HEX,FINISHED
022 52185832 1 EA SWITCH, PUSH BUTTON
023 56260342 1 EA DECAL,THREAD GREASER
024 95293403 6 EA ELBOW,90 DEG MALE
025 95279055 1 EA FITTING,HYD
026 52226149 1 EA FITTING,HYD
027 95302113 1 EA FITTING,HYD
028 95419594 1 EA CONNECTOR,STRT THRD
029 52255254 1 EA HOSE ASSY
030 56975980 1 EA HOSE ASSY
031 56964174 1 EA HOSE ASSY
032 57672271 2 EA HOSE ASSEMBLY

page 565 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981.
Serial Number: 7981
FAMILY,DM45 HP

57548083 GREASER,THREAD,PIPE,ELEC

GREASER,THREAD,PIPE,ELEC
This page is intentionally blank.

57548083

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981. page 566
Serial Number: 7981
FAMILY,DM45 HP

57079550 REGULATOR,AIR ---RELIEVING


GREASER,THREAD,PIPE,ELEC

16 22
4 20

19

6 2

21 23 8

15

13 5
18
3
57548083

12 10 7
17
11 9
14

Figure 299 :REGULATOR,AIR--- RELIEVING


A57079550 REV 003
page 567 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981.
Serial Number: 7981
FAMILY,DM45 HP

57079550 REGULATOR,AIR ---RELIEVING

REF. PART NO. QTY. UNIT DESCRIPTION

001 57341083 1 EA DIAPHRAGM, YOKE ASSY

GREASER,THREAD,PIPE,ELEC
002 57341091 1 EA SEAT BLOCK W/WHT NYLON
003 57341133 1 EA YOKE
004 57341141 1 EA SCREW, BONNET
005 57341158 1 EA GASKET, TEFLON YOKE
006 57341166 1 EA NOZZLE, W/3/16 ORIFICE
007 57341174 1 EA SPRING,REAR +500 LB PRES
008 57341182 1 EA SCREW, YOKE CLAMP
009 57341190 1 EA GUIDE, YOKE
010 57341208 1 EA SCREEN, FILTER
011 57341216 1 EA FILTER, SINTERED
012 57341224 1 EA BUTTON, SPRING
013 57341240 1 EA SPRING, COMPRESSION125LB
014 57341265 1 EA PLATE, DIAPHRAGM
015 57341273 1 EA DIAPHRAGM, STAINLESS STL
016 57341281 1 EA GASKET, DIAPHRAGM
017 57341299 1 EA NUT, DIAPHRAGM PLATE
018 57341307 1 EA SCREW, ADJUSTING ---SLOT

57548083
019 57341315 1 EA CAP, PROTECTION
020 57341356 1 EA BODY, 1 INLET, 3 OUTLETS
021 57341380 1 EA BONNET, SCREW
022 57341398 1 EA BACK CAP
023 57341406 1 EA GASKET, BACK CAP

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981. page 568
Serial Number: 7981
FAMILY,DM45 HP

56245152 INDICATOR, JACK UP


INDICATOR, JACK UP

SEE PAGE 3

13
1

RIGHT
FRONT
(SIDE) 13
JACK 1

9
56245152

LEFT
FRONT
(SIDE)
JACK

SEE PAGE 2

REAR JACK

Figure 300 :INDICATOR, JACK UP


D57295859 REV05
page 569 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981.
Serial Number: 7981
FAMILY,DM45 HP

56245152 INDICATOR, JACK UP

SWITCH SHOWN
REAR JACK WITHOUT COVER

INDICATOR, JACK UP
2

TO CAB 1
4
13
1 3

9
12 TO CONSOLE
TO CIRCUIT LIGHT
BREAKER
ON CONSOLE

13
1 TO CAB

3
4

56245152
5

Figure 301 :INDICATOR, JACK UP


D57295859 REV05
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981. page 570
Serial Number: 7981
FAMILY,DM45 HP

56245152 INDICATOR, JACK UP


INDICATOR, JACK UP

CONSOLE
CIRCUIT
BREAKER #2

6
BULK WIRE 6
BULK WIRE
56245152

7
10 7
10

7
10

Figure 302 :INDICATOR, JACK UP


D57295859 REV05
page 571 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981.
Serial Number: 7981
FAMILY,DM45 HP

56245152 INDICATOR, JACK UP

6
15A.
5
10 45 JACK RETRACTED

INDICATOR, JACK UP
2 (LIGHT REAR)

46 JACK RETRACTED
(LIGHT FRONT DC. SIDE)

47 JACK RETRACTED
(LIGHT FRONT CAB SIDE)

SCHEMATIC

7
10

7 7
10 10

13

56245152
46
13 45
1 47

REF. CONTROL CONSOLE


CIRCUIT BREAKER NO. 2 12 13
34
1
12 12 1
34 10 34

6
45
10
10
10
47
46

6
GENERAL DIAGRAM

Figure 303 :INDICATOR, JACK UP


D57295859 REV05
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981. page 572
Serial Number: 7981
FAMILY,DM45 HP

56245152 INDICATOR, JACK UP

REF. PART NO. QTY. UNIT DESCRIPTION

001 52192556 3 EA SWITCH, LIMIT


INDICATOR, JACK UP

002 52243789 3 EA PLATE, MTG


003 95928982 12 EA SCREW, CAP---1/4---20 X 3/4
004 95096350 12 EA WASHER, LOCK---1/4
005 95922183 12 EA WASHER, FLAT---1/4
006 50623065 1000.00 IN WIRE, 14AWG---VIOLET
007 57266181 3 EA LIGHT, INDICATOR
008 95245221 4 EA CONNECTOR, STRAIGHT---1/2”
009 95333209 20.00 FT CONDUIT, FLEX---1/2”
010 56275431 3 EA LAMP,LED, GREEN, 24V
012 52236783 3 EA CLAMP ASSY, 1/2”
52240439 1 EA D PLATE,TAPPED
95256723 1 EA D CLAMP---1/2”
95934766 1 EA D WASHER, LOCK---1/4 PLATED
95865937 1 EA D SCREW, CAP---1/4---20X1/2ZINC
013 52192564 3 EA LEVER, OPERATING
56245152

page 573 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981.
Serial Number: 7981
FAMILY,DM45 HP

56245152 INDICATOR, JACK UP

INDICATOR, JACK UP
This page is intentionally blank.

56245152

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981. page 574
Serial Number: 7981
FAMILY,DM45 HP

57481509 LUBE,INJECTION,DHD,60GL
LUBE,INJECTION,DHD,60GL

1
2
3
4

7
57481509

Figure 304 :LUBE,INJECTION,DHD,60GL


E57481509 REV 003
page 575 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981.
Serial Number: 7981
FAMILY,DM45 HP

57481509 LUBE,INJECTION,DHD,60GL

LUBE,INJECTION,DHD,60GL
8
6 9
11 10
6

VIEW -- A

57481509
17
FEED PRESSURE
A

13
NAMEPLATE 14
15
16

VIEW -- B
VIEW -- C

Figure 305 :LUBE,INJECTION,DHD,60GL


E57481509 REV 003
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981. page 576
Serial Number: 7981
FAMILY,DM45 HP

57481509 LUBE,INJECTION,DHD,60GL

REF. PART NO. QTY. UNIT DESCRIPTION

001 57354755 1 EA LUBRICATOR ASM---60GL DHD (See figure 306)


LUBE,INJECTION,DHD,60GL

002 95934659 4 EA CAPSCREW,HEX


003 95934733 4 EA WASHER,LOCK
004 95922902 4 EA NUT,HEX,FINISHED,PLATED
005 57496150 1 EA HOSE ASSY
006 57148199 1 EA HOSE ASSY
007 56933690 300.00 IN WIRE ELEC
008 58078718 8 EA TIE,CABLE
009 95364469 1 EA FITTING,HYD
010 57552275 1 EA CHECK VALVE,.25NPT
011 95338372 1 EA FITTING, HYD
013 95922092 4 EA SCREW,MACHINE,RD HEAD
014 95064663 4 EA WASHER,FLAT
015 95922555 4 EA WASHER,LOCK
016 95076725 4 EA NUT,MACHINE,HEX
017 57533622 1 EA HANDRAIL ASSY---20 CNTDIST
57481509

page 577 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981.
Serial Number: 7981
FAMILY,DM45 HP

57481509 LUBE,INJECTION,DHD,60GL

LUBE,INJECTION,DHD,60GL
This page is intentionally blank.

57481509

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981. page 578
Serial Number: 7981
FAMILY,DM45 HP

57354755 LUBRICATOR ASM ---60GL DHD

32 ---Lubricator Tank Sub---Assy


LUBE,INJECTION,DHD,60GL

14
57481509

Figure 306 :LUBRICATOR ASM--- 60GL DHD


E57354755 REV003
page 579 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981.
Serial Number: 7981
FAMILY,DM45 HP

57354755 LUBRICATOR ASM ---60GL DHD

GND
24 BLACK

LUBE,INJECTION,DHD,60GL
16 25
15 DHD3
GREEN

DHD1
WHITE
23

17 BLACK
26
27

21

57481509
23
PUMP
BLACK PUMP

HARNESS

GREEN

FLOW SWITCH
FLOW SWITCH

23 WHITE

Figure 307 :LUBRICATOR ASM--- 60GL DHD


E57354755 REV003
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981. page 580
Serial Number: 7981
FAMILY,DM45 HP

57354755 LUBRICATOR ASM ---60GL DHD

REF. PART NO. QTY. UNIT DESCRIPTION

014 57361982 1 EA DECAL,DHD LUBE SETTINGS


LUBE,INJECTION,DHD,60GL

015 57361990 1 EA NAMEPLATE, DHD CONTROL


016 57297137 1 EA LIGHT,LED INDICATOR
017 57179608 1 EA SWITCH,SPST/ON---OFF
021 95239216 1 EA JOINT,WIRE,10,CLEAR
023 95329249 4 EA TERMINAL,16---14,6 FORK
024 855017P0841---1 1 EA CONNECTOR,TAP TYPE
025 56933690 480.00 IN WIRE ELEC
026 57130577 1 EA HOLDER,FUSE
027 52279338 1 EA FUSE
032 57428161 1 EA LUBRICATOR TANK SUB---ASSY (See figure 308)
57481509

page 581 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981.
Serial Number: 7981
FAMILY,DM45 HP

57354755 LUBRICATOR ASM ---60GL DHD

LUBE,INJECTION,DHD,60GL
This page is intentionally blank.

57481509

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981. page 582
Serial Number: 7981
FAMILY,DM45 HP

57428161 LUBRICATOR TANK SUB---ASSY

7 ---CONDUIT (NOT SHOWN)


20 ---TIE, CABLE (NOT SHOWN) 12
13
LUBE,INJECTION,DHD,60GL

20

6
57481509

22

22

Figure 308 :LUBRICATOR TANK SUB--- ASSY


E57428161 REV 001
page 583 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981.
Serial Number: 7981
FAMILY,DM45 HP

57428161 LUBRICATOR TANK SUB---ASSY

31
10
LUBE,INJECTION,DHD,60GL
57481509

17 5 9 1
18

Figure 309 :LUBRICATOR TANK SUB--- ASSY


E57428161 REV 001
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981. page 584
Serial Number: 7981
FAMILY,DM45 HP

57428161 LUBRICATOR TANK SUB---ASSY

19 11
LUBE,INJECTION,DHD,60GL

4
8

2
57481509

Figure 310 :LUBRICATOR TANK SUB--- ASSY


E57428161 REV 001
page 585 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981.
Serial Number: 7981
FAMILY,DM45 HP

57428161 LUBRICATOR TANK SUB---ASSY

REF. PART NO. QTY. UNIT DESCRIPTION

001 57352973 1 EA PUMP,DHD LUBRICATOR (See figure 311)

LUBE,INJECTION,DHD,60GL
002 57353021 1 EA SWITCH, FLUID FLOW
57428914 1 EA D SWITCH, SPST REED
003 57354094 1 EA TANK,DHD LUBE---60 GAL. (See figure 312)
004 57354342 1 EA TIMER,DHD LUBRICATOR
005 95315404 1 EA NUT,HEX JAM
006 50625946 1 EA CONNECTOR,CORD GRIP
007 57358830 16.00 IN CONDUIT, 3/8 NYLON
008 95303368 1 EA CONNECTOR,STRT THRD
009 95219739 1 EA ADAPTER
010 95072971 1 EA VALVE
011 57481186 1 EA HOSE ASSY
012 95209003 1 EA NUT,MACHINE
013 95207478 1 EA WASHER,LOCK---NO.10 INT.
017 57408775 1 EA VALVE, CHECK
018 95209870 1 EA O---RING
019 95293403 1 EA ELBOW,90 DEG MALE
020 95748802 6 EA TIE,CABLE

57481509
022 95843371 3 EA TERMINAL,22---18---8 FORK
031 57408767 1 EA ADAPTER, SAE 8 STRAIGHT

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981. page 586
Serial Number: 7981
FAMILY,DM45 HP

57352973 PUMP,DHD LUBRICATOR


LUBE,INJECTION,DHD,60GL

3
1

2
57481509

Figure 311 :PUMP,DHD LUBRICATOR


C57352973 REV 004
page 587 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981.
Serial Number: 7981
FAMILY,DM45 HP

57352973 PUMP,DHD LUBRICATOR

REF. PART NO. QTY. UNIT DESCRIPTION

001 57307886 1 EA SEAL KIT,PUMP

LUBE,INJECTION,DHD,60GL
001 57725400 1 EA VENT,FILTER
002 57431223 1 EA PLUNGER, TEFLON
003 57560682 1 EA SPRING
005 57769390 1 EA BREATHER,VENT,DHD PUMP

57481509

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981. page 588
Serial Number: 7981
FAMILY,DM45 HP

57354094 TANK,DHD LUBE ---60 GAL.


LUBE,INJECTION,DHD,60GL

3
19

24
26

23 14
57481509

18

7
27

10
28

29

5 27
20
21

Figure 312 :TANK,DHD LUBE--- 60 GAL.


D57354094 REV 004
page 589 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981.
Serial Number: 7981
FAMILY,DM45 HP

57354094 TANK,DHD LUBE ---60 GAL.

REF. PART NO. QTY. UNIT DESCRIPTION

003 95446530 1 EA COUPLING

LUBE,INJECTION,DHD,60GL
005 40011975 2 EA NUT---CAGED
007 95324083 2 EA FLANGE, 1 NPT
010 95329215 1 EA FLANGE, 2 NPT
014 57724916 1 EA GASKET,HYD TANK---COVER
018 57363657 1 EA GAUGE, FLUID LEVEL---26
019 56799125 1 EA VENT, FILTER
020 95934550 2 EA CAPSCREW,HEX
021 95937413 2 EA WASHER,LOCK,HELICAL
023 57408346 1 EA PLUG, PIPE---3 RUBBER
024 95928982 8 EA CAPSCREW
026 95934766 8 EA WASHER,LOCK,HELICAL
027 57408353 2 EA PLUG, MAGNETIC 1 NPT
028 95437349 1 EA PLUG, PIPE---2 HEX HEAD
029 95048799 1 EA NIPPLE

57481509

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981. page 590
Serial Number: 7981
FAMILY,DM45 HP

57531543 NO BUMP ROD CHANGER PIPING


INSTL---NO BUMP ROD CHG PIPING

15 13 14
4 16 12 16
17 17
3 4
3
K
4
9
10 8
9
10 V
8 K
57531543

DETAIL V--- V DETAIL K--- K

DETAIL --- X

Figure 313 :NO BUMP ROD CHANGER PIPING


D57531543 REV01
page 591 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981.
Serial Number: 7981
FAMILY,DM45 HP

57531543 NO BUMP ROD CHANGER PIPING

INSTL---NO BUMP ROD CHG PIPING


11 S
10
E

1 3

S 12
2

57531543
DETAIL --- K DETAIL S--- S

DETAIL E

Figure 314 :NO BUMP ROD CHANGER PIPING


D57531543 REV01
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981. page 592
Serial Number: 7981
FAMILY,DM45 HP

57531543 NO BUMP ROD CHANGER PIPING

82 5
INSTL---NO BUMP ROD CHG PIPING

PULL DOWN DRILL MODE CONTROLLER

+ A B ---

UPPER DECEL LIMIT SWITCH


6 LSI
A PA

D8

TO ADJUST RES 1:---


REST 1 0--- 500
MOVE HEAD TO LIMIT
SWITCH; ADJUST UNTIL
HEAD BEGINS TO MOVE UP
LOCK RES 1 INTO POSITION

CAROUSEL SWING CONTROL


5
82 ---
+ A B

128
DPV STOWED
129 129A
DPV LOADING
LS2
57531543

LS 2 KEEPS CAROUSEL
FROM CLOSING ON POWER
HEAD
PULL DOWN FORCE KNOB
LIMIT

5
82 ---
+ A B
106 LS 4 KEEPS POWER HEAD
FROM RUNNING INTO
6
CAROUSEL AT FULL FORCE.

LS4 103 5
PA

82 78

RES 2 0--- 500


5
82
ELECTRICAL SCHEMATIC

Figure 315 :NO BUMP ROD CHANGER PIPING


D57531543 REV01
page 593 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981.
Serial Number: 7981
FAMILY,DM45 HP

57531543 NO BUMP ROD CHANGER PIPING

REF. PART NO. QTY. UNIT DESCRIPTION

001 57205288 1 EA BLOCK

INSTL---NO BUMP ROD CHG PIPING


002 57205478 1 EA PLATE, MOUNT
003 50518653 2 EA SWITCH, LIMIT
004 57194987 1 EA ARM, ADJUSTABLE
006 57433781 1 EA POTENTIOMETER,500---OHM
008 57391641 1 EA BRACKET, MICRO SWITCH
009 95934816 4 EA SCREW, CAP---1/4---20 X 1
010 95934766 8 EA WASHER, LOCK---1/4 PLATED
011 95934857 4 EA SCREW, CAP---1/4---20 X 1---1/4
012 52236783 8 EA CLAMP ASSY, 1/2”
013 95344719 1 EA OUTLET BODY
014 95245049 220.00 IN CONDUIT, FLEX---1/2SEALTITE
015 95735049 1 EA OUTLET BODY
016 95344818 2 EA COVER, 1/2”
017 95344867 2 EA GASKET, COVER---1/2”

57531543

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981. page 594
Serial Number: 7981
FAMILY,DM45 HP

57635575 PROPEL,REMOTE ASM,RUSS.


PROPEL,REMOTE ASM,RUSS.

17 ---(NOT SHOWN)
20 ---(NOT SHOWN)
21 ---(NOT SHOWN)
22 ---(NOT SHOWN)

26

25
24
3

23

VIEW--- B
B
57635575

5 A

6
11 9
10 2

Figure 316 :PROPEL,REMOTE ASM,RUSS.


D57519613 REV 003
page 595 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981.
Serial Number: 7981
FAMILY,DM45 HP

57635575 PROPEL,REMOTE ASM,RUSS.

PROPEL,REMOTE ASM,RUSS.
14
13
12

VIEW--- K

57635575
7

Figure 317 :PROPEL,REMOTE ASM,RUSS.


D57519613 REV 003
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981. page 596
Serial Number: 7981
FAMILY,DM45 HP

57635575 PROPEL,REMOTE ASM,RUSS.

REF. PART NO. QTY. UNIT DESCRIPTION

001 57400350 2 EA CONTROLLER,PUMP


PROPEL,REMOTE ASM,RUSS.

57679672 1 EA D KNOB
58974650 1 EA D BOOT
59400820 1 EA D SWITCH,MICRO
002 855017P0286 1 EA SWITCH PUSHBUTTON
003 58159088 3 EA INSULATOR, HEAT SHRINK.
004 57535759 2 EA STRAP, SHOULDER---2 WIDE
005 57535775 1 EA CABLE, REMOTE CONTROL
006 57535783 1 EA CONNECTOR, CABLE---REMOTE
007 58159088 3 EA INSULATOR, HEAT SHRINK.
009 57438871 1 EA INDICATOR,PANELMTG.GREEN
010 57635583 1 EA DECAL,REMOTE PROPEL CNTR
011 57537615 1 EA BOX,CONTROL,REMOTE PROP
57537623 1 EA D BOX, ELECTRICAL
012 95931812 4 EA SCREW,ROUND HD
013 95922563 4 EA WASHER,LOCK
014 95923041 4 EA NUT,HEX,MACHINE,PLATED
017 57394603 3 EA RELAY,DPDT 24V COIL
57635575

020 57429714 4 EA BLOCK, 6MM COMPONENTELEC


021 57429722 4 EA PLUG, 6MM COMPONENT
022 57196677 4 EA DIODE,3AMP,600 VOLT
023 57635591 2 EA DECAL,REMOTE PROPEL,RUSS
024 57519670 1 EA PLATE,HARNESS---REMOTEPRPL
025 57519688 1 EA HARNESS---CAB TOREMOTEPRPL
026 56274483 1 EA BOX, TOOL---STEEL,32 LG

page 597 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981.
Serial Number: 7981
FAMILY,DM45 HP

57635575 PROPEL,REMOTE ASM,RUSS.

PROPEL,REMOTE ASM,RUSS.
This page is intentionally blank.

57635575

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981. page 598
Serial Number: 7981
FAMILY,DM45 HP

57758666 PUMP,HYDRAULIC FILL


PUMP,HYDRAULIC FILL

1
7
3
4

5
57758666

8
9
10

Figure 318 :PUMP,HYDRAULIC FILL


D57758666 REV 000
page 599 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981.
Serial Number: 7981
FAMILY,DM45 HP

57758666 PUMP,HYDRAULIC FILL

REF. PART NO. QTY. UNIT DESCRIPTION

001 57758682 1 EA PUMP,HAND,ASSEMBLY (See figure 319)

PUMP,HYDRAULIC FILL
002 57703936 1 EA HOSE ASSEMBLY
003 95219747 1 EA CONNECTOR,MALE,37 DEG
004 57779514 1 EA VALVE,CHECK,1 PSI
005 95368890 1 EA ELBOW,90 DEG,STRT THRD
006 95278990 1 EA ELBOW,90 DEG SWIVEL NUT
007 95303756 1 EA O---RING
008 95922233 3 EA WASHER,FLAT,WIDE
009 95920682 3 EA CAPSCREW,HEX
010 95923223 3 EA NUT,ELASTIC LOCK---3/8---16

57758666

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981. page 600
Serial Number: 7981
FAMILY,DM45 HP

57758682 PUMP,HAND,ASSEMBLY
PUMP,HYDRAULIC FILL

4
2
57758666

5
8

Figure 319 :PUMP,HAND,ASSEMBLY


D57758682 REV 000
page 601 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981.
Serial Number: 7981
FAMILY,DM45 HP

57758682 PUMP,HAND,ASSEMBLY

REF. PART NO. QTY. UNIT DESCRIPTION

001 57426926 1 EA PUMP, HAND FILL

PUMP,HYDRAULIC FILL
002 57774176 1 EA BRACKET,HAND PUMP SUPT
003 95034914 1 EA NIPPLE,PIPE
004 95446399 1 EA ELBOW,PIPE
005 95219762 1 EA ADAPTER
006 57348997 1 EA COUPLING, QUICKDISCONNCT
57357907 1 EA D COUPLING, QD HALF, M
57357915 1 EA D COUPLING, Q.D. HALF, F
007 95735346 1 EA FITTING,HYD
008 95266433 1 EA O---RING

57758666

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981. page 602
Serial Number: 7981
FAMILY,DM45 HP

57431967 HOOK INSTALL ---TOW


HOOK INSTALL---TOW

1
1
57431967

Figure 320 :HOOK INSTALL--- TOW


C57431967 REV00
page 603 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981.
Serial Number: 7981
FAMILY,DM45 HP

57431967 HOOK INSTALL ---TOW

REF. PART NO. QTY. UNIT DESCRIPTION

001 57363970 2 EA TOW LUGS

HOOK INSTALL---TOW
002 57364069 2 EA SHACKLE,CHAIN 55 TON

57431967

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981. page 604
Serial Number: 7981
FAMILY,DM45 HP

57686404 HOOKS,LIFTING 2,DM45/L


HOOKS,LIFTING 2,DM45/L

List only, no drawing required.


57686404

Figure 321 :HOOKS,LIFTING 2,DM45/L


D341753 REV 004
page 605 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981.
Serial Number: 7981
FAMILY,DM45 HP

57686404 HOOKS,LIFTING 2,DM45/L

REF. PART NO. QTY. UNIT DESCRIPTION

002 50261700 2 EA LIFTING HOOK

HOOKS,LIFTING 2,DM45/L
57686404

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981. page 606
Serial Number: 7981
FAMILY,DM45 HP

57554180 ROD SEAL ASSY, 5 PIPE

2 3
ROD SEAL ASSY, 5 PIPE

1
57554180

TOWER BOTTOM

Figure 322 :ROD SEAL ASSY, 5 PIPE


D57554172 REV000
page 607 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981.
Serial Number: 7981
FAMILY,DM45 HP

57554180 ROD SEAL ASSY, 5 PIPE

REF. PART NO. QTY. UNIT DESCRIPTION

001 57519753 1 EA DUST SEAL, 5” PIPE (See figure 323)

ROD SEAL ASSY, 5 PIPE


002 95081659 8 EA WASHER,FLAT---7/8
003 95433819 4 EA CLIP

57554180

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981. page 608
Serial Number: 7981
FAMILY,DM45 HP

57519753 DUST SEAL, 5” PIPE


ROD SEAL ASSY, 5 PIPE

3
4
5

2
57554180

Figure 323 :DUST SEAL, 5” PIPE


C57519746 REV000
page 609 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981.
Serial Number: 7981
FAMILY,DM45 HP

57519753 DUST SEAL, 5” PIPE

REF. PART NO. QTY. UNIT DESCRIPTION

002 57554107 1 EA SEAL, 5” PIPE

ROD SEAL ASSY, 5 PIPE


003 95934584 12 EA SCREW, CAP---3/8---16 X 1---1/2
004 95937413 12 EA WASHER, LOCK---3/8 PLATED
005 95922894 12 EA NUT, HEX---3/8---16

57554180

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981. page 610
Serial Number: 7981
FAMILY,DM45 HP

57657645 BREAKER BOX INSTALLATION


BREAKER BOX INSTALLATION

5
4
1

3
57657645

6 ---SCHEMATIC

Figure 324 :BREAKER BOX INSTALLATION


C57657645 REV 001
page 611 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981.
Serial Number: 7981
FAMILY,DM45 HP

57657645 BREAKER BOX INSTALLATION

BREAKER BOX INSTALLATION


57657645

Figure 325 :BREAKER BOX INSTALLATION


C57657645 REV 001
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981. page 612
Serial Number: 7981
FAMILY,DM45 HP

57657645 BREAKER BOX INSTALLATION

REF. PART NO. QTY. UNIT DESCRIPTION

001 57657652 1 EA PANEL,BREAKER BOX ASM


BREAKER BOX INSTALLATION

002 57549503 1 EA BRACKET, ELEC BOX 24X20


003 95920674 4 EA CAPSCREW,HEX HEAD
004 95937413 4 EA WASHER,LOCK,HELICAL
005 95922894 4 EA NUT,HEX,FINISHED
006 57665382 1 EA SCHEMATIC,ELEC---240 VAC
57657645

page 613 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981.
Serial Number: 7981
FAMILY,DM45 HP

57657645 BREAKER BOX INSTALLATION

BREAKER BOX INSTALLATION


This page is intentionally blank.

57657645

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981. page 614
Serial Number: 7981
FAMILY,DM45 HP

57536427 EXTINGUISHER,FIRE ---INSTL


EXTINGUISHER,FIRE---INSTL

2 7
6
5
1
3

COOLER

2
57536427

7
6
5
1

Figure 326 :EXTINGUISHER,FIRE--- INSTL


C57536427 REV 001
page 615 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981.
Serial Number: 7981
FAMILY,DM45 HP

57536427 EXTINGUISHER,FIRE ---INSTL

REF. PART NO. QTY. UNIT DESCRIPTION

001 56997117 2 EA EXTINGUISHER,FIRE---20 LB.

EXTINGUISHER,FIRE---INSTL
002 56997125 2 EA BRKT,VEHICLE
003 57537870 2 EA PLATE, BRACKET
005 95920682 8 EA CAPSCREW,HEX
006 95922894 8 EA NUT,HEX,FINISHED
007 95937413 8 EA WASHER,LOCK,HELICAL

57536427

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981. page 616
Serial Number: 7981
FAMILY,DM45 HP

57730913 HEATER,FORCED AIR,INSTL


HEATER,FORCED AIR,INSTL
57730913

Figure 327 :HEATER,FORCED AIR,INSTL


C57730913 REV 003
page 617 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981.
Serial Number: 7981
FAMILY,DM45 HP

57730913 HEATER,FORCED AIR,INSTL

HEATER,FORCED AIR,INSTL
10
3
2
6

57730913

Figure 328 :HEATER,FORCED AIR,INSTL


C57730913 REV 003
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981. page 618
Serial Number: 7981
FAMILY,DM45 HP

57730913 HEATER,FORCED AIR,INSTL

4
HEATER,FORCED AIR,INSTL

5
57730913

7
8

Figure 329 :HEATER,FORCED AIR,INSTL


C57730913 REV 003
page 619 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981.
Serial Number: 7981
FAMILY,DM45 HP

57730913 HEATER,FORCED AIR,INSTL

REF. PART NO. QTY. UNIT DESCRIPTION

001 52236445 1 EA HEATER,FORCED AIR

HEATER,FORCED AIR,INSTL
56970023 1 EA D THERMOSTAT, 208/240V
56970031 1 EA D SWITCH, FAN 3PDT
002 95916482 4 EA SCREW, RND HD---1/4---20 X 1
003 95931564 4 EA NUT,HEX,FINISHED
004 95344214 1 EA OUTLET BODY
005 57788523 1 EA BOX,RECEPTACLE,240VAC
57755787 2 EA D RECEPTACLE,2P---3W,PNL MTG
006 95922183 4 EA WASHER,FLAT
007 57788531 15.00 FT CORD,ELEC,TYPE SO,10/3
008 57755795 1 EA PLUG,2P---3W
009 95333209 2.00 FT CONDUIT,FLEX---1/2
010 95934766 4 EA WASHER,LOCK,HELICAL

57730913

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981. page 620
Serial Number: 7981
FAMILY,DM45 HP

57769564 PIPING,ARCTICFOX,DHD,WTR
PIPING,ARCTICFOX,DHD,WTR

1
57769564

Figure 330 :PIPING,ARCTICFOX,DHD,WTR


D57769564 REV 000
page 621 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981.
Serial Number: 7981
FAMILY,DM45 HP

57769564 PIPING,ARCTICFOX,DHD,WTR

PIPING,ARCTICFOX,DHD,WTR
2

57769564

Figure 331 :PIPING,ARCTICFOX,DHD,WTR


D57769564 REV 000
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981. page 622
Serial Number: 7981
FAMILY,DM45 HP

57769564 PIPING,ARCTICFOX,DHD,WTR
PIPING,ARCTICFOX,DHD,WTR

14
7 15

4 5
3
6 6

1
8
57769564

9
4 9 10 11
8

10
18 16
12 19

17

Figure 332 :PIPING,ARCTICFOX,DHD,WTR


D57769564 REV 000
page 623 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981.
Serial Number: 7981
FAMILY,DM45 HP

57769564 PIPING,ARCTICFOX,DHD,WTR

REF. PART NO. QTY. UNIT DESCRIPTION

001 57435752 1 EA MANIFOLD, COOLANT

PIPING,ARCTICFOX,DHD,WTR
002 95279378 2 EA FITTING,HYD
003 95264909 1 EA ELBOW,90DEG---EXT/INT NPT
004 52198405 2 EA FITTING,HYD
005 95279329 1 EA CONNECTOR,MALE,37 DEG
006 95279543 2 EA FITTING,HYD
007 95279436 1 EA FITTING,HYD
008 95279170 2 EA ELBOW,45 DEG MALE
009 50112895 2 EA HOSE STEM---3/4
010 95220844 2 EA CLAMP,HOSE
011 57044828 0.00 IN HOSE,HYD---A12 BULK
012 57044828 0.00 IN HOSE,HYD---A12 BULK
014 56956899 1 EA HOSE ASSY
015 57773558 1 EA HOSE,ASSEMBLY
016 57428328 1 EA HOSE ASSY
017 57428328 1 EA HOSE ASSY
018 57498206 1 EA HOSE ASSY
019 57498206 1 EA HOSE ASSY

57769564

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981. page 624
Serial Number: 7981
FAMILY,DM45 HP

57274177 HEATER ASSY, HYD.TANK


HEATER ASSY, HYD.TANK

1 HYD. TANK
57274177

2 5 4

3 --- NOT SHOWN

Figure 333 :HEATER ASSY, HYD.TANK


C57274177 REV 002
page 625 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981.
Serial Number: 7981
FAMILY,DM45 HP

57274177 HEATER ASSY, HYD.TANK

REF. PART NO. QTY. UNIT DESCRIPTION

001 57365207 1 EA SWITCH,LEVEL

HEATER ASSY, HYD.TANK


002 52236049 1 EA HEATER
54507983 1 EA D ELEMENT,HEATER
003 57113649 1 EA RELAY,S.S.,40A,AC/AC
004 57185357 1 EA DECAL,WARNING,FLUID SYS
005 57252009 1 EA DECAL, WARNING---VOLTAGE

57274177

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981. page 626
Serial Number: 7981
FAMILY,DM45 HP

57365983 HEATER,DIESEL,INSTL

TO ENGINE FUEL SEE FUEL TANK PIPING


PUMP INLET
HEATER,DIESEL,INSTL

23

7
8

FUEL LINE TO
PROHEATER
6 3 5 4 FROM FUEL TANK

VIEW G---G
57365983

8 18
CAB
17

17
19
1

Figure 334 :HEATER,DIESEL,INSTL


D57365983 REV 004
page 627 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981.
Serial Number: 7981
FAMILY,DM45 HP

57365983 HEATER,DIESEL,INSTL

HEATER,DIESEL,INSTL
12 13 15 15 13 11
17 11

12
19

17
HEAT
HOSE
18
HEAT
HOSE HEAT
HOSE

57365983
HEAT
HOSE

PROHEAT CONNECTION FOR CUMMINS QXS ENGINE

Figure 335 :HEATER,DIESEL,INSTL


D57365983 REV 004
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981. page 628
Serial Number: 7981
FAMILY,DM45 HP

57365983 HEATER,DIESEL,INSTL
HEATER,DIESEL,INSTL

10 10
16 14
16

10

11

12

17
57365983

18

11
17 12
19

PROHEAT CONNECTION FOR CAT


C15/C16 ENGINES

Figure 336 :HEATER,DIESEL,INSTL


D57365983 REV 004
page 629 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981.
Serial Number: 7981
FAMILY,DM45 HP

57365983 HEATER,DIESEL,INSTL

9 ---NOT SHOWN

HEATER,DIESEL,INSTL
22
21
20
2

VIEW A ---A 57365983

Figure 337 :HEATER,DIESEL,INSTL


D57365983 REV 004
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981. page 630
Serial Number: 7981
FAMILY,DM45 HP

57365983 HEATER,DIESEL,INSTL

REF. PART NO. QTY. UNIT DESCRIPTION

001 57643827 1 EA HEATER,DIESEL FIRED (See figure 338)


HEATER,DIESEL,INSTL

002 57655722 1 EA TIMER,7 DAY DIGITAL


003 50829480 1 EA VALVE, CHECK
004 57017485 1 EA FITTING,HOSE
005 95037412 1 EA BUSHING
006 95315214 1 EA NIPPLE,NPTF DRYSEAL
007 95063475 1 EA TEE
008 50263813 126.00 IN HOSE,HYD---A04 BULK
009 95037438 1 EA BUSHING, PIPE
010 95317434 3 EA FITTING, HYD
011 50212224 2 EA VALVE, BALL---3/4
012 50112895 2 EA HOSE STEM---3/4
013 95323341 2 EA ELBOWST---90DEG,EXT/EXTNPT
014 95048500 1 EA NIPPLE,PIPE
015 95264966 2 EA FITTING, HYD
016 95264974 2 EA FITTING, HYD
017 95220844 4 EA CLAMP, HOSE
018 57044828 200.00 IN HOSE,HYD---A12 BULK
57365983

019 57044828 200.00 IN HOSE,HYD---A12 BULK


020 95933248 2 EA SCREW,ROUND HD---6---32X3/4
021 95922548 2 EA LOCKWASHER---NO. 6
022 95239523 2 EA NUT,SQUARE---NO.6---32
023 95048211 1 EA NIPPLE, PIPE

page 631 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981.
Serial Number: 7981
FAMILY,DM45 HP

57365983 HEATER,DIESEL,INSTL

HEATER,DIESEL,INSTL
This page is intentionally blank.

57365983

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981. page 632
Serial Number: 7981
FAMILY,DM45 HP

57643827 HEATER,DIESEL FIRED

71
HEATER,DIESEL,INSTL

79 73
79

74
75

78
70
77
76 72

3 46 47
48

44
4
57365983

45
41
40

39
51

43 50
42 38
4
49

Figure 338 :HEATER,DIESEL FIRED


E57643827 REV 000
page 633 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981.
Serial Number: 7981
FAMILY,DM45 HP

57643827 HEATER,DIESEL FIRED

HEATER,DIESEL,INSTL
6

5
2 3 4
8
1 11
12
14 1 9

17 18
16

4
13
15 19 10
14 16

80
1

57365983
61
60
52

63 62 59

26 64
4
53
66 58
67 65 57
54
68
37 1 23
69 56
1 55

Figure 339 :HEATER,DIESEL FIRED


E57643827 REV 000
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981. page 634
Serial Number: 7981
FAMILY,DM45 HP

57643827 HEATER,DIESEL FIRED


HEATER,DIESEL,INSTL

29 20
31
30

21 32
22 23

32
24
4

26
37
27
7
25
57365983

14

80 81

Figure 340 :HEATER,DIESEL FIRED


E57643827 REV 000
page 635 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981.
Serial Number: 7981
FAMILY,DM45 HP

57643827 HEATER,DIESEL FIRED

HEATER,DIESEL,INSTL
88

87
89

91

57365983

Figure 341 :HEATER,DIESEL FIRED


E57643827 REV 000
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981. page 636
Serial Number: 7981
FAMILY,DM45 HP

57643827 HEATER,DIESEL FIRED

REF. PART NO. QTY. UNIT DESCRIPTION

001 57654949 5 EA ELBOW,3/16HOSE X 1/8 NPT


HEATER,DIESEL,INSTL

002 57654956 1 EA SENSOR,FLAME


003 57654964 6 EA SCREW,HEX HD
004 57654972 12 EA SCREW,HEX FLNG
005 57654980 1 EA GASKET,SEAT,IGNITER
006 57654998 1 EA IGNITER
007 57655003 1 EA LEAD,IGNITION W/BOOT
008 57655011 1 EA GLASS KIT,SIGHT
009 57655029 1 EA BLOWER,24V
010 57655037 1 EA GASKET,BLOWER
011 57655045 1 EA NOZZLE,FUEL
012 57655052 1 EA O---RING,NOZZLE
013 57655060 1 EA CASTING,FAN END
014 57655078 5 EA CLAMP,FUEL HOSE
015 57655086 1 EA REGULATOR,FUEL
016 57655094 5.00 FT HOSE,AIR & FUEL
017 57655102 1 EA SCREEN,BLOWER INLET KIT
018 57655110 1 EA CLAMP,SPRING,AIR
57365983

019 57655128 1 EA BLADE,FAN


020 57655136 1 EA HEAT EXCHANGER
021 57655144 1 EA TUBE,COMBUSTION
022 57655151 4 EA SCREW,SOCKET
023 57655169 6 EA LOCKWASHER,#10
024 57655177 1 EA CLAMP,EXHAUST PIPE
025 57655185 1 EA PIPE,EXHAUST
026 57655193 3 EA BRACKET, ”J”
027 57655201 1 EA COIL,IGNITION
029 57655219 2 EA ELBOW,3/4 HOSE
030 57655227 1 EA NUT,NYLON
031 57655235 1 EA CLAMP,CUSHIONED
032 57655243 1 EA MOUNT KIT,RUBBER
037 57655250 2 EA CLAMP,GEAR #32
038 57655268 1 EA INPUT,AUXILIARY PCM
039 57655276 1 EA HARNESS,MAIN INTERNAL
040 57655284 1 EA HOLDER KIT,FUSE
041 57655292 1 EA FUSE,15A
042 57655300 3 EA SPACER,CONTROLLER
page 637 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981.
Serial Number: 7981
FAMILY,DM45 HP

57643827 HEATER,DIESEL FIRED

REF. PART NO. QTY. UNIT DESCRIPTION

043 57655318 3 EA GROMMET,CONTROLLER MOUNT

HEATER,DIESEL,INSTL
044 57655326 1 EA SENSOR,TEMPERATURE
045 57655334 1 EA O---RING,TEMP.SENSOR
046 57655342 2 EA CLIP,WIRE HARNESS
047 57655359 1 EA SENSOR,OVERHEAT
048 57655367 1 EA O---RING,OVERHEAT
049 57655375 1 EA HARNESS,SWITCH
050 57655383 1 EA HARNESS,POWER
051 57655391 1 EA COVER,CONNECTOR
052 57655409 1 EA COMPRESSOR,24V
053 57655417 2 EA COUPLING
054 57655425 1 EA PUMP,FUEL---GEAR
055 57655433 2 EA SCREW
056 57655441 1 EA FITTING,FILTER CAP
057 57655458 1 EA O---RING,FUEL FILTER
058 57655466 1 EA FILTER,FUEL
059 57655474 1 EA VALVE KIT,RELIEF
060 57655482 1 EA SCREW

57365983
061 57655748 1 EA WASHER,SEALING
062 57655490 1 EA FILTER,AIR
063 57655508 1 EA BRACKET
064 57655516 2 EA CLAMP GEAR #36
065 57655524 4 EA SCREW,SOCKET
066 57655532 4 EA LOCKWASHER,1/4
067 57655540 1.00 FT HOSE,COOLANT
068 57655557 2 EA CLAMP,#10 SILICONE
069 57655565 1 EA PUMP,COOLANT 24V
070 57655573 1 EA PLATE,BASE MOUNTING
071 57655581 1 EA LID,ENCLOSURE
072 57655599 1 EA BASE,ENCLOSURE
073 57655607 4 EA GROMMET
074 57655615 2 EA NUTS,PANEL
075 57655623 2 EA SCREW,HEX FLNG
076 57655631 4 EA SCREW
077 57655649 8 EA WASHER,5/16
078 57655656 4 EA NUT,SELF---LOCKING
079 57655664 2.50 FT SEAL,WEATHER,ENCLOSURE
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981. page 638
Serial Number: 7981
FAMILY,DM45 HP

57643827 HEATER,DIESEL FIRED

REF. PART NO. QTY. UNIT DESCRIPTION

080 57655672 15.00 FT HOSE,AIR & FUEL


HEATER,DIESEL,INSTL

081 57655680 1 EA PICKUP ASM,FUEL


087 57655698 1 EA SWITCH,ON/OFF,24V
088 57655706 4 EA CONNECTOR
089 57655714 1 EA DECAL,TOGGLE SWITCH
091 57655730 1 EA TIMER KIT INSTALLATION
57365983

page 639 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981.
Serial Number: 7981
FAMILY,DM45 HP

57643827 HEATER,DIESEL FIRED

HEATER,DIESEL,INSTL
This page is intentionally blank.

57365983

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981. page 640
Serial Number: 7981
FAMILY,DM45 HP

56243926 HEATER,BATTERY---240V
HEATER, BATTERY---240V

4
56243926

4
BATTERY BOX

3 3

2
2

Figure 342 :HEATER,BATTERY--- 240V


C56243926 REV 000
page 641 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981.
Serial Number: 7981
FAMILY,DM45 HP

56243926 HEATER,BATTERY---240V

REF. PART NO. QTY. UNIT DESCRIPTION

002 57166134 4 EA HEATER,BATTERY/240V,75W

HEATER, BATTERY---240V
003 57204943 2.00 SI INSULATION, STYROFOAM
004 57252009 1 EA DECAL, WARNING---VOLTAGE

56243926

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981. page 642
Serial Number: 7981
FAMILY,DM45 HP

52237252 HEATER,ENG.OIL PAN

USE ITEM 3 & 4 FOR QSK ---19 CUMMIN ENGINE ONLY


HEATER,ENG.OIL PAN

3 3 4
4

1
POWER CORD ASSY.
52237252

3
4 USE ITEM 3 & 4 FOR QSK ---19 CUMMIN ENGINE ONLY

Figure 343 :HEATER,ENG.OIL PAN


C52237252 REV 004
page 643 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981.
Serial Number: 7981
FAMILY,DM45 HP

52237252 HEATER,ENG.OIL PAN

REF. PART NO. QTY. UNIT DESCRIPTION

001 57194136 1 EA HEATER, OIL PAN

HEATER,ENG.OIL PAN
002 57194144 1 EA THERMOSTAT KIT, OIL PAN
003 95702627 2 EA FITTING,HYD
004 95038048 2 EA BUSHING
005 95038055 2 EA BUSHING

52237252

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981. page 644
Serial Number: 7981
FAMILY,DM45 HP

TOOLS/ACCESSORIES
SECTION
TOOLS/ACCESSORIES

page 645 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981.
Serial Number: 7981
FAMILY,DM45 HP

SECTION
This page is intentionally blank.

TOOLS/ACCESSORIES

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981. page 646
Serial Number: 7981
FAMILY,DM45 HP

57564759 RODTOOLS,5 PIPE ---3.5BECO

1
12
RODTOOLS,5 PIPE---3.5BECO

11

A A
10

VEIW B ---B

7
4
5 7
57564759

C C

VEIW C---C
12

B B 8

2
3
9

NOTE: TOOL ITEMS 13 THRU 22


NOT SHOWN ON DRAWING

VEIW A ---A

Figure 344 :RODTOOLS,5 PIPE--- 3.5BECO


D57518300 REV 004
page 647 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981.
Serial Number: 7981
FAMILY,DM45 HP

57564759 RODTOOLS,5 PIPE ---3.5BECO

REF. PART NO. QTY. UNIT DESCRIPTION

001 57236853 5 EA CHUCK,ROD---5 DIA.3.5BELCO

RODTOOLS,5 PIPE---3.5BECO
002 50519560 5 EA PLATE,ROD CHUCK LOCKING
003 50519578 5 EA BOLT,ROD CHUCK
004 95935128 6 EA CAPSCREW
005 95923322 6 EA NUT,ELASTIC LOCK
007 50422898 6 EA ADAPTER---MIDDLE, 5 RODS
008 50422880 5 EA ADAPTER---UPPER, 5 RODS
009 95201547 5 EA FITTING,LUBE
010 50519586 1.00 ST STOP, ROD CUP
011 52185162 2 EA SPACER---ROD CHANGER
012 57083479 5 EA BUSHING, ROD CHUCK---STEEL
013 57638058 1 EA FORK,3.5 FLATS
014 57320145 1 EA BUSHING,CENT---5.0 ROD DML
016 50195916 1 EA WRENCH, CHAIN---4.5---5.38 (See figure 345)

57564759
017 50243088 1 EA REST, WRENCH
018 52230786 1 EA WRENCH, CHAIN ADJUSTING
019 50219955 1 EA PIN,LOCKING
020 50245281 1 EA GUN,BLOW---WITH 25’ HOSE (See figure 348)
021 57386427 8 EA GUIDE,BLOCK---LONG R.H.
022 57376832 4 EA GUIDE SLIDE --- R.H.

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981. page 648
Serial Number: 7981
FAMILY,DM45 HP

50195916 WRENCH, CHAIN ---4.5---5.38


RODTOOLS,5 PIPE---3.5BECO

1
2

4
57564759

Figure 345 :WRENCH, CHAIN--- 4.5--- 5.38


E295210 REV 001
page 649 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981.
Serial Number: 7981
FAMILY,DM45 HP

50195916 WRENCH, CHAIN ---4.5---5.38

REF. PART NO. QTY. UNIT DESCRIPTION

001 50021120 1 EA TONG ASSY---W/FLAT INSERTS (See figure 346)

RODTOOLS,5 PIPE---3.5BECO
002 50021138 1 EA CHAIN ASSY (See figure 347)
003 50021377 1 EA CHAIN SECT---2 LINKS
004 58229790 1 EA BOLT AND NUT

57564759

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981. page 650
Serial Number: 7981
FAMILY,DM45 HP

50021120 TONG ASSY---W/FLAT INSERTS


RODTOOLS,5 PIPE---3.5BECO

9 11

6
57564759

7
13
12
2
4 3
5 10

Figure 346 :TONG ASSY--- W/FLAT INSERTS


W287976 REV 003
page 651 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981.
Serial Number: 7981
FAMILY,DM45 HP

50021120 TONG ASSY---W/FLAT INSERTS

REF. PART NO. QTY. UNIT DESCRIPTION

001 50209675 1 EA HANDLE, CHAIN TONG

RODTOOLS,5 PIPE---3.5BECO
002 50021187 1 EA JAW---CHAIN TONG
003 50024397 4 EA INSERT,JAW---FLAT
004 50024389 4 EA KEY,INSERT---CHAIN TONG
005 50024371 4 EA SPRING, CHAIN TONG
006 50014414 1 EA BOLT,JAW---CHAIN TONG
007 50021229 1 EA SPRING, CHAIN TONG
008 50024512 1 EA PIN,SPRING---CHAIN TONG
009 50021237 1 EA BUSHING,CHAIN TONG
010 50209501 1 EA GUIDE,SPRING---CHAIN TONG
011 50021202 1 EA PIN,HANDLE---CHAIN TONG
012 95076907 1 EA NUT,HEX,JAM
013 95002697 1 EA PIN, COTTER

57564759

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981. page 652
Serial Number: 7981
FAMILY,DM45 HP

50021138 CHAIN ASSY


RODTOOLS,5 PIPE---3.5BECO

1
57564759

5
9

11

10

Figure 347 :CHAIN ASSY


D293175 REV 003
page 653 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981.
Serial Number: 7981
FAMILY,DM45 HP

50021138 CHAIN ASSY

REF. PART NO. QTY. UNIT DESCRIPTION

001 50024447 1 EA LINK,MAASTER

RODTOOLS,5 PIPE---3.5BECO
002 50021195 1 EA PIN
003 50021393 1 EA CHAIN,MASTER
004 50021377 2 EA CHAIN SECT---2 LINKS
005 58229790 2 EA BOLT AND NUT
008 50021195 1 EA PIN
009 50021161 1 EA NUT
010 95033932 1 EA PIN,ROLL
011 50021153 1 EA SCREW,CHAIN

57564759

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981. page 654
Serial Number: 7981
FAMILY,DM45 HP

50245281 GUN,BLOW ---WITH 25’ HOSE


RODTOOLS,5 PIPE---3.5BECO

4
5 6
7
57564759

2
1

Figure 348 :GUN,BLOW--- WITH 25’ HOSE


B294839 REV 004
page 655 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981.
Serial Number: 7981
FAMILY,DM45 HP

50245281 GUN,BLOW ---WITH 25’ HOSE

REF. PART NO. QTY. UNIT DESCRIPTION

001 50067131 1 EA GUN,BLOW,D

RODTOOLS,5 PIPE---3.5BECO
002 95316972 1 EA CONNECTOR,MALE,37 DEG
003 57053183 300.00 IN HOSE,HYD---A06 BULK
004 50245299 1 EA CONNECTOR, HOSE
005 95220844 1 EA CLAMP,HOSE
006 50245307 1 EA COUPLING,QD
007 59506436 1 EA FITTING,HOSE

57564759

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981. page 656
Serial Number: 7981
FAMILY,DM45 HP

57788424 DECALS,COMMON,RIG ---DM45


DECALS,COMMON,RIG---DM45

5
57788424

Figure 349 :DECALS,COMMON,RIG--- DM45


D57788424 REV 000
page 657 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981.
Serial Number: 7981
FAMILY,DM45 HP

57788424 DECALS,COMMON,RIG ---DM45

DECALS,COMMON,RIG---DM45
6

57788424
1

FOR DML --- SP RIGS FOR DM45/50/DML RIGS

Figure 350 :DECALS,COMMON,RIG--- DM45


D57788424 REV 000
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981. page 658
Serial Number: 7981
FAMILY,DM45 HP

57788424 DECALS,COMMON,RIG ---DM45

REF. PART NO. QTY. UNIT DESCRIPTION

001 57787525 2 EA DECAL,ATLASCOPCO,33L


DECALS,COMMON,RIG---DM45

002 57787525 1 EA DECAL,ATLASCOPCO,33L


003 57779308 1 EA DECAL,ATLAS COPCO,11.5”W
004 57095887 1 EA DECAL,MACHINE---DM45E
005 57093460 1 EA DECAL,MACHINE---DM45E
006 57786048 1 EA DECAL,WEB PAGE,BLACK,2.5
57788424

page 659 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981.
Serial Number: 7981
FAMILY,DM45 HP

57788424 DECALS,COMMON,RIG ---DM45

DECALS,COMMON,RIG---DM45
This page is intentionally blank.

57788424

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981. page 660
Serial Number: 7981
FAMILY,DM45 HP

57746927 KIT,DISASSEMBLY---RUSSIA
KIT,DISASSEMBLY---RUSSIA

List only, no drawing required.


57746927

Figure 351 :KIT,DISASSEMBLY--- RUSSIA


NONE REV 000
page 661 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981.
Serial Number: 7981
FAMILY,DM45 HP

57746927 KIT,DISASSEMBLY---RUSSIA

REF. PART NO. QTY. UNIT DESCRIPTION

001 57746885 1 EA GAUGE,SET,R134A

KIT,DISASSEMBLY---RUSSIA
002 57746893 1 EA REFRIGERANT,R134A---30LBS
003 57737934 1 EA OIL,REFRIGERANT,R134A
004 57746901 4 EA FOAM,SPRAY,CAN,12OZ
005 57746919 1 EA FOAM,SPRAY,KIT
006 57746877 3 EA ELECTRODE,WELDING---5 LBS

57746927

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981. page 662
Serial Number: 7981
FAMILY,DM45 HP

57631582 DECAL & MANUAL ST,RUSSIA

1
2
DECAL & MANUAL ST,RUSSIA

HYDRAULIC TANK
TOWER RAISING CYLINDER

4
57631582

ENGINE ASSEMBLY /COUPLING GUARD

6
5
7

COOLER

Figure 352 :DECAL & MANUAL ST,RUSSIA


D57147910 REV 008
page 663 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981.
Serial Number: 7981
FAMILY,DM45 HP

57631582 DECAL & MANUAL ST,RUSSIA

9
10

DECAL & MANUAL ST,RUSSIA


SPUR GEAR
POWER HEAD

8
BATTERY BOX ON RIG
8
11

57631582
RECEIVER TANK
( END VIEW )

12

TOWER BOTTOM

Figure 353 :DECAL & MANUAL ST,RUSSIA


D57147910 REV 008
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981. page 664
Serial Number: 7981
FAMILY,DM45 HP

57631582 DECAL & MANUAL ST,RUSSIA

13
DECAL & MANUAL ST,RUSSIA

ROD CHANGER CYLINDER

14
57631582

JACK ASSEMBLY

15

HYDRAULIC TANK
(TOP VIEW)

Figure 354 :DECAL & MANUAL ST,RUSSIA


D57147910 REV 008
page 665 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981.
Serial Number: 7981
FAMILY,DM45 HP

57631582 DECAL & MANUAL ST,RUSSIA

18
20 MANUAL, SAFETY(Not Shown)

DECAL & MANUAL ST,RUSSIA


19

25 SCREW,CAP---1/4---20 X 1/2(Not Shown)


24
26 WASHER, FLAT---1/4(Not Shown)

16

57631582
17 22

Figure 355 :DECAL & MANUAL ST,RUSSIA


D57147910 REV 008
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981. page 666
Serial Number: 7981
FAMILY,DM45 HP

57631582 DECAL & MANUAL ST,RUSSIA

REF. PART NO. QTY. UNIT DESCRIPTION

001 57631046 2 EA DECAL,WARNING FALL DERIC


DECAL & MANUAL ST,RUSSIA

002 57631053 1 EA DECAL,CAUTION EXCESS OIL


003 57631061 2 EA DECAL,WARNING ROT PARTS
004 57631079 2 EA DECAL,WARNING ROT.PARTS
005 57631087 2 EA DECAL,WARNING ROT.BLADE
006 57631095 1 EA DECAL,ENG FAILURE COOLSY
007 57631103 1 EA DECAL,WARNING HOT FLUID
008 57631111 2 EA DECAL,WARNING HIGH PRESS
009 57631129 1 EA DECAL,WARNING COMBUS GAS
010 57631137 1 EA DECAL,WARNING POWERHEAD
011 57631145 1 EA DECAL,WARNING HIGH PRESS
012 57631152 2 EA DECAL,WARNING FALL PWRHD
013 57631160 2 EA DECAL,WARNING FALL CAROU
014 57631178 1 EA DECAL,WARNING FALL DRLPI
015 57631186 1 EA DECAL,NOTICE HYD FAILURE
016 57631194 1 EA DECAL,WARNING DON’TALTER
016 57631574 1 EA NAMEPLATE,ETHER INJ RUSS
017 57631202 1 EA DECAL,DANGER HAZ.VOLTAGE
57631582

018 57631210 1 EA DECAL,WARNING FAN BLADES


019 57631228 1 EA DECAL,NOTICE DUST
020 57631236 1 EA MANUAL,SAFETY DM45/50/L (See figure 356)
022 57631244 2 EA DECAL,WARNING NO CLIMB.
024 57631251 2 EA DECAL,NOTICE RUSSIAN
025 95934774 2 EA SCREW,CAP---1/4---20 X 1/2
026 95922183 2 EA WASHER, FLAT---1/4

page 667 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981.
Serial Number: 7981
FAMILY,DM45 HP

57631582 DECAL & MANUAL ST,RUSSIA

DECAL & MANUAL ST,RUSSIA


This page is intentionally blank.

57631582

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981. page 668
Serial Number: 7981
FAMILY,DM45 HP

57631236 MANUAL,SAFETY DM45/50/L


DECAL & MANUAL ST,RUSSIA
57631582

Figure 356 :MANUAL,SAFETY DM45/50/L


A57631236 REV 000
page 669 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981.
Serial Number: 7981
FAMILY,DM45 HP

57631236 MANUAL,SAFETY DM45/50/L

REF. PART NO. QTY. UNIT DESCRIPTION

001 57631269 1 EA PAGE,COVER RUSSIAN

DECAL & MANUAL ST,RUSSIA


002 57631277 1 EA PAGE,ORDER INFO.RUSSIAN
003 57631285 1 EA PAGE,LABEL REFER RUSSIAN
004 57631293 1 EA PAGE,TABLE DM45/50/L RUS
005 57631301 1 EA PAGE,EXCESS.HYD OIL
006 57631319 1 EA PAGE,ROT.PARTS RUSSIAN
007 57631327 1 EA PAGE,ROT.PARTS RUSSIAN
008 57631335 1 EA PAGE,ROT.BLADE RUSSIAN
009 57631343 1 EA PAGE,PRESS.FLUID RUSSIAN
011 57631350 1 EA PAGE,HIGH PRESS.RUSSIAN
012 57631368 1 EA PAGE,COMBUSTIBLE GAS RUS
013 57631376 1 EA PAGE.FALL OR CRUSH HAZ.
014 57631384 1 EA PAGE,HIGH PRESS.RUSSIAN
015 57631392 1 EA PAGE,FALL.PWRHD RUSSIAN
016 57631400 1 EA PAGE,FALL.ROD CAROUSEL
017 57631418 1 EA PAGE,FALLING DRILL PIPE
018 57631426 1 EA PAGE,COMB.WARNING RUSS.
019 57631434 1 EA PAGE,HAZ.VOLTAGE RUSSIAN

57631582
021 57631442 1 EA PAGE,HIGH PRESS.RUSSIAN
022 57631459 1 EA PAGE,HIGH PRESS.RUSSIAN
023 57631467 1 EA PAGE,DON’T CLIMB RUSSIAN
024 57631475 1 EA PAGE,FALLING DERRICK RUS
025 57631483 1 EA PAGE,FAN BLADES RUSSIAN

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981. page 670
Serial Number: 7981
FAMILY,DM45 HP

57635682 DECALS,MISC,RUSSIAN
DECALS,MISC,RUSSIAN

List only, no drawing required.


57635682

Figure 357 :DECALS,MISC,RUSSIAN


NONE REV 000
page 671 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981.
Serial Number: 7981
FAMILY,DM45 HP

57635682 DECALS,MISC,RUSSIAN

REF. PART NO. QTY. UNIT DESCRIPTION

001 57629404 4 EA DECAL,WARNING---VOLTAGE

DECALS,MISC,RUSSIAN
002 57629370 1 EA DECAL,WARNING---FLUID SYS
003 57631566 1 EA NAMEPLATE,REC OIL RUSSIA
005 57635641 1 EA DECAL,DHD LUBE SET RUSSI
006 57635658 1 EA DECAL,GR FTG BRKT RUSSIA
007 57639221 4 EA NAMEPL---LIFT HERE RUSSIAN
008 57639239 2 EA NAMEPL---HIGH VOLT RUSSIAN
009 57639171 1 EA NAMEPL---COOLANT RUSSIAN
010 57639189 1 EA NAMEPL---COMP OIL RUSSIAN
011 57639197 1 EA NAMEPL---HYDRAULICS RUSSIA
012 57639205 1 EA NAMEPL---FUEL RUSSIAN
013 57639213 1 EA NAMEPL---CRANK CASE RUSSIA
014 57640229 1 EA NAMEPL---SERVICE INST RUSS
016 57640591 1 EA DECAL,HYD. OIL RUSSIAN
017 57640609 1 EA DECAL,HYD OIL LEVEL RUSS

57635682
018 57640617 1 EA DECAL,VENT MANIFOLD RUSS
019 57640625 1 EA DECAL,DRAIN MANIF RUSSIA
020 57650731 1 EA DECAL---JUMP START
021 57773582 1 EA DECAL,COMP,MAINT,RUSSIAN
022 57773590 1 EA DECAL,DHD LUBE,FLOW IND.
023 57693632 1 EA DECAL,EMERG STOP,RUSSIAN
024 57693640 1 EA DECAL,ROT SP,RUSSIAN

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981. page 672
Serial Number: 7981
FAMILY,DM45 HP

57693624 DECALS,OPTIONS---RUSSIAN
DECALS,OPTIONS---RUSSIAN

List only, no drawing required.


57693624

Figure 358 :DECALS,OPTIONS--- RUSSIAN


NONE REV 000
page 673 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981.
Serial Number: 7981
FAMILY,DM45 HP

57693624 DECALS,OPTIONS---RUSSIAN

REF. PART NO. QTY. UNIT DESCRIPTION

001 57629370 1 EA DECAL,WARNING---FLUID SYS

DECALS,OPTIONS---RUSSIAN
002 57635658 1 EA DECAL,GR FTG BRKT RUSSIA
003 57640237 1 EA DECAL---GR FTG BRKT RUSSIA
004 57639221 4 EA NAMEPL---LIFT HERE RUSSIAN
005 57640229 1 EA NAMEPL---SERVICE INST RUSS
006 57640591 1 EA DECAL,HYD. OIL RUSSIAN
007 57640609 1 EA DECAL,HYD OIL LEVEL RUSS
008 57640617 1 EA DECAL,VENT MANIFOLD RUSS
009 57640625 1 EA DECAL,DRAIN MANIF RUSSIA
010 57650731 1 EA DECAL---JUMP START
011 57693640 1 EA DECAL,ROT SP,RUSSIAN
012 57693632 1 EA DECAL,EMERG STOP,RUSSIAN
013 57635633 1 EA NAMEPLATE,2 SPD FAN RUSS
014 57629404 8 EA DECAL,WARNING---VOLTAGE

57693624

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981. page 674
Serial Number: 7981
FAMILY,DM45 HP

57719528 DECALS,CONSOLE,CAT,RUSSN
DECALS,CONSOLE,CAT,RUSSN

There is no drawing available at this time.


57719528

Figure 359 :DECALS,CONSOLE,CAT,RUSSN


PENDING REV 000
page 675 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981.
Serial Number: 7981
FAMILY,DM45 HP

57719528 DECALS,CONSOLE,CAT,RUSSN

REF. PART NO. QTY. UNIT DESCRIPTION

001 57719510 1 EA DECAL,ENGINE,FN---CAT,RUSS

DECALS,CONSOLE,CAT,RUSSN
002 57631509 1 EA DECAL,TRAM FN,ELEC CAB
003 57631517 1 EA DECAL,COMP FN---ELEC CAB
004 57631525 1 EA DECAL,DECAL FN ELEC CAB
005 57631533 1 EA DECAL,GAUGES,ELEC CAB
007 57631558 1 EA DECAL,AC/HTR ELEC CAB

57719528

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981. page 676
Serial Number: 7981
FAMILY,DM45 HP

57496481 EXPORT PACKAGE


EXPORT PACKAGE

List only, no drawing required.


57496481

Figure 360 :EXPORT PACKAGE


NONE REV 000
page 677 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981.
Serial Number: 7981
FAMILY,DM45 HP

57496481 EXPORT PACKAGE

REF. PART NO. QTY. UNIT DESCRIPTION

001 56961725 2 EA PLATE, COVER

EXPORT PACKAGE
002 57371544 50 EA TAG, BLANK ALUM
007 57495855 2 EA MODIFICATION, REARPLATFM (See figure 361)
102 50525187 1 EA LUBRICANT,TOOL JOINT

57496481

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981. page 678
Serial Number: 7981
FAMILY,DM45 HP

57495855 MODIFICATION, REARPLATFM

8
7
EXPORT PACKAGE

4 6
5

1
57496481

5
1

4
3

Figure 361 :MODIFICATION, REARPLATFM


D57495855 REV 001
page 679 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981.
Serial Number: 7981
FAMILY,DM45 HP

57495855 MODIFICATION, REARPLATFM

REF. PART NO. QTY. UNIT DESCRIPTION

001 57496432 2 EA ANGLE --- SUPPORT

EXPORT PACKAGE
002 57496440 1 EA ANGLE --- SUPPORT
003 57496457 1 EA ANGLE --- SUPPORT
004 57496465 1 EA COVER
005 57496473 1 EA ANGLE --- SUPPORT
006 95920682 1 EA SCREW,CAP,HEX
007 95937413 1 EA WASHER,LOCK,HELICAL
008 95922894 1 EA NUT,HEX,FINISHED

57496481

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981. page 680
Serial Number: 7981
FAMILY,DM45 HP

57778508 KIT,FILTER,HP,DM45/L
KIT,FILTER,HP,DM45/L

List only, no drawing required.


57778508

Figure 362 :KIT,FILTER,HP,DM45/L


NONE REV 000
page 681 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981.
Serial Number: 7981
FAMILY,DM45 HP

57778508 KIT,FILTER,HP,DM45/L

REF. PART NO. QTY. UNIT DESCRIPTION

001 52263183 2 EA ELEMENT, FILTER---MAIN HYD

KIT,FILTER,HP,DM45/L
002 57336406 1 EA ELEMENT,KF3 FILTER S3
003 36860336 2 EA ELEMENT,OIL FILTER

57778508

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981. page 682
Serial Number: 7981
FAMILY,DM45 HP

50421908 PAINT & SUPPLIES


PAINT AND SUPPLIES

List only, no drawing required.


50421908

Figure 363 :PAINT & SUPPLIES


LIST
page 683 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981.
Serial Number: 7981
FAMILY,DM45 HP

50421908 PAINT & SUPPLIES

REF. PART NO. QTY. UNIT DESCRIPTION

001 35323567 15.00 GL PAINT, BEIGE

PAINT AND SUPPLIES


002 50261437 5.00 GL THINNER,
004 50261445 5.00 GL PAINT, BLACK
005 50261411 1 EA SEALANT, HYDRAULIC
007 58220773 1.00 GL PAINT, BLACK
008 57135501 10.00 GL PRIMER, GREY EPOXY
009 50407451 3 EA SEALANT
010 57136459 10.00 QT CATALYST, PRIMER

50421908

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981. page 684
Serial Number: 7981
FAMILY,DM45 HP

ACCESS7981 ACCESSORIES
ACCESSORIES

There is no drawing available at this time.


ACCESS7981

Figure 364 :ACCESSORIES


NONE REV 000
page 685 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981.
Serial Number: 7981
FAMILY,DM45 HP

ACCESS7981 ACCESSORIES

REF. PART NO. QTY. UNIT DESCRIPTION

001 51378743 3 EA OIL,LIGHT,55 GAL

ACCESSORIES
002 57176257 5.00 DR OIL, SYNTHETIC ATF
003 57672735 1 EA KIT,TOOL PROTO
004 57672743 1 EA KIT,TOOL PROTO
007 57443145 3.00 DR GREASE---MOBILGREASE 28

ACCESS7981

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981. page 686
Serial Number: 7981
FAMILY,DM45 HP

ACCESS7981 ACCESSORIES
ACCESSORIES

This page is intentionally blank.


ACCESS7981

page 687 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981.
Serial Number: 7981
FAMILY,DM45 HP

Index

ADAPTER---UPPER, 5 RODS, 50422880, 648


ADAPTERFRT.ENG.CAT3406TA, 57245870, 242
ADHESIVE, 56784267, 219, 247
Numbers AIR CLEANER, 57431884, 100
24V RELAY, 57516619, 94 AIR CONDITIONER, ASSY, 57554644, 84
AIR END --- HR 2.5, 36017549, 290
AIR FILTER---08, 57496556, 264
A AIR VENT, 50718170, 521
ADAPTER ALARM, BACKUP---12 TO36VDC, 57366387,
1---1/2 PVC, 57427148, 506 499
1/4”, 39417118, 325
ANCHOR, D, 50105832, 64
50691690, 411
56986821, 426 ANGLE

INDEX
57072423, 435 2 LG, 57548273, 321
57438483, 412 56790330, 504
90DEG---O---RING/JIC 57014672, 499
95371209, 412 57499196, 426
95376133, 412 MOUNTING---CHECKVLV, 57481483, 426
95174603, 273 W/ SLOTS, 57756363, 546
95219739, 517, 586 WITH HOLES, 57548265, 321
95219762, 412, 426, 602 ANGLE --- SUPPORT
95286563, 558 57496432, 680
95293353, 107 57496440, 680
95387346, 313 57496457, 680
95650156, 450, 475 57496473, 680
95702619, 328
95708301, 485 ANGLE A36, A0039, 416
CHAIN, 57407017, 133 ANGLE---WITH HOLES, 57549024, 565
FEMALE ANTI---FREEZE, 50262526, 441
STRT, THD, 95529079, 517
STRT THRD ARM
95655064, 297 ADJUSTABLE, 57194987, 223, 404, 594
95670535, 297 JIB HOIST---FIXED, 57120271, 459
HYD MOTOR, CAST, 57632556, 218 LOWER, ASSEMBLY, 57594566, 207
INPUT, 50597640, 384 ROD SUPORT, DMC TWR, 56250038, 223
JACK---LONG, 57116758, 456 WIPER---20, 57541146, 84
JACK---SHORT, 57116766, 456 WIPER---28, 57541153, 84
MOTOR, 57368052, 157 ARMREST KIT --- SEAT, CAB, 57561854, 84
ORIFICE, 1/32, 51298198, 321
PUMP D, 50597632, 384 ASSEMBLY, UPPER ARM, 57552044, 207
SAE, 52209913, 450 ATOMIZER---STARTING FLUID, 57301863, 285
SAE 8 STRAIGHT, 57408767, 586
SAE B, 59572917, 384
SAE C, 50597624, 384
SLEEVE---SAE B, 50594779, 384
B
SPINDLE---5” PIPE, 56255268, 230 BACK CAP, 57341398, 568
STR, JIC/O---RING, 95356978, 272, 276
BACK---UP
STR.---JIC/O---RING, 95371241, 412
13084181, 320
STR---20---24S, 95371225, 316, 326
57377202, 320
TEE, 57491441, 337
57520850, 60, 66
WET ARM, 57674814, 84 57520876, 60, 66
ADAPTER---MIDDLE, 5 RODS, 50422898, 648 57520918, 60, 66
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981. Index i
Serial Number: 7981
FAMILY,DM45 HP

Index

57520934, 60, 66 BEARING


52154739, 362
BALL
52154796, 172, 358
52155371, 182, 374, 540
52155041, 186, 189, 366
54479969, 62, 68 52201795, 169, 352
STEEL, 50806488, 524 52209939, 158
BAND 54407317, 164, 340
MOUNTING, 58044744, 264 54416300, 347
MOUNTING---AIRCLEANR, 50279413, 260 95200663, 384
SILENCER, 13.68”, 57784951, 260 95214037, 157
95758595, 218
BAR BALL
CABLE ANCHOR, 57406969, 297 50717974, 521
CONNECTOR, IDLER, 57726283, 28, 42 52179504, 536
COPPER, 57036881, 506 58194945, 219
FLAT 95434874, 157
INDEX

56901853, 25 MOTOR SHAFT, 57117772, 189


57003634, 459 NEEDLE, 50815802, 536
57038549, 134 ROLLER
57039596, 250 57726093, 34, 48
57535064, 223 95434551, 157
HOSE TRAY, 57644908, 454 95434569, 158
ROUND, 57093197, 449 SPHERICAL, ROLLER, 95711156, 157
SQUARE BEARING ASSY, 50243518, 207
56998164, 218
57009193, 518 BEARING BALL, 50632538, 381
TAPPED BELT, VEE, 57451924, 118
56987712, 278
BLADE
57728248, 468, 549
FAN, 57655128, 637
57728255, 149, 196, 223, 233 WIPER 28, 57745127, 84
W/HOLES, 3/8X2X11, 57330110, 504
BLANKET, EXHAUST ELBOW, 57704124, 260
BAR FLAT
1X3.50X15.50, 57389694, 149 BLOCK
1X3.50X8.00, 57412439, 208 52201852, 362
3/8 X 3 X14.75, 57389686, 149 57198921, 196
57205288, 594
BAR FLAT A36, A0454, 297 6MM COMPONENTELEC, 57429714, 507, 597
FLANGE, 57213936, 160, 337
BARREL & SLEEVES, 54408232, 370
FLANGE 2”NPT, 57569923, 325
BARREL HOLDDOWN ASSY, 54414347, 164 GUIDE, 52147543, 133
MANIFOLD, 57024044, 393
BARREL/AUX SHAFT ASSY, 54408190, 368
PIVOT, SPLIT/RC, 57594525, 207
BARREL/HOLDOWN SHAFT ASM, 54414370, TOWER SUPPORT, 57398232, 12
176 UK10 TERMINAL, 57443525, 499, 506
VALVE, 57520967, 60, 66
BARREL/SHAFT/CRADLE ASM, 54408646, 340
VALVE TERMINAL, 54406046, 400
BARRL/SLEEVE, 52201696, 178, 189 BLOCK---PIVOT ASSY---L.H, 57423014, 140
BASE BLOCK---PIVOT ASSY---R.H., 57423006, 140
ENCLOSURE, 57655599, 638
BLOCK---PIVOT---LOWER, 57422974, 142, 144
FABRICATED 10”OPEN, 57638041, 196
WATER INJECTION, 52153087, 517 BLOCK---PIVOT---UPPER L.H., 57422990, 144
BATTERY, 12V---8DW/ELECTROL, 57113177, BLOCK---PIVOT---UPPER R.H., 57422982, 142
255 BLOCK---PORT, 52204815, 360
BEAM, 57726077, 34, 48 BLOWDOWN VALVE ASSY, HP, 57584237, 299
Index ii WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981.
Serial Number: 7981
FAMILY,DM45 HP

Index

BLOWER, 24V, 57655029, 637 3/4 STONCO, 52240397, 506, 507


BATTERY, 58231887, 255
BLOWER ASSEMBLY, 57516379, 90
CONTROL, REMOTE PROP, 57537615, 597
BLOWER ASSY W/O MOTOR, 57554818, 90 ELEC ASM TIER 2, 57665044, 499
BLOWER HSG, 57284663, 534 ELEC ASSY---8X6X3.5, 57549941, 499
ELECTRICAL, 57537623, 597
BLOWER MOUNT, 51024792, 534 RECEPTACLE, 240VAC, 57788523, 620
BLOWER WHEEL 20, 57284655, 534 TOOL---STEEL, 32 LG, 56274483, 597
BODY BRACKET
1 INLET, 3 OUTLETS, 57341356, 568 ”J”, 57655193, 637
54426242, 536 50248871, 298
CARTRIDGE, 54479944, 62, 68 52227154, 337
EH STROKER, 54409719, 347 52231818, 297
FORCE MOTOR, 54409131, 354 57071383, 558
57071391, 560
BOLT 57071409, 558

INDEX
50815638, 420 57071417, 558
52249901, 524 57097941, 118
52263563, 418 57184616, 549
ADAPTER, 57367310, 384 57315657, 449
CHAIN, 50339043, 133 57396996, 276
EYE 57455966, 20
95037255, 326, 532 57655508, 638
95235347, 534 57700486, 30, 44
HEX HEAD ACTUATING, 57538100, 320
57726218, 28, 42 ARM, 57660730, 466
57726234, 28, 42 ARM MTG, RODSUPT, 56250020, 223
57726242, 28, 42 BATT.SELECTSWTC, 57379992, 255
57726259, 28, 42 CABLE GUIDE, 57446270, 133
57726267, 28, 42 COOLER INLET, 57668279, 441
57726291, 28, 42 COOLER MTG., 57491078, 278
57726341, 28, 42 ELEC BOX 24X20, 57549503, 499, 613
57735938, 28, 42 EXP VALVE MTG, 57554743, 98
57735946, 28, 42 FUEL COOLER, 57780868, 118
HEX HEAD W/HOLE, 57622391, 133 HAND PUMP SUPT, 57774176, 602
JAW---CHAIN TONG, 50014414, 652 HOSE ELEC, 56244684, 159
PP BASE MOUNTING, 57746943, 258 HOSE TRAY, 57390262, 449
ROD CHUCK, 50519578, 648 INLET MOUNT, 57639247, 490
STRIKER, 57540973, 83 INSTALLATION, 57644775, 532
TRACK, SHOE, 57700551, 38, 52 LIMIT SWITCH, 57359176, 149
BOLT 12MM, 52264926, 297 LUBE CAN---35LB, 57469140, 565
MICRO SWITCH, 57391641, 404, 594
BOLT AND NUT, 58229790, 650, 654
MOTOR, 57736845, 444
BOLT HEX HEAD, 57726275, 28, 42 MOUNTING
BOLT KIT, 51076271, 398 52106630, 86, 88
57136830, 558
BONNET, SCREW, 57341380, 568 MANIFOL, 57760654, 313
BOOT MTG, SIDE DECK, 57588535, 15
58974650, 107, 597 MTG---6 SPOOL VLV, 57656746, 482
OEM PUSH BUTTON, 57438772, 112 NOZZLE, 57389587, 565
RUBBER, 57020083, 112 OIL, 52235363, 242
OUTLET MOUNT, 57640179, 490
BOTTLE, WASHER, 5L, 24V, 57790826, 84 PLATE, 57657744, 466
BOX REMOVABLEGEARBOX
1/2 STONCO, 52175809, 506 57216772, 219
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981. Index iii
Serial Number: 7981
FAMILY,DM45 HP

Index

57216780, 218 95043212, 218


57216806, 219 CENT---5.0 ROD DML, 57320145, 648
57216814, 219 CENTER, 57180184, 25
SILENCER SUPPORT, 57661779, 260 CHAIN ANCHOR, 50702927, 133
SWING CYLINDER, 57406050, 207 CHAIN TONG, 50021237, 652
SWITCH, ROD SUPT, 57541245, 223 CHAIN---TRACK, 57700635, 40, 54
THREAD GREASER, 57548034, 565 CONDUIT, 50625839, 508
UL88 HR2.5, 57331688, 297 CONDUIT---3/4, 50625847, 508
VALVE, 50429455, 462 IDLER, 57700437, 30, 44
INDEX MOTOR
BRACKET --- HOSE TRAY, 57390171, 449
57570772, 219
BRACKET ASSEMBLY, 57644726, 546 57570780, 218
BRACKET---ELEC BOX, 8X6, 56257553, 499 MASTER, CHAIN, 57700585, 40, 54
MODIFIED, 57116519, 534
BRACKET---HOSE, ROTARY HEAD, 57559577, PIPE, 95037438, 631
159 PIPE---REDUCING
INDEX

BRACKET---ROTARY TACH MTG, 57498768, 95038030, 565


126 95038105, 411
PIVOT TWRSUPPORT, 57559072, 12
BRACKET---WRENCH CYL MOUNT, 57391104,
233 QD, 2---3/8 SHAFT, 57405821, 290
REDUCER, 59551242, 384
BRAKE COMPLETE, 57550147, 34, 48 REDUCING---.75X.50, 95256863, 126, 507
BREAKER ROD CHUCK---STEEL, 57083479, 648
CIRCUIT---15 AMP, 57084055, 107, 118 TAPER---1.75 BORE, 57480980, 441
CIRCUIT---20 AMP, 57091274, 107 WEAR, 50694934, 158
CIRCUIT---30 AMP, 57084071, 276 YOKE END, 57309791, 25
CIRCUIT---5 AMP, 57117848, 107 BUSHING PIPE, 95038154, 412
BREATHER BUTTERFLY, 8”REWORKED, 43200880, 290
50903236, 411 BUTTON, SPRING, 57341224, 568
59677831, 384
95422663, 218
FILTER---3MICRON, 57441941, 272
VENT, DHD PUMP, 57769390, 588 C
BRIDGE, ELEC. INSULATED CAB, BARE, DM45/L, 57752768, 73
57435034, 506 CABLE
57435075, 507 20AWG TWISTED PR, 57522021, 126
BRKT 57261927, 102
CYL MTG---ROD SUPT, 57423782, 223 BATTERY
VEHICLE, 56997125, 616 30441570, 255
NEGATIVE, 51869907, 255
BRL, ROCKER CAM & FLG ASM, 54414362, BATTERY---NEGATIVE, 57705063, 255
164 BATTERY---POSITIVE, 57705048, 255
BULL GEAR---5 ROD, 57228462, 214 CONTROL, 57537607, 298
BUSHING GROUND---1/0 X 36, 52246519, 247
50412626, 133 HOSE RESTRAINT, 57358145, 307, 320, 449
50628726, 508 REMOTE CONTROL, 57535775, 597
STARTER JUMPER, 57412710, 247
54409842, 347
SWITCH TO STARTER, 57705055, 255
57054595, 218
WATER VALVE, 57554792, 96
57267304, 207
95037412, 412 CABLE ASSEMBLY, 57403586, 200
95037784, 109 CABLE ASSY---FOR 30’ TOWER, 57506446, 138
95038048, 644
95038055, 644 CAM ASSEMBLY (14), 57053522, 381
95038147, 285 CAM RING, 57192080, 381
Index iv WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981.
Serial Number: 7981
FAMILY,DM45 HP

Index

CAM RING ASM, 52233194, 536 95934378, 260


95934550, 196, 321, 426, 559, 590
CAM STROKER ASSY, 57123283, 372
95934568, 422
CAM---MOTOR, 57305930, 189 95934659, 73, 313, 577
CAM---T6CC, 31 GPM, 57392896, 381 95934816, 118, 126
95934857, 565
CANNISTER, 92473297, 285 95935201, 441
CAP 95943668, 119, 196, 320
37 DEG FLARED, 95257325, 442 HEX HEAD
50067479, 517 95157731, 133
50173467, 58 95919817, 337
57045494, 381 95940573, 218
BEARING, 57191025, 157 PLATED, 95919858, 337
COVER, 57070849, 558 HEX SOCKET HEAD, 95013702, 242, 338
JIC---16, 95387924, 394 HEXHEAD, PLATED
JIC---6, 95257341, 330 95920286, 58, 64

INDEX
PIPE, 95038410, 412, 416 95934451, 393, 411, 441, 459, 532
PROTECTION, 57341315, 568 CAPSCREW (6R8), 95297602, 337
PROTECTIVE, 57651267, 107
CAPSCREW/35A2A111Z1HR, 95919221, 119
RADIATOR, 51792323, 444
SPINDLE---SPUR HEAD, 57347379, 158 CAPSCREW/35A2A115Z1HR, 95919254, 196
SWIVEL, 57183329, 158 CAPSCREW/35A2A233Z1HR, 95919676, 207
WEATHER, 50469238, 260
CAPSCREW/35A2A235Z1HR, 95919684, 532
CAP ASSY, 57550014, 207
CAPSCREW/35A2A329Z1HR, 95919841, 326
CAP REPLACEMENT, 57406019, 212
CARTRIDGE ASSEMBLY, 54529060, 381
CAPSCREW
57192023, 381 CASE, 50718055, 521
95044020, 218 CASTING, FAN END, 57655060, 637
95053054, 298, 326 CHAIN
95067583, 517 BULK---3/16 COIL, 50699321, 297, 532
95104071, 416 MASTER, 50021393, 654
95104659, 325 ROLLER---30FT TOWER, 57501116, 138
95403036, 58, 64, 207
95920724, 108, 272, 565 CHAIN ASSY, 50021138, 650
95920856, 337 CHAIN SECT---2 LINKS, 50021377, 650, 654
95928982, 590
CHAIN TRACK, LESS SHOES, 57700577, 38, 52
95934584, 321
95934782, 422 CHAIN TRACK ASM, W/SHOE, 57700536, 28, 42
95935128, 559, 648 CHAMBER
95935227, 219, 260, 400 50817113, 266
95935235, 218 52144276, 521
95938544, 393
95958963, 416 CHANNEL
95958971, 558 DUCT, 56954852, 507
95959086, 219 WIRING DUCT, 57472839, 507
FLANGED 12 PT, 95309829, 207, 212 CHARACTER
HEX WIRE SLEEVE 0, 57471344, 506
95035465, 559 WIRE SLEEVE 1, 57471351, 506
95104147, 119, 325 WIRE SLEEVE 2, 57471369, 506
95215257, 242 WIRE SLEEVE 3, 57471377, 506
95920674, 118, 297, 411, 517, 518 WIRE SLEEVE 4, 57471385, 506
95920682, 260, 276, 298, 492, 600, 616 WIRE SLEEVE 5, 57471393, 506
95920708, 207, 441, 517 WIRE SLEEVE 6, 57471401, 506
95934154, 441 WIRE SLEEVE 7, 57471419, 506
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981. Index v
Serial Number: 7981
FAMILY,DM45 HP

Index

WIRE SLEEVE 8, 57471427, 506 95301883, 250, 518


WIRE SLEEVE 9, 57471435, 506 95310231, 196
WIRE SLEEVE A, 57471443, 506 95351904, 250
WIRE SLEEVE B, 57471450, 506 95371092, 532
WIRESLEEVE--- E, 57522443, 506 95378873, 499, 559
95445664, 559
CHECK VALVE
95457586, 441, 560
.25NPT, 57552275, 518, 577 95478509, 243
57150617, 182, 374 HALF, 50034826, 149, 233, 468, 471
CHUCK, ROD---5 DIA.3.5BELCO, 57236853, 648 LOOP, 57547606, 444
RUBBER 1.25 OD, 57736829, 444
CHUTE, TRANSITION, 57060154, 534 SPRING, AIR, 57655110, 637
CIRCLIP STANDPIPE, 57755654, 449
57550956, 34, 48 CLAMP ASSY
57556433, 35, 49 1---1/4 PIPE, 57092728, 449
57726150, 35, 49 1/2, 52236783, 534
INDEX

CIRCUIT BOARD, 57684300, 112 1/2”, 52236783, 573, 594


56943699, 9
CLAMP
#10 SILICONE, 57655557, 638 CLAMP ASSY---SEE 56943327, 56943699, 250
1---1/2 TUBE, 52154325, 449 CLAMP GEAR #36, 57655516, 638
52154887, 362 CLAMP---1/2, 95256723, 507, 544
52246154, 250
54409818, 347 CLAMP---12 CAGE, 57399941, 260
CABLE CLAMP---3/4, 95256749, 507
56804750, 200
CLAMP---CABLE, 58059650, 298
58060179, 459
CONSTANT TORQUE CLEVIS
56280852, 464 52267473, 299
57439267, 264 ROD, 59321208, 552
57439283, 264 CLIP, WIRE HARNESS, 57655342, 638
57440562, 264
57440570, 264 CLUTCH, CLAW, 57725988, 34, 48
CUSHIONED, 57655235, 637 COIL
DRIER AIR COND., 57095515, 118 CONDENSER, 57364358, 118
EXHAUST PIPE, 57655177, 637 HEATER, 57554776, 96
EXHAUST---TURBO, 52175023, 260 IGNITION, 57655201, 637
FEED CYL---5 OD, 57315780, 138 COIL & MAGNET, 54409214, 354
FUEL HOSE, 57655078, 637
GEAR #32, 57655250, 637 COIL & SPIDER, 54409263, 356
HALF, 50034818, 454 COIL ASSY
HOSE 57554651, 90
50743731, 320, 449 HTR, 57554669, 90
52230794, 534
COLLAR, RETAINING, 57546335, 160
52230810, 250
52230828, 250 COLLECTOR, DUST, IR3600, 57745788, 532
56958523, 532 COMPOUND, SILICONE, 50700731, 73, 159, 338
57546061, 307
95220844, 624, 631, 656 COMPRESSOR
95264776, 250 24V, 57655409, 638
95279832, 123 W/CLUTCHR134A, 57451890, 118
95301834, 504 CONDUIT
95301842, 560 3/8 NYLON, 57358830, 285, 586
95301859, 247, 559 FLEX---1/2, 95333209, 620
95301875, 118, 441 FLEX---1/2SEALTITE, 95245049, 126
Index vi WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981.
Serial Number: 7981
FAMILY,DM45 HP

Index

CONE, 52155686, 376 95419594, 233, 320, 392, 492, 565


TAP TYPE, 855017P0841---1, 581
CONNECTOR
1 45 DEG, 95482451, 507 CONNECTOR KIT, 4---WAYMALE, 57367872, 73
1.5 X 45 DEG, 95361853, 508 CONTROL, ROTARY SERVO, 57480105, 347
1---45 DEG, 95482451, 108
1/2 45 DEG, 95368536, 507 CONTROL CHAMBER, 54408364, 182, 374
1/2 90 DEG, 95361390, 507 CONTROLLER
12 RED, 50695063, 247 DUAL AXIS, 57502031, 107
16---14 LEVER, 57500324, 108
FEMALE, 59854943, 504 PUMP
MALE, 3W, 59356907, 107 57389561, 107
2---WAY, 57387904, 507 57400350, 107, 597
2---WAY FEMALE, 59854943, 255, 507 PUMP---FEED, 56248362, 109
3---WAY REMOTE PROP., 57338238, 107
FEMALE, 59895151, 507 ROTARY PROP, 57338279, 518
MALE, 59356907, 507 ROTARY PROP., 54498357, 108, 406, 429

INDEX
3/4 90 DEG, 95318457, 507 COOLER
52243862, 126 ARCTIC, T2, 600HP, 57684011, 441
54409446, 354 FUEL, QSK19ENGINES, 57472698, 278
54409909, 347
CORD
57651242, 107
14/2, 58150103, 118, 272
57655706, 639
ELEC, TYPE SO, 10/3, 57788531, 620
CABLE---REMOTE, 57535783, 597
CHRG AIR, 57580516, 464 CORE
COMMUNICATION, 57595639, 242 CAC AKG TIER 2, HP, 57668022, 444
CORD GRIP COC---ARCTIC, 57739955, 444
50625946, 149, 532, 586 HOC AKG TIER 2, HP, 57668014, 444
56263452, 507 RAD AKG TIER 2, HP, 57668006, 444
ELECTRICAL, 57415002, 126 COUPLING
HOSE, 50245299, 656 57655417, 638
MALE 95446530, 590
37 DEG 95446563, 416
95219747, 126, 412, 449, 517, 532, 600 ASSY, 36783710, 290
95279329, 624 HALF---2 NPT, 95446597, 416
95287629, 558 Q.D. HALF, F, 57357915, 394, 602
95316972, 223, 250, 656 QD, 50245307, 656
37 DEG. QD HALF, M, 57357907, 394, 602
95219713, 223, 297, 558 QUICKDISCONNCT, 57348997, 394, 602
95219721, 297, 330, 532 QUICKDISCONNECT, 57434110, 330
57391559, 435 COUPLING ASM, 50463868, 517
SPLICE, 56762248, 118
STRAIGHT THRD, 95329983, 325, 328, 337, COUPLING ASSY, 57351108, 219
426 COVER
STRAIGHT---1/2, 95245221, 126, 507 1.5, 95414058, 506
STRT THRD 1/2, 95344818, 506, 507
95303368, 392, 394, 400, 411, 471, 492, 586 3/4, 95344826, 506
95303392, 485 52155322, 182, 374
95315289, 338, 412 52231008, 162
95356903, 149, 196, 393, 394, 468, 475, 492, 549 54413208, 169
95356960, 328, 412, 485, 492 57151144, 166, 342
95357570, 278 57496465, 680
95365078, 316, 400, 402, 422, 429 57538340, 321
95365086, 485, 492 57556425, 35, 49
95371217, 426 57725939, 34, 48
95402830, 394, 412 6 SPOOL VALVE, 57656761, 482
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981. Index vii
Serial Number: 7981
FAMILY,DM45 HP

Index

BATTERY, 57143505, 255 ATLAS COPCO, 11.5”W, 57779308, 659


CONNECTOR, 57655391, 638 ATLASCOPCO, 33L, 57787525, 659
CONTROL, 52155330, 182, 374 CAUTION EXCESS OIL, 57631053, 667
DUCT, 56954860, 507 COMP, MAINT, RUSSIAN, 57773582, 672
END, 57027096, 172 COMP FN---ELEC CAB, 57631517, 676
FTG/90514L, 56988728, 358 DANGER HAZ.VOLTAGE, 57631202, 667
GEAR BOX, 57590390, 218 DECAL FN ELEC CAB, 57631525, 676
NUT, 57104895, 169 DHD LUBE, FLOW IND., 57773590, 672
RECPT---BATTERY CONN, 57007429, 255 DHD LUBE SET RUSSI, 57635641, 672
STEP---DM45/L, 57746240, 394 DHD LUBE SETTINGS, 57361982, 581
TERMINAL BLOCKEND, 57429730, 506 DRAIN MANIF RUSSIA, 57640625, 672, 674
TOP, 57054629, 218 DRAIN MANIFOLD, 50829712, 411
VALVE ---9 SPOOL, 57536997, 492 EMERG STOP, RUSSIAN, 57693632, 672, 674
WIPER MOTOR, 57690398, 84 ENG FAILURE COOLSY, 57631095, 667
WIRING DUCT, 57472847, 507 ENGINE, FN---CAT, RUSS, 57719510, 676
GAUGES, ELEC CAB, 57631533, 676
COVER TOP, 50820307, 416
INDEX

GR FTG BRKT RUSSIA, 57635658, 672, 674


CRADLE, 52203718, 182, 374 HYD OIL LEVEL RUSS, 57640609, 672, 674
HYD. OIL RUSSIAN, 57640591, 672, 674
CRANKSHAFT, 50708890, 521 HYD.OIL LEVEL, 50810993, 411
CROSS, FEMALE PIPE, 95378907, 330 HYDRAULIC OIL, 52223807, 412
MACHINE---DM45E
CROSS KIT, 57227787, 242
57093460, 659
CROSSHEAD, 50718048, 521 57095887, 659
NOTICE DUST, 57631228, 667
CUP
NOTICE HYD FAILURE, 57631186, 667
DUST, 56903586, 266
NOTICE RUSSIAN, 57631251, 667
FABRIC, 1.625, 57726895, 521
REMOTE PROPEL, RUSS, 57635591, 597
CURTAIN, DUST, STD, DM45, 57555625, 549 REMOTE PROPEL CNTR, 57635583, 597
ROT SP, RUSSIAN, 57693640, 672, 674
CURTAIN FLAPPER, 57521361, 549
THREAD GREASER, 56260342, 565
CUSHION SLEEVE TOGGLE SWITCH, 57655714, 639
57396525, 552 TRAM FN, ELEC CAB, 57631509, 676
57396533, 552 UNDERCARRIAGE, 57687170, 28, 42
VENT MANIFOLD, 50829704, 411
CYL RETAINER, 52233954, 233
VENT MANIFOLD RUSS, 57640617, 672, 674
CYLINDER WARNING, FLUID SYS, 57185357, 626
HYD, SPLIT FLG, 57768582, 196 WARNING COMBUS GAS, 57631129, 667
HYD---TWR RAISE, 54578539, 475 WARNING DON’TALTER, 57631194, 667
HYDRAULIC WARNING FALL CAROU, 57631160, 667
56999170, 320 WARNING FALL DERIC, 57631046, 667
57039638, 233 WARNING FALL DRLPI, 57631178, 667
57199093, 207 WARNING FALL PWRHD, 57631152, 667
57389983, 549 WARNING FAN BLADES, 57631210, 667
57423808, 223 WARNING HIGH PRESS
57484263, 138 57631111, 667
57531626, 149 57631145, 667
WATER PUMP, 50615871, 521 WARNING HOT FLUID, 57631103, 667
WARNING NO CLIMB., 57631244, 667
CYLINDER HYDRAULIC, 57488868, 58, 64
WARNING POWERHEAD, 57631137, 667
WARNING ROT PARTS, 57631061, 667
WARNING ROT.BLADE, 57631087, 667
D WARNING ROT.PARTS, 57631079, 667
WARNING---FLUID SYS, 57629370, 672, 674
DECAL WARNING---HIGH PRESS, 57140352, 326
AC/HTR ELEC CAB, 57631558, 676 WARNING---ROT.BLADE, 57140469, 441
Index viii WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981.
Serial Number: 7981
FAMILY,DM45 HP

Index

WARNING---VOLTAGE
57252009, 626, 642
E
57629404, 672, 674 ELBOW
WEB PAGE, BLACK, 2.5, 57786048, 659 3, 90DEG, COOLANT, 56256522, 250
XHP605 OVAL, 54640040, 326 3/16HOSE X 1/8 NPT, 57654949, 637
DECAL---GR FTG BRKT RUSSIA, 57640237, 3/4 HOSE, 57655219, 637
674 45 DEG MALE, 95279170, 624
45 DEG.MALE, 95279162, 109
DECAL---JUMP START, 57650731, 672, 674
45DEG, STRT THRD, 95359410, 435
DECKING 59551275, 384
FRONT CS, 57720427, 6 90 DEG, STRT THRD, 95368890, 485, 600
FRONT DCS, 57720443, 6 90 DEG MALE
REAR CS, 57720435, 6 95219853, 412, 517
REAR DCS, 57720450, 6 95279451, 109
REAR DM45/50/L, 57590796, 15 95279493, 149, 297, 304, 559
SIDE DM45/50/L, 57590788, 15 95279527, 330, 549

INDEX
95279535, 297
DIAPHRAGM
95286910, 159
STAINLESS STL, 57341273, 568
95293403, 297, 326, 565, 586
YOKE ASSY, 57341083, 568
90 DEG STREET, 95279998, 299
DIODE 90 DEG STRT THRD
3A, 600V, 57196677, 507 95280186, 394, 411
3AMP, 600 VOLT, 57196677, 597 95280194, 337, 338, 426, 517
DIPSTICK, 59515007, 384 95303335, 196, 272, 412, 471, 532
95329975, 298, 299, 313, 422, 429, 468, 475, 485
DISC 95330692, 328, 392, 393, 517
INNER, 57556391, 34, 48 95341665, 338, 532
OUTER, 57514820, 34, 48 95357604, 412
DISC 25, 57242588, 210 95431292, 412
90 DEG SWIVEL NUT
DISC SPRING, 57300816, 189 95278990, 600
DISCONNECT, 57167132, 411 95302147, 328, 485
90DEG
DOMELIGHT---ROOF, 57561839, 84
FORGED STL, 95651683, 326
DOOR STRT THRD, 95365094, 320, 475
CURBSIDE, 2LATCH, ASM, 57766644, 83 90DEG MALE, NPTF, 95654448, 298
FILTER ACCESS, 57641508, 534 90DEG MALE 37DGFL, 95279402, 304
90DEG STRT THRD, 95376141, 426, 459
DOOR ASSY --- TOWER SIDE, 57561664, 83
90DEG---EXT/INT NPT
DOWEL PIN, 50604479, 347, 381 95264891, 123, 326, 328
DRIER, RECEIVER, 57364366, 118 95264909, 328, 624
95069308, 218
DRILL PLUG, 57244972, 60, 66 95279089, 223
DRIVE 95303350, 485, 517
50907104, 524 95326930, 108
52249885, 524 COOLER IN/OUT, CAC, 57633778, 464
PUMP---3 HOLE, 57651234, 337 ENG INLET CAT, 57652976, 464
ENGINE OUTLET, 57643645, 464
DRIVE SHAFT, 57368524, 242 FLEX---W/FLANGE, 57442535, 260
DRIVE SHAFT & BEARING, 54407309, 340 PIPE, 95446399, 602
RUBBER, 52277431, 264
DRIVE SHAFT ASSY, 57300212, 164
RUBBER---3, 57555740, 100
DUST SEAL, 5” PIPE, 57519753, 608 RUBBER---45 DEG, 57176141, 264
DWG, STOP LOC.---GEARINDEX, 57368102, ELBOWST, 90DEG, EXT/EXTNPT, 95323341,
208 123
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981. Index ix
Serial Number: 7981
FAMILY,DM45 HP

Index

ELBOWST---90DEG, EXT/EXTNPT, 95323341, FUEL SECONDARY, 57294829, 242


631 HYDRAULIC, 52254885, 411
ELECT. CONN, 4 WAY, MALE, 58814419, 508 MAIN, 57516106, 92
OIL---ENGINE, 52183233, 242
ELECTRODE, WELDING---5 LBS, 57746877, SAE, 57336422, 393
662 SINTERED, 57341216, 568
ELEMENT FILTER & REGULATOR, 57082455, 534
AIR, 52252061, 266
AMOT, 57760811, 316 FILTER ASSY---HYD, 52259363, 418
FILTER FILTER DIVIDER ASSEMBLY, 57641532, 534
54409925, 347
FILTER MNT BKT, 57350449, 416
57082463, 534
57284697, 534 FILTER W/ PREFIL & ELBOW, 57554677, 90
FILTER---MAIN HYD, 52263183, 420, 682 FINAL DRIVE, IRGT2500, 57725764, 28, 42
HEATER, 54507983, 626
KF3 FILTER S3, 57336406, 393, 682 FITTING
INDEX

OIL FILTER, 36860336, 292, 682 54409693, 350


RETENTION, 57063877, 534 95279121, 412
SAFETY, 52146966, 266 95302733, 330
SEPARATOR, 57569758, 325 FILTER CAP, 57655441, 638
STRAINER---HR2, 35370063, 292 GREASE, 57726317, 28, 42
WATER FILTER, 56985971, 242 HOSE
57017485, 631
ELEMENT---AIR CLEANER, 59860841, 100 59506436, 656
END CAP HYD
50709666, 536 50814581, 558
57191991, 381 52198405, 624
58226655, 219 52226149, 565
56919004, 435
ENGINE BARE, 600 CAT, 57639999, 242 56920903, 108
EVAPORATOR COIL, 57554727, 98 56949514, 325
56953573, 328
EXTENSION, HOSE TRAY---30FT, 57503815, 454
56999246, 393
EXTINGUISHER, FIRE---20 LB., 56997117, 616 57136897, 558
57199028, 313
85597904, 558
F 95090601, 485
95188405, 485
FACEPLATE 95209086, 272, 558
BARREL---13/32, 52201712, 184, 189 95209094, 108, 297
BARREL---15/32, 57027377, 364 95219770, 411, 412
FAN BLADE---54IN. 8 BLADE, 57436024, 441 95231031, 297
95264966, 297, 631
FASTENER 95264974, 631
1/4---20 TEENUT, 57141939, 247 95278909, 108
TREE, 57604845, 83 95279055, 565
FC310---16 HOSE INDICATOR, 95279071, 250
F16X000J--- ---/J--- ---, 558 95279097, 442
95279147, 159
FILLER, TANK --- 3 NPT, 57505018, 272 95279378, 243, 412, 624
FILTER 95279410, 426
AIR, 57655490, 638 95279436, 243, 276, 624
BASE, 36860476, 292 95279501, 299, 532
FUEL 95279519, 558
52237161, 276 95279543, 272, 624
57655466, 638 95280541, 392, 393, 411, 485
Index x WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981.
Serial Number: 7981
FAMILY,DM45 HP

Index

95302113, 565 12OFS X12SAE, 57167942, 159


95302170, 558 12OFS X16SAE, 57319675, 449
95315222, 328 16OFS X16SAE, 57319683, 396, 449
95316956, 426 20OFS X16SAE, 57279622, 396
95317434, 517, 631 20OFS X20SAE, 57167454, 337, 449
95324273, 412 STR---EXT NPT RUN, 95323358, 123, 242
95329975, 406 SWIVEL NUT ELBOW, 54409933, 347
95330023, 272, 328 TEST, 57328676, 159, 337, 394, 400, 411, 449, 485
95338372, 518, 577 TUBE
95341020, 123 50364199, 411
95356986, 411 95663803, 411, 518
95364469, 517, 577 FITTING BLKHD, 57554784, 96
95364949, 273
95364956, 517 FITTING HYD, 56923311, 485
95364972, 149 FITTING HYD---90, 95676417, 485
95365078, 406 FITTING STR/301, HEATER, 57554768, 92, 96

INDEX
95365086, 462
95371258, 233, 392, 396, 400, 412, 462 FITTING---STR EXT NPT, 95479861, 426
95371704, 108 FLANGE
95372173, 298 1 NPT, 95324083, 590
95381380, 517 2 NPT, 95329215, 590
95392312, 325 3 INCH, CODE 61, 57755290, 337
95415667, 313, 435, 468 57725970, 34, 48
95538252, 328 STRAIGHT --- SAE, 57409443, 337
95647798, 273 FLANGE BLOCK, 1 O’RING, 57469546, 338
95652178, 108
95655072, 328, 422 FLAP, FRONT DUST CURTAIN, 56245244, 549
95702627, 644 FLOAT, LIFE CELL, 57533614, 272
95731014, 325
FLOORMAT
95735346, 394, 396, 412, 602
FRONT, 57541013, 83
95748562, 325
REAR, 57561649, 83
95775623, 325, 328
95829362, 392 FOAM
95862371, 475 FRONT, 57561714, 83
HYD.METRICSTRTHD, 59767483, 435 FRONT/REAR---KICK PL, 57561805, 84
HYD---90DEGO---RING, 95480109, 337 GASKET, 57561631, 83
HYD---NPT/JIC, 95263380, 304 REAR---CURB SIDE, 57561771, 83
L45, 12OFS X16SAE, 57308850, 449 REAR---TOWER SIDE, 57561789, 83
L90 RH DOOR, 57589301, 86
06OFS X08SAE, 57308686, 152 SIDES---KICK PLATE, 57561797, 83
16OFS X20SAE, 57233983, 411 SPRAY
20OFS X16SAE, 57214116, 396 CAN, 12OZ, 57746901, 662
20OFS X20SAE, 57174070, 159, 160 KIT, 57746919, 662
L90---120FSX12SAE, 57167934, 133, 159, 338, FOAM --- CURB SIDE, 57561722, 83
392
FOAM --- REAR, 57561748, 83
L90---160FSX12SAE, 57296394, 133
LUBE, 95201547, 58, 64, 133, 208, 218, 223, 459, FOAM --- ROOF
648 FRONT, 57561763, 83
O---RING ADAPTER, 95708293, 485 REAR, 57561755, 83
RNT FOAM --- TOWER SIDE, 57561730, 83
12OFS X12SAE, 57209728, 159
20OFS X20SAE, 57308983, 159 FOAM---TOWER SIDE DOOR, 57561540, 88
STR FOOT
06OFS X06SAE, 57319618, 152, 400 FRONT, 50718063, 521
06OFS X08SAE, 57319626, 422 RECEIVER TANK HP, 57584310, 325
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981. Index xi
Serial Number: 7981
FAMILY,DM45 HP

Index

FORK, 3.5 FLATS, 57638058, 648 GASKET SEAL, 57109753, 218


FRAME, 57736753, 444 GASKET---DOOR LATCH, 57561581, 86, 88
FRAME ASM, SIDE LHIR DM45, 57735714, 25 GAUGE
AIR PRESS---400 PSI, 56951395, 107
FRAME ASM SIDE, RHIR DM45, 57735722, 25 FLUID LEVEL---26, 57363657, 590
FRAME PLATFORM, 57480451, 20 FUEL, 50616770, 517
FUEL---24VDC, 57534281, 109
FUEL, DIESEL, 52246774, 272 OIL PRESS M---LINK, 57632754, 107
FUSE PRESSURE, 57112963, 299, 534, 565
15A, 57655292, 637 PRESSURE W/SNUBBER, 54413000, 107
52279338, 581 PRESSURE---2.5 IN, 57112971, 325
SET, R134A, 57746885, 662
SIGHT
52253176, 159
G 57547580, 444
INDEX

TEMP, 57093155, 107


GAGE, REPLACEMENT, 57789034, 330 WATER TEMP M---LINK, 57632747, 107
GASKET GAURD, ROCK ASSY, FRT/REAR, 57726200,
1, 52236551, 507 28, 42
1---1/2, 52236544, 506, 508
3/4, 52236569, 508 GEAR
50419670, 260 57572398, 384
52154499, 164, 340 57572406, 384
52263787, 290 INTERMEDIATE, 57159113, 157
54409735, 347 OUTPUT, 57546301, 157
54471768, 189 PINION
56953045, 218 52193521, 218
57556409, 34, 48 57725962, 34, 48
SPUR
58192915, 219
57725947, 34, 48
58194960, 219
57725954, 34, 48
95568960, 290
WORM, 58194937, 219
BACK CAP, 57341406, 568
WORM DRIVE OUTPUT, 57570822, 219
BASE, 57778664, 521
BLOWER, 57655037, 637 GEAR SET---1250HR2.5, 36798973, 292
COMP DISCHARGE, 57546160, 325 GEROLER, 57012478, 524
COVER---1---1/2, 95414066, 507
COVER---1/2, 95344867, 506, 507 GEROTOR
COVER---3/4, 95344875, 506 52204831, 358
CYLINDER, 57726861, 521 54407671, 358
DIAPHRAGM, 57341281, 568 GLASS
HOUSING, 52155033, 174, 184, 364 35277151, 420
HYD TANK---COVER, 57724916, 416, 590 DOOR---CURB SIDE, 57541021, 86
PORT BLOCK, 57487274, 360 DOOR---TOWER SIDE, 57541088, 88
SEALING, 52236577, 508 WINDOW---CURB SIDE, 57540916, 83
SEAT, IGNITER, 57654980, 637 WINDOW---TOWER SIDE, 57540908, 83
SENDER, 57443962, 273 GLASS KIT, SIGHT, 57655011, 637
SHIM PACK
57185894, 219 GLASS---WINDOW
57185902, 219 FRONT, 57561607, 83
SQ.SECTION, 57307720, 381 REAR, 57561599, 83
TEFLON YOKE, 57341158, 568 GREASE
TOP COVER, DM45/L, 57780215, 416 52180957, 159
VLV BLK, 54408505, 376 EPO, 57092579, 12
GASKET RING, 95225116, 307 GREASE---MOBILGREASE 28, 57443145, 686
Index xii WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981.
Serial Number: 7981
FAMILY,DM45 HP

Index

GRIP, HAND, 57541047, 88 HANGER, COAT, 57588428, 84


GROMMET HARNESS
57655607, 638 ECM CAT, 57656118, 511
CONTROLLER MOUNT, 57655318, 638 ENG C16 2 STRTR, 57656159, 247
HEADER TO GAUGES, 57640104, 511
GROMMET---DOOR GRIP, 57561573, 86, 88 MAIN INTERNAL, 57655276, 637
GROMMET---ROOF, 57561821, 84 MAIN PUMPS, 57558454, 508
MDDM TO HEADER, 57640096, 511
GUARD
POWER
COUPLING, 52231107, 517
57640088, 511
DRIVESHAFT---C15, 57666083, 242
57655383, 638
FINGER 56” SYM, 57736837, 444
SWITCH, 57655375, 638
GEAR --- CAROUSEL, 57351694, 219 WIRE, INTERNAL, 57554891, 94
HOSE RING, 57250466, 12 WIRE ELEC BOX, 57662876, 499
WELDMENT A/C CAT, 57667834, 118 WIRE---CAB, 57561813, 84
WIRE TRASH (HALF), 57736779, 444
HARNESS WIRE---BOX TO BOX, 57549982, 499

INDEX
GUIDE
50462324, 58 HARNESS---CAB TOREMOTEPRPL, 57519688,
597
BLOCK---LONG R.H., 57386427, 158, 648
FINISHEDPOWERHEAD, 57143778, 158 HEAD
ROD, 57008740, 214 13084215, 226
SHEAVE/SPRKT, 57414641, 133 57242604, 210
SPRING---CHAIN TONG, 50209501, 652 57249518, 479
YOKE, 57341190, 568 57520975, 60, 66
57731556, 146
GUIDE SLIDE --- R.H., 57376832, 158, 648 59861153, 552
GUN CYLINDER, 57718090, 320
BLOW, D, 50067131, 656 HEAD CAP, 57206971, 479
BLOW---WITH 25’ HOSE, 50245281, 648
HEADCAP
GUSSET 57242596, 210
57083172, 449 59861179, 552
57390049, 454
HEADER BOARD, M---LINK, 57632788, 511
57452039, 264
CAB MTG, DM45/50/L, 57588519, 73 HEAT EXCHANGER, 57655136, 637
HEATER
24VDC FUEL, 52237153, 276
H 300W @ 24V DISC, 57365389, 276
52236049, 626
HANDLE BATTERY/240V, 75W, 57166134, 642
CHAIN TONG, 50209675, 652 DIESEL FIRED, 57643827, 631
GRAB---TWR SIDEDOOR, 57561532, 88 FORCED AIR, 52236445, 620
OIL PAN, 57194136, 644
HANDLE ASSEMBLY, 57684284, 112
HEATER FITTING, 57555690, 96
HANDRAIL, 57675266, 20
HEATER HOSE, 5/8, 57555716, 96
HANDRAIL --- 38, 57455842, 20
HINGE, TOOL BOX, CAB, 57561888, 84
HANDRAIL ASSEMBLY, 57664674, 15, 20, 532 HINGE ASSY---LH, HOSE PANEL, 57561623, 83
HANDRAIL ASSY---20 CNTDIST, 57533622, 15, HINGE ASSY---RH, HOSE PANEL, 57561615, 83
577
HOLD DOWN---VANE, 57181307, 182, 374
HANDRAIL ASSY---30 CNTDIST, 57424392, 15
HOLDDOWN, GEROTOR& BARREL,
HANDRAIL ASSY---50 CNTDIST, 57424418, 15, 54408612, 340
550
HOLDER
HANDRAIL ASSY---60 CNTDIST, 57471989, 532 FUSE, 57130577, 581
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981. Index xiii
Serial Number: 7981
FAMILY,DM45 HP

Index

LOCKING END, 57429748, 499, 506 57661753, 392


PLANETARY 57661761, 392
57725590, 34, 48 57661787, 393
57725905, 34, 48 57662736, 426
57725913, 34, 48 57672271, 565
UPPER, 57037897, 214 57703936, 600
57714719, 426
HOLDER ASSY, 5 ROD---30’, 57228470, 207
97117881, 422
HOLDER KIT, FUSE, 57655284, 637 ARCTIC
HOLDER SET --- DOOR, 57561706, 83 57701435, 471
57701443, 223
HOOK, SAFETY SNAP, 57376246, 20, 532 57701450, 550
HOSE 57701468, 196
AIR & FUEL 57701476, 468
57655094, 637 57701484, 233
57655672, 639 57701492, 233
INDEX

AIR 2”IR BRAND, 35612712, 320 57701534, 471


AIR---R32 BULK, 95313961, 454 57701542, 471
AIR---U48 BULK, 57137986, 307 57707309, 149
ASSEMBLY 57707382, 149
52225596, 426 57707432, 149
57610552, 392 57745697, 223
57757361, 394 HOSE ASSY
57773558, 624 52225877, 462
ARCTIC 52226420, 392
57745713, 468 52226479, 558
57745721, 468 52226768, 393, 559
57745739, 454 52228244, 426
57745747, 454 52228475, 558
57745754, 454 52229937, 558
57745762, 454 52241031, 320
57786758, 454 52255239, 422
57786766, 454 52255254, 565
57787483, 196 52255320, 560
57787491, 196 56254253, 412
ASSM 56275365, 392
06X108”LG, R134, 57666117, 118 56950546, 392
08, R134A, 170LG, 57771396, 118 56954019, 392, 393
52238466, 394 56954092, 299
56254105, 454 56954126, 392
56947674, 426 56954233, 243
R134, 310LG, 57742256, 118 56954274, 435
ASSY, 12---R134, 57751588, 118 56954746, 429
COOLANT, 57655540, 638 56955115, 558
DROPOUT, 57446437, 534 56955644, 392
56956675, 412
HYD---A04 BULK, 50263813, 631
56956899, 624
HYD---A06 BULK, 57053183, 656
56957319, 475
HYD---A10 BULK, 57065260, 123
56964174, 559, 565
HYD---A12 BULK, 57044828, 624, 631
56964190, 559
RADIATOR, 57213399, 250
56964208, 560
RADIATOR---BULK, 56989338, 532
56964216, 559
SUCTION---8 X 8’---4, 57076507, 532
56964240, 559
HOSE ASSEMBLY 56964273, 559
56255490, 435 56964299, 559
56255680, 456 56964315, 559
Index xiv WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981.
Serial Number: 7981
FAMILY,DM45 HP

Index

56964356, 560 57055048, 298


56965759, 559 57057929, 532
56966211, 559 57060071, 392
56966625, 108 57077927, 313
56966633, 108 57094948, 108, 298
56970627, 559, 560 57095085, 298
56971534, 393 57097909, 532
56972672, 108 57101164, 392
56972680, 394 57101263, 392
56972698, 559 57101420, 393
56972797, 518 57101438, 392
56973027, 412 57116840, 456
56973084, 560 57133175, 558
56973621, 559 57138885, 456
56973647, 422 57145849, 126
56973670, 298 57148199, 577

INDEX
56973696, 298 57183832, 412
56974140, 325 57214264, 454
56974579, 559 57229676, 392
56974587, 298 57277444, 394
56974645, 411 57293656, 276
56974686, 159 57298069, 159
56975980, 565 57311920, 532
57325391, 313
56987936, 558
57337123, 394
56988827, 426
57337271, 313
56992092, 278
57342891, 152, 406
56992159, 518
57344764, 449
56994593, 298
57380420, 402
56999030, 276
57392912, 549
57004020, 559
57392953, 475
57004053, 278 57396806, 159
57005662, 429 57396822, 159
57005688, 559, 560 57406977, 159
57010142, 475 57406985, 159
57014375, 394 57406993, 159
57015505, 392 57412322, 272, 299
57015521, 107, 108 57428328, 624
57015828, 298 57430977, 435
57018681, 313 57431314, 435
57020703, 392 57437139, 320
57020752, 475 57443871, 392
57020760, 392 57451841, 518
57020778, 392 57464760, 426
57020802, 462 57464810, 392
57020828, 462 57480774, 392
57022246, 558 57481186, 586
57034308, 108 57491896, 450
57034324, 272 57495384, 449
57035958, 298 57496150, 577
57036618, 462, 559 57496283, 394
57041550, 272 57496341, 298
57042921, 475 57498206, 624
57042947, 298 57498230, 394
57043218, 559 57524092, 392
57053464, 517 57525545, 449, 532
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981. Index xv
Serial Number: 7981
FAMILY,DM45 HP

Index

57537540, 422
58081662, 559
I
58082900, 426 IDLER, FRONT, BARE, 57700429, 30, 44
58140328, 559
IDLER ASM W/BRACKET, 57700411, 28, 42
58143421, 518
58143439, 250, 549 IGNITER, 57654998, 637
58170465, 108, 558 INDICATOR
58182791, 406 24VOLT
58207325, 402 RED, 57491813, 109
HOSE ASSY., 57208415, 313 YELLOW, 57438889, 107
54407473, 166, 342
HOSE CLAMP CARROUSEL---5ROD, 57339905, 207
10/12, 57555708, 96 PANELMTG.GREEN, 57438871, 597
57555732, 100 RESTRICTION, 52265311, 264
HOSE GUARD ASSY, 57250482, 133 INJECTOR
SL1/2 BANK, 57070757, 558
INDEX

HOSE HUMP SL1/3 BANK, 57070765, 560


50463645, 250 SL1/4 BANK, 57070773, 558
56940364, 264 SL1/5 BANK, 57070781, 558
REDUCING, 58044561, 264
INLET, SECTION, 57731531, 494
HOSE STEM---3/4, 50112895, 624, 631 INPUT, AUXILIARY PCM, 57655268, 637
HOSE TRAY INSERT
LOWER, 57239030, 454 BEARING, 50709013, 521
UPPER, 57142481, 454 JAW---FLAT, 50024397, 652
HOUSE ASSY, 52204765, 184, 364 INSULATION
STYROFOAM, 57204943, 642
HOUSING WRAP, 57578718, 464
35251529, 420
4X6 LIGHT, 57157885, 504 INSULATOR, HEAT SHRINK., 58159088, 255,
52155637, 376 597
54472113, 189
57192007, 381
57416935, 366 J
BEARING, 50875368, 524
JAW---CHAIN TONG, 50021187, 652
BLOWER---IR3600, 57745796, 534
END CAP, 54408638, 340 JET PIPE & BASE ASSY, 54409172, 354
FRONT COVER, 57555674, 90 JOINT, WIRE, 10, CLEAR, 95239216, 581
GEAR, 57054637, 218
GEARBOX, 59551127, 384
LOWER SEAL, 57578023, 157 K
MACHINED---R.H., 57395444, 157
REAR, 57555666, 90 KEY
UPPER SEAL, 52248150, 157 50816339, 536
VALVE, 50961184, 524 52249877, 524
57074668, 219
HOUSING ASSY, 57416935, 174, 186 57209926, 218
HOUSING---SEMIFINISH, R.H., 57395469, 162 95268611, 517
95279659, 517
HOUSING/FACE PLATE ASSY, 54414396, 164 CUSTOM, 57546327, 157
HUB INSERT---CHAIN TONG, 50024389, 652
57726085, 34, 48 INTERMEDIATE SHAFT, 57159139, 157
RECTANGULAR, 57570848, 218
REWORK, 57570814, 218
SQUARE
HYD. MOTOR MODIFICATION, 57154916, 218 54407739, 358
Index xvi WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981.
Serial Number: 7981
FAMILY,DM45 HP

Index

95308573, 207
L
KIT
C2 PRESSURE LIMITER, 57640203, 490 LABEL, 1---HOLE ADHESIVE, 57455628, 506
INLET SECTION SEAL, 57394868, 490, 494 LADDER, W/HANDRAIL, FOLD, 57724619, 532
LIGHT GAUGE---24VDC, 57443954, 109 LADDER ASEMBLY, 57664666, 20
METRIC SPLIT FLANGE, 56249147, 435
LADDER ASSEMBLY, 57664666, 15, 532
PULSAR SEAL, 57395048, 490, 494
RELIEF VALVE, 57394843, 490, 494 LADDER W/HANDRAIL
REPAIR, 35325125, 298 FOLD, 57724619, 15
REPAIR UL---88 ASSY, 36037471, 302 FOLD., 57660714, 20
RETAINING RING LAMP
54416946, 164, 340 24V, 58175019, 84
54472170, 189 FLOOD---70W HALOGEN, 57147282, 504
SAE8 SPOOL STOP, 57640187, 490 LED
SEAL GREEN, 24V, 56275431, 573

INDEX
54418546, 400 RED, 24V, 56275449, 149
57032997, 381 PANEL, 50611235, 109
57039810, 233 TRAP---70W HALOGEN, 57157893, 504
57107914, 398 LATCH
57512311, 146 CAM, 52106606, 86, 88
57756561, 441 INSIDE RELEASE, 57541062, 86, 88
57779159, 198 PADDLE--- CURB SIDE, 57541054, 86
59729707, 524 PADDLE---TOWER SIDE, 57541112, 88
CYLINDER, 57307431, 320 LATCH---TOOL BOX, CAB, 57561896, 84
VALVE, 57240814, 62, 68
SEAL (CYL)ARCTIC, 57630931, 552 LEAD, IGNITION W/BOOT, 57655003, 637
SEAL M6F, 54472147, 189 LEE PLUG, 57191983, 347
SERVICE, 50941186, 108 LEVEL, 58038761, 107
SHAFT, 57053555, 381
SHAFT AND BEARING, 52249869, 524 LEVER, OPERATING, 52192564, 573
SHAFT(SHAFT, BRG, KEY), 57756553, 441 LEVER ARM---2 VALVE, 57533960, 320
SPACER BEARING, 51375475, 524 LID, ENCLOSURE, 57655581, 638
SPLIT FLANGE
LIFTING HOOK, 50261700, 606
56783020, 449
56950579, 426 LIGHT
SPLIT FLANGE---08, CD61, 57771156, 196 INDICATOR, 57266181, 573
SPOOL, COMPENSATOR, 54580709, 490, 494 LED INDICATOR, 57297137, 581
TOOL PROTO PILOT, 50270040, 109, 149
57672735, 686 LINK
57672743, 686 54409255, 356
UNLOADER SPOOL, 57640195, 490 56801053, 20, 532
WATER INJ REPAIR---VLV, 50822154, 521 BUTTERFLY VALVE, 57471971, 297
WATER INJ REPR---PSNT, 50822162, 521 CHAIN
WORK SECTION SEAL, 57394876, 490, 494 LH, 57700627, 40, 54
RH, 57700619, 40, 54
KIT---REPAIR, 57514846, 325 CONTROL, 54409834, 347
KIT---SHIM, 57153090, 340 MAASTER, 50024447, 654
SLING, 57146474, 459
KNOB
LINK ASSY, 57550022, 208
57417487, 108
57679664, 112 LINKAGE
57679672, 107, 597 52227733, 297
FAN, 57477929, 94 LATCH, 57541070, 86, 88
TEMPERATURE, 57477945, 94 LOCK, SPINDLE, 50628007, 230
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981. Index xvii
Serial Number: 7981
FAMILY,DM45 HP

Index

LOCK NUT, HEX, 95941019, 550 MANIFOLD---SUCTION, 57306680, 416


LOCK---NUT, 13084207, 226 MANUAL, SAFETY DM45/50/L, 57631236, 667
LOCKNUT MARKER, TERMINAL, 57684979, 499
56944390, 479 MNTG PORT BLK ASSY, 54414354, 164
57181240, 60, 66
57183584, 146 MODIFICATION, REARPLATFM, 57495855,
57242554, 210 678
57396509, 552 MODULE, MURPHY LNK DISPLY, 57632697,
95080149, 58, 64 107
LOCKWASHER MOTOR
#10, 57655169, 637 C---FORCE, 57480360, 344
1/4, 57655532, 638 FORCE, 54409396, 354
52154903, 362 HYDRAULIC
95043162, 326 52235207, 517
95096350, 416 57003782, 534
INDEX

95922548, 107 57110157, 152


95922621, 400 57209637, 157
HELICAL SPRNG, 95922639, 242, 338 57401135, 218
SPRING, PLATED, 95934717, 58, 64 HYDRAULIC FAN, 57657660, 441
UNIT GEAR, 57726168, 35, 49
LOCKWASHER (REG.), 95959128, 321, 394, 492 WIPER, 52106291, 84
LOUVER, AURORA, 52106457, 84 MOTOR/GEARBOX, ASSM, MIDR, 57572984,
LOWER HSG SECTION, 57284630, 534 208
LUBRICANT MOUNT
MOLYCOTE G---N, 57755266, 152, 337 CYL., 57184590, 549
TOOL JOINT, 50525187, 565, 678 CYLINDER, 57095853, 285
FLEX---BOLTSANDWICH, 57139131, 247
LUBRICATOR ASM---60GL DHD, 57354755, 577 FRONT ENGINE---C16, 57643199, 242
LUBRICATOR TANK SUB---ASSY, 57428161, FUEL COOLER
581 LH, 57643116, 278
RH, 57643132, 278
LUG, BATTERY, 57011611, 255
LADDER, 57711145, 15, 20
MOTOR, ASM, 57736803, 444
REAR ENGINE, C16, 57643157, 242
M REMOVE 7 ROD, 57217531, 218

MAGNET, 54409230, 356 MOUNT BAND, 57555757, 100

MANIFOLD MOUNT KIT, RUBBER, 57655243, 637


52263530, 418 MOUNTING CAP, 57192015, 381
52263548, 418 MOUNTING RAIL (DIN), 57221855, 506
57546038, 328
AIR IMPULSE, 57284689, 534 MTG FLG, 52155116, 176, 368
COOLANT, 57435752, 624 MTG.PLATE---RV, HYD.TANK, 57352304, 416
HYD, 57083883, 558
HYD. ORING THDS, 57350076, 393 MUFFLER, FILTER, 52142031, 565
LWR HP DM4550/L, 57584195, 325
PRESS, REDUCER, 57760622, 313
RETURN, 57482556, 411 N
SAE PORTS, 57759193, 393
SUPERCHARGE, 57582280, 416 NAMEPL---COMP OIL RUSSIAN, 57639189, 672
UPPER, 57546228, 325 NAMEPL---COOLANT RUSSIAN, 57639171, 672
MANIFOLD ASSY---DR/PR CONT, 54418108, NAMEPL---CRANK CASE RUSSIA, 57639213,
400 672
Index xviii WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981.
Serial Number: 7981
FAMILY,DM45 HP

Index

NAMEPL---FUEL RUSSIAN, 57639205, 672 ELASTIC LOCK


95922829, 260
NAMEPL---HIGH VOLT RUSSIAN, 57639239,
672 95923322, 560, 648
ELASTIC LOCK---1/4---20, 95923298, 565
NAMEPL---HYDRAULICS RUSSIA, 57639197, ELASTIC LOCK---3/8---16, 95923223, 600
672 FLEX LOCK, 95116869, 278
NAMEPL---LIFT HERE RUSSIAN, 57639221, HEX
672, 674 95077772, 449, 546
95929774, 133, 207
NAMEPL---SERVICE INST RUSS, 57640229, 672,
FINISHED
674
95077681, 119
NAMEPLATE 95862876, 298
2 SPD FAN RUSS, 57635633, 674 95922894, 9, 118, 196, 243, 260, 264, 276,
DHD CONTROL, 57361990, 581 297, 298, 299, 321, 396, 426, 454, 492,
ETHER INJ RUSS, 57631574, 667 504, 518, 532, 549, 559, 565, 616, 680
FAN CONTROL, 57600991, 429 95922928, 260, 273, 325, 559

INDEX
ISOLATIONSWTCH, 57379166, 255 95929782, 119
REC OIL RUSSIA, 57631566, 672 95931564, 108, 118, 126, 247, 272, 285, 298,
ROTATION SPEED, 57531600, 126 393, 402, 468, 560, 620
PLATED
NEEDLE, SPRAY NOZZLE, 57392870, 565
95922902, 9, 264, 302, 320, 326, 337, 393,
NIPPLE 411, 441, 459, 517, 532, 577
50691831, 411 95941084, 58, 64
95048799, 590 JAM, 95076907, 652
95056412, 558 LOCK, 95080206, 337
HOSE, 57082018, 123 MACHINE, PLATED, 95923041, 597
NPTF DRYSEAL PLATED, 95922910, 219, 441
95315214, 441, 631 SELF LOCK, 95923363, 196
95352738, 297 STOP
PIPE 95077319, 441
95034914, 602 95077590, 242, 260
95048211, 273 HEX CASTLE---1---1/2---12, 95085825, 134
95056420, 328 HEX JAM
95084109, 326, 330 54408455, 376
95298170, 325 95201331, 298
95365961, 123 95315404, 586
EXTRA STRONG, 95097333, 326 HEX JAM 3/4---16, 57555682, 96
HEX JAM---1 ---12, 95531133, 226
NOZZLE
HEX JAM---1/4---20, 95242368, 549
FUEL, 57655045, 637
HEX LOCK---1/2---13, 95260055, 459
GREASE SPRAY, 57392821, 565
HEX MACHINE, 95086005, 298
W/3/16 ORIFICE, 57341166, 568
HEX SLOTTED---1 ---8, 95267696, 258
NUT HEX STOP
50021161, 654 95077244, 207
50943240, 384 95077574, 532
54407812, 172, 358 HEX STOP---3/4---10, 95077608, 242
57269698, 377 HEX---LOCK, 3/8---16UNC, 95958831, 550
57726101, 34, 48 JAM
A---C0VER, 57480162, 347 57104929, 350
ACORN 57104937, 169
57239725, 350 LOCK
LOW CROWN, 57729931, 108 35145077, 290
ADJ A SEEL SELF SEAL, 57480147, 347 52263571, 418
ADJUSTING, 57291304, 157 54409438, 354
COVER, 54409602, 354 56998503, 552
DIAPHRAGM PLATE, 57341299, 568 58233719, 198
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981. Index xix
Serial Number: 7981
FAMILY,DM45 HP

Index

MACHINE 54409537, 354


95209003, 586 54409578, 354
HEX, 95076725, 298, 577 54409610, 354
MACHINE---HEX 6---32, 95076717, 107 54409651, 347, 352
NYLON, 57655227, 637 54409685, 350
SELF---LOCKING, 57655656, 638 54409768, 347
SPEED, 52144409, 521 54409800, 347
SQUARE---NO.6---32, 95239523, 631 54413257, 172
TRACK, SHOE, 57700569, 38, 52 54413620, 174
54479985, 62, 68
NUT 16A4K3, 95077939, 278
54480041, 62, 68
NUT---CAGED, 40011975, 590 54480058, 62, 68
NUTS, PANEL, 57655615, 638 57107906, 398
57163511, 552, 554
57192197, 381
57220238, 552, 554
O
INDEX

57220345, 228, 320


57224081, 210, 236
O RING
57242562, 210
52155645, 376
57244832, 60, 66
57416950, 186, 189, 366
57300329, 189
O’RING 57307902, 164, 340
#6, R134A, 57762916, 118 57326795, 236
35251511, 420 57362105, 228
50632660, 521 57520868, 60, 66
56963531, 320 57520884, 60, 66
57186876, 198 57520900, 60, 66
57220360, 320 59374934, 62, 68
57487043, 320 59375030, 62, 68
58233727, 198 59595629, 384
58233784, 198 59941393, 62, 68
AMOT, 57760829, 316 95017984, 376
O---RING 95018065, 152
#8, 57554735, 92, 96, 98 95018271, 207
95022372, 325
35277797, 292
50597434, 384 95070603, 420
50717743, 384 95086518, 338
50938109, 393 95086567, 159, 338
51076156, 398 95086625, 160, 338
51076164, 398 95086724, 157
51076172, 398 95097929, 160
95209870, 586
52154937, 169, 362, 376
95266433, 412, 602
52154994, 186, 189, 366
52155314, 182, 347, 368, 374, 376 95303756, 600
52203767, 182, 374 FUEL FILTER, 57655458, 638
52215696, 189 HYD
52263555, 418 95209888, 456
95926861, 337
54407416, 166, 169, 342, 377
IDLER, 57700460, 30, 44
54407762, 358
NOZZLE, 57655052, 637
54407796, 358
OVERHEAT, 57655367, 638
54407879, 358
54408448, 376 TEMP.SENSOR, 57655334, 638
54408554, 376 OIL
54408596, 377 GEAR
54409461, 354 50057132, 337
Index xx WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981.
Serial Number: 7981
FAMILY,DM45 HP

Index

58209651, 159, 219 HIGH PRESS.RUSSIAN


HYDRAULIC, 52223781, 411 57631350, 670
LIGHT, 55 GAL, 51378743, 686 57631384, 670
REFRIGERANT, R134A, 57737934, 118, 662 57631442, 670
SAE---30WT, NON---DETERG, 57596108, 517 57631459, 670
SYNTHETIC ATF, 57176257, 686 LABEL REFER RUSSIAN, 57631285, 670
ORDER INFO.RUSSIAN, 57631277, 670
ORIFICE PRESS.FLUID RUSSIAN, 57631343, 670
35517234, 304 ROT.BLADE RUSSIAN, 57631335, 670
MINIMUM PRESSURE, 57637852, 325 ROT.PARTS RUSSIAN
ORING 57631319, 670
57725996, 34, 48 57631327, 670
57726002, 34, 48 TABLE DM45/50/L RUS, 57631293, 670
57726044, 35, 49 PAGE.FALL OR CRUSH HAZ., 57631376, 670
57726069, 35, 49 PANEL
57726192, 35, 49 BREAKER BOX ASM, 57657652, 613

INDEX
OUTLET, BODY, 95377743, 506 ENGINE CONTROLS, 57784118, 83
ONE GAUGE, 57534315, 109
OUTLET BODY
95344214, 620 PC BOARD, 54409321, 356
95344719, 507 PEDESTAL---SEAT, 57561862, 84
95344727, 506 PICKUP ASM, FUEL, 57655680, 639
95414033, 506
95735049, 507 PIN
50021195, 654
50067834, 58, 64
50816289, 381
P 50875525, 524
52155348, 182, 374
P1 ROTOR ASSY., 57192122, 381 52155454, 169, 376
54407606, 350
P2 ROTOR ASSY., 57192163, 381
54407838, 358
PACKAGE KIT, 805 IR, 57554685, 90 54409826, 347
54409859, 347
PACKING 54410105, 352
52144318, 521 54413265, 172
57780090, 521 ANCHOR, 50171941, 58, 64
SWIVEL, 50694876, 158 CENTER, 57180168, 25
SWIVEL---30XV, 57336067, 158 CHAIN---TRACK, 57700643, 40, 54
PAD CLEVIS, 56975964, 552
ANTI---VIBRATION, 57657751, 466 CLIP, 56975972, 552
JACK CAST, 26”, REAR, 57630030, 64 COTTER
JACK CAST/30”, 57630048, 58 52266731, 272, 518
95002663, 297
PAGE 95002697, 320, 652
COMB.WARNING RUSS., 57631426, 670 95093381, 223, 459
COMBUSTIBLE GAS RUS, 57631368, 670 95210852, 133, 207, 549
COVER RUSSIAN, 57631269, 670 COTTER---3/16 X 2, 95093399, 258
DON’T CLIMB RUSSIAN, 57631467, 670 CYLINDER
EXCESS.HYD OIL, 57631301, 670 50339001, 133
FALL.PWRHD RUSSIAN, 57631392, 670 57268112, 207
FALL.ROD CAROUSEL, 57631400, 670 CYLINDER MOUNT, 57550055, 208
FALLING DERRICK RUS, 57631475, 670 DOWEL
FALLING DRILL PIPE, 57631418, 670 50815810, 536
FAN BLADES RUSSIAN, 57631483, 670 52201894, 358
HAZ.VOLTAGE RUSSIAN, 57631434, 670 54408026, 186, 366
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981. Index xxi
Serial Number: 7981
FAMILY,DM45 HP

Index

54408414, 368 ENGINE INLET, 57645335, 464


54413661, 176 ENGINE OUTLET
DOWELL, 54472105, 189 57645277, 250
HANDLE---CHAIN TONG, 50021202, 652 57645327, 464
HINGE EXHAUST, 57655185, 637
95265336, 297 EXHAUST ELBOW, 50622810, 260
95342028, 223 INLET 3”, 57546053, 325
HINGE---1 DIAX1.13GRP, 95328530, 549 PIPE A53, A1640, 64
HINGE---5/8DIAX2.25GRP, 95159331, 549
JIB ARM, 57120339, 459 PIPE PLUG, 52201811, 166, 169, 342
LOCKING, 50219955, 648 PISTON
LOCKING ---CYL., 57423832, 223 57242612, 210
MASTER, CHAIN, 57700601, 40, 54 57357972, 479
MODULATING, 54408497, 376 57396566, 552
PIVOT, 57273237, 223 57423931, 226
RETAINER BAR, 57648727, 196 57520983, 60, 66
INDEX

ROD SUPPORT ARM, 56250012, 223 57731564, 146


ROLL PISTON & SHOE
52155017, 186, 366 54408323, 372
95033932, 298, 654 54413653, 180
95033965, 302
PISTON/SHOE ASSY., 52204880, 372
95213310, 196, 207
ROLL---3/8 X 3---3/4, 95246062, 133 PIVOT --- WRENCH CYL MOUNT, 57391112,
SPRING---CHAIN TONG, 50024512, 652 233
SPROCKET PIVOT MTG, PLATE ASY, 52106325, 84
50338987, 133
PLATE
52227337, 133
50462332, 58
SUPPORT---FUEL TANK, 57474579, 272, 518
50907112, 524
TOWER LOCKING, 57141715, 149
52154580, 164, 340
TWR RAISE CYL, BOTM, 57591554, 475
52154770, 358
TWR RAISE CYL---TOP, 57591547, 475
57019853, 264
WRIST, 50718030, 521 BALANCE, 50875491, 524
YOKE END, 57716862, 25 BASE MOUNTING, 57655573, 638
PIN W/COTTER PIN---CABLE, 57622979, 138 BOTTOM MOUNT, 57173254, 534
BRACKET, 57537870, 616
PIN---CLEVIS, 58036179, 320
COVER
PIN---CYLINDER, RODCHANGER, 57406068, 52247657, 290
207 54409669, 350
54409743, 347
PIN---PUMP, 57305948, 350
56961725, 678
PIN---ROLL, 50830199, 354, 377 57726184, 28, 42
PINEYE ASSEMBLY, 57423915, 226 57726333, 28, 42
CREEP, 52203668, 180, 189, 372
PINION, INPUT, 57170110, 157 DIAPHRAGM, 57341265, 568
PINS, 50817089, 174, 184, 189, 360, 364 END, 57191033, 159
GUSSET, 57371999, 214
PIPE HARNESS---REMOTEPRPL, 57519670, 597
57068587, 102 HYD RESV FRONT, 57736886, 416
57141848, 214 LADDER MOUNT
57632465, 454 57711152, 18
COOLER INLET 57711160, 18
57633794, 250 LADDER MOUNTING, 57711178, 18
57645293, 250 LOCKING
COOLER OUTLET, 57645285, 250 50339019, 133
DISCHARGE, 57584328, 307 50813575, 475
Index xxii WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981.
Serial Number: 7981
FAMILY,DM45 HP

Index

MOTOR, 57240764, 182, 374 50718162, 521


MOUNT 52154929, 174, 362
57205478, 594 52155306, 182, 374, 376
57445702, 200 54407903, 358
57540882, 422 54407994, 174, 362
57540890, 422, 429 54408059, 186, 189, 366
MOUNTING 54408430, 376
50258193, 459 54408489, 376
54409149, 354 54409677, 350
54409180, 354 54409776, 347, 368
MOUNTING---FUELTANK, 57483729, 272 57551632, 34, 48
MTG 57551657, 34, 48
52243789, 573 59551267, 384
57244980, 393 6MM COMPONENT, 57429722, 507, 597
MTG ---IR LOGO, 57397325, 133 B POWER HEAD, 57480055, 169
MTG REAR DECKING, 57573958, 15 ELECTRIC 3---WAY, 57661738, 511

INDEX
PORT HEX HEAD
52179488, 536 O’RING, 95343596, 394, 411, 426, 435
54426168, 540 STRT THRD
57181372, 189 95323366, 485
FRONT, 54494018, 381 95323465, 159, 273, 297, 328, 393, 394, 412,
435, 492
REAR, 54494026, 381
95666996, 160, 396, 400, 441
PORT---RH 15/32, 52204799, 360
MAGNETIC, 59514976, 384
REAR, HYD, RESERVOIR, 57736589, 416
MAGNETIC 1 NPT, 57408353, 590
RETAINER
NYLON, 57012676, 210, 233, 552
54408315, 180, 372
OIL LEVEL, 59551259, 384
54408570, 376
ORING---SAE 32, 95746194, 273, 518
ROD CHUCK LOCKING, 50519560, 648 PIPE
SEAL VANE, 54408372, 182, 374 95101044, 518
SEPARATOR, 57736746, 444 95408167, 558
SIDE MOUNT, 57173270, 534 HEX SOCKET, 95049359, 108
SUPPORT, 57214488, 102 SQ HEAD
SUPPORT FEE CYL, 57517922, 138 95033601, 218
TAPPED 95249587, 158
52240439, 544, 573 95249694, 518
52240959, 321, 482, 492, 506, 508, 534 95249702, 273
TOP MOUNT, 57173262, 534 SOLID
TOWER PINNING, 57389330, 149 95033585, 558
VALVE MOUNT, 57283350, 475 95033593, 297, 326
WEAR PIPE---1, HEX HEAD, 95252417, 416
50875426, 524 PIPE---1/2 SQ HEAD, 95033619, 338, 441
54416557, 534 PIPE---2 HEX HEAD, 95437349, 416, 517, 590
57641540, 534 PIPE---3 RUBBER, 57408346, 590
PLATE A36 PIPE---SQ HEAD, 95002143, 242, 412, 517
A0683, 416 PORT
A0712, 212 57224156, 60, 66
57244915, 60, 66
PLATE BOTTOM---HYD TANK, 57482887, 416 57245292, 146
PLATE SPACER, VALVE, 57329989, 449 57396491, 552
SEAT, 54480017, 62, 68
PLATE TOP---HYD.TANK, 57481459, 416 STRAINER, 35609098, 292
PLATFORM, DUST CURTAIN, 56244916, 549 PLUG ASSEMBLY
PLUG 50907146, 524
2P---3W, 57755795, 620 CHECK, 50907179, 524
3 CIRCUIT, 57668071, 511 PLUG PIPE, 95101457, 64
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981. Index xxiii
Serial Number: 7981
FAMILY,DM45 HP

Index

PLUG W/O RNG, 95326955, 411 RECEIVER, 54409198, 354


PLUG---HEX, 57302143, 376 RECEPTACLE, 2P---3W, PNL MTG, 57755787,
620
PLUG---PORT, 57401622, 226
RECEPTACLE ASSEMBLY, 57749145, 255
PLUG---W/O---RNG, 95361028, 411
RECIEVER DISCHARGE PIPE, 57637845, 325
PLUNGER, TEFLON, 57431223, 588
REDUCER
POINTER, 57342719, 208 EXPANDER, 95650149, 159
POLE PIECE O---RING, 95426235, 485
54409222, 356 SAE O---RING 10---6, 95147997, 485
54409248, 356 REFRIGERANT
POPPET R134A, 57364473, 118
54480009, 62, 68 R134A---30LBS, 57746893, 662
DUAL & REPL, 54408471, 376 REGULATOR
SEQ, 54408513, 376 12V, 57662744, 511
INDEX

PORT BLK, 54413612, 174 57618829, 108


AIR---RELIEVING, 57079550, 565
PORT BLOCK, W/O SHUTTLE, 54471321, 189 FUEL, 57655086, 637
PORT BLOCK/HOUSING ASSY, 54408620, 340 PRESSURE, 57442477, 330
UL---88 ASSY, 36887396, 302
PORT PLATE, 52215621, 174
REGULATOR ASSY, UL---88, 57530917, 297
PORT PLUG, 57245284, 479
RELAY
POTENTIOMETER, 500---OHM, 57433781, 507, DPDT 24V COIL, 57394603, 108, 597
594 S.S., 40A, AC/AC, 57113649, 626
POWERLUBER, AUTO---GREASING, SOLENOID---24VMARINE, 59956466, 247
57336430, 565 RESERVOIR, HYDRAULIC, 57736571, 411
PRE---FILTER, 57555724, 100 RESISTOR, 4 SPADE, 57554826, 90
PREFILTER, 57516098, 92 RESISTOR CF .25W 5.1K, 57498339, 108
PRESSURE PLATE, 57185217, 381 REST
TOWER DM45, 57735961, 64
PULSAR, 24V W/WEATHERPAK, 57394926, 490,
WRENCH, 50243088, 648
494
RESTRAINT---DOOR, 57561698, 83
PUMP
COOLANT 24V, 57655565, 638 RESTRICTOR, JIC/JIC .062, 57291049, 223, 549
DHD LUBRICATOR, 57352973, 586 RETAINER
DOUBLE---HYDRAULIC, 57392003, 337 52155512, 376
FUEL, 50258441, 272 52155835, 178
FUEL---GEAR, 57655425, 638 57273245, 223
GREASE---MANUAL, 57083982, 558 57416943, 189
HAND, ASSEMBLY, 57758682, 600 BEARING
HAND FILL, 57426926, 602 50248368, 207
MAIN HYDRAULIC, 57326274, 337 54408133, 186, 366
OIL, 36861144, 292 CABLE, 57410599, 133
WATER---8 GPM, 50822147, 517 FILTR ACC DOOR, 57641516, 534
PUSHER & SPRING, 54409271, 356 SEAL, 57164592, 189
SEAL W/O RING, 54407358, 164, 340
RETAINER PISTON & SHOE, 54413646, 180,
R 189
RETAINER TRACK, 57735904, 25
RAIL, FUEL COOLER FRAME, 57775595, 118
RETAINING RING GROUP
REAR FOOT, 50717990, 521 54414735, 180
Index xxiv WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981.
Serial Number: 7981
FAMILY,DM45 HP

Index

54414743, 372 ROCKER CAM ASSY, 54416458, 180


RING ROCKER CAM/PISTONS, 54410741, 368
52201928, 358 ROCKER CAM/STROKING ASM, 54414388, 176
52201936, 358
54407960, 362 ROD
54413240, 172 57396574, 552
57551434, 34, 48 57423949, 226
57726119, 34, 48 THREADED ENDS, 57483711, 272
ADJUSTING ROD ASSY
57726135, 34, 48 50718022, 521
57726143, 34, 48 57242638, 210
BACK UP 57731572, 146
57163529, 236, 552, 554 ROD TUBE, 57181232, 60, 66
57192130, 381
BACK---UP, 57224099, 210 ROD---TUBE, 57181059, 60, 66

INDEX
BACKUP ROLL PIN, IDLER, 57700452, 30, 44
54479993, 62, 68
ROLLER, CARRIER, 57700502, 28, 42
54480025, 62, 68
58233735, 198 ROLLER GUIDE, RODSUPPORT, 57423824,
59337212, 62, 68 223
CAM, 54465646, 538 ROLLER---TRACK, 57700494, 28, 42
CAST IRON, 57242570, 210
CONTAMINATION, 57520942, 60, 66 ROPE
INGRESSION, 57520892, 60, 66 WIRE
57047060, 200
RETAING, 52201803, 166, 169, 342
57068595, 102
RETAINING
WIRE---3/8 X 67’, 57050379, 459
52155140, 180, 192, 372
52155157, 180, 192, 372 ROTARY HEAD, COMMONS, NEW, 57562639,
52155165, 180, 192, 372 152
52155751, 164, 340 ROTOR, 54426150, 538
52155843, 178, 189, 370
52204864, 180, 192, 372 RUBBER
52204872, 180, 192, 372 58145392, 108
54407325, 164, 340 58203035, 108
WINDOW--- DOOR, 57540999, 88
54407333, 164, 340
WINDOW---OFFSET, 57540981, 83, 86
54407341, 164, 340
54407853, 358 RUBBER STRIP, 1/4 X4, 57068942, 73
54408299, 192, 372 RUNG LADDER, 57047847, 102
54472469, 192
57068215, 226
57551665, 34, 48
95223475, 384 S
RETAINING---BREAKOUT, 57200628, 196 SAFETY HOOK SWIVEL, 57200495, 459
SHIM, 57726127, 34, 48
SNAP SCHEMATIC, ELEC---240 VAC, 57665382, 613
50597442, 384 SCREEN
50717982, 521 BLOWER INLET KIT, 57655102, 637
50806223, 381, 536 FILTER, 57341208, 568
50815901, 536
SCREW
THREADED, 50610971, 158
#5---40UNCX.75LG, 95893483, 108
RING SNAP, 50644558, 381 50718105, 521
50816271, 381
RIVET, 1/8 DIA X .357POP, 58081647, 507
52144417, 521
ROCKER AND PLUG, 54408406, 182, 374 52154606, 164, 340
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981. Index xxv
Serial Number: 7981
FAMILY,DM45 HP

Index

52154895, 362 95934659, 337


52155256, 182, 374 95935201, 243
52215613, 189 95943668, 223, 468, 549
54407366, 164, 340 95943726, 208
54407390, 164, 166, 169, 340, 342, 344 95952354, 242
54407648, 340 95971552, 429
54407945, 174, 360 95994471, 207
54408331, 182, 374 HEX W/HOLE, 57774259, 196
54408349, 182, 374 HEXHEAD, PLATED, 95934451, 133, 337
54408356, 182, 374 HX, 95158176, 25
54408588, 376 CAP DRILLED HEAD, 95971545, 449
54409164, 354 CAP HEX HEAD, 95228607, 219
54409206, 354 CAP SOCKET HEAD, 54426135, 536
54409289, 356 CAP---1/2---13 X 1, 95233532, 133
54409305, 356 CAP---1/2---13 X 5, 95104303, 9
54409479, 354 CAP---1/2---13 X3---1/2, 95104238, 219
INDEX

54409560, 354 CAP---1/4---20 X 3/4, 95928982, 223, 285


54409701, 347 CAP---1/4---20 X1---1/2, 95920724, 549
54409750, 347 CAP---1/4---20 X1---3/4, 95934782, 278, 468
54409784, 347 CAP---1/4---20 X2---3/4, 95958369, 393, 402
57655433, 638 CAP---1/4---20X1/2ZINC, 95865937, 544
57655482, 638 CAP---3/4---10 X 5, 95104741, 207
57655631, 638 CAP---3/4---10 X2---3/4, 95104659, 242
CAP---3/8---16 X 3/4, 95055299, 338
57726028, 34, 48
CAP---3/8---16 X 7/8, 95934576, 393
57726036, 35, 49
CAP---3/8---16 X3---3/4, 95103891, 299
95412623, 255
CAP---5/8---11 X 2, 95335337, 337
96714738, 442
CAP---5/8---11 X1---1/2, 95715942, 218
ADJ, 54407580, 350
CAP---NO.10---24 X 2, 95491841, 400
ADJUSTING ---SLOT, 57341307, 568
CAPTIVE, QUICK OPEN, 54537139, 84
BONNET, 57341141, 568
CHAIN, 50021153, 654
BUTTERFLY STOP, 43200831, 290 CYLINDER HEAD
CAP 57726010, 34, 48
57396517, 552 57726051, 35, 49
95489951, 258 FILTER STRAINER, 54409917, 347
95836466, 449 FLAT HD---1/4---20X7/8, 95958849, 108
95934584, 9, 532 HEX FLNG
95934600, 394 57654972, 637
95958351, 119, 321, 394, 492 57655623, 638
AH, 95055349, 242 HEX HD, 57654964, 637
HEX HEX HD CAP, 54472139, 189
54565569, 325, 550 HEX HEAD, 57726176, 35, 49
95104147, 218, 278 HEX---M20 X 45, 35272558, 297
95104204, 459 MACHINE, RD HEAD, 95922092, 298, 577
95104394, 133 MOTOR, 57240749, 182, 374
95916821, 118 NULL ADJ, 54409420, 354
95920674, 223, 243 RND HD---1/4---20 X 1, 95916482, 620
95920682, 504, 550, 680 ROUND HD
95920708, 242, 264 95931812, 597
95929147, 338 95933248, 107
95930723, 219, 242, 260 ROUND HEAD, 95922118, 272
95934154, 219 ROUND HEADSLOTTED, 95973103, 298
95934378, 396 SET
95934550, 504 57012684, 210, 233, 552
95934592, 264, 278, 396 57239717, 169
95934626, 546 57240756, 166, 182, 342, 374
Index xxvi WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981.
Serial Number: 7981
FAMILY,DM45 HP

Index

SOCKET, 54426176, 540 57303794, 393


STROKE LIMIT, 57394850, 494 57396475, 552
SET---CLEVIS, 57060352, 60, 66 57401176, 218
SOC HD 1/4---28X1, 57480154, 347 57425043, 226
SOCKET 57512006, 149
57655151, 637 59476705, 152, 400
57655524, 638 PUMP, 57307886, 588
SOCKET HD CAP, 54472121, 189 SEAL KIT---CYLINDER, 57510927, 60, 66
STOP, 50527308, 302
YOKE CLAMP, 57341182, 568 SEAL KIT---VALVE CART., 57301012, 393, 400

SCREW PLUG, 57515892, 35, 49 SEAL RING, 52154804, 172


SEAL SHAFT, 50495860, 381
SEAL
14---12 AWG CABLE, 57400715, 255, 507 SEAL VANE, 54408380, 182, 374
14---12AWG, PIN, CABLE, 57400715, 504 SEAT
5” PIPE, 57554107, 610 52155603, 376

INDEX
50632694, 521 AMOT, 57760837, 316
50718071, 521 OPERATOR, 57569444, 84
50718089, 521
52155363, 182, 374 SEAT BLOCK W/WHT NYLON, 57341091, 568
57416208, 34, 48 SECTION
57514812, 34, 48 INLET, UNLOADING, 57639254, 490
BACKUP, 57220337, 228, 320 VALVE, 57466583, 494
BULB---90 DEGREE, 57541005, 83, 86, 88 VALVE SPOOL
DORTITE, 57643249, 534 57466567, 494
FITTING, 57726309, 28, 42 57466575, 494
LIP, 57401200, 218 57466591, 494
OIL 57466609, 494
50717750, 384 57466617, 494
52146784, 157 VPL30 W/LIM&Q, 57640153, 490
52164282, 158 VPL30 W/LIMITER, 57639262, 490
58227661, 219 VPL30 W/O LIMIT, 57639270, 490
58229915, 158 VPL6 OUT W/BOLTS, 57640161, 490
RING, 57401184, 218 SENDER, FUEL---W/FLOAT, 57534299, 272
ROD, 57520926, 60, 66
SECTION, 52179496, 536, 542 SENSOR
SHAFT FLAME, 57654956, 637
51079176, 536, 542 LOW COOLANT, 54594577, 242
52154515, 164, 340 MAGNETIC, 59647669, 126
57117780, 189 OVERHEAT, 57655359, 638
SHEAR TEMPERATURE, 57655326, 638
52201761, 166, 169, 342, 352 SEQUENCE SEAT, 52155439, 376
52201787, 166, 342
SERVICE KIT
SQ SECT
50603869, 330
50815794, 536, 542
BOWL, 54667159, 276
50815851, 381, 536, 542
WEATHER, ENCLOSURE, 57655664, 638 SERVO
ELECT, W/O F MTR, 57480139, 344
SEAL ASSY, 57245177, 60, 66 INPUT---MOTOR ASIDE, 57480048, 164
SEAL GROUP, IDLER, 57700478, 30, 44 PUMP, ELEC 5AO, 57480170, 340
SEAL KIT SERVO LINK, 52215647, 352
52179595, 536 SERVO OUTPUT, 57052631, 164, 340
57242547, 210
57249450, 479 SERVO PLATE, 52201738, 164, 182, 340, 374
57303737, 400 SERVO SHAFT, LINK & SHEAR, 54409628, 350
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981. Index xxvii
Serial Number: 7981
FAMILY,DM45 HP

Index

SERVO SHAFT ASSY, 54409123, 166, 342 SHROUD


57725574, 444
SERVO---CONT.COVER GASKET, 57417339,
164, 166, 169, 340, 342, 350 INLET, 56899669, 264
ROLLED RING, 57736878, 444
SETSCREW, 57357964, 479
SIDE PLATE, 57512188, 358
SHACKLE, CHAIN 55 TON, 57364069, 604
SIGHT GLASS, 39476916, 325
SHAFT SILENCER
52155819, 178 57662124, 260
52201662, 340 ALUMINIZED 6”, 57574196, 260
52234887, 536 PNEUMATIC, 35132299, 304
57240806, 189
57570830, 218 SLEEVE
DRIVE, 57045882, 370 57551442, 34, 48
IDLER, 57700445, 30, 44 AMOT, 57766803, 316
INPUT, 50595115, 384 SPLINE, 59516096, 384
WEAR, 50822097, 158
INDEX

INTERMEDIATE, 57191017, 157


MAIN DM45, 7”, 57723389, 9 WIRE TRANSPARENT
MOTOR, 57300220, 164 57455586, 506
PIPE ASSY, 57422628, 207 57455594, 506
SERVO, 54409636, 352 57455602, 506
SPLINED #3, 57192213, 381 SLIDE, 50072347, 58, 64
TOWER SUPPORT, 57399925, 12 SLINGER
UPPER, 50248301, 214 52144391, 521
WIPER PIVOT, 52125838, 84 52187804, 158
SHAFT ASSY, 52230869, 536 SLYDRING
SHAFT LINK, 52201746, 169 57245185, 60, 66
57245540, 60, 66
SHAFT---LOWER, 57426942, 214
SOCKET, SIZE 16, 54530993, 511
SHEAR SEAL, 57153108, 169, 352
SOLENOID, 57516346, 400
SHEAVE
SPACER
MACHINED---1 ROPE, 57432700, 133
.5X1.75ODX1.06ID, 57188963, 200
WIRE, 50245810, 459
50248426, 207
SHEAVE W/BUSH---1 ROPE, 52228848, 133 52144334, 521
SHIM 54409297, 356
50248889, 298 54409362, 354
52223872, 441 57068991, 218
54479910, 62, 68 57120347, 459
57538118, 321
54479928, 62, 68
57731549, 146
54479936, 62, 68
CONTROLLER, 57655300, 637
57149080, 158
FINAL DRIVE, 57546319, 160
FINAL DRIVE
INTERMEDIATEGEAR, 57159121, 157
57546384, 160
MASTER BUSHING, 57700593, 40, 54
57562829, 160
PISTON, 57183618, 60, 66
GUIDE
SHAFT---DMC TOWER, 56247232, 134
50339027, 133
SWIVEL PACKING, 57371163, 158
50624709, 158
VANE, 54408398, 182, 374
MTG---HYD TANK, 57582330, 412
POWERHEAD---SPURGEAR, 57243719, 158 SPACER---ROD CHANGER, 52185162, 648
SHIM SET SPACER/CPLG, 52180031, 126
50518083, 290 SPINDLE --- FINAL DRIVE, 57546343, 157
52210317, 158 SPOOL
SHOE, TRACK, 57700544, 38, 52 54413216, 169
Index xxviii WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981.
Serial Number: 7981
FAMILY,DM45 HP

Index

54413224, 169 ROD CUP, 50519586, 648


CENT LUBE GROOVES, 54407630, 350 STOP BLOCK
HYD STROKER, 54409727, 347 BULL GEAR
SPRING 57209306, 208
35251552, 420 57209314, 208
50875533, 524 CENT.BUSH, 57198939, 196
52155546, 376 STOP---RODCUP, 7.63 PIPE, 57562696, 208
54408273, 178, 370
54408463, 376 STRAINER, OIL, 50247691, 411
54479977, 62, 68 STRAINER ASSY---HR2, 35092279, 292
54480066, 62, 68 STRAINER ASY, 52203627, 376
57063737, 376
57240566, 169, 350 STRAINER BODY, 36751295, 292
57556417, 34, 48 STRAP
57560682, 588 57507832, 549
CHAIN TONG

INDEX
57522104, 549
50021229, 652 DUST CURTAIN
50024371, 652 57555609, 549
COMPRESSION125LB, 57341240, 568 57555617, 549
END, 54479951, 62, 68 SHOULDER---2 WIDE, 57535759, 597
GAS---DOOR CURBSIDE, 57561672, 83
STUD
REAR +500 LB PRES, 57341174, 568
57497794, 454, 549
RETAINER, 57514903, 189, 370
ADAPTER, 59383463, 384
SEQ & SERVO, 54408539, 376
TENSION---DOORLATCH, 57561565, 86, 88 STUD---DOOR SPRING, 57561680, 83
SPRING ASSY SUBPLATE, 57106965, 398
54409487, 354 SUPPORT
54409545, 354 54409156, 354
SPRING GUIDE, PISTON SEAL, 52155660, 376 AIR, CLNR, 57736050, 264
CAC PIPING, 57643652, 464
SPRING KIT, IDLER, 57700528, 28, 42 CHANNEL, 57538225, 320
SPROCKET COMPR, A/C---C15, 57668055, 118
2 P. 20 TEETH, 57407009, 133 COMPRESSOR, 57170896, 290
UNDERCARRIAGE, 57700510, 28, 42 FEED CYL---5 OD, 57315798, 138
FUEL COOLER, 57780850, 118
SPROCKET W/BUSH---20T, 57407173, 133
HYDRAULIC MOTOR, 57573065, 219
SQUARE SECTION GASKET, 57192148, 381 PIPE, RAD.XL900, 57645301, 250
PIPE---CAC, 57633802, 464
STANDOFF, HEX, 4.43”L, 57772576, 118
PIPING, 57653016, 464
STANDPIPE SHAFT---MIDDLE, 57405979, 207
57082554, 449 TOWER---DM45/50/L, 57582355, 4, 9
57085599, 449
SUPPORT LEG --- COOLER, 57503591, 441
START AID, ETHER, 57758658, 285
SUPPORT LOWER---ROD CHNGR, 57405953,
STARTER, 42MT/24V, 58194762, 242 207
STEM, 50023910, 159, 320, 326, 449 SUPPORT MIDDLE---ROD CHNG, 57405961,
207
STEP, CAB, 57214470, 73
SUPPORT UPPER--- ROD CHNGR, 57405946,
STEPSEAL, 57245532, 60, 66 207
STOP SUPPORT---L.H., 57455941, 20
57505224, 196
57514895, 370 SUPPORT---R.H., 57455958, 20
BARREL, 54471792, 189 SWITCH
LOWER CAROUSEL, 57550030, 208 2---POSITION, 57332215, 107
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981. Index xxix
Serial Number: 7981
FAMILY,DM45 HP

Index

3---POSITION, 57332199, 108 MALE RUN


BATTERY SELECTOR, 57236705, 255 37DEG, 95748927, 108
FAN 3PDT, 56970031, 620 95221065, 297
FILTER BY---PASS, 57435430, 393 NPTF, 95264941, 441
FLUID FLOW, 57353021, 586 NPT/JIC, 95419073, 422
HANDLE BUTTON, 57684292, 112 TEE---JIC RUN/ORING, 57482580, 426
HP---R134A, 57741837, 118
KEY, 56993678, 107 TERMINAL
LEVEL, 57365207, 626 12---10
LIMIT 1/2 RING, 95359329, 247
50518653, 149, 223, 404, 594 1/4 RING, 56921430, 247
52192556, 573 10 RING, 56921414, 247
LP---R134A, 57741829, 118 14---16 AWG MALE, 59854828, 255, 507
MICRO, 59400820, 107, 597 16---14
MINIATURE LIMIT, 57740748, 107, 112 6 FORK, 95329249, 126, 581
ON/OFF, 24V, 57655698, 639 MALE PIN, 59854828, 504
INDEX

PUSH BUTTON, 52185832, 107, 565 22---18---8 FORK, 95843371, 586


ROTARY, 57477937, 94 57651259, 107
SPST REED, 57428914, 586 BLOCK, 57684888, 499
SPST/ON---OFF, 57179608, 107, 581 FEMALE, 95985925, 508
TEMP, 35596436, 290 PACKARD SLEEVE, 57176604, 507
TOGGLE, 57216913, 109, 223 THERMOMETER, 50463454, 411
TOGGLE WIRE LEAD, 57554842, 94
THERMOSTAT
TOGGLE---SPST, 56762198, 107
208/240V, 56970023, 620
WIPER/WASHER, 57604936, 84
ROTARY, 57554859, 94
SWITCH ASSY, IR AP, 57554693, 90 THERMOSTAT KIT, OIL PAN, 57194144, 644
SWITCH NUT, HEAT/COOL, 57554883, 94 THIMBLE, WIRE ROPE---3/8, 58060153, 459
SWITCH NUT STANDARD, 57554875, 94 THRESHOLD
SWITCH PUSHBUTTON, 855017P0286, 107, 597 L.H. DOOR, 54589874, 83
R.H. DOOR, 54589866, 83
SWIVEL, 52248176, 158
THROTTLE, ELECTRONIC---CAT, 57493868,
SWIVEL ASSY --- SEAT, 57561870, 84 107
THRUST WASHER, 57300824, 189
T TIE, CABLE
56780729, 532
TACHOMETER, MLINK ANALOG, 57632655, 58078718, 577
107 95668042, 126
95748802, 285, 586
TACHOMETER---ROTATION, 57422271, 126
TIE ROD---3/8 X 7 IN., 57396848, 297
TAG, BLANK ALUM, 57371544, 678
TIMER
TANK
7 DAY DIGITAL, 57655722, 631
DHD LUBE---60 GAL., 57354094, 586
DC ELECTRIC, 57284671, 534
FUEL---380 GAL, 57533606, 272
DHD LUBRICATOR, 57354342, 586
SEPARATOR HP 20”, 57570202, 325
SURGE, 57547499, 444 TIMER BOX, BARE, 57514804, 534
WATER---300GLW/AF, FLG, 57500449, 517 TIMER KIT INSTALLATION, 57655730, 639
TEE TIP, SPRAY NOZZLE, 57392862, 565
37 DEGREE, STRT THRD, 95188710, 475
95063475, 272 TONG ASSY---W/FLAT INSERTS, 50021120, 650
95279923, 108 TOOL
FEMALE, NPTF, 95280095, 426 CRIMPING, 57482614, 255
JIC RUN/0---RING16---16S, 57125882, 394 PIN/SEAL---EXT INSTL, 57482606, 255
Index xxx WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981.
Serial Number: 7981
FAMILY,DM45 HP

Index

TOW LUGS, 57363970, 604 59752063, 552, 554


TRANSITION, DUST CURTAIN, 57502411, 532 UNDERCARRIAGE IR DM45, 57723496, 25
TUBE UPPER HSG SECTION, 57284648, 534
50906379, 384
52201670, 176, 368
56951700, 157, 337 V
57731580, 146
AIR INLET, 57175457, 264 VALVE
COMBUSTION, 57655144, 637 2 ---1500 PSI, 57422313, 320
ENGINE AIR INTAKE, 57621237, 264 2---WAY, 50429356, 462
FLANGED INLET, 57641524, 534 2---WAY CART., 57325649, 400
KAZOO, 57554834, 92 3---WAY BALL, 39483300, 108
PRESS, 52248119, 176, 368 4---WAY, 57106460, 398
ROTATION 4---WAY D03, 57325623, 400
57755639, 449 50907120, 524

INDEX
57755647, 449 9---SPOOL, 24V COILS, 57394991, 492
SCAVENGE, 39871702, 325 95072971, 586
SHRINK, 54409594, 354 ADAPTER, 54426184, 540
SQUARE, 57071755, 260 ASSEMBLY, 6 SPOOL, 57656787, 482
SUCTION, FUEL, 57475873, 272, 518 ASSM, DR/PR CONTROL, 57576969, 394
BALL---1/2, 50829605, 123, 243, 325, 412, 442,
TUBE ASSEMBLY, 57423956, 226 534
TUBE ASSY BALL---3/4, 50212224, 328
52155066, 176, 368 BLOWDOWN, 35849215, 304
57242620, 210 BY PASS, 57113367, 420
57245573, 60, 66 CHECK
57396582, 552 1 PSI, 57779514, 600
36843720, 307
TUBE---AIR 8 X35, 57251829, 264
50247733, 411
TUBE---CROSS PORT CONNECT., 57137036, 50261825, 411, 412, 426
558 50347889, 449
TUBING 50829480, 272, 631
ROD CATCHER, 57445678, 200 57069452, 276
SERVO CONTROL, 54409867, 347 57408775, 586
SHINK---1/8 DIA., 56277759, 508 CHECK---16 JIC, 57167728, 337, 412
SHRINK 1/4”, 54501093, 508 CHECK---DBL PILOTOP, 50462944, 149, 196,
VINYL, 50247709, 411 223, 233, 320, 468, 471, 549
COUNTER BALANCE, 57273716, 475
COUNTERBALANCE, 57205007, 60, 66
DIVERTER
U 57106429, 396
ASSM, 57450751, 393
U---BOLT
EXPANSION BLOCK, 57477911, 98
1.5 PIPE---3/8THD, 95353942, 565
FLOW CONTROL, 57284705, 534
1/4ROD X 1 PIPE, 95335154, 565
IMPULSE, 56934185, 534
52231792, 272, 297
MANUAL SHUTOFF, 52172723, 328
95413449, 134
MEASURED SHOT, 57301855, 285
95494373, 320, 393
MIN.PRESSURE, 57391047, 325
ROUND BEND, 95381828, 426
MOTOR CONTROL, 57167298, 152
U---CUP NEEDLE, 52210986, 108
57163453, 236 NO MODULATING ELE, 57753279, 316
57220352, 228 PILOT, 57163339, 298
57233652, 228, 552, 554 PILOT (400 PSI), 54408547, 376
57326803, 236 PILOT REDUCING, 57730509, 490, 494
57326811, 210 PILOT TO SHIFT, 57753287, 316
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981. Index xxxi
Serial Number: 7981
FAMILY,DM45 HP

Index

POPPET---ANTIRUMBLE, 35316405, 298


PRESSURE CONTROL, 57309536, 402, 406,
W
422, 429 WARMER, INTANK---26LG, WATER, 57500423,
PUMP RELIEF, 57244352, 393 518
REDUCING CART., 57325664, 400 WASHER
REDUCING/RELIEVING, 56263239, 152 5/16, 57655649, 638
RELIEF 50632710, 521
50622273, 328 52144326, 521
52146883, 517 52144425, 521
54417993, 400 52154788, 172, 358
57294936, 297 52155892, 178
57352825, 412 52201779, 166, 169, 342, 352
RELIEF (ATM), 57568487, 159 54409313, 356
RELIEF CART., 57325607, 393 54409370, 354
RELIEF---VENTED, 57142515, 426 56986599, 337
SAFETY 57267577, 207
INDEX

50621986, 325 57551426, 34, 48


57018673, 534 57551640, 34, 48
SHUTTLE, 56263247, 152 57726226, 28, 42
SHUTTLE CART, 57325599, 393 BEVEL
SOLENOID 95245767, 337, 459
54438619, 422 SQ, PLATED, 54573704, 242, 260
57003790, 534 BEVEL---3/4, 95245775, 242
SOLENOID---3WAY/2POS, 57312563, 565 FLAT
95064663, 577
VALVE ASSY 95069589, 546
52154911, 362, 376 95200093, 441
VPL6, 57581894, 485 95922183, 247, 278, 321, 394, 492, 620
WATER, 57554750, 96 95922225, 118, 196, 223
NARROW, 95922324, 422
VALVE BLOCK, 54408422, 376 PLATED, 95972246, 242, 273, 325
VALVE BLOCK ASSY, 57306268, 340 WIDE
95081667, 313, 459, 532
VALVE KIT, RELIEF, 57655474, 638 95094314, 133, 219, 242, 260, 441
95922233, 196, 242, 243, 260, 278, 298, 299,
VALVE REWORK, 8”BUTTERFLY, 57626574, 394, 504, 532, 549, 550, 565, 600
290 FLAT 1/2, 95064697, 326, 394, 441
VALVE SEAT, 52155447, 376 FLAT 1/4, 95929071, 119
FLAT HARDENED, 54409644, 169, 352
VALVE---DR/PR CONTROL, 54418116, 400 FLAT---1---7/8, 95429221, 208
FLAT---3/8 BRASS, 95499232, 118
VANE
FLAT---7/8, 95081659, 550
52179587, 538 FLAT---HARDENED, 57318743, 337
57192098, 381 GSKT, 35251545, 420
VANE HOLD DOWN SPRING, 57064065, 374 LOCK
#12, 95207403, 298
VANE PIN, 57192106, 381 50718188, 521
95081865, 442, 449, 546
VANE SPRING, 52179579, 538
95209409, 325, 326, 441
VARNISH, INSULATING, 57168916, 247 95317673, 298
95922555, 577
VENT 95922563, 597
50811173, 411 95922654, 492, 504
FILTER 95934733, 9, 73, 119, 133, 207, 218, 242, 264,
56799125, 590 278, 297, 320, 337, 393, 411, 441, 517, 532,
57725400, 588 577
Index xxxii WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981.
Serial Number: 7981
FAMILY,DM45 HP

Index

EXT TOOTH, 95213401, 298 WIPER BRACKET, 57690414, 84


HELICAL
WHEEL, HOLLOW, 57725921, 34, 48
95934691, 207, 260, 273, 325, 559
95934766, 108, 118, 126, 223, 247, 272, 278, WINCH ASM, 4000#, 57626723, 459
285, 297, 393, 402, 422, 429, 468, 517,
544, 549, 560, 565, 590, 620 WINCH MOUNT, 57626939, 459
95937413, 9, 118, 196, 223, 243, 260, 264, WIPER
276, 278, 297, 298, 299, 321, 393, 394, 57224123, 210
396, 411, 416, 426, 449, 454, 504, 517, 57233660, 228, 552, 554
518, 532, 549, 550, 559, 565, 590, 616, 57520959, 60, 66
680 59322677, 236, 320
HELICAL SPRG, 95939948, 207, 212 DRIVE ARM, 57541104, 84
PLATED, 95934303, 119, 196, 218, 223, 247, FELT, 54426226, 536, 542
320, 393, 468, 549
LOCK HELICAL, 95934741, 133, 219, 242, 326, WIRE
337, 338, 441 56893217, 449
LOCK M20, 50759455, 297 ELECT GREEN, 54409354, 356

INDEX
LOCK---1---1/2, 95238119, 133 ELECT RED, 54409347, 356
LOCK---1/2, 95209409, 313 ELECTRIC, 56950645, 247
LOCK---3/8, 95265443, 560 GROUND, 56950652, 247
LOCK---5/8, 95209425, 338 LINK---#12, 56987795, 247
LOCK---7/8, 95043162, 550 LOCK, 50344605, 25, 134, 158, 159, 219
LOCK---NO.10 INT., 95207478, 586
LOCK---TONGUED, 57291288, 157 WIRE ELEC, 56933690, 577, 581
NYLITE, 52154622, 164, 166, 169, 340, 342, 344 WIRE LINK---9, 56999360, 247
ROLLER, 58034950, 441
WIRING, ENG CAT 2 STRTR, 57656167, 242
SEAL---TRACK, 57700650, 40, 54
SEALING, 57655748, 638 WRAP, HOSE, SPIRAL CUT, 51858124, 392
THRU, 50334457, 133
WRENCH
THRUST
CHAIN ADJUSTING, 52230786, 648
52204856, 180, 189, 372
54407457, 166, 342 CHAIN---4.5---5.38, 50195916, 648
54407481, 166, 169, 342, 352
UMBRELLA, 57778276, 521
WASHER 23---725, 03209269, 326, 441 Y
WEDGE, LOCKING, 57668063, 511 YOKE
WELDMENT 57341133, 568
TOWER---30FT, TELE, 57497562, 138 OSCILLATION, 57309783, 25

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981. Index xxxiii
Serial Number: 7981
FAMILY,DM45 HP

Index

39483300, VALVE, 3---WAY BALL, 108


39871702, TUBE, SCAVENGE, 325
40011975, NUT---CAGED, 590
Numbers 43200831, SCREW, BUTTERFLY STOP, 290
03209269, WASHER 23---725, 326, 441 43200880, BUTTERFLY, 8”REWORKED, 290
13084181, BACK---UP, 320 50014414, BOLT, JAW---CHAIN TONG, 652
13084207, LOCK---NUT, 226 50021120, TONG ASSY---W/FLAT INSERTS, 650
13084215, HEAD, 226 50021138, CHAIN ASSY, 650
30441570, CABLE, BATTERY, 255 50021153, SCREW, CHAIN, 654
35092279, STRAINER ASSY---HR2, 292 50021161, NUT, 654

35132299, SILENCER, PNEUMATIC, 304 50021187, JAW---CHAIN TONG, 652

35145077, NUT, LOCK, 290 50021195, PIN, 654


INDEX

50021202, PIN, HANDLE---CHAIN TONG, 652


35251511, O’RING, 420
50021229, SPRING, CHAIN TONG, 652
35251529, HOUSING, 420
50021237, BUSHING, CHAIN TONG, 652
35251545, WASHER, GSKT, 420
50021377, CHAIN SECT---2 LINKS, 650, 654
35251552, SPRING, 420
50021393, CHAIN, MASTER, 654
35272558, SCREW, HEX---M20 X 45, 297
50023910, STEM, 159, 320, 326, 449
35277151, GLASS, 420
50024371, SPRING, CHAIN TONG, 652
35277797, O---RING, 292
50024389, KEY, INSERT---CHAIN TONG, 652
35316405, VALVE, POPPET---ANTIRUMBLE,
298 50024397, INSERT, JAW---FLAT, 652
35325125, KIT, REPAIR, 298 50024447, LINK, MAASTER, 654
35370063, ELEMENT, STRAINER---HR2, 292 50024512, PIN, SPRING---CHAIN TONG, 652

35517234, ORIFICE, 304 50034818, CLAMP, HALF, 454

35596436, SWITCH, TEMP, 290 50034826, CLAMP, HOSE, HALF, 149, 233, 468,
471
35609098, PLUG, STRAINER, 292
50057132, OIL, GEAR, 337
35612712, HOSE, AIR 2”IR BRAND, 320
50067131, GUN, BLOW, D, 656
35849215, VALVE, BLOWDOWN, 304 50067479, CAP, 517
36017549, AIR END --- HR 2.5, 290 50067834, PIN, 58, 64
36037471, KIT, REPAIR UL---88 ASSY, 302 50072347, SLIDE, 58, 64
36751295, STRAINER BODY, 292 50105832, ANCHOR, D, 64
36783710, COUPLING, ASSY, 290 50112895, HOSE STEM---3/4, 624, 631
36798973, GEAR SET---1250HR2.5, 292 50171941, PIN, ANCHOR, 58, 64
36843720, VALVE, CHECK, 307 50173467, CAP, 58
36860336, ELEMENT, OIL FILTER, 292, 682 50195916, WRENCH, CHAIN---4.5---5.38, 648
36860476, FILTER, BASE, 292 50209501, GUIDE, SPRING---CHAIN TONG, 652
36861144, PUMP, OIL, 292 50209675, HANDLE, CHAIN TONG, 652
36887396, REGULATOR, UL---88 ASSY, 302 50212224, VALVE, BALL---3/4, 328
39417118, ADAPTER, 1/4”, 325 50219955, PIN, LOCKING, 648
39476916, SIGHT GLASS, 325 50243088, REST, WRENCH, 648
Index xxxiv WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981.
Serial Number: 7981
FAMILY,DM45 HP

Index

50243518, BEARING ASSY, 207 50462944, VALVE, CHECK---DBL PILOTOP, 149,


196, 223, 233, 320, 468, 471, 549
50245281, GUN, BLOW---WITH 25’ HOSE, 648
50463454, THERMOMETER, 411
50245299, CONNECTOR, HOSE, 656
50463645, HOSE HUMP, 250
50245307, COUPLING, QD, 656
50463868, COUPLING ASM, 517
50245810, SHEAVE, WIRE, 459
50469238, CAP, WEATHER, 260
50247691, STRAINER, OIL, 411
50495860, SEAL SHAFT, 381
50247709, TUBING, VINYL, 411
50518083, SHIM SET, 290
50247733, VALVE, CHECK, 411
50518653, SWITCH, LIMIT, 149, 223, 404, 594
50248301, SHAFT, UPPER, 214 50519560, PLATE, ROD CHUCK LOCKING, 648
50248368, RETAINER, BEARING, 207 50519578, BOLT, ROD CHUCK, 648
50248426, SPACER, 207 50519586, STOP, ROD CUP, 648

INDEX
50248871, BRACKET, 298 50525187, LUBRICANT, TOOL JOINT, 565, 678
50248889, SHIM, 298 50527308, SCREW, STOP, 302
50258193, PLATE, MOUNTING, 459 50594779, ADAPTER, SLEEVE---SAE B, 384
50258441, PUMP, FUEL, 272 50595115, SHAFT, INPUT, 384
50261700, LIFTING HOOK, 606 50597434, O---RING, 384
50261825, VALVE, CHECK, 411, 412, 426 50597442, RING, SNAP, 384
50262526, ANTI---FREEZE, 441 50597624, ADAPTER, SAE C, 384
50263813, HOSE, HYD---A04 BULK, 631 50597632, ADAPTER, PUMP D, 384
50270040, LIGHT, PILOT, 109, 149 50597640, ADAPTER, INPUT, 384
50279413, BAND, MOUNTING---AIRCLEANR, 50603869, SERVICE KIT, 330
260 50604479, DOWEL PIN, 347, 381
50334457, WASHER, THRU, 133 50610971, RING, THREADED, 158
50338987, PIN, SPROCKET, 133 50611235, LAMP, PANEL, 109
50339001, PIN, CYLINDER, 133 50615871, CYLINDER, WATER PUMP, 521
50339019, PLATE, LOCKING, 133 50616770, GAUGE, FUEL, 517
50339027, SHIM, GUIDE, 133 50621986, VALVE, SAFETY, 325
50339043, BOLT, CHAIN, 133 50622273, VALVE, RELIEF, 328
50344605, WIRE, LOCK, 25, 134, 158, 159, 219 50622810, PIPE, EXHAUST ELBOW, 260

50347889, VALVE, CHECK, 449 50624709, SHIM, GUIDE, 158


50625839, BUSHING, CONDUIT, 508
50364199, FITTING, TUBE, 411
50625847, BUSHING, CONDUIT---3/4, 508
50412626, BUSHING, 133
50625946, CONNECTOR, CORD GRIP, 149, 532,
50419670, GASKET, 260 586
50422880, ADAPTER---UPPER, 5 RODS, 648 50628007, LOCK, SPINDLE, 230
50422898, ADAPTER---MIDDLE, 5 RODS, 648 50628726, BUSHING, 508
50429356, VALVE, 2---WAY, 462 50632538, BEARING BALL, 381
50429455, BRACKET, VALVE, 462 50632660, O’RING, 521
50462324, GUIDE, 58 50632694, SEAL, 521
50462332, PLATE, 58 50632710, WASHER, 521
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981. Index xxxv
Serial Number: 7981
FAMILY,DM45 HP

Index

50644558, RING SNAP, 381 50815810, PIN, DOWEL, 536


50691690, ADAPTER, 411 50815851, SEAL, SQ SECT, 381, 536, 542
50691831, NIPPLE, 411 50815901, RING, SNAP, 536
50694876, PACKING, SWIVEL, 158 50816271, SCREW, 381
50694934, BUSHING, WEAR, 158 50816289, PIN, 381
50695063, CONNECTOR, 12 RED, 247 50816339, KEY, 536

50699321, CHAIN, BULK---3/16 COIL, 297, 532 50817089, PINS, 174, 184, 189, 360, 364

50700731, COMPOUND, SILICONE, 73, 159, 338 50817113, CHAMBER, 266


50820307, COVER TOP, 416
50702927, BUSHING, CHAIN ANCHOR, 133
50822097, SLEEVE, WEAR, 158
50708890, CRANKSHAFT, 521
50822147, PUMP, WATER---8 GPM, 517
50709013, INSERT, BEARING, 521
50822154, KIT, WATER INJ REPAIR---VLV, 521
INDEX

50709666, END CAP, 536


50822162, KIT, WATER INJ REPR---PSNT, 521
50717743, O---RING, 384
50829480, VALVE, CHECK, 272, 631
50717750, SEAL, OIL, 384
50829605, VALVE, BALL---1/2, 123, 243, 325, 412,
50717974, BEARING, BALL, 521 442, 534
50717982, RING, SNAP, 521 50829704, DECAL, VENT MANIFOLD, 411
50717990, REAR FOOT, 521 50829712, DECAL, DRAIN MANIFOLD, 411
50718022, ROD ASSY, 521 50830199, PIN---ROLL, 354, 377
50718030, PIN, WRIST, 521 50875368, HOUSING, BEARING, 524
50718048, CROSSHEAD, 521 50875426, PLATE, WEAR, 524
50718055, CASE, 521 50875491, PLATE, BALANCE, 524

50718063, FOOT, FRONT, 521 50875525, PIN, 524

50718071, SEAL, 521 50875533, SPRING, 524


50903236, BREATHER, 411
50718089, SEAL, 521
50906379, TUBE, 384
50718105, SCREW, 521
50907104, DRIVE, 524
50718162, PLUG, 521
50907112, PLATE, 524
50718170, AIR VENT, 521
50907120, VALVE, 524
50718188, WASHER, LOCK, 521
50907146, PLUG ASSEMBLY, 524
50743731, CLAMP, HOSE, 320, 449
50907179, PLUG ASSEMBLY, CHECK, 524
50759455, WASHER, LOCK M20, 297
50938109, O---RING, 393
50806223, RING, SNAP, 381, 536
50941186, KIT, SERVICE, 108
50806488, BALL, STEEL, 524 50943240, NUT, 384
50810993, DECAL, HYD.OIL LEVEL, 411 50961184, HOUSING, VALVE, 524
50811173, VENT, 411 51024792, BLOWER MOUNT, 534
50813575, PLATE, LOCKING, 475 51076156, O---RING, 398
50814581, FITTING, HYD, 558 51076164, O---RING, 398
50815638, BOLT, 420 51076172, O---RING, 398
50815794, SEAL, SQ SECT, 536, 542 51076271, BOLT KIT, 398
50815802, BEARING, NEEDLE, 536 51079176, SEAL, SHAFT, 536, 542
Index xxxvi WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981.
Serial Number: 7981
FAMILY,DM45 HP

Index

51298198, ADAPTER, ORIFICE, 1/32, 321 52154903, LOCKWASHER, 362


51375475, KIT, SPACER BEARING, 524 52154911, VALVE ASSY, 362, 376
51378743, OIL, LIGHT, 55 GAL, 686 52154929, PLUG, 174, 362
51792323, CAP, RADIATOR, 444 52154937, O---RING, 169, 362, 376
51858124, WRAP, HOSE, SPIRAL CUT, 392 52154994, O---RING, 186, 189, 366
51869907, CABLE, BATTERY, NEGATIVE, 255 52155017, PIN, ROLL, 186, 366
52106291, MOTOR, WIPER, 84 52155033, GASKET, HOUSING, 174, 184, 364
52106325, PIVOT MTG, PLATE ASY, 84 52155041, BEARING, 186, 189, 366
52106457, LOUVER, AURORA, 84 52155066, TUBE ASSY, 176, 368
52106606, LATCH, CAM, 86, 88 52155116, MTG FLG, 176, 368
52106630, BRACKET, MOUNTING, 86, 88 52155140, RING, RETAINING, 180, 192, 372
52125838, SHAFT, WIPER PIVOT, 84 52155157, RING, RETAINING, 180, 192, 372

INDEX
52142031, MUFFLER, FILTER, 565 52155165, RING, RETAINING, 180, 192, 372
52144276, CHAMBER, 521 52155256, SCREW, 182, 374
52144318, PACKING, 521 52155306, PLUG, 182, 374, 376
52144326, WASHER, 521 52155314, O---RING, 182, 347, 368, 374, 376
52144334, SPACER, 521 52155322, COVER, 182, 374
52144391, SLINGER, 521 52155330, COVER, CONTROL, 182, 374
52144409, NUT, SPEED, 521 52155348, PIN, 182, 374
52144417, SCREW, 521 52155363, SEAL, 182, 374
52144425, WASHER, 521 52155371, BALL, 182, 374, 540
52146784, SEAL, OIL, 157 52155439, SEQUENCE SEAT, 376
52146883, VALVE, RELIEF, 517 52155447, VALVE SEAT, 376
52146966, ELEMENT, SAFETY, 266 52155454, PIN, 169, 376
52147543, BLOCK, GUIDE, 133 52155512, RETAINER, 376
52153087, BASE, WATER INJECTION, 517 52155546, SPRING, 376
52154325, CLAMP, 1---1/2 TUBE, 449 52155603, SEAT, 376

52154499, GASKET, 164, 340 52155637, HOUSING, 376

52154515, SEAL, SHAFT, 164, 340 52155645, O RING, 376

52154580, PLATE, 164, 340 52155660, SPRING GUIDE, PISTON SEAL, 376

52154606, SCREW, 164, 340 52155686, CONE, 376

52154622, WASHER, NYLITE, 164, 166, 169, 340, 52155751, RING, RETAINING, 164, 340
342, 344 52155819, SHAFT, 178
52154739, BEARING, 362 52155835, RETAINER, 178
52154770, PLATE, 358 52155843, RING, RETAINING, 178, 189, 370
52154788, WASHER, 172, 358 52155892, WASHER, 178
52154796, BEARING, 172, 358 52164282, SEAL, OIL, 158
52154804, SEAL RING, 172 52172723, VALVE, MANUAL SHUTOFF, 328
52154887, CLAMP, 362 52175023, CLAMP, EXHAUST---TURBO, 260
52154895, SCREW, 362 52175809, BOX, 1/2 STONCO, 506
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981. Index xxxvii
Serial Number: 7981
FAMILY,DM45 HP

Index

52179488, PLATE, PORT, 536 52204831, GEROTOR, 358


52179496, SEAL, SECTION, 536, 542 52204856, WASHER, THRUST, 180, 189, 372
52179504, BEARING, BALL, 536 52204864, RING, RETAINING, 180, 192, 372
52179579, VANE SPRING, 538 52204872, RING, RETAINING, 180, 192, 372
52179587, VANE, 538 52204880, PISTON/SHOE ASSY., 372
52179595, SEAL KIT, 536 52209913, ADAPTER, SAE, 450
52180031, SPACER/CPLG, 126 52209939, BEARING, 158
52180957, GREASE, 159 52210317, SHIM SET, 158
52183233, FILTER, OIL---ENGINE, 242 52210986, VALVE, NEEDLE, 108
52185162, SPACER---ROD CHANGER, 648 52215613, SCREW, 189
52185832, SWITCH, PUSH BUTTON, 107, 565 52215621, PORT PLATE, 174
52187804, SLINGER, 158 52215647, SERVO LINK, 352
INDEX

52192556, SWITCH, LIMIT, 573 52215696, O---RING, 189


52192564, LEVER, OPERATING, 573 52223781, OIL, HYDRAULIC, 411
52193521, GEAR, PINION, 218 52223807, DECAL, HYDRAULIC OIL, 412
52198405, FITTING, HYD, 624 52223872, SHIM, 441
52201662, SHAFT, 340 52225596, HOSE, ASSEMBLY, 426
52201670, TUBE, 176, 368 52225877, HOSE ASSY, 462
52201696, BARRL/SLEEVE, 178, 189 52226149, FITTING, HYD, 565
52201712, FACEPLATE, BARREL---13/32, 184, 52226420, HOSE ASSY, 392
189 52226479, HOSE ASSY, 558
52201738, SERVO PLATE, 164, 182, 340, 374 52226768, HOSE ASSY, 393, 559
52201746, SHAFT LINK, 169 52227154, BRACKET, 337
52201761, SEAL, SHEAR, 166, 169, 342, 352 52227337, PIN, SPROCKET, 133
52201779, WASHER, 166, 169, 342, 352 52227733, LINKAGE, 297
52201787, SEAL, SHEAR, 166, 342 52228244, HOSE ASSY, 426
52201795, BEARING, 169, 352 52228475, HOSE ASSY, 558
52201803, RING, RETAING, 166, 169, 342 52228848, SHEAVE W/BUSH---1 ROPE, 133
52201811, PIPE PLUG, 166, 169, 342 52229937, HOSE ASSY, 558
52201852, BLOCK, 362 52230786, WRENCH, CHAIN ADJUSTING, 648
52201894, PIN, DOWEL, 358 52230794, CLAMP, HOSE, 534
52201928, RING, 358 52230810, CLAMP, HOSE, 250
52201936, RING, 358 52230828, CLAMP, HOSE, 250
52203627, STRAINER ASY, 376 52230869, SHAFT ASSY, 536
52203668, PLATE, CREEP, 180, 189, 372 52231008, COVER, 162
52203718, CRADLE, 182, 374 52231107, GUARD, COUPLING, 517
52203767, O---RING, 182, 374 52231792, U---BOLT, 272, 297
52204765, HOUSE ASSY, 184, 364 52231818, BRACKET, 297
52204799, PLATE, PORT---RH 15/32, 360 52233194, CAM RING ASM, 536
52204815, BLOCK---PORT, 360 52233954, CYL RETAINER, 233
Index xxxviii WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981.
Serial Number: 7981
FAMILY,DM45 HP

Index

52234887, SHAFT, 536 52263183, ELEMENT, FILTER---MAIN HYD,


420, 682
52235207, MOTOR, HYDRAULIC, 517
52263530, MANIFOLD, 418
52235363, BRACKET, OIL, 242
52263548, MANIFOLD, 418
52236049, HEATER, 626
52263555, O---RING, 418
52236445, HEATER, FORCED AIR, 620
52263563, BOLT, 418
52236544, GASKET, 1---1/2, 506, 508
52263571, NUT, LOCK, 418
52236551, GASKET, 1, 507
52263787, GASKET, 290
52236569, GASKET, 3/4, 508
52264926, BOLT 12MM, 297
52236577, GASKET, SEALING, 508
52265311, INDICATOR, RESTRICTION, 264
52236783, CLAMP ASSY
52266731, PIN, COTTER, 272, 518
1/2, 534
1/2”, 573, 594 52267473, CLEVIS, 299

INDEX
52237153, HEATER, 24VDC FUEL, 276 52277431, ELBOW, RUBBER, 264
52237161, FILTER, FUEL, 276 52279338, FUSE, 581
52238466, HOSE, ASSM, 394 54406046, BLOCK, VALVE TERMINAL, 400
52240397, BOX, 3/4 STONCO, 506, 507 54407309, DRIVE SHAFT & BEARING, 340

52240439, PLATE, TAPPED, 544, 573 54407317, BEARING, 164, 340

52240959, PLATE, TAPPED, 321, 482, 492, 506, 54407325, RING, RETAINING, 164, 340
508, 534 54407333, RING, RETAINING, 164, 340
52241031, HOSE ASSY, 320 54407341, RING, RETAINING, 164, 340
52243789, PLATE, MTG, 573 54407358, RETAINER, SEAL W/O RING, 164,
340
52243862, CONNECTOR, 126
54407366, SCREW, 164, 340
52246154, CLAMP, 250
54407390, SCREW, 164, 166, 169, 340, 342, 344
52246519, CABLE, GROUND---1/0 X 36, 247
54407416, O---RING, 166, 169, 342, 377
52246774, FUEL, DIESEL, 272
54407457, WASHER, THRUST, 166, 342
52247657, PLATE, COVER, 290
54407473, INDICATOR, 166, 342
52248119, TUBE, PRESS, 176, 368
54407481, WASHER, THRUST, 166, 169, 342, 352
52248150, HOUSING, UPPER SEAL, 157
54407580, SCREW, ADJ, 350
52248176, SWIVEL, 158
54407606, PIN, 350
52249869, KIT, SHAFT AND BEARING, 524
54407630, SPOOL, CENT LUBE GROOVES, 350
52249877, KEY, 524 54407648, SCREW, 340
52249885, DRIVE, 524 54407671, GEROTOR, 358
52249901, BOLT, 524 54407739, KEY, SQUARE, 358
52252061, ELEMENT, AIR, 266 54407762, O---RING, 358
52253176, GAUGE, SIGHT, 159 54407796, O---RING, 358
52254885, FILTER, HYDRAULIC, 411 54407812, NUT, 172, 358
52255239, HOSE ASSY, 422 54407838, PIN, 358
52255254, HOSE ASSY, 565 54407853, RING, RETAINING, 358
52255320, HOSE ASSY, 560 54407879, O---RING, 358
52259363, FILTER ASSY---HYD, 418 54407903, PLUG, 358
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981. Index xxxix
Serial Number: 7981
FAMILY,DM45 HP

Index

54407945, SCREW, 174, 360 54408638, HOUSING, END CAP, 340


54407960, RING, 362 54408646, BARREL/SHAFT/CRADLE ASM, 340
54407994, PLUG, 174, 362 54409123, SERVO SHAFT ASSY, 166, 342
54408026, PIN, DOWEL, 186, 366 54409131, BODY, FORCE MOTOR, 354
54408059, PLUG, 186, 189, 366 54409149, PLATE, MOUNTING, 354
54408133, RETAINER, BEARING, 186, 366 54409156, SUPPORT, 354
54408190, BARREL/AUX SHAFT ASSY, 368 54409164, SCREW, 354
54408232, BARREL & SLEEVES, 370 54409172, JET PIPE & BASE ASSY, 354
54408273, SPRING, 178, 370 54409180, PLATE, MOUNTING, 354
54408299, RING, RETAINING, 192, 372 54409198, RECEIVER, 354
54408315, PLATE, RETAINER, 180, 372 54409206, SCREW, 354
54408323, PISTON & SHOE, 372 54409214, COIL & MAGNET, 354
INDEX

54408331, SCREW, 182, 374 54409222, POLE PIECE, 356


54408349, SCREW, 182, 374 54409230, MAGNET, 356
54408356, SCREW, 182, 374 54409248, POLE PIECE, 356
54408364, CONTROL CHAMBER, 182, 374 54409255, LINK, 356
54408372, PLATE, SEAL VANE, 182, 374 54409263, COIL & SPIDER, 356
54408380, SEAL VANE, 182, 374 54409271, PUSHER & SPRING, 356
54408398, SPACER, VANE, 182, 374 54409289, SCREW, 356
54408406, ROCKER AND PLUG, 182, 374 54409297, SPACER, 356
54408414, PIN, DOWEL, 368 54409305, SCREW, 356
54408422, VALVE BLOCK, 376 54409313, WASHER, 356
54408430, PLUG, 376 54409321, PC BOARD, 356
54408448, O---RING, 376 54409347, WIRE, ELECT RED, 356
54408455, NUT, HEX JAM, 376 54409354, WIRE, ELECT GREEN, 356
54408463, SPRING, 376 54409362, SPACER, 354
54408471, POPPET, DUAL & REPL, 376 54409370, WASHER, 354

54408489, PLUG, 376 54409396, MOTOR, FORCE, 354

54408497, PIN, MODULATING, 376 54409420, SCREW, NULL ADJ, 354

54408505, GASKET, VLV BLK, 376 54409438, NUT, LOCK, 354

54408513, POPPET, SEQ, 376 54409446, CONNECTOR, 354

54408539, SPRING, SEQ & SERVO, 376 54409461, O---RING, 354

54408547, VALVE, PILOT (400 PSI), 376 54409479, SCREW, 354

54408554, O---RING, 376 54409487, SPRING ASSY, 354

54408570, PLATE, RETAINER, 376 54409537, O---RING, 354


54409545, SPRING ASSY, 354
54408588, SCREW, 376
54409560, SCREW, 354
54408596, O---RING, 377
54409578, O---RING, 354
54408612, HOLDDOWN, GEROTOR& BAR-
REL, 340 54409594, TUBE, SHRINK, 354
54408620, PORT BLOCK/HOUSING ASSY, 340 54409602, NUT, COVER, 354
Index xl WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981.
Serial Number: 7981
FAMILY,DM45 HP

Index

54409610, O---RING, 354 54413612, PORT BLK, 174


54409628, SERVO SHAFT, LINK & SHEAR, 350 54413620, O---RING, 174
54409636, SHAFT, SERVO, 352 54413646, RETAINER PISTON & SHOE, 180,
189
54409644, WASHER, FLAT HARDENED, 169,
352 54413653, PISTON & SHOE, 180
54409651, O---RING, 347, 352 54413661, PIN, DOWEL, 176
54409669, PLATE, COVER, 350 54414347, BARREL HOLDDOWN ASSY, 164
54409677, PLUG, 350 54414354, MNTG PORT BLK ASSY, 164

54409685, O---RING, 350 54414362, BRL, ROCKER CAM & FLG ASM,
164
54409693, FITTING, 350
54414370, BARREL/HOLDOWN SHAFT ASM,
54409701, SCREW, 347 176
54409719, BODY, EH STROKER, 347 54414388, ROCKER CAM/STROKING ASM, 176

INDEX
54409727, SPOOL, HYD STROKER, 347 54414396, HOUSING/FACE PLATE ASSY, 164
54409735, GASKET, 347 54414735, RETAINING RING GROUP, 180
54409743, PLATE, COVER, 347 54414743, RETAINING RING GROUP, 372
54409750, SCREW, 347 54416300, BEARING, 347
54409768, O---RING, 347 54416458, ROCKER CAM ASSY, 180
54409776, PLUG, 347, 368 54416557, PLATE, WEAR, 534

54409784, SCREW, 347 54416946, KIT, RETAINING RING, 164, 340

54409800, O---RING, 347 54417993, VALVE, RELIEF, 400


54418108, MANIFOLD ASSY---DR/PR CONT,
54409818, CLAMP, 347
400
54409826, PIN, 347 54418116, VALVE---DR/PR CONTROL, 400
54409834, LINK, CONTROL, 347 54418546, KIT, SEAL, 400
54409842, BUSHING, 347 54426135, SCREW, CAP SOCKET HEAD, 536
54409859, PIN, 347 54426150, ROTOR, 538
54409867, TUBING, SERVO CONTROL, 347 54426168, PLATE, PORT, 540
54409909, CONNECTOR, 347 54426176, SCREW, SET, SOCKET, 540
54409917, SCREW, FILTER STRAINER, 347 54426184, VALVE, ADAPTER, 540
54409925, ELEMENT, FILTER, 347 54426226, WIPER, FELT, 536, 542
54409933, FITTING, SWIVEL NUT ELBOW, 347 54426242, BODY, 536
54410105, PIN, 352 54438619, VALVE, SOLENOID, 422
54410741, ROCKER CAM/PISTONS, 368 54465646, RING, CAM, 538
54413000, GAUGE, PRESSURE W/SNUBBER, 54471321, PORT BLOCK, W/O SHUTTLE, 189
107 54471768, GASKET, 189
54413208, COVER, 169 54471792, STOP, BARREL, 189
54413216, SPOOL, 169 54472105, PIN, DOWELL, 189
54413224, SPOOL, 169 54472113, HOUSING, 189
54413240, RING, 172 54472121, SCREW, SOCKET HD CAP, 189
54413257, O---RING, 172 54472139, SCREW, HEX HD CAP, 189
54413265, PIN, 172 54472147, KIT, SEAL M6F, 189
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981. Index xli
Serial Number: 7981
FAMILY,DM45 HP

Index

54472170, KIT, RETAINING RING, 189 56247232, SPACER, SHAFT---DMC TOWER, 134
54472469, RING, RETAINING, 192 56248362, CONTROLLER, PUMP---FEED, 109
54479910, SHIM, 62, 68 56249147, KIT, METRIC SPLIT FLANGE, 435
54479928, SHIM, 62, 68 56250012, PIN, ROD SUPPORT ARM, 223
54479936, SHIM, 62, 68 56250020, BRACKET, ARM MTG, RODSUPT,
223
54479944, BODY, CARTRIDGE, 62, 68
56250038, ARM, ROD SUPORT, DMC TWR, 223
54479951, SPRING, END, 62, 68
56254105, HOSE, ASSM, 454
54479969, BALL, 62, 68
56254253, HOSE ASSY, 412
54479977, SPRING, 62, 68
56255268, ADAPTER, SPINDLE---5” PIPE, 230
54479985, O---RING, 62, 68
56255490, HOSE ASSEMBLY, 435
54479993, RING, BACKUP, 62, 68
56255680, HOSE ASSEMBLY, 456
INDEX

54480009, POPPET, 62, 68 56256522, ELBOW, 3, 90DEG, COOLANT, 250


54480017, PLUG, SEAT, 62, 68 56257553, BRACKET---ELEC BOX, 8X6, 499
54480025, RING, BACKUP, 62, 68 56260342, DECAL, THREAD GREASER, 565
54480041, O---RING, 62, 68 56263239, VALVE, REDUCING/RELIEVING,
54480058, O---RING, 62, 68 152
54480066, SPRING, 62, 68 56263247, VALVE, SHUTTLE, 152

54494018, PLATE, PORT, FRONT, 381 56263452, CONNECTOR, CORD GRIP, 507
56274483, BOX, TOOL---STEEL, 32 LG, 597
54494026, PLATE, PORT, REAR, 381
56275365, HOSE ASSY, 392
54498357, CONTROLLER, ROTARY PROP., 108,
406, 429 56275431, LAMP, LED, GREEN, 24V, 573
54501093, TUBING, SHRINK 1/4”, 508 56275449, LAMP, LED, RED, 24V, 149
54507983, ELEMENT, HEATER, 626 56277759, TUBING, SHINK---1/8 DIA., 508
54529060, CARTRIDGE ASSEMBLY, 381 56280852, CLAMP, CONSTANT TORQUE, 464
54530993, SOCKET, SIZE 16, 511 56762198, SWITCH, TOGGLE---SPST, 107
54537139, SCREW, CAPTIVE, QUICK OPEN, 84 56762248, CONNECTOR, SPLICE, 118

54565569, SCREW, CAP, HEX, 325, 550 56780729, TIE, CABLE, 532

54573704, WASHER, BEVEL, SQ, PLATED, 242, 56783020, KIT, SPLIT FLANGE, 449
260 56784267, ADHESIVE, 219, 247
54578539, CYLINDER, HYD---TWR RAISE, 475 56790330, ANGLE, 504
54580709, KIT, SPOOL, COMPENSATOR, 490, 56799125, VENT, FILTER, 590
494 56801053, LINK, 20, 532
54589866, THRESHOLD, R.H. DOOR, 83 56804750, CLAMP, CABLE, 200
54589874, THRESHOLD, L.H. DOOR, 83 56893217, WIRE, 449
54594577, SENSOR, LOW COOLANT, 242 56899669, SHROUD, INLET, 264
54640040, DECAL, XHP605 OVAL, 326 56901853, BAR, FLAT, 25
54667159, SERVICE KIT, BOWL, 276 56903586, CUP, DUST, 266
56244684, BRACKET, HOSE ELEC, 159 56919004, FITTING, HYD, 435
56244916, PLATFORM, DUST CURTAIN, 549 56920903, FITTING, HYD, 108
56245244, FLAP, FRONT DUST CURTAIN, 549 56921414, TERMINAL, 12---10, 10 RING, 247
Index xlii WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981.
Serial Number: 7981
FAMILY,DM45 HP

Index

56921430, TERMINAL, 12---10, 1/4 RING, 247 56964273, HOSE ASSY, 559
56923311, FITTING HYD, 485 56964299, HOSE ASSY, 559
56933690, WIRE ELEC, 577, 581 56964315, HOSE ASSY, 559
56934185, VALVE, IMPULSE, 534 56964356, HOSE ASSY, 560
56940364, HOSE HUMP, 264 56965759, HOSE ASSY, 559
56943699 56966211, HOSE ASSY, 559
CLAMP ASSY, 9 56966625, HOSE ASSY, 108
CLAMP ASSY---SEE 56943327, 250
56966633, HOSE ASSY, 108
56944390, LOCKNUT, 479
56970023, THERMOSTAT, 208/240V, 620
56947674, HOSE, ASSM, 426
56970031, SWITCH, FAN 3PDT, 620
56949514, FITTING, HYD, 325
56970627, HOSE ASSY, 559, 560
56950546, HOSE ASSY, 392
56971534, HOSE ASSY, 393

INDEX
56950579, KIT, SPLIT FLANGE, 426
56972672, HOSE ASSY, 108
56950645, WIRE, ELECTRIC, 247
56972680, HOSE ASSY, 394
56950652, WIRE, GROUND, 247
56972698, HOSE ASSY, 559
56951395, GAUGE, AIR PRESS---400 PSI, 107
56972797, HOSE ASSY, 518
56951700, TUBE, 157, 337
56973027, HOSE ASSY, 412
56953045, GASKET, 218
56973084, HOSE ASSY, 560
56953573, FITTING, HYD, 328
56973621, HOSE ASSY, 559
56954019, HOSE ASSY, 392, 393 56973647, HOSE ASSY, 422
56954092, HOSE ASSY, 299 56973670, HOSE ASSY, 298
56954126, HOSE ASSY, 392 56973696, HOSE ASSY, 298
56954233, HOSE ASSY, 243 56974140, HOSE ASSY, 325
56954274, HOSE ASSY, 435 56974579, HOSE ASSY, 559
56954746, HOSE ASSY, 429 56974587, HOSE ASSY, 298
56954852, CHANNEL, DUCT, 507 56974645, HOSE ASSY, 411
56954860, COVER, DUCT, 507 56974686, HOSE ASSY, 159
56955115, HOSE ASSY, 558 56975964, PIN, CLEVIS, 552
56955644, HOSE ASSY, 392 56975972, PIN, CLIP, 552
56956675, HOSE ASSY, 412 56975980, HOSE ASSY, 565
56956899, HOSE ASSY, 624 56985971, ELEMENT, WATER FILTER, 242
56957319, HOSE ASSY, 475 56986599, WASHER, 337
56958523, CLAMP, HOSE, 532 56986821, ADAPTER, 426
56961725, PLATE, COVER, 678 56987712, BAR, TAPPED, 278
56963531, O’RING, 320 56987795, WIRE, LINK---#12, 247
56964174, HOSE ASSY, 559, 565 56987936, HOSE ASSY, 558
56964190, HOSE ASSY, 559 56988728, COVER, FTG/90514L, 358
56964208, HOSE ASSY, 560 56988827, HOSE ASSY, 426
56964216, HOSE ASSY, 559 56989338, HOSE, RADIATOR---BULK, 532
56964240, HOSE ASSY, 559 56992092, HOSE ASSY, 278
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981. Index xliii
Serial Number: 7981
FAMILY,DM45 HP

Index

56992159, HOSE ASSY, 518 57020778, HOSE ASSY, 392


56993678, SWITCH, KEY, 107 57020802, HOSE ASSY, 462
56994593, HOSE ASSY, 298 57020828, HOSE ASSY, 462
56997117, EXTINGUISHER, FIRE---20 LB., 616 57022246, HOSE ASSY, 558
56997125, BRKT, VEHICLE, 616 57024044, BLOCK, MANIFOLD, 393
56998164, BAR, SQUARE, 218 57027096, COVER, END, 172
56998503, NUT, LOCK, 552 57027377, FACEPLATE, BARREL---15/32, 364
56999030, HOSE ASSY, 276 57032997, KIT, SEAL, 381
56999170, CYLINDER, HYDRAULIC, 320 57034308, HOSE ASSY, 108
56999246, FITTING, HYD, 393 57034324, HOSE ASSY, 272
56999360, WIRE LINK---9, 247 57035958, HOSE ASSY, 298
57003634, BAR, FLAT, 459 57036618, HOSE ASSY, 462, 559
INDEX

57003782, MOTOR, HYDRAULIC, 534 57036881, BAR, COPPER, 506


57003790, VALVE, SOLENOID, 534 57037897, HOLDER, UPPER, 214
57004020, HOSE ASSY, 559 57038549, BAR, FLAT, 134
57004053, HOSE ASSY, 278 57039596, BAR, FLAT, 250
57005662, HOSE ASSY, 429 57039638, CYLINDER, HYDRAULIC, 233
57005688, HOSE ASSY, 559, 560 57039810, KIT, SEAL, 233
57007429, COVER, RECPT---BATTERY CONN, 57041550, HOSE ASSY, 272
255 57042921, HOSE ASSY, 475
57008740, GUIDE, ROD, 214 57042947, HOSE ASSY, 298
57009193, BAR, SQUARE, 518 57043218, HOSE ASSY, 559
57010142, HOSE ASSY, 475 57044828, HOSE, HYD---A12 BULK, 624, 631
57011611, LUG, BATTERY, 255 57045494, CAP, 381
57012478, GEROLER, 524 57045882, SHAFT, DRIVE, 370
57012676, PLUG, NYLON, 210, 233, 552 57047060, ROPE, WIRE, 200
57012684, SCREW, SET, 210, 233, 552 57047847, RUNG LADDER, 102
57014375, HOSE ASSY, 394 57050379, ROPE, WIRE---3/8 X 67’, 459
57014672, ANGLE, 499 57052631, SERVO OUTPUT, 164, 340
57015505, HOSE ASSY, 392 57053183, HOSE, HYD---A06 BULK, 656
57015521, HOSE ASSY, 107, 108 57053464, HOSE ASSY, 517
57015828, HOSE ASSY, 298 57053522, CAM ASSEMBLY (14), 381
57017485, FITTING, HOSE, 631 57053555, KIT, SHAFT, 381
57018673, VALVE, SAFETY, 534 57054595, BUSHING, 218
57018681, HOSE ASSY, 313 57054629, COVER, TOP, 218
57019853, PLATE, 264 57054637, HOUSING, GEAR, 218
57020083, BOOT, RUBBER, 112 57055048, HOSE ASSY, 298
57020703, HOSE ASSY, 392 57057929, HOSE ASSY, 532
57020752, HOSE ASSY, 475 57060071, HOSE ASSY, 392
57020760, HOSE ASSY, 392 57060154, CHUTE, TRANSITION, 534
Index xliv WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981.
Serial Number: 7981
FAMILY,DM45 HP

Index

57060352, SCREW, SET---CLEVIS, 60, 66 57091274, BREAKER, CIRCUIT---20 AMP, 107


57063737, SPRING, 376 57092579, GREASE, EPO, 12
57063877, ELEMENT, RETENTION, 534 57092728, CLAMP ASSY, 1---1/4 PIPE, 449
57064065, VANE HOLD DOWN SPRING, 374 57093155, GAUGE, TEMP, 107
57065260, HOSE, HYD---A10 BULK, 123 57093197, BAR, ROUND, 449
57068215, RING, RETAINING, 226 57093460, DECAL, MACHINE---DM45E, 659

57068587, PIPE, 102 57094948, HOSE ASSY, 108, 298


57095085, HOSE ASSY, 298
57068595, ROPE, WIRE, 102
57095515, CLAMP, DRIER AIR COND., 118
57068942, RUBBER STRIP, 1/4 X4, 73
57095853, MOUNT, CYLINDER, 285
57068991, SPACER, 218
57095887, DECAL, MACHINE---DM45E, 659
57069452, VALVE, CHECK, 276
57097909, HOSE ASSY, 532

INDEX
57070757, INJECTOR, SL1/2 BANK, 558
57097941, BRACKET, 118
57070765, INJECTOR, SL1/3 BANK, 560
57101164, HOSE ASSY, 392
57070773, INJECTOR, SL1/4 BANK, 558
57101263, HOSE ASSY, 392
57070781, INJECTOR, SL1/5 BANK, 558
57101420, HOSE ASSY, 393
57070849, CAP, COVER, 558
57101438, HOSE ASSY, 392
57071383, BRACKET, 558 57104895, COVER, NUT, 169
57071391, BRACKET, 560 57104929, NUT, JAM, 350
57071409, BRACKET, 558 57104937, NUT, JAM, 169
57071417, BRACKET, 558 57106429, VALVE, DIVERTER, 396
57071755, TUBE, SQUARE, 260 57106460, VALVE, 4---WAY, 398
57072423, ADAPTER, 435 57106965, SUBPLATE, 398
57074668, KEY, 219 57107906, O---RING, 398
57076507, HOSE, SUCTION---8 X 8’---4, 532 57107914, KIT, SEAL, 398
57077927, HOSE ASSY, 313 57109753, GASKET SEAL, 218
57079550, REGULATOR, AIR---RELIEVING, 57110157, MOTOR, HYDRAULIC, 152
565 57112963, GAUGE, PRESSURE, 299, 534, 565
57082018, NIPPLE, HOSE, 123 57112971, GAUGE, PRESSURE---2.5 IN, 325
57082455, FILTER & REGULATOR, 534 57113177, BATTERY, 12V---8DW/ELECTROL,
57082463, ELEMENT, FILTER, 534 255
57113367, VALVE, BY PASS, 420
57082554, STANDPIPE, 449
57113649, RELAY, S.S., 40A, AC/AC, 626
57083172, GUSSET, 449
57116519, BUSHING, MODIFIED, 534
57083479, BUSHING, ROD CHUCK---STEEL,
648 57116758, ADAPTER, JACK---LONG, 456
57083883, MANIFOLD, HYD, 558 57116766, ADAPTER, JACK---SHORT, 456
57083982, PUMP, GREASE---MANUAL, 558 57116840, HOSE ASSY, 456
57084055, BREAKER, CIRCUIT---15 AMP, 107, 57117772, BEARING, MOTOR SHAFT, 189
118 57117780, SEAL, SHAFT, 189
57084071, BREAKER, CIRCUIT---30 AMP, 276 57117848, BREAKER, CIRCUIT---5 AMP, 107
57085599, STANDPIPE, 449 57120271, ARM, JIB HOIST---FIXED, 459
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981. Index xlv
Serial Number: 7981
FAMILY,DM45 HP

Index

57120339, PIN, JIB ARM, 459 57159139, KEY, INTERMEDIATE SHAFT, 157
57120347, SPACER, 459 57163339, VALVE, PILOT, 298
57123283, CAM STROKER ASSY, 372 57163453, U---CUP, 236
57125882, TEE, JIC RUN/0---RING16---16S, 394 57163511, O---RING, 552, 554
57130577, HOLDER, FUSE, 581 57163529, RING, BACK UP, 236, 552, 554
57133175, HOSE ASSY, 558 57164592, RETAINER, SEAL, 189
57136830, BRACKET, MOUNTING, 558 57166134, HEATER, BATTERY/240V, 75W, 642
57136897, FITTING, HYD, 558 57167132, DISCONNECT, 411
57137036, TUBE---CROSS PORT CONNECT., 57167298, VALVE, MOTOR CONTROL, 152
558 57167454, FITTING, STR, 20OFS X20SAE, 337,
57137986, HOSE, AIR---U48 BULK, 307 449

57138885, HOSE ASSY, 456 57167728, VALVE, CHECK---16 JIC, 337, 412
INDEX

57167934, FITTING, L90---120FSX12SAE, 133,


57139131, MOUNT, FLEX---BOLTSANDWICH,
159, 338, 392
247
57167942, FITTING, STR, 12OFS X12SAE, 159
57140352, DECAL, WARNING---HIGH PRESS,
326 57168916, VARNISH, INSULATING, 247
57140469, DECAL, WARNING---ROT.BLADE, 57170110, PINION, INPUT, 157
441 57170896, SUPPORT, COMPRESSOR, 290
57141715, PIN, TOWER LOCKING, 149 57173254, PLATE, BOTTOM MOUNT, 534
57141848, PIPE, 214 57173262, PLATE, TOP MOUNT, 534
57141939, FASTENER, 1/4---20 TEENUT, 247 57173270, PLATE, SIDE MOUNT, 534
57142481, HOSE TRAY, UPPER, 454 57174070, FITTING, L90, 20OFS X20SAE, 159,
57142515, VALVE, RELIEF---VENTED, 426 160

57143505, COVER, BATTERY, 255 57175457, TUBE, AIR INLET, 264

57143778, GUIDE, FINISHEDPOWERHEAD, 57176141, ELBOW, RUBBER---45 DEG, 264


158 57176257, OIL, SYNTHETIC ATF, 686
57145849, HOSE ASSY, 126 57176604, TERMINAL, PACKARD SLEEVE, 507
57146474, LINK, SLING, 459 57179608, SWITCH, SPST/ON---OFF, 107, 581
57147282, LAMP, FLOOD---70W HALOGEN, 504 57180168, PIN, CENTER, 25
57148199, HOSE ASSY, 577 57180184, BUSHING, CENTER, 25
57149080, SHIM, 158 57181059, ROD---TUBE, 60, 66
57150617, CHECK VALVE, 182, 374 57181232, ROD TUBE, 60, 66
57151144, COVER, 166, 342 57181240, LOCKNUT, 60, 66
57153090, KIT---SHIM, 340 57181307, HOLD DOWN---VANE, 182, 374
57153108, SHEAR SEAL, 169, 352 57181372, PLATE, PORT, 189
57154916, HYD. MOTOR MODIFICATION, 218 57183329, CAP, SWIVEL, 158

57157885, HOUSING, 4X6 LIGHT, 504 57183584, LOCKNUT, 146

57157893, LAMP, TRAP---70W HALOGEN, 504 57183618, SPACER, PISTON, 60, 66

57159113, GEAR, INTERMEDIATE, 157 57183832, HOSE ASSY, 412


57184590, MOUNT, CYL., 549
57159121, SPACER, INTERMEDIATEGEAR,
157 57184616, BRACKET, 549
Index xlvi WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981.
Serial Number: 7981
FAMILY,DM45 HP

Index

57185217, PRESSURE PLATE, 381 57206971, HEAD CAP, 479


57185357, DECAL, WARNING, FLUID SYS, 626 57208415, HOSE ASSY., 313
57185894, GASKET, SHIM PACK, 219 57209306, STOP BLOCK, BULL GEAR, 208
57185902, GASKET, SHIM PACK, 219 57209314, STOP BLOCK, BULL GEAR, 208
57186876, O’RING, 198 57209637, MOTOR, HYDRAULIC, 157
57188963, SPACER, .5X1.75ODX1.06ID, 200 57209728, FITTING, RNT, 12OFS X12SAE, 159

57191017, SHAFT, INTERMEDIATE, 157 57209926, KEY, 218


57213399, HOSE, RADIATOR, 250
57191025, CAP, BEARING, 157
57213936, BLOCK, FLANGE, 160, 337
57191033, PLATE, END, 159
57214116, FITTING, L90, 20OFS X16SAE, 396
57191983, LEE PLUG, 347
57214264, HOSE ASSY, 454
57191991, END CAP, 381
57214470, STEP, CAB, 73

INDEX
57192007, HOUSING, 381
57214488, PLATE, SUPPORT, 102
57192015, MOUNTING CAP, 381
57216772, BRACKET, REMOVABLEGEARBOX,
57192023, CAPSCREW, 381 219
57192080, CAM RING, 381 57216780, BRACKET, REMOVABLEGEARBOX,
57192098, VANE, 381 218
57216806, BRACKET, REMOVABLEGEARBOX,
57192106, VANE PIN, 381
219
57192122, P1 ROTOR ASSY., 381 57216814, BRACKET, REMOVABLEGEARBOX,
57192130, RING, BACK UP, 381 219
57192148, SQUARE SECTION GASKET, 381 57216913, SWITCH, TOGGLE, 109, 223
57192163, P2 ROTOR ASSY., 381 57217531, MOUNT, REMOVE 7 ROD, 218
57192197, O---RING, 381 57220238, O---RING, 552, 554
57192213, SHAFT, SPLINED #3, 381 57220337, SEAL, BACKUP, 228, 320

57194136, HEATER, OIL PAN, 644 57220345, O---RING, 228, 320


57220352, U---CUP, 228
57194144, THERMOSTAT KIT, OIL PAN, 644
57220360, O’RING, 320
57194987, ARM, ADJUSTABLE, 223, 404, 594
57221855, MOUNTING RAIL (DIN), 506
57196677, DIODE
3A, 600V, 507 57224081, O---RING, 210, 236
3AMP, 600 VOLT, 597 57224099, RING, BACK---UP, 210
57198921, BLOCK, 196 57224123, WIPER, 210
57198939, STOP BLOCK, CENT.BUSH, 196 57224156, PLUG, PORT, 60, 66
57199028, FITTING, HYD, 313 57227787, CROSS KIT, 242
57199093, CYLINDER, HYDRAULIC, 207 57228462, BULL GEAR---5 ROD, 214
57200495, SAFETY HOOK SWIVEL, 459 57228470, HOLDER ASSY, 5 ROD---30’, 207
57200628, RING, RETAINING---BREAKOUT, 57229676, HOSE ASSY, 392
196 57233652, U---CUP, 228, 552, 554
57204943, INSULATION, STYROFOAM, 642 57233660, WIPER, 228, 552, 554
57205007, VALVE, COUNTERBALANCE, 60, 66 57233983, FITTING, L90, 16OFS X20SAE, 411
57205288, BLOCK, 594 57236705, SWITCH, BATTERY SELECTOR, 255
57205478, PLATE, MOUNT, 594 57236853, CHUCK, ROD---5 DIA.3.5BELCO, 648
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981. Index xlvii
Serial Number: 7981
FAMILY,DM45 HP

Index

57239030, HOSE TRAY, LOWER, 454 57252009, DECAL, WARNING---VOLTAGE, 626,


642
57239717, SCREW, SET, 169
57261927, CABLE, 102
57239725, NUT, ACORN, 350
57266181, LIGHT, INDICATOR, 573
57240566, SPRING, 169, 350
57267304, BUSHING, 207
57240749, SCREW, MOTOR, 182, 374
57267577, WASHER, 207
57240756, SCREW, SET, 166, 182, 342, 374
57268112, PIN, CYLINDER, 207
57240764, PLATE, MOTOR, 182, 374
57269698, NUT, 377
57240806, SHAFT, 189 57273237, PIN, PIVOT, 223
57240814, KIT, SEAL, VALVE, 62, 68 57273245, RETAINER, 223
57242547, SEAL KIT, 210 57273716, VALVE, COUNTER BALANCE, 475
57242554, LOCKNUT, 210 57277444, HOSE ASSY, 394
INDEX

57242562, O---RING, 210 57279622, FITTING, STR, 20OFS X16SAE, 396


57242570, RING, CAST IRON, 210 57283350, PLATE, VALVE MOUNT, 475
57242588, DISC 25, 210 57284630, LOWER HSG SECTION, 534
57242596, HEADCAP, 210 57284648, UPPER HSG SECTION, 534
57242604, HEAD, 210 57284655, BLOWER WHEEL 20, 534
57242612, PISTON, 210 57284663, BLOWER HSG, 534
57242620, TUBE ASSY, 210 57284671, TIMER, DC ELECTRIC, 534

57242638, ROD ASSY, 210 57284689, MANIFOLD, AIR IMPULSE, 534


57284697, ELEMENT, FILTER, 534
57243719, SHIM, POWERHEAD---SPURGEAR,
158 57284705, VALVE, FLOW CONTROL, 534
57244352, VALVE, PUMP RELIEF, 393 57291049, RESTRICTOR, JIC/JIC .062, 223, 549
57244832, O---RING, 60, 66 57291288, WASHER, LOCK---TONGUED, 157
57244915, PLUG, PORT, 60, 66 57291304, NUT, ADJUSTING, 157
57244972, DRILL PLUG, 60, 66 57293656, HOSE ASSY, 276

57244980, PLATE, MTG, 393 57294829, FILTER, FUEL SECONDARY, 242


57294936, VALVE, RELIEF, 297
57245177, SEAL ASSY, 60, 66
57296394, FITTING, L90---160FSX12SAE, 133
57245185, SLYDRING, 60, 66
57297137, LIGHT, LED INDICATOR, 581
57245284, PORT PLUG, 479
57298069, HOSE ASSY, 159
57245292, PLUG, PORT, 146
57300212, DRIVE SHAFT ASSY, 164
57245532, STEPSEAL, 60, 66
57300220, SHAFT, MOTOR, 164
57245540, SLYDRING, 60, 66
57300329, O---RING, 189
57245573, TUBE ASSY, 60, 66
57300816, DISC SPRING, 189
57245870, ADAPTERFRT.ENG.CAT3406TA, 242 57300824, THRUST WASHER, 189
57249450, SEAL KIT, 479 57301012, SEAL KIT---VALVE CART., 393, 400
57249518, HEAD, 479 57301855, VALVE, MEASURED SHOT, 285
57250466, GUARD, HOSE RING, 12 57301863, ATOMIZER---STARTING FLUID, 285
57250482, HOSE GUARD ASSY, 133 57302143, PLUG---HEX, 376
57251829, TUBE---AIR 8 X35, 264 57303737, SEAL KIT, 400
Index xlviii WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981.
Serial Number: 7981
FAMILY,DM45 HP

Index

57303794, SEAL KIT, 393 57328676, FITTING, TEST, 159, 337, 394, 400,
411, 449, 485
57305930, CAM---MOTOR, 189
57329989, PLATE SPACER, VALVE, 449
57305948, PIN---PUMP, 350
57330110, BAR, W/HOLES, 3/8X2X11, 504
57306268, VALVE BLOCK ASSY, 340
57331688, BRACKET, UL88 HR2.5, 297
57306680, MANIFOLD---SUCTION, 416
57332199, SWITCH, 3---POSITION, 108
57307431, KIT, SEAL, CYLINDER, 320
57332215, SWITCH, 2---POSITION, 107
57307720, GASKET, SQ.SECTION, 381
57336067, PACKING, SWIVEL---30XV, 158
57307886, SEAL KIT, PUMP, 588
57336406, ELEMENT, KF3 FILTER S3, 393, 682
57307902, O---RING, 164, 340
57336422, FILTER, SAE, 393
57308686, FITTING, L90, 06OFS X08SAE, 152
57336430, POWERLUBER, AUTO---GREAS-
57308850, FITTING, L45, 12OFS X16SAE, 449 ING, 565

INDEX
57308983, FITTING, RNT, 20OFS X20SAE, 159 57337123, HOSE ASSY, 394
57309536, VALVE, PRESSURE CONTROL, 402, 57337271, HOSE ASSY, 313
406, 422, 429
57338238, CONTROLLER, REMOTE PROP., 107
57309783, YOKE, OSCILLATION, 25
57338279, CONTROLLER, ROTARY PROP, 518
57309791, BUSHING, YOKE END, 25
57339905, INDICATOR, CARROUSEL---5ROD,
57311920, HOSE ASSY, 532 207
57312563, VALVE, SOLENOID---3WAY/2POS, 57341083, DIAPHRAGM, YOKE ASSY, 568
565
57341091, SEAT BLOCK W/WHT NYLON, 568
57315657, BRACKET, 449
57341133, YOKE, 568
57315780, CLAMP, FEED CYL---5 OD, 138
57341141, SCREW, BONNET, 568
57315798, SUPPORT, FEED CYL---5 OD, 138 57341158, GASKET, TEFLON YOKE, 568
57318743, WASHER, FLAT---HARDENED, 337 57341166, NOZZLE, W/3/16 ORIFICE, 568
57319618, FITTING, STR, 06OFS X06SAE, 152, 57341174, SPRING, REAR +500 LB PRES, 568
400
57341182, SCREW, YOKE CLAMP, 568
57319626, FITTING, STR, 06OFS X08SAE, 422
57341190, GUIDE, YOKE, 568
57319675, FITTING, STR, 12OFS X16SAE, 449
57341208, SCREEN, FILTER, 568
57319683, FITTING, STR, 16OFS X16SAE, 396,
449 57341216, FILTER, SINTERED, 568
57320145, BUSHING, CENT---5.0 ROD DML, 57341224, BUTTON, SPRING, 568
648 57341240, SPRING, COMPRESSION125LB, 568
57325391, HOSE ASSY, 313 57341265, PLATE, DIAPHRAGM, 568
57325599, VALVE, SHUTTLE CART, 393 57341273, DIAPHRAGM, STAINLESS STL, 568
57325607, VALVE, RELIEF CART., 393 57341281, GASKET, DIAPHRAGM, 568
57325623, VALVE, 4---WAY D03, 400 57341299, NUT, DIAPHRAGM PLATE, 568
57325649, VALVE, 2---WAY CART., 400 57341307, SCREW, ADJUSTING ---SLOT, 568
57325664, VALVE, REDUCING CART., 400 57341315, CAP, PROTECTION, 568
57326274, PUMP, MAIN HYDRAULIC, 337 57341356, BODY, 1 INLET, 3 OUTLETS, 568
57326795, O---RING, 236 57341380, BONNET, SCREW, 568
57326803, U---CUP, 236 57341398, BACK CAP, 568
57326811, U---CUP, 210 57341406, GASKET, BACK CAP, 568
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981. Index xlix
Serial Number: 7981
FAMILY,DM45 HP

Index

57342719, POINTER, 208 57368052, ADAPTER, MOTOR, 157


57342891, HOSE ASSY, 152, 406 57368102, DWG, STOP LOC.---GEARINDEX,
208
57344764, HOSE ASSY, 449
57368524, DRIVE SHAFT, 242
57347379, CAP, SPINDLE---SPUR HEAD, 158
57371163, SPACER, SWIVEL PACKING, 158
57348997, COUPLING, QUICKDISCONNCT,
394, 602 57371544, TAG, BLANK ALUM, 678
57350076, MANIFOLD, HYD. ORING THDS, 57371999, PLATE, GUSSET, 214
393 57376246, HOOK, SAFETY SNAP, 20, 532
57350449, FILTER MNT BKT, 416 57376832, GUIDE SLIDE --- R.H., 158, 648
57351108, COUPLING ASSY, 219 57377202, BACK---UP, 320
57351694, GUARD, GEAR --- CAROUSEL, 219 57379166, NAMEPLATE, ISOLATIONSWTCH,
57352304, MTG.PLATE---RV, HYD.TANK, 416 255
INDEX

57352825, VALVE, RELIEF, 412 57379992, BRACKET, BATT.SELECTSWTC, 255


57352973, PUMP, DHD LUBRICATOR, 586 57380420, HOSE ASSY, 402
57353021, SWITCH, FLUID FLOW, 586 57386427, GUIDE, BLOCK---LONG R.H., 158,
648
57354094, TANK, DHD LUBE---60 GAL., 586
57387904, CONNECTOR, 2---WAY, 507
57354342, TIMER, DHD LUBRICATOR, 586
57389330, PLATE, TOWER PINNING, 149
57354755, LUBRICATOR ASM---60GL DHD, 577
57389561, CONTROLLER, PUMP, 107
57357907, COUPLING, QD HALF, M, 394, 602
57389587, BRACKET, NOZZLE, 565
57357915, COUPLING, Q.D. HALF, F, 394, 602
57389686, BAR FLAT, 3/8 X 3 X14.75, 149
57357964, SETSCREW, 479
57389694, BAR FLAT, 1X3.50X15.50, 149
57357972, PISTON, 479 57389983, CYLINDER, HYDRAULIC, 549
57358145, CABLE, HOSE RESTRAINT, 307, 320, 57390049, GUSSET, 454
449
57390171, BRACKET --- HOSE TRAY, 449
57358830, CONDUIT, 3/8 NYLON, 285, 586
57390262, BRACKET, HOSE TRAY, 449
57359176, BRACKET, LIMIT SWITCH, 149
57391047, VALVE, MIN.PRESSURE, 325
57361982, DECAL, DHD LUBE SETTINGS, 581
57391104, BRACKET---WRENCH CYL MOUNT,
57361990, NAMEPLATE, DHD CONTROL, 581 233
57362105, O---RING, 228 57391112, PIVOT --- WRENCH CYL MOUNT,
57363657, GAUGE, FLUID LEVEL---26, 590 233
57363970, TOW LUGS, 604 57391559, CONNECTOR, MALE, 435
57364069, SHACKLE, CHAIN 55 TON, 604 57391641, BRACKET, MICRO SWITCH, 404, 594
57364358, COIL, CONDENSER, 118 57392003, PUMP, DOUBLE---HYDRAULIC, 337
57364366, DRIER, RECEIVER, 118 57392821, NOZZLE, GREASE SPRAY, 565
57364473, REFRIGERANT, R134A, 118 57392862, TIP, SPRAY NOZZLE, 565

57365207, SWITCH, LEVEL, 626 57392870, NEEDLE, SPRAY NOZZLE, 565

57365389, HEATER, 300W @ 24V DISC, 276 57392896, CAM---T6CC, 31 GPM, 381

57366387, ALARM, BACKUP---12 TO36VDC, 57392912, HOSE ASSY, 549


499 57392953, HOSE ASSY, 475
57367310, BOLT, ADAPTER, 384 57394603, RELAY, DPDT 24V COIL, 108, 597
57367872, CONNECTOR KIT, 4---WAYMALE, 73 57394843, KIT, RELIEF VALVE, 490, 494
Index l WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981.
Serial Number: 7981
FAMILY,DM45 HP

Index

57394850, SCREW, SET, STROKE LIMIT, 494 57405961, SUPPORT MIDDLE---ROD CHNG,
207
57394868, KIT, INLET SECTION SEAL, 490, 494
57405979, SUPPORT, SHAFT---MIDDLE, 207
57394876, KIT, WORK SECTION SEAL, 490, 494
57406019, CAP REPLACEMENT, 212
57394926, PULSAR, 24V W/WEATHERPAK, 490,
494 57406050, BRACKET, SWING CYLINDER, 207
57394991, VALVE, 9---SPOOL, 24V COILS, 492 57406068, PIN---CYLINDER, RODCHANGER,
207
57395048, KIT, PULSAR SEAL, 490, 494
57406969, BAR, CABLE ANCHOR, 297
57395444, HOUSING, MACHINED---R.H., 157
57406977, HOSE ASSY, 159
57395469, HOUSING---SEMIFINISH, R.H., 162
57406985, HOSE ASSY, 159
57396475, SEAL KIT, 552
57406993, HOSE ASSY, 159
57396491, PLUG, PORT, 552
57407009, SPROCKET, 2 P. 20 TEETH, 133
57396509, LOCKNUT, 552

INDEX
57407017, ADAPTER, CHAIN, 133
57396517, SCREW, CAP, 552
57407173, SPROCKET W/BUSH---20T, 133
57396525, CUSHION SLEEVE, 552
57408346, PLUG, PIPE---3 RUBBER, 590
57396533, CUSHION SLEEVE, 552 57408353, PLUG, MAGNETIC 1 NPT, 590
57396566, PISTON, 552 57408767, ADAPTER, SAE 8 STRAIGHT, 586
57396574, ROD, 552 57408775, VALVE, CHECK, 586
57396582, TUBE ASSY, 552 57409443, FLANGE, STRAIGHT --- SAE, 337
57396806, HOSE ASSY, 159 57410599, RETAINER, CABLE, 133
57396822, HOSE ASSY, 159 57412322, HOSE ASSY, 272, 299
57396848, TIE ROD---3/8 X 7 IN., 297 57412439, BAR FLAT, 1X3.50X8.00, 208
57396996, BRACKET, 276 57412710, CABLE, STARTER JUMPER, 247
57397325, PLATE, MTG ---IR LOGO, 133 57414641, GUIDE, SHEAVE/SPRKT, 133
57398232, BLOCK, TOWER SUPPORT, 12 57415002, CONNECTOR, ELECTRICAL, 126
57399925, SHAFT, TOWER SUPPORT, 12 57416208, SEAL, 34, 48
57399941, CLAMP---12 CAGE, 260 57416935
HOUSING, 366
57400350, CONTROLLER, PUMP, 107, 597
HOUSING ASSY, 174, 186
57400715, SEAL
57416943, RETAINER, 189
14---12 AWG CABLE, 255, 507
14---12AWG, PIN, CABLE, 504 57416950, O RING, 186, 189, 366
57401135, MOTOR, HYDRAULIC, 218 57417339, SERVO---CONT.COVER GASKET,
164, 166, 169, 340, 342, 350
57401176, SEAL KIT, 218
57417487, KNOB, 108
57401184, SEAL, RING, 218
57422271, TACHOMETER---ROTATION, 126
57401200, SEAL, LIP, 218
57422313, VALVE, 2 ---1500 PSI, 320
57401622, PLUG---PORT, 226
57422628, SHAFT, PIPE ASSY, 207
57403586, CABLE ASSEMBLY, 200
57422974, BLOCK---PIVOT---LOWER, 142, 144
57405821, BUSHING, QD, 2---3/8 SHAFT, 290
57422982, BLOCK---PIVOT---UPPER R.H., 142
57405946, SUPPORT UPPER--- ROD CHNGR,
207 57422990, BLOCK---PIVOT---UPPER L.H., 144

57405953, SUPPORT LOWER---ROD CHNGR, 57423006, BLOCK---PIVOT ASSY---R.H., 140


207 57423014, BLOCK---PIVOT ASSY---L.H, 140
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981. Index li
Serial Number: 7981
FAMILY,DM45 HP

Index

57423782, BRKT, CYL MTG---ROD SUPT, 223 57438772, BOOT, OEM PUSH BUTTON, 112
57423808, CYLINDER, HYDRAULIC, 223 57438871, INDICATOR, PANELMTG.GREEN,
597
57423824, ROLLER GUIDE, RODSUPPORT,
223 57438889, INDICATOR, 24VOLT, YELLOW, 107
57423832, PIN, LOCKING ---CYL., 223 57439267, CLAMP, CONSTANT TORQUE, 264
57423915, PINEYE ASSEMBLY, 226 57439283, CLAMP, CONSTANT TORQUE, 264
57423931, PISTON, 226 57440562, CLAMP, CONSTANT TORQUE, 264
57423949, ROD, 226 57440570, CLAMP, CONSTANT TORQUE, 264
57423956, TUBE ASSEMBLY, 226 57441941, BREATHER, FILTER---3MICRON,
272
57424392, HANDRAIL ASSY---30 CNTDIST, 15
57442477, REGULATOR, PRESSURE, 330
57424418, HANDRAIL ASSY---50 CNTDIST, 15,
550 57442535, ELBOW, FLEX---W/FLANGE, 260
INDEX

57425043, SEAL KIT, 226 57443145, GREASE---MOBILGREASE 28, 686


57426926, PUMP, HAND FILL, 602 57443525, BLOCK, UK10 TERMINAL, 499, 506
57426942, SHAFT---LOWER, 214 57443871, HOSE ASSY, 392
57427148, ADAPTER, 1---1/2 PVC, 506 57443954, KIT, LIGHT GAUGE---24VDC, 109
57428161, LUBRICATOR TANK SUB---ASSY, 57443962, GASKET, SENDER, 273
581 57445678, TUBING, ROD CATCHER, 200
57428328, HOSE ASSY, 624 57445702, PLATE, MOUNT, 200
57428914, SWITCH, SPST REED, 586 57446270, BRACKET, CABLE GUIDE, 133
57429714, BLOCK, 6MM COMPONENTELEC, 57446437, HOSE, DROPOUT, 534
507, 597
57450751, VALVE, DIVERTER, ASSM, 393
57429722, PLUG, 6MM COMPONENT, 507, 597
57451841, HOSE ASSY, 518
57429730, COVER, TERMINAL BLOCKEND,
506 57451890, COMPRESSOR, W/CLUTCHR134A,
118
57429748, HOLDER, LOCKING END, 499, 506
57451924, BELT, VEE, 118
57430977, HOSE ASSY, 435
57452039, GUSSET, 264
57431223, PLUNGER, TEFLON, 588
57455586, SLEEVE, WIRE TRANSPARENT, 506
57431314, HOSE ASSY, 435
57455594, SLEEVE, WIRE TRANSPARENT, 506
57431884, AIR CLEANER, 100
57455602, SLEEVE, WIRE TRANSPARENT, 506
57432700, SHEAVE, MACHINED---1 ROPE, 133
57455628, LABEL, 1---HOLE ADHESIVE, 506
57433781, POTENTIOMETER, 500---OHM, 507,
594 57455842, HANDRAIL --- 38, 20

57434110, COUPLING, QUICKDISCONNECT, 57455941, SUPPORT---L.H., 20


330 57455958, SUPPORT---R.H., 20
57435034, BRIDGE, ELEC. INSULATED, 506 57455966, BRACKET, 20
57435075, BRIDGE, ELEC. INSULATED, 507 57464760, HOSE ASSY, 426
57435430, SWITCH, FILTER BY---PASS, 393 57464810, HOSE ASSY, 392
57435752, MANIFOLD, COOLANT, 624 57466567, SECTION, VALVE SPOOL, 494
57436024, FAN BLADE---54IN. 8 BLADE, 441 57466575, SECTION, VALVE SPOOL, 494
57437139, HOSE ASSY, 320 57466583, SECTION, VALVE, 494
57438483, ADAPTER, 412 57466591, SECTION, VALVE SPOOL, 494
Index lii WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981.
Serial Number: 7981
FAMILY,DM45 HP

Index

57466609, SECTION, VALVE SPOOL, 494 57480980, BUSHING, TAPER---1.75 BORE, 441
57466617, SECTION, VALVE SPOOL, 494 57481186, HOSE ASSY, 586
57469140, BRACKET, LUBE CAN---35LB, 565 57481459, PLATE TOP---HYD.TANK, 416
57469546, FLANGE BLOCK, 1 O’RING, 338 57481483, ANGLE, MOUNTING---CHECKVLV,
426
57471344, CHARACTER, WIRE SLEEVE 0, 506
57482556, MANIFOLD, RETURN, 411
57471351, CHARACTER, WIRE SLEEVE 1, 506
57482580, TEE---JIC RUN/ORING, 426
57471369, CHARACTER, WIRE SLEEVE 2, 506
57482606, TOOL, PIN/SEAL---EXT INSTL, 255
57471377, CHARACTER, WIRE SLEEVE 3, 506
57482614, TOOL, CRIMPING, 255
57471385, CHARACTER, WIRE SLEEVE 4, 506 57482887, PLATE BOTTOM---HYD TANK, 416
57471393, CHARACTER, WIRE SLEEVE 5, 506 57483711, ROD, THREADED ENDS, 272
57471401, CHARACTER, WIRE SLEEVE 6, 506 57483729, PLATE, MOUNTING---FUELTANK,
272

INDEX
57471419, CHARACTER, WIRE SLEEVE 7, 506
57471427, CHARACTER, WIRE SLEEVE 8, 506 57484263, CYLINDER, HYDRAULIC, 138
57471435, CHARACTER, WIRE SLEEVE 9, 506 57487043, O’RING, 320

57471443, CHARACTER, WIRE SLEEVE A, 506 57487274, GASKET, PORT BLOCK, 360
57488868, CYLINDER HYDRAULIC, 58, 64
57471450, CHARACTER, WIRE SLEEVE B, 506
57491078, BRACKET, COOLER MTG., 278
57471971, LINK, BUTTERFLY VALVE, 297
57491441, ADAPTER, TEE, 337
57471989, HANDRAIL ASSY---60 CNTDIST, 532
57491813, INDICATOR, 24VOLT, RED, 109
57472698, COOLER, FUEL, QSK19ENGINES,
278 57491896, HOSE ASSY, 450
57472839, CHANNEL, WIRING DUCT, 507 57493868, THROTTLE, ELECTRONIC---CAT,
107
57472847, COVER, WIRING DUCT, 507
57495384, HOSE ASSY, 449
57474579, PIN, SUPPORT---FUEL TANK, 272,
518 57495855, MODIFICATION, REARPLATFM,
678
57475873, TUBE, SUCTION, FUEL, 272, 518
57496150, HOSE ASSY, 577
57477911, VALVE, EXPANSION BLOCK, 98 57496283, HOSE ASSY, 394
57477929, KNOB, FAN, 94 57496341, HOSE ASSY, 298
57477937, SWITCH, ROTARY, 94 57496432, ANGLE --- SUPPORT, 680
57477945, KNOB, TEMPERATURE, 94 57496440, ANGLE --- SUPPORT, 680
57480048, SERVO, INPUT---MOTOR ASIDE, 164 57496457, ANGLE --- SUPPORT, 680
57480055, PLUG, B POWER HEAD, 169 57496465, COVER, 680
57480105, CONTROL, ROTARY SERVO, 347 57496473, ANGLE --- SUPPORT, 680
57480139, SERVO, ELECT, W/O F MTR, 344 57496556, AIR FILTER---08, 264
57480147, NUT, ADJ A SEEL SELF SEAL, 347 57497562, WELDMENT, TOWER---30FT, TELE,
138
57480154, SCREW, SOC HD 1/4---28X1, 347
57497794, STUD, 454, 549
57480162, NUT, A---C0VER, 347
57498206, HOSE ASSY, 624
57480170, SERVO, PUMP, ELEC 5AO, 340
57498230, HOSE ASSY, 394
57480360, MOTOR, C---FORCE, 344
57498339, RESISTOR CF .25W 5.1K, 108
57480451, FRAME PLATFORM, 20
57498768, BRACKET---ROTARY TACH MTG,
57480774, HOSE ASSY, 392 126
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981. Index liii
Serial Number: 7981
FAMILY,DM45 HP

Index

57499196, ANGLE, 426 57520884, O---RING, 60, 66


57500324, CONTROLLER, LEVER, 108 57520892, RING, INGRESSION, 60, 66
57500423, WARMER, INTANK---26LG, WATER, 57520900, O---RING, 60, 66
518 57520918, BACK---UP, 60, 66
57500449, TANK, WATER---300GLW/AF, FLG, 57520926, SEAL, ROD, 60, 66
517
57520934, BACK---UP, 60, 66
57501116, CHAIN, ROLLER---30FT TOWER,
138 57520942, RING, CONTAMINATION, 60, 66
57502031, CONTROLLER, DUAL AXIS, 107 57520959, WIPER, 60, 66
57502411, TRANSITION, DUST CURTAIN, 532 57520967, BLOCK, VALVE, 60, 66
57503591, SUPPORT LEG --- COOLER, 441 57520975, HEAD, 60, 66

57503815, EXTENSION, HOSE TRAY---30FT, 454 57520983, PISTON, 60, 66


57521361, CURTAIN FLAPPER, 549
INDEX

57505018, FILLER, TANK --- 3 NPT, 272


57522021, CABLE, 20AWG TWISTED PR, 126
57505224, STOP, 196
57522104, STRAP, 549
57506446, CABLE ASSY---FOR 30’ TOWER, 138
57522443, CHARACTER, WIRESLEEVE--- E,
57507832, STRAP, 549 506
57510927, SEAL KIT---CYLINDER, 60, 66 57524092, HOSE ASSY, 392
57512006, SEAL KIT, 149 57525545, HOSE ASSY, 449, 532
57512188, SIDE PLATE, 358 57530917, REGULATOR ASSY, UL---88, 297
57512311, KIT, SEAL, 146 57531600, NAMEPLATE, ROTATION SPEED,
57514804, TIMER BOX, BARE, 534 126
57514812, SEAL, 34, 48 57531626, CYLINDER, HYDRAULIC, 149
57514820, DISC, OUTER, 34, 48 57533606, TANK, FUEL---380 GAL, 272

57514846, KIT---REPAIR, 325 57533614, FLOAT, LIFE CELL, 272

57514895, STOP, 370 57533622, HANDRAIL ASSY---20 CNTDIST, 15,


577
57514903, SPRING, RETAINER, 189, 370
57533960, LEVER ARM---2 VALVE, 320
57515892, SCREW PLUG, 35, 49
57534281, GAUGE, FUEL---24VDC, 109
57516098, PREFILTER, 92 57534299, SENDER, FUEL---W/FLOAT, 272
57516106, FILTER, MAIN, 92 57534315, PANEL, ONE GAUGE, 109
57516346, SOLENOID, 400 57535064, BAR, FLAT, 223
57516379, BLOWER ASSEMBLY, 90 57535759, STRAP, SHOULDER---2 WIDE, 597
57516619, 24V RELAY, 94 57535775, CABLE, REMOTE CONTROL, 597
57517922, PLATE, SUPPORT FEE CYL, 138 57535783, CONNECTOR, CABLE---REMOTE,
57519670, PLATE, HARNESS---REMOTEPRPL, 597
597 57536997, COVER, VALVE ---9 SPOOL, 492
57519688, HARNESS---CAB TOREMOTEPRPL, 57537540, HOSE ASSY, 422
597
57537607, CABLE, CONTROL, 298
57519753, DUST SEAL, 5” PIPE, 608
57537615, BOX, CONTROL, REMOTE PROP,
57520850, BACK---UP, 60, 66 597
57520868, O---RING, 60, 66 57537623, BOX, ELECTRICAL, 597
57520876, BACK---UP, 60, 66 57537870, PLATE, BRACKET, 616
Index liv WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981.
Serial Number: 7981
FAMILY,DM45 HP

Index

57538100, BRACKET, ACTUATING, 320 57548265, ANGLE, WITH HOLES, 321


57538118, SPACER, 321 57548273, ANGLE, 2 LG, 321
57538225, SUPPORT, CHANNEL, 320 57549024, ANGLE---WITH HOLES, 565
57538340, COVER, 321 57549503, BRACKET, ELEC BOX 24X20, 499,
613
57540882, PLATE, MOUNT, 422
57549941, BOX, ELEC ASSY---8X6X3.5, 499
57540890, PLATE, MOUNT, 422, 429
57549982, HARNESS WIRE---BOX TO BOX, 499
57540908, GLASS, WINDOW---TOWER SIDE, 83
57550014, CAP ASSY, 207
57540916, GLASS, WINDOW---CURB SIDE, 83
57550022, LINK ASSY, 208
57540973, BOLT, STRIKER, 83
57550030, STOP, LOWER CAROUSEL, 208
57540981, RUBBER, WINDOW---OFFSET, 83, 86 57550055, PIN, CYLINDER MOUNT, 208
57540999, RUBBER, WINDOW--- DOOR, 88 57550147, BRAKE COMPLETE, 34, 48

INDEX
57541005, SEAL, BULB---90 DEGREE, 83, 86, 88 57550956, CIRCLIP, 34, 48
57541013, FLOORMAT, FRONT, 83 57551426, WASHER, 34, 48
57541021, GLASS, DOOR---CURB SIDE, 86 57551434, RING, 34, 48
57541047, GRIP, HAND, 88 57551442, SLEEVE, 34, 48
57541054, LATCH, PADDLE--- CURB SIDE, 86 57551632, PLUG, 34, 48
57541062, LATCH, INSIDE RELEASE, 86, 88 57551640, WASHER, 34, 48
57541070, LINKAGE, LATCH, 86, 88 57551657, PLUG, 34, 48
57541088, GLASS, DOOR---TOWER SIDE, 88 57551665, RING, RETAINING, 34, 48
57541104, WIPER, DRIVE ARM, 84 57552044, ASSEMBLY, UPPER ARM, 207
57541112, LATCH, PADDLE---TOWER SIDE, 88 57552275, CHECK VALVE, .25NPT, 518, 577

57541146, ARM, WIPER---20, 84 57554107, SEAL, 5” PIPE, 610

57541153, ARM, WIPER---28, 84 57554644, AIR CONDITIONER, ASSY, 84


57554651, COIL ASSY, 90
57541245, BRACKET, SWITCH, ROD SUPT, 223
57554669, COIL ASSY, HTR, 90
57546038, MANIFOLD, 328
57554677, FILTER W/ PREFIL & ELBOW, 90
57546053, PIPE, INLET 3”, 325
57554685, PACKAGE KIT, 805 IR, 90
57546061, CLAMP, HOSE, 307
57554693, SWITCH ASSY, IR AP, 90
57546160, GASKET, COMP DISCHARGE, 325
57554727, EVAPORATOR COIL, 98
57546228, MANIFOLD, UPPER, 325
57554735, O---RING, #8, 92, 96, 98
57546301, GEAR, OUTPUT, 157
57554743, BRACKET, EXP VALVE MTG, 98
57546319, SPACER, FINAL DRIVE, 160
57554750, VALVE ASSY, WATER, 96
57546327, KEY, CUSTOM, 157 57554768, FITTING STR/301, HEATER, 92, 96
57546335, COLLAR, RETAINING, 160 57554776, COIL, HEATER, 96
57546343, SPINDLE --- FINAL DRIVE, 157 57554784, FITTING BLKHD, 96
57546384, SHIM, FINAL DRIVE, 160 57554792, CABLE, WATER VALVE, 96
57547499, TANK, SURGE, 444 57554818, BLOWER ASSY W/O MOTOR, 90
57547580, GAUGE, SIGHT, 444 57554826, RESISTOR, 4 SPADE, 90
57547606, CLAMP, LOOP, 444 57554834, TUBE, KAZOO, 92
57548034, BRACKET, THREAD GREASER, 565 57554842, SWITCH, TOGGLE WIRE LEAD, 94
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981. Index lv
Serial Number: 7981
FAMILY,DM45 HP

Index

57554859, THERMOSTAT, ROTARY, 94 57561664, DOOR ASSY --- TOWER SIDE, 83


57554875, SWITCH NUT STANDARD, 94 57561672, SPRING, GAS---DOOR CURBSIDE,
83
57554883, SWITCH NUT, HEAT/COOL, 94
57561680, STUD---DOOR SPRING, 83
57554891, HARNESS, WIRE, INTERNAL, 94
57561698, RESTRAINT---DOOR, 83
57555609, STRAP, DUST CURTAIN, 549
57561706, HOLDER SET --- DOOR, 83
57555617, STRAP, DUST CURTAIN, 549
57561714, FOAM, FRONT, 83
57555625, CURTAIN, DUST, STD, DM45, 549
57561722, FOAM --- CURB SIDE, 83
57555666, HOUSING, REAR, 90
57561730, FOAM --- TOWER SIDE, 83
57555674, HOUSING, FRONT COVER, 90
57561748, FOAM --- REAR, 83
57555682, NUT, HEX JAM 3/4---16, 96
57561755, FOAM --- ROOF, REAR, 83
57555690, HEATER FITTING, 96
57561763, FOAM --- ROOF, FRONT, 83
INDEX

57555708, HOSE CLAMP, 10/12, 96 57561771, FOAM, REAR---CURB SIDE, 83


57555716, HEATER HOSE, 5/8, 96 57561789, FOAM, REAR---TOWER SIDE, 83
57555724, PRE---FILTER, 100 57561797, FOAM, SIDES---KICK PLATE, 83
57555732, HOSE CLAMP, 100 57561805, FOAM, FRONT/REAR---KICK PL, 84
57555740, ELBOW, RUBBER---3, 100 57561813, HARNESS, WIRE---CAB, 84
57555757, MOUNT BAND, 100 57561821, GROMMET---ROOF, 84
57556391, DISC, INNER, 34, 48 57561839, DOMELIGHT---ROOF, 84
57556409, GASKET, 34, 48 57561854, ARMREST KIT --- SEAT, CAB, 84
57556417, SPRING, 34, 48 57561862, PEDESTAL---SEAT, 84
57556425, COVER, 35, 49 57561870, SWIVEL ASSY --- SEAT, 84
57556433, CIRCLIP, 35, 49 57561888, HINGE, TOOL BOX, CAB, 84
57558454, HARNESS, MAIN PUMPS, 508 57561896, LATCH---TOOL BOX, CAB, 84
57559072, BUSHING, PIVOT TWRSUPPORT, 12 57562639, ROTARY HEAD, COMMONS, NEW,
152
57559577, BRACKET---HOSE, ROTARY HEAD,
159 57562696, STOP---RODCUP, 7.63 PIPE, 208

57560682, SPRING, 588 57562829, SHIM, FINAL DRIVE, 160

57561532, HANDLE, GRAB---TWR SIDEDOOR, 57568487, VALVE, RELIEF (ATM), 159


88 57569444, SEAT, OPERATOR, 84
57561540, FOAM---TOWER SIDE DOOR, 88 57569758, ELEMENT, SEPARATOR, 325
57561565, SPRING, TENSION---DOORLATCH, 57569923, BLOCK, FLANGE 2”NPT, 325
86, 88 57570202, TANK, SEPARATOR HP 20”, 325
57561573, GROMMET---DOOR GRIP, 86, 88 57570772, BUSHING, INDEX MOTOR, 219
57561581, GASKET---DOOR LATCH, 86, 88 57570780, BUSHING, INDEX MOTOR, 218
57561599, GLASS---WINDOW, REAR, 83 57570814, HUB, REWORK, 218
57561607, GLASS---WINDOW, FRONT, 83 57570822, GEAR, WORM DRIVE OUTPUT, 219
57561615, HINGE ASSY---RH, HOSE PANEL, 83 57570830, SHAFT, 218
57561623, HINGE ASSY---LH, HOSE PANEL, 83 57570848, KEY, RECTANGULAR, 218
57561631, FOAM, GASKET, 83 57572398, GEAR, 384
57561649, FLOORMAT, REAR, 83 57572406, GEAR, 384
Index lvi WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981.
Serial Number: 7981
FAMILY,DM45 HP

Index

57572984, MOTOR/GEARBOX, ASSM, MIDR, 57622979, PIN W/COTTER PIN---CABLE, 138


208
57626574, VALVE REWORK, 8”BUTTERFLY,
57573065, SUPPORT, HYDRAULIC MOTOR, 290
219 57626723, WINCH ASM, 4000#, 459
57573958, PLATE, MTG REAR DECKING, 15 57626939, WINCH MOUNT, 459
57574196, SILENCER, ALUMINIZED 6”, 260 57629370, DECAL, WARNING---FLUID SYS,
57576969, VALVE, ASSM, DR/PR CONTROL, 672, 674
394 57629404, DECAL, WARNING---VOLTAGE, 672,
57578023, HOUSING, LOWER SEAL, 157 674
57578718, INSULATION, WRAP, 464 57630030, PAD, JACK CAST, 26”, REAR, 64
57580516, CONNECTOR, CHRG AIR, 464 57630048, PAD, JACK CAST/30”, 58

57581894, VALVE ASSY, VPL6, 485 57630931, KIT, SEAL (CYL)ARCTIC, 552
57631046, DECAL, WARNING FALL DERIC,

INDEX
57582280, MANIFOLD, SUPERCHARGE, 416
667
57582330, SHIM, MTG---HYD TANK, 412
57631053, DECAL, CAUTION EXCESS OIL, 667
57582355, SUPPORT, TOWER---DM45/50/L, 4, 9
57631061, DECAL, WARNING ROT PARTS, 667
57584195, MANIFOLD, LWR HP DM4550/L, 325 57631079, DECAL, WARNING ROT.PARTS, 667
57584237, BLOWDOWN VALVE ASSY, HP, 299 57631087, DECAL, WARNING ROT.BLADE,
57584310, FOOT, RECEIVER TANK HP, 325 667
57584328, PIPE, DISCHARGE, 307 57631095, DECAL, ENG FAILURE COOLSY,
667
57588428, HANGER, COAT, 84
57631103, DECAL, WARNING HOT FLUID, 667
57588519, GUSSET, CAB MTG, DM45/50/L, 73
57631111, DECAL, WARNING HIGH PRESS,
57588535, BRACKET, MTG, SIDE DECK, 15 667
57589301, FOAM, RH DOOR, 86 57631129, DECAL, WARNING COMBUS GAS,
57590390, COVER, GEAR BOX, 218 667

57590788, DECKING, SIDE DM45/50/L, 15 57631137, DECAL, WARNING POWERHEAD,


667
57590796, DECKING, REAR DM45/50/L, 15
57631145, DECAL, WARNING HIGH PRESS,
57591547, PIN, TWR RAISE CYL---TOP, 475 667
57591554, PIN, TWR RAISE CYL, BOTM, 475 57631152, DECAL, WARNING FALL PWRHD,
667
57594525, BLOCK, PIVOT, SPLIT/RC, 207
57631160, DECAL, WARNING FALL CAROU,
57594566, ARM, LOWER, ASSEMBLY, 207 667
57595639, CONNECTOR, COMMUNICATION, 57631178, DECAL, WARNING FALL DRLPI,
242 667
57596108, OIL, SAE---30WT, NON---DETERG, 57631186, DECAL, NOTICE HYD FAILURE,
517 667
57600991, NAMEPLATE, FAN CONTROL, 429 57631194, DECAL, WARNING DON’TALTER,
57604845, FASTENER, TREE, 83 667
57604936, SWITCH, WIPER/WASHER, 84 57631202, DECAL, DANGER HAZ.VOLTAGE,
667
57610552, HOSE, ASSEMBLY, 392
57631210, DECAL, WARNING FAN BLADES,
57618829, REGULATOR, 108 667
57621237, TUBE, ENGINE AIR INTAKE, 264 57631228, DECAL, NOTICE DUST, 667
57622391, BOLT, HEX HEAD W/HOLE, 133 57631236, MANUAL, SAFETY DM45/50/L, 667
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981. Index lvii
Serial Number: 7981
FAMILY,DM45 HP

Index

57631244, DECAL, WARNING NO CLIMB., 667 57632747, GAUGE, WATER TEMP M---LINK,
107
57631251, DECAL, NOTICE RUSSIAN, 667
57632754, GAUGE, OIL PRESS M---LINK, 107
57631269, PAGE, COVER RUSSIAN, 670
57632788, HEADER BOARD, M---LINK, 511
57631277, PAGE, ORDER INFO.RUSSIAN, 670
57633778, ELBOW, COOLER IN/OUT, CAC, 464
57631285, PAGE, LABEL REFER RUSSIAN, 670
57633794, PIPE, COOLER INLET, 250
57631293, PAGE, TABLE DM45/50/L RUS, 670
57633802, SUPPORT, PIPE---CAC, 464
57631301, PAGE, EXCESS.HYD OIL, 670
57635583, DECAL, REMOTE PROPEL CNTR,
57631319, PAGE, ROT.PARTS RUSSIAN, 670 597
57631327, PAGE, ROT.PARTS RUSSIAN, 670 57635591, DECAL, REMOTE PROPEL, RUSS,
597
57631335, PAGE, ROT.BLADE RUSSIAN, 670
57635633, NAMEPLATE, 2 SPD FAN RUSS, 674
57631343, PAGE, PRESS.FLUID RUSSIAN, 670
57635641, DECAL, DHD LUBE SET RUSSI, 672
INDEX

57631350, PAGE, HIGH PRESS.RUSSIAN, 670


57635658, DECAL, GR FTG BRKT RUSSIA,
57631368, PAGE, COMBUSTIBLE GAS RUS, 672, 674
670
57637845, RECIEVER DISCHARGE PIPE, 325
57631376, PAGE.FALL OR CRUSH HAZ., 670 57637852, ORIFICE, MINIMUM PRESSURE,
57631384, PAGE, HIGH PRESS.RUSSIAN, 670 325
57631392, PAGE, FALL.PWRHD RUSSIAN, 670 57638041, BASE, FABRICATED 10”OPEN, 196
57631400, PAGE, FALL.ROD CAROUSEL, 670 57638058, FORK, 3.5 FLATS, 648

57631418, PAGE, FALLING DRILL PIPE, 670 57639171, NAMEPL---COOLANT RUSSIAN, 672
57639189, NAMEPL---COMP OIL RUSSIAN, 672
57631426, PAGE, COMB.WARNING RUSS., 670
57639197, NAMEPL---HYDRAULICS RUSSIA,
57631434, PAGE, HAZ.VOLTAGE RUSSIAN, 672
670
57639205, NAMEPL---FUEL RUSSIAN, 672
57631442, PAGE, HIGH PRESS.RUSSIAN, 670
57639213, NAMEPL---CRANK CASE RUSSIA,
57631459, PAGE, HIGH PRESS.RUSSIAN, 670 672
57631467, PAGE, DON’T CLIMB RUSSIAN, 670 57639221, NAMEPL---LIFT HERE RUSSIAN,
57631475, PAGE, FALLING DERRICK RUS, 670 672, 674
57639239, NAMEPL---HIGH VOLT RUSSIAN,
57631483, PAGE, FAN BLADES RUSSIAN, 670
672
57631509, DECAL, TRAM FN, ELEC CAB, 676 57639247, BRACKET, INLET MOUNT, 490
57631517, DECAL, COMP FN---ELEC CAB, 676 57639254, SECTION, INLET, UNLOADING, 490
57631525, DECAL, DECAL FN ELEC CAB, 676 57639262, SECTION, VPL30 W/LIMITER, 490
57631533, DECAL, GAUGES, ELEC CAB, 676 57639270, SECTION, VPL30 W/O LIMIT, 490
57631558, DECAL, AC/HTR ELEC CAB, 676 57639999, ENGINE BARE, 600 CAT, 242
57631566, NAMEPLATE, REC OIL RUSSIA, 672 57640088, HARNESS, POWER, 511
57631574, NAMEPLATE, ETHER INJ RUSS, 667 57640096, HARNESS, MDDM TO HEADER, 511
57632465, PIPE, 454 57640104, HARNESS, HEADER TO GAUGES,
511
57632556, ADAPTER, HYD MOTOR, CAST, 218
57640153, SECTION, VPL30 W/LIM&Q, 490
57632655, TACHOMETER, MLINK ANALOG,
107 57640161, SECTION, VPL6 OUT W/BOLTS, 490

57632697, MODULE, MURPHY LNK DISPLY, 57640179, BRACKET, OUTLET MOUNT, 490
107 57640187, KIT, SAE8 SPOOL STOP, 490
Index lviii WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981.
Serial Number: 7981
FAMILY,DM45 HP

Index

57640195, KIT, UNLOADER SPOOL, 490 57651267, CAP, PROTECTIVE, 107


57640203, KIT, C2 PRESSURE LIMITER, 490 57652976, ELBOW, ENG INLET CAT, 464
57640229, NAMEPL---SERVICE INST RUSS, 672, 57653016, SUPPORT, PIPING, 464
674 57654949, ELBOW, 3/16HOSE X 1/8 NPT, 637
57640237, DECAL---GR FTG BRKT RUSSIA, 57654956, SENSOR, FLAME, 637
674
57654964, SCREW, HEX HD, 637
57640591, DECAL, HYD. OIL RUSSIAN, 672,
674 57654972, SCREW, HEX FLNG, 637
57640609, DECAL, HYD OIL LEVEL RUSS, 57654980, GASKET, SEAT, IGNITER, 637
672, 674 57654998, IGNITER, 637
57640617, DECAL, VENT MANIFOLD RUSS, 57655003, LEAD, IGNITION W/BOOT, 637
672, 674
57655011, GLASS KIT, SIGHT, 637
57640625, DECAL, DRAIN MANIF RUSSIA,
57655029, BLOWER, 24V, 637

INDEX
672, 674
57641508, DOOR, FILTER ACCESS, 534 57655037, GASKET, BLOWER, 637

57641516, RETAINER, FILTR ACC DOOR, 534 57655045, NOZZLE, FUEL, 637
57655052, O---RING, NOZZLE, 637
57641524, TUBE, FLANGED INLET, 534
57655060, CASTING, FAN END, 637
57641532, FILTER DIVIDER ASSEMBLY, 534
57655078, CLAMP, FUEL HOSE, 637
57641540, PLATE, WEAR, 534
57655086, REGULATOR, FUEL, 637
57643116, MOUNT, FUEL COOLER, LH, 278
57655094, HOSE, AIR & FUEL, 637
57643132, MOUNT, FUEL COOLER, RH, 278
57655102, SCREEN, BLOWER INLET KIT, 637
57643157, MOUNT, REAR ENGINE, C16, 242
57655110, CLAMP, SPRING, AIR, 637
57643199, MOUNT, FRONT ENGINE---C16, 242
57655128, BLADE, FAN, 637
57643249, SEAL, DORTITE, 534
57655136, HEAT EXCHANGER, 637
57643645, ELBOW, ENGINE OUTLET, 464
57655144, TUBE, COMBUSTION, 637
57643652, SUPPORT, CAC PIPING, 464
57655151, SCREW, SOCKET, 637
57643827, HEATER, DIESEL FIRED, 631
57655169, LOCKWASHER, #10, 637
57644726, BRACKET ASSEMBLY, 546
57655177, CLAMP, EXHAUST PIPE, 637
57644775, BRACKET, INSTALLATION, 532
57655185, PIPE, EXHAUST, 637
57644908, BAR, HOSE TRAY, 454 57655193, BRACKET, ”J”, 637
57645277, PIPE, ENGINE OUTLET, 250 57655201, COIL, IGNITION, 637
57645285, PIPE, COOLER OUTLET, 250 57655219, ELBOW, 3/4 HOSE, 637
57645293, PIPE, COOLER INLET, 250 57655227, NUT, NYLON, 637
57645301, SUPPORT, PIPE, RAD.XL900, 250 57655235, CLAMP, CUSHIONED, 637
57645327, PIPE, ENGINE OUTLET, 464 57655243, MOUNT KIT, RUBBER, 637
57645335, PIPE, ENGINE INLET, 464 57655250, CLAMP, GEAR #32, 637
57648727, PIN, RETAINER BAR, 196 57655268, INPUT, AUXILIARY PCM, 637
57650731, DECAL---JUMP START, 672, 674 57655276, HARNESS, MAIN INTERNAL, 637
57651234, DRIVE, PUMP---3 HOLE, 337 57655284, HOLDER KIT, FUSE, 637
57651242, CONNECTOR, 107 57655292, FUSE, 15A, 637
57651259, TERMINAL, 107 57655300, SPACER, CONTROLLER, 637
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981. Index lix
Serial Number: 7981
FAMILY,DM45 HP

Index

57655318, GROMMET, CONTROLLER 57655706, CONNECTOR, 639


MOUNT, 638
57655714, DECAL, TOGGLE SWITCH, 639
57655326, SENSOR, TEMPERATURE, 638 57655722, TIMER, 7 DAY DIGITAL, 631
57655334, O---RING, TEMP.SENSOR, 638 57655730, TIMER KIT INSTALLATION, 639
57655342, CLIP, WIRE HARNESS, 638 57655748, WASHER, SEALING, 638
57655359, SENSOR, OVERHEAT, 638 57656118, HARNESS, ECM CAT, 511
57655367, O---RING, OVERHEAT, 638 57656159, HARNESS, ENG C16 2 STRTR, 247
57655375, HARNESS, SWITCH, 638 57656167, WIRING, ENG CAT 2 STRTR, 242
57655383, HARNESS, POWER, 638 57656746, BRACKET, MTG---6 SPOOL VLV, 482
57655391, COVER, CONNECTOR, 638 57656761, COVER, 6 SPOOL VALVE, 482
57655409, COMPRESSOR, 24V, 638 57656787, VALVE, ASSEMBLY, 6 SPOOL, 482
57655417, COUPLING, 638 57657652, PANEL, BREAKER BOX ASM, 613
INDEX

57655425, PUMP, FUEL---GEAR, 638 57657660, MOTOR, HYDRAULIC FAN, 441


57655433, SCREW, 638 57657744, BRACKET, PLATE, 466
57655441, FITTING, FILTER CAP, 638 57657751, PAD, ANTI---VIBRATION, 466
57655458, O---RING, FUEL FILTER, 638 57660714, LADDER W/HANDRAIL, FOLD., 20
57655466, FILTER, FUEL, 638 57660730, BRACKET, ARM, 466
57655474, VALVE KIT, RELIEF, 638 57661738, PLUG, ELECTRIC 3---WAY, 511
57655482, SCREW, 638 57661753, HOSE ASSEMBLY, 392
57655490, FILTER, AIR, 638 57661761, HOSE ASSEMBLY, 392
57655508, BRACKET, 638 57661779, BRACKET, SILENCER SUPPORT, 260
57655516, CLAMP GEAR #36, 638 57661787, HOSE ASSEMBLY, 393
57655524, SCREW, SOCKET, 638 57662124, SILENCER, 260
57655532, LOCKWASHER, 1/4, 638 57662736, HOSE ASSEMBLY, 426
57655540, HOSE, COOLANT, 638 57662744, REGULATOR, 12V, 511
57655557, CLAMP, #10 SILICONE, 638 57662876, HARNESS, WIRE ELEC BOX, 499
57655565, PUMP, COOLANT 24V, 638 57664666
LADDER ASEMBLY, 20
57655573, PLATE, BASE MOUNTING, 638 LADDER ASSEMBLY, 15, 532
57655581, LID, ENCLOSURE, 638 57664674, HANDRAIL ASSEMBLY, 15, 20, 532
57655599, BASE, ENCLOSURE, 638 57665044, BOX, ELEC ASM TIER 2, 499
57655607, GROMMET, 638 57665382, SCHEMATIC, ELEC---240 VAC, 613
57655615, NUTS, PANEL, 638 57666083, GUARD, DRIVESHAFT---C15, 242
57655623, SCREW, HEX FLNG, 638 57666117, HOSE, ASSM, 06X108”LG, R134, 118
57655631, SCREW, 638 57667834, GUARD, WELDMENT A/C CAT, 118
57655649, WASHER, 5/16, 638 57668006, CORE, RAD AKG TIER 2, HP, 444
57655656, NUT, SELF---LOCKING, 638 57668014, CORE, HOC AKG TIER 2, HP, 444
57655664, SEAL, WEATHER, ENCLOSURE, 638 57668022, CORE, CAC AKG TIER 2, HP, 444
57655672, HOSE, AIR & FUEL, 639 57668055, SUPPORT, COMPR, A/C---C15, 118
57655680, PICKUP ASM, FUEL, 639 57668063, WEDGE, LOCKING, 511
57655698, SWITCH, ON/OFF, 24V, 639 57668071, PLUG, 3 CIRCUIT, 511
Index lx WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981.
Serial Number: 7981
FAMILY,DM45 HP

Index

57668279, BRACKET, COOLER INLET, 441 57700601, PIN, MASTER, CHAIN, 40, 54
57672271, HOSE ASSEMBLY, 565 57700619, LINK, CHAIN, RH, 40, 54
57672735, KIT, TOOL PROTO, 686 57700627, LINK, CHAIN, LH, 40, 54
57672743, KIT, TOOL PROTO, 686 57700635, BUSHING, CHAIN---TRACK, 40, 54
57674814, ADAPTER, WET ARM, 84 57700643, PIN, CHAIN---TRACK, 40, 54
57675266, HANDRAIL, 20 57700650, WASHER, SEAL---TRACK, 40, 54
57679664, KNOB, 112 57701435, HOSE ASSEMBLY, ARCTIC, 471
57679672, KNOB, 107, 597 57701443, HOSE ASSEMBLY, ARCTIC, 223
57684011, COOLER, ARCTIC, T2, 600HP, 441 57701450, HOSE ASSEMBLY, ARCTIC, 550
57684284, HANDLE ASSEMBLY, 112 57701468, HOSE ASSEMBLY, ARCTIC, 196
57684292, SWITCH, HANDLE BUTTON, 112 57701476, HOSE ASSEMBLY, ARCTIC, 468
57701484, HOSE ASSEMBLY, ARCTIC, 233

INDEX
57684300, CIRCUIT BOARD, 112
57684888, TERMINAL, BLOCK, 499 57701492, HOSE ASSEMBLY, ARCTIC, 233

57684979, MARKER, TERMINAL, 499 57701534, HOSE ASSEMBLY, ARCTIC, 471

57687170, DECAL, UNDERCARRIAGE, 28, 42 57701542, HOSE ASSEMBLY, ARCTIC, 471


57703936, HOSE ASSEMBLY, 600
57690398, COVER, WIPER MOTOR, 84
57704124, BLANKET, EXHAUST ELBOW, 260
57690414, WELDMENT, WIPER BRACKET, 84
57705048, CABLE, BATTERY---POSITIVE, 255
57693632, DECAL, EMERG STOP, RUSSIAN,
672, 674 57705055, CABLE, SWITCH TO STARTER, 255
57693640, DECAL, ROT SP, RUSSIAN, 672, 674 57705063, CABLE, BATTERY---NEGATIVE, 255
57700411, IDLER ASM W/BRACKET, 28, 42 57707309, HOSE ASSEMBLY, ARCTIC, 149
57700429, IDLER, FRONT, BARE, 30, 44 57707382, HOSE ASSEMBLY, ARCTIC, 149
57700437, BUSHING, IDLER, 30, 44 57707432, HOSE ASSEMBLY, ARCTIC, 149
57700445, SHAFT, IDLER, 30, 44 57711145, MOUNT, LADDER, 15, 20
57700452, ROLL PIN, IDLER, 30, 44 57711152, PLATE, LADDER MOUNT, 18
57700460, O---RING, IDLER, 30, 44 57711160, PLATE, LADDER MOUNT, 18
57700478, SEAL GROUP, IDLER, 30, 44 57711178, PLATE, LADDER MOUNTING, 18
57700486, BRACKET, 30, 44 57714719, HOSE ASSEMBLY, 426

57700494, ROLLER---TRACK, 28, 42 57716862, PIN, YOKE END, 25

57700502, ROLLER, CARRIER, 28, 42 57718090, HEAD, CYLINDER, 320

57700510, SPROCKET, UNDERCARRIAGE, 28, 57719510, DECAL, ENGINE, FN---CAT, RUSS,


42 676

57700528, SPRING KIT, IDLER, 28, 42 57720427, DECKING, FRONT CS, 6


57720435, DECKING, REAR CS, 6
57700536, CHAIN TRACK ASM, W/SHOE, 28, 42
57720443, DECKING, FRONT DCS, 6
57700544, SHOE, TRACK, 38, 52
57720450, DECKING, REAR DCS, 6
57700551, BOLT, TRACK, SHOE, 38, 52
57723389, SHAFT, MAIN DM45, 7”, 9
57700569, NUT, TRACK, SHOE, 38, 52
57723496, UNDERCARRIAGE IR DM45, 25
57700577, CHAIN TRACK, LESS SHOES, 38, 52
57724619
57700585, BUSHING, MASTER, CHAIN, 40, 54 LADDER, W/HANDRAIL, FOLD, 532
57700593, SPACER, MASTER BUSHING, 40, 54 LADDER W/HANDRAIL, FOLD, 15
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981. Index lxi
Serial Number: 7981
FAMILY,DM45 HP

Index

57724916, GASKET, HYD TANK---COVER, 416, 57726234, BOLT, HEX HEAD, 28, 42
590
57726242, BOLT, HEX HEAD, 28, 42
57725400, VENT, FILTER, 588 57726259, BOLT, HEX HEAD, 28, 42
57725574, SHROUD, 444 57726267, BOLT, HEX HEAD, 28, 42
57725590, HOLDER, PLANETARY, 34, 48 57726275, BOLT HEX HEAD, 28, 42
57725764, FINAL DRIVE, IRGT2500, 28, 42 57726283, BAR, CONNECTOR, IDLER, 28, 42
57725905, HOLDER, PLANETARY, 34, 48 57726291, BOLT, HEX HEAD, 28, 42
57725913, HOLDER, PLANETARY, 34, 48 57726309, SEAL, FITTING, 28, 42
57725921, WHEEL, HOLLOW, 34, 48 57726317, FITTING, GREASE, 28, 42
57725939, COVER, 34, 48 57726333, PLATE, COVER, 28, 42
57725947, GEAR, SPUR, 34, 48 57726341, BOLT, HEX HEAD, 28, 42
57725954, GEAR, SPUR, 34, 48 57726861, GASKET, CYLINDER, 521
INDEX

57725962, GEAR, PINION, 34, 48 57726895, CUP, FABRIC, 1.625, 521


57725970, FLANGE, 34, 48 57728248, BAR, TAPPED, 468, 549
57725988, CLUTCH, CLAW, 34, 48 57728255, BAR, TAPPED, 149, 196, 223, 233
57725996, ORING, 34, 48 57729931, NUT, ACORN, LOW CROWN, 108
57726002, ORING, 34, 48 57730509, VALVE, PILOT REDUCING, 490, 494
57726010, SCREW, CYLINDER HEAD, 34, 48 57731531, INLET, SECTION, 494

57726028, SCREW, 34, 48 57731549, SPACER, 146


57731556, HEAD, 146
57726036, SCREW, 35, 49
57731564, PISTON, 146
57726044, ORING, 35, 49
57731572, ROD ASSY, 146
57726051, SCREW, CYLINDER HEAD, 35, 49
57731580, TUBE, 146
57726069, ORING, 35, 49
57735714, FRAME ASM, SIDE LHIR DM45, 25
57726077, BEAM, 34, 48
57735722, FRAME ASM SIDE, RHIR DM45, 25
57726085, HUB, 34, 48
57735904, RETAINER TRACK, 25
57726093, BEARING, ROLLER, 34, 48
57735938, BOLT, HEX HEAD, 28, 42
57726101, NUT, 34, 48
57735946, BOLT, HEX HEAD, 28, 42
57726119, RING, 34, 48
57735961, REST, TOWER DM45, 64
57726127, RING, SHIM, 34, 48
57736050, SUPPORT, AIR, CLNR, 264
57726135, RING, ADJUSTING, 34, 48 57736571, RESERVOIR, HYDRAULIC, 411
57726143, RING, ADJUSTING, 34, 48 57736589, PLATE, REAR, HYD, RESERVOIR,
57726150, CIRCLIP, 35, 49 416
57726168, MOTOR, UNIT GEAR, 35, 49 57736746, PLATE, SEPARATOR, 444
57726176, SCREW, HEX HEAD, 35, 49 57736753, FRAME, 444
57726184, PLATE, COVER, 28, 42 57736779, GUARD, WIRE TRASH (HALF), 444
57726192, ORING, 35, 49 57736803, MOUNT, MOTOR, ASM, 444

57726200, GAURD, ROCK ASSY, FRT/REAR, 57736829, CLAMP, RUBBER 1.25 OD, 444
28, 42 57736837, GUARD, FINGER 56” SYM, 444
57726218, BOLT, HEX HEAD, 28, 42 57736845, BRACKET, MOTOR, 444
57726226, WASHER, 28, 42 57736878, SHROUD, ROLLED RING, 444
Index lxii WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981.
Serial Number: 7981
FAMILY,DM45 HP

Index

57736886, PLATE, HYD RESV FRONT, 416 57756553, KIT, SHAFT(SHAFT, BRG, KEY), 441
57737934, OIL, REFRIGERANT, R134A, 118, 662 57756561, KIT, SEAL, 441
57739955, CORE, COC---ARCTIC, 444 57757361, HOSE, ASSEMBLY, 394
57740748, SWITCH, MINIATURE LIMIT, 107, 57758658, START AID, ETHER, 285
112 57758682, PUMP, HAND, ASSEMBLY, 600
57741829, SWITCH, LP---R134A, 118 57759193, MANIFOLD, SAE PORTS, 393
57741837, SWITCH, HP---R134A, 118 57760622, MANIFOLD, PRESS, REDUCER, 313
57742256, HOSE, ASSM, R134, 310LG, 118 57760654, BRACKET, MOUNTING, MANIFOL,
57745127, BLADE, WIPER 28, 84 313
57745697, HOSE ASSEMBLY, ARCTIC, 223 57760811, ELEMENT, AMOT, 316
57745713, HOSE, ASSEMBLY, ARCTIC, 468 57760829, O’RING, AMOT, 316

57745721, HOSE, ASSEMBLY, ARCTIC, 468 57760837, SEAT, AMOT, 316

INDEX
57762916, O’RING, #6, R134A, 118
57745739, HOSE, ASSEMBLY, ARCTIC, 454
57766644, DOOR, CURBSIDE, 2LATCH, ASM,
57745747, HOSE, ASSEMBLY, ARCTIC, 454
83
57745754, HOSE, ASSEMBLY, ARCTIC, 454
57766803, SLEEVE, AMOT, 316
57745762, HOSE, ASSEMBLY, ARCTIC, 454 57768582, CYLINDER, HYD, SPLIT FLG, 196
57745788, COLLECTOR, DUST, IR3600, 532 57769390, BREATHER, VENT, DHD PUMP, 588
57745796, HOUSING, BLOWER---IR3600, 534 57771156, KIT, SPLIT FLANGE---08, CD61, 196
57746240, COVER, STEP---DM45/L, 394 57771396, HOSE, ASSM, 08, R134A, 170LG, 118
57746877, ELECTRODE, WELDING---5 LBS, 57772576, STANDOFF, HEX, 4.43”L, 118
662
57773558, HOSE, ASSEMBLY, 624
57746885, GAUGE, SET, R134A, 662
57773582, DECAL, COMP, MAINT, RUSSIAN,
57746893, REFRIGERANT, R134A---30LBS, 662 672
57746901, FOAM, SPRAY, CAN, 12OZ, 662 57773590, DECAL, DHD LUBE, FLOW IND.,
57746919, FOAM, SPRAY, KIT, 662 672

57746943, BOLT, PP BASE MOUNTING, 258 57774176, BRACKET, HAND PUMP SUPT, 602
57774259, SCREW, CAP, HEX W/HOLE, 196
57749145, RECEPTACLE ASSEMBLY, 255
57775595, RAIL, FUEL COOLER FRAME, 118
57751588, HOSE, ASSY, 12---R134, 118
57778276, WASHER, UMBRELLA, 521
57752768, CAB, BARE, DM45/L, 73
57778664, GASKET, BASE, 521
57753279, VALVE, NO MODULATING ELE, 316
57779159, KIT, SEAL, 198
57753287, VALVE, PILOT TO SHIFT, 316
57779308, DECAL, ATLAS COPCO, 11.5”W, 659
57755266, LUBRICANT, MOLYCOTE G---N, 152,
337 57779514, VALVE, CHECK, 1 PSI, 600
57755290, FLANGE, 3 INCH, CODE 61, 337 57780090, PACKING, 521
57755639, TUBE, ROTATION, 449 57780215, GASKET, TOP COVER, DM45/L, 416
57755647, TUBE, ROTATION, 449 57780850, SUPPORT, FUEL COOLER, 118
57755654, CLAMP, STANDPIPE, 449 57780868, BRACKET, FUEL COOLER, 118

57755787, RECEPTACLE, 2P---3W, PNL MTG, 57784118, PANEL, ENGINE CONTROLS, 83


620 57784951, BAND, SILENCER, 13.68”, 260
57755795, PLUG, 2P---3W, 620 57786048, DECAL, WEB PAGE, BLACK, 2.5, 659
57756363, ANGLE, W/ SLOTS, 546 57786758, HOSE, ASSEMBLY, ARCTIC, 454
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981. Index lxiii
Serial Number: 7981
FAMILY,DM45 HP

Index

57786766, HOSE, ASSEMBLY, ARCTIC, 454 58227661, SEAL, OIL, 219


57787483, HOSE, ASSEMBLY, ARCTIC, 196 58229790, BOLT AND NUT, 650, 654
57787491, HOSE, ASSEMBLY, ARCTIC, 196 58229915, SEAL, OIL, 158
57787525, DECAL, ATLASCOPCO, 33L, 659 58231887, BOX, BATTERY, 255
57788523, BOX, RECEPTACLE, 240VAC, 620 58233719, NUT, LOCK, 198
57788531, CORD, ELEC, TYPE SO, 10/3, 620 58233727, O’RING, 198
57789034, GAGE, REPLACEMENT, 330 58233735, RING, BACKUP, 198
57790826, BOTTLE, WASHER, 5L, 24V, 84 58233784, O’RING, 198
58034950, WASHER, ROLLER, 441 58814419, ELECT. CONN, 4 WAY, MALE, 508
58036179, PIN---CLEVIS, 320 58974650, BOOT, 107, 597

58038761, LEVEL, 107 59321208, CLEVIS, ROD, 552


59322677, WIPER, 236, 320
INDEX

58044561, HOSE HUMP, REDUCING, 264


58044744, BAND, MOUNTING, 264 59337212, RING, BACKUP, 62, 68

58059650, CLAMP---CABLE, 298 59356907, CONNECTOR


16---14, MALE, 3W, 107
58060153, THIMBLE, WIRE ROPE---3/8, 459 3---WAY, MALE, 507
58060179, CLAMP, CABLE, 459 59374934, O---RING, 62, 68
58078718, TIE, CABLE, 577 59375030, O---RING, 62, 68
58081647, RIVET, 1/8 DIA X .357POP, 507 59383463, STUD, ADAPTER, 384
58081662, HOSE ASSY, 559 59400820, SWITCH, MICRO, 107, 597
58082900, HOSE ASSY, 426 59476705, SEAL KIT, 152, 400
58140328, HOSE ASSY, 559 59506436, FITTING, HOSE, 656
58143421, HOSE ASSY, 518 59514976, PLUG, MAGNETIC, 384
58143439, HOSE ASSY, 250, 549 59515007, DIPSTICK, 384
58145392, RUBBER, 108 59516096, SLEEVE, SPLINE, 384
58150103, CORD, 14/2, 118, 272 59551127, HOUSING, GEARBOX, 384
58159088, INSULATOR, HEAT SHRINK., 255, 59551242, BUSHING, REDUCER, 384
597 59551259, PLUG, OIL LEVEL, 384
58170465, HOSE ASSY, 108, 558 59551267, PLUG, 384
58175019, LAMP, 24V, 84 59551275, ELBOW, 384
58182791, HOSE ASSY, 406 59572917, ADAPTER, SAE B, 384
58192915, GASKET, 219 59595629, O---RING, 384
58194762, STARTER, 42MT/24V, 242 59647669, SENSOR, MAGNETIC, 126
58194937, GEAR, WORM, 219 59677831, BREATHER, 384
58194945, BEARING, BALL, 219 59729707, KIT, SEAL, 524
58194960, GASKET, 219 59752063, U---CUP, 552, 554
58203035, RUBBER, 108 59767483, FITTING, HYD.METRICSTRTHD,
435
58207325, HOSE ASSY, 402
59854828, TERMINAL
58209651, OIL, GEAR, 159, 219
14---16 AWG MALE, 255, 507
58226655, END CAP, 219 16---14, MALE PIN, 504
Index lxiv WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981.
Serial Number: 7981
FAMILY,DM45 HP

Index

59854943, CONNECTOR 95038147, BUSHING, 285


16---14, FEMALE, 504 95038154, BUSHING PIPE, 412
2---WAY FEMALE, 255, 507
95038410, CAP, PIPE, 412, 416
59860841, ELEMENT---AIR CLEANER, 100
95043162
59861153, HEAD, 552 LOCKWASHER, 326
59861179, HEADCAP, 552 WASHER, LOCK---7/8, 550
59895151, CONNECTOR, 3---WAY, FEMALE, 95043212, BUSHING, 218
507 95044020, CAPSCREW, 218
59941393, O---RING, 62, 68 95048211, NIPPLE, PIPE, 273
59956466, RELAY, SOLENOID---24VMARINE, 95048799, NIPPLE, 590
247
95049359, PLUG, PIPE, HEX SOCKET, 108
855017P0286, SWITCH PUSHBUTTON, 107, 597
95053054, CAPSCREW, 298, 326
855017P0841---1, CONNECTOR, TAP TYPE, 581

INDEX
95055299, SCREW, CAP---3/8---16 X 3/4, 338
85597904, FITTING, HYD, 558 95055349, SCREW, CAP, AH, 242
92473297, CANNISTER, 285 95056412, NIPPLE, 558
95002143, PLUG, PIPE---SQ HEAD, 242, 412, 517 95056420, NIPPLE, PIPE, 328
95002663, PIN, COTTER, 297 95063475, TEE, 272
95002697, PIN, COTTER, 320, 652 95064663, WASHER, FLAT, 577
95013702, CAPSCREW, HEX SOCKET HEAD, 95064697, WASHER, FLAT 1/2, 326, 394, 441
242, 338
95067583, CAPSCREW, 517
95017984, O---RING, 376
95069308, ELBOW, 218
95018065, O---RING, 152
95069589, WASHER, FLAT, 546
95018271, O---RING, 207
95070603, O---RING, 420
95022372, O---RING, 325 95072971, VALVE, 586
95033585, PLUG, PIPE, SQ HEAD, SOLID, 558 95076717, NUT, MACHINE---HEX 6---32, 107
95033593, PLUG, PIPE, SQ HEAD, SOLID, 297, 95076725, NUT, MACHINE, HEX, 298, 577
326
95076907, NUT, HEX, JAM, 652
95033601, PLUG, PIPE, SQ HEAD, 218
95077244, NUT, HEX STOP, 207
95033619, PLUG, PIPE---1/2 SQ HEAD, 338, 441
95077319, NUT, HEX, STOP, 441
95033932, PIN, ROLL, 298, 654
95077574, NUT, HEX STOP, 532
95033965, PIN, ROLL, 302
95077590, NUT, HEX, STOP, 242, 260
95034914, NIPPLE, PIPE, 602
95077608, NUT, HEX STOP---3/4---10, 242
95035465, CAPSCREW, HEX, 559 95077681, NUT, HEX, FINISHED, 119
95037255, BOLT, EYE, 326, 532 95077772, NUT, HEX, 449, 546
95037412, BUSHING, 412 95077939, NUT 16A4K3, 278
95037438, BUSHING, PIPE, 631 95080149, LOCKNUT, 58, 64
95037784, BUSHING, 109 95080206, NUT, HEX, LOCK, 337
95038030, BUSHING, PIPE---REDUCING, 565 95081659, WASHER, FLAT---7/8, 550
95038048, BUSHING, 644 95081667, WASHER, FLAT, WIDE, 313, 459, 532
95038055, BUSHING, 644 95081865, WASHER, LOCK, 442, 449, 546
95038105, BUSHING, PIPE---REDUCING, 411 95084109, NIPPLE, PIPE, 326, 330
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981. Index lxv
Serial Number: 7981
FAMILY,DM45 HP

Index

95085825, NUT, HEX CASTLE---1---1/2---12, 134 95201547, FITTING, LUBE, 58, 64, 133, 208, 218,
223, 459, 648
95086005, NUT, HEX MACHINE, 298
95207403, WASHER, LOCK, #12, 298
95086518, O---RING, 338
95207478, WASHER, LOCK---NO.10 INT., 586
95086567, O---RING, 159, 338
95209003, NUT, MACHINE, 586
95086625, O---RING, 160, 338
95209086, FITTING, HYD, 272, 558
95086724, O---RING, 157
95209094, FITTING, HYD, 108, 297
95090601, FITTING, HYD, 485 95209409, WASHER
95093381, PIN, COTTER, 223, 459 LOCK, 325, 326, 441
LOCK---1/2, 313
95093399, PIN, COTTER---3/16 X 2, 258
95209425, WASHER, LOCK---5/8, 338
95094314, WASHER, FLAT, WIDE, 133, 219, 242,
260, 441 95209870, O---RING, 586
95096350, LOCKWASHER, 416 95209888, O---RING, HYD, 456
INDEX

95097333, NIPPLE, PIPE, EXTRA STRONG, 326 95210852, PIN, COTTER, 133, 207, 549
95213310, PIN, ROLL, 196, 207
95097929, O---RING, 160
95213401, WASHER, LOCK, EXT TOOTH, 298
95101044, PLUG, PIPE, 518
95214037, BEARING, 157
95101457, PLUG PIPE, 64
95215257, CAPSCREW, HEX, 242
95103891, SCREW, CAP---3/8---16 X3---3/4, 299
95219713, CONNECTOR, MALE, 37 DEG., 223,
95104071, CAPSCREW, 416 297, 558
95104147 95219721, CONNECTOR, MALE, 37 DEG., 297,
CAPSCREW, HEX, 119, 325 330, 532
SCREW, CAP, HEX, 218, 278 95219739, ADAPTER, 517, 586
95104204, SCREW, CAP, HEX, 459 95219747, CONNECTOR, MALE, 37 DEG, 126,
95104238, SCREW, CAP---1/2---13 X3---1/2, 219 412, 449, 517, 532, 600

95104303, SCREW, CAP---1/2---13 X 5, 9 95219762, ADAPTER, 412, 426, 602


95219770, FITTING, HYD, 411, 412
95104394, SCREW, CAP, HEX, 133
95219853, ELBOW, 90 DEG MALE, 412, 517
95104659
CAPSCREW, 325 95220844, CLAMP, HOSE, 624, 631, 656
SCREW, CAP---3/4---10 X2---3/4, 242 95221065, TEE, MALE RUN, 297
95104741, SCREW, CAP---3/4---10 X 5, 207 95223475, RING, RETAINING, 384
95116869, NUT, FLEX LOCK, 278 95225116, GASKET RING, 307
95147997, REDUCER, SAE O---RING 10---6, 485 95228607, SCREW, CAP HEX HEAD, 219
95157731, CAPSCREW, HEX HEAD, 133 95231031, FITTING, HYD, 297
95158176, SCREW, CAP, HX, 25 95233532, SCREW, CAP---1/2---13 X 1, 133

95159331, PIN, HINGE---5/8DIAX2.25GRP, 549 95235347, BOLT, EYE, 534


95238119, WASHER, LOCK---1---1/2, 133
95174603, ADAPTER, 273
95239216, JOINT, WIRE, 10, CLEAR, 581
95188405, FITTING, HYD, 485
95239523, NUT, SQUARE---NO.6---32, 631
95188710, TEE, 37 DEGREE, STRT THRD, 475
95242368, NUT, HEX JAM---1/4---20, 549
95200093, WASHER, FLAT, 441
95245049, CONDUIT, FLEX---1/2SEALTITE, 126
95200663, BEARING, 384
95245221, CONNECTOR, STRAIGHT---1/2, 126,
95201331, NUT, HEX JAM, 298 507
Index lxvi WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981.
Serial Number: 7981
FAMILY,DM45 HP

Index

95245767, WASHER, BEVEL, 337, 459 95279402, ELBOW, 90DEG MALE 37DGFL, 304
95245775, WASHER, BEVEL---3/4, 242 95279410, FITTING, HYD, 426
95246062, PIN, ROLL---3/8 X 3---3/4, 133 95279436, FITTING, HYD, 243, 276, 624
95249587, PLUG, PIPE, SQ HEAD, 158 95279451, ELBOW, 90 DEG MALE, 109
95249694, PLUG, PIPE, SQ HEAD, 518 95279493, ELBOW, 90 DEG MALE, 149, 297, 304,
559
95249702, PLUG, PIPE, SQ HEAD, 273
95279501, FITTING, HYD, 299, 532
95252417, PLUG, PIPE---1, HEX HEAD, 416
95279519, FITTING, HYD, 558
95256723, CLAMP---1/2, 507, 544
95279527, ELBOW, 90 DEG MALE, 330, 549
95256749, CLAMP---3/4, 507
95279535, ELBOW, 90 DEG MALE, 297
95256863, BUSHING, REDUCING---.75X.50, 126,
507 95279543, FITTING, HYD, 272, 624

95257325, CAP, 37 DEG FLARED, 442 95279659, KEY, 517

INDEX
95279832, CLAMP, HOSE, 123
95257341, CAP, JIC---6, 330
95279923, TEE, 108
95260055, NUT, HEX LOCK---1/2---13, 459
95279998, ELBOW, 90 DEG STREET, 299
95263380, FITTING, HYD---NPT/JIC, 304
95280095, TEE, FEMALE, NPTF, 426
95264776, CLAMP, HOSE, 250
95280186, ELBOW, 90 DEG STRT THRD, 394,
95264891, ELBOW, 90DEG---EXT/INT NPT, 123, 411
326, 328
95280194, ELBOW, 90 DEG STRT THRD, 337,
95264909, ELBOW, 90DEG---EXT/INT NPT, 328, 338, 426, 517
624
95280541, FITTING, HYD, 392, 393, 411, 485
95264941, TEE, MALE RUN, NPTF, 441
95286563, ADAPTER, 558
95264966, FITTING, HYD, 297, 631
95286910, ELBOW, 90 DEG MALE, 159
95264974, FITTING, HYD, 631
95287629, CONNECTOR, MALE, 37 DEG, 558
95265336, PIN, HINGE, 297
95293353, ADAPTER, 107
95265443, WASHER, LOCK---3/8, 560
95293403, ELBOW, 90 DEG MALE, 297, 326, 565,
95266433, O---RING, 412, 602 586
95267696, NUT, HEX SLOTTED---1 ---8, 258 95297602, CAPSCREW (6R8), 337
95268611, KEY, 517 95298170, NIPPLE, PIPE, 325
95278909, FITTING, HYD, 108 95301834, CLAMP, HOSE, 504
95278990, ELBOW, 90 DEG SWIVEL NUT, 600 95301842, CLAMP, HOSE, 560
95279055, FITTING, HYD, 565 95301859, CLAMP, HOSE, 247, 559
95279071, FITTING, HYD, 250 95301875, CLAMP, HOSE, 118, 441
95279089, ELBOW, 223 95301883, CLAMP, HOSE, 250, 518
95279097, FITTING, HYD, 442 95302113, FITTING, HYD, 565
95279121, FITTING, 412 95302147, ELBOW, 90 DEG SWIVEL NUT, 328,
485
95279147, FITTING, HYD, 159
95302170, FITTING, HYD, 558
95279162, ELBOW, 45 DEG.MALE, 109
95302733, FITTING, 330
95279170, ELBOW, 45 DEG MALE, 624
95303335, ELBOW, 90 DEG STRT THRD, 196,
95279329, CONNECTOR, MALE, 37 DEG, 624 272, 412, 471, 532
95279378, FITTING, HYD, 243, 412, 624 95303350, ELBOW, 485, 517
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981. Index lxvii
Serial Number: 7981
FAMILY,DM45 HP

Index

95303368, CONNECTOR, STRT THRD, 392, 394, 95333209, CONDUIT, FLEX---1/2, 620
400, 411, 471, 492, 586 95335154, U---BOLT, 1/4ROD X 1 PIPE, 565
95303392, CONNECTOR, STRT THRD, 485 95335337, SCREW, CAP---5/8---11 X 2, 337
95303756, O---RING, 600 95338372, FITTING, HYD, 518, 577
95308573, KEY, SQUARE, 207 95341020, FITTING, HYD, 123
95309829, CAPSCREW, FLANGED 12 PT, 207, 95341665, ELBOW, 90 DEG STRT THRD, 338,
212 532
95310231, CLAMP, HOSE, 196 95342028, PIN, HINGE, 223
95313961, HOSE, AIR---R32 BULK, 454 95343596, PLUG, HEX HEAD, O’RING, 394,
411, 426, 435
95315214, NIPPLE, NPTF DRYSEAL, 441, 631
95344214, OUTLET BODY, 620
95315222, FITTING, HYD, 328
95344719, OUTLET BODY, 507
95315289, CONNECTOR, STRT THRD, 338, 412
95344727, OUTLET BODY, 506
INDEX

95315404, NUT, HEX JAM, 586


95344818, COVER, 1/2, 506, 507
95316956, FITTING, HYD, 426 95344826, COVER, 3/4, 506
95316972, CONNECTOR, MALE, 37 DEG, 223, 95344867, GASKET, COVER---1/2, 506, 507
250, 656
95344875, GASKET, COVER---3/4, 506
95317434, FITTING, HYD, 517, 631
95351904, CLAMP, HOSE, 250
95317673, WASHER, LOCK, 298
95352738, NIPPLE, NPTF DRYSEAL, 297
95318457, CONNECTOR, 3/4 90 DEG, 507
95353942, U---BOLT, 1.5 PIPE---3/8THD, 565
95323341
95356903, CONNECTOR, STRT THRD, 149, 196,
ELBOWST, 90DEG, EXT/EXTNPT, 123 393, 394, 468, 475, 492, 549
ELBOWST---90DEG, EXT/EXTNPT, 631
95356960, CONNECTOR, STRT THRD, 328, 412,
95323358, FITTING, STR---EXT NPT RUN, 123, 485, 492
242
95356978, ADAPTER, STR, JIC/O---RING, 272,
95323366, PLUG, HEX HEAD, STRT THRD, 485 276
95323465, PLUG, HEX HEAD, STRT THRD, 95356986, FITTING, HYD, 411
159, 273, 297, 328, 393, 394, 412, 435, 492
95357570, CONNECTOR, STRT THRD, 278
95324083, FLANGE, 1 NPT, 590 95357604, ELBOW, 90 DEG STRT THRD, 412
95324273, FITTING, HYD, 412 95359329, TERMINAL, 12---10, 1/2 RING, 247
95326930, ELBOW, 108 95359410, ELBOW, 45DEG, STRT THRD, 435
95326955, PLUG W/O RNG, 411 95361028, PLUG---W/O---RNG, 411
95328530, PIN, HINGE---1 DIAX1.13GRP, 549 95361390, CONNECTOR, 1/2 90 DEG, 507
95329215, FLANGE, 2 NPT, 590 95361853, CONNECTOR, 1.5 X 45 DEG, 508
95329249, TERMINAL, 16---14, 6 FORK, 126, 581 95364469, FITTING, HYD, 517, 577
95329975 95364949, FITTING, HYD, 273
ELBOW, 90 DEG STRT THRD, 298, 299, 313, 95364956, FITTING, HYD, 517
422, 429, 468, 475, 485
95364972, FITTING, HYD, 149
FITTING, HYD, 406
95365078
95329983, CONNECTOR, STRAIGHT THRD,
CONNECTOR, STRT THRD, 316, 400, 402,
325, 328, 337, 426
422, 429
95330023, FITTING, HYD, 272, 328 FITTING, HYD, 406
95330692, ELBOW, 90 DEG STRT THRD, 328, 95365086
392, 393, 517 CONNECTOR, STRT THRD, 485, 492
Index lxviii WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981.
Serial Number: 7981
FAMILY,DM45 HP

Index

FITTING, HYD, 462 95426235, REDUCER, O---RING, 485


95365094, ELBOW, 90DEG, STRT THRD, 320, 95429221, WASHER, FLAT---1---7/8, 208
475 95431292, ELBOW, 90 DEG STRT THRD, 412
95365961, NIPPLE, PIPE, 123 95434551, BEARING, ROLLER, 157
95368536, CONNECTOR, 1/2 45 DEG, 507 95434569, BEARING, ROLLER, 158
95368890, ELBOW, 90 DEG, STRT THRD, 485, 95434874, BEARING, BALL, 157
600
95437349, PLUG, PIPE---2 HEX HEAD, 416, 517,
95371092, CLAMP, HOSE, 532 590
95371209, ADAPTER, 90DEG---O---RING/JIC, 95445664, CLAMP, HOSE, 559
412
95446399, ELBOW, PIPE, 602
95371217, CONNECTOR, STRT THRD, 426
95446530, COUPLING, 590
95371225, ADAPTER, STR---20---24S, 316, 326
95446563, COUPLING, 416
95371241, ADAPTER, STR.---JIC/O---RING, 412

INDEX
95446597, COUPLING, HALF---2 NPT, 416
95371258, FITTING, HYD, 233, 392, 396, 400, 95457586, CLAMP, HOSE, 441, 560
412, 462
95478509, CLAMP, HOSE, 243
95371704, FITTING, HYD, 108
95479861, FITTING---STR EXT NPT, 426
95372173, FITTING, HYD, 298
95480109, FITTING, HYD---90DEGO---RING,
95376133, ADAPTER, 90DEG---O---RING/JIC, 337
412
95482451, CONNECTOR
95376141, ELBOW, 90DEG STRT THRD, 426, 1 45 DEG, 507
459 1---45 DEG, 108
95377743, OUTLET, BODY, 506 95489951, SCREW, CAP, 258
95378873, CLAMP, HOSE, 499, 559 95491841, SCREW, CAP---NO.10---24 X 2, 400
95378907, CROSS, FEMALE PIPE, 330 95494373, U---BOLT, 320, 393
95381380, FITTING, HYD, 517 95499232, WASHER, FLAT---3/8 BRASS, 118
95381828, U---BOLT, ROUND BEND, 426 95529079, ADAPTER, FEMALE, STRT, THD,
95387346, ADAPTER, 313 517

95387924, CAP, JIC---16, 394 95531133, NUT, HEX JAM---1 ---12, 226

95392312, FITTING, HYD, 325 95538252, FITTING, HYD, 328


95568960, GASKET, 290
95402830, CONNECTOR, STRT THRD, 394, 412
95647798, FITTING, HYD, 273
95403036, CAPSCREW, 58, 64, 207
95650149, REDUCER, EXPANDER, 159
95408167, PLUG, PIPE, 558
95650156, ADAPTER, 450, 475
95412623, SCREW, 255
95651683, ELBOW, 90DEG, FORGED STL, 326
95413449, U---BOLT, 134
95652178, FITTING, HYD, 108
95414033, OUTLET BODY, 506
95654448, ELBOW, 90DEG MALE, NPTF, 298
95414058, COVER, 1.5, 506
95655064, ADAPTER, FEMALE, STRT THRD,
95414066, GASKET, COVER---1---1/2, 507 297
95415667, FITTING, HYD, 313, 435, 468 95655072, FITTING, HYD, 328, 422
95419073, TEE, NPT/JIC, 422 95663803, FITTING, TUBE, 411, 518
95419594, CONNECTOR, STRT THRD, 233, 320, 95666996, PLUG, HEX HEAD, STRT THRD,
392, 492, 565 160, 396, 400, 441
95422663, BREATHER, 218 95668042, TIE, CABLE, 126
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981. Index lxix
Serial Number: 7981
FAMILY,DM45 HP

Index

95670535, ADAPTER, FEMALE, STRT THRD, 95920682


297 CAPSCREW, HEX, 260, 276, 298, 492, 600, 616
95676417, FITTING HYD---90, 485 SCREW, CAP, HEX, 504, 550, 680

95702619, ADAPTER, 328 95920708


CAPSCREW, HEX, 207, 441, 517
95702627, FITTING, HYD, 644 SCREW, CAP, HEX, 242, 264
95708293, FITTING, O---RING ADAPTER, 485 95920724
95708301, ADAPTER, 485 CAPSCREW, 108, 272, 565
SCREW, CAP---1/4---20 X1---1/2, 549
95711156, BEARING, SPHERICAL, ROLLER,
157 95920856, CAPSCREW, 337
95922092, SCREW, MACHINE, RD HEAD, 298,
95715942, SCREW, CAP---5/8---11 X1---1/2, 218
577
95731014, FITTING, HYD, 325
95922118, SCREW, ROUND HEAD, 272
95735049, OUTLET BODY, 507 95922183, WASHER, FLAT, 247, 278, 321, 394,
INDEX

95735346, FITTING, HYD, 394, 396, 412, 602 492, 620


95746194, PLUG, ORING---SAE 32, 273, 518 95922225, WASHER, FLAT, 118, 196, 223
95748562, FITTING, HYD, 325 95922233, WASHER, FLAT, WIDE, 196, 242, 243,
260, 278, 298, 299, 394, 504, 532, 549, 550, 565,
95748802, TIE, CABLE, 285, 586 600
95748927, TEE, MALE RUN, 37DEG, 108 95922324, WASHER, FLAT, NARROW, 422
95758595, BEARING, 218 95922548, LOCKWASHER, 107
95775623, FITTING, HYD, 325, 328 95922555, WASHER, LOCK, 577
95829362, FITTING, HYD, 392 95922563, WASHER, LOCK, 597
95836466, SCREW, CAP, 449 95922621, LOCKWASHER, 400
95843371, TERMINAL, 22---18---8 FORK, 586 95922639, LOCKWASHER, HELICAL SPRNG,
242, 338
95862371, FITTING, HYD, 475
95922654, WASHER, LOCK, 492, 504
95862876, NUT, HEX, FINISHED, 298
95922829, NUT, ELASTIC LOCK, 260
95865937, SCREW, CAP---1/4---20X1/2ZINC, 544
95922894, NUT, HEX, FINISHED, 9, 118, 196,
95893483, SCREW, #5---40UNCX.75LG, 108 243, 260, 264, 276, 297, 298, 299, 321, 396, 426,
95916482, SCREW, RND HD---1/4---20 X 1, 620 454, 492, 504, 518, 532, 549, 559, 565, 616, 680

95916821, SCREW, CAP, HEX, 118 95922902, NUT, HEX, FINISHED, PLATED, 9,
264, 302, 320, 326, 337, 393, 411, 441, 459, 517,
95919221, CAPSCREW/35A2A111Z1HR, 119 532, 577
95919254, CAPSCREW/35A2A115Z1HR, 196 95922910, NUT, HEX, PLATED, 219, 441
95919676, CAPSCREW/35A2A233Z1HR, 207 95922928, NUT, HEX, FINISHED, 260, 273, 325,
559
95919684, CAPSCREW/35A2A235Z1HR, 532
95923041, NUT, HEX, MACHINE, PLATED, 597
95919817, CAPSCREW, HEX HEAD, 337
95923223, NUT, ELASTIC LOCK---3/8---16, 600
95919841, CAPSCREW/35A2A329Z1HR, 326
95923298, NUT, ELASTIC LOCK---1/4---20, 565
95919858, CAPSCREW, HEX HEAD, PLATED,
337 95923322, NUT, ELASTIC LOCK, 560, 648

95920286, CAPSCREW, HEXHEAD, PLATED, 95923363, NUT, HEX, SELF LOCK, 196
58, 64 95926861, O---RING, HYD, 337
95920674 95928982
CAPSCREW, HEX, 118, 297, 411, 517, 518 CAPSCREW, 590
SCREW, CAP, HEX, 223, 243 SCREW, CAP---1/4---20 X 3/4, 223, 285
Index lxx WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981.
Serial Number: 7981
FAMILY,DM45 HP

Index

95929071, WASHER, FLAT 1/4, 119 95934766, WASHER, LOCK, HELICAL, 108, 118,
126, 223, 247, 272, 278, 285, 297, 393, 402, 422,
95929147, SCREW, CAP, HEX, 338 429, 468, 517, 544, 549, 560, 565, 590, 620
95929774, NUT, HEX, 133, 207 95934782
95929782, NUT, HEX, FINISHED, 119 CAPSCREW, 422
SCREW, CAP---1/4---20 X1---3/4, 278, 468
95930723, SCREW, CAP, HEX, 219, 242, 260
95934816, CAPSCREW, HEX, 118, 126
95931564, NUT, HEX, FINISHED, 108, 118, 126,
95934857, CAPSCREW, HEX, 565
247, 272, 285, 298, 393, 402, 468, 560, 620
95935128, CAPSCREW, 559, 648
95931812, SCREW, ROUND HD, 597
95935201
95933248, SCREW, ROUND HD, 107 CAPSCREW, HEX, 441
95934154 SCREW, CAP, HEX, 243
CAPSCREW, HEX, 441 95935227, CAPSCREW, 219, 260, 400
SCREW, CAP, HEX, 219

INDEX
95935235, CAPSCREW, 218
95934303, WASHER, LOCK, PLATED, 119, 196,
95937413, WASHER, LOCK, HELICAL, 9, 118,
218, 223, 247, 320, 393, 468, 549
196, 223, 243, 260, 264, 276, 278, 297, 298, 299,
95934378 321, 393, 394, 396, 411, 416, 426, 449, 454, 504,
CAPSCREW, HEX, 260 517, 518, 532, 549, 550, 559, 565, 590, 616, 680
SCREW, CAP, HEX, 396 95938544, CAPSCREW, 393
95934451 95939948, WASHER, LOCK, HELICAL SPRG,
CAPSCREW, HEXHEAD, PLATED, 393, 411, 207, 212
441, 459, 532
95940573, CAPSCREW, HEX HEAD, 218
SCREW, CAP, HEXHEAD, PLATED, 133, 337
95941019, LOCK NUT, HEX, 550
95934550
CAPSCREW, HEX, 196, 321, 426, 559, 590 95941084, NUT, HEX, FINISHED, PLATED, 58,
SCREW, CAP, HEX, 504 64
95943668
95934568, CAPSCREW, HEX, 422
CAPSCREW, HEX, 119, 196, 320
95934576, SCREW, CAP---3/8---16 X 7/8, 393 SCREW, CAP, HEX, 223, 468, 549
95934584 95943726, SCREW, CAP, HEX, 208
CAPSCREW, 321 95952354, SCREW, CAP, HEX, 242
SCREW, CAP, 9, 532
95958351, SCREW, CAP, 119, 321, 394, 492
95934592, SCREW, CAP, HEX, 264, 278, 396
95958369, SCREW, CAP---1/4---20 X2---3/4, 393,
95934600, SCREW, CAP, 394 402
95934626, SCREW, CAP, HEX, 546 95958831, NUT, HEX---LOCK, 3/8---16UNC, 550
95934659 95958849, SCREW, FLAT HD---1/4---20X7/8, 108
CAPSCREW, HEX, 73, 313, 577 95958963, CAPSCREW, 416
SCREW, CAP, HEX, 337
95958971, CAPSCREW, 558
95934691, WASHER, LOCK, HELICAL, 207, 260, 95959086, CAPSCREW, 219
273, 325, 559
95959128, LOCKWASHER (REG.), 321, 394, 492
95934717, LOCKWASHER, SPRING, PLATED,
58, 64 95971545, SCREW, CAP DRILLED HEAD, 449

95934733, WASHER, LOCK, 9, 73, 119, 133, 207, 95971552, SCREW, CAP, HEX, 429
218, 242, 264, 278, 297, 320, 337, 393, 411, 441, 95972246, WASHER, FLAT, PLATED, 242, 273,
517, 532, 577 325
95934741, WASHER, LOCK HELICAL, 133, 219, 95973103, SCREW, ROUND HEADSLOTTED,
242, 326, 337, 338, 441 298
WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981. Index lxxi
Serial Number: 7981
FAMILY,DM45 HP

Index

95985925, TERMINAL, FEMALE, 508 A0454, BAR FLAT A36, 297


95994471, SCREW, CAP, HEX, 207 A0683, PLATE A36, 416
96714738, SCREW, 442 A0712, PLATE A36, 212
97117881, HOSE ASSEMBLY, 422 A1640, PIPE A53, 64

A F
F16X000J--- ---/J--- ---, FC310---16 HOSE INDICA-
A0039, ANGLE A36, 416 TOR, 558
INDEX

Index lxxii WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 7981.
Atlas Copco Drilling Solutions, Inc. A Company Within the Atlas Copco Group
P.O.Box 462288, 2100 North First Street Phone: +1 972-496-7400
Garland, Texas 75046-2288 Fax: +1 972-496-7425
www.atlascopco.com/drillingsolutions [email protected]

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