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    Piston Crown Measurement PDF

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    mohamed
    (1) This document provides specifications for piston types used in various Wärtsilä engine models, including crown and skirt height measurements and wear limits. (2) It details procedures for measuring piston crown and skirt heights and determining maximum allowed gaps between support surfaces. (3) The specifications are to be used as a reference for inspecting pistons during engine overhauls to determine if pistons need replacement based on wear.

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    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd

    Piston Crown Measurement PDF

    Uploaded by

    mohamed
    733 views2 pages
    (1) This document provides specifications for piston types used in various Wärtsilä engine models, including crown and skirt height measurements and wear limits. (2) It details procedures for measuring piston crown and skirt heights and determining maximum allowed gaps between support surfaces. (3) The specifications are to be used as a reference for inspecting pistons during engine overhauls to determine if pistons need replacement based on wear.

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    Piston Crown Measurement.pdf

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    (1) This document provides specifications for piston types used in various Wärtsilä engine models, including crown and skirt height measurements and wear limits. (2) It details procedures for measuring piston crown and skirt heights and determining maximum allowed gaps between support surfaces. (3) The specifications are to be used as a reference for inspecting pistons during engine overhauls to determine if pistons need replacement based on wear.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    733 views2 pages

    Piston Crown Measurement PDF

    Uploaded by

    mohamed
    (1) This document provides specifications for piston types used in various Wärtsilä engine models, including crown and skirt height measurements and wear limits. (2) It details procedures for measuring piston crown and skirt heights and determining maximum allowed gaps between support surfaces. (3) The specifications are to be used as a reference for inspecting pistons during engine overhauls to determine if pistons need replacement based on wear.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 2

    1)%796)1)28

    6)'36(
    Service, Wärtsilä Finland Oy
    Engine section Engine type Ref. Date Issue Document No. Page
    11 Piston W32, 32LN, 32DF, 34SG WFI–S 08.04.2003 07 3211V025GB 1(2)

    Support surfaces for the piston crown


    Installation (ship): Engine type: Engine No:
    Running hours, engine: Running hours, piston:
    Piston type:

    Manufacturer/ type marked in Instruction Manual Fastening screws for the crown W32 32LN W32DF W34SG
    KS / (type 1) Four (4) M16 screws X (1) X X
    Mahle / (type 2) Two (2) M22 screws X X X
    Componenta / (type 3) Four (4) M14 screws X X

    CROWN
    Crown height nominal measures (A) between support surfaces:
    KS (32LN) Mahle Componenta Pistons (32LN)
    Nominal: 39.95 Nominal: 22.00 Nominal: 26.00
    KS (34SG) Componenta Pistons (W32)
    Nominal: 38.95 Nominal: 27.00

    KS / type 1 Mahle / type 2 Componenta Pistons/ type 3

    A A A

    Measuring point 5 mm
    from the inner edge
    Note: Deviation to be given in 1/100 mm. Use the tool set (No. 1V11T1842): The special tool shall be calibrated against the gauge.
    The gauge is marked with reference dimensions.
    (1) On W32 KS-piston crown, there is no need to measure the height between the support surfaces because there is only an inner
    support surface.

    Gauge reference dimension:


    Bank:

    Cylinder Measurement “A”, (direction, see illustration below): Manufacturing No. / Remarks
    1 2 3 4
    1
    2
    3
    4
    5
    6
    7
    8
    9

    Wärtsilä Finland Oy P.O. Box 252 (Tarhaajantie 2) Telecop. +358 10 709 1847 Tel. +358 10 709 0000 Business ID 0773744-3
    Service, Vaasa FIN-65101 Vaasa, Finland Telecop. +358 6 356 7339 Registered Office: Vaasa
    Wärtsilä Finland Oy P.O. Box 50 (Stålarminkatu 45) Telecop. +358 10 709 3279 Tel. +358 10 709 0000
    Service, Turku FIN-20811 Turku, Finland
    Service, Wärtsilä Finland Oy
    Issue Document No. Page
    07 3211V025GB 2(2)

    SKIRT
    Skirt height nominal measures (B) /wear limits between support surfaces:
    KS (32LN) Mahle Componenta Pistons (32LN)
    Nominal: 40.00 Nominal: 22.15 Nominal: 26.20
    Wear limit: 40.15 Wear limit: 22.30 Wear limit: 26.35
    KS (34SG) Componenta Pistons (W32)
    Nominal: 39.00 Nominal: 27.20
    Wear limit: 39.15 Wear limit: 27.35
    KS / type 1 B Mahle / type 2 B Componenta Pistons/ type 3
    B

    Note: Deviation to be given in 1/100 mm. Use the tool set (No. 1V11T1842): The special tool shall be calibrated against the gauge.
    The gauge is marked with reference dimensions.
    Gauge reference dimension:

    Bank:

    Cylinder Measurement “B”, (direction, see illustration below): Manufacturing No. / Remarks
    1 2 3 4
    1
    2
    3
    4
    5
    6
    7
    8
    9

    The gap between the outer support surfaces of the crown and the skirt in cold condition is B-A, where:
    • B is height measure of skirt
    • A is height measure of crown

    Piston type Maximum allowed gap


    (wear limit), [mm]
    KS, 34SG 0.30
    KS, 32LN 0.30
    Mahle, W32, 32LN & W32DF 0.45
    Componenta Pistons, 32LN 0.45
    Componenta Pistons, W32 0.45

    Wear limit: If the measurement results show that the TOTAL WEAR between the outer support surfaces of the crown and the skirt is in
    cold condition more than maximum allowed gap, the piston must be replaced.

    Date of measurement: Place: Name:

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